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The cover page has been changed for Administrative reasons. There are no other changes to this Document. MIL-STD-777E(SH) 7 February 1986 SUPERSEDING MIL-STD-777D(SH) 15 April 1977
DEPARTMENT OF DEFENSE DESIGN CRITERIA STANDARD SCHEDULE OF PIPING, VALVES, FITTINGS, AND ASSOCIATED PIPING COMPONENTS FOR NAVAL SURFACE SHIPS
FSC 4730 4820 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
AMSC N/A
Schedule of Piping, Valves, Fittings and Associated Piping Components for Surface Ships
1. This standard is appr~ved for use by the Naval Sea Systems Command and the standard is published to establish the requirements for piping system components on surface ships, in order to preclude the necessity for including a piping schedule in each Navy Ship SpecLficati~n. Tlaisstandard represents and includes the latest material requirements previously covered in the Ship Specifications. It is the intent to refer co this standard in section 505 In the Ships Specifications for qll new Navy surface ships. 2. Beneficial co=ents (recommendations, additions, deletions) ad any pertinent data which may be of use in improving this document sh?~jd be addressed to: ~nder, Naval Sea Systems Co~, SEA 55Z3, Department of the Navy, Washington, DC 20362-5101 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter.
ii
1.
SCOPE
1.1 Scope. This standard covers requirements for basic piping system components on Navy surface IIhtps. It la not the intention herein to include every conceivable component, valve, or fitting that might be used in the piping system of a surface ship. The requirements invoked herein are not desirable goals but are minimum acceptable standards. 1.2 This standard is broken down into basic semice categories and groups. The notes contained in each individual category end group and prefaced with the category and group designation, apply only to that specific category qnd group. General requirements are also Zncluded to supplement the spectfic category and group notes. General requirements apply to all service categories qnd groups where the content of the requirement is applicable. 1.3 1hla standard is bound so that qny category .and group can be removed and replaced with revised issues of that category and group. It is intended that changes, *hen required, will be made to individual categories and groups only, rather-than i.sauea complete revision of the standard. Changes will be issued as notices and will be numbered consecutively. 1.4 This standard includes a list of categories and groups with the latest date of issue for each category and group. When a category and group is revised the list of categories and groups will also be revised and will be forwarded for Insertion in the users copy of the standard. 1.5 This standard shall be maintained with all superseded categories and groups and list of categories and groups intact to aesure that when users are applying the standard to requirements which may predate current category and group issues, the applicable issues will be available. 2. BEFmLENcED DOCUMENTS
2.1 Government documents. Specifications, standards, drawings, and publications referenced in each category and group of this standard shall form a part of the etandard co the extent specified herein and, unless othewise specified, shall be the issue in effect on date of invitation for bids or request for proposal. Copies of specifications, standarda, drawings, and publications required by contractor in connection with specific q cquisition functions should be obtained from the contracting activity or as directed by the contracting officer. 2.2 Other publications. The following documents form a part of this standard to the extent specified herein. Unless othemise epecified, the issues of the documents which are DoD adopted shall be those-listed in the issue of the DoDISS specified in the solicitation. The issues of documents which have not been adopted shall be those in effect on the date of the cited DoDISS. ANERICAN NATIONAL STANDARDS INSTITUTE (ANSI) (Application for copies should be addresaed to the American National Standarda Inaticute, 1430 Broadway, New York, NY 10018.)
-RICAN
(bplication for copies should be addressed to the American Society for Testi~-&d Materials, 1916 Race Street, Philadelphia, PA 19103.) (Nongovernment qtandarda sre generally available for reference from librariea. They q re qlso distributed among nongovernment etandarda bodice and using P@deral agencies.) 3. DEFINITIONS Not q pplicable. 4. CENEBALSEQUIREKENTS
4.1 For piping directly qssociated with a nuclear plant, the requirements of s8ction 210 of the q pplicable ship specifications apply in lieu of the requirements q pccifiad herein. ., 4.2 Gauge piping requirements are specified on Drawing 804-1385850 except that gauge isolation and test valves shall be in accordance with MIL-V-24578 as modified below: The material for all parts (except packing or O-ring) may also be nickel-copper to ASTN B 164 or B 564. (b) The lanya~d shall be wire rope coated with flexible, translucent plaatic of co-ercial design with suitable crimped fittings. (c) The valve design shall provide for a union type connection between the body and the bonnet. The design shall also provide for a positive method for preventing the stem from backing out of the bonnet. This shall be accomplished without the addition of separate pieces or additional operations (such as swaging). The Intention is to have the stem assemble from the bottom of the bonnet. (d) The valve handwheel shall not exceed the dimensions shown on the valve envelope figure as specified in MIL-V-24578 and shall be round with a non-slip feature or T shaped and shall attach to the stem so as to preclude relative motion between the stem and bandwheel. The preferred method of attachment is by flats or spline. If a friction device ie used to attach the handwheel to the stem, a locking method to preclude unintentional loosening of the friction device shall be included. Randwheel material shall be metal or plastic or a combination of metal and plastic. (e) The stem back out test is not required. The use cjfsiphons and flexible connections as a means for providing flexibility 18 not mahdatory provided configuration of gauge piping is such that the flexibility requirements of Drawing 804-1385850 are met and objectional vibrations are not transmitted to the gauges on the gauge board. Thermometer wells shall conform to the requirements of Drawing 810-1385917 and MIL-W-24270 using materials selected therefrom compatible with the materials specified for the intended service. Xf discrepancies exist with other specification requirements, clarification should be obtained from Naval Sea Systems Command (NAWEA). (a)
Materials other than those specified are acceptable provided that they are entirely satisfactory in all respects and are approved by the comnand or agency concerned. The listing herein does not represent any order of preference. 4.3 Maximum system pressure and temperature ratings of the piping systems specified herein are based on the service category and group. If conflict occurs with applicable ship detail specifications or other applicable shipbuilding documents, the operating conditions specified in the latter shall apply. The normal maximum sustained temperature for each of the steels and non-ferrous alloys used in the piping system shall be limited as follows, except that the overall piping system temperature limitation shall not be exceeded: Maximum service temperature q F (Tl) (T2) 650 700 700 77s 1000 1050 1000 112s 600 750 400 550 600 400 600 700 900
Piping materiel
steel 1 ]/4 percent chrome - 1/2 percent molybdenum steel 2-1/4 percent chrome - 1 percent molyMenum steel Corrosion-resisting steel 304, 316 347, 321 304L 316L Copper Tin-bronze Aluminum-bronze Naval brass 90-10 copper-nickel 70-30 copper-nickel 70-30 nickel-copper 70-30 nickel-copper aluminum Nickel-chromium~lybdenum-columbium-alloy
Carbon
~/
~/ For light drawn temper, 250 degrees Fahrenheit (F) 4.4 The materials listed in 4.3 may be used up to temperature Tl assuming physical (not mechanical) properties are equal to those at room temperature. At temperatures above T1 and less then T2, an adequate safety factor based upon the stress for rupture or the stress corresponding to 1 percent creep (both in 100,000 hours) , whichever is lower shall be used in the design strees. The materials shall not be ueed at temperatures exceeding 72 unless specifically approved by NAVSEA, except that for steels specified in 4.3, fluctuations of not more than 25*F in excess of T2 are permissible for short duration. 4.5 The piping systems including support structures in machinery and similar fire prone spaces shall be designed to remain operational for a specified temperature, time, and heat flux. The design specification shall specify the time, temperature, and heat flux for which various piping systems are to remain operational for each particular region within the ship.
4.6 &y valve intended for sea water service not in accordance with a Navy standard drawing shall have nickel copper alloy stems, eeatai,discs, disc nuts, hinge pins qnd side plugs aa applicable. For valvea in sizes 2-1/2 inches and above, discs with q nickel-copper alloy facing of 1/8 inch minimm thickness are acceptable in lieu of solid nickel-copper alloy. Nickel-copperaluminum or nickel-copper-silicon alloy may be used as an alternative to nickel-copper. Bronze valves for other than sea water eervice may have bronze stems, seats, discs, disc nuts, hinge pins and side plugs, as applicable. 4.7 For valves (except valves on many mechanical standard drawings) fittings and flanges, contractors dasigns previously approved for comparable inatallationa may be substituted for those specified, subject to justification to and approval of the c~nd or agency concerned. Extenaiona of the applicability of previously granted waivers or approvala for reasons of shipbuilding expediency q re not valid. 4.8 Forferrous and special alloy components, eelection of the pressure series shall be made in qccordance with the pressure temperature ratlnga of ANSI B16.5 or B16.34 as applicable , unless the eeries Ss specifically designated in the q pplicable category. Butt *:c;.&ing or socket welding fittings shall be of a schedule or tMckneea compatible with the oervice conditlona. 4.9 Butt welding end valvea, fittings, and flanges shall not be used for .slzessmaller than 1-1/4 inches except that Inert gas consumable insert type butt welds may be used in eizes down to and including 1/2 inch subject to quallficat~on of procedure by the activity doing the welding. Socket welding end valves, fittings, and flanges for P-1 piping may only be used in sizes up to and includlng 2 inches. For welding end steel valves, fittings and flangea, the carbon content shall not exceed 0.35 percent. 4.10 The use of long-radiua elbows is desired to minimize flow turbulence. The uae of short-radius elbows is acceptable where apace conditions do not permit long-radiua elbows. 4.11 Butt welding elbows and return bends shall have 1/2 inch minimum tangenta. For commercial fittings, the 1/2 inch minimum tangents shall be outside the ANSI radius dimension. Tangents on fitting may be omitted where consumable inserts are used or where welding without backing rings is permitted. Where consumable insert welding haa been previously approved for the shipbuilder >y the co~nd or agency concerned, butt welding will be permitted down to and iacluding 1/2 inch. 4.12 Steel valves not covered by military specifications or standard draw:,again steam and feed systems normally operating at gauge pressures of 150 younds per square inch (lb/in2) and above, shall have seat and disc seating :Jurfaceshard faced using material in accordance with type MIL-Co-Cr-A of MIL-R-17131, or the equivalent. Steel valvea in steam and feed systems below 150 lb/ln2 at saturation ternpe=aturesshall have qither hard faced opersting seat and disc seating surfaces as specified above or seats and discs hardened by heat treatment. Special normally open valvee not used for throttling, such as solenoid trips, shall have aesting surfaces suitable for the se=ice application.
4.13 Where required, straight threaded union connections fitted with O-rings are permitted. Otherwise pipe threaded connections (tapered or straight) between piping, machinery and valves and in piping system joints not permitted except aa follows: (a) Connections to commercial equipment such as washing machines and drinking water coolers which are not essential to the ship under combat conditions end where failure would not create a hazard to personnel, the surrounding area or affect the operation of other vital equipment. Pipe plugs, of a material compatible with the parent equipment material in sizes 3/4 inch and below used for applications where gauge pressures do not exceed 50 lb/in2. Instrumentation, controls, vents and filling and drain connectlone for applications where gauge pressures are 50 lb/ln2 and below where fluids handled are neither toxic or dangerous nor . could cause atmospheric contamination and which would not cause. the event of fallwre, a major breekbwn of the equip-.. nor create a hazard to t%e surrounding area nor affect the operation of other vital equipment. For equipment where taper pipe threads are specified in RR-C-901, KIL+-2/15, liIL-V-17360,NIL-E-15835, KIL-R-15917, HL-H-17902, KIL-H-21291 and PfIL-H-24606. In unpressurized connections.
(b)
(c)
(d)
(e)
4.14 Silver brazing fittings shall be of the pre-inserted ring type, except as follows: (a) (b) In sizes 1/2 inch nominal pipe size (rips)and below. Fittings without preinserted brazing rings may be used in the refrigeration system (see category Q-l). (c) hpanded copper sleeves without preinserted brazing rings may be used in the inner wall of a double-walled gasoline piping system. (d) Water closet discharge fittings as shown on figures 6 and 7 of Drawing 810-1385706 may be used without preinserted rings. (e) Joints for voice tube and pneumatic tube systems. (f) Joints for bellmouth to pipe for tailpipes within tanks.
4.15 Threaded fasteners. In addition to the requirements contained In each category, the following also appplies: (a) (b) Piping system fasteners shell be of the UNC series with a class 2 or 3 fit. Threaded fasteners shall be in accordance with HIL-S-1222 with dimensions in accordance with ANSI B18.2.1, washer faced or doubled chamfered. Studs shall be in accordance with UIL-S-1222, type and style as applicable. Nuts shall be in accordance with HIL-S-1222, with dimensions in accordance with MSI B18.2.2, washer faced or double chamfered.
(c) (d)
(e)
(f)
Nuts located within tanks, in the bilge region or inaccessible for examination or routine replacmnt in service shall be of the self-locking type as specified in section 075 of the ships specifications. Bull integrity piping connections are defined as all flanged joints from the hull up to and including the inboard flange of the hull valve. Included in this category are the bonnet joints of the hull valves and both line flanges qnd the bonnet joint of the first valve (such as blow-out valve) in branch lines connected to piping between the hull and the hull valve. Connections shall be as follows:
,
(1)
(2)
Mlted hull integrity piping connections shall be fitted with nickel-copper-aluminum alloy fasteners in accordance with MS18116 except that lot identification is not required end with self-locking nuts, as specified in (e). Nuts may be mickel-copper q lloy QQ+-281 class A or B or nickel-co~per-alwuinum alloy in qccordance with QQ-N-286. - ;: For 8&~ices involving integrity of the hull against the sea, as defined in (f) above, energy abeorbtion shell be provided by making the mounting fasteners essentially constant throughout their length. fbismay be achieved by threading over the entire length, reducing the non-threaded shank diameter to a dimension that fallaibetween the pitch diameter and the root diameter (usually for cut threads), or tintaining the unthreaded shank diameter the same dimension ae the unthreaded blank (usually for rolled threads). For resistance to shear forces, mating surfaces of the fasteners holes shall be beveled. B of
(g)
Nickel-copper alloy bolting in accordance with class Aor QQ-N-281 @hall be used in the following q pplication: (1) (2)
were subject to sea water spray or submergence. Where not readily accessible for examination or maintenance In service due to their location and carbon steel, alloy steel, or bronze bolting 1s specified for the rest of the system. Some examples are: bilges, below floor plates, tanks, voidm and other hidden areas. Where nickel-copper bolting does not meet the strength requirements of the joint, nickel-copper-aluminum alloy *N-286 shall be used.
(h)
(i)
(j)
Threaded fasteners in non-ferrous joints where ferrous bolting is specified and located in high condensation areas, such as machinery spaces, scullery, galley, laundry and sanitary spaces shall be either nickel-copper in accordance with QQ-N-281 or silicon-bronze in accordance with QQ-C-591. Wherever non-ferrous flanges mate up to ferrous flanges bolting material shall be either nickel-copper in accordance with QQ-N-281 or silicon-bronze in accordance with QQ-C-591. Carbon and alloy steel fasteners shall be given protective coating as follows:
\.
