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SERVICE TRAINING CENTER

HOBART GmbH
An ITW-Company

Service Manual

EFFICIENT RELIABLE INNOVATIVE

SERVICE MANUAL
AMX 900 / AMXX 1300 / AUXX 1300 AUXXL AMXXT / AUXXT
This document is produced for internal use only. The detailed settings and servicing must be carried out by service technicians qualified by HOBART. Reproduction of this document is prohibited without the written permission of Hobart GmbH. HOBART GmbH, Service Training Center
ISSUE: 2004-02 (REV. 2005-12) / BASIC DATA 6 - REV L / EPROM 897503-2

SERVICE TRAINING CENTER

CONTENTS
TECHNICAL DATA ............................................................................................................................... MODEL AND EQUIPMENT OVERVIEW ......................................................................................... ELECTRICAL DATA ......................................................................................................................... GENERAL TECHNICAL INFORMATION AMX 900 / AMXX/AUXX 1300 / AUXXL ....................... GENERAL TECHNICAL INFORMATION AMXXT / AUXXT .......................................................... 3 3 4 5 6

CYCLE TIMES, CAPACITY AND PERFORMANCE ............................................................................. 7 WATER CONNECTION AND RETROFITTING OF A DETERGENT DISPENSER ............................. 8 WATER CONNECTION: .................................................................................................................. 8 CONNECTING OF DETERGENT PUMP ........................................................................................ 8 COMPONENTS .................................................................................................................................... 9 CONTROLS ........................................................................................................................................ 10 FIRST RUN ......................................................................................................................................... 11 DISHWASHER SETTINGS ................................................................................................................. 12 HYDRAULIC SCHEMATIC AND COMPONENTS ............................................................................. AMX / AMXX / AUXX WITHOUT SOFTENER ............................................................................ AMX / AMXX / AUXX WITH SOFTENER .................................................................................... AMXXT / AUXXT WITH SOFTENER .......................................................................................... 13 13 14 15

AIRGAP WITH BUILT-IN IMPELLER SWITCH .................................................................................. 16 SOFTENER ......................................................................................................................................... 17 SOFTENER TEST PROGRAM ................................................................................................ 18, 19 MAIN CONTROL BOARD - TEST PROGRAM .................................................................................. 19 BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM ............................................................. 20 MACHINE TYPE SELECTION, MODIFICATION OF BASIC DATA AND SOFTENER TEST PROGRAM ...................................................................................................... 21 ERROR CODES ............................................................................................................................ 21 BASIC DATA SHEET 6 REVISION L / EPROM 897503-2 ....................................................... 22, 23 PRINTED CIRCUIT BOARD 897502-1 EPROM 897503-2 ............................................................................................................................... 24 PIPEWORK ......................................................................................................................................... 25 AMX 900 WITHOUT SOFTENER ............................................................................................... 25 AMXX / AUXX 1300 WITH SOFTENER ...................................................................................... 26 PUMPS GENERAL TECHNICAL DATA .......................................................................................... WASH PUMP M1 ........................................................................................................................... RINSE PUMP M2 ........................................................................................................................... DRAIN PUMP M5 .......................................................................................................................... 27 27 27 27

Page 2 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

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TECHNICAL DATA
MODEL AND EQUIPMENT OVERVIEW AMX 900
Machine Device code AMX900-10 AMXS900-10 AMX900-12 AMXS900-12 AMX900-13 AMXS900-13 AMX900-14 AMXS900-14 AMX900-15 AMXS900-15 AMX900-16 AMXS900-16 AMX900-20 AMX900-141 Prgr. 400/50/3/N 27 X 28 X 27 X 28 X 27 X 28 X 27 X 28 X 27 28 27 X 28 X 27 27 Voltage 440/60/3 230/50/3 230/50/1 Insul. Booster Dispenser kW Rinse Deterg. 9 X X 9 X X 7,5 X X 7,5 X X 7,5 X X 7,5 X X 9 X 9 X 5 X X 5 X X 9 X X 9 X X 9,2 X X 6 X Soft. X X X X X X Pumps Drain Rinse X X X X X X X X X X X X X X X X X X X X X X X X X X X X Racks 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 1xP1812, 1xB0007, 1xCB8 none 1xP1812, 1xB0007, 1xCB8

X X

X X

X X X X

X X

AMXX / AUXX 1300


Machine Device code AMXX1300-10 AMXXS1300-10 AMXX1300-13 AMXX1300-141 AMXX1300-31 AMXXS1300-31 AMXX1300-210 AMXX1300-211 AMXX1300-215 AMXX1300-220 AMXX1300-221 AMXX1300-225 AMXXR1300-30 AMXXR1300-110 AUXX1300-10 AUXXS1300-10 AUXX1300-13 AUXXS1300-13 AUXX1300-141 AUXX1300-31 AUXXS1300-31 AUXXR1300-30 AUXXR1300-110 Prgr. 400/50/3/N 17 X 18 X 17 X 17 17 X 18 X 17 17 17 17 17 17 19 X 19 X 21 X 22 X 21 X 22 X 21 21 X 22 X 23 X 23 X Voltage 440/60/3 400/60/3 230/50/3 Insul. Booster Dispenser kW Rinse Deterg. 18 X X 18 X X 18 X 9 X 18 X X 18 X X Steam Steam Steam 9,2 9,2 9,2 9 X X 9 X X 18 X X 18 X X 18 X 18 X 9 X 18 X X 18 X X 9 X X 9 X X Soft. X Pumps Drain Rinse X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Racks 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8 2xP1812, 1xB0007, 1xCB8

X X X X X X

X X X X X X X X X X X

X X

X X X X X X

AUXXL
Machine Device code AUXXL-11 AUXXLS-11 Prgr. 400/50/3/N 21 X 22 X Voltage 440/60/3 400/60/3 230/50/3 Insul. X X Booster Dispenser kW Rinse Deterg. 18 X X 18 X X Soft. X Pumps Drain Rinse X X X X Racks 1xP1812, 1xC0107, 1xT0609 1xP1812, 1xC0107, 1xT0609

AMXXT / AUXXT
Machine Device code AMXXT-10 AUXXT-10 AMXXTS-10 AUXXTS-10 Prgr. 400/50/3/N 36 X 36 X 36 X 36 X Voltage 440/60/3 400/60/3 230/50/3 Insul. Booster Dispenser kW Rinse Deterg. 18 X X 18 X X 18 X X 18 X X Soft. Pumps Drain Rinse X X X X X X X X Racks 4xP1812, 1xC0107 4xP1812, 1xC0107 4xP1812, 1xC0107 4xP1812, 1xC0107

