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(Revised 5-21-2013)
Catalog 9EM-TK-190-3
First incorporated in August of 1948, Wilkerson manufactures a complete line of compressed air treatment and control products to meet a wide variety of industrial, process, consumer and health care applications. Today, Wilkerson serves over 500 different industries throughout the world. Over the years, Wilkerson facilities, manufacturing and engineering technology have kept pace with increased sales volume, the growing need to satisfy customers specific requirements and the demands placed on production. Wilkersons growing leadership in the industry is due to our determined
commitment to quality; quality of products, services and people. Our dedication to the total quality management process assures our customers that we can consistently provide the highest levels of product quality and customer service required to meet their needs. From the very beginning, Wilkerson has sold its products through a world-wide, independent distributor network. We currently have 200 distributors throughout North America, plus an expanding network of international distributors in over 40 countries. Our distributors, who have many years of experience in compressed air treatment and
control, offer excellent product knowledge, technical assistance and local inventory. As a result of representing other complimentary products, they are able to satisfy their customers total requirements. Todays broad line of Wilkerson products is the result of continuing product innovations and technology advancements which frequently become industry standards. Wilkerson is dedicated to designing and manufacturing innovative products with features and operating characteristics that meet customer requirements for quality, performance, reliability, serviceability, safety and value.
WARNING !
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from The Company, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application including consequences of any failure, and review the information concerning the product or system in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met. The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by The Company and its subsidiaries at any time without notice.
Offer of Sale
The items described in this document are hereby offered for sale by The Company, its subsidiaries or its authorized distributors. This offer and its acceptance are governed by the provisions stated on the separate page of this document Offer of Sale. Copyright 2011, 2008, 2003 Parker Hannifin Corporation. All Rights Reserved.
DISTRIBUTION NETWORK
Wilkerson manufactures and markets a complete line of compressed air treatment components and control products. We have a distribution network of over 100 distributors to serve you.
To find the one nearest you, please visit our DISTRIBUTOR LOCATOR on www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Notes
Notes
A2
Table of Contents
Compressed Air Systems
Product Index, Product Selection, Introduction and Technical Information, ANSI Symbols, Selection Guide
Compressed Air Systems FRLs Additional Modular Products Accessories & Repair Kits Stainless Steel Products Dryers Airline Accessories Safety Guidelines Offer of Sale
Particulate Filters, Coalescing Filters, Afterfilters, Exhaust Mufflers, Exhaust Silencers, Liquid Separators, External Drains, Regulators,Precision Regulators, Lubricators, Filter / Regulators, 2 & 3-Unit Combinations Slow Start, Dump Valves, Electronic Proportional Regulator, Electronic Proportional Valve, Safety Lockout Valves, Diverter Blocks
08, 12, 18 / 28, 16 / 26, 39 Series, 0X, 1X, 2X, 3X, 4X, 5X Series
Dryers
Refrigeration Air Dryers, Manual Desiccant Dryers, Regenerative Desiccant Dryers, Heatless Desiccant Air Dryers, Modular Membrane Dryers, Automatic Electrical Drain Valve, Zero Air Loss Condensate Drain Flow Controls & Accessories, Control Panel Products, Sensing, LV / EZ, Integrated Fittings, Ball Valves / Plug Valves / Drain Cocks, Safety Blow Guns, Quick Couplings, Fittings & Hose, Tubing & Fittings
Airline Accessories
Safety Guidelines
Offer of Sale
A3
Catalog 9EM-TK-190-3
(Revised 9-12-11)
Product Index
Product Index
A
Compressed Air Systems
Filters, Regulators, Lubricators........... B1 Particulate Filters ............................B3-B5 F01.........................................................B6 F03.........................................................B8 F08.......................................................B10 F12.......................................................B12 F18.......................................................B14 F16.......................................................B16 F28.......................................................B18 F26.......................................................B20 F39.......................................................B22 F30.......................................................B24 F34.......................................................B26 F35.......................................................B28 F43.......................................................B30 Coalescing Filters........................B33-B35 M03......................................................B36 M08......................................................B38 M12......................................................B40 M18......................................................B42 M16......................................................B44 M28......................................................B46 M26......................................................B48 M21......................................................B50 M39......................................................B52 M30......................................................B54 M31......................................................B56 M32......................................................B58 M35......................................................B60 M43......................................................B62 M45......................................................B64 M55......................................................B66 After Filters.......................................... B67 A18.......................................................B68 A28.......................................................B70 AF1.......................................................B72 AF2.......................................................B74 Exhaust Mufflers F23.......................................................B76 F33.......................................................B77 Exhaust Silencer XMC.....................................................B78 Liquid Separators WSA / WSO. .........................................B80
WWSA. .....................................................B82
External Drains X01.......................................................B83 X02 / XB3.............................................B84 X51.......................................................B86 Regulators.....................................B88-B91 R03.......................................................B92 RB3 / RA3............................................B94 RA4......................................................B96 R24, R25..............................................B98 R45, R46............................................B100 R08.....................................................B102 R12.....................................................B104 H12.....................................................B106
R18.....................................................B108 R16.....................................................B110 R28.....................................................B112 R26.....................................................B114 R39.....................................................B116 R30.....................................................B118 R40.....................................................B120 Common P1 Regulators. ................... B123 R09.....................................................B124 R19.....................................................B126 Dial-Air Regulators...............B128-B129 R11.....................................................B130 R21.....................................................B132 R31.....................................................B134 R41.....................................................B136 Precision Regulators........................ B139 P12.....................................................B140 P15 / P16...........................................B142 P17.....................................................B144 WRA302.............................................B146 WRA102.............................................B148 WRA102BP........................................B150 WRA171.............................................B152 WEA632.............................................B154 WBA208.............................................B156 WBA45...............................................B158 Lubricators................................B161-B163 L01.....................................................B164 L03.....................................................B166 L08.....................................................B168 L12.....................................................B170 L18.....................................................B172 L16 / L17............................................B174 L28.....................................................B176 L26 / L27............................................B178 L39.....................................................B180 L30.....................................................B182 L31.....................................................B184 L32.....................................................B186 L34.....................................................B188 L40.....................................................B190 L41.....................................................B192 L42.....................................................B194 L50.....................................................B196 Filter / Regulators.....................B198-B201 B03.....................................................B202 BB3 / BA3. ..........................................B204 B08.....................................................B206 B12.....................................................B208 T12.....................................................B210 B18.....................................................B212 CB6....................................................B214 PC5 / PC6..........................................B215 B28.....................................................B218 B39.....................................................B220 Combinations 2-Unit.............B223-B225 D03.....................................................B226 D08.....................................................B228 D12.....................................................B230
CB7....................................................B232 D18.....................................................B234 D28.....................................................B236 D39.....................................................B238 Combinations 3-Unit.............B241-B243 C03.....................................................B244 C08....................................................B246 C12....................................................B248 C18....................................................B250 C16 / C17..........................................B252 C28....................................................B254 C26 / C27..........................................B256 C31....................................................B258 C39....................................................B260 Additional Modular Products...............C1 Slow-Start / Quick Dump Valves.C2-C3 E09.....................................................C4 E12.....................................................C6 E18 / E28. ...........................................C8 S18 / S28. .........................................C10 Q09 / Q19. ........................................C12 Electronic Proportional Regulator............ C12-C15 ER09, ER19.....................................C16 ER1 / ER2........................................C32 Electronic Proportional Valve. .........C35 EPV .................................................C36 .....................C39 Safety Lockout Valves. V08...................................................C40 V12...................................................C41 V18 / V28. .........................................C42 V19 / V29. .........................................C44 V40 / V60 / V73................................C46 Diverter Blocks......................... C47-C48 N08...................................................C49 N12...................................................C50 N18 / N28.........................................C51 NJ8...................................................C52 Modular Accessories and Repair Kits....................................... D1 Filter Replacement Element Kits......D2 Filter Replacement Bowl Kits. ...........D3 Accessories Filters................... D4-D5 Accessories Regulators........... D6-D7 Regulator Replacement Kits.............D8 Lubricator Replacement Kits............D9 Accessories Lubricators...... D10-D11 Filter / Regulator Replacement Repair Kits...............D12 Accessories Filter / Regulators................... D13-D15 Accessories 08 Series..................D16 Accessories 12 Series..................D17 Accessories 18 / 28 Series...........D18 Accessories 16 / 26 Series...........D19 Accessories 39 Series..................D20 Stainless Steel Products................... E1
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
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Catalog 9EM-TK-190-3
(Revised 9-12-11)
Product Index
Stainless Steel Particulate Filters. ........E3 SF1.........................................................E4 SF2.........................................................E6 Stainless Steel Coalescing Filters........E9 SM1......................................................E10 SM2......................................................E12 Stainless Steel Regulators..................E15 SR1......................................................E16 SR2......................................................E18 Stainless Steel Filter / Regulators......E21 SB1. ......................................................E22 SB2. ......................................................E24 Stainless Steel Lubricator...................E27 SL2.......................................................E28 Dryers......................................................F1 Sources of Contamination.............F2-F4 ................... F5 Purification Technologies. Quality Standards............................... F6 Purity Levels....................................... F7 Refrigeration Air Dryers WDRD.......................................F8-F12 Mini Disposable Inline Desiccant Dryer.................... F13 Manual Disiccant Dryers.................. F15 X06..........................................F16-F17 X03 / X04. ................................F18-F19 X25................................................. F18 X08................................................. F21 Regenerative Desiccant Dryers WDAS......F22-F26 Heatless Desiccant Air Dryers WTW. .......................................F27-F30 Modular Membrane Dryer MSD. ........................................F31-F33 Automatic Electrical Drain Valve WDV3-G......................................... F34 Zero Air Loss Condensate Drain ED. .................................................. F35 Airline Accessories............................... G1 Control Panel Products. ........................ G3 Basic Features.............................G4-G5 Push Button, Selector Switches with Bodies.........G6 Push Buttons......................................G7 Selector Switches...............................G8 Valve Bodies & Accessories. ..............G9 Dimensions & Assembly. ..................G10 Legend Plates, Specifications..........G11 Mounting. ..........................................G12 Visual Indicators 22mm (7/8") .........G13 Rotary Selector Switches, 22mm (7/8"). ...................................G14 Joystick Operators............................G15 Foot Pedal Operated Switches. ........G16 Two-Hand Controls...................G17-G18 Sensing (Pneumatic Control Components)..... G19 Basic Features
Pneumatic Sensors. .......................... G20 Limit Switches 3/2 Miniature............................. G21-G22 3/2 Compact.............................. G23-G24 K Series Standard Duty......... G25-G28 J Series Heavy Duty.............. G29-G31 PWBA Blocking Valves................ G32-G33 Threshold Sensors...................... G34-G36 LV / EZ (Lockout Valves). ..................... G37 LV Series............................................. G38 LV Series Technical Information.......... G39 EZ Series. ............................................ G40 EZ Series Technical Information. ........ G41 Flow & Safety Standards..................... G42 Integrated Fittings............................... G43 Product Index...................................G44 Compact Flow Control Valves. ..........G45 Miniature Flow Control Valves........................G46 In-Line Flow Control Valves................G47-G48 Compact Metal Flow Control Valves........................G49 Check Valves....................................G50 Accessories......................................G51 Tank Valves & Air Chucks.................G52 EM Series Exhaust Mufflers.............G53 Muffler / Flow Controls. .....................G53 Breather Vents..................................G54 ES Series Silencer...........................G54 ASN Air Line Silencer.......................G55 P6M Air Line Silencer ......................G56 Muffler-Reclassifier ECS..................G57 Automatic Drip Leg Drain & Relief Valve.....................................G58 Relief Valves - Diaphragm Type........G59 Shuttle Valves & Quick Exhaust........................G60-G62 AirGuard Protection System.....G63-G64 Drain Valves. .............................G65-G66 Safety Blow Guns.....................G67-G69 Ball Valves.........................................G71 Product Index...................................G72 Ball Valves Basic Features. ...............................G73 Part Numbers & Dimensions..........G74 Stainless Steel Ball Valves...............G75 Plug Valves Basic Features. ...............................G76 Part Numbers & Dimensions..........G77 Drain Cocks Basic Features. ...............................G78 Part Numbers.................................G78 Quick Couplings...............................G79 Industrial Interchange Nipples. ...................................G80-G81 Sleevmatic Couplers. ................G82-G84 Saflomatic Couplers.................G85-G86
Economatic Quick Connect Couplings. ...............................G87-G88 Hose & Fittings.................................G89 General Purpose Hose. ....................G90 Push-on Hose Fittings Basic Features. ...............................G91 Part Numbers & Dimensions. ............................G92-G94 Tubing & Fittings..............................G95 Polyethylene Tubing. .................G96-G97 Nylon Tubing.............................G98-G99 Polyurethane Tubing.......................G100 Push-to-Connect, Prestolok Metal Fittings......................G102-G113 Pipe Fittings. .........................G114-G119 Metric Adapters....................G120-G121 Safety Guidelines.............................H1-H4 Offer of Sale............................................ J1
A
Compressed Air Systems
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Catalog 9EM-TK-190-3
(Revised 9-12-11)
C O A L E S C I N G
A6
Catalog 9EM-TK-190-3
Port Size 1/4 X 3/8 X X X X X X 1/2 X X X X Port Size 1/8 X 1/4 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Port Size 1/4 X X X X X X X X X X X 3/8 X X X X X 1/2 2 15 Opt. Opt. Opt. X X X X X 3/8 1/2 3/4 1 1-1/4 1-1/2 X 3/4 Poly X X X X
Desiccant Type B 5 Micron Element Type B 5 Micron Element Type B 5 Micron Element Type B 5 Micron Element Spring Range
A
Compressed Air Systems
15 Opt.
40 Opt. Opt.
60 Std. Std. Std. Std. Std. Std. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt.
125 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std.
Page B92 B94 B94 B96 B98 B100 B102 E16 B104 B106 B108 B110 E18 B112 B114 B116 B118 B120 B124 B126 B130 B132 B134 B136 Page B140 B142 B142 B144 B146 B148 B150 B152 B154 B155 B158
S T A N D A R D R E G U L A T O R S
R24, R25 R45, R46 R08 SR1 R12 H12 R18 R16 SR2 R28 R26 R39 R30 R40 R09 R19 R11 R21 R31 R41 Series P12 P15 P16 P17 WRA302 WRA102
D A I I A R L
Basic Unit P R E C I S I O N R E G U L A T O R S
Spring Range 25 30 Opt. Opt. Opt. X X X X 40 Opt. 50 Opt. Opt. 60 Opt. X X X X 100 X 120 Opt. X 125 Std. Std. Std. 150 X X
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Catalog 9EM-TK-190-3
Bowls Metal Poly Metal SG X X X X X X 5 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Opt. Opt. Std. Std.
Elements (Micron) 20 40 Opt. Opt. Opt. Std. Std. Opt. 15 Opt. Opt. Opt. Opt. 25 Opt. Opt. Opt. 30 Opt. Opt. Opt. Opt. Opt. . Opt. Opt. Opt.
Spring Range Page 50 Opt. Opt. Opt. 60 Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. 125 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. 200 Opt. Opt. Opt. 250 Opt. Opt. Opt. Opt. B202 B204 B204 B206 E22 B208 B210 B212 E24 B214 B216 B216 B218 B220
B03 BB3 BA3 B08 SB1 B12 T12 B18 SB2 CB6 PC5 PC6 B28 B39
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Catalog 9EM-TK-190-3
Bowls Metal Poly Metal SG X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 5 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std.
Elements (Micron) 20 40 Opt. Opt. Opt. Opt. 15 Opt. Opt. 25 30 Opt. Opt. Opt. . Opt. Opt. Opt. Opt. Opt. Opt. . . Opt.
Spring Range Page 50 Opt. Opt. Opt. 60 Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. 125 Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. Std. 200 Opt. Opt. 250 Opt. Opt. Opt. Opt. Opt. Opt. Opt. Opt. B226 B228 B230 B232 B234 B236 B238 B244 B246 B248 B250 B252 B252 B254 B256 B256 B258 B260
A
Compressed Air Systems
D03 T W O U N I T C O M B I N A T I O N S D08 D12 CB7 D18 D28 D39 C03 C08 C12 T H R E E U N I T C18 C16 C17 C28 C26 C27 C31 C39
Basic Unit
Series DD10
Bowls Metal Metal SG Silica Gel Silica Gel Silica Gel Silica Gel Silica Gel
Desiccant 4A Molecular Sieve 4A Molecular Sieve 4A Molecular Sieve 4A Molecular Sieve Non-Toxic Non-Toxic Non-Toxic Non-Toxic Non-Toxic
Disposable Polycarbonate X X X X X X X
D E S I C C A N T
M E M B R A N E
D R Y E R S
MSD
Modular Membrane
F31
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Catalog 9EM-TK-190-3
significantly lowered by removal of most contaminants (dirt, rust, pipe scale, oil aerosols, liquid water and water vapor, microscopic particles and oil vapor). With a well-designed air system and the use of quality air treatment and control products, you can realize extended service life of components, increased flow capacity with minimum pressure loss and improved production efficiencies in your manufacturing processes.
vapor turns into damaging liquid water in your air system. Additionally, as air flows through the compressed air line system, the water vapor condenses in the pipeline. This moisture in the pipeline results in rust, scale, clogged orifices, malfunctioning of pneumatic controls, and increased wear of moving parts as it washes away the lubricant. Compressed air dryers reduce the water vapor concentration and can prevent further liquid water formation in air lines. Liquid water and water vapor removal increases the efficiency of air operated equipment, prevents corrosion and clogging, extends the service life of pneumatic components, prevents air line freeze-ups and reduces product rejects. For more detailed information on Dryers, refer to Section F.
Filters
Air-borne contamination from the atmosphere, such as dust, water vapor and hydrocarbons enter the air system through the compressor intake. The contaminants, usually 4 million particles per cubic foot, can easily pass through a typical compressor intake filter since over 80% of these particles are less than 2 microns in size. The compressor
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Dryers
All atmospheric air contains some water vapor. When the air is compressed, the water content for a given volume of air increases. Because of the effects of compression, most of this water A10
Catalog 9EM-TK-190-3
A
Compressed Air Systems
also contributes to the problem with wear particles, oil vapor and fine aerosols that leak past glands and seals from the oil sump into the compression chamber. Such contamination in the air system can effect the efficient operation of various pneumatic devices and, over time, damage them. Compressed air filters that are installed upstream of the air devices will remove most of these contaminants. In addition, by design these filters will also remove most liquid water from the air line. The need for higher quality air is more evident today than in the past. To gain improved production efficiencies through automation, more sophisticated, technically advanced pneumatic equipment and instrumentation is being used throughout industry. Due to the critical nature of these applications, the need for extremely clean, virtually oil free air is required. Coalescing (oil removal) and oil vapor removal filters should be used for applications requiring high quality air.
pressure. While it is feasible to operate these devices at pressures in excess of the manufacturers recommended operating conditions, it is not advisable to do so. Operating at higher pressures can cause excessive wear and damage to the device. Further, operating your compressed air system at a higher-than-required pressure wastes energy and is not costeffective. To obtain the best operation and service life of your pneumatic equipment use the proper pressure level recommended by the manufacturer. A regulator (pressure control valve) is normally used to reduce and maintain a downstream pressure while the amount of air required to the device may vary with the demand.
fundamental to preventative maintenance, longer service life and increased productivity. The efficiency of air motors, control valves, cylinders and other air actuators can be greatly enhanced when the proper amount of lubrication is supplied. Air line lubricators are specifically designed to generate and introduce an oil aerosol (mist) into the compressed air flow. The air flow then carries the oil to the pneumatic devices where the lubricant mist coats the moving and sliding surfaces thus reducing friction and wear. To provide satisfactory lubrication to your air devices most lubricators have a proportional delivery system. This feature automatically provides a nearly constant oil-to-air ratio over a wide range of air flows.
Filter / Regulators
The integral Filter / Regulator units combine all the functions and features of a filter and a regulator, as discussed above, into one compact, high performance, spacesaving unit.
Regulators
All pneumatic devices are designed to provide optimum performance and service life at a specific air
Lubricators
Getting the proper lubrication to the proper device at the proper time is A11
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Catalog 9EM-TK-190-3
Filter Technology A
Compressed Air Systems
Mechanisms of Filtration
Coalescing Filters
Essentially, coalescing filters (Type B, B1 and C) rely on what is known as mechanical filtration for their effectiveness. The main mechanisms of mechanical filtration are direct interception, inertial impaction and diffusion. Electrostatic attraction can have some bearing although the efficiency of Wilkerson coalescing filters is not dependent on this mechanism.
Above: Clean borosilicate microfiber seen at a magnification factor of 3900. Right: The same filter material in a contaminated state at the same degree of magnification.
When all mechanisms are combined and utilized by a deep bed of the correct type of filter material, removal of virtually all particles whether liquid or solid, is achieved.
Direct Interception occurs when a particle collides with and adheres to a fiber of the filter material without deviating out of the streamline flow. This mechanism tends to take place on the surface of the filter material and affects mainly larger particles over 1 micron in size.
Inertial Impaction occurs when a particle is unable to follow the tortuous path around the filter fibers and eventually collides with and adheres to one of the fibers. Typically affecting particles in the 0.3 micron -1 micron size range.
Oil Aerosol
Rosin Smoke
Diffusion or Brownian Movement, as it is sometimes called, occurs with extremely small particles which tend to wander within the gas stream, increasing their chances of colliding with and adhering to a fiber. This usually affects particles below 0.3 micron in size. A degree of overlap takes place with the mechanisms, the extent varying on the conditions.
Tobacco Smoke Metallurgical Dusts and Fumes Ammonium Chloride Cement Dust Fume Sulfuric Beach Sand Concentrator Mist Pulverized Coal Zinc Oxide Fume Insecticide Dusts Ground Talc Plant Colloidal Spray Dried Milk Spores Silica Alkali Fume Pollens
0.01
0.1
10
100
To assist in understanding the parameters of filtration, refer to this pollution size comparison chart. Look at the size of a major contaminant, oil aerosol! It is in the region of 0.01 - 0.8 micron. Tobacco smoke is also
a liquid aerosol in a similar size band 0.01 -1.2 micron. Observe the smoke test yourself, appreciate the size of the problem! The smallest particle the human eye can see is in the order of 40 microns.
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Catalog 9EM-TK-190-3
Compressed Air Systems Protection of components such as air valves, cylinders, as well as air conveyors, air gaging, air bearings, air control circuits and paint spraying equipment are examples of specific end-use applications. This grade of filter element should be used as a prefilter for the Grade C coalescing filter. Grade C high-efficiency filter elements are used where the removal of extremely fine particulate and virtually oil-free or high quality air is necessary. Specific end-use applications are protection of critical air control circuits, air logic systems, flow and temperature controllers, food processing, electronics, health care and film processing. This grade of filter element should be used as a prefilter for the Grade D oil vapor removal filter.
Particulate Filters
For the removal of solid particle contaminants down to 5 microns and the separation of bulk liquids. This type of filter is generally used in industrial applications where liquid water and oil, and harmful dirt particles must be removed from the compressed air system. This type of filter should also be used as a prefilter for the Coalescing (oil removal) filter.
A
Compressed Air Systems
Operation
Wet and dirty inlet air is directed downward and outward in a circular pattern by the turbine-shaped upper baffle. This action mechanically separates a large amount of the liquid and gross particles, which then flow down the inside of the bowl, past the lower baffle, into the quiet zone to be drained away. The quiet zone baffle prevents the contaminants from re-entering the air flow stream. The partially cleansed air then passes through the filter element. By utilizing depth filtration, the 5 micron filter media provides superior filtration, exceptional service life and minimum pressure drop.
Operation
The filter element design utilizes a borosilicate micro fiber that provides superior filtration efficiency, quick draining and minimum pressure drop. Unlike standard particle filters, air flow is inside to out. The compressed air / gas passes through the inner layer of the filter element which acts as an integral pre-filter to remove large contaminants. This gives protection to the layer of high efficiency filter material which substantially removes submicronic aerosols and solids from the air flow stream. Solid particles are permanently trapped within the filter media. The fine liquid particles, including aerosols, after initially being trapped by the fibers of the filter media, begin to collect or coalesce forming larger droplets. These droplets, along with other large droplets present, are pushed to the outer surface. Here, the anti-reentrainment barrier collects the droplets as they break free from the micro fiber and allow them to gravitate within its cellular structure forming a wet band around the bottom of the element. Clean filtered air / gas passes through the anti-reentrainment barrier above the wet-band where the resistance to flow is less, leaving a quiet zone of no air / gas movement in the bottom of the filter housing. The separated liquid drops from the bottom of the filter element and falls through the, without being re-entrained, to the bottom of the filter housing where it collects to be removed by a drain.
AIR OUT
AIR IN
Whirl-Flo Baffle
Transparent Plastic Bowl Contaminants Manual Flex-Drain Inlet Air AIR OUT Outlet Air AIR IN Differential Pressure Indicator
Coalescing Filters
(Oil Removal)
Specifically designed for the removal of solid particles, water and oil aerosols down to 0.01 micron. Maximum remaining oil content of air leaving the filter down to 0.01ppm at 70F (21C) at a pressure of 100 PSIG (6,9 bar g) using a typical compressor lubricant. Two filter element grades are offered to better meet your air quality requirements. Grade B and B1 filter elements are used for most air coalescing applications where the removal of liquid aerosols and submicronic particles for general air quality is required.
Transparent Plastic Bowl
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Catalog 9EM-TK-190-3
A
Compressed Air Systems
Operation
While the Grade B, B1 and C filter elements can remove extremely fine liquid and solid particles, they cannot remove gaseous contaminants such as oil vapor or odors. To do this you must employ the physical phenomena of adsorption. Activated carbon, having an affinity for oil vapor molecules and with an extremely high surface area, created by its capillary structure, is used. Our activated carbon Grade D filter elements are designed to maximize the adsorption properties of the carbon. This is achieved by first passing the air through carbon granules located either in an annular space or tubular section. The granules provide a very high ratio of surface area to volume, and when arranged in a deep bed, increases the dwell time of the air flow. This type of design provides the benefit of both high efficiency and longer service life of the activated carbon.
AIR OUT
AIR IN
Metal Bowl Guard Transparent Plastic Bowl Contaminants Outlet Air Manual Flex Drain
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Catalog 9EM-TK-190-3
A
Compressed Air Systems
New 96% voids volume pure borosilicate glass microfiber filter media (Type B, B1 & C) gives high efficiency, high flow with quick drainage and low pressure drop.
B1 and C Element
Stainless steel inner support screens provide rigid fail safe protection against accidental shock loads and high pressure drops.
12 10 8 6 4 2
Anti re-entrainment barrier for collected liquid drainage prevents carryover even in shock conditions and is compatible with mineral or synthetic lubricants.
B Element
Pre-filter support fabric prevents filter media migration and increases element life.
Filter Element Saturation Point Time (approximately 6000 hrs.) assuming pre-filtration
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Catalog 9EM-TK-190-3
A
Compressed Air Systems
Annular fill of activated carbon granules gives a high surface area and long term dwell time for efficiency with low pressure drop. Snow storm filling* gives optimum packing density with no channeling of granules. Unique construction ensures no bypass so all the carbon is used.
Oil soluble dye capsules will indicate blue if liquid oil is present.
104
103
102
AC ELEMENT
10
AC PACK
20 68
40 104
60 140
80O C 176O F
TEMPERATURE AT ADSORPTION
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Catalog 9EM-TK-190-3
A
Compressed Air Systems
Residual Oil
0.5 ppm / wt (inlet temperature / pressure 70F / 100 PSIG) when analyzed using infra red spectrophotometry based on the Pneurop 6611 procedure.
Residual Oil
0.01 ppm / wt (inlet temperature / pressure 70F / 100 PSIG) when analyzed using infra red spectrophotometry based on the Pneurop 6611 procedure.
Flow
Inside to outside
Filter Media
Inside to outside
Filter Media
Inside to outside
Snow storm filled activated carbon for optimum packing density and life.
Filter Media
Support Structure
Inner 304 Stainless Steel support cylinder with outer polymeric sleeve.
Pure borosilicate glass microfiber with a mean strand diameter of 0.5 micron and a voids volume of 96%. Contains no glues or resins.
Model M03 - M28: Clear plastic housing with molded plastic end cap. Integral outlet filter. Model M30 - M45: Inner and outer 304 Stainless Steel support sleeve cylinders
Glass filled polyamide material Initial Differential Pressure Dry 1.5 PSID Initial Differential Pressure Wet 2.5 PSID Flow Range 5 to 4800 SCFM @ 100 PSIG
Application
Glass filled polyamide material Initial Differential Pressure Dry 1.25 PSID Initial Differential Pressure Wet 2.25 PSID Flow Range 5 to 4800 SCFM
Glass filled polyamide material Initial Differential Pressure Dry M30 - M31: 3 PSID M32 - M45: 1 PSID Flow Range 5 to 4800 SCFM
End Caps
Application
Installations as a coalescing prefilter for general purpose protection or as a prefilter to a high efficiency coalescer.
Application
Installation after high efficiency coalescer for process air purification, odor removal, removal of trace vapors and for critical applications.
Appearance
White polymeric outer sleeve with black end caps. * M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm / wt).5
Install where highest quality air is required; typically instrumentation, process air, pneumatic gauging, paint spraying, etc.
* M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm / wt).5
* M Series Absorption Filters, with Type D activated carbon elements: All Wilkerson Type M Absorption Filters with Type D activated carbon elements exceed ISO Class 1 on maximum oil content (ppm / wt).5
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
A17
Catalog 9EM-TK-190-3
Afterfilters A
For the removal of solid particles down to 0.5 micron. The Afterfilter is designed for use in dry systems where it provides efficient removal of desiccant dust and other solid contaminants downstream of various types of desiccant air dryers. These solid contaminants, if not removed, can damage sensitive downstream instruments and critical air controls.
Differential Pressure Indicator Removal Cap
Operation
The inlet air is directed downward and outward in a circular pattern. This action mechanically separates a large amount of gross particles which fall to the bottom of the housing. The air then passes through the filter media bed where a significant number of smaller solid particles and other contaminants are trapped within the filter media.
AIR OUT
Contaminants
Applying condensate management systems, dry air storage and flow controllers.
A18
Catalog 9EM-TK-190-3
Filter Types
All filters and filter elements are suitable for use in either compressed air or nitrogen applications. Wilkerson Types B, B1, and C filters are made of materials acceptable in processing of compressed air as defined by regulations of both the United States and Canadian Departments of Agriculture. Purpose For removal of aerosols and solid particles. Is used in coalescing filter models M32 through M55. Can be used alone as a coalescing filter or as a prefilter to the Type C elements to extend their service life. Usage proves most economical when preceded by a Type A filter.
Specifications Activated carbon element for removal of oil vapor and associated odors whether petroleum or synthetic base. Maximum downstream remaining oil content 0.003 ppm / wt.5 urpose P For elimination of oil vapor, oil associated odors whether petroleum or synthetic base. Type D elements utilize selected grades of activated carbon and rely on adsorption to remove oil associated vapor and odors. The Type D Filter should be used as the final filter for critical applications. It should always have a Type C Filter element installed upstream to remove oil aerosols and solids particles.
Note: The Type D element will not remove carbon dioxide, carbon monoxide, ethane, methane or other toxic gases.
M Series Adsorption Filters, with Type D activated carbon elements: All Wilkerson Type M adsorption filters with Type D activated carbon elements exceed ISO Class 1 on maximum oil content (ppm / wt).5
Applications Notes
1) Based on a compressed air temperature of 7F (21C) at 100 PSIG (6,9 bar g) with a typical compressor lubricant using the Pneurop1 Recommended Test Method No. 6611 / 1984 PART 2. For further information contact Wilkerson. 1 mg/m3 is approximately 0.83 ppm / wt. (parts per million by weight). 2) Dioctyl phthalate test generates particles with mean diameter of between 0.1 and 0.3 micron (most difficult size to remove) based on USA Federal Standard 209B. 3) Sodium Flame Test using particles with a mean diameter of 0.65 micron based on British Standards Institute BS3928. 4) Filtration at a high temperature, although possible, increases the risk of gaseous contaminants condensing downstream. At temperatures above 122F (50C), the amount of water and oil vapor increases significantly and is more difficult and costly to remove. 5) All classes above refer to international standards organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
A19
Catalog 9EM-TK-190-3
A
Compressed Air Systems
Receiver
Drain
A20
Catalog 9EM-TK-190-3
A
Compressed Air Systems
Highest Quality - Clean, Oil and Odor Free Air Blow Molding of Plastic e.g. P.E.T. Bottles Film Processing Critical Instrumentation Advanced Pneumatics Air-Blast Circuit Breakers Decompression Chambers Cosmetic Production Foodstuffs Production / Packaging Pharmaceutical Production Dairy Production / Packaging / Transport Brewery Production / Packaging / Transport
Robotics Air Logic Instrumentation Air Bearings Spray Painting Temperature Control Systems
Receiver
Drain
A21
Catalog 9EM-TK-190-3
F08-01-SK00
Inlet Pressure psig bar 15 1,0 35 2,4 60 4,1 90 100 120 6,2 7,0 8,2 150 10,3
psig
bar
psid
bar
PRESSURE DROP
5 0,3 4
2) Decide upon the air flow rate requirement for this application. (Refer to the horizontal air flow rate scale located at the bottom of the graph.) 3) To find the initial pressure drop draw a vertical line from the flow rate selected to a point where it crosses the inlet pressure curve. From this intersection draw a horizontal line to where it intersects the vertical pressure drop scale. EXAMPLE: At 15 SCFM flow rate and 60 PSIG inlet pressure, pressure drop is about 4.3 PSID.
0,2
2 0,1 1
0,0
0 0 0 2 5 4 10 6 15 8 20 10 25 12 scfm dm 3/s
R08-01-F000
Inlet Pressure 100 psig (7 bar)
7,0 6,0
100
Secondary Pressure @ 0 SCFM = 90 PSIG, Secondary Pressure @ 21.5 SCFM = 75 PSIG, Pressure Drop @ 21.5 SCFM = 15 PSID. 1) Using a graph selected by product family and pipe size pick the secondary pressure curve that fits 2) Determine the air flow rate required from the air flow rate scale located at the bottom of the graph. 3) To find the pressure drop for this regulator draw a vertical line from the air flow rate selected to a point where it crosses the secondary pressure curve. From this intersection draw a horizontal line to where it intersects the vertical secondary pressure line. This is the secondary pressure at the flow rated selected to determine full pressure drop. Subtract this pressure from the original secondary pressure used. The Difference = Pressure Drop
80 5,0 4,0 3,0 2,0 20 1,0 0,0 0 0 0 4 10 8 20 12 AIR FLOW RATE 30 16 40 20 scfm dm 3/s 60
40
L08-01-LK00
15 1,0
35 2,4
60 4,1
90 6,2
0,2
2 0,1 1
0,0
A22
Catalog 9EM-TK-190-3
Regulators A
General Purpose
Used to provide a convenient and low cost method to reduce a supplied air pressure to a desired outlet pressure and transform a fluctuating air supply to a relatively constant reduced air pressure within the operating range of the regulator. This type of regulator is generally used in a wide variety of applications where reduced pressure is highly desirable for energy conservation, safety requirements, air circuit control and air instrumentation.
Dial-Air Pilot
Compressed Air Systems
The Dial-Air Pilot is a constant bleed, piston operated regulator. The pilot controlled pressure reducing valve provides exceptionally high air flow with steady pressure control and minimal secondary pressure drop. The non-rising adjustment knob provides quick selection of the desired secondary pressure in less than one full turn. The adjustment knob also can serve as the pressure indicator thereby eliminating the need for a pressure gauge. This regulator is specifically designed for applications requiring more accurate air circuit control, high air flow capacity with flat performance curves and quick regulator adjustment. The regulator can be used as a conventional regulator for standard air circuits or as a pilot regulator to provide pressure to the control chamber of a pilot operated (slave) regulator.
Operation
Turning the adjusting knob clockwise forces the main spring downward onto the flexible diaphragm which presses down onto the valve stem. The diaphragm and valve stem move downward forcing the balanced valve off its seat, which allows air to flow past the valve to the outlet side of the regulator and downstream to the air system. A precisely positioned aspirator tube communicates secondary pressure to the diaphragm resulting in instant compensation in order to maintain the desired secondary set pressure. The diaphragm, valve stem and valve move upward, compressing the regulating main spring. Upward movement stops when the spring force acting on the diaphragm balances the pressure force acting below the diaphragm. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Adjusting Knob Friction Lock
Operation
To set the regulator, turn the large dial adjustment knob to the desired secondary set pressure. This opens the pilot valve seat allowing air flow into the control chamber which forces the lower piston downward against the relief seat and opens the main valve. At the same time, the air in the control chamber forces the upper piston upward against Belleville springs which closes the pilot valve seat when the set pressure is attained. Secondary pressure in the chamber is now balanced against the control pressure through the lower piston. If demand flow increases, the constant control pressure will force the lower piston and the main valve further downward, and allow more flow downstream. A higher than desired secondary pressure will force the lower piston upward, closing the main valve seat and opening the main relief valve seat thereby allowing air to relieve to the atmosphere. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Relief Port
Main Spring
30
80
20 10
OFF
Springs
AIR IN
Valve Assembly Primary Air Valve Spring Atmospheric Air Outlet Air
Bottom Piston
AIR OUT
AIR IN Primary Air Atmospheric Air Valve Assembly Spring Outlet Air
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
A23
Catalog 9EM-TK-190-3
Regulators A
Precision Regulator
For use in applications that require reliable performance and accurate pressure control.This type of regulator is generally used for material handling systems, flow and temperature controllers, critical air control circuits, medical and scientific test equip-ment, and valve positioners.
Compressed Air Systems
Operation
Set the desired secondary pressure by turning the adjustment knob clockwise. This action increases the regulating spring force against the top of the diaphragm disc. When the spring force above exceeds the air pressure beneath the diaphragm, it is transmitted by the valve stem and opens the valve. Airflow through the regulator now occurs. A precisely designed and positioned aspirator tube constantly transmits the secondary pressure to the under side of the diaphragm so that during flow conditions any pressure loss can be quickly compensated for. When flow is no longer required, the outlet pressure increases slightly, allowing the diaphragm to rise, the valve to close, and set pressure to be maintained. On self-relieving models, if outlet pressure should increase above the set pressure, the diaphragm will rise therefore opening the relief seal between the diaphragm and the valve. The excess outlet pressure is then vented through the diaphragm orifice into the bonnet and subsequently to the atmosphere through an orifice in the bonnet. For best performance, regulated pressure should always be set by increasing the pressure to the desired setting.
Diaphragm
AIR OUT
Aspirator Tube
Screen AIR IN
A24
Catalog 9EM-TK-190-3
Lubricators
EconOmist
The EconOmist lubricators inject an oil aerosol into the flowing air stream to automatically provide the proper amount of internal lubrication to air operated tools or other pneumatic devices.
Drip Tube Precision Oil Adjustment Screw Large Fill Port AIR OUT Bowl Pressure Control Valve Sight Dome
A
Compressed Air Systems
Operation
For proper operation there must be line pressure in the reservoir bowl. As the air flows through the lubricator, some of the incoming air passes through the bowl pressure control valve that then pressurizes the bowl pushing oil upward through the siphon tube. Most of the air flow passes through the self-adjusting Flow-Guide flow sensor in the lubricator throat creating a slight pressure drop that is proportional to the rate of air flow. The pressure drop is sensed by the sight dome and across the adjustment needle valve allowing oil to flow upward through the siphon tube into the sight dome where it drips into a nozzle passage and then into the lubricator throat. he precise amount of oil to be delivered to the air stream is T determined by the oil adjusting needle valve that sets the exact drip rate. The oil drops are atomized by the high velocity air flowing through the lubricator. All of the drops visible in the sight dome are delivered downstream to the air devices. The self-adjusting flow sensor automatically maintains a constant oil-to-air ratio by opening and closing in response to a wide range of changing air flows. A check valve keeps the siphon tube full of oil during periods of no flow and prevents oil carry-over due to the possibility of reverse flow. The pressurizing valve controls the rate of bowl pressurization and allows depressurization for refilling the unit without shutting off the supply air. When the oil fill plug is loosened, a spring loaded, normally closed 2-way valve closes, allowing the air pressure in the bowl to be gradually reduced. When the fill plug is replaced, the bowl repressurizes through the pressure control valve. Upon initial use, or if unit has been run dry, open oil adjustment wide open until no air bubbles are visible in sight dome. Then, reset oil feed adjustment to desired setting.
AIR IN
Oil Filter
A25
Catalog 9EM-TK-190-3
Lubricators A
Compressed Air Systems
AtoMist
The AtoMist lubricators inject a micro-mist of oil into the flowing air stream to automatically provide the correct amount of internal lubrication for air tools and other pneumatic devices. This type of lubricator can be precisely adjusted to a very low oil flow rate because only a portion of the oil drops seen in the sight dome goes downstream. The lubricator should be used where only a very minute amount of lubricant is desirable or where it is necessary for the oil to remain in suspension in the air stream for long distances. Lubricating oil is injected into the mist generator by allowing a portion of the incoming air to bypass the mist generator and enter the bowl, where it forces the oil up the siphon tube. The oil then passes the adjustment screw, which meters the amount of oil that can flow to the drip tube and down into the mist generator. The oil droplets and air are then sprayed onto the generator baffle where the oil drops are atomized. The larger oil particles are baffled out and fall into the bowl to be reused. The very fine oil aerosol particles remain airborne and are swept into the lubricator outlet by the airflow, where they are carried downstream. Only a small amount of the oil drops visible in the sight dome are delivered downstream. Generally, micro-mist lubricators convert about 3% of the liquid oil atomized particles 2 microns or smaller in size. Once the oil-to-air density ratio has been established and the drip rate adjustment set, the proportional control of the patented Flow-Guide variable orifice permits varying volumes of air to pass through the lubricator while maintaining the oil-to-air ratio balance. AtoMistlubricators cannot be filled manually without turning off and venting the air pressure from the bowl. The height of the oil level in the bowl is critical and cannot be allowed higher than the baffle plate.
AIR OUT Large Fill Port Oil Mist Particles 2-Microns Or Smaller Flow Guide Variable Orifice Mist Generator AIR IN Baffle Plate (Max Oil Level)
Oil Particles Larger Than 2-Microns Fall Into Bowl For Reuse Transparent Plastic Bowl
A26
Catalog 9EM-TK-190-3
2-pc. Modular Joiner Set A diaphram controlled, balanced valve with excellent flow and regulation characteristics T-Bracket for wall attachment
Bayonet mount with lock for quick easy attachment and removal
Self-adjusting Flow Guide valve provides a finely divided regulated oil mist even at low air flow rates
The vanes provide controlled rotation with centrifugal separation of liquid water, oil and large dirt particles Knob with snap-lock prevents accidental adjustment 5 Micron Filter Element
Manual Drain
A27
Catalog 9EM-TK-190-3
A C
Automatic Drain
(Nitrile and Fluorocarbon Versions)
Wilkerson automatic mechanical drains are designed to remove liquid oil and water contaminants from compressed air systems automatically. They eliminate the necessity of someone having to drain accumulated liquids from filters, separators, receivers, etc. on a daily basis. Instead, only regular, periodic maintenance and cleaning is needed. Typically, once a month the drain should be removed from the housing and cleaned in warm, soapy water (no solvents).
(used in F03, F08, M03, M08, B03 and B08 filter units)
Air enters bowl, and pressure equalizes above and below piston. The piston has differential areas above and below, with the top area being larger. This gives a slight downward force, holding the drain orifice closed, as long as air pressure is constant. System fluctuations, such as an increased demand for air downstream, causes the pressure above the piston to drop slightly. Now the trapped air below the piston is a higher pressure, and thus pushes the piston up, opening the orifice, and causing the system pressure to expel to atmosphere any accumulated liquids. The sudden drop of pressure below the piston now causes the system pressure to quickly push the piston down, closing the drain, and resetting the piston for the next cycle. It is important to note that this type of drain requires periodic fluctuations in system pressure in order to operate; in a system where the pressure is constant, the drain piston will never cycle.
Typical Installations
At Bottom Of Air Tank Alternate Air Tank
When drain is installed higher than normal tank drain outlet where clearance is limited. Air Outlet
PRES TUR
1. Drain air from tank. 2. Remove plug. 3. Using a pipe nipple attach tank drain.
Water in Tank
PRES TUR
PRES TUR
PRES TUR
1. Remove pipe plug (GRP-43-000). 2. Run 1/4" tubing from drain to air outlet from tank to equalize air pressure.
1. Vent air filter. 2. Remove drain valve at bottom of filter and attach. appropriate pipe nipple. 3. Bush 1/2" hole at top of tank drain to fit pipe nipple used, if necessary.
A28
Catalog 9EM-TK-190-3
ANSI Symbols
A
Compressed Air Systems
INTERNAL PILOT SUPPLY REMOTE PILOT SUPPLY complete simplified AND / OR COMPOSITE solenoid and pilot or manual override AND / OR COMPOSITE solenoid and pilot or manual override and pilot
2-POSITION 4-WAY
AUTOMATIC DRAIN
3-POSITION, 4-WAY, APB ports closed, center pos. 3-POSITION, 4-WAY, CE 5-PORTED cylinder ports open to exhaust in center position 3-POSITION, 4-WAY, PC 5-PORTED pressure ports open to exhaust in center position
AIR LINE PRESSURE REGULATOR adjustable, relieving AIR LINE PRESSURE REGULATOR pilot controlled, relieving
QUICK EXHAUST
dotted line EXHAUST OR DRAIN LINE center line ENCLOSURE OUTLINE LINES CROSSING (90 intersection not necessary)
SHUTTLE
LINES JOINING (90 intersection not necessary) LINES JOINING FLOW DIRECTION hydraulic medium FLOW DIRECTION gaseous medium ENERGY SOURCE
FILTER / REGULATOR (piggyback) Manual Drain Relieving (With Gauge) FILTER / REGULATOR (piggyback) Auto Drain Relieving
PNEUMATIC VALVES
Symbol Description
CHECK
VALVE ACTUATORS
Symbol Description
MANUAL general symbol
PUSH BUTTON
LEVER
FLEXIBLE LINE
PEDAL OR TREADLE
PLUGGED PORT, TEST STATION, POWER TAKE-OFF connected QUICK DISCONNECT disconnected WITHOUT CHECKS connected
FLOW CONTROL
QUICK DISCONNECT disconnected WITH CHECKS DETENT line indicates which detent is in use connected QUICK DISCONNECT disconnected WITH ONE CHECK
RELIEF VALVE
A29
Catalog 9EM-TK-190-3 Saving Money and Space by Sizing Your Valves Properly You can plug your requirements into the following simple formula, and determine the Cv needed to do the job. By not oversizing, youll save space and money, and youll ensure the valve you select will do the job. Converting the Job Requirements Into Cv (Capacity Co-efficient). Cylinder Area Cylinder Compression A (Sq. In.) X Stroke X Factor X (Table 2) C v = (See Table 1) (In.) (Table 2) Stroke Time (sec.) x 28.8 Lets work through an example: We want to extend a 3-1/4" bore cylinder which has a 12" stroke in one second, and we have a supply pressure of 80 PSI to do the work. Heres what we know: Cylinder Area for a 3-1/4" Bore, from Table 1...........8.30 sq. in. Cylinder Stroke...................................................................12 in. Stroke Time Required in Seconds. ....................................1 sec. Compression Factor at 80 PSI, from Table 2.........................6.4 A Constant for 80 PSI, from Table 2. ...................................048 Substituting in the formula, we have: 8.30 x 12 x 6.4 x .048 Cv = = 1.06 1 x 28.8 Any valve, therefore, which has a Cv of at least 1.06, will extend our cylinder the specified distance in the required time. Choosing the Valve Series Your next step is to choose a basic valve design to do the job. For a quick guide to valve designs, see Table 3. Having selected the basic valve design, consult the Capacity Co-efficient (Cv) tables which describe the individual valve capacities. Selecting the Valve Model, Options and Accessories Having determined Cv, series, port size, flow-path configuration (pre-determined by circuit design), and actuation method, youre ready to choose the exact valve model number.
Selection Guide
Table 2
Compression Factors and A Constants
Inlet Pressure (PSIG)
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
A
Compressed Air Systems
Compression Factor
1.6 2.3 3.0 3.7 4.4 5.1 5.7 6.4 7.1 7.8 8.5 9.2 9.9 10.6 11.2 11.9 12.6 13.3 14.0 14.7
5 PSI rP
.103 .084 .073 .065 .059 .055 .051 .048 .046 .044 .042 .040 .039 .037 .036 .035 .034 .033 .032 .032
10 PSI rP
.065 .055 .048 .044 .040 .037 .035 .033 .032 .030 .029 .028 .027 .026 .025 .024 .024 .023 .023
Note: Use A constant at 5 PSI rP for most applications. On very critical applications, use A at 2 PSI rP. You will find in many cases, a 10 PSI rP is not detrimental, and can save money and mounting space. 1 GT * Tabulated values are the solution of where T is for 22.48 (P1 P2) P2 68F and G =1 for Air.
Table 3
Characteristics of the Major Valve Designs
A. Poppet 1. 3-Way and 4-Way 2. 3. 4. 5. B. Spool Valves (WCS) 1. 3-Way and 4-Way 2. 3. 4. 5. 6. 7. C. Packed Bore 4-Way 1. 2. 3. 4. High flow capacities Minimum lubrication requirements Fast response Self-cleaning poppet seats Pressures of 15 to 150 PSIG (modifications for vacuum to 250 PSIG) Low friction Lower operating pressures Fast response Less wear Long Cycle Life - Under pressure, radial expansion of the seal occurs to maintain sealing contact with the valve bore Non-Lube Service - No lubrication required for continuous valve shifting Bi-Directional Spool Seals - Common spool used for any pressure, including vacuum Wide range of flow capacities Wide range of flow-path configurations Pilot-operated models available Pressures of vacuum to 150 PSIG
Table 1
Effective Square-Inch Areas for Standard-Bore-Size Cylinders
Bore Size
3/4" 1" 1-1/8" 1-1/4" 1-1/2" 1-3/4" 2" 2-1/2" 3-1/4" 3-5/8"
Bore Size
4" 4-1/2" 5" 6" 7" 8" 10" 12" 14"
Cv Capacity Co-efficients (sometimes called Flow Factors). Each flow path through the valve has its own Cv value. All Cv ratings for each valve cataloged on this page are listed on the front side of this sheet.
Q = Flow in Standard Cubic Feet per minute (14.7 PSIA at 60F) P1 = Inlet Absolute Pressure (gauge pressure + 14.7) P2 = Outlet Absolute Pressure (gauge pressure + 14.7) Note: P2 must be greater than .53 x P1 G = Specific Gravity of flowing medium (Air, G =1) T = Absolute Temperature of Air (460 + F.)
Cv = Q 22.48
GT
(P1 P2) P2
Cv = Q x A (Table 2)
A30
(Revised 12-03-2012)
Catalog 9EM-TK-190-3
(Revised 9-12-11)
Index
B
Filters, Regulators, Lubricators
B1
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B2
Catalog 9EM-TK-190-3
(Revised 06-13-12)
= Most Popular
Options
F
Unit Function
F Filter
1 2 - 0
Family
12 Sub-Compact
2 - S
Filter Element
F 40 Micron S 5 Micron
0
B
Options
0 None Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP 1
Pipe Size
2 1/4" 3 3/8"
Options
0 None
Drains
Manual Drain Piston Drain
Plastic w/ Guard
K R
Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Type D activated carbon elements: All Wilkerson Type F12 absorption filters with Type D activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt). Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
F12-02-SK00
B3
Catalog 9EM-TK-190-3
Options
F
B
Unit Function
F Filter Filters, Regulators, Lubricators
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - S
Filter Element
S 5 Micron
K
0 L R V
0
Options
Thread Type
0 NPT C BSPP 2 Code 1 2 3 4 6 8 Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1"
08 X X
Series 18 28 X X X
39
None Differential Pressure Indicator (18 & 28 Only) Electronic DPI (18 & 28 Only) Fluorocarbon Seals (18 & 28 Only)
X X X
X X
Drains
None (08, 18 & 28 Only) 1/8 NPT Female 2 (18 & 28 Only) Automatic Drain 4 (18, 28 & 39 Only) Manual Drain Piston Drain (08 Series Only) Flex Drain (18 & 28 Series Only)
1 Not available on 39 Series. 2 ISO, R228 (G Series). 3 F08 Filter has an all Metal Bowl (No Sight Gauge). 4 Operating Range 15 to 250 PSIG (1 to 17 bar).
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
F18-03-SK00
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
NOTE: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B4
Catalog 9EM-TK-190-3
Options
Options
F
Unit Function
1 6
Family
01 Miniature 03 Miniature 16 Compact 26 Standard 3X Large 4X Extra Large
0
Thread Type
0
3X 4X 0 D E M
0
Options
B
Filters, Regulators, Lubricators
F Filter
0 NPT C BSPP
Code 1 2 3 4 6 8 A B C E
Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3"
01 X
03 X X
Series 16 26 X X X X X X
X X X X X X X
0 D F G H M
Miniature (F03) Standard Automatic Drain (Piston Style Tire Valve Drain Metal Bowl All Others Standard (Manual Drain) Differential Pressure Indicator DP2 Auto. Drain (Standard Flow) Metal Bowl / With Sight Gauge DP Indicator Removed2 (High Pressure Option) Metal Bowl / No Sight Gauge
If more than one option is desired, arrange them in alphabetical order in positions 6, 7, and 8. Note: 000 in position 6, 7, and 8 signifies standard product.
F Series Filters, Type A 5 micron elements: All Wilkerson Type A micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B5
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size Standard Filtration Weight NPT / BSPT-Rc 17.0 SCFM (8 dm3 /s) 200 PSIG (13.8 bar) 32 to 150F (0 to 65.5C) 1/4 5 Micron .13 lb. (.06 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
B C
Dimensions
Models Standard Unit F01-02-000
Inches (mm)
A
2.50 (63.5)
B
1.00 (25)
C
.51 (13)
B6
Catalog 9EM-TK-190-3
F01-02-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2 120 150 8.2 10.3
0.2
2 0.1 1
B
Filters, Regulators, Lubricators
Ordering Information
Model Type In-Line Filter Port Size 1/4 Standard Unit F01-02-000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B7
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 22.0 SCFM (10 dm3 /s) 24.0 SCFM (11 dm3 /s) 0 to 150 PSIG (0 to 10.3 bar) 0 to 250 PSIG (0 to 17.2 bar) 10 to 250 PSIG (0.7 to 17.2 bar) 32F to 125F (0C to 52C) 32F to 175F (0C to 80C) 32F to 125F (0C to 52C) 1/8, 1/4 5 Micron .41 lb. (.18 kg) Maximum Supply Pressure Polycarbonate Bowl Metal Bowl Piston Drain Operating Temperature Polycarbonate Bowl Metal Bowl Piston Drain
B
Auto Drain Filters, Regulators, Lubricators
Port Size
NPT
F03-02-000 Features
Excellent Water Removal Efficiency Unique Deflector Plate that Creates Swirling of the Air Stream Ensuring Maximum Water and Dirt Separation Easily Disassembled for Servicing Without the Use of Tools
* Inlet pressure 90 PSIG (6.2 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Bowls Manual Drain Piston Drain Zinc Transparent Polycarbonate Metal (Without Sight Gauge) Zinc Plastic Plastic Nitrile Nitrile Aluminum Plastic Nitrile Body & Stem Seals Piston & Seals Stem, Seat, Adaptor & Washers 5 Micron
Filter Elements
B
Seals
Piston Drain
Distance Required
Accepts 1/8" Tubing
Dimensions
Models Standard Unit F03-XX-000 Piston Drain F03-XX-D00
Inches (mm)
A
1.69 (43) 1.69 (43)
B
1.53 (39) 1.53 (39)
C
.39 (10) .39 (10)
D
3.82 (97) 3.87 (99)
E
4.21 (107) 4.26 (108)
F
1.60 (41) 1.60 (41)
B8
Catalog 9EM-TK-190-3
Primary Pressure - bar 2.4 bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG
7 6 5 4 3 2 1
B
Filters, Regulators, Lubricators
Flow Characteristics F03-01-000 1/8 Inch Ports
0 5 10 15 20 25 30 35 40
Accessories
Filter Element Kit (Bulk Pack, Qty. 12)......................FRP-96-303 Mounting Bracket Kit. ........................................................ PS417B
Flow - SCFM
0 5 10 n
Flow - dm /s
15
.6 .5 .4 .3 .2 .1
9 8
Primary Pressure - bar 2.4 bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG
7 6 5 4 3 2 1
Flow - SCFM
0 5 10
Flow - dm /s
n
15
Ordering Information
Model Type Manual Drain Piston Drain Port Size
1/8 1/4 1/8 1/4
Polycarbonate Bowl
F03-01-000 F03-02-000 F03-01-D00 F03-02-D00
Metal Bowl
F03-01-M00 F03-02-M00 F03-01-DM0 F03-02-DM0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B9
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/8 1/4 Plastic Bowl Metal Bowl 25.0 SCFM (11.8 dm3 /s) 50.0 SCFM (23.5 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F(-10 to 65.5C) NPT / BSPP-G 1/8, 1/4 5 Micron .42 lb. (0.2 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
F08-01-SK00 Features
Standard 5 Micron Filtration Quick-disconnect Bowl Bowl Guard High Flow Capacity
Materials of Construction
Baffle Body Body Cap Bowl Plastic Bowl Metal Bowl Acetal Zinc ABS Polycarbonate Zinc Nylon Acetal Sintered Polyethylene Nitrile Nitrile
Bowl Guard Element Retainer Filter Element Seals Plastic Bowl Metal Bowl
B A C G
E1 D1
E D
Dimensions
Models Standard Unit F08-XX-SK00 Automatic Piston Drain F08-XX-SR00
Inches (mm)
A
1.58 (40) 1.58 (40)
B
1.68 (43) 1.68 (43)
C
.72 (18) .72 (18)
D
3.86 (98)
D1
3.64 (93)
E
4.58 (116)
E1
4.36 (111)
F
1.31 (33) 1.31 (33)
G
.84 (21) .84 (21)
B10
Catalog 9EM-TK-190-3
Metal Bowl, Manual Drain..........................................GRP-96-714 Plastic Bowl / Bowl Guard, Manual Drain. .................GRP-96-712
PRESSURE DROP
PSID
F08-01-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 6.2 6.9 8.2 150 10.3
5 0.3 4
0.2
2 0.1 1
Accessories
Automatic Piston Drain..............................................GRP-96-716 Wall Mounting Bracket C-Type.................................................................... GPA-97-010 T-Type.....................................................................GPA-96-737
B
0 0 2 5 4 10 15 6 8 AIR FLOW RATE 20 10 25 12 SCFM dm3/s
PSID
F08-02-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 6.2 6.9 8.2 150 10.3
bar
0.2
2 0.1 1
Ordering Information
Model Type Manual Drain Automatic Piston Drain Port Size
1/8 1/4 1/8 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B11
Catalog 9EM-TK-190-3
Specifications
High Flow Capacity* Port Size 1/4 3/8 Maximum Supply Pressure Without DPI Plastic Bowl Metal Bowl With DPI With Piston Drain Operating Temperature Without DPI Plastic Bowl Metal Bowl With DPI With Piston Drain Port Size 5 Micron 50 scfm 58 scfm 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 150 PSIG (10.3 bar) 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 32 to 125F (0 to 52C) 32 to 125F (0 to 52C) 1/4, 3/8 5 Micron 1.2 lb. (0.54 kg)
Auto Drain
NPT / BSPP-G
F12-02-SK00 Features
Excellent Water Removal Efficiency Unique Deflector Plate and Shroud Creates a Swirling of the Air Stream Ensuring Maximum Water and Dirt Separation Large Filter Element Surface Guarantees Low Pressure Drop and Increased Element Life 5 Micron Standard and Activated Carbon Element Available
A
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop.
Materials of Construction
Body Bowls Plastic Bowl Metal Bowl Zinc Polycarbonate Zinc Plastic Acetal Plastic Activated Charcoal Nitrile Polyamide (Nylon)
B Dia
Piston Drain
E D
Dimensions
Models Standard Unit F12-XX-SK00
With Manual or Piston Drain
Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
.56 (14)
D
5.35 (136)
E
5.91 (150)
F
2.25 (57)
B12
Catalog 9EM-TK-190-3
B
Filters, Regulators, Lubricators
50
60
70
80 40
90 SCFM dm3/s
F12-02-DK00 (Adsorber)
PSID bar bar PSID Inlet Pressure psig 35 bar 2.4 Inlet Pressure psig 35 bar 2.4
90 6.2
150 10.3
10 9 8 7 6 5 4 3 2 1
0.8
0.4
0 10 20 10 30 40 50 60 70 80 40 90 SCFM dm3/s
Ordering Information
Model Type Manual Drain Automatic Piston Drain Port Size
1/4 3/8 1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B13
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 110 SCFM (51.9 dm3 /s) 120 SCFM (56.6 dm3 /s) 145 SCFM (68.4 dm /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F(-25 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 1.08 lb. (0.5 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F18-02-SK00 Features
Standard 5 Micron Filtration High Flow Capacities 1/2" NPT / BSPP-G Over-port Quick-disconnect Bowl Bowl Guard Light Weight Barbed Manual Drain Connection with Pipe-away
A G Electronic DPI DPI B D2 G1 D1 C
Flow
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Body Cap Bowls Plastic Bowl Metal Bowl Zinc ABS Polycarbonate Aluminum Nylon Polypropylene Acetal Sintered Polyethylene Nitrile Nitrile Polyamide (Nylon)
Bowl Guard Deflector Element Retainer / Baffle Filter Element Seals Sight Gauge Plastic Bowl Metal Bowl Metal Bowl
FLOW
E1 E1 D E
Automatic Drain
Manual Drain
Dimensions
Models Standard Unit F18-XX-SK00 Automatic Drain F18-XX-SG00 Differential Pressure Indicator Electronic Differential Pressure Indicator Metal Bowl with Sight Gauge / Automatic Drain Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60)
B
2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60) 2.7 (69) 2.7 (69)
C
1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26)
D
6.40 (163) 5.98 (152) 6.40 (163) 6.40 (163) 6.00 (152) 6.40 (163)
D1
1.90 (48)
D2
2.69 (68)
E
7.36 (187) 7.13 (181) 7.36 (187) 7.36 (187) 7.13 (181) 7.36 (187)
E1
8.23 (209) 9.05 (230)
F
1.61 (41) 1.61 (41) 1.61 (41) 1.61 (41) 1.61 (41) 1.61 (41)
G
1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30)
G1
.69 (18)
B14
Catalog 9EM-TK-190-3
F18-02-SK00
120 8.2 150 10.3
02
2 01 1
B
0 0 20 10 40 20 60 30 AIR FLOW RATE 80 40 100 SCFM 50 dm3/s
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile .................................................................... GRP-95-973 DPI Replacement Kit. ................................................. DP8-01-000 Electronic DPI Conversion Kit. .................................. GRP-96-823 (Converts visual DPI to electronic DPI) Electronic DPI Replacement Kit............................... GRP-96-824 Manual Drain. ............................................................ GRP-96-685 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... GPA-96-604 T-Type.................................................................... GPA-96-602
PSID PSID
F18-03-SK00
Inlet Pressure PSIG bar bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
bar
F18-04-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
Ordering Information
Model Type Manual Drain Port Size
1/4 3/8 1/2 1/4
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B15
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure 1/4 3/8 1/2 Plastic Bowl Metal Bowl 63.0 SCFM (29.7 dm3 /s) 74.1 SCFM (34.9 dm3 /s) 80.4 SCFM (37.9 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
B
Auto Drain Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 1.8 lb. (0.8 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F16-02-000 Features
Manual Drain 5 Micron Rated Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Polypropylene Zinc Polycarbonate Zinc Polypropylene Acetal Polyethylene Nitrile Fluorocarbon Polycarbonate
A C1 C
E1 E D
Dimensions
Models Standard Unit F16-XX-000 Differential Pressure Indicator F16-XX-D00 Automatic Drain F16-XX-F00 Metal Bowl / Metal Bowl with Sight Gauge F16-XX-G00
Inches (mm)
A
3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
B
2.60 (66) 2.60 (66) 2.60 (66) 2.60 (66)
C
1.00 (25.4) 1.00 (25.4) 1.00 (25.4) 1.00 (25.4)
C1
1.83 (46.5)
D
5.50 (139.7) 5.50 (139.7) 5.50 (139.7) 5.50 (139.7)
E
6.50 (165) 6.50 (165) 6.64 (168.7) 7.09 (180)
E1
7.33 (186)
F
1.30 (33) 1.30 (33) 1.30 (33) 1.30 (33)
B16
Catalog 9EM-TK-190-3
F16-02-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
5 0.3
Plastic Bowl Bowl Guard, Automatic Drain. ................................ FRP-95-015 Bowl Guard, Manual Drain..................................... FRP-95-014 Manual Drain.......................................................... FRP-95-017
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 0 10 5 20 10 30 40 50 25 60 SCFM dm 3/s
Accessories
Automatic Drain, Nitrile ............................................ GRP-95-973 L-Bracket....................................................................GPA-95-016 Manual Drain. ............................................................. FRP-95-610 Sight Gauge Kit......................................................... GRP-95-079
F16-03-000
PSID Inlet Pressure PSIG bar PSID bar bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2
F16-04-000
150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 10 5 20 10 30 15 40 20 50 25 60 30 70 SCFM 35 dm 3/s
0 0 0 20 10 40 60 80 40 SCFM dm 3/s
Ordering Information
Model Type Port Size
1/4
Metal Bowl
F16-02-M00 F16-03-M00 F16-04-M00 F16-02-FM0 F16-03-FM0 F16-04-FM0
Manual Drain
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B17
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/8 1/2 3/4 Plastic Bowl Metal Bowl 144 SCFM (68.0 dm3 /s) 160 SCFM (75.5 dm3 /s) 165 SCFM (77.9 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F(-25 to 65.5C) NPT / BSPP-G 3/8, 1/2, 3/4 5 Micron 1.7 lb. (0.77 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F28-03-SG00 Features
Standard 5 Micron Filtration High Flow Capacities 3/4" NPT / BSPP-G Over-port Quick-disconnect Bowl Bowl Guard Light Weight Barbed Manual Drain Connection with Pipe-away
A G G1 C D1
Flow
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Body Cap Bowls Plastic Bowl Metal Bowl Zinc ABS Polycarbonate Aluminum Nylon Polypropylene Acetal Sintered Polyethylene Nitrile Nitrile Polyamide (Nylon)
Electronic DPI B
DPI
D2
E1 D E E1
Automatic Drain
Manual Drain
Dimensions
Models Standard Unit F28-XX-SK00 Automatic Drain F28-XX-SG00 Differential Pressure Indicator Electronic Differential Pressure Indicator Metal Bowl with Sight Gauge / Automatic Drain Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.90 (73) 2.90 (73) 2.90 (73) 2.90 (73) 2.90 (73) 2.90 (73)
B
2.90 (73) 2.90 (73) 2.90 (73) 2.90 (73) 3.23 (82) 3.23 (82)
C
1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26) 1.02 (26)
D
7.40 (188) 7.00 (178) 7.40 (188) 7.40 (188) 7.00 (178) 7.40 (188)
D1
1.90 (48)
D2
2.69 (68)
E
8.40 (213) 8.16 (207) 8.40 (213) 8.40 (213) 8.16 (207) 8.40 (213)
E1
9.25 (235) 10.07 (256)
F
2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51)
G
1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36) 1.42 (36)
G1
.43 (11)
B18
Catalog 9EM-TK-190-3
F28-03-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
Metal Bowl with Sight Gauge, Manual Drain............ GRP-96-644 Plastic Bowl Bowl Guard, Auto Drain........................................ GRP-96-643 Bowl Guard, Manual Drain.................................... GRP-96-642 Bowl Guard, Closed Bottom. ................................. GRP-96-652
0.3 4
0.2
2 0.1 1
B
0 0 5 20 40 60 80 100 120 140 160 SCFM dm3/s
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile .................................................................... GRP-95-973 DPI Replacement Kit. ................................................. DP8-01-000 Electronic DPI Conversion Kit. .................................. GRP-96-823 (Converts visual DPI to electronic DPI) Electronic DPI Replacement Kit............................... GRP-96-824 Manual Drain. ............................................................ GRP-96-685 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... GPA-96-605 T-Type.................................................................... GPA-96-602
PSID PSID bar bar
F28-04-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
F28-06-SK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
0.2
0.1
2 0.1 1 0.2
Ordering Information
Model Type Manual Drain Port Size
3/8 1/2 3/4 3/8
Automatic Drain
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B19
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure 1/4 3/8 1/2 Plastic Bowl Metal Bowl 81.3 SCFM (28.3 dm3 /s) 117.8 SCFM (55.5 dm3 /s) 149.8 SCFM (70.6 dm3 /s) 150 PSIG (10,3 bar) 200 PSIG (13,8 bar)
B
Auto Drain Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 2.9 lb. (1.3 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
F26-02-000 Features
Manual Drain 5 Micron Rated Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch
B A F
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Acetal Zinc Polycarbonate Zinc Polypropylene Acetal Polyethylene Nitrile Fluorocarbon Polycarbonate
Deflector Element Retainer Filter Element Seals Sight Gauge Plastic Bowl Metal Bowl Metal Bowl
C1 C
E1 D E
Dimensions
Models Standard Unit F26-XX-000 Differential Pressure Indicator F26-XX-D00 Automatic Drain F26-XX-F00 Metal Bowl / Metal Bowl with Sight Gauge F26-XX-G00
Inches (mm)
A
3.30 (84) 3.30 (84) 3.30 (84) 3.30 (84)
B
3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
C
1.00 (25.4) 1.00 (25.4) 1.00 (25.4) 1.00 (25.4)
C1
1.83 (46.5)
D
6.40 (162.6) 6.40 (162.6) 6.40 (162.6) 6.40 (162.6)
E
7.40 (188) 7.40 (188) 7.54 (191.5) 7.30 (185)
E1
8.23 (209)
F
1.50 (38) 1.50 (38) 1.50 (38) 1.50 (38)
B20
Catalog 9EM-TK-190-3
F26-02-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
5 0.3 0,3 4
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 0 20 10 40 20 60 30 80 40 SCFM dm 3/s
Accessories
Automatic Drain, Nitrile ............................................ GRP-95-973 Manual Drain. ............................................................. FRP-95-610 Sight Gauge Kit......................................................... GRP-95-079
F26-03-000
PSID Inlet Pressure 15 35 PSIG 1.0 2.4 bar PSID bar bar 60 4.1 90 6.2 120 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2
F26-04-000
120 8.2 150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
Ordering Information
Model Type Port Size
1/4
Metal Bowl
F26-02-M00 F26-03-M00 F26-04-M00 F26-02-FM0 F26-03-FM0 F26-04-FM0
Manual Drain
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B21
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/4 1 270 SCFM (127 dm3 /s) 280 SCFM (132 dm3 /s) 250 PSIG (17 bar) 32 to 175F (0 to 80C) 3/4, 1 5 Micron 3.5 lb. (1.6 kg) Maximum Supply Pressure Operating Temperature Port Size NPT Standard Filtration Weight
* Inlet pressure 100 PSIG (6.9 bar). Pressure drop 5 PSID (0.3 bar).
Auto Drain
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Baffle Body Plastic Aluminum Aluminum Plastic Sintered Polyethylene Nitrile Polyamide (Nylon)
F39-08-SL00 Features
Standard 5 Micron Filtration High Flow Capacities 3/4" and 1" NPT Ports Port Blocks for BSPP Thread and 1-1/2" Ports Quick-disconnect Bowl
A (PB) A
E D
Dimensions
Models Standard Unit F39-XX-SL00
With Manual Drain or Internal Auto Drain
Inches (mm)
A
3.62 (92)
A (PB)
5.91 (150)
B
3.62 (92)
C
1.38 (35)
D
9.57 (243)
E
10.95 (278)
F
4.92 (125)
B22
Catalog 9EM-TK-190-3
F39-06-SL00
Inlet Pressure 0.5 7 6 5 0.3 4 3 2 0.1 1 PSIG bar 14.5 1.0 43.5 3.0 72.5 5.0 101.5 7.0
0.4
0.2
B
0 0 50 20 40 100 60 150 200 250 120 300 140 SCFM dm 3/s
Accessories
Bowl Latch Kit ......................................................... P3NKA00RH Drain Kits Internal Auto Drain..........................................................PS506 Manual Drain................................................................... PS512 Mounting Bracket Kit . ............................................ P3NKA00MW Sight Gauge Kit . ......................................................P3NKA00PE
F39-08-SL00
PSID bar Inlet Pressure 0.5 7 6 5 0.3 4 3 2 0.1 1 0 0 0 0 50 20 40 100 60 150 200 250 120 300 140 SCFM dm 3/s PSIG bar 14.5 1.0 43.5 3.0 72.5 5.0 101.5 7.0
PRESSURE DROP
0.4
0.2
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
3/4 1 3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B23
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/4 1 Plastic Bowl Metal Bowl 316 SCFM (149.1 dm3 /s) 323 SCFM (152.4 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
B
Auto Drain Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 3/4, 1 5 Micron 5.5 lb. (2.5 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
F30-06-000 Features
Standard Manual Drain Standard 5 Micron Rated Element Quick-disconnect Clamp Ring for Easy Bowl Removal Bowl Guard
B A F
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Acetal Zinc Polycarbonate Zinc Aluminum Steel Stud Polyethylene Nitrile Fluorocarbon Tempered Glass
Deflector Element Retainer Filter Element Seals Sight Gauge Plastic Bowl Metal Bowl Metal Bowl
C1 C
Press Turn
E1 D E
Dimensions
Models Standard Unit F30-XX-000 Differential Pressure Indicator F30-XX-D00 Automatic Drain F30-XX-F00 Metal Bowl F30-XX-M00 Metal Bowl with Sight Gauge F30-XX-G00
Inches (mm)
A
4.63 (118) 4.63 (118) 4.63 (118) 4.63 (118) 4.63 (118)
B
4.79 (122) 4.79 (122) 4.79 (122) 4.79 (122) 4.79 (122)
C
.94 (24) .94 (24) .94 (24) .94 (24) .94 (24)
C1
1.89 (48)
D
8.96 (228) 8.96 (228) 8.96 (228) 8.96 (228) 8.96 (228)
E
9.90 (251) 9.90 (251) 10.04 (255) 10.00 (254) 9.90 (251)
E1
10.73 (272.5)
F
2.40 (61) 2.40 (61) 2.40 (61) 2.40 (61) 2.40 (61)
B24
Catalog 9EM-TK-190-3
F30-06-000
150 10.3
Plastic Bowl Bowl Guard, Automatic Drain. ................................ FRP-95-775 Bowl Guard, Manual Drain.....................................FRP-95-832 Manual Drain.......................................................... FRP-96-315
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
Accessories
Automatic Drain, Nitrile ............................................ GRP-95-973 Manual Drain. ............................................................. FRP-95-610 Sight Gauge Kit.......................................................... FRP-95-771
20
40
60
80
100
120
140
160
F30-08-000
PSID bar Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2 120 150 8.2 10.3
0.2
2 0.1 1
0 0 0 50 20 100 40 60 150 80 200 100 250 120 300 140 SCFM dm 3/s
Ordering Information
Model Type Port Size
3/4 1 3/4 1
Metal Bowl
F30-06-M00 F30-08-M00 F30-06-FM0 F30-08-FM0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B25
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure 1/2 3/4 1 Plastic Bowl Metal Bowl 190 SCFM (90.4 dm3 /s) 285 SCFM (134.4 dm3 /s) 362 SCFM (171.0 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
B
Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/2, 3/4, 1 5 Micron 6.4 lb. (2.9 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
F34-06-000 Features
Standard Auto. Drain Standard 5 Micron Rated Element Quick-disconnect Clamp Ring for Easy Bowl Removal Bowl Guard
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Acetal Zinc Polycarbonate Aluminum Aluminum Steel Stud Polyethylene Nitrile Fluorocarbon
Deflector Element Retainer Filter Element Seals Plastic Bowl Metal Bowl
B F C
Dimensions
Models Standard Unit (Automatic Drain Standard) F34-XX-000 Metal Bowl
Inches (mm)
A
4.61 (117) 4.61 (117)
B
4.80 (122) 4.80 (122)
C
.94 (24) .94 (24)
D
12.96 (329) 12.44 (315.9)
E
13.90 (353) 13.38 (340)
F
2.40 (61) 2.40 (61)
B26
Catalog 9EM-TK-190-3
F34-04-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 150 6.2 7.0 8.2 10.3
5
PRESSURE DROP
0.3 4
0.2
Accessories
Float Drain Assembly. ......................................... FRP-15-487-000
2 0.1 1
B
Filters, Regulators, Lubricators
0,0
PSID
F34-06-000
Inlet Pressure PSIG bar
PSID bar
bar
F34-08-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 6.2 7.0 8.2 150 10.3
5 0.3
PRESSURE DROP
15 1.0
35 2.4
60 4.1
150 10.3
5 0.3
PRESSURE DROP
0.2
0.2
2 0.1 1
2 0.1 1
0,0
0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm 3 /s
0,0
0 0 0 50 20 100 40 60 150 80 200 100 250 120 300 140 350 SCFM 160 dm 3 /s
Ordering Information
Model Type Port Size
1/2
Metal Bowl
F34-04-M00 F34-06-M00 F34-08-M00
Automatic Drain
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B27
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/4 1-1/2 2 970 SCFM (458 dm3 /s) 1280 SCFM (604 dm3 /s) 1400 SCFM (660 dm3 /s)
Maximum Supply without DPI and with Pressure Pressure Gauge 250 PSIG (17.2 bar) with DPI 150 PSIG (10.3 bar) Operating Temperature Port Size Standard Filtration Weight 32 to 150F (0 to 65.5C) 1-1/4, 1-1/2, 2 5 Micron 19.3 lb. (8.7 kg) NPT / BSPP-G
B
Filters, Regulators, Lubricators
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 5 PSID (0.3 bar). ** Without pressure indicator Max. supply pressure is 250 PSIG (17.2 bar).
F35-0B-000 Features
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 250 PSIG* Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Differential pressure gauge available, order separately, Kit DP3-01-000 Unique Drain Mounting Plate Design Offers a Troublefree Method for Interchanging and Installing External Drains
B A C F
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Baffle Body Bowls Deflector Element Retainer Filter Element Seals Stud Plated Steel Aluminum Aluminum Plated Steel Plated Steel Polyethylene Fluorocarbon Plated Steel
E D
NOTE: Automatic internal float drain shown is included on F35 filters with F00 suffix only. Models with 000 suffix include drain plate with tapped 1/2 NPT / BSPP-G drain port.
Dimensions
Models Standard Unit F35-XX-000 Automatic Drain F35-XX-F00
Inches (mm)
A
7.80 (198) 7.80 (198)
B
7.75 (197) 7.75 (197)
C
2.81 (71) 2.81 (71)
D
16.24 (412.5) 15.69 (398.5)
E
19.07 (484) 18.52 470
F
3.88 (98.6) 3.88 (98.6)
G
.55 (14) .55 (14)
B28
Catalog 9EM-TK-190-3
F35-0A-000
90 100 120 150 6.2 7.0 8.2 10.3
PRESSURE DROP
Accessories
Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-022 Drain, Automatic, Internal, Fluorocarbon, 1/8 NPT................................................................. GRP-95-981 Drain Plate Kit 1/2 NPT tapped drain port.................................... GRP-95-393 5/16 Dia. Drain Port, For use with Internal Auto Drain........................... GRP-95-391 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure.................................. DP2-02-001 Manual Drain Kit Includes 1/2" Drain Plate, Manual Drain. .............. GRP-95-392 Manual Override for Auto Float Drain GRP-05-981 Required.......................................... GRP-96-000
0.3
0.2
2 0.1 1
B
Filters, Regulators, Lubricators
0 0 0 100 200 100 300 400 500 600 700 800 900 1000 SCFM 3 dm /s
400
F35-0B-000
PSID Inlet Pressure PSIG bar PSID bar bar 15 1.0 35 2.4 60 4.1 90 100 120 6.2 7.0 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1
F35-0C-000
90 100 120 150 6.2 7.0 8.2 10.3
5 0.3
5 0.3
PRESSURE DROP
0.2
PRESSURE DROP
0.2
2 0.1 1
2 0.1 1
0 0 0 200 100 400 200 600 800 1000 500 1200 SCFM 3 dm /s
0 0 0 200 100 400 200 600 300 800 400 1000 500 1200 1400 SCFM 600 3 dm /s
Ordering Information
Model Type Manual Drain Port Size
1-1/4 1-1/2 2 1-1/4
Metal Bowl
F35-0A-000 F35-0B-000 F35-0C-000 F35-0A-F00 F35-0B-F00 F35-0C-F00 (Includes 1/2 NPT / BSPP-G Drain Plate)
Automatic Drain
1-1/2 2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B29
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3 2900 SCFM (1368 dm3 /s) Maximum Supply without DPI and with Pressure Gauge 250 PSIG (17.2 bar) Pressure with DPI 150 PSIG (10.3 bar) Operating Temperature Port Size Standard Filtration Weight 32 to 150F (0 to 65.5C) 3 5 Micron 32.8 lb. (14.9 kg) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 5 PSID (0.3 bar). ** Without pressure indicator Max. supply pressure is 250 PSIG (17.3bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Baffle Body Bowls Plated Steel Aluminum Aluminum Plated Steel Polyethylene Fluorocarbon Plated Steel
F43-0E-000 Features
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 250 PSIG* Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Differential pressure gauge available, order separately, Kit DP3-01-000 Unique Drain Mounting Plate Design Offers a Trouble-free Method for Interchanging and Installing External Drains 5 Micron High Flow Particulate Element
B A C F
D E
NOTE: Standard filter includes tapped 1/2 NPT / BSPP-G drain plate. To order internal float drain shown, order drain adapter plate GRP-95-391 and automatic drain GRP-95-981.
G
Dimensions
Models Standard Unit F43-0E-000
Inches (mm)
A
8.94 (227)
B
8.88 (225.5)
C
3.48 (88)
D
25.96 (659.4)
E
29.44 (748)
F
4.44 (112.8)
G
.55 (14)
B30
Catalog 9EM-TK-190-3
F43-0E-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 6.2 7.0 8.2 150 10.3
PRESSURE DROP
Accessories
Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-022 Drain, Automatic, Internal, Fluorocarbon, 1/8 NPT................................................................. GRP-95-981 Drain Plate Kit 1/2 NPT tapped drain port.................................... GRP-95-393 5/16 Dia. Drain Port, For use with Internal Auto Drain........................... GRP-95-391 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure.................................. DP2-02-001 Manual Drain Kit Includes 1/2" Drain Plate, Manual Drain. .............. GRP-95-392 Manual Override for Auto Float Drain GRP-05-981 Required.......................................... GRP-96-000
0.3
0.2
2 0.1 1
B
Filters, Regulators, Lubricators
0 0 0 500 200 1000 400 1500 600 800 2000 1000 2500 SCFM
3 1200 dm /s
Ordering Information
Model Type F43 Port Size
3
Metal Bowl
F43-0E-000 (Includes 1/2 NPT / BSPP-G Drain Plate)
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B31
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B32
Catalog 9EM-TK-190-3
(Revised 06-13-12)
= Most Popular
Options
M
Unit Function
M Coalescing Filter
1 2 - 0
Family
12 Sub-Compact
2 - C
Pipe Size
2 1/4" 3 3/8"
0
B
Options
0 None Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP 1
Drains
Manual Drain Piston Drain
Plastic w/ Guard
K R
1 ISO, R228 (G Series) 2 M12 comes with Differential Pressure Indicator standard, rated up
to 150 PSI. M Series Coalescing Filters, with Type B 0.7 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.7 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt). Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order, for positions 7, 8, and 9. For example:
M12-02-CK00
B33
Catalog 9EM-TK-190-3
M
B
Unit Function
M Coalescing Filter Filters, Regulators, Lubricators
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - C
0
Options
Thread Type
0 NPT C BSPP 2
Code 1 2 3 4 6 8
08 X X
Series 18 28 X X X
R Electronic Differential Pressure Indicator (18 & 28 Series Only) V Fluorocarbon Seals 39
(18 & 28 Series Only)
Filter Element
X X X Coalescing DPI Standard 1 B 0.5 Micron, Oil Removing C 0.01 Micron, Oil Removing D 0.003 Micron, Oil Adsorption Activated Carbon 3, 5
X X
Drains
None (08, 18, & 28 Only) 1/8 NPT Female (18, & 28 Only) Automatic Drain (18, 28 & 39 Only) Manual Drain Piston Drain (08 Series Only)
Bowls Plastic w/ Guard 5 Metal w/ No Metal w/ Sight Gauge 4, 6 Nitrile Standard Sight Gauge 2 Fluorocarbon Standard
C E G K R U A M D F H L S
1 M Option not available on 08 Series. No DPI is Standard on M08. 2 ISO, R228 (G Series) 3 Only C, D, K, and L Bowl / Drain Configurations Available. 4 M08 Filter has an all Metal Bowl (no Sight Gauge). 5 Not available in 39 Series.
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt). Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
M18-03-CK00
B34
Catalog 9EM-TK-190-3
Options
Options
M
Unit Function
1
Family
03 Miniature 16 Compact 2X Standard 3X Large 4X Extra Large
0
Thread Type
0
Options
0
B
Filters, Regulators, Lubricators
M Coalescing Filter
0 NPT C BSPP
Code 1 2 3 4 6 8 A B C E
Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" 3"
03 X X
16 X X X
Series 2X 3X X X X
4X
0 D E M S X 0 F G H
X X X X X X X
M S X
Miniature (M03) Standard, Type C Element, 0.01 Micron Piston Drain Tire Valve Drain Metal Bowl With Manual Drain Type B Element, 1.0 Micron Type D Element, Activated Carbon, 0.003 Micron 1, 3 All Others Standard, Type C Element, 0.01 Micron Automatic Float Drain (Standard Flow) Metal Bowl with Sight Gauge DP Indicator Removed 2 (High Pressure Option) Metal Bowl, No Sight Gauge Type B Element, (0.5 Micron M00-M31; 1.0 Micron M32-M45) Type D Element Activated Carbon, 0.003 M 1, 3
1 Auto Float Drains not available with M16, M26- units with Type D Activated
Carbon Elements.
2 Except 3 Units
If more than one option is desired, arrange them in alphabetical order in positions 6, 7, and 8. Note: 000 in position 6, 7, and 8 signifies standard product.
Models M5X.
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D activated carbon elements: All Wilkerson Type M adsorption filters with Type D activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt). Note: All classes above refer to International Standards Organization (ISO) standard 8573-1:1991(E), pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B35
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 17.0 SCFM (8 dm3 /s) 20.0 SCFM (9 dm3 /s) 0 to 150 PSIG (0 to 10.3 bar) 0 to 250 PSIG (0 to 17.2 bar) 10 to 250 PSIG (0.7 to 17.2 bar) 32F to 125F (0C to 52C) 32F to 175F (0C to 80C) 32F to 125F (6C to 52C) 1/8, 1/4 (B) 1.0, (C) 0.01 (D) 0.003 ppm / wt** .41 lb. (.18 kg) Maximum Supply Pressure Polycarbonate Bowl Metal Bowl Piston Drain Operating Temperature Polycarbonate Bowl Metal Bowl Piston Drain
B
Auto Drain Filters, Regulators, Lubricators
Port Size
NPT
M03-02-000 Features
Removes Liquid Aerosols and Sub-micron Particles Liquids Gravitate to the Bottom of the Element and Will Not Re-enter the Airstream Oil Free Air for Critical Applications, such as Air Gauging and Pneumatic Instrumentation and Controls
Weight
* Inlet pressure 90 PSIG (6.2 bar). Pressure drop 5 PSID (0.3 bar). Filtration temperature of 70F (21C) @ 100 PSIG (6.9 bar) with typical ** compressor lubricating oil and protected by Type C filter.
M Series Coalescing Filters, with Type B 1 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
B
Deflector, Element Holder & Baffle Drains Manual Drain Body & Stem Seals Piston Drain Piston & Seals Stem, Seat, Adaptor & Washers
Piston Drain
Dimensions
Models Standard Unit M03-XX-000 Piston Drain M03-XX-D00
Inches (mm)
A
1.69 (43) 1.69 (43)
B
1.53 (39) 1.53 (39)
C
.39 (10) .39 (10)
D
3.82 (97) 3.87 (99)
E
4.21 (107) 4.26 (108)
F
1.60 (41) 1.60 (41)
B36
Catalog 9EM-TK-190-3
Primary Pressure - bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG 2.4 bar
8 7 6 5 4 3 2 1 0
0 5 10 15 20 25 30
.5 .4 .3 .2 .1 0
B
Filters, Regulators, Lubricators
Flow Characteristics M03-01-000 1/8 Inch Ports
35 40 45
Accessories
Mounting Bracket Kit. ........................................................ PS417B
Flow - SCFM
0 5 10 n
Flow - dm /s
15
20
10 .6 9
Primary Pressure - bar 2.4 bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG
8 7 6 5 4 3 2 1 0
0 5 10 15 20 25
.5 .4 .3 .2 .1 0
Flow - SCFM
0 5 10 n
Flow - dm /s
15
20
Ordering Information
Model Type Manual Drain Port Size
1/8 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B37
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/8, 1/4 Plastic Bowl Metal Bowl 11.0 SCFM (5.2 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F (-10 to 65.5C) NPT / BSPP-G 1/4 (B) .5, (C) 0.01 (D) 0.003 ppm wt** .4 lb. (0.2 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar) (dry element). ** Filtration temperature of 70F (21C) @ 100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M08-02-CK00 Features
High-efficiency Removal of Water, Oil Aerosols, and Solid Particulate Contaminants Down to 0.01 ppm / wt with Minimum Pressure Drop Modern Design and Appearance Light Weight High Flow Capacity Bowl Guard Quick-disconnect Bowl
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Body Cap
B
A C
Seals
E1 D1
E D
Dimensions
Models Standard Unit M08-XX-CK00 Automatic Piston Drain M08-XX-CR00
Inches (mm)
A
1.58 (40) 1.58 (40)
B
1.68 (43) 1.68 (43)
C
.72 (18) .72 (18)
D
3.86 (98)
D1
3.64 (93)
E
4.58 (116)
E1
4.36 (111)
F
1.31 (33) 1.31 (33)
G
.84 (21) .84 (21)
B38
Catalog 9EM-TK-190-3
M08-01-CK00
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
5 0.3 4
0.2
2 0.1 1
B
0 0 2 1 4 2 6 3 8 4 10 5 12 6 14 7 16 8 18 SCFM dm 3/s
PSID
M08-02-CK00
Inlet Pressure 15 35 PSIG 1.0 2.4 bar 60 4.1 90 6.2 120 8.2 150 10.3
bar
0.2
2 0.1 1
0 0 0 2 1 4 2 6 3 8 4 10 5 12 6 14 7 16 8 18 SCFM dm 3/s
Ordering Information
Model Type Manual Drain Automatic Piston Drain Port Size
1/4 1/4
Plastic Bowl / Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard / Bowl Guard / Bowl Guard / C Element C Element B Element D Element
M08-02-CK00 M08-02-CR00 M08-02-BK00 M08-02-BR00 M08-02-DK00 M08-02-DR00 M08-02-CL00 M08-02-CS00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B39
Accessories
Catalog 9EM-TK-190-3
Specifications
High Flow Capacity* 1/4 3/8 Maximum Supply Pressure Without DPI Plastic Bowl Metal Bowl With DPI With Piston Drain Operating Temperature Without DPI Plastic Bowl Metal Bowl With DPI With Piston Drain Port Size NPT / BSPP-G C Element 30 scfm 30 scfm B Element 50 scfm 65 scfm
150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 150 PSIG (10.3 bar) 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 32 to 125F (0 to 52C) 32 to 125F (0 to 52C) 1/4, 3/8 (C) 0.01 (B) 0.7 1.2 lb. (0.54 kg)
Auto Drain
M12-02-CK00 Features
Removes Liquid Aerosols and Sub-micron Particles Liquids Gravitate to the Bottom of the Element and Will Not Re-enter the Airstream Oil Free Air for Critical Applications, such as Air Gauging and Pneumatic Instrumentation and Controls Interchangeable Manual and Piston Drains Differential Pressure Indicator Standard
A
* Inlet pressure 90 psig (6.2 bar) and 5 psig (0.3 bar) pressure drop.