(1) (2)
(3)
For service temperatures to 1000*F coating in accordance with ML-C-81751, type I, class 4. For service temperatures to 650F and for hfgh humidity areas, coating in accordance with MIL-C-81751, type I, class 4; MIL-C-87115, class 3; or MIL-C-83488, type II, class 3. For service temperature to 300F coating in accordance with F$lL-C-81751,type I, class 4; XI.L-C-87115,class 3; MIL-C-83488, type II, class 3; or ASTM B 633, type II, class 13.
4.16 Flange finishes. The machine surface finish of gasket meting surfaces on flanges in piping systems and connected components shall be in qccordance with ANSI B46.1 and as follows: (a) Non-ferrous and ferrous flanges for use with sheet gaskets: (1) For flanges of a ncminal size of 12 inches or less, a finleh with a clr ...lay (concentric) of 500to=1000 or (spiral) 125 to 500 roughness height rating (RER) produced by machining 30 to 80 serrationa of umiform depth per inch of face width. For flanges over a nominal size of 12 inches, the requirements shall be the same except th~t 21 to 80 serrations per inch of face width may be used. Fir flanges where the flange face cannot be turned and tool marks run aross the flange face, the surface finish shall be a maximum RHR of 500. seals:
(2) (3)
(b)
A finish of 63 or smoother RHR in (1-ring grooves. A finish of 63 or smoother RHR on the flange face opposite the groove.
(c)
Ferrous flanges for spiral wound (metallic) gaskets: (1) A finish with a circular lay (concentric or spiral) of 125 to 500 RHR produced by machining not less than 40 aberrationsof uniform depth per Inch of face width. For special installations involvtng radioactive aemtice or hazardous fluids (toxic or explosive) where a finer finish 1s required, the requirements shall be same as above except that the finish shall be 125 RHR maximum. For flanges where the flange face cannot be turned and tool marks nm across the flange face, the surface finish shall be 63 uo 125 8HR.
(2)
(3)
4.17 Weld joint and backing ring design shall comply with tfIL-STD-22and !4XL-STD-278as appropriate. 4.18 Flat face non-ferrous flanges shall not be mated with raised face steel flanges. Steel flanges shall be of the flat face or raised face type.
4.19 Welded branch outlets. the following techniques: (a) (b) (c) (d)
Extruded. Saddle. Boss. Integrally reinforced branch outlet or integrally reinforced insert butt welding pipe fitting.
Extruded and eaddle type branch connections shall be designed to meet the requirements of ANSX/ASME B31.1. ,4.20 Unreinforced branch connections (a connection where the branch pipe %s attached directly to the pipe run by welding and joint fabrication does not i~clude the techniques specified in 4.18 (c) and (d)) shell not be used in any system where the design gauge pressure is over 150 lb/in2 or the design temperature is over 450F. The required reinforcement ehall not be obtained via weld build-up, and any branch connection fabriqted by the US~lOf welding Only till r be cmsidered as unreinforced. #b, 4.21 only oil free packing and gaskets shall be used in valves and compo:~entson nuclear-powered ships in secondary plant systems. Application shall include, although not necessarily be limited to, the following: (a) (b) (c) (d) (e) (f) (g) (h) Condensate. Feed. Steam drains. Main steam. Auxiliary steam. Air q jector piping. Distilling (only steam, condensate and distillate portions). Reserve feed.
4.22 Standard bulkhead penetration fittings, are shown on Drawings 803-1385866 and 810-1385899. 4.23 Ground joint union bonnets shall not be used in vacuum service ualess the bonnet design utilizes an O-ring or gasket seal which is totally captured. G?t>,lnd joint unions in accordance with MIL-F-1183, shall not be used for shipboatdpiping applications unless an O-ring gasket and a retainer ring are used SM a secondary seal. 4.24 Gaskets and threaded fasteners ttotedin this standard are for line joints only. 4.25 4.26 only metallic piping components shall be used in missile blast areas. Slip-on flanges shall not be used, except as noted herein.
4.27 The words steam generator, as used in this standard, are applicable to both nuclear and non-nuclear ships installations.
(c)
Butterfly valves are permitted only when specified in the service categories within this standard. Synthetic seated butterfly valves shall not be used im throttling applications where the gauge pressure drop exceeds 50 lb/in2 or the valve opening is less than 20 degrees. Synthetic seated or metal-to-metal seated butterfly valves shall not be used in the following q pplications: (1) As sea water system hull valves. (2) For sea water application in locations where a non-metallic flexible fitting is installed, the isolation of which is dependent upon closure of a single valve. (3) Bulkhead damage control cutout valves in win qnd secondary drainage, gasoline, and oil systems. (4) Firemain segregation valves. (That is, those required to .. . set material conditions Yoke aneSbra). .akves, except where the valve (5) Oil and gasoline tank cutou, is installed inside a tank or where the valve is outside of the tank above the tank top.
4.29 JP-S and fuel pipe ~tarial spedal q pplicatlome (cargo JP-5 and cargo oil tanks refers to those convertible cargo tanks intended for selective stowage of JP-5 or fuel) shall be in accordance with the following: (a) Piping passing through 97P-S,or cargo JP-S and cargo oil tanks shall be 70-30 copper-nickel or shall be completely externally coated with the same coating material used on the interior of the tank. Piping terminating within a JP-5 or cargo JP-5 and cargo oil tanks shall be 70-30 copper-nickel up to the first stop valve (for sounding tubes, overflows an air escapes up to the first connector beyond tank boundary). If the first stop valve is within the tank in which the piping terminates, that seccion of the piping beyond the stop valve, but still within the tank, shall be 70-30 copper-nickel or shall be completely externally coated with the same coating material used on the interior of the tank. Piping passing through ships fuel tanks which stows fuel for use in diesel or gas turbine engines shall be 70-30 copper-nickel or shall be completely externally coated with the same coating material used on the interior of the tank. Fuel piping passing through clean seawater ballast tanks shall be 70-30 copper-nickel. There shall be no flanged joints in the fuel piping within the b-last tanks. Valves located within JP-5 or cargo JP-5 and cargo oil tanks shall be of non-ferrous material.
(b)
(c)
(d)
(e)
4.30 Naval brass shall not be used in fasteners for stressed applications in propulsion plant piping systems, or bolting in flange connections In nonpropulsion plant pfping system.
4.31 Where hose outlets or fill connections are required, a valve in accordance with the applicable category shall be used. An adaptor for attaching a hose shall be provided on the open end of installed valves. Rose for general service applications shall be in accordance with Drawing 810-1385506. 4.32 Fittings dimensionally in accordance with ANSI B16.9 may be substituted for fittings in accordance with Drawing 803-1385880, in copper-nickel piping systems where butt-weld joint fabrication is used, provided the fitting inside diameter 1s compatible with the pipe or tubing inside diameter. 4.33 system. Pipe or tube made from Bessemer steel shall not be used in any piping
f-
4.34 Where not specified in the tables herein, hose, hose couplings and }ther flexible devices used in piping configuration for noise attenuation or piping connections to resiliently mounted equipment shall be compatible in all respects with the other components in the system concerned. Flexible piping devices shall be in qccordance with the following: (a) Flexlble hose assemblies: NAVSEA S643O-AE-TED-O1O Volume 1, Technical Directive for Piping Devices, Flexible Hose Assemblies-. RISIC: NAVSEA S6430-AE-TED-020 Volume 2, Technical Directive for Piping Devices Flexible, RubberInsert Sound Isolation CouPling (RISIC). commercial valves are used, handwheels 10 inches and less may design and materials except that cast iron shall not be used. be cast or forged. Aluminum or other non-ferrous material for not be used in remotely-operated damage control valves.
(b)
4.36 Where valve bronze In accordance with MIL-B-16541 or tin bronze in accordance with QQ-C-390 copper alloy UNS C92200 is specified, tin bronze in wcordance with QQ-C-390 copper alloy tlNSC90300 may be used interchangeably. 4.37 Root connections for instrumentation piping: (a) Wnere poseible, root connections shall be made into the mide of pipe or pressure vessel to minimize problems due to air binding or accumulation of foreign materials in the gauge lines. (b) Root connections between the outlet and root valve shall be at least 1/4 inch rips. (c) Root valves shall be of the same design, material and rating as valves in the system to which they are connected, except stellite-faced seats are not required for root valves In steam and drain lines. However, the hardness for these seats shall be BliN225 minimum. (d) The overall size and weight of the root valves shall be kept to a minimum.
10
4.38 Flanges shall not be fabricated from bar stock material. Additionally fittings other than couplings and concentric reducers shall not be fabricated from bar stock material unless a specific document or drawing permits ouch construction. 4.39 Hydrostatic testing of forged outlets and fitttngs prior to installation is not required. 4.40 For the radiographic inspection requirements of cast piping system components refer to q pplicable ships specifications. 4.41 Where an 8 or 10-tnch ball valve la required, it q ball meet the design, material and test requirements of Drawing 803-5001004, extrapolated for the larger size, The end connections shall be flanged. Hodiftcation for power operation shall be made when required. 4.42 Caskets provided in accordance with MIL-@21032 shall be class B except that where the gasket is normally exposed to sea water the gr sb shall be class C. 4.43 Where sheet gasket material of synthetic rubber in accordance with MIL-G-1149 is specified, cloth insert rubber in accordance with RB-P-lS1 may be used. However, in using cloth insart rubber gaskets, precautions shall be taken to avoid pickling the joint containing the gasket to remove rust and scale using compounds or solutions containing hydrochloric acid, sulfuric acid or sodium bisulphate. 4.44 The expanding test for piping In accordance with HIL-T-20157 is not required since flaring is not permitted for shipboard applications. 4.45 Use of special or commercial items not covered by this standard and for items where the material or applicable document has not been desi~ated shall be subject to approval by the cognizant SupeNisor of Shipbuilding, Naval Shipyard or F?AVSEA. 4.46 Valve actuators. with DO&V-24657. Valve electrlc actuators shall be in accordance
\.
4.46.1 For non-nuclear ships, remote manual valve actuating systems shell be designed and installed in accordance with the following technical manuals: (a) (b) (c) S9SO5-AC-MMM-O1O Design Criteria and Installation Requirements; Rigid Rod Valve Remote Control Systems. S6435-QJ-MMGO1O Design Criteria and Installation Requirements; Remote Mechanical Valve Actuator System - RMVA. O948-LP-O22-7O1O Valve Remote Control SysterThese systems shall be limited to a maximum length of eight (8) feet.
4.47 Specific categories and groups contained in this document allow the use of glass reinforced plastic (GRP) pipe and fittings. However, the use of (XP is limited to the following specific applications:
11
(e)
Deck drain systems, excluding those used for flight decks, hanger decks, and helicopter platforms, including VERTREP areas. Distilled water systems. Main and secondary drainage systems. Those portions of the chilled water eystem providing non-vital services, that is, those services not classified W, or not a machinery space demand, or not an electronic cooling water system-. Those portions of the low pressure compressed air system providing non-vital services, that is, those services whose continued operation is not essential for maintaining ship control, propulsion, comnicatlons, seaworthiness, combat capability or survivability. Oily water and waste water drain collecting ayatem. Plumbing vents. Potable water. Seawater flushing eystams. Those por$~s of seawater coollng systems providing non-vital services, thet,is, those services whose continued operation=is not qssential for maintaining ship control, propulsion, communicet&on#, seaworthiness, combat capability or q urvivabillty.
4.48 Except for GRF or wood hull ships, the total amount of CRP in a space shall not exceed 25 pounds per 1000 cubic foot of volume for empty PIPS situations , and 50 pounds per 1000 cubic foot of volume for flowing or stagnant pipe situations. 5. SERVICE CATEGORIES AND CROUPS
5.1 Semite categories and group6 ehall be as specified hereinafter. When -my category and group is modif~ed, this record will be corrected and reissued to indicate the latest date of issue of that category qnd group. 5.2 For each service category and group, the reference to maximum system for pressure and temperature is not meant to infer that only systems with these conditions are applicable to the category and group; only that the components and materials identified q re suitable up to these maximum conditions, unless wotes within q category ar.dgroup identify other limitations. The contractor .,.: installing activity shall be responelble for matching system requirements as closely as possible with the q pplicable category and group. ?ategory and grou~ .,--A-1 A-2 A-3 A-4
A-5 A-6 A-7
se-ice Steam and steam drains, 1500 lb/Lu2, 1000F Steam and steam drains, 1500 lb/in2, 775F Propulsion plant saturated steam qnd steam drains, 600 to 1500 lb/in2, 775*F Steam and steam drains, 600 lb/in2, 875F Steam and steam drains, 600 lb/in2, 775F Steam and steam drains, 150 lb/in2, 775*F Steam, 100 lb/in2, 875F
Date February 7, 1986 February 7, 1986 February 7, 1986 February February February February 7, 7, 7, 7, 1986 1986 1986 1986
12
Service
Date
A-9 A-10
Steam and steam drains for auxiliary boiler, February 7, 1986 reboiler and waste heat boiler installation only, 150 lb/in2, 400F Steam system overboard discharge, 8team February 7, 1986 generator blowdown, 1500/600 lb/ixt2,650F High pressure steam drains between low point February 7, 1986 trap discharge stop check valve and DXT/gland exhaust piping from turbines and discharge main, 100 lb/in2, 425*F Feed systems, 600 lb/in2, 400F; 1200 lb/in2, 475F Propulsion plant saturated feed system, 600 to 2050 lb/in2, 300F Resh water, chtllad water condensate and electronic fresh water coolimg, 200 lb/in2, 250F Fresh water, feed water and condensate, including potable 100 lb/in2, 250F Sea water, 250 lb/in2, 150F Sea water missile injection system between fresh water accumulating tank and nozzles, 400 lb/in2, 150F Sea water, 50 lb/ln2, 150F Fuel, 1200 lb/in2 Fuel, 600 lb/in2 Fuel, 200 lb/in2 Fuel (gas turbine powered ships) 200 lb/in2 Lubricating oil, 150 lb/in2, 250F Steam catapult, hydraulic oil, 3000 lb/in2, 150*F Steam catapulr, hydraulic oil, 200 lb/in2, 150F Hydraulic oil - other than steam catapult, 3000 lb/in2, 180F Eydraulic oil - other than steam catapult, 1500 lb/in2, 180F Rydraulic oil - other than steam catapult. 900 lb/in2, 180F Hydraulic oil - other than steam catapult, 300 lb/in2, 180F Hydraulic oil - other than steam catapult, 150 lb/in2, 150F February 7, 1986 February 7, 1986
B-1 B-2
c-1
c-2
D-3 E-1 E-2 E-3 E-4 F-l *1 G-2 G-3 G-4 G-5 G-6 G-7
February 7, 1986 February February February February 7, 7, 7, 7, 1986 1986 1986 1986 .