X X

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 3

SERVICE TRAINING CENTER


ELECTRICAL DATA

AMX 900
Booster 7.5 kW 9.0 kW Power circuit Control circuit Booster 5.0 kW Power circuit Control circuit Booster 6.0 kW Power circuit Control circuit Tank 0.5 kW Wash pump 0.73 kW Tank 0.5 kW Wash pump 0.73 kW Tank 0.5 kW 0.5 kW Wash pump 0.73 kW 0.73 kW P total 8.4 kW 9.9 kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE P total 5.75 kW Fuses at site 230 V / 50 Hz / 1 / N / PE 230 V / 50 Hz / 1 / N / PE P total 6.9 kW Fuses at site 230 V / 50 (60) Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 25.1 A Fuse protection 3 x 35 A A 25.4 A Fuse protection 1 x 35 (32) A A 14.5 A 16.9 A Fuse protection 3 x 16 A 3 x 20 A

DEVICE-CODE 12, 13 10, 14, 16

Main switch at site

15

Main switch at site

141

Main switch at site

AMXX 1300
Booster 9.0 kW 18.0 kW Power circuit Control circuit Tank 0.5 kW 0.5 kW Wash pump 1.1 kW 1.1 kW P total 10.3 kW 19.3 kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 15.8 A 28.8 A Fuse protection 3 x 20 A 3 x 35 A

DEVICE-CODE AMXX 10, 13, 31 AMXXR 30, 110

Main switch at site

AUXX 1300 / AUXXL


Booster 9.0 kW 18.0 kW 18.0 kW Power circuit Control circuit Tank 0.5 kW 0.5 kW 0.5 kW Wash pump 0.6 / 3.2 kW 0.6 / 3.2 kW 0.6 / 3.2 kW P total 12.4 kW 21.4 kW 21.4 kW Fuses at site 230 V / 50 Hz / 1 / N / PE 230 V / 50 Hz / 1 / N / PE A 18.6 A 31.1 A 31.1 A Fuse protection 3 x 20 A 3 x 35 A 3 x 35 A

DEVICE-CODE AUXX 10, 13, 31 AUXXL 11 AUXXR 30, 110

Main switch at site

AMXT / AUXXT
Booster 18.0 / 9* kW 18.0 / 9* kW Power circuit Control circuit Tank 1.0 kW 1.0 kW Wash pump 2 x 1.1 kW P total 20.4 / 11.4* kW Fuses at site 400 V / 50 Hz / 3 / N / PE 230 V / 50 Hz / 1 / N / PE A 31.7 / 18.7* A 36.7 / 23.7* A Fuse protection 3 x 35 / 3 x 20* A 3 x 50 / 3 x 25* A

DEVICE-CODE AMXXT 10 10 AUXXT

2 x 0.6 / 2 x 3.2 kW 24.6 / 15.6* kW

Main switch at site

*modification can be done at site

Page 4 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

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SERVICE TRAINING CENTER


GENERAL TECHNICAL INFORMATION AMX 900 / AMXX/AUXX 1300 / AUXXL
Drain Control unit drain pump as standard max drain height 800 mm above floor the control unit is installed inside the top panel (sloped front) the mode of the machine (filling, running cycle etc.) will be indicated by the illuminated start button total volume 9.8 l / potential maximum rinse 4.5 l rinse aid: 0-0.4 litre/h, adjustable range 0-50 secs 0-1,5 g/l detergent: 0-3.0 litre/h, adjustable range 0-50 secs 0-11 g/l max. sucking height: 1500 mm suction hoses for dispensers: 1500 mm Filter strainer Genius-X pump intake protection 0.5 bar to 10 bar stamped HOBART Logo, enclosed door lift handle AMX(X) / AUXX AUXXL Rack capacity Cycle times [s] AMX AMXX / AUXX(L) AMX AMXX AUXX(L) Softener (S) Rinse pump Tank volume Tank heating Temperatures Heat radiation like new FX-model built in as standard AMX AMXX / AUXX(L) 30 litres 42 litres insulated as option insulated as standard theoretical: 60/hr theoretical: 70/hr 60, 90, 120 52, 75, 120, endless cycle 52, 90, 240, endless cycle option option option option

Booster Dispensers

Flow pressure Hood

external electrical heating mat - 0.5 kW thermostatic control with thermal fuse, tripping at 167,5C wash temperature 55 - 65C rinse temperature 82C AMX AMXX / AUXX(L) wash ware: 4.3 kW other heat radiation: total 2.6 kW / latent 0.5 kW / sensible 2.1 kW wash ware: 5.3 kW other heat radiation: total 3.0 kW / latent 0.6 kW / sensible 2.4 kW not available option standard wash system (2 x 8 jets) turbolator wash system (2 x 16 jets) pump loading: 0.73 kW pressure on jet: approx. 0.5* bar (0.4) circulation (without resistance): 370 l/min pump loading: 1.1 kW pressure on jet: approx. 0.8 bar circulation (without resistance): 740 l/min* pump loading: 0.6 / 3.2 kW pressure on jet: approx. 0.47 / 1.4 bar circulation (without resistance): 1150 l/min* (real 518 / 954)

Heat recovery Wash arms Wash pump

AMX AMXX / AUXX(L) AMX AMXX / AUXX(L) AMX

AMXX

AUXX(L)

Water consumption

3.5 litre

*theoretical "marketing" values

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 5

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GENERAL TECHNICAL INFORMATION AMXXT / AUXXT
Drain Control unit drain pump as standard max drain height 800 mm above floor the control unit is installed inside the lower front panel the mode of the machine (filling, running cycle etc.) will be indicated by the illuminated start button total volume 19 l / potential maximum rinse 9.5 l rinse aid: 0-0.4 litre/h, adjustable range 0-50 secs 0.1-5.4 g/l option option option detergent: 0-3.0 litre/h, adjustable range 0-50 secs 0.8-40 g/l max. sucking height: 1500 mm suction hoses for dispensers: 1500 mm Filter strainer Genius-X pump intake protection 0.5 bar to 10 bar theoretical: 120/hr 60, 120, 240, endless cycle like new FX-model two pumps built in as standard 84 litres external electrical heating mats - 2 x 0.5 kW thermostatic control with thermal fuse, tripping at 167,5C wash temperature 55 - 65C rinse temperature 82C AMXXT AUXXT Wash arms Wash pump wash ware: 10 kW other heat radiation: total 5.5 kW / latent 1 kW / sensible 4.5 kW wash ware: 10 kW other heat radiation: total 5.6 kW / latent 1 kW / sensible 4.6 kW option