M12 Series Coalescing Filters, with Type B 0.7 micron elements: Wilkerson Type M12 Oil Removal (Coalescing) Filters with Type B 0.7 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt).
Materials of Construction
B
Body Bowls
G
Zinc Polycarbonate Zinc Plastic Acetal Borosilicate & Felt Glass Fibers Nitrile Polyamide (Nylon)
Drain
C1
Electronic DPI
Electronic DPI
Piston Drain
E D
Dimensions
Models Standard Unit M12-XX-CK00
With
A
2.00 (51)
B
2.06 (52)
C
1.50 (38)
C1
1.86 (47)
D
5.35 (136)
E
6.85 (174)
F
1.77 (45)
G
4.50 (114)
B40
Catalog 9EM-TK-190-3
M12-02-BK00 (B Element)
Inlet Pressure PSIG bar 35 2.4 90 6.2 150 10.3
Metal Bowl Guard..................................................... GRP-96-345 Metal Bowl Manual Drain......................................................... GRP-96-348 Piston Drain........................................................... GRP-96-353 Sight Gauge / Manual Drain. ................................. GRP-96-349 Sight Gauge / Piston Drain................................... GRP-96-352 Plastic Bowl Manual Drain......................................................... GRP-96-347 Piston Drain........................................................... GRP-96-351
10 9 8 7 6 5 4 3 2
B
Filters, Regulators, Lubricators
1 0 0 0 10 5 20 10 30 15 40 50 60 70 35 80 40 90 SCFM dm3/s
M12-03-BK00 (B Element)
PSID bar
Accessories
DPI Replacement Kit.................................................FRP-96-300
PRESSURE DROP
10 9 8 7 6 5 4 3 2 1
35 2.4
90 6.2
150 10.3
Drain Kit Manual Drain......................................................... GRP-96-340 Piston Drain........................................................... GRP-96-354 Electronic DPI Kit................................................................ PS764 Mounting Bracket Kit. ................................................ GPA-96-300 Sight Gauge Kit . ...................................................... GRP-96-346
M12-02-CK00 (C Element)
bar PSID Inlet Pressure PSIG 35 bar 2.4 PSID bar 90 6.2 150 10.3 Inlet Pressure PSIG 35 bar 2.4
M12-03-CK00
90 6.2 150 10.3
(C Element)
10 9 8 7 6 5 4 3 2 1
10 9 8 7 6 5 4 3 2
0 0 0 10 5 20 10 30 15 40 50 60 30 70 35 80 SCFM dm3/s 0
Ordering Information
Model Type Manual Drain Automatic Piston Drain Port Size
1/4 3/8 1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B41
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 40 SCFM (18.9 dm3 /s) 44 SCFM (20.3 dm3 /s) 48 SCFM (22.6 dm3 /s) 150 PSIG (10.3 bar) 150 PSIG (10.3 bar)
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 (B) 0.5, (C) 0.01 (D) 0.003 ppm wt** 1.1 lb (0.5 kg)
M18-02-CK00
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar) (dry element). ** Filtration temperature of 70F (21C) @ 100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without pressure indicator max. supply pressure for metal bowl version is 250 PSIG (17.2 bar).
Features
High-efficiency Removal of Water, Oil Aerosols, and Solid Particulate Contaminants Down to 0.01 ppm / wt with Minimum Pressure Drop Modern Design and Appearance Light Weight High Flow Capacity Bowl Guard Quick-disconnect Bowl
A G Electronic DPI DPI B D1 G1 C
Flow
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt).
FLOW
M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Body Cap Bowl Filter Element Plastic Bowl Metal Bowl Type B, C Type D Metal Bowl Zinc ABS Polycarbonate Aluminum Borosilicate Cloth Activated Carbon Nitrile Polyamide (Nylon)
4.50 Dia.
E1 E D
Electronic DPI
Seals
F Bowl Removal Clearance .18" (4.8 mm) I.D. Tube Barb Fitting
Automatic Drain
Manual Drain
Sight Gauge
Dimensions
Models Standard Unit M18-XX-CK00 Automatic Drain M18-XX-CG00 Electronic Differential Pressure Indicator Metal Bowl with Sight Gauge / Automatic Drain Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60)
B
2.36 (60) 2.36 (60) 2.36 (60) 2.70 (69) 2.70 (69)
C
1.90 (48) 1.90 (48) 1.90 (48) 1.90 (48)
D
6.32 (161) 5.98 (152) 6.41 (163) 5.98 (152) 6.32 (161)
D1
2.67 (68)
E
8.23 (209) 8.00 (203) 8.00 (203) 8.23 (209)
E1
9.05 (230)
F
1.60 (41) 1.60 (41) 1.60 (41) 1.60 (41) 1.60 (41)
G
1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30)
G1
.69 (18)
B42
Catalog 9EM-TK-190-3
M18-02-CK00
150 10.3
0.3
4 0.2
B
Filters, Regulators, Lubricators
0 0 0 10 5 20 10 30 15 40 20 50 25 60 SCFM dm3/s
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile .................................................................... GRP-95-973 DPI Replacement Kit. ................................................. DP8-01-000 Electronic DPI Conversion Kit. .................................. GRP-96-823 (Converts visual DPI to electronic DPI) Electronic DPI Replacement Kit............................... GRP-96-824 Manual Drain. ............................................................ GRP-96-685 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... GPA-96-604 T-Type.................................................................... GPA-96-602
PSID bar Inlet Pressure 15 PSIG 1.0 bar PSID
M18-03-CK00
bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3 0.3 PRESSURE DROP
M18-04-CK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
4 0.2
2 0.1 1
2 0.1 1
0 0 0 10 5 20 10 30 15 40 20 50 25 60 SCFM dm 3/s
0 0 0 10 5 20 10 30 15 40 20 50 25 60 30 SCFM dm3/s
Ordering Information
Model Type Port Size
1/4 3/8 1/2 1/4
Plastic Bowl / Plastic Bowl / Plastic Bowl / Metal Bowl / Metal Bowl / Metal Bowl / Bowl Guard / Bowl Guard / Bowl Guard / Sight Gauge / Sight Gauge / Sight Gauge / C Element B Element D Element C Element B Element D Element
M18-02-CK00 M18-03-CK00 M18-04-CK00 M18-02-CG00 M18-03-CG00 M18-04-CG00 M18-02-BK00 M18-03-BK00 M18-04-BK00 M18-02-BG00 M18-03-BG00 M18-04-BG00 M18-02-DK00 M18-03-DK00 M18-04-DK00 N/A N/A N/A M18-02-CL00 M18-03-CL00 M18-04-CL00 M18-02-CH00 M18-03-CH00 M18-04-CH00 M18-02-BL00 M18-03-BL00 M18-04-BL00 M18-02-BH00 M18-03-BH00 M18-04-BH00 M18-02-DL00 M18-03-DL00 M18-04-DL00 N/A N/A N/A
Manual Drain
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B43
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 37.0 SCFM (17.5 dm3 /s) 44.7 SCFM (21.0 dm3 /s) 46.1 SCFM (21.7 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 (B) 0.5, (C) 0.01 (D) 0.003 ppm / wt** 1.8 lb.(0.8 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M16-02-000 Features
Manual Drain 0.01 Micron Rated Filter Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch Differential Pressure Indicator Standard
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
A C1 C B
Body
F
Zinc Polycarbonate Zinc Brass Stud Borosilicate Cloth Activated Carbon Fluorocarbon
Element Retainer
Seals
E1 E D
Dimensions
Models Standard Unit M16-XX-000 Automatic Drain M16-XX-F00
Inches (mm)
A
3.00 (76) 3.00 (76)
B
2.60 (66) 2.60 (66)
C
1.00 (25.4) 1.00 (25.4)
C1
1.83 (46.5) 1.83 (46.5)
D
5.67 (144) 5.81 (148)
E
6.67 (169) 6.81 (173)
E1
7.50 (190.5) 7.64 (190.5)
F
1.30 (33) 1.30 (33)
B44
Catalog 9EM-TK-190-3
M16-02-000
Inlet Pressure 15 PSIG 1.0 bar
35 2.4
60 4.1
120 8.2
150 10.3
B
Filters, Regulators, Lubricators
0.1 1
Accessories
Automatic Mechanical Drain..................................... GRP-95-973 Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Drain. ............................................................. FRP-95-610 Sight Gauge Kit......................................................... GRP-95-079 Wall Mounting Bracket, L-Type..................................GPA-95-016
M16-03-000
PSID PSID bar bar Inlet Pressure 15 PSIG 1.0 bar Inlet Pressure 15 PSIG 1.0 bar
M16-04-000
35 2.4
60 4.1
35 2.4
60 4.1
150 10.3
0.1 1
0.1 1
0 0 0 10 5 20 30 40 20 SCFM dm 3/s
Ordering Information
Model Type Port Size
1/4
Manual Drain
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B45
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/8 1/2 3/4 Plastic Bowl Metal Bowl 82 SCFM (38.7 dm3 /s) 90 SCFM (42.5 dm3 /s) 98 SCFM (46.3 dm3 /s) 150 PSIG (10.3 bar) 150 PSIG (10.3 bar)
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT / BSPP-G 3/8, 1/2, 3/4 (B) 0.5, (C) 0.01 (D) 0.003 ppm wt** 1.7 lb. (0.8 kg)
M28-03-CG00
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @ 100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without pressure indicatormax. supply pressure for metal bowl version is 250 PSIG (17.2 bar)
Features
High-efficiency Removal of Water, Oil Aerosols, and Solid Particulate Contaminants Down to 0.01 ppm / wt with Minimum Pressure Drop Modern Design and Appearance Light Weight High Flow Capacity Bowl Guard Quick-disconnect Bowl
A G D1 G1 Electronic DPI B C
Flow
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt).
DPI
FLOW
M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Zinc ABS Polycarbonate Aluminum Borosilicate Cloth Activated Carbon Nitrile Polyamide (Nylon) Body Cap Bowls Filter Element Plastic Bowl Metal Bowl Type B, C Type D Metal Bowl
E1 E D
Seals
Use 3/8" or 10mm Flex Tubing
Sight Gauge
F Bowl Removal Clearance .18" (4.8 mm) I.D. Tube Barb Fitting
Automatic Drain
Manual Drain
Dimensions
Models Standard Unit M28-XX-CK00 Automatic Drain M28-XX-CG00 Electronic Differential Pressure Indicator Metal Bowl with Sight Gauge / Automatic Drain Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.90 (74) 2.90 (74) 2.90 (74) 2.90 (74) 2.90 (74)
B
2.90 (74) 2.90 (74) 2.90 (74) 3.23 (82) 3.23 (82)
C
1.90 (48) 1.90 (48) 1.90 (48) 1.90 (48)
D
7.35 (187) 6.99 (178) 7.35 (187) 6.99 (178) 7.35 (187)
D1
2.68 (68)
E
9.25 (235) 9.02 (229) 9.02 (229) 9.25 (235)
E1
10.07 (256)
F
2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51)
G
1.40 (36) 1.40 (36) 1.40 (36) 1.40 (36) 1.40 (36)
G1
.43 (11)
B46
Catalog 9EM-TK-190-3
M28-03-CK00
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
Plastic Bowl Bowl Guard, Auto Drain........................................ GRP-96-643 Bowl Guard, Manual Drain.................................... GRP-96-642 Bowl Guard, Closed Bottom. ................................. GRP-96-652
4 0.2
2 0.1 1
B
Filters, Regulators, Lubricators
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile .................................................................... GRP-95-973 ................................................. DP8-01-000 DPI Replacement Kit. Electronic DPI Conversion Kit. .................................. GRP-96-823 (Converts visual DPI to electronic DPI) Electronic DPI Replacement Kit............................... GRP-96-824 Manual Drain. ............................................................ GRP-96-685 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... GPA-96-605 T-Type.................................................................... GPA-96-602
M28-04-CK00
PSID PSID bar bar Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3 0.3 4 0.2 PRESSURE DROP 4
M28-06-CK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
PRESSURE DROP
0.3
0.2
2 0.1 1
2 0.1 1
Ordering Information
Model Type Port Size
3/8 1/2 3/4 3/8
Plastic Bowl / Plastic Bowl / Plastic Bowl / Metal Bowl / Metal Bowl / Metal Bowl / Bowl Guard / Bowl Guard / Bowl Guard / Sight Gauge / Sight Gauge / Sight Gauge / C Element B Element D Element C Element B Element D Element
M28-03-CK00 M28-04-CK00 M28-06-CK00 M28-03-CG00 M28-04-CG00 M28-06-CG00 M28-03-BK00 M28-04-BK00 M28-06-BK00 M28-03-BG00 M28-04-BG00 M28-06-BG00 M28-03-DK00 M28-04-DK00 M28-06-DK00 N/A N/A N/A M28-03-CL00 M28-04-CL00 M28-06-CL00 M28-03-CH00 M28-04-CH00 M28-06-CH00 M28-03-BL00 M28-04-BL00 M28-06-BL00 M28-03-BH00 M28-04-BH00 M28-06-BH00 M28-03-DL00 M28-04-DL00 M28-06-DL00 N/A N/A N/A
Manual Drain
Automatic Drain
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B47
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature 1/4 3/8 1/2 Plastic Bowl Metal Bowl 55.0 SCFM (25.9 dm3 /s) 65.5 SCFM (30.9 dm3 /s) 79.5 SCFM (37.5 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C)) (B) 0.5, (C) 0.01 (D) 0.003 ppm / wt** 1/4, 3/8, 1/2 2.4 lb. (1.1 kg)
NPT / BSPP-G
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M26-02-000 Features
Manual Drain 0.01 Micron Rated Filter Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch Differential Pressure Indicator
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
B A F
Materials of Construction
Body Bowls Filter Elements Plastic Bowl Metal Bowl Type B, C Type D Zinc Polycarbonate Zinc Brass Stud Borosilicate Cloth Activated Carbon Fluorocarbon
C1 C
Element Retainer
Seals
E1 E D
Dimensions
Models Standard Unit M26-XX-000 Automatic Drain M26-XX-F00
Inches (mm)
A
3.30 (84) 3.30 (84)
B
3.00 (76) 3.00 (76)
C
1.00 (25.4) 1.00 (25.4)
C1
1.83 (46.5) 1.83 (46.5)
D
6.40 (162.6) 6.54 (166)
E
7.40 (188) 7.54 (191.5)
E1
8.23 (209) 8.37 (212.5)
F
1.50 (38) 1.50 (38)
B48
Catalog 9EM-TK-190-3
M26-02-000
Inlet Pressure PSIG bar 3 0.2
15 1.0
35 2.4
60 4.1
150 10.3
Plastic Bowl Manual Drain......................................................... GRP-95-929 Bowl Guard, Manual Drain.................................... GRP-95-935 Bowl Guard, Auto Drain........................................ GRP-95-948
0.1 1
B
Filters, Regulators, Lubricators
Accessories
Automatic Mechanical Drain..................................... GRP-95-973 Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Flex-Tip. ......................................................... FRP-95-610 Sight Gauge Kit......................................................... GRP-95-079 Wall Mounting Bracket, L-Type..................................GPA-95-946
M26-03-000
PSID
M26-04-000
PSID
Inlet Pressure 15 PSIG 1.0 bar
bar
3
PRESSURE DROP
35 2.4
60 4.1
150 10.3
0.2
bar
35 2.4
60 4.1
120 8.2
150 10.3
PRESSURE DROP
0.2
2 0.1 1
0.1 1
0 0 0 10 5 20 10 30 40 50 25 60 30 70 SCFM dm 3/s
0 0 0 20 10 40 60 80 40 SCFM dm 3/s
Ordering Information
Model Type Port Size
1/4
Manual Drain
Automatic Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B49
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/8 Plastic Bowl Plastic Bowl NPT / BSPP-G 95.4 SCFM (45.0 dm3 /s) 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 3/8 (B) 0.5, (C) 0.01 (D) 0.003 ppm / wt** 3.7 lb. (1.68 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar).
Auto Drain
** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M21-03-000 Features
Manual Drain 0.01 Micron Rated Filter Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch Differential Pressure Indicator
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body
B A C F
Seals
PRESS TURN
E D
Dimensions
Models Standard Unit M21-03-000 Automatic Drain M21-03-F00
Inches (mm)
A
3.70 (94) 3.70 (94)
B
3.79 (96.5) 3.79 (96.5)
C
1.70 (43.2) 1.70 (43.2)
D
9.20 (233.7) 9.34 (237)
E
10.90 276.9) 11.04 (280)
F
1.89 (48.1) 1.89 (48.1)
B50
Catalog 9EM-TK-190-3
M21-03-000
Inlet Pressure PSIG bar
15 1.0
35 2.4
60 4.1
150 10.3
0.2
0.1 1
B
Filters, Regulators, Lubricators
Accessories
Automatic Drain. ........................................................ GRP-95-973 Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Flex-Tip. ......................................................... FRP-95-610 Wall Mounting Bracket, U-bolt Pipe Clamp................................... GRP-95-734...................................................................................
0
0 0 0 20 10 40 20 60 30 80 40
SCFM dm3/s
PSID
5 0.3
15 1.0
35 2.4
60 4.1
150 10.3
PSID
bar
M21-03-S00
bar
M21-03-X00
Inlet Pressure PSIG bar 3 PRESSURE DROP 0.2
15 1.0
35 2.4
60 4.1
PRESSURE DROP
0.2
2 0.1 1
0.1 1
20
40
60
80
100
10
20
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
3/8 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B51
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/4 1 115 SCFM (54 dm3 /s) 120 SCFM (57 dm3 /s) 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 3/4, 1 (B) 0.5, (C) 0.01 3.5 lb. (1.6 kg) Maximum Supply Pressure Metal Bowl Operating Temperature Port Size Standard Filtration Weight NPT Micron lb. (kg)
* Inlet pressure 101.5 PSIG (7 bar). Pressure drop 3 PSID (0.2 bar).
M39 Series Coalescing Filters, with Type B 0.7 micron elements: Wilkerson Type M39 Oil Removal (Coalescing) Filters with Type B 0.7 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
M39-08-CL00 Features
High-efficiency Removal of Water, Oil Aerosols, and Solid Particulate Contaminants Down to 0.01 ppm/wt with Minimum Pressure Drop Modern Design and Appearance Pressure Differential Indicator Standard 3/4" and 1" NPT Ports High Flow Capacity Quick-disconnect Bowl Port Blocks for BSPP Thread and 1-1/2" Port
A (PB) A
M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Filter Element Type B, C Seals Sight Gauge Aluminum Aluminum Borosilicate & Felt Glass Fibers Nitrile Polyamide (Nylon)
Dimensions
Models Standard Unit M39-XX-CL00
With Manual Drain or Internal Auto Drain
Inches (mm)
A
3.62 (92)
A (PB)
5.91 (150)
B
3.62 (92)
C
2.30 (58)
D
9.57 (243)
E
11.90 (302)
F
4.92 (125)
B52
Catalog 9EM-TK-190-3
M39-06-CL00
0.5 7 6 5 0.3 4 3 2 0.1 1 Inlet Pressure 14.5 1.0 43.5 3.0 72.5 5.0 101.5 7.0 PSIG bar
0.4
0.2
B
0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm3/s
Bowl Latch Kit ......................................................... P3NKA00RH DPI Replacement Kit ......................................................... PS781 Drain Kit Internal Auto Drain..........................................................PS506 Manual Drain................................................................... PS512 Mounting Bracket Kit . ............................................ P3NKA00MW Sight Gauge Kit . ......................................................P3NKA00PE
M39-08-CL00
PSID bar 0.5 7 6 5 0.3 4 3 2 0.1 1 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm3/s Inlet Pressure 14.5 1.0 43.5 3.0 72.5 5.0 101.5 PSIG bar 7.0
PRESSURE DROP
0.4
0.2
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
3/4 1 3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B53
Accessories
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/2 3/4 1 Plastic Bowl Metal Bowl 123 SCFM (58.2 dm3 /s) 173 SCFM (81.0 dm3 /s) 203 SCFM (96.0 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/2, 3/4, 1 (B) 0.5, (C) 0.01 (D) 0.003 ppm / wt** 5.4 lb. (2.4 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M30-04-000 Features
Manual Drain 0.01 Micron Rated Filter Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch Differential Pressure Indicator
B A F
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Zinc Polycarbonate Aluminum Brass Stud Borosilicate Cloth Activated Carbon Fluorocarbon Bowls Filter Elements Plastic Bowl Metal Bowl Type B, C Type D
C1 C
Element Retainer
Press Turn
E1 D E
Seals
Dimensions
Models Standard Unit M30-XX-000 Automatic Drain M30-XX-F00 Metal Bowl M30-XX-M00
Inches (mm)
A
4.61 (117) 4.61 (117) 4.61 (117)
B
4.80 (122) 4.80 (122) 4.80 (122)
C
.94 (24) .94 (24) .94 (24)
C1
1.77 (44.9) 1.77 (44.9) 1.77 (44.9)
D
9.13 (232) 9.27 (235) 8.73 (221.7)
E
10.07 (255.8) 10.21 (259) 9.67 (245.6)
E1
10.90 (270) 11.04 (273.5) 10.50 (267)
F
2.40 (61) 2.40 (61) 2.40 (61)
B54
Catalog 9EM-TK-190-3
M30-04-000
PSID
Inlet Pressure PSIG bar bar
15 1.0
35 2.4
60 4.1
Plastic Bowl Manual Drain.......................................................... FRP-96-315 Bowl Guard, Manual Drain.....................................FRP-95-832 Bowl Guard, Auto Drain......................................... FRP-95-775
3 0.2
B
Filters, Regulators, Lubricators
0.1 1
Accessories
Automatic Mechanical Drain..................................... GRP-95-973 Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Flex-Tip. ......................................................... FRP-95-610 Sight Gauge Kit.......................................................... LRP-95-771 Wall Mounting Bracket, U-Bolt Pipe Clamp. ............. GRP-95-734
M30-06-000
PSID bar Inlet Pressure 15 35 PSIG 1.0 2.4 bar 3 0.2 PRESSURE DROP PRESSURE DROP 0.2 PSID bar
M30-08-000
Inlet Pressure 15 PSIG 1.0 bar
60 4.1
35 2.4
60 4.1
0.1 1
0.1 1
Ordering Information
Model Type Port Size
1/2
Manual Drain
3/4 1 1/2
Automatic Drain
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B55
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/4 1 Plastic Bowl Metal Bowl 215 SCFM (101.4 dm3 /s) 277 SCFM (130.8 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 3/4, 1 (B) 0.5, (C) 0.01 (D) 0.003 ppm / wt** 6.76 lb. (3.1 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter.
M31-06-000 Features
Manual Drain 0.01 Micron Rated Filter Element Quick-disconnect Bowl Guard with Integral Plastic Bowl and Safety Latch Differential Pressure Indicator
B A C F
M Series Coalescing Filters, with Type B 0.5 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Plastic Bowl Metal Bowl Type B, C Type D Zinc Polycarbonate Aluminum Brass Stud Borosilicate Cloth Activated Carbon Fluorocarbon
PRESS TURN
Seals
Dimensions
Models Standard Unit M31-XX-000 Automatic Drain M31-XX-F00 Metal Bowl M31-XX-M00
Inches (mm)
A
4.61 (117) 4.61 (117) 4.61 (117)
B
4.80 (122) 4.80 (122) 4.80 (122)
C
1.90 (48) 1.90 (48) 1.90 (48)
D
13.00 (330) 13.14 (333.7) 13.10 (332.7)
E
14.90 (378) 15.04 (382) 15.00 (381)
F
2.40 (61) 2.40 (61) 2.40 (61)
B56
Catalog 9EM-TK-190-3
M31-06-000
Inlet Pressure PSIG bar
Plastic Bowl Bowl Guard, Manual Drain.................................... MRP-95-938 Bowl Guard, Auto Drain........................................ MRP-95-941 Manual Drain......................................................... MRP-95-940
15 1.0
35 2.4
60 4.1
3 0.2
2 0.1 1
B
0 0 0 50 20 100 40 150 80 200 100 SCFM dm 3/s
Accessories
Automatic Mechanical Drain..................................... GRP-95-973 Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Flex-Tip. ......................................................... FRP-95-610 Wall Mounting Bracket, L-Type..................................GPA-95-734
M31-08-000
PSID bar Inlet Pressure PSIG bar
15 1.0
35 2.4
60 4.1
2 0.1 1
3 120 dm /s
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
3/4 1 3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B57
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1 1-1/4 419 SCFM (197 dm3 /s) 741 SCFM (350 dm3 /s) 300 PSIG (20.7 bar) 150 PSIG (10.3 bar) 32 to 150F ( to 65.5C) 1, 1-1/4 (B1) 1.0, (C) 0.01 (D) 0.003 ppm / wt** 13 lb. (5.9 kg) Maximum Supply without DP2 Pressure with DP2 Operating Temperature Port Size NPT / BSPP-G Standard Filtration Micron Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar).
Auto Drain
** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without Differential Pressure Indicator Max. supply pressure is 300 PSIG (20.7 bar).
M32-08-000 Features
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 300 PSIG Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Manual Drain High-flow Filter Elements: Coalescing, 1 Micron and 0.01 Micron
B A C F
M Series Coalescing Filters, with Type B1 1.0 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B1 1.0 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Element Retainer Filter Elements Type B1, C Type D Aluminum Aluminum Brass Nut / Steel Stud Borosilicate Cloth Activated Carbon Fluorocarbon
Seals
E
Dimensions
Models Standard Unit M32-XX-000 Automatic Drain M32-XX-F00
Inches (mm)
A
6.25 (159) 6.25 (159)
B
6.49 (165) 6.49 (165)
C
1.95 (50) 1.95 (50)
D
13.90 (353) 14.04 (356.6)
E
16.00 (406) 16.14 (410)
F
3.25 (83) 3.25 (83)
B58
Catalog 9EM-TK-190-3
M32-08-F00
PSID Inlet Pressure 15 PSIG 1.0 bar
PRESSURE DROP
0.20
3.0 2.5
30 2.1
60 4.1
90 6.2
120 8.2
150 10.3
0.15
0.10
B
Filters, Regulators, Lubricators
Accessories
Automatic Mechanical Drain..................................... GRP-95-981 Cap, Differential Pressure Indicator For pressures over 150 PSIG, 10,3 bar................ GRP-95-020 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure..................................DP2-02-000
0.05 0.5 0 0 0 0 50 100 50 150 200 250 300 350 400 SCFM dm 3/s
M32-0A-F00
PSID bar Inlet Pressure 15 30 PSIG 1.0 2.1 bar
60 4.1
90 6.2
120 8.2
150 10.3
3.0 PRESSURE DROP 0.20 2.5 0.15 2.0 1.5 1.0 0.05 0.5 0 0 0 0
0.10
100 50
200 100
300 150
400 200
500
600 250
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
1 1-1/4 1 1-1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number
B59
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/2 2 710 SCFM (335 dm3 /s) 710 SCFM (335 dm3 /s) Maximum Supply without DPI and with Pressure Pressure Gauge 250 PSIG (17.2 bar) with DPI 150 PSIG (10.3 bar) Operating Temperature Port Size Standard Filtration Micron Weight 32 to 150F (0 to 65.5C) 1-1/2, 2 (B1) 1.0, (C) 0.01 (D) 0.003 ppm / wt** 19.3 lb. (8.7 kg) NPT / BSPP-G
Auto Drain
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without Differential Pressure Indicator Max. supply pressure is 250 PSIG (17.2 bar).
M35-0B-000 Features
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 250 PSIG Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Differential Pressure Gauge Available, Order Separately, Kit DP3-01-000 Unique Drain Mounting Plate Design Offers Troublefree Method for Interchanging and Installing External Drains High-flow Filter Elements: Coalescing, 1 Micron and 0.01 Micron
B A C F
M Series Coalescing Filters, with Type B1 1.0 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B1 1.0 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Filter Elements Type B1, C Type D Aluminum Aluminum Borosilicate Cloth Activated Carbon Fluorocarbon Plated Steel
Seals Stud
NOTE: Automatic internal float drain shown is included on M35 filters with F00 suffix only. Models with 000 suffix include drain plate with tapped 1/2 NPT / BSPP-G drain port.
Dimensions
Models Standard Unit M35-XX-F00 Without Automatic Drain M35-XX-000
Inches (mm)
A
7.80 (198) 7.80 (198)
B
7.75 (197) 7.75 (197)
C
2.81 (71) 2.81 (71)
D
16.24 (412) 15.69 (398.5)
E
19.07 (484) 18.52 (470)
F
3.88 (99) 3.88 (99)
G
.55 (14) .55 (14)
B60
Catalog 9EM-TK-190-3
M35-0B-000
90 100 6.2 7.0 120 8.2 150 10.3
Accessories
Cap, Differential Pressure Indicator (For pressures over 150 PSIG)............................. GRP-95-022 Drain, Automatic, Internal, Fluorocarbon. ................. GRP-95-981 Drain Plate Kit 1/2 NPT Tapped Drain Port. .................................. GRP-95-393 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure.................................. DP2-02-001 Manual Drain Kit with 1/2" Drain Plate. ............................................. GRP-95-392
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
M35-0C-000
PSID bar Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 100 6.2 7.0 120 8.2 150 10.3
5 0.3
PRESSURE DROP
0.2
2 0.1 1
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
1-1/2 2 1-1/2 2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B61
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3 1770 SCFM (800 dm3 /s) Maximum Supply without DPI and with Pressure Gauge 250 PSIG (17.2 bar) Pressure with DPI 150 PSIG (10.3 bar) Operating Temperature Port Size Standard Filtration Micron Weight 32 to 150F (0 to 65.5C) 3 (B1) 1.0, (C) 0.01 (D) 0.003 ppm / wt** 32.8 lb. (14.9 kg) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without Differential Pressure Indicator Max. supply pressure is 250 PSIG (17.2 bar).
M Series Coalescing Filters, with Type B1 1.0 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B1 1.0 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
Features
M43-0E-000
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 250 PSIG Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Differential Pressure Gauge Available, Order Separately, Kit DP3-01-000 Unique Drain Mounting Plate Design Offers Troublefree Method for Interchanging and Installing External Drains High-flow Filter Elements: Coalescing, 1 Micron and 0.01 Micron
B A C F
M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Filter Elements Type B1, C Type D Aluminum Aluminum Borosilicate Cloth Activated Carbon Fluorocarbon Plated Steel
Seals Stud
E D
NOTE: Standard filter includes tapped 1/2 NPT / BSPP-G drain plate. To order internal float drain shown, order drain adapter plate GRP-95-391 and automatic drain GRP-95-981.
Dimensions
Models Standard Unit M43-0E-000
Inches (mm)
A
8.94 (227)
B
9.00 (229)
C
3.45 (88)
D
25.96 (660)
E
29.44 (748)
F
4.50 (114)
G
.55 (14)
B62
Catalog 9EM-TK-190-3
M43-0E-000
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 100 120 6.2 7.0 8.2 150 10.3
Accessories
Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-022 Drain, Automatic, Internal, Fluorocarbon, 1/8 NPT................................................................. GRP-95-981 Drain Plate Kit 1/2 NPT tapped drain port.................................... GRP-95-393 5/16 Dia. Drain Port, For use with Internal Auto Drain........................... GRP-95-391 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure.................................. DP2-02-001 Manual Drain Kit Includes 1/2" Drain Plate, Manual Drain. .............. GRP-95-392 Manual Override for Auto Float Drain GRP-05-981 Required.......................................... GRP-96-000
PRESSURE DROP
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0
500 200
1000 400
2000 1000
2500
SCFM
3 1200 dm /s
Ordering Information
Model Type M43 Port Size
3
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B63
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3 2200 SCFM (1000 dm3 /s) 300 PSIG (20.7 bar) 150 PSIG (10.3 bar) 32 to 150F (0 to 65.5C) 3 (B1) 1.0, (C) 0.01 (D) 0.003 ppm / wt** 39.0 lb. (17.7 kg) Maximum Supply without DP2 Pressure with DP2 Operating Temperature Port Size Standard Filtration Micron Weight NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop of 3 PSID (0.2 bar). ** Filtration temperature of 70F (21C) @100 PSIG (6.9 bar) with typical compressor lubricating oil and protected by Type C filter. Without Differential Pressure Indicator Max. supply pressure is 300 PSIG (20.7 bar).
M Series Coalescing Filters, with Type B1 1.0 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type B1 1.0 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
Features
M45-0E-000
Heavy-duty Cast Aluminum Housings to Withstand Operating Pressures Up to 300 PSIG Differential Pressure Indicator to Eliminate the Guesswork of Element Replacement Unique Drain Mounting Plate Design Offers Troublefree Method for Interchanging and Installing External Drains High-flow Filter Elements: Coalescing, 1 Micron and 0.01 Micron
B A C F
M Series Coalescing Filters, with Type C 0.01 micron elements: All Wilkerson Type M Oil Removal (Coalescing) Filters with Type C 0.01 micron elements exceed ISO Class 1 for maximum particle size and concentration of solid contaminants, and exceed Class 1 on maximum oil content (ppm/wt). M Series Adsorption Filters, with Type D 0.003 micron activated carbon elements: All Wilkerson Type M adsorption filters with Type D 0.003 micron activated carbon elements exceed ISO Class 1 on maximum oil content (ppm/wt).
Materials of Construction
Body Bowls Filter Elements Type B1, C Type D Aluminum Aluminum Borosilicate Cloth Activated Carbon Fluorocarbon Plated Steel
Seals Stud
E D
NOTE: Standard filter includes tapped 1/2 NPT / BSPP-G drain plate. To order internal float drain shown, order drain adapter plate GRP-95-391 and automatic drain GRP-95-981.
Dimensions
Models Standard Unit M45-XX-000
Inches (mm)
A
8.94 (227)
B
8.88 (225.5)
C
3.48 (88)
D
32.52 (826)
E
36.00 (914)
F
4.44 (112.8)
G
.55 (14)
B64
Catalog 9EM-TK-190-3
M45-0E-000
90 100 6.2 7.0 120 150 8.2 10.3
Accessories
Cap, Differential Pressure Indicator For pressures over 150 PSIG. ............................... GRP-95-022 Drain, Automatic, Internal, Fluorocarbon, 1/8 NPT................................................................. GRP-95-981 Drain Plate Kit 1/2 NPT tapped drain port.................................... GRP-95-393 5/16 Dia. Drain Port, For use with Internal Auto Drain........................... GRP-95-391 Gauge, Differential Pressure..................................... DP3-01-000 Indicator, Differential Pressure.................................. DP2-02-001 Manual Drain Kit Includes 1/2" Drain Plate, Manual Drain. .............. GRP-95-392 Manual Override for Auto Float Drain GRP-05-981 Required.......................................... GRP-96-000
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
3 1200 dm /s
Ordering Information
Model Type M45 Port Size
3
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B65
Catalog 9EM-TK-190-3
(Revised 9-12-11)
= Most Popular
Specifications
Operating Pressure Operating Temperature 232 PSIG (16 bar) 35F to 212F (1.5C to 100C)
Materials of Construction
Baffle Body Deflector Filter Element Seals Stud 0.01 & 1.0 micron Plated Steel Steel Plated Steel Borosilicate Cloth Fluorocarbon Plated Steel
Service Kits
DP Gauge Replacement Kit M55 Series Drain Kit - 1/2" NPT Filter Element Kit 0.01 Micron 1.0 Micron 4 or 6 4 or 6
Number Required
Features
No Tie Rod Element Design Pleated Element Technology New High Efficiency Drainage Layer Designed in Accordance with ASME and CRN Connection Sizes: 4 Inch & 6 Inch Flange Acrylic Polyurethane Coating for Corrosion Protection
23.75 (603) 21.13 (537)
13 (330)
14.38 (365)
Factor 0.38
For pressures above 232 PSIG (16 bar), use manual drain.
PSI
21" reqd for element replacement 21" reqd for element replacement
160 11
174 12 1.31
189 13 1.36
203 14 1.41
218 15 1.46
232 16 1.51
247 17 1.56
261 18 1.60
275 19 1.65
290 20 1.70
bar
Factor 1.25
Ordering Information
Model Type M55-0F-F00 M55-0F-FS0 M55-0H-F00 M55-0H-FS0 Port Size 4" Flange 4" Flange 6" Flange 6" Flange Flow SCFM 2755 2755 4132 4132 Element Type 0.01 micron 1.0 micron 0.01 micron 1.0 micron Number of Elements 4 4 6 6
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B66
Catalog 9EM-TK-190-3
A18 0
Family
A18 Compact A28 Standard
4 B
Element
B Coalescing, Type B (0.5 micron)
K
0 M V
0
Options
None No Differential Pressure Indicator Fluorocarbon Seals
0
B
Options
Filters, Regulators, Lubricators 0 M V None No Differential Pressure Indicator Fluorocarbon Seals
Thread Type
0 NPT C BSPP
Code 2 3 4 6
Series 18 28 X X X X X X
Thread Type
Options
AF
Unit Function
AF Afterfilter
1 - 0
Thread Type
0 NPT C BSPP
3 - S
Options
G M S*
0
Options
0 None
Family
1 Compact 2 Standard Code 2 3 4
AF Series Afterfilters, with Type B 5 micron elements: All Wilkerson Type AF 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt). Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
If more than one option is desired, arrange them in alphabetical order in positions 6, 7, and 8.
B67
Catalog 9EM-TK-190-3
Afterfilter A18
B
Filters, Regulators, Lubricators Afterfilter
Specifications
Flow Capacity* 1/4 3/8 1/2 50 SCFM (23.6 dm3 /s) 60 SCFM (28.3 dm3 /s) 67 SCFM (31.6 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Maximum Supply Plastic Bowl Pressure Metal Bowl Operating Temperature Port Size
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 0.5 Micron 1.1 lb. (0.5 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar).
A18-02-BK00 Features
Modern Design and Appearance 0.5 Micron Element Light Weight High Flow Capacity with Minimal Pressure Drop
A18 Series Afterfilters, with Type B 0.5 micron elements: All Wilkerson Type AF Afterfilters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
Materials of Construction
Body Body Cap Bowls Filter Element Sight Gauge Plastic Bowl Metal Bowl Type B Metal Bowl Zinc ABS Polycarbonate Aluminum Borosilicate Fiber Nitrile Nylon
Seals
A G C B
E D
Dimensions
Models Standard Unit A18-XX-BK00 Metal Bowl with Sight Gauge / Manual Drain A18-XX-BL00
Inches (mm)
A
2.36 (60) 2.36 (60)
B
2.36 (60) 2.72 (69)
C
1.02 (26) 1.02 (26)
D
6.38 (162) 6.38 (162)
E
7.40 (188) 7.40 (188)
F
1.61 (41) 1.61 (41)
G
1.18 (30) 1.18 (30)
B68
Catalog 9EM-TK-190-3
PSID
bar
A18-02-BK00
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
0.3
4 0.2
2 0.1 1
B
Filters, Regulators, Lubricators
Accessories
Wall Mounting Bracket C-Type................................................................... GPA-96-604 T-Type.................................................................... GPA-96-602
0 0 0 10 5 20 10 30 40 50 25 60 SCFM dm3/s
PSID
PSID
bar
bar
A18-03-BK00
35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
A18-04-BK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
4 0.2
4 0.2
2 0.1 1
2 0.1 1
0,0
0 0 0 10 5 20 10 30 40 50 25 60 SCFM dm3/s
0 0 0 10 5 20 10 30 40 50 25 60 SCFM dm3/s
Ordering Information
Model Type Port Size
1/4 3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B69
Catalog 9EM-TK-190-3
Afterfilter A28
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 3/8 1/2 3/4 82 SCFM (38.7 dm3 /s) 90 SCFM (42.5 dm3 /s) 98 SCFM (46.3 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Maximum Supply Plastic Bowl Metal Bowl Pressure Afterfilter Operating Temperature Port Size
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT / BSPP-G 3/8, 1/2, 3/4 0.5 Micron 1.7 lb. (0.8 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar).
A28-03-BK00 Features
Modern Design and Appearance 0.5 Micron Element Light Weight High Flow Capacity with Minimal Pressure Drop Bowl Guard Quick-Disconnect Bowl
A28 Series Afterfilters, with Type B 0.5 micron elements: All Wilkerson Type AF Afterfilters with Type B 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
Materials of Construction
Body Body Cap Bowls Filter Element Sight Gauge Plastic Bowl Metal Bowl Type B Metal Bowl Zinc ABS Polycarbonate Aluminum Borosilicate Fiber Nitrile Nylon
Seals
A G C B
E D
Dimensions
Models Standard Unit A28-XX-BK00 Metal Bowl with Sight Gauge / Manual Drain A28-XX-BL00
Inches (mm)
A
2.90 (74) 2.90 (74)
B
2.90 (74) 3.23 (82)
C
1.00 (26) 1.00 (26)
D
7.40 (188) 7.40 (188)
E
8.40 (213) 8.40 (213)
F
2.00 (51) 2.00 (51)
G
1.42 (36) 1.42 (36)
B70
Catalog 9EM-TK-190-3
PSID
A28-03-BK00
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
5 0.3 4 0.2
Plastic Bowl / Bowl Guard, Manual Drain......................................................... GRP-96-642 Plastic Bowl, Plastic Guard, No Drain................................................................ GRP-96-652
2 0.1 1
B
Filters, Regulators, Lubricators
Accessories
Wall Mounting Bracket C-Type................................................................... GPA-96-605 T-Type.................................................................... GPA-96-602
A28-04-BK00
PSID
PSID bar bar
A28-06-BK00
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
35 2.4
60 4.1
90 6.2
120 8.2
150 10.3
0.3 PRESSURE DROP
4 0.2
2 0.1 1
2 0.1 1
0
0 0 25 10 20 50 30 75 40 100 50 125 SCFM 3 dm /s
Ordering Information
Model Type Port Size
3/8 1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B71
Catalog 9EM-TK-190-3
Afterfilter AF1
Afterfilter
Specifications
Flow Capacity* Maximum Supply Pressure 1/4 3/8 1/2 Plastic Bowl Metal Bowl 37.0 SCFM (17.5 dm3 /s) 43.5 SCFM (20.5 dm3 /s) 45.0 SCFM (21.1 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
B
Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 0.5 Micron 2.6 lb. (1.2 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar).
AF Series Afterfilters, with Type B 0.5 micron elements: All Wilkerson Type AF Afterfilters with 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
AF1-02-S00 Features
Quick-Disconnect Bowl Metal Bowl Guard 0.5 Micron Element Particulate Filter High Dirt Holding Capacity
Materials of Construction
Body Bowls Plastic Bowl Metal Bowl Zinc Polycarbonate Zinc Brass Stud Borosilicate Fibre Fluorocarbon
B A C F
E D
Dimensions
Models Standard Unit, B Element AF1-XX-S00 Metal Bowl AF1-XX-MS0
Inches (mm)
B72
Catalog 9EM-TK-190-3
PSID
AF1-02-S00
Inlet Pressure 15 PSIG 1,0 bar 3 0,2
35 2,4
60 4,1
150 10,3
B
Filters, Regulators, Lubricators
0,1 1
Accessories
Cap, Replaces Differential Pressure Indicator for Pressures over 150 PSIG (10,3 bar)................ GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Sight Gauge Kit (for Metal Bowls)............................ GRP-95-079 Wall Mounting Bracket, Type-L. .................................GPA-95-016
PSID
PSID
AF1-03-S00
bar bar Inlet Pressure 15 PSIG 1,0 bar
AF1-04-S00
Inlet Pressure 15 PSIG 1,0 bar 3 PRESSURE DROP 0,2 2
35 2,4
60 4,1
150 10,3
35 2,4
60 4,1
150 10,3
0,1 1
0,1 1
0 0 0 10 5 20 30 40 20 SCFM dm 3/s
0 0 0 10 5 20 30 40 20 SCFM dm 3/s
Ordering Information
Model Type Port Size
1/4 3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B73
Catalog 9EM-TK-190-3
Afterfilter AF2
Afterfilter
Specifications
Flow Capacity* Maximum Supply Pressure 1/4 3/8 1/2 Plastic Bowl Metal Bowl 55.7 SCFM (26.3 dm3 /s) 77.3 SCFM (36.5 dm3 /s) 91.0 SCFM (42.9 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
B
Filters, Regulators, Lubricators
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 0.5 Micron 2.44 lb. (1.1 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 3 PSID (0.2 bar).
AF Series Afterfilters, with Type B 0.5 micron elements: All Wilkerson Type AF Afterfilters with 0.5 micron elements exceed ISO Class 2 for maximum particle size and concentration of solid contaminants, and exceed Class 3 on maximum oil content (ppm/wt).
AF2-04-S00 Features
Quick-Disconnect Bowl Metal Bowl Guard 0.5 Micron Element Particulate Filter High Dirt Holding Capacity
Materials of Construction
Body Bowls Plastic Bowl Metal Bowl Zinc Polycarbonate Zinc Brass Stud Borosilicate Cloth Fluorocarbon
B A C F
E D
Dimensions
Models Standard Unit, B Element AF2-XX-S00 Metal Bowl AF2-XX-MS0
Inches (mm)
B74
Catalog 9EM-TK-190-3
AF2-02-S00
3 0,2
0,1 1
B
Filters, Regulators, Lubricators
Accessories
Cap, Differential Pressure Indicator for Pressures over 150 PSIG (10,3 bar)................ GRP-95-020 Differential Pressure Indicator...................................DP2-02-000 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Sight Gauge Kit (for Metal Bowls)............................ GRP-95-079 Wall Mounting Bracket, Type-L. .................................GPA-95-946
AF2-03-S00
PSID PSID bar bar Inlet Pressure 15 PSIG 1,0 bar Inlet Pressure 15 PSIG 1,0 bar
AF2-04-S00
35 2,4
60 4,1
35 2,4
60 4,1
120 8,2
150 10,3
0,1 1
0,1 1
Ordering Information
Model Type Port Size
1/4 3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B75
Catalog 9EM-TK-190-3
PRESSURE DROP
Part of an OSHA requirement is to keep sustained noise levels within acceptable specifications: 90decibels (dBA) or less. Wilkersons mufflers and oil reclassifiers keep these objectionable exhaust noises (air motors, control valves, etc.) within the OSHA specifications. F23-04-000 These units have only one inlet port. The contaminants in the exhaust flow are mechanically separated and twice filtered to 5micron levels. The clean, muffled exhaust flows out of the unit under the metal hood on top.
40
F23-04-000
120 110 DECIBELS (dBA) 100 90 80 70 60 0 0 10 1 20 30 2 40 3 INLET PRESSURE 50 4 60 70 PSI 5 bar OSHA Maximum Continuous Exposure Limit 6' 10' Distance in Feet From Model F23 Exhaust 1'
Features:
5 Micron Rated Reusable Elements Quick-Disconnect Clamp Ring for Easy Bowl Removal Low-Pressure Drop (Back Pressure) Removes Oily Aerosols from Exhaust Flows Transparent Bowls with Metal Bowl Guards Standard
Metal Bowl Guard, (for Plastic Bowl)........................ GRP-95-804 Metal Bowl, Brass Petcock ....................................... FRP-95-612 Metal Bowl / Sight Gauge, Brass Petcock............... GRP-95-613 Plastic Bowl, Plastic Petcock Drain............................LRP-96-157 Plastic Bowl / Bowl Guard, Plastic Petcock Drain.....GRP-95-724
Specifications
Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G Standard Filtration Weight 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 1/2 5 Micron 3.12 lb. (1.4 kg)
Type A, 5 Micron (Upper & Lower Elements)........... FRP-95-169 Clamp Ring Assembly...............................................GRP-95-154 Manual Drain, Brass Petcock....................................GRP-95-182 O-ring, Bowl, Fluorocarbon (10 per kit).....................GRP-95-109 O-ring, Bowl, Nitrile (10 per kit)................................ GRP-95-257
Accessories
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Acetal Zinc Polycarbonate Aluminum Steel Stud Sintered Polyethylene Steel Steel
PRESS TURN
Stem
Dimensions
Models Standard Unit F23-04-000
Inches (mm)
A
3.83 (97.5)
B
3.83 (97.5)
C
6.23 (158.2)
D
2.06 (52.3)
E
8.29 (210.6)
F
1.92 (48.8)
B76
Catalog 9EM-TK-190-3
40
B
Filters, Regulators, Lubricators
dm3/s
F33-08-000
120 110 DECIBELS (dBA) 100 OSHA Maximum Continuous Exposure Limit 90 80 70 60 0 0 10 1 20 30 40 PSI 3 bar 6' 10'
Features:
5 Micron Rated Reusable Elements Quick-Disconnect Clamp Ring for Easy Bowl Removal Low-Pressure Drop (Back Pressure) Removes Oily Aerosols from Exhaust Flows Transparent Bowls with Metal Bowl Guards Standard
Metal Bowl Guard, (for Plastic Bowl)........................ GRP-95-808 Metal Bowl, Brass Petcock........................................FRP-95-593 Metal Bowl / Sight Gauge, Brass Petcock. ............... GRP-95-676 Plastic Bowl, Plastic Petcock Drain........................... LRP-96-160 Plastic Bowl / Bowl Guard, Plastic Petcock Drain.....LRP-95-830
2 INLET PRESSURE
Specifications
Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G Standard Filtration Weight 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 3/4, 1 5 Micron 6 lb. (2.7 kg)
Type A, 5 Micron...................................................... FRP-95-170 Clamp Ring Assembly.............................................. GRP-96-404 Manual Drain, Brass Petcock....................................GRP-95-182 O-ring, Bowl, Fluorocarbon (10 per kit).................... GRP-95-942 O-ring, Bowl, Nitrile (10 per kit)................................ GRP-95-256
Accessories
Materials of Construction
Baffle Body Bowls Plastic Bowl Metal Bowl Acetal Zinc Polycarbonate Aluminum Steel Stud Sintered Polyethylene Steel Steel
PRESS TURN
E C
Dimensions
Models Standard Unit F33-06-000 & F33-08-000
Inches (mm)
A
4.63 (117.6)
B
4.63 (117.6)
C
8.91 (226.3)
D
3.99 (98.6)
E
12.79 (324.9)
F
2.31 (58.7)
B77
Catalog 9EM-TK-190-3
Specifications
XMC-04-000 XMC-08-000 XMC-0B-000 Air Flow @12 PSIG 65 SCFM 110 SCFM 200 SCFM (0,8 bar) (30.7 dm3 /s) (51.9 dm3 /s) (94.4 dm3 /s) Back Pressure Bowl Capacity Cv 2.2 fl. oz. 5.5 5 fl. oz. 9.3 Manual 99.9% 5 fl. oz. 16.9
36to122F (2to50C) 1/2 NPT 1 NPT Air 25 dBA 0.4 (0,18) 1-1/2 NPT
XMC-08-000 Features
Port Sizes 1/2", 1" and 1-1/2" NPT Liquid Sump with Manual Drain Corrosion Resistant Construction Compact and Easy to Install Low Cost Low Back Pressure High Density Durable Plastic End Caps
B F
Weight
Materials of Construction
Corrosion Resistant Threaded End Cap Cover Cap Filter Elements Primary Secondary Oil Drain Cup Outer Support Sleeve Nylon Plastic Borosilicate Cloth PVC Fiber Plastic Plastic Mesh Screen
D A
Dimensions
Models Standard Unit XMC-04-000 Standard Unit XMC-08-000 Standard Unit XMC-0B-000
Inches (mm)
Port Size
1/2 1 1-1/2
A
2.00 (51) 2.00 (51) 3.00 (76)
B
2.36 (60) 2.36 (60) 3.42 (87)
C
3.94 (100) 5.83 (148) 8.19 (208)
D
0.39 (10) 0.39 (10) 0.42 (11)
E
5.94 (150.9) 7.83 (198.9) 11.19 (284)
F
1.18 (30) 1.18 (30)
B78
Catalog 9EM-TK-190-3
B
Filters, Regulators, Lubricators
Operation
During unit operation, the XMC unit coalesces oil mists, which then collect into an integral drainage cup at the bottom of the element. Depending upon the volume of contamination exhausting into the unit, this may either be drained off periodically by removing the rubber drain plug cap and drain into a container, or continuously by connecting a suitable length of plastic tubing to the drain plug on the unit. The XMC is a disposable unit and should be changed when the back pressure becomes excessive for your particular installation.
bar
90
70
60 PSIG
1.2
15
XMC-04-000
XMC-08-000 XMC-0B-000 50 0 50 100 150 200 250 SCFM 110 120 dm3/s
0.6
Installation
Wilkersons XMC Exhaust Silencer / Mist Eliminators can be easily and quickly installed in the exhaust ports of pneumatic valves, air motors and other air operated devices to reduce work area noise and eliminate oil mist from exhaust air. Use of collective piping or manifold where multiple air devices are used makes for easy maintenance and control of oil mist collection and disposal. For manual draining, attach plastic tubing with an inside diameter of 0.25" (6.35 mm) and run tubing from the drain to the collecting container. When installed without plastic tubing, periodically remove rubber drain plug cap and manually drain unit into a proper disposable container.
10
20
30
40
50
60
70
80
B79
Catalog 9EM-TK-190-3
Specifications
Maximum Operating Pressure Operating Temperature (WSA) (WS0) (WSA) (WS0) 200 PSIG (13.8 bar) 232 PSIG (16.0 bar) 32 to 150F (0 to 65.5C) 35 to 176F (1.6 to 80C) 1.0 PSID (0.07 bar)
Materials of Construction
Filters, Regulators, Lubricators
Housing Seals
Features
High Flow Rates Less than 1 PSIG Differential Pressure Lightweight Cast Aluminum Housing with 1" to 3" NPT Connections (WS0) Cast Zinc Housings with 1/4" to 1" NPT Connections (WSA) External Surfaces Epoxy Painted for Maximum Corrosion Protection Standard Equipped with Quick Disconnect Bowls for Ease of Service (WSA) Three (3) Optional Automatic Drains Available
Liquid Separators
Our unique design combines the techniques of centrifugal action and other mechanical separation principles (Impingement, Separation, Laminar Flow and Stokes Law) to remove large quantities of liquid and solid contamination. Typical applications include water separation downstream of aftercoolers, protection of refrigerant and heatless regenerative desiccant dryers, downstream of air receivers, and other liquid / gas separation duties where the volume of water and solids poses a real problem.
Model Number WSA-02-M00** WSA-02-FM0 WSA-03-M00** WSA-03-FM0 WSA-04-M00** WSA-04-FM0 WSA-06-M00** WSA-06-FM0 WSA-08-M00** WSA-08-FM0 WS0-08-000B WS0-0B-000B WS0-0C-000B WS0-0E-000B
In / Out NPT Pipe Conn. 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 3/4" 3/4" 1" 1" 1" 1-1/2" 2" 3"
Rated Flow (SCFM) @ 100 PSIG* 25 25 50 50 50 50 100 100 120 120 233 742 742 1700
Approx. Weight lbs. 2.2 2.2 2.6 2.6 2.6 2.6 6.0 6.0 6.0 6.0 4.8 11.2 11.2 22.0
Recommended Automatic Drain Optional Internal Optional Internal Optional Internal Optional Internal Optional Internal X02-04-FM0 WDV3-G X02-04-FM0 WDV3-G X02-04-FM0 WDV3-G X02-04-FM0 WDV3-G
B80
Catalog 9EM-TK-190-3
(Revised 12-3-11)
A A B C L Pipe B
H
PRESS TURN
C L Pipe
PRESS
TURN
E E C C
B
Filters, Regulators, Lubricators
X02 D = Bowl Removal Clearance Dimension J = External Drain Discharge Port (NPT)
1.73 (44) 3.46 (88) F (NPT) D F (BSPP) D
WSA
WS0
ON
TEST
OFF
4 6 2 8 0.5 0 10
10 20 30 5 40 0.6 ohm 45
4.53 (115)
Side View
NOTE:MAXIMUM separator efficiency of 98%+ is achieved in the range of 15 to 100% of rated flow in SCFM. At flow rates of <15% or >100%, separator efficiency is reduced considerably. Consult your Wilkerson distributor or contact Wilkerson for assistance in selecting the correct separator model for your application.
Model Number WSA-02-M00* WSA-02-FM0 WSA-03-M00* WSA-03-FM0 WSA-04-M00* WSA-04-FM0 WSA-06-M00* WSA-06-FM0 WSA-08-M00* WSA-08-FM0 WS0-08-000B WDV3-G WS0-0B-000B WDV3-G WS0-0C-000B WDV3-G WS0-0E-000B WDV3-G
*Models have petcock.
A 3.00 3.00 3.35 3.35 3.35 3.35 4.62 4.62 4.62 4.62 5.10 6.70 6.70 8.10
B .90 .90 .98 .98 .98 .98 1.00 1.00 1.00 1.00 1.60 2.00 2.00 2.40
C 5.51 5.51 6.36 6.36 6.36 6.36 9.00 9.00 9.00 9.00 9.20 15.00 15.00 17.50
D 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.00 4.00 4.00 4.72
E 6.41 6.41 7.34 7.34 7.34 7.34 10.00 10.00 10.00 10.00 10.80 17.00 17.00 19.90
NPT F 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/2 1/2 1/2 1/2
B81
Catalog 9EM-TK-190-3
(Revised 9-12-11)
= Most Popular
Specifications
Operating Pressure Operating Temperature 232 PSIG (16 bar) 35F to 150F (1.5C to 66C)
Materials of Construction
Baffle Body Deflector Seals Stud Plated Steel Steel Plated Steel Fluorocarbon Plated Steel
Service Kits
DP Gauge Replacement Kit Drain Kit - 1/2" NPT WWSA Series DPG-Kit HDF-120-NPT-A
Features
Designed in Accordance with ASME and CRN Connection Sizes: 4 Inch & 6 Inch High Liquid Removal Efficiencies at All Flow Conditions Suitable for Variable Flow Compressors Works With All Types of Compressor and Compressor Condensate External Surface Epoxy Painted for Maximum Corrosion Resistance
24 (610)
18 (457)
Factor 2.65
For pressures above 232 PSIG (16 bar), use manual drain.
PSI bar
160 11
174 12 0.76
189 13 0.73
203 14 0.71
218 15 0.68
232 16 0.66
247 17 0.64
261 18 0.62
275 19 0.61
290 20 0.59
Factor 0.80
WWSA1000F
WWSA1800F
Ordering Information
Model Type WWSA1000F WWSA1800F Port Size 4" Flange 6" Flange Flow SCFM 2119 3814 Element Type 0.01 micron 1.0 micron Number of Elements 4 6
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B82
Catalog 9EM-TK-190-3
(Revised 9-12-11)
= Most Popular
Specifications
Drain Rate Maximum Supply Pressure Operating Temperature Port Size Plastic Bowl Metal Bowl 150 GPH @ 100 PSIG (570 l/h @ 6.9 bar) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/2 4.6 lb. (2.1 kg)
Weight
B
Filters, Regulators, Lubricators
Replacement Kits
Bowl Guard, Metal (for Plastic Bowl)........................ GRP-95-808 Bowl Metal, Drain Seat. ...................................................FRP-95-630 Plastic with Drain Seat and Metal Bowl Guard...... XRP-95-746 Clamp Ring Assembly.............................................. GRP-96-404 Drain, Over Center Float Drain Assembly.................XRP-96-244 Drain, Over Center Float Drain Assembly Rebuild Kit.............................................................. DRP-95-141 Drain Seat Assembly................................................ GRP-96-002 O-ring, Bowl Fluorocarbon (10 per kit)....................................... GRP-95-942 Bowl, Nitrile (10 per kit)......................................... GRP-95-256
Typical Installations
AT BOTTOM OF AIR TANK ALTERNATE AIR TANK
WHEN DRAIN IS INSTALLED HIGHER THAN NORMAL, TANK DRAIN OUTLET WHERE CLEARANCE IS LIMITED. AIR OUTLET
PRES TUR
C B
WATER IN TANK 1. DRAIN AIR FROM TANK. 2. REMOVE PLUG. 3. USING A PIPE NIPPLE, ATTACH TANK DRAIN.
PRES TUR
PRESS
TURN
PRES TUR
1. REMOVE PIPE PLUG (GRP-43-000) 2. RUN 1/4" TUBING FROM DRAIN TO AIR OUTLET FROM TANK TO EQUALIZE AIR PRESSURE.
1. VENT AIR FILTER. 2. REMOVE DRAIN VALVE AT BOTTOM OF FILTER AND ATTACH APPROPRIATE PIPE NIPPLE. 3. BUSH 1/2" HOLE AT TOP OF TANK DRAIN TO FIT PIPE NIPPLE USED, IF NECESSARY.
External Drain
As liquid contaminants collect in the bowl, they raise a closedcell molded float. When the liquid level reaches a given point, the float triggers a mechanism, which pilots line pressure against a large-area diaphragm, which snaps open the drain valve. The contaminants are discharged from the drain orifice at line pressure. As the liquid level falls, the pilot valve closes, line pressure against the diaphragm returns to atmosphere and the drain valve snaps closed.
Inches (mm)
Dimensions
Models Standard Unit X01-04-000
A
8.58 (218)
B
4.76 (121)
C
4.76 (121)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
D
2.36 (60)
B83
Catalog 9EM-TK-190-3
Specifications
Drain Rate Maximum Supply Pressure Operating Temperature Port Size Plastic Bowl Metal Bowl 80 GPH @ 100 PSIG (300 l/h @ 6.9 bar) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/2 XB3 1.42 lb. (0.6 kg) X02 1.26 lb. (0.6 kg)
Weight
Materials of Construction
Body Float Assembly Manual Override Zinc Plastic with Stainless Steel Internals Brass
X02-04-000
XB3-04-M00
Features
Available in NPT and BSPP-G Ports The Manual Override Allows Drainage at Any Time Without Waiting Use of the Manual Override Does Not Interfere with the Normal Operation of the Drain To Assist in Compliance with EPA Regulations, a 1/8" Pipe Thread Allows the Liquid Discharge to be Piped Away. The X02 Has No Manual Override for the Automatic Drain.
PRESS TURN
C A
DRAIN
D E = Bowl Removal
Dimensions
Models Standard Unit XB3-04-000 Standard Unit X02-04-F00 Metal Bowl XB3-04-M00 Metal Bowl X02-04-FM0
Inches (mm)
A
7.00 (179) 5.87 (149) 7.50 (190.5) 5.87 (149)
B
3.06 (78) 3.06 (78) 3.06 (78) 3.06 (78)
C
6.00 (152) 6.50 (165)
D
1.00 (25) 1.00 (25)
E
1.66 (42) 2.88 (73) 1.66 (42) 2.88 (73)
B84
Catalog 9EM-TK-190-3
External Drain
Wilkerson drains are designed to remove liquid oil and water contaminants from compressed air systems automatically. Liquid contaminants collected in the bowl cause the float mechanism to rise. When the liquid reaches a specific level the float triggers a mechanism which pilots line pressure against a large-area piston. This action causes the drain orifice to open and evacuate the liquid and particulate contaminants. As the liquid level falls the pilot valve closes, line pressure against the piston returns to atmosphere and the drain valve snaps closed. Wilkersons XB3 model automatic drain includes the manual override. The manual override option allows for drainage at times when waiting for the system to drain automatically is not desirable.
B
Filters, Regulators, Lubricators
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Accessories
Auto Float Drain Fluorocarbon......................................... GRP-95-981
Drain, Manual Override For Auto Float Drains with 1/8 NPT Port..................................GRP-96-001 (Use with GRP-95-981 shown above. Order saperately) Manual Drain, Flex-Tip............................................... FRP-95-610
B85
Catalog 9EM-TK-190-3
Specifications
Maximum Supply Pressure Minimum Supply Pressure Minimum Differential Pressure Required Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G 200 PSIG (13.8 bar) 30 PSIG (2.1 bar) 20 PSIG (1.4 bar) 1/4 .8 (.36) 32 to 150F (0 to 65.5C)
Materials of Construction
Body Bottom Cap Check Valve Ball Piston Seals Springs Aluminum Plastic Chrome Alloy Steel Brass Fluorocarbon Steel
X51-02-0000 Features
Automatically Drains Liquid Water from Compressed Air Receiver Drains Every Time System Pressure Decays (20 PSIG)
Replacement Kits
Maintenance Kit......................................................... XRP-95-511 Piston......................................................................... XRP-95-512
C A
Dimensions
Models Standard Unit X51-02-0000
Inches (mm)
A
3.81 (96.8)
B
2.11 (53.6)
C
2.93 (74.4)
B86
Catalog 9EM-TK-190-3
B
Filters, Regulators, Lubricators
B87
Catalog 9EM-TK-190-3
(Revised 06-13-12)
= Most Popular
Pipe Diaphragm Preset / Pressure Size Function Options Options Options Limiter
R
B
1 2 - 0
Family
12 Sub-Compact
2 - F
0
0 J K M N
0
Options
XXX
Thread Type
0 NPT C BSPP 1
Unit Function
H Air Pilot Regulator R Regulator
Pipe Size
2 1/4" 3 3/8"
Options
0 None
None Adjustable, Preset 2, 4 Non-Adjustable, Preset 2, 4 Preset Limiter, Adjustable 2, 4 Pressure Limiter Tamper Resistant 2, 4
Options
0 G J K M N None Pressure Gauge Adjustable, Preset 2, 4 Non-Adjustable, Preset 2, 4 Preset Limiter, Adjustable 2, 4 Pressure Limiter Tamper Resistant 2, 4
Diaphragm Function Relieving 0 to 60 PSIG (0 to 4.1 bar) D W
Spring Range
0 to 125 PSIG (0 to 8.6 bar) F R 0 to 200 PSIG (0 to 13.7 bar) H T
0 N
Non-relieving 5
1 ISO, R228 (G Series). 2 Inlet pressure is 100 PSIG. For other pressures, contact factory. 3 Available Preset / Pressure Limited Range, 10 to 90 PSIG in 5 PSIG increments.
For higher pressures, contact factory. (Example 065 = 65 PSIG) Spring Type by Preset / Limited Pressure: For Preset / Limited Pressure 10 to 25 use 30 PSI Spring For Preset / Limited Pressure 26 to 50 use 60 PSI Spring For Preset / Limited Pressure 51 to 120 use 125 PSI Spring For Preset / Limited Pressure 121 to 190 use 200 PSI Spring
4 Not
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
R12-02-F0G0
available on H Series Air Pilot Regulator. Only on H Series Air Pilot Regulator.
5 Available
B88
Catalog 9EM-TK-190-3
(Revised 05-28-12)
= Most Popular
R
Unit Function
R Regulator
8 - 0
Thread Type
0 NPT C BSPP 3
3 - F
0
Options
0 None
G
0 C G P R
0
Options
B
Filters, Regulators, Lubricators
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
Code 1 2 3 4 6 8
08 X X
Series 18 28 X X X
39
None Tamper Resistant Regulator Adj 1, 2 Pressure Gauge 4 Metal Panel Nut (08, 18 & 28 Only) Reverse Flow (08, 18 & 28 Only)
X X X
X X
Fluorocarbon 1
No Yes No Yes
Non-relieving
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
gauge. Units without gauge have 1/8" threaded gauge ports, and a center back mounted pressure gauge must be ordered separately. 5 39 Series is piston type. 6 Not Available on 08 Series.
R18- 03-F0G0
B89
Catalog 9EM-TK-190-3
Options
B
Filters, Regulators, Lubricators
R
Unit Function
R Regulator
B 3 - 0
Family
B3 Brass Miniature A3 Aluminum Miniature A4 Aluminum Miniature
2 - F
0
Options
0 None
G
0 None B G N R T Z
0
Options
Constant Bleed 3 Pressure Gauge No Gauge Ports 2 Remote Air Piloted 3 Tamper Resistant Regulator Adjustment 3 Brass Bonnet and Hex Adjustment Knob 3
Thread Type
0 NPT C BSPP 1
Pipe Size
1 1/8" 2 1/4" M Manifold 2
R T Z
Remote Air Piloted 3 Tamper Resistant Regulator Adjustment 3 Brass Bonnet and Hex
Spring Range 1 to 25 PSIG (0.07 to 1.7 bar) C P 1 to 60 PSIG (0.07 to 4.1 bar) D W 2 to 125 PSIG (0.14 to 8.6 bar) F R
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 8, and 9. For example:
Note: Standard pressure adjustment is plastic snap lock knob and plastic bonnet with plastic panel mount nut.
RB3 - 0 2 - F 0 G T
B90
Catalog 9EM-TK-190-3
Preset / Unit Thread Pipe Pressure Function Family Type Size Options Options Options Limited
1 6 - 0
Family
03 Miniature 16 Compact 26 Standard 30 Large 40 Extra Large
3 - 0
0 G H L N V
0
Options
0
Blank XXX
Options (R03 Only)
No Preset or Limiter Option XXX PSIG (Example: 065 = 65 PSIG)
Thread Type
0 NPT C BSPP
B
Filters, Regulators, Lubricators
None Pressure Gauge High Pressure Spring Low Pressure Spring 1 Non-Relieving Diaphragm All Fluorocarbon
Code 1 2 3 4 6 8 A B C
Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
03 X X
16 X X X
Series 26 30 X X X X X X
40 0 G** J* K* L M N P Q R* S T U
X X
* Inlet pressure is 100 PSIG. For other pressures, consult factory. ** Not available with BSPP thread type. Must specify preset or limited pressure. Spring Type by Preset / Limited Pressure: For Preset / Limited Pressure 10 to 25 use 30 PSI Spring For Preset / Limited Pressure 26 to 50 use 60 PSI Spring For Preset / Limited Pressure 51 to 90 use 125 PSI Spring
If more than one option is desired, arrange them in alphabetical order in positions 6, 7, and 8.
B91
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 13 SCFM (6.14 dm3 /s) 15 SCFM (7.08 dm3 /s) 1/8 1/8, 1/4 Inch 0 to 300 PSIG (0 to 20.7 bar) 32F to 125F (0C to 52C) 2 to 125 PSIG (0 to 8.6 bar) 1 to 60 PSIG (0 to 4.1 bar) 1 to 30 PSIG (0 to 2.1 bar) 1 to 15 PSIG (0 to 1.0 bar) .3 lb. (.14 kg) Gauge Ports (2) Port Threads Supply Pressure Operating Temperature Secondary Pressure Ranges Standard Pressure Medium Pressure Medium Pressure Low Pressure Weight
R03-02-000 Features
Unbalanced Poppet Standard Solid Control Piston with Lip Seal for Extended Life Non-rising Adjusting Knob Compact, 3.08 inch (78mm) High by 1.65 inch (42mm) Wide Easily Serviced
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar) and 10 PSIG pressure drop.
Materials of Construction
Adjusting Nut Adjusting Stem & Spring Body Bonnet, Seat, Piston & Valve Poppet Seals Brass Steel Zinc Plastic Nitrile
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A A
CAUTION:
B
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
E
D R03 R03-**-K**
Dimensions
Model Standard Unit R03-XX-XXX Preset, Non-Adjustable Unit R03-XX-KXX
Inches (mm)
B92
Catalog 9EM-TK-190-3
Replacement Kits
Secondary Pressure - bar
6 5 4 3 2 1 0
Poppet / Piston Kits Unbalanced, Non-Relieving....................................... PS428P Unbalanced, Relieving............................................... PS426P Springs 1-30 PSIG Range........................................................... P01175 1-60 PSIG Range........................................................... P01174 2-125 PSIG Range. ......................................................... P01173 1-15 PSIG Range. ........................................................... P01176
R03-01-000
80
60
40
B
0 0 2 5 4 10 6 15 20 25 30 14 35 16 18 40
20
Gauges 30 PSIG, 1/8" NPT (0 to 2.1 bar)........................ K4515N18030 60 PSIG, 1/8" NPT (0 to 4.1 bar)........................ K4515N18060 160 PSIG, 1/8" NPT (0 to 11.0 bar). .....................K4515N18160 Mounting Bracket Kit* (Includes Panel Mount Nut). ......... PS417B Panel Mount Nuts* Plastic............................................................................ P78652 Metal...............................................................................P01531
*Tighten panel mount nut 2.8 to 3.4 Nm (25 to 30 in-lbs) of torque.
Flow - dm /s
80
60
40
20
15
20
25
30 14
35 16 18
40
Flow - dm /s
Ordering Information
Model Type Relieving Port Size
1/8 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B93
Accessories
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 14 SCFM (6.6 dm3/s) 300 PSIG (20.7 bar) 40 to 125F (4.4 to 52C) 1/8, 1/4 0.5 (0.23) Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). (flow at 25% pressure drop)
Materials of Construction
Body RB3 RA3 Brass Aluminum Acetal Nitrile Brass Bonnet Diaphragm & Seals
Non-Relieving
RB3-02-F000
Features
Brass Body Construction Handles Water and Compressed Air Service Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity Spring Loaded Diaphragm High Flow: 1/4" -14 SCFM Panel Mount Nut Standard Two 1/8" Gauge Ports
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
Option R
Option T
Option Z
Dimensions
Model Brass Regulator - Miniature RB3-XX-XXXX Aluminum Regulator - Miniature RA3-XX-XXXX
Inches (mm)
B94
Catalog 9EM-TK-190-3
Repair Kits
Bonnet, Knob, Adjusting Screw Kit. .......................... RRP-96-821
Secondary Pressure - bar
100 6 5 4 3 2 1 0
Flow Characteristics
RB3-01-F000
1/4 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
80
60
Accessories
Pressure Gauge 0-160 PSI (0-11,0 bar), 1-1/2" Dial Face, 1/8" NPT, CBM.....................................................K4515N18160 0-60 PSI (0-4,1 bar), 1-1/2" Dial Face, 1/8" NPT.............................................................. K4515N18060 Panel Mount Nut Aluminum. ............................................................... RPA-96-733 Plastic..................................................................... RPA-96-734 Wall Mounting Bracket L-Type.....................................................................GRP-95-147 L-Type with Plastic Panel Mount Nut. .....................GRP-95-747
40
B
0 4 8 12 16 20 24
20
Flow - dm /s
10
Flow Characteristics
100
Flow Characteristics
100
RB3-02-F000
1/4 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
6 5 4 3 2 1 0
6 5 4 3 2 1 0
80
60
60
40
40
20
20
0 0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
12
16
20
24
Flow - dm /s
10
Ordering Information
Model Type Relieving Non-relieving Relieving Non-relieving Port Size
1/8" 1/4" 1/8" 1/4" 1/8" 1/4" 1/8" 1/4"
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B95
Catalog 9EM-TK-190-3
Specifications
Operating Temperature Supply Pressure Port Threads Gauge Ports Weight -40 F to 150F (-40 C to 65.5C) 300 PSIG Maximum (20.4 bar) 1/8, 1/4 Inch (2) Std 1/8 Inch (No Gauge Port Version Available) .25 lbs. (0.11 kg)
Relieving
Materials of Construction
Body Bonnet
Non-Relieving
RA4-02-F000 Features
RA4-0M-F000
Panel Nut
Diaphragm Operated for Fast Operation. Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity. Balanced Valve Design for Precise Regulation. Available in 2 or 4 Port Design. Available With a Manifold Mount to Minimize Plumbing. Suitable for Low Temperature Applications. Non-Rising Adjusting Knob. 1/8" - 17 SCFM* 1/4" - 19 SCFM*
* SCFM = Standard cubic feet per minute at 100 PSIG inlet, 90 PSIG no flow secondary setting and 10 PSIG pressure drop. Not Available with Manifold Mount.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
A1 Dia.
C1
F G G
I N
INLET
H J
RA4-02-F000
RA4-0M-F000
Dimensions
Models
Inches (mm)
A 1.5 (38.1)
A1 1.56 (39.7)
B 1.2 (30.18)
B1 1.56 (39.7)
C 2.75 (69.92)
C1 2.7 (68.7)
D .5 (12.7)
E1
H .32 (8.26)
J .73 (18.42)
B96
Catalog 9EM-TK-190-3
Replacement Kits
Secondary Pressure - bar
6 5 4 3 2 1 0
Diaphragm Assembly Non-relieving..................................................... GRP-96-726 Relieving............................................................ GRP-96-725 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar)................................. GRP-95-111 0 to 60 PSIG (0 to 4.1 bar).................................GRP-96-718 0 to 125 PSIG (0 to 8.6 bar)...............................GRP-96-717 Valve Assembly..................................................RRP-96-727 Valve Spring.......................................................RRP-96-728
90 80 70 60 50 40 30 20 10 0 0 5 10
B
15 20 25
Flow - dm /s
Gauges
0 to 60 PSIG (0 to 4.1 bar), 1-1/2" Dial Face, 1/8 NPT, CBM................................................. K4515N18060 0 to 160 PSIG (0 to 11.0 bar), 1-1/2" Dial Face, 1/8 NPT, CBM................................................. K4515N18160 Tamper Resistant Kit..........................................RPA-96-735
Relief And Flow Characteristics
RA4-0M-F000
100 100 1/8 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
80 70 60 50 40 30 20 10 0 0 5 10 15 20 25
6 5 4 3 2 1 0
6 5 4 3 2 1 0
90
90 80 70 60 50 40 30 20 10 0 0 5 10
15
20
25
Flow - dm /s
Flow - dm /s
Ordering Information
Model Type Port Size 1/8" Relieving 1/4" Manifold Mount 1/8" Nonrelieving 1/4" Manifold Mount Without Gauge Without Gauge Without Gauge 0 to 125 PSIG 0 to 60 PSIG 0 to 30 PSIG (0.0 to 2.1 bar) (0.0 to 4.1 bar) (0.0 to 8.6 bar) RA4-01-C000 RA4-02-C000 RA4-0M-C000 RA4-01-P000 RA4-02-P000 RA4-0M-P000 RA4-01-D000 RA4-02-D000 RA4-0M-D000 RA4-01-W000 RA4-02-W000 RA4-0M-W000 RA4-01-F000 RA4-02-F000 RA4-0M-F000 RA4-01-R000 RA4-02-R000 RA4-0M-R000 RA4-01-P0G0 RA4-02-P0G0 RA4-01-W0G0 RA4-02-W0G0 RA4-01-R0G0 RA4-02-R0G0 With Gauge 0 to 30 PSIG (0.0 to 2.1 bar) RA4-01-C0G0 RA4-02-C0G0 With Gauge 0 to 60 PSIG (0.0 to 4.1 bar) RA4-01-D0G0 RA4-02-D0G0 With Gauge 0 to 125 PSIG (0.0 to 8.6 bar RA4-01-F0G0 RA4-02-F0G0
B97
Accessories
Catalog 9EM-TK-190-3
Specifications
Maximum Supply Pressure Operating Temperature Gauge Ports (2) Port Size Weight NPT lb. (kg) 150 PSIG (10 bar) 40 to 125F (4.4 to 52C) 1/8 Inch 1/8, 1/4 0.25 (0.11)
Materials of Construction
Adjusting Screw Body Bonnet and Seat Diaphragm (R25) Diaphragm (R24) Steel Acetal Acetal Buna N EPDM Buna N EPDM Stainless Steel Buna N EPDM
R25-02C Features
Lightweight Plastic Body Constructed with a Combination of N.S.F. and F.D.A. Approved Materials Unbalanced Poppet Standard Non-rising, Push-to-lock Adjusting Knob Compact, 3.10 inch (79mm) high by 1.60 inch (41mm) wide Lightweight Diaphragm Operated
Seals (R25) Seals (R24) Springs Valve Poppet (R25) Valve Poppet (R24)
Note: 1.25" dia. (31.8) mm hole required for panel mounting.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
A
PU
+
SH
L O C
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
Dimensions
Model Regulator - Miniature, Air Service R25-XXX Regulator - Miniature, Water Service R24-XXX
Inches (mm)
B98
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Panel Mount Nut Plastic ....................................................................... R05X51-P Aluminum ................................................................. R05X51-A Mounting Bracket and Nut ...........................................SA161X57 Service Kits Relieving (Buna) . ....................................................... RKR25Y Non-Relieving (Buna) . .............................................RKR25KY Relieving (EPDM) . ..................................................... RKR24Y Non-Relieving (EPDM) . ...........................................RKR24KY Springs 0-25 psig Spring.......................................................SPR-375-1 0-60 psig Spring..........................................................SPR-376 0-125 psig Spring........................................................SPR-377
10
15
B
Filters, Regulators, Lubricators
R25-02CK
100 75 50 25 0 0 0.5 1 1.5 2 2.5 3 3.5
Flow - GPM
0 2.0 4.0 6.0 8.0 10.0 12.0
Flow - l/min
Ordering Information
Model Type Port Size
1/8" 1/4" 1/8" 1/4"
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B99
Catalog 9EM-TK-190-3
(Revised 09-20-11)
= Most Popular
Specifications
Maximum Supply Pressure Operating Temperature Gauge Ports (2) Port Size Weight NPT lb. (kg) 150 PSIG (10 bar) 40 to 125F (4.4 to 52C) 1/4 Inch 1/4, 3/8 0.38 (0.17)
B
Filters, Regulators, Lubricators
Materials of Construction
Adjusting Screw Body Bonnet and Seat Diaphragm (R45) Diaphragm (R46) Seals (R45) Seals (R46) Springs Valve Poppet (R45) Valve Poppet (R46)
Note: 1.25" dia. (31.8) mm hole required for panel mounting.
Steel Acetal Acetal Buna N EPDM Buna N EPDM Stainless Steel Buna N EPDM
R45-03C Features
Lightweight Plastic Body Constructed with a Combination of N.S.F. and F.D.A. Approved Materials Unbalanced Poppet Standard Non-rising, Push-to-lock Adjusting Knob Compact, 3.43 inch (87mm) high by 2.06 inch (52.3mm) wide Lightweight Diaphragm Operated
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
A
PU
+
L O
C
SH
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
Dimensions
Model Regulator - Miniature, Air Service R45-XXX Regulator - Miniature, Water Service R46-XXX
Inches (mm)
B100
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Panel Mount Nut Plastic ....................................................................... R05X51-P Aluminum ................................................................. R05X51-A Mounting Bracket and Nut ...........................................SA161X57 Service Kits Relieving (Buna) . ....................................................... RKR45Y Non-Relieving (Buna) . .............................................RKR45KY Springs 0-25 psig Spring............................................................SPR-46 0-60 psig Spring............................................................SPR-47 0-125 psig Spring..........................................................SPR-48
R45
100 PSIG (6.9 bar) Primary Pressure
80
60
40
20
B
Flow - SCFM
0 2 4 6 8 10 12 14
Flow - dm /s
n
16 18 20 3
22 24
26
28
500 400
60
300
40
200 100
20
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Flow - GPM
0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0
Flow - l/min
Ordering Information
Model Type Port Size
1/4" 3/8" 1/4" 3/8"
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B101
10
15
20
25
30
35
40
45
50
55
60
Catalog 9EM-TK-190-3
Regulator R08
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1/8 1/4 29.2 SCFM (13.5 dm3 /s) 44.0 SCFM (18.9 dm3 /s) 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 1/8 300 PSIG (20.7 bar) -4 to 150F (-20 to 65.5C) 1/8, 1/4 .66 (0.3) Adjusting Range Pressure Gauge Port (2 ea.)** NPT
Relieving
Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
Non-Relieving
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). ** Non-gauge option only. Units with square gauges: -15C to 65.5C (5F to 150F)
R08-01-F0G0
Features
Balanced Valve Design 2 Gauge Ports Serviceability and Ease of Maintenance Unique Flush-mounted Pressure Gauge Light Weight Modern Design and Appearance
! WARNING
A B B C
80
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
40
100
0
psi
160
E D D
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
R08-XX-F0G0
R08-XX-F000
NOTES: Flush mounted gauge kits will not fit units originally purchased with threaded gauge ports. 1.25" Dia. (31.7 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit R08-XX-F000 With Gauge R08-XX-F0G0
Inches (mm)
A
1.58 (40) 1.58 (40)
B
1.58 (40) 2.53 (64)
C
1.34 (34) 1.34 (34)
D
2.60 (66) 2.60 (66)
E
3.94 (100) 3.94 (100)
F
2.40 (61) 2.40 (61)
B102
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Replacement Kits
Diaphragm Assembly Non-relieving......................................................... GRP-96-726 Relieving................................................................ GRP-96-725 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar)..................................... GRP-95-111 0 to 60 PSIG (0 to 4.1 bar).....................................GRP-96-718 0 to 125 PSIG (0 to 8.6 bar)...................................GRP-96-717 Valve Assembly. .........................................................RRP-96-727 Valve Spring...............................................................RRP-96-728
PSIG bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 60 100
R08-01-F000
40
B
0 0 10 5 20 10 AIR FLOW RATE 30 15 40 SCFM 20 dm3 /s
Adjusting Knob................................................... RRP-16-005-000 Bottom Plug. ....................................................... RRP-16-383-000 Gauge Adapter Block, 1/4" NPT,...............................GPA-97-037 Replaces Flush Mount Gauge Panel Mount Nut Aluminum. ............................................................... RPA-96-733 Plastic..................................................................... RPA-96-734 Pressure Gauge, Flush Mounted 0 to 150 PSIG......................................................K4511SCR150 0 to 60 PSIG....................................................... K4511SCR060 0 to 11 bar. ...........................................................K4511SCR11B Pressure Gauge, 0 to 60 PSIG (0 to 4.1 bar), 1-1/2" Dial Face, 1/8 NPT, CBM. ......................... K4515N18060 Pressure Gauge, 0 to 160 PSIG (0 to 11.0 bar), 1-1/2" Dial Face, 1/8 NPT, CBM. ..........................K4515N18160 ................................................. RPA-96-735 Tamper Resistant Kit. Wall Mounting Bracket C-Type.................................................................... GPA-97-010 L-Type.................................................................... GRP-96-739 T-Type.....................................................................GPA-96-737
SECONDARY PRESSURE
R08-02-F000
PSIG bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 10 5 20 10 30 15 AIR FLOW RATE 40 20 50 25 60 SCFM 30 dm 3/s 60
100
40
Ordering Information
Model Type Relieving Non-relieving Port Size
1/8 1/4 1/8 1/4
Without Gauge Without Gauge Without Gauge 0 to 125 PSIG 0 to 30 PSIG 0 to 60 PSIG (0 to 8.6 bar) (0 to 2.1 bar) (0 to 4.1 bar)
R08-01-F000 R08-02-F000 R08-01-R000 R08-02-R000 R08-01-C000 R08-02-C000 R08-01-P000 R08-02-P000 R08-01-D000 R08-02-D000 R08-01-W000 R08-02-W000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B103
Accessories
Catalog 9EM-TK-190-3
Regulator R12
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1/4 3/8 30 scfm (14.2 dm3 /s) 40 scfm (18.9 dm3 /s) 1 to 30 PSIG (0.06 to 2.1 bar) 1 to 60 PSIG (0.06 to 4.1 bar) 2 to 125 PSIG (0.13 to 8.6 bar) 2 to 200 PSIG (0.13 to 13.7 bar) 1/4 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 1/4, 3/8 1.1 (0.49) Adjusting Range Pressure
Relieving
NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar), no flow secondary pressure set 90 PSIG (6.2 bar), 10 PSIG pressure drop at rated flow.
Features
Secondary Aspiration Plus Balanced Valve Provides Quick Response and Accurate Pressure Regulation Rolling Diaphragm for Extended Life Removable Non-rising Knob for Panel Mounting and Tamper Resistance Easily Serviced Reverse Flow
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A
CAUTION:
B
PU
SH
TO L O
K
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
E
NOTE: Panel Mount Nut sold separately. NOTE: 1.53" Dia. (39 mm) hole required for panel nut mounting.
Dimensions
Model Standard Unit R12-XX-F000
Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
3.16 (80)
D
1.28 (32)
E
4.44 (113)
B104
Catalog 9EM-TK-190-3
Replacement Kits
PSIG
R12-02-F000
bar Inlet Pressure: 100 PSIG (6.9 bar)
120 105 90 75 60 45 30
Pressure Gauge 30 PSIG .............................................................. K4515N14030 60 PSIG .............................................................. K4515N14060 160 PSIG .............................................................K4515N14160 300 PSIG ............................................................ K4515N14300 Service Kit Non-relieving......................................................... RRP-96-307 Relieving................................................................ RRP-96-306 Springs, Regulating 1 to 30 PSIG (0.06 to 2.1 bar)............................... RRP-96-303 1 to 60 PSIG (0.06 to 4.1 bar)............................... RRP-96-302 2 to 125 PSIG (0.13 to 8.6 bar)............................. RRP-96-301 2 to 200 PSIG (0.13 to 17.2 bar). ........................... RRP-96-304
B
Filters, Regulators, Lubricators
15 0 0 0 10 5 20 10 30 40 50 60 30 70 SCFM dm3/s
Accessories
Mounting Bracket Kit (With Panel Mount Nut)..........GPA-96-313 Panel Mount Nut, Metal.............................................GPA-96-314
R12-03-F000
bar PSIG Inlet Pressure: 100 PSIG (6.9 bar)
8.0 SECONDARY PRESSURE 7.0 6.0 5.0 4.0 3.0 2.0 1.0 0
Ordering Information
Model Type Relieving Non-relieving Port Size
1/4 3/8 1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B105
Catalog 9EM-TK-190-3
Specifications
Flow Capacity * Gauge Ports (2x) 1/4 3/8 NPT / BSPP-G 50 scfm 50 scfm 1/4 0 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C) 1/8 1/4, 3/8 .90 (0.41)
Operating Pressure Range Operating Temperature Relieving Pilot Port Port Size Weight
* Inlet pressure 100 PSIG (6.9 bar), no flow secondary pressure set 90 PSIG (6.2 bar), 10 PSIG pressure drop at rated flow.
Non-Relieving
H12-02-0000 Features
Unique Balanced Valve Minimizes Secondary Pressure Fluctuations. Solid Control Piston With Resilient Seat for Service-free Operation. Easily Serviced.
Materials of Construction
Body Piston & Valve Seals Spring (Valve) Zinc Plastic Nitrile Steel
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
NOTE: Panel Mount Nut sold separately. NOTE: 1.53" Dia. (39 mm) hole required for panel nut mounting.
