Documentos de Académico
Documentos de Profesional
Documentos de Cultura
HOBART GmbH
An ITW-Company
Service Manual
SERVICE MANUAL
AMX 900 / AMXX 1300 / AUXX 1300 AUXXL AMXXT / AUXXT
This document is produced for internal use only. The detailed settings and servicing must be carried out by service technicians qualified by HOBART. Reproduction of this document is prohibited without the written permission of Hobart GmbH. HOBART GmbH, Service Training Center
ISSUE: 2004-02 (REV. 2005-12) / BASIC DATA 6 - REV L / EPROM 897503-2
CONTENTS
TECHNICAL DATA ............................................................................................................................... MODEL AND EQUIPMENT OVERVIEW ......................................................................................... ELECTRICAL DATA ......................................................................................................................... GENERAL TECHNICAL INFORMATION AMX 900 / AMXX/AUXX 1300 / AUXXL ....................... GENERAL TECHNICAL INFORMATION AMXXT / AUXXT .......................................................... 3 3 4 5 6
CYCLE TIMES, CAPACITY AND PERFORMANCE ............................................................................. 7 WATER CONNECTION AND RETROFITTING OF A DETERGENT DISPENSER ............................. 8 WATER CONNECTION: .................................................................................................................. 8 CONNECTING OF DETERGENT PUMP ........................................................................................ 8 COMPONENTS .................................................................................................................................... 9 CONTROLS ........................................................................................................................................ 10 FIRST RUN ......................................................................................................................................... 11 DISHWASHER SETTINGS ................................................................................................................. 12 HYDRAULIC SCHEMATIC AND COMPONENTS ............................................................................. AMX / AMXX / AUXX WITHOUT SOFTENER ............................................................................ AMX / AMXX / AUXX WITH SOFTENER .................................................................................... AMXXT / AUXXT WITH SOFTENER .......................................................................................... 13 13 14 15
AIRGAP WITH BUILT-IN IMPELLER SWITCH .................................................................................. 16 SOFTENER ......................................................................................................................................... 17 SOFTENER TEST PROGRAM ................................................................................................ 18, 19 MAIN CONTROL BOARD - TEST PROGRAM .................................................................................. 19 BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM ............................................................. 20 MACHINE TYPE SELECTION, MODIFICATION OF BASIC DATA AND SOFTENER TEST PROGRAM ...................................................................................................... 21 ERROR CODES ............................................................................................................................ 21 BASIC DATA SHEET 6 REVISION L / EPROM 897503-2 ....................................................... 22, 23 PRINTED CIRCUIT BOARD 897502-1 EPROM 897503-2 ............................................................................................................................... 24 PIPEWORK ......................................................................................................................................... 25 AMX 900 WITHOUT SOFTENER ............................................................................................... 25 AMXX / AUXX 1300 WITH SOFTENER ...................................................................................... 26 PUMPS GENERAL TECHNICAL DATA .......................................................................................... WASH PUMP M1 ........................................................................................................................... RINSE PUMP M2 ........................................................................................................................... DRAIN PUMP M5 .......................................................................................................................... 27 27 27 27
TECHNICAL DATA
MODEL AND EQUIPMENT OVERVIEW AMX 900