Booster Dispensers

Flow pressure Rack capacity Cycle times [s] Softener (S) Rinse pump Tank volume Tank heating Temperatures Heat radiation

turbolator wash system (4 x 16 jets) pressure on jet: AMXXT approx. 0.8 bar / AUXXT approx. 0.47/1.4 bar AMXXT pump loading: 2 x 1.1 kW pressure on jet: approx. 0.8 bar circulation (without resistance): 2 x 740 l/min* pump loading: 2 x 0.6 / 3.2 kW pressure on jet: approx. 0.47 / 1.4 bar circulation (without resistance): 2 x 1150 l/min* (real 518/954)

AUXXT

Water consumption

7 litre

*theoretical "marketing" values

Page 6 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

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CYCLE TIMES, CAPACITY AND PERFORMANCE


Preset cycle time [s]
AMX AMXX / AUXX(L) AMXXT / AUXXT Cycle I 60 52 60 Cycle II 90 75/90 120 Cycle III 120 120/240 240

Theoretical capacity Cycle l


rack/hr 60 70 120 plates/hr 1080 1260 2160

AMX actual values if connected to : Cycle time [s]


Cycle I water supply 60C 9 kW 7,5 kW 5 kW water supply 40C 9 kW 7,5 kW 5 kW water supply 15C 9 kW 7,5 kW 5 kW 60 60 73 73 88 132 114 137 205 Cycle II 90 90 90 90 90 132 114 137 205 Cycle III 120 120 120 120 120 132 120 137 205

Capacity Cycle l
rack/hr 60 60 49 49 41 27 32 26 18 plates/hr 1080 1080 885 885 737 491 569 474 316

AMXX / AUXX(L) actual values if connected to : Cycle time [s]


Cycle I water supply 60C 9 kW 18 kW water supply 40C 9 kW 18 kW water supply 15C 9 kW 18 kW 52 52 73 52 114 57 Cycle II 75/90 75/90 75/90 75/90 114/114 75/90 Cycle III 120/240 120/240 120/240 120/240 120/240 120/240

Capacity Cycle l
rack/hr 70 70 49 70 32 63 plates/hr 1260 1260 885 1260 569 1137

AMXXT / AUXXT actual values after a break of 15 seconds loading time if connected to : Cycle time [s]
Cycle I water supply 60C 9 kW 18 kW water supply 15C 9 kW 18 kW 88 86 206 142 Cycle II 120 120 228 142 Cycle III 240 240 240 240

Capacity Cycle l
rack/hr 82 84 35 51 plates/hr 1472 1512 629 913

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 7

SERVICE TRAINING CENTER

WATER CONNECTION AND RETROFITTING OF A DETERGENT DISPENSER


WATER CONNECTION: 1 Machines without softener or without cold rinse: The dishwasher should be connected to soft and if possible warm water ( 0-3 dh = 0-0,534mmol/l max. 60C ). 2 Machines with softener: The dishwasher should be connected to warm water (max. 60C) if possible. 3 Line flow pressure: min 0,5 bar, max 10 bar. If line flow pressure is above 10 bar, provide pressure reducer at source. Connect the union nut "A" (3/4") of the water supply hose to the site shut off valve. Do not kink or cut the supply hose. Eventually needed extension has to be provided with a suitable pressure hose, e.g. 324088-1. 4 For water with an extremely high mineral content, water treatment is recommended. (Not for machines with built-in softener.) 5 Drain connection: Connection between machine and site drain must not exeed maximum height of 800 mm. Do not kink the drain hose. All machines are provided with a drain pump.
max. 800 mm

30-45

CONNECTING OF DETERGENT PUMP If no detergent pump was ordered, please connect the detergent dispenser as described below. Tank must be drained. Switch off main switch or unplug. Liquid detergent dispenser: remove front panel. Powder or solid detergent dispenser: remove front panel and the left or right hand side panel (according to requirement on site). Lift up control box and turn it to front. TO CONNECT A LIQUID DETERGENT DISPENSER: A Remove blanking plug (AMXXT/AUXXT at the right tank) and install detergent inlet fitting + gasket. B Connect a hose (PVC / 6mm outside x 4mm inside ) between outlet of the detergent pump and the detergent inlet of the wash tank. Tighten with hose clamp. C Install dosage pump or fit external dispenser.

TO CONNECT A POWDER OR SOLID DETERGENT DISPENSER: D Break out perforated disk at the tank panel (either at the right or left side) E Drill a hole through the inner tank wall appropriate to the required connection diameter. Screw up tightly the dosing connection with tank wall.

Connect the plug of the wire harness with the dosage pump (max. 100 VA). Close control box and put panel(s) back into place. Switch on main switch at site or put the plug in.
Page 8 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

COMPONENTS
General There are only four buttons on the keybord: "drain", "ON/OFF", "program" and "start". AMX/AMXX/AUXX: The control unit is now inside the top panel installed (sloped front) and via cable (on the back side of the machine) connected to the PCB. AMXXT/AUXXT: The control unit is installed inside the lower front panel The reed switch 775491-1 is installed at the rear of the machine, the magnet is fitted inside the top panel. Fill valve: The fill valve (5l/min) is part of the supply hose and is connected to the control. Filling is no longer controlled by pressure switch B3, a specific impeller integrated in the air gap is controlling the process (200 impulses mean 1 litre). The fill program is only terminated when the pressure switch B4/II (S4) closes (AMX approx. 9 fill cycles / AMXX/AUXX approx. 12 fill cycles).

Control: There is a separate fuse 775570-1 for the control circuit (500V 6,3A T 6,3x32). All settings can be done now by shortcuts, i.e. no manipulator is needed to change values.

Location of terminals and the contactor: The terminals and the booster contactor are located inside a hinged control box.

Temperature sensors and tank heating: A temperature sensor 775612-1 (NTC) is integral part of the upper booster heating element (exchangeable). The conventional tank heating element is replaced by a heater mat (0,5kW) which is attached to the exterior wall of the wash tank. The heater mat has an integral temperature limiter, tripping at 167.5C (tripping does destroy the element). The tank heating is controlled by the second level of the pressure switch. The air trap is mounted at the right side of the wash tank.

AMXX / AUXX(L) models only*: An additional vacuum switch is installed to prevent negative tank pressure when wash tank filters are blocked (indicated by flashing blue/red start button).
*AMXX / AUXX starting with serial no 8632 2800.

Detergent and rinse aid dispenser: Now using peristaltic pumps (such as FX/GX). Detergent will be dosed as before into the wash tank. Delivery rate detergent: 3.0 l/h Delivery rate rinse aid: 0.4 l/h

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 9

SERVICE TRAINING CENTER

CONTROLS
6
DOS

9
1. Machine ON / OFF S2

Pushing this button switches the dishwasher on or off. NOTE: After switch off, the machine is not voltage free! The button illuminates permanently during operation. Temperatures (2 and 3) are only displayed when the program key (4) is pushed for minimum 3 seconds. The indicators go out 10 seconds after releasing program button. Permanent temperature display can be activated ( set U02 S15 to "1" ).

