Drawing Preparation ES-14-101-03

Drawing Preparation ES-14-101-03
This is a Controlled Document that complies with Wesfarmers Chemicals, Energy & Fertilisers formatting and Quality Control standards. Please check that this is the latest available version before use. Title: Number: Version Number: Date Revised: Owner: Authoriser: Reasons for Creating or Amending Document Actual Change Details:
DRAWING PREPARATION ES-14-101-03

9.0 07 January 2013 Harish Chopra Manoj Thakur
Full Review of Document
Authoriser changed from Phil Talbot to Manoj Thakur; Control Block & Links updated
TABLE OF CONTENTS
1. 2. 3. 4. 5. SCOPE .......................................................................................................................................... 4 PURPOSE..................................................................................................................................... 4 DEFINITION OF TERMS ......................................................................................................... 4 STANDARDS ............................................................................................................................... 6 DRAWING REQUIREMENTS ................................................................................................. 6
5.1 GENERAL ............................................................................................................................ 6 5.2 DRAWING SHEET SIZES ................................................................................................... 7 5.3 STANDARD DRAWING ELEMENTS ............................................................................... 7 5.4 LINEWORK .......................................................................................................................... 8 5.5 LETTERING AND NUMERALS ......................................................................................... 8 5.6 DIMENSIONING.................................................................................................................. 9 5.7 SCALES .............................................................................................................................. 10 5.8 ABBREVIATIONS ............................................................................................................. 10 5.9 PROJECTIONS ................................................................................................................... 10 5.10 SECTION AND DETAIL LABELLING ............................................................................ 10 5.11 TITLING ............................................................................................................................. 10 5.12 REVISIONS ........................................................................................................................ 11 5.13 REFERENCES .................................................................................................................... 11 5.14 HOLDS ................................................................................................................................ 11 6. SPECIFIC REQUIREMENTS FOR CAD DRAWINGS ....................................................... 11 6.1 6.2 CAD SOFTWARE .............................................................................................................. 11 (SECTION DELETED) ....................................................................................................... 12
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Document last modified: 07 January 2013. Date printed: 18 January 2013.
6.3 DRAWING SCALE AND ORIGIN .................................................................................... 12 6.4 PEN SIZE AND MONITOR COLOUR.............................................................................. 12 6.5 LAYER ASSIGNMENT ..................................................................................................... 12 6.6 GRID, SNAP AND SPACING ........................................................................................... 15 6.7 SYSTEM VARIABLES ...................................................................................................... 15 7. STANDARD DRAWINGS ........................................................................................................ 15 8. SPECIFIC REQUIREMENTS FOR PFDS & P&IDS ........................................................... 16
8.1 PROCESS FLOW DIAGRAM (PFD)................................................................................. 16 8.2 PIPING AND INSTRUMENT DIAGRAM (P&ID) ........................................................... 16 9. SPECIFIC REQUIREMENTS FOR MECHANICAL & PIPING DRAWINGS ................ 18 9.1 GENERAL ARRANGEMENT DRAWINGS..................................................................... 18 9.2 MECHANICAL DETAIL DRAWINGS ............................................................................. 18 9.3 PIPING ISOMETRIC DRAWINGS ................................................................................... 18 9.4 PIPE SUPPORT LOCATIONS ........................................................................................... 19 9.5 PIPELINE IDENTIFICATION ........................................................................................... 19 10. SPECIFIC REQUIREMENTS FOR ELECTRICAL & INSTRUMENT DRAWINGS ..... 20 10.1 ELECTRICAL SINGLE LINE DIAGRAMS ..................................................................... 20 10.2 ELECTRICAL SCHEMATIC DIAGRAMS....................................................................... 20 10.3 INSTRUMENT LOOP DIAGRAMS .................................................................................. 21 10.4 CABLE SCHEDULES ........................................................................................................ 22 10.5 CABLE NUMBERING ....................................................................................................... 22 10.6 CABLE INTERCONNECTION BLOCK DIAGRAM ....................................................... 23 10.7 TERMINATION DIAGRAMS ........................................................................................... 23 10.8 EQUIPMENT LOCATION PLANS ................................................................................... 23 11. SPECIFIC REQUIREMENTS FOR CIVIL & STRUCTURAL DRAWINGS ................... 24 11.1 GENERAL ARRANGEMENT / PLANT LAYOUT DRAWINGS ................................... 24 11.2 DETAIL DRAWINGS ........................................................................................................ 24 APPENDIX 1 - TYPICAL A1 SIZE DRAWING SHEET FORMAT ........................................... 25 APPENDIX 2 - LABELLING ........................................................................................................... 26 LABELLING (SHEET 2 OF 3) ....................................................................................................... 27 LABELLING (SHEET 3 OF 3) ....................................................................................................... 28 APPENDIX 3 - TITLING AND NUMBERING .............................................................................. 29 A1 SIZE DRAWING SHEET .......................................................................................................... 29 A3 SIZE DRAWING SHEET .......................................................................................................... 30 APPENDIX 4 - REVISION AND HOLD IDENTIFIERS .............................................................. 31 APPENDIX 5 - NORTH ARROW A1 SIZE DRAWING SHEET ................................................. 32 APPENDIX 6 - PIPING / MECHANICAL CROSS REFERENCE CHART ............................... 33 APPENDIX 7 - ELECTRICAL CROSS REFERENCE CHART .................................................. 34 APPENDIX 8 - INSTRUMENTATION CROSS REFERENCE CHART .................................... 35 APPENDIX 9 INSTRUMENT SYMBOLS .................................................................................... 36
Tables
TABLE 1 - LINEWORK THICKNESS ...................................................................................................................... 8 TABLE 2 - LETTERING AND NUMERALS CHARACTER SIZE ................................................................................. 9 TABLE 3 - PEN SIZE / MONITOR COLOUR ......................................................................................................... 12 TABLE 4 - STANDARD CAD LAYERS ................................................................................................................ 13
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TABLE 5 - CAD LAYERS - PLANT SERVICES LAYOUTS .................................................................................... 14 TABLE 6 - SYSTEM VARIABLES ........................................................................................................................ 15
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1.
SCOPE
This Standard defines the specific requirements for producing Controlled Engineering Drawings inhouse by CSBP, or by Consultants and Contractors on behalf of CSBP. Numbering, checking, reviewing, approval, administration and other activities associated with Controlled Engineering Drawings shall be in accordance with CSBP Engineering Standards: Drawing Management (ES-14-101-02) Drawing Numbering (ES-14-101-04) Drawing Microfilming (ES-14-101-05)
2.
PURPOSE
To ensure that all Controlled Engineering Drawings created during project development and operational enhancement: a. b. c. d. are to a consistent high standard with the same overall appearance; have CAD conventions that are common across all drawings; are prepared in a manner so that ease of future drawing revisions is maximised; have engineering data presented in sufficient detail to enable installation and maintenance costs to be minimised. Existing drawings will be updated to these standards if required by the Responsible Officer.
Note:
3.
CAD
DEFINITION OF TERMS
Computer aided drafting. Consultant A consulting engineer, company, or person duly authorised and appointed in writing by CSBP to prepare drawings or carry out design reviews and verification activities on behalf of CSBP. Contractor The person or corporation engaged by CSBP to execute the works and provide any services, goods or materials, including the provision of drawings, under a purchase order or contract. Contractor shall be synonymous with Vendor. Controlled Engineering Drawing Any engineering drawing that has to be prepared, numbered, revised and approved in accordance with specific procedures and standards. Version No. 9.0 Page 4 of 36
CSBP CSBP Limited. Document Conventions Will, Shall or Must indicates mandatory action Should indicates preferred action May or Can indicates possible action
