3K PRO ME CNS P02 001 010 033 240 Rev A PDF

HURMA WASTWATER TREATMENT PLANT
A
Rev. No.
27.07.2010
Date
ONAY N/ FOR APPROVEL

Description
K.B
Prepared
E.B
Checked ORIGINATOR
E.D
Approved
--------------
Published by
GENERAL DIRECTORATE OF ANTALYA WATER AND WASTWATER ADMINISTRATION ASAT

CONSULTANS
COWI MHENDSLK , EVRE BLMLER VE EKONOM DANIMANLII
Contractor
KUZU TOPLU KONUT NAAT LTD. T

Subcontractors
Document Title
GAS DEPOLAMA TANKI VE DI BOYA UYGULAMA SSTEM / INTERNAL AND EXTERNAL PAINTING SYSTEM
Document No.
Mahatma Gandi Cad NO: 107/8 GOP-ANKAYA/ANKARA TURKEY T: +90 312 447 17 18 F:+90 312 447 17 21
3K
Co. Org. Cod
PRO
Doc Type
ME
Disc. Code
CNS
Unit Code
P02
Prj. Type
001
Prj. NO
010
Prj. Year
033
Prj.Doc Seq.No
240
DCC Seq.No
Rev
Scale
A
Page
19
Page 2
of
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TABLE OF CONTENTS
1 KAPSAM /SCOPE .............................................................................................................................. 3 2 DATAHSEETS ................................................................................................................................... 5
Project: Document Title: Revision:
HURMA ATIKSU ARITMA TESS

Prj. Identification: Document No.:

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KAPSAM /SCOPE
Bu dokman Hurma Atk su artma projesi kapsamnda yaplacak olan 2600 m3 lk gaz depolama tanknn i ve d yzeyine uygulanacak boya sistemi iindir. This document has been preapred for 2600 m3 gas holder tank internal and external painting system at Hurma Waster Water Treatment Facilities. We have been evaluated Hurma Treatment Plant paint specification for Metan Storage Tank (VOLUME 3: General Technical Specifications Section 7: Mechanical Works). In paint specification, while there is a defined paint system for outer surfaces of tank (B.Outdoor Location), there is no paint system for inner surfaces of tank. Paint type for topcoat of B. Outdoor Location paint system is specified as Polyamide Cured Epoxy Coal Tar. Because of having high resistance to water and soil, the surfaces painting of these steel structures are preferred as coal tar based epoxy systems. However, when coal tar epoxies expose to direct UV sunlight, discoloration and crackings can be observed on the paint film surfaces. Also, these products can only be produced as black colored. For that reason, we recommend another paint system as an alternative. The recommended paint system is the same with A. Indoor Location except for topcoat. We recommend the topcoat paint as aliphatic acrylic polyurethane because of high resistance to sunlight.
Outer Surfaces of Tank


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To attain good quality and faster paint application, it will be an advantage to blast carbon steels with automatedsanding machine and shop priming before the transportation to erection site. After completing erection, main paintsystem can be applied after welded areas and damaged surfaces are blasted to Sa 2,5 level and other surfacesare sweep blasted.
We think recommending other alternatives for both paint systems (A. Indoor location and C. Immersed Location)after evaluation of paint specification. I-Silicone Alkyd Enamel topcoat paint, specified in A Indoor Location, is a rarely found and oldtechnology product. Thus, we recommend using of epoxy topcoat. A. Indoor location (Alternative)
II-For B. Outdoor Location paint system we recommend tank outer surfaces paint system. III-C.Immersed Location paint system is only specified for immersed galvanized structures. In case thereis a need of the application, we recommend also another paint system for the carbon steel surfaceswhich is immersed soil or water.
C. Immersed location (Carbon Steel Substrate)


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DATASHEETS
11080 KANEPOX SHOP PRIMER RC.ENG.pdf 11804 KANEPOX MFF PRIMER 60.ENG.pdf 37370 KANPOLY ACR ENAMEL.ENG.pdf 15510 KANEPOX TOL.ENG.pdf 18000 KANEPOX TAR.ENG.pdf 16801 KANEPOX STEEL-801.ENG.pdf 15991 KANEPOX MIO HBX.ENG.pdf


3K-PRO-ME-CNS-P02-001-010-033-240-REV-A
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37370 KANPOLY ACR ENAMEL

