Eries: Product Guide

105SL
S SERIES 105SL
Product Guide
April 2001
105SL
105SL METAL PRINTER Product Guide Table of Contents
April 2001
I. INTRODUCTION
Product Introduction and Positioning Summary...........................................................................1 Unique Selling Points..................................................................................................................4

II. APPLICATIONS
Target Markets............................................................................................................................7 Differentiating Factors ................................................................................................................8 Zebra 105SL versus Eltron 2746................................................................................................ 10 Zebra 105SL versus Z4M ....................................................................................................... 11 Zebra 105SL versus 105Se......................................................................................................... 12 Zebra 105SL versus 140Xi......................................................................................................... 13
III. FEATURE / FUNCTION / BENEFITS / SPECIFICATIONS
Feature/Function/Benefits ......................................................................................................... 15 Printer Specifications. .............................................................................................................. 21 The Zebra Advantage ................................................................................................................ 24

IV. COMPETITIVE ANALYSIS
Zebra 105SL versus Datamax I-4212 ......................................................................................... 27 Zebra 105SL versus Datamax I-4308........................................................................................ 28 Zebra 105SL versus Intermec 4420/4440 .................................................................................. 29 Zebra 105SL versus Printronix T5204/5304.............................................................................. 30 Zebra 105SL versus Monarch 9840/9840L ............................................................................... 31 Zebra 105SL versus Sato M8400RVe ....................................................................................... 32 Zebra 105SL versus TEC B472 ................................................................................................ 33
Product Guide Part #: 11249L
105SL
V. PRINTER OVERVIEW General Features/Unique Characterisitcs ................................................................................................. 34 Operating Requirements ......................................................................................................................... 35 Label Dispensing/Print Requirements ..................................................................................................... 36 User Interface Controls........................................................................................................................... 37 Sensors................................................................................................................................................... 39 Communication Parameters .................................................................................................................... 40 Maintenance........................................................................................................................................... 42 Printer Tour............................................................................................................................................ 43 Warranty Information ............................................................................................................................. 44 Genuine Zebra Supplies.......................................................................................................................... 45 Questions & Answers ............................................................................................................................. 47
ii
105SL
I. I NTRODUCTION
Zebra Technologies, the market leader in bar code printer technology with over 30 years of experience in thermal printing, is proud to introduce its newest S Series metal printer the 105SL a classic rejuvenated. The 105SL offers the same ruggedness and reliability of the 105Se and is the first S Series printer to incorporate the revolutionary ZebraLink network connectivity and control solution. It features a beloved design, lasting all-metal construction and comes loaded with enhanced features that improve its competitive standing and add to its enduring universal appeal. Priced under $2700, it represents Zebras top-of-the-line mid-range metal printer and remains the smart choice of experienced users who are serious about bar coding and the productivity gains that centralized printer management can bring to their operations. Their experience has taught them what to value in a bar code printer i.e. reliability, consistent
print quality, network compatibiity and superior service and support all that and more is available on the new 105SL. Expect nothing less than industrial strength reliability from the 105SL which stems from a proven platform design. Hence, it has virtually the same look, feel and function as the 105Se only now offers much more in the way of cutting edge feature capabilities, including: NEW standard ZebraLink (Webview/Alert/ZBI) real-time connectivity and control for remote monitoring, alert messaging and intelligent programming capability NEW standard dual processors for faster throughput and improved formatting time NEW 8ips print speed and more standard DRAM memory for increased productivity and ability to print longer label formats up to 106 inches, and NEW standard Flash for permanent font, graphic or template label storage within the printer and easy firmware label upgrade and download capability via Zebras website
to name just a few. But thats not all, the 105SL comes loaded with user-friendly operator features that will make users instantly feel right at home - i.e. standard backlit LCD display, standard serial and parallel communication ports, auto-calibration, etc. Best of all, the 105SL remains backward compatible with all older generation Zebra printer models for easy system integration.
Introduction
105SL
Get re-acquainted with an S Series classic - the 105SL. Devised from a proven platform, its power of attraction is contagious.
POSITIONING SUMMARY
The 105SL offers the ruggedness and reliability of the beloved 105Se, with significantly enhanced performance capabilities. Based on a proven platform, the 105SL incorporates faster throughput, revamped electronics, ZebraLink network connectivity and more standard features than ever before. The 105SL is the choice of experience that will continue to offer industrial strength and competitive value into the new millennium.
Proven Platformfor Peace of Mind

Large installed base (>100K printers installed) with extremely loyal following. Rugged, industrial construction based on 30+ years of proven Zebra designs. Full compatibility with any installed ZPL legacy applications for investment protection regardless of printer generation. Extensive reseller and manufacturer service and support available to assist customers throughout product life cycle.
Rugged & Reliablefor Dependable Operation

Built to last from the inside out for reliable operation in industrial applications. Quality craftsmanship evident with full attention to details and no cutting corners where performance and durability count: Rugged steel exterior housing with reinforced box section design Metal interior components (including machined aluminum spindles, metal media guides, steel ball bearing and powdered metal drive gears, etc) Extruded aluminum metal print mechanism and metal pressure adjustment controls Extensive status and alert capabilities for accurate and reliable operation of printer network day-in, day-out.
Introduction
105SL
Network Connectivityfor Control of Your Operation

Standard ZebraLink (Webview/Alert/ZBI) real-time connectivity and control for remote monitoring, alert messaging and intelligent programming capability. Configure, manage, diagnose and monitor each and every printer on your network quickly and easily from one centralized location. Maintain full visibility and control of your operation to improve efficiency and reduce downtime. Multiple connectivity options (i.e. standard high-speed RS232/422/485 serial and IEEE 1284 compliant bi-directional parallel, optional internal or external Ethernet, and optional Twinax/Coax) ensure compatibility in virtually any network. Printer configuration is password protected from both the front panel and the HTML (printer homepage) network for enhanced security and tamperproof operation.
Enhanced Feature Capabilitiesfor Maximum Productivity

Standard dual processors and up to 8 inches per second print speed for maximum productivity. Increased DRAM for ability to print longer label formats up to 106 inches long. Flash memory for permanent label storage within the printer and easy firmware upgrade capability. Now equipped with more standard features for improved operation (i.e. standard LCD, auto-calibration, optional 300 dpi, etc).
The Zebra brand name is synonymous with reliability. Customers can buy with confidence backed by Zebras unbeatable reputation. Across the entire Zebra product family, our printers are recognized for innovative engineering, quality, reliability, value-added services and support.
Introduction
105SL
UNIQUE SELLING POINTS ( USPs )
The following are the primary design principles upon which the 105SL was developed:
PROVEN DESIGN / DEPENDABLE ALL-METAL CONSTRUCTION
Eight years of product history coupled with an established legacy of loyal customers and an installation base of over 100K units, the 105SL has a proven track record of no headache operation that speaks for itself. Zebras commitment to quality components and engineering is clearly evident in the new 105SL. The 105SL provides maximum durability in industrial work environments. Its 12 gauge steel housing, all-metal drive gears, spindles and other critical components assure dependable, reliable performance in moderate to heavy, duty cycle printing applications.
NETWORK CONNECTIVITY
The 105SL effectively combines a solid reputation with cutting-edge technology. All new generation 105SL printers come equipped with ZebraLink (WebView, Alert and ZBI), the revolutionary connectivity and control solution which puts users in full control of their operation in ways never before imagined. With ZebraLink (WebView) users have the power to configure, manage, diagnose and monitor their printer from any remote or centralized location on the network. The ZebraLink (Alert) feature further enables the printer to alert a network administrator via any email or web enabled device (i.e. PC, pager, cell phone, etc) to notify him of designated error conditions as they occur, enabling swift corrective action to be taken. In addition, printer configuration is password protected whether accessing the printer directly from the front panel or from the HTML network page (using WebView) promoting enhanced security and tamperproof operation. But thats not all - the 105SL printer includes multiple connectivity options, including internal or external Ethernet, Twinax/Coax, standard serial and bi-directional parallel ports, for compatibility in virtually any network environment.
Introduction
105SL
ENHANCED PERFORMANCE CAPABILITIES

To provide experience bar code users with the latest technology, the new 105SL now incorporates a new main logic board packed with performance enhancing features, including: NEW dual processors for fast (first label out) on-demand printing to ensure high productivity. NEW standard LCD control panel with back-lit display for convenient printer adjustment and easier operator interface. NEW auto-calibration feature adjusts to varying size label formats for quick printer set-up and reliable print registration.
The 105SL further incorporates 4MB of RAM fostering print media lengths up to 106 inches (longer with optional memory upgrades). It employs an optimized performance printhead (equipped with E3 printhead Element Energy Equalizer control) as well as black mark, notch and label gap sensing capabilities for quick and accurate media calibration. Standard transmissive and reflective sensors automatically adjust to a variety of media types, including thick, opaque or pre-printed liners and dark adhesive sided media. And with a suite of more than 8 different factory/field installable options, its easy to see whats new and improved about the new 105SL. 105SL options include: 300 dot/inch printhead Cutter and catch tray Label Peel and Liner rewind Ethernet/Twinax/Coax adapters PCMCIA card slot Full roll label rewind onto standard 3 core Reflective Sensor
The S Series is a proven platform that many users have put their faith in for its rugged dependability. These users will find those same benefits in the 105SL, plus new computing power and connectivity. Similarly, users new to the S Series or experienced with other barcode printer brands will quickly recognize why Zebra printers are the choice of the Fortune 1000, and that the Zebra 105SL is more rugged, reliable and network ready than the best printer of any other brand available today. Product Guide Part #: 11249L
Introduction
105SL
NOTES:
Introduction
105SL
II. A PPLICATIONS
Market Manufacturing Product Assembly
Application Work-in-process tickets Product and Regulatory Labeling (UL/CSA) Compliance Shipping labels/Receiving labels
Distribution
Warehousing
Inventory management Stock and component labeling Shelf/Rack labeling/Labor tracking
E-Commerce Shipping and distribution of Goods
Shipping/receiving labels (USPS/UPS Carrier Label formats, etc) Inventory/asset control Product labeling
Warehouse management
Transportation & Logistics Parcel Delivery
Shipping/receiving labeling Parcel Tracking Ticketing/Receipt Printing/Baggage ID Inventory management Stock and component labeling Shelf/Rack labeling Labor tracking Item/price marking Shelf labeling UPC/EAN labeling Shipping/receiving Inventory and Asset management (returns/Service tickets & receipts) Asset and inventory management, warehouses, base hospitals and stores, offices Prisoner id, prisoner possessions tagging, food service & laundry ID Document management, temporary license/vehicle registration issue, driver records
Public Transportation Warehousing/Distribution
Retail

All retail store operations Supply chain and distribution
Government AIT, GSA, FSS Contracts