Drawing Engineering data that reflects an object, e.g. general arrangement, detail drawing and schematic, that is created and normally presented on a single sheet of paper by application software or by manual drafting methods. Drawing Control Officer The functional title for the person that is responsible for the safekeeping of Controlled Engineering Drawings. Drawing Management System CSBP Document Manager, Domino.Doc. P & ID Piping and Instrument Diagram PFD Process Flow Diagram Responsible Officer Functional title for the person responsible for initiating design work, reviewing and approving drawings produced. This includes liaising with, and issuing drawings to the In-House Customer, Statutory Authorities and other interested parties as appropriate. SLD Single Line Diagram Wet-Signature Wet signature is the original signature on a manually produced drawing or on a CAD plot.
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4.
STANDARDS
CSBP Engineering Standards ES-14-101-02 Drawing Management ES-14-101-04 Drawing Numbering ES-14-101-05 Drawing Microfilming ES-14-101-06 Equipment Numbering System ES-14-403-03 Belt Conveyors ES-14-601-01 Basis for Design - Piping CSBP Standard Drawings 9900-1-0001/000 PFD Typical Layout 9900-4-0210/000 9900-7-0001/000 Note: Typical Conveyor General Arrangement P&ID Typical Layout
Other standard drawings are available. Refer to the CSBP Drawing Control Officer or access the Drawing Management System for an up-to-date listing. All 9900 series drawings are standard drawings.
Australian Standards AS1000 AS1100 AS1101.1 AS1101.3 AS1101.5 AS1102 AS1103 International System of Units (SI) and its Applications Technical Drawing Graphic Symbols for General Engineering - Hydraulic and Pneumatic Systems Graphic Symbols for General Engineering - Welding and Non-Destructive Examination Graphic Symbols for General Engineering - Piping, Ducting and Mechanical Services for Buildings Graphical Symbols for Electro-technology Diagrams, Charts and Tables for Electro-technology
5.
5.1
DRAWING REQUIREMENTS
GENERAL
All information shall be in the English Language. All measurements with the exception of pipe threads, instrumentation tubing and fittings shall be expressed in the International System of Units (SI). Where Imperial Units are to be specified they shall be shown as follows: 986 (3 - 213/16). Conversion factor from Imperial to Metric shall be: 1 foot = 0.3048 metres (exactly). Version No. 9.0 Page 6 of 36
Plans shall be orientated with north to the top or to the left of the drawing. Where applicable a north arrow will be located on each plan drawing as indicated on Appendix 1 and as detailed in Appendix 5 . Detail drawings will have the main views orientated in the same way as those on the General Arrangement drawing(s). All new drawings shall be developed using the nominated software as described in Section 6.
5.2
DRAWING SHEET SIZES
Drawing sheet sizes shall be selected from one of the following: A1 landscape orientation (preferred size for all mechanical drawings, P&IDs, layout and arrangement drawings, and default size unless approved otherwise).
A3 - landscape orientation (preferred size for all electrical and instrumentation drawings, and piping isometrics). A4 - portrait orientation shall be used only when directed, and limited to work to be bound into A4 size documents.
5.3
STANDARD DRAWING ELEMENTS
Drawings shall be prepared using CSBP standard drawing borders and title blocks (refer to Appendix 1). Copies of the CAD files containing this information will be provided by CSBP upon request. Note: Note: These blocks shall not be modified except for adding the engineering companys name and references. The Consultant/Contractor shall verify with the CSBP Drafting Coordinator, that any standard CSBP drawing elements held by them are the latest version before commencing work.
All drawings shall include the following where applicable: CSBP drawing number and title. CSBP alpha or numeric revision character(s). Revision description. Consultant or Contractors logo and name. Consultant or Contractors drawing number. Purchase or contract order number. References. Grid lines. North arrow. Location diagram. Printed and Wet-Signature names and initials of personnel, who drew, checked and approved the drawing. Page 7 of 36
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Note:
In order to distinguish original Wet-Signature CAD plots from copies, the original CAD plots shall be marked with a removable bright yellow dot (24mm diameter) and a red pen shall be used for approval signatures.
5.4
5.4.1
LINEWORK
General
Weight and spacing of lines shall be adequate to ensure satisfactory reproduction from the original, reduced copies and microfilms. Shading, cross hatching etc shall be kept to a minimum and must be suitable for reduced copies and microfilming. Drawing area shall not to be congested. 5.4.2 Linework Thickness
Linework thickness shall comply with Table 1. LOCATION Drawing border, title blocks, etc Centre lines, hidden detail lines, and existing structures (when differentiating between new work and existing structures) Dimension Lines Drawing subject detail Heavy contrast linework Titles and drawing numbers Revision and Project Development identifiers Section and Detail designations General notes, material lists, dimensions, etc Revision descriptions and reference drawings Table 1 - Linework Thickness THICKNESS 0.7mm 0.25mm 0.18mm 0.35mm 0.7 or 0.5mm 0.5mm A1 sheet 0.35mm A3 & A4 sheet 0.35mm A1 sheet 0.25mm A3 & A4 sheet 0.5mm 0.25mm 0.25mm
5.5
LETTERING AND NUMERALS
Form of letters and numerals shall comply with AS1100 and to ensure consistency and legibility when drawings are reduced or microfilmed the following will be adhered to: All characters to ISO 3098B. All lettering to be upper case except where the SI standard specifies lower case. Version No. 9.0 Page 8 of 36
Examples:
millimetre metre kilopascal megapascal hertz
mm m kPa MPa Hz
Character sizes shall be in accordance with Table 2. LOCATION Titles and drawing numbers Revision and Project Development identifiers in title block Section and Detail designations General notes, material lists, dimensions, etc Revision descriptions and reference drawings CHARACTER SIZE 5.0mm A1 sheet 3.5mm A3 & A4 sheet 3.5mm A1 sheet 2.5mm A3 & A4 sheet 5.0mm 2.5mm minimum 2.5mm
Table 2 - Lettering and Numerals Character Size Note: Note: Note: Drawing titles to be centre justified. All individual notes to be left justified. Series of notes, relating to a particular part of the drawing, are to be aligned vertically over each other wherever possible.
5.6
DIMENSIONING
Dimensioning shall be in accordance with AS1100 except as modified below: a. b. c. d. e. f. g. All dimensions shall be in millimetres except for Reduced Levels (RLs) and grid coordinates, which shall be in metres. Coordinates shall be as per the CSBP local grid data. Where metres are used, the value shall be expressed to three decimal points. Example 0.900 m or 27.000m All dimension lines shall be continuous and terminated with 2.5mm arrows. Ticks may be used for site layouts or architectural work. Repetition in dimensioning shall be avoided. Strings of dimensions shall not be used to specify the overall length. Where possible, all dimensions shall be related to grid, column, and centre lines, and in the case of piping, face of flange.
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5.7
SCALES
AS1100 shall be used to select scales. The scale of the drawing shall be clearly shown in the space provided by the title block. If more than one scale is used, then: a. b. the scale shall be indicated on each view and the words AS SHOWN entered in the scale notation block, or the primary scale to be nominated in the scale notation block as 1:....UNO, and other scales used to be indicated adjacent to the applicable views.
For details of work are not drawn to scale, the wording NOT TO SCALE or NTS shall be clearly displayed on applicable areas of the drawing. If the entire drawing is not to a scale, the word NTS shall be entered in the scale notation box in the drawing title block.
5.8
ABBREVIATIONS
Abbreviations, which shall be in accordance with AS1100, shall only be used when necessary due to space limitations.
5.9
PROJECTIONS
Unless directed otherwise, all drawings shall be prepared using Third Angle Projection. Any view deviating from Third Angle shall be clearly titled.
5.10
SECTION AND DETAIL LABELLING
Refer to Appendix 2 for method of labelling.
5.11
TITLING
It is most important that the drawing title accurately describes what appears on the drawing since the title will be used as the basis for any electronic search in the Drawing Management System in the future. Don't use generic titles or generalisations. Be specific and use words in the title that will help to identify the drawing at a later time. To ensure compatible, consistent and meaningful titles are used, titles shall consist of three lines as follows: 1st line 2nd line 3rd line Plant Name Equipment or Service Description Specific description of the items or detail depicted by the drawing
Families of drawings such as Instrument Loop Diagrams and Piping Isometric Drawings, shall be labelled in a structured way. See 10.3 for Instrument Loop Diagrams. Refer to Appendix 3 for details. Note: The maximum number of characters in any line is 30, inclusive of spaces.
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5.12
REVISIONS
The revision process shall be in accordance with CSBP Engineering Standard Drawing Management (ES-14-101-02). The drawing revision shall be clearly identified by placing a Revision Triangle and Revision Letter or Number, in the revised area(s) of the drawing. A brief but informative statement of the revision made, and where applicable the appropriate change order, project or other reference code, shall be shown in revision block. To highlight the revision, cloud(s) shall be placed around the revision area(s) and the Revision Triangle placed within the cloud(s). Refer to Appendix 4 for detail. If the drawing is revised again at a later date, the previous cloud and revision triangle shall be removed. Details in the revision block shall remain. For revisions to project development versions of drawings, the Project Development number shall be shown beside the Revision Triangle. Refer to Appendix 4 for detail.
5.13
REFERENCES
For major project packages, a General Notes/Legend type drawing can be produced. This would normally be given the first drawing number in the package series. All relevant reference drawings shall be listed in the block provided. Where necessary this is to be extended into the drawing. Mechanical/Piping, Electrical and Instrument drawings shall reference, as a minimum those drawings indicated on the Cross Reference Charts, Appendix 6 , Appendix 7 and Appendix 8. All references to other drawings shall use the CSBP number. For reference labelling on drawings refer to Appendix 3.
5.14
HOLDS
Holds on drawings shall be clearly identified by placing an inverted cloud around the area covered by the hold. The word Hold is to be written inside the cloud. Refer to Appendix 4 for detail. The holds list for any drawing is to be maintained by Responsible Officer for that drawing.
6.
6.1
SPECIFIC REQUIREMENTS FOR CAD DRAWINGS

