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Basic Car Air Conditioning

DENSO Europe BV

T his information is exclusive property of DENSO corporation. Without their consent, it shall not be reprinted or given to third parties.

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System components

Compressor

DENSO Europe BV

T his information is exclusive property of DENSO corporation. Without their consent, it shall not be reprinted or given to third parties.

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Compressor identification Compressor Identification

Compressor type
DENSO Europe BV

Production code

Part Number

T his information is exclusive property of DENSO corporation. Without their consent, it shall not be reprinted or given to third parties.

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Compressor identification Compressor Part Number Explanation
447100 1111
EXAMPLE :

10 PA 17 V

C
Installation type

Compressor with M agnetic Clutch 447100 447150 447170 447180 447190 Compressor with out Magnetic Clutch (body) 447200 447220 447260 Compressor Clutch 447300 248300

Control type Displacement Compressor type Nr. Of cylinder

Letter

Year of Letter Year of Production Production
1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 B C D E F G H J K L M N P Q R S T U 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

2R
Year Month
DENSO Europe BV

0078
Lot / Serial number

B C D E F G H J K L M N P Q R S T U

T his information is exclusive property of DENSO corporation. Without their consent, it shall not be reprinted or given to third parties.

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Compressor

Compressor Classification

Type Crank Type (In-line)

Dual Swash Plat e Type Reciprocal Type Swash P late Type Single Swash Plat e Type Wobble P late Type Rot ary Type Vane Type Scroll Type Sliding Vane Type Through-Vane Type

Type Number 3A188, 3A224, 6C300, 6C500, 2M110, 2M126 6E171, 6P127, 6P134, 6P148 10P08, 10P13, 10P15, 10P17, 10P25, 10P30 10PA15, 10PA17, 10PA 20, 10P C20 10S11, 10S13, 10S15, 10S17, 10S20 7SB16, 7SBU16 5SE09, 6SE12, 6SE U12, 7SE 16 5SA07E 6CA17 S V06, S V07 TV10, TV 12, TV14 S C06, S C08, S CS06, SCS08, SCS A06

DENSO Europe BV

T his information is exclusive property of DENSO corporation. Without their consent, it shall not be reprinted or given to third parties.

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Ball shoe 10. Front housing 5 3. 6 . Piston 6. it shall not be reprinted or given to third parties. Service valve 1 2 8.Compressor COMPRESSOR : 10PA 7 8 9 10 6 1. Shaft seal DENSO Europe BV T his information is exclusive property of DENSO corporation. Rear housing 7. Without their consent. Pressure relieve valve 3 9. Swash plate 4 5. Cylinder 4. Magnetic clutch 2.

Without their consent. 7 .Compressor COMPRESSOR : 10PA Piston arrangement (10 cylinder) Discharge Valve Piston Piston Swash Plate Cylinder Cylinder Shaft Piston Valve Plate Suction Valve Piston DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties.

2. Without their consent. 8 . it shall not be reprinted or given to third parties. 3. 5. 6. 2 Shaft & Swash plate Suction valve Valve plate 4.Compressor COMPRESSOR : 10PA 5 6 5 3 4 6 3 4 1 1. 1 Discharge valve High pressure side Low pressure side 2 DENSO Europe BV T his information is exclusive property of DENSO corporation.

9 .Compressor COMPRESSOR : 10PA DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. Without their consent.

Compressor COMPRESSOR : 7SB(U) 1. Connector w/h 3. Main control valve Type: 7SB16 Nr. Magnetic clutch 2. it shall not be reprinted or given to third parties. 10 . Without their consent. Of pistons 7 Variable displacement (7 ~ 100%) Displacement: 160cc DENSO Europe BV T his information is exclusive property of DENSO corporation. Connection discharge hose 5. Connection suction hose 4.