Police/prison service DMV
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Differentiating Factors
105SL
DIFFERENTIATING FACTORS
TYPICAL USER
1.
When should I sell or recommend an S Series 105SL thermal printer? When the User wants one or more of the following:
Experienced users who seek a dependable, all-metal, 4 inch wide print solution under $2700 Desires a networkable printer for fixed location/distributed printing within an industrial setting.
Performs moderate to heavy-duty cycle individual, batch or full-roll labeling applications. Has application requirements that require the versatility of ZebraLink remote programming and printer management capability
2.
How does the 105SL thermal printer compare to Zebras other printer products?
When compared to Zebras other mid-range printers, including the Z4M and 2746, the 105SL represents the top-of the-line in ruggedness and durable, all-metal construction. The 105SL further caters to experienced bar coders -versus the novice users who are more likely to buy the Z4M and 2746 printers or less durable competitive printer offerings based on their specifications and price alone. The interior components on both the Z4M and 2746 include some plastic components (i.e. plastic color-coded operator cues, media spindles) while the 105SL uses all-metal components designed for a long life in industrial environments. When compared to the Zebra Xi Series, the 105SL can be viewed as a less featured, slower performing printer. The 105SL is not designed for the mission critical, 24/7 duty cycle applications of the Xis, but more for moderate to heavy duty cycle applications requiring a dedicated label printer or more affordable, distributed printer. For more detailed comparisons of the 105SL versus the Zebra product line, refer to the Zebra Product Differentiation section on the following pages.
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105SL
ZEBRA MID-RANGE METAL PRODUCT LINE DIFFERENTIATION OVERVIEW
Zebra offers a variety of metal printers that differ in language, duty cycle, ruggedness, options and targeted end-user audience.
Zebra 2746 Zebra Z4M Zebra 105Se Zebra 105SL Zebra 140Xi
Target Audience Programming Language Duty Cycle
Novice User EPL2 Light/Moderate
Novice User ZPLII Light/Moderate
Experienced User ZPLII Moderate/High
Experienced User ZPLII Moderate/High
Experienced User ZPLII Mission Critical/ Extreme High
Ruggedness Network Options
Metal/ Some Plastic Serial & Parallel Ext. Ethernet Option
Metal/ Some Plastic ZebraLink Serial & Parallel Ext. Ethernet Option
Metal/Metal Serial or Parallel Ext. Ethernet Option
Metal/Metal ZebraLink Serial & Parallel Ext./Int. Ethernet Twinax/Coax Option
Metal/Metal ZebraLink Serial & Parallel Ext./Int. Ethernet Option Twinax/Coax Option Applicator Interface RF Option Extreme Industrial $4695
Application Environment LIST PRICE
Office/Light Industrial $1495
Office/Light Industrial $1695
Industrial $2295
Industrial $2695
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105SL
ZEBRA PRODUCT DIFFERENTIATION 105SL versus Eltron 2746
105SL vs. 2746
2746
NEW 105SL
The105SL offers its users more ruggedness and productivity advantages at a higher cost point.
105SL vs. Eltron 2746

STANDARD FEATURES
List Price Print Speed (ips) Resolution (dots/mm) Print Width (max. in.) Max. Print Length (Std In.) Transmissive Sensor $1495 2-6 ips (51-152mm) 203 (8dots/mm) 4.10" (104mm) 11" (279mm) STD Transmissive / OPT Reflective Dot History Control Bitmapped Fonts Scalable Fonts Frame Construction / Weight LCD Display ROM (Firmware) Standard RAM Std. Flash Memory 2D Symbologies NO 5 Standard NO Metal / 28lbs (13kg) NO FLash 256K SRAM 512K PDF 417 Maxicode 203 dpi (8dots/mm)/ 300 dpi option 4.09" (104mm) 106 (2692mm) STD Transmissive Sensor/ Reflective Option YES 9 Standard CG Triumvirate Bold Standard / Font Pack Option Metal / 55lbs (25kg) STD Flash 4MB (2MB User Available) 4MB (750K Used Available) $2695 2-8 ips (51-203mm)
105SL is designed for high duty cycle (hi volume) labeling applications The versus the light to moderate volume print capability of the Eltron 2746. The 105SL is heavier, larger in footprint dimension and contains all metal components (external and internal) versus the 2746. The 105SL operates using ZPL (Zebra Programming Language) while the 2746 operates using EPL (Eltron Programming Language) two distinct and inherently different programming languages. Dual processors on 105SL (for faster throughput) versus single processor on Eltron 2746. Auto-sensing broad range power supply on 105SL versus 120V/230V on 2746. The 105SL has a wider print speed range than the Eltron 2746 8ips versus 6ips. Standard 4MB RAM on 105SL vs. limited 512K SRAM on 2746 enables longer label formats to be printed on the 105SL (106 versus 11 on 2746). 300 dpi option available on 105SL to meet higher resolution application requirements. The 105SL offers more standard features, including scalable fonts, standard transmissive and reflective sensors and an LCD display. The 105SL offers more expandable memory translating to support more 2D symbologies and international fonts.
Calibration Connectivity Power Supply
Maxicode, PDF417, Code49, Codablock, Datamatrix, QR, Micro PDF417 Auto-calibration Auto-calibration Serial /Parallel (No IEEE) Serial & Bi-directional Parallel Twinax/ Coax Option (Int &Ext) 120V or 230V Auto-sensing 90-264V 512K YES w/ 2MB std flash 1MB Cartridge Option STD STD Internal (Partial Roll) YES-Option YES-Option NO 12.38" x 9.5" x 17.1" (314 x 241 x 435 mm) NO (2MB Standard) YES w/ Font Pack Option 8MB w/ PCMCIA Option YES Full label & liner w/ peel option YES Option (Full Roll on 3 core) YES Option YES Option NO 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm)
OPTIONS
RAM Upgradable to: Optional Asian Fonts: Flash Memory Upgrade: Peel Rewind Cutter / Catch Tray Ethernet Bi-Fold Door Footprint (H x W x L):
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105SL
ZEBRA PRODUCT DIFFERENTIATION 105SL versus Z4M
NEW
Z4M
NEW 105SL
In a spec to spec comparison of the Z4M and the 105SL the performance, construction and duty cycle differences of the two models become increasingly apparent:
STANDARD FEATURES
List Price Max. Print Speed (ips) Resolution (dots/mm) Print Width (max. in.) Max. Print Length (Std In.) Transmissive Sensor $1695 2-10 ips (51-254mm) 203 dpi (8dots/mm)/ 300 dpi option 4.09" (104mm) 105" (2667mm) STD Reflective/Transmissive Sensor Dot History Control Bitmapped Fonts Scalable Fonts Frame Construction / Weight LCD Display ROM (Firmware) Standard DRAM Std. Flash Memory 2D Symbologies YES 9 Standard $2695 2-8 ips (51-203mm) 203 dpi (8dots/mm)/ 300 dpi option 4.09" (104mm) 106 (2692mm) STD Transmissive Sensor/ Reflective Option YES 9 Standard
105SL versus Z4M

Moderate to light industrial duty cycle on Z4M versus 24/7 duty cycle on 105SL All metal components (external and internal) on 105SL versus Z4M. Extruded printhead assembly on 105SL whereby printhead is supported on both sides versus the cantilver printhead design of the Z4M. Lower list price on Z4M versus 105SL. Dual processors on 105SL (for faster throughput) versus single processor on Z4M. More standard Flash on 105SL versus Z4M. Internal PrintServer II option on 105SL versus external PrintServer option on Z4M. 105SL designed for experienced bar code user versus Z4M designed for novice user.
CG Triumvirate Bold Standard CG Triumvirate Bold Standard / / Font Pack Option Font Pack Option Metal / 32lbs (15kg) STD Flash 4MB (2MB User Available) 2MB (Used by Firmware) Maxicode, PDF417, Code49, Codablock, Datamatrix, QR, Micro PDF417 Auto-calibration Serial & Bi-directional Parallel Broad range 90-265V NO (2MB Standard) YES w/ 1MB flash & Font Pack Option 1,2MB and 8MB Flash Option YES full roll w/ liner-take-up spindle option YES Option (Full Roll on 3 core) YES Option YES Option NO 13.3" x 10.9" x 18.7" (338 x 277 x 475 mm) Metal / 55lbs (25kg) STD Flash 4MB (2MB User Available) 4MB (750K Used Available) Maxicode, PDF417, Code49, Codablock, Datamatrix, QR, Micro PDF417 Auto-calibration Serial & Bi-directional Parallel Twinax/ Coax Option(Int &Ext) Auto-sensing 90-264V NO (2MB Standard) YES w/ Font Pack Option 8MB w/ PCMCIA Option YES Full label & liner w/ peel option YES Option (Full Roll on 3 core) YES Option YES Option NO 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm)
OPTIONS
DRAM Upgradable to: Optional Asian Fonts: Flash Memory Upgrade: Peel Rewind Cutter Ethernet Bi-Fold Door Footprint (H x W x L):
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105SL
ZEBRA PRODUCT DIFFERENTIATION 105SL versus 105Se
105Se NEW 105SL
In a spec to spec comparison of the 105SL and the 105Se the performance differences and value add in favor of the 105SL s (newer generation technology) are quite evident:
STANDARD FEATURES
List Price Max. Print Speed (ips) Resolution (dots/mm) $2295 2-6 ips (51-152mm) Std 203 (8mm) / 152 dpi option (6mm) / 300 dpi (12mm) 4.09" (104mm) 15" (381mm) @ 203 dpi STD Transmissive Sensor / Reflective Option Dot History Control Bitmapped Fonts Scalable Fonts YES 7 Standard CG Triumvirate Bold Standard / 12 additional available w/ EPROM option Metal NO EPROM 512K NONE PDF417, Code49, Maxicode, Codablock, Datamatrix, $2695 2-8 ips (51-203mm) 203 dpi (8dots/mm)/ 300 dpi option 4.09" (104mm) 106 (2692mm) STD Transmissive Sensor/ Reflective Option YES 9 Standard CG Triumvirate Bold Standard / Font Pack Option
105SL versus 105Se

Dual processors on 105SL (for faster throughput) versus single 32 bit CISC processor on 105Se. Standard LCD control panel on 105SL, for easier operation vs. dip switches on 105Se. 8 ips max print speed on 105SL vs. 6 ips on 105Se. Flash memory on105SL promotes easy downloading of label formats to printer for stand alone applications as well as easy firmware upgrade capability via download from Zebras website. EPROM technology on 105Se requires cumbersome EPROM reprogramming and replacement for every stored format change or firmware upgrade. More DRAM on 105SL Hence ability to print longer labels. Serial and parallel interface standard on 105SL. Internal Ethernet and Twinax/Coax option available on 105SL versus external Ethernet and NO Twinax/Coax connectivity on 105Se. More user-friendly standard features on 105SL include auto-calibration, autoswitching power supply etc. ZebraLink connectivity and control on 105SL. Printhead replacement via single screw on 105SL. 152 dpi option on 105Se. Lower list price on 105Se versus the 105SL.
Print Width (max. in.) Max. Print Length (Std In.) Transmissive Sensor
Frame Construction / Weight LCD Display ROM (Firmware) Standard DRAM Std. Flash Memory 2D Symbologies
Metal / 55lbs (25kg) STD Flash 4MB (2MB User Available) 4MB (750K Used Available) Maxicode, PDF417, Code49, Codablock, Datamatrix, QR, Micro PDF417 Auto-calibration Serial & Bi-directional Parallel Twinax/ Coax Option (int & Ext) Auto-sensing 90-264V NO (2MB Standard) YES w/ Font Pack Option
Manual Calibration
Serial or Centronics
Parallel
Manual switch 115/230V 1MB YES individual EPROM purchase @ cost per font type NONE YES Full label & liner w/ peel option YES Option (Full Roll) YES Option YES Option (External Only) NO 15.4" x 10.5" x 18.9" (391 x 267 x 480 mm)
OPTIONS
DRAM Upgradable to: Optional Asian Fonts:
Flash Memory Upgrade: Peel Rewind Cutter Ethernet Removable/Bi-Fold Door Footprint (H x W x L):
8MB w/ PCMCIA Option YES Full label & liner w/ peel option YES Option (Full Roll on 3 core) YES Option YES Option NO 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm)
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105SL
ZEBRA PRODUCT DIFFERENTIATION 105SL versus 140XiIII
140XiIII NEW 105SL
In a spec to spec comparison of the 105SL and the 140XiIII the performance differences are distinct:
105SL versus 140XiIII