PRODUCT DESCRIPTION
A Component : 37370 B Component : 0104
37370 KANPOLY ACR ENAMEL is an acrylic polyurethane resin- aliphatic isocyanate based, two component, semi-gloss aliphatic polyurethane top coat. Excellent adhesion and elasticity, high UV resistance are the characteristic properties. It is resistant to broad range of corrosive and marine atmospheres.
RECOMMENDED USE
Top coat of protective paint systems on steel surfaces for corrosion protection o f
Exterior surfaces of steel tanks and pipes Structural steel Chemical plants and equipment Refineries Marine Applications
APPROVALS & QUALIFICATIONS
UV resistance has been tested by Paint Research Association (PRA) according to ASTM D 4587-01.
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) DRYING SCHEDULE(*) (50 microns/2 mils film thickness) 5C 15C 25C 35C : Semi Gloss : Wide range of colours available : KANPOLY THINNER : 7 parts A comp. + 1 part B comp. : 552 : 1.300.10 : 8.46 (50 microns DFT) : > 21C : 425 g/l : Airless, Conventional Spray, Roller : 6 hours Dry to touch 4 hours 3 hours 2 hours 1.5 hours Hard dry 15 hours 10 hours 7 hours 6 hours
Fully Cured: 7 days (20 C) (*) Drying time depends on temperature, humidity and film thickness. One kit of 24 kgs 37370 component A in one pail 21 kgs 0104 component B in one gallon 3 kgs
PACKAGING
SHELF LIFE
Part A 12 months, Part B 12 months when the material is stored indoors at 5 to 35C in unopened original containers.
SAFETY PRECAUTIONS
Refer to the MSDS sheet prepared according to EU directives before use.
This product is only for professional use. Training during the run trial start-up and periodical technical services are provided by KANAT A.. Contact KANAT A.. Technical Service Dept for additional technical data and instructions. The information and recommendations given in this TDS are based upon tests conducted by or on behalf of KANAT A.. Published technical data and instructions are subject to change without notice.
Form No / Issue Date Rev.No / Rev.Date : AG.FR.019 /22.08.2006 : 00 / -
Rev.No:03 Rev.Date: November 2007 1/2
37370 KANPOLY ACR ENAMEL

SURFACE PREPARATION
Use a properly selected primer before top coat. Surfaces must be dry, clean, free of oil, grease and other foreign material. Primed/Mid coated surfaces: Follow the overcoating times for primer and/or mid coat, if maximum recoat time is exceeded, abrade surface before top coating. The surfaces must be clean and dust free. Remove all the dust, dirt and oth er foreign material by water cleaning accumulated during the production and storage. Top coat is then applied to completely dry su rface. The surfaces other than steel: Contact to KANAT A.. technical service desk for the galvanized, aluminium, plastic surfaces. Touch up: Contact to KANAT A.. technical service desk.
APPLICATION PROCEDURES Mixing Procedure
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIAL QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (60-75 F/16-24C). Combine 1 part by weight of Part B Hardener with 7 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANPOLY THINNER if necessary and wait 10-15 minutes before use. Mixed product must be used within 6 hours (20C). 7 parts A comp. + 1 part B comp. For the best results; Air Temperature: 0C (32F) minimum, +35C (95F) maximum (preferably over 5C (41F)) Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application. Stripe coat all crevices, welds, and sharp angles. Apply paint at the recommended film thickness and spreading rate. Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. 4-6 hours drying is recommended before the second coat for best results. Maximum coating interval is 6-7 days. Do not apply more than 150 microns (6 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoi d holidays, bare areas, and pinholes. If necessary, cross spray at a right angle.
Mix Ratio (by weight) Application Conditions
Application
CLEAN UP
CLEANING THINNER 0633 , KANPOLY THINNER
APPLICATION EQUIPMENT (The table is a guide for 20 C)
Application Equipment Thinner (%by weight) Pressure (bar) Nozzle (inch) / Diameter (mm)
Airless Spray 100 - 150 0.013 0.017 inch
Conventional Spray 20 25 3-4 1.4 1.6 mm
Roller 10 12 -
PRECAUTIONS
* Recoating period is minimum 4-6 hours and maximum 6-7 days (20C). Recoating interval depends on temperature, humidity, and film thickness. If maximum recoating time is exceeded abrade surface, if the surface is highly contaminated apply water cleaning before recoating. * When using spray application, first apply a mist coat, then full coat after 5 -15 minutes by 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. * Do not apply heavy coats beyond the specification otherwise solvent popping may occur. * Mixed coating is sensitive to water. Use water traps in all air lines. Moistur e contact or condensation during the initial drying periods (12 hours) can reduce pot life and affect gloss and color. * B component (KANPOLY HARDENER 0104) is sensitive to moisture. Always keep it closed in a dry place. Open carefully because pressure may develop in hot climates.
Rev.No:03 Rev.Date: November 2007 2/2
18000 KANEPOX TAR

PRODUCT DESCRIPTION
RECOMMENDED USE
18000 KANEPOX TAR is a coal tar modified epoxy-polyamine based, two component coating with excellent adhesion and elasticity. It has good resistance to immersion to soil chemicals, It has excellent durability against moisture and water. . Protective coating for Interiors of crude oil and dark petroleum product tanks Waste water treatment plants exposed to severe corrosion and abrasion Concrete and steel structures buried under soil Waste water, domestic water storage tanks and transportation pipes Suitability to use in steel pipes is tested by PRA-England according to AWWA- C210. Cathodic disbonding resistance has been tested by Exova (formerly Bodycote)-England according to ASTM G8 2003.
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) : Semi-Gloss : Black : KANEPOX THINNER : 10 parts A comp. + 1 part B comp. : 702 : 1.300.10 : 5,38 (100 microns DFT) : > 21C : 270 g/l : Airless, Roller : 6 hours
DRYING SCHEDULE(*) (250 microns/10 mils film thickness) 5C 15C 25C 35C
Dry to touch 10 hours 8 hours 5 hours 3 hours
Hard dry 20 hours 16 hours 10 hours 6 hours
Fully Cured: 7 days (20 C) (*) Drying time depends on temperature, humidity and film thickness. PACKAGING
One kit of 25,3 kgs 18000 component A in one pail 23 kgs 0330 component B in one gallon 2,3 kgs
SHELF LIFE
SAFETY PRECAUTIONS
This product is only for professional use. Training during the run trial start-up and periodical technical services are provided by KANAT A.. Contact KANAT A.. Technical Service Dept for additional technical data and instructions. The information and recommendations given in this TDS are based upon tests conducted by or on behalf of KANAT A. Published technical data and instructions are subject to change without notice.
Form No / Issue Date Rev.No / Rev.Date
: AG.FR.019 /22.08.2006 : 00 / -
Rev.No:04 Rev.Date: February 2010 1/2
18000 KANEPOX TAR