Machine Device code AMX900-10 AMXS900-10 AMX900-12 AMXS900-12 AMX900-13 AMXS900-13 AMX900-14 AMXS900-14 AMX900-15 AMXS900-15 AMX900-16 AMXS900-16 AMX900-20 AMX900-141 Prgr. 400/50/3/N 27 X 28 X 27 X 28 X 27 X 28 X 27 X 28 X 27 28 27 X 28 X 27 27 Voltage 440/60/3 230/50/3 230/50/1 Insul. Booster Dispenser kW Rinse Deterg. 9 X X 9 X X 7,5 X X 7,5 X X 7,5 X X 7,5 X X 9 X 9 X 5 X X 5 X X 9 X X 9 X X 9,2 X X 6 X Soft. X X X X X X Pumps Drain Rinse X X X X X X X X X X X X X X X X X X X X X X X X X X X X Racks 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 none 1xP1812, 1xB0007, 1xCB8
X X
X X
X X X X
X X
X X X X X X
X X X X X X X X X X X
X X
X X X X X X
AUXXL
Machine Device code AUXXL-11 AUXXLS-11 Prgr. 400/50/3/N 21 X 22 X Voltage 440/60/3 400/60/3 230/50/3 Insul. X X Booster Dispenser kW Rinse Deterg. 18 X X 18 X X Soft. X Pumps Drain Rinse X X X X Racks 1xP1812, 1xC0107, 1xT0609 1xP1812, 1xC0107, 1xT0609
AMXXT / AUXXT
Machine Device code AMXXT-10 AUXXT-10 AMXXTS-10 AUXXTS-10 Prgr. 400/50/3/N 36 X 36 X 36 X 36 X Voltage 440/60/3 400/60/3 230/50/3 Insul. Booster Dispenser kW Rinse Deterg. 18 X X 18 X X 18 X X 18 X X Soft. Pumps Drain Rinse X X X X X X X X Racks 4xP1812, 1xC0107 4xP1812, 1xC0107 4xP1812, 1xC0107 4xP1812, 1xC0107
X X
AMX 900
Booster 7.5 kW 9.0 kW Power circuit Control circuit Booster 5.0 kW Power circuit Control circuit Booster 6.0 kW Power circuit Control circuit Tank 0.5 kW Wash pump 0.73 kW Tank 0.5 kW Wash pump 0.73 kW Tank 0.5 kW 0.5 kW Wash pump 0.73 kW 0.73 kW P total 8.4 kW 9.9 kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE P total 5.75 kW Fuses at site 230 V / 50 Hz / 1 / N / PE 230 V / 50 Hz / 1 / N / PE P total 6.9 kW Fuses at site 230 V / 50 (60) Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 25.1 A Fuse protection 3 x 35 A A 25.4 A Fuse protection 1 x 35 (32) A A 14.5 A 16.9 A Fuse protection 3 x 16 A 3 x 20 A
15
141
AMXX 1300
Booster 9.0 kW 18.0 kW Power circuit Control circuit Tank 0.5 kW 0.5 kW Wash pump 1.1 kW 1.1 kW P total 10.3 kW 19.3 kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 15.8 A 28.8 A Fuse protection 3 x 20 A 3 x 35 A
AMXT / AUXXT
Booster 18.0 / 9* kW 18.0 / 9* kW Power circuit Control circuit Tank 1.0 kW 1.0 kW Wash pump 2 x 1.1 kW P total 20.4 / 11.4* kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 31.7 / 18.7* A 36.7 / 23.7* A Fuse protection 3 x 35 / 3 x 20* A 3 x 50 / 3 x 25* A
Booster Dispensers
external electrical heating mat - 0.5 kW thermostatic control with thermal fuse, tripping at 167,5C wash temperature 55 - 65C rinse temperature 82C AMX AMXX / AUXX(L) wash ware: 4.3 kW other heat radiation: total 2.6 kW / latent 0.5 kW / sensible 2.1 kW wash ware: 5.3 kW other heat radiation: total 3.0 kW / latent 0.6 kW / sensible 2.4 kW not available option standard wash system (2 x 8 jets) turbolator wash system (2 x 16 jets) pump loading: 0.73 kW pressure on jet: approx. 0.5* bar (0.4) circulation (without resistance): 370 l/min pump loading: 1.1 kW pressure on jet: approx. 0.8 bar circulation (without resistance): 740 l/min* pump loading: 0.6 / 3.2 kW pressure on jet: approx. 0.47 / 1.4 bar circulation (without resistance): 1150 l/min* (real 518 / 954)
AMXX
AUXX(L)
Water consumption
3.5 litre
Booster Dispensers
Flow pressure Rack capacity Cycle times [s] Softener (S) Rinse pump Tank volume Tank heating Temperatures Heat radiation
turbolator wash system (4 x 16 jets) pressure on jet: AMXXT approx. 0.8 bar / AUXXT approx. 0.47/1.4 bar AMXXT pump loading: 2 x 1.1 kW pressure on jet: approx. 0.8 bar circulation (without resistance): 2 x 740 l/min* pump loading: 2 x 0.6 / 3.2 kW pressure on jet: approx. 0.47 / 1.4 bar circulation (without resistance): 2 x 1150 l/min* (real 518/954)
AUXXT
Water consumption
7 litre
Capacity Cycle l
rack/hr 60 60 49 49 41 27 32 26 18 plates/hr 1080 1080 885 885 737 491 569 474 316
Capacity Cycle l
rack/hr 70 70 49 70 32 63 plates/hr 1260 1260 885 1260 569 1137
AMXXT / AUXXT actual values after a break of 15 seconds loading time if connected to : Cycle time [s]
Cycle I water supply 60C 9 kW 18 kW water supply 15C 9 kW 18 kW 88 86 206 142 Cycle II 120 120 228 142 Cycle III 240 240 240 240
Capacity Cycle l
rack/hr 82 84 35 51 plates/hr 1472 1512 629 913
30-45
CONNECTING OF DETERGENT PUMP If no detergent pump was ordered, please connect the detergent dispenser as described below. Tank must be drained. Switch off main switch or unplug. Liquid detergent dispenser: remove front panel. Powder or solid detergent dispenser: remove front panel and the left or right hand side panel (according to requirement on site). Lift up control box and turn it to front. TO CONNECT A LIQUID DETERGENT DISPENSER: A Remove blanking plug (AMXXT/AUXXT at the right tank) and install detergent inlet fitting + gasket. B Connect a hose (PVC / 6mm outside x 4mm inside ) between outlet of the detergent pump and the detergent inlet of the wash tank. Tighten with hose clamp. C Install dosage pump or fit external dispenser.