CAD SOFTWARE
AutoCAD software shall be used for CAD produced engineering drawings. Note: If a very recent release is being used, CSBP may require drawing to be saved and submitted to CSBP in an earlier version.
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6.2 6.3
(SECTION DELETED) DRAWING SCALE AND ORIGIN
Scaled drawings shall be drawn full size within the CAD system. i.e. 1 screen unit = 1 mm.
The drawings origin 0,0 shall be set at the lower left-hand corner of the border block, i.e. intersection point of the border lines. The border will then be enlarged or reduced in accordance with AS1100.
6.4
PEN SIZE AND MONITOR COLOUR
Monitor colours, to represent plotting of line thicknesses shall be as Table 3.
COLOUR Magenta White Yellow Red Cyan Green Blue Grey
PEN SIZE - mm 0.18 0.25 0.35 0.50 0.70
COMMENTS
Standard
As required
For use in multi layer/discipline drawings
Table 3 - Pen Size / Monitor Colour
6.5
6.5.1
LAYER ASSIGNMENT
General
CAD drawings shall be prepared using the standard layering system defined in Section 6.5.2. Additional layers can be assigned for the efficient and logical creation of complex designs and drawings. Their use however, must be discussed with and agreed to by CSBP prior to their use. Use of Consultant/Contractor in-house layers is acceptable providing all working layers are changed to the standard layers as per Table 4, and all unused layers are purged from the drawing file prior to being submitted to CSBP for retention. 6.5.2 Standard Layers
All drawing inputs shall be made on one of the standard layers in Table 4.
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STANDARD CAD LAYERS Description All Blocks and W Blocks Section & Detail Labels Drawing Details Dimension Lines Leader & Break Lines Dimension Text Welding & Surface Finish Symbols Revision & Hold - Clouds - Identifier Centre Lines Hidden Lines Existing Work All Hatching 2.5mm General Text 3.5mm General Text 5.0mm General Text 7.0mm General Text All Construction Lines - this layer to be turned off when not in use Note: Layer 0 Outline DIM DIM Symbol Colour Varies 2 - Yellow 6 - Magenta 7 - White 7 - White Line Type Varies Continuous Continuous Continuous Continuous
Symbol Centre Hidden Existing Hatch Text 25 Text 35 Text 50 Text 70 Construct
2 - Yellow 7 - White 9 - Grey (0.25mm) 6 - Magenta 7 - White 7 - White 2 - Yellow 1 - Red 4 - Cyan 6 - Magenta
Centre Hidden Continuous Continuous Continuous Continuous Continuous Continuous
All colour and line types shall be by layer. Table 4 - Standard CAD Layers
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PLANT SERVICE LAYOUT DRAWINGS Service Air Ammonia Argon Bore Water Bore Water - Main CO2 Compressor Effluent Fibre Optic Future Gas Groundwater Hydrogen Instrument Nitrogen Oil Permeate Water Power Rain water Redundant Electrical Reticulation Saltwater Scheme water potable Scheme Water Fire Service Sewerage Street Lighting Sulphuric Acid Telephone NOTES: All text to be colour 7 - White, 3.5mm high All line thickness shall be 0.35mm. Plant layout drawings used as background information for the Services drawings shall be Displayed as Grey (8) and plotted at 0.18mm line thickness. Table 5 - CAD Layers - Plant Services Layouts Air Ammonia Argon Borewater Borewater-main CO2 Compressor Effluent Fibre Optic Future Gas Groundwater Hydrogen Instrument Nitrogen Oil Permeate-water Power Rainwater Redundant-elect Reticulation Saltwater Schwtr Schwtr - Fire Sewerage Street-lighting Sulphuric-acid Telephn Layer Colour 8 White 201 85 54 Red 241 Blue Magenta Magenta 132 140 Blue 60 20 Cyan Green 110 Blue 52 190 150 1 - Red 40 white 191 Blue Line Type Centre Continuous Continuous Phantom 2 Continuous Continuous Phantom 2 Continuous Hidden 2 Continuous Phantom 2 Continuous Continuous Continuous Hidden Phantom 2 Continuous Continuous Continuous Continuous Continuous Dashdot Divide 2 Continuous Continuous Continuous Hidden Pattern
134 - Jade Green Phantom 2
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6.6
GRID, SNAP AND SPACING
Where required, it is recommended that the snap value be set to the minimum unit of measurement or minimum line spacing of the drawing (as applicable). Ensure the grid is set to the snap value or a multiple of the snap value (if grid density is too great).
6.7
SYSTEM VARIABLES
In order to establish a uniform drawing format, the system variables listed in Table 6 shall be used. SYSTEM VARIABLES CODE CECOLOR CELTYPE DIMASO DIMASZ DIMCLRD DIMCLRE DIMCLRT DIMDLE DIMDLI DIMEXE DIMEXO DIMGAP DIMSCALE DIMTAD DIMTIH DIMTOH DIMTSZ DIMTXT LTSCALE TEXTSIZE TEXTSTYLE SETTING By Layer By Layer On 3 6 6 7 2.5 10 2.5 2.5 1.25 Drawing Scale 1 0 0 1 2.5 10 x Drawing Scale As required Standard (fonts = ISO3098B) Table 6 - System Variables
7.
STANDARD DRAWINGS
Standard drawings are available and shall be referred to wherever possible to maintain a high level of consistency and efficiency. Refer to the CSBP Drawing Control Officer or access the Drawing Management System for an up-to-date listing of standards. Standard drawings shall not be modified for project specific work. Copies will be provided by CSBP for specific project work or on request. All standard drawings shall be allocated drawing numbers from the 9900 series of numbers. Version No. 9.0 Page 15 of 36
8.
8.1
SPECIFIC REQUIREMENTS FOR PFDS & P&IDS