STANDARD FEATURES
List Price Max. Print Speed (ips) Resolution (dots/mm) Print Width (max. in.) Max. Print Length (Std In.) Transmissive Sensor $4695 2-12ips (51-305mm) Std 300 / 600 dpi on 96XiIII 5.04" (128mm) 80" (2032mm) STD Reflective/Transmissive Sensor Dot History Control Bitmapped Fonts Scalable Fonts Frame Construction / Weight LCD Display ROM (Firmware) Standard DRAM Std. Flash Memory 2D Symbologies YES 9 Standard CG Triumvirate Bold Standard Metal / 55lbs (25kg) STD Flash 4MB 1.5MB Maxicode, PDF417, MicroPDF, Code49, Codablock, Datamatrix, QR Auto-calibration Serial or bi-directional Parallel, Twinax, Coax, DBF Applicator interface Broad range 90-265V 12MB YES NONE YES Full label & liner option YES Option (Full Roll) YES Option YES Option NO/YES -Option 15.5" x 9.2" x 19.5" (394 x 232 x 495 mm) $2695 2-8 ips (51-203mm) 203 dpi (8dots/mm)/ 300 dpi option 4.09" (104mm) 106 (2692mm) STD Transmissive Sensor/ Reflective Option YES 9 Standard CG Triumvirate Bold Standard / Font Pack Option Metal / 55lbs (25kg) STD Flash 4MB (2MB User Available) 4MB (750K Used Available) Maxicode, PDF417, Code49, Codablock, Datamatrix, QR, Micro PDF417 Auto-calibration Serial & Bi-directional Parallel Twinax/ Coax Option (Int &Ext) Auto-sensing 90-264V NO (2MB Standard) YES w/ Font Pack Option 8MB w/ PCMCIA Option YES Full label & liner w/ peel option YES Option (Full Roll on 3 core) YES Option YES Option NO 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm)
Hi-speed, mission critical (24//7) duty cycle on 40XiIII versus moderate to high duty cycle on 105SL. Expanded option capabilities on 140XiIII including optional biFold door and window versus no bi-fold door or window option on 105SL. More connectivity options on 140XiIII versus 105SL. Real time clock option available on 140XiIII versus no such option on 105SL. J-Hook ribbon spindle design versus metal collapsible fin design of 140XiIII. Lubricated felt clutch spindles on 105SL versus no maintenance spindles on 140XiIII. Lower list price on 105SL versus 140XiIII.
Calibration Connectivity
Power Supply
OPTIONS
DRAM Upgradable to: Optional Asian Fonts: Flash Memory Upgrade: Peel Rewind Cutter Ethernet Removable/Bi-Fold Door Footprint (H x W x L):
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105SL
NOTES:
Page 14
105SL
III. KEY F EATURE / F UNCTION / B ENEFIT / SPECIFICATIONS
A L L
FEATURE Steel Box-Section Enclosure
M E T A L
FUNCTION
C O N S T R U C T I O N
END-USER BENEFIT SALES CHANNEL ADVANTAGE
Stiffening bends in sheet metal edges of printer housing provide increased rigidity and inherent strength.
Detailed construction ensures product longevity and enhanced product durability for performance in industrial environments. Metal components versus plastic are more durable and long-lasting. Extruded parts ensure that parallelism and straight edges are maintained during printing to generate optimum print quality results. Extruded parts frequently require less external structural support engineering due to the fact that they were formed as a complete part Extruded parts less likely to give way or torque (bend) under pressure from a weight or load
Can confidently sell Zebras reliable

products.
Customer perceives the enhanced

quality and durability of the product.
All Metal Interior Components
Durable, heavy gauge, metal construction, inside & out , including metal interior components (i.e. machined aluminum spindles / steel media guides, powdered metal drive gears etc) Printhead mechanism made of extruded (aluminum) metal supported on both sides by allmetal support structure
Confidently sell Zebras reliability

within a wide range of operating environments.
Satisfied customers are repeat

customers, leading to future sales.
Shock Protected Electronics
Capacitors present within the printers main logic board and power supply.
Capacitors are passive electronic components that store energy in the form of an electrostatic field. Capacitors protect printer electronics from harm during a power surge by smoothing out the rectified utility AC current, providing pure (constant), battery-like DC current.
Confidently sell Zebras reliability within a wide range of operating environments. Customer perceives the enhanced quality and durability of the product.
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Feature/Function/Benefits
105SL
I M P R O V E D
FEATURE FUNCTION Selectable print speeds up to 8ips for maximum output.
P E R F O R M A N C E
NEW 8 inches per

second print speed
Print speed can be selected to best suit the application throughput and print quality requirements. Prints more labels in less time to improve productivity.
Competitive performance and price to

satisfy diverse customer requirements.
NEW Increased
DRAM
1 0 5 S L printers come equipped with 2MB useable DRAM to support longer label formats (up to 106 (2692mm)) ZPL II firmware and optional fonts can be upgraded and enhanced without modifying the electronics. Optional 8MB Flash available for increased download capacity for numerous custom fonts and large graphic images.
Increased DRAM memory provides measurable improvement to formatting performance with the ability to print longer labels. Flash option promotes permanent label storage in the advent of power loss and the use of international fonts in support of global labeling applications. Updates can be readily downloaded to the printer from Zebras website, without a service call to replace EPROMS. Print delays are minimized as printing occurs virtually simultaneous to label download Productivity is enhanced as the processors can each focus on specific tasks i.e. one processor strictly prints while the other strictly formats the next label format that is required to be printed
One of the highest memory options

available over comparable, competitive label printer brands.
NEW FLASH
Memory (up to 8MB available)
Reduces technical support and

maintenance requirements, more efficient customer support.
Flash memory option increases

competitive advantage and reduces parts inventory for sales channels as label formats and fonts can be downloaded in the field to suit virtually any end-user requirement, as needed, for increased selling capability.
NEW Dual RISC

and CISC Processors
ZPL printer has been revamped to provide optimal label format processing performance. Printer features a new electronic design and dual microprocessors.
Higher throughput is more

competitive.
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105SL
I M P R O V E D
FEATURE High performance printhead and Zebra 3 E (Element Energy Equalizer Control) FUNCTION Enhanced performance printhead combined with Zebras sophisticated energy control system provides high quality printing over a range of speeds and materials.
Satisfies customer print quality requirements for bar codes, text and graphics.
Can confidently sell Zebras reliable

print quality over a range of print applications.
Dependable scanning of bar codes. Balances printhead energy output for prolonged printhead life. Fosters quick set-up time Display is Bakelite and easy to read in dim or bright light from any angle User can make adjustments and configure the printer to meet the specific needs of his application..
NEW Standard
Back-lit LCD Control Panel
Multi-functional display panel enables operator to configure the printers communication parameters using visible 2 line, 16 character text; easy to read error messages and instructions; multilanguage support.
Fewer support requirements-
NEW Standard
ZebraLink Connectivity & Control
Three core features (WebView, Alert and ZBI) enable users to control and monitor the printer remotely Particularly appealing to IS personnel in large organizations where maintenance of multiple printers/production lines is their job.
Receive printer error notifications in real-time via web-enabled pager, email or cell phone using Alert feature Change and manage printer settings and configuration with easy-to-use web interface using WebView Create stand-alone applications or interpret non-Zebra data streams using ZBI
Replace any brand of old bar code

printer with the superior performance and reliability of Zebra, without costly re-formatting.
Freedom to program and monitor

your bar code printers from anywhere
Standard feature on Zebra printers

with ZebraLink logo versus payable option on competitive printers.
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105SL
I M P R O V E D
FEATURE Supplies loading diagram silkscreened in the mainframe FUNCTION Simplifies loading of supplies. Operator just follows the diagram directional path and indicator arrows.
Convenient and requires no manual or training. The instructions are never lost nor wear off.
Reduces training requirements for

media loading.
Less support requirements-- user will

always load the printer correctly.
NEW
Auto-calibration
Printer automatically calibrates media at power up or when printhead is opened. Uses only a single label to calibrate most applications.
Automatically adjusts to any size label. No operator modification required. Minimizes label waste by using one label for calibration within typical applications. Reduced downtime means improved productivity. Infrequent service calls and durable performance mean lower cost of ownership over the life of the printer.
Easy to sell to customers using

various sized labels. Reduces training and support requirements
Zebra dependable, Zebra reliable
Zebra printers perform reliably with minimal service requirements and reduced downtime.
Confidently sell Zebras reliability;

satisfied customers are repeat customers.
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105SL
A P P L I C A T I O N
FEATURE Choice of Printhead Densities FUNCTION Standard 203 dot/inch provides superb print quality for most labeling applications. Optional 300 dot/inch print density for extremely small text, very fine graphics or other high density applications.
F L E X I B I L I T Y
Excellent print quality regardless of your print density requirements. Printer can be upgraded to grow along with changing application requirements. Investment protection.
Store only the printhead, versus

another version of the printer.
Sell the investment protection to

customers who are unsure of their future density requirements.
Cutter Option
Automatically cuts individual labels or tags, compatible with adhesivebacked labelstock and tagstock.
Excellent for applications requiring cut-on-demand capability: ticketing, tags, variable label lengths, etc.
Ability to configure a printer with a

cutter quickly and economically.
Expand into applications, i.e.

continuous labels, which require a cutter.
Label Peel & Liner Rewind Option
Printer can rewind printed label stock onto a 3 inch core for storage and use at a later time or can be set up to remove label from its liner backing for immediate application by the operator.
Rewind is perfect for applications with static or consistent data (versus variable data) where labels can be pre-printed in advance. Peel is ideal when operator must apply labels to product by hand.
Ability to configure a printer with a

rewind/peel option quickly and economically.
Expand into applications, i.e. point of

application labels, which require a peel mechanism.
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105SL
A P P L I C A T I O N
FEATURE FUNCTION Ability to store formats, graphics and fonts on PC Memory Card & move cards between printers. Offers more or alternative flash memory; Ethernet Adapter; TM ZebraNet PrintServer II Option Connect multiple sites on a variety of platforms to the same printer from one workstation. Allows functionality of Webview & Alert.
F L E X I B I L I T Y
NEW PCMCIA Flash