Dimensions
Model Air Piloted Unit H12-02-0000
Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
2.43 (62)
D
1.28 (32)
E
3.71 (94)
B106
Catalog 9EM-TK-190-3
Replacement Kits
7 6 5 4 3 2 1 0
Pressure Gauge 30 PSIG .............................................................. K4515N14030 60 PSIG .............................................................. K4515N14060 160 PSIG .............................................................K4515N14160 300 PSIG ............................................................ K4515N14300 Service Kit Non-Relieving........................................................ RRP-96-309 Relieving . ..............................................................RRP-96-310
105 90 75 60 45 30 15 0 0 10
B
1/4 Inch Ports Primary Pressure 100 PSIG (6.9 bar)
Accessories
Mounting Bracket Kit(With Panel Mount Nut). ........GPA-96-313 Panel Mount Nut, Metal. ..........................................GPA-96-314
Flow (SCFM)
0 5 10 15
Flow - dm /s
n
20
25
30
7 6 5 4 3 2 1 0
105 90 75 60 45 30 15 0 0 10
Flow (SCFM)
0 5 10 15
Flow - dm /s
n
20
25
30
Ordering Information
Model Type Relieving Port Size
1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B107
20
30
40
50
60
70
Catalog 9EM-TK-190-3
Regulator R18
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1/4 3/8 1/2 82 SCFM (38.7 dm3 /s) 97 SCFM (45.7 dm3 /s) 97 SCFM (45.7 dm3 /s) 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) 1/4 300 PSIG (20.7 bar) -13 to 150F (-25 to 65.5C) 1/4, 3/8, 1/2 1.16 (0.5)
Gauge Port (2 ea.) NPT / BSPP-G Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
Non-Relieving
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Features
Balanced Valve Design Spring-loaded Diaphragm 4 Adjusting Pressure Ranges Available 1/2" NPT / BSPP-G Over-port Reverse-flow Available 2 Gauge Ports
A G
! WARNING
C
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
F E D
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
NOTE: 2" Dia. (51 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit R18-XX-F000 With Gauge R18-XX-F0G0
Inches (mm)
A
2.36 (60) 2.36 (60)
B
2.36 (60) 2.36 (60)
C
1.74 (44) 1.74 (44)
D
3.66 (93) 3.66 (93)
E
5.35 (136) 5.35 (136)
F
3.10 (78.7) 3.10 (78.7)
G
3.74 (94)
B108
Catalog 9EM-TK-190-3
Replacement Kits
Adjusting Knob................................................... RRP-16-340-000
SECONDARY PRESSURE
R18-02-F000
Inlet Pressure = 100 PSI (6.9 bar)
Diaphragm Assembly Non-relieving......................................................... RRP-96-657 Relieving................................................................ RRP-96-656 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar).................................... RRP-96-659 0 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-660 0 to 125 PSIG (0 to 8.6 bar).................................. RRP-96-661 0 to 250 PSIG (0 to 17.2 bar)................................ RRP-96-662 Valve Assembly. ........................................................ RRP-96-658
7.0 6.0
100
40
B
dm 3/s
Accessories
PSIG bar
10
Panel Mount Nut Aluminum. .............................................................. RRP-96-673 Plastic.................................................................... RRP-96-675 Pressure Gauge 0-30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM....... K4515N14030 0-60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM....... K4515N14060 0-160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM. ......K4515N14160 0-300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..... K4515N14300 0-2.0 bar, 1-1/2" Dial Face, G 1/4 CBM.............. K4515G14030 0-4.1 bar, 1-1/2" Dial Face, G 1/4 CBM.............. K4515G14060 0-11 bar, 1-1/2" Dial Face, G 1/4 CBM.................K4515G14160 0-21 bar, 1-1/2" Dial Face, G 1/4 CBM............... K4515G14290 ................................................ RRP-96-671 Tamper Resistant Kit. Wall Mounting Bracket L-Type.................................................................... GPA-96-606 T-Type.................................................................... GPA-96-602
SECONDARY PRESSURE
40
R18-03-F000
Inlet Pressure = 100 PSI (6.9 bar)
7.0 6.0
100
40
PSIG
bar
R18-04-F000
Inlet Pressure = 100 PSI (6.9 bar)
100
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 10 40 20 60 30 AIR FLOW RATE 80 40 100 50 120 SCFM dm 3/s 60
40
Ordering Information
Model Type Relieving Port Size
1/4 3/8 1/2 1/4
With Gauge With Gauge 10 to 250 PSIG 3 to 60 PSIG (0.7 to 17.2 bar) (0.2 to 4.1 bar)
R18-02-G0G0 R18-03-G0G0 R18-04-G0G0 R18-02-S0G0 R18-03-S0G0 R18-04-S0G0 R18-02-D0G0 R18-03-D0G0 R18-04-D0G0 R18-02-W0G0 R18-03-W0G0 R18-04-W0G0
Without Gauge Without Gauge Without Gauge 5 to 125 PSIG 10 to 250 PSIG 3 to 60 PSIG (0.4 to 8.6 bar) (0.7 to 17.2 bar) (0.2 to 4.1 bar)
R18-02-F000 R18-03-F000 R18-04-F000 R18-02-R000 R18-03-R000 R18-04-R000 R18-02-G000 R18-03-G000 R18-04-G000 R18-02-S000 R18-03-S000 R18-04-S000 R18-02-D000 R18-03-D000 R18-04-D000 R18-02-W000 R18-03-W000 R18-04-W000
Non-relieving
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B109
20
40
60
80
SCFM
Catalog 9EM-TK-190-3
Regulator R16
B
Filters, Regulators, Lubricators Relieving
Specifications
Flow Capacity* 1/4 3/8 1/2 71.5 SCFM (33.7 dm3 /s) 80.5 SCFM (38.0 dm3 /s) 88.0 SCFM (41.5 dm3 /s) 0to60 PSIG (0to4.1 bar) 0to125 PSIG (0to8.6 bar) 0to250 PSIG (0to17.2 bar) 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2 1/4 1.7 (0.77)
Adjusting Range Pressure Maximum Supply Pressure Operating Temperature Port Size Weight
Non-Relieving
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
R16-02-000 Features
Non-Rising Adjustment Knob with Friction Lock Knob Standard with Two Full Flow 1/4" NPT / BSPT-Rc Gauge Ports Panel Mount Nut High Flow Capacity Balanced Valve Design for Excellent Regulation Characteristics
Materials of Construction
Body Bonnet Diaphragm Panel Nut Seals Springs Valve Assembly Zinc PBT Nitrile / Zinc Acetal Nitrile Steel Brass / Nitrile / Acetal
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
B G F
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
NOTE: 1.31" Dia. (33.3 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit R16-XX-000 With Gauge R16-XX-G00
Inches (mm)
A
2.99 (76) 2.99 (76)
B
2.59 (66) 2.59 (66)
C
3.99 (101.3) 3.99 (101.3)
D
1.20 (30.5) 1.20 (30.5)
E
5.19 (132) 5.19 (132)
F
1.29 (33) 1.29 (33)
G
2.80 (71)
H
1.02 (25.9) 1.02 (25.9)
B110
Catalog 9EM-TK-190-3
Replacement Kits
Adjusting Knob.......................................................... RRP-95-023
SECONDARY PRESSURE
bar
R16-02-000
Inlet Pressure, 100 PSIG (6.9 bar)
7.0 6.0
100
Diaphragm Assembly Non-relieving..........................................................RRP-96-216 Self-relieving...........................................................RRP-96-213 Spring, Regulating 0to50 PSIG (0to3.4 bar).................................... RRP-95-222 0to125 PSIG (0to8.6 bar)...................................RRP-95-224 0to250 PSIG (0to17.2 bar).................................RRP-95-218 Valve Assembly Valve, Valve Spring, Bottom Plug O-ring...............RRP-96-215
40
B
Filters, Regulators, Lubricators
0 20 10 40 20
AIR FLOW RATE
60 30
80 40
SCFM dm3/s
Accessories
Gauge, Pressure 0to60 PSIG (0to4 bar), 2" Dial Face, 1/4 NPT, CBM. ................................................. K4520N14060W
SECONDARY PRESSURE PSIG bar
R16-03-000
Inlet Pressure, 100 PSIG (6.9 bar)
0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................K4520N14160W 0to300 PSIG (0to20 bar), 2" Dial Face, 1/4 NPT, CBM. ................................................. K4520N14300W Panel Mount Nut, Plastic.......................................... GPA-95-032 Tamper Resistant Kit, Ring Style. ..............................RPA-95-006 Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590 Wall Mounting Bracket L-Type, Heavy Duty................................................RPA-95-090 L-Type, Standard....................................................GPA-95-012 L-Type with Plastic Panel Mount Nut. ..................... GPA-95-011
7.0 6.0
100
40
R16-04-000
PSIG 100 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 25 10 50 20 30 AIR FLOW RATE 75 40 100 SCFM 50 dm3/s 60 40 bar Inlet Pressure, 100 PSIG (6.9 bar)
Ordering Information
Model Type Port Size
1/4
Without Gauge Without Gauge Without Gauge With Gauge With Gauge With Gauge 5to125 PSIG 10to250 PSIG 3to60 PSIG 5to125 PSIG 10to250 PSIG 3to60 PSIG (0.4to8.6 bar) (0.7to17.2 bar) (0.2to4.1 bar) (0.4to8.6 bar) (0.7to17.2 bar) (0.2to4.1 bar)
R16-02-000 R16-03-000 R16-04-000 R16-02-N00 R16-03-N00 R16-04-N00 R16-02-H00 R16-03-H00 R16-04-H00 R16-02-HN0 R16-03-HN0 R16-04-HN0 R16-02-L00 R16-03-L00 R16-04-L00 R16-02-LN0 R16-03-LN0 R16-04-LN0 R16-02-G00 R16-03-G00 R16-04-G00 R16-02-GN0 R16-03-GN0 R16-04-GN0 R16-02-GH0 R16-03-GH0 R16-04-GH0 R16-02-GHN R16-03-GHN R16-04-GHN R16-02-GL0 R16-03-GL0 R16-04-GL0 R16-02-GLN R16-03-GLN R16-04-GLN
Relieving
Non-relieving
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B111
Catalog 9EM-TK-190-3
Regulator R28
B
Filters, Regulators, Lubricators Relieving
Specifications
Flow Capacity* 3/8 1/2 3/4 162 SCFM (76.5 dm3 /s) 170 SCFM (80.2 dm3 /s) 176 SCFM (83.1 dm3 /s) 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) 1/4 300 PSIG (20.7 bar) -13 to 150F (-25 to 65.5C) 3/8, 1/2, 3/4 1.7 (0.77)
Adjusting Range Pressure Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg)
NPT / BSPP-G
Non-Relieving
R28-03-F0G0
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Valve Assembly
B A G
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
C
F E D
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
NOTE: 2.4" Dia. (61 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit R28-XX-F000 With Gauge R28-XX-F0G0
Inches (mm)
A
2.90 (73) 2.90 (73)
B
2.90 (73) 2.90 (73)
C
1.74 (44) 1.74 (44)
D
4.16 (105) 4.16 (105)
E
5.87 (149) 5.87 (149)
F
3.30 (84) 3.30 (84)
G
4.27 (108)
B112
Catalog 9EM-TK-190-3
Replacement Kits
SECONDARY PRESSURE
R28-03-F000
bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 10 40 20 60 30 80 40 100 50 120 60 140 70 160 80 180 SCFM dm 3/s 60
Diaphragm Assembly Non-relieving......................................................... RRP-96-987 Relieving................................................................ RRP-96-986 Valve Assembly. ........................................................ RRP-96-049 Adjusting Knob....................................................RRP-16-341-000 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar).....................................RRP-96-163 0 to 60 PSIG (0 to 4.1 bar).....................................RRP-96-164 0 to 125 PSIG (0 to 8.6 bar)...................................RRP-96-165 0 to 250 PSIG (0 to 17.2 bar).................................RRP-96-166
100
40
B
Filters, Regulators, Lubricators
Accessories
Panel Mount Nut Aluminum. ...............................................................RRP-96-674 Plastic.................................................................... RRP-96-676 Pressure Gauge 0-30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM....... K4515N14030 0-60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM....... K4515N14060 0-160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM. ......K4515N14160 0-300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..... K4515N14300 0-2,0 bar, 1-1/2" Dial Face, G 1/4 CBM.............. K4515G14030 0-4,1 bar, 1-1/2" Dial Face, G 1/4 CBM.............. K4515G14060 0-11 bar, 1-1/2" Dial Face, G 1/4 CBM.................K4515G14160 0-21 bar, 1-1/2" Dial Face, G 1/4 CBM............... K4515G14290 Tamper Resistant Kit. ................................................ RRP-96-672 Wall Mounting Bracket L-Type.................................................................... GPA-96-607 T-Type.................................................................... GPA-96-602
PSIG bar 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 60 100
R28-04-F000
Inlet Pressure = 100 PSI (6.9 bar)
40
0 0 10
50 20 30 40
100 50
150
200
250
SCFM dm 3/s
R28-06-F000
PSIG 100 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 10 40 20 60 30 80 40 100 50 120 60 140 70 160 80 180 90 200 SCFM dm3/s 60 40 bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 SECONDARY PRESSURE 6.0
Ordering Information
Model Type Relieving Port Size
3/8 1/2 3/4 3/8
With Gauge With Gauge 10 to 250 PSIG 3 to 60 PSIG (0.7 to 17.2 bar) (0.2 to 4.1 bar)
R28-03-G0G0 R28-04-G0G0 R28-06-G0G0 R28-03-S0G0 R28-04-S0G0 R28-06-S0G0 R28-03-D0G0 R28-04-D0G0 R28-06-D0G0 R28-03-W0G0 R28-04-W0G0 R28-06-W0G0
Without Gauge Without Gauge Without Gauge 5 to 125 PSIG 10 to 250 PSIG 3 to 60 PSIG (0.4 to 8.6 bar) (0.7 to 17.2 bar) (0.2 to 4.1 bar)
R28-03-F000 R28-04-F000 R28-06-F000 R28-03-R000 R28-04-R000 R28-06-R000 R28-03-G000 R28-04-G000 R28-06-G000 R28-03-S000 R28-04-S000 R28-06-S000 R28-03-D000 R28-04-D000 R28-06-D000 R28-03-W000 R28-04-W000 R28-06-W000
Non-relieving
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B113
Catalog 9EM-TK-190-3
Regulator R26
B
Filters, Regulators, Lubricators Relieving
Specifications
Flow Capacity* 1/4 3/8 1/2 112 SCFM (53 dm3 /s) 148 SCFM (70 dm3 /s) 185 SCFM (87 dm3 /s) 0to60 PSIG (0to4.1 bar) 0to125 PSIG (0to8.6 bar) 0to250 PSIG (0to17.2 bar) 1/4 300 PSIG (21 bar) 1/4, 3/8, 1/2 2.5 (1.34) 32 to 150F (0 to 65.5C)
Adjusting Range Pressure Operating Temperature Maximum Supply Pressure Port Size Weight
Non-Relieving
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
R26-02-000 Features
Non-Rising Adjustment Knob with Friction Lock Knob Standard with Two Full Flow 1/4" NPT / BSPT-Rc Gauge Ports Panel Mount Nut High Flow Capacity Balanced Valve Design for Excellent Regulation Characteristics
Materials of Construction
Body Bonnet Diaphragm Panel Nut Seals Springs Valve Assembly Zinc PBT Nitrile / Zinc Acetal Nitrile Steel Brass / Nitrile / Acetal
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
B A G F
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
D H
NOTE: 1.88" Dia. (47.8 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit R26-XX-000 With Gauge R26-XX-G00
Inches (mm)
A
3.35 (85) 3.35 (85)
B
3.10 (79) 3.10 (79)
C
5.13 (130.3) 5.13 (130.3)
D
1.35 (34) 1.35 (34)
E
6.48 (165) 6.48 (165)
F
1.55 (39.4) 1.55 (39.4)
G
3.13 (79.5
H
1.13 (28.7) 1.13 (28.7)
B114
Catalog 9EM-TK-190-3
Replacement Kits
Diaphragm Assembly Non-relieving......................................................... RRP-96-332 Self-relieving.......................................................... RRP-96-238 Knob, Adjusting Used on Units with Plastic Bonnets...................... RRP-95-023 Spring, Regulating 0to60 PSIG (0to4,1 bar).................................... RRP-95-962 0to125 PSIG (0to8,6 bar).................................. GRP-95-225 0to250 PSIG (0to17,2 bar).................................RRP-95-219 Valve Assembly Valve, Valve Spring, Bottom Plug O-ring.............. RRP-96-294
PSIG bar Inlet Pressure, 100 PSIG (6. 9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 1.0 0 20 60 100
R26-02-000
40
B
0 0 20 40 20 60 80 40 100 120 60 140 160 80 180 SCFM dm3/s
Accessories
Gauge, Pressure 0to60 PSIG (0to4 bar), 2" Dial Face, 1/4 NPT, CBM. ................................................. K4520N14060W
SECONDARY PRESSURE PSIG bar Inlet Pressure, 100 PSIG (6.9 bar) 7.0 6.0 80 5.0 4.0 3.0 2.0 1.0 0 20 60 100
R26-03-000
0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................K4520N14160W 0to300 PSIG (0to20 bar), 2" Dial Face, 1/4 NPT, CBM. ................................................. K4520N14300W Nut, Panel Mount, Plastic......................................... RRP-95-954 Tamper Resistant Kit Ring Style used on Plastic Bonnets. ......................RPA-95-006 Wall Mounting Bracket C-type.....................................................................GPA-95-051 C-type.....................................................................RPA-95-947 L-Type Heavy Duty..............................................GPA-95-956 Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590
40
R26-04-000
PSIG bar Inlet Pressure, 100 PSIG (6.9 bar)
40
20 1.0
0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm3/s
Ordering Information
Model Type Port Size
1/4
Without Gauge Without Gauge Without Gauge With Gauge With Gauge With Gauge 5to125 PSIG 10to250 PSIG 3to60 PSIG 5to125 PSIG 10to250 PSIG 3to60 PSIG (0.4to8.6 bar) (0.7to17.2 bar) (0.2to4.1 bar) (0.4to8.6 bar) (0.7to17.2 bar) (0.2to4.1 bar)
R26-02-000 R26-03-000 R26-04-000 R26-02-N00 R26-03-N00 R26-04-N00 R26-02-H00 R26-03-H00 R26-04-H00 R26-02-HN0 R26-03-HN0 R26-04-HN0 R26-02-L00 R26-03-L00 R26-04-L00 R26-02-LN0 R26-03-LN0 R26-04-LN0 R26-02-G00 R26-03-G00 R26-04-G00 R26-02-GN0 R26-03-GN0 R26-04-GN0 R26-02-GH0 R26-03-GH0 R26-04-GH0 R26-02-GHN R26-03-GHN R26-04-GHN R26-02-GL0 R26-03-GL0 R26-04-GL0 R26-02-GLN R26-03-GLN R26-04-GLN
Relieving
Non-relieving
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B115
Catalog 9EM-TK-190-3
Regulator R39
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 3/4 1 200 SCFM (94.4 dm3 /s) 300 SCFM (141.6 dm3 /s) 0 to 125 PSIG (0 to 8.6 bar) 1/4 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 3/4, 1 6.2 (2.8) Adjusting Range Pressure Gauge Port Maximum Supply Pressure Operating Temperature
Relieving
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A (PB)
A
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
TO L
CK
PUS
Dimensions
Model Standard Unit R39-XX-F000
Inches (mm)
A
3.62 (92)
A (PB)
5.91 (150)
B
3.62 (92)
C
6.38 (162)
D
2.08 (53)
E
8.46 (215)
B116
Catalog 9EM-TK-190-3
Replacement Kits
Service Kit Relieving............................................................... P3NKA00RR Non-relieving........................................................ P3NKA00RN
SECONDARY PRESSURE
R39-06-F000
PSIG bar
Spring, Regulating 1 to 60 PSIG (0.06 to 2.1 bar)................................... C10A1304 2 to 125 PSIG (0.13 to 8.6 bar)................................. C10A1308 5 to 250 PSIG (0.34 to 17.2 bar)................................C10A1317
6 5 4 3 2 1 0
Accessories
Control Knob ............................................................P3NKA00PN Gauges 60 PSIG (0 to 4 bar)............................................K4520N14060 160 PSIG (0 to 11 bar)........................................ K4520N14160 300 PSIG (0 to 20 bar)........................................K4520N14300 Mounting Bracket Kit . ............................................ P3NKA00MW
B
Filters, Regulators, Lubricators
400 200
500 250
SCFM dm 3/s
R39-08-F000
PSIG bar
6
SECONDARY PRESSURE
5 4 3 2 1 0
400 200
500 250
SCFM dm 3/s
Ordering Information
Model Type Relieving Port Size
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B117
Catalog 9EM-TK-190-3
Regulator R30
B
Filters, Regulators, Lubricators Relieving
Specifications
Flow Capacity* 3/4 1 1-1/4 481 SCFM (227 dm3 /s) 500 SCFM (236 dm3 /s) 800 SCFM (377 dm3 /s) 0to125 PSIG (0to8.6 bar) 0to180 PSIG (0to12.4 bar) 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 3/4, 1, 1-1/4 6 (2.7)
Adjusting Range Pressure Maximum Supply Pressure Operating Temperature Port Size Weight
Non-Relieving
Features
Balanced Valve Design Standard Self-Relieving Two 1/4 NPT / BSPT-Rc Gauge Ports Standard Can Be Used for Additional Outlet Ports Piston Operated High Flow Capacity
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
G
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
H A B
Dimensions
Models Standard Unit R30-XX-000 With Gauge R30-XX-G00
Inches (mm)
A
4.33 (110) 4.33 (110)
B
2.65 (67) 2.65 (67)
C
8.62 (218.9) 8.62 (218.9)
D
1.75 (44) 1.75 (44)
E
10.37 (263) 10.37 (263)
F
1.33 (34) 1.33 (34)
G
2.99 (76)
H
1.23 (31.2) 1.23 (31.2)
B118
Catalog 9EM-TK-190-3
Replacement Kits
bar
R30-06-000
PSIG 100 80 5.0 4.0 3.0 2.0 1.0 20 0 60 40 7.0 SECONDARY PRESSURE 6.0 Inlet Pressure, 100 PSIG (6.9 bar)
Piston Assembly Non-relieving......................................................... RRP-95-451 Relieving................................................................ RRP-95-964 Spring, Regulating 0to125 PSIG (0to8.6 bar).................................. RRP-95-226 0to180 PSIG (0to12.4 bar)................................ RRP-95-220 Valve Assembly Valve, Valve Spring, Bottom Plug O-ring...............RRP-95-159
B
0 20 40 60 80 100 120 140 160 180 200 dm3/s
Accessories
Gauge, Pressure 0to160 PSIG (0to11 bar), 2" Dial Face, 1/4" NPT, CBM.................................................... K4520N14160 0to300 PSIG (0to20 bar), 2" Dial Face, 1/4" NPT, CBM....................................................K4520N14300 Wall Mounting Bracket Gauge Port Adapter, 1/4" NPT.............................. RRP-95-590 U-bolt Pipe Clamp................................................. GRP-95-734
R30-08-000
bar PSIG bar 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 100 40 60 150 80 200 250 300 350 160 400 200 450 SCFM dm3/s 0 40 80 120 160 200 240 280 100 120 140 AIR FLOW RATE 180 60 40 Inlet Pressure, 100 PSIG (6.9 bar) SECONDARY PRESSURE PSIG Inlet Pressure, 100 PSIG (6.9 bar)
R30-0A-000
100
7.0 6.0
100
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 80 160 240 320 400 480 560 640 320 720 SCFM dm3/s 60 40
Ordering Information
Model Type Port Size
3/4
Relieving
1 1-1/4 3/4
Non-relieving
1 1-1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B119
50
100
150
200
250
300
350
400
450 SCFM
Catalog 9EM-TK-190-3
Regulator R40
B
Filters, Regulators, Lubricators Relieving
Specifications
Flow Capacity* 1-1/2, 2 1200 SCFM (566 dm3 /s) 0to125 PSIG (0to8.6 bar) 0to180 PSIG (0to12.4 bar) 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1-1/2, 2 1/4 10.8 (4.9) Adjusting Range Pressure Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G lb. (kg)
Materials of Construction
Non-Relieving
Body
R40-0B-000 Features
Balanced Valve Design Standard Self-Relieving Two 1/4 NPT / BSPT-Rc Gauge Ports Standard Can Be Used for Additional Outlet Ports Piston Operated High Flow Capacity
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design.
C E
For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
H A B
Dimensions
Models Standard Unit R40-XX-000 With Gauge (order separately) R40-XX-XXX
Inches (mm)
A
5.30 (135) 5.30 (135)
B
3.63 (92) 3.63 (92)
C
9.05 (230) 9.05 (230)
D
2.83 (72) 2.83 (72)
E
11.88 (302) 11.88 (302)
F
1.82 (43) 1.82 (43)
G
4.02 (102)
H
1.15 (29.2) 1.15 (29.2)
B120
Catalog 9EM-TK-190-3
Replacement Kits
Piston Assembly Non-relieving......................................................... RRP-95-451 Relieving................................................................ RRP-95-964 Spring, Regulating 0to125 PSIG (0to8.6 bar).................................. RRP-95-226 0to180 PSIG (0to12.4 bar)................................ RRP-95-220 Spring, Valve............................................................. RRP-95-024 Valve Assembly (Non-relieving) Valve, Valve Spring................................................RRP-95-162 Valve Assembly (Self-relieving) Valve, Valve Spring, Ret. Ring, O-rings. ................ RRP-95-161
PSIG bar Inlet Pressure, 100 PSIG (6,9 bar) 7,0 SECONDARY PRESSURE 6,0 80 5,0 4,0 3,0 2,0 1,0 0 20 0 0 0 200 100 400 200 600 300 AIR FLOW RATE 800 400 60 40 100
R40-0B-000
B
1000 500 SCFM dm3/s
Accessories
Gauge, Pressure 0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................... K4520N14160 0to300 PSIG (0to20 bar), 2" Dial Face, 1/4 NPT, CBM. .....................................................K4520N14300 Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590
R40-0C-000
bar PSIG Inlet Pressure, 100 PSIG (6,9 bar)
100
80 5,0 4,0 3,0 2,0 1,0 0 20 0 0 0 200 100 400 200 600 300 AIR FLOW RATE 800 400 1000 500 SCFM dm3/s 60 40
Ordering Information
Model Type Relieving Non-relieving Port Size
1-1/2 2 1-1/2 2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B121
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B122
Catalog 9EM-TK-190-3
Options
Options
R
Unit Function
R Regulator
1 9 - 0
Family
09 Miniature 19 Compact
3 - F
A
Regulated Port Size
0
B
Options
Filters, Regulators, Lubricators 0 None P Metal Panel Nut
Thread Type
0 NPT C BSPP 2 Pipe Size 1/8" 1/4" 3/8" 1/2" Series 09 19 X X X X X
B 1/8" Regulated Port 3 A 1/4" Regulated Port 4 C 3/8" Regulated Port 4 Code 1 2 3 4
Options
0 C P None Tamper Resistant 1 Regulator Adjustment Metal Panel Nut
1 Tamper kit not installed. Kit is shipped loose in carton. 2 ISO, R228 (G Series). 3 Not available on R19. 4 Not available on R09.
Note: When selecting from the options columns, please enter letters in alphabetical order, for example:
R 1 9 - 0 3 - F A 0 0.
B123
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 27.0 SCFM (12.7 dm3 /s) 28.5 SCFM (13.4 dm3 /s) 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 300 PSIG (20.7 bar) -4 to 150F (-20 to 65.5C) 1/8, 1/4 1/8 .66 (0.3) Adjusting Range Pressure Maximum Supply Pressure Operating Temperature
Relieving
NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Non-Relieving
Features
Balanced Valve Design 2 Regulated Ports Ease of Maintenance of Serviceability Light Weight Modern Design and Appearance
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
B C
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
F E D
NOTE: 1.25" Dia. (31.8 mm) hole required for panel nut mounting.
Dimensions
Models Standard Common-P1 Unit R09-XX-FB00
Inches (mm)
A
1.58 (40)
B
1.58 (40)
C
1.34 (34)
D
2.60 (66)
E
3.94 (100)
F
2.40 (61)
B124
Catalog 9EM-TK-190-3
(Revised 02-15-10)
Replacement Kits
SECONDARY PRESSURE
R09-01-FB00
Inlet Pressure = 100 PSI (6.9 bar) 7.0 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 2 5 4 10 15 20 25 12 30 14 SCFM dm3/s 60 40 100
Diaphragm Assembly Non-relieving......................................................... GRP-96-726 Relieving................................................................ GRP-96-725 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar)..................................... GRP-95-111 0 to 60 PSIG (0 to 4.1 bar).....................................GRP-96-718 0 to 125 PSIG (0 to 8.6 bar)...................................GRP-96-717 Valve Assembly. .........................................................RRP-96-727 Valve Spring...............................................................RRP-96-728
B
Filters, Regulators, Lubricators
Accessories
Gauge, Pressure, 0 to 60 PSIG (0 to 4.1 bar), 1.25" Dial Face, 1/8 NPT, CBM. .......................... K4513N18060 Gauge, Pressure, 0 to 160 PSIG (0 to 11.0 bar), 1.25" Dial Face, 1/8 NPT, CBM. .......................... K4513N18160 Panel Mount Nut Aluminum. ............................................................... RPA-96-733 Plastic..................................................................... RPA-96-734 Tamper Resistant Kit. ................................................. RPA-96-735 Wall Mounting Bracket C-Type.................................................................... GPA-97-010 L-Type.................................................................... GRP-96-739 T-Type.....................................................................GPA-96-737
NOTE: Gauge not included, order separately by accessory number.
SECONDARY PRESSURE
R09-02-FB00
PSIG 100 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 2 5 4 10 6 15 8 20 10 25 12 30 SCFM 14 dm 3 /s 60 40 bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 6.0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B125
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/8 62.0 SCFM (29.2 dm3 /s) 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) 300 PSIG (20.7 bar) -13 to 150F (-25 to 65.5C) 1/4, 3/8, 1/2 1/4 or 3/8 1.16 (0.5) Adjusting Range Pressure Maximum Supply Pressure Operating Temperature
Relieving
NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Non-Relieving
R19-03-FA00
Materials of Construction
Adjustment Knob Body Body Cap Bonnet Bottom Plug Diaphragm Assembly Panel Nut Seals Springs Main Regulating Valve Acetal Zinc ABS 33% Glass-filled Nylon 33% Glass-filled Nylon Nitrile / Zinc Acetal Nitrile Steel Stainless Steel Brass / Nitrile
Features
Balanced Valve Design Spring-loaded Diaphragm 4 Adjusting Pressure Ranges Available 1/2" NPT / BSPP-G Over-port 2 Regulated Ports
Valve Assembly
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
C F E D
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
NOTE: 2" Dia. (51 mm) hole required for panel nut mounting.
Dimensions
Models Standard Common-P1 Unit R19-XX-FA00
Inches (mm)
A
2.36 (60)
B
2.36 (60)
C
1.74 (44)
D
3.66 (93)
E
5.40 (136)
F
3.10 (78.7)
G
3.74 (94)
B126
Catalog 9EM-TK-190-3
Replacement Kits
Diaphragm Assembly Non-relieving..........................................................RRP-96-761 Relieving.................................................................RRP-96-760 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar).................................... RRP-96-659 0 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-660 0 to 125 PSIG (0 to 8.6 bar).................................. RRP-96-661 0 to 250 PSIG (0 to 17.2 bar)................................ RRP-96-662 Valve Assembly. ........................................................ RRP-96-658
SECONDARY PRESSURE
PSIG bar
R19-03-FA00
Inlet Pressure = 100 PSI (6.9 bar)
7.0 6.0
100
60
B
Filters, Regulators, Lubricators
40
Accessories
Gauge, Pressure, 0 to 30 PSIG (0 to 2.1 bar), 1-1/2" Dial Face, 1/4 NPT, CBM. ......................... K4515N14030 Gauge, Pressure, 0 to 60 PSIG (0 to 4.1 bar), 1-1/2" Dial Face, 1/4 NPT, CBM. ......................... K4515N14060 Gauge, Pressure, 0 to 160 PSIG (0 to 11.0 bar), 1-1/2" Dial Face, 1/4 NPT, CBM. ..........................K4515N14160 Gauge, Pressure, 0 to 300 PSIG (0 to 20.7 bar), 1-1/2" Dial Face, 1/4 NPT, CBM. ......................... K4515N14300 Panel Mount Nut Aluminum. .............................................................. RRP-96-673 Plastic.................................................................... RRP-96-675 Tamper Resistant Kit. ................................................ RRP-96-671
SECONDARY PRESSURE
R19-04-FC00
PSIG bar
7.0 6.0
100
60
40
All units shown with 1/4" regulated ports. For 3/8" ports, place letter C in position 7. P1 Port Size
1/4 3/8 1/2 1/4
Non-relieving
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B127
Catalog 9EM-TK-190-3
B
Filters, Regulators, Lubricators
Incorporates all the features of the standard Dial-Air Regulator plus the additional advantage of remote installation using the R11 model Pilot Regulator. Maximum inlet operating pressure and temperature ratings are 300PSIG (20.7bar) and 150F (65.5C).
The Remote-control Dial-Air Regulators are available in five pipe sizes, with 1/4"NPT connections on the pilot regulator and pilot port of remote-controlled regulators. Typical installation is shown below. For other remote models, see R21, R31 & R41.
Air Flow
Inlet
Outlet
Gauge Port
Pilot Line
Dial-Air
Dial-Air regulators feature a transparent, pressurecalibrated, nonrising adjustment dial for quick adjustment of secondary pressure. Ifa gauge (R21, R31, R41) is required for monitoring reasons, two 1/4" gauge ports are provided; however, these are usually used for additional outlet ports. The full reduced pressure range can be dialed in less than 270 of dial rotation. This feature is particularly advantageous if secondary pressure must be changed frequently. The transparent dial can be color or graphics coded for easy reference to required pressure changes. DialAir regulators can be mounted in any position so dial face is always visible. All Dial-Air units have a slight constant air bleed: 0.05SCFM (0.024dm3 /s), @100PSIG (6.9bar) inlet and 90PSIG (6.2bar) outlet. B128
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Options
Options
R
Unit Function
R Regulator
2
Family
11 21 31 41
0
Thread Type
0 NPT C BSPP 1 Code 2 3 4 6 8 A B C Pipe Size 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
0
0 L R V
0
Options
Standard 5 to 160 PSIG Low Pressure 2 to 40 PSIG Remote Air Pilot Fluorocarbon*
B
Filters, Regulators, Lubricators
11 X
Series 21 31 X X X X X X X
41
X X
Note: Standard pressure adjustment is plastic snap lock knob and plastic bonnet with plastic panel mount nut.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, and 8. For example:
R21 - 0 3 - 0 0 0
B129
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 0.8 SCFM (0.377 dm3 /s) 0to40 PSIG (0to2.8 bar) 0to160 PSIG (0to11 bar) 0.05 SCFM (0.024 dm3 /s) 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4 1.3 (0.5) Adjusting Range Pressure Bleed Rate Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Materials of Construction
Body Bonnet Piston Zinc Zinc / Brass Acetal Nitrile Steel Brass / Nitrile / Acetal
R11-02-000 Features
Pressure Reference Indicating Dial Face Non-rising Pressure Adjustment Knob Self-Relieving Full Pressure Adjustment in Less Than One Full Turn Recommended for Pilot-Air Applications (Low Flow)
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
A L C E J B K H D
NOTE: Panel mounting requires (2) 11/16" (69mm) diameter holes and (4) 7/32" (5.5mm) screw holes. Unit can be mounted on material up to 1-1/4" (32mm) thick.
Dimensions
Model Standard Unit R11-02-000
Inches (mm)
A 2.60 (66)
B 2.60 (66)
C 2.40 (60.9)
D .40 (10)
E 2.80 (71)
F 2.20 (55.9)
H 1.30 (33)
J 1.25 (31.8)
K .18 (4.6)
L 1.56 (39.6)
B130
Catalog 9EM-TK-190-3
Replacement Kits
bar PSIG
R11-02-000
Inlet Pressure, 100 PSIG (6.9 bar)
7.0 6.0
100
Spring, Regulating, Belleville Washer 2to40 PSIG (0.1to3 bar).................................... RRP-95-906 5to160 PSIG (0.4to11 bar)................................ RRP-95-905 Valve, Pilot with O-ring and Valve Spring................. RRP-96-934
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0.0 0.0 0.2 0.4 0.4 0.8 AIR FLOW RATE 1.2 0.6 SCFM dm3/s 60
Accessories
Tamper Resistant Kit. ................................................ RRP-95-585
40
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Pilot Port Size
1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B131
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 3/8 1/2 3/4 117 SCFM (55 dm3 /s) 180 SCFM (85 dm3 /s) 195 SCFM (92 dm3 /s) 220 SCFM (103 dm3 /s) 0to40 PSIG (0to2.8 bar) 0to160 PSIG (0to11 bar) 0.05 SCFM (0.024 dm3 /s) 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2, 3/4 2.3 (1.04)
Adjusting Range Pressure Bleed Rate Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg)
NPT / BSPP-G
* Inlet pressure 100PSIG (6.9bar). Secondary pressure (1/4, 1/2&3/4) 90PSIG (6.2bar); (3/8) 80PSIG (5.5bar).
R21-02-000 Features
Balanced Valve Design Non-Rising Pressure Adjusting Dial High-Relief Flow (3/16" Relief Orifice) Two 1/4" NPT Gauge Ports, Usually Used for Additional Outlets Piston Operated
Materials of Construction
Body Bonnet Piston Seals Springs Valve Assembly Zinc Zinc / Brass Acetal Nitrile Steel Brass / Nitrile / Acetal
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
A L
G A C E G
C D H B
K J D H B
Remote Operated NOTE: Panel mounting requires (2) 11/16" (69mm) diameter holes and (4) 7/32" (5.5mm) screw holes. Unit can be mounted on material up to 1-1/4" (32mm) thick.
Dimensions
Models Standard Unit R21-XX-000 With Gauge (order separately) R21-XX-XXX Remote Operated R21-XX-R00
Inches (mm)
A
2.60 (66) 2.60 (66) 2.60 (66)
B
3.19 (81) 3.19 (81) 3.19 (81)
C
3.14 (79.8) 3.14 (79.8) 2.24 (56.9)
D
.95 (24) .95 (24) .95 (24)
E
4.09 (104) 4.09 (104) 3.19 (81)
F
2.20 (55.9) 2.20 (55.9) 2.20 (55.9)
G
2.70 (68.5) 1.33 (33.8)
H
1.61 (41) 1.61 (41) 1.61 (41)
J
2.08 (52.8) 2.08 (52.8) 2.08 (52.8)
K
.18 (4.6) .18 (4.6) .18 (4.6)
L
2.07 (52.6) 2.07 (52.6) 1.11 (28.2)
B132
Catalog 9EM-TK-190-3
Replacement Kits
Adjustment Dial Knob........................................ RRP-16-024-000 Conversion Kit (Series A to Series B).......................RRP-95-766 Cover Kit (Remote) Bonnet and Nitrile, O-ring (Series B).....................RRP-95-910 Bonnet and Fluorocarbon, O-ring (Series B). ........RRP-95-911 O-ring, Repair Kit...................................................... GRP-95-260 Piston, Bottom and O-ring Seal.................................RRP-95-192 Spring, Regulating, Belleville Washer 2to40 PSIG (0.1to3 bar).................................... RRP-95-906 5to160 PSIG (0.4to11 bar)................................ RRP-95-905 Valve, Main with U-cup Seal. ..................................... RRP-95-151 Valve, Main with U-cup Seal and Bottom Plug Nitrile Elastomers...................................................RRP-95-914 Fluorocarbon Elastomers.......................................RRP-95-915 Valve, Main (Remote) with U-cup Seal.................... RRP-96-952
PSIG bar
Valve, Main (Remote) with U-cup Seal and Bottom Plug Nitrile Elastomers)..................................................RRP-95-912 Fluorocarbon Elastomers.......................................RRP-95-913 Valve, Pilot with O-ring and Valve Spring................. RRP-96-934
Accessories
Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590 Gauge, Pressure 0to60 PSIG (0to4 bar), 2" Dial Face, 1/4 NPT, CBM. .....................................................K4520N14060 0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................... K4520N14160 Tamper Resistant Kit. ................................................ RRP-95-585
B
Filters, Regulators, Lubricators
R21-02-000
PSIG bar 6.0 SECONDARY PRESSURE 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 10 40 20 60 80 100 120 50 140 SCFM 60 dm3/s 60 SECONDARY PRESSURE Inlet Pressure, 100 PSIG (6.9 bar)
R21-03-000
Inlet Pressure, 100 PSIG (6.9 bar)
7.0 6.0
100 80
5.0 4.0 3.0 2.0 .0 0 20 0 0 0 20 10 40 20 60 30 80 100 120 140 70 160 80 180 SCFM 90dm3/s 60 40
40
R21-04-000
bar PSIG Inlet Pressure, 100 PSIG (6.9 bar) SECONDARY PRESSURE PSIG bar Inlet Pressure, 100 PSIG (6.9 bar)
R21-06-000
7.0 6.0 5.0 4.0 50 3.0 2.0 1.0 25 75 100
80
60
40
20
Ordering Information
Model Type Port Size
1/4
Relieving
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B133
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/4 1 1-1/4 400 SCFM (189 dm3 /s) 650 SCFM (307 dm3 /s) 700 SCFM (330 dm3 /s) 0to40 PSIG (0to2.7 bar) 0to160 PSIG (0to11 bar) 0.05 SCFM (0.024 dm3 /s) 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 3/4, 1, 1-1/4 4.0 (1.8)
Adjusting Range Pressure Bleed Rate Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg)
NPT / BSPP-G
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
G
G A C E
C E D H B J
D H B J
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Remote Operated NOTE: Panel mounting requires (2) 11/16" (69mm) diameter holes and (4) 7/32" (5.5mm) screw holes. Unit can be mounted on material up to 1-1/4" (32mm) thick.
Dimensions
Models Standard Unit R31-XX-000 With Gauge (order separately) R31-XX-XXX Remote Operated R31-XX-R00
Inches (mm)
A
2.59 (66) 2.59 (66) 2.59 (66)
B
4.29 (109) 4.29 (109) 4.29 (109)
C
3.50 (88.9) 3.50 (88.9) 2.63 (66.8)
D
1.69 (43) 1.69 (43) 1.69 (43)
E
5.19 (132) 5.19 (132) 4.32 (109.7)
F
2.20 (55.9) 2.20 (55.9) 2.20 (55.9)
G
3.00 (76) 1.33 (33.7
H
1.23 (31.2) 1.23 (31.2) 1.23 (31.2)
J
1.31 (33.3) 1.31 (33.3) 1.31 (33.3)
B134
Catalog 9EM-TK-190-3
Replacement Kits
Adjustment Dial Knob........................................ RRP-16-024-000 Conversion Kit (Series A to Series B).......................RRP-95-766 Piston, Bottom and O-ring seal.................................RRP-95-192 Spring, Regulating, Belleville Washer 2to40 PSIG (0.1to3 bar).................................... RRP-95-906 5to160 PSIG (0.4to11 bar)................................ RRP-95-905 Valve, Main with O-ring Seal.....................................RRP-95-152 Valve, Main (Remote) with O-ring Seal.................... RRP-96-950 Valve, Pilot with O-ring and Valve Spring................. RRP-96-935
SECONDARY PRESSURE PSIG bar 7.0 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 100 40 60 150 200 250 300 140 60 Inlet Pressure, 100 PSIG (6.9 bar) 100
R31-06-000
B
Filters, Regulators, Lubricators
40
Accessories
Gauge, Pressure 0to60 PSIG (0to4 bar), 2" Dial Face, 1/4 NPT, CBM. .....................................................K4520N14060 0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................... K4520N14160 Tamper Resistant Kit. ................................................ RRP-95-585 Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590
R31-08-000
bar PSIG bar
R31-0A-000
PSIG
7.0 6.0
100
SECONDARY PRESSURE
7.0 6.0
100
SECONDARY PRESSURE
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 100 40 200 80 120 300 400 500 600 280 700 SCFM 320 dm3/s 60
80 5.0 60
40
40
20 1.0 0 0 0 0 100 40 80 200 120 300 400 500 600 280 700 SCFM 320 dm3/s
Ordering Information
Model Type Port Size
3/4
Relieving
1 1-1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B135
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/2, 2 1600 SCFM (755 dm3 /s) 0to160 PSIG (0to11 bar) 0.05 SCFM (0,024 dm3 /s) 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1-1/2, 2 1/4 9 (4.1) Adjusting Range Pressure Bleed Rate Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G lb. (kg)
Materials of Construction
Body Bonnet Piston Zinc Zinc / Brass Zinc Nitrile Steel Brass / Nitrile / Acetal
R41-0B-000 Features
Balanced Valve Design Non-Rising Pressure Adjusting Dial High-Relief Flow (3/16" Relief Orifice) Two 1/4" NPT / BSPT-Rc Gauge Ports, Usually Used for Additional Outlets Piston Operated
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design.
C E E D
For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Remote Operated
Dimensions
Models Standard Unit R41-XX-000 With Gauge (order separately) R41-XX-XXX Remote Operated R41-XX-R00
Inches (mm)
A
5.31 (135) 5.31 (135) 5.31 (135)
B
3.58 (91) 3.58 (91) 3.58 (91)
C
4.02 (102) 4.02 (102) 3.11 (78.9)
D
2.79 (71) 2.79 (71) 2.79 (71)
E
6.81 (173) 6.81 (173) 5.90 (149.8)
F
1.79 (45.7) 1.79 (45.7) 1.50 (38)
G
5.29 (134.6) 3.00 (76)
H
1.15 (29.2) 1.15 (29.2) 1.15 (29.2)
B136
Catalog 9EM-TK-190-3
Replacement Kits
Adjustment Dial Knob........................................ RRP-16-024-000 O-ring, Repair Kit...................................................... GRP-95-262 Piston, Bottom and O-ring Seal.................................RRP-95-192 Spring, Regulating, Belleville Washer 2to40 PSIG (0.1to3 bar) ................................... RRP-95-906 5to160 PSIG (0.4to11 bar) ............................... RRP-95-905 Spring, Valve............................................................. RRP-95-024 Valve Main with O-ring Seal. ............................................RRP-95-153 Main (Remote) with O-ring Seal............................RRP-96-951 Pilot with O-ring and Valve Spring........................ RRP-96-935
SECONDARY PRESSURE
R41-0B-000
6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 200 100 400 200 600 800 1000 500 1200 600 1400 SCFM dm3/s 60 Inlet Pressure, 100 PSIG (6.9 bar)
40
B
Filters, Regulators, Lubricators
Accessories
Gauge, Pressure 0to60 PSIG (0to4 bar), 2" Dial Face, 1/4 NPT, CBM. .....................................................K4520N14060 0to160 PSIG (0to11 bar), 2" Dial Face, 1/4 NPT, CBM. ..................................................... K4520N14160 Tamper Resistant Kit. ................................................ RRP-95-585 Wall Mounting Bracket, Gauge Port Adapter, 1/4 NPT................................................................. RRP-95-590
R41-0C-000
bar PSIG 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 200 100 400 200 600 300 800 400 1000 500 1200 600 1400 SCFM dm3/s 60 40 6.0 SECONDARY PRESSURE Inlet Pressure, 100 PSIG (6.9 bar)
Ordering Information
Model Type Relieving Port Size
1-1/2 2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B137
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B138
Catalog 9EM-TK-190-3
1 2
Family
12 Sub-Compact
0
Thread Type
2 - F
0
Options
0 None
0
Options
0 None
B
Filters, Regulators, Lubricators
0 NPT C BSPP 1
Pipe Size
2 1/4" 3 3/8"
0 None
Diaphragm Function
1 ISO, R228 (G Series).
Spring Range
0 to 30 PSIG (0 to 2.1 bar) C 0 to 60 PSIG (0 to 4.1 bar) D 0 to 125 PSIG (0 to 8.6 bar) F 0 to 200 PSIG (0 to 13.7 bar) H
Relieving
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
P12-02-F000
1 6
Family
15 Compact 15 PSI Only 16 Compact 30-150 PSI
0
Thread Type
2 - 0
0 H L N V
0
Options
0 NPT C BSPP 1
Standard Unit 0-50 PSIG High Pressure 0-125 PSIG Low Pressure 0-30 PSIG Non-relieving Diaphragm Fluorocarbon Seals
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, and 8. For example:
P16-02-H00
B139
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 3/8 25 scfm (11.8 dm3 /s) 25 scfm (11.8 dm3 /s) 1 to 15 PSIG (0.06 to 1.0 bar) 1 to 30 PSIG (0.06 to 2.1 bar) 1 to 60 PSIG (0.06 to 4.1 bar) 2 to 125 PSIG (0.13 to 8.6 bar) 1/4 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 1/4, 3/8 1.0 (0.45) Adjusting Range Pressure Gauge Ports (2x) Maximum Supply Pressure Operating Temperature P1, P2 Port Size (Inlet / Outlet) Weight
12 Series)
NPT / BSPP-G
Non-Relieving
P12-02-D000 Features
Fine Adjustment Sensitivity Good Repeatability and Minimal Pressure Drop High Flow Capacity Brass Valve for Long Life High Flow: 25 SCFM Modular with 12 Series FRL Non-rising, Removable Knob Multiple Porting Options
Effect of Supply Pressure Variation 0.5 PSIG (.035 bar) for 25 PSIG (1.73 bar) change in P1 Relief Capacity 0.5 scfm (0.24 dm2/s) @ 5 PSIG (.35 bar) increase in P2 * Flow Capacity Inlet pressure 100 PSIG (6.9 bar), no flow secondary pressure set 90 PSIG (6.2 bar), 15 PSIG pressure drop at rated flow.
Materials of Construction
Body Bonnet & Bottom Cap Collar & Knob Diaphragm Assembly Poppet Seals Springs Valve & Control Zinc Plastic Plastic Nitrile Brass Nitrile Steel
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
B
PU
SH
TO L O
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
D
C
NOTE: Panel Mount Nut sold separately. NOTE: 1.53" Dia. (39 mm) hole required for panel nut mounting.
Dimensions
Model Precision Unit P12-02-D000
Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
3.16 (80)
D
1.28 (32)
E
4.44 (113)
B140
Catalog 9EM-TK-190-3
Replacement Kits
Control Knob..............................................................RRP-96-312 Springs, Regulating 1 to 15 PSIG (0.06 to 1.0 bar)................................RRP-96-311 1 to 30 PSIG (0.06 to 2.1 bar)............................... RRP-96-303 1 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-302 2 to 125 PSIG (0.13 to 8.6 bar)............................. RRP-96-301
Secondary Pressure - bar
2.0
Flow Characteristics
P12-02-C000
1/4 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
30
25
1.5
20
1.0
15 10
Accessories
Mounting Bracket Kit (With Panel Mount Nut). ....... GPA-96-313 Panel Mount Nut, Metal. .......................................... GPA-96-314
NOTE: Gauge not included, order separately by accessory number.
B
Filters, Regulators, Lubricators
.5
5 0
0 0
5 2 4
10 6
15 8 n
20 10
25 12
30 14
Flow Characteristics
P12-02-F000
1/4 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
90 45
Flow Characteristics
P12-02-D000
1/4 Inch Ports 100 PSIG (6.9 bar) Primary Pressure
75
3.0
6.0
37.5
60
2.0
30
45 30
22.5 15
1.0
1.0 0
15 0
7.5 0
0 0
5 2 4
10 6
15 8 n
20 10
25 12
30 14
0 0
5 2 4
10 6
15 8 n
20 10
25 12
30 14
Ordering Information
Model Type Relieving Port Size
1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B141
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* P15 P16 Bleed Rate Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G 27.5 SCFM (13.0 dm3 /s) 22.0 SCFM (10.4 dm3 /s) 0.03 SCFM (0.014 dm3 /s) max. 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2 1.66 (0.75)
16 Series)
Non-Relieving
* Inlet pressure 100 PSIG (6,9 bar). Secondary pressure P15, 15PSIG (1,0bar); P16, 45 PSIG (3,1 bar).
P15 / P16-02-000
The P15 / P16 models are general purpose regulators specifically designed for applications that require reliable performance and accurate pressure control.
Materials of Construction
Body Bonnet Diaphragm Panel Nut Seals Springs Valve Assembly Zinc PBT Nitrile / Zinc Acetal Nitrile Steel Brass / Nitrile
Features
Stable Output Aspirator Design Minimizes Droop at Higher Flow Levels Accuracy High Diaphragm-to-Valve-Area Ratio Combined with Unbalanced Valve Provides High Precision with Minimal Initial Pressure Droop Sensitive Responds Quickly to the Slightest Change in Downstream Pressure Easy Maintenance May be Disassembled and Serviced without Removal from Air Line Modular Design Available in a Modular Configuration to Work with Other Wilkerson Modular Units, Accessories and Options
B A G F
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
C E
D H
NOTE: 1.31" Dia. (33,3 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit P15-XX-000 / P16-XX-000 With Gauge (order gauge separately) P15-XX-XXX / P16-XX-XXX
Inches (mm)
A
2.99 (76) 2.99 (76)
B
2.59 (66) 2.59 (66)
C
3.99 (101.3) 3.99 (101.3)
D
1.20 (30.5) 1.20 (30.5)
E
5.19 (132) 5.19 (132)
F
1.29 (33) 1.29 (33)
G
2.99 (76)
H
1.02 (25.9) 1.02 (25.9)
B142
Catalog 9EM-TK-190-3
Replacement Kits
Diaphragm Assembly Self-relieving, Fluorocarbon...................................PRP-95-073 Self-relieving, Nitrile...............................................PRP-95-960 Knob, Adjusting (Series A) Used on Units with Plastic Bonnets...................... RRP-95-023 Knob, Adjusting (Prior to Series A) Used on Units with Zinc Bonnets. ......................... RRP-95-007 Repair Kit, Non-relieving Diaphragm, Valve / Valve Spring, O-rings.................................PRP-95-053 Repair Kit, Self-relieving Diaphragm, Valve / Valve Spring, O-rings................................ PRP-95-004 Spring, Regulating 0to15 PSIG (0to1 bar)....................................... RRP-95-233 0to30 PSIG (0to2.1 bar).....................................RRP-95-916 0to50 PSIG (0to3.4 bar).................................... RRP-95-222 0to125 PSIG (0to8.6 bar)...................................RRP-95-224 Valve, Fluorocarbon (Valve Only).............................. PPA-95-067
bar bar 1.2 SECONDARY PRESSURE
P15-02-000
Inlet Pressure, 100 PSIG (6.9 bar)
1.0
15
0.8 10 0.6
B
Filters, Regulators, Lubricators
0.4 5 0.2
P16-02-000
PSIG Inlet Pressure, 100 PSIG (6.9 bar) 3.0
Accessories
Gauge, Pressure, 2" Dial Face, 1/4 NPT, CBM 0to30 PSIG (0to2.1 bar).............................. K4520N14030W 0to60 PSIG (0to4 bar)................................. K4520N14060W 0to160 PSIG (0to11 bar)..............................K4520N14160W Nut, Panel Nut, Plastic.............................................. GPA-95-032 Tamper Resistant Kit, Ring Style. ..............................RPA-95-006 Wall Mounting Bracket Gauge Port Adapter, 1/4 NPT............................... RRP-95-590 L-Type Heavy Duty..............................................RPA-95-090 L-Type Standard..................................................GPA-95-012 L-Type with Plastic Panel Mount Nut. ..................... GPA-95-011
SECONDARY PRESSURE
40 2.5 30
2.0 1.5
20
Ordering Information
Model Type Port Size
1/4 3/8 1/2 1/4 3/8 1/2 1/4 3/8 1/2
Fluorocarbon Seals
P16-02-V00 P16-03-V00 P16-04-V00 P16-02-VN0 P16-03-VN0 P16-04-VN0
Non-relieving
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B143
Catalog 9EM-TK-190-3
Specifications
Flow Capacity at 100 PSIG (6.89 bar) Supply, 20 PSIG (1.38 bar) Outlet 14 SCFM (25m3 /hr) Constant Bleed Rate Less than 0.08 SCFM (0.15m3 /hr) (Equals Bleed Rate plus other consumption) Effect of Supply Pressure Variation of 25 PSIG (1.7 bar) on outlet: Less than 0.005 PSIG (0.0003 bar) Exhaust (Relief) Capacity at 5 PSIG (0.34 bar) above 20 PSIG (1.38 bar) Setpoint Standard Model 3 SCFM (3.4m3 /hr) High-Relief Model 11 SCFM (17m3 /hr) Gauge Ports 1/4" NPTF (Can be used as additional full flow 1/4" outlet ports) Operating Pressure Range Primary Maximum PSIG 150 bar 10.34 0.14 2.76 0.14 8.27
P17-02-F00 Features
Accurate Pressure Regulation Controls Output Pressure to Within 0.1% Accuracy Multi-stage Regulation for Maximum Control and Stability Two Full Flow Gauge Ports Super Sensitive Relief. Downstream Pressure Buildup, Down to 0.005 PSIG Above the Set Pressure, is Automatically Vented through Internal Relief Valve P17 has High Exhaust Relief Capacity
Secondary Spring Pressure 40 PSIG Minimum 2 Maximum 40 120 PSIG Minimum Maximum 2 120
Operating Temperature Range 0F* to 150F (-18C * to 65C) Temperatures below (0C) 32F require moisture free air. Port Threads Repeatability / Sensitivity Total Air Consumption Weight 1/4" 0.005 PSIG (0.0003 bar) Inches of Water Column = 1/8" 6 SCFH (0.21m/hr.) 1.4 lb (0.64 kg)
Materials of Construction
Adjusting Stem & Capsule Body Control Knob Diaphragm(s) Seals Springs Valve Poppet Stainless Steel Zinc Plastic Buna-N Buna-N Stainless Steel Stainless Steel
C E
D A
Dimensions
Models Standard Unit P17-02-F00
Inches (mm)
The P17 is a high precision, multi-stage pressure regulator. This pressure controller provides the highest level of regulation accuracy and repeatability available and is ideal for applications that call for the utmost in control and maximum stability under variable operating conditions. A stainless steel measuring capsule is used as a sensing element to activate the high gain servo balanced control mechanism in which the main valve is controlled by a pilot valve. This allows for greater accuracy and eliminates many of the problems associated with conventional regulators using range springs and diaphragms.
A
2.10 (53)
B
2.10 (53)
C
3.82 (97)
D
0.43 (11)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
E
4.35 (110)
B144
Catalog 9EM-TK-190-3
Regulator Kits
Service Kits 2-40 PSIG..................................................................RKR210A* 2-120 PSIG............................................................... RKR210C* 2-120 PSIG (High Relieving)....................................RKR220C*
* Parts in Kit
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
Accessories
Mounting Bracket Kits Pipe Mounting....................................................... SA200YW57 Right Angle Mounting............................................ 446-707-045
.45 (11) Dia. Thru
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
.93 (24) 2.16 (55) 90 .075 (1.90) .266 (6.8) Dia. Thru (2) Places 1.25 .63 (32) (16) .59 (15) 1.19 (30) .93 (24) 1.85 (47)
Applications
The P17 regulators are well suited for any process that requires very precise regulation of air pressure in pipes and vessels. These regulators are often used, but not limited to the following applications: Air Gauging Gas Mixing Calibration Standards Air Hoists Web Tensioning Gate Actuators Roll Loading Valve Operators Cylinder Loading
Supply 90 PSIG
Output PSIG
0 2 2 to 40 PSIG Range
10 Supply 90 PSIG
10
Flow SCFM
Ordering Information
Relieving In / Out Ports
1/4"
2 to 120
P17-02-F00
B145
Catalog 9EM-TK-190-3
Specifications
Supply Pressure 250 PSIG, (17.0 bar), (1700 kPa) Maximum Flow Capacity 40 SCFM (68 m3/HR) @ 100 PSIG, (7.0 bar), (700 kPa) Supply and 20 PSIG, (1.5 bar), (150 kPa) Setpoint Exhaust Capacity 2.0 SCFM (3.4 m3/HR) where downstream pressure is 5 PSIG, (.35 bar), (35 kPa) above 20 PSIG, (1.5 bar), (150 kPa) Setpoint Supply Pressure Effect Less than 0.2 PSIG, (.014 bar), (.14 kPa) for 100 PSIG, (7.0 bar), (700 kPa) change in Supply Pressure Sensitivity .250" (.010 PSIG)(.64 cm) Water Column -40F to +200F, (-40C to 93C) Ambient Temperature
Hazardous Locations Acceptable for use in Zones 1 and 2 for Gas Atmosphere: Groups IIA and IIB and Zones 21 and 22 for Dust Atmospheres
WRA302 Features
Control Sensitivity of .250" (.63 cm) Water Column Variation Allows Use in Precision Applications A Compensating Diaphragm Lets the Regulator Remain Unaffected by Supply Pressure Changes Flow of Up to 40 SCFM with 100 PSIG Supply Allows Use in Applications with High Flow Requirements An Aspirator Tube Compensates Downstream Pressure Droop Under Flow Conditions A Separate Control Chamber Isolates the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Unit Construction Lets You Service the Regulator Without Removing it From the Line
B Standard Tamperproof
Materials of Construction
Body and Housing Diaphragms Trim Aluminum Nitrile on Dacron Brass
The WRA302 Regulator is designed for applications that require high capacity and accurate process control in a small package. A poppet valve which is balanced by utilizing a convoluted diaphragm, insures a constant output pressure even during wide supply pressure variations. Stability of regulated pressure is maintained under varying flow conditions through the use of an aspirator tube which adjusts the air supply in accordance with the flow velocity.
E1
A1
Dimensions
Models Standard Unit WRA302
Inches (mm)
A
2.25 (57.3)
A1
1.70 (43.1)
B
1.25 (31.8)
C
3.81 (96.7)
D
0.25 (6.4)
E
5.22 (132.6)
E1
5.56 (141.1)
B146
Catalog 9EM-TK-190-3
Technical Information
Flow Characteristics Model WRA302
2~100 PSIG (13.8~690 kPa) Range
800 700 120
Supply Pressure = 100 PSIG (690 kPa)
110 100
90 80 70 60 50 40 30 20 10 0 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
B
Filters, Regulators, Lubricators
0.45 (11)
0.62 (16)
0.50 (13)
Q, SCFM
-400 -200 0 200 400 600 800 1000 1200 1400 1600 1800
Q, LPM
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Operating Principles
The WRA302 Regulator uses the force balance principal to control the movement of the valve assembly which in turn controls the output pressure. When the regulator is adjusted for a specific set point, the downward force of the Positive Bias Spring causes the Diaphragm Assembly to move downward. The Supply Valve opens and allows air to pass to the Outlet Port. As the set point is reached, the downward force exerted by the Positive Bias spring is balanced by the upward force of the downstream pressure acting on the bottom of the Diaphragm Assembly. The resultant force moves the supply Valve upward to reduce the flow of air to the Outlet Port. Outlet pressure is maintained as a result of balance between forces acting on the top and bottom of the Diaphragm Assembly.
WRA302
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
0 to 60
WRA30242
0 to 100
WRA30252
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B147
Catalog 9EM-TK-190-3
Specifications
Supply Pressure 500 PSIG, (35.0 bar), (3500 kPa) Maximum Flow Capacity 40 SCFM (68 m3/HR) @ 100 PSIG, (7.0 bar), (700 kPa) Supply and 20 PSIG, (1.5 bar), (150 kPa) Setpoint Exhaust Capacity 5.5 SCFM (9.35 m3/HR) where Downstream Pressure is 5 PSIG, (.35 bar), (35 kPa) above 20 PSIG, (1.5 bar), (150 kPa) Setpoint Supply Pressure Effect Less than 0.1 PSIG, (.007 bar), (.7 kPa) for 100 PSIG, (7.0 bar), (700 kPa) change in Supply Pressure Sensitivity .125" (.005 PSIG)(.32 cm) Water Column -40F to +200F, (-40C to 93C) Ambient Temperature
Hazardous Locations Acceptable for use in Zones 1 and 2 for Gas Atmosphere: Groups IIA and IIB and Zones 21 and 22 for Dust Atmospheres
Features
WRA102
Materials of Construction
Body and Housing Diaphragms Trim Aluminum Buna N on Dacron (Standard Unit Only) Brass, Zinc Plated Steel
Control Sensitivity of .125" (.32 cm) Water Column Allows Use in Precision Processes Pressure Balanced Supply Valve Prevents Supply Pressure Changes From Affecting the Setpoint Optional Check Valve Permits Dumping of Downstream Pressure When Supply is Opened to Atmosphere Separate Control Chamber Isolates the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Downstream An Aspirator Tube Compensates Pressure Droop Under Flow Conditions
Standard Plunger Operated 0.312 Dia. Tamperproof
The WRA102 Regulator is designed for applications that require high capacity and accurate process control. A poppet valve which is balanced by utilizing a rolling diaphragm, insures a constant output pressure even during wide supply pressure variations. Stability of regulated pressure is maintained under varying flow conditions through the use of an aspirator tube which adjusts the air supply in accordance with the flow velocity.
B 1/4-20 .5" Deep (2) Mounting Holes D 1/4-20 .5" Deep (2) Mounting Holes E C 1/4" NPT Gauge Ports (2)
B1 D
E1 C1
Dimensions
Models Standard Unit WRA102
Inches (mm)
A
3.00 (76.2)
B
2.22 (56.5)
B1
2.13 (53.9)
C
4.42 (111.9)
C1
4.78 (121.6)
D
0.38 (9.4)
E
6.63 (168.5)
E1
7.28 (184.9)
B148
Catalog 9EM-TK-190-3
Technical Information
110 700 100
27/32 (21.6) 7/32 Dia. (3) (5.5) 3/8 (9.5) 1-1/8 (28.6)
90 80 70 60 50
B
Filters, Regulators, Lubricators
40 30 20 10 0 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70
30 PSIG Setpoint (206 kPa)
1-7/16 (36.6)
Q, SCFM
Service Kits 0 to 200 PSIG, Relieving........................................PS12125-1 0 to 200 PSIG, Non-relieving. ................................PS12125-4 Tamper Resistant Kit..................................................PS12165
-400 -200
200
400
600
Q, LPM
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Supply Valve Inlet Port Inner Valve Assembly Gauge Port (2) Diaphragm Assembly
Outlet Port
Operating Principles
The WRA102 Series regulator use the force balance principal to control the movement of the Valve Assembly that controls the output pressure. When the regulator is adjusted for a specific set point, the downward force of the Positive Bias Spring moves the Diaphragm Assembly downward. The Supply Valve opens and allows air to pass to the Outlet Port. As the set point is reached, the downward force exerted by the Positive Bias Spring is balanced by the force of the downstream pressure that acts on the Diaphragm Assembly. The resultant force moves the Supply Valve upward to reduce the flow of air to the Outlet Port. Outlet pressure is maintained as a result of balance between forces acting on the top and bottom of the Diaphragm Assembly.
WRA102
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
0 to 60
WRA10242
0 to 150
WRA10262
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B149
Catalog 9EM-TK-190-3
(Revised 08-30-11)
= Most Popular
Specifications
Set Point Range (Maximum) 2-200 PSIG (0.15-14 bar) (15-1400 kPa) 300-400 PSIG (21-28 bar) (2100-2800 kPa) System Pressure 300 PSIG (21.0 bar) (2100 kPa) 500 PSIG (35.0 bar) (3500 kPa)
Flow Capacity (SCFM) 40 (68 m3/HR) @ 100 PSIG, (7.0 bar), (700 kPa) System Pressure Sensitivity .125" (.005 PSIG) (.32 cm) Water Column -40F to +200F, (-40C to +93C) Ambient Temperature
Materials of Construction
Body and Housing Trim Nozzle Aluminum Zinc Plated Steel, Brass Nitrile on Dacron
WRA102BP Features
Control Sensitivity of .125" (.32 cm) Water Column Allows Use in Precision Applications A Separate Control Chamber and Aspirator Tube Isolate the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Unit Construction Lets You Service the WRA102BP Without Removing it From the Line Mounting Bracket is Available The WRA102BP is a high capacity relief valve that relieves excess pressure in a pneumatic system. The WRA102BP provides greater accuracy than standard relief valves over a narrow pressure range. The WRA102BP is an excellent choice for a wide range of precision applications.
Standard
Tamperproof
C 1/4" NPT Gauge Ports (2) 1/4" NPT Gauge Ports (2)
C1
Dimensions
Models Standard Unit WRA102BP
Inches (mm)
A
3.00 (76.2)
B
0.97 (24.6)
C
4.19 (106.4)
C1
4.56 (115.9)
E
6.31 (160.3)
E1
6.75 (171.4)
B150
Catalog 9EM-TK-190-3
Technical Information
150
27/32 (21.6) 7/32 Dia. (3) (5.5) 3/8 (9.5) 1-1/8 (28.6)
100
60 PSIG Setpoint (414 kPa)
B
Filters, Regulators, Lubricators
50
1-7/16 (36.6)
20
40
60
80
100
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
Positive Bias Spring Supply Valve Diaphragm Assembly To Atmosphere Relief Valve Gauge Port (2) System Pressure Aspirator Tube
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Operating Principles
The WRA102BP Regulator uses the force balance principle to open the Relief Valve and vent system pressure when the set point is exceeded. Downstream pressure is transmitted through the Aspirator Tube to the bottom of the Diaphragm Assembly. When you adjust the range screw for a specific set point, the Positive Bias Spring compresses and exerts a force on the top of the Diaphragm Assembly. As long as the pressure acting on the bottom of the Diaphragm Assembly produces a force less than the spring force acting on the top of the Diaphragm Assembly, the Relief Valve remains closed. When system pressure increases, the force on the bottom of the Diaphragm Assembly increases until it reaches the set point. When system pressure increases beyond the set point, the assembly moves upward, lifting the Relief Valve from its seat and vents the downstream air. If downstream pressure decreases below the set point, the assembly moves downward closing the Relief Valve.
WRA102
BP
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
0 to 60
WRA10242BP
0 to 150
WRA10262BP
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B151
Catalog 9EM-TK-190-3
Specifications
Vacuum Supply (Max) Sensitivity 29.92 Hg (760 torr) Flow Capacity 3 SCFM @ 650 torr Supply, 250 torr Setpoint .125" (.005 PSIG) (.32 cm) Water Column -40F to +200F, (-40C to +93C) Ambient Temperature
Vacuum Supply Effect Less than 1 torr for 100 torr (.04 Hg for 3.94 Hg) change in Vacuum Supply
Materials of Construction
Body and Housing Trim Elastomers Aluminum Zinc Plated Steel, Brass Nitrile
Features
WRA171
The WRA171 is a high accuracy vacuum regulator that provides uniform vacuum regulation independent of vacuum supply changes and flow demand. This unit has a diaphragm assembly with three springs to provide a more balanced loading of the diaphragm.
Control Sensitivity of .125" (.32 cm) Water Column Allows Use in Precision Applications Balanced Supply Valve Minimizes Effects of Vacuum Variation Aspirator Tube Compensates for Downstream Pressure Droop Under Flow Conditions Separate Control Chamber Isolates the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Construction Allows Servicing Without Removing From the Line
Dimensions
Models Standard Unit WRA171
Inches (mm)
A
3.00 (76.2)
B
1.13 (28.7)
C
4.83 (122.6)
D
1.00 (25.4)
E
5.96 (151.3)
B152
Catalog 9EM-TK-190-3
Technical Information
Flow Characteristics Model WRA171
0 0
-20
-3
-40
-6
B
Filters, Regulators, Lubricators
-60
-9
-80
-12
Service Kits (Includes Diaphragm Assy, Valve Assy, Seat Assy & Gasket) .............................. PS20966-9 0-30" Hg, Nitrile, Nonrelieving. Tamper Resistant Kit............................................... PS20967-1
-100
-15
0.1
0.2
0.3
0.4
0.5
0.6
Q, SCFM
0 2 4 6 8 10 12 14 16
Q, LPM
Adjusting Knob
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
Range Springs
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Outlet Chamber
Operating Principles
The Model WRA171 Series vacuum regulator uses the force balance principle to control the movement of the Valve Assembly that controls output vacuum. When the regulator is adjusted for a specific set point, the upward force of the Range Springs moves the Diaphragm Assembly upward. The Supply Valve opens and allows air to pass to the inlet port. As the set point is reached, the upward force exerted by the Range Springs is balanced by the force of the vacuum that pulls downward on the Diaphragm Assembly. The resultant force moves the Supply Valve downward to reduce the flow of air to the inlet port. Outlet vacuum is maintained as a result of balance between forces acting on the top and bottom of the Diaphragm Assembly.
WRA171
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
B153
Catalog 9EM-TK-190-3
(Revised 08-30-11)
= Most Popular
Specifications
Supply Pressure 250 PSIG, (17 bar), (1700 kPa) Maximum Flow Capacity (SCFM) 25 (42.5 m3/HR)@ 100 psig, (7 bar), (700 kPa) supply and 20 PSIG, (1.5 bar), (150 kPa) setpoint Exhaust Capacity (SCFM) 0.8 (1.36 m3/HR) where d ownstream pressure is 5 PSIG, (.35 bar), (35 kPa) above 20 PSIG, (1.5 bar), (150 kPa) setpoint. (0.8 SCFM for 120 # unit) Maximum Supply Pressure 250 PSIG, (14 bar), (1400 kPa) Undetectable Consumption
Features
The No-brass Construction is Well Suited to Harsh Environments Internal and External Epoxy Finish for Superior Corrosion Resistance Non-Bleed Design to Reduce Consumption. Integral Relief Valve A Gauge Port Provides Convenient Pressure Gauge Mounting The Standard 5-Micron Filter Minimizes Internal Contamination The Filter Dripwell Contains a Drain Plug to Easily Drain Trapped Liquids Standard Tapped Exhaust Soft Relief Seat Minimizes Air Loss.
Dimensions
Models Standard Unit WEA632
Inches (mm)
B
Filters, Regulators, Lubricators
Supply Pressure Effect Less than 1.25 PSIG, (.09 bar), (9 kPa) change for 100 psig, (7.0 bar), (700 kPa) change in supply pressure (1.90 psig for 120 #unit) Sensitivity 1.0" (.036 PSIG) (2.54 cm) Water Column Temperature Range -40o F to + 160o F, (-40o C to + 71oC)
Materials of Construction
Body and Housing Trim Elastomers Epoxy Coated Aluminum Stainless Steel, Nickel Plated Steel Nitrile
F E
B A
A
2.83 (71.9)
B
2.25 (57.2)
C
7.88 (200)
D
2.96 (75)
E
7.52 (1916)
F
8.19 (209)
B154
Catalog 9EM-TK-190-3
Technical Information
Flow Characteristics Model WEA632
140
Supply Pressure = 150 PSIG
120
100
90 PSIG Setpoint (620 kPa)
80
75 PSIG Setpoint (517 kPa)
B
Filters, Regulators, Lubricators
60
40
20
0 -5
10
15
20
25
30
35
40
45
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
Diaphragm Assembly
Bonnet
Body
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Dripwell Assembly
Drain Cock
Operating Principles
WEA632
Springs
Pipe Size
When you turn the Adjustment Screw to a specific setpoint, the Spring exerts a downward force against the top of theDiaphragm Assembly. This downward force opens the Supply Valve. Output pressure flows through the Outlet Port and the passage to the Control Chamber where it creates an upward force on the bottom of the Diaphragm Assembly. When the setpoint is reached, the force of the Spring that acts on the top of the Diaphragm Assembly balances with the force of output pressure that acts on the bottom of the Diaphragm Assembly and closes the Supply Valve. When the output pressure increases above the setpoint, the Diaphragm Assembly moves upward to close the Supply Valve and open the Exhaust Valve. Output pressure flows through the Exhaust Valve and out of the Exhaust Vent on the side of the unit until it reaches the setpoint. Reduced Pressure Range (PSIG) 0 to 60 2 to 120
WEA63252NS
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
WEA63242NS
B155
Catalog 9EM-TK-190-3
(Revised 08-30-11)
= Most Popular
Specifications
Ratio Maximum Output Pressure, PSIG (bar) Maximum Supply Pressure, PSIG (bar) Flow Capacity SCFM, (m3/HR) 100 PSIG, (7.0 bar ) Supply, 20 PSIG, (1.5 bar ) Output. Exhaust Capacity SCFM, (m3/HR) Downstream Pressure 5 PSIG, (.35 bar) Above Output Pressure Set Point of 20 PSIG, (1.5 bar). Sensitivity (Water Column) Signal:Output 1:1 1:2 1:3 150 150 150 (10.0) (10.0) (10.0) 250 250 250 (17.0) (17.0) (17.0) 45 (76.5) 11 (18.7) 45 (76.5) 11 (18.7) 45 (76.5) 11 (18.7)
Features
The WBA208 Uses a Pneumatic Input Signal to Accurately Control Output Pressure Based on a Predetermined Ratio A Balanced Supply Valve Minimizes the Effects of Supply Pressure Variation An Aspirator Tube Compensates Downstream Pressure Droop Under Flowing Conditions A Separate Control Chamber Isolates the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Unit Construction Allows Servicing Without Removal Mounting Bracket Available
Ratio Accuracy % of 100 PSIG, (7.0 bar) 1.0 1.0 1.0 Output Span % of Output Span with (7.0 bar) Input Span Supply Pressure Effect, PSIG (bar) 0.10 0.20 0.30 for change of 100 PSIG, (7.0 bar). (.007) (.014) (.021) Ambient Temperature, F (C) -40 to +200 (-40 to +93)
Materials of Construction
Body and Housing Diaphragm Trim Aluminum Nitrile on Dacron Fabric Zinc Plated Steel, Brass
1:1, 1:2, 1:3, 2:1 & 3:1 Ratios 1/4" NPT Tapped Exhaust 1:1, 1:2, 1:3, 2:1 & 3:1 Ratios Only E B for Ratios 1:1, 1:2, 1:3, 2:1 & 3:1 C1
1:4, 1:5, 1:6, 4:1 & 5:1 Ratios E1 for Ratios 1:4, 1:5, 1:6, 4:1 & 5:1 C C1
1/4" NPT Inlet Port 1/4" NPT (Typical) Gage Port (Typical)
Dimensions
Models Standard Unit WBA208
Inches (mm)
A
3.00 (76.2)
B
.94 (23.8)
C
2.13 (53.9)
C1
.94 (23.8)
D
.13 (3.2)
E
3.88 (98.3)
E1
4.31 (109.5)
B156
Catalog 9EM-TK-190-3
Technical Information
Flow Characteristics Model WBA208
20
Supply Pressure = 80 PSIG
15
15 PSIG Setpoint (103 kPa)
B
Filters, Regulators, Lubricators
10
5
3 PSIG Setpoint (21 kPa)
0 -5
10
15
20
25
30
35
40
45
50
By-Pass Valve Upper Diaphragm Lower Diaphragm Exhaust Valve Outlet Port Seat Assembly Supply Valve Inlet Port Inner Valve Assembly
Operating Principles
WBA208
The WBA208 Input Signal Amplifier is a pneumatic device capable of high flow and exhaust capacity. This device uses a force balance system to control the movement of the supply and exhaust valves.
Options
At set point, the force due to signal pressure that acts on the top of the Upper Diaphragm balances with the force due to output pressure acting on the bottom of the Lower Diaphragm.
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/4 Inch
1:2
WBA20822
1:3
WBA20832
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B157
Catalog 9EM-TK-190-3
(Revised 08-30-11)
= Most Popular
Specifications
Ratio Maximum Output Pressure, PSIG (bar) Maximum Supply Pressure, PSIG (bar) Flow Capacity SCFM, (m3/HR) 100 PSIG, (7.0 bar) Supply, 20 PSIG, (1.5 bar) Output Exhaust Capacity SCFM, (m3/HR) Downstream Pressure 5 PSIG, (.35 bar) Above 20 PSIG, (1.5 bar) Setpoint Sensitivity (Water Column) Ratio Accuracy % of 100 PSIG, (7.0 bar) Output Span % of Output Span with 100 PSIG (7.0 bar) Input Span Supply Pressure Effect, PSIG (bar) for change of 100 PSIG, [7.0 bar], (700 kPa). Ambient Temperature, F (C) Hazardous Locations Signal:Output 1:1 1:2 1:3 150 150 150 (10.0) (10.0) (10.0) 250 250 250 (17.0) (17.0) (17.0) 150 (255) 40 (62.5) 150 (255) 40 (62.5) 150 (255) 40 (62.5)
1.0" 2.0" 3.0" (2.54 cm) (5.08 cm) (7.62 cm) 3.0 0.10 (.007) 3.0 0.20 (.014) 3.0 0.30 (.021)
Features
Five Signal to Output Ratios Meet Most Control Element Requirements Control Sensitivity of Water Column Allows Use in Precision Applications Large Supply and Exhaust Valves Provide High Forward and Exhaust Flows Soft Supply and Exhaust Valve Seats Minimize Air Consumption A Balanced Supply Valve Minimizes the Effect of Supply Pressure Variation An Aspirator Tube Compensates Downstream Pressure Droop Under Flow Conditions A Separate Control Chamber Isolates the Diaphragm From the Main Flow to Eliminate Hunting and Buzzing Optional Remote Feedback Port Minimizes Pressure Drop at Final Control Element Under Flow Conditions Unit Construction Lets You Service the WBA45 Without Removing it From the Line
A 1/4" NPT Signal Port D 1/2" NPT Exhaust Port (Optional) 1" Hex By-Pass Valve 1:1 Ratio Only
E1
1/8" NPT Remote Feedback E Port (Optional) C C1 C1 1/4" NPT Gage Port (Typical) B
Dimensions
Models Standard Unit WBA45
Inches (mm)
A
4.50 (114.3)
B
3.41 (86.5)
C
3.86 (98)
C1
1.56 (39.6)
D
.31 (7.9)
E
5.07 (128.8)
E1
5.83 (148.2)
B158
Catalog 9EM-TK-190-3
Technical Information
Flow Characteristics Model WBA45
120
Supply Pressure = 100 PSIG
1:1 Ratio. ................................................................. PS19549-1 1:1 Ratio w/ Tapped Exhaust...............................PS19549-1E 1:3 Ratio.................................................................PS19549-3 1:2 Ratio.................................................................PS19549-2 1:1 w/ Tapped Exhaust, I Option. ...................... PS19549-20E
100
80
Materials of Construction
Body and Housing ....................................................Aluminum Diaphragm. .............................................. Nitrile on Dacron Fabric Trim. ........................................................ Zinc Plated Steel, Brass
B
Filters, Regulators, Lubricators
60
40
20
0 -15 -10 -5
10 15 20 25 30 35 40 45 50 55 60 65 70
By-Pass Valve (Optional) Signal Diaphragm Poppet Valve Control Diaphragm Exhaust Valve Connecting Tube Outlet Port Diaphragm Assembly Inlet Port Aspirator Tube Supply Valve Motor Diaphragm
Operating Principles
WBA45
Type A 45 Series Blank E H I Options No Options Tapped Exhaust BSPP By-Pass Valve
When signal pressure on the top of the Signal Diaphragm creates a downward force on the Diaphragm Assembly, the Supply Valve opens. Output pressure flows through the Outlet Port and the Aspirator Tube to the Control Chamber to create an upward force on the bottom of the Control Diaphragm. When the setpoint is reached, the force of the signal pressure that acts on the top of the Signal Diaphragm balances with the force of the output pressure that acts on the bottom of the Control Diaphragm to close the Supply Valve. When the output pressure increases above the signal pressure, the Diaphragm Assembly moves upward to close the Supply Valve and open the Exhaust Valve. Because the Poppet Valve is closed, pressure flows down the Connecting Tube to the bottom of the Motor Diaphragm. This pressure keeps the Supply Valve tightly closed while in the exhaust mode. The Poppet Valve opens and excess output pressure exhausts through the vent in the side of the unit until it reaches the setpoint.
Note: Other Spring Ranges, Port Sizes, and Options Available. Please Consult Factory
Ordering Information
Relieving In / Out Ports
1/2 Inch 3/4 Inch
1:2
WBA4524A WBA4526A
1:3
WBA4534A WBA4536A
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B159
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B160
Catalog 9EM-TK-190-3
Options
L
Unit Function
L Lubricator
1 2 - 0
Family
12 Sub-Compact
2 - A
Lubricator
A AtoMist
0
B
Options
Filters, Regulators, Lubricators 0 None V Fluorocarbon Seals 2
Thread Type
0 NPT 1 C BSPP
Pipe Size
2 1/4" 3 3/8"
Options
0 D F V No Fill Plug Standard Force Fill Adapter 3 Fill Plug Fluorocarbon Seals 2
Bowls Plastic w / Guard Metal w/ Sight Gauge Drains Nitrile Standard Nitrile Standard
None Manual Drain Force Fill C K A L B
1 ISO, R228 (G Series). 2 Fluorocarbon seals available only on units with Metal Bowl with 3 D Option Body Force Fill Adapter installed in Fill Plug location.
Manual Drain.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
L12-02-AC00
B161
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Options
L
B
Unit Function
L Lubricator Filters, Regulators, Lubricators
2 Not available on L08.
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - K
Lubricator
K L N Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" EconOmist Polycarb Drip Control EconOmist Polycarb Drip Control (L39 Only) EconOmist Nylon Drip Control
0
Options
Thread Type
0 NPT C BSPP
Code 1 2 3 4 6 8
08 X X
Series 18 28 X X X
39
X X X
X X
Bowls Plastic w / Guard Metal w/ Sight Gauge 4 Drains Nitrile Standard Nitrile Standard
None Manual Drain 1/8 NPT Female 2 C 1 K 1 E 1 D L1
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
L18-03-KK00
B162
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Options
Options
L
Unit Function
L Lubricators
1
Family
01 03 1X 2X 3X 4X 5X Miniature Miniature Compact Standard Large Extra Large Jumbo
6 -
0
Thread Type
0 NPT C BSPP
0
0 M
0
Options
L01 Miniature Standard Female Threads Inlet / Male Threads Outlet L03 Miniature Standard Poly Bowl with Manual Drain Metal Bowl with Manual Drain
B
Filters, Regulators, Lubricators
Code 1 2 3 4 6 8 A B C
Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"
01 X X
03 X X
1X X X X
Series 2X 3X X X X X X
4X 5X
0 D M
N* Nylon Drip Control (Metal Bowl Only) X X X 0 G D M All Other Units Standard Metal Bowl with Sight Gauge Manual Drain Metal Bowl
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, and 8. For example:
L16-03-0 0 0
B163
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Oil Capacity** Port Size Weight 1/4 3/8 oz. (cm3) NPT / BSPT-Rc lb. (kg) 36.0 SCFM (17.0 dm3 /s) 38.1 SCFM (18.0 dm3 /s) 200 PSIG (13.8 bar) 0.25 (7.4) 32 to 150F (0 to 65.5C) 1/4, 3/8 0.2 (0.1) Maximum Supply Pressure Operating Temperature
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar). ** Oil Capacity refers to usable volume.
Materials of Construction
Body Seals Suggested Lubricant Aluminum Nitrile Airline Oil F442001
In-Line Lubricator
In-Line Lubricators assure proper lubrication for small pneumatic hand tools. These in-line lubricators put the oil source right at the tool. Oil capacity is 1/4 oz. (1 ml) enough to last through an average 8-hour shift. This lubricator requires cyclical or intermittent airflow for proper operation, and consequently works best when installed at the tool inlet or on a short hose near the tool. The L01 cannot be filled under pressure.
Inlet D
Outlet Female
Dimensions
Models Standard Unit L01-02-M00 L01-03-M00 Pipe Size Inlet 1/4" NPT Female 1/4" NPT Female 3/8" NPT Female Pipe Size Outlet 1/4" NPT Female 1/4" NPT Male 3/8" NPT Male
Inches (mm)
A
2.65 (67) 2.93 (74) 3.19 (81)
B
1.30 (33) 1.30 (33) 1.30 (33)
C
1.12 (28.5) 1.12 (28.5) 1.12 (28.5)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
D
.65 (16.5) .65 (16.5) .65 (16.5)
B164
Catalog 9EM-TK-190-3
Replacement Kits
PSID bar
Fill Plug Kit Brass Fill Plug and O-ring................... LRP-95-254 O-ring Repair Kit........................................................ LRP-95-074
L01-02-000
Inlet Pressure PSIG bar 30 2.4 60 4.1 90 6.2 120 150 8.2 10. 3
Accessories
Air Line Oil (1 Qt. Bottle). ................................................ F442001
PRESSURE DROP
0.3
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 0 5 10 5 15 20 25 30 15 35 40 SCFM 20 dm3/s
L01-03-000
bar PSID Inlet Pressure PSIG bar 30 2.4 60 4.1 90 6.2 120 150 8.2 10. 3
5 0.3
PRESSURE DROP
0.2
2 0.1 1
0 0 0 5 10 5 15 20 25 30 15 35 40 SCFM 20 dm3/s
Ordering Information
Model Type In-Line Lubricator Port Size 1/4 3/8 Female Threads Inlet / Female Threads Outlet L01-02-000 L01-03-000 Female Threads Inlet / Male Threads Outlet L01-02-M00 L01-03-M00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B165
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 20 SCFM (9.4 dm3 /s) 20 SCFM (9.4 dm3 /s) 0.7 SCFM at 100 PSIG 1/8, 1/4 Inch Minimum Flow for Lubrication Port Threads
Pressure & Temperature Ratings Polycarbonate Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl 0 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C)
Suggested Lubricant Petroleum based oil of 100 to 200 SUS viscosity at 100F and an aniline point greater than 200F (DO NOT USE OILS WITH ADDITIVES, COMPOUNDED OILS CONTAINING SOLVENTS, GRAPHITE, DETERGENTS, OR SYNTHETIC OILS.) Weight .4 lb. (.18 kg)
* Inlet pressure 90 PSIG (6.2 bar). Pressure drop 5 PSID (0.3 bar).