TO CONNECT A POWDER OR SOLID DETERGENT DISPENSER: D Break out perforated disk at the tank panel (either at the right or left side) E Drill a hole through the inner tank wall appropriate to the required connection diameter. Screw up tightly the dosing connection with tank wall.
Connect the plug of the wire harness with the dosage pump (max. 100 VA). Close control box and put panel(s) back into place. Switch on main switch at site or put the plug in.
Page 8 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
COMPONENTS
General There are only four buttons on the keybord: "drain", "ON/OFF", "program" and "start". AMX/AMXX/AUXX: The control unit is now inside the top panel installed (sloped front) and via cable (on the back side of the machine) connected to the PCB. AMXXT/AUXXT: The control unit is installed inside the lower front panel The reed switch 775491-1 is installed at the rear of the machine, the magnet is fitted inside the top panel. Fill valve: The fill valve (5l/min) is part of the supply hose and is connected to the control. Filling is no longer controlled by pressure switch B3, a specific impeller integrated in the air gap is controlling the process (200 impulses mean 1 litre). The fill program is only terminated when the pressure switch B4/II (S4) closes (AMX approx. 9 fill cycles / AMXX/AUXX approx. 12 fill cycles).
Control: There is a separate fuse 775570-1 for the control circuit (500V 6,3A T 6,3x32). All settings can be done now by shortcuts, i.e. no manipulator is needed to change values.
Location of terminals and the contactor: The terminals and the booster contactor are located inside a hinged control box.
Temperature sensors and tank heating: A temperature sensor 775612-1 (NTC) is integral part of the upper booster heating element (exchangeable). The conventional tank heating element is replaced by a heater mat (0,5kW) which is attached to the exterior wall of the wash tank. The heater mat has an integral temperature limiter, tripping at 167.5C (tripping does destroy the element). The tank heating is controlled by the second level of the pressure switch. The air trap is mounted at the right side of the wash tank.
AMXX / AUXX(L) models only*: An additional vacuum switch is installed to prevent negative tank pressure when wash tank filters are blocked (indicated by flashing blue/red start button).
*AMXX / AUXX starting with serial no 8632 2800.
Detergent and rinse aid dispenser: Now using peristaltic pumps (such as FX/GX). Detergent will be dosed as before into the wash tank. Delivery rate detergent: 3.0 l/h Delivery rate rinse aid: 0.4 l/h
CONTROLS
6
DOS
9
1. Machine ON / OFF S2
Pushing this button switches the dishwasher on or off. NOTE: After switch off, the machine is not voltage free! The button illuminates permanently during operation. Temperatures (2 and 3) are only displayed when the program key (4) is pushed for minimum 3 seconds. The indicators go out 10 seconds after releasing program button. Permanent temperature display can be activated ( set U02 S15 to "1" ).
4. Program button S3
Pushing this button selects different preset wash programs, according to the model. The program number appears in the rinse temperature display (3). P 01 = Short cycle / P 02 = Standard cycle / P 03 = Long cycle P 04 = Endless cycle (not AMX 900) An endless cycle will be indicated by moving light points in the temperature display (3 and/or 2). To stop the wash cycle, push Start button (5). After 20 minutes (time C46) the cycle will stop automatically. This button illuminates to indicate the mode of the machine: RED = machine fills and starts heating; machine type setting GREEN = machine is ready for operation; test program softener BLUE = selected program is running; modification basic data AMXX / AUXX(L): Flashing BLUE / RED alternate = blocked filter warning AUXX(L) models only: High pressure cleaning To activate high pressure mode for the running cycle, press the blue illuminated Start button (within time C42) until "KP" appears at the rinse temp. indicator. Holding the Start button for minimum another 3 seconds after "KP" is displayed (time C43), high pressure mode will be activated permanently for the selected program.