February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986
Service
Casoliue, 150 lb/in2, 150F Cleaning fluid and contaminated aviation lubricating system, 100 lb/in2, 150F JP-5 200 lb/in2, 100F nitrogen qnd helium, 6000 lb/im2, 150F nitrogen and helium, 3300 lb/in2, 150F and nitrogen, 600 lb/in2, 150F Alr and nitrogen, 200 lb/in2, 150F Mr, aircraft, starting and cooling, bleed-off qnd 20.2 lb/in2 absolute systems, 150 lb/in2, 550F tir, aircraft, mtarting and cooling, mafn system, 150 lb/in2, 450F Mr. Prairie-Masker, gas turbine starting sewage q erating, 100 lb/in2, 600F Air, debellaat, 50 lb/in2, 400F Cam turbine bleed qir system, 250 lb/ln2, 950F Nr, Gaseous oxygen, outside hull, 4500 lb/in2, L50F Gaseous oxygen, inside hull, 4500 lb/in2, ambient Gaseous oxygen, 100 lb/in2, ambient Liquid oxygen and nitrogen, 6000 lb/in2 Liquid oxygen and nitrogen, 250 lb/in2 Mixed gas, 4500 lb/in2, 150F Propane, 200 lb/in2 Cooling (electronic equipment, diesel engine, qnd so forth) - eth lene glycol, fresh water solution, 150 lb/inz , 150F Sea water-wasMown countermeasure system, 200 lb/in2, 100F Sprinkling system (dry) other than foam, 175 lb/in2 Magazine sprinkling system (wet) 175 lb/in2 Diesel, sewage treatment, incinerator and gas turbine exhaust, 1125F Miler safety valve and super-heater outlet safety valve escape, 150 lb/in2, 850F Refrigerant piping, 30 inches vacuum to 300 lb/in2, minus 85F to plUS 250F
February 7, 1986 February February February February February 7, 7, 7, 7, 7, 1986 1986 1986 1986 1986
Mr, Mr
February 7, 1986 February 7, 1986 Febmary February February February February 7, 7, 7, 7, 7, 1986 1986 1986 1986 1986
February 7, 1986
M-1
February 7, 1986
P-1
February 7, 1986
Q-1
February 7, 1986
16
SewIce
Waste water, oily waste bilge, stripping, weather deck and cont~nated deck drains 50 lb/in2, 150F Chemical drains, 30 lb/in2, 150*F Drains and vents, deck drains and plumbing, 50 lb/in2, 150F sewage collection, holding and transfer (CRT), 50 lb/in2, 150F Aqueous film-forming foam (AFFF) concentrate end APFF/SU solution, 250 lb/im2 Fixed C02, cofferdao Inerting eyutems, 1900 lb/in2 WON 1301 fire extinguishing systems distribution piping and discharge piping, 2800 lb/in2, 200F EALON 1301 fire extinguishing systems actuation piping, 2800 lb/ia2, 200F Stripping, fuel, 150 lb/la2 Voice tubes Pneumatic tubes Overflows, sounding tubes, vents qnd air escapes for JP-5 tanks Overflows, sounding tubes, vents and air escapes for fuel tanks (except JP-5) Overflows sounding tubes, vents, and air escapes for other than fuel tanks (fresh water (except potable) clean ballast, voids, etc.) Vents, reduction gear, S lb/in2 ambient
s-1
February 7, 1986
Febnmry
7, 1986
February 7, 1986
February 7, 1986
February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986 February 7, 1986
Y-4
February 7, 1986
15
Services
Remarke
A-1
& .
q
NOTES: A-l-1 Flexible wedge and parallel disc gate valvea, with stem? located below the horizontal,in eteem systems shall have a drain connectedto the body neck, except that, where q valve 10 to be used with flow in one direction,a l/4-inchhole may be drilled in the upotre~ eide of the disc in lieu of a drain: A-l-2 Lift check valves shall be constructedsimilar to HIL-V-22052modified for check design.
Services
Remarks
A-2
Types
Material
Applicabledocuments ASTN A 106, grade B NIL-T-20157,type 1? Orawing 803-5184193 141L-V-22052 HIL-V-18110 tIIIL-V-18436 MIL-V-20065 k!IL-v-17e&3 PIIL-V-i803U
Remarka
I Seamle8a
Globe. angle
I Carbon steel
Carbon steel ASTM A 216, grade WCB or ASTN A 105
Socket weld ends Butt weld ends See note A-2-3 See note A-2-2 Flanged ends only
Fitting8
I I
Flanges
L=imi-1
Premsure-reducing Control Butt welding Carbon steel ASTN A 105, ASTM A 234, claaa WPE IASl?f A 181, class 70 Socket welding ICarbon steel ]ASTMA1050r ASTMA 181, class 70 ASTN A 234, class WPB laterah Carbon steel Butt welding ASTN A 105 or Socket welding ASll! A 181, claas 70 Hetallic Spiral wound Boit-stud Alloy steel Carbon steel Nuts
Orain nipples shall be schedule80 pipe thickneaa. Flexible wedge and parallel disc gate valvee, with otems located below the horizontal,in oteam systems, shall have a drain connected to the body neck, except that, where a valve 10 to be used with the flow in one dtrection,a l/4-inchhole uay be drilled in the upstream aide of the diet in lieu of a drain. A-2-3 Lift check valves shall be constructedsimilar to MIL-V-22052,modified for check deeign. A-2-4 Modified for carbon steel material.
>
Maximum
Services
Remarke
A-3
600 to 1500
..
..
Services
Remarks
I
I
A-3, dentd
I
Applicabledocumente Remarks
Item Fittings
Material
Socket welding
Flangea
Carbon steel MSI B16.3 ASTM A216, grade WCB MSI B16.9 Carbon steel ASill A 105, ASTM A 181, clam 70 ASTM A 234, claso WPB ;S ~. ANSI B16.11 Carbon steel AsTWA 105 or ASTMA 181; clam 70 HS18307 ASTH A 234, class WPB Carbon steel ASTH A 105 or ASl?lA 234, class WPB AS114 A 181, class 70 Metallic oy steel All Carbon oteel ANSI B16.5
NOTES: A-3-1 This category excludes high pressure atesm drain qain betweeneach low point trap discharge stop-check valve and the deaerator feed tmk (DFT), which shall be in accordancewith category A-10 herein. A-3-2 Flexible wedge and parallel diet gate valves, in steam systems, @hall have a drain connected to the body neck, except that, where a valve 18 to be ueed with the flow in one direction, a l/4-inchhole may be drilled in the upstream side of the disc in lieu of a d:ain. A-3-3 Uodified for carbon steel material. A-3-4 Valve design proposal in accordancewith ?41L-V-24619 shall be submitted to NAVSEA for review end approval.
n
J
m : 4
A-6 .1
..
..
. .-
: Service8 I
14aximm
Remarks
A-5
I Typee
llaterial Carbon steel Carbon steel ASTtt A2i6, grade UCB ASTN A 105
Applicabledocumente I!IL-T-20157 ASTHA 106, grade B Drawing 803-21~ HIL-V-22052 141L-V-22682 I4IL-V-1811O NIL-v-18436
Seamleae c1Obe angle end stop check Aetern Gate 8wing check Pressurereducing Relief Control Butt welding
Fittings
Flanges
Carbon steel ASl?i A 234, clase UPS ASIHA 105, ASTM A 181, class 70 Carbon steel ANSI B16.5 AS1tIlA216, grade WCB Catbon steel ANSI B16011 ASTM A 105 or ASTU A 181, class 70 H818307 ASTN A 234, claea WPB ANSI B16.5 Carbon steel A 105 or ASTN A 234, class WPB 1 A8l?f A 181, class 70 Metallic KIL-G-21032. NIL-S-1222,grade B7 Alloy steel Carbon eteel MIL-S-1 20 grade 5
ASIM
NOTES: A-5-1 Drain nipples shall be schedule 80 pipe thickness. A-5-2 Flexible wedge md parallel disc gate valvee, with stems located below the horizontal,in steam aystema shall have a drain connected to the body neck, except that, where a valve is to be used with the flow in one direction, l/4-inch hole may be drilled in the upstream aide of the diet in lieu of a drain. A-5-3 Modified for carbon steel material. ,/
Setvfce8 I
Remrka
vandeteamdraine
Item Pipe Valves Types Seamless Gate Material Carbon steel Carbon oteel ASTM A 105 or ASTM A 216, grade WCB I MIL-T-20157 ASTMA 106, grade B MIL-V-1811O MIL-v-22052 Drawing 803-2177525 MIL-V-18436 MIL-V-18636 MIL-V-1~848 XIL-V-18030 MIL-v-20065 MIL-V-19772,type IV MIL-V-24569,type IA ANSI B16.5 ANSI B16.11 Globe, angle Stop check Lift check ?h?ing check - pressure-reducing Control Relief Temperature regulating Quick closing Flanged Carbon steel ASTM A 216, grade WCB Socket welding Carbon steel Socket welding ASTM A 105 or ASTM A 234, lateral claes WPB ASTM A 181, claas 70 Butt welding Carbon steel ASTM A 105 or ASTM A 234, class WPB ASTM A 181, class 70 Butt welding Carbon steel ASTM A 181, claaa 70 ASTM A 105 or ASTM A 234, Socket welding claaa WPB !%iral wound Metallic Sheet Aabeatoa Bolt-stud Alloy steel Ruts Carbon steel
Applicabledocuments
Fittings
Flanges
See
note A-6-b
NOTES: A-6-1 The basic ANSI rating for 150 lb/in2 series componentsis 150 lb/in2 at 500F. A-6-2 Drain nipples shall be schedule80 pipe thickneae. A-6-3 Lift check valves may be constructedsimilar to RtIL-V-22052 mdified for check deeign. A-6-b Flat face flangesand sheet gasketsmay be used for temperatures up to 425?. A-6-5 Modified for carbon steel material.
Services
Remarks
A-7
Steam Material
Types
Applicabledocu~nta ?41L-T-18165, class 1 AsmA335p grade P-11 HIL-V-1811O HIL-V-22052 Drawing803-5184193 HIL-V-18436 HIL-V-17848 MIL-V-18030 z41L-V-20065 ANSI B16.5 ANSI B16.11 ANSI B16.9 MS18307 ANSI B16.5
Remarks
ISeamless
Gate Globe. angle
&+s-l
Fittings
Butt weld ends Socket weld ends See note A-7-1 Flanged ends only
Swing check Pressure-reduclnu IControl I !Relief Chrome molybdenumalloy steel Flanged Socket welding AS1?l A 182, grade F-n or Butt welding ASTM A 217, grade WC-6 Socket -Iding laterala Butt welding Chrome molybdenumalloy steel Socket welding AST?lA 182, grade F-n Spiral wound Hetallic oy steel Bolt-stud All Nuts
NOTE: A-7-I Lift check valves qay be constructedeimilar to MIL-V-22052, wd$fted for check design.
?faximua
Servicee
Hanimum
system temperature F
I&marks
A-8
Steam and steam drains for auxiliary boiler, reboller and waste heat boiler installation only
NOTES: A-8-1 For other boiler installation, use other applicablecategory. A-8-2 100 lb/in2 maximum for angle and crose configurationonly. A-8-3 Use category A-6 for superheatedsteam application.
Service8
Maximum
Remarks
A-9
Typea Seamle88 Globe, angle atop end stop checks Socket welding ng Butt weldi 1/ : Socket welding laterals socket welding outlets Butt welding outlets Socket welding, 1/4 and 3/8 inch socket welding, 1/2 inch end above Butt welding Bolts or boltetud Nuts Spiral wound
Remarka Schedule80 mfnlmum See note A-9-1 Flanged ends 600 lb/in2 maximum See note A-9-1 See note A-9-3
Fittings
Nickel-copperalloy, QQ-N-281,class A, annealed Nickel-copperalloy, MIL-T-1368,clam A Nickel-copperalloy, QQ-N-281 Nickel-copperalloy, (/Q-N-281, claam A, annealed
mewing 803~5184193 ANSI B16.11, bored ae required ANSI B16.9 NS18307 Comercial
Flangea
Comercial NS18308
ANSI
1/4 inch. raieed face 600 Lb/in2 ll~iHUUl See note A-9-3
B16*S
Nickel-copperaluminum
14tallic
NOTES: A-9-1 Valve@ of the NAVSBA Drawings 803-5184193or 803-2177525type shall be modified to include nickelcopper alloy material with flnged enda in eccordnce with ANSI B16.5, 1500 or 600 series as applicable. The face to face dhenaion shall be 15-1/2 inches for the 1-1/2 inch valve and 16-1/4 incheo for the 2-inch valve. A-9-2 Does not include boiler pressure piping. A-9-3 Modified for nickel-copperalloy uaterial.
/-
Services
Remarke
A-10
High pressure oteam drains between low point trap discharge stop check valve ad DFT or gland exhaust piping from turbines, and diechargemain
Item I
Typee
Material
Applicabledocuments
I 1
Remarka
I I
I I
Corroeion-resisting eteel, lHIL-p-l 144 304 or 304L ASTMA 269, ASTHA 312 Nickel-copperalloy MIL-T-1368,cla8e A Corrosion-resisting steel, HIL-V-1811O check globe QQ-S-763, 304, 30~L, 316MIL-V-22052 or 316L, ASTM A 182, grade Drawing 803-2177525 F304L, F316L Nickel-copperalloy, HIL-V-20065 00-N-281 Corrosion-reeiating steel ANSI B16.11 2 inches, in accordancewith ASTM A 182, maxinmm F304 or F304L ASTH A 403, clama WP304LS, WP316LS Butt weld, 1-1/4 Nickel-copperalloy ANSI B16.9 QQ-N-281 inches and W318307
ride, Socket weld q MSI B16.ll; butt weld ends, ANSI B16.9 and BL6.25, 150 lb/in2 gauge ureeaure series . 150 lb/inz gauge preesure seriee
1 Corrosion-resisting steel, ASl?l A 182, F304 or F304L Nickel-copperalloy, QQ-N-281 ANSI B16.5, series 150
,..-.
_.
I I
.. ----
I I
Services
Remarks
A-10, conttd
High pressure steam drains between low point trap discharge stop check valve md DFT or gland exhaust piping from turbines, and dimchargemain
Remarks
NOTES: . A-10-1 This category applies to drains covered in categoryA-3 only. For draine in systems other than categoryA-3. see the applicablecategory. A-10-2 Modified for nickel-copperalloy material.