L03-01-000 Features
Proportional Oil Delivery over a Wide Range of Air Flows Precision Needle Valve Assures Repeatable Oil Delivery and Provides Simple Adjustment of Delivery Rate Ideal for Low and Light Flow Applications with Changing Air Flow Transparent Sight Dome for 360 Visibility
A
Materials of Construction
Body Bowls Zinc Plastic Bowl Polycarbonate Metal Bowl (Without Sight Gauge) Zinc Plastic Nitrile Polycarbonate
E D
Distance Required
F To Remove All
Bowls Regardless Of Drain Option
Dimensions
Models Standard Unit L03-XX-000
With Twist Drain
Inches (mm)
A
1.73 (44)
B
1.56 (40)
C
2.16 (55)
D
3.64 (92)
D
3.78 (96)
E
5.80 (147)
E
5.94 (151)
F
1.60 (41)
B166
Catalog 9EM-TK-190-3
Replacement Kits
Bowl Kits Poly Bowl, Manual Drain.................................................PS420 Metal Bowl Manual Drain (No Sight Gauge).............PS447B Poly Bowl No Drain...................................................... PS421
Pressure Drop - bar
10 9 8
Accessories
Air Line Oil (1 Qt. Bottle). ................................................ F442001 Mounting Bracket Kit ......................................................PS419
7 6 5 4 3 2
.4
.3
B
Filters, Regulators, Lubricators
Flow Characteristics L03-01-000 1/8 Inch Ports
0 5 10 15 20 25 30 35 40
.2
.1 1 0 0
Flow - SCFM
0 2 4 6 8 10 n
Flow - dm /s
12
14
16
18
20
10 9 8
Primary Pressure - bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG 2.4 bar
.6
.5
7 6 5 4 3 2
.4
.3
.2
.1 1 0 0
Flow - SCFM
8
Flow - dm /s
n
10 3
12
14
15
16
20
Ordering Information
Model Type EconOmist Port Size
1/8 1/4
Polycarbonate Bowl
L03-01-000 L03-02-000
Metal Bowl
L03-01-M00 L03-02-M00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B167
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 23.5 SCFM (11.0 dm3 /s) 57.5 SCFM (27.1 dm3 /s) 1.3 SCFM 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 1.3 SCFM @ 100 PSIG Initial Drip Flow Maximum Supply Plastic Bowl Pressure Metal Bowl Minimum Flow for Lubrication Operating Temperature Port Size
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F (-10 to 65.5C) NPT / BSPP-G 1/8, 1/4 .60 lb. (0.3 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Body Cap Zinc ABS Polycarbonate Zinc Sintered Bronze Nitrile Nitrile Polycarbonate Airline Oil F442001
L08-01-KK00 Features
Integral Sight Dome and Adjustment Knob Fill-under Pressure Design Modern Design and Appearance Light Weight High Flow Capacity Quick-disconnect Bowl
B A G
Bowls Seals
Pick-up Filter
Dimensions
Models Standard Unit L08-XX-KK00
Inches (mm)
A
1.58 (40)
B
1.68 (43)
C
2.25 (57)
D
3.75 (95
E
6.00 (152)
F
1.31 (33)
G
.84 (21)
B168
Catalog 9EM-TK-190-3
L08-01-KK00
90 6.2 120 150 8.2 10.3
Plastic Bowl Bowl Guard, Manual Drain..................................... LRP-96-736 Bowl Guard, No Drain Port.....................................LRP-96-713
0.2
Replacement Kits
Bowl O-ring Fluorocarbon..........................................................GRP-96-711 Nitrile......................................................................GRP-96-710 Fill Plug Kit................................................................. LRP-96-730 Sight Dome Assembly Old Style, L08-XX-LXXX........................................ LRP-96-710 New Style Nylon..................................................... LRP-96-720 New Style Polycarbonate, L08-XX-K XXX. ............. LRP-96-725 Siphon Tube Assembly.............................................. LRP-96-731
2 0.1 1
B
0 0 2 5 4 10 6 AIR FLOW RATE 15 8 20 10 SCFM dm3/s
Accessories
PSID bar
L08-02-KK00
5 PRESSURE DROP 0.3 4 Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
0.2
2 0.1 1
0 0 0 10 5 20 30 40 20 50 SCFM 25 dm 3/s
Ordering Information
Model Type Manual Drain Port Size 1/8 1/4 Plastic Bowl / Bowl Guard L08-01-KK00 L08-02-KK00 Metal Bowl / No Sight Gauge L08-01-KL00 L08-02-KL00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B169
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 Plastic Bowl Metal Bowl 40 scfm (18.9 dm3 /s) 40 scfm (18.9 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8 1.0 lb. (0.45 kg)
Weight
* Inlet pressure 90 PSIG (6.2 bar). Secondary pressure 5 PSIG (0.3 bar).
Materials of Construction
Body Bowl Guard Zinc Steel Polycarbonate Zinc Plastic Plastic 2 SCFM at 100 psig Polycarbonate Polyamide (Nylon) Nitrile Airline Oil F442001
L12-02-AC00 Features
Proportional Oil Delivery Over a Wide Range of Air Flows Generates Oil Particles of 5 Micron and Smaller Downstream to Lubricate Systems having Complex Piping Arrangements Precision Needle Valve Assures Repeatable Oil Delivery and Provides Simple Adjustment of Delivery Rate Ideal for Low and High Flow Applications with Changing Air Flow Transparent Sight Dome for 360 Visibility Removable Drip Control Knob for Tamper Resistance
Distance Required To Remove Pressure Fill Adapter F1 A B Dia
Bowls Drain-Manual
Collar Minimum Flow Requirement Sight Dome Sight Gauge Metal Bowl Seals Suggested Lubricant
C1 C
E D
Dimensions
Models Standard Unit F12-XX-AC00
With Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
2.26 (57)
C1
3.35 (85)
D
5.12 (130)
D
5.35 (136)
E
7.38 (187)
E
7.61 (193)
F
1.77 (45)
F1
.39 (10)
Manual Drain
B170
Catalog 9EM-TK-190-3
L12-02-AC00
Inlet Pressure PSIG bar 35 2.4 90 6.2 150 10.3
Metal Bowl / Sight Gauge, Manual Drain................ LRP-96-306 Plastic Bowl / Bowl Guard, No Drain. ...................... LRP-96-308
PRESSURE DROP
10 9 8 7 6 5 4 3 2 1
Replacement Kits
Adjustment Knob ......................................................LRP-96-300 Bowl Guard Kit. ......................................................... GRP-96-345 Bowl Sight Gauge Kit............................................... GRP-96-346 Drain Kit Manual Drain........................................... GRP-96-340 Service Kit.................................................................LRP-96-309 Sight Dome Kit. .......................................................... LRP-96-301
B
Filters, Regulators, Lubricators
0 0 0 10 5 20 10 30 15 40 50 60 70 35 80 40 90 SCFM dm3/s
Accessories
Mounting Bracket Kit. ................................................ GPA-96-300 Pressure Fill Adapter Kit. ...........................................LRP-96-302
L12-03-AC00
PSID bar
Inlet Pressure PSIG bar 35 2.4 90 6.2 150 10.3
0.7 0.6
10 9 8
PRESSURE DROP
7 6 5 4 3 2 1
Ordering Information
Model Type L12 Lubricator Port Size 1/4 3/8 Plastic Bowl / Bowl Guard L12-02-AC00 L12-03-AC00 Metal Bowl / Sight Gauge L12-02-AL00 L12-03-AL00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B171
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 88 SCFM (41.5 dm3 /s) 90 SCFM (42.4 dm3 /s) 96 SCFM (45.3 dm3 /s) 0.68 SCFM 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) .7 SCFM @ 100 PSIG
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F (-10 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 1.2 lb. (0.55 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Zinc ABS Polycarbonate Aluminum Sintered Bronze Nitrile Nitrile Polycarbonate Polyamide (Nylon) Airline Oil F442001
L18-02-KK00 Features
Integral Sight Dome and Adjustment Knob 1/2" NPT / BSPP-G Over-port Can be Filled while Under Pressure Quick-disconnect Bowl / Bowl Guard Manual Drain High Flow Capacities
A G B
Body Cap Bowls Seals Sight Gauge Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl
Pick-up Filter
E D
Dimensions
Models Standard Unit with Manual Drain L18-XX-KK00 Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.36 (60) 2.36 (60)
B
2.36 (60) 2.70 (69)
C
2.31 (59) 2.31 (59)
D
6.35 (161) 6.35 (161)
E
8.66 (220) 8.66 (220)
F
1.60 (41) 1.60 (41)
G
1.18 (30) 1.18 (30)
B172
Catalog 9EM-TK-190-3
L18-02-KK00
5 0.3 4 Inlet Pressure PSIG bar bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
Replacement Kits
Bowl O-ring Fluorocarbon......................................................... GRP-96-754 Nitrile..................................................................... GRP-96-640 Bypass Assembly. ...................................................... LRP-96-678 Fill Plug Kit................................................................. LRP-96-679 Sight Dome Assembly Old Style, L18-XX-LK00......................................... LRP-96-710 New Style Polycarbonate, L18-XX-KK00............... LRP-96-310 New Style Nylon..................................................... LRP-96-312 Siphon Tube Assembly..............................................LRP-96-677
0.2
B
Filters, Regulators, Lubricators
L18-03-KK00
PSID bar
Accessories
PRESSURE DROP
5 0.3 4 3 2 0.1 1 0 0 0 0
15 1.0
35 2.4
60 4.1
90 6.2
Force Fill Adapter. ...................................................... LRP-96-704 Manual Drain. ............................................................ GRP-96-685 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... gpa-96-604 T-Type.................................................................... GPA-96-602
0.2
20 10
40 20
80 40
100
SCFM 3 50 dm /s
L18-04-KK00
PSID bar Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
0.2
3 2
0.1 1 0 0 0 0 20 10 40 60 80 40 100
SCFM
50 dm 3/s
Ordering Information
Model Type Port Size
1/4
Manual Drain
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B173
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 36.1 SCFM (17.0 dm3 /s) 58.5 SCFM (27.6 dm3 /s) 64.0 SCFM (30.2 dm3 /s) .38 - 1.37 SCFM 150 PSIG (10.3 bar) 200 PSIG (13.8 bar) 1.4 SCFM @ 100 PSIG
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 1.8 lb. (0.82 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Zinc Polycarbonate Zinc Nitrile Fluorocarbon Polycarbonate Polycarbonate Airline Oil F442001
Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl
E D
Dimensions
Models Standard Unit L16-XX-000 & L17-XX-000 Manual Drain L16-XX-D00 & L17-XX-D00 Metal Bowl with Sight Gauge L16-XX-G00 & L17-XX-G00
Inches (mm)
A
3.00 (76) 3.00 (76) 3.00 (76)
B
2.62 (66.5) 2.62 (66.5) 2.62 (66.5)
C
1.62 (41) 1.62 (41) 1.62 (41)
D
5.03 (128) 5.83 (148) 6.21 (158)
E
6.66 (169) 6.58 (167) 7.80 (198)
F
1.31 (33.3) 1.31 (33.3) 1.31 (33.3)
B174
Catalog 9EM-TK-190-3
L16 / L17-02-000
90 6.2 120 8.2 150 10.3
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide 1/4 NPT / BSPP-G , L16......................................... LRP-95-241 3/8 and 1/2 NPT / BSPP-G, L16............................ LRP-95-242 1/4 NPT / BSPP-G , L17......................................... LRP-95-246 3/8 and 1/2 NPT / BSPP-G, L17............................ LRP-95-247 Sight Dome Kit Sight Dome and O-ring................. LRP-95-239 Tube, Siphon Tube and Bronze Filter.....................LRP-96-005
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 5 10 15 20 25 30 35 SCFM dm3/s
Accessories
Adapter, Force Fill..................................................... GRP-96-394 Air Line Oil (1 Qt. Bottle). ................................................ F442001 Low Level Switch.......................................................LRP-95-093 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Tamper Resistant Kit. ................................................. LRP-95-587 Wall Mounting Bracket, L-Type..................................GPA-95-016
L16 / L17-03-000
bar PSID PSID bar Inlet Pressure PSIG 15 bar 1.0 30 2.1 60 4.1 90 6.2 120 8.2 150 10.3
15
L16 / L17-04-000
Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2 120 8.2 150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 10 20 30 40 50 60 70 SCFM
0 0 0 10 5 20 10 30 40 50 25 60 SCFM
10
15
20
25
30
dm3/s
30 dm3/s
Ordering Information
Model Type Port Size
1/4
EconOmist
AtoMist
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B175
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/8 1/2 3/4 Plastic Bowl Metal Bowl 176 SCFM (83.0 dm3 /s) 184 SCFM (86.8 dm3 /s) 200 SCFM (94.3 dm3 /s) 1.26 SCFM 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 1.3 SCFM@ 100 PSIG
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F (-10 to 65.5C) NPT / BSPP-G 3/8, 1/2, 3/4 1.9 lb. (0.9 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Zinc ABS Polycarbonate Aluminum Sintered Bronze Nitrile Nitrile Polycarbonate Polyamide (Nylon) Airline Oil F442001
L28-03-KK00 Features
Integral Sight Dome and Adjustment Knob 3/4" NPT / BSPP-G Over-port Can be Filled while Under Pressure Quick-disconnect Bowl / Bowl Guard Manual Drain High Flow Capacities
A G B
Body Cap Bowls Seals Sight Gauge Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl
Pick-up Filter
E D
Dimensions
Models Standard Unit with Manual Drain L28-XX-KK00 Metal Bowl with Sight Gauge / Manual Drain
Inches (mm)
A
2.90 (74) 2.90 (74)
B
2.90 (74) 2.90 (74)
C
2.56 (65) 2.56 (65)
D
7.36 (187) 7.36 (187)
E
9.92 (252) 9.92 (252)
F
2.00 (51) 2.00 (51)
G
1.45 (37) 1.45 (37)
B176
Catalog 9EM-TK-190-3
L28-03-KK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
5 0.3 4
Replacement Kits
Bowl O-ring, Nitrile.................................................... GRP-96-654 Bowl O-ring, Fluorocarbon. ....................................... GRP-96-755 Bypass Assembly. ...................................................... LRP-96-678 Fill Plug Kit................................................................. LRP-96-679 Sight Dome Assembly Old Style, L28-XX-LK00......................................... LRP-96-710 New Style Polycarbonate, L28-XX-KK00. .............. LRP-96-310 New Style Nylon..................................................... LRP-96-312 Siphon Tube Assembly.............................................. LRP-96-681
0.2
B
Filters, Regulators, Lubricators
SCFM dm3/s
PSID
L28-04-KK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
Accessories
Force Fill Adapter. ...................................................... LRP-96-704 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type.................................................................... gpa-96-605 T-Type.................................................................... GPA-96-602
PRESSURE DROP
5 4 3 2 1
0 0 0 40 20 80 120 160 80
SCFM
dm 3/s
PSID
L28-06-KK00
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3
4 3
Ordering Information
Model Type Port Size
3/8
Manual Drain
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B177
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 Plastic Bowl Metal Bowl 35 SCFM (16.5 dm3 /s) 60 SCFM (28.3 dm3 /s) 128 SCFM (60.4 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 2.4 lb. (1.07 kg)
Weight
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowls Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl Zinc Polycarbonate Zinc Nitrile Fluorocarbon Nylon Nylon Airline Oil F442001
E D
Dimensions
Models Standard Unit L26-XX-000 & L27-XX-000 Manual Drain L26-XX-D00 & L27-XX-D00 Metal Bowl with Sight Gauge L26-XX-G00 & L27-XX-G00
Inches (mm)
A
3.35 (85) 3.35 (85) 3.35 (85)
B
3.06 (78) 3.06 (78) 3.06 (78)
C
1.60 (41) 1.60 (41) 1.60 (41)
D
5.46 (139) 6.42 (163) 6.42 (163)
E
7.06 (179) 7.76 (197) 7.80 (198)
F
1.53 (38.9) 1.53 (38.9) 1.53 (38.9)
B178
Catalog 9EM-TK-190-3
Air Line Oil (1 Qt. Bottle). ................................................ F442001 Auto-Fill Adapter Kit............................................... LRP-95-965 Force Fill Adapter. ..................................................... GRP-96-394 Low Level Switch.......................................................LRP-95-093 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Tamper Resistant Kit. ................................................. LRP-95-587 Wall Mounting Bracket, L-Type..................................GPA-95-946
L26 / L27-03-000
PSID PSID bar bar Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2 120 8,2 150 10.3 Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2
Accessories
L26 / L27-04-000
120 8.2 150 10.3
0,2
0.2
2 0,1 1
2 0.1 1
0 0 10 20 30 40 50 60 70 SCFM dm3/s
10
25
30
10
20
30
40
50
60
Ordering Information
Model Type Port Size
1/4 3/8 1/2 1/4 3/8 1/2
EconOmist
AtoMist
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B179
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide 1/4 NPT / BSPP-G, L26 ........................................ LRP-95-241 3/8 NPT / BSPP-G, L26......................................... LRP-95-242 1/2 NPT / BSPP-G, L26......................................... LRP-95-243 1/4 NPT / BSPP-G, L27......................................... LRP-95-246 3/8 NPT / BSPP-G, L27......................................... LRP-95-247 1/2 NPT / BSPP-G, L27......................................... LRP-95-248 Sight Dome Kit Sight Dome and O-ring................. LRP-95-239 Tube, Siphon Tube and Bronze Filter..................... LRP-96-137
Replacement Kits
PRESSURE DROP
Metal Bowl / Sight Gauge, Brass Petcock Drain...... GRP-95-931 Plastic Bowl No Drain Port. ......................................................... LRP-96-938 Plastic Petcock Drain............................................. LRP-95-958 Plastic Bowl / Guard, Brass Petcock Drain............... LRP-95-967
PSID
bar
L26 / L27-02-000
Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2 120 150 8.2 10.3
5 0.3 4
0.2
2 0.1 1
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/4, 1 270 SCFM (127 dm3 /s) 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 3/4, 1 3.5 lb. (1.6 kg) Maximum Supply Pressure Operating Temperature Port Size** NPT Weight
** Port blocks available for BSPP thread & 1-1/2" port.
* Inlet pressure 100 PSIG (6.9 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowl Sight Dome Seals Sight Gauge Suggested Lubricant Aluminum Aluminum Polycarbonate Nitrile Polyamide (Nylon) Airline Oil F442001
L39-06-LD00 Features
Transparent Sight Dome for 360 Visibility 3/4" and 1" NPT Ports Can be Filled while Under Pressure Quick-disconnect Bowl High Flow Capacities and Proportional Oil Delivery Port Blocks Available for BSPP Thread and 1-1/2" Port
A (PB) A B
E D
Distance Required
F To Remove All
Bowls
Dimensions
Models Standard Unit L39-XX-LD00
With Manual Drain or Internal Auto Drain
Inches (mm)
A
3.62 (92)
A (PB)
5.91 (150)
B
3.62 (92)
C
2.81 (71)
D
9.00 (229)
E
11.81 (300)
F
4.92 (125)
B180
Catalog 9EM-TK-190-3
L39-06-LD00
Inlet Pressure PSIG bar 35 2.9 90 6.2 150 10.3
.7 .6 .5 .4 .3 .2 .1 0
10 9 8 7 6 5 4 3 2 1 0 0 0 100 50
Accessories
Adjustment Knob ..............................................................P04121 Bowl Latch Kit .................................................................. C11A33 Drain Kit Manual Drain.................................................... PS512 Fill Cap Kit . .............................................................. P3NKA00PL Mounting Bracket Kit . ............................................ P3NKA00MW Pressure Fill Adapter Kit ..........................................P3NKA00PK Service Kit . .............................................................. P3NKA00RL Sight Dome Kit Polycarbonate ................................................................ PS740 Nylon ............................................................................PS740N Sight Gauge Kit . ......................................................P3NKA00PE
B
Filters, Regulators, Lubricators
200 100
400 200
500 250
SCFM dm3/s
bar
PSID
L39-08-LD00
Inlet Pressure PSIG bar 35 2.9 90 6.2 150 10.3
.7 .6 .5 .4 .3 .2 .1 0
10 9 8 7 6 5 4 3 2 1 0 0 0 100 50
200 100
300
400
500 250
600 300
SCFM dm3/s
Ordering Information
Model Type No Drain Port Size
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B181
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/4 1 Plastic Bowl Metal Bowl 196 SCFM (92.4 dm3 /s) 374 SCFM (176.4 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 3/4, 1 5.6 lb. (2.54 kg)
Weight
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowls Seals Sight Gauge Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl Zinc Polycarbonate Aluminum Nitrile Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
Features
L30-06-000
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Quick-Disconnect Clamp Ring for Easy Bowl Removal Adjustable Oil Feed Standard Transparent Bowl with Metal Bowl Guard Optional Petcock in Polycarbonate Bowl Can be Filled while Under Pressure
A B F C
PRESS
TURN
E D
Dimensions
Models Standard Unit L30-XX-000 Manual Drain L30-XX-D00 Metal Bowl with Sight Gauge L30-XX-G00
Inches (mm)
A
4.63 (117) 4.63 (117) 4.63 (117)
B
4.79 (122) 4.79 (122) 4.79 (122)
C
1.98 (50) 1.98 (50) 1.98 (50)
D
8.36 (212) 8.90 (226) 8.90 (226)
E
10.38 (264) 10.90 (277) 10.95 (278)
F
2.40 (61) 2.40 (61) 2.40 (61)
B182
Catalog 9EM-TK-190-3
L30-06-000
120 8.2
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide 3/4 NPT / BSPP-G................................................. LRP-95-189 1 NPT / BSPP-G. .................................................... LRP-95-190 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249 Tube, Siphon Tube and Bronze Filter..................... LRP-96-182
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 0 40 20 80 40 120 80 AIR FLOW RATE 160 100 200 120 SCFM dm3/s
Accessories
Air Line Oil (1 Qt.)........................................................... F442001 Air Line Oil (1 Gal.)......................................................... F442002 Auto-Fill Adapter Kit...............................................LRP-95-698 Force Fill Adapter. ..................................................... GRP-96-394 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Sight Gauge Kit.......................................................... LRP-95-771 Tamper Resistant Kit. ................................................. LRP-95-587 Wall Mounting Bracket, U-Bolt Pipe Clamp. ............. GRP-95-734
PRESSURE DROP 0.3 4
L30-08-000
PSID bar Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2 120 8.2
0.2
2 0.1 1
20
40
60
160
180
Ordering Information
Model Type EconOmist Port Size
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B183
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1 374 SCFM (176.4 dm3 /s) 200 PSIG (13.8 bar) 32 to 150F (0 to 65.5C) 1 16.1 lb.(7.3 kg) Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowl Seals Sight Dome Sight Gauge Suggested Lubricant Zinc Steel (Welded) Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
L31-08-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Adjustable Oil Feed Metal Bowl with Sight Gauge Standard Manual Drain Standard Can be Filled while Under Pressure
B G A C F
E D
Dimensions
Models Standard Unit L31-08-000
Inches (mm)
A
4.63 (117)
B
7.27 (185)
C
1.98 (50)
D
9.97 (253)
E
11.96 (304)
F
3.00 (76.2)
G
4.63 (117)
B184
Catalog 9EM-TK-190-3
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide, 1 NPT / BSPP-G. ................................... LRP-95-190 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249
L31-08-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2 120 8.2
Accessories
Air Line Oil (1 Gal.)......................................................... F442002 Air Line Oil (4 Gal. Case). ............................................... F442005 Force Fill Adapter. ..................................................... GRP-96-394 Manual Drain, Brass Petcock....................................GRP-95-182 Tamper Resistant Kit. ................................................. LRP-95-587 Wall Mounting Bracket, U-Bolt Pipe Clamp. ............. GRP-95-734
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
20
40
60
160
180
Ordering Information
Model Type EconOmist Port Size
1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B185
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1 374 SCFM (176.4 dm3 /s) 200 PSIG (13.8 bar) 32 to 150F (0 to 65.5C) 1 18 lb. (8.2 kg) Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowl Seals Sight Dome Sight Gauge Suggested Lubricant Zinc Steel (Welded) Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
L32-08-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Adjustable Oil Feed Metal Bowl with Sight Gauge Standard Manual Drain Standard Can be Filled while Under Pressure
B G A C F
E D
Dimensions
Models Standard Unit L32-XX-000
Inches (mm)
A
4.63 (117)
B
8.30 (211)
C
1.98 (50)
D
16.54 (420)
E
18.52 (470)
F
3.00 (76.2)
G
4.63 (117)
B186
Catalog 9EM-TK-190-3
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide, 1 NPT / BSPP-G. ................................... LRP-95-190 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249
0.3 PRESSURE DROP 4 PSID bar Inlet Pressure PSIG bar 5 30 2.1 60 4.1
L32-08-000
90 6.2 120 8.2
Accessories
Air Line Oil (4 Gal. Case). ............................................... F442005 Force Fill Adapter. ..................................................... GRP-96-394 Manual Drain, Brass Petcock....................................GRP-95-182 Tamper Resistant Kit. ................................................. LRP-95-587 Wall Mounting Bracket, U-Bolt Pipe Clamp. ............. GRP-95-734
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
20
40
60
80
100
120
140
160
Ordering Information
Model Type EconOmist Port Size
1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B187
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 3/4 1 Plastic Bowl Metal Bowl 196 SCFM (92.4 dm3 /s) 374 SCFM (176.4 dm3 /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 3/4, 1 5.7 lb. (2.6 kg)
Weight
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowls Seals Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl Zinc Polycarbonate Aluminum Nitrile Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
Features
L34-06-000
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Quick-Disconnect Clamp Ring for Easy Bowl Removal Adjustable Oil Feed Standard Transparent Bowl with Metal Bowl Guard Optional Petcock in Polycarbonate Bowl Cannot be Filled while Under Pressure
B A F
PRESS TURN
E D
Dimensions
Models Standard Unit L34-XX-000 Metal Bowl with Sight Gauge L34-XX-G00
Inches (mm)
A
4.63 (117) 4.63 (117)
B
4.80 (122) 4.80 (122)
C
1.98 (50) 1.98 (50)
D
8.34 (212) 8.34 (212)
E
10.32 (262) 10.32 (262)
F
2.40 (61) 2.40 (61)
B188
Catalog 9EM-TK-190-3
L34-06-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2 120 8.2
5 0.3 4
Plastic Bowl Plastic Petcock Drain............................................. LRP-96-160 Guard, Plastic Petcock Drain.................................LRP-95-830 No Drain Port ........................................................ LRP-96-940
0.2
B
Filters, Regulators, Lubricators
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-253 Flow Guide 3/4 NPT.................................................................. LRP-95-244 1 NPT / BSPP-G. .................................................... LRP-95-245 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249 Tube, Siphon Tube and Bronze Filter..................... LRP-96-182
2 0.1 1
20
40
100
120 dm3/s
Accessories
Air Line Oil (1 Qt.)........................................................... F442001 Air Line Oil (1 Gal.)......................................................... F442002 Auto-Fill Adapter Kit...............................................LRP-95-698 Force Fill Adapter. ..................................................... GRP-96-394 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Sight Gauge Kit.......................................................... LRP-95-771 Wall Mounting Bracket, U-Bolt Pipe Clamp. ............. GRP-95-734
PRESSURE DROP PSID bar Inlet Pressure PSIG bar 30 2.1 60 4.1 90 6.2
L34-08-000
120 8.2
5 0.3 4
0.2
2 0.1 1
0 0 0 50 20 100 40 60 150 80 200 100 250 120 300 140 350 160 180 400 SCFM dm3/s
Ordering Information
Model Type AtoMist Port Size
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B189
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/4, 1-1/2 927 SCFM (437 dm3 /s) .95 SCFM 150 PSIG (10.3 bar) 1 SCFM @ 100 PSIG 32 to 125F(0 to 52C) 1-1/4, 1-1/2 9.4 lb. (4.3 kg) Initial Drip Flow Maximum Supply Pressure Minimum Flow for Lubrication Operating Temperature Port Size NPT / BSPP-G Weight
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowl Seals Sight Dome Suggested Lubricant Zinc Polycarbonate Nitrile Nylon Airline Oil F442001
L40-0A-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Quick-Disconnect Clamp Ring for Easy Bowl Removal Adjustable Oil Feed Standard Transparent Bowl with Metal Bowl Guard Can be Filled while Under Pressure
B A F
PRESS TURN
E D
Dimensions
Models Standard Unit L40-XX-000
Inches (mm)
A
5.50 (140)
B
4.79 (122)
C
2.27 (58)
D
9.40 (239)
E
11.67 (296)
F
2.40 (61)
B190
Catalog 9EM-TK-190-3
L40-0A-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
5 0.3 4
Plastic Bowl Plastic Petcock Drain............................................. LRP-96-160 Guard, Plastic Petcock Drain.................................LRP-95-830 No Drain Port ........................................................ LRP-96-940
0.2
B
Filters, Regulators, Lubricators
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-250 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249 Tube, Siphon Tube and Bronze Filter..................... LRP-96-182
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM dm3/s
Accessories
Air Line Oil (1 Qt.)........................................................... F442001 Air Line Oil (1 Gal.)......................................................... F442002 Force Fill Adapter. ...................................................... LRP-96-420 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Tamper Resistant Kit. ................................................. LRP-95-587
PSID bar
40
80
120
200
240
280
320
360
400
440
L40-0B-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 90 100 120 6.2 6.2 7.0 8.2
0.2
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM dm3/s
40
80
120
200
240
280
320
360
400
440
Ordering Information
Model Type EconOmist Port Size
1-1/4 1-1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B191
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/4, 1-1/2 927 SCFM (437 dm3 /s) 200 PSIG (13.8bar) 32 to 150F (0 to 65.5C) 1-1/4, 1-1/2 16.3 lb. (7.4 kg) Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowl Seals Sight Dome Sight Gauge Suggested Lubricant Zinc Steel (Welded) Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
L41-0A-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Adjustable Oil Feed Can be Filled while Under Pressure
B G A C F
E D
Dimensions
Models Standard Unit L41-XX-000
Inches (mm)
A
5.50 (140)
B
7.19 (183)
C
2.28 (58)
D
9.03 (229)
E
11.31 (287)
F
3.00 (76.2)
G
4.50 (1147)
B192
Catalog 9EM-TK-190-3
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-250 Flow Guide................................................................. LRP-95-251 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249
L41-0A-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
Accessories
Air Line Oil (1 Gal.)......................................................... F442002 Air Line Oil (4 Gal. Case). ............................................... F442005 Force Fill Adapter. ...................................................... LRP-96-420 Manual Drain, Brass Petcock....................................GRP-95-182 Tamper Resistant Kit. ................................................. LRP-95-587
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM dm3/s
40
80
120
200
240
280
320
360
400
440
L41-0B-000
bar PSID Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
0.2
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM
40
80
120
200
360
400
440
dm3/s
Ordering Information
Model Type EconOmist Port Size
1-1/4 1-1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B193
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1-1/4, 1-1/2 927 SCFM (437 dm3 /s) 200 PSIG (13.8 bar) 32 to 150F (0 to 65.5C) 1-1/4, 1-1/2 22.5 lb. (10.2 kg) Maximum Supply Pressure Operating Temperature Port Size Weight NPT / BSPP-G
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowls Seals Sight Dome Sight Gauge Suggested Lubricant Zinc Steel (Welded) Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
L42-0A-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Adjustable Oil Feed Can be Filled while Under Pressure
B G A C F
E D
Dimensions
Models Standard Unit L42-XX-000
Inches (mm)
A
5.50 (140)
B
7.19 (183)
C
2.28 (58)
D
16.01 (407)
E
18.29 (465)
F
3.00 (76.2)
G
4.50 (114)
B194
Catalog 9EM-TK-190-3
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-250 Flow Guide................................................................. LRP-95-251 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249
L42-0A-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
Accessories
Air Line Oil (4 Gal. Case). ............................................... F442005 Force Fill Adapter. ...................................................... LRP-96-420 Manual Drain, Brass Petcock....................................GRP-95-182 Tamper Resistant Kit. ................................................. LRP-95-587
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM
40
80
120
200
240
280
320
360
400
440
dm3/s
L42-0B-000
bar PSID Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
0.2
2 0.1 1
0 0 100 200 300 400 500 600 700 800 900 SCFM
40
80
120
200
240
280
320
360
400
440
dm3/s
Ordering Information
Model Type EconOmist Port Size
1-1/4 1-1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B195
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Maximum Supply Pressure Operating Temperature Port Size 2 Plastic Bowl Metal Bowl 1186 SCFM (560 dm /s) 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Plastic Bowl 32 to 125F (0 to 52C) Metal Bowl 32 to 150F (0 to 65,5C) NPT / BSPP-G 2 10.2 lb. (4.6 kg)
Weight
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bowls Seals Sight Gauge Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl Metal Bowl Zinc Polycarbonate Aluminum Nitrile Fluorocarbon Nylon Tempered Safety Glass Airline Oil F442001
Sight Dome
L50-0C-000 Features
Full View Sight Dome Siphon Tube Filter Provides Clean Lubricant Downstream Quick-Disconnect Clamp Ring for Easy Bowl Removal Adjustable Oil Feed Standard Transparent Bowl with Metal Bowl Guard Can be Filled while Under Pressure
Suggested Lubricant
B A F
PRESS TURN
E D
Dimensions
Models Standard Unit L50-0C-000
Inches (mm)
A
5.50 (140)
B
5.00 (127)
C
2.64 (67)
D
9.68 (246)
E
12.32 (313)
F
2.50 (64)
B196
Catalog 9EM-TK-190-3
L50-0C-000
Inlet Pressure PSIG bar 30 2.1 60 4.1 90 100 120 6.2 7.0 8.2
Replacement Kits
Fill Plug Kit Fill Plug and O-ring............................. LRP-95-250 Flow Guide................................................................. LRP-95-252 Sight Dome Kit Sight Dome and O-ring................. LRP-95-249 Tube, Siphon Tube and Bronze Filter..................... LRP-96-182
0.2
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 200 100 400 200 600 300 800 400 1000 500 1200 600 1400 SCFM dm3/s
Accessories
Air Line Oil (1 Qt.)........................................................... F442001 Air Line Oil (1 Gal.)......................................................... F442002 Force Fill Adapter. ...................................................... LRP-96-420 Manual Drain Brass Petcock........................................................GRP-95-182 Plastic Petcock........................................................LRP-95-181 Tamper Resistant Kit. ................................................. LRP-95-587
Ordering Information
Model Type EconOmist Port Size
2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B197
Catalog 9EM-TK-190-3
B
B
Filters, Regulators, Lubricators
0 3 0 2 0
Family
03 Miniature
0
Options
Blank No Preset or Limiter Option XXX XXX PSIG (Example: 065 = 65 PSIG)
Note: Pressure Range 10 to 90 PSIG in 5 PSIG Increments
Unit Function
B Filter / Regulator
Thread Type
0 NPT C BSPP
Pipe Size
1 1/8" 2 1/4" 0 D G** J* K* L M* N P Q R* S T U
Options
Standard Piston Drain Pressure Gauge Preset, Adjustable Preset, Non-Adj. / Epoxy 1 to 60 PSI, Relieving Metal Bowl 2 to 125 PSI, Non-Relieving 1 to 30 PSI, Relieving 1 to 15 PSI, Relieving Pressure Limiter 1 to 60 PSI, Non-Relieving 1 to 30 PSI, Non-Relieving 1 to 15 PSI, Non-Relieving
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, 8 and 9. For example: B 0 3 - 0 1 - D M 0 0 Note: 0 000 in position 6, 7, 8 and 9 signifies standard product. (Poly Bowl, Manual Drain, 2 to 125 PSIG, Relieving) Spring Type by Preset / Limited Pressure: For Preset / Limited Pressure 10 to 25 use 30 PSI Spring For Preset / Limited Pressure 26 to 50 use 60 PSI Spring For Preset / Limited Pressure 51 to 90 use 125 PSI Spring
* Inlet pressure is 100 PSIG. For other pressures, consult factory. ** Not available with BSPP thread type.
Options
Options
C
Unit Function
C Combinations
B 6 - 0
Family
B6 Compact 02 03 04
2 - 0
0 F G L M N
0
Options
Standard / Relieving Auto Drain Metal Bowl with Sight Gauge 1 Low Pressure Metal Bowl Non-Relieving Diaphragm
Pipe Size
NPT BSPP Size C2 C3 C4 1/4" 3/8" 1/2"
1 Fo r m i n i a t u r e f a m i l y u n i t s , G o p t i o n i s a p r e s s u r e g a u g e.
F Series Filters, Type A 5 micron elements: AllWilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, and 8. For example:
CB6-02-0 0 0
Note: 000 in positions 6, 7 and 8 signifies standard product.
B198
Catalog 9EM-TK-190-3
Options
B
Unit Function
B Filter / Regulator
B 3 - 0
Family
B3 Brass Miniature A3 Aluminum Miniature
2 - F
G
0 G R T Z
0
Options
None Pressure Gauge Remote Air Piloted Tamper Resistant Regulator Adj Brass Bonnet and Hex Adjustment Knob
B
Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP 1
Pipe Size
1 1/8" 2 1/4"
Options
0 G R T Z None Pressure Gauge Remote Air Piloted Tamper Resistant Regulator Adj Brass Bonnet and Hex Adjustment Knob
Drains
Manual Drain Piston Drain
Function
Relieving Non-relieving 1
Diaphragm
Spring Range 1 to 25 PSIG 1 to 60 PSIG 2 to 125 PSIG Fluorocarbon (0.07 to 1.7 bar) (0.07 to 4.1 bar) (0.14 to 8.6 bar)
No Yes No Yes C J P V D K W X F L R Y
NOTE: Standard pressure adjustment is plastic snap lock knob and plastic bonnet with plastic panel mount nut.
1 ISO, R228 (G Series)
Type A 5 micron elements: AllWilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 8 and 9. For example:
BB3-02-F K G T
B199
Catalog 9EM-TK-190-3
(Revised 06-13-12)
= Most Popular
Filter / Preset Regulator Bowls / Pressure Combo Drains Options Options Limiter
B
B
Unit Function
B T Filter / Regulator Precision Filter / Regulator Filters, Regulators, Lubricators
1 2 - 0
Family
12 Sub-Compact
2 - F
R
0 J K M N
0 XXX
Options
None Adjustable, Preset 3 Non-Adjustable, Preset 3 Pressure Limiter, Adjustable 3 Pressure Limiter, Non-Adjustable 3
Thread Type
0 NPT C BSPP 1
Pipe Size
2 1/4" 3 3/8"
Options
R 5 Micron w/ Gauge S 5 Micron w/o Gauge
Drains
Manual Drain Piston Drain
Plastic w/ Guard
K R
Diaphragm Function Relieving 0 to 15 PSIG (0 to 1.0 bar) A 7
Spring Range
0 to 60 PSIG (0 to 4.1 bar) D W 0 to 125 PSIG (0 to 8.6 bar) F R 0 to 200 PSIG 4 (0 to 13.7 bar) H
Non-relieving 6
1 3 4 5
ISO, R228 (G Series). Inlet pressure is 100 PSIG. For other pressures, contact factory. 0 to 200 PSI (0 to 13,8 bar) pressure range available only on units with metal bowl.
Available Preset / Pressure Limited Range, 10 to 90 PSIG in 5 PSIG increments. For higher pressures, contact factory. (Example 065 = 65 PSIG). Spring Type by Preset / Limited Pressure: For Preset / Limited Pressure 10 to 25 use 30 PSI Spring For Preset / Limited Pressure 26 to 50 use 60 PSI Spring For Preset / Limited Pressure 51 to 120 use 125 PSI Spring For Preset / Limited Pressure 121 to 190 use 200 PSI Spring
6 7
Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B200
Catalog 9EM-TK-190-3
Options
B
Unit Function
B Filter / Regulator Combination
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - F
K
0 C G P
G
Options
None Tamper Resistant Regulator Adj 3 Pressure Gauge 6 Metal Panel Nut 0 C G P
0
B
Options
Filters, Regulators, Lubricators None Tamper Resistant Regulator Adj 3 Pressure Gauge 6 Metal Panel Nut
Thread Type
0 NPT C BSPP 2 Code 1 2 3 4 6 8 Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" Series 18 28 X X X
08 X X
39
X X X
X X
Drains
None (08, 18 & 28 Only) 1/8 NPT Female (18 & 28 Only) Automatic Drain (18, 28 & 39 Only) Manual Drain Piston Drain (08 Only) Flex Drain (18 & 28 Only)
Spring Range 0 to 60 PSIG 1 0 to 125 PSIG 0 to 250 PSIG 1, 5 (0 to 4.1 bar) (0 to 8.6 bar) (0 to 17.2 bar)
D K W X F L 1 R Y G M S Z
No Yes No Yes
C J P V
1 Not Available on 39 Series. 2 ISO, R228 (G Series). 3 Tamper resistant kit not installed. Kit shipped loose in carton, for 08, 18 & 4 B08 Filter / Regulator has an all metal bowl (no sight gauge). 5 For 18 & 28 Series Only. 6 For 08 Series only: G in position 8 or 9 is for unit w/ flush-mounted pressure
28 Series.
Note: When selecting from the options columns, please enter letters in alphabetical order, for positions 7, 8, 9. For example:
B 18-03-F K 0 0
gauge. Units without gauge have 1/8" threaded gauge ports, and a center back mounted pressure gauge must be ordered separately.
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B201
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 1/4 16 SCFM (7.5 dm3 /s) 18 SCFM (8.5 dm3 /s) 1/8 Inch 1/8, 1/4 Inch Gauge Ports (2) Port Threads
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Secondary Pressure Ranges Standard Pressure Medium Pressure Medium Pressure Low Pressure Weight 0 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C) 2 to 125 PSIG (0 to 8.6 bar) 1 to 60 PSIG (0 to 4.1 bar) 1 to 30 PSIG (0 to 2.1 bar) 1 to 15 PSIG (0 to 1.0 bar) .4 lb. (.18 kg)
B03-02-0000 Features
Excellent Water Removal Efficiency Unbalanced Poppet Standard Solid Control Piston for Extended Life Space Saving Package offers both Filter and Regulator features in One Integral Unit Non-rising Adjustment Knob Two Full Flow 1/8" Gauge Ports
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). and 10 PSIG pressure drop.
Materials of Construction
Adjusting Nut Adjusting Stem & Spring Body Bonnet, Knob, Seat, Piston, Holder & Deflector Bowls Transparent Metal (Without Sight Gauge) Filter Elements 5 Micron (Standard) Manual Drain Body & Stem Seals Brass Steel Zinc Plastic Polycarbonate Zinc Plastic Plastic Nitrile Nitrile Aluminum Nitrile
A
NOTE: 1.218 Dia. (31mm) hole required for panel mounting.
Piston Drain Piston & Seals Stem, Seat, Adaptor & Washers Seals
Piston Drain
E D
Distance Required
Dimensions
Model Standard Unit B03-XX-XXXX
With Piston Drain
Inches (mm)
A
1.62 (41)
B
1.58 (40)
C
2.42 (61)
D
3.79 (96)
D
3.64 (92)
E
6.21 (158)
E
6.06 (154)
F
1.60 (41)
B202
Catalog 9EM-TK-190-3
Replacement Kits
Filter Element Kit, 5 Micron................................................PS403
Secondary Pressure - bar
100 6 5 4 3 2 1 0
Poly Bowl Piston Drain.................................................................. PS408B Manual Drain...................................................................PS404 Poppet / Piston Kits Unbalanced, Non-Relieving....................................... PS428P Unbalanced, Relieving............................................... PS426P
60
40
B
0 4 8 12 16 20 24 28 32
20
Gauges 30 PSIG (0 to 2.1 bar)......................................... K4515N18030 60 PSIG (0 to 4.1 bar)......................................... K4515N18060 160 PSIG (0 to 11.0 bar). ......................................K4515N18160 Mounting Bracket Kit* (Includes Panel Mount Nut). ......... PS417B Panel Mount Nut* Plastic ........................................................................... P78652 Metal . ............................................................................P01531 Springs 1 to 15 PSIG Range....................................................... P01176 1 to 30 PSIG Range....................................................... P01175 1 to 60 PSIG Range....................................................... P01174 2 to 125 PSIG Range..................................................... P01173
*Tighten panel mount nut 2.8 to 3.4 Nm (25 to 30 in-lbs) of torque.
100
Flow - dm /s
10
12
14
6 5 4 3 2 1 0
60
40
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
20
0 0 4 8 12 16 20 24 28 32
Flow - dm /s
10
12
14
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Ordering Information
Model Type Manual Drain Port Size
1/8 1/4
Plastic Bowl
B03-01-0000 B03-02-0000
Metal Bowl
B03-01-M000 B03-02-M000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B203
Accessories
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 16 SCFM (7.6 dm3 /s) Maximum Supply Pressure Polycarbonate Bowl 150 PSIG (10.37 bar) Metal Bowl 300 PSIG (20.7 bar) Operating Temperature Port Size Standard Filtration Weight 40F to 125F (4.4C to 52C) 1/8, 1/4 5 Micron 0.8 lb. (0.36 kg) NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 75 PSIG (5.2 bar).
Materials of Construction
Body Bowls Manual Drain Diaphragm and Seals Element Holder / Deflector / Bonnet Filter Elements Type A Knob Springs Valve Assembly and Bottom Plug Brass Polycarbonate or Zinc - Painted Black Brass Nitrile Acetal Polyethylene Acetal Plated Steel Brass
BB3-02-FK00 Features
Brass Construction Handles Most Corrosive Environments Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity Plastic Bowl or Black Painted Zinc Metal Bowl High Flow: 1/4" -16 SCFM Fluorocarbon Seals Optional
A Dia.
Option R
Option T
Option Z
NOTES: Panel Nut included, but not shown on dimensional drawing. 1.19" dia. (30,2) mm hole required for panel mounting.
Dimensions
Model Standard Unit - Brass Body BB3-02-XXXX Standard Unit - Aluminum Body BA3-02-XXXX
Inches (mm)
A
1.56 (40) 1.56 (40)
C
2.63 (67) 2.63 (67)
D
3.63 (92) 3.63 (92)
E
6.25 (159) 6.25 (159)
F
1.58 (40) 1.58 (40)
B204
Catalog 9EM-TK-190-3
Diaphragm and Valve Repair Kit Relieving.................................................................RRP-96-819 Non-Relieving........................................................ RRP-96-820 Plastic Bowl No Guard, Manual Twist Drain.............................. GRP-96-808 No Guard, Piston Drain......................................... GRP-96-809 Metal Bowl Manual Twist Drain................................................ GRP-96-810 Piston Drain............................................................GRP-96-811
60
B
40 20
Accessories
Gauge, Pressure 0 to 60 PSI (0 to 4.1 bar), 1-1/2" Dial Face, 1/8" NPT.............................................................. K4515N18060 0 to 160 PSI (0 to 11.0 bar), 1-1/2" Dial Face, 1/8" NPT, CBM.....................................................K4515N18160 Manual Drain. ............................................................ GRP-96-812 Piston Type Drain. ..................................................... GRP-96-813 Panel Mount Nut Aluminum. ............................................................... RPA-96-733 Plastic..................................................................... RPA-96-734 Wall Mounting Bracket L-Type.....................................................................GRP-95-147 L-Type with Plastic Panel Mount Nut. .....................GRP-95-747
10
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Ordering Information
Model Type Port Size
1/8" 1/4" 1/8" 1/4" 1/8" 1/4" 1/8" 1/4"
Relieving Relieving Relieving Relieving Relieving Relieving 2 to 125 PSI 1 to 60 PSI 1 to 25 PSI 2 to 125 PSI 1 to 60 PSI 1 to 25 PSI (0.14 to 8.6 bar) (0.07 to 4.1 bar) (0.07 to 1.7 bar) (0.14 to 8.6 bar) (0.07 to 4.1 bar) (0.07 to 1.7 bar) No Bowl Guard No Bowl Guard No Bowl Guard Metal Bowl Metal Bowl Metal Bowl
BB3-01-FK00 BB3-02-FK00 BB3-01-FR00 BB3-02-FR00 BA3-01-FK00 BA3-02-FK00 BA3-01-FR00 BA3-02-FR00 BB3-01-DK00 BB3-02-DK00 BB3-01-DR00 BB3-02-DR00 BA3-01-DK00 BA3-02-DK00 BA3-01-DR00 BA3-02-DR00 BB3-01-CK00 BB3-02-CK00 BB3-01-CR00 BB3-02-CR00 BA3-01-CK00 BA3-02-CK00 BA3-01-CR00 BA3-02-CR00 BB3-01-FL00 BB3-02-FL00 BB3-01-FS00 BB3-02-FS00 BA3-01-FL00 BA3-02-FL00 BA3-01-FS00 BA3-02-FS00 BB3-01-DL00 BB3-02-DL00 BB3-01-DS00 BB3-02-DS00 BA3-01-DL00 BA3-02-DL00 BA3-01-DS00 BA3-02-DS00 BB3-01-CL00 BB3-02-CL00 BB3-01-CS00 BB3-02-CS00 BA3-01-CL00 BA3-02-CL00 BA3-01-CS00 BA3-02-CS00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B205
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/8 28 SCFM (13.2 dm3 /s) 1/4 42 SCFM (19.8 dm3 /s) Adjusting Range 0 to 30 PSIG (0 to 2.1 bar) Pressure 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) Gauge Ports (2)** NPT 1/8 150 PSIG (10.3 bar) Maximum Supply Plastic Bowl Pressure Metal Bowl 250 PSIG (17.2 bar) Operating Plastic Bowl 14 to 125F (-10 to 52C) Temperature Metal Bowl 14 to 150F (-10 to 65.5C) Port Size NPT / BSPP-G Standard Filtration Weight 1/8, 1/4 5 Micron .75 lb. (0.34 kg)
Features
B08-01-FKG0 B08-01-FK00
Space-Saving Integral Filter / Regulator Design Unique Flush-mounted Pressure Gauge Available Balanced Valve Design Modern Design and Appearance Light Weight High Flow Capacities Quick-Disconnect Bowl / Bowl Guard
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). ** Non gauge option only. Units with square gauges: -15C to 65.5C (5F to 150F)
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Adjustment Knob Body Body Cap Bonnet Bowl Plastic Bowl Metal Bowl Bowl Guard Diaphragm Assembly Filter Element Panel Nut Seals Plastic Bowl Metal Bowl Springs Valve Assembly
E1
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
B A G G B
80 40 0 100
Acetal Zinc ABS PBT Polycarbonate Zinc Nylon Brass / Nitrile Polyethylene Acetal Nitrile Nitrile Steel Brass / Nitrile
psi
160
D1
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting. A
1.58 (40) 1.58 (40.0)
Bowl
F Removal
B08-XX-FKG0
B08-XX-FR00
Clearance
NOTES: Flush mounted gauge kits will not fit units originally purchased with threaded gauge ports. 1.25" Dia. (31.7 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit B08-XX-FK00 Automatic Piston Drain B08-XX-FR00
Inches (mm)
B
1.70 (43) 2.53 (64.3)
C
2.60 (66) 2.60 (66.0)
D
3.86 (98)
D1
3.64 (93)
E
6.46 (164)
E1
6.24 (159)
F
1.31 (33) 1.31 (33)
G
.85 (21.6) 1.45 (36.8)
B206
Catalog 9EM-TK-190-3
B08-01-FK00
Replacement Kits
Adjusting Knob................................................... RRP-16-005-000 Diaphragm Assembly Non-relieving......................................................... GRP-96-726 Relieving................................................................ GRP-96-725 Spring, Regulating 0 to 30 PSIG (0 to 2.0 bar)..................................... GRP-95-111 0 to 60 PSIG (0 to 4.1 bar).....................................GRP-96-718 0 to 125 PSIG (0 to 8.5 bar)...................................GRP-96-717 Valve Assembly. .........................................................RRP-96-727
40
B
SCFM 16 dm3 /s
Accessories
Automatic Piston Drain..............................................GRP-96-716 Gauge Adapter Block, 1/4" NPT,...............................GPA-97-037 (Replaces Flush Mount Gauge) Panel Mount Nut Aluminum. ............................................................... RPA-96-733 Plastic..................................................................... RPA-96-734 Pressure Gauge, Flush Mounted 0 to 60 PSIG....................................................... K4511SCR060 0 to 150 PSIG......................................................K4511SCR150 0 to 11 bar. ...........................................................K4511SCR11B Pressure Gauge, 0 to 60 PSIG (0 to 4.1 bar), 1-1/2" Dial Face, 1/8 NPT, CBM. ......................... K4515N18060 Pressure Gauge 0 to 160 PSIG (0 to 11.0 bar), 1-1/2" Dial Face, 1/8 NPT, CBM. ..........................K4515N18160 Tamper Resistant Kit. ................................................. RPA-96-735 Wall Mounting Bracket C-Type.................................................................... GPA-97-010 L-Type.................................................................... GRP-96-739
bar 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 4 10 8 20 12 AIR FLOW RATE 30 16 40 20 SCFM dm3/s 60
B08-02-FK00
PSIG Inlet Pressure = 100 PSIG (6.9 bar)
100
40
Ordering Information
Plastic Bowl / Plastic Bowl / Plastic Bowl / Plastic Bowl / Plastic Bowl / Plastic Bowl / Bowl Guard / Bowl Guard / Bowl Guard / Bowl Guard / Bowl Guard / Bowl Guard / Manual Drain / Automatic Port Manual Drain / Manual Drain / Manual Drain / Manual Drain / Low Pressure / Piston / Size Without Gauge Without Gauge With Gauge With Gauge Without Gauge With Gauge 0 to 30 PSIG 0 to 125 PSIG 0 to 20 PSIG 0 to 125 PSIG 0 to 60 PSIG 0 to 125 PSIG (0 to 0.2 bar) (0 to 8.6 bar) (0 to 2.0 bar) (0 to 8.6 bar) (0 to 4.1 bar) (0 to 8.6 bar)
1/8 1/4 1/8 1/4 B08-01-CK00 B08-02-CK00 B08-01-PK00 B08-02-PK00 B08-01-FK00 B08-02-FK00 B08-01-RK00 B08-02-RK00 B08-01-CKG0 B08-02-CKG0 B08-01-PKG0 B08-02-PKG0 B08-01-FKG0 B08-02-FKG0 B08-01-RKG0 B08-02-RKG0 B08-01-DK00 B08-02-DK00 B08-01-WK00 B08-02-WK00 B08-01-FRG0 B08-02-FRG0 B08-01-RRG0 B08-02-RRG0
Model Type
Relieving Non-relieving
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B207
Catalog 9EM-TK-190-3
Specifications
High Flow Capacity* 1/4 3/8 Gauge Ports (2) Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl NPT / BSPP-G 25 scfm (11.8 dm3 /s) 30 scfm (14.2 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 1/4, 3/8 5 Micron 1.35 lb. (0.6 kg)
* Inlet pressure 100 PSIG (6.9 bar)., Secondary pressure 90 PSIG (6.2 bar).
B12-02-FKS0 Features
Space Saving Package Offers Both Filter and Regulator Features for Optimal Performance Excellent Water Removal Efficiency Rolling Diaphragm for Extended Life Removable Non-rising Knob for Tamper Resistance Quick Response, and Accurate Pressure Regulation Regardless of Changing Flow or Inlet Pressure 5 Micron Standard
Materials of Construction
Adjustment Knob Body Bonnet, Internal Parts Bowls Bowl Guard Diaphragm Drain Filter Element Seals Springs Valve Assembly Plastic Bowl Metal Bowl Plastic Zinc Plastic Polycarbonate Zinc Steel Nitrile Plastic Sintered Plastic Nitrile Steel Plastic
A B
TO L O
K
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
Piston Drain
E D
NOTE: Barb (Piston Drain) accepts 3/16" ID tubing. Manual Drain
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Dimensions
Model Standard Unit B12-XX-FKS0
With Inches (mm)
A
2.00 (51)
B
2.06 (52)
C
3.16 (80)
D
5.35 (136)
E
8.51 (216)
F
1.77 (45)
B208
Catalog 9EM-TK-190-3
Metal Bowl Manual Drain......................................................... GRP-96-348 Piston Drain. .......................................................... GRP-96-353 Sight Gauge / Manual Drain. ................................. GRP-96-349 Sight Gauge / Piston Drain................................... GRP-96-352 Plastic Bowl Manual Drain......................................................... GRP-96-347 Piston Drain. .......................................................... GRP-96-351
B
Filters, Regulators, Lubricators
Replacement Kits
Bonnet Assembly Kit................................................ RRP-96-308 Control Knob ............................................................ RRP-96-300 Pressure Gauge 30 PSIG............................................................... K4515N14030 60 PSIG............................................................... K4515N14060 160 PSIG .............................................................K4515N14160 300 PSIG............................................................. K4515N14300 Service Kit Non-relieving......................................................... RRP-96-307 Relieving................................................................ RRP-96-306
SECONDARY PRESSURE
B12-03-FKS0
bar PSIG Inlet Pressure: 100 PSIG (6.9 bar) 100 6.0 5.0 4.0 3.0 2.0 1.0 0 90 80 70 60 50 40 30 20 10 0 0 0 10 5 20 10 30 40 50
(5 Micron Element)
Springs, Regulating 1 to 30 PSIG (0.06 to 2.1 bar)............................... RRP-96-303 1 to 60 PSIG (0.06 to 4.1 bar)............................... RRP-96-302 2 to 125 PSIG (0.13 to 8.6 bar)............................. RRP-96-301 2 to 200 PSIG (0.13 to 17.2 bar). ........................... RRP-96-304
Accessories
Drain Kit Manual Drain......................................................... GRP-96-340 Piston Drain........................................................... GRP-96-354 Mounting Bracket Kit(With Panel Mount Nut)...........GPA-96-313 Panel Mount Nut, Metal.............................................GPA-96-314 Sight Gauge Kit . ...................................................... GRP-96-346
60 30
70 SCFM dm3/s
Ordering Information
Model Type Port Size
1/4 3/8 1/4 3/8
Relieving Non-relieving
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B209
Catalog 9EM-TK-190-3
Specifications
High Flow Capacity* 1/4 3/8 Gauge Ports (2) Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl NPT / BSPP-G 25 scfm (11.8 dm3 /s) 25 scfm (11.8 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 1/4, 3/8 5 Micron 1.35 lb. (0.6 kg)
T12-02-FKS0 Features
Space Saving Package Offers Both Filter and Regulator Features for Optimal Performance Excellent Water Removal Efficiency Rolling Diaphragm for Extended Life Removable Non-rising Knob for Tamper Resistance Quick Response, and Accurate Pressure Regulation Regardless of Changing Flow or Inlet Pressure 5 Micron Standard
* Inlet pressure 100 PSIG (7 bar), no flow secondary pressure set 90 PSIG (6.2 bar), 10 PSIG pressure drop at rated flow.
Materials of Construction
Adjustment Knob Body Bonnet, Internal Parts Bowls Plastic Bowl Metal Bowl Plastic Zinc Plastic Polycarbonate Zinc Steel Nitrile Plastic Sintered Plastic Nitrile Steel Brass
Bowl Guard Diaphragm Drain Filter Element Seals Springs Valve Assembly
A
NOTE: Panel Mount Nut sold separately.
B
TO L O
K
PU
SH
! WARNING
C
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
E
CAUTION:
Manual Drain
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Inches (mm)
Dimensions
Model Precision Unit T12-XX-FKS0
With Manual or Piston Drain
A
2.00 (51)
B
2.06 (52)
C
3.16 (80)
D
5.35 (136)
E
8.51 (216)
F
1.77 (45)
B210
Catalog 9EM-TK-190-3
Flow Characteristics
T12-02-CKS0
1/4 Inch Ports, 30 PSI Spring Primary Pressure 100 PSIG (6.9 bar)
Metal Bowl Manual Drain......................................................... GRP-96-348 Piston Drain........................................................... GRP-96-353 Sight Gauge / Manual Drain. ................................. GRP-96-349 Sight Gauge / Piston Drain................................... GRP-96-352 Plastic Bowl Manual Drain......................................................... GRP-96-347 Piston Drain........................................................... GRP-96-351
25 20 15 10 5 0 0
1.5
.5
B
5 10 15 20 25 30 35 40 2 4 6 8 10 12 14 16 18
Flow - dm /s
n
Replacement Kits
Bonnet Assembly Kit................................................ RRP-96-308 Control Knob .............................................................RRP-96-312
Secondary Pressure - bar
50 3
Flow Characteristics
T12-02-DKS0
1/4 Inch Ports, 60 PSI Spring Primary Pressure 100 PSIG (6.9 bar)
Service Kit, Relieving. ............................................... RRP-96-305 Springs, Regulating 1 to 15 PSIG (0.06 to 1.7 bar)................................RRP-96-311 1 to 30 PSIG (0.06 to 2.1 bar)............................... RRP-96-303 1 to 60 PSIG (0.06 to 4.1 bar)............................... RRP-96-302 2 to 125 PSIG (0.13 to 8.6 bar)............................. RRP-96-301 2 to 200 PSIG (0.13 to 17.2 bar). ........................... RRP-96-304
45 40 35 30 25 20 15 10 5 0 0 5 10 15
2.5 2
1.5 1 .5 0
Accessories
Drain Kit Manual Drain......................................................... GRP-96-340 Piston Drain........................................................... GRP-96-354 Gauges 30 PSIG (0 to 2.1 bar)......................................... K4515N14030 60 PSIG (0 to 4.1 bar)......................................... K4515N14060 160 PSIG (0 to 11.0 bar). ......................................K4515N14160 300 PSIG (0 to 20.0 bar)..................................... K4515N14300 Mounting Bracket Kit(With Panel Mount Nut)...........GPA-96-313 Panel Mount Nut, Metal.............................................GPA-96-314 Sight Gauge Kit . ...................................................... GRP-96-346
20
25
30
35
40
Flow - SCFM
0 2 4 6 8 10
Flow - dm /s
n
12
14
16
18
Flow Characteristics
T12-02-FKS0
100 6 5 4 3 2 1 0
90 80 70 60 50 40 30 20 10 0 0 5 10 15
1/4 Inch Ports, 125 PSI Spring Primary Pressure 100 PSIG (6.9 bar)
20
25
30
35
40
Flow - SCFM
0 2 4 6 8 10
Flow - dm /s
n
12
14
16
18
Ordering Information
Model Type Relieving Port Size
1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B211
Flow - SCFM
Catalog 9EM-TK-190-3
Specifications
Features
B18-02-FKG0
Flow Capacity* 1/4 88 SCFM (41.5 dm3 /s) 3/8 117 SCFM (55.2 dm3 /s) 1/2 121 SCFM (57.1 dm3 /s) Adjusting Range Pressure 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) NPT / BSPP-G 1/4 Gauge Port (2) Maximum Supply Plastic Bowl 150 PSIG (10.3 bar) Pressure Metal Bowl 250 PSIG (17.2 bar) Operating Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) Temperature Port Size NPT / BSPP-G 1/4, 3/8, 1/2 Standard Filtration 5 Micron 1.48 lb. (0.67 kg) Weight
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
5 Micron Filtration Balanced Valve Design Spring Loaded Diaphragm 1/2" NPT / BSPP-G Over-Ported Quick-Disconnect Bowl / Bowl Guard Light Weight High Flow Capacities
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Adjustment Knob Acetal Body Zinc Body Cap ABS Bowl Plastic Bowl Polycarbonate Metal Bowl Aluminum Bowl Guard Nylon Diaphragm Assembly Nitrile / Zinc Element Retainer / Baffle Acetal Filter Element Sintered Polyethylene Panel Nut Acetal Seals Plastic Bowl Nitrile Metal Bowl Nitrile Sight Gauge Metal Bowl Polyamide (Nylon) Springs Main Regulating / Valve Steel / S.S. Valve Assembly Brass / Nitrile
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A G H B
E D
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Inches (mm)
Automatic Drain
Manual Drain
Dimensions
Models Standard Unit with Manual Drain B18-XX-FK00 Automatic Drain B18-XX-FG00 Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Automatic Drain
A
2.36 (60) 2.36 (60) 2.36 (60) 2.36 (60)
B
2.36 (60) 2.36 (60) 2.70 (69) 2.70 (69)
C
3.66 (93) 3.66 (93) 3.66 (93) 3.66 (93)
D
6.34 (161) 6.11 (155) 6.34 (161) 6.11 (155)
E
10.00 (254) 9.77 (248) 10.00 (254) 9.77 (248 )
F
1.60 (41) 1.60 (41) 1.60 (41) 1.60 (41)
G
1.20 (30) 1.20 (30) 1.20 (30) 1.20 (30)
H
3.74 (95) 3.74 (95) 3.74 (95) 3.74 (95)
B212
Catalog 9EM-TK-190-3
SECONDARY PRESSURE
Metal Bowl Sight Gauge, Automatic Drain.............................. GRP-96-637 Sight Gauge, Manual Drain. .................................. GRP-96-636 Plastic Bowl Bowl Guard, Automatic Drain. ............................... GRP-96-635 Bowl Guard, Manual Drain.................................... GRP-96-634 Bowl Guard, Closed Bottom. ................................. GRP-96-638 Type A, 5 Micron......................................................FRP-96-639 Retainer, Deflector, and Element Kit......................... FRP-96-641
Adjusting Knob................................................... RRP-16-340-000 Diaphragm Assembly Non-relieving......................................................... RRP-96-657 Relieving................................................................ RRP-96-656 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar).................................... RRP-96-659 0 to 60 PSIG (0 to 4.1 bar).................................... RRP-96-660 0 to 125 PSIG (0 to 8.6 bar).................................. RRP-96-661 0 to 250 PSIG (0 to 17.2 bar)................................ RRP-96-662 ........................................................ RRP-96-658 Valve Assembly.
PSIG
B18-02-FK00
Inlet Pressure = 100 PSIG (6.9 bar) 100 80 5.0 4.0 3.0 2.0 1.0 0 20 0 0 0 20 10 40 60 80 40 60 40
B
20 30 AIR FLOW RATE dm3/s
B18-03-FK00
PSIG bar Inlet Pressure = 100 PSIG (6.9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 1.0 0 20 0 0 0 20 10 40 20 60 80 100 120 60 140 SCFM dm3/s 60 40 100
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile..................................................................... GRP-95-973 Drain, Manual Override. ............................................ GRP-96-000 Manual Drain. ............................................................ GRP-96-685 Panel Mount Nut Aluminum. ............................................................ RRP-96-673 Plastic.................................................................. RRP-96-675 Pressure Gauge 0 to 30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14030 0 to 60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14060 0 to 160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..K4515N14160 0 to 300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM.K4515N14300 0 to 2.0 bar, 1-1/2" Dial Face, G 1/4 CBM.......... K4515G14030 0 to 4.1 bar, 1-1/2" Dial Face, G 1/4 CBM. .......... K4515G14060 0 to 11 bar, 1-1/2" Dial Face, G 1/4 CBM. ............K4515G14160 0 to 21 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14290 Tamper Resistant Kit. .............................................. RRP-96-671 Sight Gauge Kit....................................................... GRP-96-825 Wall Mounting Bracket L-Type (Body). ...................................................... GPA-96-604 L-Type (Bonnet)................................................... GPA-96-606 T-Type.................................................................. GPA-96-602
B18-04-FK00
PSIG bar Inlet Pressure = 100 PSIG (6.9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 1.0 0 20 0 0 0 20 10 40 20 60 30 80 40 100 50 120 60 140 SCFM dm3/s 60 40 100
Ordering Information
Model Type Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Port With Gauge With Gauge With Gauge Size 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar)
1/4 3/8 1/2 1/4 3/8 1/2 B18-02-FKG0 B18-03-FKG0 B18-04-FKG0 B18-02-FGG0 B18-03-FGG0 B18-04-FGG0 B18-02-DKG0 B18-03-DKG0 B18-04-DKG0 B18-02-DGG0 B18-03-DGG0 B18-04-DGG0 B18-02-GLG0 B18-03-GLG0 B18-04-GLG0 B18-02-GHG0 B18-03-GHG0 B18-04-GHG0
Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Without Gauge Without Gauge Without Gauge 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar)
B18-02-FK00 B18-03-FK00 B18-04-FK00 B18-02-FG00 B18-03-FG00 B18-04-FG00 B18-02-DK00 B18-03-DK00 B18-04-DK00 B18-02-DG00 B18-03-DG00 B18-04-DG00 B18-02-GL00 B18-03-GL00 B18-04-GL00 B18-02-GH00 B18-03-GH00 B18-04-GH00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B213
SCFM
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 3/8 1/2 64.0 SCFM (30.2 dm3 /s) 70.0 SCFM (33.0 dm3 /s) 70.0 SCFM (33.0 dm3 /s) 0 to 50 PSIG (0 to 3.5 bar) 0 to 125 PSIG (0 to 8.6 bar) 1/4 150 PSIG (10.3 bar) 200 PSIG (13.8 bar)
Adjusting Range Pressure Gauge Port (2) Maximum Supply Pressure Operating Temperature Port Size Plastic Bowl Metal Bowl
NPT / BSPT-Rc
Plastic Bowl 32 to 125F(0 to 52C) Metal Bowl 32 to 150F (0 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 2.4 lb. (1.1 kg)
Features
5 Micron Filtration Balanced Valve Manual Flex Drain
CB6-02-000
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 Micron Elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Bonnet, Knob Bowls Plastic Bowl Metal Bowl Zinc PBT Polycarbonate Zinc Nitrile / Zinc Polyethylene Acetal Nitrile Fluorocarbon Acetal Steel Brass / Nitrile
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
G B A F
Diaphragm Filter Element Panel Nut Seals Plastic Bowl Metal Bowl
CAUTION:
D
NOTE: 1.31" Dia. (33.3 mm) hole required for panel nut mounting.
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Inches (mm)
Dimensions
Models Standard Unit CB6-XX-000 Automatic Drain CB6-XX-F00 Metal Bowl CB6-XX-M00 Metal Bowl with Sight Gauge CB6-XX-G00 A
3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
B
2.64 (67) 2.64 (67) 2.64 (67) 2.64 (67)
C
3.95 (100) 3.95 (100) 3.95 (100) 3.95 (100)
D
5.43 (137.9) 5.55 (140.9) 6.05 (153.7) 6.15 (156)
E
9.38 (238) 9.50 (241) 10.00 (254) 10.10 (256.5)
F
1.34 (34) 1.34 (34) 1.34 (34) 1.34 (34)
G
4.18 (106) 4.18 (106) 4.18 (106) 4.18 (106)
B214
Catalog 9EM-TK-190-3
CB6-02-000
Inlet Pressure, 100 PSIG (6.9 bar) 100 6.0 80 60 40 2.0 20 0 0 0 0 10 5 20 10 30 15 40 50 60 70 80 35 100 SCFM 40 dm3/s
Metal Bowl Automatic Float Drain. ............................................FRP-95-950 Brass Petcock Drain. .............................................. FRP-95-178 Metal Bowl / Sight Gauge, Brass Petcock Drain.......GRP-95-133 Plastic Bowl, Flex Tip Drain....................................... FRP-95-017 Plastic Bowl / Bowl Guard Automatic Float Drain. ............................................ FRP-95-015 Flex Top Drain........................................................ FRP-95-014
4.0
B
20 25 30 AIR FLOW RATE
Replacement Kits
Diaphragm Assembly Non-relieving..........................................................RRP-96-216 Self-relieving...........................................................RRP-96-213 Spring, Regulating 0 to 50 PSIG (0 to 3.4 bar) Blue Color. ................. RRP-95-222 0 to 125 PSIG (0 to 8.5 bar) Silver Color...............RRP-95-224
bar PSIG Inlet Pressure, 100 PSIG (6.9 bar) 100 6.0 80 60 40 2.0 20 0 0 0 0 10 5 20 10 30 15
CB6-03-000
SECONDARY PRESSURE
4.0
Accessories
Automatic Mech. Drain, 1/8 NPT Fluorocarbon......................................................... GRP-95-981 Nitrile..................................................................... GRP-95-973 Manual Flex Tip Drain. ............................................... FRP-95-610 Wall Mounting Bracket Gauge Port Adapter, 1/4 NPT............................... RRP-95-590 L-Type.....................................................................GPA-95-012
40
50
60
70
80 35
CB6-04-000
bar PSIG Inlet Pressure, 100 PSIG (6.9 bar) 100 SECONDARY PRESSURE 6.0 80 60 40 2.0 20 0 0 0 0 10 5 20 10 30 15 40 50 60 70 80 35 100 SCFM 40 dm3/s
Drain, Manual Override for Auto Float Drain, 1/8 NPT..................................... GRP-96-000 Gauge, Pressure, 2" Dial Face, 1/4 NPT CBM 0 to 60 PSIG (0 to 4.1 bar).............................. K4520N14060W 0 to 160 PSIG (0 to 11.0 bar)...........................K4520N14160W 0 to 300 PSIG (0 to 21 bar)............................. K4520N14300W Panel Nut, Plastic. ..................................................... GPA-95-032 Tamper Resistant Kit. .................................................RPA-95-006
Note: Gauge not included, order separately by accessory number.
4.0
Ordering Information
Model Type Port Size
1/4
Manual Drain
Automatic Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B215
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Gauge Port (2) Maximum Supply Pressure PC5 PC6 NPT / BSPT-Rc Plastic Bowl Metal Bowl NPT / BSPP-G 28.0 SCFM (13.2 dm3 /s) 19.0 SCFM (9.0 dm3 /s) 1/4 150 PSIG (10.3 bar) 200 PSIG (13.8 bar) 1/4, 3/8, 1/2
B
Filters, Regulators, Lubricators
Port Size
Operating Temperature
Plastic Bowl 32 to 125F (0to52C) Metal Bowl 32 to 150F (0 to 65.5C) 2.4 lb. (1.1 kg)
Weight
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure PC5, 15 PSIG (1.0 bar); PC6, 45 PSIG (3.1 bar).
Features
PC5 / PC6-02-000
F Series Filters, Type A 5 micron elements: All Wilkerson TypeA 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Stable Output Aspirator Design Minimizes Droop at Higher Flow Levels Accuracy High Diaphragm-to-Valve-Area Ratio Combined with Unbalanced Valve Provides High Precision with Minimal Initial Pressure Droop Quality Air 5 Micron Filtration for Superior Protection of Critical Downstream Equipment Easy Maintenance May be Disassembled and Serviced without Removal from Air Line Competitive Compact, Integral Filter / Regulator Can be Used Where Limited Space or Lower Cost is Required
G B A F
Materials of Construction
Body Bonnet, Knob Bowls Plastic Bowl Metal Bowl Zinc PBT Polycarbonate Zinc Nitrile / Zinc Polypropylene Acetal Nitrile Fluorocarbon Steel Acetal Brass / Nitrile
Diaphragm Filter Element Panel Nut Seals Plastic Bowl Metal Bowl
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
E
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
NOTE: 1.31" Dia. (33.3 mm) hole required for panel nut mounting.
Dimensions
Models Standard Unit PC5-XX-000 / PC6-XX-000 Automatic Drain PC5-XX-F00 / PC6-XX-F00 Metal Bowl PC5-XX-M00 / PC6-XX-M00 Automatic Drain PC5-XX-G00 / PC6-XX-G00
Inches (mm)
A
3.00 (76) 3.00 (76) 3.00 (76) 3.00 (76)
B
2.64 (67) 2.64 (67) 2.64 (67) 2.64 (67)
C
3.95 (100) 3.95 (100) 3.95 (100) 3.95 (100)
D
5.43 (137.9) 5.55 (140.9) 6.05 (153.7) 6.15 (156)
E
9.38 (238) 9.50 (241) 10.00 (254) 10.10 (256.5)
F
1.34 (34) 1.34 (34) 1.34 (34) 1.34 (34)
G
4.18 (106) 4.18 (106) 4.18 (106) 4.18 (106)
B216
Catalog 9EM-TK-190-3
PC5-02-000
0.8 10 0.6
B
5 0 0 0 2 5 4 10 6 15 8 20 10 25 12 SCFM dm3/s
0.4
0.2 0
Replacement Kits
Diaphragm Assembly Non-relieving, Nitrile...............................................PRP-95-055 Self-relieving, Nitrile...............................................PRP-95-025 Spring, Regulating 0to15 PSIG (1 bar).............................................. RRP-95-233 0to30 PSIG (2,1 bar)............................................RRP-95-916 0to50 PSIG (0to3,4 bar).................................... RRP-95-222 0to125 PSIG (0to8,5 bar)...................................RRP-95-224 Automatic Mechanical Drain 1/8 NPT, Fluorocarbon.......................................... GRP-95-981 1/8 NPT, Nitrile...................................................... GRP-95-973 Drain, Manual Override for Auto Float Drain, 1/8 NPT..................................... GRP-96-000 FlexTip Drain.............................................................. FRP-95-610 Gauge, Pressure, 2" Dial Face, 1/4 NPT, CBM 0to30 PSIG (0to2,1 bar).............................. K4520N14030W 0to60 PSIG (0to4 bar)................................. K4520N14060W 0to120 PSIG (0to8,3 bar).............................K4520N14160W Panel Nut, Plastic. ..................................................... GPA-95-032 .................................................RPA-95-006 Tamper Resistant Kit. Wall Mounting Bracket Gauge Port Adapter, 1/4 NPT............................... RRP-95-590 L-Type w/Panel Mount Nut..................................... GPA-95-011
SECONDARY PRESSURE
PC6-02-000
PSIG bar Inlet Pressure, 100 PSIG (6.9 bar)
Accessories
3.0
40
30 2.0
20 1.0 10
0 0 0 4 2 8 12 6 16 SCFM dm3/s
Ordering Information
Model Type Standard Standard Automatic Port Unit Unit Mechanical Size 0 to 15 PSIG 0 to 50 PSIG Drain (0 to 1 bar) (0 to 3.4 bar)
1/4 1/2 3/8 1/4 3/8 1/2 1/4 3/8 1/2 PC5-02-000 PC5-04-000 PC5-03-000 PC6-02-000 PC6-03-000 PC6-04-000 PC6-02-N00 PC6-03-N00 PC6-04-N00 PC6-02-F00 PC6-03-F00 PC6-04-F00 PC6-02-FN0 PC6-03-FN0 PC6-04-FN0
Sight Gauge
PC6-02-G00 PC6-03-G00 PC6-04-G00 PC6-02-GN0 PC6-03-GN0 PC6-04-GN0
Low High Pressure Pressure 0 to 125 PSIG 0 to 30 PSIG (0 to 8.6 bar) (0 to 2.1 bar)
PC6-02-H00 PC6-03-H00 PC6-04-H00 PC6-02-HN0 PC6-03-HN0 PC6-04-HN0 PC6-02-L00 PC6-03-L00 PC6-04-L00 PC6-02-LN0 PC6-03-LN0 PC6-04-LN0
Metal Bowl
PC6-02-M00 PC6-03-M00 PC6-04-M00 PC6-02-MN0 PC6-03-MN0 PC6-04-MN0
Fluorocarbon Seals
PC6-02-V00 PC6-03-V00 PC6-04-V00 PC6-02-VN0 PC6-03-VN0 PC6-04-VN0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B217
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/8 140 SCFM (66.1 dm3 /s) 1/2 165 SCFM (77.9 dm3 /s) 3/4 175 SCFM (82.6 dm3 /s) Adjusting Range Pressure 0 to 30 PSIG (0 to 2.1 bar) 0 to 60 PSIG (0 to 4.1 bar) 0 to 125 PSIG (0 to 8.6 bar) 0 to 250 PSIG (0 to 17.2 bar) NPT / BSPP-G 1/4 Gauge Port (2) Maximum Supply Plastic Bowl 150 PSIG (10.3 bar) Pressure Metal Bowl 250 PSIG (17.2 bar) Operating Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) Temperature Port Size NPT / BSPP-G 3/8, 1/2, 3/4 Standard Filtration 5 Micron 2.45 lb. (1.1 kg) Weight
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Features
B28-03-FKG0
5 Micron Filtration Balanced Valve Design Spring Loaded Diaphragm 3/4" NPT / BSPP-G Over-Ported Quick-Disconnect Bowl / Bowl Guard Light Weight High Flow Capacities
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Adjustment Knob Acetal Body Zinc Body Cap ABS Bowls Plastic Bowl Polycarbonate Metal Bowl Aluminum Diaphragm Assembly Nitrile / Zinc Element Retainer / Baffle Acetal Filter Element Sintered Polyethylene Panel Nut Acetal Seals Plastic Bowl Nitrile Metal Bowl Nitrile Sight Gauge Metal Bowl Polyamide (Nylon) Springs Main Regulating / Valve Steel / S.S. Valve Assembly Brass / Nitrile
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A G H B
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting. A
2.90 (74) 2.90 (74) 2.90 (74) 2.90 (74)
Automatic Drain
Dimensions
Manual Drain
Models Standard Unit with Manual Drain B28-XX-FK00 Automatic Drain B28-XX-FG00 Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Automatic Drain
Inches (mm)
B
2.90 (74) 2.90 (74) 3.23 (82) 3.23 (82)
C
4.09 (104) 4.09 (104) 4.09 (104) 4.09 (104)
D
7.35 (187) 7.12 (181) 7.35 (187) 7.12 (181)
E
11.44 (291) 11.21 (285) 11.44 (291) 11.21 (285)
F
2.00 (51) 2.00 (51) 2.00 (51) 2.00 (51)
G
1.44 (37) 1.44 (37) 1.44 (37) 1.44 (37)
H
4.27 (108) 4.27 (108) 4.27 (108) 4.27 (108)
B218
Catalog 9EM-TK-190-3
SECONDARY PRESSURE
Metal Bowl Sight Gauge, Automatic Drain.............................. GRP-96-645 Sight Gauge, Manual Drain. .................................. GRP-96-644 Plastic Bowl Bowl Guard, Automatic Drain. ............................... GRP-96-643 Bowl Guard, Manual Drain.................................... GRP-96-642 Bowl Guard, Closed Bottom. ................................. GRP-96-652
PSIG
bar
B28-03-FK00
Inlet Pressure = 100 PSIG (6.9 bar) 7.0 6.0 80 5.0 4.0 3.0 2.0 1.0 0 20 0 0 0 20 10 40 20 60 80 100 120 60 140 70 160 SCFM dm3 /s 60 40 100
B
Filters, Regulators, Lubricators
30 40 50 AIR FLOW RATE
Replacement Kits
Adjusting Knob....................................................RRP-16-341-000 Diaphragm Assembly Non-relieving......................................................... RRP-96-987 Relieving................................................................ RRP-96-986 Spring, Regulating 0 to 30 PSIG (0 to 2.1 bar).....................................RRP-96-163 0 to 60 PSIG (0 to 4.1 bar).....................................RRP-96-164 0 to 125 PSIG (0 to 8.6 bar)...................................RRP-96-165 0 to 250 PSIG (0 to 17.2 bar).................................RRP-96-166 Valve Assembly. ........................................................ RRP-96-049
PSIG
bar
B28-04-FK00
Inlet Pressure = 100 PSIG (6.9 bar)
100 80
5.0 4.0 3.0 2.0 1.0 0 20 0 0 0 20 10 40 20 60 30 80 100 120 140 70 160 180 SCFM 80 dm3/s 60 40
Accessories
Automatic Drain Fluorocarbon......................................................... GRP-95-981 Nitrile..................................................................... GRP-95-973 Manual Drain. ........................................................... GRP-96-685 Panel Mount Nut Aluminum. ...............................................................RRP-96-674 Plastic.....................................................................RRP-96-676 Pressure Gauge 0 to 30 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14030 0 to 60 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM... K4515N14060 0 to 160 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM..K4515N14160 0 to 300 PSIG, 1-1/2" Dial Face, 1/4 NPT CBM.K4515N14300 0 to 2.0 bar, 1-1/2" Dial Face, G 1/4 CBM.......... K4515G14030 0 to 4.1 bar, 1-1/2" Dial Face, G 1/4 CBM. .......... K4515G14060 0 to 11 bar, 1-1/2" Dial Face, G 1/4 CBM. ............K4515G14160 0 to 21 bar, 1-1/2" Dial Face, G 1/4 CBM........... K4515G14290 Tamper Resistant Kit. ................................................ RRP-96-672 Sight Gauge Kit......................................................... GRP-96-825 Wall Mounting Bracket L-Type (Body)........................................................ GPA-96-605 L-Type (Bonnet)..................................................... GPA-96-607 T-Type.................................................................... GPA-96-602
PSIG
B28-06-FK00
Inlet Pressure = 100 PSIG (6.9 bar)
100 80 60 40 20 0 0 0 20 10 40 20 60 30 80 100 120 140 160 180 200 220 SCFM 40 50 60 70 80 AIR FLOW RATE 90 100 dm3/s
Ordering Information
Model Type Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Port With Gauge With Gauge With Gauge Size 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar) Plastic Bowl / Plastic Bowl / Metal Bowl / Bowl Guard Bowl Guard Sight Gauge Without Gauge Without Gauge Without Gauge 5 to 125 PSIG 3 to 60 PSIG 10 to 250 PSIG (0.4 to 8.6 bar) (0.2 to 4.1 bar) (0.7 to 17.2 bar)
3/8 B28-03-FKG0 B28-03-DKG0 B28-03-GLG0 B28-03-FK00 B28-03-DK00 B28-03-GL00 1/2 B28-04-FKG0 B28-04-DKG0 B28-04-GLG0 B28-04-FK00 B28-04-DK00 B28-04-GL00 3/4 B28-06-FKG0 B28-06-DKG0 B28-06-GLG0 B28-06-FK00 B28-06-DK00 B28-06-GL00 3/8 B28-03-FGG0 B28-03-DGG0 B28-03-GHG0 B28-03-FG00 B28-03-DG00 B28-03-GH00 Automatic 1/2 B28-04-FGG0 B28-04-DGG0 B28-04-GHG0 B28-04-FG00 B28-04-DG00 B28-04-GH00 Drain 3/4 B28-06-FGG0 B28-06-DGG0 B28-06-GHG0 B28-06-FG00 B28-06-DG00 B28-06-GH00 Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
Manual Drain
B219
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Gauge Port 3/4 1 NPT 250 SCFM (118 dm3 /s) 250 SCFM (118 dm3 /s) 0 to 125 PSIG (0 to 8.6 bar) 1/4 32 to 175F (0 to 80C) 3/4, 1 5 Micron 5.3 lb. (2.4 kg) Adjusting Range Pressure
Maximum Supply Pressure 250 PSIG (17.2 bar) Operating Temperature Port Size NPT Standard Filtration Weight
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). Port blocks available for BSPP thread & 1-1/2" port.
B39-06-FL00 Features
5 Micron Filtration Balanced Valve Design Solid Control Piston for Extended Life 3/4" and 1" NPT Ports Port Blocks Available for BSPP Thread and 1-1/2" Port Quick Disconnect Bowl High Flow Capacities
Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body & Bowl Element Retainer, Deflector and Baffle Filter Element Piston Seals Sight Gauge Springs Valve Assembly Aluminum Plastic Sintered Polyethylene Plastic Nitrile Polyamide (Nylon) Steel Brass / Nitrile
A (PB) A
! WARNING
H T LO O
CK
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
PU
CAUTION:
E
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Dimensions
Models Standard Unit B39-XX-FL00
With Manual or Internal Auto Drain Inches (mm)
A
3.62 (92)
A (PB)
5.91 150)
B
3.62 (92)
C
6.38 (162)
D
9.57 (243)
E
15.95 (405)
F
4.92 (125)
B220
Catalog 9EM-TK-190-3
B39-06-FL00
B
0 0 100 50 200 100 300 150 AIR FLOW RATE 400 200 500 250 SCFM dm 3/s
Service Kit Relieving............................................................... P3NKA00RR Non-relieving........................................................ P3NKA00RN Springs 1 to 60 PSIG Range.................................................. C10A1304 2 to 125 PSIG Range................................................ C10A1308 5 to 250 PSIG Range.................................................C10A1317
B39-08-FL00
bar
Accessories
SECONDARY PRESSURE
PSIG
Bowl Latch Kit .................................................................. C11A33 Control Knob ............................................................P3NKA00PN Drain Kit Internal Auto Drain..........................................................PS506 Manual Drain................................................................... PS512 Gauges 60 PSIG (0 to 4 bar)............................................K4520N14060 160 PSIG (0 to 11 bar)........................................ K4520N14160 300 PSIG (0 to 20 bar)........................................K4520N14300 Mounting Bracket Kit . ............................................ P3NKA00MW Sight Gauge Kit . ......................................................P3NKA00PE
6 5 4 3 2 1 0
90 75 60 45 30 15 0 0 0 100 50 200 100 300 150 AIR FLOW RATE 400 200 500 250 SCFM dm3/s
Ordering Information
Model Type Port Size
3/4 1
Metal Bowl / Sight Gauge Without Gauge 2 to 125 PSIG (0.4 to 8.6 bar)
B39-06-FL00 B39-08-FL00
Metal Bowl / Sight Gauge With Gauge 2 to 125 PSIG (0.4 to 8.6 bar)
B39-06-FLG0 B39-08-FLG0
Manual Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B221
Replacement Kits
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B222
Catalog 9EM-TK-190-3
Options
Options
D
Unit Function
0 3 0
Family
03 Miniature
1
Pipe Size
1 1/8" 2 1/4"
0
Options
B
Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP
D FR + L
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, 8, and 9. For example: M 0 3 - 0 1 - D M 0 0 Note: 0 000 in position 6, 7, 8 and 9 signifies standard product. (Poly Bowl, Manual Drain on Filter, no Drain on Lubricator, 2 to 125 PSIG, Relieving)
0 Standard D Piston Drain G* Pressure Gauge L 1 to 60 PSI, Relieving M Metal Bowl N 2 to 125 PSI, Non-Relieving P 1 to 30 PSI, Relieving Q 1 to 15 PSI, Relieving S 1 to 60 PSI, Non-Relieving T 1 to 30 PSI, Non-Relieving U 1 to 15 PSI, Non-Relieving
* Not available with BSPP thread type.
Thread Type
Options
B 7 0
Thread Type
0 NPT C BSPP
3
Pipe Size
2 1/4 3 3/8" 4 1/2"
0
0 E F G L M N
0
Options
Standard Minus End Blocks and Sleeves Auto Drain Metal Bowl with Sight Gauge Low Pressure Metal Bowl Non-Relieving Diaphragm
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, 8. For example:
C B7 - 0 3 - 0 0 0
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B223
Catalog 9EM-TK-190-3
(Revised 06-13-12)
= Most Popular
B
Filters, Regulators, Lubricators
D
Unit Function
1 2 - 0
Thread Type
0 NPT C BSPP 1
2 - F
R
0 A D F
0
Options
No Fill Plug Standard Bowl Force Fill Body Force Fill Fill Plug
Family
12 Sub-Compact
Pipe Size
2 1/4" 3 3/8"
Drains
Manual Drain Piston Drain
Plastic w/ Guard
K 4 R
Diaphragm Function Relieving 0 to 60 PSIG (0 to 4.1 bar) D W
Spring Range
0 to 125 PSIG (0 to 8.6 bar) F R 0 to 200 PSIG 3 (0 to 13.7 bar) H T
Non-relieving
1 ISO, R228 (G Series) 3 0 to 200 PSI (0 to 13,8 bar) pressure range available only on units with metal
bowl.
4 Filter bowl selection only. Lubricator bowl material same as filter bowl (plastic
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, 9. For example:
or metal). Plastic lubricator bowl comes with closed end bowl as standard. Metal lubricator bowl comes with manual drain standard.