SURFACE PREPARATION
Surfaces must be dry, clean, free of oil, grease and other foreign material. New Surfaces: Steel Surfaces should be blasted to near-white metal surface cleanliness according to SSPC-SP10 or ISO 8501-1 Sa 2. Surface cleanliness of St 2 St 3 according to ISO 8501-1 is sometimes allowed depending upon the conditions. Depending on ambient conditions, blasted surfaces must be primed in maximum 5 hours with 18000 KANEPOX TAR. Concrete: Remove loose, unsound concrete, laitance and create a surface profile by either acid etching, abrasive blasting or mechanical grinders and apply water cleaning. A properly selected sealer Kanfloor Sealer is applied. Surfaces must be dry and clean before application. New concrete or masonry must cure 28 days before coating Previously Painted Surfaces: Previously coated surfaces must be sound and in good condition. Smooth, hard, or glossy finishes should be dulled by sanding or sweep blasting to create a surface profile. If paint is peeling or badly weathered, clean surface to sound substrate to St 2 - St 3 level and preferably Sa 2 - Sa 2 level according to ISO 8501-1. Water jetting is another way to create the desired surface profile to ensure the adequate adhesion. Coating performance, in general is proportional to the degree of surface preparation. Touch up: Remove all dust, dirt, and other foreign material and keep dry. Clean the surface to St 2 - St 3 level mechanically according to ISO 8501-1 and complete the touch up application as soon as possible. 18000 KANEPOX TAR can be safely used for touch up.
APPLICATION PROCEDURES
Mixing Procedure Mix Ratio (by weight) Application Conditions
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIAL QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (6075 F/1624C). Combine 1 part by weight of Part B Hardener with 10 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANEPOX THINNER if necessary and wait 10-15 minutes for induction before use. Mixed product must be used within 6 hours (20C). 10 parts A comp. + 1 part B comp. For the best results; Air Temperature: +5C (41F) minimum, +35C (95F) maximum Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application. Stripe coat all crevices, welds, and sharp angles. Apply paint at the recommended film thickness and spreading rate. Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. 4-6 hours drying is recommended before the second coat for best results. Maximum coating interval is 45 days. Do not apply more than 600 microns (24 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle.
Application
CLEAN UP APPLICATION EQUIPMENT (The table is a guide for 20 C)
CLEANING THINNER 0633 , KANEPOX THINNER
Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch)
Airless Spray
3-5 180 - 220 0.021 0.023
Roller
8-10 -
PRECAUTIONS
* Recoating period is minimum 4-6 hours and maximum 4-5 days (20C). Recoating interval depends on temperature, humidity, and film thickness. If maximum recoating time is exceeded abrade surface, if the surface is highly contaminated apply water cleaning before recoating. * Condensation forming on the coating during early times of curing may result in longer cure times, solvent entrapment, premature failure, discoloration, or a surface haze or blush that must be removed before recoating. * High temperatures decrease resistance properties of epoxy based products. Epoxy based products also have a tendency to yellowing, chalking and have limited gloss retention on exterior surfaces. * To avoid application and drying problems at low temperatures (below 15C), it is strongly recommended to keep A and B component at 20-25C during application by either airless with heating equipment or by preheating.
Rev.No:04 Rev.Date: February 2010 2/2
16801 KANEPOX STEEL-801

PRODUCT DESCRIPTION
16801 KANEPOX STEEL-801 is an epoxy-polyamide based, two component, fast drying topcoat with excellent adhesion and elasticity. It has excellent durability against moisture and chemicals.
RECOMMENDED USE
Fast drying topcoat of paint systems on steel surfaces for corrosion protection of Structural steel Industrial and marine structures Suitable for new construction as well as repair and maintenance
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) : Semi Gloss : Wide range of colours available : KANEPOX THINNER : 7 parts A comp. + 1 part B comp. : 622 : 1.400.10 : 8.86 (50 microns DFT) : > 21C : 341 g/l : Airless, Roller, Conventional Spray : 8 hours
Fully Cured: 7 days (20 C) (*) Drying time depends on temperature, humidity and film thickness. PACKAGING One kit of 24 kgs 16801 component A in one pail 21 kgs 0313 component B in one gallon 3 kgs
SHELF LIFE
SAFETY PRECAUTIONS
Rev.No:02 Rev.Date: December 2007 1/2
16801 KANEPOX STEEL-801