PROCESS FLOW DIAGRAM (PFD)
For typical layout refer to CSBP Standard Drawing 9900-1-0001/000. The PFD shall clearly display the basic processing scheme, represent the required major equipment, and illustrate the operating conditions and the material balance. It is used as the basis for developing the P&ID. Equipment numbers allocated by CSBP shall be shown on the PFD. Equipment functional names and equipment numbers shall be included. Major valves and major control loops should be shown if they improve the understanding of the process.
8.2
PIPING AND INSTRUMENT DIAGRAM (P&ID)
The P&ID is the main source of information relating to physical plant, piping, equipment and instruments in all process plants and must be maintained at the highest level of accuracy at all times. During the design development stage, P&IDs are used to develop design criteria into: a. b. Detailed design drawings such as piping layouts, isometrics and equipment lists. Detailed designs for the electrical and instrument systems, and determination of Distributed Control System (DCS) and PLC Input/Output lists. General Layout
8.2.1
For typical layout refer to CSBP Standard Drawing 9900-7-9001/000. Avoid producing a single P&ID covering multiple areas or functions. As far as possible, a P&ID should reflect a single process in one geographical area. This allows the equipment in that area to be numbered based on the P&ID drawing number and the applicable plant area code where the equipment is located. For complex plants with many fluids or systems, it is preferable to have a single P&ID for each fluid or system. If the process is changed, or the function is changed, the P&ID must be revised to reflect the new function or process. If an entirely new P&ID with a new drawing number is produced to show the new or revised process or function, the superseded P&ID must be cancelled. P&IDs shall show the primary process flow from left to right. The equipment shall be grouped according to process steps. There shall be no duplication of data across several P&IDs. Data must appear on one P&ID only. All lines entering a P&ID shall be labelled with the P&ID number of their origin, and all lines leaving with the P&ID number of their destination. At crossover points of pipelines, the vertical line shall break and the horizontal lines shall be in full.
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8.2.2
Information required on P&IDs
The following, where applicable, shall be shown in precise detail on every new P&ID. Existing P&IDs shall be progressively upgraded as plants are modified to include this detail. Major, minor and utility lines and services. All tanks and process equipment, including details of any insulation (thickness and type) and whether the equipment is traced or jacketed. Insulation description codes as per CSBP Engineering Standard Insulation of Piping & Equipment (ES-14-102-14). Instrument tapping points and in-line instruments. Line number as per CSBP Engineering Standard Basis for Design - Piping (ES-14-601-01). Valve type, size and tag number. Reducers and special pipe fittings (eg. Strainers). Line number change points. Pipe class changes. All equipment tag numbers and description. Simplified representation of instrument loop. Refer to Appendix 9. Control systems. Instrument tag numbers. Electrical equipment identification. DCS Inputs and Outputs. Programmable Logic Controller (PLC) inputs and outputs. Emergency Shut Down (ESD) system inputs and outputs Control loop interconnection. Signal interconnection line types, e.g. electrical, pneumatic, software. Alarms. Control interlocks (reference logic drawings where these are available). Identification symbols for various instrument types. Originating and destination P&ID numbers. Actuated valve failure mode. Settings of relief valves.
For plants designed post May 1998, valves, instrumentation, pipelines and safety equipment numbering will be directly linked to the associated P&ID. For ease of identification the sequence number will start with the last two numbers of the P&ID. EXAMPLE: P&ID: 1124-7-9002 Loop number: 1124I0201
Valve number: 1124-VG-06-50-W0201
For full details refer to CSBP Engineering Standards: Drawing Numbering (ES-14-101-04) Equipment Numbering System (ES-14-101-06) Basis for Design - Piping (ES-14-601-01) Valve Specifications for Process Isolation (ES-14-603-02)
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8.2.3
Symbols and Instrument Designations
All symbols and instrument designations shall be as per ANSI/ISA S5.1 and ISA S5.3. ISA S5.3 shall be used for symbols for DCS, PLC and computer functions.
9.
9.1
SPECIFIC REQUIREMENTS FOR MECHANICAL & PIPING DRAWINGS