,/
Services
Remarks
B-1
Feed eystema
475
Types Seamless
Applicabledocuments MIL-T-20157,ASTMA 106, grade B Drawing 803-5~lK193 FIIL-V-22052 Drawing 803-2177525 HIL-V-1811O HIL-V-24332
Remarks
Globe, angle and Carbon steel atop check ASTH A 105 or ASTM A 216, grade WCB Gate Relief
Fittings
Carbon steel ASIM A 181, class 70 ASTM A 105 or ASTM A 234, class WPB Carbon steel
n2 ANSI 600 lb/i pressure eeries shall be used in feed systems for 600 lb/in2 end below boilers. MSI 900 lb/in2 preseure eerieo shall be used in feed systems for 1200 lb/in2 boilers except for 2 inches and below 1500 lb/in2 series shall be used Flanged qnd
Socket welding Socket welding end branch outlets Butt weld end branch outlets 1-1/4 inches and above
r=GY-r
and group I B-1, centd
Servicee
. i
Remarks
Feed ayntema
Item Flanges
Remarks ANSI 600 lb/in2 for 600 lb/in2 and below boilere AMSI 900 lbli 2 for 1200 lb/;n2 boilere
Butt welding
NOTES: B-l-1 In view of the exceptionallyhigh relief valve setting in the boiler$a feed eystem, which if used for uelectionof pressure seriee,might result in a heavier series than necessary, thts category spe ifies the required aerlea for both 600 and below end 1200 lb/in2 boiler. B-1-2 The 75F temperatureapplies only to that section of the feed system between the economizer and the drum.
(-
Services
Maximum
Remarks
B-2
Types Seamless Gate 4 inches and smaller 5 through 16 inches Globe, angle, atop end lift check, 2 Inchee and smaller 2-1/2 inches 3and4 inchee 5 and 6 inches 8 inches end larger Swing check Relief Control Butt welding
Material Carbon steel Carbon steel ASTM A 105 or ASTt4 A 216, grade UCB
Remarko
Drawing 803-2177140 Drawing 803-2177141 Drawing 803-2177142 MIL-V-22052 MIL-V-18436 UIL-V-24332 HIL-V-18030 MSI B16.9
Butt weld
F1anged ends
?itting8
Carbon steel ASlll A 181, class 70 ASTM A 105 or ASTUA 234, class WPB Carbon steel ASTM A 181, class 70 ASTM A 105 or ASTMA 234, class WPB ..--.. ~,
Socket welding Socket welding end branch outletr3 Butt welding end branch outlets
MSI
B16.11 Comercial
.-..
-,
Services
Remarks
B-2, contgd
I
I
Item Flanges
Types Socket weldtng Butt welding Spiral wound Bolt-stud and nute
Material
Applicabledocuments
Remarka
L
y k% .:.
Carbon oteel ANSI B16.5 ASTM A 105, ASTM A 234, class UPS or ASTM A 181, class 70 Netallic MIL-C-21032 -- 122 Carbon steel HILS 2P 8r~@ 5
NOTES: B-2-1 To be used In conjunctionwith A-3 steam system only. Feed q ystema for use with other category A steam systems shall be in accordancewith category B-1. B-2-2 Drawing 803-2177525may be used for pressuresup to end including600 lb/in2.
/-.
Services
Maximum
eyatem temperature F
250
c-1
Fresh water, chilled water condensate and electronic fresh water cooling
Item Pipe
Material
MIL-T-24107
plicabA-+iE
(see note C-l-1) 150F maximum (see note C-l-6) Kc H See note C-l-2 w
Xaaa reinforcedplastic Seamlean or welded Gate, 2 inches maximum Globe, 2 inches maximum Check, 2 inches
maximum
tIIIL-P-24608 MIL-T-16420 Drawing 803-1385714 Drawing 803-4384536 Drawing 803-1385721 Drawing 803-2177917
Valves
. .
Gate, 2-1/2 inches and above Globe, 2-1/2 Inches and above Swing check, 2 inchee end abov~ Relief Butterflv Bronze Bronze (nickel-copperalloy Control trim or 300 series corrosion-resisting steel trim) Bronze Ball, 1/4 inch - 2-1/2 inches, Ball, 3 inchee 6 inchee
Drauing 803-1385623
Drawing 803-5001003
Drawing 803-5001004
Category md group
Services
Remarks
C-1, cont$d
Item Fittinge
lypee Silver-brazing Silver-brazing union Butt welding Welded baee by eilver brazing end outlet boss Socket (bonded) Socket weld Silver-brazing Bronze
Material
Applicabledocuments F!IL-F-1183
Remarka
Drawing 803-1385880 Drawing 803-1385912or comrcial MIL-P-24608 Draving 810-4715319 llIL-F-Z~2, class plain, 150 and 250 pounds Drawing 810-1385892
Welded to coppernickel pipe run 150*F maximum (see note C-l-6) See notes C-l-3 and C-1-4 Special flanges for butterfly valves 150F maximum (see note C-l-6) See note C-I-5
. .
M
Flangea
Glass reinforcedplastic Cloth inserted rubber Synthetic rubber Fluorocarbon Silicon bronze
Flange bolting
,/-
y w L
NOTES: c-l-1 The thicknessof copper tubing In condensatepiping q hall be calculatedusing allowable stresses for the fully annealed condition. C-1-2 Globe valvee for shower service shall be in accordancewlth141L-S-955rnd shall be qked to q uit the installation. c-l-3 Where 150 lb/in2 line flangeebolt up to 250 lb/in2 valve flangee in size- 2 to 4 fnchee, the diameter of the bolt holee in the line flange. shall be increaeedto match the 250 lb/in2 flmge bolting. c-l-4 One hundred fifty pound flangesmay be ueed to 150 lb/in2 eervice,where tamperatureado not qxceed 150F* For temperatureof 151F to 250?, they shall be limited to 100 lb/ln2 and below. c-l-5 Class 4 of NH-P-151 shall be ueed where service temperatureie expected to exceed 200?. C-1-6 Mhesive in accordancewith HIL-P-24608ehell be used for joining glaee retifomed Pi-tic (~p) PiPG to plaetic fittinge end flangeo. c-l-7 Electronicscooling water eyeteme end the chilledwater syetems eerving air conditioningcooling coils classified in the category U and the electronicscooling water eyotems shell be fabricatedof coppernickel (90-10) piping and fittingewith welded jointe to the meximtm extent practicable. C-1-8 For electroniccooling water eyatene valve gland packing ehell be teflonor equal. All other elastomers ehall be compatiblewith the fluid. Naturalrubber producte ate not permitted. Expaneion tank valvee eubject to air preesure shall be q oft eeated. c-1-9
Service8
I Maximumsyetea ~ temperature ? I I
Remarks
c-2
Fresh water, feed water end condensate, including potable, gae turbinewanhdown Types I Material
Item Pfpe
Valvea
Globe, angle
M
I globe stop I I check and angle I
k5=-i
~e !=
--6
e t Control I [ Ball - 1/2 inch -1 inches Silver-brazing Flanged Silver-brazing union Butt welding Welded baee by eilver-brazing end outlet boae Socket bonded
Flanged ends
Fittings
1 ]Bronze
HIL-P-24608
.
_f-
14aximum
Services
Remarke
C-2, conttd
Item Flanges
Types Sflver-braztng
Applicabledocuments HIL-F-20042,class plain Drawing ~ Drawi ng 810-4715319 MIL-P-24608 EH-P-151 MXL-G-1149 MIL-R-83248,type I, claa8 1 MIL-S-1222,grade 655, 661
Remarks
Special flangee for butterflyvalves See note C-2-5 See note C-2-6
Caskets
Socket weld Socket bonded Sheet O-ring Solte, studs and lute
Flange boltlng
r-nickel Coppe Glees reinforcedpIastic Cloth insertedrubber Synthetic rubber Fluorocarbon Silicon bronze
NOTES: c-2-1 The thickness of copper tubing in condensatepiping shall be calculatedusing allowableetreeaes, for the fully annealed condition. c-2-2 The sample connectionbetween the DFT and the sample water cooler shall be CRES composition304 In accordmce with 141L-P-1144.Connectionto be as close to DFT as possible. C-2-3 Globe valves for shower service shall be in accordancewith ML-S-955 md ehall be sized to suit the installation. C-2-4 Where copper tubing is used in potablewater systemswhich supplieswater to equipnmnt containing carbonated water dispensers, the system shall have double check valves installed. shall be used for joining glaaa reinforcedplastic (CRP) C-2-5 Mhesive in accordancewith !41L-P-24608 pipe to GRP fittings and flanges. c-2-6 Class 4 of HH-P-151 shall be used where service temperatureia expected to exceed 200F. C-2-7 Electronics cooling water systems and the chilled water syetema serving air conditioningcooling coils classified in the categoryW end the electronicscooling water oyateme shall be fabricated of copper-nickel(90-10) piping and fittingswith welded joints to the maximum qxtent practicable. C-2-8 For electronic cooling water and gas turbinewashdown Eysteme valve gland packing shall be Teflon or equal. All other elastomersshall be compatiblewith the fluid. Natural rubber products are not permitted. Expaneion tank valvea subject to air pressure shall be soft seated. C-2-9
w -m *A ~g w . .
Services
Mmarks
D-1
Item Pipe
Remarks
Valves
Globe, 2-1/2 Bronze inches and above Globe, angle and atop check 1/4 to 2 inches Gate, 2-1/2 inches and above Gate, 1/4 to 2 inches Swing check, 2-1/2 inches and *hove Swing check, 1/4 to 2 inches Relief Pressure-reducing Hose Ball, 1/4 inch 2-1/2 Inches Ball, 3 inches 6 inches Butterfly
Drawing 803-fJ~36
Drawing 803-2177917
Flangedende
Drawing 803-1385714 Drawing 803-1385637 t41L-V=izW7 A class 2, ~; ;Rn2 Drawing 8~-1385721 HIL-V-2433 HIL-V-2042 Drawing 803-,385711 Drawing 803-1385712 Drawing 803-5001003 Drawing 803-5001004 ML-V-24624 Flanged ends Flanged ende
Servicee
pressure lb/in2
250
temperature F 150
Remarka I I
D-1, contfd
Sea water
I
I
I
1
I
Remarks
Item Fittings
lypee Silver-brazing (including unione and union end fittinm) Welding ~elded base by silver-brazing end outlet boas Socket bonded Silver-brazing Bronze
Material
Applicabledocuments MIL-F-1183
I
I
I
MIL-P-24608 HIL-F-20042 Drawing810-1385892 HIL-P-24608 Drawing 810-1385992 Drawing810-4715319 MIL-R-21252,HIL-C-1149 NH-P-1 51 MIL-R-83248,type I, ClSe@ MIL-S-1222,grade 655, 661 200 lb/in2 maximum Special flanges for butterflv v;lves 200 lb/in2 maximum
I
,;: ml Uti :? G: w -m *n am U.k w
Flanges
Gaskets
Socket bonded Butt weld Socket weld Sheet &rlng Bolts, studs and nuts
Flange bo1ting
NOTES : D-1-2
D-l-1 For uae in piping systems subject to acid flush oaths. Adhesive in-accord=ce with M~L-P-24608 @hall be-used for joining GRP pipe to GRP fittings and flanges.
.+
D-2.1
Serviceu
Remarks
0-2, Colltd
*a water mteulle ~njectlun tayucem betuoenfrrnoh water accumulating tank and nozzleu
400
I
{
Remarka
655~5
I
!.
D-2-I
100
only. 2-1/2inch and lergerglobe and q ngle, Lb/ln2maximum for angie and credo conflgurstlon hall M of commarc~aldee~gn stop and utop chock vnlveu for use in eyatemaoxceedlng150 lb/tn2 q en approvedby NAV91!A.
1:
GE ~E
,; ,..
,
Services
Remarks
D-3
Sea water
Item Pipe
~pes Seamless or welded Seamless Gate Globe, angle and atop check Check, swing
Applicabledocumente MIL-T-16420,class 50 UIL-T-16420 MIL-P-246011 Drawing 803-21~17 Drawing 803-1385714 Drawing 803-1385541 Drawing 803-4384536 Drawing 803-1385721or Drawing 803-1385637 Drawing 803-5001003 .: Drawing 803-5001004 ML-v-24624 Drawing 810-1385915 MIL-F-l~lJ~
Remarks See note D-3-1 See note D-3-5 See note D-3-4
Valves
I r-J
I
\w ,. , k.-
Fittings
Ball, 1/4 2-1/2 inches Ball, inches 6 inches Butterfly Flanged Bronze Silver-brazt.ng (including unlone and union end fittings) Welding 90-10 copper-nickel
,.
Drawing 810-1385880 ANSI B16.9 or ANSI B16.11 Drawing 810-13859)2 MIL-P-24608 MIL-F-20042 Drawing 810-1385892 Drawing 810-4715319 MIL-c-15726 Welded to coppernickel pipe run See note D-3-4 Special flanges for butterflyvalves See note D-3-2 Spe note D-3-4
Flanges
Welded bane by 90-10 or 70-30 coppersilver-brazing nickel . end outlet boos ; Glass reinforcedplaetic Socket bonded Silver-brazing Bronze
Copper-nickel Copper-nickel,90-10
G1aae reinforcedplastic
MIL-P-24608
.-
Services
Remarks
D-3, centd
Sea water
Item Gaskets
Remarks
flange bo1tIng
NOTES: D-3-1 For sizes not covered by MIL-T-16420,pipe fabricatedfrom copper-nickeleheet specified in NIL-C-15726 may be used. D-3-2 Slip-on flangea shall be bored to suit outside diameterof the tube with flange thickneea, drilling mtd facing in accordancewith claas 50 lb/in2 of MIL-F-20042. D-3-3 For use in piping systems subject to acid flush path. D-3-4 Adhesive in accordancewith MIL-P-24608shall be uBed for joining GRF pipe to GRP flttlngB and flangee. D-3-5 70-30 copper-nickelalloy shall be uned inalde of compensatedfuel tanks and 90-10 coppernickel shall be used elsewhere. D-3-6 Gasket in accordancewith tlIL-G-1149 shall not be used for auctim side of sea chest which uges steam for blow-up.