SURFACE PREPARATION
Use a properly selected primer before top coat. Surfaces must be dry, clean, free of oil, grease and other foreign material. Primed/Mid coated surfaces: Follow the overcoating times for primer and/or mid coat, if maximum overcoating time is exceeded, abrade surface before top coating. The surfaces must be clean and dust free. Remove all the dust, dirt and oth er foreign material by water cleaning accumulated during the production and storage. Top coat is then applied to completely dry surface. The surfaces other than steel: Contact to KANAT A.. technical service desk for the galvanized, aluminium, plastic surfaces. Touch up: Contact to KANAT A.. technical service desk.
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIA L QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (60 -75 F/16-24C). Combine 1 part by weight of Part B Hardener with 7 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANEPOX THINNER if necessary and wait 10-15 minutes for induction before use. Mixed product must be used within 8 hours (20C). 7 parts A comp. + 1 part B comp. For the best results; Air Temperature: 0C (32F) minimum, +35C (95F) maximum (preferably over 5C (41F)) Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application. Stripe coat all crevices, welds, and sharp angles. Apply paint at the recommended film thickness and spreading rate. Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. 3-5 hours drying is recommended before the second coat for best results. Maximum coating interval is 10 days. Do not apply more than 175 microns (7 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle. CLEANING THINNER 0633 , KANEPOX THINNER
Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch) / Diameter(mm) Airless Spray 80 - 130 0.013 0.017 inch Conventional Spray 25 - 30 3-4 1.4 1.6 mm Roller 10 - 12 -
Application
PRECAUTIONS
* Recoating period is minimum 3-5 hours and maximum 10 days (20 C). Recoating interval depends on temperature, humidity, and film thickness. If maximum recoating time is exceeded abrade surface, if the surface is highly contaminated apply water cleaning before recoating. * Do not apply heavy coats beyond the specification otherwise solvent popping may occur. * Condensation forming on the coating during early times of curing may result in longer cure times, solvent entrapment, premature failure, discoloration, or a surface haze or blush that must be removed before recoating. * High temperatures decrease resistance properties of epoxy based products. Epoxy based products also have a tendency to yellowing, chalking and have limited gloss retention on exterior surfaces.
15991 KANEPOX MIO HBX

DESCRIPTION
A Component : 15991
B Component : 0352
An epoxy resin based, two component, high build coat curing with formulated polyamine hardener. Corrosion resistance is increased by using anticorrosive micaceous iron oxide pigment. The paint film has perfect adhesion, elasticity, mechanical, chemical and water resistance. Applicable at low temperatures.
RECOMMENDED USE
Used as an epoxy high built intermediate coat for protective anti-corrosive paint systems of Structural steel manufacturing Industry and harbour facilities, all submersed steel surfaces where high corrosion resistance is required.
TECHNICAL DATA Finish Colour Thinner Mixing ratio (weight) Mixture; Volume solids (%) Density (g/ml) Theoretical spreading rate (m/kg) Flash Point VOC (Volatile Organic Content) Application methods Pot life (20C) : Semi Matt : Gray, Oxide red, Beige : KANEPOX THINNER : 12 parts A comp.+ 1 part B comp. : 772 : 1.500.1 : 5.13 (100 microns dft) : > 21C : 210 g/l : Roller, Airless : 4 hours
DRYING INFORMATION (100 microns dft) 5C 15C 25C 35C
Fully Cured: 7 days (20C) Note: Drying time increases with increasing film thickness. PACKING SIZE One set 26 kg 15991 KANEPOX MIO HBX; Contains one bucket 24 kg paint 15991 (A component) and one gallon 2 kg hardener 0352 (B component).
STORAGE
Keep in a dry and cool place. The shelf life of the material stored tightly closed is one year for component A and B.
HEALTH/SAFETY
Conform to Material Safety Data Sheet prepared in accordance with 91/155/EEC directive
Note: This paint is for Professional use only. Consult to our technical service free of charge for the first application training, routine technical service for im provement and development and report. Consult to Kanat Paints Inc. Consultancy Service for anticorrosive paint system design conforming international TSE EN ISO 12944 (Corrosion Protection of Steel Structures by Protective Paint Systems) standard and your conditions. The information given in this data sheet represents our test results and experiences obtained under controlled conditions. Our company is not responsible for theapplications that are made under unsuitable conditions. We reserve the right to c hange this given data without notice.
Rev.No:02/Rev.Date:November 2007
1/2
15991 KANEPOX MIO HBX