Memory
Convenient method to access label formats, large graphic files, optional fonts. Easier to install, no need to access electronics Provides flexibility to send print jobs from multiple hosts or sources. Promotes remote printer monitoring and printer status notification via web-enabled devices. Twinax communication is a common interface allowing direct connection to a local area network (LAN).
Opportunity to provide a value-add

service by creating custom PC cards for the customers.
Sell to applications using networked

computers or hosts.
NEW Twinax/Coax
Option
Twinax/Coax options are available on the 105SL to promote easy system integration and information download.
Twinax/Coax cables enable Zebra

printers interface with an IBM System network, as dictated by the requirements of your application.
Font Pack Options
Choose from a set of True Type font or international character sets, which are ready to download to your printer.
Easy to download optional fonts, creating attractive labels with desirable typefaces. Easy to load international fonts for support of global applications (Asian fonts, Cyrillic, Hebrew and more).
Provides an additional enhancement

to sell to more international customers or customers who need True Type fonts.
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105SL
PRINTER SPECIFICATIONS
Standard Features
203 dpi print resolution Thin film print head with E3 Element Energy Control Thermal transfer and thermal direct printing of bar codes, text, and graphics ZPL or ZPL II programming language, selectable through software or front panel Dual 32 bit processors, 1 RISC and 1 CISC Firmware is flash resident/download upgradeable 4MB DRAM memory (2MB User Available) 4MB Flash memory (750K User Available) Standard LCD control panel: Back-lit, 2 line, 16 characters w/ full menu to change set-up options Serial RS-232/422/485 and IEEE 1284 nibble mode bi-directional parallel interface Transmissive media sensing Zebra printer driver for Windows 3.X and 95/98/NT/2000 operating systems NEW ZebraLink - the revolutionary real-time connectivity control solution: WebView / Alert (requires optional ZebraNet PrintServer II) ZBI - Programming Language Interpreter for translation of foreign data streams
Printing Specifications
203 dpi resolution (8 dots/mm) - Dot size (W x L): 0.0049" x 0.0049" (0.125mm x 0.125mm) 300 dpi resolution (12 dots/mm) - Dot size (W x L): 0.0033" x 0.0039" (0.084mm x 0.10mm) First dot location measured from inside media edge: 0.10" 0.035" (2.5mm 0.89mm) Maximum print width: 4.09" (104mm) Maximum continuous media print length: Memory 203 dpi 300 dpi
4MB 106"/2692mm 65"/1651mm Media registration tolerance: * Vertical = 0.050" (1.3mm) on noncontinuous media Horizontal = 0.050" (1.3mm) Programmable print speeds: - 203 dpi model = 2.0" (51mm) through 8.0" (203mm) per second in 1" increments - 300 dpi model = 2. 0" (51mm) through 8.0" (203mm) per second in 1" increments
Media Specifications
Maximum non-continuous label length: 39" (991mm) Media type: continuous, die-cut, (and optional black mark) Media width (label and liner): 0.79" (20mm) to 4.52" (115mm) Minimum label length: * Rewind mode: 0.25" (6mm) Peel mode: 0.5" (13mm) Tear-off mode: 0.7" (18mm) Cutter mode: 1.5" (38mm) Media thickness (label and liner): 0.003" (0.076mm) to 0.012" (0.305mm) Maximum media roll size: 8.0" (203mm) O.D. on a 3" (76mm) I.D. core Maximum internal fan-fold pack size: 8.0"L (203mm) x 4.5"W (114mm) x 4.5"H (114mm) Transmissive (gap) sensing standards: - Interlabel gap: 2 - 4mm, preferably 3mm - Sensing notch: 0.25"W (6mm) x 0.12"L (3mm) - Sensing hole: 0.125" (3mm) diameter (Optional black mark field kit) Reflective (black mark) sensing standards: - Black mark length (parallel to inside media edge): 0.12" - 0.43" (3 - 11mm) - Black mark width (perpendicular to inside media edge): > 0.43" (> 11mm)
Optional Features
Print head 300 dpi (12 dots/mm) Full-width rotary knife cutter- operates under software control cutting labels individually or in strips (not compatible with rewind and peel options). Note: Catch tray orderable separately. Media rewind spindle - rewinds roll internally onto 3" core Label peel and liner rewind - for print-and-apply Internal fan-fold media supply bin (not compatible with rewind and peel options) ZebraNet PrintServerII provides Ethernet connectivity and enables the use of the Webview and Alert features (Internal or External). Twinax or Coax interface option Reflective (black mark) media sensing option available in field installable kit only PCMCIA Flash memory slot (factory installable only) for additional storage of fonts, graphics, logos, templates and label formats or preprogrammed with optional and international scalable fonts. Cards available with up to 8MB flash. BAR-ONE Windows-based WYSIWYG onscreen label design and print application software.
Product Guide Part #: 11247L Rev. 1
Page 21
Printer Specifications
105SL
- Black mark location: within 0.040" (1mm) of inside media edge - Black mark density: > 1.0 Optical Density Units (ODU) - Maximum media density: 0.5 ODU
Bar Code Symbologies & Specifications

Bar code modulus "X" dimension: - Picket fence (non-rotated) orientation: 203 dpi = 4.9 mil to 49 mil 300 dpi = 3.3 mil to 33 mil - Ladder (rotated) orientation: 203 dpi = 4.9 mil to 49 mil 300 dpi = 3.9 mil to 39 mil Bar code ratios: Dot selectable from 2:1 to 3:1 Linear bar codes: Code11, Code 39, Code 93, Code 128 with subsets A/B/C and UCC Case Codes, ISBT-128, UPC-A, UPC-E, EAN-8, EAN13, UPC and EAN 2 or 5 digit extensions, Plessey, Postnet, Standard 2 of 5, Industrial 2 of 5, Interleaved 2 of 5, LOGMARS, MSI, Codabar 2-dimensional bar codes: Codablock, PDF-417, Micro-PDF417, Code 49, DataMatrix, Maxi Code, QR Code
Ribbon Specifications
Ribbon width: 0.79" (20mm) to 4.5" (114mm) Standard Lengths: 984' (300m) or 1476' (450m) Provides 2:1 and 3:1 media roll to ribbon ratios Maximum ribbon roll size: 3.2" (81.3mm) O.D. on a 1.0" (25.4mm) I.D. core Ribbon wound coated-side out
Font Specifications
203 dpi (8 dots/mm) Matrix Minimum (in dots) Char. Size Fonts (H x W) Type (H x W) A 9x5 U-L-D .044" x .029" B 11 x 7 U .054" x .044" C,D 18 x 10 U-L-D .088" x .059" E 28 x 15 OCR-B .138" x .098" F 26 x 13 U-L-D .128" x .079" G 60 x 40 U-L-D .295" x .236" H 21 x 13 OCR-A .103" x .093" GS 24 x 24 SYMB .118" x .118" OL variable U-L-D variable 300 dpi (12 dots/mm) Matrix Minimum (in dots) Char. Size Fonts (H x W) Type (H x W) A 9x5 U-L-D .030" x .020" B 11 x 7 U .037" x .030" C,D 18 x 10 U-L-D .060" x .040" E 41 x 20 OCR-B .137" x .087" F 26 x 13 U-L-D .087" x .053" G 60 x 40 U-L-D .200" x .160" H 30 x 19 OCR-A .100" x .093" GS 24 x 24 SYMBO .080" x .080" L variable U-L-D variable U - Uppercase L - Lowercase D Descenders Maximum C.P.I. 33.9 22.6 16.9 10.1 12.7 4.2 10.7 8.4 N/A
Zebra Programming Language (ZPL and ZPL II)