11 . it shall not be reprinted or given to third parties.Compressor COMPRESSOR : SB type Main Control Valve Spring C Push rod Valve Spring D Pa Pd Pa = Atmospheric pressure Ps = Suction pressure Pc = Crank chamber pressure Pd = Discharge pressure Ps Pc DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

12 .Compressor COMPRESSOR : SB type Variable Capacity Operation Low thermal load Piston Spring C Push rod Valve Pc Spring A Ps Pa Pd Swash plate Pc Ps Pc Shorter stroke Ps Ps < Pa + Spring C Push Rod Opens Pc = High Small Displacement DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. it shall not be reprinted or given to third parties.

13 . it shall not be reprinted or given to third parties.Compressor COMPRESSOR : SB type Variable Capacity Operation High thermal load Piston Spring C Push rod Valve Spring A Pa Pd Swash plate Pc Ps Pc Ps Pc Ps Longer stroke Ps > Pa + Spring C Push Rod Closes Pc = Low Big Displacement DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

Compressor COMPRESSOR : SE type DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. 14 . Without their consent.

15 .Compressor COMPRESSOR : SE type DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. Without their consent.

it shall not be reprinted or given to third parties. 16 .Compressor COMPRESSOR : SE type DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

Without their consent. 17 .Compressor COMPRESSOR : SE type Variable Capacity Operation Low thermal load DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties.

Compressor COMPRESSOR : SE type Variable Capacity Operation High thermal load DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. 18 . Without their consent.

19 .Compressor COMPRESSOR : SE type Limiter Damper pulley Damper mechanism Plastic pulley Single row Bearings Limiter Mechanism and Plastic Hub DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. Without their consent.

it shall not be reprinted or given to third parties. 20 .Compressor COMPRESSOR : SE type Belt protection Normal operation Compressor is locked Excessive load Limiter portion (bridge) Limiter portion breaking Limiter portion breaks Compressor shaft Pulley free rotation DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

Coffee break DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. 21 . it shall not be reprinted or given to third parties.

it shall not be reprinted or given to third parties. 22 .Compressor New Feature: Compressor 5SER09 DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

it shall not be reprinted or given to third parties.Compressor New Feature: Compressor 5SER09 DENSO Europe BV T his information is exclusive property of DENSO corporation. 23 . Without their consent.

Without their consent. it shall not be reprinted or given to third parties.Compressor New Feature: Compressor 5SER09 DENSO Europe BV T his information is exclusive property of DENSO corporation. 24 .

25 . it shall not be reprinted or given to third parties.Compressor COMPRESSOR : Scroll Fixed scroll H/P Service valve Rotating scroll Discharge port Suction port Ball bearing Discharge port Discharge valve Shaft Shaft seal Radial bearing DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent.

26 . it shall not be reprinted or given to third parties. Without their consent.Compressor DENSO Europe BV T his information is exclusive property of DENSO corporation.

Without their consent. it shall not be reprinted or given to third parties. 27 .Compressor COMPRESSOR : Through Vane Temperature Sensor Discharge Valve Discharge Port Rotor Suction Port Oil Return Hole Vane DENSO Europe BV T his information is exclusive property of DENSO corporation.

it shall not be reprinted or given to third parties.DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. 28 .

Without their consent. 29 . it shall not be reprinted or given to third parties.Compressor COMPRESSOR : Through Vane Contact Point Contact Point Rod Bim etallic Strip DENSO Europe BV T his information is exclusive property of DENSO corporation.

Compressor Pressure relieve valve DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. it shall not be reprinted or given to third parties. 30 .

43 35.0 4. 31 .Pressure relieve valve High pressure refrigerant 113 Leakage Quantity (l/min) Abnormal high Refrigerant pressure 2. Without their consent.1 3.14 42.4 (Mpa) (kgf /cm²) DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties.67 28.

it shall not be reprinted or given to third parties. 32 . Without their consent. Clutch Relay A/C ECU Engine Speed Comparison Compressor Speed Engine ECU Compressor DENSO Europe BV T his information is exclusive property of DENSO corporation.System control Compressor Lock Lock Display Mgn.