5. Start button S4
6. Chemical deficiency
DOS
7. Salt
Indicates detergent resp. rinse aid deficiency (fully equipped PCB only). The rinse temperature window displays "(K1" resp. "(K2". This symbol indicates that internal softener requires salt. (Only for machines with built-in softener.) This symbol indicates that the dishwasher has developed a fault (not for FIL). In the rinse temperature display appears a code (see page 21). When the service counter activates, this symbol illuminates after a preset number of wash cycles (S13 + C30 + C31). To initiate a drain cycle, push and hold this button for minimum 2 seconds. The button illuminates during drain cycle. Once the drain cycle has completed the machine switches off automatically. NOTE: After switch off, the machine is not voltage free!
8. Service
9. Drain button S1
To reach hygienic rinse temperatures even with cold water connection or reduced heating power, the actual cycle times will be extended accordingly.
Page 10 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
FIRST RUN
1. Place the "blue" suction hose into the rinse agent container and the "clear" suction hose into the detergent container. (The chemicals used must be suitable for dish or glass washing. The ph-value of detergent has to be higher than 7.) Priming the suction hoses see next page.
2. For machines with optional built-in softener: Before the first run, the softener has to be filled with salt and water. Open the hood. Unscrew the softener cap and fill the softener with 2 kg of "Granular salt" (do not use salt tablets) and fill up the softener with potable water. Clean seal and rim of softener lid carefully, before closing. There may be a short delay before the Salt indicator light goes out. Adjustment of water hardness see next page.
3. FILLING THE RINSE BOOSTER: Filling the rinse booster for the first time. This is necessary after the dishwasher has been first installed or when the booster has been drained (to replace heating elements for instance). Open the shut-off valve at site. Switch on the electrical supply via the cut-off device or plug. Close the hood. Push the ON/OFF button, the button will illuminate . The symbol "BOF" appears and flashes in the rinse temperature display. This indicates that the booster is empty and requires filling. For initial fill of the booster: Push the ON/OFF button again, to switch off the machine. Open the hood, push and hold the program button and drain button together ( and ) until BOF appears again in the rinse temperature display. Push the start button , the wash temperature display will change from --0 to --I. When filling is completed (approx. 10 l) the display switches back to --0. Without this indication you cannot start the machine ! See also the red label on the back side of control box. Close the hood, the machine will switch off automatically and it is now ready for operation. Reset for operation when the booster has been drained: Open the hood, push and hold the program button and drain button together ( and ) until BOF appears in the rinse temperature display. Push the start button (--I appears in the wash temperature display) and hold until water come out of the booster overflow. Close the hood, the machine will switch off automatically and it is now ready for operation.
DISHWASHER SETTINGS
Switch off the machine by pushing the ON/OFF button and open the hood. Push and hold + button together until BOF appears again in the rinse temperature display.
If no button is pushed during next 10 seconds, the indicator switches itself off and the new settings will be saved.