SURFACE PREPARATION
A Component : 15991
B Component : 0352
All application surfaces should be clean, dry and free from all contaminations. New Metal Surfaces: Contaminations like oil, grease, etc. should be removed by solvent, detergent or steam. Salt and other contaminants should be cleaned with high pressure clean water. To create surface roughness, the surface should be abrasive blast cleaned to Sa 2 according to ISO 8501 -1:1988. After blasting, surface roughness profile should be 40-70 microns. Depending on application conditions, St 2 - St 3 level mechanical cleaning could be done. Abrasive blasted cleaned surfaces should be primed with 15991 KANEPEX MIO HBX in 2 to 5 hours depending on the environmental conditions. Previously coated surfaces: Contaminations like oil, grease, etc. should be removed by solvent, detergent and steam. Previously painted undamaged surfaces should be slightly blasted to obtain good adhesion. Flaked, damaged parts should be mechanically cleaned up to undamaged coated parts and roug hened to St 2-St 3 level, should be rasped to minimum Sa 2, preferably to Sa 2 level. Watery abrasive blasting should be done for thick rust layers containing excessive salt. Alternatively, abrasive blasted surfaces could be washed with high pressure fresh water. Dried and cleaned surfaces should be washed with high pressure fresh water, and dust, other contaminants should be removed from the surface. Dried surfaces should be painted with 15991 KANEPEX MIO HBX . Water jet could be used as an alternative way of abrasive blasting to obtain surface having good adhesion properties. Undamaged and rough surfaces should be obtained after blasting. Primer/Intermediate coat applied surfaces: Conform to top coat application time after primer or intermediate coat application. Otherwise before top coat application surface should be roughened. Non-steel surfaces: For galvanized, aluminium and plastic surfaces, consult to Kanat Paints&Coatings Inc. Technical Service. Retouch: Surfaces to be retouched should be clean, dry and free from all contaminations and cleaned mechanically to St 2 - St 3 level. Mechanically cleaned surfaces should be retouched in a short time. 15991 KANEPEX MIO HBX could be used for retouch with its recommended thinner.
APPLICATION
Two component paint. The mixture should be prepared in the required amount and must be used within the pot-life. 12 parts A comp. + 1 part B comp. Conform recommended conditions specified as below to get best results. Ambient t emperature should be between 0 - +35C (recommended 5C or above). Paint should not be applied above 80% relative humidity. Temperature of the substrate should be at least 3 C above the dew point in order to prevent condensation. Windy weather conditions increase paint consumption. Surface temperature should not exceed 45 C for the applications under direct sun light. In confined spaces adequate ventilation should be provided during the applications. Paint should be minimum 15 C in order to achieve a homogeneous mixture. Hardener should be added to the paint according to mixing ratio. Mixture should be prepared with a mechanical mixer and KANEPOX THINNER should be used to reach application viscosity. 10-15 minutes induction time before application should be provided and paint should be used within 4 hours (20C). Before painting welded joints, edges and corners should be paint ed. Paint should be applied as to get the required dry film thickness. Recoating interval should be at least 3-4 hours and maximum 3 months to achieve top quality in the paint. At most 175 microns wet film thickness should be applied per coat to avoid dripping.
Mix Ratio (Weight) Ambient conditions
Preparation of the mixture
Application to the surface Equipment cleaning Thinning values (20C)
CLEANING THINNER 0633, KANEPOX THINNER Application Equipment Application Viscosity Thinning % (weight) Pressure (bar) Nozzle (inch) Diameter (mm) Airless 70-75 KU 6-7% 120 200 0.017 0.023 Roller 50 60 KU 10 - 12% -
Cautions
*Please consult to Kanat Paints Inc. Consultancy Service for the surface treatment solutions if it is
impossible to apply sand blasting or mechanical cleaning. * In case of exceeding recoating time and/or exposing polluted environment, surfaces should be roughene d and/or washed with high pressurized water before recoating. * Application of 15991 KANEPEX MIO HBX at low temperatures without waiting pre-reaction time or subjection to rain or dewing would lead to exudation that causes whitening, spot like formatio ns, as expected in all epoxy systems. * Epoxy paints are not resistant to mechanical damage and chemicals at high temperature because of their nature and also exposure to UV lights cause colour change and chalking.
Rev.No:02/Rev.Date:November 2007
2/2
15510 KANEPOX TOL

PRODUCT DESCRIPTION
A Component : 15510
B Component : 0309
15510 KANEPOX TOL is an epoxy-polyamine based, two component, high built, self priming coating containing zinc phosphate. It is specially designed as a surface tolerant coating with excellent adhesion on marginally prepared steel surfaces and a wide range of existing coatings. It is most often used in those applications where high film thickness in one coat is required. It has excellent durability against moisture and chemicals.
RECOMMENDED USE
Surface tolerant primer/mid-coat (one coat where UV resistance is not important) of the paint systems on mechanically cleaned steel surfaces without blasting or surfaces with existing coating for Moist steel surfaces Petrochemical plants Industrial and marine structures (including concrete surfaces) Ship building and maintenance industry, below or above water Bridge structures, below or over water
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) : Semi Matt : Wide range of colours available : KANEPOX THINNER : 8 parts A comp. + 1 part B comp. : 822 : 1.400.10 : 5.86 (100 microns DFT) : > 21C : 170 g/l : Airless, Roller : 2 hours
DRYING SCHEDULE(*) (100 microns/4 mils film thickness) 15C 25C 35C
Dry to touch 8 hours 6 hours 4 hours
Hard dry 17 hours 13 hours 8 hours
Fully Cured: 7 days (20 C) (*) Drying time depends on temperature, humidity and film thickness. PACKAGING One kit of 24.75 kgs 15510 component A in one pail 22 kgs 0309 component B in one gallon 2.75 kgs
SHELF LIFE
SAFETY PRECAUTIONS
Rev.No:02 Rev.Date: March 2003 1/2
15510 KANEPOX TOL