2. Temperature Wash (C)

3. Temperature Rinse (C)

4. Program button S3

Pushing this button selects different preset wash programs, according to the model. The program number appears in the rinse temperature display (3). P 01 = Short cycle / P 02 = Standard cycle / P 03 = Long cycle P 04 = Endless cycle (not AMX 900) An endless cycle will be indicated by moving light points in the temperature display (3 and/or 2). To stop the wash cycle, push Start button (5). After 20 minutes (time C46) the cycle will stop automatically. This button illuminates to indicate the mode of the machine: RED = machine fills and starts heating; machine type setting GREEN = machine is ready for operation; test program softener BLUE = selected program is running; modification basic data AMXX / AUXX(L): Flashing BLUE / RED alternate = blocked filter warning AUXX(L) models only: High pressure cleaning To activate high pressure mode for the running cycle, press the blue illuminated Start button (within time C42) until "KP" appears at the rinse temp. indicator. Holding the Start button for minimum another 3 seconds after "KP" is displayed (time C43), high pressure mode will be activated permanently for the selected program.

5. Start button S4

6. Chemical deficiency

DOS
7. Salt

Indicates detergent resp. rinse aid deficiency (fully equipped PCB only). The rinse temperature window displays "(K1" resp. "(K2". This symbol indicates that internal softener requires salt. (Only for machines with built-in softener.) This symbol indicates that the dishwasher has developed a fault (not for FIL). In the rinse temperature display appears a code (see page 21). When the service counter activates, this symbol illuminates after a preset number of wash cycles (S13 + C30 + C31). To initiate a drain cycle, push and hold this button for minimum 2 seconds. The button illuminates during drain cycle. Once the drain cycle has completed the machine switches off automatically. NOTE: After switch off, the machine is not voltage free!

8. Service

9. Drain button S1

To reach hygienic rinse temperatures even with cold water connection or reduced heating power, the actual cycle times will be extended accordingly.
Page 10 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

FIRST RUN
1. Place the "blue" suction hose into the rinse agent container and the "clear" suction hose into the detergent container. (The chemicals used must be suitable for dish or glass washing. The ph-value of detergent has to be higher than 7.) Priming the suction hoses see next page.

2. For machines with optional built-in softener: Before the first run, the softener has to be filled with salt and water. Open the hood. Unscrew the softener cap and fill the softener with 2 kg of "Granular salt" (do not use salt tablets) and fill up the softener with potable water. Clean seal and rim of softener lid carefully, before closing. There may be a short delay before the Salt indicator light goes out. Adjustment of water hardness see next page.

3. FILLING THE RINSE BOOSTER: Filling the rinse booster for the first time. This is necessary after the dishwasher has been first installed or when the booster has been drained (to replace heating elements for instance). Open the shut-off valve at site. Switch on the electrical supply via the cut-off device or plug. Close the hood. Push the ON/OFF button, the button will illuminate . The symbol "BOF" appears and flashes in the rinse temperature display. This indicates that the booster is empty and requires filling. For initial fill of the booster: Push the ON/OFF button again, to switch off the machine. Open the hood, push and hold the program button and drain button together ( and ) until BOF appears again in the rinse temperature display. Push the start button , the wash temperature display will change from --0 to --I. When filling is completed (approx. 10 l) the display switches back to --0. Without this indication you cannot start the machine ! See also the red label on the back side of control box. Close the hood, the machine will switch off automatically and it is now ready for operation. Reset for operation when the booster has been drained: Open the hood, push and hold the program button and drain button together ( and ) until BOF appears in the rinse temperature display. Push the start button (--I appears in the wash temperature display) and hold until water come out of the booster overflow. Close the hood, the machine will switch off automatically and it is now ready for operation.

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 11

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DISHWASHER SETTINGS
Switch off the machine by pushing the ON/OFF button and open the hood. Push and hold + button together until BOF appears again in the rinse temperature display.

If no button is pushed during next 10 seconds, the indicator switches itself off and the new settings will be saved.
ADJUSTING DETERGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser): Push the program button once more. The Rinse temperature window displays "(KI" = adjustment of detergent dosage. The Wash temperature window displays e.g. "-I0" ( "-21" AMXXT / AUXXT) this means the pre-adjusted value of the detergent dosage time = 10 secs 2,4 g/l (= 21 secs 2,4 g/l AMXXT / AUXXT). To adjust the detergent dosage time, push the Start button repeatedly, until the desired value (0-50 secs 0-11 g/l ( 0-6 g/l AMXXT / AUXXT)) appears in the wash temperature window. ADJUSTING RINSE AGENT DOSAGE (delivery values are only valid with built-in HOBART dispenser): Push the program button once more. The Rinse temperature window displays "(K2" = adjustment of rinse agent dosage. The Wash temperature window displays e.g. "-I2" ( "-19" AMXXT / AUXXT) this means the pre-adjusted value of the rinse agent dosage time = 12 secs 0,3 g/l (= 19 secs 0,3 g/l AMXXT / AUXXT). To adjust the rinse agent dosage time, push the start button repeatedly, until the desired value (0-50 secs 0-1,5 g/l ( 0-0.8 g/l AMXXT / AUXXT)) appears in the wash temperature window. ADJUSTING WATER HARDNESS (with optional softener only): To adjust the softener to the local water hardness first determine the temporary hardness of the water supply. Carry out a hardness test using a hardness test kit. Push the program button again. The Rinse temperature window displays "K02" = adjustment of the softener (if built in). repeatedly, until the required value appears in the rinse temperature window. Push the Start button AMXS / AMXXS / AUXX(L)S: H01 = up to 10 dh / H02 = 11 to 20 dh / H03 = 21 to 30 dh. AMXXTS / AUXXTS: H01 = up to 8 dh / H02 = 9 to 16 dh / H03 = 17 to 24 dh. PRIMING OF SUCTION HOSE: DETERGENT (only with built in detergent pump) Close the hood. The rinse temperature display will change from K02 the softener setting to SF1 which is the priming for the detergent hose. To prime the detergent suction hose, push and hold the start button for approx. 1minute (--I appears in the wash temperature display). PRIMING OF SUCTION HOSE: RINSE AGENT Once the detergent hose has been primed push the program button again and SF2 appears in the rinse temperature display. To prime the rinse agent suction hose, push and hold the start button for approx. 3 minutes (--I appears in the wash temperature display). Note: When using external dosing equipment with longer suction hoses, push and hold the start-button for approx 6 minutes. PREVIEWING TEMPERATURES: To view the wash and rinse temperatures push and hold the program button until the actual wash and rinse temperatures (C) will be displayed in their respective windows. The temperatures will go out after 10 seconds once the program button is released. Temperatures can be displayed permanently in their respective windows by altering S15 in configuration mode (see page 23). Faults: The service symbol illuminates and in the rinse temperature display a code appears. Possible codes: FIL, AL, UL, F01, F02, HEI (see also page 21).