ADJUSTING DETERGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser): Push the program button once more. The Rinse temperature window displays "(KI" = adjustment of detergent dosage. The Wash temperature window displays e.g. "-I0" ( "-21" AMXXT / AUXXT) this means the pre-adjusted value of the detergent dosage time = 10 secs 2,4 g/l (= 21 secs 2,4 g/l AMXXT / AUXXT). To adjust the detergent dosage time, push the Start button repeatedly, until the desired value (0-50 secs 0-11 g/l ( 0-6 g/l AMXXT / AUXXT)) appears in the wash temperature window. ADJUSTING RINSE AGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser): Push the program button once more. The Rinse temperature window displays "(K2" = adjustment of rinse agent dosage. The Wash temperature window displays e.g. "-I2" ( "-19" AMXXT / AUXXT) this means the pre-adjusted value of the rinse agent dosage time = 12 secs 0,3 g/l (= 19 secs 0,3 g/l AMXXT / AUXXT). To adjust the rinse agent dosage time, push the start button repeatedly, until the desired value (0-50 secs 0-1,5 g/l ( 0-0.8 g/l AMXXT / AUXXT)) appears in the wash temperature window. ADJUSTING WATER HARDNESS (with optional softener only): To adjust the softener to the local water hardness first determine the temporary hardness of the water supply. Carry out a hardness test using a hardness test kit. Push the program button again. The Rinse temperature window displays "K02" = adjustment of the softener (if built in). repeatedly, until the required value appears in the rinse temperature window. Push the Start button AMXS / AMXXS / AUXX(L)S: H01 = up to 10 dh / H02 = 11 to 20 dh / H03 = 21 to 30 dh. AMXXTS / AUXXTS: H01 = up to 8 dh / H02 = 9 to 16 dh / H03 = 17 to 24 dh. PRIMING OF SUCTION HOSE: DETERGENT (only with built in detergent pump) Close the hood. The rinse temperature display will change from K02 the softener setting to SF1 which is the priming for the detergent hose. To prime the detergent suction hose, push and hold the start button for approx. 1minute (--I appears in the wash temperature display). PRIMING OF SUCTION HOSE: RINSE AGENT Once the detergent hose has been primed push the program button again and SF2 appears in the rinse temperature display. To prime the rinse agent suction hose, push and hold the start button for approx. 3 minutes (--I appears in the wash temperature display). Note: When using external dosing equipment with longer suction hoses, push and hold the start-button for approx 6 minutes. PREVIEWING TEMPERATURES: To view the wash and rinse temperatures push and hold the program button until the actual wash and rinse temperatures (C) will be displayed in their respective windows. The temperatures will go out after 10 seconds once the program button is released. Temperatures can be displayed permanently in their respective windows by altering S15 in configuration mode (see page 23). Faults: The service symbol illuminates and in the rinse temperature display a code appears. Possible codes: FIL, AL, UL, F01, F02, HEI (see also page 21).
THE SETTING PROCEDURE CAN BE INTERRUPTED AT ANY TIME BY CLOSING THE HOOD.
Page 12 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center
1 4 5
S2
2
III II 31 21 34 32 24 22 I 11 14 12
Y1 5 4 M3 5 l/min
M4 B2 E2 B1 E1 DRAINING
B4 M1
3 M2
M5
DRAIN
circulated water (wash cycle) hot water from booster water from fill valve to booster to drain
1 2 3 4
WATER INLET / AIRGAP WATER SUPPLY HOSE / AQUASTOP BOOSTER WASH ARM AMX 900 WASH ARM AMXX / AUXX 1300 324039 324614 324052
Y1 S2 B4 M1
SOLENOID VALVE AQUASTOP (2) AIRGAP IMPELLER (1) PRESSURE SWITCH WASH PUMP AMX 900 WASH PUMP AMXX 1300 WASH PUMP AUXX 1300
RINSE ARM
M2 M3 M4 M5
1 4 5
S2
2
III II 31 21 34 32 24 22 I 11 14 12
Y1 5 4 5l/min
M4 B2 E2
Y4.2 M3 M1 6 7
B4
A
B1 E1
3 M2
DRAIN