33 . Without their consent. it shall not be reprinted or given to third parties. Clutch Relay Primary Ignition Signal Compressor DENSO Europe BV T his information is exclusive property of DENSO corporation.System control Low Speed Cut Control A/C ECU Engine ECU Mgn.

34 . Without their consent. it shall not be reprinted or given to third parties.Service Information New compressor Compressor to be replaced Compressor oil COMPRESSOR OIL FOR HFC134a Compressor Oil DENSO oil 8 DENSO oil 9 DENSO oil ND 8 & ND9 PAG (Poly Alkaline Glycol) Synthetic oil SV Compressors: SV06 uses ND-oil 9 SV07 new uses MG20 Remove excessive oil amount SV07 repaired uses ND-oil 8 Compressor Type: Oil Type 10PA ND-8 7SB(U) ND-8 SE(U) ND-8 SCR ND-8 TV ND-9 SV ND-8/9 Viscosity 46 46 46 46 100 46/100 Oil Replacement Quantities Replacement parts Compressor Refer to 'compressor replacement ' Condenser Ev aporator Reciev er Piping type 10CC (per pipe) RUN IN PROCEDURE Temperature Blow er Outlet Engine RPM Duration Max Cool Max Face Idle 3-5 Minutes Quantity 40CC 40CC 10CC 11/24 DENSO Europe BV T his information is exclusive property of DENSO corporation.

Compressor oil Compressor oil Compressor oil & Run in procedure COMPRESSOR OIL Compressor Oil DENSO oil 8 DENSO oil 9 DENSO oil ND 8 & ND9 PAG (Poly Alkaline Glycol) Synthetic oil RUN IN PROCEDURE Time Engine RPM 2 ~ 4 minutes Idle DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. 35 . it shall not be reprinted or given to third parties.

Without their consent. it shall not be reprinted or given to third parties.Compressor oil Compressor oil replenishment New compressor Compressor to be replaced Remove excessive oil amount DENSO Europe BV T his information is exclusive property of DENSO corporation. 36 .

Without their consent. it shall not be reprinted or given to third parties.Compressor oil COMPRESSOR OIL Compressor oil quantity & Cooling capacity 100 99 98 97 96 95 94 93 92 91 90 1 2 3 4 5 6 7 8 9 10 Cooling capacity (%) Oil ratio in HFC134a % (weight) DENSO Europe BV T his information is exclusive property of DENSO corporation. 37 .

38 . Without their consent. it shall not be reprinted or given to third parties.Refrigerant cycle DENSO Europe BV T his information is exclusive property of DENSO corporation.

6 11.2 17.0 6.8 2.8 14.6 9.2 8.6 4.6 3.2 2.2 17.6 14.5 3.5 13.1 9.0 3.0 2.2 4.9 8.7 16.9 10.5 18.9 Druk (kPa) 209 217 225 234 243 253 262 272 282 293 304 315 326 338 350 362 375 388 401 415 429 443 458 473 488 Temp (ºC) 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Druk (bar) 5.8 3.9 13.3 6.2 DENSO Europe BV T his information is exclusive property of DENSO corporation.2 5.7 5.0 6.6 18.4 5.3 2.0 11.6 8.2 3.8 17.6 2.0 18.7 6. 39 .2 13.4 4.5 18.3 3.9 17.3 4.2 14.4 3. Without their consent.0 4.5 7.0 5.7 6.9 3.0 3.2 3.3 3.9 6.6 18.3 6.5 21 22 23 24 25 26 5.0 18.5 5.Relation t/p Temperatuur/druk verhouding R134a Temp (ºC) -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Druk (bar) 2.1 7.4 2.5 10.9 9. it shall not be reprinted or given to third parties.3 2.9 3.3 7.0 16.4 16.5 6.9 61 62 63 64 65 61 17.4 9.9 Druk (kPa) 1044 1072 1101 1130 1160 1190 1221 1253 1285 1318 1351 1385 1420 1456 1492 1528 1566 1604 1642 1682 1722 1763 1804 1847 1890 0 1 2 3 4 5 2.9 12.7 2.3 11.9 4.9 15.5 6.5 12.2 12.7 7.9 7.4 8.5 2.3 15.7 4.2 Druk (kPa) 504 521 537 554 572 590 608 627 646 665 685 706 727 748 770 793 815 839 863 887 912 937 963 990 1017 Temp (ºC) 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Druk (bar) 10.7 11.9 6.4 3.