D12-02-FKR0
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B224
Catalog 9EM-TK-190-3
Options
D
Unit Function
D Filter / Regulator Combination and Lubricator
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - F
G
0 B C D G P V
0
Options
None Add End Blocks 1 Tamper Resistant Regulator Kit 1, 2 Force Fill Adapter 1 Pressure Gauge Metal Panel Nut 1 Fluorocarbon 1
B
Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP 3 Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" Series 18 28 X X X
Code 1 2 3 4 6 8
08 X X
39
X X X
X X 0 B C D G P V
Options
None Add End Blocks 1 Tamper Resistant Regulator Kit 1, 2 Force Fill Adapter 1 Pressure Gauge Metal Panel Nut 1 Fluorocarbon 1
Spring Range
Diaphragm 0 to 30 PSIG 1 0 to 60 PSIG 1 0 to 125 PSIG 0 to 250 PSIG 1, 5 Function Fluorocarbon (0 to 2.1 bar) (0 to 4.1 bar) (0 to 8.6 bar) (0 to 17.2 bar)
Relieving Non-relieving 1 No Yes No Yes C J P V D K W X F L 1 R Y G M S Z
Bowls Plastic Metal w/ w / Guard 1 Sight Gauge 4 Drains Nitrile Standard Nitrile Standard
None 1 Automatic Drain 5 Manual Drain Piston Drain (08 Series Only) C G K R D H L S
1 2 3 4 5
Not Available on 39 Series. Tamper resistant kit not installed. Kit shipped loose in carton. ISO, R228 (G Series). 08 series has all metal bowl (no sight gauge). Not Available on 08 Series.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, 9. For example:
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
D18-03-FKG0
B225
Catalog 9EM-TK-190-3
Combination D03
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1/8 1/4 20 SCFM (9.4 dm3 /s) 20 SCFM (9.4 dm3 /s) 1/8 0.7 SCFM at 100 PSIG 1/8, 1/4 Gauge Ports (2) Minimum Flow for Lubrication Port Threads
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Secondary Pressure Ranges Standard Pressure Medium Pressure Medium Pressure Low Pressure Weight 0 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C) 2 to 125 PSIG (0 to 8.6 bar) 1 to 60 PSIG (0 to 4.1 bar) 1 to 30 PSIG (0 to 2.1 bar) 1 to 15 PSIG (0 to 1.0 bar) .9 lb. (.36 kg)
D03-02-0000 Features
Excellent Water Removal Efficiency Unbalanced Poppet Standard Solid Control Piston for Extended Life Non-rising Adjustment Knob Two Full Flow 1/8" Gauge Ports Proportional Oil Delivery over a Wide Range of Air Flows Precision Needle Valve Assures Repeatable Oil Delivery and Provides Simple Adjustment of Delivery Rate Ideal for Low and Light flow Applications with Changing Air Flow Transparent Sight Dome for 360 Visibility
B A F
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Adjusting Nut Adjusting Stem & Spring Body Bonnet, Knob, Seat, Piston, Holder & Deflector Bowls Transparent Metal (Without Sight Gauge) Filter Elements 5 Micron (Standard) Manual Drain Body & Stem Seals Piston Drain Piston & Seals Stem, Seat, Adaptor & Washers Seals Sight Dome Suggested Lubricant Brass Steel Zinc Plastic Polycarbonate Zinc Plastic Plastic Nitrile Nitrile Aluminum Nitrile Polycarbonate Airline Oil F442001
Dimensions
Model Standard Unit D03-XX-XXXX
Inches (mm)
A
3.75 (95)
B
2.83 (71.9)
C
2.42 (61)
D
3.79 (96)
E
6.21 (158)
F
.79 (20)
B226
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Manual Drain Port Size
1/8 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B227
Catalog 9EM-TK-190-3
Combination D08
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Port (2)** 1/8 1/4 NPT 29 SCFM (13.7 dm3 /s) 44 SCFM (20.8 dm3 /s) 1/8 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 14 to 125F (-10 to 52C) 14 to 150F (-10 to 65.5C) 1/8, 1/4 5 Micron 1.43 lb. (0.6 kg)
Maximum Supply Plastic Bowl Metal Bowl Pressure Operating Temperature Port Size Plastic Bowl Metal Bowl
NPT / BSPP-G
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
D08-02-FKG0 Features
Components Integrated into Single Unit Modern Design and Appearance Light Weight, Ready-to-Mount Assembly Comes Standard with Flush-Mount Pressure Gauge and Modular T-Bracket / Joiner Assembly High Flow Capacity Quick-Disconnect Bowl / Bowl Guard
Materials of Construction
Body Bonnet Bowls Plastic Bowl Metal Bowl Zinc PBT Polycarbonate Zinc Brass / Nitrile Polyethylene Acetal Nitrile Nitrile Polycarbonate Steel Airline Oil F442001 Brass / Nitrile
Sight Dome
A J D F
C H
80 40 100 40 80 100
E1
PSI
160
PSI
160
B1
Piston Drain
Manual Drain
Bowl
K Removal
Clearance
Dimensions
Models Standard Unit D08-XX-FKG0 Piston Drain D08-XX-FKG0
Inches (mm)
A
3.15 (80) 3.15 (80)
B
3.86 (98)
B1
3.64 (93)
C
2.60 (66) 2.60 (66)
D
1.47 (37) 1.47 (37)
E
6.46 (164)
E1
6.24 (159)
F
1.61 (41) 1.61 (41)
G
3.15 (80) 3.15 (80)
H
1.37 (35) 1.37 (35)
J
1.57 (40) 1.57 (40)
K
1.31 (33) 1.31 (33)
B228
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
PSIG
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
D08-01-FK00
Inlet Pressure = 100 PSI (6.9 bar) 7.0 SECONDARY PRESSURE 100
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 10 5 20 10 AIR FLOW RATE 30 15 40 SCFM 20 dm3 /s 60
40
B
Filters, Regulators, Lubricators
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
D08-02-FK00
PSIG 100 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 10 5 20 10 30 15 AIR FLOW RATE 40 20 50 25 60 SCFM 30 dm3/s 60 40 bar Inlet Pressure = 100 PSI (6.9 bar) 7.0 SECONDARY PRESSURE 6.0
Ordering Information
Model Port Size Plastic Bowl w / Plastic Bowl Guard 0 to 125 PSI (0 to 8.6 bar) Without Gauge
D08-01-FK00 D08-02-FK00 D08-01-FR00 D08-02-FR00
Plastic Bowl w / Plastic Bowl Guard 0 to 125 PSI (0 to 8.6 bar) With Gauge
D08-01-FKG0 D08-02-FKG0 D08-01-FRG0 D08-02-FRG0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B229
Catalog 9EM-TK-190-3
Combination D12
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Ports (2) Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 NPT / BSPP-G Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl NPT / BSPP-G 40 SCFM (18.9 dm3/ s) 40 SCFM (18.9 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 1/4, 3/8 2.50 lb. (1.13 kg)
Weight
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
Materials of Construction
Body Bowl Guard Bowls Drain-Manual Plastic Bowl Metal Bowl Body & Nut Zinc Steel Polycarbonate Zinc Plastic Plastic Nitrile Polycarbonate Polyamide (Nylon) Airline Oil F442001
D12-02-FKS0 Features
See Individual Component Pages for Details Port Blocks, Manifold Block, Ball Valve and Wall Bracket Must Be Ordered Separately
A1 J A (Without Port Blocks)
Collar Seals Sight Dome Sight Gauge Metal Bowl Suggested Lubricant
D F
C H G E
Manual Drain
Piston Drain
Dimensions
Model Standard Unit D12-XX-FKS0 Piston Drain D12-XX-FRS0
Inches (mm)
A
4.33 (110) 4.33 (110)
A1
6.38 (162) 6.38 (162)
B
5.35 (136) 5.35 (136)
C
3.15 (80) 3.15 (80)
D
2.05 (52) 2.05 (52)
E
8.50 (216) 8.50 (216)
F
1.45 (37) 1.45 (37)
G
2.60 (66) 2.60 (66)
H
1.14 (29) 1.14 (29)
J
4.72 (120) 4.72 (120)
B230
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Port Size 1/4 3/8 1/4 3/8 Plastic Bowl w / Plastic Bowl Guard 0 to 125 PSI (0 to 8.6 bar) Without Gauge D12-02-FKS0 D12-03-FKS0 D12-02-FRS0 D12-03-FRS0 Plastic Bowl w / Plastic Bowl Guard 0 to 125 PSI (0 to 8.6 bar) With Gauge D12-02-FKR0 D12-03-FKR0 D12-02-FRR0 D12-03-FRR0 Metal Bowl 0 to 125 PSI (0 to 8.6 bar) Without Gauge D12-02-FLS0 D12-03-FLS0 D12-02-FSS0 D12-03-FSS0 Metal Bowl 0 to 125 PSI (0 to 18.6 bar) With Gauge D12-02-FLR0 D12-03-FLR0 D12-02-FSR0 D12-03-FSR0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B231
Catalog 9EM-TK-190-3
Combination CB7
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Ports (2) Port Threads 1/4 3/8 1/2 NPT / BSPP-G NPT 36.1 SCFM (17.0 dm3 /s) 58.5 SCFM (27.6 dm3 /s) 64.0 SCFM (30.2 dm3 /s) 1/4 1/4, 3/8, 1/2
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Weight 0 to 200 PSIG (0 to 14 bar) 32F to 175F (0C to 80C) 5.58 lb. (2.5 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Zinc PBT Polycarbonate Zinc Nitrile / Zinc Acetal / Polycarbonate Polypropylene Plastic Nitrile Nitrile Aluminum Nitrile Fluorocarbon Nylon Steel Acetal Airline Oil F442001
A J
Piston Drain Piston & Seals Stem, Seat, Adaptor & Washers Seals Transparent Metal Sight Dome
E D
Dimensions
Model Standard Unit With End Blocks CB7-XX-000 Without End Blocks CB7-XX-E00
Inches (mm)
A
8.35 (212) 6.00 (152)
B
4.18 (106) 4.71 (120)
C
3.95 (44) 3.95 (44)
D
5.43 (137.9) 5.43 (137.9)
E
9.38 (238) 9.38 (238)
F
1.34 (34) 1.75 (44)
G
1.73 (44) 1.73 (44)
H
2.98 (75.7) 2.98 (75.7)
J
4.17 (76) 3.00 (76)
B232
Catalog 9EM-TK-190-3
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
CB7-02-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
! WARNING
PRESSURE DROP
5 0.3
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
0.2
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
2 0.1 1
0 0
0
10
5
15
20
25
30
15
35
SCFM dm 3/s
CB7-03-000
PSID Inlet Pressure 15 PSIG 1.0 bar PSID bar bar 30 2.1 60 4.1 90 6.2 120 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2
CB7-04-000
120 150 8.2 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 10 5 20 10 30 15 40 20 50 25 60 30 70 SCFM 35 dm 3/s
0 0 0
10 5 20 10 30 15 40 20 50 25 60 SCFM 30 dm 3/s
Ordering Information
Model Type Port Size Plastic Bowl / Bowl Guard with End Blocks 0 to 125 PSIG (0 to 8.5 bar)
CB7-02-000 CB7-03-000 CB7-04-000
Plastic Bowl / Bowl Guard without End Blocks 0 to 125 PSIG (0 to 8.5 bar)
CB7-02-E00 CB7-03-E00 CB7-04-E00
1/4
CB7
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B233
Catalog 9EM-TK-190-3
Combination D18
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Port (2) 1/4 3/8 1/2 NPT / BSPP-G 100 SCFM (31.6 dm3 /s) 150 SCFM (49.6 dm3 /s) 175 SCFM (45.3 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Operating Plastic Bowl -13 to 125F (-25 to 52C) Temperature Metal Bowl -13 to 150F (-25 to 65.5C) Port Size NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 2.98 lb. (1.3 kg) Standard Filtration Weight
* Inlet pressure 150 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
D18-03-FKG0 Features
Components Integrated into Single Unit Modern Design and Appearance Light Weight, Ready-to-Mount Assembly Comes Standard with Pressure Gauge and Modular T-Bracket / Joiner Assembly High Flow Capacity Quick-Disconnect Bowl / Bowl Guard
A J D F
Materials of Construction
Body Body Cap Bonnet / Knob Bowls Plastic Bowl Metal Bowl Zinc ABS Nylon / Acetal Polycarbonate Aluminum Nitrile / Zinc Acetal Polypropylene Polyethylene Nitrile Nitrile Polycarbonate Polyamide (Nylon) Steel Stainless Steel Airline Oil F442001 Brass / Nitrile
Diaphragm Assembly Element Retainer / Baffle and Deflector Filter Element Seals 5 micron Plastic Bowl Metal Bowl
C H G E
Suggested Lubricant
B
Valve Assembly
Dimensions
Models Standard Unit with Gauge D18-XX-FKG0 Standard Unit with Automatic Drain and Gauge D18-XX-FGG0 With End Blocks
Manual Drain
Inches (mm)
A
5.06 (128) 5.06 (128) 7.74 (196)
B
6.34 (161) 6.11 (155)
C
3.66 (93) 3.66 (93)
D
2.57 (65) 2.57 (65)
E
10.00 (254) 9.77 (248)
F
1.62 (41) 1.62 (41)
G
3.25 (83) 3.25 (83)
H
1.63 (41) 1.63 (41)
J
2.53 (64) 2.53 (64) 3.87 (98)
B234
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
SECONDARY PRESSURE
D18-02-FK00
Inlet Pressure = 150 PSIG (6.9 bar) 7.0
100
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
40
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
20 0 10 40 20 60 30 80 40 100 50 120 60 140 70 160 SCFM dm 3 /s
D18-03-FK00
PSIG bar Inlet Pressure = 150 PSIG (6.9 bar) PSIG bar 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 80 40 100 60 AIR FLOW RATE 150 80 200 100 SCFM dm 3/s 60 Inlet Pressure = 150 PSIG (6.9 bar) 100 SECONDARY PRESSURE
D18-04-FK00
7.0 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 80 40 100 60 AIR FLOW RATE 150 80 200 100 SCFM dm 3/s 60 100
40
40
Ordering Information
Port Size Plastic Bowl / Bowl Guard Without Gauge 0 to 125 PSI (0 to 8.6 bar)
D18-02-FK00 D18-03-FK00 D18-04-FK00 D18-02-FG00 D18-03-FG00 D18-04-FG00
Model Type
Plastic Bowl / Bowl Guard With Gauge 0 to 125 PSI (0 to 8.6 bar)
D18-02-FKG0 D18-03-FKG0 D18-04-FKG0 D18-02-FGG0 D18-03-FGG0 D18-04-FGG0
Metal Bowl / Sight Gauge Without Gauge 0 to 125 PSI (0 to 8.6 bar)
D18-02-FL00 D18-03-FL00 D18-04-FL00 D18-02-FH00 D18-03-FH00 D18-04-FH00
Metal Bowl / Sight Gauge With Gauge 0 to 125 PSI (0 to 8.6 bar)
D18-02-FLG0 D18-03-FLG0 D18-04-FLG0 D18-02-FHG0 D18-03-FHG0 D18-04-FHG0
Plastic Bowl / Bowl Guard / With Gauge With End Blocks 0 to 125 PSI (0 to 8.6 bar)
D18-02-FKBG D18-03-FKBG D18-04-FKBG D18-02-FGBG D18-03-FGBG D18-04-FGBG
1/4
Manual Drain
Automatic Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B235
Catalog 9EM-TK-190-3
Combination D28
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 3/8 1/2 3/4 105 SCFM (49.6 dm3 /s) 110 SCFM (51.9 dm3 /s) 130 SCFM (61.4 dm3 /s) 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Maximum Supply Plastic Bowl Pressure Metal Bowl Operating Temperature Port Size
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT/BSPP-G 3/8, 1/2, 3/4 5 Micron 4.65 lb. (2.1 kg)
* Inlet pressure 150 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
D28-04-FKG0 Features
Components Integrated into Single Unit Modern Design and Appearance Light Weight, Ready-to-Mount Assembly Comes Standard with Pressure Gauge and Modular T-Bracket / Joiner Assembly High Flow Capacity Quick-Disconnect Bowl / Bowl Guard
A J D K
Materials of Construction
Body Body Cap Bonnet / Knob Bowls Plastic Bowl Metal Bowl Zinc ABS Nylon / Acetal Polycarbonate Aluminum Nitrile / Zinc Acetal Polypropylene Polyethylene Nitrile Nitrile Polycarbonate Polyamide (Nylon) Steel Stainless Steel Airline Oil F442001 Brass / Nitrile / Acetal
Diaphragm Assembly Element Retainer / Baffle and Deflector Filter Element Seals Sight Gauge Plastic Bowl Metal Bowl Metal Bowl Main Regulating Valve
C H
Automatic Drain
Dimensions
Models Standard Unit with Gauge D28-XX-FKG0 Standard Unit with Automatic Drain and Gauge D28-XX-FGG0 With End Blocks
Manual Drain
Inches (mm)
A
6.10 (155) 6.10 (155) 8.78 (223)
B
7.34 (186) 7.11 (181)
C
4.10 (104) 4.10 (104)
D
2.82 (72) 2.82 (72)
E
11.44 (291) 11.21 (285)
F
2.00 (51) 2.00 (51)
G
3.25 (83) 3.25 (83)
H
1.63 (41) 1.63 (41)
J
3.05 (77) 3.05 (77) 4.39 (112)
K
1.53 (39) 1.53 (39)
B236
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
D28-03-FK00
Inlet Pressure = 150 PSIG (10.3 bar) 7.0 SECONDARY PRESSURE 6.0 80 5. 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm 3/s 60
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
100
40
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
D28-04-F000
PSIG PSIG bar bar Inlet Pressure = 150 PSIG (10.3 bar) Inlet Pressure = 150 PSIG (10.3 bar) 7.0 SECONDARY PRESSURE 6.0 80 5. 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm 3/s 60 7.0 SECONDARY PRESSURE 6.0 80 5. 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 60
D28-06-FK00
100
100
40
40
250 120
SCFM dm 3/s
Ordering Information
Port Size Plastic Bowl / Bowl Guard Without Gauge 0 to 125 PSI (0 to 8.6 bar)
D28-03-FK00 D28-04-FK00 D28-06-FK00 D28-03-FG00 D28-04-FG00 D28-06-FG00
Model Type
Plastic Bowl / Bowl Guard With Gauge 0 to 125 PSI (0 to 8.6 bar)
D28-03-FKG0 D28-04-FKG0 D28-06-FKG0 D28-03-FGG0 D28-04-FGG0 D28-06-FGG0
Metal Bowl / Sight Gauge Without Gauge 0 to 125 PSI (0 to 8.6 bar)
D28-03-FL00 D28-04-FL00 D28-06-FL00 D28-03-FH00 D28-04-FH00 D28-06-FH00
Metal Bowl / Sight Gauge With Gauge 0 to 125 PSI (0 to 8.6 bar)
D28-03-FLG0 D28-04-FLG0 D28-06-FLG0 D28-03-FHG0 D28-04-FHG0 D28-06-FHG0
Plastic Bowl / Bowl Guard / With Gauge With End Blocks 0 to 125 PSI (0 to 8.6 bar)
D28-03-FKBG D28-04-FKBG D28-06-FKBG D28-03-FGBG D28-04-FGBG D28-06-FGBG
3/8
Manual Drain
Automatic Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B237
Catalog 9EM-TK-190-3
Combination D39
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1 250 SCFM (118 dm3 /s) 0 to 125 PSIG (0 to 8.6 bar) 1/4 250 PSIG (17.2 bar) 32 to 175F (0 to 80C) 1 5 5.3 (2.4) Adjusting Range Pressure Gauge Port Maximum Supply Pressure Operating Temperature Port Size** Standard Filtration Weight NPT Micron lb. (kg)
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). ** Port blocks available for BSPP thread & 1-1/2" port.
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
D39-08-FLG0 Features
See Individual Component Pages for Details Port Blocks, Manifold Block, Ball Valve and Wall Bracket Must Be Ordered Separately
Materials of Construction
Body & Bowl Element Retainer / Baffle and Deflector Filter Element Piston Seals Sight Dome Sight Gauge Springs Suggested Lubricant Valve Assembly Aluminum Plastic Sintered Polyethylene Plastic Nitrile Polycarbonate Polyamide (Nylon) Steel Airline Oil F442001 Brass / Nitrile
Dimensions
Model Standard Unit D39-XX-XXXX
Inches (mm)
A
7.24 (184)
A1
9.53 (242)
A2
9.84 (250)
A3
12.13 (308)
B
3.62 (92)
B1
5.20 (132)
B2
5.74 (146)
C
6.38 (162)
D
9.57 (243)
E
15.95 (405)
B238
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Manual Drain Automatic Drain Port Size 1 1 Metal Bowl, with Gauge 7 to 125 PSIG (0.4 to 8.6 bar) D39-08-FLG0 D39-08-FHG0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B239
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B240
Catalog 9EM-TK-190-3
Options
Options
C
Unit Function
0 3 0
Family
03 Miniature
1
Pipe Size
1 1/8" 2 1/4"
0
Options
B
Filters, Regulators, Lubricators
Thread Type
0 NPT C BSPP
C F-R-L Trio
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, 8, and 9. For example: M 0 3 - 0 1 - D M 0 0 Note: 0 000 in position 6, 7, 8 and 9 signifies standard product. (Poly Bowl, Manual Drain on Filter, no Drain on Lubricator, 2 to 125 PSIG, Relieving)
0 Standard D Piston Drain G* Pressure Gauge L 1 to 60 PSI, Relieving M Metal Bowl N 2 to 125 PSI, Non-Relieving P 1 to 30 PSI, Relieving Q 1 to 15 PSI, Relieving S 1 to 60 PSI, Non-Relieving T 1 to 30 PSI, Non-Relieving U 1 to 15 PSI, Non-Relieving
* Not available with BSPP thread type.
Thread Type
Options
C
Unit Function
1 6 0
Family
16 Compact 17 Compact 26 Standard 27 Standard 31 Large
0
0 E F G L M N 0
0
Options
Thread Type
0 NPT C BSPP Code 2 3 4 6 8 Series Pipe Size 16 / 17 26 / 27 1/4" X X 3/8" X X 1/2" X X 3/4" 1"
C F-R-L Trio
31
X X
Standard Minus End Blocks and Sleeves* Auto Drain Metal Bowl with Sight Gauge Low Pressure* Metal Bowl* Non-Relieving Diaphragm* Standard Relieving
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 6, 7, 8. For example:
C16-03-000
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
B241
Catalog 9EM-TK-190-3
Options
C
B
Unit Function
C F-R-L Trio Filters, Regulators, Lubricators
1 2 - 0
Family
12 Sub-Compact
2 - F
Pipe Size
2 1/4" 3 3/8"
R
0 A D F
0
Options
No Fill Plug Standard Bowl Force Fill Body Force Fill Fill Plug
Thread Type
0 NPT C BSPP 1
Drains
Manual Drain Piston Drain
Bowls Plastic Metal w/No Metal w/ w / Guard Sight Gauge Sight Gauge
K 4 R X M L S
Diaphragm Function
Relieving Non-relieving
Spring Range 0 to 30 PSIG 0 to 60 PSIG 0 to 125 PSIG 0 to 200 PSIG 3 (0 to 2.1 bar) (0 to 4.1 bar) (0 to 8.6 bar) (0 to 13.8 bar)
C P D W F R H T
1 ISO, R228 (G Series) 3 0 to 200 PSI (0 to 13,8 bar) pressure range available only on units with metal 4 Filter bowl selection only. Lubricator bowl material same as filter bowl (plastic
bowl.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, 9. For example:
or metal). Plastic lubricator bowl comes with closed-end bowl as standard. Metal lubricator bowl comes with manual drain standard.
C12-02-FKR0
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B242
Catalog 9EM-TK-190-3
Options
C
Unit Function
C F-R-L Trio
1 8 - 0
Family
08 Miniature 18 Compact 28 Standard 39 Jumbo
3 - F
0
B
Options
Thread Type
0 NPT C BSPP 3 Code 1 2 3 4 6 8 Pipe Size 1/8" 1/4" 3/8" 1/2" 3/4" 1" Series 18 28 X X X
08 X X
39
X X X
X X
Spring Range
Diaphragm Fluorocarbon 0 to 30 PSIG 1 0 to 60 PSIG 1 0 to 125 PSIG 0 to 250 PSIG 1, 5 Function (0 to 2.1 bar) (0 to 4.1 bar) (0 to 8.6 bar) (0 to 17.2 bar) Relieving No Yes C J D K F L1 G M S Z
0 None C Tamper Resistant Regulator Kit 1, 2 D Force Fill Adapter 1 G Pressure Gauge L Differential Pressure Indicator 1, 5 R Electronic Differential Pressure Indicator (18 & 28 Series Only) T Tamper Resistant Lube Cap 1 V Fluorocarbon 1
No P W R Non-relieving 1 Yes V X Y Wilkerson Combination Models Are Offered With The T-bracket(s) As Standard.
Options
0 None B Add End Blocks 1 C Tamper Resistant Regulator Kit 1, 2 D Force Fill Adapter 1 G Pressure Gauge L Differential Pressure Indicator 1, 5 P Metal Panel Nut 1 T Tamper Resistant Lube Cap 1 V Fluorocarbon 1
Drains
None 1 Automatic Drain Manual Drain Piston Drain (08 Series Only)
5
Bowls Plastic Metal w/ w / Guard 1 Sight Gauge 4 Nitrile Standard Nitrile Standard
C G K R D H L S
1 Not Available on 39 Series. 2 Tamper resistant kit not installed. Kit shipped loose in carton. 3 ISO, R228 (G Series). 4 08 series has all metal bowl (no sight gauge). 5 Not Available on 08 Series.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, 9. For example:
C18-03-FKG0
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
B243
Catalog 9EM-TK-190-3
(Revised 10-04-11)
Combination C03
B
Filters, Regulators, Lubricators
= Most Popular
Specifications
Flow Capacity* 1/8 1/4 20 SCFM (9.4 dm3 /s) 20 SCFM (9.4 dm3 /s) 1/8 0.7 SCFM at 100 PSIG 1/8, 1/4
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Secondary Pressure Ranges Standard Pressure Medium Pressure Medium Pressure Low Pressure Weight 0 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C) 2 to 125 PSIG (0 to 8.6 bar) 1 to 60 PSIG (0 to 4.1 bar) 1 to 30 PSIG (0 to 2.1 bar) 1 to 15 PSIG (0 to 1.0 bar) .9 lb. (.36 kg)
C03-02-0000 Features
Excellent Water Removal Efficiency Unbalanced Poppet Standard Solid Control Piston for Extended Life Non-rising Adjustment Knob Two Full Flow 1/8" Gauge Ports Proportional Oil Delivery over a Wide Range of Air Flows Precision Needle Valve Assures Repeatable Oil Delivery and Provides Simple Adjustment of Delivery Rate Ideal for Low and Light flow Applications with Changing Air Flow Transparent Sight Dome for 360 Visibility Regulator can be mounted with knob in up or down position. (Factory supplied in down position)
B A F
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Adjusting Nut Adjusting Stem & Spring Body Bonnet, Knob, Seat, Piston, Holder & Deflector Bowls Transparent Metal (Without Sight Gauge) Filter Elements 5 Micron (Standard) Manual Drain Body & Stem Seals Piston Drain Piston & Seals Stem, Seat, Adaptor & Washers Seals Sight Dome Suggested Lubricant Brass Steel Zinc Plastic Polycarbonate Zinc Plastic Plastic Nitrile Nitrile Aluminum Nitrile Polycarbonate Airline Oil F442001
Dimensions
Model Standard Unit C03-XX-XXXX
Inches (mm)
A
5.77 (147)
B
2.83 (71.9)
C
2.16 (55)
D
3.82 (97)
E
5.98 (152)
F
.79 (20)
B244
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Manual Drain Port Size
1/8 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B245
Catalog 9EM-TK-190-3
Combination C08
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Port** (2) Maximum Supply Pressure Operating Temperature Port Size 1/8 1/4 NPT Plastic Bowl Metal Bowl 29 SCFM (13.7 dm3/s) 44 SCFM (20.8 dm3/s) 1/8 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl 14 to 125F (-10 to 52C) Metal Bowl 14 to 150F (-10 to 65.5C) NPT / BSPP-G 1/8, 1/4 5 Micron 1.96 lb. (0.9 kg)
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). ** Non-gauge option only.
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Zinc PBT Polycarbonate Zinc Nylon Brass / Nitrile Polyethylene Acetal Nitrile Nitrile Polycarbonate Steel Airline Oil F442001 Brass / Nitrile
Bowl Guard Diaphragm Assembly Filter Element Knob Seals Plastic Bowl Metal Bowl
C H
80 40 100
PSI
160
G E
E1 B1
Piston Drain
Manual Drain
Bowl
K Removal
Clearance
Dimensions
Models Standard Unit C08-XX-FKG0 Piston Drain C08-XX-FRG0
Inches (mm)
A
4.72 (120) 4.72 (120)
B
3.75 (95)
B1
3.53 (90)
C
2.25 (57) 2.25 (57)
D
1.47 (37) 1.47 (37)
E
6.00 (152)
E
5.78 (147)
F
1.61 (41) 1.61 (41)
G
3.15 (80) 3.15 (80)
H
1.37 (35) 1.37 (35)
J
1.57 (40) 1.57 (40)
J1
1.57 (40) 1.57 (40)
B246
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Port Size
1/8 1/4 1/8
Plastic Bowl / Bowl Guard / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C08-01-FK00 C08-02-FK00 C08-01-FR00 C08-02-FR00
Plastic Bowl / Bowl Guard / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C08-01-FKG0 C08-02-FKG0 C08-01-FRG0 C08-02-FRG0
1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B247
Catalog 9EM-TK-190-3
Combination C12
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Ports (2) Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 NPT / BSPP-G Plastic Bowl Metal Bowl Plastic Bowl Metal Bowl NPT / BSPP-G 40 SCFM (18.9 dm3 /s) 40 SCFM (18.9 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) 32 to 125F (0 to 52C) 32 to 175F (0 to 80C) 1/4, 3/8 5 Micron 3.72 lb. (1.69 kg)
* Inlet pressure 100 PSIG (7 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
C12-02-FKS0 Features
Regulator Can Be Mounted With Knob in Up or Down Position See Individual Component Pages for Details Port Blocks, Manifold Blocks and Ball Valve Must Be Ordered Separately
A1 A (Without Port Blocks) J C H G E B .280 x .430 (7mm x 11mm) Slot
Materials of Construction
Body Bowl Guard Bowls Drain-Manual Plastic Bowl Metal Bowl Body & Nut Zinc Steel Polycarbonate Zinc Plastic Plastic Nitrile Polycarbonate Polyamide (Nylon) Airline Oil F442001
Suggested Lubricant
Dimensions
Model Standard Unit C12-XX-FKS0 Piston Drain C12-XX-FRS0
Inches (mm)
A
5.70 (170) 5.70 (170)
A1
8.72 (222) 8.72 (222)
B
5.35 (136) 5.35 (136)
C
2.24 (57) 2.24 (57)
D
2.05 (52) 2.05 (52)
E
7.59 (193) 7.59 (193)
F
1.45 (37) 1.45 (37)
G
2.60 (66) 2.60 (66)
H
1.14 (29) 1.14 (29)
J
2.35 (60) 2.35 (60)
B248
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Port Size
1/4 3/8 1/4 3/8
Plastic Bowl / Bowl Guard / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C12-02-FKS0 C12-03-FKS0 C12-02-FRS0 C12-03-FRS0
Plastic Bowl / Bowl Guard / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C12-02-FKR0 C12-03-FKR0 C12-02-FRR0 C12-03-FRR0
Metal Bowl / Sight Gauge / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C12-02-FLS0 C12-03-FLS0 C12-02-FSS0 C12-03-FSS0
Metal Bowl / w/o Sight Gauge / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C12-02-FLR0 C12-03-FLR0 C12-02-FSR0 C12-03-FSR0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B249
Catalog 9EM-TK-190-3
Combination C18
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Port (2) Maximum Supply Pressure Operating Temperature Port Size 1/4 3/8 1/2 NPT / BSPP-G Plastic Bowl Metal Bowl 110 SCFM (51.9 dm3 /s) 160 SCFM (75.5 dm3 /s) 160 SCFM (75.5 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar)
Plastic Bowl -13 to 125F (-25 to 52C) Metal Bowl -13 to 150F (-25 to 65.5C) NPT / BSPP-G 1/4, 3/8, 1/2 5 Micron 4.04 lb. (1.83 kg)
* Inlet pressure 150 PSIG (10.3 bar). Secondary pressure 90 PSIG (6.2 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
C18-03-FKG0 Features
Components Integrated into Single Unit Modern Design and Appearance Light Weight, Ready-to-Mount Assembly Comes Standard with Pressure Gauge and Modular T-Bracket / Joiner Assembly High Flow Capacity Quick-Disconnect Bowl / Bowl Guard
A J1 D C F 2.80 (71) H G E
Materials of Construction
Body Bonnet / Knob Bowls Plastic Bowl Metal Bowl Zinc Nylon / Acetal Polycarbonate Aluminum Nitrile / Zinc Polyethylene Nitrile Nitrile Polycarbonate Polyamide (Nylon) Steel Stainless Steel Airline Oil F442001 Brass / Nitrile
Diaphragm Assembly Filter Element Seals Sight Gauge Plastic Bowl Metal Bowl Metal Bowl Main Regulating Valve
Automatic Drain
Use 3/8" or 10mm Flex Tubing .19" (4 mm) I.D. Tube Barb Fitting
Manual Drain
Dimensions
Models Standard Unit with Gauge C18-XX-FKG0 Standard Unit with Automatic Drain and Gauge C18-XX-FGG0 With End Blocks
Inches (mm)
A
7.77 (197) 7.77 (197) 10.45 (265)
B
4.69 (119) 4.46 (113)
C
3.66 (93) 3.66 (93)
D
2.57 (65) 2.57 (65)
E
8.35 (212) 8.12 (206)
F
1.62 (41) 1.62 (41)
G
3.25 (83) 3.25 (83)
H
1.62 (41) 1.62 (41)
J
2.53 (64) 2.53 (64) 3.87 (98)
J1
2.70 (69) 2.70 (69)
B250
Catalog 9EM-TK-190-3
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
C18-02-FK00
Inlet Pressure = 150 PSIG (6.9 bar)
! WARNING
SECONDARY PRESSURE
7.0 6.0
100
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 10 40 20 60 80 100 120 60 140 SCFM dm 3/s 60
40
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
C18-03-FK00
PSIG PSIG bar bar Inlet Pressure = 150 PSIG (6.9 bar) Inlet Pressure = 150 PSIG (6.9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 50 40 100 60 150 80 SCFM dm 3/s 1.0 0 0 0 0 20 50 40 100 60 60 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 60
C18-04-FK00
100
100
40
40
150 80
SCFM dm 3/s
Ordering Information
Port Size Plastic Bowl / Bowl Guard / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C18-02-FKG0 C18-03-FKG0 C18-04-FKG0 C18-02-FGG0 C18-03-FGG0 C18-04-FGG0
Model Type
Plastic Bowl / Bowl Guard / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C18-02-FK00 C18-03-FK00 C18-04-FK00 C18-02-FG00 C18-03-FG00 C18-04-FG00
Metal Bowl / Sight Gauge / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C18-02-FLG0 C18-03-FLG0 C18-04-FLG0 C18-02-FHG0 C18-03-FHG0 C18-04-FHG0
Metal Bowl / Sight Gauge / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C18-02-FL00 C18-03-FL00 C18-04-FL00 C18-02-FH00 C18-03-FH00 C18-04-FH00
Plastic Bowl / Bowl Guard / With Gauge With End Blocks 0 to 125 PSI (0 to 8.6 bar)
C18-02-FKBG C18-03-FKBG C18-04-FKBG C18-02-FGBG C18-03-FGBG C18-04-FGBG
1/4
Manual Drain
Automatic Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B251
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Gauge Ports (2) Port Threads 1/4 3/8 1/2 NPT / BSPP-G NPT 36.1 SCFM (17.0 dm3 /s) 58.5 SCFM (27.6 dm3 /s) 64.0 SCFM (30.2 dm3 /s) 1/4 1/4, 3/8, 1/4
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Standard Filtration Weight 0 to 200 PSIG (0 to 13.8 bar) 32F to 175F (0C to 80C) 5 Micron 7.3 lb. (3.3 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Zinc PBT Polycarbonate Zinc Nitrile / Zinc Polypropylene Nitrile Fluorocarbon Nylon Steel Airline Oil F442001 Brass / Nitrile / Acetal
C16-02-000 Features
Components Integrated into Single Unit Metal Bowl with Sight Gauge Option Pressure Gauge Standard Integral Plastic Bowl / Bowl Guard Quick Disconnect Bowl Standard Self-relieving
Bonnet, Knob Bowls Plastic Bowl Metal Bowl Diaphragm Filter Element Seals Plastic Bowl Metal Bowl Sight Dome Springs Suggested Lubricant Valve Assembly
A J1 C
H G E D
Dimensions
Model Standard Unit with End Blocks C16-XX-000 and C17-XX-000
Inches (mm)
A
11.30 (287)
B
4.30 (109)
C
1.62 (41)
F
1.30 (33)
G
1.74 (44)
H
2.98 (75.7)
J
5.65 (143.5)
J1
2.91 (73.9)
B252
Catalog 9EM-TK-190-3
PSID
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
C16/C17-02-000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
! WARNING
PRESSURE DROP
5 0.3
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
0.2
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
2 0.1 1
0 0
0
10
5
15
20
25
30
15
35
SCFM dm 3/s
PSID
bar
PSID
bar
C16/C17-03-000
Inlet Pressure 15 PSIG 1.0 bar 30 2.1 60 4.1 90 6.2 120 8.2 150 10.3
C16/C17-04-000
Inlet Pressure PSIG bar 15 1.0 30 2.1 60 4.1 90 6.2 120 150 8.2 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 10 5 20 10 30 15 40 20 50 25 60 30 70 SCFM 35 dm 3/s
0 0 0
10 5 20 10 30 15 40 20 50 25 60 SCFM 30 dm 3/s
Ordering Information
Model Type Port Size Plastic Bowl / Bowl Guard with End Blocks 0 to 125 PSIG (0 to 8.5 bar)
C16-02-000 C16-03-000 C16-04-000 C17-02-000 C17-03-000 C17-04-000
1/4
C16
C17
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B253
Catalog 9EM-TK-190-3
Combination C28
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Port (2) Maximum Supply Pressure 3/8 1/2 3/4 NPT / BSPP-G Plastic Bowl Metal Bowl 150 SCFM (70.8 dm3 /s) 175 SCFM (82.6 dm3 /s) 175 SCFM (82.6 dm3 /s) 1/4 150 PSIG (10.3 bar) 250 PSIG (17.2 bar) -13 to 125F (-25 to 52C) -13 to 150F (-25 to 65.5C) 3/8, 1/2, 3/4 5 5.90 (2.6)
Operating Plastic Bowl Temperature Metal Bowl Port Size Standard Filtration Weight NPT / BSPP-G Micron lb. (kg)
* Inlet pressure 150 PSIG (10.3 bar). Secondary pressure 90 PSIG (6.2 bar).
C28-04-FKG0 Features
Components Integrated into Single Unit Modern Design and Appearance Light Weight, Ready-to-Mount Assembly Comes Standard with Pressure Gauge and Modular T-Bracket / Joiner Assembly High Flow Capacity Quick-Disconnect Bowl / Bowl Guard
J A J1 D C H G E B K
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Bonnet / Knob Bowls Plastic Bowl Metal Bowl Zinc Nylon / Acetal Polycarbonate Aluminum Nitrile / Zinc Polyethylene Nitrile Nitrile Polycarbonate Polyamide (Nylon) Steel Stainless Steel Airline Oil F442001 Brass / Nitrile / Acetal
Diaphragm Assembly Filter Element Seals Sight Gauge Springs Plastic Bowl Metal Bowl Metal Bowl Main Regulating Valve
Sight Dome
Use 3/8" or 10mm Flex Tubing Bowl Removal F Clearance .19" (4 mm) I.D. Tube Barb Fitting
Automatic Drain
Manual Drain
Dimensions
Models Standard Unit with Gauge C28-XX-FKG0
Inches (mm)
A
9.32 (237)
B
7.40 (188) 7.00 (178)
C
4.16 (105) 4.16 (105)
D
2.83 (72) 2.83 (72)
E
11.56 (294) 11.16 (283)
F
2.00 (51) 2.00 (51)
G
3.25 (83) 3.25 (83)
H
1.63 (41) 1.63 (41)
J
3.05 (77) 3.05 (77) 4.39 (112)
J1
3.22 (81) 3.22 (81)
K
1.53 (39) 1.53 (39)
Standard Unit with Automatic Drain and Gauge 9.32 (237) C28-XX-FGG0 With End Blocks
12.00 (305)
B254
Catalog 9EM-TK-190-3
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
SECONDARY PRESSURE
C28-03-FK00
Inlet Pressure = 150 PSIG (6.9 bar) 7.0
100
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 50 40 100 150 80 200 100 SCFM dm3/s 60
40
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
C28-04-FK00
PSIG Inlet Pressure = 150 PSIG (6.9 bar) SECONDARY PRESSURE PSIG bar bar Inlet Pressure = 150 PSIG (6.9 bar) 7.0 SECONDARY PRESSURE 6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 250 120 SCFM dm3/s 1.0 0 0 0 0 50 20 40 100 150 60 80 AIR FLOW RATE 200 100 60 7.0 6.0 80 5.0 4.0 3.0 2.0 20 60
C28-06-FK00
100
100
40
40
250 120
SCFM dm3/s
Ordering Information
Port Size Plastic Bowl / Bowl Guard / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C28-03-FKG0 C28-04-FKG0 C28-06-FKG0 C28-03-FGG0 C28-04-FGG0 C28-06-FGG0
Model Type
Plastic Bowl / Bowl Guard / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C28-03-FK00 C28-04-FK00 C28-06-FK00 C28-03-FG00 C28-04-FG00 C28-06-FG00
Metal Bowl / Sight Gauge / With Gauge 0 to 125 PSI (0 to 8.6 bar)
C28-03-FLG0 C28-04-FLG0 C28-06-FLG0 C28-03-FHG0 C28-04-FHG0 C28-06-FHG0
Metal Bowl / Sight Gauge / Without Gauge 0 to 125 PSI (0 to 8.6 bar)
C28-03-FL00 C28-04-FL00 C28-06-FL00 C28-03-FH00 C28-04-FH00 C28-06-FH00
Plastic Bowl / Bowl Guard / With Gauge With End Blocks 0 to 125 PSI (0 to 8.6 bar)
C28-03-FKBG C28-04-FKBG C28-06-FKBG C28-03-FGBG C28-04-FGBG C28-06-FGBG
3/8
Manual Drain
Automatic Drain
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B255
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Gauge Ports (2) Port Threads 1/4 3/8 1/2 NPT / BSPP-G NPT 35.0 SCFM (16.5 dm3 /s) 60.0 SCFM (28.3 dm3 /s) 128 SCFM (60.4 dm3 /s) 1/4 1/4, 3/8, 1/2
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Standard Filtration Weight 0 to 200 PSIG (0 to 13.8 bar) 32F to 175F (0C to 80C) 5 Micron 10.5 lb. (4.7 kg)
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Zinc PBT Polycarbonate Zinc Nitrile / Zinc Polypropylene Nitrile Fluorocarbon Nylon Steel Airline Oil F442001 Brass / Nitrile / Acetal
C26-02-000 Features
Components Integrated into Single Unit Metal Bowl with Sight Gauge Option Pressure Gauge Standard Integral Plastic Bowl / Bowl Guard Quick Disconnect Bowl Standard Self-relieving
Bonnet, Knob Bowls Plastic Bowl Metal Bowl Diaphragm Filter Element Seals Plastic Bowl Metal Bowl Sight Dome Springs Suggested Lubricant Valve Assembly
A J1 C
B F
H G D E
Dimensions
Model Standard Unit with End Blocks C26-XX-000 and C27-XX-000
Inches (mm)
A
12.35 (314)
B
4.80 (122)
C
1.60 (41)
D
6.40 (162.6)
E
8.00 (203)
F
1.50 (38)
G
1.74 (44)
H
2.98 (75.7)
J
6.17 (157)
J1
3.35 (85.1)
B256
Catalog 9EM-TK-190-3
PSID
bar
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
C26/27-02-000
Inlet Pressure 15 PSIG 1.0 bar 30 2.1 60 4.1 90 6.2 120 150 8.2 10.3
! WARNING
PRESSURE DROP
5 0.3 0,3 4
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
0.2
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
2 0.1 1
0 0 0 10 5 20 10 30 15 40 20 SCFM dm 3/s
C26/27-03-000
PSID Inlet Pressure 15 PSIG 1.0 bar PSID bar bar 30 2.1 60 4.1 90 6.2 120 8.2 150 10.3 Inlet Pressure 15 PSIG 1.0 bar 30 2.1 60 4.1 90 6.2
C26/27-04-000
120 8.2 150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 10 5 20 10 30 40 50 60 30 70 SCFM 3 35 dm /s
70 dm 3/s
Ordering Information
Model Type Port Size Plastic Bowl / Bowl Guard with End Blocks 0 to 125 PSIG (0 to 8.5 bar)
C26-02-000 C26-03-000 C26-04-000 C27-02-000 C27-03-000 C27-04-000
1/4
C26
C27
3/8 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B257
Catalog 9EM-TK-190-3
Combination C31
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* Gauge Ports (2) Port Threads 3/4, 1 NPT NPT 374 SCFM (176.5 dm3 /s) 1/4 3/4, 1
Pressure & Temperature Ratings Plastic Bowl 0 to 150 PSIG (0 to 10.3 bar) 32F to 125F (0C to 52C) Metal Bowl Standard Filtration Weight 0 to 200 PSIG (0 to 13.8 bar) 32F to 175F (0C to 80C) 5 Micron 18.2 lb. (8.2 kg)
* Inlet pressure 120 PSIG (8.3 bar). Pressure drop 5 PSID (0.3 bar).
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body Bonnet, Piston Bowls Plastic Bowl Metal Bowl Filter Element Seals Plastic Bowl Metal Bowl Sight Dome Springs Suggested Lubricant Valve Assembly Zinc Zinc Polycarbonate Zinc Polypropylene Nitrile Fluorocarbon Nylon Steel Airline Oil F442001 Brass / Nitrile / Acetal
C31-06-000 Features
5 Micron Filtration High Flow Capacity Large Bowl Reservoir Pressure Gauge Standard Self-relieving
B A C
60 40 2 20 0 0 11 160 10 140 4 80 100 6 8 120
PRESS TURN
PRESS TURN
E D
Dimensions
Model Standard Unit C31-XX-000
Inches (mm)
A
15.30 (389)
B
5.70 (145)
C
1.98 (50)
D
8.96 (228)
E
10.94 (278)
F
2.40 (60.9)
G
3.30 (83.8)
B258
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
C31-06-000
Inlet Pressure PSIG bar PSID bar 30 2.1 60 4.1 90 6.2 150 10.3
! WARNING
PRESSURE DROP
5 0.3 4
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
0.2
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
2 0.1 1
20
40
60
80
100
120
140
160
C31-08-000
Inlet Pressure PSIG bar PSID bar 30 2.1 60 4.1 90 6.2 150 10.3
0.2
2 0.1 1
20
40
60
80
100
120
140
160
Ordering Information
Model Type C31 Port Size
3/4 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B259
Catalog 9EM-TK-190-3
Combination C39
B
Filters, Regulators, Lubricators
Specifications
Flow Capacity* 1 250 SCFM (118 dm3 /s) 0 to 125 PSIG (0 to 8.6 bar) 1/4 250 PSIG (17.2 bar) Adjusting Range Pressure Gauge Port Maximum Supply Pressure Port Size** Weight NPT lb. (kg)
* Inlet pressure 100 PSIG (6.9 bar). Secondary pressure 90 PSIG (6.2 bar). ** Port blocks available for BSPP thread & 1-1/2" port.
F Series Filters, Type A 5 micron elements: All Wilkerson Type A 5micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants.
Materials of Construction
Body & Bowl Element Retainer, Deflector and Baffle Filter Element Piston Seals Sight Dome Sight Gauge Springs Suggested Lubricant Valve Assembly Aluminum Plastic Sintered Polyethylene Plastic Nitrile Polycarbonate Polyamide (Nylon) Steel Airline Oil F442001 Brass / Nitrile
C39-08-FLG0 Features
See Individual Component Pages for Details Port Blocks, Manifold Block, Ball Valve and Wall Bracket Must Be Ordered Separately
B2
(w/ Mtg Brkts)
A1 (Port Blocks) A
B1 B
E D
Dimensions
Model Standard Unit C39-XX-XXXX
Inches (mm)
A
10.87 (276)
A1
13.15 (334)
A2
13.46 (342)
A3
15.75 (400)
B
3.62 (92)
B1
5.20 (132)
B2
5.74 (146)
C
6.38 (162)
D
9.57 (243)
E
15.95 (405)
B260
Catalog 9EM-TK-190-3
Note: For Kits and Repair Parts, see individual pages for Filters, Regulators, and Lubricators.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
B
Filters, Regulators, Lubricators
Ordering Information
Model Type Manual Drain Automatic Drain Port Size 1 1 Metal Bowl, with Gauge 7 to 125 PSIG (0.4 to 8.6 bar) C39-08-FLG0 C39-08-FHG0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B261
Catalog 9EM-TK-190-3
Notes
B
Filters, Regulators, Lubricators
B262
(Revised 05-31-2012)
Catalog 9EM-TK-190-3
Index
C
Additional Modular Products
Slow-Start / Quick Dump Valves.....C2-C3 E09.........................................................C4 E12.........................................................C6 E18 / E28. ...............................................C8 S18 / S28. .............................................C10 Q09 / Q19. ............................................C12 Electronic Proportional Regulator................C12-C15 ER09, ER19.........................................C16 ER1 / ER2............................................C32
Electronic Proportional Valve. .............C35 EPV .....................................................C36 Safety Lockout Valves..........................C39 V08.......................................................C40 V12.......................................................C41 V18 / V28. .............................................C42 V19 / V29. .............................................C44 V40 / V60 / V73....................................C46
C1
Catalog 9EM-TK-190-3
Options
E
Unit Function
E Slow- Start / Quick Dump Valve
1
Family
2 - 0
Thread Type
0 NPT C BSPP 1
3 - E
Actuator
0 None A Air Pilot E Solenoid (NC) 2 Pipe Size 1/4" 3/8" 1/2" 3/4" Series 18 28 X X X X X X X
0
Options
0 None
0
Options
0 None
C
Additional Modular Products
Code 2 3 4 6
Electrical
0 C D None 24VDC 120VAC 50/60
09 X
12
C2
Catalog 9EM-TK-190-3
Thread Type
Electrical
Options
Options
1 8 - 0
Family
18 Compact 28 Standard
3 - A
Actuator
A Internal Air Pilot
0
Options
0 None
0
Options
0 None
Unit Function
S Slow Start
Thread Type
0 NPT C BSPP 1
1 ISO,
R228 (G Series).
Slow-Start Valve
The Slow Start Valve is used in compressed air systems to control the rate of downstream pressure buildup at start-up. The Slow Start Valve is also referred to as the Monday Morning valve or smooth start valve. The Slow Start Valve allows cylinders, valves and other pneumatically operated components to gradually move into their normal start-up position. The design and operation of the slow start valve can reduce the possibility of equipment or part damage and occupational hazard to the worker. The normally closed slow start valves are air-piloted. Testing was conducted by applying a P1 pressure and measuring an increasing P2 pressure until P2 reached P1. Response time conducted with 46.36 in3 (759.8 cm3) volume. The S18 and S28 Slow Start Valves are volume dependent devices. The amount of time it takes for the valve to open fully is dependent on the system volume downstream of the slow start valve. The adjusting screw meters the air flow that is pressurizing the system volume. When the system volume is pressurized to approximately 70% of the line pressure, the main valve inside the slow start valve is snapped open. When this occurs, the system volume (i.e. the cylinders, air motors, air tools, etc.) sees full line pressure. C3
The S18 / S28 is offered as standard in the internal air-piloted version. It can be field converted to solenoid-operated by removing the top cap to access the KR solenoid valve mounting pattern, which predrilled and tapped on all bodies. A CNOMOMount Solenoid valve can also be used by ordering kit number VRP-95-713, KR to CNOMO adapter block.
Note: Minimum Operating Pressure = 30 PSIG (2.1 bar) Maximum Flow Across Needle Valve = 12 SCFM (5.6 dm3 /s)
Full System Pressure
Pressure
70%
Time
Series 18 28 X X X X X X
Electrical
0 None
Catalog 9EM-TK-190-3
Combined Soft-Start Dump Valve & Remote Operated Dump Valve E09 = Most Popular
Combined Soft-Start Dump Valve & Remote Operated Dump Valve E09
Specifications
Flow Capacity* 1/4 17 SCFM (36 dm3 /s) 1/4 1/8 1/4 Exhaust Port Air Pilot Port Port Threads NPT or BSPT
Pressure & Temperature Ratings Solenoid 150 PSIG (10 bar) 122F (50C) Air Pilot Minimum Operating Pressure Weight 250 PSIG (17 bar) 176F (80C) 44 PSIG (3 bar) 13 oz. (.41 kg)
* Inlet pressure 91 PSIG (6.3 bar). Pressure drop 14.5 PSID (1 bar).
C
Additional Modular Products
Materials of Construction
Body Body Cover Seals Aluminum Polyester Nitrile NBR
E09-02 -EC00
Features
Modular Design with 1/4" (BSPT or NPT) Provides for the Safe Introduction of Pressure The 3-way, 2-position Function Automatically Dumps Downstream Pressure on the Loss of Pilot Signal 24VDC, 120VAC Solenoid or Air Pilot Versions Available Soft Start Fill Rate Easily Adjusted Solenoid or Air Pilot Options High Flow & Exhaust Capability
E F D A
Dimensions
Models Standard Unit E09-02-EC00
Inches (mm)
A
6.53 (166)
B
2.24 (57)
C
94 (24)
D
5.35 (136)
E
3.30 (84)
F
1.45 (37)
G
1.20 (30.5)
H
1.57 (40)
J
0.15 (4)
C4
Catalog 9EM-TK-190-3
Combined Soft-Start Dump Valve & Remote Operated Dump Valve E09 = Most Popular
Flow characteristics
1/4 Soft Start & Dump Valve
Voltage Weight g
1
Order code Override, blue, non locking flush P2E-KV32B1 P2E-KV32C1 P2E-KV31F1 P2E-KV31J1
8 7 6 5 4 3 2 1 0
12 VDC 24 VDC 115 VAC 50 Hz/ 120 VAC 60 Hz 230 VAC 50 Hz/ 240 VAC 60 Hz
1 0
38 38 38 38
Flow SCFM
0 5 10 15 20 25 30 35 40 45 50
C
Additional Modular Products
Flow (dm3/s)
Mounting Brackets
Description L-Bracket mounting kit Foot bracket mounting kit Order code P3HKA00ML P3HKA00MC
Ordering Information
Model Type E09 Port Size
1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C5
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 3/8 45 SCFM (21.2 dm3 /s) 3/8 Exhaust Port
Port Threads Inlet and Outlet Ports 3/8 (BSPP and BSPT port threads are available through the use of modular port block kits.) Pressure & Temperature Ratings Solenoid 60 to 150 PSIG (400 to 1035 kPa) 32 to 140F (0 to 60C)
3 1
3 1
60 to 150 PSIG (400 to 1035 kPa) 32 to 160F (0 to 70C) 12.7 oz. (.36 kg)
C
E12-03-EC00 Features
Combines Slow-Start and Quick Dump Valve in the Same Body Large Flow Capacities up to 1.6 Cv Inline or Modular Mounting Air Pilot or Solenoid Operation Slow-Start Flow Easily Adjusted
Additional Modular Products
* Inlet pressure 100 PSIG (6.9 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Seals Slide Rings Springs Aluminum Nitrile Lubricant Filled Thermoplastic Stainless Steel
Operation
When the valve is installed into the pneumatic system and no pilot signal is received in Port 12 the air is exhausted through Port 3. When a pilot signal is received into Port 12 the valve shifts closing the connection between Ports 2 and 3. At the same time air flow begins between Ports 1 and 2 at a slow rate controlled by the throttling control needle, located on the front of the valve. When the down stream pressure reaches approximately 60 Psig (400 kPa) the main valve spool opens allowing full flow through the valve into your system. If there is a loss of pilot signal or system pressure at anytime the valve returns to its initial state venting the down stream pressure through Port 3. The valves pilot signal can either be supplied as a pneumatic pilot directly piped into Port 12, on the top of the valve, or through a solenoid pilot mounted on the head. The valve should be mounted downstream of the FRL and with the soft start adjustment needle easily accessible.
A IN
1 3 2
OUT D F
! !
CAUTION: Do not use synthetic, reconstituted, or oils with an alcohol content or detergent additive. CAUTION: Do not restrict the inlet of valves having an internal pilot supply. Pressure supply piping must be the same size as the inlet port or larger to insure that the pilot valve receives sufficient pressure supply during high flow conditions.
EXH C B
Dimensions
Models Standard Unit E12-03-EC00
Inches (mm)
A
5.26 (133.6)
B
2.13 (54)
C
2.10 (53)
D
3.53 (90)
E
1.65 (42)
F
1.70 (43)
C6
Catalog 9EM-TK-190-3
Slow-Start Flow 100 100 PSI PSI Inlet Inlet Soft Start Flow Flow Flow vs. vs. Pressure Pressure Drop Drop
10 9
21mm
Squeeze Here To Engage or Disengage 15mm
Connector
22 AWG Wire
15mm
0
Solenoid
8 7 6 5 4 3 2 1 0 0 20 40 60
Ground Terminal
VRP-96-306
VRP-96-304
Flow (SCFM)
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Additional Modular Products
Table 1: Shows the relationship between the inlet pressure and downstream pressure at which the main valve opens.
Inlet Pressure PSIG 100 125 150 Downstream Pressure PSIG 50 55 60 65 75
Ordering Information
Model Type E12 Port Size
3/8
24V / DC N.C.
E12-03-EC00
120V / 60 Hz N.C.
E12-03-ED00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C7
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* E18 1/4 3/8 1/2 E28 3/8 1/2 3/4 Exhaust Ports NPT / BSPP-G Right Side and Rear Maximum Supply Pressure Minimum Pressure Operating Temperature Port Size NPT / BSPP-G E18 E28 E18 E28 95 SCFM (44.8 dm3 /s) 101 SCFM (47.7 dm3 /s) 113 SCFM (53.3 dm3 /s) 196 SCFM (92.5 dm3 /s) 210 SCFM (99.1 dm3 /s) 230 SCFM (108.5 dm3 /s) E18 3/8 E28 3/8 150 PSIG (10.3 bar) 30 PSIG (2.1 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2 3/8, 1/2, 3/4 2.23 (1.01) 2.50 (1.14)
IN
C
Features
Modular Design True Volume Independence High Flow Capacity Choice of Two Exhaust Port Locations
2x .06 (1.52mm) Dia.
E18-03-EC00
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Bottom Plug Seals Springs Valve Assembly
L K G J H
Aluminum 33% Glass-Filled Nylon Nitrile Music Wire / Stainless Steel Brass / Nitrile
KR Mount Pattern Solenoid Foot Detail Standard Solenoid can be rotated for mounting convenience 4x M3 x 20mm 8mm Deep
Replacement Kits
Actuating Valve, KR Mount, 24VDC........................VRP-95-776 Actuating Valve, KR Mount, 120VAC.......................VRP-95-777 Actuating Valve, CNOMO, 24VDC...........................VRP-95-778 Actuating Valve, CNOMO, 120VAC.........................VRP-95-779
A
Muffler......................................................................VRP-95-780 Valve / Spring Kit..................................................... VRP-95-781 Repair Kit (Includes Valve / Spring)........................VRP-95-782 Body Cap Kit (E18)..................................................VRP-95-784 Body Cap Kit (E28)..................................................VRP-95-785 KR to CNOMO Adapter Block................................. VRP-95-712 C-Bracket E18........................................................................GPA-97-086 E28.......................................................................GPA-97-087
D E F
C B Front View
C Right Side
Dimensions
Models Standard Unit E18-XX-EC00 Standard Unit E28-XX-EC00
Inches (mm)
A
7.32 (186) 7.32 (186)
B
2.70 (68.5) 2.96 (75.1)
C
2.36 (60) 2.88 (73.1)
D
4.79 (121.6) 4.79 (121.6)
E
3.52 (89.4) 3.52 (89.4)
F
1.79 (45.4) 1.79 (45.4)
G
0.28 (7.0) 0.28 (7.0)
H
0.18 (4.6) 0.18 (4.6)
J
0.55 (14) 0.55 (14)
K
0.28 (7.0) 0.28 (7.0)
L
0.55 (14) 0.55 (14)
C8
Catalog 9EM-TK-190-3
PSID
PSID
bar
bar
E18-02-EC00
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
E28-03-EC00
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
2 0.1 1
2 0.1 1
0 0 0 20 10 40 60 80 40 SCFM dm 3/s
PSID
E18-03-EC00
bar Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3 0.3 PRESSURE DROP
E28-04-EC00
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
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Additional Modular Products
bar
4 0.2
2 0.1 1
2 0.1 1
100 dm 3/s
PSID
PSID
E18-04-EC00
bar 35 2.4 60 4.1 90 6.2 120 150 8.2 10.3 0.3 PRESSURE DROP
E28-06-EC00
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
bar
4 0.2
2 0.1 0,1 1
2 0.1 1
50 dm3/s
Ordering Information
Model Type E18 Port Size
1/4 3/8 1/2 3/8
24V / DC N.C.
E18-02-EC00 E18-03-EC00 E18-04-EC00 E28-03-EC00 E28-04-EC00 E28-06-EC00
120V / 60 Hz N.C.
E18-02-ED00 E18-03-ED00 E18-04-ED00 E28-03-ED00 E28-04-ED00 E28-06-ED00
E28
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C9
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* S18 1/4 3/8 1/2 S28 3/8 1/2 3/4 Maximum Flow Rate Across Needle Valve Operating Temperature Maximum Supply Pressure Minimum Operating Pressure Port Size NPT / BSPP-G 95 SCFM (44.8 dm3 /s) 101 SCFM (47.6 dm3 /s) 113 SCFM (53.3 dm3 /s) 196 SCFM (92.5 dm3 /s) 210 SCFM (99.0 dm3 /s) 230 SCFM (108.5 dm3 /s) 12 SCFM (5.7 dm3 /s) 32 to 150F (0 to 65.5C) 150 PSIG (10.3 bar) 30 PSIG (2.1 bar) S18 S28 S18 S28 1/4, 3/8, 1/2 3/8, 1/2, 3/4 .93 (.42) 1.16 (.53)
C
S18-02-A000
Additional Modular Products
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Features
Can Reduce the Possibility of Equipment or Part Damage and Occupational Hazard to the Worker Volume Dependent Devices Air-Piloted Modern Design and Appearance
Materials of Construction
Body Bottom Plug Valve Assembly Springs Seals Aluminum 33% Glass-Filled Nylon Brass / Nitrile Music Wire Nitrile
Replacement Kit
2x .06 (1.52mm) Dia.
B E N M
L K
F C D A
Dimensions
Models Standard Unit S18-XX-A000 Standard Unit S28-XX-A000
Inches (mm)
A
2.94 (75) 3.03 (77)
B
2.36 (60) 2.88 (73)
C
2.94 (75) 3.03 (77)
D
1.71 (43.5)
E
1.18 (30)
F
1.23 (31) 1.24 (31)
G
0.28 (7.0) 0.28 (7.0)
H
0.18 (4.6) 0.18 (4.6)
J
0.55 (14) 0.55 (14)
K
0.28 (7.0) 0.28 (7.0)
L
0.55 (14) 0.55 (14)
M
2.36 (60) 2.88 (73)
N
1.18 (30) 1.44 (36.5)
C10
Catalog 9EM-TK-190-3
PSID
PSID
bar
bar
S18-02-A000
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
S28-03-A000
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
2 0.1 1
2 0.1 1
0 0 0 20 10 40 60 80 40 SCFM dm3/s
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Additional Modular Products
PSID
PSID
bar
S18-03-A000
bar
S28-04-A000
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
35 2.4
60 4.1
90 6.2
120 8.2
4 0.2
2 0.1 1
2 0.1 1
100 dm3/s
PSID
bar
5 0.3
PSID
S18-04-A000
bar
S28-06-A000
Inlet Pressure PSIG bar 35 2.4 60 4.1 90 6.2 120 8.2 150 10.3
35 2.4
60 4.1
90 6.2
PRESSURE DROP
4 0.2
4 0.2
2 0.1 0,1 1
2 0.1 1
50 dm 3/s
Ordering Information
Model Type S18
Port Size
1/4 3/8 1/2 3/8
S28
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C11
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Q09 1/4 Q19 1/2 36 SCFM (17 dm3 /s) 108 SCFM (51 dm3 /s) 150 PSIG (10 bar) 250 PSIG (17 bar) 44 PSIG (3 bar) 14F to 122F (-10C to 50C) -4F to 176F (-20C to 80C) Q09 - 1/4" / Q19 - 1/2" 0.8lbs (0.37kg) 0.9lbs (0.41kg) 0.8lbs (0.37kg) 1.5lbs (0.69kg) 2.0lbs (0.91kg) 1.9lbs (0.87kg)
Max. Pressure Solenoid operated Max. Pressure Air Pilot operated Min. Operating Pressure Temperature Max. Solenoid Operated
C
Q09-02-2E000
Features
Modular Design with 1/4" or 1/2" Integral Ports (NPT, BSPP & BSPT) Provides for the Safe Introduction of Pressure The 3-way, 2-position Function Automatically Dumps Downstream Pressure on the Loss of Pilot Signal Solenoid or Air Pilot Options High Flow & Exhaust Capability Silencer Included
Exhaust Port Weight 1/4" 120VAC 1/4" 24VDC 1/4" Air Pilot 1/2" 120VAC 1/2" 24VDC 1/2" Air Pilot
Q19-02-2E000
* Inlet pressure 91 PSIG (6.3 bar). Pressure drop 15 PSID (1 bar). Air supply must be dry enough to avoid ice formation at temperatures below +2C Snap pressure: Full flow when downstream pressure reaches 50% of the inlet pressure
Materials of Construction
Body Body Cover Seals Aluminum Polyester Nitrile NBR
Mounting Brackets
Description L-Bracket mounting kit Foot bracket mounting kit Order code Q09 P3HKA00ML P3HKA00MC Order code Q19 P3KKA00ML P3KKA00MC
Ordering Information
Model Type Port Size 1/4" Q09 1/4" 1/4" 1/2" Q19 1/2" 1/2" Description 120VAC Solenoid & cable plug 24VDC Solenoid & cable plug External air pilot operated 120VAC 30mm coil & cable plug incl. 24VDC 30mm coil & cable plug incl. External air pilot operated Order Code Q09-02-ED00 Q09-02-EC00 Q09-02-A000 Q19-04-ED00 Q19-04-EC00 Q19-04-A000
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
C12
Catalog 9EM-TK-190-3
9.0 bar 130.5 psig 8.0 bar 7 bar 116 psig 101.5 psig
0 0
20 40
40 80
60 120
120 240
160
Dimensions
inches (mm)
Q09
Q19
3.46 (88)
1.45 (37)
1.20 (30.5) 1.57 0.15 (40) (4) 0.94 (24) 2.24 (57) 2.08 (53)
2.25 (57.2)
C13
Remotely operated dump valves automatically shut off upstream pressure and exhaust the downstream pressure when the pilot pressure is released. To maintain these units in the open position a pilot supply to the air pilot operated version or an electrical signal to the solenoid operated version must be maintained. The valve will automatically dump when the holding signal is removed.
Catalog 9EM-TK-190-3
Version
E R
Unit Function
ER Electronic Proportional Regulator
0 9 - 0
Family
09 Miniature (40mm) 19 Compact (60mm)
2 - 0
Power Supply
0 24 VDC
0
0 C
0
Pressure Range
0-145 PSIG (0 to 10 bar) 0-29 PSIG (0 to 2 bar)
Thread Type
0 NPT C BSPP
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Additional Modular Products
Version
0 Bottom Exhaust A Side Exhaust E Forced Exhaust
When the supply
voltage is lost, the unit will automatically exhaust the regulated pressure to 0 bar (atmosphere).
All products have a 0-10V control signal, this is switchable to 4-20mA by means of parameter 4.
output selectable P) Digital PNP and analog 0-10V outputs slectable by means of parameter 6 (factory defaults 0-10V) N) Digital NPN and analog 0-10V outputs slectable by means of parameter 6 (factory defaults 0-10V) M) Analog 4-20mA output only
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Catalog 9EM-TK-190-3
Options
R 1 - 0
Family
1 2 Compact (18 Series) Standard (28 Series)
3 - 0
LCD
0 None P PSIG Display B bar Display Pipe Size 1/4" 3/8" 1/2" 3/4" Series ER1 ER2 X X X X X X
0
Options
0 None
Unit Function
ER Electronic Regulator
Thread Type
0 NPT C BSPP 1
Code 2 3 4 6
Input
0 0-10 VDC A 4-20 mA B Internal Resistor
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Additional Modular Products
Ranges
0 H D C 0-125 PSIG (0 to 8,6 bar) 0-90 PSIG (0 to 6,0 bar) 0-60 PSIG (0 to 4,0 bar) 0-30 PSIG (0 to 2,0 bar)
1 ISO,
R228 (G Series)
C15
Catalog 9EM-TK-190-3
Steel FPM
3 Techno Polymer
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Additional Modular Products
ER09
ER19 Accessories
Cable (M12, 4-Pin connection w/2m cable) ......CB-M12-4P-2M DIN Rail Mounting Kit ER09................................P3HKA00ML Foot Bracket Mounting Kit ER09......................... P3HKA00MC L-Bracket Mounting Kit ER19............................... P3KKA00ML Foot Bracket Mounting Kit ER19. ........................ P3KKA00MC Seal Kit (valve seat, cover seal) .................................. 3538200 Valve Kit (2 valves, screws, cover seal) .......................3538100
Features
Very fast response times Accurate output pressure Micro parameter settings Selectable I/O parameters Quick, full flow exhaust LED display indicates output pressure No air consumption in steady state Multiple mounting options Protection to IP65
Ordering Information
Port Size
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2
Order Code ER09-02-00C0 ER09-02-0000 ER09-02-0PC0 ER09-02-0P00 ER09-02-0NC0 ER09-02-0N00 ER09-02-0MC0 ER09-02-0M00 ER19-04-00C0 ER19-04-0000 ER19-04-0PC0 ER19-04-0P00 ER19-04-0NC0 ER19-04-0N00 ER19-04-0MC0 ER19-04-0M00
Control Signal
0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V 0 - 10 V
Output Signal
Digital PNP Only Digital PNP Only Digital PNP or 0-10V Digital PNP or 0-10V Digital NPN or 0-10V Digital NPN or 0-10V 4-20mA Analog Only 4-20mA Analog Only Digital PNP Only Digital PNP Only Digital PNP or 0-10V Digital PNP or 0-10V Digital NPN or 0-10V Digital NPN or 0-10V 4-20mA Analog Only 4-20mA Analog Only
Output Pressure
0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar) 0-29 PSIG (0 -2 bar) 0-145 PSIG (0 -10 bar)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
C16
Catalog 9EM-TK-190-3
105.3 (4.16)
175.7 (6.94)
37.25 (1.47)
64.4 (2.54)
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Additional Modular Products
28.6 (1.13)
57.2 (2.26)
L-Bracket
L-Bracket
7 (0.28)
15 (0.59) 25 (0.98)
7 (0.28)
45 (1.77)
Foot Bracket
Foot Bracket
12 (0.47)
52 (2.05)
26 (1.02)
56 (2.20)
10 (0.39)
56 (2.20)
12 (0.47)
26 (1.02) 52 (2.05)
52 40 (2.05)(1.57)
7 (0.28) 4 holes
52 40 (2.05)(1.57)
7 (0.28) 4 holes
C17
Catalog 9EM-TK-190-3
Total Flexibility
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Additional Modular Products
User Friendly and Easily Accessible Software Controls One Basic Unit Suits All Customer Requirements 0-10V Control Signal Standard 4-20mA Control Signal Software Selectable Modular Mounting 10 bar & 2 bar Version
Special Applications
Clean Line Design Suitable for Washdown: IP65 Forced Exhaust Option Available 4 Output Signal Versions Available
Outstanding Performance
Very Fast Response Times Full Flow Exhaust Excellent Linearity High Flow
C18
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Generic Industries
The new Proportional Regulator is designed to quickly and accurately adjust and maintain a set output pressure. The unit will operate regardless of flow, in response to an electronic control signal. The media can be compressed air or an inert gas. Applications for this technology are virtually unlimited; from paint spray control, paper manufacturing and printing to weaving and laser cutting control; in fact anywhere that requires accurate remote pressure control.
Automation
In the field of general automation, the need to control processes or movement via electronic signals is of paramount importance. The Proportional Regulator unit provides the facility to incorporate pressure control into a fully integrated control system.
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Additional Modular Products
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Automotive
Applications for this innovative product in the Automotive industry can be seen in major manufacturers body-in-white lines. The control of clamping and welding forces during panel assembly is an ideal application, also accurate control in paint dipping and spraying can be achieved.
C19
Catalog 9EM-TK-190-3
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Additional Modular Products
C20
Catalog 9EM-TK-190-3
(Revised 05-31-12)
Pneumatics
Working Media
Compressed air or inert gasses, filtered to 40.
Electronics
Supply Voltage
24 VDC +/- 10%
Operating Pressure
2 bar unit 10 bar unit Min. Operating Pressure Max. Operating Pressure 3 bar (43.5 PSI) 10.5 bar (152 PSI) P2 Pressure + 0.5 bar (7.3 PSI)
Power Consumption
1.1 W with unloaded signal outputs
Current Consumption
Max. 200 mA with no load
Control Signals
The electronic pressure regulator can be externally controlled through an analog control signal of 0-10 V, adjustable to 4-20 mA via parameter 4.
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Additional Modular Products
Temperature Range
32F to 122F (0C to 50C)
Connections
Central M12 male connector 4-pole. The electrical connections are as follows:
Pin No.
1 2 24 V 0 to 10 V 4 to 20mA 0 V (GND) 24 V Supply Control Signal Ri = 100k W Control Signal Ri = 500 W Supply Alarm Output Signal
Weight
ER09 0.64 lbs (.291 kg) ER19 1.42 lbs (.645 kg)
Function
Color
Brown White Blue Black
Air Consumption
No consumption in stable regulated situation.
3 4
Display
The regulator is provided with a digital display, indicating the output pressure, either in PSI or bar. The factory setting is as indicated on the label, can be changed through the software at all times (parameter 14).
Schematic
24 VDC
Control Signal
U P
C21
Catalog 9EM-TK-190-3
Technical Information
Dead Band
The dead band is preset at 1.3% of Full Scale*, adjustable via parameter 13.
Full Exhaust
Accuracy
Proportional Band
For 2 bar versions this will be 2 bar, for the 10 bar version full scale will be 10 bar.
Degree of Protection
IP65
If the ER09 / ER19 unit has an 0 or A in the 12th digit of the model number
EU Conformity
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Additional Modular Products
When the supply voltage drops, the electronic control reverts to the fail safe mode. The last known output pressure is maintained at approximately the same level depending upon air consumption. The digital display indicates the last known pressure setting. When the supply voltage is reinstated to the correct level, the valve moves from the fail safe mode and the output pressure immediately follows the control signal requirement. The display indicates the actual output pressure. Note: In the event of loss of both power and inlet pressure the unit will exhaust downstream pressure. If the ER09 / ER19 unit has an E in the 12th digit of the model number When the supply voltage drops, the electronic control reverts to Forced Exhaust Mode and will automatically exhaust the downstream (regulated) pressure. When the supply voltage is reinstated to the correct level the unit will return to normal operation and follows the control signal requirement. The display indicates the actual pressure. If the unit has been programmed in manual mode (not with a control signal) the unit will EXHAUST and the regulator will need to be reset when power is applied.
CE: standard EMC: according to directive 89/336/EEC The new pressure regulator is in accordance with: EN 61000-6-1:2001 EN 61000-6-2:2001 EN 61000-6-3:2001 EN 61000-6-4:2001 These standards ensure that this unit meets the highest level of EMC protection.
Mounting Position
C22
Catalog 9EM-TK-190-3
Advanced Functionality
Pilot Valve Protection
Flow Charts
ER09 Regulator 1/4 Ports
140 Secondary Pressure - (psig) 120 100 80 60 40 20 0 10 9 Secondary Pressure - bar 8 7 6 5 4 3 2 1 0 5 0 10 10 20 15 20 Flow - dm3/s 30 40 Flow - (scfm) 50 25 60 30 70 35 Inlet Pressure - 10 bar (145 psig)
When the required output pressure can not be achieved due to lack of input pressure, the unit will open fully and will display NoP. Approximately every 10 seconds the unit will retry. The output pressure will then be approximately equal to the inlet pressure. As soon as the input pressure is back on the required level, the normal control function follows.
Safety Exhaust
Should the control signal fall below 0.1 volts, the valve will automatically dump downstream system pressure.
Input Protection
The unit has built-in protection against failure and burnout resulting from incorrect input value, typically: The 24v DC suppl ectly connected to the setpoint input, the display will show OL, as an overload indication. The unit will need to be rewired and when correctly connected will operate normally. The overload indicator OL will also appear should the wrong input value be applied or the wrong input value be programmed: 4 - 20m instead of 0 - 10V. To correct this a different set point value should be input or the unit reprogrammed to correct the set point value acceptance. (via parameter 4).
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Additional Modular Products
Response Times
Response time 2 to 4 bar 1 to 6 bar 4 to 2 bar 6 to 1 bar ER09 25 msecs 55 msecs 70 msecs 80 msecs ER19 35 msecs 135 msecs 85 msecs 225 msecs
To fill volume of: 100cm3 - ER09 330cm3 - ER19 connected to the outlet of the regulator.
Settings
C23
Catalog 9EM-TK-190-3
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Additional Modular Products
4
or
Description
2
or
4
or
Description
Edits parameter.
C24
Catalog 9EM-TK-190-3
4
or
C
Additional Modular Products Sequences to next parameter.
Description
Edits parameter. 0 = digital (NPN or PNP) Accepts and saves 1 = analog 0..10V new parameter 2 = analog 4..20 mA setting.
2
or
4
or
Flashing Accepts and saves new parameter setting and implements the new Sequences to next analog signal span. parameter.
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Description
Edits parameter.
C25
Catalog 9EM-TK-190-3
4
or
C
Description
Additional Modular Products Accesses changeable parameters. Accesses parameter no. 9.
Flashing Decimal
Flashing Decimal Use up or down arrows and accept to adjust the display value if using an external pressure sensor.
Flashing
4
or
Description
Edits parameter.
C26
Catalog 9EM-TK-190-3
4
or
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Additional Modular Products
Description
Accesses changeable parameters.
4
or
Description
Edits parameter.
C27
Catalog 9EM-TK-190-3
Behavior Control
The regulation speed of the pressure regulator can be modified by means of one parameter. (P 20) The value in this parameter has a range from 0-5. A higher value indicates slower regulation speed, but will be more stable.
4
or
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Additional Modular Products
Flashing Decimal
Flashing Decimal (value between 0 and 5) Edits parameter 0 = custom set* 1 = fastest (narrow proportional band) 2 = fast 3 = normal 4 = slow 5 = slowest (proportional band is broad)
Flashing
Description
Accesses changeable parameters.
* When the value 0 is entered, you are able to create your own custom settings true parameters 12, 13 and 21.
4
or
Description
Edits parameter.
C28
Catalog 9EM-TK-190-3
Set Deadband
Deadband is the Minimum limit of accuracy at which the regulator is set for normal operation. The displayed value is X 10 mbar and has a range between 4 (40 mbar) and 40 (400 mbar).
4
or
C
Additional Modular Products Sequences to next parameter.
Description
Edits parameter.
Proportional Effect
4
or
Description
Description
C29
Catalog 9EM-TK-190-3
Problem
Display will not light up Unit will not, or not correctly respond to given setpoint
Possible Reason
No 24 volts power supply Wrong current applied ( I.e. Volt instead of mA or mA instead of Volt
Solution
Check if the wiring is connected according to the schematic wiring diagram Change setpoint current or re configure the setpoint current through the software by changing parameter 4 Check wiring if the setpoint signal lead is connected to the right pin within the male M12 connector ( should be pin 2)
Setpoint signal is not stable enough Display shows NoP. Unit detects that required output pressure is higher than the supplied pressure
Stabilize setpoint signal input Adjust the inlet pressure to a higher value, preferably 0,5 bar higher than requested output pressure Give lower setpoint value which corresponds to a output pressure lower than the inlet pressure
C
Unit behavior is not considered normal Desired pressure can not be reached Additional Modular Products
No inlet pressure at all Faulty settings made in the parameters Setpoint value to low Pre-set pressure limit has been changed to a lower max. outlet pressure Supply pressure is to low Secondary side stays pressurized Setpoint value is higher than 0,1 Volt
Connect port 1 to the supply pressure Reset the unit to factory settings by using the green key function under parameter 0 Increase setpoint value Change max. outlet pressure back to required pressure by changing parameter 19 Increase supply pressure Lower your setpoint value, preferably to 0 Volts Reset parameter 18 to 0
Pre-set pressure has been enabled to a certain pressure Display shows unrealistic value Display maybe configured in the wrong value ( bar instead of psi) Volume behind the unit is either too big or too small Relation between volume and response me is out of balance Air leakage in the system behind the unit Constant changing volume behind the unit Check through parameter 14, if the display value is set on either psi or bar, if necessary change it to the required setting Adjust the regulating speed of the unit through parameter 20 Adjust response time to a higher value through parameter 20, to achieve more accurate behavior Resolve leakage Unit needs to regulate to keep required pressure at the same level Try to minimize the volume changes Enlarge deadband setting through parameter 13 in the software ( parameter 20 has to be set to 0 before changing parameter 13) Make sure that the unit is in steady state while activating the software Hold the accept button for at least 3 seconds Rewire so that on the setpoint connection pin will be either 0-10v or 4-20mA Change over setpoint value to either V or mA or Reprogram the unit to the correct setpoint value via parameter 4
Unit response time too slow or too quick Unit gives too much overshoot Unit is adjusting / regulating constantly
Display indicates OL
Wiring not according to diagram (24 volt connected on the setpoint connection pin) Wrong setpoint value given in relation to programmed setpoint value acceptance
C30
Catalog 9EM-TK-190-3
Glossary
Hysteresis The mechanical limits of accuracy of the unit. The regulator cannot be adjusted within the inherent mechanical limits of the design.
Dead Band The minimum limit of accuracy at which the regulator is set for normal operation. This band must be equal to, or exceed, the inherent design limits of the regulator or the hysteresis band.
Proportional Effect The speed at which the unit approaches P2 (secondary pressure).
Sensitivity The smallest change in the control signal, or feedback signal, to cause a change in regulated output pressure.
Repeatability a measurement of how consistently the unit can reproduce an output pressure in relation to a specific set pressure.
Linearity A measure of how closely the relationship of output pressure vs. the control signal deviates from a straight line function.
C31
Proportional Band The band used for setting reaction sensitivity of the regulator. The regulator senses the excursion from the set pressure and adjusts response in relation to the degree of excursion beyond the dead band. This band must exceed the dead band of the unit.
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* ER1 ER2 1/4 3/8 1/2 3/8 1/2 3/4 165 SCFM (77.9 dm3 /s) 200 SCFM (94.4 dm3 /s) 200 SCFM (94.4 dm3 /s) 200 SCFM (94.4 dm3 /s) 200 SCFM (94.4 dm3 /s) 200 SCFM (94.4 dm3 /s) 0 to 125 PSIG (0 to 8.6 bar) .8% of Full Scale < 1.0 PSIG (0.6 bar 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 1/4, 3/8, 1/2, 3/4 with Step Input 600 ms .8% of Full Scale ER1 1.76 (0.8) ER2 2.43 (1.1)
Adjusting Range Hysteresis / Repeatability Linearity Maximum Supply Pressure Operating Temperature Port Size
SENSOR IN OUT
C
ER1-02-0000
Additional Modular Products
NPT / BSPP-G
Features
Optional LCD Panel Displays P2 Pressure in PSIG or bar Modern Design and Appearance Light Weight High Flow Capacity 5 Micron Filtration to Controller is Built-in
Optional LCD Panel
* Inlet pressure 150 PSIG (10.3 bar). Secondary pressure 90 PSIG (6.2 bar).
Materials of Construction
Body Body Cover Bottom Plug Diaphragms Diaphragm Plate Panel Nut Seals Springs Valve Assembly Aluminum ABS 33% Glass-Filled Nylon 6-12 Nitrile / Zinc / Brass Acetal Acetal Nitrile Music Wire / Stainless Steel Brass / Nitrile
Accessories
Bottom Valve & Spring. ............................................ERP-95-794 C-Bracket ER1.......................................................................GPA-97-086 ER2.......................................................................GPA-97-087 Diaphragm Kit ER1.......................................................................ERP-95-792 ER2.......................................................................ERP-95-793 Exhaust Muffler........................................................VRP-95-780
A B
Dimensions
Models Standard Unit ER1-XX-0000 Standard Unit ER2-XX-0000
Inches (mm)
A
6.31 (160) 6.31 (160)
B
4.71 (120) 4.71 (120)
C
2.35 (60) 2.88 (73)
D
0.79 (20) 0.79 (20)
E
1.79 (45) 1.79 (45)
F
2.35 (60) 2.88 (73)
G
1.20 (30) 1.20 (30)
C32
Catalog 9EM-TK-190-3
PSID
PSID
ER1-02-0000
bar Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar) SECONDARY PRESSURE
ER2-03-0000
Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar)
bar
100
7.0 6.0
100
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 40 20 60 80 100 120 140 160 80 180 SCFM dm 3 /s 60
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 40 20 60 80 40 100 120 140 160 180 80 200 220 SCFM 100 dm3/s 60
40
40
PSID
PSID
bar
bar
ER1-03-0000
Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar)
ER2-04-0000
Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar)
C
Additional Modular Products
7.0
SECONDARY PRESSURE
100
7.0
SECONDARY PRESSURE
100
6.0 80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 40 20 60 80 40 100 120 140 160 180 200 220 60 AIR FLOW RATE 80 100 SCFM dm 3 /s 60 40
60
40
150 80
200 100
SCFM dm3/s
PSID
bar
Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar)
PSID
ER1-04-0000
bar
ER2-06-0000
Inlet Pressure: Dotted Line = 100 PSIG (7 bar) Solid Line = 150 PSIG (10.3 bar)
100
SECONDARY PRESSURE
7.0 6.0
100
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 40 20 60 80 40 100 120 60 AIR FLOW RATE 140 160 180 80 200 220 SCFM 100 dm 3 /s 60
80 5.0 4.0 3.0 2.0 20 1.0 0 0 0 0 20 40 20 60 80 40 100 120 140 160 180 200 80 220 SCFM 100 dm 3 /s 60
40
40
Ordering Information
Model Type Port Size
1/4
ER1
ER1-03-P000 ER1-C3-B000 ER1-03-PA00 ER1-C3-BA00 ER1-03-0000 ER1-04-P000 ER1-C4-B000 ER1-04-PA00 ER1-C4-BA00 ER2-03-P000 ER2-C3-B000 ER2-03-PA00 ER2-C3-BA00 ER2-03-0000 ER2-04-P000 ER2-C4-B000 ER2-04-PA00 ER2-C4-BA00 ER2-04-0000 ER2-06-P000 ER2-C6-B000 ER2-06-PA00 ER2-C6-BA00 ER2-06-0000
ER2
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C33
Catalog 9EM-TK-190-3
Notes
C
Additional Modular Products
C34
Catalog 9EM-TK-190-3
Options
P V - 0
Unit Function
EPV Electronic Proportional Valve
1 - 0
LCD
0 None P PSIG Display B bar Display
0
Options
0 None
Thread Type
0 NPT C BSPP 1
Pipe Size
1 1/8"
Input
0 0-10 VDC A 4-20 mA B Internal Resistor
C
Additional Modular Products
Ranges
A H D C 0-15 PSIG (0 to 1,0 bar) 0-90 PSIG (0 to 6,0 bar) 0-60 PSIG (0 to 4,0 bar) 0-30 PSIG (0 to 2,0 bar)
C35
Catalog 9EM-TK-190-3
Specifications
Flow Rate Linearity Maximum Supply Pressure Operating Temperature Output Pressure Ranges Overall Accuracy Port Size NPT / BSPP-G Response* Step Response** Weight lb. (kg) Cv = .02 < 1.0 PSIG (.06 bar) 150 PSIG (10.3 bar) 32 to 125F (0 to 52C) 15 / 30 / 60 / 90 PSIG 1/2, 1/4, 1/6, 2 bar 0.8% Scale 1/8 50 mSEC with Step Input 600 mSEC .92 (.42)
SENSOR IN OUT
C
EPV-01-00H0 Features
Optional LCD Panel Displays P2 Pressure in PSIG or bar Modern Design and Appearance Light Weight 0-10 VDC, 4-20mA, or Internal Control Signal Options Available
Additional Modular Products
* Response time for the unit to recognize and correct for a change in set value or conditions. ** Step response is the time to go from 10 to 90% of set value with a 60 PSIG (4.0 bar) step input.
Materials of Construction
Body / Cap Body Cover Seals Valve Assembly Aluminum ABS Nitrile Brass / Nitrile
F A
O
Outlet Port
O
B Exhaust Hole
Outlet Port
Dimensions
Models Standard Unit EPV-XX-0000
Inches (mm)
A 3.28 (83)
B 1.69 (43)
C 2.35 (60)
D 0.79 (20)
E 2.35 (60)
F 1.20 (30)
G 0.45 (11)
C36
Catalog 9EM-TK-190-3
The EPV provides highly accurate pressure for static and low flow applications. In addition, the EPV is available in both 1/8" NPT or G-series outlet ports on three sides and has a unique compact design which allows for easy installation. For optimum valve and system performance, we recommend a pre-filter package consisting of a 5 micron particulate filter and a .01 micron coalescing filter.
Replacement Kits
Flat Bracket Kit. ........................................................ EPP-95-351 Angled Bracket Kit...................................................EPP-95-352
.75 (19.02)
C
Additional Modular Products
Flat Bracket
PSIG
7.0
2.61 (66.34)
PRESSURE
6.0 80 5.0 60
4.0 3.0
40
2.0
.65 (16.48)
.25 (6.35)
Angled Bracket
Ordering Information
Model Type Port Size Display
PSI
0 to 10VDC w/ LCD
EPV-01-P0H0 EPV-C1-B0H0 EPV-01-00H0
4 to 20mA w/ LCD
EPV-01-PAH0 EPV-C1-BAH0 EPV-01-0AH0
EPV
1/8
bar None
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C37
Catalog 9EM-TK-190-3
Notes
C
Additional Modular Products
C38
Catalog 9EM-TK-190-3
Options
Options
V
Unit Function
V Safety Lockout
1 8 - 0
Family / Type
Slide Valve Type 08 18 / 19 2 28 / 29 3 Ball Valve Type 40 12 60 73
3 - 0
Options
0 None B Ball Type 4
0
Options
0 None
0
Options
0 None
0
Options
0 None
Thread Type
0 NPT C BSPP 1 Code Pipe Size 1 1/8" 2 1/4" 3 3/8" 4 1/2" 6 3/4" Code Pipe Size 1 2 3 4 6 1/8" 1/4" 3/8" 1/2" 3/4" 08 X X
C
Additional Modular Products
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
X X X 73
1 ISO, 2 V18
R228 (G Series)
40
/ 19 - 18 Series is left-to-right (viewed from front) flow, designated by orange slide. 19 Series is right-to-left flow, designated by yellow slide. / 29 - 28 Series is left-to-right (viewed from front) flow, designated by orange slide. 29 Series is right-to-left flow, designated by yellow slide. available on V08, V18 / V19, V28 / V29 units.
3 V28
X X
X X
4 Not
Ordering Information Slide Valve Type V18-02-0000 * V19-02-0000 ** V18-03-0000 * V28-03-0000 * V19-03-0000 ** V29-03-0000 ** V18-04-0000 * V28-04-0000 * V19-04-0000 ** V29-04-0000 ** V28-06-0000 * V29-06-0000 ** Ball Valve Type
Port Size 1/8" 1/4" V40-02-B000 V12-02-0000 3/8" V12-03-0000 1/2" 3/4"
V60-03-B000 V60-04-B000
V73-04-B000 V73-06-B000
* V18 / v28 series is left to right flow ( viewed from front), designated by orange slide. ** V19 / v29 series is right to left flow ( viewed from front), designated by yellow slide
C39
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Exhaust Flow 1/8 1/4 V08 1/8 V08 1/4 55 SCFM (26 dm3 /s) 100 SCFM (47.2 dm3 /s) Cv = 0.241 Cv = 0.253 150 PSIG (10.3 bar) 32 to 150F (0 to 65.5C) 1/8, 1/4 .66 (0.3)
Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
C
Additional Modular Products
V08-01-0000 Features
The V08 safety lockout valve is a manually operated, slide-type, 2-position, 3-way valve. In the closed position, downstream air is exhausted to atmosphere. The valve slide can be locked in the closed position with a customer supplied padlock. The V08 safety lockout valves conform to OSHA #29 CFR part 1910 control of hazardous energy source (lockout / tagout).