circulated water (wash cycle) hot water from booster water from fill valve to booster water from regeneration container air gap to salting to drain
1 2 3 4
WATER INLET / AIRGAP WATER SUPPLY HOSE / AQUASTOP BOOSTER WASH ARM AMX 900 WASH ARM AMXX / AUXX 1300 324039 324614 324052
Y1
898045-1 775530-2
Y3.1 VALVE RESIN A Y3.2 VALVE RESIN B Y4.1 VALVE RESIN B/A Y4.2 VALVE BOOSTER / DRAIN S2 B4 M1 AIRGAP IMPELLER (1) PRESSURE SWITCH WASH PUMP AMX 900 WASH PUMP AMXX 1300 WASH PUMP AUXX 1300 M2 M3 M4 M5 RINSE PRESSURE PUMP RINSE AID DISPENSER 0,4 l/h 775540-1 378758-5 898253-... 898108-... 898116-... 324093 775556-1 775556-2 324913-1
5 6 7
4 5 898045-1 898248-3
S2
Y1
883282-1
5 174047-2 775559-10
M3
898248-4
AUXXT 898176-3 M1
6
898247-1
Y4.2
3
E1
883142-2? 7 B 7 A
AMXXT 898228-1
M1
III 31
774080-1
II 21
34 32 24 22
324045
898178-1
883145-6
883145-6
883145-3
11
14 12
DRAINING
B4
883162-1
M2 DRAIN
775559-5 883167-3
M2
circulated water (wash cycle) hot water from booster water from fill valve to booster water from regeneration container air gap to salting to drain
Y1
M1 WASH PUMP AMXXT WASH PUMP AUXXT M2 RINSE PRESSURE PUMP M3 RINSE AID DISPENSER 775540-1 378758-5 M5 DRAIN PUMP 0.4 l/h
3 BOOSTER
883243-1
324614
5 RINSE ARM
324052
SOFTENER (6 + 7) VALVE RESIN A VALVE RESIN B VALVE RESIN B/A VALVE BOOSTER / DRAIN AIRGAP IMPELLER (1) PRESSURE SWITCH
6 SALT CHAMBER
7 RESIN
The reed-switch on the small PCB S2 775540-11 is actuated by the impeller magnet. The impeller monitors the incoming water flow by counting impulses and then relaying that information back to the main PCB. (The count rate is 200 impulses per litre.) Ball to avoid blocking of the nozzle Filling container Impeller
Airgap
Regeneration container (approx 110 ml) Will be filled up continuousely during filling. Total contents with water of fill hose approx 140 ml
container overflow
WATER FLOW
SOFTENER
Resin A
Resin B
Booster Y4.2 Booster / Drain To the drain Y3.2 Salting Y4.1 switch valve Lack of salt S3 Resin B Resin A
Booster overflow into tank from fill valve via Airgap
DRAIN
SALT CAPACITY: max. 2000 g (coarse grained no tablets) CAPACITY WITH A SINGLE FILL OF SALT: AMX(X)S / AUXX(L)S water hardness adjustment up to 10 dH H1 11 to 20 dH H2 21 to 30 dH H3 AMXXTS / AUXXTS water hardness adjustment up to 8 dH H1 9 to 16 dH H2 17 to 24 dH H3 cycles 1600 800 160
venting
B1
E1 3x
500 Impulse S2
5 Sek. 3 Sek. 5 Sek. 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek.
50 Impulse S2
RELAY
RL18
RL13
RL19
RL14
RL20
RL17
RL16
RL15
RL12
RL11
RL10
RL09
RL08
RL07
RL06
BOOSTER HEATING
DETERGENT DISP.
RL05
RL04
RL03
DRAIN PROGRAM
FILL PROGRAM
TANK HEATING
DRAIN PUMP
RINSE PUMP
WASH PUMP
Machine ON
FILL VALVE
GREEN
E1/E2
BLUE
Y 3.1
Y 3.2
Y 4.2
RED
Res
Res
Res
Res
Res
Res
Res
Res
M1
M2
M5
M3
M4
E3
Y1
BOOSTER DRAIN
SALTING "A"
SALTING "B"
OPERATION
RESERVE
RESERVE
RESERVE
RESERVE
RESERVE
RESERVE
RESERVE
RESERVE
RL01
1 2 3 4 5 6 7 8 9
50 3 secs pause 50 3 secs pause 50 3 secs pause 50 3 secs pause 50 3 secs pause 50
Filling via resin B into booster (booster overflow) Filling via resin B into booster (booster overflow) Filling via resin A into booster (booster overflow) Filling via resin A into booster (booster overflow) Filling via resin B into tank (air bubbles in wash tank) Filling via resin B into tank (air bubbles in wash tank) 3 secs pause Salting via resin A into tank (water level in transp. hose + airgap lowers) 3 secs pause Salting via resin B into tank (water level in transp. hose + airgap lowers) 3 secs pause Filling via resin B into booster (booster overflow)
Activate fill valve with the start button. Select function with the program button. Set value with the start button.
Select function with the program button. Activate appropriate dosing pump with the start button. X X Machine Off S01 S01 --0 --1
Close hood (test door switch S1) Select appropriate input or output with the program button (hood closed).