Communicates in printable ASCII characters Compatible with mainframe, mini, and PC hosts Downloadable objects include graphics, scalable and bitmap fonts, label templates and formats Adjustable print cache Data compression Automatic memory allocation for format while printing Automatic serialization of fields Format inversion (white on black) Mirror-image printing Four position field rotation (0, 90, 180, 270) Slew command Programmable label quantities with print, pause, cut control Status messages to host upon request ZBI (Zebra BASIC Interpreter) accessible on 105SL: Interpreting program module that sits between the communication ports and the ZPLII processing engine Can be used to convert non-ZPL printer programming language to ZPL commands Direct interface to peripheral devices such as bar-code scanners, weight scales, and keyboards Based on ANSI BASIC computer language
Maximum C.P.I. 50.0 33.3 25.0 11.5 18.8 6.3 10.7 12.5 N/A
Bitmap fonts A through H and GS symbols are expandable up to 10 times, height and width independent Smooth scalable font (CG Triumvirate Bold Condensed) is expandable dot-by-dot, height and width independent IBM Code Page 850 International Characters
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105SL
Communications Specifications
Standard IEEE 1284 (nibble mode) bi-directional parallel interface Standard high-speed serial interfaces: - RS-232C and RS422 with DB25F connector - Configurable baud rate (110 57.6kB), parity, and data bits. Stop bits are fixed at 1. - Software (XON/XOFF) or hardware (DTR/DSR) communication handshake protocols ZebraNet MPS ethernet network print server option (10BASE2 or 10BASE-T) Twinax/Coax interface option
Environmental Specifications
Operating environment: Thermal transfer = 41 to 104F (5 to 40C) Thermal direct = 32 to 104F (0 to 40C) 20% to 85% non-condensing R.H. Storage/Transportation environment: -40 to 140F (-40 to 60C) 5% to 85% non-condensing R.H.
Preventative Maintenance
Zebra recommends cleaning the printer on a regular basis using standard Zebra printer parts and cleaning supplies. Consult your Users Guide for further details.
Electrical Specifications
Universal power supply with power factor correction 90-264VAC, 48-62Hz. Power Consumption Idle = 19W Printing = 180W (printing pause test label at speed A) Agency approvals: UL 1950, CISPR 22 (class B), IEC 950, 801-2, -3, and -4 standards, CSA 950, Canadian Doc. (class A), FCC (class A), CE compliance
Cleaning: The exterior is cleaned with a lint-free cloth, and if necessary, a mild detergent solution or desktop cleaner. Interior components (printhead, platen roller, media sensor, peel bar, ribbon and media paths) are cleaned with alcohol or blown air to remove any particles. Print Registration: Media registration and minimum label length are affected by media type and width, ribbon type and print speed. Performance improves as these factors are optimized. Zebra recommends always qualifying any application with thorough testing.
Physical Specifications
Height: 15.5" (394mm) Width: 11.2" (283mm) Depth: 19.5" (459mm) Weight: 55lbs. (25kg) Shipping Weight: 63lbs. (29kg)
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105SL
THE ZEBRA ADVANTAGE
Zebra Technologies delivers innovative engineering to create the widest breadth of products in the market all of which use Zebras Programming Language (ZPL). Zebras products are recognized for their quality and reliability. When you sell Zebra products, you can expect value-added services and support, including
Quality Products / World-Wide Dedicated Zebra Technical Support
A high-quality product line backed by 30+ years of experience in the bar code printer industry coupled with the best service and support available. No other bar code printer company can back your selection with a solid base of manufacturing, sales, service and support.
Fast / Friendly Customer Service with Multi-Lingual Capabilities
Zebra takes pride in having a highly trained, multilingual customer service department and extensive reseller network to support your customers around the globe. Zebra assigns dedicated associates who are certified product experts, which means they will know which Zebra product combinations are optimal for your application(s). A Zebra associate will also ensure that your orders are shipped on time, will quickly resolve any problems, and will answer your questions as they arise.
Global Network of Authorized Service Providers
Zebra has a worldwide presence that extends into 70 countries, supporting customers and businesses anywhere it is required. When you make a commitment to Zebra, you know Zebra is making a commitment to you as well.
Fast, Affordable Depot Repair
If your printer should require maintenance that cant be resolved over the phone or via our fax back website system, Zebras factory repair services department offers several service options, including two-day rush depot repair. Or, you can work with Zebras third-party service providers who can provide on-site or depot repair programs.
24-Hour Interactive Technical Support via Zebras Website at: www.zebra.com
Zip Support is Zebras 24/7/365 (24hrs per day/7days a week/365 days a year) technical support via the internet. Access is a breeze! Our knowledgeable technical support staff is available to answer your questions and can be reached via phone or the internet. Information on flat-rate repair prices, training schedules, printer specifications, BARONE software, maintenance parts lists and troubleshooting procedures is also located on our internet website. All information is accessible 24 hours a day, providing an invaluable service developed specifically with our partners and customers in mind.
Page 24
The Zebra Advantage
105SL
Flexible Training Options
Zebra offers a variety of sales and technical training courses that are unparalleled in the industry. Reseller partners and their customers can receive comprehensive certified manufacturer training by participating in Zebras training programs, which are conducted by our knowledgeable in-house staff. We have a flexible training schedule in which you can choose from individual courses or packaged course groupings that are offered at Zebras headquarters in Vernon Hills, Illinois, USA. If youd like, we can even arrange to come to your location with customized courses developed to tackle your specific needs.
12-Month Warranty on Zebra Printers
At Zebra, we have a quality philosophy that goes far beyond ISO 9001 certification procedures and Total Quality Management processes. Our competitive product warranties 12 month for labor and parts and 6 months for printheads are consistent with industry standards.
ZPL/ZPLII Backwards and Forwards Compatibility/Application Flexibility
Zebras ZPL/ZPLII printer programming language represents a consistent platform that guarantees backward and forward compatibility with all existing and new generation Zebra printers. Compared to other competitive printer languages, ZPL/ZPLII offers more application flexibility in that it can be easily reconfigured for any ASCII based system. It is a compact, concise and relatively simple code language designed to promote quick printer processing, yet is rich in bar code font and graphics capabilities.
Software Options to Suit Your Specific Application Needs
Zebras printers, software and wireless connectivity options produce the most integrated printing solutions available. Zebras ZPL, BAR-ONE and BAR-ONE with JetForm Central software product complement our printers to provide maximum printing power and seamless system integration, even for the most complex of labeling applications. Our printers have a number of connectivity options, including Ethernet and wireless (RFID) to name a few, that further facilitate painless system integration.
Genuine Zebra Supplies
Our Genuine Zebra Supplies are researched and made to a higher standard to ensure reliable printer performance. Developed specifically for Zebra printers to optimize our printers performance, Zebra offers over 200 combinations of labels, tags and ribbons to choose from. Ninety-five labels and 100 ribbon varieties are (standard) in stock items, available to ship to your customers within one business day as part of our Zip Ship Supplies stocking program. Custom media options are also available with a turnaround time of only 6 working days to satisfy customers specialized application requirements.
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The Zebra Advantage
105SL
NOTES:
Page 26
The Zebra Advantage
105SL
IV. COMPETITIVE ANALYSIS
Datamax recently introduced their E, I and W class printers to streamline their product line. Zebras breadth of product and quality design, however, attest to our expertise in the industry catering to low-end or high-end users alike.
ZEBRA 105SL versus Datamax I-4206

ZEBRA vs. Datamax Zebra 105SL Datamax I-4212
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 DT / TT - OPT 4.09" (104mm) 99" (2,515mm) 99" (2,515mm) 203 DPI (8 dots/mm) 2-12 IPS (51-305mm/sec.) Standard NO Standard 4.65" (118mm) 1.0" (25.4mm) 99" (2,515mm) 0.25" (6mm) 8" (203mm) 1,968' (600m) Standard YES - Option YES Option YES Option Standard YES Option NO 16MB DRAM/2MB Flash STD (No Charge) 32-bit 66Mhz YES STD YES STD YES/NO Option Metal 45 lbs. (20.5 kg.) 18.6" x 12.62" x 12.7" (472 x 320 x 322mm) $2295
Advantages of Zebra 105SL vs. Datamax I-4212

Dual processors on 105SL versus single RISC processor on Datamax. Hence, slower first label out printer performance and productivity on I-4212. TT option on I-4212 versus standard DT/TT on 105SL. 300 dpi option on 105SL versus 203 dpi on Datamax I-4212. The 105SL offers ZebraLink remote connectivity and control solution (standard). A feature currently not available on Datamax printers. Full metal cabinet and interior components on 105SL versus plastic ribbon spindles, end caps and drive gears on I-4212. Ribbon wrinkle problems reported to plague the IClass printers.
MEDIA FEATURES
Label Width, max. min. Label Length, max. min. (Tear / Peel-Off) Roll Size, O.D. & Mounting Max Ribbon Length
OPTIONS
Tear-Off Peel-Off Non-Roman (Asian) Font License Cutter LCD Display Rewind Additional RAM (up to)
OTHER
Standard RAM Processor / Buffer Interface Serial Parallel Ethernet / Twinax, Coax Shell & Case Construction Weight Size (H" x W" x L")
(NOTE: Product data based on manufacturers published spec sheets, which are subject to change without notice. N/A or Unknown denotes data not found or available).
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Printer Overview
105SL
ZEBRA 105SL versus Datamax I-4308
ZEBRA vs. Datamax Zebra 105SL Datamax I-4308
Advantages of Zebra 105SL vs.Datamax I-4308

Dual processors on 105SL versus single RISC processor on Datamax. Hence, slower first label out printer performance and productivity on I-4308. TT option on I-4308.versus standard DT/TT on 105SL. The 105SL offers ZebraLink remote connectivity and control solution (standard). A feature currently not available on Datamax printers. Plastic ribbon spindles, end caps and drive gears on I-4308.versus full metal cabinet and interior components on 105SL. Ribbon wrinkle problems reported to plague the IClass printers.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 DT / TT - OPT 4.16" (106mm) 99" (2,515mm) 99" (2,515mm) 300 DPI (12 dots/mm) 2-8 IPS (51-203mm/sec.) Standard NO Standard 4.65" (118mm) 1.0" (25.4mm) 99" (2,515mm) 0.25" (6mm) 8" (203mm) 1,968' (600m) Standard YES - Option YES Option YES Option Standard YES Option 4MB Flash 16MB DRAM/2MB Flash STD (No Charge) 32-bit 66Mhz YES STD IEEE STD YES/NO Option Metal 45 lbs. (20.5 kg.) 12.7" x 12.6" x 18.6" (323 x 321 x 473mm) $2195
MEDIA FEATURES
OPTIONS
OTHER
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Printer Overview
105SL
ZEBRA 105SL versus Intermec 4420/4440
ZEBRA vs. Intermec Zebra 105SL Intermec 4420 / 4440
The Intermec Technologies name has global recognition coupled with a reputation for being a one source supplier of complete AIDC solutions (e.g. systems provider printers, labels, data collection terminals, etc). Compared to Zebra, their company focus remains heavily geared toward RF systems and terminals and less bar code printers.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 Standard EasyLan10I Option (Ethernet dependent) Standard 4.5" (114mm) 0.75" (19mm) 48" (1220mm) 0.5" (13mm) 8.0" (203mm) 1500' (457m) Standard YES Option YES Option YES - Option NO YES Option 4MB & 16MB Flash DT / TT 4.4" (112mm) 48" (1220mm) 48" (1220mm) 203 DPI (8 dots/mm)/ 400 DPI (16dots/mm)/ 8IPS (203mm/sec.)
Advantages of Zebra 105SL vs. Intermec 4420/4440

The 105SL offers ZebraLink remote connectivity and control solution (standard). Interior flat metal sheet frame on I-4420 versus reinforced boxd edge design of 105SL. J-Hook ribbon release on 105SL versus core to core system on I-4420. Limited printhead clearance on I-4420 makes printhead cleaning and media loading difficult versus full 90 printhead access on 105SL. One torque setting on I-4420 ribbon spindles versus clutched/segmented spindles on 105SL for improved ribbon tension control. Dual processors on 105SL versus single RISC processor on Intermec. Hence, slower first label out printer performance and productivity on 4420/4440. More DRAM memory on 105SL (2MB versus 1MB) enabling users to print longer label formats up to 92. Standard LCD on 105SL versus no LCD and dip switches on 4420/4440.
MEDIA FEATURES
OPTIONS
OTHER
Standard RAM Processor / Buffer Interface Serial Parallel Ethernet / Twinax, Coax Shell & Case Construction Weight Size (H" x W" x L") YES STD YES STD (IEEE) YES /NO Option Metal 43 lbs. (19kg.) 16.5" x 9.75" x 17.25" " (419 x 248 x 438mm) $2495/$2995 1MB DRAM 32-bit
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Printer Overview
105SL
ZEBRA 105SL versus Printronix T-5204/5304
ZEBRA vs. Printronix Zebra 105SL Printronix Thermaline T-5204/5304
Founded in 1974, Printronix is an acknowledged supplier and innovator of line matrix printers and continuous form laser printers. Their T5000 thermal printer line expands their product focus into the realm thermal bar coding. However, not to the extent of Zebras broad thermal print offering.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 DT / TT 4.1" (104mm) 75 (1905mm) 46 (on 5204)/ 21 (on 5304) 1168mm/533mm 203 (8 dots/mm -5204)/ 300 (12 dots/mm 5304) 10" / sec (on 5204) 8" / sec (on 5304) (254mm/203mm) Standard Optional PrintNet Plus Standard 4.5" (114mm) 0.75" (19mm) 99" (2514mm) N/A 8" (203mm) 2050' (625m) Standard Standard YES Option YES Option Standard NO 16MB DRAM / 10MB Flash 4MB Flash / 8MB DRAM 32-bit YES STD IEEE STD (on both) YES /YES Option Metal 39 lbs. (18kg.) 13" x 12" x 21" (330mm x305mm x 533mm) $2695/2995
Advantages of Zebra 105SL vs. Printronix T-5206
No fan on 105SL versus fan/vents on Printronix. Fan could pull in dust and contaminents into electronic compartment resulting in electrical shorts & damage. All-metal gears on 105SL versus plastic drive gears/ printhead lock mechanism on Printronix Adjustable toggle pressure design on 105SL versusfixed position printhead on Printronix Full rewind capability on 105SL vs. no rewind capability on Printronix. Dual processors on 105SL versus single RISC processor on Printronix. Hence, slower first label out printer performance and productivity on T5204/5304. J-Hook ribbon release on 105SL versus core to core system on T5204/5304. Printronix PrintNet Plus solution limited to Java based web systems and does not incorporate a ZBI feature like Zebras ZebraLink control solution.
MEDIA FEATURES
OPTIONS
OTHER
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Printer Overview
105SL
ZEBRA 105SL versus Monarch 9840
ZEBRA vs. Printronix Zebra 105SL Monarch 9840/9840L
Monarch Marking Systems is a supplier of stationary and portable bar code printers, PDCTs and related consumable supplies. The company is a wholly owned subsidiary of Paxar Corporation.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 DT / TT 4.0" (102mm) 16 (406mm)/ 12 (330mm @ 300 dpi) 99 (2515mm) 203 (8 dots/mm) STD/ 300 (12 dots/mm) OPT 8" / sec (203mm) NO NO Standard 4.0" (102mm) 0.75" (119mm) 16" (406mm) 0.32" (9mm) 8" (203mm) 1968' (600m) Standard YES Option NO YES Option YES (limited CHAR) NO 256K RAM 1MB DRAM 32-bit YES STD IEEE - STD YES/NO Option Metal 30 lbs. (13kg.) 12.5" x 12" x 13" (318mm x305mm x 330mm) $2395
Advantages of Zebra 105SL vs. Monarch 9840