Materials of Construction
Blade Body Seals Acetal Zinc Nitrile
Replacement Kit
Blade and O-ring. .......................................................VRP-96-92
PSID
V08-01-0000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 150 6.2 7.0 8.2 10.3
bar
Ordering Information
Model Type V08 Port Size
1/8 1/4
0.2
2 0.1 1
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
PSID
V08-02-0000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 100 120 150 6.2 7.0 8.2 10.3
G H
0.3 PRESSURE DROP 4 5
F C E
bar
0.2
2 0.1 1
Inlet
Outlet
A
EX H
SU
Dimensions
Models Standard Unit V08-XX-0000
Inches (mm)
A
2.41 (61.2)
B
2.46 (62.5)
C
1.58 (40)
D
1.21 (30.7)
E
1.63 (41.4)
F
0.79 (20)
G
1.68 (42.7)
H
0.84 (21.3)
C40
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* 1/4 3/8 110 SCFM (51.9 dm3 /s) 129 SCFM (60.8 dm3 /s) 250 PSIG (17.2 bar) 32 to 175F (0 to 79.4C) 1/4, 3/8 1.0 (0.45) Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Features
The V12 Lockout Valve provides positive shut-off and exhaust capability to isolate Modular units so they can be easily removed from the line and can be locked in a closed position. Accepts #3 padlock.
NOTE: Body Connectors are not supplied with Lockout Valves.
Ordering Information
Model Type V12 Port Size
1/4 3/8
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E B
F C
A D
Dimensions
Models Standard Unit V12-XX-0000 A
1.93 (49)
B
2.09 (53)
C
1.65 (42)
D
.56 (14)
E
1.06 (27)
F
0.83 (21)
C41
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* V18 1/4 3/8 1/2 V28 Exhaust Flow V18 V28 3/8 1/2 3/4 3/8 1/2 141 SCFM (66.5 dm3 /s) 216 SCFM (101.9 dm3 /s) 272 SCFM (128.4 dm3 /s) 208 SCFM (98.2 dm3 /s) 290 SCFM (136.9 dm3 /s) 300 SCFM (141.6 dm3 /s) Cv = 1.03 Cv = 1.05 150 PSIG (10.3 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2 3/8, 1/2, 3/4 .74 (.34) .90 (.41)
Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G V18 V28 Weight lb. (kg) V18 V28
C
Left to Right Flow (Orange Slide)
V18-02-0000
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Blade Acetal Zinc Nitrile Body Seals
Features
The V18 / V28 safety lockout valve is a manually operated, slide-type, 2-position, 3-way valve. In the closed position, downstream air is exhausted to atmosphere. The valve slide can be locked in the closed position with a customer supplied padlock. The V18 / V28 safety lockout valves conform to OSHA #29 CFR part 1910 control of hazardous energy source (lockout / tagout).
H
PUSH
Replacement Kits
Plastic Slide And O-rings, (Orange) (V18)..............VRP-96-925 Plastic Slide And O-rings, (Orange) (V28)..............VRP-96-926
TO CLOSE
PUSH TO OPEN
B E D A J
F C
PUSH
Inlet
K
TO OPEN
Outlet
Dimensions
Models Standard Unit V18-XX-0000 Standard Unit V28-XX-0000
Inches (mm)
A
3.16 (80) 3.23 (82)
B
3.19 (81) 3.41 (86)
C
1.93 (49) 2.28 (58)
D
1.91 (48.5) 1.98 (50)
E
2.02 (51) 2.13 (54)
F
0.97 (24.5) 1.14 (28)
G
2.36 (60) 2.58 (65)
H
1.18 (30) 1.29 (33)
J
1.03 (26) 1.03 (26)
K
2.28 (58) 2.28 (58)
C42
Catalog 9EM-TK-190-3
PSID
bar
PSID
V18-02-0000
bar Inlet Pressure PSIG bar 15 1.0 38 2.4 60 4.1 90 6.2 120 8.2 150 10.3 0.3 PRESSURE DROP 4
V28-03-0000
Inlet Pressure PSIG bar 15 1.0 38 2.4 60 4.1 90 6.2 120 8.2
0.2
0.2
2 0.1 1
2 0.1 1
0,0
0,0
C
Additional Modular Products
PSID
bar
bar
PSID
V18-03-0000
15 1.0 38 2.4 60 4.1 90 6.2 120 150 8.2 10.3
V28-04-0000
Inlet Pressure PSIG bar 15 1.0 38 2.4 60 4.1 90 6.2 120 8.2 150 10.3
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 25 10 20 50 30 75 40 100 50 125 60 150 70 175 80 200 90 SCFM 100 dm 3/s 0 0 0 0 25 50 20 75 40 100 125 150 175 200 225 250 120 275 SCFM dm 3/s
100
PSID
V18-04-0000
Inlet Pressure PSIG bar bar PSID 15 1.0 38 2.4 60 4.1 90 6.2 120 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 38 2.4 60 4.1 90 6.2
V28-06-0000
120 8.2 150 10.3
bar
0.2
0.2
2 0.1 1
2 0.1 1
0 0 0 25 50 20 75 40 100 125 150 175 200 225 250 120 275 SCFM dm 3/s
0 0 0 30 20 60 90 40 120 150 180 210 240 270 120 300 SCFM 140 dm3/s
100
Ordering Information
Model Type V18 Port Size
1/4 3/8 1/2 3/8
V28
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C43
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* V19 1/4 3/8 1/2 V29 Exhaust Flow V19 V29 3/8 1/2 3/4 3/8 1/2 141 SCFM (65.5 dm3 /s) 216 SCFM (101.9 dm3 /s) 272 SCFM (128.4 dm3 /s) 208 SCFM (98.2 dm3 /s) 290 SCFM (136.9 dm3 /s) 300 SCFM (141.6 dm3 /s) Cv = 1.03 Cv = 1.05 150 PSIG (10.3 bar) 32 to 150F (0 to 65.5C) 1/4, 3/8, 1/2 3/8, 1/2, 3/4 .74 (.34) .90 (.41)
Maximum Supply Pressure Operating Temperature Port Size NPT / BSPP-G V19 V29 Weight lb. (kg) V19 V29
C
Right to Left Flow (Yellow Slide)
V19-02-0000
* Inlet pressure 150 PSIG (10,3 bar). Pressure drop 5 PSID) (0,3 bar).
Materials of Construction
Blade Acetal Zinc Nitrile Body Seals
Features
The V19 / V29 safety lockout valve is a manually operated, slide-type, 2-position, 3-way valve. In the closed position, downstream air is exhausted to atmosphere. The valve slide can be locked in the closed position with a customer supplied padlock. The V19 / V29 safety lockout valves have yellow slides and are for use in right-to-left flow applications. The V19 / V29 valves conform to OSHA #29 CFR part 1910 control of hazardous energy source (lockout / tagout).
Replacement Kits
Plastic Slide And O-rings, (Yellow) (V19)................ VRP-97-100 Plastic Slide And O-rings, (Yellow) (V29). ............... VRP-97-101
H
PUSH
TO CLOSE
PUSH TO OPEN
F C E
D
PUSH
Outlet
TO OPEN
Inlet
K
Dimensions
Models Standard Unit V19-XX-0000 Standard Unit V29-XX-0000
Inches (mm)
A
3.16 (80) 3.23 (82)
B
3.19 (80) 3.41 (86)
C
1.93 (81) 2.28 (58)
D
1.91 (49) 1.98 (50)
E
2.02 (51) 2.13 (54)
F
0.97 (24.5) 1.14 (28)
G
2.36 (60) 2.58 (65)
H
1.18 (30) 1.29 (33)
J
1.03 (26) 1.03 (26)
K
2.28 (58) 2.28 (58)
C44
Catalog 9EM-TK-190-3
PSID
bar
15 1.0
35 2.4
60 4.1
90 6.3
120 8.2
150 10.3
0.2
0.2
2 0.1 1 0.1
0,0
10
20
30
50
60
dm 3 /s
20
40
80
V19-03-0000
bar PSID
C
Additional Modular Products
V29-04-0000
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.3 120 8.2 150 10.3 bar PSID Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.3 120 8.2 150 10.3
5 5 0.3 4 0.3 4
0.2
PRESSURE DROP
PRESSURE DROP
0.2
2 0.1
2 0.1 1 1
0 0 25 50 75 100 125 150 175 200 SCFM 0 0 0 0 10 20 30 40 50 60 70 80 90 100 dm 3/s 0 AIR FLOW RATE 20 40 60 80 AIR FLOW RATE 100 120 140 dm 3 /s 30 60 90 120 150 180 210 240 270 300 SCFM
V19-04-0000
PSID bar Inlet Pressure PSIG bar bar PSID 15 1.0 35 2.4 60 4.1 90 6.3 120 8.2 150 10.3 Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.3
V29-06-0000
120 8.2
150 10.3
0.2
0.2
2 0.1 1
2
0.1 1
0 0 25 50 75 100 125 150 175 200 225 250 275 SCFM dm 3/s
20
40
60
80
100
120
20
40
60
100
120
140
dm 3/s
Ordering Information
Model Type V19 Port Size
1/4 3/8 1/2 3/8
V29
1/2 3/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C45
Catalog 9EM-TK-190-3
= Most Popular
Specifications
Max Operating Temperature Max Supply Pressure Port Size Weight NPT / BSPP / BSPT V40: V60: V73: 65.5C (150F) 17 bar (246 psi) 1/4, 3/8, 1/2, 3/4 0.19 kg (0.41 lbs) 0.47 kg (1.00 lbs) 0.80 kg (1.70 lbs)
Materials of Construction
Body Seals Ball V40 V60 / V73 Aluminum PTFE Brass Chrome plated brass
C
Additional Modular Products
Ordering Information
Features
The Modular Ball Valves provide shut off line pressure with a non-sticking 90 turn handle to prevent unauthorized adjustment. When the inlet pressure is turned off the downstream air pressure vents through the exhaust port. The padlock slide may be assembled on either side. It is recommended that this is assembled after mounting.
Note: This padlock slide is a permanent assembly and may not be removed later
Port Thread Flow Size Type SCFM 1/4 3/8 1/2 1/2 3/4 NPT NPT NPT NPT NPT 42 190 258 561 678
Modular Ball Valve Flow from Left to Right V40-02-B000 V60-03-B000 V60-04-B000 V73-04-B000 V73-06-B000
V73
E F
V60 V40
G E D G D E F D G
B B F A
A A
Dimensions
Models Standard Unit V40-XX-B000 Standard Unit V60-XX-B000 Standard Unit V73-XX-B000
Inches (mm)
A
2.79 (71) 3.50 (89) 3.93 (100)
B
1.96 (50) 2.63 (67) 3.42 (87)
C
0.86 (22) 1.06 (26) 1.43 (36.5)
D
1.57 (40) 2.36 (60) 2.87 (73)
E
1.65 (42) 2.36 (60) 2.87 (73)
F
0.82 (21) 1.18 (30) 1.43 (36.5)
G
0.78 (20) 1.18 (30) 1.43 (36.5)
C46
Catalog 9EM-TK-190-3
Options
N
Unit Function
N Diverter Block
0 8 - 0
Family
08 Miniature
2 - 0
Options
0 None
0
Options
0 None
0
Options
0 None
0
Options
0 None
Thread Type
0 NPT C BSPP 1
Auxiliary Ports
2 1/4"
C
Additional Modular Products
= Most Popular
Options
N
Unit Function
N Diverter Block
1 2 - 0
Family
12 Sub-Compact
2 - 0
Options
0 None
0
Options
0 None
0
Options
0 None
0
Options
0 None
Thread Type
0 NPT C BSPP 1
Auxiliary Ports
2 1/4"
C47
Catalog 9EM-TK-190-3
Options
N
Unit Function
N Diverter Block
1 8 - 0
Family
18 Miniature 28 Standard
4 - 0
Options
0 None
0
Options
0 None
0
Options
0 None
Thread Type
0 NPT C BSPP 1
C
Additional Modular Products
Pipe Size
4 1/2" In / Out 6 3/4" In / Out
Auxiliary Ports
1/4" 3/8" 1/2" 3/4" 1" 18 A 0 D N/A N/A 28 N/A C 0 E N/A
= Most Popular
Options
J 8 - 0
Unit Function
NJ8 Diverter Block
6 - D
Through Port
6 3/4"
0
Options
0 None
0
Options
0 None
0
Options
0 None
Thread Type
0 NPT C BSPP
Options
A 1/4" C 3/8" D 1/2"
Auxiliary Ports 2 Each (one top, one bottom)
C48
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Auxiliary Port (2) 1/4 NPT / BSPP-G 140 SCFM (66.1 dm3 /s) 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4 .42 (0.19)
Maximum Supply Pressure Operating Temperature Weight lb. (kg) Port Size (In / Out) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Zinc
N08-02-0000 Features
Modern Design and Appearance Light Weight
bar PSID
C
Additional Modular Products
Two 1/4 Threaded Auxiliary Ports Standard Two Additional Auxiliary Ports Optional Can be Mounted Anywhere in the FRL System Includes One Pipe Plug
PRESSURE DROP
Through Flow
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1
N08-02-0000
90 100 120 6.2 7.0 8.2 150 10.3
E D 2x FLOW C IN A OUT D
Dimensions
Models Standard Unit N08-02-0000
Inches (mm)
A
1.61 (41)
B
1.66 (42)
C
0.74 (19)
D
1.58 (40)
E
0.79 (20)
Ordering Information
Model Type N08 In / Out Port Size
1/4
Model
N08-02-0000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C49
Catalog 9EM-TK-190-3
Specifications
Auxiliary Port (2) NPT / BSPP-G 1/4 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 1/4 .42 (0.19) Maximum Supply Pressure Operating Temperature Weight lb. (kg) Port Size (In / Out) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Aluminum
C
Features
Additional Modular Products
N12-02-0000
Available in 1/4 Threaded Ports Modern Design and Appearance Light Weight Two 1/4 Threaded Auxiliary Ports Standard Two Additional Auxiliary Ports Optional Can be Mounted Anywhere in the FRL System
G D F
1/4" NPT
H C J
Dimensions
Models Standard Unit N12-02-0000
Inches (mm)
A
1.38 (35)
B
1.65 (42)
C
0.56 (14)
D
2.09 (52)
E
1.06 (27)
F
1.17 (30)
G
.58 (15)
H
1.13 (29)
J
.83 (21)
Ordering Information
Model Type N12 In / Out Port Size
1/4
Model
N12-02-0000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C50
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* N18 N28 1/2 3/4 400 SCFM (189 dm3/s) 647 SCFM (305 dm3/s) 3/8 1/2 NPT / BSPP-G N18 Auxiliary Port (2) N28 Maximum Supply Pressure Operating Temperature
300 PSIG (20.7 bar) 1/2 3/4 .261 (.346) .94 (1.08)
32 to 150F (0 to 65.5C)
Port Size (In / Out) NPT / BSPP-G N18 N28 Weight lb. (kg) N18 N28
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Body
Aluminum
C
N18-04-0000
Two Auxiliary Ports Standard Can be Mounted Anywhere in the FRL System
PRESSURE DROP
5 0.3 4
15 1.0
35 2.4
60 4.1
Ordering Information
Model Type N18 In / Out Port Size
1/2
Model
N18-04-0A00 N18-04-0000 N18-04-0D00 N28-06-0C00 N28-06-0000 N28-06-0E00
0.2
2 0.1 1
0 0 0 50 25 100 50 150 75 200 250 300 150 350 175 400 SCFM dm3/s
N28
3/4
1/2 3/4
PSID
bar
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
N28-06-0000
Inlet Pressure 15 PSIG 1.0 bar 35 2.4 60 4.1 90 6.2 100 120 150 7.0 8.2 10.3
PRESSURE DROP
B E
0.3 4
0.2
2 0.1 1
C A
0 0 0 100 50 200 100 300 150 400 200 500 250 600 300 700 SCFM dm 3/s
N18-04-0000
Dimensions
Models Standard Unit N18-XX-0000 Standard Unit N28-XX-0000
Inches (mm)
A
1.88 (48) 1.88 (48)
B
2.36 (60) 2.88 (73)
C
0.94 (24) 0.94 (24)
D
1.88 (48) 2.60 (66)
E
1.18 (30) 1.44 (36.5)
F
0.94 (24) 1.30 (33)
C51
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Auxiliary Port (2) (Model D000) NPT / BSPP-G 750 SCFM (354 dm3 /s) 1/4, 3/8, 1/2 300 PSIG (20.7 bar) 32 to 150F (0 to 65.5C) 3/4 .74 (0.34)
Maximum Supply Pressure Operating Temperature Weight lb. (kg) Port Size (Out Only) NPT / BSPP-G
* Inlet pressure 150 PSIG (10.3 bar). Pressure drop 5 PSID (0.3 bar).
Materials of Construction
Body Zinc
C
Features
Additional Modular Products
NJ8-06-D000
Eliminates One Joiner Set Space-Saving Design. Can be Wall Mounted with T-Bracket
bar PSID
Includes O-ring, One Pipe Plug and Joiner Clamp A000 Models Will Accept an Electronic Pressure Switch
PRESSURE DROP
Through Flow
Inlet Pressure PSIG bar 15 1.0 35 2.4 60 4.1 90 6.2
NJ8-06-D000
100 120 7.0 8.2 150 10.3
Can Assemble Multiple Units to Form a Manifold Auxiliary Ports Top and Bottom
Aux. Port
D A C B E
1 0.05 0.00 0 0 0 50 100 150 200 250 300 350 400 455 500 550 600 650 700 750 SCFM 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 dm 3 /s AIR FLOW RATE
Front
Inches (mm)
A
1.88 (48)
B
1.75 (44)
C
0.17 (4)
D
0.80 (20)
E
0.85 (22)
Ordering Information
Model Type NJ8 Out Port Size
3/4
Model
NJ8-06-A000 NJ8-06-C000 NJ8-06-D000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
C52
(Revised 4-10-2013)
Catalog 9EM-TK-190-3
Index
D
Accessories & Repair Kits
Filter Replacement Element Kits..........D2 Filter Replacement Bowl Kits. ...............D3 Accessories Filters.......................D4-D5 Accessories Regulators...............D6-D7 Regulator Replacement Kits.................D8 Lubricator Replacement Kits................D9 Accessories Lubricators..........D10-D11 Filter / Regulator Replacement Repair Kits...................D12
Accessories Filter / Regulators.......................D13-D15 Accessories 08 Series......................D16 Accessories 12 Series......................D17 Accessories 18 / 28 Series...............D18 Accessories 16 / 26 Series...............D19 Accessories 39 Series......................D20
D1
Catalog 9EM-TK-190-3
Filter Accessories
Model Particulate Filters F01 F03 F08 F12 F16 F18 F26 F28 F30 F34 Accessories & Repair Kits F35 F36 F37 F39 F43 F50 F51 F52 F53 M03 M08 M12 M16 M18 M21 M26 M28 M30 M31 M32 M35 M36 M37 M39 M43 M45 * For F12 Series Filters.
Type A 5 Micron FRP-95-199 PS403 FRP-96-729 GRP-96-344 FRP-95-160 FRP-96-639 FRP-95-115 FRP-96-653 FRP-95-209 FRP-95-209 FRP-95-505 FRP-95-506 FRP-95-507 P3NKA00ESE FRP-95-508 FRP-95-212 FRP-95-213 FRP-95-212 (3 kits) FRP-95-213 (3 kits)
Type B 0.5 Micron MSP-96-732 MRP-96-301 MSP-95-988 MSP-96-647 MSP-96-649 MSP-95-989 MSP-96-649 MSP-95-992 MSP-95-993 P3NKA00ES9
Type C 0.01 Micron PS446 MTP-96-649 MRP-96-300 MTP-95-548 MTP-96-646 MTP-96-648 MTP-95-549 MTP-96-648 MTP-95-551 MTP-95-521 MTP-95-559 MTP-95-502 MTP-95-503 MTP-95-504 P3NKA00ESC MTP-95-562 MTP-95-500
Type D Oil Vapor Removing PS452 MXP-96-222 FRP-96-301* MXP-95-987 MXP-96-650 MXP-96-651 MXP-95-540 MXP-96-651 MXP-95-532 MXP-95-522 MXP-95-558 MXP-95-502 MXP-95-503 MXP-95-504 MXP-95-565 MXP-95-500
Coalescing Filters
D2
Catalog 9EM-TK-190-3
Filter Accessories
Model F03 / M03 F08 / M08 F12 / M12 F18 / M18 F16 / M16 F28 / M28 F26 / M26 M21 F39 / M39 F30 / M30 F34 M31
Plastic Bowl / Manual Drain PS404 FRP-95-017 GRP-95-929 MRP-96-415 FRP-96-315 MRP-95-940
Plastic Bowl / Bowl Guard / Manual Drain GRP-96-712 GRP-96-347 w/ GRP-96-345 GRP-96-634 FRP-95-014 GRP-96-642 GRP-95-935 FRP-95-722 FRP-95-832 GRP-95-902 MRP-95-938
Metal Bowl / Manual Drain PS447B GRP-96-714* GRP-96-348 FRP-95-178 GRP-95-930 FRP-95-593 MRP-95-939
Metal Bowl / Sight Gauge / Manual Drain GRP-96-349 GRP-96-636 GRP-95-133 GRP-96-644 GRP-96-931 P3NKA00BSM GRP-95-676
Plastic Bowl / Metal Bowl / Bowl Guard / Metal Bowl / Sight Gauge / Automatic Drain Automatic Drain Automatic Drain GRP-96-351** w/ GRP-96-345 GRP-96-635 FRP-95-015 GRP-96-643 GRP-95-948 FRP-95-77 MRP-95-941 PS451B** GRP-96-353** FRP-95-950 GRP-95-960 GRP-95-970 GRP-96-352** GRP-96-637 GRP-96-645 P3NKA00BSA Accessories & Repair Kits
* Metal bowl does not have sight gauge. ** 12 Series has Piston Style Drain.
Model Particulate Filter F08 F12 F18 F28 F39 Coalescing Filter M08 M12 M18 M28 M30
Manual Drain GRP-96-340 GRP-96-685 GRP-96-685 PS512 GRP-96-340 GRP-96-685 GRP-96-685 PS512
D3
Catalog 9EM-TK-190-3
Filter Accessories
Accessories Filters
A A B A B B C C C
0 5 0 10
ps i
D
A
B
B
Dimensions
Accessories
Inches (mm)
Used On
M16, M21, M26, M30, M31, M32 F35, F36, F37, F43, M35, M36, M37, M43, M45 F18, F28, M18, M28 F12, M12 M16, M21, M26, M30, M31, M32 F35, F36, F37, F43, M35, M36, M37, M43, M45 M32, M42 F18, M18, B18 F28, M28, B28 F16, F26, F30, F35, F36, F43 GRP-95-981 F08, M08, B08
A
2.12 (54) 2.12 (54) 1.25 (31.8) 2.12 (54) 3.0 (75.9) 2.93 (74.4) 1.70 (43)
B
1.85 (47) 1.85 (47) 1.50 (38.1) 1.85 (47) 2.55 (65) 1.47 (37.3) .94 (24)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
C
0.84 (21) .84 (21) .94 (23.8) 0.25 (6.3) 1.54 (39) 1.17 (29.7) .68 (17)
Cap, Differential Pressure Indicator (Pressures over 150 PSIG, 10.3 bar) Differential Pressure Gauge Automatic Drains, Nitrile Automatic Drains, Fluorocarbon Manual Override for Auto Float Drains Piston Drain
D4
Catalog 9EM-TK-190-3
Filter Accessories
Accessories Filters
A B E C L
C D
B F D A
G Dia. K J F H D C H D B A F E
A B
C-Bracket GPA-97-010
F G
H
E
C-Bracket GPA-96-300
T-Bracket GPA-96-602
B A
B C E D J G A
H E D J G A
B C
K Dia.
K Dia.
L-Bracket P3NKA00MW
For 1-1/2" BSPP Port Block with E02 fitting application, use Mounting Bracket Kit P3NKA0BMW
L-Bracket GPA-96-604
L-Bracket GPA-96-605
D
Accessories & Repair Kits
B D G H C L J
E F K Typ. C D F B
E A
F M
Dimensions
Accessories C-Bracket
Inches (mm)
L-Bracket PS417B
Used On
F08, M08, B08 F12, M12 F16, M16 F26, M26 F18, M18, B18 F28, M28, B28 F39, B39 F03, M03 F18, F28, M18, M28 F08, M08
A
2.67 (68) .28 (7) 2.12 (53) 2.12 (53) 2.84 (72) 3.44 (87) 6.22 (158) 2.12 (53) 3.75 (95) .45 (11)
B
1.73 (44) 2.12 (54)
E
.39 (9.9) 1.85 (47) 1.88 (47) 1.88 (47) .54 (14) .56 (14) 2.36 (60) 1.88 (47) .28 (7.1)
F
1.57 (40) .63 (16) 1.60 (41) 1.60 (41) 1.26 (32) 1.49 (38) 1.77 (45)
G
.78 (20) .28 (7) .88 (22) 1.10 (28) 1.30 (33)
2.32 1.37 (59) (35) 1.41 (36) .28 (7.1) .28 (7.1)
3.62 3.40 2.53 (91) (83) (64) 3.62 (91) 2.74 (69.5) 3.00 (76) 8.19 (208) 3.80 (96) 1.66 (42) 1.88 (48) 2.75 (70) 2.93 (74) .38 (9.6) .38 (9.6) 1.97 (50)
3.62 3.40 2.53 (91) (83) (64) 1.25 .76 .25 (32) (19.3) (6.3) .28 (7.1) .40 (10)
0.50 0.20 1.24 0.56 0.22 0.45 0.62 (13) (5) (31) (14) (6) (11) (16) .64 (16)
D5
Catalog 9EM-TK-190-3
Regulator Accessories
Accessories Regulators
60
A
4 2 8
11 10
40
C B
160
Gauges
A C E
20
psi
bar
Tamper Resistant Ring Pressure Dial Stop Washer to Lock Dial In Place
RPA-95-006
RRP-95-585
D
Accessories & Repair Kits
Dimensions
Inches (mm)
Accessories K4515N14030 (0 to 30 PSIG) K4515N14060 (0 to 60 PSIG) K4515N14160 (0 to 160 PSIG) Gauges, 1/4 Port, CBM K4515N14300 (0 to 300 PSIG) K4515G14030 (0 to 2.0 bar) K4515G14060 (0 to 4.2 bar) K4515G14160 (0 to 11 bar) K4515G14290 (0 to 20 bar) Gauges, 1/8 Port, CBM K4515N18030 (0 to 30 PSIG) K4515N18060 (0 to 60 PSIG) K4515N18160 (0 to 160 PSIG) K4520N18030 (0 to 30 PSIG) Gauges, 1/4 Port, CBM K4520N14030 (0 to 30 PSIG K4520N14060 (0 to 60 PSIG) K4520N14160 (0 to 160 PSIG) K4520N14300 (0 to 300 PSIG) Gauges, 1/4 Port, CBM K4520N14060W (0 to 60 PSIG) K4520N14160W (0 to 160 PSIG) K4520N14300W (0 to 300 PSIG) K4511SCR150 (0 to 150 PSIG) K4511SCR060 (0 to 60 PSIG) K4511SCR11B (0 to 11 bar) RPA-95-006 RRP-95-585 GRP-95-734
Used On
R12, R18, R28 R12, R18, R28 R12, R18, R28 R12, R18, R28 R18, R28 R18, R28 R18, R28 R18, R28 R03 R03, RB3, R08 R03, RB3, R08 P15, P16 R39 R31, R39, R41 R30, R31, R39, R40, R41 R30, R39, R40 R16, R26, P15, P161 R16, R26, P15, P16 R16, R26 R08 R08 R08 R16, R26, P15, P16 R11, R21, R31, R41 For All Non-Modular Units Up to 1" NPT
1.64 (41.6)
1.09 (27.6)
.80 (20)
1.64 (41.6)
1.09 (27.6)
.80 (20)
1.96 (49.8)
108 (27)
.91 (23)
1.96 (49.8)
108 (27)
.91 (23)
Flush Mount Series Gauges Tamper Resistant Kit Wall Mtg. Bracket U-Bolt Pipe Clamp
1.06 (26.9)
.63 (16)
3.34 (85)
2.76 (70)
1.62 (41)
1.10 (28)
0.30 (7.6)
D6
Catalog 9EM-TK-190-3
(Revised 04-10-13)
Regulator Accessories
Accessories Regulators
A B C D A B E E F E C D G G D H G A B C J Dia. D H G A F E B C J Dia. F F
L-Bracket GRP-95-147
B D G H C C D J
L-Bracket GRP-96-606
E F K Typ.
L-Bracket GRP-96-607
F G
B A
F M
C D B A
L-Bracket GPA-96-313
L-Bracket PS417B
L-Bracket P3NKA00MW
For 1-1/2" BSPP Port Block with E02 fitting application, use Mounting Bracket Kit P3NKA0BMW
B
B C E Dia. D A
D
Accessories & Repair Kits
A B
A C E
L-Bracket GRP-96-739
Dimensions
L-Bracket with Plastic Panel Nut
Wall Mounting Bracket Gauge Port Adapter RRP-95-590, 1/4" Pipe Thread RRP-95-591, 1/8" Pipe Thread
Inches (mm)
Accessories GPA-95-011 GRP-95-747 GPA-95-012 GRP-95-147 GPA-95-956 GPA-96-313 L-Bracket GRP-96-739 GPA-96-606 GPA-96-607 P3NKA00MW PS417B Wall Mtg. Bracket Gauge Port Adapter RRP-95-590 RRP-95-591
Used On
R16, P15, P16 RB3, RA3 R16, P15, P16 RB3, RA3 R26 R12 R08, R09 R18, R19 R28 R39 R03
A
2.50 (63.5) 1.50 (38)
2.50 (63.5)
B
1.60 (41) 0.68 (17)
1.60 (41)
C
1.50 (38) 1.00 (25)
1.50 (38)
D
0.46 (12) 1.75 (44)
0.46 (12)
E
0.62 (16) 0.34 (8.6)
0.62 (16)
F
1.88 (48) 0.31 (7.9)
1.88 (48)
G
1.62 (41) 0.22 (5.6)
1.62 (41)
1.50 (38) 3.00 (76.2) .84 (21) 1.57 (40) 2.74 (69.5) 3.33 (84.5) 6.22 (158) 1.80 (46)
0.68 (17) 2.06 (50.8) 2.59 (66) 2.68 (68) 2.74 (69.5) 3.00 (76) 8.19 (208) 2.37 (60) 1.38 (35) 1.38 (35)
1.00 (25) .49 (12) 1.74 (44) 1.66 (42) 1.88 (48) 2.75 (70) 0.90 (23) 1.25 (31.7) 1.09 (27.6)
1.75 0.34 0.31 0.22 (44) (8.6) (7.9) (5.6) 0.55 3.50 4.05 1.88 (14.0) (88.9) (102.9) (47.8) 1.02 1.85 .61 .28 (26) (47) (15) (7) .97 1.19 (25) (30) .43 .54 .28 1.57 (11) (14) (7.1) (40) .43 .56 2.40 1.94 (11) (14) (61) (49) 1.97 2.36 1.77 1.30 (50) (60) (45) (33) 1.35 1.00 0.50 0.20 (34) (25) (13) (5)
1.24 (31)
0.56 (14)
0.22 (6)
0.45 (11)
0.62 (16)
P15, P16, R16, 1.87 R21, R26, R30, (47.5) R31, R40, R41 RB3, RA3, R03 1.87 (47.5)
D7
Catalog 9EM-TK-190-3
Regulator Accessories
Main Regulating Main Regulating Main Regulating Main Regulating Spring Spring Spring Spring 0-30 PSIG 0-60 PSIG 0-125 PSIG 0-250 PSIG GRP-95-111 RRP-96-303 RRP-96-659 RRP-96-163 N/A GRP-96-718 RRP-96-302 RRP-96-660 RRP-96-164 C10A1304 GRP-96-717 RRP-96-301 RRP-96-661 RRP-96-165 CA101308 N/A N/A RRP-96-662 RRP-96-166 CA101317
D
Accessories & Repair Kits
Model Regulator R03 R16 R21 R26 R30 R31 R40 R41
Non-relieving Diaphragm
Pressure Spring 0-15 PSIG R16 R21 R26 R30 R31 R40 R41 P15 / P16
Pressure Pressure Pressure Pressure Spring Spring Spring Spring 0-125 PSIG 0-160 PSIG 0-180 PSIG 0-250 PSIG
RRP-95-224 RRP-95-226 RRP-95-226 RRP-95-224 RRP-95-905 RRP-95-905 RRP-95-905 RRP-95-220 RRP-95-220
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
RRP-95-218 RRP-95-219
RRP-95-962 GRP-95-225
RRP-95-233 RRP-95-916
D8
Catalog 9EM-TK-190-3
Lubricator Accessories
Model L03 L16 L08 L12 L17 L18 L26 L27 L28 L30 L34 L39 L40 L50
Plastic Bowl No Drain Port PS421 LRP-96-937 LRP-96-937 LRP-95-938 LRP-95-938 LRP-96-940 LRP-96-940 LRP-96-940 LRP-96-940
Plastic Bowl / Bowl Guard Manual Drain LRP-96-736 LRP-96-308** w/ GRP-96-345 LRP-96-701 LRP-95-967 LRP-95-967 LRP-96-702 LRP-95-830 LRP-95-830 LRP-95-830 LRP-95-830
Plastic Bowl Petcock Drain LRP-96-543 LRP-96-543 LRP-95-958 LRP-95-958 LRP-96-160 LRP-96-160 LRP-96-160 LRP-96-160
Metal Bowl / Sight Gauge Manual Drain GRP-95-133 GRP-96-714* LRP-96-306 GRP-95-133 GRP-96-636 GRP-95-931 GRP-95-931 GRP-96-644 GRP-95-676 P3NKA00BSM GRP-95-676 GRP-95-676
Accessories & Repair Kits
GRP-95-676
Fill Plug Kit (Fill Plug & O-ring) LRP-96-730 N/A LRP-96-679 LRP-96-679 P3NKA00PL
D9
Catalog 9EM-TK-190-3
Lubricator Accessories
Accessories Lubricators
Force-Fill Adapter Dummy Adjustment Screw
Tamper Resistant Kit LRP-95-587 F442 Oil F442001 - 1 Quart Bottle F442002 - 1 Gallon F442005 - 4 Gallon Case
D
Accessories & Repair Kits
These adapters provide automatic oil replenishing to several lubricators from a central oil supply. See schematic for installation. Pump, regulators, shut-off valves not included. Oil supply pressure must be a least 5 PSIG (0.3 bar) above compressed air pressure at lubricators, but no higher than 50 PSIG (3.4 bar) above. Oil pressure must be turned off when air pressure is turned off. Order Part No. LRP-95-965 to adapt L26, L27, and No. LRP-95-698 for L30 and L34 series.
Two or More Lubricators Air Flow Shut Off Valve Oil Supply Line Air Trans Pump Pressure Gauge
Dimensions
Accessories Force-Fill Adapter Tamper Resistant Kit Oil
Inches (mm)
Used On
L16 / L17, L26 / L27, L30, L31, L32, L34, L50 L16 / L17, L26 / L27, L30, L31, L32, L34, L40, L41, L42, L50
LRP-95-587
D10
Catalog 9EM-TK-190-3
Lubricator Accessories
Accessories Lubricators
B A B E L D D A C E K J F H D C G Dia. H G C B A F E
C-Bracket GPA-97-010
C-Bracket GPA-96-300
B C E D J G A
B C E D J G A
K Dia.
K Dia.
L-Bracket GPA-96-604
L-Bracket GPA-96-605
D
Accessories & Repair Kits
E F
F G
B
E
D H C
G J K Typ.
B A
F M
L-Bracket P3NKA00MW
For 1-1/2" BSPP Port Block with E02 fitting application, use Mounting Bracket Kit P3NKA0BMW
Dimensions
Accessories
Inches (mm)
L-Bracket PS419
Part Number
Used On
B
2.76 (70) 1.73 (44) 2.12 (54) 3.62 (91) 3.62 (91) 2.74 (69.5) 3.00 (76)
C
1.62 (41) 1.57 (40) 2.00 (51) 3.40 (83) 3.80 (96) 1.66 (42) 1.88 (48) 2.75 (70) 3.40 (83)
D
1.10 (28) .07 (1.8) .14 (4) 2.53 (64) 2.93 (74) .38 (9.6) .38 (9.6) 1.97 (50) 2.53 (64)
E
0.30 (7.6) .39 (9.9) 1.85 (47) 1.88 (47) 1.88 (47) .54 (14) .56 (14) 2.36 (60) 1.88 (47)
F
1.57 (40) .63 (16) 2.12 (54) 2.12 (54) 1.26 (32) 1.49 (38) 1.77 (45) 0.50 (13)
G
.78 (20) .28 (7) .88 (22) 1.10 (28) 1.30 (33) 0.20 (5)
H
2.32 (59) 1.41 (36) .28 (7.1) .28 (7.1) 1.24 (31)
J
1.37 (35) 1.10 (28) 1.10 (28) 0.56 (14)
K
2.41 (61) 2.25 (57) 2.66 (67.5) 0.22 (6)
L
.26 (6.6) 0.45 (11)
M
0.62 (16)
Wall Mounting For All Non-Modular 3.34 GRP-95-734 Units Up To 1" NPT (85) Bracket GPA-97-010 C-Bracket GPA-96-300 GPA-95-016 GPA-95-946 GPA-96-604 L-Bracket GPA-96-605 P3NKA00MW PS419
L28 L39 L03 L12 L16 / L17 L26 / L27 L18 L08 2.67 (68) .28 (7) 2.12 (53) 2.12 (53) 2.84 (72) 3.44 (87)
D11
Catalog 9EM-TK-190-3
Plastic Bowl / Bowl Guard Manual Drain GRP-96-712 GRP-96-347 w/ GRP-96-345 GRP-96-634 GRP-96-642 N/A
Metal Bowl / Sight Gauge Manual Drain GRP-96-714* GRP-96-349 GRP-96-636 GRP-96-644 P3NKA00BSM
Plastic Bowl / Bowl Guard Automatic Drain N/A GRP-96-351** w/ GRP-96-345 GRP-96-635 GRP-96-643 N/A
Metal Bowl / Sight Gauge Automatic Drain N/A GRP-96-352** GRP-96-637 GRP-96-645 P3NKA00BSA
Plastic Bowl / Bowl Guard Closed Bottom N/A N/A GRP-96-638 GRP-96-652 N/A
D
Accessories & Repair Kits
B28 B39
* Metal bowl does not have sight gauge. ** 12 Series has Piston Style Drain.
Model B08 B12 B18 B28 B39 Model B08 B12 B18 B28
Bowl O-ring (Fluorocarbon) GRP-96-711 N/A GRP-96-754 GRP-96-755 N/A Valve Assembly Kit RRP-96-727 N/A RRP-96-658 RRP-96-049 Main Regulating Spring 0-125 PSIG GRP-96-717 RRP-96-301 RRP-96-661 RRP-96-165 CA101308 Manual Panel Nut RPA-96-734 GPA-96-314 RRP-96-675 RRP-96-676
Filter Retainer Element Baffle N/A N/A FRP-96-641 FRP-96-283 N/A Valve Spring RRP-96-728 N/A N/A N/A Main Regulating Spring 0-250 PSIG N/A RRP-96-304 (200 PSIG) RRP-96-662 RRP-96-166 CA101317
Manual Drain N/A GRP-96-340 GRP-96-685 GRP-96-685 PS512 Service Kit (Relieving) N/A RRP-96-306 N/A N/A
Self-relieving Non-relieving Diaphragm (Nitrile) Diaphragm (Nitrile) GRP-96-725 RRP-96-306 RRP-96-656 RRP-96-986 Main Regulating Spring 0-30 PSIG GRP-95-111 RRP-96-303 RRP-96-659 RRP-96-163 N/A Aluminum Resistant Ring RPA-95-735 N/A RRP-96-671 RRP-96-672 GRP-96-726 RRP-96-307 RRP-96-657 RRP-96-987 Main Regulating Spring 0-60 PSIG GRP-96-718 RRR-96-302 RRP-96-660 RRP-96-164 C10A1304 Plastic Panel Nut RPA-96-733 N/A RRP-96-673 RRP-96-674
Model B08 B12 B18 B28 B39 Tamper Resistant Model B08 B12 B18 B28
D12
Catalog 9EM-TK-190-3
60
A
4 2 8
11 10
40
C B
160
Gauges
20
ps
bar
i
D A C E
Dimensions
D
Accessories & Repair Kits
Accessories Automatic Drains, Nitrile Automatic Drains, Fluorocarbon Piston Drain Gauges, 1/8 Port, CBM
Part Number GRP-95-973 GRP-95-981 GRP-96-716 K4515N18030 (0 to 30 PSIG) K4515N18060 (0 to 60 PSIG) K4515N18160 (0 to 160 PSIG) K4520N18030W (0 to 30 PSIG) K4520N14060W (0 to 60 PSIG) K4520N14160W (0 to 160 PSIG) K4520N14300W (0 to 300 PSIG) K4515N14060 (0 to 60 PSIG) K4515N14160 (0 to 160 PSIG)
Used On
B18, B28, CB6 B18, B28, CB6 B08 B03 B03, BB3, BA3 B03, BB3, BA3 PC5, PC6 CB6, PC5, PC6 CB6, PC5, PC6 CB6 B12, B18, B28 B12, B18, B28 B12, B18, B28 B12, B18, B28 B18, B28 B18, B28 B08 B08 B08 CB6, PC5, PC6 For All Non-Modular Units Up to 1" NPT CB6, PC5, PC6
A
2.93 (74.4) 1.70 (43) 1.64 (41.6)
B
1.47 (37.3) .94 (24) 1.09 (27.6)
C
1.17 (29.7) .68 (17) .80 (20)
1.96 (49.8)
108 (27)
.91 (23)
K4515N14300 (0 to 300 PSIG) K4515G14030 (0 to 2,0 bar) K4515G14160 (0 to 11 bar) K4515G14290 (0 to 20 bar) K4511SCR150 (0 to 150 PSIG) K4511SCR060 (0 to 60 PSIG) K4511SCR11B (0 to 11 bar) RPA-95-006 GRP-95-734 RRP-95-590
1.64 (41.6)
1.09 (27.6)
.80 (20)
Flush Mount Series Gauges Tamper Resistant Kit Wall Mtg. Bracket U-Bolt Pipe Clamp Wall Mtg. Bracket Gauge Port Adapter
1.06 (26.9)
3.34 (85)
.63 (16)
2.76 (70)
1.62 (41)
1.10 (28)
0.30 (7.6)
1.87 (47.5)
1.36 (34.5)
1.06 (27)
D13
Catalog 9EM-TK-190-3
F G F E
L-Bracket GRP-95-147
D
D J
B C E
B C E D J
G A
K Dia.
G A
K Dia.
B C E
F E J Dia.
B C
J Dia. D H
D H G A
G A
L-Bracket GRP-96-739
B A C D
B A F
L-Bracket GPA-96-313
C-Bracket GPA-96-300
D14
Catalog 9EM-TK-190-3
L-Bracket P3NKA00MW
For 1-1/2" BSPP Port Block with E02 fitting application, use Mounting Bracket Kit P3NKA0BMW
C
C D
B F D A
H
E
T-Bracket GPA-96-602
Dimensions
Accessories
Inches (mm)
D
Accessories & Repair Kits
Used On
CB6, PC5, PC6 BB3, BA3 CB6, PC5, PC6 BB3, BA3 R12 B18 B28 B08 L39 B03 B12 B18 B28 B08 B18, B28 B08
A
2.50 (63.5)
B
1.60 (41)
C
1.50 (38)
D
0.46 (12)
E
0.62 (16)
F
1.88 (48)
G
1.62 (41)
1.50 (38)
2.50 (63.5)
0.68 (17)
1.60 (41)
1.00 (25)
1.50 (38)
1.75 (44)
0.46 (12)
0.34 (8.6)
0.62 (16)
0.31 (7.9)
1.88 (48)
0.22 (5.6)
1.62 (41)
1.75 (44) 1.02 (26) .43 (11) .43 (11) .97 (25) 1.97 (50)
2.53 (64)
0.34 (8.6) 1.85 (47) .54 (14) .56 (14) 1.19 (30) 2.36 (60)
1.88 (47)
0.31 (7.9) .61 (15) .28 (7.1) 2.40 (61) 1.77 (45)
0.50 (13)
0.22 (5.6) .28 (7) 1.57 (40) 1.94 (49) 1.30 (33)
0.20 (5)
0.22 (6)
0.45 (11)
L-Bracket GPA-96-607 GRP-96-739 P3NKA00MW PS417B GPA-96-300 GPA-96-604 C-Bracket GPA-96-605 GPA-97-010 T-Bracket T-Bracket w/ Joiner GPA-96-602 GPA-96-737
2.74 2.74 1.66 (69.5) (69.5) (42) 3.33 3.00 (84.5) (76) 1.57 (40) 2.68 (68) 1.88 (48) 1.74 (44) 2.75 (70)
3.40 (83)
0.62 (16)
.28 (7)
2.12 (54)
2.00 (51)
1.85 (47) .54 (14) .56 (14) .39 (9.9) .28 (7.1)
.28 (7) .88 (22) 1.10 (28) .78 (20) .40 (10)
1.41 (36) .28 (7.1) .28 (7.1) 2.32 (59) .64 (16)
.26 (6.6)
2.84 2.74 1.66 (72) (69.5) (42) 3.44 (87) 2.67 (68) 3.75 (95) .45 (11) 3.00 (76) 1.73 (44) 1.25 (32) .28 (7.1) 1.88 (48) 1.57 (40)
D15
Catalog 9EM-TK-190-3
Modular Accessories
D A C B
A C
H G
Dimensions
T-Bracket Joiner Set Joiner Set
Inches (mm)
Accessories
Pipe Size
1/8 NPT 1/4 NPT 3/8 NPT G 1/8 G 1/4 G 3/8 1/8 NPT 1/4 NPT 3/8 NPT G 1/8 G 1/4 G 3/8
A
.45 (11) 1.42 (36)
B
.28 (7.1) .39 (9.9)
C
.40 (10) .98 (26)
D
.67 (17)
E
3.97 (100.8)
F
.22 (5.6)
G
.40 (10)
H
.64 (16)
D
Accessories & Repair Kits
1.42 (36)
1.57 (40)
.53 (13.5)
.31 (8)
1.42 (36)
1.57 (40)
.53 (13.5)
.31 (8)
D16
Catalog 9EM-TK-190-3
Modular Accessories
T-Bracket GPA-96-311
D
Joiner Set GPA-96-310 Accessories & Repair Kits End Block Set 12 Series
Dimensions
T-Bracket
Inches (mm)
Accessories
Pipe Size
1/8 NPT 1/4 NPT 3/8 NPT G1/8 G 1/4 G 3/8 Rc 1/8 Rc 1/4 Rc 3/8
A
3.15 (80)
B
0.63 (16)
C
0.63 (16)
D
2.87 (73)
E
2.28 (56)
F
1.41 (36)
G
0.28 (7)
H
1.14 (29)
J
0.85 (22)
K
0.31 (8)
D17
Catalog 9EM-TK-190-3
Modular Accessories
A O-ring
A O-ring
O-ring
B Dia.
O-ring
B Dia.
End Block
Dimensions
Inches (mm)
Accessories
Part Number GPA-96-603 GPA-96-601 GPA-96-610 GPA-96-611 GPA-96-612 GPA-96-613 GPA-96-620 GPA-96-621 GPA-96-622 GPA-96-623
Pipe Size
1/4 NPT 3/8 NPT 1/2 NPT 3/4 NPT G 1/4 G 3/8 G 1/2 G 3/4
A
.35 (8.9) .35 (8.9)
B
.87 (22.1) .87 (22.1)
D
Accessories & Repair Kits
End Block
1.59 (40)
D18
Catalog 9EM-TK-190-3
(Revised 08-23-11)
Modular Accessories
A E
B E A
B C G A B C D F A
D
Accessories & Repair Kits
Modular Connecting End Block Set GPA-95-223, 224, 225, 320, 321
Dimensions
Inches (mm)
Accessories
Part Number GPA-95-035 GPA-95-036 GPA-95-037 GPA-95-292 GPA-95-969 GPA-95-919 GPA-95-096 GPA-95-097 GPA-95-098 GPA-95-042 GPA-95-223 GPA-95-224 GPA-95-225 GPA-95-320 GPA-95-321
A
1.25 (31.7) 2.15 (54.6) 3.60 (91.4) 2.30 (58.4) 2.38 (60.4) 2.75 (69.8)
B
1.25 (31.7) 0.82 (20.8) .82 (20.8) 2.00 (50.8) 2.51 (63.7) 1.25 (31.7)
C
1.14 (28.9) 1.92 (48.8) 3.43 (87.1) 0.72 (18.3) 0.69 (17.5) 2.38 (60.4)
Modular Sleeve Modular Sleeve With T-Bracket Modular Manifold Block (3 Auxiliary Ports) Modular 3-Way Shut-off Valve Modular Right Angle Bracket
1.75 (44.5)
2.00 (50.8)
1.25 (31.7)
1.19 (30.2)
0.75 (19.0)
D19
Catalog 9EM-TK-190-3
Modular Accessories
Port Block Kits allow units to be installed or removed as modular components. Each Kit includes all the necessary pieces to make two port connections.
Replacement Body Covers C-Bracket P3NKA00PM
D
Accessories & Repair Kits
Dimensions
Accessories Replacement Body Covers
Inches (mm)
Part Number P3NKA00PM P3NKB96CP P3NKB98CP P3NKB16CP P3NKB18CP P3NKB96CL P3NKB98CL P3NKB16CL P3NKB18CL P3NKB9BCP P3NKB1BCP
Pipe Size
3/4 Inch NPT 1 Inch NPT 3/4 Inch BSPP* 1 Inch BSPP* 3/4 Inch NPT 1 Inch NPT 3/4 Inch BSPP* 1 Inch BSPP* 1-1/2" NPT 1-1/2" BSPP*
Each Kit contains two covers. All units are shipped with body covers.
Individual Filters, Individual Regulators and 2-Piece Filter and Regulator Assemblies
2 and 3 Piece Combinations including a Lubricator (FR/L & FRL), Individual Lubricators, Individual Coalescing Filters and 2-Piece Filter and Coalescer Assemblies
D20
(Revised 12-03-2012)
Catalog 9EM-TK-190-3
Index
Particulate Filters...................................E3 SF1.........................................................E4 SF2.........................................................E6 Coalescing Filters..................................E9 SM1......................................................E10 SM2......................................................E12 Regulators. ............................................E15 SR1. ......................................................E16 SR2. ......................................................E18 Filter / Regulators. ................................E21 SB1. ......................................................E22 SB2. ......................................................E24 Lubricators. ...........................................E27 SL2.......................................................E28
E1
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E2
Catalog 9EM-TK-190-3
Options
SF1
Unit Function
SF1 Filter Miniature
0
Thread Type
0 NPT C BSPP 1
2
Pipe Size
2 1/4 Inch
S
Filter Element
S 5 Micron T 20 Micron
0
Options
0 None
Options
V Fluorocarbon Seals
Bowls / Drains
Y Metal Bowl without Sight Gauge / Manual Drain
Unit Function
Thread Type
Pipe Size
Filter Element
Bowls / Drains
Options
Options
SF2
Unit Function
SF2 Filter Standard
0
Thread Type
0 NPT C BSPP 1
4
Pipe Size
4 1/2 Inch
S
Filter Element
S 5 Micron F 40 Micron
0
Options
0 None
E
Stainless Steel Products
Options
V Fluorocarbon Seals
Bowls / Drains
Y X L H Metal Bowl without Sight Gauge / Manual Drain Metal Bowl without Sight Gauge / Auto Drain Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Auto Drain
SF Series Filters, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
SF1 - 0 2 - S Y V 0
E3
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Port Size 1/4 5 Micron 23 SCFM 1.0 Ounce 5 Micron 1/4 Inch Bowl Capacity Filter Rating Port Threads
Pressure & Temperature Ratings Metal Bowl 0 to 300 PSIG (0 to 20.7 bar) 0F to 180F (-18C to 82C) Auto Pulse Drain 10 to 175 PSIG (0.7 to 12 bar) 32F to 150F (0C to 66C)
Auto Drain
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
SF1-02-SYV0 Features
Stainless Steel Construction Handles Most Corrosive Environments Fluorocarbon Seals Standard
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Body Bowl Deflector Drain Element Holder Filter Element Seals 316 Stainless Steel 316 Stainless Steel Acetal 316 Stainless Steel Acetal Polyethylene Fluorocarbon
E
Stainless Steel Products
Meets NACE Specifications MR-01-75/ISO 15156 1/8" Female Threaded Drain High Flow: 1/4" - 23 SCFM
SCFM = Standard cubic feet per minute at 90 PSIG inlet and 5 PSIG pressure
drop.
A Dia.
Dimensions
Models Miniature Unit SF1-02-XXXX
Inches (mm)
A
1.57 (40)
C
0.31 (8)
D
3.69 (94)
E
4.00 (102)
F
1.58 (40)
E4
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Primary Pressure - bar 3.4 bar 5.2 bar 6.9 bar Primary Pressure - PSIG 50 PSIG 75 PSIG 100 PSIG
.2
.1
E
Flow Characteristics SF1-02-SYV0 1/4 Inch Ports
5 10 15 20 25
0 0
6 n
Flow - dm /s
10
12
Ordering Information
Model Type Manual Drain Port Size
1/4
Model Number
SF1-02-SYV0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E5
Flow - SCFM
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Port Size 1/2 5 Micron 70 SCFM 4.0 Ounces 5 Micron 1/2 Inch Bowl Capacity Filter Rating Port Threads
Pressure & Temperature Ratings Metal Bowl 0 to 300 PSIG (0 to 20.7 bar) 0F to 180F (-18C to 82C) Metal Bowl with Sight Gauge 0 to 250 PSIG (0 to 17.2 bar) 0F to 150F (-18C to 66C)
Auto Drain
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
Useful Retention**
SF2-04-SLV0 Features
Stainless Steel Construction Handles Most Corrosive Environments Meets NACE Specifications MR-01-75/ISO 15156
Weight
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Body Bowl Deflector Drain Element Holder Filter Element Seals
Sight Gauge
316 Stainless Steel 316 Stainless Steel Acetal 316 Stainless Steel Acetal Polyethylene Fluorocarbon
Isoplast
E
Stainless Steel Products
A Dia.
D E
B Dia.
Dimensions
Models Miniature Unit SF2-04-XXXX
Inches (mm)
A
2.38 (60)
A1
2.50 (64)
B
1.75 (44)
C
0.56 (14)
D
5.00 (127)
E
5.56 (141)
F
2.12 (54)
E6
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Primary Pressure - bar 3.4 bar 5.2 bar 6.9 bar Primary Pressure - PSIG 25 PSIG 50 PSIG 75 PSIG 100 PSIG 1.7 bar
5 .3
.2
.1
E
Flow Characteristics SF2-04-SYV0 1/2 Inch Ports
10 20 30 40 50 60 70 80
0 0
Flow - SCFM
0 5 10 15 20 n
Flow - dm /s
25
30
35
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
1/2 1/2
Model Number
SF2-04-SLV0
Model Number
SF2-04-SHV0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E7
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E8
Catalog 9EM-TK-190-3
Options
SM1 -
Unit Function
SM1 Coalescing Filter Miniature
0
Thread Type
0 NPT C BSPP 1
2
Pipe Size
2 1/4 Inch
0
Options
0 None
Coalescing Element
E 0.3 Micron, Oil Removing
Options
V Fluorocarbon Seals
Bowls / Drains
Y Metal Bowl without Sight Gauge / Manual Drain
Unit Function
Thread Type
Pipe Size
Bowls / Drains
Options
Options
SM2 -
Unit Function
SM2 Coalescing Filter Standard
0
Thread Type
0 NPT C BSPP 1
4
Pipe Size
4 1/2 Inch
0
Options
0 None
E
Stainless Steel Products
Coalescing Element
E 0.3 Micron, Oil Removing
Options
V Fluorocarbon Seals
Bowls / Drains
Y X L H Metal Bowl without Sight Gauge / Manual Drain Metal Bowl without Sight Gauge / Auto Drain Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Auto Drain
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
SM1 - 0 2 - E Y V 0
E9
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Bowl Capacity Filter Rating Port Threads Port Size 1/4 0.3 Micron 16 SCFM 1.0 Ounces 0.3 Micron 1/4 Inch
Pressure & Temperature Ratings Metal Bowl 0 to 300 PSIG (0 to 20.7 bar) 0F to 180F (-18C to 82C) Auto Pulse Drain 10 to 175 PSIG (0.7 to 12 bar) 32F to 150F (0C to 66C)
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
SM1-02-EYV0 Features
Stainless Steel Construction Handles Most Corrosive Environments Meets NACE Specifications MR-01-75/ISO 15156
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Body Bowl Drain (Manual) Element Holder Filter Element Seals 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Acetal Borosilicate Fiber Fluorocarbon
E
Stainless Steel Products
drop.
A Dia.
Dimensions
Models Miniature Unit SM1-02-XXXX
Inches (mm)
A
1.57 (40)
C
0.31 (8)
D
3.69 (94)
E
4.00 (102)
F
1.58 (40)
E10
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Primary Pressure - bar 2.4 bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG
10 .6 9
8 7 6 5 4 3 2 1
.4
E
Stainless Steel Products
Flow Characteristics SM1-02-EYV0 1/4 Inch Ports
5 10 15 20 25 30 35
.2
0 0
Flow - SCFM
0 5 n
Flow - dm /s
10 3
15
Ordering Information
Model Type Manual Drain Port Size
1/4
Model Number
SM1-02-EYV0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E11
Catalog 9EM-TK-190-3
(Revised 09-21-10)
Specifications
Flow Capacity* Bowl Capacity Filter Rating Port Threads Port Size 1/2 0.3 Micron 46 SCFM 4.0 Ounces 0.01 Micron 1/2 Inch
Pressure & Temperature Ratings Metal Bowl 0 to 300 PSIG (0 to 20.7 bar) 0F to 180F (-18C to 82C) Metal Bowl with Sight Gauge 0 to 250 PSIG (0 to 17.2 bar) 0F to 150F (-18C to 66C) Automatic Float Drain 0 to 175 PSIG (0 to 12 bar) 32F to 150F (0C to 66C)
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
SM2-04-ELV0 Features
Stainless Steel Construction Handles Most Corrosive Environments Meets NACE Specifications MR-01-75/ISO 15156
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Body Bowl Drain Element Holder Filter Element Seals Sight Gauge 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Acetal Borosilicate Fiber Fluorocarbon Isoplast
E
Stainless Steel Products
drop.
A Dia.
D E
B Dia.
Dimensions
Models Miniature Unit SM2-04-XXXX
Inches (mm)
A
2.38 (60)
A1
2.50 (64)
B
1.75 (44)
C
0.56 (14)
D
5.00 (127)
E
5.56 (141)
F
2.12 (54)
E12
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Primary Pressure - bar 2.4 bar 6.2 bar 10.3 bar Primary Pressure - PSIG 35 PSIG 90 PSIG 150 PSIG
10 .6 9
8 7 6 5 4 3 2 1
.4
E
Stainless Steel Products
Flow Characteristics SM2-04-EYV0 1/2 Inch Ports
10 20 30 40 50 60 70 80
.2
0 0
Flow - SCFM
0 5 10 15 20 n
Flow - dm /s
25
30
35
Ordering Information
Model Type Manual Drain Automatic Drain Port Size
1/2 1/2
Model Number
SM2-04-ELV0
Model Number
SM2-04-EHV0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E13
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E14
Catalog 9EM-TK-190-3
Options
SR1 -
Unit Function
SR1 Regulator Miniature
0
Thread Type
0 NPT C BSPP 1
2
Pipe Size
2 1/4 Inch
A
Gauge Port Size
A 1/4" Gauge Port
0
Options
0 None
Options
0 None S Stainless Steel Bonnet / Knob
Regulator
J K L V X Y 0 to 25 PSIG (0 to 1.7 bar), Relieving 0 to 60 PSIG (0 to 4.1 bar), Relieving 0 to 125 PSIG (0 to 8.6 bar), Relieving 0 to 25 PSIG (0 to 1.7 bar), Non-Relieving 0 to 60 PSIG (0 to 4.1 bar), Non-Relieving 0 to 125 PSIG (0 to 8.6 bar), Non-Relieving
Unit Function
Thread Type
Options
Options
SR2 -
Unit Function
SR2 Regulator Standard
0
Thread Type
0 NPT C BSPP 1
4
Pipe Size
4 1/2 Inch
A
Gauge Port Size
A 1/4" Gauge Port
0
Options
0 S L
E
Stainless Steel Products
Regulator
K L M X Y Z 0 to 60 PSIG (0 to 4.1 bar), Relieving 0 to 125 PSIG (0 to 8.6 bar), Relieving 0 to 250 PSIG (0 to 17.2 bar), Relieving 0 to 60 PSIG (0 to 4.1 bar), Non-Relieving 0 to 125 PSIG (0 to 8.6 bar), Non-Relieving 0 to 250 PSIG (0 to 17.2 bar), Non-Relieving
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
SR1 - 0 2 - L A 0 0
E15
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Port Size 1/4 12 SCFM 1/4 Inch 1/4 Inch Gauge Port Port Threads
Pressure & Temperature Ratings SR1-02-LA00 300 PSIG Max (20.7 bar) 0F to 150F (-18C to 66C) SR1-02-LAS0 300 PSIG Max (20.7 bar) 0F to 180F (-18C to 82C)
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
Weight
* Inlet pressure 100 PSIG (6.9 bar) and 75 PSIG (5.2 bar) no flow secondary setting and 25% pressure drop.
Features
Stainless Steel Construction Handles Most Corrosive Environments
E
Stainless Steel Products
Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity Meets NACE Specifications MR-01-75/ISO 15156 High Flow: 1/4" 12 SCFM
SCFM = Standard cubic feet per minute at 100 PSIG inlet, 75 PSIG no flow secondary setting and 15 PSIG pressure drop.
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
A Dia. A Dia.
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design.
C1 E1
C E
For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Dimensions
Models Miniature Unit SR1-02-XXXX
Inches (mm)
A
1.56 (40)
C
2.56 (65)
C1
2.17 (55)
D
0.50 (13)
E
3.06 (78)
E1
2.67 (68)
E16
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
80 70 60 50
5 4 3 2 1 0
E
Stainless Steel Products
40 30 20 10 0 0 2 4 6 8 10 12 14 16 18 20
Flow - SCFM
0 2 4 n
Flow - dm /s
Ordering Information
Model Type Relieving Non-Relieving Port Size
1/4 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E17
Catalog 9EM-TK-190-3
(Revised 11-1-10)
Specifications
Flow Capacity* Port Size 1/2 80 SCFM 1/4 Inch 1/2 Inch Gauge Port Port Threads
Pressure & Temperature Ratings SR2-04-LA00 300 PSIG Max (20.7 bar) 0F to 150F (-18C to 66C) SR2-04-LAS0 300 PSIG Max (20.7 bar) 0F to 180F (-18C to 82C)
Weight
* Inlet pressure 100 PSIG (6.9 bar) and 75 PSIG (5.2 bar) no flow secondary setting and 25% pressure drop. Note: Low Temperature option is intended for applications where
SR2-04-LA00 Features
SR2-04-LAS0
the ambient temperature may be down to -40 C/F. Air supply must be free of moisture to prevent ice formation and malfunction of units. These units contain EPDM seals. Make sure any oils in the airstream are compatible.
E
Stainless Steel Products
Stainless Steel Construction Handles Most Corrosive Environments Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity Meets NACE Specifications MR-01-75/ISO 15156 Low Temperature Version Available High Flow: 1/2" 80 SCFM
SCFM = Standard cubic feet per minute at 100 PSIG inlet, 75 PSIG no flow secondary setting and 15 PSIG pressure drop.
Materials of Construction
Adjustment Mechanism / Springs Body Bonnet / Tee Handle (SR2-04-LAS0) Bonnet / Knob (SR2-04-LA00) Bottom Plug Poppet Seals 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Acetal 316 Stainless Steel 316 Stainless Steel Fluorocarbon
B1
A1
B A
! WARNING
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
CAUTION:
C1 E1
C E
D A
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Dimensions
Models Miniature Unit SR2-04-XXXX
Inches (mm)
A
2.36 (60)
A1
3.36 (85)
B
2.43 (62)
B1
2.35 (60)
C
3.59 (91)
C1
4.70 (119)
D
1.38 (35)
E
4.97 (126)
E1
6.08 (154)
E18
Catalog 9EM-TK-190-3
80 70 60 50
5 4 3 2 1 0
E
Stainless Steel Products
40 30 20 10 0 0 10 20 30 40
Flow - SCFM
0 5 10 15 20 25 n
Flow - dm /s
30
35
40
45
Ordering Information
Model Type Relieving Non-Relieving Port Size
1/2 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E19
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E20
Catalog 9EM-TK-190-3
Options
SB1 -
Unit Function
SB1 Filter / Regulator Miniature
0
Thread Type
0 NPT C BSPP 1
2
Pipe Size
2 1/4 Inch
Y
Bowls / Drains
Y Metal Bowl without Sight Gauge / Manual Drain
0
Options
0 None S Stainless Steel Bonnet / Knob
Filter / Regulator
J K L V X Y 0 to 25 PSIG (0 to 1.7 bar), Relieving 0 to 60 PSIG (0 to 4.1 bar), Relieving 0 to 125 PSIG (0 to 8.6 bar), Relieving 0 to 25 PSIG (0 to 1.7 bar), Non-Relieving 0 to 60 PSIG (0 to 4.1 bar), Non-Relieving 0 to 125 PSIG (0 to 8.6 bar), Non-Relieving
Options
S 5 Micron T 20 Micron
Unit Function
Thread Type
Pipe Size
Filter / Regulator
Bowls / Drains
Options
Options
SB2 -
Unit Function
SB2 Filter / Regulator Standard
0
Thread Type
0 NPT C BSPP 1
4
Pipe Size
4 1/2 Inch
S
Options
S 5 Micron F 40 Micron 0 S L
0
Options
None Stainless Steel Bonnet / T-Handle Low Temperature
E
Stainless Steel Products
Filter / Regulator
K L M X Y Z 0 to 60 PSIG (0 to 4.1 bar), Relieving 0 to 125 PSIG (0 to 8.6 bar), Relieving 0 to 250 PSIG (0 to 17.2 bar), Relieving 0 to 60 PSIG (0 to 4.1 bar), Non-Relieving 0 to 125 PSIG (0 to 8.6 bar), Non-Relieving 0 to 250 PSIG (0 to 17.2 bar), Non-Relieving
Bowls / Drains
Y X L H Metal Bowl without Sight Gauge / Manual Drain Metal Bowl without Sight Gauge / Auto Drain Metal Bowl with Sight Gauge / Manual Drain Metal Bowl with Sight Gauge / Auto Drain
1 ISO,
R228 (G Series)
SB Series Filters / Regulators, Type A 5 micron elements: All Wilkerson Type A 5 micron elements meet or exceed ISO Class 3 for maximum particle size and concentration of solid contaminants. Note: All classes above refer to International Standards Organization (ISO) standard 8573-1, pertaining to maximum particle size and concentration of solid contaminants, and maximum oil content.
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
SB1 - 0 2 - L Y S 0
E21
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Port Size 1/4 5 Micron 12 SCFM 1.0 Ounces 5 Micron 1/4 Inch 1/4 Inch Bowl Capacity Filter Rating Gauge Port Port Threads
Pressure & Temperature Ratings SB1-02-LYS0 300 PSIG Max (20.7 bar) 0F to 150F (-18C to 66C) SB1-02-LYSS Auto Pulse Drain 300 PSIG Max (20.7 bar) 0F to 180F (-18C to 82C) 10 to 175 PSIG (0.7 to 12 bar) 32F to 150F (0C to 66C)
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
SB1-02-LYS0 Features
SB1-02-LYSS
* Inlet pressure 100 PSIG (6.9 bar) and 75 PSIG (5.2 bar) no flow secondary setting and 25% pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Adjustment Mechanism / Springs Body Bonnet (SB1-02-LYS0) Bonnet (SB1-02-LYSS) Bottom Plug Knob (SB1-02-LYS0) Knob (SB1-02-LYSS) Poppet Seals 316 Stainless Steel 316 Stainless Steel Acetal 316 Stainless Steel 316 Stainless Steel Polypropylene 316 Stainless Steel 316 Stainless Steel Fluorocarbon
E
Stainless Steel Products
Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity 1/8" Female Threaded Drain Meets NACE Specifications MR-01-75/ISO 15156. High Flow: 1/4" 12 SCFM
SCFM = Standard cubic feet per minute at 100 PSIG inlet, 75 PSIG no flow secondary setting and 15 PSIG pressure drop.
A Dia. A Dia.
! WARNING
C1 C
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
E
E1
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
Inches (mm)
Dimensions
Miniature Unit SB1-02-XXXX
Distance
F Required
Models
A
1.56 (40)
C
2.17 (55)
C1
2.63 (67)
D
3.63 (92)
E
5.80 (147)
E1
6.26 (159)
F
1.58 (40)
E22
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
E
Flow Characteristics SB1-02-LYS0
90
80 70 60 50 40 30 20 10
5 4 3 2 1 0
0 0
10
12
14
16
18
20
Flow - SCFM
0 2 4 n
Flow - dm /s
Ordering Information
Model Type Relieving Non-Relieving Port Size
1/4 1/4
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E23
100
Catalog 9EM-TK-190-3
(Revised 11-1-10)
Specifications
Flow Capacity* Port Size 1/2 5 Micron 72 SCFM 4.0 Ounces 5 Micron 1/4 Inch 1/2 Inch Bowl Capacity Filter Rating Gauge Port Port Threads
Pressure & Temperature Ratings SB2-04-LLS0 (Metal Bowl with or without Sight Gauge) 300 PSIG Max. (20.7 bar) 0F to 150F (-18C to 66C) SB2-04-LLSS (Metal Bowl without Sight Gauge) 300 PSIG Max. (20.7 bar) 0F to 180F (-18C to 82C) SB2-04-LLSS (Metal Bowl with Sight Gauge) 300 PSIG Max. (20.7 bar) 0F to 150F (-18C to 66C) Automatic Float Drain 15 to 175 PSIG (1 to 12 bar) 32F to 150F (0C to 66C)
SB2-04-LLS0 Features
SB2-04-LLSS
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
E
Stainless Steel Products
Stainless Steel Construction Handles Most Corrosive Environments Large Diaphragm to Valve Area Ratio for Precise Regulation and High Flow Capacity 1/8" Female Threaded Drain Meets NACE Specifications MR-01-75/ISO-15156 Low Temperature Version Available High Flow: 1/2" 72 SCFM
SCFM = Standard cubic feet per minute at 100 PSIG inlet, 75 PSIG no flow secondary setting and 15 PSIG pressure drop.
Optional Sight Gauge A1 Optional Sight Gauge A1 A2 A
* Inlet pressure 100 PSIG (6.9 bar) and 75 PSIG (5.2 bar) no flow secondary setting and 25% pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
Materials of Construction
Adjustment Mechanism / Springs Body Bonnet / Knob (SB2-04-LYS0) Bonnet / Tee Handle (SB2-04-LLSS) Bottom Plug Poppet Seals Sight Gauge 316 Stainless Steel 316 Stainless Steel Acetal 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Fluorocarbon Isoplast
! WARNING
C1 C
Product rupture can cause serious injury. Do not connect regulator to bottled gas. Do not exceed maximum primary pressure rating.
E
E1
CAUTION:
REGULATOR PRESSURE ADJUSTMENT The working range of knob adjustment is designed to permit outlet pressures within their full range. Pressure adjustment beyond this range is also possible because the knob is not a limiting device. This is a common characteristic of most industrial regulators, and limiting devices may be obtained only by special design. For best performance, regulated pressure should always be set by increasing the pressure up to the desired setting.
F B Dia.
Dimensions
Miniature Unit SB2-04-XXXX
Distance Required 1/8 To Remove All Female Bowls Regardless Thread of Drain Option
F B Dia.
Models
Inches (mm)
A
2.34 (60)
A1
2.50 (64)
A2
3.36 (85)
B
1.75 (44)
C
3.59 (91)
C1
4.70 (119)
D
5.00 (127)
E
8.59 (218)
E1
9.70 (246)
F
2.12 (54)
E24
Catalog 9EM-TK-190-3
E
Stainless Steel Products
70 80 90 100 35 40 45
80 70 60 50 40 30 20 10
5 4 3 2 1 0
0 0
Flow - SCFM
0 5 10 15 20 25 n
Flow - dm /s
30
Ordering Information
Model Type Relieving Non-Relieving Port Size
1/2 1/2
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E25
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E26
Catalog 9EM-TK-190-3
Options
SL2
Unit Function
SL2 Lubricator
0
Thread Type
0 NPT C BSPP 1
4
Pipe Size
4 1/2 Inch
L
L Y
Y
Bowls / Drains
Metal Bowl with Sight Gauge / Manual Drain Metal Bowl without Sight Gauge / Manual Drain
0
Options
0 None
Lubricator
L Economist
Options
V Fluorocarbon Seals
E
Stainless Steel Products
1 ISO,
R228 (G Series)
Note: When selecting from the options columns, please enter letters in alphabetical order for positions 7, 8, and 9. For example:
SL2 - 0 2 - L L V 0
E27
Catalog 9EM-TK-190-3
Specifications
Flow Capacity* Port Size 1/2 100 SCFM 4.0 Ounces 1/2 Inch Bowl Capacity Port Threads
Pressure & Temperature Ratings Metal Bowl 0 to 300 PSIG (0 to 20.7 bar) 0F to 150F (-18C to 66C) Metal Bowl with Sight Gauge 0 to 250 PSIG (0 to 17.2 bar) 0F to 150F (-18C to 66C)
Note: Air must be dry enough to avoid ice formation at temperatures below 32F (0C).
* Inlet pressure 90 PSIG (6.2 bar) and 5 PSID (0.3 bar) pressure drop. ** Useful Retention refers to volume below the quiet zone baffle.
SL2-04-LYV0 Features
Stainless Steel Construction Handles Most Corrosive Environments 1/8" Female Threaded Drain
Materials of Construction
Body Bowl Dip Tube Drain Fill Plug Seals Sight Dome Sight Gauge 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel 316 Stainless Steel Fluorocarbon Nylon Isoplast
E
Stainless Steel Products
Fillable Under Pressure Meets NACE Specifications MR-01-75/ISO 15156 High Flow: 1/2" - 100 SCFM
SCFM = Standard cubic feet per minute at 90 PSIG inlet, and 5 PSIG pressure drop.
A Dia.
E D
B Dia.
Dimensions
Miniature Unit SL2-04-XXXX
Models
A
2.36 (60)
A1
2.52 (64)
B
1.73 (44)
C
2.17 (55)
D
5.46 (139)
E
7.62 (194)
F
3.50 (89)
E28
Catalog 9EM-TK-190-3
(Revised 12-3-12)
= Most Popular
Primary Pressure - bar 3.4 bar 5.2 bar 6.9 bar Primary Pressure - PSIG 25 PSIG 50 PSIG 75 PSIG 100 PSIG 1.7 bar
5 .3
E
3 2
.2
.1
0 0
Flow - SCFM
0 5 10 15 20 25 n
Flow - dm /s
30
35
40
45
Ordering Information
Model Type Manual Drain Port Size
1/2
Model Number
SL2-04-LYV0
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
E29
Catalog 9EM-TK-190-3
Notes
E
Stainless Steel Products
E30
(Revised 5-21-2012)
Catalog 9EM-TK-190-3
Index
Dryers
Sources of Contamination..................................................... F2-F4 Purification Technologies........................................................... F5 Quality Standards........................................................................ F6 Purity Levels................................................................................ F7 Refrigeration Air Dryers WDRD........................................ F8-F12 Mini Disposable Inline Desiccant Dryer DD10..................... F13 Manual Desiccant Dryers . ....................................................... F15 X06................................................................................... F16-F17 X03 / X04.......................................................................... F18-F19 X25.......................................................................................... F20 X08.......................................................................................... F21
Regenerative Desiccant Dryers WDAS.......................... F22-F26 Heatless Desiccant Air Dryers WTW. ............................. F27-F30 Modular Membrane Dryer MSD...................................... F31-F33 Automatic Electrical Drain Valve WDV3-G............................ F34 Zero Air Loss Condensate Drain ED. .................................... F35
F1
Dryers
Catalog 9EM-TK-190-3
Sources of Contamination
Dryers
F2
Catalog 9EM-TK-190-3
Sources of Contamination
Micro-Organisms
Bacteria and viruses will also be drawn into the compressed air system through the compressor intake and warm, moist air provides an ideal environment for the growth of micro-organisms. If only a few micro-organisms were to enter a clean environment, a sterile process or production system, enormous damage could be caused that not only diminishes product quality, but may even render a product entirely unfit for use and subject to recall.
Oil Vapor
In addition to dirt and water vapor, atmospheric air also contains oil in the form of unburned hydrocarbons. The unburned hydrocarbons drawn into the compressor intake as well as vaporized oil from the compression stage of a lubricated compressor will carry over into a compressed air system where it can cool and condense, causing the same contamination issues as liquid oil.
F3
Dryers
Catalog 9EM-TK-190-3
Sources of Contamination
Up To 99% Of The Total Liquid Contamination Found In A Compressed Air System Is Water.
Oil is perceived to cause the most problems as it is seen emanating from open drain points and exhausting valves, however, in the majority of instances, it is actually oily condensate (oil mixed with water) that is being observed.
Dryers
Catalog 9EM-TK-190-3
Purification Technologies
suitable for installations where piping is installed in ambient temperatures below the dryer dewpoint i.e. systems with external piping.
Important Note Bulk Liquid Removal Regarding High Efficiency Water Compressed Air Dryers Separators
Used to protect filters in systems where excessive cooling takes place in distribution piping. Water Separators will remove in excess of 98% of bulk liquid contamination through centrifugal separation techniques. As adsorption and refrigeration dryers are designed to remove only water vapor and not water in a liquid form, they require the use of particulate and coalescing filters, and possibly a bulk liquid separator to work efficiently.
Refrigeration Dryers
Refrigeration dryers work by cooling the air, so are limited to positive pressure dewpoint ratings to prevent freezing of the condensed liquid. Ideal for general purpose applications, they typically provide pressure dewpoints of 38F (3C), 45F (7C) or 50F (10C) pdp. Air is reheated before it re-enters the system to prevent piping from sweating in humid conditions. Refrigeration dryers are not
F5
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Dryers
Catalog 9EM-TK-190-3
Quality Standards
Solid Particulate Maximum number of particles per ISO8573-1:2010 Class 0 1 2 3 4 5 6 7 8 9 X 20,000 400,000 400 6,000 90,000 0.1 - 0.5 micron 0.5 - 1 micron m3 Concentration mg/m3 5 5 - 10 10
Water Vapor Pressure Dewpoint -94F (-70C) -40F (-40C) -4F (-20C) 37F (3C) 45F (7C) 50F (10C)
As specified by the equipment user or supplier and more stringent than Class 1
When specifying the purity of air required, the standard must always be referenced, followed by the purity class selected for each contaminant (a different purity class can be selected for each contaminant if required). An example of how to write an air quality specification is shown below:
Class 1, Particulate In each cubic meter of compressed air, the particulate count should not exceed 20,000 particles in the 0.1 - 0.5 micron size range, 400 particles in the 0.5 - 1 micron size range and 10 particles in the 1 - 5 micron size range. Class 2, Water A pressure dewpoint (PDP) of -40F (-40C) or better is required and no liquid water is allowed. Class 2, Oil In each cubic meter of compressed air, not more than 0.01mg of oil is allowed. This is a total level for liquid oil, oil aerosol and oil vapor.
Example:
ISO 8573-1:2010 Class 1.2.1 ISO8573-1:2010 refers to the standard document and its revision, the three digits refer to the purity classifications selected for solid particulate, water and total oil. Selecting an air purity class of 1.2.1 would specify the following air quality when operating at the standards reference conditions:
Dryers
F6
Catalog 9EM-TK-190-3
Purity Level
Typical Applications
Plant Automation Air Logistics Pneumatic Tools General Instrumentation Air Conveying Air Motors Temperature Control Systems Blow Guns
Compressor Room Point of Use Application
General Purpose Oil-Free Air .5 Micron Filter .01 Micron Filter Critical Applications
5 Micron Filter
Typical Applications
Blow Molding of Plastics e.g.. P.E.T. Bottles Film Processing Critical Instrumentation Advanced Pneumatics Air Blast Circuit Breakers
Compressor Room Point of Use Application
Critical Applications
Decompression Chambers Cosmetic Production Medical Air Dental Air Lasers and Optics
5 Micron Filter
1 Micron Filter
F7
Dryers
Catalog 9EM-TK-190-3
Dryers
F8
Catalog 9EM-TK-190-3
(Revised 05-21-13)
WDRD10 - WDRD250
WDRD325 - WDRD2400
Plug & Play Design for Easy Installation and Operation (WDRD10 - WDRD125) Small Space Saving Design Oversized Demister Separator Resulting in Excellent Liquid Removal Over All Operating Conditions Low Pressure Differential Across the Dryer (1.45 PSIG average) Environmentally Friendly Refrigerant Oversized Condenser to Operate in Ambients To 122F (50C) All Models Incorporate a Dewpoint Indicator
WDRD Series
Capacity CFM @ 100 PSIG 3 (m /min @ 6.9 bar) 10 (17) 15 (26) 25 (43) 35 (60) 50 (85) 75 (127) 100 (170) 125 (212) 150 (255) 175 (297) 200 (425) 250 (425) 325 (552) 400 (680) 500 (849) 700 (1189) 800 (1359) 1000 (1700) 1200 (2039) 1600 (2718) 2000 (3400) 2400 (4078) Primary Voltage 115V /1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz 115V/1ph/60Hz & 230V/1ph/60Hz 115V/1ph/60Hz & 230V/1ph/60Hz 230V/1ph/60Hz 230V/1ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 230V/3ph/60Hz & 460V/3ph/60Hz 460V/3ph/60Hz 460V/3ph/60Hz 460V/3ph/60Hz 460V/3ph/60Hz 460V/3ph/60Hz Part Number WDRD10-115160 WDRD15-115160 WDRD25-115160 WDRD35-115160 WDRD50-115160 WDRD75-115160 WDRD100-115160 WDRD125-115160 WDRD125-230160 WDRD150-115160 WDRD150-230160 WDRD175-230160 WDRD200-230160 WDRD250-230360 WDRD250-460360 WDRD325-230360 WDRD325-460360 WDRD400-230360 WDRD400-460360 WDRD500-230360 WDRD500-460360 WDRD700-230360 WDRD700-460360 WDRD800-230360 WDRD800-460360 WDRD1000-460360 WDRD1200-460360 WDRD1600-460360 WDRD2000-460360 WDRD2400-460360
Optimum Dewpoint Levels for Highest System Performance Advanced Patented Design Solutions Environmentally Friendly Refrigerant High Reliability, Easy To Use and Maintain Unique 4-in-1 SmartPack Heat Exchanger Integral Drain Extremely Low Pressure Drop Design Smartcontrol Energy Saving Function Excellent Dewpoint Performances Advanced Compliant Scroll Compressor
Recommended Filtration
Pipe Size 1/2" NPT-F 1/2" NPT-F 1/2" NPT-F 1/2" NPT-F 3/4" NPT-F 3/4" NPT-F 3/4" NPT-F 1-1/2" NPT-F 1-1/2" NPT-F 1-1/2" NPT-F 1-1/2" NPT-F 1-1/2" NPT-F 2" NPT-F 2" NPT-F 2" NPT-F 3" NPT-M 3" NPT-M 3" NPT-M 3" NPT-M 4" Flg. 6" Flg. 6" Flg.
Bulk Separator WSA-04-FM0 WSA-04-FM0 WSA-04-FM0 WSA-04-FM0 WSA-06-FM0 WSA-06-FM0 WSA-06-FM0 WS0-0B-000B WS0-0B-000B WS0-0B-000B WS0-0B-000B WS0-0B-000B WS0-0C-000B WS0-0C-000B WS0-0C-000B WS0-0E-000B WS0-0E-000B WS0-0E-000B WS0-0E-000B WWSA1000F WWSA1800F WWSA1800F
Pre-filter (5 Particulate) F18-04-SH00 F18-04-SH00 F18-04-SH00 F18-04-SH00 F28-06-SH00 F28-06-SH00 F28-06-SH00 F35-0B-F00 F35-0B-F00 F35-0B-F00 F35-0B-F00 F35-0B-F00 F35-0C-F00 F35-0C-F00 F35-0C-F00 F43-0E-F00 F43-0E-F00 F43-0E-F00 F43-0E-F00 M55-0F-F00* M55-0H-F00* M55-0H-F00*
* 1 coalescing
Post-filter (.01 Coalescing) M18-04-CG00 M18-04-CG00 M18-04-CG00 M18-04-CG00 M28-06-CH00 M28-06-CH00 M28-06-CH00 M35-0B-F00 M35-0B-F00 M35-0B-F00 M35-0B-F00 Dryers M35-0B-F00 M35-0C-F00 M35-0C-F00 M35-0C-F00 M43-0E-F00 M43-0E-F00 M43-0E-F00 M43-0E-F00 M55-0F-FS0 M55-0H-FS0 M55-0H-FS0
= Most Popular
F9
Catalog 9EM-TK-190-3
The revolutionary PlusPack features a 3-in-1 aluminum design with integral air connections. All models include an air-to-air freecooler, while the unique slowflow demister ensures perfect dewpoints whatever the operating conditions.
Demister Separator
A high capacity demister separator is employed for the removal of condensed liquids. This lowers the air velocity which maximizes the condensate separation from the air, even when the dryer is not operating at maximum flow. This design also ensures the differential pressure across the dryer is kept to a minimum.
Refrigerant Condenser
Oversized high efficiency air cooled condenser. Re-positioned to improve reliability and reduce the risk of dirt contamination.
Refrigerant Compressor
Maintenance free hermetically sealed refrigerant compressor. Low refrigerant charge eliminates the requirement for preheating on start up & prevents any liquid refrigerant returns.
Energy Efficiency
Separation Efficiency
Centrifugal Separator
Dryers
Demister Separator
Air Flow
The oversized slowflow demister is non-velocity sensitive and therefore offers excellent liquid separation whatever the airflow. Poorly constructed heat exchangers and liquid separators create a high pressure differential across the dryer which leads to high operational costs and poor dewpoint performance. The WDRD dryer range utilizes advanced heat exchanger and demister separation technology and delivers uncompromising performance at the lowest cost of ownership.
F10
Catalog 9EM-TK-190-3 The importance of compressed air as a provider of energy for modern industrial processes is widely known. What is often overlooked however is the need to provide quality treatment for this air. In fact, the air entering the system contains condensate which, when cooled, will turn into liquid water, causing extensive damage not only to the compressed air network, but also to the finished product. WDRD refrigeration dryers actively remove this condensate to achieve extremely dry compressed air. Our SmartPack heat exchanger offers minimal pressure drops and class leading performance, and significantly increases the efficiency of the whole compressed air treatment process. The innovative SmartControl function automatically and continuously adjusts dryer operation to the effective working conditions, minimizing operating costs and maximizing performances. Compressed air purification equipment must deliver uncompromising performance and reliability while providing the right balance of air quality with the lowest cost of operation. Many manufacturers offer products for the filtration and purification of contaminated compressed air, which are often selected only upon their initial purchase cost, with little or no regard for the air quality they provide, the cost of operation throughout their life or their environmental impact. When purchasing purification equipment, delivered air quality, the overall cost of ownership and the equipments environmental impact must always be considered.
WDRD325-2400 Series
Smart Technology: The Benefits SmartPack Heat Exchanger Provides Less Than 2 PSI Pressure Drop
The SmartPack (patent pending) heat exchanger features an extremely robust, all-in-one aluminum design, with no interconnecting tubing. The geometry of the heat exchanger has been designed in order to optimize its performances. In particular, large volumes allow low air velocity through the heat exchanger section, resulting in high exchange efficiency and low pressure drops. Pressure drops are further improved thanks to the absence of interconnecting pipes through the different sections of the heat exchanger and to a straight forward path of the compressed air flow with smooth and minimum changes of flow directions.
F11
Dryers
Catalog 9EM-TK-190-3
Operating information
Temperature Ambient (maximum) Ambient (minimum) Inlet (maximum) Pressure (maximum) Refrigerant
WDRD10-WDRD175
122F (50C) 41F (5C) 149F (65C) 232 PSIG (16 bar) R134a
WDRD200-WDRD250
122F (50C) 41F (5C) 140F (60C) 203 PSIG (14 bar) R407C
WDRD325-WDRD2400
122F (50C) 41F (5C) 140F (60C) 203 PSIG (14 bar) R407C
Capacities are based upon: Ambient Temperature - 100F (38C); Inlet Temperature - 100F (38C); and Working Pressure - 100 PSIG (7 bar g).