Services
Remarks
E-1
Fuel
Types Seamless Gate, 2-1/2 inches and above Globe, angle Check Control Needle Relief Quick closing Vent, drain and sampling Flanged Socket welding
Material Carbon steel Carbon steel 216 grade WCB or ASTM A 105
ASTM A
Remarks
MIL-V-220S2 Drawing 803-5184193 l%~rcial liIL-V-18030 MIL-v-24S86 ML-V-24332 MIL-V-24569 MIL-V-24586 ANSI B16.5 .
i Flanged ends, I ANSI B16.5 [Flanged ends only 200F maximum 150F maximum 200F maximum
I
Carbon steel
q
Carbon ateel Carbon steel, ASTM A 216, grade WCB Carbon steel, ASTM A 105 or ASTM A 1819 claas 70 ASTM A 234, class WPB Carbon steel ASTMA 181 ASTM A 105 or ASTM A 234, class UPB Carbon steel, ASTM A 105 ASTM A 181, class 70 or ASTM A 234, class UPB Metallic Alloy steel Carbon steel
Fittinga
Butt welding
Flanges
Services
Maximum
system temperature F
Remarks
I
Remarks
E-2
Fuel
Carbon steel except for special application Carbon steel ASTH A 216, grade WCB or ASTH A 105
Applicabledocuments t MIL-T-20157 ASTHA106, grade B HIL-V-1811O I tItlL-V-22052 Drawing 803-2177525 Co=rciel ~IL-V-18030 ~ NIL-V-24332 HIL-V-24569 MIL-V-245L6
I
Flanged ends, ANSI B16.5 Flanged ends only 20()F maximum Flanged ends only 200F maximum
~n
yol
Fittings
=dle Relief Quick closing Vent, drain and BSmplIng Flanged Socket welding
Carbon steel
n steel Carbo
Butt welding
Flanges
Butt weldinu
Socket
Gnskets
Flange boltlng
Nuts
Carbon steel, ASTM A 216, ANSI B1605 grade WCB I Carbon steel, ASTH A 181. class 701ANSIB16.11 ASTM A 234, clasa WPB, or e, ASTM A 105 Carbon steel, ASTM A 181, class 70 ANSI B16.9 ASl?lA 105 or ASTHA 234, class UPB ANSI B16.5 Carbon steel, ASTM A 105 or AS2?S A 181, class 70 ASTH A 234, clase UPB Metallic I!IL+-21032 Alloy steel HIL-S-1222,grade B7 EELon steel 141L-S-122 2, grade 5
Services
Remarka
E-3
Fuel
200
Item Pipe
I I I
Types seamle8eJ
Carbon
Material steel,except for special application Carbon oteel ASlti A 216, grade WCB or ASlltA 105
Valves
Coaanrcial \ ,
Fittinge
Relief Needle Ball, 1/4 inch 2-1/2 inches Butterfly Flanged Socket welding
200F maximum
Type I
F=
Butt wel ing Flanges Butt welding bolting I end nuts
Carbon steel,AST14 A 181, class 70 ANSI B16.11 ASTM A 234, class WPB or I
AST?lA 105
Carbon steel,ASTM A 105 ASTt4A 181, claaa 70 ASTH A 234, claaa WPB Carbon steel, ASTM A 181 ASTM A 105 ASTt4A 234, class WPB Metallic Carbon steel
I I
I
IANSIB16.5
f
I
I
MI;-G-21032 MIL-S-1222,grade 5
NOTES: E-3-1 Thie category does not include fuel overflows,sounding tubes, vents or air eacapea. (See category Y for these items.) t-3-2 Thfa category includes cargo fuel end cargo 011 ayatema.
Category
tlaxim.lln system
Haxitaum system
and group
I
E-4
Services
pressure
temperature I
F
I
lblid
200
150
Item Pipe
Typee Seamless
Applicabledocumente
Remarks
Corrosion-resisting eteel except MIL-P-1144,304L or 316L or ASTM A 312, grade TP316L or for special applications
TP304L
Valves
Corrotrion-resisting steel, ASTM A 351, grade CF-8M; ASTM A 182, F316Lor F304L
II4IL-V-1811O MIL-V-22052
Stellite dloc
!
Ftttinge
AWN A 351,
grade
CF-8M VP I
w
Corroeion-resisting eteel Corro9ion-reai6ting steel, ASTM A 182, F304L-orF316L ASTMA 403, WP304LS or WP316LS
Flanges
Gasketa
Flange bo1ting
NOTES :
Corrosion-reei8ting steel, 1 ASTM A 182, F304L or F316L Socket welding ASTM A 403~ WP304LS or WP316LS Metallic MIL-G-21032 Spiral wound Silicon bronze MIL-S-1222,grade 655, 661 Bolts, atudo and nuts I I
E-4-1 This category doen not include overflows,aoundlng tubes, vente or air eocapes. (See category Y for these items.) E-4-2 Where required ANSI flanges shall be modified for use with butterflyvalves. E-4-3 Use category U-1 for stripping systems.
(-
Services
Remarke
F-1
Lubricatingoil
TypeIll Seamless
Remarks
Fittings
=e, angle Carbon steel and e)top check, ASTM A 216, grade WCB or 2 inches ASTM A 105 maximum Globe, angle and stop-check, 2-1/2 inches and larger Gato Check Relief Control Preeaure-reducinjj Butterfly Corrosion-resi8ting t3teel Needle Carbon steel Ball, 1/4 inch - Carbon steel 2-1/2 inches Ventp drain and Carbon steel aarnpling Flanged, 1/2 inch Oarbon steel, ASTM A 216, and larger grade WCB Socket weld Carbon steel KSTtl A 105 or ASTM A 234, class WPB WIN A 181, class 70 Butt weld Carbon steel IMTM A 105 WI?! A 181, C1SS8 70 ASTM A 234, class WPB
I ..
MIL-V-18110 ANSI B16.34, class 150 MIL-V-24332 MIL-V-18030 MIL-v-24624 MIL-V-24586 Drawing 803-5001003 MIL-v-24586 ANSI B16.5, eeries 150 ANSI B16.11
200*F maximum
I Service13
Remarks
F-1, centd
Lubricatingoil
Typee Socket welding end branch outlets Butt welding end branch outlets Socket weld, 1/4 inch and 3/8 inch Socket weld, 1/2 inch end above Butt weld Spiral wound Bolts, studs and nuts
Material
Remarks
Flanges
Carbon steel ASTM A 181, class 70 ASTM A 105 or ASTM A 234, class WPB
Commercial
l/16-inchraised face
Msl
B16.5
NOTE: F-l-1 Gas turbine lube oil piping shall be corrosion-resisting ateel.
. --
Services
Remarke
c-l
1
Types Seamless Globe, angle gate Special Butt weld Socket weld
Applicabledocuments FiIL-T-20157, type E or ASTH A 106, grade B Drawing 803-5184193 t41L-V-22052 UL-V-1811O Commercial ANSI B16.9 ANSI B16.11 MS1 B16.5
Remarks
Carbon steel Carbon steel AST?i A 216, grade WCB ASTM A 105 Carbon steel ASTM A 105 ASTH A 181, class 70 ASTH A 234, claas WPB Carbon steel ASTM A 105 Metallic Fluorocarbon Alloy steel Carbon steel
Fittlnga
NOTES: C-1-l The design pressure for determiningthe wall thicknessof the pipe and the selectionof fittings shall be the sum of the operatingpressure and the hydraulicsurge preasura. G-1-2 The hydraulic surge pressure requirementmay be relaxed if it can be definitely ascertainedthat the maximum fluid velocity for a particularsize pipe will be lower than 30 feet per second (ft/s), in such cases the maximum velocity determinedto be present for the size pipe in question shall be used as a bagia for determining the hydraulicsurge pressure and maximum total pressure to be used in calculating pipe wall thickness. Hydrauliceurge preaaure ia to be determinedby the following formula: p* - 70V Where: PL4- Preesure Increase due to shock lb/ln2. v. Velocity of liquid flow in pipe before valve closure (feet per second) use V = 30 ft/s. G-l-3 Where ANSI flanges modffied for O-rings are employed they shall be flat face, grooved and equipped with standard O-ring gaskets with back-up rinxs suitable for the service. C-l-4 All joints shall be welded except where t&e-d&n joints are required.
Services
Remarks
c-2
150 I
~-
.<
I i
I I
1 I I
1 I
, i
II
,1
G-3.1
Services
Remarks
G-3, centd
Types
we~d~ng
Material Carbon steel, AWN A 105 or ASTM A 181, C~aSO 70 Corrooion-resieting steel, ASTiII A 182, 304L or 316L Bronze Fluorocarbon Metallic Carbon steel
NOTES: G-3-1 Hydraulic piping and flttingewhich are locatedon weather decks or other locationawhere they are, or may be exposed to the weather shall be corrosion-resisting steel. G-3-2 Where unions to NABL Drawing A404734 are used, the material for union nut shall be of nickel-copper alloy in accordancewith QQ-N-281. G-3-3 ANSI.flangesmay be modified to use O-ring gasketa.
I
I
Services
Remarks
0-4
Item Pipe
Types Seamlesa
Applicabledocuments PIIL-T-24107 MIL-T-20157.twe E or ASTN A 106,-gr-~eB PIIL-P-1144 , 304L or 316L ASTMA 312, TP316Lor TP304L HIL-V-1811O Drawing 803-5184193 141L-V-22052 NIL-V-24109
Remarks
Valvea
(late
Globe,
angle
Carbon steel Carbon steel X-inure-bronze ~uminum-bronze Bronze Corrosion-resisting steel Carbon steel or corroaionresiatingateel Corro8ion-resisting steel Bronze
Check
MIL-V-22687 MIL-v-81940and HIL-V-81940/l Drawing 803-1385942 Drawing 803-1385945 Drawing 810-1385963 ANSI B16.9
Pittings
Butt welding
so~ket welding
TEi3we Copper-nickel(70-30) H2L-C-15726 Nickel-aluminum-bronze Carbon steel. ASTM A 105, ASTM A 1,81, close 70 ASTMA 106, grade B Corrosion-reaistlng steel ASl?l A 182, 304L or 316L Carbon steel, ASTNA 105, 70 ASTN A 181, ChSS Corrosion-resisting steel ASTN A 182, 304Lor 316L Bronze Nickel-aluminum-bronze Carbon steel, ASTC4 A 105
ANSI B16ell
Servicem
Remarka
G-4, centd
Item Flanges
Material Carbon steel, ASTM A 105 or ASTH A 181, claso 70 Corrosion-resisting steel, ASTN A 182, 304L Or 316L Fluorocarbon Metallic Carbon steel
NOTES: G-4-1 Hydraulic piping and fittingswhich are located on weather decks or other locationswhere they are, or uay be exposed to the weather shall be corrosion-resisting steel. hall be of nickel-copper G-4-2 Uhere unions to NASL Drawing A404734 are ueed, the material for union nut q alloy in accordancewith QQ-N-281. G-4-3 ANSI flanges may be modified to use O-ring gaskets.
Servicee
Remarks
Item Pipe
Types Seamleaa
llaterial Copper Carbon steel Corrosion-resisting steel Carbon steel Carbon steel Bronze Bronze Carbon steel Corrosion-resisting steel
Applicabledocuments IIIL-T-24107 MIL-T-20157,type E t41L-P-1144 , 304L or 316L ASlliA 312, TP316Lor TP304L HIL-V-1811O Drawing 803-5184193 HIL-V-22052 MIL-V-24109 HIL-V-18436
Remarks
Valves
lGate, 1 inch
P
Fittings
Check Relief !T .
Take-down joints
P
utt we
ng
Socket welding
Bronze Copper-nickel(70-30) tlIL-C-15726 Bronze Carbon steel, ASTN A 10 59 ASIt! A 181, class 70, ASTN A 106, grede B, or corrosion-resisting steel, AST14A 182, 304L, or 316LBronze Nickel-aluminum-bron ze Carbon steel, ASTM A 105 Carbon steel, ASTHA 105, ASTH A 181, claae 70, or corrosion-resisting steel, ASTHA 182, 304Lor 316L
tfIL-V-22687 HIL-V-81940and !fIL-V-81940/l Drawing 803-1~ Drawing 803-1385945 Drawinu ~41 ANSI m .9 ANSI B16.11
r-.
. .. .
....
. ..
1 Services
Remarks
G-5, centd
Item I
Types
Material
Remarks
I Gaskets
I
Flange bolting
I
I I
I
I
:~ tBl % w $? 4: SE awl ~ul
:
L
NOTES: G-5-1 Hydraulic piping and fittings which are located on weather decks or other locationswhere they are, or may be, exponed to the weather shall be corrosion-reeisting steel. C-5-2 Where Unions to NASL Drawing A404734 are based, the material for union nuts shall be of nickel-copper alloy in accordancewith QQ-N-281. G-5-3 ANSI flanges may be -dified to use O-ring gaakets.
Services
Remarks
I
Remarks
G-6
Item Pipe
Types Seamless
Applicabledocuments MIL-T-24107 MIL-T-20157 , ASlllA 106, grade B NIL-P-1144 , ASTtlA 312, 316Lor 304L MIL-V-1189 Drawing 803-1385714 HIL-V-18110 ~rewing 803-4384536 Drawing 803-2177525 !!IL-V -22052 Drawing 803-1385721 MLV-- H1940 d &L-v-81940Z Drawing 803-5001003 rIiIL-F=l183 MIL-F-20236 ANSI B16.9 I Awl B16.11 HIL-F-1183 t41L-F-20042 ANSI B16.5
Valves
Gate
Globe, angle
Fittings
Swing check Relief Bampl1ng and bleed Ball, 1/4 inch 2-1/2 inches Silver-brazing Butt welding
Cmroeion-resimting steel Bronze Carbon steel, AST?4A 105, ASTt+A 181, clasa 70 ASTN A 106, grade B or corrosion-remtating steel, ASTH A 182, 304L or 316L
..
I
Tk -down ;o;nts Socket welding Union, silver-
Bronze
%k=-
Carbon steel,ASTM A 105, AST?IA 181, clasa 70 or corroeion-reaiating steel, ASTMA 182, 304Lor 316L I A 105 Unions, welding lCarbon steel,ASl14 brazing Flanged
HUximua system temperature F Kydraulic oil - other than steam catapult 300 180
Remarka
G-6, conttd
tlaterial
NOTES: G-6-1 Hydraulic piping and fittingswhich are located on weather deckn or other locationawhere they are, or may be, exposed to the weather, shall be corrosion-resisting steel. G-6-2 ANSI f~.anges may be modified to use O-ring gaskets. G-6-3 Where unions to NAEL Drawing A404734 are used, the material for union nuts shall be of nickel-copper alloy in accordancewith QQ-N-281.
G-7.1
..
.-
service8
Remarks
G-7, centd
Hydraulic oil - other than steam catapult Material Bronze Carbon steel, ASTU A 105 %onze
Applicabledocumente HIL-F-1183 NAEL Drawing A404734 CIIIL-F-20042 ANSI E16.5, flat face
Remarks
Carbon steel, ASTM A 181, class 70, ASTM A 105, corro8ion-reni9ting steel, ASTN A 182. 304L or 316L Fluorocatbo; Asbestos Carbon steel
I
w
NOTES: G-7-1 Hydraulic piping and fittingswhich are located on weather decks or other locationswhere they are, or may be, exposed to the weather shall be corrosion-reeisting eteel. G-7-2 Where bronze 150 lb/in2 line flangea bolt up to 250 lb/in2 valve flanges in sizes 2 to 4 inches, the diameter of the bolt holes in the line flanges shall be increasedto match the 250 lb/in2 flange bolting. G-7-3 Where unions to NAEL Drawing A404734 are used, the material for union nuts shall be of nickel-copper alloy in accordance with QQ-N-281. ANSI flanges may be modified to uee O-ring gasketa. G-7-4
,...
\ *
Servlcee
Remarks
II-l
Caaoline
Item Pipe
Material
Applicabledocument,
Remarks
Valves
Fitting@ -4
Take-down jolnta Unione Flat Bolts, studs amd nuts t41L-F-1183, tiIL-F-24227 MIL-C-6183,class 1, grade C-fire MIL-S-122 2, grade 65~*
NOTE: H-l-1 Within gasoline tanks and for salt water compensatingsystem.