Without their consent. 40 .0 MPa DENSO Europe BV T his information is exclusive property of DENSO corporation.Gauge reading NORMAL OPERATION Low pressure ± 0. it shall not be reprinted or given to third parties.2 MPa High pressure ± 1.

it shall not be reprinted or given to third parties. Without their consent. 41 .Gauge reading INSUFFICIENT REFRIGERANT Low pressure = Too low High pressure = Too low DENSO Europe BV T his information is exclusive property of DENSO corporation.

Without their consent. 42 . it shall not be reprinted or given to third parties.Gauge reading EXCESSIVE REFRIGERANT OR INSUFFICIENT CONDENSERCOOLING Low pressure = Too high High pressure = Too high DENSO Europe BV T his information is exclusive property of DENSO corporation.

Gauge reading BLOCKED SYSTEM Low pressure = vacuum High pressure = Low DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties. 43 . Without their consent.

it shall not be reprinted or given to third parties.Gauge reading MOISTURE MIXED WITH REFRIGERANT Low pressure changes between normal and vacuum High pressure changes between normal and low DENSO Europe BV T his information is exclusive property of DENSO corporation. 44 . Without their consent.

45 . it shall not be reprinted or given to third parties. Without their consent.Gauge reading AIR MIXED WITH REFRIGERANT Low pressure = Too high High pressure = Too high DENSO Europe BV T his information is exclusive property of DENSO corporation.

Without their consent. 46 . it shall not be reprinted or given to third parties.Gauge reading COMPRESSOR FAILURE Low pressure = Too high High pressure = Too low DENSO Europe BV T his information is exclusive property of DENSO corporation.

Gauge reading EXPANSION VALVE OPENS TOO WIDE Low pressure = Too high High pressure = Too high DENSO Europe BV T his information is exclusive property of DENSO corporation. 47 . Without their consent. it shall not be reprinted or given to third parties.

Without their consent. 48 .Basic Car Air Conditioning DENSO Europe BV T his information is exclusive property of DENSO corporation. it shall not be reprinted or given to third parties.

Without their consent. 49 . it shall not be reprinted or given to third parties.Defect judgement BAD REPAIR INSUFFICIENT CLEANING Black residue and small metal particle's at Suction side Black residue at Suction side DENSO Europe BV T his information is exclusive property of DENSO corporation.

50 . it shall not be reprinted or given to third parties. Without their consent.Defect judgement INSUFFICIENT LUBRICATION LOW REFRIGERANT / OIL AMOUNT Black residue at Discharge side DENSO Europe BV T his information is exclusive property of DENSO corporation.

it shall not be reprinted or given to third parties. Without their consent. 51 .Defect judgement INSUFFICIENT LUBRICATION NO RUN-IN PROCEDURE Discharge side is clean and lubricated Suction is clean and dry DENSO Europe BV T his information is exclusive property of DENSO corporation.

Defect judgement LIQUID LOCK TOO MUCH COMPRESSOR OIL Discharge and Suction are Clean and wet by Oil All cylinders are filled with oil DENSO Europe BV T his information is exclusive property of DENSO corporation. Without their consent. 52 . it shall not be reprinted or given to third parties.

Defect judgement LIQUID LOCK INCORRECT CHARGING (liquid charging at Suction side) Discharge is clean and wet by oil Suction side is clean and dry Swash plate damage due to impact of Ball-shoe DENSO Europe BV T his information is exclusive property of DENSO corporation. 53 . it shall not be reprinted or given to third parties. Without their consent.