THE SETTING PROCEDURE CAN BE INTERRUPTED AT ANY TIME BY CLOSING THE HOOD.
Page 12 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

HYDRAULIC SCHEMATIC AND COMPONENTS


AMX / AMXX / AUXX WITHOUT SOFTENER

1 4 5

S2

2
III II 31 21 34 32 24 22 I 11 14 12

Y1 5 4 M3 5 l/min

M4 B2 E2 B1 E1 DRAINING

B4 M1

3 M2

M5

DRAIN

circulated water (wash cycle) hot water from booster water from fill valve to booster to drain

1 2 3 4

WATER INLET / AIRGAP WATER SUPPLY HOSE / AQUASTOP BOOSTER WASH ARM AMX 900 WASH ARM AMXX / AUXX 1300 324039 324614 324052

Y1 S2 B4 M1

SOLENOID VALVE AQUASTOP (2) AIRGAP IMPELLER (1) PRESSURE SWITCH WASH PUMP AMX 900 WASH PUMP AMXX 1300 WASH PUMP AUXX 1300

898045-1 775540-1 378758-5 898253-... 898108-... 898116-... 324093

RINSE ARM

M2 M3 M4 M5

RINSE PRESSURE PUMP RINSE AID DISPENSER 0,4 l/h

775556-1 775556-2 324913-1

DETERGENT DISPENSER 3 l/h DRAIN PUMP

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 13

SERVICE TRAINING CENTER

HYDRAULIC SCHEMATIC AND COMPONENTS


AMX / AMXX / AUXX WITH SOFTENER

1 4 5

S2

2
III II 31 21 34 32 24 22 I 11 14 12

Y1 5 4 5l/min

M4 B2 E2

Y4.2 M3 M1 6 7

B4

A
B1 E1

3 M2

Y3.2 DRAINING M5 Y4.1 Y3.1

DRAIN

circulated water (wash cycle) hot water from booster water from fill valve to booster water from regeneration container air gap to salting to drain

1 2 3 4

WATER INLET / AIRGAP WATER SUPPLY HOSE / AQUASTOP BOOSTER WASH ARM AMX 900 WASH ARM AMXX / AUXX 1300 324039 324614 324052

Y1

SOLENOID VALVE AQUASTOP (2) SOFTENER (6 + 7)

898045-1 775530-2

Y3.1 VALVE RESIN A Y3.2 VALVE RESIN B Y4.1 VALVE RESIN B/A Y4.2 VALVE BOOSTER / DRAIN S2 B4 M1 AIRGAP IMPELLER (1) PRESSURE SWITCH WASH PUMP AMX 900 WASH PUMP AMXX 1300 WASH PUMP AUXX 1300 M2 M3 M4 M5 RINSE PRESSURE PUMP RINSE AID DISPENSER 0,4 l/h 775540-1 378758-5 898253-... 898108-... 898116-... 324093 775556-1 775556-2 324913-1

5 6 7

RINSE ARM SALT CHAMBER RESIN

DETERGENT DISPENSER 3 l/h DRAIN PUMP

Page 14 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

4 5 898045-1 898248-3

S2

775559-8 775559-5 775611-2


775559-9

Y1

883282-1

SERVICE TRAINING CENTER

5 174047-2 775559-10

M3

898248-4

HOBART GmbH, Service Training Center


898247-1

AUXXT 898176-3 M1
6

898247-1

Y4.2
3

E1

883142-2? 7 B 7 A

AMXXT 898228-1

M1

III 31

774080-1

II 21

34 32 24 22

324045

898178-1

883145-6

883145-6

883145-3

AUXXT_898231-1 AMXXT_898176-2 898179-2 883145-1 M5 883309-1

11

14 12

Y3.2 Y4.1 Y3.1

DRAINING

B4

883162-1

M2 DRAIN
775559-5 883167-3

AMXXT / AUXXT WITH SOFTENER

M2

HYDRAULIC SCHEMATIC AND COMPONENTS

circulated water (wash cycle) hot water from booster water from fill valve to booster water from regeneration container air gap to salting to drain

1 WATER INLET / AIRGAP

Y1

SOLENOID VALVE AQUASTOP (2) 898045-1 775530-2

M1 WASH PUMP AMXXT WASH PUMP AUXXT M2 RINSE PRESSURE PUMP M3 RINSE AID DISPENSER 775540-1 378758-5 M5 DRAIN PUMP 0.4 l/h

898108-... 898116-... 324093 775556-1 M4 DETERGENT DISPENSER 3 l/h 775556-2 324913-1

2 WATER SUPPLY HOSE / AQUASTOP

3 BOOSTER

883243-1

4 WASH ARM AMXX / AUXX 1300 S2 B4

324614

5 RINSE ARM

324052

Y3.1 Y3.2 Y4.1 Y4.2

SOFTENER (6 + 7) VALVE RESIN A VALVE RESIN B VALVE RESIN B/A VALVE BOOSTER / DRAIN AIRGAP IMPELLER (1) PRESSURE SWITCH

6 SALT CHAMBER

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 15

7 RESIN

SERVICE TRAINING CENTER

AIRGAP WITH BUILT-IN IMPELLER SWITCH

The reed-switch on the small PCB S2 775540-11 is actuated by the impeller magnet. The impeller monitors the incoming water flow by counting impulses and then relaying that information back to the main PCB. (The count rate is 200 impulses per litre.) Ball to avoid blocking of the nozzle Filling container Impeller

Airgap

Regeneration container (approx 110 ml) Will be filled up continuousely during filling. Total contents with water of fill hose approx 140 ml

container overflow

Connection for filling supply

Overflow into wash tank camber

Connection to regeneration Machines without softener this is blanked off.