Metal cover option on Monarch 9840 for added cost versus standard on 105SL. Standard auto-calibration on 105SL versus NO auto-calibration on Monarch 9840. Standard 2-Line, 16 CHAR LCD on 105SL versus smaller LCD on Monarch 9840. More DRAM memory on 105SL (2MB versus 1MB) enabling users to print longer label formats up to 92. More flash memory on 105SL versus Monarch. Non-Roman fonts optional on105SL. versus NO non-roman font capability on Monarch 9840.
MEDIA FEATURES
OPTIONS
OTHER
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Printer Overview
105SL
ZEBRA 105SL versus Sato M8400Rve
ZEBRA vs. Sato Zebra 105SL Sato M8400Rve
Much like Zebra, Satos business philosophy is based on the notion of manufacturing rugged, dependable bar code printers. Zebras strong name recognition, breadth of product line and innovative engineering, however, provide more flexibility to users to ensure that their bar coding needs are met with the most advanced technology available.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option (Internal) 8MB Flash DT / TT 4.10" (104mm) 14" (356mm) 49" (1249mm) 203 (8 dots/mm) 2" - 10" / sec (51mm 254mm) Standard NO Standard 5.04" (128mm) 1.2" (31mm) 49" (1249mm) Unknown 8.0" (203mm) 1476' (450m) Standard YES Option Unknown YES Option Standard YES Option (External) 4MB Flash / 16 MB PCMCIA-OPT 18MB STD 32-bit RISC/133 MHz User Selectable User Selectable (IEEE/USB) User Selectable Metal 40 lbs. (18 kg.) 13.4" x 10.4" x 17" (342 x264 x 431mm) $2495
Advantages of Zebra 105SL vs. Sato M8400Rve
Multiple communication and field installable options on 105SL versus one factoryinstalled communication option on Sato M8400 Rve. Dip switch settings on Sato M8400Rve versus operator menu LCD display on 105SL. Single vertical clearance door on 105SL versus unwieldly side and top media doors on Sato M8400. 300 dpi option on 105SL versus 203 dpi on Sato M8400Rve. The 105SL offers ZebraLink remote connectivity and control solution (standard). A feature currently not available on Sato M8400Rve printers. Built-in J-Hook spindle on 105SL versus core to core ribbon on Sato M8400Rve. 105SL made in US versus Sato made in Japan (i.e. sourcing of parts and technical expertise may take longer and be more difficult to obtain).
MEDIA FEATURES
OPTIONS
OTHER
Standard RAM Processor / Buffer Interface Serial Parallel Ethernet / Twinax, Coax Shell & Case Construction Weight Size (H" x W" x L") BASE UNIT LIST PRICE YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) $2695 2MB DRAM / 750Flash 32 bit dual processors
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Printer Overview
105SL
ZEBRA 105SL versus TEC B-472
ZEBRA vs. TEC Zebra 105SL TEC B-472
TEC Corporation is a Japanese based manufacturer of retail and package delivery systems and other electronic systems and components. TECs AIDC product offerings include thermal bar code printers and POS terminals.
PRINT FEATURES
Direct thermal, Direct Thermal Print Width, max. Print Length, max. w/std RAM Print Length, optional w/add'l RAM Dots/Inch, std Max Print Speed Auto-Calibration Connectivity & Control Solution Scalable Fonts Resident DT / TT 4.09" (104mm) 106 (2692mm) 106 (2692mm) 203 (8 dots/mm)/ 300 DPI option 2" - 8" / sec (51mm 203mm) Standard ZebraLink - Standard Standard 4.5" (114mm) 1.0" (25mm) 39" (991mm) 0.5 (13mm) / 0.5 (13mm) 8.0" (203mm) 1476' (450m) Standard YES Option YES Option YES Option Standard YES Option 8MB Flash 2MB DRAM / 750Flash 32 bit dual processors YES STD YES STD YES/YES Option Metal 55lbs (25kg) 15.5" x 11.2" x 19.5" (394 x 283 x 459 mm) BASE UNIT LIST PRICE $2695 DT / TT 4.09" (104mm) 15" (384mm) 35" (896mm) 203 (8 dots/mm)
Disadvantages of TEC B472 vs. Zebra 105SL
2" - 10" / sec (51mm - 254mm) NO NO NO 5.5" (140mm) 2.0" (51mm) 35" (896mm) N/A 8" (203mm) 1968' (600m) Standard Standard Standard YES Option Standard Standard 1MB RAM / 4MB PCMCIA 512K DRAM/256K Flash 16-bit YES YES Option NO Metal 37 lbs. (17 kg.) 12.1" x 11.4" x 18.1" (308mm x291 x 460mm) $1995
The 105SL.offers ZebraLink remote connectivity and control solution (standard). Scaleable fonts standard in 105SL.versus bitmap variety on TEC B-472. Auto-calibration standard on 105SL versus NO autocalibration on TEC B-472. 32-bit on 105SL versus slower 16-bit processor on TEC B-472. More standard DRAM and Flash memory on 105SL. versus TEC 472. 300 dpi option on 105SL versus 203 dpi on TEC B-472. Made in Japan (i.e. sourcing of parts and technical expertise may take longer and be more difficult to obtain).
MEDIA FEATURES
OPTIONS
OTHER
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Printer Overview
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NOTES:
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Printer Overview
105SL
V. P RINTER OVERVIEW
The following sections are designed to quickly familiarize the user with the General Features, Operating Requirements, and Warranty Coverage of the Z Series, 105SL, thermal printer. For more detailed product information, consult the 105SL Users Guide.
A.
GENERAL FEATURES / UNIQUE CHARACTERISTICS