GENERAL ARRANGEMENT DRAWINGS
These drawings show the overall layout and physical configuration to scale of the project or facility. Sufficient detail should be shown to indicate location and arrangement of major equipment items within the plant or facility. Where appropriate, general arrangement drawings shall include: Tanks and vessels Mechanical equipment Building structure Platforms and walkways Pumps and pipelines Valves and fittings Pipe racks Major cable ladder routing Equipment tag numbers Reference coordinates Plan view of all levels Sections and elevations Detail sheet references Refer to CSBP Engineering Standard Belt Conveyors (ES-14-403-03) and Standard Drawing 9900-4-0210/000 for specific requirements to be shown on belt conveyor, general arrangement drawings.
Note:
9.2
MECHANICAL DETAIL DRAWINGS
These drawings provide precise dimensions and details to allow manufacture and assembly of mechanical components and equipment. Where appropriate, mechanical drawings shall include: Fabrication details Material specification Dimensional tolerances Surface finish Welding specification Testing specification Itemised parts list of vendor supplied items
9.3
PIPING ISOMETRIC DRAWINGS
These drawings are produced from the piping general arrangement and are to include sufficient information and references to enable the Contractor to shop fabricate and field install pipe spools.
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Piping isometric drawings shall be prepared for all line sizes DN50 and above. Small bore piping DN40 and below shall be field run in accordance with the piping general arrangement. 9.3.1 Information Required on Piping Isometrics
Pipeline number. Overall fabrication dimensions. Relative dimensions to building column centres and pipe centreline elevation. Orientation relative to north. Pressure and temperature ratings. Heat treatment requirements. NDE requirements. Valve specifications. Major pipe support locations. Material specification change locations. Tie-in locations. Instrument tapping points. Flow direction. Pipeline fall direction and slope for drainage. Any out of specification items. Any speciality items. Reference to line continuation drawing numbers. Reference to P&ID and general arrangement drawing numbers on which the pipeline appears. Information Not Required to be Shown on Piping Isometrics
9.3.2
Material list Individual pipe lengths Weld locations Studbolt details Gasket details Individual items covered by piping class specification
9.4
PIPE SUPPORT LOCATIONS
Pipe support location plans can be produced for complex piping systems. However, pipe supports will normally be located on Piping General Arrangement and Isometric drawings. Pipe supports shown will be the minimum requirement. Additional supports may be required to comply with standards and codes.
9.5
PIPELINE IDENTIFICATION
All pipelines shown on new P&IDs, General Arrangement drawings and Piping Isometric drawings shall be given line numbers according to the numbering system detailed in CSBP Engineering Standard Basis for Design - Piping (ES-14-601-01). Numbers shall be allocated and records maintained by: a. b. The Responsible Project Engineering Group during the development phase of new projects. CSBP Project Engineering Drawing Control during the operational phase of existing plants.
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On P&IDs all pipelines shall be shown as single continuous lines. Line thickness shall be as follows: Major process lines Secondary process lines Utility lines 0.7mm 0.35mm 0.25mm Cyan Yellow White
On General Arrangement drawings, pipelines shall be shown as follows: Pipelines 80 diameter and below - single lines. Pipelines 100 diameter and above - double lines spaced as per diameter.
On Piping Isometric drawings, pipelines shall be shown as single lines.
10.
10.1
SPECIFIC REQUIREMENTS FOR ELECTRICAL & INSTRUMENT DRAWINGS