To obtain dryer capacity at new conditions, multiply nominal capacity x C1 x C2 x C3 WDRD10 - WDRD175 Ambient Temperature (C1) F C Factor F C Factor PSIG bar Factor
60 16 1.34 90 32 1.24 60 4 0.83 70 21 1.26 100 38 1.00 80 6 0.93 80 27 1.17 110 43 0.81 100 7 1.00 89 32 1.09 120 49 0.67 125 9 1.07 100 38 1.00 140 60 0.45 150 10 1.12 110 43 0.91 149 65 0.43 175 12 1.16 200 14 1.19 230 16 1.22 120 49 0.82 70 21 1.22 90 32 1.24 50 3 0.77 80 27 1.15 100 38 1.00 80 6 0.93 90 32 1.05 110 43 0.82 100 7 1.00 100 38 1.00 120 49 0.68 125 9 1.07 110 43 0.94 130 54 0.56 150 10 1.12 120 49 0.79 140 60 0.40 174 12 1.15 203 14 1.18 122 50 0.71 90 32 1.05 90 32 1.22 50 3 0.77 100 38 1.00 100 38 1.00 80 6 0.93 110 43 0.94 110 43 0.82 100 7 1.00 120 49 0.79 120 49 0.68 125 9 1.07 122 50 0.71 130 54 0.56 150 10 1.12 140 60 0.46 174 12 1.15 203 14 1.18
WDRD200 - WDRD250
WDRD325 - WDRD2400
Dimensions
Model Number A 8.3 (210) 8.3 (210) 8.3 (210) 8.3 (210) 8.9 (225) 8.9 (225) 8.9 (225) 16.7 (425) 16.7 (425) 16.7 (425) 28.0 (711) 28.0 (711) 28.0 (711) 28.0 (711) 28.0 (711) 32.0 (813) 32.0 (813) 32.0 (813) 40.0 (1016) 40.0 (1016) 40.0 (1016) 40.0 (1016) B 17 (430) 17 (430) 19.9 (505) 19.9 (505) 22.3 (565) 22.3 (565) 22.3 (565) 23.8 (605) 23.8 (605) 23.8 (605) 37.0 (940) 42.0 (1067) 42.0 (1067) 42.0 (1067) 42.0 (1067) 52.0 (1321) 52.0 (1321) 52.0 (1321) 67.0 (1702) 68.0 (1727) 68.0 (1727) 68.0 (1727) C 17.7 (450) 17.7 (450) 19.7 (500) 19.7 (500) 20.5 (520) 20.5 (520) 20.5 (520) 21.8 (555) 21.8 (555) 21.8 (555) 22.0 (559) 41.0 (1041) 41.0 (1041) 41.0 (1041) 41.0 (1041) 46.0 (1168) 46.0 (1168) 46.0 (1168) 43.0 (1092) 71.0 (1803) 71.0 (1803) 71.0 (1803) Weight (kg) 42 (19) 42 (19) 52 (24) 52 (24) 58 (27) 68 (31) 77 (35) 115 (52) 128 (58) 132 (60) 183 (83) 287 (130) 320 (145) 320 (145) 342 (155) 529 (240) 529 (240) 551 (250) 816 (370) 1279 (580) 1477 (670) 1521 (690)
WDRD10-WDRD250
Dryers
WDRD325-WDRD2400
C A
WDRD2000 WDRD2400
Inches (mm)
F12
Catalog 9EM-TK-190-3
Specifications
Maximum Pressure Rating Maximum Temperature Rating Maximum Flow Capacity Port Size Weight NPT lb. (g) 125 PSIG (0 to 8.6 bar) 130F (54C) 15 SCFM 1/4 2.8 oz. (79.4)
Materials of Construction
Housing Polycarbonate
Installation
Used at the point-of-use, this disposable, mini inline desiccant dryer removes all traces of water vapor, oil vapor and dirt. It is often used directly upstream of blow guns or spray guns as final protection for critical parts blow off and paint spraying. Install in either direction; it functions in both directions. A 40 micron, porous bronze element removes fine dirt particles, an oil removing media removes oil vapor, and desiccant beads absorb water vapor. The seethrough housing shows desiccant color change from the original orange to a green color in the desiccant beads, which indicates that the dryer needs to be replaced.
The DD10 is equipped with a 1/4" NPT (F) and (M) ports and can be installed in either direction. When installing the filter / dryer hand tighten to a leak proof seal. Do not use any mechanical means to hold the filter / dryer and do not over torque the threads.
Operation
1. The unque feature of the filter / dryer design allows you to visually see when it is time to install a new DD10 by observing the color change from the original dark color to a complete light transparent color in the desiccant beads. 2. Do not attempt to clean the filter / dryer as the use of solvents, ketones, etc., will adversely affect the plastic housing. 3. Keep the hose free of snags. Extra tension on the filter / dryer assembly could break the unit at the connecting ports. To clear stuck hoses, grasp hose below the filter / dryer.
Features
Polycarbonate Material Allows Clear Desiccant Visibility Disposable Used for Parts Blow Off Non-toxic Desiccant Standard
Non-metalic material is highly resistant to chemicals. See through housing shows color change when dryer needs replacement.
3rd Stage 4th Stage Removes Removes Residual Water Vapor Desiccant Dust
Ordering Information
Model Type DD10 Port Size
1/4
3.75 (95.3mm)
Model Number
DD10-02
F13
Dryers
Catalog 9EM-TK-190-3
Notes
Dryers
F14
Catalog 9EM-TK-190-3
Options
Options
X
Unit Function
0
Family
06 Compact 03 Large 04 Twin Large 25 Extra Large
0
Thread Type
0
Options
0 NPT C BSPP
Series 03 04 X X X
0 E M N U
Miniature (M03) Standard Silica Gel, -45F ADP Non-Toxic Desiccant, -45F ADP Metal Bowl* No Desiccant 4A Molecular Sieve, -100F ADP
* X03 and X04 Units Only. X25 is standard with Metal Bowl.
25 X
F
If more than one option is desired, arrange them in alphabetical order in positions 6, 7, and 8. Note: 000 in position 6, 7, and 8 signifies standard product.
Dryers
F15
Catalog 9EM-TK-190-3
(Revised 10-25-11)
= Most Popular
Specifications
Atmospheric Dew Point* Model 000 Silica Gel -45F (-43C) Model E00 Silica Gel (Non-toxic) -45F (-43C) Model U00 4A Molecular Sieve -100F (-52C) Maximum Continuous Air Flow* Maximum Pressure Maximum Temperature Port Size Total Air Flow* NPT / BSPP-G 1/4 5 SCFM (2.3 dm3 /s) 150 PSIG (10.3 bar) 125F (52C) 1/4 600 SCF (16.6 m3) 120 Minutes 1.13 (0.51) 0.25 (0.11)
Total Minutes of Operation @ Continuous Air Flow Weight (with Desiccant) lb. (kg) Weight Desiccant Alone lb. (kg)
* With dry desiccant at 100 PSIG (7 bar) and 70F 21C), saturated inlet (100% RH).
B A G
Dryers
Dimensions
Models Standard Unit X06-02-000
Inches (mm)
A
2.99 (75.9)
B
2.72 (69)
C
.90 (22.8)
E
6.41 (162.8)
F
1.50 (38)
G
1.36 (34.5)
F16
Catalog 9EM-TK-190-3
Replacement Parts
Bowl Guard............................................................. GRP-95-013 Bowl O-ring............................................................. GRP-95-259 Transparent Bowl.................................................... DRP-96-459
PRESS TURN
PRESS TURN PRESS TURN
Slight restriction (if necessary) to assure at least 1 SCFM through X08 Moisture Indicator Liquid Separator (recommended) Coalescing Filter Afterfilter (recommended) Liquid Separator Coalescing (recommended) Filter Afterfilter (recommended) X08-02-000 Moisture Indicator
Ordering Information
Model Type X06 Port Size
1/4
Polycarbonate Bowl
X06-02-000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
F17
Dryers
Catalog 9EM-TK-190-3
(Revised 05-01-12)
= Most Popular
Specifications
Atmospheric Dew Point* Model 000 Silica Gel -45F (-43C) Silica Gel (Non-toxic) -45F (-43C) Model E00 Model U00 4A Molecular Sieve -100F (-52C) Maximum Continuous Air Flow* Maximum Pressure Maximum Temperature X03 Transparent Bowl X03 Metal Bowl X04 Transparent Bowl Port Size X03 X04 Total Air Flow* NPT / BSPP-G NPT / BSPP-G 1/4 10 SCFM (4.7 dm3 /s) 150 PSIG (10.3 bar) 125 F (52 C) 150F (66C) 125 F (52 C) 1/4, 1/2 1/4 4,400 SCF (311 m3) 440 Minutes 880 Minutes 7.4 (3.4) 6.8 (3.1) 15.0 (6.8) 1.8 (0.8) 1.3 (0.6) 3.6 (1.6)
Total Minutes of Operation @ Continuous Air Flow X03 X04 Weight (with Desiccant) lb. (kg) X03 Transparent Bowl X03 Metal Bowl X04 Transparent Bowl Weight Desiccant Alone lb. (kg) X03 Transparent Bowl X03 Metal Bowl X04 Transparent Bowl
* With dry desiccant at 100 PSIG (7 bar) and 70F 21C), saturated inlet (100% RH).
Materials of Construction
Body Bowls Plastic Metal Bowl Zinc Polycarbonate Aluminum Steel Fluorocarbon
F
1/4" NPT Inlet Port
B C
B C
D E
Dryers
Bowl F Removal Clearance
X04 Dimensions
Models Standard Unit X03-02-000 Metal Bowl X03-02-M00 Standard Twin Unit X04-02-000
X03
Inches (mm)
A
14.42 (366)
B
4.79 (121.6) 4.79 (121.6) 4.79 (121.6)
C
1.23 (31) 1.23 (31) 1.23 (31)
D
12.60 (320) 12.60 (320) 11.71 (297.4)
E
13.83 (351) 13.83 (351) 12.65 (322)
F
2.00 (50.8) 2.00 (50.8) 2.00 (50.8)
F18
Catalog 9EM-TK-190-3
Replacement Parts
Bowl Guard X03 / X04 Transparent Bowl. ............................... GRP-95-810 Bowl O-ring............................................................. GRP-95-256 Clamp Ring............................................................. GRP-96-404 Moisture Indicator* X03 Metal Bowl. ................................................... DRP-95-623 Replacement Cap for Moisture Removal. ............... GRP-95-020 Screen Assembly.................................................... DRP-96-434 Transparent Bowl X03 / X04............................................................. GRP-95-089 Tube Assembly with Screen X03 / X04 Transparent Bowl. ............................... DRP-96-435 X03 Metal Bowl. ................................................... DRP-96-451
* The Moisture Indicator contains a weep orifice to provide an air sample to the moisture indicating paper. Air bleed from this indicator is necessary and normal.
Shuttle Valve
Note: Since X04 consists of two X03 dryers assembled together the amount of desiccant required for a total recharge is twice the amount listed above.
4-Way Valve
Polycarbonate Bowl
X03-02-000 X04-02-000
Metal Bowl
X03-02-M00 X04-02-M00
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
F19
Dryers
Catalog 9EM-TK-190-3
Basic 1/2"
Specifications
Atmospheric Dew Point* Model 000 Silica Gel -45F (-43C) Model E00 Silica Gel (Non-toxic) -45F (-43C) Model U00 4A Molecular Sieve -100F (-52C) Maximum Continuous Air Flow* Maximum Pressure Maximum Temperature Port Size NPT / BSPP-G Total Air Flow* Total Minutes of Operation @ Continuous Air Flow Weight (with Desiccant) lb. (kg) Weight Desiccant Alone lb. (kg) 25 SCFM (11.8 dm3 /s) 150 PSIG (10.3 bar) 150F (66C) 1/2 11,000 SCF (311 m3) 440 min. 11.23 (5.1) 4.4 (2.0)
* With dry desiccant at 100 PSIG (7 bar) and 70F 21C), saturated inlet (100% RH).
Materials of Construction
Body Bowls Metal Bowl Bowl Guard Seals Zinc Aluminum Aluminum Fluorocarbon
Replacement Parts
Bowl O-ring............................................................. GRP-95-256 Clamp Ring.............................. GRP-96-404Moisture Indicator* DRP-95-623 Replacement Cap for Moisture Removal. ............... GRP-95-020 Screen Assembly.................................................... DRP-96-434 Tube Assembly with Screen................................... DRP-95-622
* The Moisture Indicator contains a weep orifice to provide an air sample to the moisture indicating paper. Air bleed from this indicator is necessary and normal.
Ordering Information
Model Type X25 Port Size
1/2
Metal Bowl
X25-04-000
Options - To order an option supplied with the unit model, add the appropriate coded suffix letter in the designated position of the model number.
B A C G
Press Turn
DRP-85-280
E D
Dryers
New Replacement # of Replacement Kit Number Charges For X25 DRP-14-514/005 DRP-14-514/015 1 3
Dimensions
Models Standard Unit X25-04-000
Inches (mm)
A
4.61 (117)
B
4.79 (121.6)
C
1.70 (43)
D
19.58 (497)
E
21.28 (540.5)
F
2.00 (50.8)
G
2.39 (60.8)
F20
Catalog 9EM-TK-190-3
Specifications
Maximum Supply Pressure Operating Temperature Port Size Weight lb. (kg) NPT / BSPT-Rc 150 PSIG (10.3 bar) 32 to 120F (0 to 49C) 1/4 0.34 (0.15)
Materials of Construction
Body Bowls Plastic Bowl Seals Zinc Polyurethane Nitrile
X08-02-000 Features
Transparent Plastic Bowl Standard Silica Gel Changes Color For Moisture Indication
F
E
F G
Dimensions
Models Standard Unit X08-02-000
Inches (mm)
A 1.59 (40.5)
B 1.59 (40.5)
C 0.81 (20.6)
F 0.80 (20.2)
G 0.58 (14.7)
H 1.31 (33.3)
F21
Dryers
Catalog 9EM-TK-190-3
Heatless
The layout of adsorption dryers with heatless regeneration is clear and simple. Compared with other adsorption dryer systems, pressure dewpoints down to -100F (-73C) can be achieved without additional effort. Use in the higher pressure ranges and at low inlet temperatures causes the quantity of air needed for desorption to be reduced to an economical value.
Dryers
F22
Catalog 9EM-TK-190-3
Operating Information
Operating Temperature Inlet Temperature Operating Pressure Flow Range Noise Level (Average) Pressure Dewpoint Standard Controls Connections 35F (1.5C) Max 122F (50C) Max 58 to 175 PSIG (4 to 21 bar) 3 SCFM to 20 SCFM @ 100 PSIG (85 L/min to 567 L/min @ 7 bar) 70dB(A) -40F (-40C) pdp Electronic Control Timer 3/8 NPT
A 16.6 (422)
A
Weight (Kg) SCFM 24.2 (11) 28.7 (13) 35.3 (16) 39.7 (18) 44.1 (20) 50.7 (23) 61.7 (28) 3 5 8 10 13 15 20
Service Kits
Description Mounting Bracket Fixed Wall 45 Tilt Wall Part Number WDASMB1 WDASMB2
F23
Dryers
Catalog 9EM-TK-190-3
Product applications
Typical applications:
Computer Numerical Control (CNC) Machines Coordinate Measuring Machines Laboratories Lasers Packaging Machines Instrumentation Processing Equipment Conveying Machines
The Regenerative Desiccant Dryers will benefit users who have a specific need for Clean Dry Air (CDA) directly after a compressor, or for a particular application where the air is critical to the operating process or end product.
ISO7000 inlet & outlet symbols cast into the top cover ensure correct piping installation.
Electronic display providing high visibility LED indication with an internal audible alarm. Integral 0.01m high efficiency filter. Positive removal of prefilter condensate by piping away for remote collection.
One Combi-Cartridge per column containing DRYFIL MS desiccant and a 1m particulate filter.
Dryers
F24
Catalog 9EM-TK-190-3
Compressed air enters the integral pre-filter and passes into the left hand chamber (Column A) where the air is dried before passing to the application. A small amount of dry purge air is used to regenerate the right hand chamber (Column B) which is wet, using the PSA (Pressure Swing Adsorption) method of regeneration, venting the saturated air to atmosphere under pressure. The same regeneration air is also used to back flush the integral filter to prolong its working life.
Column A Column B
Prior to changeover, the right hand chamber (Column B) enters repressurization where the exhaust valve is closed to allow pressure to increase. This process ensures a smooth uninterrupted changeover, preventing the loss of any system pressure, before the process repeats itself.
F
Column A Column B
F25
Dryers
Catalog 9EM-TK-190-3
Optional features
For totally quiet operation, the regeneration exhaust air can be positively piped away. Remote indication provides a warning of the dryers need for servicing. (Audible alarm not included) Wall mounting kit for vertically securing the dryer to a wall or canopy.
A 45 tilt, wall mounting kit is also available for vertically securing the dryer to a wall, canopy or inside a customers product where access to the top of the dryer is restricted.
In conditions of limited access, the electronic control box (base) can be detached and relocated remotely from the dryer.
Dryers
F26
Catalog 9EM-TK-190-3
(Revised 05-21-13)
Parker WTW Series Heatless Desiccant Air Dryers remove water vapor from compresses air through a process known as pressure swing adsorption. Pressure dewpoints ranging from -40F (-40C) to -100F (-70C) are attained by directing the flow of saturated compressed air over a bed of desiccant.
Features
Pre-Filter and After Filters Included with Dryers Solid State Controller CycleLoc Demand Control Variable Cyle Control (Models WTW75 - WTW800 SCFM) Purge Flow Indicator Purge Flow Regulator (Models WTW75 - WTW800 SCFM) Repressurization Circuit (Models WTW75 - WTW800 SCFM) Control Air Filter (Models WTW75 - WTW800 SCFM) Safety Valves Pressure Equalization 150 PSIG Design Standard Moisture Indicator (Models WTW75 - WTW800 SCFM)
Operating Information
Inlet Or Ambient Air Temperature Operating Pressure Working Pressure Pressure Drop At Rated Flow 120F (49C) maximum 50 PSIG (3.5 bar) minimum 150 PSIG (10.5 bar) maximum Less than 5 PSI (0.34 bar)
Options
DDS Light / DDS (Dewpoint Dependent Switching)
* Options: Dewpoint dependent switching (DDS). DDS Light includes: energy saving purge cycle control with high humidity alarm and indicator light. When ordering use -DL as suffix. DDS includes: energy saving purge cycle control with high humidity alarm and digital dewpoint display. When ordering use -DS as suffix.
F27
Catalog 9EM-TK-190-3 Parker WTW Series Heatless Desiccant Air Dryers remove water vapor from compressed air through a process known as Pressure Swing Adsorption. Pressure dewpoints ranging from -40F (-40C ) to -100F (-70C) are attained by directing the flow of saturated compressed air over a bed of desiccant. This physically tough and chemically inert material is contained in two separate but identical pressure vessels commonly referred to as dual or twin towers.
Air Out Purge Regulator
Standard equipment
Electric 120V/1PH/60Hz Solid State Controller Centrifugal Compressor Surge Protection (Models WTW75 - WTW800 SCFM) System Sequence Annunciator CycleLocTM Demand Control Variable Cycle Control (Models WTW75 - WTW800 SCFM) Purge Flow Indicator Purge Flow Regulator (Models WTW75 - WTW800 SCFM) Repressurization Circuit (Models WTW75 - WTW800 SCFM) ASME Coded Pressure Vessels (Models WTW100 - WTW800 SCFM) Separate Tower Pressure Gauges
Drying
Purging
Separate Fill / Drain Ports NEMA 4 Controls Stainless Steel Diffuser Screen Pressure Equalization
150 PSIG Design Standard Structural Steel Base Moisture Indicator (WTW25 - WTW800 SCFM) Pre and Post Filtration
Air In
As the saturated compressed air flows up through the on line tower, its moisture content adheres to the surface of the desiccant. The dry compressed air is then discharged from the chamber into the distribution system. A solid state controller automatically cycles the flow of compressed air between the towers, while the on line tower is drying, the off line tower is regenerating. Regeneration, sometimes referred to as purging, is the process by which moisture accumulated during the on line cycle is stripped away during the off line cycle. As low pressure dry purge air flows gently through the regenerating bed, it attracts the moisture that had accumulated on the surface of the desiccant during the drying cycle and exhausts it to the atmosphere. To protect the desiccant bed from excess liquid, all Wilkerson WTW Series Heatless Air Dryers are designed to work with the natural pull of gravity. By directing the saturated air into the bottom of the on line tower and flowing up through the bed, liquid condensate caused by system upset, is kept away from the desiccant and remains at the bottom of the tower where it can be easily exhausted during the regeneration cycle. Counter flow purging ensures optimum performance by keeping the driest desiccant at the discharge end of the dryer. Moisture load, velocity, cycle time and contact time determine tower size and the amount of desiccant. To ensure design dewpoint, each tower is carefully sized to allow a minimum of 5.5 seconds of contact. To prevent desiccant dusting and bed fluidization, air flow velocities are kept below 50 feet per minute. The dryer can cycle for years without changing the desiccant. Heatless dryers in general are the most reliable and least expensive of all desiccant type dryers. Wilkerson WTW Series Heatless Desiccant Air Dryers are the most energy efficient thanks to standard features like, Variable Cycle control, Dewpoint Dependent Switching (DDS) and purge flow regulator.
Optional equipment
Dewpoint Dependent Switching (DDS) 4-20 mA Output All NEMA Classifications Pressure to 1,000 PSIG (69 bar) High Humidity Alarm Fail to Switch Alarm Electronic Drain Systems -80F (-62 C) to -100F (-70 C) Dewpoints Contacts for Remote Alarms
Dryers
F28
Catalog 9EM-TK-190-3
Surge Protection
To accommodate the unique requirements of centrifugal compressors, all Wilkerson desiccant dryers are now programmed with a special anti-surge control. A sequenced timing circuit eliminates potential compressor surge by preventing momentary flow restrictions from occurring at tower switch over. Total dryer operation is managed by a NEMA 4 automatic control center. The solid state module controls all dryer functions including the Sequence Annunciator.
Sequence Annunciator
Wilkersons Sequence Annunciator is a solid state visual display panel that shows exactly what is happening in the dryer. The panel lights signal which tower is on line drying, and whether the off line tower is purging, repressurizing or in Dewpoint Dependent Switching mode. It will also annunciate optional equipment operation and function alarms. The panel is integral with the NEMA 4 Master Control and is conveniently mounted for easy monitoring.
DDS
DDS Light
F29
Dryers
Catalog 9EM-TK-190-3
Maximum Working Pressure: 150 PSIG (10.5 bar) Standard Units For High Maximum Working Pressure Are Available Minimum Operating Pressure: 50 PSIG (3.5 bar)
Inlet Air Pressure Correction PSIG bar Factor 50 3.5 .56 60 4.1 .65 70 4.9 .74 80 5.5 .83 90 6.2 100 110 120 130 140 150 6.9 7.6 8.3 9.0 9.7 10.3 Inlet Air Temperature Correction F C
Factor
90 32 1.35
95 35 1.16
100 38 1.00
105 41 .85
110 43 .74
115 46 .64
120 49 .56
A (length) 19 (483) 21 (533) 21 (533) 35 (889) 35 (889) 35 (899) 44 (1118) 44 (1118) 44 (1118) 74 (1880) 74 (1880) 74 (1880) 74 (1880)
B (width) 16 (406) 17 (432) 20 (508) 27 (686) 27 (686) 21 (533) 28 (711) 30 (762) 30 (762) 41 (1041) 41 (1041) 41 (1041) 41 (1041)
C (height) 64 (1626) 48 (1219) 67 (1702) 80 (2032) 80 (2032) 70 (1778) 78 (1981) 78 (1981) 78 (1981) 84 (2134) 85 (2159) 86 (2184) 91 (2311)
Weight lbs. (kg) 156 (71) 190 (86) 230 (104) 384 (174) 468 (212) 496 (225) 692 (314) 776 (352) 796 (361) 1626 (738) 1735 (787) 1740 (789) 2120 (962)
WTW500
A
F
Inch (mm)
WTW600 WTW800
Service Kits
Element Kits Series 18 28 39 35 5 FRP-96-639 FRP-96-653 P3NKA00ESE FRP-95-505 0.01 MTP-96-646 MTP-96-648 P3NKA00ESCB MTP-95-502 0.5 MSP-96-647 MSP-96-649 P3KNA00ES9 MSP-95-502
Dryers
F30
Catalog 9EM-TK-190-3
Specifications
Max Pressure Drop KA1E KA2E KB1E KB2E Port Size Weight KA1E KA2E KB1E KB2E PSI (bar) 1.45 (0.099 1.45 (0.099 3.90 (0.269 4.35 (0.299 bar) bar) bar) bar) 3/8 3.1 (1.4 3.5 (1.6 4.2 (1.9 5.3 (2.4 kg) kg) kg) kg)
* Inlet pressure 100 PSIG (6.9 bar), inlet air temperature 77F (25C), tested according to ANSI / CAGI Standard ADF 700
Materials of Construction
Body Bowl
EXAMPLE: MSD-XX-CXXX M18 Coalescing Filter, 0.01 Micron with Membrane Dryer
A1
Zinc Aluminum
Features
Available in 3/8, 1/2 NPT or BSPP-G Port Sizes Dried Compressed Air is Immediate Compact Modular Design Simple and Space-Saving Installation Low Pressure Drop Suitable for Hazardous Areas No Moving Parts No Electrical Connection Necessary No User Purge Adjustment Compatible with 18 / 28 Series Modular Product Line
B1
A G M18-XX-CXXX MSD-XX-XXXX C1 C
D1
MAX. LEVEL
F
E D
NOTE: For optimum system design and maximum element life, Wilkerson suggests using an F18 Series 5 micron particulate prefilter in front of the M18 Coalescer.
Bowl Removal Clearance
Dimensions
Models MSD-XX-KA1X MSD-XX-KA2X MSD-XX-KB1X MSD-XX-KB2X
Inches (mm)
A
5.60 (142) 5.60 (142) 5.60 (142) 5.60 (142)
A1
2.90 (74) 2.90 (74) 2.90 (74) 2.90 (74)
B
3.10 (79) 3.10 (79)
B1
2.90 (74) 2.90 (74) 2.90 (74) 2.90 (74)
C
1.00 (26) 1.00 (26) 1.00 (26) 1.00 (26)
C1
1.90 (48) 1.90 (48) 1.90 (48) 1.90 (48)
D
6.60 (167.6) 9.40 (238.8) 10.90 (276.9) 13.70 (347.9)
D1
8.23 (209) 8.23 (209) 8.23 (209) 8.23 (209)
E
7.60 (193) 10.40 (264) 11.90 (302) 14.70 (373)
F
1.70 (42) 1.70 (42) 2.30 (57) 2.30 (57)
G
2.36 (59.9) 2.36 (59.9) 2.36 (59.9) 2.36 (59.9)
H
1.18 (30) 1.18 (30) 1.18 (30) 1.18 (30)
F31
Dryers
Catalog 9EM-TK-190-3
S D 0
3 K
Port Size
3 3/8 4 1/2
A 1 E
Refer to Table A for Dew Point and Flow Capacity Selection. Last three positions of Model numbers are determined by selection of dryer in table A
Model Number
MSD Membrane Super Dryer
Maximum Purge Flow Inlet Flow3 Outlet Air Flow2 SCFM SCFM SCFM (L/min) (L/min) (L/min)
1.8 (50) 3.5 (100) 7.1 (200) 10.6 (300) 3.5 (100) 7.1 (200) 14.1 (400) 21.2 (600) 1.4 (40) 2.8 (80) 5.7 (160) 8.5 (240) 0.3 (8) 0.5 (14) 1.1 (30) 1.6 (44) 0.9 (25) 1.8 (50) 3.5 (100) 5.3 (150) 0.9 (25) 1.8 (50) 3.5 (100) 5.3 (150) 2.1 (58) 4.0 (114) 8.8 (230) 12.2 (344) 4.4 (125) 8.9 (250) 17.6 (500) 26.5 (750) 2.3 (65) 4.6 (130) 9.2 (260) 13.8 (390)
Thread Type
0 NPT C BSPP-G
Options
K No Prefilter C With Prefilter Plastic Bowl / Bowl Guard, Auto Drain
MSD-03-KB1D -4 (-20) MSD-03-KB2D -4 (-20) MSD-03-KA1D -40 (-40) MSD-03-KA2D -40 (-40) MSD-03-KB1D -40 (-40) MSD-03-KB2D -40 (-40)
1 2
Atmospheric Dew Point Flow rates based on: 100 PSIG (6.9 bar) inlet, 77F (25C) inlet air temperature, and 77F (25C) ambient temperature. Tested according to ANSI / CAGI Standard ADF 700 Required inlet flow is combined outlet flow plus purge flow
Table B:
Pressure Correction Factors (all models) Inlet Pressure PSIG (bar) Multiply Outlet Flow by:
0.55 0.75 1.00 1.20 1.35 1.50
140F 60C 120F 48.9C 100F 37.8C 80F 26.6C 60F 15.5C 40F 4.4C 20F -6.6C -0F -17.8C -20F -28.9C -40F -40C -60F -51.1C -80F -62.2C -100F -73.3C -100F -80F -60F -73.3C -62.2C -51.1C -40F -40C -20F -0F -28.9C -17.8C
60 (4.1) 80 (5.5) 100 (6.9) 120 (8.3) 140 (9.6) 160 (11.0)
er
ic
At
os
ph
Dryers
Table C:
Inlet Air Temperature Correction Factors Inlet -40F (-40C) -4F (-20C) ADP ADP Temp F (C) Multiply Outlet Flow by:
41 (5) 59(15) 77(25) 95(35)
20F -6.6C 40F 4.4C 60F 15.5C 80F 26.6C 100F 37.8C
113(45) 122(50)
F32
Catalog 9EM-TK-190-3
-12.0 -15.0 Atmospheric Dew Point -18.0 -21.0 -24.0 -27.0 -30.0 -33,0 -36.0 -39.0 -42.0 -45.0
10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 1 30 40 2 60 3 80 4 5 6 7 8 9 200 10 300 400 20 600 30 40 SCFM 800 1000 L /min
-12.0
-15.0 -18.0 -21.0 -24.0 -27.0 -30.0 -33.0 -36.0 -39.0 -42.0 -45.0
10 300 400
20 600
100
100
-12.0 -15.0 Atmospheric Dew Point -18.0 -21.0 -24.0 -27.0 -30.0 -33.0 -36.0 -39.0 -42.0 -45.0
10 5
D
Atmospheric Dew Point
-12.0 -15.0 -18.0 -21.0 -24.0 -27.0 -30.0 -33.0 -36.0 -39.0 -42.0
10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45 1 30 40 2 60 3 80 4 5 6 7 8 9 200 10 300 400 20 600 30 40 SCFM 800 1000 L /min
0 -5 -10 -15 -20 -25 -30 -35 -40 -45 1 30 40 2 60 3 80 4 5 6 7 8 9 200 10 300 400 20 600 30 40 SCFM 800 1000 L /min
-45.0
100
100
F33
Dryers
Catalog 9EM-TK-190-3
Specifications
Operating Pressure 230 PSIG (15,9 bar) Ambient Operating Range Temperature: 34 to 130F (1.1 to 54C) Coil Insulation Voltages Timer: Class H AC 340F (171.1C) 115, 230/50-60
Open Time .5 to 10 sec., Adjustable Cycle Time .5 sec. to 45 min., Adjustable 4mA Max. 1/4, 3/8, 1/2 NPT 1.8 lb. (0.8 kg)
Materials of Construction
Valve Body Enclosure (NEMA 4) Internal Parts The WDV3 Electrical Drain is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The WDV3 offers true installation simplicity and it is recognized as the most reliable and best performing condensate drain worldwide. The large orifice in the direct acting valve, combined with its sophisticated timer module ensure many years of trouble-free draining of condensate. Sealing Material Brass / Stainless Steel ABS Plastic Brass / Stainless Steel FPM (Fluorocarbon)
Benefits
Does Not Air-Lock During Operation Compressed Air Systems up to Any Size The Direct Acting Valve is Serviceable Suitable for All Types of Compressors TEST (Micro-Switch) Feature High Time Cycle Accuracy Large (4.5mm) Valve Orifice
A C
Ordering Information
Pipe Family Voltage Size Valve Material Pressure
Dryers
ON
TEST
OFF
4 6 2 8 0.5 0 10
10 20 30 5 40 0.6 ohm 45
WDV3 G
Family G General Voltage 1 120V AC 2 230V AC 3* 24VDC
* Available in 1/2" Only
L
Pressure L 230 PSIG (16 bar)
Valve Material
Pipe Size 2 1/4" General 3 3/8" General 4 1/2" General B Brass
B
4.53 (115)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
C
3.46 (88)
F34
Catalog 9EM-TK-190-3
Zero Air Loss Condensate Drain ED Zero air loss condensate drains are designed for economical removal of unwanted water, oil emulsions, and other liquids. These drains will only open when liquid is present and will not allow any compressed air to escape from the system.
Specifications
Operating Pressure 232 PSIG (16 bar) Ambient Operating Range Temperature: 35 to 140F (1.6 to 60C) Voltages NPT BSPP 115/50-60Hz Standard 230/50-60Hz & 24VDC Optional
* Based on 100 PSI working pressure, air compressor inlet at 77F (25C) at 60% RH, air discharge temperature od 95F (35C) following the aftercooler, pressure dewpoint of 37F (2.8C) after the refrigerated dryer. ** Condensate from aftercooler or refrigerated dryer to be drained upstream only for residual oil content or small quantities of condensate. Note: A 6 ft. line cord will be included with each drain.
F
Finite Finite
Finite
Finite
Finite
Receiver Tank
Removes the condensate that is collected when the air cools inside of the receiver tank
Filter
Removes the condensate that is collected in the filter bowl
Air Dryer
Removes the condensate that is collected in the air dryer
Drip Leg
Point-of-use applications: removes the condensate from compressed air pipes in a plant
Dimensions
ED3002N115-K
3/8
ED3100N115-K ED3004N115-K
1/2 0.35 Dia. 0.31 Dia. G3/8 4.37 (111mm) 0.35 Dia. 0.31 Dia. G3/8 2.64 (67mm) 2.64 (67mm) 5.47 (139mm) 6.14 (156mm)
ED3007N115-K
1/2 1/2 4.80 1/2 (122mm)
ED3030N115-K
1/2 1/2 5.39 (137mm) 0.35 Dia. 0.31 Dia. G3/8 2.64 (67mm) 6.14 (156mm)
1/2 1/2
7.75 (197mm) 0.35 Dia. 0.31 Dia. G3/8 2.64 (67mm) 6.14 (156mm) 1/2 0.35 Dia. 0.31 Dia. G3/8
4.33 (110mm)
1/2
3.98 (101mm)
F35
Dryers
Catalog 9EM-TK-190-3
Notes
Dryers
F36
(Revised 02-07-2013)
Catalog 9EM-TK-190-3
Index
Airline Accessories
G
Control Panel Products (Human / Machine Dialog)..................G3 Sensing (Pneumatic Control Components)............................G17 ...........................................................G35 LV / EZ (Lockout Valves). Integrated Fittings.....................................................................G41 Accessories...............................................................................G49 Ball Valves..................................................................................G69 Quick Couplings........................................................................G77 Hose & Fittings..........................................................................G87 Tubing & Fittings.......................................................................G93
Airline Accessories
G1
Catalog 9EM-TK-190-3
Notes
Airline Accessories
G2
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
G
Basic Features....................................................................... G4-G5 Push Button, Selector Switches with Bodies............................... G6 Push Buttons................................................................................ G7 Selector Switches......................................................................... G8 Valve Bodies & Accessories. ........................................................ G9 Dimensions & Assembly. ............................................................ G10 Legend Plates, Specifications.................................................... G11 Mounting. .................................................................................... G12 Visual Indicators 22mm (7/8") ................................................... G13 Foot Pedal Operated Switches. .................................................. G14 Two-Hand Controls............................................................. G15-G16
Airline Accessories
G3
Catalog 9EM-TK-190-3 HUMAN-MACHINE DIALOG requires devices such as push buttons and selector switches to provide command inputs. A wide variety of these devices is available to meet most application needs. Both pneumatic and electrical switch bodies are available to match system technology. All of these devices use the 22 mm (7/8") mounting standard.
Unactuated State
Actuated State
Airline Accessories
Metal Model
Plastic Model
G4
Catalog 9EM-TK-190-3
PXBB3911
PXBB4932
PXBB4931
Push Buttons Spring Return or Latching Mushroom Headed Push Buttons Standard Push Button
Selector Switches
G5
Airline Accessories
Catalog 9EM-TK-190-3
Selector Switches
PXBB3111BA2
PXBB4131BA2
PXBB3111BD2
PXBB4131BD2
Part Number PXBB3111BA2 PXBB3111BA3 PXBB3111BA4 PXBB3251BA2 PXBB4131BA2 PXBB4131BA3 PXBB4131BA4 PXBB4231BA2
Color
Black Green Red Black Black Green Red Black
Function
Type of Switching*
NNP
Part Number
Color
Black Black Black Black Black
Function
2 Maintained Positions with Std. Handle 3 Maintained Positions with Std. Handle 3 Positions, Spring Return to Center with Long Handle 2 Maintained Positions with Std. Handle 2 Maintained Positions with Std. Handle 3 Maintained Positions with Std. Handle 3 Maintained Positions with Long Handle
Type of Switching*
NNP NNP+NNP NNP+NP NNP+NNP NNP+NP
PXBB3111BD2
Spring Return
Spring Return
Spring Return
Black
NNP+NNP
Spring Return
PXBB4131BD2
Black
* Type of switching: Universal 3-way: valve can be connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3.
Single Universal 3-Way Dual Universal 3-Way Dual Universal 3-Way Dual Universal 3-Way
PXBB4231BD2
Black
PXBB4231BD3
Black
PXBB4231BJ5
Black
* Type of switching: Universal 3-way: valve can be connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3.
G
PXBB3111BC2 PXBB4131BC2
Color
Black Red Red Black Red
Function
Spring Return
Type of Switching*
NNP
Airline Accessories
* Type of switching: Universal 3-way: valve can be connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3.
Bold Items are Most Popular Note: Mount up to three valves on mounting ring. Pneumatic Division Richland, Michigan www.wilkersoncorp.com
G6
Catalog 9EM-TK-190-3
Push Buttons
For Use With PXBB Valve Bodies and ZBE Electrical Switch Bodies
Push Buttons
ZB4BA4 ZB4BL2 ZB4BP2
ZB4BR2
Flush
Extended
Booted
Spring Return
2.38 (60)
Push / Pull
Plastic Head ZB5** Part Number ZB5AA2 ZB5AA3 ZB5AA4 ZB5AL2 ZB5AL3 ZB5AL4
Metal Head ZB4* Part Number ZB4BA2 ZB4BA3 ZB4BA4 ZB4BA5 ZB4BA6 ZB4BL2 ZB4BL3 ZB4BL4 ZB4BL5 ZB4BP2 ZB4BP3 ZB4BP4 Color
Black Green Red Yellow Blue Black Green Red Yellow Black Green Red Spring Return Booted Spring Return Extended Spring Return Flush
Part Number* Function Description ZB4BC2 ZB4BC3 ZB4BC4 ZB4BT2 ZB4BT4 ZB4BR2 ZB4BR3 ZB4BR4
Color
Black Green Red Black Red Black Green Red
Function
Description
Spring Return
60mm Head
Mounting Accessories
G
ZB2BZ19 ZB5AZ905
.157 (4) Dia. 2.17 (55) 3 (76) Dia. 1.50 (38)
* ZB4*** Model Numbers are Metal Head Operators ** ZB5*** Model Numbers are Plasticl Head Operators
ZB4BH02
Function
Color
Black Plastic
Description
Guard for 60mm Mushroom Heads Plastic Head (ZB5) Mounting Nut Tightening Tool
2-Position
Flush
ZB5AZ905
G7
Airline Accessories
Catalog 9EM-TK-190-3
Selector Switches
Selector Switches
ZB4BD3
ZB4BJ3
ZB4BG2
Standard Selector
Knob Lever
Function
2 Maintained Positions 3 Maintained Positions 3 Positions 2 Spring Return to Center
Standard Black Handle Part Number* ZB4BD2 ZB4BD4 ZB4BD3 ZB4BD5 ZB4BD7 ZB4BD8 Description
Maintained 2-Positions Spring Return from Right to Left Maintained Spring Return to Center from Left and Right Maintained Right Spring Return from Left to Center Maintained Left Spring Return from Right to Center 3-Positions
3-Positions 3-Positions
Color
Red Red Red Red
Function
Latching Turn to Release Key Latching Latching Turn to Release Key Latching
Description
40mm Head
60mm Head
* ZB4**** Model Numbers are Metal Head Operators Bold Items are Most Popular
G8
Catalog 9EM-TK-190-3
For Use With 22mm (7/8") Metal Operating Heads 5/32" Instant Connections
Specifications
Air Quality Standard Shop Air, Lubricated or Dry Flow PXBB3 PXBB4 Materials Body Operating Head Operating Positions 40 m Filtration Cv=.08 Cv=.18 Polyamide Zinc Alloy & Plastic All Positions 15 to 115 PSIG (1 to 9 bar) 15 to 145 PSIG (1 to 10 bar) 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube 5F to 140F (-15C to + 60C)
PXBB3111B
PXBB4131B
Connections
5/32" Instant 5/32" Instant 5/32" Instant
Function
3/2 3/2 3/2
Type of Switching*
NNP NP Universal 3-Way
Note: Mount up to 3 valves on mounting ring for push buttons. Mount up to 2 valves on mounting ring for selector switches, Valves cannot be mounted in center position.
PXBB3911
PXBB4932
PXBB4931
Connections
5/32" Instant Straight 5/32" Instant Swivel 5/32" Instant Straight 5/32" Instant Swivel 5/32" Instant Straight 5/32" Instant Swivel
Function
Type of Switching*
G
3/2 NNP
3/2
NP
3/2
Universal 3-Way
G9
Airline Accessories
Catalog 9EM-TK-190-3
Dimensions
PXB-B3 Dimensions
1.83 (46.5)
2.01 (51)
1.95 (49.5)
.04 to .24 (1 to 6)
.04 to .24 (1 to 6)
PXB-B4 Dimensions
1.18 (30) 1.82 (46.2) 2.20 (56)
Tube Bending Radius For PXBB3 and PXBB4 4 mm O.D. x 2 mm I.D. Tube = Minimum 0.39 (10) Radius
2.58 (65.5)
.04 to .24 (1 to 6)
.04 to .24 (1 to 6)
Assembly
Assembling PXB Valves On Mounting Block
1 2
Top
3 4 2
CLICK
3 4
G
1
Airline Accessories
3
CLICK
1
G10
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Catalog 9EM-TK-190-3
Legend Plates
for PXBB Devices (22mm)
Description
Black Background / White Letters
Part Number ZBY2101 ZBY4101 ZBY2303 ZBY2304 ZBY2305 ZBY2306 ZBY2307 ZBY2308 ZBY2309 ZBY2310 ZBY2311 ZBY2312 ZBY2313 ZBY2314 ZBY2321 ZBY2323 ZBY2326 ZBY2327 ZBY2328 ZBY2330 ZBY2334 ZBY2367 ZBY2387
Hand
Accessories
Description
Electrical Specification: 240V, 10Amp Part Number ZBE101 ZBE102 Type of Contact
Normally Open (NO) Normally Closed (NC)
Note: Plastic Mounting Ring ZB5AZ009 to be used with ZB5 Plastic Operating Heads. Metal Mounting Ring ZB4BZ009 to be used with ZB4 Metal Operating Heads.
Metal: ZB4BZ009
Plastic: ZB5AZ009
Mounting Ring for Valve Bodies, Switch Bodies and Operating Heads
To make up a complete push button with one to three switching elements with 5/32" instant connections, use this mounting block and select the operating heads and bodies in this Section. On
To make up a complete selector switch with one or two switching elements with 5/32" instant connections, use this mounting block and select the operating heads and bodies in this Section.
Description
Black Background / White Letters
Note: To release push button from mounting ring, pull lever on top of mounting ring up and remove push button operator. To assemble push button operator to mounting ring, align arrows and snap into place. Bold Items are Most Popular
G11
Catalog 9EM-TK-190-3
Mounting
Functionality Explanation
Fluid Power Function 2-Way Normally Closed (N.C.) 2-Way Normally Open (N.O.) Type of Switching: Universal 3-Way: Valve can be connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3. NNP NP 3 2 1 2 NNP: NP: Normally Non-Passing. Normally Passing. 3-Way Normally Passing (NP) Normally Closed (N.C.) Symbol 3-Way Normally Non-Passing (NNP) Normally Open (N.O.) Universal Description Electrical Function Symbol
NNP + NNP: Double Switch Body, Both Normally Non-Passing. NNP + NP: Normally Non passing and Normally-Passing. NP + NP: Both Normally Passing.
Electrical Contacts and Valves can be Combined Either Side by Side, or by Mounting the Valve on the Back of the Electrical Contact.
Mounting
Airline Accessories Side by Side Combination Combination by Mounting Valves On the Back of the Electrical Contact
G12
Catalog 9EM-TK-190-3
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Materials Body Operating Head Polyamide Zinc Alloy & Plastic
Number of Operations with Dry Air at 90 PSI (6 bar) and 68F (20C) - Frequency 1 Hz 1 million Operations Mushroom Head 300,000 Operations Operating Positions
PXVF131
All Positions 15 to 115 PSIG (1 to 8 bar) 5/32" Instant for Semi- Rigid Nylon or Polyurethane Tube
Operating Pressure Ports Standard 10-32 UNF Available Temperature Operating Storage
Mounting
Black Plastic Bezel Part Number ON Indicator PXVF131 PXVF141 PXVF151 PXVF161 PXVF111
Notes: The Pneumatic Indicators are black in one position and colored in the other. The colored position corresponds either to the presence of a pressure (ON Indicator) or the absence of pressure (OFF Indicator). For Legend Plates, see page G11.
Color
Green Red Yellow Blue White
PXVF1
.89 (22.5) .06 to .25 (1.5 to 6)
1.10 (28)
2.09 (53) .63 (16) 1.18 (30)
G13
Airline Accessories
Dimensions
Catalog 9EM-TK-190-3
Protective Guard
PXPEM510
PXPEA110
Part Number
Function
High resistance protective guard, with interlock mechanism to prevent accidental operation by a falling object.
Material
Type of Switching*
Function
Spring Return Spring Return
Material
Plastic Metal
Type of Switching*
NNP NNP
PXPEM510
Metal
NNP
CAUTION: This valve shall not be used to actuate a punch press. Do not use this valve on punch presses or press brakes. See OSHA 1910.217.
Dimensions
PXPEM510
Dimensions
PXPEM110
5.39 (1) (137)
1.14 (29) .57 (14.5) 5.77 (146.5)
PXPEA110
= 4.09 = (104)
6.77 (172) (2) .25 (6.4)
5.98 (152)
1.06 (27)
(1) 2 mounting ports for adaptors for conduit fittings (2) 7 operating angle
1.22 (31)
1.10 (28)
= 3.70 = (94)
6.39 (161) (2) .25 (6.4)
3x .35 (9)
= 5.31 (135) A B =
7.32 (186)
= = 6.30 (160)
(1)
mm 940 31
.89 (22.5) 2.32 (59) .91 (23)
.43 (11) 6.06 (154)
2.13 (54)
Notes: These Foot Pedal Operators come assembled with switch PXBB1921 (Normally Passing). With the pedal in the unoperated position, the switch is in the actuated non-passing position. With the pedal actuated, the switch is in the unactuated Normally Passing position. Units will accept all switch bodies shown earlier in this Section, but care must be taken in selecting switch type.
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow at 90 PSI (6 bar) in SCFM (l/mn ANR) Materials Body Operating Head Nominal Bore in Inches (mm) 1.8 (50) Polyamide Zinc Alloy & Plastic 1/16" (1.5) Operating Positions Operating Pressure All Positions 15 to 115 PSIG (1 to 8 bar)
Airline Accessories
Ports 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Temperature Operating Storage
* NNP: Normally Non-Passing.
Number of Operations with Dry Air at 90 PSI (6 bar) and 68F (20C) - Frequency 1 Hz. .......................... 1 million Operations
G14
Catalog 9EM-TK-190-3
Specifications
Operating Pressure 40 to 120 PSI (3 to 8 bar) Permissible Fluids Air or neutral gas 40 micron filtration, lubricated or dry Flow at 90 PSI (6 bar) 7 SCFM (200 l/mn ANR) Operating Temperature -5F to 140F (-15C to 60C) Below 40F (5C), an air dryer is required Storage Temperature -40F to 160F (-40C to 70C) Number of operations with dry air at 90 PSI (6 bar), 68F (20C), frequency 1 Hz 1 Million Operations Vibration resistance Conforms to section 19-2 of bureau Vritas regulations (November 1987) Materials Body Operating Head Connections Glass Filled Nylon Zinc Alloy and Plastic 5/32" instant
Mounting Approvals:
PXPC111 Part Number PXPC111 Connections
5/32" Instant
In accordance with European Standard EN 574 - September 1996 Conforms to the model that has obtained CE Type Test Certificate No. 02526 520 4631 0397
WARNING
Operation
A
P
B
These devices should NOT be used in any application involving rotary clutch presses. Two hand control modules do not of themselves insure the safety of any machine. Users and original equipment manufacturers are responsible for making sure that installations meet all relevant safety regulations.
Output S will appear only if A and B are simultaneously operated (within .5 seconds or less of each other). If the operator actuates only one push button, either A or B, or if both A and B are actuated but at an interval greater than .5 seconds, output S will not appear. Output S is regenerated by supply P. Output S will therefore disappear if supply P is cut off. Output S will disappear if either A or B is released. If output S disappears for any reason, A and B must be nearly simultaneously actuated to again provide output S. Since output S is regenerated it appears sharply, at full force (snap-acting), and is quickly exhausted upon deactivation. In addition the module is not affected by the length or diameter of tubing used for output S.
Dimensions
Inches (mm)
8.84 (224,6) 5/32" (4mm) Instant Push-in Fitting (x2) 1.13 (28,5) 3.41 (86,5) 1.63 (40,1)
.50 (12,7)
.59 (15,1)
.25 (6,4)
3.28 (83,3)
G15
Airline Accessories
Catalog 9EM-TK-190-3
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow at 90 PSI (6 bar) in SCFM (l/mn ANR) Materials Body Operating Head Nominal Bore in Inches (mm) 7 (200) Polyamide Zinc Alloy & Plastic 7/64" (2.5)
Number of Operations with Dry Air at 90 PSI (6 bar) and 68F 1 million Operations (20C) - Frequency 1 Hz
PXPA11
Operating Pressure
Ports 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Temperature Operating Storage 32F to 122F (0C to + 50C) -22F to 140F (-30C to + 60C)
Dimensions
2x .16 (4.2)
Vibration resistance Conforms to section 19-2 of bureau Vritas regulations (November 1987)
= = 2.36 (60)
WARNING
1.58 (40)
These devices should NOT be used in any application involving rotary clutch presses. Two hand control modules do not of themselves insure the safety of any machine. Users and original equipment manufacturers are responsible for making sure that installations meet all relevant safety regulations.
Notes: These two-hand control modules provide an output signal upon nearly concurrent operation of two push buttons.
PXPA11
Description
Control Module Valve Body & Mounting Ring Push Button Control Module Guard
Base Component
PXPC111
G16
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
Sensing Index
Sensing
G
Basic Features Pneumatic Sensors. ....................................... G18
Airline Accessories
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Limit Switches 3/2 Miniature Limit Switches. .......................................... G19-G20 3/2 Compact Limit Switches........................................... G21-G22 K Series Standard Duty Limit Switches...................... G23-G26 J Series Heavy Duty Limit Switches. ........................... G27-G29 PWBA Blocking Valves....................................................... G30-G31 Threshold Sensors............................................................. G32-G34
G17
Catalog 9EM-TK-190-3 To achieve the sensing or feedback function, pneumatic sensors can be: Limit Switches in a Variety of Sizes and Configurations Pressure Switches with Many Adjustable Ranges Components Designed Specifically for Pneumatic Technology using Pressure Variation, Air Bleed or Blocking for Detection. A wide variety of pneumatic sensor are available to suit any application requirement.
Pneumatic Sensors
G
Interchangeable with an Electrical Microswitch Airline Accessories 1/16" Bore 1/16" Bore 7/64" Bore 1/8" Bore Connectable Exhaust 1/8" Bore Connectable Exhaust
or
G18
Catalog 9EM-TK-190-3
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow SCFM (Nl/min) PXCM111 PXCM121 PXCM521 Materials Body Poppets Seals 2.2 (60) 3.0 (85) 8.8 (250) Zinc Alloy Polyurethane Nitrile (Buna N) 5 Hz 1/16" (1.5 mm) 7/64" (2.5 mm)
PXCM111
PXCM121
Connection
5/32" Instant 10-32 UNF 5/32" Instant
Actuator
Steel Plunger Operating Levers Available (See Below) Plastic Roller
Type of Switching*
NNP
Number of Operations with Dry Air at 90 PSI (6 bar) and 68F (20C) Frequency 1 Hz 10 Million Operating Positions All Positions 40 to 115 PSIG (3 to 8 bar) Operating Pressure
NNP
10-32 UNF
Ports 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube 10-32 UNF Available Temperature Operating Storage 32F to 122F (0C to + 50C) -22F to 140F (-30C to + 60C)
PXCM521
Connection
5/32" Instant
Actuator
Plastic Roller
Type of Switching*
NNP
G19
Airline Accessories
Catalog 9EM-TK-190-3
Operator Specifications
PXCM111 Differential Travel at 90 PSI (6 bar) Maximum Travel (B) at 90 PSIG (6 bar) Minimum Pre-Travel (A) at 90 PSIG (6 bar) Minimum Operating Force at 90 PSI (6 bar) Operating Diagram .006" (0.15 mm) .055" (1.4 mm) .035" (0.9 mm) 2.5 lb (11 N) PXCM121 .012" (0.3 mm) .126" (3.2 mm) .079" (2 mm) 1.0 lb (4.5 N) PXCM521 .020" (0.5 mm) .228" (5.8 mm) .087" (2.2 mm) 1.6 lb (7 N)
Rest Rest
A
A
Rest
Operation Operation
B
B
Operation
Maximum Travel
Maximum Travel
Maximum Travel
Dimensions
PXCM111
.80 (20.2)
PXCZ12
PXCZ11
.21 (5.4)
1.38 (35)
.31 (8)
.12 (3)
1.38 (35)
96 (24.5)
.41 (10.5)
.30 (10)
.16 (4)
.94 (24)
.75 (19)
PXCM121, PXCM131
PXCM521
.69 (17.5)
.55 (14)
Funct. stroke .08 (2) Max. stroke .13 (3.2)
.26 (7)
1.06 (27)
.91 (23)
.55 (14)
.26 (7)
Airline Accessories
1.61 (41)
2x .17 (4.2)
2.05 (52)
.59 (15)
.35 (9)
.59 (15)
G20
Catalog 9EM-TK-190-3
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow SCFM (Nl/min) Materials Body Poppets Seals Maximal Operating Frequency Nominal Bore 8.8 (250) Zinc Alloy Polyurethane Nitrile (Buna N) 5 Hz 7/64" (2.5 mm)
Number of Operations with Dry Air at 90 PSI (6 bar) and Hz10 Million 68F (20C) Frequency 1 Operating Positions Operating Pressure All Positions 40 to 115 PSIG (3 to 8 bar)
Ports 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Temperature Operating Storage 32F to 122F (0C to + 50C) -22F to 140F (-30C to + 60C)
PXCM601A110
PXCM601A102
PXCM601A103
Actuator
Steel Plunger Operating Levers Available (See Below) Steel Roller Plunger 90 Steel Roller Plunger
Type of Switching*
NNP
XCMZ24
G21
Airline Accessories
Catalog 9EM-TK-190-3
Operator Specifications
PXCM601A110 Differential Travel at 90 PSI (6 bar) Maximum Travel (B) at 90 PSIG (6 bar) Minimum Pre-Travel (A) at 90 PSIG (6 bar) Minimum Operating Force at 90 PSI (6 bar) Operating Diagram
Rest Rest
A
PXCM601A102
.008" (0.2 mm) .197" (5 mm) .066" (1.7 mm) 5.2 lbf (23 N)
PXCM601A103
.020" (0.5 mm) .197" (5 mm) .066" (1.7 mm) 5.2 lbf (23)
PXCM601A110 + XCMZ24
.047" (1.2 mm) (A) .370" (9.4 mm) (A) 4.3 lbf (19)
.012" (0.3 mm) .197" (5 mm) .066" (1.7 mm) 5.4 lbf (24 N)
Rest
A
(A)
30
1.57 (40)
Operation
B
Operation
B
Operation
B
A = cam travel
Maximum Travel
Maximum Travel
Maximum Travel
Dimensions
G .47 (12) .16 (4)
.16 (4)
PXCM601A102
PXCM601A103
G .47 (12)
1.18 (30)
.79 (20)
1.18 (30)
1.46 (37)
.63 (16)
G
Airline Accessories
1.18 (30)
: 2 mounting holes .17" (4.3) 2 countersunk .32" (8.2) depth 4 mm G: top mounting holes, 2 x M5 .71" (18 mm) centers
.35 (9)
.79 (20)
1.46 (37)
.63 (16)
1.18 (30)
PXCM601A110
PXCM601A110 + XCMZ24
.81 (20.6) .47 (12)
G .47 (12)
.32 (8)
.77 (19.5)
.79 (20)
1.71 (43.5)
1.46 (37)
.63 (16)
.79 (20)
1.46 (37)
.63 (16)
1.18 (30)
1.18 (30)
G22
Catalog 9EM-TK-190-3
Limit Switches
Plunger Operated
5/32" Instant Connections Pipeable Exhaust Port 1/8" I.D. Internal Orifice
Roller Operated
5/32" Instant Connections Pipeable Exhaust Port 1/8" I.D. Internal Orifice
PXCK21101
PXCK21102
PXCK21121
PXCK21106
PXCK2110031
PXCK2110041
Complete Assemblies Part Number PXCK21101 PXCK22101 PXCK21102 PXCK22102 PXCK21121 PXCK22121 PXCK21106 PXCK22106 Actuator
Steel Plunger NP NNP Steel Roller Plunger NP NNP Plastic Roller Plunger NP NNP Cats Whisker NP
Type of Switching*
NNP
With Die Cast Rotary Operating Head and Operating Lever - Complete Assemblies Part Number Actuator
Fixed Delrin Roller Lever - From Right and Left
Type of Switching*
NNP NP NNP NP
NNP: NP:
G23
Airline Accessories
Catalog 9EM-TK-190-3
Operating Heads
For Use With PXCK Switch Bodies
PXCK211
ZCKG00
Actuator
Type of Switching*
NNP
Actuator
Description
PXCK221
NP
G
PXCK21100 ZCKY81 ZCKY91
Actuator
Multi-Function Head Actuates: - From Right and Left - From Right - From Left
Part Number ZCKY51 ZCKY52 ZCKY81 ZCKY91 ZCKY11 ZCKY13 ZCKY41 ZCKY43
Actuator
Steel 1/8" Square Fiberglass 1/8" Dia. Round
Description
Airline Accessories
Rod Levers Plastic Spring Rod Lever Metal Spring Rod Lever Delrin Roller Lever Steel Roller Lever Roller Levers Adjust. Delrin Roller Lever Adjust. Steel Roller Lever
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
G24
Catalog 9EM-TK-190-3
Specifications K Series
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow SCFM (Nl/min) Materials Body Poppets Seals Maximal Operating Frequency Nominal Bore 7.4 (210) Zinc Alloy Polyurethane Nitrile (Buna N) 5 Hz 1/8" (3 mm) Ports 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Temperature Operating Storage 32F to 122F (0C to + 50C) -22F to 140F (-30C to +60C)
Number of Operations with Dry Air at 90 PSI (6 bar) 10 Million and 68F (20C) Frequency 1 Hz Operating Positions Operating Pressure All Positions 40 to 115 PSIG (3 to 8 bar)
Operator Specifications
PXCK201 Differential Angle Differential Travel Maximum Angle of Travel Maximum Travel (B) at 90 PSIG (6 bar) Minimum Pre-Travel (A) at 90 PSIG (6 bar) Minimum Operating Force at 90 PSI (6 bar) Minimum Operating Torque at 90 PSI (6 bar) Operating Angle
35 .008" (0.2 mm) .020" (0.5 mm) .087" (2.2 mm) 3.6 lbf (16N)
PXCK202
.008" (0.2 mm) .020" (0.5 mm) .087" (2.2 mm) 4.5 lbf (20N)
PXCK203
.008" (0.2 mm) .020" (0.5 mm) .102" (2.6 mm) 3.4 lbf (15N)
PXCK206
12
PXCK200 + Actuator
3
17.0 oz in (120mNm
80 29.8 oz in (210mNm) 31 (Minimum Lever Travel Including Pre-Travel Required For Operation)
Operating Diagram
Rest
A
Rest
A
Operation
B
Operation
B
Operation
B
Maximum Travel
Maximum Travel
Maximum Travel
G25
Airline Accessories
Rest
Catalog 9EM-TK-190-3
Dimensions K Series
Dimensions
PXCK21101, PXCK22101 PXCK21102, PXCK22102
.16 (4) .59 (15) .79 (20)
PXCK21121, PXCK22121
1.91 (48.5) .31 (8) .59 (15)
PXCK21106, PXCK22106
.63 (16) .08 (2)
.39 (10)
.63 (16)
.51 (13)
2.3 (59)
3.7 (94)
2.81 (72)
4.21 (107)
3.03 (77)
7.91 (201)
.79 (20)
.79 (20)
.79 (20)
.79 (20)
PXCK2110531, PXCK2210531
2.13 (54) 1.5 (38)
PXCK2110541, PXCK2210541
2.05 (52) 1.73 (44)
.87 (22)
.24 (6)
.75 (19)
.24 (6)
4.72 (120)
2 Holes .2 (5.2)
.79 (20) 2.36 (60)
.79 (20)
2.28 (58)
1.10 (28)
2.50 (63.5)
a b
a b
e r
c d e
ZCKY91
2.05 (52)
Airline Accessories
.31 (8)
.12 (3)
G26
Catalog 9EM-TK-190-3
PXCJ117
PXCJ11701
Type of Switching*
NNP NP
Direction of Actuation
Right & Left, Spring Return
Type of Switching*
NNP
Right or Left, Spring Return Right & Left, Spring Return NP Right or Left, Spring Return
ZC2JY11
ZC2JY31
ZC2JY81
Die Cast Zinc. For Use With PXCJ Switch Bodies Part Number
Operator
Delrin Roller Steel Roller Offset Delrin Roller Plastic Spring Rod Metal Spring Rod Delrin Roller Offset Delrin Roller
Description
Die Cast Zinc. For Use With PXCJ Switch Bodies Top Plunger Type Part Number Operation
Top Push Top Roller Push Spring Return Side Push Cats Whisker
ZC2JY11 ZC2JY13 ZC2JY21 ZC2JY81 ZC2JY91 ZC2JY31 ZC2JY41 ZC2JY51 ZC2JY71 ZC2JY61
Description
Spring Return
From Left & Right Counterclockwise From Right Clockwise From Left From Left or Right Maintained Positions
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
Single Track, Delrin Roller Fork Lever Double Track, Delrin Rollers
Spring Return
NNP: NP:
G27
Airline Accessories
Catalog 9EM-TK-190-3
Specifications J Series
Specifications
Air Quality Standard Shop Air, Lubricated or Dry, 40m Filtration Flow SCFM (Nl/min) Materials Body Poppets Seals Maximal Operating Frequency Nominal Bore 7.4 (210) Zinc Alloy Polyurethane Nitrile (Buna N) 5 Hz 1/8" (3 mm) Number of Operations with Dry Air at 90 PSI (6 bar) and 68F (20C) Frequency 1 Hz 10 Million Operating Positions Operating Pressure Ports Temperature Operating Storage All Positions 40 to 115 PSIG (3 to 8 bar) 1/8" NPT 32F to 122F (0C to + 50C) -22F to 140F (-30C to +60C)
ZC2JE61 Differential Angle Differential Travel at 90 PSI (6 bar) Maximum Angle of Travel Maximum Travel (B) at 90 PSIG (6 bar) Minimum Pre-Travel (A) at 90 PSIG (6 bar) Minimum Operating Force at 90 PSI (6 bar) Minimum Operating Torque at 90 PSI (6 bar) Operating Angle (Minimum Lever Travel Including Pre-Travel Required For Operation)
.008" (0.2 mm) 228" (5.8 mm) .059" (1.5 mm) 3.6 lbf (16N) 7.1 oz in (50Nm)
ZC2JE62
5 35.4 oz in (250Nm)
ZC2JE70
5 35.4 oz in (250Nm)
ZC2JE01
2 75 35.4 oz in (250Nm)
ZC2JE05
2 75
23
23
12
12
Operating Diagram
Operation
B
Maximum Travel
G28
Catalog 9EM-TK-190-3
Dimensions J Series
With ZC2JE70
.77 (19.5)
.47 (12)
.77 (19.5)
.47 (12)
.16 (4)
.08 (2)
1.85 (47)
With ZC2JY31
1.54 to 2.80 (39 to 71)
With ZC2JY51
2.13 to 2.60 (54 to 66)
.87 (22)
.12 (3)
2.56 (65)
2.56 (65)
2.56 (65)
ZC2JY91
2.13 to 2.36 (54 to 60) .31 (8) .87 (22)
ZC2JY41
.31 (8)
.20 (5)
2.56 (65)
2.56 (65)
2.56 (65)
inch a b c d e .47 .75 1.16 1.14 to 1.18 1.18 .28 .43 .51 .94
mm Airline Accessories
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
12 19 29.5 29 to 30 30 7 11 13 24
f e 1.9 (48)
c b a g h k
f g h k
G29
Catalog 9EM-TK-190-3
Blocking Valves
Blocking Valves
The blocking valve is a single acting spring return 2/2 valve in a fitting format. The device requires a pneumatic pilot signal to open, which allows free flow of air, gas or liquid to pass. As long as a pilot signal is present, the device will remain open. When the pilot signal is removed, the internal spring will close the blocking valve, bubble tight. The blocking valve is oil serviceable and rated to 150 PSI. These devices have two primary design uses: (1) to prevent unwanted gravity induced motion in cylinders during shut down procedures or during periods of lost supply pressure and (2) freezing the cylinder position by using a blocking valve at each end of the cylinder. Application needs such as tool or work piece protection, horizontal indexing or inspection stops are often satisfied by these devices.
Control
To Power Valve
To Cylinder
Blocking Valve
Airline Accessories
G30
Catalog 9EM-TK-190-3
4mm Tube
3/8"
3/8"
PWBA3493
PWBA3469
1/2"
1/2"
PWBA3412
PWBA3833
PWBA14/34
1/4"
1/8" pipe 3/8"
K
1/4"
3/8" 1/2"
PWBA38997
PWBA38337 PWBA38227
C B L
1/2"
PWBA18/38
A H
Flow* 14.8 19.4 45.9 81.2 14.8 19.4 45.9 81.2 14.8 19.4 45.9 81.2
A 0.86" (22) 0.86" (22) 1.06""(27) 1.22" (31) 0.86" (22) 0.86" (22) 1.06" (27) 1.22" (31) 0.75" (19) 0.75" (19) 1.06" (27) 1.06" (27)
B 0.82" (21) 0.82" (21) 1.10" (28) 1.30" (33) 0.82" (21) 0.82" (21) 1.10" (28) 1.30" (33) 0.87" (22) 0.87" (22) 1.18" (30) 1.18" (30)
C 0.94" (24) 0.94" (24) 0.94" (24) 1.30" (33) 0.94" (24) 0.94" (24) 0.94" (24) 1.30" (33) 0.83" (21) 0.83" (21) 1.06" (27) 1.06" (27)
K 0.53" (13.5) 0.53" (13.5) 0.55" (14) 0.94" (24) 0.53" (13.5) 0.53" (13.5) 0.55" (14) 0.94" (24) 0.67" (17) 0.67" (17) 0.91" (23) 0.91" (23)
H 2.32" (59) 2.09" (53) 2.09" (53) 2.59" (66) 2.32" (59) 2.09" (53) 2.09" (53) 2.59" (66) 2.20" (56) 2.20" (56) 2.64" (67) 2.64" (67)
K C B L
PWBA38
1/8" NPT C A C H K
B L
2.59" (66) 1.71" (43.5) 1.71" (43.5) 2.18" (55) 2.47" (63) 1.73" (44) 1.73" (44) 1.42" (36) 1.42" (36)
G31
Airline Accessories
1.98" (50)
Catalog 9EM-TK-190-3
Threshold Sensors
General Description
Threshold Sensors PWS
The plug-in threshold sensors provide feedback information on pneumatic cylinder status in one of three possible outputs . . . pneumatic, electric, or electronic. Mounted into the cylinder port, these devices monitor the back pressure of the cylinder's exhaust. When the cylinder's piston stops, the back pressure rapidly drops and the threshold sensor provides the desired output. Ideal for variable stroke applications such as robotics where other sensor type devices such as limit switches are impractical, these devices provide a signal whenever the cylinder stops motion. The threshold sensor consists of two complementary sub assemblies (1) the banjo fitting and (2) the plug-in sensor element. In all cases, the sensor is easily plugged into the banjo fitting and locked in place with a spring clip. The banjo fitting is designed to accept (piggy backed) other functional fittings such as flow controls or blocking valves. Simply select the sensor based on the type feedback signal that best fits the application.
Exhaust Counter-Pressure P1 Threshold Sensor Switching Threshold Time
A0 A1
P1
P2
Cylinder A
Pressure Supply P
P1
Pressure Valve Reversal Start Of Cylinder Travel End Of Cylinder Travel
P2
Airline Accessories
G32
Catalog 9EM-TK-190-3
Threshold Sensors
Allen Key
Banjo Socket
PWSM1012
Mounting
PWSP111
Model Selection
Banjo Sockets (with Sensor Clip) Port Size
10-32 1/8" 1/4" 3/8" 1/2"
Wrench
5/16" Hex 3/16" Allen 5/16" Allen 3/8" Allen 1/2" Allen
Banjo fittings in 10-32 to 1/2" pipe sizes are designed to be installed directly into actuator ports (up to 5" bore cylinders). The banjo fitting can accommodate other functional fittings and components such as right angle flow control valves or blocking valves. Banjo fittings screw into actuators using an Allen wrench or 5/16" hex head wrench for 10-32 size. Electrical or pneumatic feedback element snaps into place using a locking clip.
Operation
Pneumatic sensors have a continuous pressure signal applied to the sensor device. Electrical sensors have a continuous electrical signal applied to the sensor device. The threshold sensor assembly mounted directly into the cylinder Port provides an output signal S, which can be pneumatic or electrical, when the falling back pressure in the exhausting chamber of the cylinder reaches the operating threshold (approximately 6-9 PSIG). (The device is a normally passing device. The output is only on when there is nearly zero pressure at the cylinder.)
Output
Pneumatic Electrical
Connection
5/32" push-in 3-wire cable (6 ft)
Application
The threshold sensor provides electrical or pneumatic feedback information on pneumatic (air) cylinder status. These devices monitor the back pressure of the cylinder's exhausting chamber. When the cylinder stops, the back pressure drops and the threshold sensor provides the desired output. Ideal for variable stroke applications. The banjo fitting and the feedback element are two separate subassemblies, giving the user flexibility between electrical and pneumatic outputs as feedback.
Circuit Pressure Driving Pressure A Exhaust Back Pressure B P/12 Valve Switch Over Threshold Time End Of Stroke
G33
Airline Accessories
Catalog 9EM-TK-190-3
Threshold Sensors
Dimensions
H K
C
Specifications
Operating Pressure Temperature Range !
A
B/2 L
Caution: If it is possible that the ambient temperature may fall below freezing, the medium must be moisture free to prevent internal damage or unpredictable behavior. 10 Hz >64 PSIG (4.4 bar) 6 to 9 PSIG (.4 to .6 bar) 3 SCFM at 90 PSIG
Maximum Operating Frequency Pilot Pressure (PWSP111) Threshold Pressure Output Flow Rate (PWSP111)
.79 (20)
Banjo Socket
.87 (22)
Current Rating (PWSM1012) 5 VA, 250 VAC 5W, 48 VAC Materials Body Mounting Screw & Threads Thermoplastic Brass
PWSP111
18 x 24
Life Expectancy 10 million cycles with dry air at 90 PSIG, 68F, and 1 Hz operating frequency Voltage Range (PWSM1012) 12 - 240 VAC 12 - 48 VDC
1.26 (32)
.79 (20)
PWSM1012
Model
PWSB1557 PWSB1887 PWSB1997 PWSB1337 PWSB1227
inches (mm)
A
.98 (25) .98" (25) .98 (25) .98 (25) .98 (25)
B
.43 (11) .63 (16) .83 (21) 1.10 (28) 1.30 (33)
C
5/16" Hex 3/16" Allen 5/16" Allen 3/8" Allen 1/2" Allen
H
.79 (20) .71 (18) .71 (18) .79 (20) .93 (24)
K
.40 (10) .40 (10) .40 (10) .47 (12) .55 (14)
L
.67 (17) .79 (20) .87 (22) .98 (25) 1.02 (26)
G
Universal Description
Airline Accessories
G34
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
LV & EZ Series
G
LV Series Basic Features...................................................................... G36 Applications........................................................................... G36 Mounting. ............................................................................... G36 Dimensions. ........................................................................... G36 LV Series Technical Information Operation. .............................................................................. G37 Specifications........................................................................ G37 Ordering Information............................................................. G37 EZ Series Basic Features...................................................................... G38 Applications........................................................................... G38 Mounting. ............................................................................... G38 Dimensions. ........................................................................... G38 EZ Series Technical Information .............................................................................. G39 Operation. Specifications........................................................................ G39 Ordering Information............................................................. G39 Flow & Safety Standards. ........................................................... G40
G35
Airline Accessories
Catalog 9EM-TK-190-3
LV Series Valves
12
LV Series
Features
Used In Systems for Compliance with OSHA Standard 29 CFR Part 1910 3/8 Inch to 1-1/4 Inch Pipe Sizes Cvs from 6.0 to 14 3/4 and 1-1/4 Inch Exhaust Ports Available Rugged Cast Aluminum Alloy Body Inline or Surface Mountable Safety Yellow and Red for High Visibility Detented Spool Exhaust Port Threaded for Installation of Silencer or Line for Remote Exhausting
3 1
10
Applications
Lockout valves are installed in pneumatic drop legs, or individual pneumatic control lines (see Figure 1). In accordance with OSHA procedures, lockout valves are used during maintenance and service procedures of pneumatically (air) operated equipment. Prior to servicing, the red handle is pressed inward, blocking pressure and relieving all downstream air pressure. A padlock is installed through the locking hasp, Preventing accidental actuation during the maintenance procedure. Following maintenance, the padlock is removed and the red handle is pulled outward, returning air pressure to the system. (For complete Lockout / Tagout procedures, consult OSHA Standard 29 CFR Part 1910 in U.S. Federal Register/Vol. 54 No. 169, Friday, September 1, 1989 / Page 36644.)
Dimensions
A1
G A
2 1
Mounting
Valves can be inline mounted or surface mounted using the two 11/32" mounting holes provided in the valve body. Mount valves in plain view with the handle oriented for accessibility.
Inches (mm)
D 3.06 (78)
Airline Accessories
D 3.91 (99)
G36
Catalog 9EM-TK-190-3
LV Series Valves
Operation
Normal Machine Operation Valve Open With the handle pulled outward. Inlet Port 1 is open to outlet Port 2. Exhaust Port 3 is blocked. Lockout Operation Valve Closed With the handle pushed inward. Inlet Port 1 is blocked. Outlet Port 2 is open to Exhaust Port 3.
Open
Closed
Specifications
Operating Pressure Range Operating Temperature Range Ambient 0 to 250 PSIG (0 to 1725 kPa) 32F to 160F (0C to 71C)
Materials of Construction
Body Handle 3/4" Exhaust Port 1-1/4" Exhaust Port Spool Seals Detent Spring Grease Cast Aluminum Alloy Cast Aluminum Alloy Plastic Aluminum Carboxylated Nitrile Stainless Steel Magnalube G
Lubrication For best results and service life, use clean, moisture free, lubricated air. Recommended Lubricant F442 Oil
LV
6
Port Size (Inlet & Outlet Ports 1 & 2) 3 3/8" * 4 1/2" * 6 3/4" * 8 1" A 1-1/4"
N
Thread Type (Ports 1, 2 & 3) N NPT B BSPP (G)
A
Port Size (Exhaust Port 3) 6 3/4" A 1-1/4"
B
Design Level B Current
Trademark Magnalube
G37
Airline Accessories
Catalog 9EM-TK-190-3
EZ Series Valves
12
EZ Series
Features
Combines Lockout and Soft-Start Functions in a Single Unit Used in systems for compliance with OSHA Standard 29 CFR Part 1910 3/8 inch to 1-1/4 inch Pipe Sizes Cvs from 3.7 to 13.7 3/4 and 1-1/4 inch: Exhaust Ports available Rugged Cast Aluminum Alloy Body Exhaust Port Threaded for Installation of Silencer or Line for Remote Exhausting Inline or Surface Mountable
1 3
10
Applications
EZ valves are installed in pneumatic drop legs, or individual pneumatic control lines (see Figure 1). In accordance with OSHA procedures, EZ valves are used during maintenance and service procedures of pneumatically (air) operated equipment. Prior to servicing, the blue handle is pressed inward, blocking pressure and relieving all downstream air pressure. A padlock is installed through the locking hasp, preventing accidental actuation during the maintenance procedure. Following maintenance, the padlock is removed and the blue handle is pulled outward, gradually returning air pressure to the system. (For complete Lockout / Tagout procedures, consult OSHA Standard 29 CFR Part 1910 in U.S. Federal Register/Vol. 54 No. 169, Friday, September 1, 1989 / Page 36644.)
Dimensions
A1
G A
2 1
H D
Mounting
Valves can be inline mounted or surface mounted using the two 11/32" mounting holes provided in the valve body. Mount valves in plain view with the handle oriented for accessibility.
Inches (mm)
D 3.06 (78)
Airline Accessories
D 3.91 (99)
G38
Catalog 9EM-TK-190-3
EZ Series Valves
Operation
Normal Machine Operation Valve Open When the blue handle is pulled outward, the adjustable needle valve (accessed through the top of the handle) setting determines the rate of pressure buildup. When downstream pressure reaches the full flow described in the specifications below, Inlet Port 1 is open to outlet Port 2. Exhaust Port 3 is blocked. Lockout Operation Valve Closed When the blue handle is pushed inward, the Inlet Port 1 is blocked. Downstream air is exhausted through Exhaust Port 3.
Closed
Specifications
Operating Pressure Range 30 to 150 PSIG (2 to 10 bar) Open to Full Flow: Inlet Pressure 25 PSIG (1.7 bar) Operating Temperature Range (Ambient) 40F to 175F (4C to 80C) Lubrication For best results and service life, use clean, moisture free, lubricated air. Recommended Lubricant F442 Oil
Materials of Construction
Body Handle Spool Seals Detent Spring Grease Cast Aluminum Alloy Plastic Aluminum Carboxylated Nitrile Stainless Steel Magnalube G
EZ
Notes: * Available with 3/4" Exhaust Port. Available with 1-1/4" Exhaust Port.
03
Port Size (Inlet & Outlet Ports 1 & 2) 03 3/8" * 04 1/2" * 06 3/4" * 08 1" 0A 1-1/4"
N
Thread Type (Ports 1, 2 & 3) N NPT B BSPP (G) R BSPT (R)
B
Design Level B Current
A
Port Size (Exhaust Port 3) 6 3/4" A 1-1/4"
Trademark Magnalube
G39
Airline Accessories
Catalog 9EM-TK-190-3
Flow
Model LV3N6B LV4N6B LV6N6B LV6NAB LV8NAB LVANAB 1 to 2 Cv
6.00 7.10 8.60 13.00 13.00 20.00
2 to 3 Cv
8.00 8.30 9.50 12.00 14.00 14.00
1 to 2 Cv
3.79 5.31 6.01 11.18 13.74
2 to 3 Cv
3.78 3.77 9.25 8.13 8.03
Schematic
12
FRL To Requirement
2 12
3 1 10
3 1 2 10
To Requirement
Figure 1
Lockout Valves Shown In The Passing Condition
Friday, September 1, 1989 the Occupational Safety and Health Administration (OSHA) passed a standard, 29CFR Part 1910, requiring certain lockout and / or tagout procedures for the control of a hazardous energy source. This standard addresses practices and procedures that are necessary to disable the release of potentially hazardous energy while maintenance and servicing activities are being performed. Tagout refers to the use of tags to warn workers when equipment using potentially hazardous energy is being serviced. Lockout is the procedure which ensures that all power to a piece of equipment is isolated, locked or blocked and dissipated using a method that cannot be readily removed to bypassed. Dissipation means stored energy at the equipment is brought to a neutral state. This standard is expected to save 120 lives and prevent 60,000 accidents a year. This OSHA Standard became effective October 31, 1989.
A typical application (Figure 1) shows a main lockout valve mounted in the main drop leg, before the split to machine functions. Additional lockout valves can be used to isolate individual control lines. Before servicing, the valve can be actuated and locked to isolate downstream from pressure, and exhaust downstream to atmosphere thus making equipment safe for maintenance. To reference this standard see the U.S. Federal Register / Vol. 54, No. 169 / Friday, September 1, 1989 / Page 36644. For copies of this standard, contact U.S. Department of Labor, Occupational Safety and Health Administration, Office of Publication, Room N3101, Washington, DC 20210, (202) 523-9667.
Airline Accessories
G40
(Revised 05-22-2012)
Catalog 9EM-TK-190-3 Integrated Fittings
Integrated Fittings
G
Product Index............................................................................. G42 Compact Flow Control Valves.................................................... G43 Miniature Flow Control Valves.................................................... G44 In-line Flow Control Valves................................................. G45-G46 Compact Metal Flow Control Valves. .......................................... G47 Check Valves.............................................................................. G48
Airline Accessories
G41
Catalog 9EM-TK-190-3
Integrated Fittings
Page G44
Page G45
Page G46
Page G46
Page G46
Page G46
Page G46
Page G46
Page G46
Page G46
Check Valves
Page G47 Page G48 Page G48 Page G48
Airline Accessories
G42
Catalog 9EM-TK-190-3
Materials Of Construction
Body (Depending upon the Model): Gripping Ring: Adjustment Screws Locking Nut: Base: Glass reinforced nylon 6.6 Brass Stainless Steel Nickel-plated brass Nickel-plated brass Nickel-plated brass
Nomenclature
Example: FCC731-4-2
FC C 7
Attribute: Flow control Compact Right angle Nylon body Tube x Pipe 1/4 Tube O.D. 1/8 Pipe thread
Compact flow control regulators ensure excellent performance of flow and are perfectly suited for reduced spaces due to their small size. The sensitivity of the adjustment screw provides very precise air flow control and regulation. A locking nut guarantees stability of adjustment against vibration tampering of the flow setting.
L Hex 1 D H
3 1 4 2
Applicable Tube
Tube O.D. Tube O.D. (mm) 1/8, 5/32, 1/4, 3/8 4, 6, 8, 10, 12
Specifications
Pressure Range: Temperature Ranges: 15 to 145 PSI 30 to 160F Compressed air
Hex 2
Working Fluid:
NPT
1/8 1/4 1/8 1/4 1/4 3/8
H H Open Closed
1.67 1.67 1.67 1.67 2.03 2.03 1.44 1.44 1.44 1.44 1.71 1.71
L
L
0.85 0.85 0.85 0.85 1.22 1.22
L H Hex 1
G
L
0.65 0.75 0.65 0.75 0.77 0.85 0.89 1.02 1.06 1.14 1.36
Hex 1 D H
NPT / UNF
10-32 1/8 10-32 1/8 10-32 1/8 1/4 1/8 1/4 1/4 3/8
Hex 1 (mm)
H
0.69
13
0.79 0.69
Hex 2
FCKC731-5/32-2
13
0.79 0.69
FCKC731-4-0 FCKC731-4-2
13 17 13 17 17 20
NPT
1/8 1/8 1/4
Hex 1 (In)
0.63 0.63 0.63
Hex 2 (In)
0.39 0.39 0.39
H H Open Closed
1.67 1.67 1.67 1.44 1.44 1.44
L
0.85 0.85 0.85
G43
Airline Accessories
Catalog 9EM-TK-190-3
Materials of Construction
Body (Depending upon the Model): Gripping Ring: Adjustment Screws Locking Nut: Base: Glass reinforced nylon 6.6 Brass Stainless Steel Nickel-plated brass Nickel-plated brass Nickel-plated brass
Nomenclature
Example: FCM731-4-2
FC M 7 3 1 4
Attribute: Flow control Miniature Right angle Nylon body Tube x pipe 1/4 Tube O.D. 1/8 Pipe thread
The miniature flow control regulator is especially adapted for all very small sized pneumatic applications (micro-pneumatic in particular). They are specifically designed for use with small bore cylinders (pancake / flat cylinders). Miniature flow control regulators are available in meter out, meter in and bi-directional versions.
Applicable Tube
Tube O.D. Tube O.D. (mm) 1/8, 5/32, 1/4 3, 4, 6, 8
Specifications
Pressure Range: Temperature Ranges: Working Fluid: 15 to 145 PSI 30 to 160F Compressed air
Hex 1
Airline Accessories
NPT
10-32 1/8 10-32 1/8 10-32 1/8 1/4
Hex 1 mm
6 7 6 7 6 7 8
H Open
1.14 1.41 1.02 1.16 1.02 1.16 1.28
H Closed
0.91 1.26 0.93 1.06 0.93 1.06 1.18
L
0.67 0.69 0.67 0.71 0.73 0.75 0.77
G44
Catalog 9EM-TK-190-3
Materials of Construction
Body: Gripping Ring: Adjustment Screws Locking Nut: Tailpiece: Glass reinforced nylon 6.6 Stainless Steel Nickel-plated brass Nickel-plated brass Nickel-plated brass
Nomenclature
Example: FCMs731-5/32-2
FC M 8 3 2 4
Attribute: Flow control Miniature In-line Nylon body Tube x pipe 1/4 Tube O.D.
In-line flow controls are unidirectional flow control valves. Intake air flows freely through the flow control; exhaust air is metered out through a specially designed adjustment screw. An arrow on the body of the valve indicates the direction of controlled flow. They can be easily added to existing circuitry. Simply splice it into the cylinder port line. They can be used individually or they may be stacked together using two joining clips.
Applicable Tube
Tube O.D. Tube O.D. (mm) 5/32, 1/4, 5/16, 3/8, 1/2 4, 6, 8, 10, 12
Specifications
Pressure Range: Temperature Ranges: Working Fluid: 15 to 145 PSI 30 to 160F Compressed air
L L1 H N2 K K K Hex 1 H N2 K K K N1 T Hex 1 L L1
L1
N1
N2
FC832-5/32 5/32 FC832-4 FC832-5 FC832-6 FC832-8 1/4 5/16 3/8 1/2
0.47 1.52 0.59 0.31 0.43 0.09 0.66 2.00 0.90 0.43 0.66 0.12 0.73 2.38 1.02 0.49 0.79 0.13 0.94 2.87 1.29 0.62 1.01 1.60 1.09 3.35 1.37 0.78 1.07 0.16
L1
N1
N2
0.47 1.52 0.59 0.31 0.43 0.09 0.66 2.00 0.90 0.43 0.66 0.12 0.73 2.38 1.02 0.49 0.79 0.13
G45
Airline Accessories
Catalog 9EM-TK-190-3
B DIA.
F B (Closed)
FULL ADJ FLOW
D
1
1
H1 - OPEN H2 - CLOSED
C
E
FLOW
A C A
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
A
1.75 2.33 2.66 3.11 3.56
B
1.56 1.97 2.44 3.06 3.69
C
0.37 0.44 0.56 0.75 0.88
D
0.62 0.75 1.00 1.25 1.50
E
0.81 1.09 1.38 1.63 2.00
F
F
0.68 0.94 1.19 1.38 1.75
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
A
9/16" 11/16" 7/8" 1-3/16" 1-3/8"
B
0.75 0.75 0.88 1.06 1.06
C
1.47 1.47 2.31 3.25 3.25
H2
1.81 2.03 2.53 3.22 3.31
03250 0119 03250 0219 03250 0319 03250 0419 03250 0519
B DIA.
D
1
1
B (Closed)
FULL ADJ FLOW
C
H1 - OPEN H2 - CLOSED
FLOW
A C A
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
Port Size
1/8" 1/4"
A
9/16" 11/16"
B
0.75 0.75
C
1.47 1.47
H1
2.03 2.28
H2
1.81 2.03
B DIA.
1
1
D
H1 - OPEN H2 - CLOSED
A C A
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
A
9/16" 11/16" 7/8" 1-3/16" 1-3/8"
B
0.75 0.75 0.88 1.06 1.06
C
1.47 1.47 2.31 3.25 3.25
Part No.
Port Size
1"
1-1/4" 1-1/2"
A 5.00 5.00
B 6.50 6.50
C
3.00 3.00
D
3.25 3.25
E
2.25 2.25
F
.39 .39
G
1.31 1.31
H
2.13 2.13
5.88
8.00
3.75
3.50
2.50
.39
1.50
2.38
B DIA.
Airline Accessories
Part No.
00338G1100 00338G1101
1
1
H1 - OPEN H2 - CLOSED
Port Size
1"
C
3.00 3.00 3.75
D
3.25 3.25 3.50
E
2.25 2.25 2.50
F
.39 .39 .39
G
1.31 1.31 1.50
H
2.13 2.13 2.38
A
9/16" 11/16"
B
0.75 0.75
C
1.47 1.47
H1
2.03 2.28
H2
1.81 2.03
G46
Catalog 9EM-TK-190-3
Materials of Construction
Body: Gripping Ring: Adjustment Screws Locking Nut: Tailpiece: Treated Brass Stainless Steel Nickel-plated brass Nickel-plated brass Nickel-plated brass
Nomenclature
Example: FCMs731-5/32-2
FC 7 0 1 4 2
Attribute: Flow control Right angle Brass body Tube x pipe 1/4 Tube O.D. 1/8 Pipe thread
Applicable Tube
Tube O.D. 1/8, 5/32, 1/4, 3/8 4, 6, 8, 10, 12, 14
Metal flow control regulators are suited for use in severe conditions (temperatures, sparks, abrasion, etc). The screw and locking nut have been designed for easy manipulation, by hand. Adjustment can be made with a screwdriver and locking by use of a wrench.
Specifications
Pressure Range: Temperature Ranges: Working Fluid: 15 to 145 PSI 30 to 160F Compressed air
C A Open
Free Flow
B B1
Metered Flow
Model Number
03251 0125 03251 0250 03251 0375 03251 0500
Weight Cv Thread Thread A B C (NPT) (NPT) Adjusted Free mm mm mm kg. Male Female Flow Flow
1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 44 51 58 68 30 36 43 53 17 23 27 32 0.9 2.0 3.2 5.0 0.26 0.75 0.84 1.64 0.20 0.68 0.72 1.41
With Prestolok Fittings 03251 1215 03251 1225 03251 2525 03251 2538 03251 3838 1/8 1/8 1/4 1/4 3/8 5/32 1/4 1/4 3/8 3/8 44 44 51 51 58 30 30 36 36 43 17 17 23 23 27 0.9 0.9 2.0 2.0 3.2 0.19 0.28 0.51 0.62 0.78 0.16 0.22 0.44 0.53 0.65
CAUTION: If it is possible that the ambient temperature may fall below freezing, the medium must be moisture-free to prevent internal damage or unpredictable behavior.
G47
Airline Accessories
Catalog 9EM-TK-190-3
Check Valves
Check Valves
Materials of Construction
Body: 32PLCK: Nylon/nickel plated brass 68PLCK: Nylon body with nickel-plated brass base VC: Acetal Stainless Steel Nitrile (32PLCK & 68PLCK) EPDM (VC)
Nomenclature
Example: W68PLCK-4-2
W 68 PL
Attribute:
Example: A4VC4-MG
A 4 VC 4 MG
Attribute:
White thread sealant Tube x Pipe Prestolok Check Valve 1/4 Tube O.D. 1/8 Pipe thread
Acetal 1/4 Tube O.D. Valve, Check 1/4 Tube O.D. Metal gripping ring
These in-line check valves allows air to pass in one direction while blocking flow in the other direction. Their extreme compactness and light weight make them suitable as a safety item in compressed air circuits. The body of the fitting contains an arrow to indicate the direction of flow.