Connection for filling the booster either directly or via softener

WATER FLOW

Page 16 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

SOFTENER

Resin A

Resin B

from fill valve to salt chamber

Booster Y4.2 Booster / Drain To the drain Y3.2 Salting Y4.1 switch valve Lack of salt S3 Resin B Resin A
Booster overflow into tank from fill valve via Airgap

Y3.1 Salting resin A

DRAIN

SALT CAPACITY: max. 2000 g (coarse grained no tablets) CAPACITY WITH A SINGLE FILL OF SALT: AMX(X)S / AUXX(L)S water hardness adjustment up to 10 dH H1 11 to 20 dH H2 21 to 30 dH H3 AMXXTS / AUXXTS water hardness adjustment up to 8 dH H1 9 to 16 dH H2 17 to 24 dH H3 cycles 1600 800 160

venting

* Special tool softener wrench 775403-1

from Airgap container

Y4.2 resin B resin A Y3.1 Y4.1 Y3.2


Y 3.1 Y 3.2 Y 4.1 Y 4.2 = = = = Salting resin A Salting resin B Switching resin A / B Switching Booster / Drain

B1

E1 3x

cycles 1200 600 120

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 17

SERVICE TRAINING CENTER

SOFTENER TEST PROGRAM


Selecting a test program: Requirement: Machine has to be switched "OFF" and the hood must be open. Push and hold program and start button together. U01 appears automatically in the rinse temperature display. Select softener test program U03 by pushing the drain button . To enter U03 push the start button. while the test program is running. Once the test sequence has The start button illuminates GREEN completed, the start button will switch off.

See softener test sequence below and softener schematic.

500 Impulse S2

Filling via "B" into booster

5 Sek. 3 Sek. 5 Sek. 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek. 50 Impulse S2 3 Sek.

Salting "B" into wash tank

Salting "A" into wash tank

2x filling "B" into wash tank

2x filling "A" into booster

2x filling "B" into booster

SOFTENER TEST PROGRAM

50 Impulse S2
RELAY

RL18

RL13

RL19

RL14

RL20

RL17

RL16

RL15

RL12

RL11

RL10

RL09

RL08

RL07

RL06

READY FOR OPERATION

BOOSTER HEATING

DETERGENT DISP.

RL05

RL02 Y 4.1 FILLING B-A

RL04

RL03

DRAIN PROGRAM

FILL PROGRAM

RINSE AID DISP.

TANK HEATING

DRAIN PUMP

RINSE PUMP

WASH PUMP

Machine ON

FILL VALVE

GREEN

E1/E2

BLUE

Y 3.1

Y 3.2

Page 18 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

Y 4.2

RED

Res

Res

Res

Res

Res

Res

Res

Res

M1

M2

M5

M3

M4

E3

Y1

BOOSTER DRAIN

SALTING "A"

SALTING "B"

OPERATION

RESERVE

RESERVE

RESERVE

RESERVE

RESERVE

RESERVE

RESERVE

RESERVE

RL01

SERVICE TRAINING CENTER

SOFTENER TEST PROGRAM


STEP WATER FLOW valve valve actuated not actuated Y1 Y1 Y1/Y4.1 Y1/Y4.1 Y1/Y4.2 Y1/Y4.2 Y3.1/Y4.2 Y3.2/Y4.2 Y1 Y4.1/Y4.2 500 Y4.1/Y4.2 Y4.1/Y4.2 Y4.2 Y4.2 Y4.1 Y4.1 IMPULSES NOTES

1 2 3 4 5 6 7 8 9

50 3 secs pause 50 3 secs pause 50 3 secs pause 50 3 secs pause 50 3 secs pause 50

Filling via resin B into booster (booster overflow) Filling via resin B into booster (booster overflow) Filling via resin A into booster (booster overflow) Filling via resin A into booster (booster overflow) Filling via resin B into tank (air bubbles in wash tank) Filling via resin B into tank (air bubbles in wash tank) 3 secs pause Salting via resin A into tank (water level in transp. hose + airgap lowers) 3 secs pause Salting via resin B into tank (water level in transp. hose + airgap lowers) 3 secs pause Filling via resin B into booster (booster overflow)

MAIN CONTROL BOARD - TEST PROGRAM


To check the main control board: 1. 2. 3. 4. 5. Disconnect the power supply to the control board (by removing the control fuse). Press and hold the drain and ON/OFF button together. Replace the control fuse, release the buttons. The test starts, all components of the control unit will be checked. The test mode will be stopped by disconnecting the power supply again (remove the control fuse).

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AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 19

SERVICE TRAINING CENTER

BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM


Basic operation Machine ON-OFF Drain program Program I Program II Program III Program IV Customer settings First filling booster Detergent dosage Rinse aid dosage Hardness CLOSE HOOD Hose priming detergent Hose priming rinse aid Test program DRAIN 2 Sec. 1. 1. 1. 1. X boF CH1 CH2 H02 SF1 SF2 X 0-50 0-50 1-3 X X X X X 2. - X 2. - X 2. - X 2. - X ON-OFF X PROGR. START REQUIREMENTS Switch on and off at any time Start at any time Machine on / Fill program completed Machine on / Fill program completed Machine on / Fill program completed Machine on / Fill program completed Machine Off HOOD OPEN-CLOSE CLOSE CLOSE CLOSE CLOSE CLOSE OPEN OPEN OPEN OPEN OPEN CLOSE CLOSE OPEN

Activate fill valve with the start button. Select function with the program button. Set value with the start button.

Select function with the program button. Activate appropriate dosing pump with the start button. X X Machine Off S01 S01 --0 --1

Close hood (test door switch S1) Select appropriate input or output with the program button (hood closed).

Inputs test:
X8/4 X8/6 X8/8 X8/10 X8/12 X8/14 X8/16 X9/3 X9/4 X10/3 Impeller switch Salt switch status Pressure switch Tank II Pressure switch Tank III Pressure switch Tank I Reserve Reserve Deficiency of detergent Deficiency of rinse aid Leakage sensor S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 --0 --0 --0 --1 --0 --0 --0 --0 --0 --0 salt container is filled (- - 1 when empty)

fully equipped PCB only fully equipped PCB only not in use

Temperature sensor test:


X6/1-2 X6/3-4

0-100C If display shows "- - 1" = short circuit or "- - 2" = open circuit Temperature sensor booster F01 actual temperature Temperature sensor tank F02 actual temperature

Outputs test:
The selected outputs can be activated with the start button (S204). X5/2 Wash pump M1 X5/1 Tank heating E2 X4/6 Booster heating E1/K1 X4/5 Rinse pump M2 X4/4 Drain pump M5 X4/3 Fill valve Y1 X4/2 Rinse aid dosage M3 X4/1 Detergent dosage M4 X3/10 High pressure M1 X3/9 Reserve X3/8 Reserve X3/7 Reserve X3/6 Reserve X3/5 Reserve X3/3-4 Volt. free machine on X3/1-2 Volt. free program start X2/4 Regeneration A Y3.1 X2/3 Regeneration B Y3.2 X2/2 Filling B-A Y4.1 X2/1 Booster-drain Y4.2 Reset Exit the test program by opening the hood (A2/S1). RL20 RL19 RL18 RL17 RL16 RL15 RL14 RL13 RL12 RL11 RL10 RL9 RL8 RL7 RL6 RL5 RL4 RL3 RL2 RL1 A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 AES --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 --0 - - 0 fully equipped PCB only - - 0 fully equipped PCB only - - 0 S-models only - - 0 S-models only - - 0 S-models only - - 0 S-models only Push start button for 2 sec.