SURFACE PREPARATION
A Component : 15510
B Component : 0309
Surfaces must be dry, clean, free of oil, grease and other foreign material. New Surfaces: Steel Surfaces should be blasted to near-white metal surface cleanliness according to SSPC-SP10 or ISO 8501-1 Sa 2. Blast profile on steel should be 40-70 microns in depth. Surface cleanliness of St 2 St 3 according to ISO 8501-1 is sometimes allowed depending upon the conditions. Depending on ambient conditions, blasted surfaces must be primed in maximum 5 hours with 15510 KANEPOX TOL Previously Painted Surfaces: If the aged coating is in a good condition, it is slightly sanded and cleaned by high pressure water cleaning to remove the dust and other contaminations. Otherwise remove all the cracked and peeling paint by using hand tools to a cleanliness of St 2 St 3 according to ISO 8501-1. If applicable blast cleaning to Sa 2 - Sa 2 according to ISO 8501-1 level to get better results. Water jetting is also applicable as an alternative to abrasive blasting assuming that a tough and tight film is remained after jetting. Coating performance, in general is proportional to the degree of surface preparation. Primed/Mid coated surfaces: Be sure that overcoating period is not exceeded. Otherwise the surfaces must be blasted to have a surface profile. The surfaces other than steel: Contact to KANAT A.. technical service desk for the galvanized, aluminium, plastic surfaces. Touch up: Remove all dust, dirt, and other foreign material and keep dry. Clean the surface to St 2 - St 3 level mechanically according to ISO 8501-1 and complete the touch up application as soon as possible. 15510 KANEPOX TOL can be safely used for touch up.
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIAL QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (60-75 F/16-24C). Combine 1 part by weight of Part B Hardener with 8 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANEPOX THINNER if necessary and wait 10-15 minutes for induction before use. Mixed product must be used within 2 hours (20C). 8 parts A comp. + 1 part B comp. For the best results; Air Temperature: +5C (41F) minimum, +35C (95F) maximum Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application. Stripe coat all crevices, welds, and sharp angles. Apply paint at the recommended film thickness and spreading rate. Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. 6-8 hours drying is recommended before the second coat for best results. Maximum coating interval is 30 days. Do not apply more than 275 microns (11 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle.
Application
CLEANING THINNER 0633 , KANEPOX THINNER

Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch) Airless Spray 8 - 10 180 - 220 0.021 0.023 Roller 10 - 15 -
PRECAUTIONS
* Recoating period is minimum 6-8 hours and maximum 30 days (20 C). Recoating interval depends on
temperature, humidity, and film thickness. If maximum recoating time is exceeded abrade surface, if the surface is highly contaminated apply water cleaning before recoating. * Condensation forming on the coating during early times of curing may result in longer cure times, solvent entrapment, premature failure, discoloration, or a surface haze or blush that must be removed before recoating. * High temperatures decrease resistance properties of epoxy based products. Epoxy based products also have a tendency to yellowing, chalking and have limited gloss retention on exterior surfaces.
Rev.No:02 Rev.Date: March 2003 2/2
11804 KANEPOX MFF PRIMER 60

PRODUCT DESCRIPTION
11804 KANEPOX MFF PRIMER 60 is an epoxy-polyamide based, two component primer containing zinc phosphate. It is specifically designed for fast dry even at l ow temperatures and excellent durability in both marine and industrial environments. Primer coat of the paint systems for medium high corrosion protection of Steel structures Marine structures, below or above water Exteriors of steel vessels and storage tanks
RECOMMENDED USE
Conforms to IMO Resolution A.653: Recommendation on Improved Fire Test procedures for Surface Flammability of Finish Material.
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) : Matt : Grey, Oxide Red, Beige : KANEPOX THINNER : 10 parts A comp. + 1 part B comp. : 612 : 1.500.10 : 8.13 (50 microns DFT) : > 21C : 350 g/l : Airless, Conventional Spray, Roller : 7 hours
Dry to touch 7 hours 4 hours 2.5 hours 1.5 hours
SHELF LIFE
SAFETY PRECAUTIONS
11804 KANEPOX MFF PRIMER 60