ELECTRICAL SINGLE LINE DIAGRAMS
The single line diagram is a simplified representation of a switchboard or distribution board. As default, they shall be produced on A3 size drawing sheet, however they may be produced on A1 size sheet depending on complexity. Electrical Single Line Diagrams shall include, where appropriate: Location and protection rating of the power supply to the switchboard. Power supply cable size. Bus bar size and fault level. Details of equipment used for sub-circuit control and protection (including protection settings). Sub-circuit cable size. Field isolator rating (if applicable). Details of the sub-circuit load device. Sub-circuit reference drawing numbers.
10.2
ELECTRICAL SCHEMATIC DIAGRAMS
Schematic diagrams are a true diagrammatic representation of the complete electrical installation. They can be broadly divided into two categories: a. b. Motor schematics Control schematics
10.2.1 Motor Schematics These drawings shall be produced on A3 size drawing sheets. Complex motor schematics may require several A3 sheets. The Motor Schematic shall have the power circuit represented horizontally across the top of the drawing. Below this the Motor Control circuit is to be drawn showing all controls and interlocks, required for the motor operation. Motor Schematics shall include, where appropriate: Version No. 9.0 Page 20 of 36
Motor Control Centre module location. Line power devices including ratings. Motor number, size and function. Item designations as per AS3702. Control devices. Interlock devices (PLCs) including PLC number and address code. Equipment location by terminal text identification. Wire numbers. Control device cross-references (relay coils to contacts).
10.2.2 Control Schematics Depending on complexity, Control Schematics shall be produced on either an A1 or A3 size drawing sheet. They shall be provided when a control system is designed using low power output devices (solenoids relays, etc). A self-contained control panel for an automated process would be typical. The information required is similar to that of the Motor Schematics.
10.3
INSTRUMENT LOOP DIAGRAMS
Individual Instrument Loop Diagrams shall be prepared for each instrument loop. They shall specify all hardware including field and control panel equipment plus all interconnecting wiring. Each instrument loop will have its own Loop Diagram, drawn on an A3 size sheet. For complex loops several drawing sheets may be required. The Drawing Number for a Loop drawing shall be based on the Loop Number in accordance with CSBP Engineering Standard Drawing Numbering (ES-14-101-04). All signal lines shall be drawn as per Instrument Society of America (ISA) standard line types for Control and Instrument diagrams. However, as the Loop Diagram is, in most cases, an Electrical Wiring Diagram, a continuous line shall be used for all cable cores (not dashed as per ISA). The dashed line type shall be used to indicate the cable signal screen and connections and field wiring when required. Instrument Loop Diagrams shall include, where appropriate: Equipment tag numbers. Refer to Appendix 9. Equipment terminal block and terminal numbers Cable numbers Cable core numbers and colours Cable core ferrule identification Cable screens (if required) Cable screen earth point Equipment location - drawing shall be divided into sections and identified, ie. field, panel Identification and location of power supplies Equipment power supplies If a PLC or DCS based control system is used, input and output addresses shall be included. Cabinet and rack information for all I/O terminals must be provided. Page 21 of 36
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Pneumatic signal lines Pneumatic signal line identification
The title of Instrument Loop Diagrams shall be structured exactly as follows 1st line 2nd line 3rd line Plant, System or process name (e.g. KWRP Waste Water) Equipment or Service Description (e.g. Waste Water Tank) Loop/Instrument function (e.g. Level) followed by the words "Loop Diagram" followed by the Loop Number (e.g. 1195-I-0410)
10.4
CABLE SCHEDULES
The cable schedule is used as a register of all cables, which are required to complete the interconnection of equipment in Electrical, Instrument and Telecommunications projects. The schedule will be prepared in a spreadsheet format compatible with Microsoft Excel software. All headings must be completed for each cable listed in the schedule, except for As-Built information, which will be filled in at completion of the installation. A brief description of the cable route proposed at the design stage shall be included under the heading VIA. When numbered conduit and cable ladder runs exist on equipment location diagrams, then these shall be used to describe the route proposed.
10.5
CABLE NUMBERING
Cable numbers shall be allocated using a source equipment/destination equipment tag numbers code. The equipment tag numbers shall be allocated using CSBP Engineering Standard Equipment Numbering System (ES-14-101-06). Responsibility for allocation and logging of equipment numbers is with the Reliability Support Group. As a means of reducing the size of cable numbers it is permissible to reduce the equipment sequence number to the minimum number of numerals required. Examples: JB-001 to IJB-015 to JB-1 IJB-15
In the event that more than one cable is installed between two pieces of equipment, a numerical suffix shall be added. Examples: SB-001 to JB-015 SB-001 to JB-015 ICP-001 to FT-017 1st Cable Cable No. SB-1/JB-15-1 2nd Cable Cable No. SB-1/JB-15-2 Cable No. ICP-1/FT-17
It is not necessary to indicate the plant area code number on a cable unless the cable interconnects two plant areas, Example: (Granulating Plant) (Prilling Plant) 25-SB-001 to 26-JB-017 2nd Cable Cable No. 25-SB-1/26-JB-17-2
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10.6
CABLE INTERCONNECTION BLOCK DIAGRAM
In conjunction with Cable Schedules these drawings assist in identification of design or installed cabling capacity within and between plant areas, and show all cables interconnecting equipment. Final sub-circuits or control system field device cables do not need to be shown. Cable interconnection block diagrams shall include, where appropriate: Equipment numbers Equipment locations Cable numbers Cable type and size
10.7
TERMINATION DIAGRAMS
These drawings, which shall be produced on A3 size drawing sheets, shalll show all the field cable connections required at the terminals of equipment or junction boxes. They shall represent the terminal blocks for the field connections to switchboards, digital process control systems, PLCs, junction boxes, etc. Termination diagrams shall include, where appropriate: Equipment numbers Terminal block number Terminal number Cable number Core number/colour Wire number Jumper links Cable source/destination Screens
10.8
EQUIPMENT LOCATION PLANS
These diagrams shall indicate the location of all electrical/instrument equipment required for the plant. They are used to coordinate this equipment with other services and also for the design of major conduit and cable ladder runs. The drawing shall be made using the Mechanical General Arrangement Drawings as a background minus details irrelevant to Electrical/Instrument services. Where appropriate; sections and elevations will be required in addition to plan views. It is acceptable to combine the Electrical and Instrumentation location drawings. Individual drawings may be required if the project is very complex. Equipment location plans shall include, where appropriate: Diagrammatic representation of all equipment to be installed in the project. Equipment numbers, tag numbers and descriptions of equipment. Conduit runs with identification codes. Cable ladder runs drawn to scale, with identification codes. Page 23 of 36
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11.
11.1
SPECIFIC REQUIREMENTS FOR CIVIL & STRUCTURAL DRAWINGS