The 105SL thermal printer is a Zebra engineered product designed for moderate to heavy industrial text labeling and bar-code applications requiring an affordable, performance printer (under $2700) for dedicated single-purpose use. Some of the unique characteristics specific to the 105SL include:
1.
Rugged, Dependable All-Metal Construction The 105SL is constructed of a highly durable, steel metal frame that enables the printer to provide consistent print quality in many harsh industrial environments. Its interior components are also made up entirely of metal (i.e. spindles, media guides, drive gears, printhead mechanism, etc) which speaks to the products inherent quality and positions the 105SL at the top of Zebras mid-range product line in regards to overall ruggedness and dependability.
2.
Quality Engineered Main Logic Board and Firmware Inside the printer, Zebras quality design expertise continues. Electrical design ensures superior print quality, quick throughput and sophisticated font and bar code support. Built-in energy control protects high-tech components from industrial environments. The 105SL is designed to meet the requirements of the expereinced bar code user with a heavy industrial labeling application.
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Printer Overview
105SL
3. Network Connectivity The 105SL comes equipped with ZebraLink real-time connectivity and control capabilities as well as a variety of flexible connectivity options, including hi-speed serial and bi-directional parallel interface, Twinax/Coax or a choice of internal or external Ethernet, that make it easy to adapt the printer to virtually any network environment. ZebraLinks Webview, Alert and ZBI capabilities make remote printer management and status notification of printer operation easy to enable IS Managers to take control of their working environment from anywhere. Finally, ZBI intelligent programming capabilities make it possible to create stand-alone print solutions with otherwise incompatible language devices such as weight scales or wand readers. ZBIs emulation library further enables non-ZPL compatible devices (i.e. competitive printer models) to be switched out in favor of Zebra printer products without having to re-write the competitor code. Improved Feature Capabilities The 105SL now offers more standard features for improved printer performance such as 8ips print speed, ZebraLink remote monitoring and configuration capability, standard LCD display, dual processors, and auto-calibration are just a few of the improvements made to this new generation S Series printer.
B. OPERATING REQUIREMENTS
4.
1.
FONT SELECTION
Zebra 105SL printers each offer an extensive range of font options for the user to choose from, including: Character Fonts The 105SL contains 9 Standard Bitmapped Zebra Fonts including: (A, B, C D, E (OCR-B), F, G, H (OCR-A), GS) expandable up to 10 x 10 point sizes; and 1smooth scalable font (CG Triumvirate Bold Condensed).
Character Sets The 105SL contains full ASCII character sets including IBM Code Page 850 (International Characters and Graphics Symbols).
Custom Graphics/Logos The 105SL printer supports user-defined fonts and graphics, including custom logos. A nonRoman font license option is also available which enables various international fonts, including Serif, Sans Serif, Kanji, Hangul and Chinese, to be downloaded to the printer for specialized global applications.
For a detailed breakdown of font selections for the 105SL, refer to the Product Specifications section contained, in this document or the 105SL Price List. Product Guide Part #: 11247L Page 36 Printer Overview
105SL
2.
LABEL DISPENSING
The 105SL printer has the capability of dispensing printed labels in tear-off or peel-off modes. In the tear-off mode, the label remains attached to its stock backing and is presented outside the unit to be torn off against a "tear-off" bar by the user. In the peel-off mode, the label is separated from its stock backing by a peel bar and is presented to the user for easy removal and application. The peel mode works in conjunction with an internal rewind feature that neatly coils the label backing around a spindle for clean operation and tidy removal of label backing material.
3.
PRINT SPECIFICATIONS / REGISTRATION REQUIREMENTS
Media Width: Inter-Label Gap (Distance between labels): First Dot Location: Vertical Registration Drift: Horizontal Registration Drift: Longitudinal Drift
0.79" (20mm) min. to 4.52" (115mm) max. 0.08" (2mm) to 0.16" (4mm) (0.118" 3mm Recommended) 0.10" 0.035" (2.5mm0.89mm) Not to exceed 0.050" (1.3mm) Not to exceed 0.050" (1.3mm) 0.0393" (1.0mm) (with respect to media type) (between any two labels printed from the same label roll): (from leading label edge to marking): 0.0393" (1mm) 0.003" (0.076mm) to 0.012" (0.305mm); die-cut labels, tickets and tags. 2.3 mils to 12 mils 8.0" (203mm) O.D. max. / 3.0" (76mm) I.D. min. Standard
Variation Media Thickness
Label Roll Size: Tear-Off Bar:
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Printer Overview
105SL
4. USER INTERFACE CONTROLS AND INDICATOR LIGHTS
The 105SL printer is equipped with a standard, 2-line, 16 CHAR, LCD control panel for easy user interface and operation. A backlit display and tactile feel buttons on the printers front panel enable users to fine-tune and control their print settings, whenever needed, in dim or bright light from any angle. The user can quickly make adjustments and configure the printer to meet the specific needs of the application. Such adjustments can also be accomplished without having to access a computer or software. The drawing of the Zebra 105SL front panel (below) depicts the positioning of the indicator lights on the 105SL.
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Printer Overview
105SL
A/C POWER SWITCH /INDICATOR LIGHT The power switch is located at the back of the printer directly above the power cord as indicated by the diagram Figure 2. The power supply in the 105SL printer is auto-sensing and works over a broad voltage range (90 to 265 VAC). The power indicator light on the display panel designates when the printer is powered on. PAUSE BUTTON Activating the PAUSE key while the printer is printing will cause the printer to stop or pause once the current label is complete. No labels are lost during pause, whereby the PAUSE indicator light will illuminate to easily identify printer status to the user. Users can utilize this key to pause a print job immediately, for any reason, as required. Pressing the PAUSE button again will cause print to resume exactly where it stopped. DATA INDICATOR (located above CANCEL BUTTON) No data light indicates normal operation. A slow flashing data indicator signifies that the printer is unable to accept more data from the host PC. A fast flashing data light indicates that the printer is receiving data. A constant on data light indicates that a partial format has been received with no subsequent data activity. ERROR INDICATOR LIGHTS The 105SL comes equipped with diverse error indicator lights i.e. ERROR, CHECK RIBBON or PAPER OUT. No error light indicates normal operation. A flashing error indicator signifies an error condition. Details for these error conditions are displayed in the LCD display. FEED BUTTON The FEED key will cause the printer to immediately feed a single blank label. Users can activate the FEED key to test label alignment and positioning and proper printer operation before attempting to print a label. CANCEL BUTTON The CANCEL key will cancel a print job when the printer is in PAUSE mode. If print jobs are currently printing in a queue from the host computer, pressing the CANCEL key once will cancel the current print job. To delete all print jobs in the printers memory, press and hold the CANCEL key for a minimum of 3 seconds until you see the DATA transmission light go off. This indicates that all print jobs in the queue have been successfully canceled. Users can quickly and easily cancel print jobs, by activating the CANCEL key on the printers front panel, saving time and reducing label waste in the advent of a print error. NEXT/SAVE Scrolls forward to the next parameter or saves any changes made in the configuration and calibration sequence once an option selection is made. Press and hold to quickly advance through parameter sets. PREVIOUS Scrolls forward to the previous parameter. Press and hold to quickly go backward through parameter sets. SETUP/EXIT The SETUP/EXIT key, as its name suggests, enters and exits the configuration mode.
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Printer Overview
105SL
For detailed instructions on how to adjust these settings or for related trouble-shooting tips, refer to the 105SL Users Guide.
5.
SENSORS
The following sensor types are contained within the 105SL thermal printers: Printhead Sensor: Checks the open/closed status of the printhead. If the printhead is open, the printhead light indicator will immediately flash, warning users of a non-print condition whereby the printhead must be closed before attempting to print. Transmissive sensors recognize the see-through "gaps" or joints between labels as light is permitted to filter through these joints indicating the labels overall length. Similarly, the reflective sensor option gauges label length via the black marks found on the media backing which reflect light back to the sensor from the labels joint. Both sensor types enable users to print on diverse label stocks including continuous, notch, black mark, tag stock or perforated and promote the printers auto-calibration feature. During auto-calibration, the printer relies on such sensor readings to automatically adjust to varying label lengths promoting worry-free print capability on varying media (label) types.
Transmissive / Reflective Media Sensors:
Tear-Off / Peel-Off Label Sensors:
Tear-Off /Peel-Off (Take label) sensors enable the user to work at their own pace and preferred mode of operation during the labeling process. Peel-Off mode instructs the printer to remove the label from its backing and wait until the label is removed by the user before issuing a new label. Tear-Off mode, similarly, allows individual or groups of labels to be torn-off the printers tear bar by pulling it down and away against the tear bar.
Check Ribbon Sensor :
The ribbon sensor on the105SL printer immediately detects when ribbon is exhausted before label data loss occurs. Users are warned exactly when to replace ribbon lessening the likelihood of print interruptions.
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Printer Overview
105SL
6. COMMUNICATION PARAMETERS
105SL printers offers two convenient ways to interface with a host: (1) serial port connection or (2) parallel port connection. The following table highlights the 105SL configuration set-up for serial and parallel interface. Printer Port: DB-25 Pin - Serial Printer Port Pinout:
Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-18 19 20 21-25 NOTE Description FG (frame ground) for cable shield TXD (RS-232 transmit data) output from printer RXD (RS-232 receive data) input to printer RTS (RS-232 request to send) output from printer Not used DSR (data set ready) input to printer SG (signal ground) for RS-232 Not used +5 VDC source output (1 Amp maximum) Not used SGR (signal ground reference) for RS-422/RS-485 Not Used Data input B(-); RS-422/RS-485 to printer Data output B(-); RS-422/RS-485 (transmit data) from printer Not used Data input A(+); RS-422/RS-485 (receive data) input to printer Not used Data output A(+); RS-422/RS-485 (transmit data) from printer DTR (RS-232 data terminal ready) output from printer Not used Pins 5, 8, 10, 12, 15, 17-18, 21-25 are not used and are unterminated
* NOTE: Above 9-Pin Serial connector connects to PC host computer by either an RS-422 or an RS485 interface.
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Printer Overview
105SL
Bi-directional (36 Pin) Centronics Parallel Printer Port Pinout:
Pin # 1 2-9 10 11 12 13 14 15 16-17 18 19-30 31 32 33-34 35 36
Description nStrobe/HostClk Data Bits 1-8 nAck/PtrClk Busy/Ptr Busy PError/Ack Data Req. Select/Xflag nAuto Fd/Host Busy Not Used Ground +5V@1A Ground nInit nFault/nData Avail Not used +5V thru a 4.7 KW Resistor nSelectIn/1284 active
The parallel interface provides a means of communication which is typically faster than serial interface The 8-bit parallel data interface supports bi-directional parallel communications in nibble mode. New to the 105SL is parallel data support for multi-channel communication. This allows on-board printer support for web pages and advanced features without compromising ZPLII printing support.
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Printer Overview
105SL
7. PERIODIC MAINTENANCE
For optimum performance of the 105SL thermal printer, Zebra recommends cleaning the printer on a regular basis using standard Zebra printer parts and cleaning supplies. Consult the Users Guide for specific details.
Cleaning: The exterior is cleaned with a lint-free cloth and if necessary, a mild detergent solution or desktop cleaner. Interior components including the printhead, platen roller, media sensor, peel bar and media paths are cleaned with an alcohol-sealed, specially formulated solution swab (call Zebra for availability) or blown air to remove any dirt or dust particles that may have accumulated during use. The unique (white) coloring of the 105SLs platen roller also differentiates it from competitive printer models. Dirt build-up and debris are easily visible on the 105SLs white platen roller and serve as an easy indicator to users to clean the platen roller and printhead. As a general rule of thumb, Zebra recommends cleaning the printhead following ribbon replacement.
8.
PACKAGING SPECIFICATIONS
Zebra is an ecologically conscious company that strives to manufacture quality and "environmentally-friendly" products. Our shipping materials, therefore, are devoid of chemicals (i.e. bleach) and are composed of biodegradable paper / post consumable and biodegradable glues for easy recycling. (The packaged shipping weight of a 105SL is approx. 63 lbs. (29kg).
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Printer Overview
105SL
C. PRINTER TOUR
The Printer Overview Diagram below serves to orient the user as to the location of some of the 105SL feature capabilities mentioned throughout this section.
10 12 2 3 8 4 11 5
9 6 7
1. Media Access Cover 2. Ribbon Take-Up Spindle 3. Media Supply Hanger 4. Media Supply Guide 5. Media Guide 6. Tear Plate 7. Printhead / Printhead Open Latch 8. LCD Control Panel 9. Platen Roller 10 Ribbon Supply Spindle 11. Rewind Spindle (Option) 12. Printhead Pressure Adjustment Dials
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Printer Overview
105SL
D. WARRANTY INFORMATION
The 105SL printers are covered under the following Zebra general warranties. For complete Warranty Policy Information, refer to the 105SL Users Guide.
1.
GENERAL COVERAGE
Zebra printers are warranted against defects in material or workmanship for one year (12 months) from the date of purchase (with the exception of the printhead see below). This warranty does not cover normal wear and tear and shall be null and void if the equipment is modified, improperly installed or used, damaged by accident or neglect, or in the event any parts are improperly installed or replaced by the user. Proof of purchase or product registration is required. If proof of purchase or product registration cannot be established, shipment date to the original buyer (reseller or distributor) will be used to establish the warranty period.
2.
PRINTHEAD COVERAGE
Zebra has one of the longest printhead warrantys available, 6 months or 180 days from the date of purchase, regardless of the number of labels printed. To promote optimum printer performance and to maximize printhead life, Zebra recommends following Zebras Maintenance procedure and using genuine Zebra Supplies.
3.
RETURNED GOODS UNDER WARRANTY

The standard Zebra policy is in effect for returning in-warranty product. A Zebra Return Material Authorization (RMA) must be obtained from our Customer Service Group prior to returning any product.
4.
SUPPLIES WARRANTY
Zebra ribbon and supplies are warranted to be free of defects in materials or workmanship for a period of either the stated material shelf life or 6 months (180 days) from the date of shipment, whichever occurs first. Provided that the buyer has complied with Zebra Technologies guidelines for the storage, handling, and usage of Zebra labeling supplies in conjunction with our printers, the warranty coverage will be applicable. Zebra Technologies does not warrant the performance of Zebra labeling supplies on non-Zebra printers.
5.
REPLACEMENT PARTS AVAILABILITY