Inputs test:
X8/4 X8/6 X8/8 X8/10 X8/12 X8/14 X8/16 X9/3 X9/4 X10/3 Impeller switch Salt switch status Pressure switch Tank II Pressure switch Tank III Pressure switch Tank I Reserve Reserve Deficiency of detergent Deficiency of rinse aid Leakage sensor S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 --0 --0 --0 --1 --0 --0 --0 --0 --0 --0 salt container is filled (- - 1 when empty)
fully equipped PCB only fully equipped PCB only not in use
0-100C If display shows "- - 1" = short circuit or "- - 2" = open circuit Temperature sensor booster F01 actual temperature Temperature sensor tank F02 actual temperature
Outputs test:
The selected outputs can be activated with the start button (S204). X5/2 Wash pump M1 X5/1 Tank heating E2 X4/6 Booster heating E1/K1 X4/5 Rinse pump M2 X4/4 Drain pump M5 X4/3 Fill valve Y1 X4/2 Rinse aid dosage M3 X4/1 Detergent dosage M4 X3/10 High pressure M1 X3/9 Reserve X3/8 Reserve X3/7 Reserve X3/6 Reserve X3/5 Reserve X3/3-4 Volt. free machine on X3/1-2 Volt. free program start X2/4 Regeneration A Y3.1 X2/3 Regeneration B Y3.2 X2/2 Filling B-A Y4.1 X2/1 Booster-drain Y4.2 Reset Exit the test program by opening the hood (A2/S1). RL20 RL19 RL18 RL17 RL16 RL15 RL14 RL13 RL12 RL11 RL10 RL9 RL8 RL7 RL6 RL5 RL4 RL3 RL2 RL1 A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 AES --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 - - 0 fully equipped PCB only - - 0 fully equipped PCB only - - 0 S-models only - - 0 S-models only - - 0 S-models only - - 0 S-models only Push start button for 2 sec.
Select with the drain button the machine type, the basic data sheet or the softener test program. X U001 = Machine type selection U002 = Basic data sheet U003 = Test program softener The selected function will be confirmed with the start button and indicated by the illuminated start button. X Red Blue Green = Machine type selection = Basic data sheet = Test program softener
ERROR CODES
FIL + FIL AL UL F01 F02 HEI Exceeded fill time The fill valve will be triggered and the impeller switch does not count (only with rinse pump. The fill valve will be triggered and the impeller switch does not count (only with rinse pump). At the end of the drain program the tank is still full of water [B4/I-S6] (only with drain pump). The overflow protection is activated [B4/III-S5]. Temperature sensor booster B1 defective (- - 1 = short circuit / - - 2 = open circuit). Temperature sensor tank B2 defective (- - 1 = short circuit / - - 2 = open circuit). The thermostop time C20 has been exceeded (heating element defective).
Flashing blue/red start button vacuum switch [B5] is activated (AMXX / AUXX(L) Models only).
Program number:
17 52 75 120 52
18 52 75 120 52
19 52 75 120 52
21 52 90 240 52
22 52 90 240 52
23 52 90 240 52
27 60 90 120 0
28 60 90 120 0
36 60 120 240 60
TIMES:
C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 Waiting period Wash time I Wash time II Wash time III Wash time IV Rinse time I Rinse time II Drain I Drain II Fill/Dripping time Heat/Filling time First dosage det. Wash dosage det. First dosage R/aid. Wash dosage R/aid. End waiting period Standbytemp on Regeneration Thermostop filling Thermostop wash Press Drain III / Reg.2 Rinse time III Cycle ON Cycle break Waiting per. HP / Reg.1 Start time HP Dosage ext. Filling Break ext. filling continuous operation max. Hoodlift Drain IV Filltime max.
range
0 - 100 0 - 999 0 - 999 0 - 999 0 - 999 0 - 100 0 - 100 0 - 999 0 - 999 0 - 999 0 - 999 0 - 100 0 - 50 0 - 100 0 - 50 0 - 100 0 - 100 0 - 100 0 - 999 0 - 999 0 - 10 0 - 999 0 - 999 0 - 10 0 - 10 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999
step
1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 0,1 s 1s 1s 0,1 s 1s 1s 1s 1s 1s 1 min 1s 1s 1s 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 360 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 360 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 2 4 0 0 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 5 20 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 5 20 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 2 4 5 20 0 0 20 0 0 360 1 33 67 97 0 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 240 1 33 67 97 0 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 240 1 33 93 213 33 10 0 280 105 3 30 21 21 44 19 2 60 33 600 600 3 0 12 0 0 5 20 45 15 20 0 2 360