GENERAL ARRANGEMENT / PLANT LAYOUT DRAWINGS
These drawings shall show the overall proportions of the project or facility. Sufficient detail should be shown to indicate location of equipment, buildings, structures, roadways etc. General Arrangement/Plant Layout Drawings shall include, where appropriate: Tanks, vessels Major mechanical equipment Buildings Structures Roadways Reduced levels Reference coordinates Plan view of all levels Section and elevations Detail sheet references
11.2
DETAIL DRAWINGS
These drawings provide precise dimensions and connection details to allow the items shown on the drawings to be fabricated and assembled. Detail drawings shall include, where appropriate: Material specification. Surface finish. Welding specification. Bolting specification.
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APPENDIX 1 - TYPICAL A1 SIZE DRAWING SHEET FORMAT
COMMENCE "NOTES" TOP OF SHEET IF "KEY PLAN" IS NOT REQUIRED ALTERNATIVE LOCATION OF NORTH ARROW LOCATION OF NORTH ARROW WHEN REQUIRED NOTES KEY PLAN
FULL LINE OPTIONAL
LEGEND
HOLDS LIST
EXTENDED REFERENCE BOXES IF REQUIRED
CONSULTANT/CONTRACTOR COMPANY NAME, LOGO AND CONTRACT NUMBER
BRIEF DESCRIPTION OF REVISION, INCLUDE CHANGE ORDER, PROJECT OR OTHER REFERENCE CODE WHERE APPLICABLE
KEEP AREA FREE FOR ISSUE STAMPS