Printer replacement parts are available for purchase by users for convenient printer servicing. Zebra parts and service kits are tried and tested by our print quality specialists who test and monitor a printers performance under varying working conditions, structuring service kits accordingly to promote reliable printer performance. Zebra recommends that all necessary printer repairs be performed by a qualified Zebra service provider. For kit information, refer to the parts price list for details. The purchase of Zebras Maintenance Manual is also recommended now also available on CD-ROM.
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Printer Overview
105SL
GENUINE ZEBRA SUPPLIES
For maximum performance and reliability of your 105SL printer, use of genuine Zebra Supplies is recommended. The user is not obligated to purchase Zebra brand supplies (media). However, should a defect to the thermal printhead occur from use of a competitive labeling product, the user will be responsible for Zebra Technologies customary labor and materials charges to cover the costs of repair for such a defect. Choose from a variety of popular Zebra Zip Ship Supplies outside wound, thermal media (3.0" ID by 8.0" OD), including those listed below which are fully compatible with 105SL printers. Refer to Zebras Zip Ship Supplies price list for more details. Zebra can also accommodate alternative materials and sizes through custom products made to your specifications.
A.
ZEBRA DIRECT THERMAL ZIP SHIP SUPPLIES FOR THE 105SL PRINTER
ZIP SHIP MEDIA Direct 2000 TYPE Direct Thermal DESCRIPTION A smooth, bright white thermal label stock which produces high contrast, black visible light images APPLICATION Indoor general purpose labeling and most packaging applications including food and shipping labeling Excellent for cold temperature applications Direct Tag 2060 Direct Thermal A premium top-coated direct thermal 6 mil white tag stock that produces high contrast black images with superior resistance to UV and direct sunlight conditions. A bright white, ultra smooth coated paper with general purpose adhesive. Ideal for general purpose ticketing, shop floor tracking tickets, retail hang tags, or product price tags.
Trans Matte 2000
Thermal Transfe r
Trans Matte 3000
Thermal Transfer
A top coated white polyester thermal transfer label stock with excellent print quality. Unparalleled smear and scratch resistance for thermal transfer.
Ideal for labeling most packaging materials, cold-temperature or indoor applications including packaging and work-in-process labels. Ideal for product identification, shipping and address labeling, package labels.
The 105SL printers are capable of sensing transmissive (inter-label gap) and reflective (black mark) media. Each 105SL printer supports perforated, continuous cored label stock, fan-fold, butt-cut or diecut papers & synthetics. A variety of other label materials are available from Zebra for use in 105SL printer, including alternative materials and sizes customized on an as needed basis. Contact your Zebra reseller or Zebra Supplies Specialist for pricing availability and lead time information on your next Zebra Supplies order.
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Supplies Program
105SL
B. LABEL REQUIREMENTS 1. LABEL SPECIFICATIONS
Label Usage: Label Width/Roll: Label Core Size: Label Roll Capacity: Label Length/Tear-Off: Label Length/Peel-Off: All compatible label widths available from Zebra 4.52" (115mm) 3.0" (76mm) I.D. 8.0" (203mm) O.D. 0.7" (18mm) to 39" (991mm) 0.5" (13mm) to 39" (991mm)
2.
ZEBRA ZIP-SHIP DIRECT THERMAL MATERIALS FOR 105SL PRINTER

The Zip Ship product offering consists of a variety of direct thermal and thermal transfer media varieties, all with 3.0" inner and 8.0", outer core roll diameters. For more information regarding genuine Zebra Supplies, contact your Zebra reseller or explore Zebras web page at www.zebra.com.
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Supplies Program
105SL
QUESTIONS & ANSWERS
1. HOW DOES THE S SERIES 105SL DIFFER FROM THE ORIGINAL 105SE?
The exterior design of the 105SL remains virtually unchanged from that of its predecessor, the beloved 105Se, outside of numerous feature and technology enhancements that have been implemented on the inside to improve the overall performance and print capability of the 105. They include: Advanced Memory Options increased DRAM and flash memory capability for improved printer performance ZebraLink Real Time Connectivity & Control Solution Improved Processing and Print Speed new dual processors and up to 8 ips print speed for efficient printer operation and improved productivity. More user-friendly features i.e. auto-calibration, standard LCD display to name a few.
2. HOW IS LABEL CALIBRATION ACCOMPLISHED ON THE 105SL PRINTER?

The 105SL is equipped with a standard auto-calibration feature that initiates automatically during start-up of the printer or after the printhead is opened utilizing two labels to calibrate for efficient operation and less waste. A manual calibration procedure can also be performed , if required, after media change. Consult your Users Guide for more details on the specific manual calibration steps.
3. DOES ZEBRALINK COME STANDARD ON THE 105SL PRINTER?

YES. The 105SL comes standard with ZebraLink connectivity and control functionality. The ZebraLink logo on the front of the printer indicates that the printer is ZebraLink enabled. ZebraLink encompasses 3 main features (i.e. Alert, WebView and ZBI). NOTE: To fully utilize both the WebView and Alert features on your 105SL printer, you must use the ZebraNet Print Server II Ethernet option.
3. IS THE 105SL PRINTER COMPATIBLE WITH OTHER ZEBRA PRINTERS? YES. The 105SL printer uses the same Zebra Programming Language (ZPL) and Zebra Programming Language II (ZPL II). ZPL II compatibility allows the 105SL to seamlessly integrate into other existing applications using Zebra manufactured printers. Plus ZPL II is an easy to use programming language, that doesnt require BASIC or any other programming language background.
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Questions & Answers
105SL
4. CAN YOU HAVE BOTH SERIAL AND PARALLEL COMMUNICATION PORTS ON THE S SERIES 105SL
PRINTER?
YES. The 105SL printer includes BOTH serial AND parallel communications as standard equipment. S Series interfaces include serial RS-232, RS-422 and RS-485 compatibility, as well as IEEE 1284 bidirectional parallel. The printer will auto-detect which communications interface is used, enabling the user to send information to either port.
5. CAN THE 105SL BE CONNECTED TO A NETWORK SYSTEM? YES. The 105SL printer is networkable using the optional ZebraNet PrintServer II, internal or external Ethernet 10-Base-T interface as well as a Twinax/Coax interface option.
6. DOES THE STANDARD 105SL INCLUDE AN LCD DISPLAY? YES. The backlit 2-line, 16 CHAR LCD is a standard feature in the 105SL versus no such option on the former 105Se. The LCD has an easy-to-use set-up menu to configure the printer and also provides status messages (i.e. error, printing and idle message). The LCD messages come in 13 international languages, which makes it easier to sell and use in the global marketplace. To provide the ultimate flexibility, you can change the print darkness, tear-off position, print mode (i.e. rewind, peel off, cutter), communications settings and more.
7. HOW MUCH MEMORY IS STANDARD ON A 105SL PRINTER?

105SL printers have 4 MB DRAM and 4MB Flash standard in every unit. In addition, the 105SL offers a PCMCIA Flash card option which support up to 8 MB expandable flash memory. The 105SL has an extensive capability to store fonts, graphics, logos, templates and label formats.
8. ARE THE 105SL PRINTERS WINDOWS COMPATIBLE? YES. All 105SL printers include a Windows driver. This driver will allow the printer to be used in conjunction with popular Windows applications, like that of Word, Excel or PowerPoint. The Windows driver will enable the end-user to design labels in their application of choice for print output directly to the printer. In addition to the driver, you can download a BAR-ONE demonstration package from our Internet homepage: www.zebra.com at anytime for FREE.
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Questions & Answers
105SL
Zebra, BAR-ONE, Stripe , ZebraLink and ZPL II are Registered Trademarks of Zebra Technologies Corporation XiII , 105SL , 105Se , Z Series , Z4M , 140Xi and 2746 , ZebraNet , PolyO 2000 , Zip Support , Z-Xtreme and Genuine Zebra Supplies are Trademarks of Zebra Technologies Corporation CG Triumvirate is a Registered Trademark of AGFA Corporation INTERMEC is a Registered Trademark of Intermec Corporation Prodigy Max is a Trademark of Datamax Bar Code Products Corporation DATAMAX is a Registered Trademark of Datamax Bar Code Products Corporation Monarch is a Registered Trademark of PAXAR Bar Code Products Corporation SATO is a Registered Trademark of Sato Corporation TEC is a Trademark of TEC Corporation EasyCoder is a Trademark of Intermec Corporation. IBM is a Registered Trademark of International Business Machines, Inc. Windows and Microsoft Office are Registered Trademarks of Microsoft Corporation Centronics is a Registered Trademark of Genicom Corporation All products and brand names are trademarks of their respective companies. All rights reserved. 2001 Zebra Technologies Corporation. All rights reserved. SPECIFICATIONS AND PRICES ARE SUBJECT TO CHANGE WITHOUT NOTICE
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Questions & Answers
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NOTES:
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105SL

Product Introduction and Positioning Summary...........................................................................1 Unique Selling Points..................................................................................................................4

Product Guide Part #: 11249L

Product Guide Part #: 11249L

Product Guide Part #: 11249L

Proven Platformfor Peace of Mind

Rugged & Reliablefor Dependable Operation

Product Guide Part #: 11249L

Network Connectivityfor Control of Your Operation

Enhanced Feature Capabilitiesfor Maximum Productivity

Product Guide Part #: 11249L

PROVEN DESIGN / DEPENDABLE ALL-METAL CONSTRUCTION

Product Guide Part #: 11249L

ENHANCED PERFORMANCE CAPABILITIES

Product Guide Part #: 11249L

Inventory management Stock and component labeling Shelf/Rack labeling/Labor tracking

E-Commerce Shipping and distribution of Goods

Transportation & Logistics Parcel Delivery

Public Transportation Warehousing/Distribution

All retail store operations Supply chain and distribution

Government AIT, GSA, FSS Contracts

Police/prison service DMV

Product Guide Part #: 11247L

Product Guide Part #: 11247L

Target Audience Programming Language Duty Cycle

Novice User EPL2 Light/Moderate

Novice User ZPLII Light/Moderate

Experienced User ZPLII Moderate/High

Experienced User ZPLII Moderate/High

Experienced User ZPLII Mission Critical/ Extreme High

Ruggedness Network Options

Metal/ Some Plastic Serial & Parallel Ext. Ethernet Option

Metal/Metal Serial or Parallel Ext. Ethernet Option

Metal/Metal ZebraLink Serial & Parallel Ext./Int. Ethernet Twinax/Coax Option

Application Environment LIST PRICE

Office/Light Industrial $1495

Office/Light Industrial $1695

Product Guide Part #: 11247L

105SL vs. Eltron 2746

Calibration Connectivity Power Supply

Product Guide Part #: 11247L

105SL versus Z4M

Calibration Connectivity Power Supply

Product Guide Part #: 11247L

105SL versus 105Se

Calibration Connectivity Power Supply

Product Guide Part #: 11247L

105SL versus 140XiIII

Product Guide Part #: 11247L

Product Guide Part #: 11247L

Can confidently sell Zebras reliable

Customer perceives the enhanced

All Metal Interior Components

Confidently sell Zebras reliability

Satisfied customers are repeat

Shock Protected Electronics

Product Guide Part #: 11247L

NEW 8 inches per

Competitive performance and price to

One of the highest memory options

Reduces technical support and

Flash memory option increases

NEW Dual RISC