0 in
l--
H-2.1
o 0
0 0 m
aJ
5 &
I-1.1
I I
.Servicee
Remarks
1-1, centd
JP-5
Types
Remarks
NOTES: 1-1-1 See category U-1 for those sectionsof tank strippingwhich discharge overboard. I-l-2 This category includeecargo JP-5 systems. The cargo JP-5 piping within convertiblecargo tanks (tkse intended for selective stowageof JP-5 fuel) shall be in accordancewith this category.
Services
Remarks
J-1
i.
,1
NOTE: J-1-1 To prevent or minimize galling, the union nut shall be of dlasimilarmetal then the thread piece.
Category md group
Services
Remarks
J-2
I
Typee
Item Pipe
Applicabledocuments HIL-T-24107 HIL-T-16420 MIL-P-1144,304L Or 316L ASTlfA 3129 TP304L, TP316L M1L-V-24109 Soft seating design
Remarks
Seamless
Valves
==1
Fittings Socket welded Boeeee Socket welded end outlet Silver-brazed Unions Socket welded Gaskets O-ring
Globe end angle Aluminum-bronze Check-lift and Bronze, aluminum-bronze, in-line copper-nicke 1 Ball Relief Pressure-reducn Mani o s pressurereducfnu I J Automati~ ehut-off Silver-brazed Nickel-aluminum-bronze Bronze
Corroeion-resisting qteel ASTUA 182, 304Loc 316L 70-30 copper-nickelalloy Drawing 803-1385950 70-30 copper-nickel, UIL-C-15726 ~rcinl Bronze Drawing 803-1385943 Drawinu 803-1385883 Drawing 803-1385946 Drawing 803-1385884
K!!== I ( UIL-V-24394 Drawing 603-1385963 tlrewin~ 803-1385941 Drawing 803-1385942 MSI B16.11
1500lb/in2 maximum
MIL-R-83248,type I, class 2
NOTE: J-2-1 Piping and fittings in fire hazardousareas, ouch as machinery apacea, ehall be fabricatedof copper-nickelor corroeion-reaioting steel. Valvea in these spacea shall be welded, flanged, or union ended with copper-nickelor corrosion-reeiating steel tail pieces. Silver-brazed joints shall not be used in these spaces. J-2-2 Commercial fittings shall be approvedby the Supervisoror NAVSEA.
Services
Remarks
J-3
Item Pipe
Typee Seamless
A@fcable
documents
Remarks
h & w
q
Globe, mgle Bronze, aluminum-bronze and check Ball, 1/4 inch 2-1/2 inches Relief Pressure-reducing F!anifol~s, pressurereducing Autonatlc ehut-off FI ttingl!l Silver-brazed Bronze Socket weld Bosses Socket Welding end outlet Silver-brazed Corrosion-resintlng ateel ASI14A 182, 304L0 or 316L copper-nickelalloy 70-30 copper-nickel, liIL-C-15726 Bronze
Valves
HIL-T-24107,ASTM B 88 KfL-T-i6420 ., HIL-P-1144, 304L or 316L ASllI A 312, TP304L, TP316L MIL-V-24109,soft-eeating design Drawing 803-5001003
MIL-v-24394 Drawinx 810-1~6 HIL-F-1183 ANSI B16011 Drawing 803-1385950 Commercial Drawing 810-1385859 Drawing 810-1385889 t41L-F-1183 Drawing 803-1385884
Unions
Socket welded
Gaekete
O-ring
Forged copper-nickel, 141L-C-15726, or corroaionresistingsteel, 304L or 316LI Fluorocarbon I MIL-R-83248,type I claaa 1 .~.
NOTES: J-3-1 Piping and fittfngm in fire hazardousareas, such as machinery s,sees, shall be fabricatedof copper-nickelor corrosion-reeisting steel. Valves in these spa M shall be welded, flanged, or union ended with copper-nickelor corroelon-reuieting steel ta~.1 piecee. Silver-brazed joints ehall not be used in these epacea. J-3-2 Commercial fittings shall be approvedby the Supervisoror NAVSEA.
..
.. .
Services
Remnrka
J-4
150
Item Pipe
?ypee Seamlew3
Haterial
Applicabledocuments MIL-T-24107, AST?t B88 rIIL-T-16420 141L-P-1144, 304L or 316L AST14A 312, TP304Lor TP316L ttIL-P-24608 Drawing803-1385714 %%-%HW---
Remarks
Itipper
Copper-nickelelloy Corroeion-reeisting steel
Valves
Fittings
Unions
F1angee
Glaee reinforcedplastic Gate Bronze sw$n~ check Globe, ang e, needle, stop check and check Preeaure-reuc ng e = Automatic shut- 1 off Ball, 1/4 inch 2-1/2 inches Bronze Silver-brazed Corrosion-resisting steel, hcket welded ASTM A 182, F304L, F316L Socket welded end 70-30 copper-nickel, HIL-C-15726 outlet Socket bonded Glass reinforcedplastic Bronze Silver-brazed Butt and socket Corrosion-reaistina steel welded or copper-nickel(~0-30) Bronze Silver-brazed
1
MIL-V-24384 -- 22549 MILV MIL-v-24394 Drawing 803-5001003 HIL-F-1183 MSI B16cll Commercial MIL-P-24608 t41L-F-1183 Drawinge803-138$884 9 810-1385888 IIIL-F-20042, ANSI B16.24MSI B1605 ANSI B15.5, clase 150 HIL-P-24t,08 See note J-4-2
Socket welded
Socket bonded
Services
Remarks
J-4, centd
Remarka
NOTES: J-4-1 Piping and fittings in fire hazardousareas, such aa machinery spaces, shall be fabricated of copper-nickelor cortoaion-reaieting steel. Valvee in these spaces shall be welded, flanged, or union anded with copper-nickelor corrosion-reoieting eteel tail pieces. Silver-brazedjoints shall not be used in theee epaces. J-4-2 Commercial fittings shall be approvedby the Supervisoror NAVSSA. J-4-3 GRP may be used for L.P. non-vitalair system. u
Maximum s~etew temperature P J-5 Air, qircraft etarting and cooling, bleed-off and 20.2 lb/in2 absolute nystems 150 550
Remarks
Types Seamleaa Gate, 1 inch and above Control Relief Butt welding
Applicabledocuments HIL-T-20157 ASI14A 106, grade A or B MIL-V-18I1O llIL-V-18030 ?lIL-V-20065 HIL-F-20236,ANSI B16.9
Remarks
Fittings
Socket welding
Flanges
Carbon steel ASTUA 105, ASl?f A 181, class 70, or ASTMA 234, class WPB Carbon steel ASTN A 105, ASI?i A 181, claes 70, or ASTHA 2341 class bJPB Carbon steel ASTHA 105, ASTM A 181, class 70, or ASI?lA 234, claaa UPB timmercial Alloy steel Carbon steel
ANSI B16*II
ANSI B16.5
Flat face
I
Pipe Valves
Service6
Remarks I
J-6
I Applicabledocuments Remarks
Item
Types Saamleeo or welded Gate lh3ntr01 Relief Butt welding Socket welding Butt welding Socket welding Sheet Bolts, studs -d nute
Fittings
Corrosion-resisting steel ASTM A 182, 304L Corrosion-resisting steel ASTM A 182, 304L Commrcial Carbon steel
Flanges
Flat face
.... ~
%rvicea
... Maximum system ~ ;+aximu~ ~yst~~ preaoure temperature lb/in2 F 100 600
. Remarke
J-7 .
Item Pipe
Typee
Applicabledocuments HIL-T-24107 MIL-T-16420 HIL-P-1144or ASTHA 312, TP321 or TP347 Drawing 803-2177917 Drawing 803-1385541 Dr i g 803-431m3i3 HI&:17547 Drawing 803-1385721
Remarks
Valves
425-F maximum 2-1/2 inches and above 2 inches and below, 425-F maximum See note J-7-3 Special flanges for butterfly valvee 2 incheo and below See notes J-7-4 and --
Butterfly
tllL-V-24624 Drawing810-1385892 UIL-V-24394 Bronze 70-30 copper-nickel, HIL-C-15726 Corrosion-resisting steel, ASTHA 182, 316, 321 or 347 Bronze 70-30 copper-nickelor corroeion-reeieting steel Bronze 70-30 copper-nickelor corrosion-resisting steel llIL-F-1183 Comercial
ANSI B16.11 ANSI B16.9 MIL-F-20042 ANSI B16.5, claeo 300
Fitttnge
Automatic ahutoff Silver-brazed Socket welded end outlet Socket welded Butt welded Silver-brazed Butt and eocket welded Silver-brazed Butt and socket welded
Flangea
Unfons
..
Servlcea
Remarks
J-7, centd
Item Gaskete
Flange
TypeB I sheet
bolting
Nuts
I NOTES: J-7-1 Piping and fittinge in fire hazardouaareae, much as machinery epacee,ehell be fabricatedof copper-nickelor corronion-resisting steel. Valvee in theoe spaceo ohall be welded, flanged, . or union ended with copper-nickelor corrosion-reeieting steel tail pieces, Silver-brazed joints shall not be used In these spaces. J-7-2 Piping within the Shaft bore shall be 70-30 copper-nickel. J-7-3 Butterfly valves may be used where the temperaturesdo not exceed !MIOaF. J-7-4 Jointa above 425F shall be welded. items shall be approvedby the Supervisoror NAVSEA. J-7-5 Cotmnerciel
u &
q
....
. - ..
b-
..
,.
Services
Remarks
J-8
Typee Seamleaa or welded Gate Globe and angle Check, suing Butterfly Relief Control Silver-brazing Butt welding Socket welding Unions, eilverbrazing $Ilver-brazing
Applicabledocuments MIL-T-16420,claea 200 Drawing 803-2177917 Drawi ng 803-1385714 Drawing 803-1385541 Drawing 803-4384536 Drawing 8u3-1385637 Drawing 803-1385721 NIL-V-24624 ?41L-v-20065 MIL-V-18030 MIL-F-1183 Drawing 803-1385880 ANSI B16C11 MIL-F-1183 MIL-F-20042 Drawing 810-1385892 Drawing 810-1385992
Remarks
Fittings
90-10
Flanges
NOTB: J-8-I
Slip-on flanges shall ~ bored to suit the outeide diameter of the tube with flange thicknees,drilling and facing in accordancewith IIIL-F-20042. J-8-2 Valve must be suitable for a temperatureof 400F.
Services
Remarks
Applicabledocuments tIfIL-P-1144 or ASTMA 312, TP321 or TP347 HIL-V-I811O,modified Drewing,803-5184193, HIL-V-22052,mdified Ccmaerclal Drawing 803-5001003or commercial ANSI B16.11 ANSI B16.9 ANSI 916.5 MIL-G-21032 141L-S-1222, grade B16 MIL-S-122 2D gr~e 4
Remarks
Pittings
Socket welded Butt welded Flanges Spiral wound Bolt studs -Nut8
Corrosion-reeisting uteel, ASl14A 182, F321 or F347 Corrosion-reaiating steel, ASTMA 182, F321 or F347 Metallic Alloy eteel
NOTE: J-9-1 CompositionE: Corrosion-resisting steel F321 or F347 (valve backsedt and guide to be w). This requirementwill be part of the classification of UIL-V-1811Ohnd141L-V-22052. J-9-2 Commercial Items shall be approved by the Supervisoror NAVSEA,
Services
Maximum system premure lblinz 4500 150 See notes K-l-1 I tmd K-l-2 Remarks
K-1
Material Copper-nickel Copper Ipipe \ Valves Ieme Globe and angle Bronze, aluminum bronze, copper-nickel Nickel-copperalloy
Applicabledocuments
L@=
Unions
w
q
HIL-V-24336 Drawing 810-1385963 Drawing 803-1385941 ANSI B16.11 Drawing 803-1385943 Drawing 810-1385884 MIL-R~ , class B
3000 lblin~
NOTES: K-1-l Oxygen system components shall be cleaned in accordancewith requirementsof t41L-STD-1330. K-l-2 Lubricantsshall be of en approvedtype as lieted in MIL-HDBK-267. (Privateshipbuilding activitiesmay obtain informationcovered in the handbook from the cognizant Supervisor of Shipbuilding.) K-l-3 Union nut shall be of nickel-copper-aluminum.
.. ..
..
..
.. .
. .
} Serviceo
?Ulximurn system pressure lb/in2 4500 Ambient See notee K-2-1 and K-2-2
K-2
Types
Remarka
Fittings
Take-down joints
Nickel-copperalloy Seamless Globe and angle Nickel-copperalloy Relief Preeaure-reducing Nickel-copperalloy, Socket welding I QQ-N-281, clasa A, Iealed Unions Nickel-copperalloy I
Drawing803-1385884
NOTES: K-2-1 Oxygen system componentsshall be cleaned in accordancewith the requirementsof MIL-STD-1330. K-2-2 Lubricnts ehall be of an approved type as listed in tlIL-HDBK-267.(Privateshipbuilding actlvitieomay obtain informationcovered In the handbook from the cognizantSupervisorof Shipbuilding.) K-2-3 To be used only where take-downjointe are absolutelynecessary for ehipboardpiping installation O-ring ohall be and test. Union jointe shall be seal welded in accordancewith MIL-STD-278. * removed prior to seal welding each joint. Union nut sha~l be of nickel-copper-aluminum.
Services
Haximum
Remarks
K-3
Gaseous oxygen
Types Seamleaa
Copper
Material
Remarks
Bronze
===--4
Bronze Bronze,ASTH B 61
pack ess
m
liIL-V-24336 Co=rcial silver-braz ing, teflon or nylon disc washer See note K-3-3 With O-ring material to ltIL-R-83248, type 1, clasa 1
NOTES: K-3-1 Components shall be cleaned in accordancewith the requirementsof 141L-STD-1330. K-3-2 Lubricant @hall be of an approved type as listed in HIL-HDBK-267.(Private shipbuildingactivities may obtain informationcovered in the hmdbook from the cognizant Supervisorof Shipbuilding.) K-3-3 Relief valvea @hall conform with the basic requirementsof MIL-VL22549. Seat or disc material ,, shall be suitable for oxygen service. K-3-4 Valve packing shall be in accordancewith MIL-P-24396,type C.
Servicee
Remarka
K-4
Item
Applicabledocuments NIL-P-1144,316L As7?l A312, 316L HIL-V-24109 MSI B16.11 ANSI B16.9
Remarks
Corroeion-resisting steel ASTM A 182, 316L Corro8ion-reeisting oteel HIL-P-1144,316L ASf?l A 182, 316L
* . .
NOTES: K-4-1 Lubricantsshall be of an approved type as listed in MIL-RDBK-267. (Privateshipbuilding activitiesmay obtain informationcovered in the handbook from the cognfzmt Supervisorof Shipbuilding.) K-4-2 Componentsshall be cleaned in accordancewith the requirementsof NIL-STD-1330.
-)
,-
Category
-d -p I
K-5
flervicea I
Liquid oxygen =d nitrogen
Rem&s I
See note.
X-5-1
I
Item Pipe Typet
I
Wterial I I
md K-5-2
.
Appllcabledocumnt. MIL-T-24107
Remuke
Valve9
====--l
.