SURFACE PREPARATION
Surfaces must be dry, clean, free of oil, grease and other foreign material. New Surfaces: Steel Surfaces should be blasted to near-white metal surface cleanliness according to SSPC-SP10 or ISO 8501-1 Sa 2. Surface cleanliness of St 2 St 3 according to ISO 8501-1 is sometimes allowed depending upon the conditions. Depending on ambient conditions, blasted surfaces must be primed in maximum 5 hours with 11804 KANEPOX MFF PRIMER 60. Previously Painted Surfaces: If the aged coating is in a good condition, it is slightly sanded and cleaned by high pressure water cleaning to remove the dust and other contaminations. Otherwise remove all the cracked and peeling paint by using hand tools to a cleanliness of St 2 St 3 according to ISO 8501-1. If applicable blast cleaning to Sa 2 - Sa 2 according to ISO 8501-1 level to get better results. Water jetting is also applicable as an alternative to abrasive blasting assuming that a tough and tight film is remained after jetting. Coating performance, in general is proportional to the degree of surface preparation. The surfaces other than steel: Contact to KANAT A.. technical service desk for the galvanized, aluminium, plastic surfaces. Rusty Surfaces: Contact to KANAT A.. technical service desk Touch up: Remove all dust, dirt, and other foreign material and keep dry. Clean the surface to St 2 - St 3 level mechanically according to ISO 8501-1 and complete the touch up application as soon as possible. 11804 KANEPOX MFF PRIMER 60 can be safely used for touch up.
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIAL QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (60-75 F/16-24C). Combine 1 part by weight of Part B Hardener with 10 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANEPOX THINNER if necessary and wait 10-15 minutes for induction before use. Mixed product must be used within 7 hours (20C).
10 parts A comp. + 1 part B comp. For the best results; Air Temperature: 0C (32F) minimum, +35 C (95F) maximum (preferably over 5C (41F)) Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application. Stripe coat all crevices, welds, and sharp angles. Apply paint at the recommended film thickness and spreading rate. Application of coating above maximum or below minimum recommended spreading rate may adversely affect coating performance. 1-2 hours drying is recommended before the second coat for best results. Maximum coating interval is 90 days. Do not apply more than 200 microns (8 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle. CLEANING THINNER 0633, KANEPOX THINNER
Application
CLEAN UP APPLICATION EQUIPMENT (The table is a guide for 20 C )
Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch) / Diameter (mm)
Airless Spray 5-7 120 - 200 0.017 0.021 inch
Conventional Spray 15 - 20 3-4 1.5 1.8 mm
Roller 10 - 12 -
PRECAUTIONS
* Contact to KANAT A.. technical service desk in case surface preparation is not applicable either by blasting or mechanical. * Recoating period is minimum 1-2 hours and maximum 3 months (20 C). Recoating interval depends on temperature, humidity, and film thickness. If maximum recoating time is exceeded abrade surface, if the surface is highly contaminated apply water cleaning before recoating. * Do not apply heavy coats beyond the specification otherwise solvent popping may occur. * Condensation forming on the coating during early times of curing may result in longer cure times, solvent entrapment, premature failure, discoloration, or a surface haze or blush that must be removed before recoating. * Low Flame Spread Rate Certificate was taken for previous code 10170 of the same product .
11080 KANEPOX SHOP PRIMER RC

PRODUCT DESCRIPTION
A Component: 11080 B Component: 0355
11080 KANEPOX SHOP PRIMER RC is an epoxy based two component zinc phosphate containing primer with a very fast drying speed. It is suitable for use in automated painting equipment. It has good surface appearance and does not affect weld quality.
RECOMMENDED USE
It is used as a first and one coat protective shop primer for corrosion protection of steel plates of ships, structural steel elements and other steel manufacturing products during production, transportation and stacking.
This primer is tested by SLV-Germany and approved by Germanischer Lloyd as welding primer. According to SLV-Germany test results, gases generated during welding are not toxic.
PRODUCT CHARACTERISTICS Finish Colour Thinner Mixing Ratio (by weight) Mixed Product; Volume solids (%) Density (g/ml) Spreading rate (m/kg) Flash Point VOC Application systems Pot life (20C) : Matt : Oxide Red, Grey : KANEPOX THINNER : 18 parts A comp. + 0.5 parts B comp. : 312 : 1.150.10 : 13.48 (20 microns DFT) : > 21C : 580 g/l : Airless, Conventional Spray : 8 hours
DRYING SCHEDULE(*) (20 microns/1 mil film thickness) 5C 15C 25C 35C
Dry to touch 15 minutes 7-8 minutes 1-3 minutes 1 minute
Hard dry 20 minutes 12 minutes 4 minutes 2 minutes
SHELF LIFE
SAFETY PRECAUTIONS
Rev. No:01 Rev. Date: June 2009 1/2
11080 KANEPOX SHOP PRIMER RC