Page 20 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

BUTTON FUNCTIONS, SETTINGS AND TEST PROGRAM


MACHINE TYPE SELECTION, MODIFICATION OF BASIC DATA AND SOFTENER TEST PROGRAM
REQUIREMENT: MACHINE "OFF" AND HOOD OPEN. Push the program and start button at the same time. X X

Select with the drain button the machine type, the basic data sheet or the softener test program. X U001 = Machine type selection U002 = Basic data sheet U003 = Test program softener The selected function will be confirmed with the start button and indicated by the illuminated start button. X Red Blue Green = Machine type selection = Basic data sheet = Test program softener

Machine type setting: U001 / Red:


Set machine type with the drain button (001 - 099). (Sequential scan or quick scan by holding the button.) X Push start button for 2 sec. X The selected program with the basic datas will be saved and the illuminated start button "Red" switches off.

Modification basic data: U002 / Blue:


Set function with the drain button (Times C01-C23 + C40-C49 / Counter C24-C39 + C50-C59 / Temperatures F01-F10 / Switching functions S01-S32) (Sequential scan or quick scan by holding the button) X Change value upwards by pushing the "ON" button and downwards by pushing the program button. (Sequential scan or quick scan by holding the button) + Push start button and hold the button X New value will be saved when the points disappear.

Test program softener: U003 / Green:


Push start button. X Test program starts.

ERROR CODES
FIL + FIL AL UL F01 F02 HEI Exceeded fill time The fill valve will be triggered and the impeller switch does not count (only with rinse pump. The fill valve will be triggered and the impeller switch does not count (only with rinse pump). At the end of the drain program the tank is still full of water [B4/I-S6] (only with drain pump). The overflow protection is activated [B4/III-S5]. Temperature sensor booster B1 defective (- - 1 = short circuit / - - 2 = open circuit). Temperature sensor tank B2 defective (- - 1 = short circuit / - - 2 = open circuit). The thermostop time C20 has been exceeded (heating element defective).

Flashing blue/red start button vacuum switch [B5] is activated (AMXX / AUXX(L) Models only).

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 21

SERVICE TRAINING CENTER

BASIC DATA SHEET 6 REVISION L / EPROM 897503-2


PROGR. 017 018 019 021 022 023 027 028 036 MACHINE TYPE AMXX 1300 -10 / 11 / 12 / 13 / 141 / 30 / 31 / 150 / 155 AMXXS 1300 -10 / 11 / 12 / 13 / 30 / 31 AMXXR 1300 -30 / 110 / 111 AUXX(L) 1300 -10 / 11 / 12 / 13 / 141 / 30 / 31 AUXX(L)S 1300 -10 / 11 / 13 / 30 / 31 AUXXR 1300 -30 / 31 / 110 / 111 AMX 900 -10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 / 20 / 21 / 141 AMXS 900 -10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 AMXXT-10 / AUXXT-10 / AMXXTS-10 / AUXXTS-10

Program number:

17 52 75 120 52

18 52 75 120 52

19 52 75 120 52

21 52 90 240 52

22 52 90 240 52

23 52 90 240 52

27 60 90 120 0

28 60 90 120 0

36 60 120 240 60

TOTAL PROGRAM TIME:

Program I Program II Program III Program IV

TIMES:
C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C40 C41 C42 C43 C44 C45 C46 C47 C48 C49 Waiting period Wash time I Wash time II Wash time III Wash time IV Rinse time I Rinse time II Drain I Drain II Fill/Dripping time Heat/Filling time First dosage det. Wash dosage det. First dosage R/aid. Wash dosage R/aid. End waiting period Standbytemp on Regeneration Thermostop filling Thermostop wash Press Drain III / Reg.2 Rinse time III Cycle ON Cycle break Waiting per. HP / Reg.1 Start time HP Dosage ext. Filling Break ext. filling continuous operation max. Hoodlift Drain IV Filltime max.

range
0 - 100 0 - 999 0 - 999 0 - 999 0 - 999 0 - 100 0 - 100 0 - 999 0 - 999 0 - 999 0 - 999 0 - 100 0 - 50 0 - 100 0 - 50 0 - 100 0 - 100 0 - 100 0 - 999 0 - 999 0 - 10 0 - 999 0 - 999 0 - 10 0 - 10 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999

step
1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 1s 0,1 s 1s 1s 0,1 s 1s 1s 1s 1s 1s 1 min 1s 1s 1s 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 360 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 360 1 29 52 97 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 2 4 0 0 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 5 20 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 5 20 0 0 20 0 0 360 1 29 67 217 29 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 2 4 5 20 0 0 20 0 0 360 1 33 67 97 0 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 240 1 33 67 97 0 12 0 140 88 3 30 12 10 33 12 2 60 40 600 600 3 0 12 0 0 0 0 0 0 20 0 0 240 1 33 93 213 33 10 0 280 105 3 30 21 21 44 19 2 60 33 600 600 3 0 12 0 0 5 20 45 15 20 0 2 360

COUNTER:
C24 C25 C26 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 C37 C38 C39 Wash out 1 Wash out 2 Filling rinse I Filling wash tank Dial count Dial count x1K Service interval Service interval x1K Degree of hardness 1 Degree of hardness 2 Degree of hardness 3 Filling rinse II Filling rinse III Reserve Reserve Reserve

range
0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 x 1K 0 - 999 0 - 999 x 1K 0 - 100 0 - 100 0 - 100 0 - 9 x 1K 0 - 9 x 1K 0 - 999 0 - 999 0 - 999

step
1 1 1 1 1 1K 1 1K 1 1 1 1K 1K 1 1 1 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 700 0 0 0 0 0 40 20 4 2 0 0 0 0 100 30 350 0 0 0 0 0 30 15 3 2 1 0 0 0

Page 22 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

BASIC DATA SHEET 6 REVISION L / EPROM 897503-2


Program number: 17 52 75 120 52 18 52 75 120 52 19 52 75 120 52 21 52 90 240 52 22 52 90 240 52 23 52 90 240 52 27 60 90 120 0 28 60 90 120 0 36 60 120 240 60

TOTAL PROGRAM TIME:

Program I Program II Program III Program IV

COUNTER:
C50 C51 C52 C53 C54 C55 C56 C57 C58 C59 Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve Reserve

range
0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999 0 - 999

step
1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

TEMPERATURES:
FF01 F02 F03 F04 F05 F06 F07 F08 F09 F10 Tank standby B2 Tank wash B2 Booster fillstart B1/I Booster standby B1 Booster rinse B1 Temperature 3/I Temperature 3/II Booster fillstart B1/II Tank B2/3 Reserve

range
0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C 0 - 99C

step
1C 1C 1C 1C 1C 1C 1C 1C 1C 1C 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 75 70 80 0 0 0 0 0 60 60 85 70 85 0 0 0 0 0 60 60 85 70 85 0 0 0 0 0 60 60 75 82 82 0 0 0 0 0

SWITCHING FUNCTIONS:
S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 Hood start Thermostop B1 Softener Hardness sensor Temperature 3 Program I Program III Program IV Display C - F Thermostop Start Start lock Error B2 Start lock Error B3 Service interval O.flow protection washp. Perm. temp. indication Heat regeneration Prog.4 - permanent wash. Prog.1 - low temperature High pressure washing External Filling Draining Program Sterilis. ASGW 6h-Switch Off HP-permanent Reserve Reserve Reserve Reserve Reserve Reserve Reserve Autostart

range
0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=C - 1=F 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON 0=OFF - 1=ON

step
0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 0-1 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 1 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 1 1 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 1 1 1 0 0 0 0 0 0 0 0 1 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0

ATTENTION: There is only one program number for AMXXT / AUXXT models ! I. e.: According to machine type the switching functions softener [S03], high pressure washing [S19] and wash times (AUXXT) have to be activated separately in case of new programming.

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 23

SERVICE TRAINING CENTER

PRINTED CIRCUIT BOARD 897502-1 EPROM 897503-2


The PTC device trips in case of fault (short-circuit at an input) and automatically resets after the fault is cleared
RL 1 RL 2

X1
PE L1 N N N NN

Y4.2 Y4.1 Y3.2 Y3.1

Y4.2 = booster/drain Y4.1 = filling via B/A Y3.2 = salting B Y3.1 = salting A

X2

RL 3 RL 4 RL 5

VOLTAGE FREE CONTACTS (fully equipped PCB only)

897 502-1

RL 6 RL 7

(23) (24) (33) (34)

(23) = program start (24) = program start (33) = machine On (34) = machine On

power indication LED

X3

RL 8
K8 L1 K8 = tapped winding (K8.1) L1 = supply

RL 9 RL 10 RL 11 RL 12 RL 13 RL 14 RL 15 RL 16 RL 17 RL 18

This optional function is only available with a common + fully equipped PCB. In case of chemical deficiency "DOS" will be displayed and at the temp. indictor rinse appears CH1 / CH2.

X12
1
softener sensor

Attention:
high voltage when not equipped !

X11 X10 X9 X8
B4 = wash tank pressure switch S3 = deficiency of salt switch S2 = impeller switch S1 = hood switch

1 1

deficiency detergent deficiency rinse aid

B4 I B4 I B4 III B4 III B4 II B4 II

S6 S6 S5 S5 S4 S4 S3 S3 S2 S2 S1 S1

M4 M3 Y1/Y5.1 M5 M2 K1 L1 L1
1

M4 = detergent disp. M3 = rinse aid disp. Y1 = fill valve (Y5.1) M5 = drain pump M2 = rinse pump K1 = booster contactor L1 = supply L1 = supply

X4

EPROM 897 503-2


HAS TO BE OPEN 1
1
to operation unit

E2 M1 L1 L1

E2 = tank heating M1 = wash pump L1 = supply L1 = supply

RL 19 RL 20

X5

B1 B1 B2 B2

EPROM to be ordered separately

B1 = temperature sensor booster B2 = temperature sensor tank

X7

X6

Page 24 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

PIPEWORK
AMX 900 WITHOUT SOFTENER

Part numbers see parts catalogue

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 25

SERVICE TRAINING CENTER

PIPEWORK
AMXX / AUXX 1300 WITH SOFTENER

Part numbers see parts catalogue

Page 26 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

PUMPS GENERAL TECHNICAL DATA


WASH PUMP M1
AMX 898253-1 898253-10* 16 F 220-240 V 50 Hz 3.2 A 0.73 kW 2800 rpm 11 m 365 l/min IP 00 class F AMXX 898108-1 898108-10** ---380-415 V 50 Hz 2.1 A 1.10 kW 2800 rpm 10 m 617 l/min IP 00 class F AUXX 898116-1 898116-10** ---380-415 V 50 Hz 2.21/5.11 A 0.59/3.20 kW 1450/2800 rpm 5.8/19.7 m 518/954 l/min IP 44 class F

SCHEMATIC AUXX
low speed
L1 L3 1W L2 L3

Wash pump M1 Service kit Capacitor Voltage Frequency Current Power Speed Delivery height Delivery rate Protection degree Insulation

high speed
L1 2U L2

2W

2U 1W 1U 1V

1U

2V

1V

2W

2V

* The service kit consists of o-ring, impeller 103 mm, shaft seal and capicitor. ** The service kit consists of o-ring, impeller and shaft seal.

CONNECTOR ASSIGNMENT (status 16.06.2004) AMX AMXX


6 5 4 V2 U2 W2 3 P1 1 P2

AUXX
6 5 4 1W 1V 1U 3 P1 1 P2

W1 V1 U1 3 2 1

2W 2V 2U 3 2 1

RINSE PUMP M2
Rinse pump M2 Capacitor C2 Voltage Frequency Current Power Pressure Speed Delivery rate Protection degree 324093-21 226568-9 / 5 F / 400V 220-240 V 50 Hz 1.2 A 0.25 kW 0.68 bar max. 2600 rpm 150 l/min IP 00

DRAIN PUMP M5
Drain pump M5 Service kit* Capacitor C3 Voltage Frequency Current Power Pressure Speed Delivery rate Protection degree 324913-1 ML102852 226568-9 / 5 F / 400V 220-240 V 50 Hz 1.5 A 0.32 kW 0.65 bar max. 2600 rpm 165 l/min IP 00

* The service kit consists of cover 887414-2 and o-ring 276903-44.

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 27

SERVICE TRAINING CENTER

NOTES

Page 28 AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT

HOBART GmbH, Service Training Center

SERVICE TRAINING CENTER

NOTES

HOBART GmbH, Service Training Center

AMX 900 / AMXX/AUXX(L) 1300 / AMXXT/AUXXT Page 29

SERVICE TRAINING CENTER


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