With q itable { ?
-rclal
MIL-?-li83
?ittipgs
. breshg
Bronze .,
I MSI
B16.11
of WL-STD-1330. Components slull be cleated ie eccordmce with the requirewnto sMpbuilding activities tibricmte q hall be of mI q pproved type u lioted in MIL-IUJBK-267. (Private covered in the hmdbook from the cogni~mt may obtain laforution Supervisor of Shipbuilding.) Valve packing shall be in accordancewith MIL-P-24396,type C.
Category md group
!!ervieee
Uemerke
K-6
Hixed gae
Typt q
Applicable
documente
i I
KeDarka
Fittings
Gmroeion-resisting steel, ASl?tA 182, 304Lor 316L Qxroeion-reoieting steel, ~S-763, 304Lor 316Lor 316L ASll(A 182, 304Lor
HIL-P-1144, or ASIMA 312, 304Lor 316L HIL-V-24109 NIL-v-22549 MIL-V-24336 ANSI B16.11 ANSt B16.9 wmring ~03-1385884
Take-down joints
in accord-cc with the requirements of MIL-STD-1330. Oxygen system cmponents shall be clemed pproved type ae lleted in MIL-?IDBK-267.(Privateshipbuildingectiwities Ubricmts shell be of m q may obtain informatloacovered in the hmdbook from the cognisat Supervisor of Shipbuilding.) Velvee intended for uee where syetem operating gqe preeeure exceede 3000 lb/in2 shall be modified ppro~ed by NAVSSA. for the appMcable preeeure and q K-1 or K-2. For qysteme with oxygen content greater thm 40 percent by volum, cee category
Category md group
Uervicem
Hexiam
system te9permure ?
Eemrke
K-7
Propene
Item
Pipe Valve@
Types
Sedeom or umldmd G1o be, engle, I qtop md q top
check
Hateriel
Copper-oickel lkome I Bronze (90-10)
documnta
Re9uks
803 -536
I
MIL-?-1 183
Fittinge
Maxiaum
Servlcee
Remarks
I
See note L-l-2 I
L-1
Cooling, (electronic equipment diesel engine, and so forth) - ethylene glycol, fresh water solution, dietllled water trmsfer
NOTE:
L-l-1 tipper-nickelqhall be ueed for syetemewith s corroeioninhibitoradded to the q thylene glycol/water oolution. L-l-2 Electronic cooling water qystema which require demineralkad water shall use uninhibited C-1 or C-2. ethylene glycol/water q olutiono q nd materials in qccordance with cetegoriee
Category
Haximm
md group
Services
Remarks
M-1
Typeo or @ppar-nickel
Material (90-10)
Applicable ?tIL-T-16420
document.
Remnrke
NOTES : H-1-l
steel spray heads a nickel-copper trmsition piece of type S corrosion-reeiating to q bronze fitting with HIL-T-1368, shall be welded to the head and silver-brazed system. Weld joint design shall be type P-14 of HIL-STO-22 except that tlw T-
dlmeneion shall be the thicknessof the welding socket wall. U-1-2 Aluminum pipe and fittings qra to be ueed in qreas of aluminumstructuresonly. An q luminum flmged spacer (waeter piece) q pproxlmtely 2 feet in length shall connect the CU-NI piping
to the aluminum-piping.
Maximumsystem Services
pressure lb/in2 175
I Maximum system I
temperature F
I
Remarks I
Applicabledocuments
MIL-T-16420 ?lIL-V-17501 MIL-V-2187 Drawing 803-1385880
I
See See
Remarks
I
N-1-l. N-l-2
note note
ANsl BL6.11
F1anges Unions I
. .
I 1 I
and nuts
For For
automatic
or
remote
manual
control.
Services
Maximumsystem temperature F I
Remarks
N-2
Magazine system
sprinkling (wet)
See Drawing I
810-1385958
Types Seamless or welded Gate, 2 inches maximum Globe, 2 inches uaximum Swing check, 2 inches maximum Gate, 2-1/2 inches and above Globe. 2-1/2 inches and above Swing check, 2-1/2 inches and above Sprinkling control Butterfly Welding Socket welding Socket welding Butt welding Sheet Bolts, studs ad nuts Copper-nickel, Bronze
14aterial 90-10
documentn
Flanged
end
MIL-V-17501 Bronze 90-10 copper-nickel 90-10 copper-nickel MIL-V-24624 Drawing 803-1385880 AtWI B16.11 Drawing 810-4715319 Drawing 810-1385992 MIL-G-1149 NH-P-1 51 MIL-s-1222, grade
655,
661
,P
,..
Services
Remarks
Type e
or
I Carbon steel
Material
Applicable
steel -
ASTMA 167
Corrosion-resisting steel ASTM A 182, ASTM A 376, I MIL-P-1144 I Carbon steel, ASTM A 105 or A 181, class 70 ] Carbon steel, ASTM A 105 ASTM A 100, grade B or Commercial I I ANSI B16.11 1 775F maximum
I
[ MSI B16.9
Take-down joints
Flanges
ASTM A 181, class 70 Corro8ion-reetOting steel, ASTMA 182, 321, or 347 Cast carbon eteel
ASTM A 216, Asbestos *tallic Alloy steel grade P I
775F mauimum
wound - stud
L grade +
---e gxauc
B16
surfacesin direct contactwith hot exhaust gas shall be of nickelchromium-molybdenum-columbium alloy (Ni-Cr-Mo-Cb) in accordancewith ASTM B 443 or ASTM B 444.
steel
shall
not
be used
where
the
temperatures
may exceed
750F.
Maximum
system
Services
Remarks
P-1
850
Typee
Seamletm Butt welding
I
Carbon steel
Material
dommenta
] See
Krade
Flanges
Butt
welding
Carbon steel, ASTM ASTM A 106, grade ASTM A 181, class Carbon steel ASTM A 181, class or ASTM A 105
A 105, B, or 70 70,
ANSI B16.5,
series
150
I
FfIL-G-21032 NIL-S-1222, MIL-s-1222, g rade grade B16 4
Metallic
Alloy steel
P-1-l Carbon
steel
pipe
permitted
based
on 850F
/-
.-
Services
Remarks
Q-1
Refrigerant
piping
pluS
85 250
tO
Item
I Seamle9s Manual
Material
Applicable ASTM B 88, MIL-T-16420 MIL-V-20064 MIL-R-16743 MIL-R-16743 MIL-R-16743 ANSI B16.22 ANSI B16.11 steel
Remarks
Pipe
Valves
FLttinga
Angle relief (line) Control Silver-brazing Socket and butt weld O-ring face seal unions, brazed or welded Silver-brazing, 4-bolt tongue and groove Bolte, ntuds and nuts Sheet
or
forged
or
or
B16.9 O-ring material shall be compatible with refrigerant in System Flange Adapter
Commercial Drawing 810-1385889 Drawing 803-1385948 ASTM A 105 Commercial MIL-S-1222, HH-P-46
bronze
grade
655,
661
NOTES :
piping with welded joints shall be used where practical for locationewhere jointg would not otherwise be accessiblefor leak detectionand repair. Q-l-2 The system detilgn gauge reasure is dependentwith refrigerant utilized R-n, 30 lb/in2; R-12, 225 lb/in2; R-22, 3(30 lb/in ! , and R-114, 50 ~b/in20 fittings shall be silver-brazed. Q-1-3 ANSI B16.22 Q-1-l Copper-nickel
w
v a Mfa go w u
Id 3
o m Q=c Wa Ws rn
LI
ii
d I D
I
I
R-l.]
Services
Remarks
R-1, centd
Waste water and oily water drainage, oily waste transfer and weather deck drainage systems Material Synthetic rubber Synthetic rubber cloth inserted Silicon bronze
Types
Remarks
Flange bolting
NOTES :
Aluminum pipe, fittings and drains are to be used in area of aluminum structures only. Steel pipe, fittings and deck drainn are to be used only in the weather deck drains above the main deck in the area of steel structure outside ship envelope. Copper-nickel pipe, bronze fittings and valves to be used in weather deck drains within ship envelope, oily waate, waste water and oily waste transfer. Glaas reinforced plastic pipe or fittings may be used in oily waste tranafer. Adheelve In accordance with MIL-P-24608 shall be used for joining glaaa reinforced GRP pipeto GRP flttingg and flangea.
,(--
/----
Services
Remarks
I
Item Pipe
R-2
Chemical drains
Types Seamless
Applicable document# MIL-P-1144, 316L or ASTHA ASTM A 106, grade B M2L-L-24055 Drawing 803-2177917 Drawing 803-1385721 Drawing 803-5001003 Drawing 803-5001004 312
Remarks
Valves
Gate Swing check Ball, 1/4 inch 2-1/2 inches Ball, 3 Inchee 6 inches Flanged
Corrosion-resisting steel Carbon steel (lead lined) Lead lined Bronze .Corrosion-reeisting steel, ASTM A 351, grade CF-8M
Fittings
Flanges
Butt welding Socket welding Silver-brazing Sheet Spiral wound Bolts, studg and nuta
Corroafon-reaieting steel AsIM A 182, 316L Carbon steel (lead lined) Corrosion-resisting 9teel, ASTM A 182, 316L Carbon steel (lead lined) Bronze Lead Metallic Silicon bronze
ANSI B16.5
ANSI B16.5
NOTE: R-2-1
Corrosion-resisting steel materialto be used for photo lab drainage piping system.
Services
Remarks
R-3
50
Item Pipe
?laterial 90-10, copper-nickel Carbon steel (galvanized) Copper Aluminum alloy 5086 Bronze
Applicable documents MIL-T-16420 ASTM A 106 MIL-T-24107 ASTM B 210 Drawing 810-1385707 MIL-V-24509
Remarks See note R-3-1 See note R-3-2 See note R-3-3 See note R-3-5
Valves
Fittings
Flanged, 50 lb/in2 scupper Full port, ball or plug Silver-brazing Socket welding Butt welding
Deck drain Take-down joints Flanges, 150 lb/in2 silverbrazing Union, silverbrazing Sheet Bolts, studs and nuts
Bronze Carbon steel, ASTM A 105, ASTM A 181, class 70 Carbon steel, ASTM A 105, ASTM A 106, grade B, and ASTM A 181, class 70 Copper-nickel Aluminum alloy 5086 Copper-nickel Bronze
MIL-F-1183 Synthetic rubber Silicon bronze MIL-C-1149 MIL-S-1222, grade 655, 661
NOTES :
R-3-1
R-3-5 R-3-6
Required for water closet and urinal drains, and sea water waete draina, and vent piping subjected to sea water emersion up to a height of fixture overflow, and sewage treatment plant effluent overboard discharge. Steel pipe and fittings ere to be uged only In vent piping above the height of fixture overflowe. Uae for fresh water waste drains and vents up to a height of fixture overflow. Impregnation of caetinga ae an aid in meeting tightness test is permissible on flanged end valves which have no need for application of heat in either uanufacture or installation. Impregnation requirements of MIL-STD-278 are applicable. Use for fresh water draine in interior aluminum superstructure. Flttfnga used in gravity drainage syetema shall promote smooth flow tntdfacilitate cleaning. Pipe bends, long radius elbows, sweep ties, laterals and reducing fittinge shall be ueed to the maximum extent practicable. The use of short radius elbows, tees end bushinge shall be avoided.
Services
Remarks
R-4
50
I
I
150
Item Pipe
Valves
k
q
Fittings
I
w
Bolts, studs and nuts
t--===joints
E
Gag ets
Swing check with uanual jacko en device Full ort 3 port, two position Welding Silver-brazing Flanges Unio; Sheets
MIL-v-24509
snge bolting
Drawing 803-1385880 MIL-F-1183 \ !IIL-F-20042 MIL-F-1183 MIL-G-1149 HHP-151 tiIL-s-1222,grade 655, 661
NOTES : R-.$-l Deck discharge connections shall be in accordance with Drawing 803-4444650. R-4-2 Impregnation of castings as an aid in meeting tightness test is permigeible on flanged end valves which have no need for application of heat in either manufacture or installation. Impregnation requirements of t41L-STD-278are applicable. R-4-3 Uae for fresh water collection piping. R-4-4 This category and group shall apply to SOI1 and waste drain piping, waste drain pump and sewage pump suction and discharge piping, and overflow and vent piping for waste drain tanks.
S-1.l
Services
Remarks
I
Remarks
T-1
Typen Seamless
Applicable documents MIL-T-24107 MIL-T-20157. tme E Drawing 803-4384536 MIL-V-22687 MIL-v-2961 MIL-V-22549 MIL-V-2/15 Drawing 5000-S4823-1385766. Drawing 803-1385942 Drawing 810-1385863, Drawing 803-1385945 Drawing 810-1385859 Urawing 803-1385946 MSI B16.11 ANSI B16.9
Fittings
Globe and angle Ball Pressure-reducing Relief Cylinder Bronze Silver-brazing Bronze
Carbon steel, ASTM ASTM A 181, class Carbon steel, ASTM ASTM A 181, class ASTM A 106, grade Steel
A 105 or 70 A 105, 70 or B
:askets Zylinders
o-ring Non-scatterable
RR-C-901
NOTE : T-1-l
For C02 fire fighting systems see MIL-E-2185, or NIL-E-2186 for specifications and applicable matetfal and pressure requirements.
Services
Maximum system pre8t3ure lb/in2 2010 upstream of distribution valvea 1170 elsewhere (ace note)
Remarks
T-2
HALON 1301 fire extingui8hing systems Distribution piping and discharge piping
Remarks
Fittings
Butt welding
Socket welding Flanges Butt welding Socket welding Spiral wound Bolt-stud Nuts Various orifice mizee wtth: 360 pattern or 180 pattern
Carbon steel, ASTM ASTIIA 181, clase ASTHA 106, grade Carbon steel, ASTM AsTH A 181, class Carbon steel, ASTM ASTII A 181, class Metallic Carbon steel
ANSI B16.9
MSI MSI
B16.11 B16.5
MIL-G-21032 MIL-S-1222, grade 8 MIL-E-24572 Orifice code to he in accordance with NFPA Standard 12A
NOTE : T-2-1
1170 lb/in2 design pressure is applicable to sections of discharge piping which are downstream of distribution valves and all other open-ended sections of piping in the discharge portion of the Halon system. For modular type Halon systems the 1170 lb/in2 design pressure applies to all of the discharge piping.
o 0 m
T-3 .1
Services
Remarks
u-1
Stripping, fuel
150
Types Seamless Gate Globe, angle and cross Ball, 1/4 inch 2-1/2 inche8 Flanged Socket welding Butt weldtng
Applicable documents ASTM A 106, grade A MIL-V-1811O MIL-V-22052 Drawings 803-2177525, 803-5184193 Drawing 803-5001003
Remarks
Fittings
Carbon steel, ASTM A 181, ASTM A 105 Carbon steel, ASTM A 181, ASTMA 105 or A?lllA 106, grade B Carbon steel, ASTM A 181, ASTM A 105 Synthetic rubber Cloth inserted rubber Carbon steel
Flat face
Flanges
Flat face
Gasoline tank stripping shall be in accordance with category H-1. For JP-5 tank stripping, see category I-1.