NAME: CHKD.
CAD DRAWING - DO NOT ALTER MANUALLY

DATE:
A1
CSBP LIMITED
CSBP ENGR. CSBP SAFETY CSBP APPD. AREA MGR.
SIGN: NAME: SIGN: NAME: SIGN: NAME: SIGN: NAME: SIGN:
COPYRIGHT SUBSISTS IN THIS DRAWING AND SUCH COPYRIGHT IS THE PROPERTY OF CSBP. THIS DRAWING ALSO CONTAINS CONFIDENTIAL INFORMATION WHICH IS THE PROPERTY OF CSBP. A REPRODUCTION OF THIS DRAWING OR ANY PART THEREOF WITHOUT THE WRITTEN CONSENT OF CSBP IS NOT PERMITTED AND WILL BE AN
INFRINGEMENT OF CSBP'S COPYRIGHT. ANY COMMUNICATION
CSBP Limited
A.B.N. 81 008 668 371
DATE:
DATE:
No.
DRAWING NUMBER
TITLE
CONS/
NAME: SIGN: DATE:
OF AND/OR DEALING WITH THE OR ANY PART OF THE INFORMATION CONTAINED IN THIS DRAWING WITHOUT THE WRITTEN CONSENT OF CSBP IS NOT PERMITTED AND WILL BE A BREACH OF CONFIDENCE.
DATE: SCALE: DATE: DRN: DATE: PROJ. DEVT. DRAWING NUMBER REVISION
No.
DATE
DESCRIPTION
BY
CHKD.
CSBP ENGR.
REFERENCE DRAWINGS
CONT.
REVISIONS
ORIGINAL DRAWING APPROVAL
Version No. 9.0
Page 25 of 36 Document last modified: 07 January 2013. Date printed: 18 January 2013.
APPENDIX 2 - LABELLING
(Sheet 1 of 3) Designation of section, view and detail shall be as illustrated. Section and View shall be UPPERCASE ALPHA characters assigned in sequence; omitting letters I, O and Q. Detail shall be NUMERIC assigned in sequence.
1
-
Detail Reference
2
14mm Circle 0.5mm Linework 5.0mm Text
Detail Reference
Item Reference
10mm Circle 0.5mm Linework 5.0mm Text
DETAIL
SCALE
2
-
14mm Circle 0.5mm Linework 5.0mm Text 2.5mm Text Detail reference 5.0mm Text
Detail Label
4 3
1
14mm Circle 0.5mm Linework 5.0mm Text 3.5mm Text Detail reference 5.0mm Text
1
Refers to drawing no.1 in the reference block on this drawing 3.5mm text
DETAIL
SCALE
5.0mm Text
4
3
Detail Label
14mm Circle 0.5mm Linework 5.0mm Text 3.5mm Text 2.5mm Text
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LABELLING (SHEET 2 OF 3)
30 45 Section Reference Section Reference 45
A
Section Cutting Lines 14mm Circle 0.5mm Linework 5.0mm Text
B
-
SECTION A
SCALE 1:1
2.5mm Text Section Label
14mm Circle 0.5mm Linework 5.0mm Text 2.5mm Text
30
30 45 Section Reference 5.0mm Text
Section Reference 5.0mm Text
45
B
Refers to drawing no.2 in the reference block on this drawing 3.5mm text 14mm Circle 0.5mm Linework 5.0mm Text 3.5mm Text
A
3
Refers to drawing no.3 in the reference block on this drawing 3.5mm text Section Cutting Lines 5.0mm Text
30
SECTION C
SCALE 1:1
2.5mm Text Section Label
4
14mm Circle 0.5mm Linework 5.0mm Text 3.5mm Text 2.5mm Text
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LABELLING (SHEET 3 OF 3)
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APPENDIX 3 - TITLING AND NUMBERING

A1 SIZE DRAWING SHEET
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A3 SIZE DRAWING SHEET
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APPENDIX 4 - REVISION AND HOLD IDENTIFIERS
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APPENDIX 5 - NORTH ARROW A1 SIZE DRAWING SHEET
30
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APPENDIX 6 - PIPING / MECHANICAL CROSS REFERENCE CHART
DRAWINGS TO BE REFERENCED
Mechanical General Arrangement
Piping & Instrument Diagram
Piping General Arrangement
Mechanical Section
Pipe Support Detail
Pipe Support Index
DRAWING
Mechanical Detail Drawings
Piping & Instrument Legend
Pipe Support Plan
Piping Isometric
Piping Section
Piping General Arrangement Piping Section Piping Isometric Pipe Support Plan Pipe Support Index Pipe Support Detail Line List Mechanical General Arrangement Mechanical Section Mechanical Detail Drawing
Note:
Refer to Appendix 8 for minimum cross-referencing from-to P&IDs.
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Plant Layout
APPENDIX 7 - ELECTRICAL CROSS REFERENCE CHART
Light & Small Power Layout
Instrument Loop Diagram
Equipment Location Plan
Interconnection Diagram
Termination Diagram
Single Line Diagram Schematic Diagram Termination Diagram Interconnection Diagram Equipment Location Plan Electrical Data Sheet Light and Small Power Layout Motor Loop Diagram
Version No. 9.0
Schematic Diagram
DRAWING
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Motor Loop Diagram
Electrical Data Sheet
Single Line Diagram
Cable Schedule
APPENDIX 8 - INSTRUMENTATION CROSS REFERENCE CHART
Piping & Instrument Diagram (P&ID)
Piping & Instrument Legend
Process Flow Diagram
DRAWING
Instrument Location Plan
Interconnection Diagram
Instrument Data Sheet
Termination Diagram
Installation Diagram
Piping & Instrument Diagram (P&ID) Logic Index Logic Diagram Instrument Index Instrument Data Sheet Loop Diagram Index Loop Diagram Termination Diagram Interconnection Diagram
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Schematic Diagram
Instrument Index
Logic Diagram
Loop Diagram
Logic Legend
Logic Index
APPENDIX 9 INSTRUMENT SYMBOLS

Instrument symbols shall be in accordance with CSBP Standard Drawing 9900-0-0011/003. Instrument symbol identification letters shall be in accordance with CSBP Engineering Standard Equipment Numbering System (ES-14-101-06).
Instrument Numbering System

Instrument loop Function eg. 'T' - Temperature Instrumentation Function ID eg. 'IT' - Indicating Transmitter
XXX YYYY
Instrument loop Sequence Number Last two (2) digits of associated P&ID
Instrument loop Diagram

All components of the loop to be displayed Example
TE 1234 TT 1234 TI 1234 TAL
Piping and Instrument Diagram (P&ID)

Only a Simplified representation of the instrument loop shall be shown on P&ID's No local Indicator shown - default Standard Example
TI 1101 TAL
Local temperature element assumed. Element may either be direct wired or wired via a transmitter or multiplexer etc.
Example
TI 1102 TAL
With local Indicator shown Local temperature element is assumed.
TIT 1102
Note:
Local indicator shall only be shown on a P&ID if it is a requirement of the HAZOP.
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Drawing Preparation ES-14-101-03

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Drawing Preparation ES-14-101-03