SURFACE PREPARATION
A Component: 11080 B Component: 0355
Surfaces must be dry, clean, free of oil, grease and other foreign material. New Surfaces: Steel Surfaces should be blasted to near-white metal surface cleanliness according to SSPC-SP10 or ISO 8501-1 Sa 2. Depending on ambient conditions, blasted surfaces must be primed in maximum 5 hours with 11080 KANEPOX MFF PRIMER RC. Touch up: Remove all dust, dirt, and other foreign material and keep dry. Clean the surface to St 2 - St 3 level mechanically according to ISO 8501-1 and complete the touch up application as soon as possible. 11080 KANEPOX MFF PRIMER RC can be safely used for touch up.
This is a two-component paint. Do not mix more material than you plan to use within the listed pot life. Complete containers must be mixed at one time. DO NOT MIX PARTIAL QUANTITIES FROM CONTAINERS OR PROPER COMPONENT RATIOS MAY NOT BE OBTAINED. Prior to mixing, components A Base and B Hardener should be at room temperature (60-75 F/16-24C). Combine 1 part by weight of Part B Hardener with 36 parts by weight of Part A Base. Homogenize the mixture with a power mixer, add KANEPOX THINNER if necessary and wait 10-15 minutes for induction before use. Mixed product must be used within 8 hours (20C).
18 parts A comp.+ 0.5 parts B comp. For the best results; Air Temperature: -5C (23F) minimum, +35C (95F) maximum (preferably over 10C (50F)) Surface temperature: At least 3C (5F) above dew point and 45 C (110F) maximum. Relative humidity: 80% maximum Good ventilation is required during application.
Application
Apply paint at the recommended film thickness and spreading rate. Avoid spray dust and high film thicknesses. Recommended film thickness is 15-20 microns measured on unblasted steel panel. There is no limitation for maximum recoating interval but touch up shall be made for production faults and surface shall be free of oil, grease and other foreign material. Do not apply more than 150 microns (6 mils) WFT to prevent sagging. When using spray application, use a 50% overlap with each pass of the gun to avoid holidays, bare areas, and pinholes. If necessary, cross spray at a right angle.
CLEAN UP
CLEANING THINNER 0633, KANEPOX THINNER
APPLICATION EQUIPMENT (The table is a guide for 20C)
Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch) / Diameter (mm)
Airless Spray Refer to precautions 80 120 0.015 0.017 inch
Conventional Spray Refer to precautions 34 1.4 1.8 mm
PRECAUTIONS
* Thinner amount shall be adjusted according to paint equipment adjustment. Surface appearance can be controlled on a glass panel. Recommended thinner ratio is 8-12w%. * Contact to KANAT A.. technical service desk in case surface preparation is not applicable either by blasting or mechanical. * 2-3% Retarder shall be added to avoid dry spraying in case temperature is over 35C, especially for conventional spray application.
Rev. No:01 Rev. Date: June 2009 2/2

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HURMA WASTWATER TREATMENT PLANT

ONAY N/ FOR APPROVEL

GENERAL DIRECTORATE OF ANTALYA WATER AND WASTWATER ADMINISTRATION ASAT

COWI MHENDSLK , EVRE BLMLER VE EKONOM DANIMANLII

KUZU TOPLU KONUT NAAT LTD. T

Project: Document Title: Revision:

HURMA ATIKSU ARITMA TESS

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Date: 27.07.2010 06:03

Project: Document Title: Revision:

HURMA ATIKSU ARITMA TESS

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Date: 27.07.2010 06:03

Project: Document Title: Revision:

HURMA ATIKSU ARITMA TESS

Prj. Identification: Document No.:

Date: 27.07.2010 06:03

Project: Document Title: Revision:

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Date: 27.07.2010 06:03

37370 KANPOLY ACR ENAMEL

A Component : 37370 B Component : 0104

APPROVALS & QUALIFICATIONS

Refer to the MSDS sheet prepared according to EU directives before use.

Rev.No:03 Rev.Date: November 2007 1/2

37370 KANPOLY ACR ENAMEL

A Component : 37370 B Component : 0104

APPLICATION PROCEDURES Mixing Procedure

Mix Ratio (by weight) Application Conditions

CLEANING THINNER 0633 , KANPOLY THINNER

APPLICATION EQUIPMENT (The table is a guide for 20 C)

Airless Spray 100 - 150 0.013 0.017 inch

Conventional Spray 20 25 3-4 1.4 1.6 mm

Rev.No:03 Rev.Date: November 2007 2/2

18000 KANEPOX TAR

A Component : 18000 B Component : 0330

APPROVALS & QUALIFICATIONS

Dry to touch 10 hours 8 hours 5 hours 3 hours

Hard dry 20 hours 16 hours 10 hours 6 hours

Refer to the MSDS sheet prepared according to EU directives before use.

Form No / Issue Date Rev.No / Rev.Date

Rev.No:04 Rev.Date: February 2010 1/2

18000 KANEPOX TAR

A Component : 18000 B Component : 0330

Mixing Procedure Mix Ratio (by weight) Application Conditions

CLEAN UP APPLICATION EQUIPMENT (The table is a guide for 20 C)

CLEANING THINNER 0633 , KANEPOX THINNER

Application Equipment Thinner (% by weight) Pressure (bar) Nozzle (inch)

Rev.No:04 Rev.Date: February 2010 2/2

16801 KANEPOX STEEL-801

A Component : 16801 B Component : 0313

Dry to touch 10 hours 6 hours 4 hours 3 hours

Hard dry 22 hours 13 hours 9 hours 6 hours

Refer to the MSDS sheet prepared according to EU directives before use.

Rev.No:02 Rev.Date: December 2007 1/2

16801 KANEPOX STEEL-801

A Component : 16801 B Component : 0313

APPLICATION PROCEDURES Mixing Procedure

Mix Ratio (by weight) Application Conditions

CLEAN UP APPLICATION EQUIPMENT (The table is a guide for 20 C)

Rev.No:02 Rev.Date: December 2007 2/2