Service9
Remarka
v-1
Voice tubes
Material
Remarks
(..
Services
Remarks
w-1
Pneumatic tubes
Item Pipe
I
I IIIL-T-20219 1 I Commercial
Remarka
I I I
I
i
Service8
Remarks
Y-1
Overflows, sounding tubes, venta and air escapes for JP-5, tanks
Types Seamless or welded Gate Swing check Ball, 1/4 inch 2-li2 Inches Ball, 3 inchet36 inches Silver-brazing Deck (sounding and filling) Butt weld Socket weld Flanges Silver-brazing unions Sheet Bolts Nuts
Applicable documents MIL-T-16420 Drawing 9rawing ~Drawfng Drawing 803-2177917/803-1355714 803-1385637 803-1385721 803-5001003
Drawing 803-5001004 Bronze Aa specified Copper-nickel FiIL-F-1183 Drawing 803-1385848 MSI B16.9 Drawing 803-1385880 ANSI B16.11 Drawing 810-1385992 tlIL-F-20042 t41L-F-1183 MIL-C-6183, class 1, grade C-firm MIL-S-1222, grade 655, 661
Fittings
1= . ti
Take-down joints
NOTE : Y-1-I
Air escapee and sounding tubes above the height of the overflow loop may be black steel in accordance with the requirement delineated in category 1-2 or galvanized steel in accordance wtth the requirement@ delineated in category Y-3 if the tank can Contain ballaat.
SerVices
Remarks
Y-2
Overflows, sounding tubes, vents and air escapes for fuel tanks (except JP-5)
Applicable documents Asm& 53 Drawing 803-2177917 /803-1355714 MIL-V-17547 Drawing 803-1385721 Drawing 803-1385637 Drawing 803-5001003 Drawing 803-5001004
Remarks
Fittings
Ball, 1/4 inch 2-1/2 inches Ball, 3 inches 6 inches Flanged Butt weld
Socket weld Deck Take-down joints Gaskets Flange bolting Flanged Unions Sheet Bolts, studs and nuts
Carbon steel, ASTN ASTM A 181, class Carbon steel, ASTM ASTIIA 106, grade ASTM A 181, class Carbon steel, ASTM ASTM A 181, claes Bronze Carbon steel Carbon steel, ASTM ASTM A 181, class Commercial Carbon eteel
ANSI
B16.5
Flat face
ANSI B16.9 MIL-F-20236 ANSI B16011 Drawing 810-1385848 Drawing 810-1385791 ANSI B16.5 MIL-F-20670 Ccmmarcial COnmtercial MIL-S-1222, grade 5
A 105 or 70
Flat face
NOTE: Y-2-1
Services
Maximum system
temperature
F
Remarks
Y-3
Overflows, sounding tubeg, vents and air escapes for other than fuel tanks (freeh water (except potable) clean ballast, voids, etc.)
150
Item
Types Seamleas Gate Swing check Ball, 1/4 inch 2-1/2 inches Ball, 3 inches 6 inches Flanged
Remarks
Pipe Valvee
Drawing 803-5001004 Carbon steel, galvanized ASTM A 105 or ASTM A 181, class 70 Garbon steel, ASTM A 105, ASTM A 106, grade B or I ASlt4A 181, class 70 lCarbon steel, ASTM A 105 or ASTM A 181, class 70 Bronze Carbon steel Carbon steel, galvanized ASTM A 105 or I ASTH A 181, class 70 Commercial Carbon steel ANSI B16.5
Flat
Fittings
face
Butt
MS1 B16.9 HIL-F-20236 ANSI B16.11 I 948 Draw@ 3 UIU-13U>)91 --- ..... .. ANSI Blo. 5 ;7n MIL-F-206,.
. uLaw&ta6
n.9-4
Flat face
I
Y-3-1
!!!EEL-ce I
Y-4 Vents, reduction gear I
Item I
Remarks
Typm
1
Applicable documents
I
I
Remarks
I
1
Pipe
l-.
INDEX Since operating conditions may vary among different designs of ships, this index often refers to a category of materials only for each system. Within each category, selection should be made of that group which can accommodate the specific operating conditions of pressure and temperature for the system under consideration. (Example: Where the category only is specified such as A-, the proper group, that is A-1, A-2, and so forth, shall be selected according to the operating conditions.)
Air and nitrogen .................. ...................... Mr, aircraft starting and cooling bleed-off and 20.2 lb/in2 absolute systems ................................ Air, aircraft, starting and cooling, main system ........ Mr deballast ........................................... Air escapes, overflows, sounding tubes and vents for JP-5 outside tank beyond first connection .............. Air escapes, overflows, sounding tubes and vents for fuel tanks (diesel oil, fuel, lubricating oil) ......... tir escapes, overflows, sounding tubes and vents for tanks other than fuel tanks (fresh water (except potable) clean ballast, voids, and so forth) ........... tir, nitrogen and helium ................................ Air, prairie-masker ships gas turbine starting, sewage, aerating ....................................... Mrcraft starting and cooling, bleed-off and 20.2 lb/in2 absolute system, air ............................ Aqueous film-forming foam (AFFF) concentrate and AFFF/SWsolutlon ....................................... Aviation lubricating system, cleaning fluid, contaminated ........................................... B Bleed-off and 20.2 lb/in2 absolute system, air, aircraft starting and cooling . ......................... Blowdown, steam generator, overboard discharge .......... Boiler feed ............................................. safety Boiler safety valve, and super-heater outlet valve escape ........................................... c Catapult steam, hydraulic oil ............... ............ Chemical drains ......................................... Chilled water ........................................... Clean ballast ............................ ...............
16
INDEX (Continued) Applicable category and group c Cleaning fluids and contaminated aviation lubricating ..*..****..*. .*... ***..*..* .............. .**... ByStem ................ .... ........ .. . . .. 0 C02 fixed Condensate, freeh water and electronic fresh water cooling ................................................ Condensate, fresh water - feed water, including potable ................................................ Contaminated aviation lubricating system and gasoline cleaning fluid .. ... ..... ... O. . .. . ..0 Contaminated, deck waste, oily water and weather deck drains ................................................. Cooling for electronic equipment diesel engine and so forth - ethylene glycol, fresh water solution .......... Cooling for electronic equipment - seawater ... ......... Cooling, condensate and electronic freshwater .......... Countermeasure system, sea water - washdown .............
q q q q q q q q q q q q q q q q q q q q q q q q
D Deck waste drains and oily water and weather deck drains, contaminated ................................... Dieeel, sewage treatment, incinerator and gas turbine exhaust ........................................ Distilled water ......................................... Drains, chemical .........................*.. .*..*..**... Drains, deck, waste contaminated, and oily water and weather deck ..........................*. ............... Drainfi and vents, plumbing .............................. Drains, steam ...........................................
R-1 *1 c-2 R-2 R-1 R-3 A-1, A-2, A-3, A-4, A-5, A-6, A-8 or A-10
E Electronic equipment, cooling for ethylene glycol, freshwater solution ................................... Electronic fresh water cooling and fresh water, condensate ............................................. Escape, boiler safety valve and superheater outlet safety valve ........................................... Exhaust, diesel, sewage treatment, incinerator and gas turbine ............... .......,...... .. ........ . Exhaust, auxiliary ...................................... Exhaust, gland .......................................... Exhaust, relief ................ ..... .. . ...........
q q q q q q q q q q
c-
17
Feed boiler ............................................. Feed systems propulsion plant saturated ................. Feed water - fresh water and condensate, including potable ................................................ Filling transfer and tank stripping, JP-5 fuel aenice ................................................ Film-forming foam (AFFF) concentrate and AFFF/SW eolution, aqueous ...................................... Fixed C02, cofferdam inerting systems ................... Fresh water, condensate and electronic fresh water cooling ....o .........g................................. Fresh water, chilled water, feed water and condensate, including potable ....................... ............... Fuel and tank stripping, JP-5 ..** .. ... ... .. ........ Fuel .................................................... Fuel, gas turbine powered ships ......................... Fuel, stripping ..... ..................... ....... . ...
q q q q q q q q q
B-1 B-2 c-2 I-1, u-1 s T c-1 c-2 I-1 , u-1 E-1, E-2 and E-3 E-4 u
G Gas, mtxed .............................................. Gaseous oxygen .......................................... Gaseous oxygen, outside hull ............................ Gasoline ................................................ Gas turbine bleed air system ............................ Gas turbine and diesel, sewage treatment, incinerator, exhaust ................................................ Gauge piping ............................................ Gland, exhaust ... O............. .... .................. EALON 1301 (fire extinguishing system) .................. Helium, air and nitrogen ................................ Mull, gaseous inside; oxygen ...........*... ............. Hull, gaseous outside; oxygen ........................... Hydraulic oil - other than steam catapult ...............
q q q
K-6 K-3 K-1 H-1 J-9 o-1 Dwg . 804-1385850 A-6 T-2 J-1 or J-2 K-2 K-1 *3, G4, G5, G-6 , or G-7 G-1 or G-2
...........................
Inside hull, gaseous oxygen ............................. J JP-5 fuel service, filling transfer or tank stripping ...
K-2
I-1, u-1
18
INDEX (Continued) Applicable category and group L Liquid oxygen and nitrogen .............................. Lubricating oil ......................................... M 14ain eteam and eteamdralna ...... ....................... Magazine sprinkling systems (wet) ....................... Main system, air, alrcrafc starting and cooling ......... Mixed gas ............................................... N Nitrogen and air ........................................ Nitrogen, helium and air ................................ Nitrogen and oxygen, liquid ............................. J-1, J-2, J-k or J-5 J-1 or J-2 K-4 and K-5 A-3 N-2 J-6 K-6 K-4 and K-5 F-1
o
Oil, fuel ............................................... Oil, hydraulic - other than steam catapult .............. Oil, hydraulic, steam catapult .......................... Oil, lubrication ........................................ Overflows, sounding tubes, vents and air escapes for fuel tanks except JP-S ................................. Other than steam catapult, hydraulic oil ................ Overflows, sounding tubes, vente and air escapes for JP-5 tanks ............................................. Overflows, sound%ng tubes, vents and air escapee for tanks other th8n oil tanks (fresh water (except potable) clean ballast, voids, and so forth) ....~...~. Oxygen, gaseous ......................................... Oxygen, gaseous inside hull ...... ..... ............. SS ....... . ... ............ Oxygen, gaseous outside hull Oxygen and nitrogen, liquid .............................
q q q q q q q q
E G-3, G-4, G-5, G-6 and G-7 G-1 or G-2 F-1 Y-2 G3, G-4, G-5, G-6 and G-7
Y-1
P Plants, refrigeration and air conditioning, R-12, R-22 and R-114 refrigerants ............................ Plumbing, drains, vents and deck drains ................. pneumatic tubes ......................................... Prairie maskers, air .................................... Propane .................................................
19
INDEX (Continued) Applicable category and group R Reduction gear, vents ................................... Refrigeration and air conditioning plant R-12 and R-22 refrigerants .OO ......O...O ...ee.g*g.o.ee oe .........oe. Relief, exhaust .........................................
q
s
Safety valve, boiler, escape ............................ Sea water, ballast and oily waste ....................... Sea water missile injection eystem between fresh water accumulating tank and nozzles .................... Sea water, washdown, countermeasure system .............. Sewage collection, holding and transfer system (CHT) .... Sounding tubes, overflows, vents and air escapes for JP-5 tanks ............................................. Sounding tubes, overflows , vents and air escapes for fuel tanks (except JP-5) . ...*.. ...* ... ........... Sounding tubes, overflows, vents and air escapes for (except tanks other than fuel tanks (fresh water potable) clean ballast, voids, and so forth) ........... Sprinkling system (dry) other than foam ................. magazine ........................ Sprinkling system (wet) Starting and cooling, air, aircraft ..................... Steam ................................................... Steam and steam drains ..................................
q q q q . .
Cteam .
catapult,
hydraulic
Oil
. . .. . . . . . . . . . . . . . . . .
. .
. .
Y-3 N-1 N-2 J-6 A-7 A-1, A-2, A-3, A-4, A-5, A-6, A-8, and A-ICI *1 and G-2 A-9 I-1 u-1 P-1 N-1 N-2 B-1
Steam system overboard discharge, steam generator blowdown ............................................... Strlpplng, JP-5 . ........................................ Stripping, fuel ......................................... Superheater outlet safety valve escape .................. System (dry), sprinkling other than foam ................ System (wet), magazine sprinkling ....................... Systems, feed ........................................... T Tank stripping and JP-5 fuel service, f5111ng tra~sfer ............................................... Tube, voice ............................................. Tubes, pneumatic ........................................
20
v
Valve, boiler Bafety and superheaters outlet eafety escape .............. ...o.a ....a.g ,...Og.O.~OOOO .....OO Vents and drains, deck drains and plumbing .............. Vents. reduction gear ................................... Vents, overflows, sounding tubes, and air escapes for JP-5 tanks ............................................. Vents, overflows, sounding tubes, and air escapes for oil tanks except JP-5 ...........*.. ........**..*. ...... Vents, overflows, sounding tubes, and air escapes for other than oil tanks (fresh water (except potable) clean ballast, voids, and so forth) ...................* Voice tubes .............................................
q
Y-3
v-1
id
Washdown - sea water, countermeasure system ............. Water, fresh, condensate and electronic fresh water cooling (chilled) ... .. ..** ................ ...*..... Water, fresh, feed, condensate, including potable .......
q q q q
M-1
c-1
c-2
21
W$TRUCTI ONS:
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ddewd. NOIE: RIU form msy not be IMUJ to request qodfiation requirement on eument contmcti. to mhe any posth of the refemriced COpim Of documents, nor to request weivers, dwistiq Commente submitted on thu form do not ccm$titute contractual requirement. or clulficetkm of or imply q +horixation
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1(-)
111111 FI
UNITED STATES
PERMIT NO 12503 wASHINGTON D C
V3H1NGTON , DC
OWICIAL
?% WALTY
20362
USE S-
qU&ME=
FOR
qRIVATE
i
OF THE NAVY
PO~AGE
COMMANDER
NAVAL SEA SYSTEMS COMMAND (SEA 5523) DEPARTKENT OF THE NAVY WASHINGTON , DC 20362
I
I
STANOARDIUTION
, 00 CUMEMT NUM_tR 2. OOCUMEN7
PROPOSAL
I
I
1
MIL-STD-777E(SH)
L MAME
O@W#BM$TTINOOnOAN1~T1-
Associated
Schedu Le Of Piping, Valves, Fittin$ls, Sh~ps Pipinq Components For Naval Surface
4.tVUOSOR@ANUATIOM 1 vcumm
And
f-omoJ
I I
1 .
qROSLEM
AnEAs
, REMARKS
DO qFORM 1426
2 MAR
qREvIO-
EDITION
O@EOLEIE.