COUNTER:
C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 Wash out 1 Wash out 2 Filling rinse I Filling wash tank Dial count Dial count x1K Service interval Service interval x1K Degree of hardness 1 Degree of hardness 2 Degree of hardness 3 Filling rinse II Filling rinse III Reserve Reserve Reserve
range
0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 x 1K 0 - 999 0 - 999 x 1K 0 - 100 0 - 100 0 - 100 0 - 9 x 1K 0 - 9 x 1K 0 - 999 0 - 999 0 - 999
step
1 1 1 1 1 1K 1 1K 1 1 1 1K 1K 1 1 1 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 350 0 0 0 0 0 30 15 3 2 1 0 0 0
COUNTER:
C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve
range
0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999
step
1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
TEMPERATURES:
FF01 F02 F03 F04 F05 F06 F07 F08 F09 F10 Tank standby B2 Tank wash B2 Booster fillstart B1/I Booster standby B1 Booster rinse B1 Temperature 3/I Temperature 3/II Booster fillstart B1/II Tank B2/3 Reserve
range
0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C
step
1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 85 70 85 0 0 0 0 0 60 60 85 70 85 0 0 0 0 0 60 60 75 82 82 0 0 0 0 0
SWITCHING FUNCTIONS:
S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 Hood start Thermostop B1 Softener Hardness sensor Temperature 3 Program I Program III Program IV Display C - F Thermostop Start Start lock Error B2 Start lock Error B3 Service interval O.flow protection washp. Perm. temp. indication Heat regeneration Prog.4 - permanent wash. Prog.1 - low temperature High pressure washing External Filling Draining Program Sterilis. ASGW 6h-Switch Off HP-permanent Reserve Reserve Reserve Reserve Reserve Reserve Reserve Autostart
range
0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=C - 1=F 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON
step
0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 1 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 1 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0
ATTENTION: There is only one program number for AMXXT / AUXXT models ! I. e.: According to machine type the switching functions softener [S03], high pressure washing [S19] and wash times (AUXXT) have to be activated separately in case of new programming.
X1
PE L1 N N N NN
Y4.2 = booster/drain Y4.1 = filling via B/A Y3.2 = salting B Y3.1 = salting A
X2
RL 3 RL 4 RL 5
897 502-1
RL 6 RL 7
(23) = program start (24) = program start (33) = machine On (34) = machine On
X3
RL 8
K8 L1 K8 = tapped winding (K8.1) L1 = supply
RL 9 RL 10 RL 11 RL 12 RL 13 RL 14 RL 15 RL 16 RL 17 RL 18
This optional function is only available with a common + fully equipped PCB. In case of chemical deficiency "DOS" will be displayed and at the temp. indictor rinse appears CH1 / CH2.
X12
1
softener sensor
Attention:
high voltage when not equipped !
X11 X10 X9 X8
B4 = wash tank pressure switch S3 = deficiency of salt switch S2 = impeller switch S1 = hood switch
1 1
B4 I B4 I B4 III B4 III B4 II B4 II
S6 S6 S5 S5 S4 S4 S3 S3 S2 S2 S1 S1
M4 M3 Y1/Y5.1 M5 M2 K1 L1 L1
1
M4 = detergent disp. M3 = rinse aid disp. Y1 = fill valve (Y5.1) M5 = drain pump M2 = rinse pump K1 = booster contactor L1 = supply L1 = supply
X4
E2 M1 L1 L1
RL 19 RL 20
X5
B1 B1 B2 B2
X7
X6
PIPEWORK
AMX 900 WITHOUT SOFTENER
PIPEWORK
AMXX / AUXX 1300 WITH SOFTENER
SCHEMATIC AUXX
low speed
L1 L3 1W L2 L3
Wash pump M1 Service kit Capacitor Voltage Frequency Current Power Speed Delivery height Delivery rate Protection degree Insulation
high speed
L1 2U L2
2W
2U 1W 1U 1V
1U
2V
1V
2W
2V
* The service kit consists of o-ring, impeller 103 mm, shaft seal and capicitor. ** The service kit consists of o-ring, impeller and shaft seal.
AUXX
6 5 4 1W 1V 1U 3 P1 1 P2
W1 V1 U1 3 2 1
2W 2V 2U 3 2 1
RINSE PUMP M2
Rinse pump M2 Capacitor C2 Voltage Frequency Current Power Pressure Speed Delivery rate Protection degree 324093-21 226568-9 / 5 F / 400V 220-240 V 50 Hz 1.2 A 0.25 kW 0.68 bar max. 2600 rpm 150 l/min IP 00
DRAIN PUMP M5
Drain pump M5 Service kit* Capacitor C3 Voltage Frequency Current Power Pressure Speed Delivery rate Protection degree 324913-1 ML102852 226568-9 / 5 F / 400V 220-240 V 50 Hz 1.5 A 0.32 kW 0.65 bar max. 2600 rpm 165 l/min IP 00
NOTES
NOTES