CK 4
Applicable Tube
Tube O.D. Tube O.D. (mm) PLCK: 5/32, 1/4, 5/16, 3/8 VC: 1/4, 5/16, 3/8 PLCK: 4, 6, 8, 10, 12
Specifications
Pressure Range: Temperature Ranges: 15 to 145 PSI 34F to 150F PLCK: 7 PSI VC: 1/3 PSI Compressed air
Cracking Pressure:
A
1.22 1.34 2.00 2.56 2.66
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
B
0.56 0.69 0.88 1.19 1.38
Working Fluid:
00339 3004
Airline Accessories
13/16 Hex
B
35/64 Flats
Port Size
1/8" 1/4" 3/8" 1/2" 3/4"
A
1.22 1.34 2.00 2.56 2.66
B
0.56 0.69 0.88 1.19 1.38 03047 0099
2.56 (65)
G48
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
Accessories
G
Tank Valves & Air Chucks. ...........................................................G50 EM Series Exhaust Mufflers. .......................................................G51 Muffler / Flow Controls................................................................G51 Breather Vents.............................................................................G52 ES Series Silencer......................................................................G53 ASN Air Line Silencer. .................................................................G53 P6M Air Line Silencer ................................................................G54 Muffler-Reclassifier ECS.............................................................G55 Automatic Drip Leg Drain & Relief Valve. ....................................G56 Relief Valves - Diaphragm Type..................................................G57 Shuttle Valves & Quick Exhaust..........................................G58-G60 AirGuard Protection System. ...............................................G61-G62 Drain Valves. ........................................................................G63-G64 Safety Blow Guns................................................................G65-G67
G49
Airline Accessories
Catalog 9EM-TK-190-3
Tank Valves
For tanks, steel barrels, compressors and other pneumatic containers where a dependable automatic air valve is needed. Equipped with standard valve core and sealing cap. Maximum operating pressure is 185 PSIG. Temperature range is -40F to 220F.
Air Chucks
For regular airlines.
7/16" HEX
23/32" 1-9/32"
1/8"
1-3/4"
1/8"
Has a 1/8" pipe thread part way up the stem which allows for minimum protrusion. N/P finish, has screwdriver type cap. Packed 25 to a box.
Airline Accessories
1-3/4" 1/8"
G50
Catalog 9EM-TK-190-3
General Description
Muffler / filters effectively reduce air exhaust noises to an industry accepted level with minimum flow restriction. They protect valves, impact wrenches, screw drivers and other air tools by preventing dirt and other foreign matter from entering the system. Non-corrosive. Can be cleaned with many common solvents. Specifications Maximum Operating Pressure...................................... 250 PSIG (Air) Operating Temperature......................................................0 to 300F* * Ambient temperatures below freezing require moisture-free air. Ambient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with filtered and lubricated air.
Model Number EM12 EM25 EM37 EM50 EM75 EM100 EM125 EM150
Pipe Thread
1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
Overall Length
1.00 1.32 1.54 1.85 2.29 2.91 3.25 3.69
Hex Size
7/16" 9/16" 11/16" 7/8" 1-1/6" 1-5/16" 1-11/16" 2"
General Description
Muffler / flow controls provide an acceptable exhaust noise level and effectively meter exhaust. Installed in valve exhaust ports, they control cylinder piston speeds throughout a wide range. The adjusting screw cannot be accidently blown out, can be locked to maintain setting. Brass and bronze construction. Clean with commonly used solvents.
Specifications
Maximum Operating Pressure...................................... 250 PSIG (Air) Operating Temperature......................................................0 to 300F* * Ambient temperatures below freezing require moisture-free air. Ambient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with filtered and lubricated air.
Model Number 04502 0002 04504 0004 04506 0060 04508 0080 04512 0012 04516 0016
Pipe Thread
1/8" 1/4" 3/8" 1/2" 3/4" 1"
Overall Length
1.15 1.42 1.49 1.77 1.98 2.15
Hex Size
9/16" 1/2" 11/16" 7/8" 1-1/16" 1-5/16"
G51
Airline Accessories
Catalog 9EM-TK-190-3
(Revised 02-07-13)
Breather Vents
Specifications
Maximum Operating Pressure. .....................150 PSIG (Air) Operating Temperature..................................... 0 to 300F*
* Ambient temperatures below freezing require moisture-free air. Ambient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with filtered and lubricated air.
Model Number
NOTE: Breather vents should not be used as exhaust mufflers.
Pipe Thread
1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
Overall Length
0.44 0.63 0.75 0.88 1.00 1.31 1.41 1.50
Hex Size
7/16" 9/16" 11/16" 7/8" 1-1/6" 1-5/16" 1-11/16" 2"
04702 0002 04704 0004 04706 0006 04708 0008 04712 0012 04716 0016 04720 0020 04724 0024
General Description
These low silhouette versions of the muffler / filter are useful where space is a problem and / or to prevent contamination. Use for vacuum relief or pressure equalization in gear boxes, oil tanks, reservoirs, etc. Non-corrosive.
ES Series Silencer
D A B
General Description
The silencer is designed to give superior performance in noise control with a minimum effect on air efficiency. Trimline design allows location in the tightest places without extra plumbing and fittings. Fits directly into the exhaust port of more than 90% of present commercial valves. Slotted body permits rapid discharge of air without undesirable back pressure. Unique nylon screen element resists dirt buildup or clogging.
Specifications
Maximum Operating Pressure. ........................ 250 PSIG (Air) Operating Temperature.........................................0 to 300F*
* Ambient temperatures below freezing require moisture-free air. Ambient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with filtered and lubricated air.
G
Model Numbers NPTF ES12MC ES25MC ES37MC ES50MC ES75MC ES100MC ES125MC ES150MC BSPT (R) ESB12MC ESB25MC ESB37MC ESB50MC ESB75MC ESB100MC ESB125MC ESB150MC Flow SCFM @ 100 PSIG Inlet
115 129 219 549 893 1,013 1,486 1,580
Pipe Thread
1/8" 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
Dimensions A
1.85 1.85 3.31 3.31 4.56 4.56 5.69 5.69
Airline Accessories
B
0.81 0.81 1.26 1.26 2.01 2.01 2.88 2.88
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
D
0.63 0.63 1.00 1.00 1.62 1.62
G52
Catalog 9EM-TK-190-3
Features
Compact Lightweight Easy to Install Excellent Noise Reduction Protects Components from Contamination NPT and BSPT Threads Available
Thread Size
A (mm)
B (mm)
0.32 (8)
0.43 (11)
1.57 (40) 0.63 (16) 2.56 (65) 0.83 (21) 3.35 (85) 0.98 (25) 3.74 (95) 1.18 (30)
Application
The plastic silencer is designed to give excellent noise reduction with a minimum effect on air efficiency. The Trimline design allows for locating the silencer in the tightest places without extra plumbing or fittings. Fits directly into the exhaust port of most commercial valves. Open surface area of element allows for rapid discharge of air without undesirable back pressure.
G
Specifications
Airline Accessories
Pressure Rating..................................................0 to 150 PSIG (0 to 10 bar, 0 to 1034 kPa) Temperature Rating...................14F to 140F (-10C to 60C) Body...................................................................Acetal (Plastic) Element..................................................................Polyethylene
G53
Catalog 9EM-TK-190-3
B C
Features
All Plastic Ultra Light Weight Versions High Noise Level Reduction Low Back Pressure Generation
Port Thread
M5 G1/8 G1/4 G3/8 G1/2 G3/4 G1
A
0.91 (23) 1.14 (29) 1.34 (34) 2.36 (60) 2.52 (64) 5.51 (140) 6.30 (160)
Diameter B
0.26 (6,5) 0.55 (14) 0.67 (17) 0.98 (25) 0.98 (25) 1.50 (38) 1.89 (48)
C
0.16 (4) 0.24 (6) 0.24 (6) 0.35 (9) 0.43 (11) 0.55 (14) 0.79 (20)
Weight (grams)
0.01 0.02 0.04 0.06 0.10 0.50 0.62
Application
The plastic silencer is designed to give excellent noise reduction with a minimum effect on air efficiency. The Trimline design allows for locating the silencer in the tightest places without extra plumbing or fittings. Fits directly into the exhaust port of most commercial valves. Open surface area of element allows for rapid discharge of air without undesirable back pressure. P6M-PAB3 P6M-PAB4 P6M-PAB6 P6M-PAB8
G
Specifications
Pressure Rating..................................................0 to 246 PSIG (0 to 17 bar, 0 to 1700 kPa) Temperature Rating Plastic..................................... 14F to 176 F (-10C to 80C) Metal....................................... 14F to 165 F (-10C to 74C) Efficiency............................................................................ 92%
Airline Accessories
G54
Catalog 9EM-TK-190-3
Operation
Compressor oils and lubricating oils are exhausted from valves, cylinders and air motors into the ECS. Oil aerosols are coalesced into larger droplets and gravity pulls them into the attached drain sump. The sump can then be drained manually or by using a 1/4" ID plastic tube drain. The air flowing into the ECS is also muffled or silenced as it enters the inside of the ECS and passes through the filter media into the atmosphere.
C
Dimensions: Model ECS3 ECS5 A 5.30 (135 mm) 7.30 (185mm) B 1/2" NPT 1" NPT C 2.57 (65 mm) 2.57 (65mm)
Proven Technology
The ECS units are constructed from the same materials that go into our oil removal coalescing filter elements. The seamless design insures media uniformity and strength. This proven technology provides high coalescing efficiency with low pressure drop. The filter media is supported by cylindrical perforated steel retainers both inside and out. These retainers, fully plated for excellent corrosion resistance, give the ECS units high rupture strength in either flow direction. These filters can also be used as high efficiency inlet or bypass filters for vacuum pumps, or breather elements to protect the air above critical process liquids.
Performance Characteristics
dBa 120 H 100 80 I 60 40 20 0 0 10 20 30 40 50 60 70 80 90 100 10 30 40 H 1" Open Pipe G ECS5 J 1/2" Open Pipe I ECS3 J G .41 .28 .14
PSID 10 8 6 4 2 0 0 10
SCFM
20
SCFM
10 20
dm3/s n
dm /s n
30
40
99.97% Oil Removal Efficiencies 25 dBA Noise Attenuation 1/2" NPT and 1" NPT Disposable Units Continuous or Plugged Drain Option Metal Retained Construction Fast Exhaust Time
Specifications
Maximum Operating Temperature......................125F (52C) Maximum Line Pressure............................ 100 PSIG (6.8 bar)
G
Ordering Information
ECS
G55
Airline Accessories
Catalog 9EM-TK-190-3
Relief Valve
A
F
C
C
A
2.50 64 mm
B
2.37 60 mm
C
0.87 22 mm
B A
A
0.75 Hex 19 mm
B
1.88 - 2.25 47.8 - 57.2 mm
Features
Auto Drain Ported 1/8" to Pipe Away Liquid. Drain has Manual Override Easily Serviced without Tool 20-250 PSIG Range Compact Size
Features
Large Relief Capacity (70.39 SCFM @ 150 PSI when fully opened) in a Compact Size Lightweight Aluminum Construction with Resilient Seat
Application
The RV01A1N Pop Off Relief Valve is designed to protect against excessive pressure buildup in a pneumatic circuit or system.
Specifications
Housing & Cap.......................................................... Aluminum Port Threads........................................................1/4" - 1/2" Top 1/8" Drain Pressure and Temperature Ratings: Metal Bowl. .............................20 to 250 PSIG (0 to 17.2 bar) 32F to 175F (0C to 80C) Seals................................................................................Buna N
Operation*
With the relief valve mounted in a reservoir or system, the force of system pressure at (A) is offset by the force of spring (C) acting on poppet seat (B). At pressures lower than the setting, the poppet seat (B) is held against the body at (A) effecting a seal. As pressure approaches set point, the poppet begins to vent until set point is reached, at which time the poppet seat (B) lifts off the body at (A) allowing the excess pressure to vent to atmosphere at (F). When the excess pressure has been vented, the spring (C) acts on the poppet seat (B) forcing it to seat on the body at (A), sealing off the flow of air.
Ordering Information
Consists of Drip Leg Drain Housing WITH Auto Drain.
Specification
Body & Adjusting Screw.......................................... Aluminum Locking Nut....................................................................... Steel Seat. .................................................................................. Nitrile Spring................................................................................. Steel Poppet.............................................................................. Plastic Operating Temperature............... 32F to 200F (0C to 93C) Port Threads.........................................................1/4 Inch Male Relief Range.................................10 to 200 PSIG (.7 to 14 bar) with standard spring.
* Ref: 1RV100B Installation & Service Instructions
Size
1/4" 1/2"
Airline Accessories
Ordering Information
Seals
RV01A1N
XXX
10 -200 PSI Blank BUNA V Flurocarbon
G56
Catalog 9EM-TK-190-3
Inlet
Inlet
Features
Compact, Sensitive Diaphragm-type Relief Valve Push-pull, Locking Knob Knob and Top Work the Same as a Miniature Regulator 130 has Lightweight Aluminum Construction 134 has a brass body, captured exhaust and is an Inline Type with 3 Inlet Ports and 1 Outlet Port
Dimensions
1.44 37mm 1.62 41mm
1.44 37mm
1.62 41mm
2.44 62mm 3.52 89mm 1/4" Pipe INLET 1.08 27mm 1/8" Pipe INLET FRONT & BACK
Applications
Designed to Protect Against Excessive Pressure Buildup in a Pneumatic Circuit or System For Use where Gradual Proportional Relief is Required
.22 Dia. 1/4" Pipe INLET
FLOW DIRECTION
.375 9.5mm
130
134
Operation
Turn relief valve knob clockwise for maximum pressure. Set pressure going into relief valve at desired pressure. Turn relief valve knob counter-clockwise until exhaust starts to bleed. Turn relief valve knob clockwise until exhaust stops bleeding. Push to lock knob.
Specifications
Relief Range.................................. 0 to 100 PSIG (0 to 6.9 bar) Maximum Inlet Pressure.......................... 300 PSIG (20.7 bar) Operating Temperature. ...............40F to 120F (4C to 49C) Port Threads: 130............................................................1/4" Pipe Male Only 134................................ Inlet Port Two 1/8" & One 1/4" Pipe Outlet Port 1/4" Pipe
Ordering Information
Relief Valve 130 134 Spring Range 0-15 PSIG
130-02AA 130-02AAP* 134-02AA 134-02AAP*
Materials of Construction
0-100 PSIG
130-02C 130-02CP* 134-02C 134-02CP*
0-25 PSIG
130-02A 130-02AP* 134-02A 134-02AP*
0-50 PSIG
130-02B 130-02BP* 134-02B 134-02BP*
Adjusting Knob .................................................Polypropylene Adjusting Screw ........................................... Zinc-plated Steel Body..............................................Aluminum (130); Brass (134) Diaphragm / Disc . ........................................................ Buna-N Nut .................................................................. Chromated Steel Spring Cage. .....................................................................Acetal Spring. ............................................................. Zinc-plated Steel
G57
Airline Accessories
Catalog 9EM-TK-190-3
Valve Specifications
Operating Pressure (Air) Maximum: 150 PSIG 200 PSIG for Model No. 0R37TB (PTFE diaphragm) Minimum: 3 PSIG 50 PSIG for Model No. 0R37TB (PTFE diaphragm) Operating Temperature: Urethane: 0F to 180F* (-18C to 80C) Nitrile: 0F to 180F* (-18C to 80C) Fluorocarbon: 0F to 400F* (-18C to 205C) PTFE: 0F to 500F* (-18C to 260C)
* Ambient temperatures below freezing require moisture-free air. Ambient temperatures below freezing and above 180 require lubricants especially selected for suitability at these temperatures. Pneumatic valves should be used with filtered and lubricated air.
2 3
1 3
2
C
A Port 1 (In)
Component Materials
Body Material...............................................Die cast aluminum
Port 2 (Cyl)
Port 3 (Exh)
Static Seals................................. Nitrile standard with urethane (Others see below) Diaphragm................................................Standard Urethane Optional Fluorocarbon, PTFE, or Nitrile (Depending on size)
General Information
Quick exhaust valves provide rapid exhaust of control air when placed between control valve and actuator. They can also be used as shuttle valves. Diaphragm materials are available in urethane, Nitrile, Fluorocarbon, and PTFE to meet a wide variety of operating conditions.
Airline Accessories
Catalog 9EM-TK-190-3
Shuttle Valve
General Information
1 3 2
Shuttle valves determine a single pneumatic output from two separate inputs. If pressure is applied to both ports simultaneously, the valve will select the port with the higher pressure.
Valve Specifications
Maximum Operating Pressure. ............... 200 PSIG Maximum 3 PSIG Minimum: Differential Pressure
C F E INLET INLET J A A1
OUTLET B K (3 Ports) H
L Dia. (2 Holes)
Component Materials
Body Material............................................................ Aluminum Internal Components............................................... Aluminum Seals..................................................................................Nitrile
Dimensions A
N/A 2.50 2.50
A1
1.62 2.12 2.12
B
0.81 1.25 1.25
C
0.62 1.25 1.25
D
0.31 0.62 0.62
E
1.00 2.00 2.00
F
0.281 0.67 0.67
G
0.312 0.265 0.265
H
1.00 1.25 1.25
J
0.75 1.35 1.35
K
1/8 - 27 1/4 - 18 3/8 - 16
L
0.219 0.219 0.219
G
Performance Data Flow
Airline Accessories
Port Size
1/8" 1/4" 3/8"
Flow (Cv)
0.32 1.65 2.02
G59
Catalog 9EM-TK-190-3
B
Man
M A N Man
A
Pressure
Operation 1
A
Man
C
Man
Pressure Pressure
OR Circuit
The most common application of the Shuttle Valve is the OR Circuit. Here a cylinder or other work device can be actuated by either control valve. The valves can be manually or electrically actuated and located in any position.
Memory Circuit
This circuit enables continuous operation once initiated. Pressure is delivered to the circuit when Valve A is actuated. This allows pressure to pass through the shuttle valve actuating Valve B. Pressure then flows through Valve B and also the other side of the shuttle valve which holds Valve B open for continuous operation. To unlock the circuit, Valve C must be opened to exhaust the circuit and allow Valve B to return to its normally closed position.
Interlock
This circuit prevents the occurrence of a specific operation while one or another operation takes place. When either Valve A or B is actuated to perform operation 1 or 2, Valve D is shifted to the closed position and prevents operation 3 from occurring.
Airline Accessories
G60
Catalog 9EM-TK-190-3
Product Features:
Maintenance Friendly: Repair possible while plant is
still operating
CAUTION !
Economic: Competitive pricing Complies with EU Standard: EN 983 - 5.3.4.3.2. Reliable and Tamperproof: No adjustment necessary Complies with ISO Standard: 4414 - 5.4.5.11.1 Complies with MSHA Regulation:
30CFR 56.13021, 57.13021 and 57.1730 Lightweight: Compact size.
Protect your most important assets: your employees and their equipment!
The AirGuard offers simple but efficient protection of a broken compressed-air hose. The air supply is immediately shut off by the AirGuard, should the volume of air exceed a set value. This value is factory preset and is set to allow normal air consumption when using air tools. Should the air consumption exceeds the set value, e.g. the air line is severed, then the internal piston instantly shuts off the main flow. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the AirGuard once the main line break is repaired.
TUV Approval: No. 01-02-0145 EU Registered Utility: Model No. 0025 73 525 Complies with OSHA Regulation Standard:
29CFR 1926.302 (Partial)
G61
Airline Accessories
Catalog 9EM-TK-190-3
Function:
(P) is the inlet. Air passes the piston (1) and continues through the seat (3). The air flow, passing the piston, is slowed down by means of length wise grooves on the outer side of the piston. If the flow is too high, the air cannot pass the piston quickly enough, and the piston is forced against the spring (2) and towards the seat. The maximum flow is shown in the graph. If the value indicated is exceeded e.g. if the hose suddenly breaks - the air supply is automatically shut of. An integral bleed hole allows some air to flow though. This enables the line pressure to automatically reset the AirGuard once the main line break is repaired.
Dimensions mm (inch) A B SW
48 (1.89) 58 (2.28) 59 (2.32) 71 (2.80) 65 (2.56) 80 (3.15) 76 (2.99) 100 (3.94) 130 (5.12) 49 (1.93) 59 (2.32) 65 (2.56) 22 (.87) 22 (.87) 28 (1.10) 28 (1.10) 31 (1.22) 31 (1.22) 30/36* (1.18/1.42*) 41/50* (1.61/1.97*) 70/80* (2.76/3.15*)
Weight g (oz.)
30 (1.06) 36 (1.27) 58 (2.05) 62 (2.19) 78 (2.75) 85 (3.00) 107 (3.77)
Temp. Range
Material
P1 Inlet P2 Outlet Part Number Part Number Thread Thread NPT BSP
Female Male Female Female Female Female Female Female Female Female Female P4GAA92 P4GBA92 P4GAA93 P4GBA93 P4GAA94 P4GBA94 P4GAA96 P4GAA98 P4GAA9C P4GAA12* P4GBA12* P4GAA13* P4GBA13* P4GAA14* P4GBA14* P4GAA16* P4GAA18* P4GAA1C*
Housing: -20C to 120C 300 (10.58) Aluminum Piston: (35 bar) 500 (-4F to 248F) Aluminum PSIG 775 (27.34)
a. Determine the internal diameter of the hose, tube or pipe being used 1 (see specification Hose-internal Diameter in yellow box, yellow diagonal line). b. Determine the length of the hose, tube or pipe 2 (Hose length in meters). c. Define the intersection of point a and b, and mark a vertical line downwards. 3 - 4 (In the example the red/green dot and the green dashed line). d. The next vertical black line, left of the intersection line 4 (example: green dashed) tells the correct AirGuard size (in inches). e. Important: Every flow value to the right of the respective vertical line (black) would activate the AirGuard in case of a bursting hose, pipe or tube. All AirGuard sizes right of the intersection line (green) are too big and will not close up. f. Example: Which air fuse should be used for a hose, pipe or tube bearing 8 mm inner diameter and 10 meters of length - follow the 10 meter line (red 2 ) to the intersection point (red/green dot 3 ). Now the next left black line marks the correct size. g. Result: The correct size in our example is the AirGuard 3/8"
Airline Accessories
G62
Catalog 9EM-TK-190-3
Specifications
Operating Pressure.................................. 230 PSIG (15,9 bar) Ambient Operating Range Temperature: 34 to 130F (1.1 to 54C) Coil Insulation Class H........................................................... 340F (171.1C) Voltages AC....................................................................115, 230/50-60 Timer: Open Time..........................................5 to 10 sec., Adjustable Cycle Time. .................................5 sec. to 45 min., Adjustable Maximum Current Rating.........................................4mA Max. Port Size. ....................................................... 1/4, 3/8, 1/2 NPT Weight................................................................. 1.8 lb. (0.8 kg)
WDV3-G
The WDV3 Electrical Drain is designed to remove condensate from compressors, compressed air dryers and receivers up to any size, type or manufacturer. The WDV3 offers true installation simplicity and it is recognized as the most reliable and best performing condensate drain worldwide. The large orifice in the direct acting valve, combined with its sophisticated timer module ensure many years of troublefree draining of condensate.
Materials of Construction
Valve Body.............................................Brass / Stainless Steel Enclosure (NEMA 4).............................................. ABS Plastic Internal Parts.........................................Brass / Stainless Steel Sealing Material. .......................................FPM (Fluorocarbon)
Benefits
Does Not Air-Lock During Operation Compressed Air Systems Up to Any Size Also Available In Stainless Steel The Direct Acting Valve Is Serviceable Suitable for All Types of Compressors TEST (Micro-Switch) Feature High Time Cycle Accuracy Large (4.5mm) Valve Orifice
A C
Ordering Information
Pipe Family Voltage Size Valve Material Pressure
ON
TEST
OFF
4 6 2 8 0.5 0 10
10 20 30 5 40 0.6 ohm 45
G
B
Airline Accessories
WDV3 G
Family G General Voltage 1 120V AC 2 230V AC 3* 24VDC
* Available in 1/2" Only
L
Pressure L 230 PSIG (16 bar)
Valve Material Pipe Size 2 1/4" General 3 3/8" General 4 1/2" General B Brass
B
4.53 (115)
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
C
3.46 (88)
G63
Catalog 9EM-TK-190-3
Zero Air Loss Condensate Drain ED Zero air loss condensate drains are designed for economical removal of unwanted water, oil emulsions, and other liquids. These drains will only open when liquid is present and will not allow any compressed air to escape from the system.
Specifications
Operating Pressure..................................... 232 PSIG (16 bar) Ambient Operating Range Temperature: 35 to 140F (1.6 to 60C) Voltages NPT. .....................................................115/50-60Hz Standard BSPP................................... 230/50-60Hz & 24VDC Optional
* Based on 100 PSI working pressure, air compressor inlet at 77F (25C) at 60% RH, air discharge temperature od 95F (35C) following the aftercooler, pressure dewpoint of 37F (2.8C) after the refrigerated dryer. ** Condensate from aftercooler or refrigerated dryer to be drained upstream only for residual oil content or small quantities of condensate. ____ Note: A 6 ft. line cord will be included with each drain.
Receiver Tank
Removes the condensate that is collected when the air cools inside of the receiver tank
Filter
Removes the condensate that is collected in the filter bowl
Air Dryer
Removes the condensate that is collected in the air dryer
Drip Leg
Point-of-use applications: removes the condensate from compressed air pipes in a plant
Removes the condensate that is collected after the air cools in the aftercooler
Dimensions
Airline Accessories ED3007N115-K ED3002N115-K
3/8
ED3100N115-K
1/2
ED3030N115-K
1/2 1/2
1/2
ED3004N115-K
1/2 1/2 1/2 4.37 (111mm) 3.98 (101mm) 4.80 (122mm) 1/2 5.39 (137mm) 1/2
7.75 (197mm) 0.35 0.31 Dia. Dia. 0.35 0.31 Dia. Dia. 1/2 0.35 0.31 Dia. Dia.
4.33 (110mm)
G3/8
G64
Catalog 9EM-TK-190-3
O.S.H.A. Certification All safety blow guns conform to the requirements of Compressed Air Standards as currently described in the U.S. Bureau of Labor Standards, paragraph 1910.242, when pressurized at the inlet to a maximum of 100 PSIG. Conform to current O.S.H.A. Directive No. 100-1.
Lever Operated
Part Number
00475 0010
Inlet Port
1/4"
SCFM Rating*
20
Button Operated
Part Number
00470 0010
*Based on 100 PSIG inlet pressure.
Inlet Port
1/4"
SCFM Rating*
20
G
Lever Operated
Part Number
00475 0900
Inlet Port
1/4"
SCFM Rating*
70+ Airline Accessories
Button Operated
Part Number
00470 0900
*Based on 100 PSIG inlet pressure.
Inlet Port
1/4"
SCFM Rating*
70+
G65
Catalog 9EM-TK-190-3
Lever Operated
Part Number
00475 2900
Inlet Port
1/4"
SCFM Rating*
10
Performance Data
Inlet Pressure
70 PSIG 100 PSIG 175 PSIG
Blocked Pressure
17.0 PSIG 21.0 PSIG 28.0 PSIG
Sound Level
79 dBA 83 dBA 87 dBA
Airline Accessories
Part Number
BG441-NBL
Inlet Port
1/4"
OSHA Rated
No
G66
Catalog 9EM-TK-190-3
G67
Airline Accessories
Catalog 9EM-TK-190-3
Notes
Airline Accessories
G68
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
Ball Valves
G
Product Index............................................................................. G70 Ball Valves Basic Features...................................................................... G71 Part Numbers & Dimensions...................................................... G72 Stainless Steel Ball Valves......................................................... G73 Plug Valves Basic Features...................................................................... G74 Part Numbers & Dimensions. ................................................ G75 Drain Cocks Basic Features...................................................................... G76 Part Numbers........................................................................ G76
G69
Airline Accessories
Catalog 9EM-TK-190-3
XV500P Female-Female
XV502SS Female-Female
Airline Accessories
G70
Catalog 9EM-TK-190-3
Materials of Construction
Options
500
-4
-00
Style
V-Valve VP-Valve, Padlocking handle VV-Valve, Vented VVP-Valve, Vented, Padlocking handle 500-Female / Female PTF ports P- Brass PN-Nickel plated 4 = 1/4", 6 = 3/8", 8 - 1/2", 12 = 3/4", 16 = 1", 20 = 1-1/4", 24 = 1-1/2", 32 = 2" 01-Stainless steel ball & stem 02-Stainless steel handle & nut 03-Stainless steel ball, stem, handle & nut 04-Tee handle 08-Unmarked yellow vinyl handle cover 21-Oval handle
Specifications
Type Material
Size
Options
Parkers industrial ball valve product line is intended for general purpose use. Please be aware that ball valves are intended for use in the fully open or closed positions. Depending on application conditions, throttling of the valve may result in premature seal failure and/or inability to turn the valve handle. For use as fuel line shutoffs for gasoline and diesel powered over the highway, off highway, and construction equipment vehicles. Water and air service lines on capital equipment and plant design plumbing that require total shutoff capability.
Operating Instructions:
Quarter turn is ON or OFF. (Provides positive stop action for full shutoff.) 600 WOG, cold non-shock Saturated steam up to 150 PSI and 400F Vacuum service to 29 inches Hg. Vented up to 250 PSI 0 to +350F Periodically check the adjustable packing nut and tighten as required.
Flow Data
700 600 Pressure (psi) 500 400 300 200 100 0 100 200 300 Temperature (F) 400
Pressure Range:
Valve Size
Cv
G71
Airline Accessories
Catalog 9EM-TK-190-3
L H
C
C Hex. B Hex. N
D A B
Pipe Thread
1/4 3/8 1/2* 3/4** 1**
B Hex
15/16 15/16 1-1/16 1-1/4 1-1/2
C Hex
15/16 15/16 1-1/16 1-5/16 1-9/16
H
3.96 3.96 3.96 3.96 3.96
l
4.90 4.90 5.00 5.25 5.34
N
2.47 2.47 2.58 2.81 3.08
Flow Dia. D
.375 .375 .500 .685 .875
Part No.
MV609-2 MV609-4 MV609-6 MV609-8 MV609-6-4
Pipe Thread
1/8 1/4 3/8 1/2 3/8x1/4
A Hex
.83 .83 .83 .98 .83
B
1.71 1.71 1.71 2.11 1.71
C
1.22 1.22 1.22 1.30 1.22
Flow Dia. D
.24 .31 .31 .39 .31
A Hex. C D H B
Pipe Thread
1/8 1/4 3/8 1/2
A Hex
.83 .83 .83 .98
B
1.71 1.71 1.71 2.11
C
1.20 1.20 1.20 1.28
H
.91 .91 .91 1.10
l
2.83 2.83 2.83 2.83
Flow Dia. D
.31 .31 .31 .39
G
C D A B
Airline Accessories
Pipe Thread
1/8 1/4 3/8 1/2
A Hex
.83 .83 .83 .98
B
1.72 1.72 1.72 2.11
c
1.22 1.22 1.22 1.30
Flow Dia. D
.20 .31 .31 .39
G72
Catalog 9EM-TK-190-3
Materials of Construction
Pressure Range
2,000 PSI Sizes: 1/4" - 1" 1,500 PSI Sizes: 1-1/4" - 2"
502
SS
-4
-00
V - Valve VP - Valve, Padlocking handle 502-Panel mount female/Female PTF ports SS-stainless steel 4 = 1/4", 6 = 3/8", 8 = 1/2", 12 = 3/4", 16 = 1", 20 = 1-1/4", 24 = 1-1/2", 32 = 2" 20 - Short handle 21 - Oval handle 35 - Welded retainer nut
Approvals
Parkers industrial ball valve product line is intended for general purpose use. Please be aware that ball valves are intended for use in the fully open or closed positions. Depending on application conditions, throttling of the valve may result in premature seal failure and / or inability to turn the valve handle. Applications include chemical plants, refineries, steel mills, industrial fuel lines and agricultural equipment. Meets material requirements of NACE MR-01-75.
Options
Mounting Detail
1.125
4.0
Pressure (psi)
3000 2500 2000 1500 1000 500 0 0 50 100 150 200 250 300 Temperature (F) 350 400 450
10-24 2X
.50
G
F
10-24 UNC 2B
ON OFF
15/16 .500 1.125 4.00 10-24 UNC 5.03 2.07 2.52 15/16 .500 1.125 4.00 10-24 UNC 5.03 2.07 2.52 1-1/16 .500 1.125 4.00 10-24 UNC 5.13 2.27 2.65 1-3/8 .875 1.375 5.00 10-24 UNC 6.67 3.35 3.46
1-5/8 .875 1.375 5.00 10-24 UNC 6.77 3.54 3.74 1.000 2 1.000 1.500 7.00 1/4-20 UNC 9.00 4.00 4.55 1.250
XV502SS-20 1-1/4
XV502SS-24 1-1/2 2-3/8 1.000 1.500 7.00 1/4-20 UNC 7.19 4.38 5.42 1.500 XV502SS-32 2 3 1.000 1.500 7.00 1/4-20 UNC 9.75 5.50 5.68 2.000
G73
Airline Accessories
Catalog 9EM-TK-190-3
Materials of Construction
Example: PV607-2-options
Attribute:
Plug valve Male to male 1/8" Male Neoprene (brown) Florocarbon (red)
Specifications
Compact design features internal nitrile seals and a one-piece extruded brass body, offering compatibility with a wide range of media. The one-piece stem / handle combination is constructed of glass reinforced acetal copolymer. Parker plug valves feature 1/4 turn shutoff allowing for ease of operation. All plug valves are 100% leak tested and are certified to be leak free to one SCCM.
Installation Instructions
To assure sealability and reliable performance, the valve must be installed so that the flow media travels in the direction of the arrow on the valve handle.
Valve Components
Acetal copolymer reinforced for strength highly compatible with most media
Airline Accessories
G74
Catalog 9EM-TK-190-3
L H N1 N D M
Pipe Thread
1/8 1/4
H
.67 .67
L
1.34 1.34
M
1.66 2.02
N
1.38 1.38
N1
.51 .51
Flow Dia. D
.200 .200
L H N1 N D M
Pipe Thread
1/8 1/4
H
.67 .67
L
1.34 1.34
M
1.67 2.06
N
1.38 1.38
N1
.51 .51
Flow Dia. D
.200 .200
L H N1 N D M
Pipe Thread
1/8 1/4
H
.67 .67
L
1.34 1.34
M
1.68 2.10
N
1.38 1.38
N1
.51 .51
Flow Dia. D
.200 .200
G75
Airline Accessories
Catalog 9EM-TK-190-3
Drain Cocks
DC 604 2
Example: V204F-4-2
Attribute:
V 204 F 4 2
Valve Flared to Male Pipe Flared 1/4 Tube O.D. 1/8 Pipe Thread
Specifications
Ground plug shutoff: Drain Cocks Temperature Ranges: Operating Fluid: Note:
30 PSI 150 PSI See specific part number for temperature range Air, water, gas and certain other fluids. Lubricant may not be compatible with some fluids, contact factory for special fluid requirements
Drain cocks are manufactured in both external and internal seats. Ground plug shutoffs are manufactured from castings or forged bodies for extra strength. Hand tightening provides a metal - to - metal seal.
C Hex.
L Closed
C Hex.
L Closed
DC602-2 DC602-4
1/8 1/4
13/32 9/16
.92 .94
1.25 1.25
Airline Accessories
G76
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
Quick Couplings
G
Industrial Interchange Nipples. ............................................G78-G79 Sleevmatic Couplers. ...........................................................G80-G82 Saflomatic Couplers............................................................G83-G84 Economatic Quick Connect Couplings................................G85-G86
Airline Accessories
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
G77
Catalog 9EM-TK-190-3
Description
Industrial interchange nipples conform to MIL-C4109 and are for use with either Sleevmatic or Saflomatic couplers. The industrial interchange nipples are completely interchangeable with similar nipples manufactured by other quick coupling manufacturers conforming to A-A59439 (formerly known as MIL-C-4109F), ANSI/(NFPA) T3.20.14-1990, or ISO6150-B requirements.
Hardened wear points and solid barstock construction provide long service life. Precision machined surfaces and hardened load-bearing areas resist the effects of mechanical shock in the most rugged applications.
F E
D E
Part Overall Exposed Hex Largest No. Thread Length Length* Size Diameter Steel Size D E F G
H1C H3C H3C-E H1E H3E H3E-F H1F H3F H3F-G H3G-F H3G H3G-J 1/8-27 1/4-18 3/8-18 1/4-18 3/8-18 1/2-14 3/8-18 1/2-14 3/4-14 1/2-14 3/4-14 1-11 1.48 1.56 1.60 1.60 1.69 1.84 2.03 2.20 2.30 2.22 2.18 2.41 0.71 0.80 0.83 0.69 0.74 0.90 0.79 0.96 1.05 1.06 1.02 1.25 0.50 0.62 0.81 0.62 0.81 1.00 0.81 1.00 1.25 1.00 1.25 1.63 0.58 0.72 0.94 0.72 0.94 1.16 0.94 1.16 1.44 1.16 1.44 1.80
Body Part Overall Exposed Hex Size No. Thread Length Length Size (Inches) Steel Size D E F
1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 H0C H2C H2C-E H00E H0E H2E H2E-F H0F H2F H2F-G H2G-F H2G H2G-J 1/8-27 1/4-18 3/8-18 1/8-27 1/4-18 3/8-18 1/2-14 3/8-18 1/2-14 3/4-14 1/2-14 3/4-14 1-11 1.68 1.66 1.90 1.68 1.90 1.90 2.03 2.20 2.35 2.40 2.32 2.28 2.56 0.92 0.89 1.14 0.73 0.95 0.95 1.09 0.96 1.09 1.16 1.16 1.12 1.40 0.50 0.56 0.69 0.62 0.62 0.69 0.88 0.69 0.88 1.06 1.00 1.06 1.31
Largest Diameter G
0.58 0.65 0.80 0.72 0.72 0.80 1.02 0.79 1.01 1.22 1.16 1.22 1.52
Airline Accessories
* This dimension represents portion of nipple that is exposed when nipple is inserted in the coupler.
* This dimension represents portion of nipple that is exposed when nipple is inserted in the coupler.
G78
Catalog 9EM-TK-190-3
D E
D E
G G
Hose I.D.
1/4 5/16 3/8 3/8 1/2 3/8 1/2 3/4 1/2 3/4 1
Overall Length D
1.72 1.96 1.96 1.85 2.09 2.36 2.36 2.95 2.47 3.00 3.24
Exposed Length* E
0.95 1.20 1.20 0.90 1.14 1.12 1.12 1.71 1.31 1.84 2.08
Largest Diameter G
0.46 0.50 0.50 0.59 0.68 0.66 0.66 0.87 0.93 0.93 1.24
Hose I.D.
1/4 3/8 1/4 3/8 1/2 3/8 1/2 1/2
Overall Length D
1.93 2.08 2.02 2.17 2.31 2.52 2.66 2.95
Exposed Length* E
1.16 1.31 1.08 1.23 1.37 1.27 1.42 1.71
Largest Diameter G
0.69 0.86 0.69 0.88 0.97 0.88 0.97 1.14
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler. ** Push-Lok hose barbs are designed for use with a push-lok hose and do not require clamps.
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler.
G79
Airline Accessories
Catalog 9EM-TK-190-3
Sleevmatic Couplers
6 5 1 7 3 2 4 8
Operation
Sleeve type couplings are widely used to connect air and lowpressure fluid hose lines. Their compact and economical design uses a ball locking mechanism consisting of captive steel balls that engage the locking groove on the mating nipple. As pictured, the sliding spring loaded sleeve on the coupler must be manually retracted in order to connect or disconnect the nipple. It is easy to do, but two hands are normally required. Common applications include compressed air, water, grease, paint, limited vacuum and limited gases.
The tubular valve minimizes wear on the seal and prolongs seal life. 4. Ball locking mechanism with large numbers of steel or stainless steel locking balls improves resistance to wear, insures positive connections and provides accurate alignment. The ball locking also allows swiveling action that reduces hose torque. 5. Sleeve guard resists accidental disconnection by allowing the coupling to ride over obstructions without the sleeve being accidentally retracted. It also contributes to greater strength. 6. Knurling and grooves on sleeve provide gripping surfaces for ease of operation. 7. Wide range of sizes, materials and end terminations are available. Sleeve type quick couplings are offered with male pipe, female pipe, push-lok hose barb and standard hose barb ends. Materials offered are Nitrile, Ethylene, Propylene and Fluorocarbon for seals and brass or steel for metals. 8. Interchangeability. Sleevmatic couplers are used with industrial interchange nipples conforming to MIL-C4109.
Features
1. Hardened wear points and solid barstock construction provide long life for these quality couplings. Precision machined surfaces resist the effects of mechanical shocks, even in rugged use. 2. Tubular valve with large flow passages delivers high air flows with minimal pressure drop for efficient performance. 3. Molded seals with high quality valve seats form a bubble tight seal for reliable sealing within rated working pressures.
Specifications
1/4 300 Body Size 3/8 300 1/2 300
Performance
Sleevmatic 1/4", 3/8", 1/2"
160 140
1/2"
120
100
Airline Accessories
Locking Device
80
Vacuum Data (inches Hg)* Disconnected (coupler only) Not recommended Connected 27.4 27.4 27.4
* Couplings for vacuum service should be 100% tested an extra cost service. Consult factory.
60
3/8"
40
1/4"
20
0 0 5 10 15 20
G80
Catalog 9EM-TK-190-3
Sleevmatic Couplers
Overall Length A
1.83 1.83 1.95 2.22 2.28 2.55 2.74 2.96 3.19
Hex Size B
0.75 0.75 0.81 0.88 0.88 1.00 1.00 1.00 1.25
Largest Diameter C
0.90 0.90 0.94 1.06 1.06 1.16 1.19 1.19 1.44
Thread Size
1/8-27 1/4-18 3/8-18 1/4-18 3/8-18 1/2-14 3/8-18 1/2-14 3/4-14
Overall Length A
1.89 2.05 2.08 2.36 2.39 2.55 2.93 3.08 3.21
Hex Size B
0.75 0.75 0.75 0.88 0.88 0.88 1.00 1.00 1.13
Largest Diameter C
0.90 0.90 0.90 1.06 1.06 1.06 1.19 1.19 1.30
NOTE: To indicate Fluorocarbon seals, add the letter Y as a suffix to the catalog number of the coupler. To indicate Ethylene Propylene seals, add the letter W as a suffix to the catalog number of the coupler. Example: B23AY or B23AW
G81
Airline Accessories
Catalog 9EM-TK-190-3
Sleevmatic Couplers
Hex Size B
0.75 0.75 0.75 0.88 0.88 1.00 1.00 1.00
Largest Diameter C
0.90 0.90 0.90 1.06 1.06 1.19 1.19 1.19
Hex Size B
0.75 0.75 0.88 1.00 1.00
Largest Diameter C
0.90 0.90 1.06 1.19 1.19
* Push-Lok hose barbsd are designed for use with push-lok hose and do not require clamps.
NOTE: To indicate Fluorocarbon seals, add the letter Y as a suffix to the catalog number of the coupler. To indicate Ethylene Propylene seals, add the letter W as a suffix to the catalog number of the coupler. Example: B20-3BY or B20-3BW
Repair Kits
Body Size
1/4 3/8 1/2
Nitrile
21K 14K 16K
Fluorocarbon
21KY 16KY
Ethylene Propylene
21KW 14KW 16KW
Airline Accessories
G82
Catalog 9EM-TK-190-3
Saflomatic Couplers
6 2 3 1 4 5 8 7
Operation
Push type couplings feature one-handed automatic connection by pushing the nipple into the coupler provided the coupler half is firmly mounted. The locking mechanism of Saflomatic push type couplers consists of pawls or pins which act directly on the sleeve, thereby causing the sleeve to automatically retract when the mating nipple is inserted. The sleeve must be manually retracted in order to remove the nipple. Saflomatic couplings are push type single shut off couplings. Common applications include compressed air, water, grease, paint, limited vacuum and limited gas.
2. Tapered flow recesses in the valve body provide maximum flow capability. 3. Precision molded seals with high quality valve seats for a bubble tight seal that assures reliable sealing within rated working pressures. The Saflomatic design with its 360 seal support gives maximum seal retention. 4. Locking pawls are of hardened stainless steel for a durable locking mechanism that provides good alignment and sideload resistance. 5. Push-to-connect design permits one-handed connection when the coupler half is rigidly mounted. 6. Back pressure vent holes allow easier connections especially with liquids. 7. Hardened wear points and solid barstock construction provide long life for these quality couplings. Precision machined surfaces resist the effects of mechanical shocks, even in rugged use. 8. Interchangeability. Saflomatic couplers are used with industrial interchange nipples conforming to MIL-C4109.
Features
1. Saflomatic tubular valves with their large flow windows deliver high air flow with minimum pressure drop for efficient performance of air tools and other actuators. The tubular valve also provides 360 degree seal support to prevent cold flow and bore constriction, thereby extending seal life.
Specifications
Body Size 1/4 Rated Pressure (psi) 300 3/8 300 1/2 300 3/4 300
Performance
Saflomatic 1/4" to 3/4"
G
30 Series (1/4" & 3/8" sizes)
70 220 200 60
Temperature Range Nitrile -40F to 250F Ethylene Propylene -65F to 400F Fluorocarbon -30F to 400F Locking Device 3 4 pawls pawls 5 6 pawls pawls
3/8"
50
180 160
3/4"
40
120 100
30
1/2"
80 60 40
1/4"
20
Vacuum Data (inches Hg)* Disconnected (coupler only) Not recommended Connected 27.4 27.4 27.4
27.4
10 20 0 0
* Couplings for vacuum service should be 100% tested an extra cost service. Consult factory.
10
15
20
10
15
20
G83
Airline Accessories
140
Catalog 9EM-TK-190-3
Saflomatic Couplers
C A B C
Thread Size
1/8-27 1/4-18 3/8-18 1/4-18 3/8-18 1/2-14 3/8-18 1/2-14 3/4-14 1/2-14 3/4-14 1-11
Overall Length A
1.96 1.96 2.03 2.26 2.33 2.57 2.76 3.00 3.12 2.85 2.99 3.18
Hex Size B
0.75 0.75 0.81 0.88 0.88 1.00 1.00 1.00 1.25 1.31 1.31 1.56
Largest Diameter C
1.20 1.20 1.20 1.39 1.39 1.39 1.52 1.52 1.52 1.90 1.90 1.90
Hose I.D.
1/4 5/16 3/8 3/8 1/2 1/2 3/4 3/4 1
Overall Length A
2.62 2.62 2.62 2.85 2.85 3.33 3.86 3.69 3.93
Hex Size B
0.75 0.75 0.75 0.88 0.88 1.00 1.00 1.31 1.31
Largest Diameter C
1.20 1.20 1.20 1.39 1.39 1.52 1.52 1.90 1.90
Thread Size
1/8-27 1/4-18 3/8-18 1/4-18 3/8-18 1/2-14 3/8-18 1/2-14 3/4-14 3/4-14 1-11
Overall Length A
2.03 2.18 2.18 2.38 2.44 2.57 2.92 3.09 3.12 2.95 3.12
Hex Size B
0.75 0.75 0.75 0.88 0.88 0.88 1.00 1.00 1.13 1.31 1.31
Largest Diameter C
1.20 1.20 1.20 1.39 1.39 1.39 1.52 1.52 1.52 1.90 1.90
Hose I.D.
1/4 3/8 3/8 1/2
Overall Length A
2.45 2.60 2.82 3.46
Hex Size B
0.75 0.75 0.88 1.00
Largest Diameter C
1.20 1.20 1.39 1.52
* Push-Lok hose barbs are designed for use with push-lok hose and do not require clamps.
Airline Accessories
NOTE: To indicate Fluorocarbon seals, add the letter Y as a suffix to the catalog number of the coupler. Example: B30-3BY
Repair Kits
Body Size Nitrile
21K 14K 16K 38K
Fluorocarbon
21KY 14KY 16KY 38KY
Ethylene Propylene
21KW 14KW 16KW 38KW
NOTE: To indicate Fluorocarbon seals, add the letter Y as a suffix to the catalog number of the coupler. To indicate Ethylene Propylene seals, add the letter W as a suffix to the catalog number of the coupler. Example: B33AY or B33AW
G84
Catalog 9EM-TK-190-3
Description
Economatic couplings feature the tubular valve in a coupler body that interchanges with ARO 210 and similar design couplers and nipples. Economatic couplings are available only in 1/4" body size, but include 3/8" thread size. Economatic couplings have brass bodies with steel sleeves and valves for durability. Standard seal material is Nitrile.
Specifications
Body Size: Rated Pressure: Temperature Range (Standard Seals): Locking Device: 1/4" 300 PSI -40F to 250F 4 balls
Thread Size
1/4-18 NPTF 3/8-18 NPTF
Overall Length A
1.83 1.95
Hex Size B
0.75 0.81
Largest Diameter C
0.90 0.94
Hose I.D.
1/4 3/8
Overall Length A
2.32 2.47
Hex Size B
0.75 0.75
Largest Diameter C
0.90 0.90
* Push-Lok hose barbs are designed for use with push-lok hose and do not require clamps.
Flow Chart
50 Series (1/4" size)
35
G
1/4"
30
20
15
10
B
5
Thread Size
1/4-18 3/8-18
Overall Length A
2.05 2.08
Hex Size B
0.75 0.75
Largest Diameter C
0.90 0.90
0 0 5 10 15 20
G85
Airline Accessories
25
Catalog 9EM-TK-190-3
Overall Exposed Hex Largest Thread Length Length* Size Diameter Size D E F G
1/4-18 1.47 0.66 0.62 0.72
Hose I.D.
1/4
Overall Length D
1.63
Exposed Length* E
0.85
Largest Diameter G
0.43
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler.
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler.
Thread Size
1/4-18
Hose I.D.
1/4
Overall Length D
1.65
Exposed Length* E
0.87
Largest Diameter G
0.43
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler.
* This dimension represents portion of nipple that is exposed when nipple is inserted in coupler. ** Push-Lok barbs are designed for use with push-lok hose and do not require clamps.
Airline Accessories
G86
(Revised 05-22-2012)
Catalog 9EM-TK-190-3
G
General Purpose Hose. ...............................................................G88 Push-on Hose Fittings Basic Features.......................................................................G89 Part Numbers & Dimensions...............................................G90-G92
Airline Accessories
Pneumatic Division Richland, Michigan www.wilkersoncorp.com
G87
Catalog 9EM-TK-190-3
(Revised 01-16-13)
Fitting Recommendations
Use only with Pushon Hose Fittings and Quick Couplers with Pushlock Hose Barb.
Note: Push-Lok hose is recommended for vacuum applications but not for cooling lines in air conditioners and heat pumps, nor for hydraulic applications where extreme pulsations are encountered. Push-Lok is not recommended for any fuel.
Nomenclature
Part numbers are constructed from symbols that identify the style and size of the hose. Numbers identify the hose l.D. in 1/16s of an inch. The Push-Lok Plus line is the most versatile general purpose hose available. It can be used in numerous applications where low-pressure media is used. Example: 801 Series Size 1/4" I.D. (4/16) Color Length
Note: 801-10-GRN-RL Not Available
801 4 GRA RL
Construction
Inner tube: Reinforcement: Cover: Synthetic Rubber One Fiber Braid Synthetic Rubber, MSHA Accepted
Temperature
Petroleum base hydraulic fluids, lubricating oils, and antifreeze solutions -40F to +257F (-40C to +125C) Water, water / oil emulsion, and water / glycol fluids up to +185F (+85C) Air up to +158F (+70C)
Hose Length
Hose Type
801-4 801-6 801-8 801-10 801-12 801-16
I.D.
1/4" 3/8" 1/2" 5/8" 3/4" 1"
Reel Length
600 450 300 250 200 200 feet feet feet feet feet feet
Water Service
Water, water/oil emulsion, and water/glycol hydraulic fluids up to +185F (+85C). Air up to +158F (+70C).
* General reels have no more than 3 lengths per reel, each no less than 20 feet.
#
Airline Accessories Hose I.D. Part No. 8014 8016 8018 80110 80112 80116 Inch 1/4 3/8 1/2 5/8 3/4 1 mm 6.3 10 12.5 16 19 25 Hose O.D. Inch 0.50 0.63 0.78 0.91 1.03 1.28 mm 12.7 15.9 19.8 23.0 26.2 32.6 Working Pressure PSI 350 350 300 300 300 200 MPa 2.4 2.4 2.1 2.1 2.1 1.4 Burst Pressure PSI 1000 1000 1000 1000 1000 700 MPa 6.8 6.8 6.8 6.8 6.8 4.8 Minimum Bend Radius Inch 2-1/2 3 5 6 7 10 mm 65 75 125 150 180 250 lbs/ft 0.09 0.11 0.18 0.19 0.24 0.37
kg
Weight kg/m 0.13 0.16 0.27 0.28 0.36 0.55
Hg
Vacuum Rating Inches of Hg 2 28 28 15 15 15 kPa 95 95 95 51 51 51
G88
Catalog 9EM-TK-190-3
Advantages
Pushon Hose Fittings are machined from the highest quality brass or stainless steel. The barbs are specifically engineered to work in conjunction with the l.D. and braid angle of Pushon Hose, ensuring a tight connection without clamps.
Part numbers are constructed from symbols that identify the style, size and material of the fitting. Example: Male Connector Push-on Series Pipe Thread Size (4/16) 1/4" Pipe Hose I.D. Size (4/16) 1/4" I.D. Brass Material (Blank Steel) 301 82 4 4 B
Assembly
Pushon Hose Fittings are designed only for use with Pushon Hose. Do not use with any other style or manufacturer of hose.
Assembly Instructions:
1. Cut hose cleanly and squarely to length. 2. Lubricate hose l.D. and barbs with light oil or soapy water. 3. Push the hose onto the fitting until it bottoms against the yellow stop ring. This ensures that all of the barbs are engaged with the hose and will also help keep the end of the hose from fraying. 4. ! CAUTION: Use of clamps may damage sealing integrity of Hose and Fitting Assembly.
Temperature Range
-40F to 180F (-40C to 82C) Limited by media through hose assembly.
Airline Accessories
Pressure Range
Limited by hose l.D.
Nomenclature
G89
Catalog 9EM-TK-190-3
#
Part No. 3018224B 3018244B 3018246B 3018266B 3018286B 3018268B 3018288B 30182810B 30182128B 301821212B Thread Inch 1/8 x 27 1/4 x 18 1/4 x 18 3/8 x 18 1/2 x 14 3/8 x 18 1/2 x 14 1/2 x 14 3/4 x 14 3/4 x 14 -2 -4 -4 -6 -8 -6 -8 -8 -12 -12 Hose Size Inch 1/4 1/4 3/8 3/8 3/8 1/2 1/2 5/8 1/2 3/4 -4 -4 -4 -6 -6 -8 -8 -10 -8 -12 A Inch 1.39 1.57 1.78 1.78 2.03 1.93 2.18 2.58 2.21 2.61 mm 35 40 45 45 52 49 55 66 56 66 H Inch 7/16 9/16 9/16 11/16 7/8 11/16 7/8 7/8 11/16 11/16 B Inch .64 .82 .88 .88 1.13 .88 1.13 1.13 1.16 1.16 mm 16 21 22 22 29 22 29 29 29 29
H A B
#
Part No. 3028244B 3028266B 3028288B Thread Inch 1/4 x 18 3/8 x 18 1/2 x 14 -4 -6 -8 Hose Size Inch 1/4 3/8 1/2 -4 -6 -8 A Inch 1.56 1.82 2.16 mm 40 46 55 H Inch 3/4 7/8 1-1/16 B Inch .81 .92 1.11 mm 21 23 28
A B
G
30482 Pushon Hose Barb to Male SAE 45
Airline Accessories
#
Part No. 3048244B 3048254B 3048266B 3048288B Thread Inch 1/4 7/16 x 20 5/16 1/2 x 20 3/8 1/2 5/8 x 18 3/4 x 16 -4 -5 -6 -8 A Hose Size Inch Inch mm 1/4 1/4 3/8 1/2 -4 -4 -6 -8 1.51 1.61 1.84 2.15 38 41 47 55 H Inch 7/16 9/16 5/8 3/4 B Inch 0.76 0.86 0.94 1.1 mm 19 22 24 28
A B
G90
Catalog 9EM-TK-190-3
#
Part No. 3068244B 3068254B 3068266B 3068286B 3068288B 30682108B 3068210-10B -1212B 30682 1/4 5/16 3/8 1/2 1/2 5/8 5/8 Thread Inch 7/16 x 20 1/2 x 12 9/16 x 18 3/4 x 16 3/4 x 16 7/8 x 14 7/8 x 14 -4 -5 -6 -8 -8 -10 -10 A Hose Size Inch Inch mm 1/4 1/4 1/4 3/8 1/2 1/2 5/8 3/4 -4 -4 -4 -6 -8 -8 -10 -12 1.52 1.58 1.61 1.87 2.02 2.14 2.54 2.65 39 40 41 47 51 54 65 67 H Inch 9/16 5/8 11-16 7/8 7/8 1 1 1-1/4 B Inch mm 0.77 0.83 0.86 0.97 0.97 1.09 1.09 1.2 20 21 22 25 25 28 28 30
H A B
#
Part No. 3088244B 3088254B 3088266B 3088286B 3088288B 30882108B 308821010B 308821212B 1/4 5/16 3/8 1/2 1/2 5/8 5/8 Thread Inch 7/16 x 20 1/2 x 20 5/8 x 18 3/4 x 16 3/4 x 16 7/8 x 14 7/8 x 14 -4 -5 -6 -8 -8 -10 -10 A Hose Size Inch Inch mm 1/4 1/4 3/8 3/8 1/2 1/2 5/8 3/4 -4 -4 -6 -6 -8 -8 -10 -12 1.52 1.58 1.81 1.87 2.02 2.14 2.54 2.65 39 40 46 47 51 54 65 67 H Inch 9/16 5/8 3/4 7/8 7/8 1 1 1-1/4 B Inch mm 0.76 0.83 0.91 0.97 0.97 1.09 1.09 1.19 19 21 23 25 25 28 28 30
H A B
G
31382 Pushon Hose Barb to Male Pipe Swivel
#
Part No. 3138244 3138266 3138288* * Steel Thread Inch 1/4 x 18 3/8 x 18 1/2 x 14 -4 -6 -8 Hose Size Inch 1/4 3/8 1/2 -4 -6 -8 A Inch 1.6 1.79 2.2 mm 41 45 56 H Inch 9/16 11/16 7/8 B Inch .85 .89 1.15 mm 22 23 29
A B
G91
Airline Accessories
Catalog 9EM-TK-190-3
37G82 Push-on Hose Barb to Female Pipe (NPSM) Swivel with Gasket
#
Part No. 37G8244 37G8246 37G8266 37G8288 37G828 -10 37G821212 Gasket 07G-4 07G-4 07G-6 07G-8 07G-8 07G-12 Thread Inch 1/4 18 1/4 18 3/8 18 1/2 14 1/2 14 3/4 14 -4 -4 -6 -8 -8 -12 A Hose Size Inch Inch mm 1/4 3/8 3/8 1/2 5/8 3/4 -4 -6 -6 -8 -10 -12 1.55 1.7 1.75 2.07 2.47 2.54 39 43 44 53 63 65 H Inch 11/16 11/16 7/8 1 1 1-1/4 B Inch 0.80 0.80 0.85 1.02 1.02 1.09 mm 20 20 22 26 26 28
H A B
#
A
Airline Accessories
G92
(Revised 02-06-2013)
Catalog 9EM-TK-190-3
G
Polyethylene Tubing. ........................................................... G94-G95 Nylon Tubing....................................................................... G96-G97 Polyurethane Tubing................................................................... G98 Push-to-Connect, Prestolok Metal Fittings..................... G100-G111 Pipe Fittings. ................................................................... G112-G117 Metric Adapters.............................................................. G118-G119
Airline Accessories
G93
Catalog 9EM-TK-190-3
Polyethylene Tubing
Advantages
Chemical resistant, flexible, low cost, eight colors, five tube sizes and choice of reel lengths.
Construction
F l ex i bl e p o l ye t hy l e n e t h e r m o p l a s t i c tubing is extruded from high molecular weight resin for increased dimensional s t a b i l i t y, u n i fo r m i t y a n d l o n g t e r m strength. Its resistance to environmental stress crack i ng greatly exceeds that o f o r d i n a r y p o l ye t hy l e n e t u b i n g a s measured by ASTM D1693, (10% IGEPAL).
Color
Natural 1/4 Natural 1/4 Natural 1/4 Black Black Black Red Red Blue Blue Yellow Purple Green Black 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
Orange 1/4
Natural 5/16 .187 .062 5/16 .187 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .250 .062 .375 .062 .375 .062 .500 .062 .500 .062 Natural 3/8 Natural 3/8 Black Black Red Blue Yellow Purple Green Black Black 3/8 3/8 3/8 3/8 3/8 3/8 3/8 1/2 5/8
Temperature Range
Suggested operating temperature range is 80F to 150F (62C to 66C).
Orange 3/8
G
Example: Polyethylene
Airline Accessories
E 6 4 Y 0500
3/8" (6/16) Tube O.D. 1/4" (4/16) Tube I.D. Color, Yellow Reel Footage
G94
Catalog 9EM-TK-190-3
(Revised 02-06-13)
Polyethylene Tubing
Applications
Parker series PEFR tubing is the preferred product for pneumatic con trol applications in the heating ventilating - air conditioning energy conservation in dustry. It is also suitable for use in petrochemical plants, petroleum refineries, pulp and paper mills, mines, steel mills and other industries where protection against intermittent flame and hot sparks is necessary.
Temperature Range
Suggested operating temperature range is 85F to 150F (65C to +66C).
Nomenclature
Order by tubing part number and name.
Example: Polyethylene Flame Resistant 1/4" (4/16) Tube O. D. Reel Footage PE FR 4 - 0500
Airline Accessories
G95
Catalog 9EM-TK-190-3
Nylon Tubing N
N Flexible Tubing
Nom. Tube O.D. 1/8 1/8 1/8 1/8 5/32 5/32 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 Nom. Tube I.D. .093 .093 .064 .064 .106 .106 .138 .138 .096 .096 .180 .180 .170 .170 .127 .127 .233 .233 .275 .275 .190 .190 .375 .375 .253 .253 Average Wall Thick. .016 .016 .031 .031 .025 .025 .025 .025 .046 .046 .035 .035 .040 .040 .062 .062 .040 .049 .050 .050 .093 .093 .062 .062 .124 .124 *Min. Burst Pressure at 73F psi 1000 1000 2000 2000 1200 1200 1000 1000 2000 2000 1000 1000 1250 1250 2000 2000 1250 1250 1250 1250 2000 2000 1000 1000 2000 2000 Min. Bend Radius Inches 1/4 1/4 1/4 1/4 1/2 1/2 5/8 5/8 7/16 7/16 7/8 7/8 7/8 7/8 1/2 1/2 11/8 11/8 11/8 11/8 3/4 3/4 11/4 11/4 1 1 Std. Reel Length Feet 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
Nylon Part No. NN2016 NB2016 NN2031 NB2031 NN2.5025 NB2.5025 NN3025
Color Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black
Advantages
Flexible nylon tubing is carefully made from highgrade, abrasionresistant, heatand lightstabilized nylon. Resistance to stress cracking greatly exceeds that of ordinary nylon tubing. Extremely low level water absorption. Chemicalresistant nylon tubing has the additional benefits of better flexibility, lighter weight and resistance to flexural fatigue.
NB3025 NN3046 NB3046 NN4035 NB4035 NN4040 NB-4-040 NN4062 NB4062 NN5040 NB5040 NN6050 NB6050 NN6093 NB6093 NN8062 NB8062 NN8124 NB8124
Colors
Available in natural (NN) and black (NB). Black tubing is recommended for use out doors and in sunlit areas.
Temperature Range
Operating temperatures, depending upon conditions, are 65F to 200F (54C to 93C) continuous.
Fitting Recommendations
Brass fittings
Nomenclature
Order by tubing part number and name. Example: Nylon Color Natural 1/8" (2/16) Tube O. D. Wall Thickness (in thousandths of an inch) N N - 2 - 016
Airline Accessories
G96
Catalog 9EM-TK-190-3
Nylon Tubing NR
Nylon Part No. NNR2017 NBR2017 NNR2026 NBR2026 NNR3024 NBR3024 NNR3039
Color Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black
Advantages
Series NR semirigid nylon tubing offers better chemical resistance than series N, good resistance to high ambient tempera ture and low moisture absorption. NR has a high tensile lent coupling strength which will give excel retention in high pressure, temperature and vibration environments.
NBR3039 NNR4035 NBR4035 NNR4050 NBR4050 NNR5040 NBR5040 NNR6048 NBR6048 NNR6075 NBR6075 NNR8062 NBR8062 NNR8075 NBR8075
Construction
Parker series NR tubing is manu factured from a semirigid nylon II material. The tubing does not contain plasticizers.
Temperature Range
The recommended operating temperature range for service at rated pressures with compatible fluids is 60F to 200F (51C to 93C).
Fitting Recommendations
Brass fittings
Nomenclature
Order by tubing part number and name. Example: N Nylon Color, Black Rigid 1/8" (2/16) Tube O.D. B R 2 016
Replacement Blades
Part No. PTC-001RB
G97
Airline Accessories
Catalog 9EM-TK-190-3
Polyurethane Tubing
Fitting Recommendations
Thermoplastic fittings Brass fittings
Nomenclature
Order by tubing part number and name. Example: Polyurethane U 2 1 BLK 0250
Advantages
Polyurethane tubing is a high quality, precisionmade tubing used in a wide range of demanding and critical applications. Polyether based, polyurethane tubing occu pies a unique position among polymers, sharing the best proper ties of both rubber and plastic. Urethane exhibits the elongation and recovery characteristics of rubber and the chemical resistance associated with plastics. The tubing is tough, strong, kink resistant and abrasion resistant, yet its flexible nated fittings. and easy to assemble onto desig Tough Flexible Broad Temperature Range Eight Colors Abrasion Resistant Chemical Resistant
1/8 1/4
1/16 1/8
1/32 1/16
125 125
375 375
500 250 500 250 250 100 (coil) 250 100 (coil)
3/8
1/4
1/16
125
375
1/2
3/8
1/16
85
255
Polyurethane tubing is used for a wide variety of applications. Typical usage includes air tools, robotics, pneumatic logic and actuation systems, analytical instru mentation, vacuum equipment, pressure measurement apparatus, semiconductor equipment manufacturers and a variety of medical and laboratory applications.
* Colors: ClearBlank, BlackBLK, GreenGRN, RedRED, YellowYEL, BlueBLU, OrangeORG, GrayGRA ** Based on a full 4:1 safety factor.
Airline Accessories
Temperature Range
Suggested operating temperatures, depending upon conditions are 0F to 200F (18C to 93C).
G98
Catalog 9EM-TK-190-3
Page G105
Page G110
Page G107
Page G107
Page G111
Page G108
Page G111
Page G109
Page G111
62PLP Union
62PW Union
Tube to Tube
Page G103 Page G110 Page G106 Page G111 Page G106
Bulkhead Unions
Page G103 Page G103 Page G110 Page G110
Auxiliary Components
Page G105
G
Metric Tube to Male NPTF
Page G110
HPB Union
G100
Catalog 9EM-TK-190-3
Page G104
Page G105
Page G108
Page G109
Page G105
Page G105
Page G108
Page G109
FNPB Plug
G101
Airline Accessories
Catalog 9EM-TK-190-3
Materials of Construction Nickel Plated Bodies: O-ring: Release Button: Grab Ring: Note: Nickel plated brass Nitrile (other compounds available on request) Polyacetal Stainless Steel For brass body Prestolok replace PLP with PLN
Nomenclature Example: W68PLP-4-2 W 68 PlP 4 2 Attribute: White Arcylic Thread Sealant Male Connector Prestolok 1/4" (4/16) Tube O.D. 1/8" (2/16) Pipe Thread
Specifications Pressure Range: Temperature Range: Note: Up to 300 PSI depending on tubing 0 to +200F Vacuum applications are dependent upon temperature and type of tubing used.
A compact one-piece push-to-connect fitting. Designed for low pressure circuits where assembly, disassembly and reassembly is important. Stainless steel grab ring grips the tubing to provide retention. Swivels are featured on all male pipe threaded shapes for installation in tight places and for precise positioning. Prestolok should not be used for live swivel applications. Prestolok fittings come with a pre-applied white acrylic sealant.
Tubing sizes Tube O.D.: Tube O.D. (mm): 1/8, 3/16, 5/32, 1/4, 5/16, 3/8, 1/2 4,6,8,10,12,14
CAUTION: All current manufacturers of 85A PU tubing do not approve the use of push-to-connect fittings with their product. Testing has shown acceptable use with certain O.D I.D. combinations. Applications and service conditions vary and therefore the use of a tube support may be required for any 85A PU tubing. The following commercially available O.D. I.D. 85A tubing sizes require the use of a tube support regardless of application.
5/32 3/32 5/16 1/4 3/16 1/8 3/8 5/16 1/4 .170 1/2 3/8 1/4 3/16
Recommended Tubing
Prestolok nickel plated and composite fittings are designed to be used with the following Parker Hannifin Parflex Division tubing. Tubing Series E PP N NR U HU Tubing Material Linear Low Density Polyethylene Polypropylene Plasticized Polyamide (Nylon) Unplasticized Polyamide (Rigid Nylon) Polyurethane 90 Durometer Shore A Polyurethane 95 Durometer Shore A
Assembly Instructions 1. Cut thermoplastic tubing squarely, using Parker Tube Cutter PTC001. Be certain the port or mating part is clean and free of debris. 2. Insert tubing into fitting until it bottoms. A slight twisting motion will ease the insertion. Pull on tubing to verify it is properly retained in the fitting. 3. To disassemble, simply push the release button against the body and remove tubing. 4. It is recommended to trim the tubing after every disassembly to insure a proper seal.
Airline Accessories
Other materials for Prestolok inch sized nickel plated fittings: Polyurethane 85 Durometer Shore A
G102
Catalog 9EM-TK-190-3
L
L
B
D
O.D.
62PLP Union
Part No.
62PLP-2 62PLP-3 62PLP-5/32 62PLP-4 62PLP-5 62PLP-6 62PLP-8
O.D.
.375 .437 .375 .500 .562 .625 .750
Tube 1
L
1.40 1.41 1.41 1.43 1.65 1.66 1.82
Flow Dia. D
.094 .156 .125 .188 .250 .312 .375
B-mm Thread
M11x0.75 M13x1 M15x1.25 M18x1 M23x1.5 M24x1.5
C Hex
16 19 22 22 27 30
L
33 35 36 43 46 52
W
6 6 6 8 10 10
O.D.
Tube 2
O.D.
.375 .500 .500 .625 .750
L
1.41 1.43 1.43 1.66 1.82
Flow Dia. D
.094 .094 .125
C2 C4 C1 L B W
.188 .312
C2
C4
WBMPB4
10 10 14 17 19 22
12 12 16 19 22 22
34 37 39 45 49 52
5 5 5 5 5 7
L
33.0 34.5 36.0 38.0 48.0 48.0 54.0
L P
G
L
C HEX
D
C Hex
9/16 9/16 11/16 3/4 7/8 1
p Max.
.39 .39 .29 .60 .54 .66
C HEX
C Hex
11/16 11/16 1 1 1/4
P Max.
.19 .24 .22 .35
L
1.39 1.35 1.47 1.56
Flow Dia. D
.125 .188 .312 .344
G103
Airline Accessories
Catalog 9EM-TK-190-3
C2 HEX
C1 HEX
D
J B2 L
C HEX
BSPP
B2
C1 C2 Hex Hex
14 17 17 19 19 22 27 27 14 17 19 17 19 22 24 27
J
8 8 12 8 12 12 12 14
W
6 6 6 6 6 8 10 10
Part No.
W68PLP-2-1 W68PLP-2-2 W68PLP-2-4 W68PLP-3-2 W68PLP-3-4 W68PLP-5/32-1 W68PLP-5/32-2 W68PLP-5/32-4 W68PLP-4-1 W68PLP-4-2 W68PLP-4-4
C Hex
3/8 7/16 9/16 7/16 9/16
l
.79 .79 1.02 .85 1.01 .88
Flow Dia. D
.094 .094 .094 .156 .156 .940 .125 .125 .141 .188 .188 .188 .250 .250 .250 .250 .312 .312 .312 .344 .344 .375 .093
G1/8 M15x1.25 G1/4 M15x1.25 G3/8 G3/8 G1/2 M18x1 M23x1.5 M23x1.5
7/16 9/16 1/2 1/2 9/16 3/4 9/16 9/16 11/16 5/8 5/8 11/16 7/8 13/16 13/16 7/8 7/16
.80 1.03 1.07 .89 1.00 1.04 1.18 1.04 1.04 1.21 1.08 1.02 1.28 1.44 1.24 1.35 .88
W68PLP-4-6
D
W68PLP-5-2 W68PLP-5-4
C HEX
W68PLP-5-6 W68PLP-6-2
C Hex
9/16 11/16 9/16 9/16 11/16 9/16 11/16 9/16 11/16 11/16 13/16
L
1.17 1.34 1.13 1.17 1.38 1.17 1.38 1.25 1.45 1.46 1.51
Flow Dia. D
.094 .094 .156 .125 .125 .188 .188 .250 .250 .312 .312
66PLP-6-6
D C Hex
Seal (Neoprene)
L
C Hex
3/8
l
.92
Flow Dia. D
.094
Airline Accessories
68PLP-2-0 68PLP-5/32-0
BSPP
1/8 1/8 1/4 1/8 1/4
C Hex
14 14 17 17 17
L
26.0 27.5 33.0 29.0 33.0
68PLP-4-0
1/2
.96
.094
G104
Catalog 9EM-TK-190-3
O.D.
C HEX
Flow Dia.
.094 .094 .094 .125 .125 .156 .188 .188
Part No.
F4PB4-1/8 F4PB4-1/4 F4PB6-1/8 F4PB6-1/4 F4PB8-1/4 F4PB8-1/8 F4PB8-3/8 F4PB10-1/4 F4PB10-3/8 F4PB10-1/2 F4PB12-1/4
BSPP
1/8 1/4 1/8 1/4 1/4 1/8 3/8 1/4 3/8 1/2 1/4 3/8 1/2 3/8 1/2
C Hex
13 16 13 16 16 14 20 17 20 24 20 20 24 22 24
J
4.7 6.0 4.7 6.0 6.0 4.7 6.5 6.0 6.5 7.5 6.0 6.5 7.5 6.5 7.5
L
19.9 20.3 23.4 22.2 23.8 25.1 23.5 31.3 26.8 26.1 31.9 31.8 27.8 35.0 30.0
L D
F4PB12-3/8 F4PB12-1/2
C Hex
F4PB14-3/8 F4PB14-1/2
C Hex
11/16 3/4 11/16 3/4 7/8 3/4 7/8 1-1/16 7/8 1-1/16
l
.96 .97 1.13 1.13 1.13 1.26 1.26 1.26 1.41 1.37
Flow Dia. D
.156 .156 .188 .188 .188 .256 .312 .312 .452 .452
Thread (mm)
M3x0.5 M5x0.8 M5x0.8
L
24 25 25
This fitting has been designed for use where space is at a premium. It is assembled using the internal hexagon and an allen key.
L
L P
C
C
Part No.
W68PLP-5/32-2 W68PLP-5/32-4 FPB6-1/8 FPB6-1/4 FPB10-1/4 FPB10-3/8 FPB12-3/8
Thread (mm)
M5x0.8 M10x1 M5x0.8 M10x1 M12x1.5 M12x1.5 M16x1.5 M22x1.5
C Hex
10 14 12 14 17 17 22 27
L
26.6 24.0 27.8 28.0 23.5 27.0 28.0 30.0
NPT
1/8-27 1/4-18 1/8-27 1/4-18 1/4-18 3/8-18 3/8-18
C Hex
7/16" 9/16" 14 14 19 19 22
L
21.7 28.1 26.0 28.5 40.0 34.0 36.5
P
9.7 14.2 10.1 14.6 14.6 14.6 14.6
Int. Hex
4 4 8 8 10
G105
Airline Accessories
Catalog 9EM-TK-190-3
M
L L
C
L
Flow Dia. D
.094 .156 .125 .188 .250 .250 .375 EPB4 EPB5 EPB6 EPB8
Part No.
C Hex
10 12 12 14 17 22 25
M
18.0 20.5 20.0 22.0 28.0 30.0 35.0
L M
L1 C W C4 L
M C
C
10 12 12 14 17 22 25
L
36 41 40 44 56 60 68
M
18 21 20 22 28 30 34
Part No.
WE6PB4 WE6PB6 WE6PB8 WE6PB10 WE6PB12
L
37 39 43 54 59
L1
W
6 6 6 8 10
18.0 18.0 19.5 20.5 21.5 22.5 22.8 28.5 30.0 30.0
G
L D L
Airline Accessories
L
.74 .77 .82 .85 .97 1.01 1.15
Flow Dia. D
.094 .125 .156 .188 .250 .312 .375
G106
Catalog 9EM-TK-190-3
D
C
N C HEX
N C4
C Hex
3/8 7/16 3/8 9/16 7/16 3/8 7/16 9/16 3/8 3/8 7/16 9/16 11/16 3/8 9/16 9/16 9/16 9/16 11/16 7/8 9/16 11/16 7/8
N
.93 .92 .74 1.10 .92 .93 .92 1.10 .74 .93 .92 1.10 1.19 .74 1.02 1.24 1.02 1.24 1.24 1.48 1.28 1.31 1.52
L
Flow Dia. D
.160 .094 .080 .094 .156 .160 .125 .125 .080 .160 .156 .156 .156 .080 .250 .250 .250 .250 .250 .250 .312 .312 .312
Part No.
C6PB6-1/4 C6PB6-3/8 C6PB10-1/4 C6PB10-3/8 C6PB12-1/2
NPT
1/4-18 3/8-18 1/4-18 3/8-18 1/2-14
C Hex
12 12 17 17 22
C4 Hex
14 19 16 19 22
M
20 20 28 28 30
N
36.0 36.5 41.5 41.5 47.5
C J C4
BSPP
1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2
C Hex
10 10 12 12 14 14 14 17 17 22 22 22 25 25
C4 Hex
13 16 13 16 13 16 20 16 20 19 22 24 22 24
J
4.7 6.0 4.7 6.0 4.7 6.0 6.5 6.0 6.5 6.0 6.5 7.5 6.5 7.5
M
18 18 20 20 22 22 22 28 28 30 30 30 34 34
N
23.4 25.2 26.1 26.4 28.1 28.4 30.6 34.9 37.4 36.5 39.0 38.5 44.7 44.3
D N
L
.74 .77 .77 .85 .85 .97 .97 1.01 1.01 1.01 1.15 1.15 .60
N
.67 .67 .87 .67 .87 .75 .94 .94 1.01 1.27 1.00 1.27 .48
Flow Dia. D
.094 .125 .125 .188 .188 .234 .250 .312 .312 .312 .375 .375 .090
G107
Airline Accessories
Catalog 9EM-TK-190-3
M
1 N C HEX J
D L C HEX
BSPP
1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/8 3/8 1/2
C Hex
13 13 16 13 16 20 16 20 16 20 24
J
4.7 4.7 6.0 4.7 6.0 6.5 6.0 6.5 6.0 6.5 7.5
M
17 22 22 24 24 24 29 29 31 31 31
N
17.3 17.3 19.1 16.9 18.7 20.7 20.5 22.5 20.5 23.2 25.2
C Hex
7/16 7/16 7/16 9/16 11/16 9/16 9/16 9/16 11/16 11/16 7/8
L
.74 .77 .85 .85 .85 .97 .97 1.01 1.01 1.15 1.15
N
.92 .92 .92 1.10 1.24 1.02 1.24 1.24 1.24 1.31 1.52
L N
Flow Dia. D
.094 .125 .156 .156 .156 .250 .250 .250 .250 .312 .312
C4 C
C C4
BSPP
1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/4 3/8 3/8 1/2
C Hex
10 10 12 12 14 14 14 17 17 22 22 25 25
C4 Hex
13 16 13 16 13 16 20 16 20 19 22 22 24
J
4.7 6.0 4.7 6.0 4.7 6.0 6.5 6.0 6.5 6.0 6.5 6.5 7.5
L
41.4 43.2 46.1 46.4 50.1 50.4 52.6 62.9 65.4 65.5 68.0 78.7 78.3
L
M
18 18 20 20 22 22 22 28 28 29 29 34 34
N
23.4 25.2 26.1 26.4 28.1 28.4 30.6 34.9 37.4 36.5 39.0 44.7 44.3
Thread (mm)
M5x0.8 M5x0.8
C Hex
11 11
C4 Hex
10 10
M
17 17
N
18 18
G
Part No.
C68SPB4M5 C68SPB6M5
C HEX
Airline Accessories
C4
Thread (mm)
M3x0.5 M5x0.8 M5x0.8
C Hex
10 10 12
C4 Hex
10 10 11
L
41.0 42.5 45.5
M
18 18 20
N
23.0 24.5 25.5
G108
Catalog 9EM-TK-190-3
L L
N C HEX
N C4 C
C Hex
7/16 7/16 7/16 7/16 9/16 11/16 9/16 9/16 9/16 11/16 9/16 11/16 7/8
L
.74 .82 .77 .85 .85 .85 .97 .97 1.01 1.01 1.15 1.15 1.15
N
.92 .92 .92 .92 1.10 1.10 1.02 1.24 1.24 1.24 1.30 1.31 1.52
Flow Dia. D
.094 .156 .125 .156 .156 .156 .250 .250 .250
Thread (mm)
M3x0.5 M5x0.8 M5x0.8
C Hex
10 10 12
C4 Hex
10 10 11
L
36 36 40
M
18 18 20
N
23.0 24.5 25.5
L
39
L M
C
2 1
C4
TRPB Tube End Reducer S64PB Swivel Male Branch Tee BSPP
Part No.
S64PB4-1/8 S64PB4-1/4 S64PB6-1/8 S64PB6-1/4 S64PB8-1/8 S64PB8-1/4 S64PB8-3/8 S64PB10-1/4 S64PB10-3/8 S64PB12-1/4 S64PB12-3/8 S64PB14-3/8 S64PB14-1/2
Part No. M
18 18 20 20 22 22 22 28 28 29 29 34 34
L
40.0 39.5 41.5 37.0 43.0 47.5 38.0 44.0 52.0 41.0
BSPP
1/8 1/4 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/4 3/8 3/8 1/2
C Hex
10 10 12 12 14 14 14 17 17 22 22 25 25
C4 Hex
13 16 13 16 13 16 20 16 20 19 22 22 24
L
36 36 40 40 44 44 44 56 56 58 58 68 68
N
23.4 25.2 26.1 26.4 28.1 28.4 30.6 34.9 37.4 36.5 39.0 44.7 44.3
TRPB6-4 TRPB8-4 TRPB8-6 TRPB10-4 TRPB10-6 TRPB10-8 TRPB12-6 TRPB12-8 TRPB12-10 TRPB14-8 TRPB14-10 TRPB14-12
55.0
G109
Airline Accessories
51.0
Catalog 9EM-TK-190-3
L
D
FNPB Plug
Part No.
FNPB4 FNPB6 FNPB8 FNPB10 FNPB12 FNPB14
C HEX
L
27 27 30 30 35 36
Part No.
66PW-4-2 66PW-4-4 66PW-5-2 66PW-5-4 66PW-6-4 66PW-6-6
C Hex
9/16 11/16 9/16 11/16 11/16 13/16
L
1.17 1.38 1.25 1.45 1.46 1.51
Flow Dia. D
.188 .188 .250 .250 .312 .312
D L
L P
L
.50 .50 .50
D
.53 .76 .88
C HEX
P Max.
.24 .22 .35
L
1.35 1.47 1.56
66PWBH-8-6
D
O.D.
O.D.
.500 .562 .625 .750
L
1.43 1.65 1.66 1.82
Flow Dia. D
.188 .250 .312 .375
D C HEX
G
L P
Thread (NPTF
1/8 1/4 3/8 1/8 1/4 3/8 1/8 1/4 3/8 1/2 1/4 3/8 1/2
C Hex
1/2 9/16 3/4 9/16 9/16 11/16 5/8 5/8 11/16 7/8 13/16 13/16 7/8
L
.89 1.00 1.04 1.18 1.04 1.04 1.21 1.08 1.02 1.28 1.44 1.24 1.35
Flow Dia. D
.188 .188 .188 .250 .250 .250 .250 .312 .312 .312 .344 .344 .375
Airline Accessories
W68PW-5-6 W68PW-6-2
C Hex
11/16 3/4 7/8 1
P Max.
.29 .60 .54 .66
L
1.43 1.65 1.66 2.04
D
.188 .250 .312 .375
G110
Catalog 9EM-TK-190-3
L
C HEX
L
.85 .97 1.01 1.15
Part No.
C Hex
7/16 9/16 11/16 9/16 9/16 9/16 11/16 11/16 7/8
L
.85 .85 .85 .97 .97 1.01 1.01 1.15 1.15
N
.92 1.10 1.24 1.02 1.24 1.24 1.24 1.31 1.52
Flow Dia. D
.156 .156 .156 .250 .250 .250 .250 .312 .312
W171PW-8-8
D L
L
.85 .97 1.01 1.15
Flow Dia. D
.188 .250 .312 .375
N
C HEX
C Hex
7/16 9/16 11/16 9/16 9/16 9/16 11/16 9/16 11/16 7/8
L
.85 .85 .85 .97 .97 1.01 1.01 1.15 1.15 1.15
N
.92 1.10 1.10 1.02 1.24 1.24 1.24 1.30 1.31 1.52
Flow Dia. D
.156 .156 .156 .250 .250 .250 .250 .312 .312 .312
W172PW-5-4
D
N C HEX
Thread (NPTF)
1/8 1/4 3/8 1/8 1/4 1/8 1/4 3/8 1/2 1/4 3/8 1/2
C Hex
7/16 9/16 11/16 9/16 9/16 9/16 9/16 11/16 7/8 9/16 11/16 7/8
L
.85 .85 .85 .97 .97 1.01 1.01 1.01 1.01 1.15 1.15 1.15
N
.92 1.10 1.19 1.02 1.24 1.02 1.24 1.24 1.48 1.28 1.31 1.52
Flow Dia. D
.156 .156 .156 .250 .250 .250 .250 .250 .250 .312 .312 .312
W172PW-8-8
L
36.0 38.0 48.0 48.0
G111
Airline Accessories
Catalog 9EM-TK-190-3
212P Union
213P Cap
Page G114
Page G114
Page G115
Page G115
Page G115
Page G115
222P Adapter
Page G115
Page G115
Page G116
Page G116
Page G116
Page G116
2205P Cross
Page G116
Page G116
Page G117
Page G117
Page G117
Page G117
DD44 90 Elbow
Page G119
Page G119
Page G119
Airline Accessories
G112
Catalog 9EM-TK-190-3
Pipe Fittings
Materials of Construction Fittings: CA345, CA360, CA377 Nomenclature Example: 2214P22 2 1 (not shown) 214 p 2 2 Attribute: Extrusion Forging 45 Street Elbow Pipe 1/8" Pipe Thread 1/8" Pipe Thread Applicable Tube Tube Material: Thread size: Copper, brass, iron pipe 1/8, 1/4, 3/8, 1/2, 3/4, 1
All pipe fittings meet functional requirements of SAE J530 and SAE J531. Threads are made to Dryseal standards.
Pipe thread assembly guide (turns method) for Dryseal threads with pre-applied Vibra Seal Straight Fittings
1. Tighten external thread into the internal thread. 2. Tighten an additional 2 revolutions with a wrench up to 12 in. male pipe thread. Above 12 in., 1-12 to 2-12 revolutions.
Finger Tight Clockwise to align Finger Tight Wrench Tight
Note: To minimize the possibility of a leaking threaded joint after assembling male to female pipe threads, neither end should be backed out (loosened) once the assembly has been made.
G113
Airline Accessories
Catalog 9EM-TK-190-3
Pipe Fittings
L P
1
D H
B HEX
C HEX
209P Bushing
Part No.
209P-4-2 209P-6-2 209P-6-4 209P-8-2 209P-8-4 209P-8-6 209P-12-2 209P-12-4 209P-12-6 209P-12-8 209P-16-8
C HEX
C Hex
15/16 15/16 1-1/8 1
1 Pipe Thread
1/8 1/8 1/4 1/8 1/4 3/8 1/8 1/4 3/8 1/2 1/2 3/4
2 Pipe Thread
1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4 1 1
C Hex
9/16 11/16 3/4 7/8 7/8 7/8 1-1/8 1-1/8 1-1/8 1-1/8 1-3/8 1-3/8
L
.75 .75 .75 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.31 1.31
Flow Dia. D
.339 .339 .441 .339 .441 .571 .339 .441 .571 .703 .703 .906
L
209P-16-12
D
207P Coupling
Part No.
207P-2 207P-4 207P-6 207P-8 207P-12
C HEX
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C Hex
9/16 3/4 7/8 1-1/16 1-3/8
L
.75 1.12 1.12 1.50 1.53
Flow Dia. D
.339 .441 .571 .703 .906
C HEX
Pipe Thread
1/8 NPSL 1/4 NPSL 3/8 NPSL 1/2 NPSL
C Hex
11/16 7/8 1 1-1/8
L
.19 .25 .25 .25
L M
C HEX
2 Pipe Thread
1/8 1/4 1/4 3/8 3/8 1/2
C Hex
3/4 7/8 1-1/16 1-1/16 1-3/8 1-3/8
L
.97 1.16 1.28 1.38 1.32 1.50
Flow Dia. D
.339 .441 .441 .571 .571 .703
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C
9/32 3/8 7/16 9/16 5/8
L
.59 .80 .83 1.07 1.14
M
.25 .29 .32 .39 .45
Airline Accessories
212P Union
Part No.
212P-4 212P-6
C HEX
Pipe Thread
1/4 3/8
C Hex
1-3/16 1-1/4
L
1.54 1.76
D
.441 .571
G114
Catalog 9EM-TK-190-3
Pipe Fittings
L
L D
213P Cap
Part No.
213P-2 213P-4 213P-6 213P-8 213P-12
C HEX
C HEX
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C Hex
9/16 11/16 13/16 1-1/16 1-1/4
L
.50 .63 .63 .87 .89
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C Hex
7/16 9/16 11/16 7/8 1-1/16
L
.97 1.38 1.41 1.81 1.81
Flow Dia. D
.220 .314 .440 .564 .752
L
L
D
D
1 C HEX
Pipe Thread
1/8 1/4 3/8 1/2 3/4
Flow Dia. D
.281 .375 .500 .625 .750
Part No.
216P-4-2 216P-6-2 216P-6-4 216P-8-4 216P-8-6 216P-12-8
1 Pipe Thread
1/4 3/8 3/8 1/2 1/2 3/4
2 Pipe Thread
1/8 1/8 1/4 1/4 3/8 1/2
C Hex
9/16 11/16 11/16 7/8 7/8 1-1/16
L
1.19 1.22 1.41 1.62 1.62 1.80
Flow Dia. D
.220 .220 .314 .314 .440 .564
L D
Pipe Thread
1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2
L
1-1/2 1-1/2 1-1/2 1-1/2 2 2 2 2 2-1/2 2-1/2 2-1/2 2-1/2 3 3 3 3 3-1/2 3-1/2 3-1/2 3-1/2
Flow Dia. D
.250 .375 .500 .625 .250 .375 .500 .625 .250 .375 .500 .625
C HEX
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C Hex
7/16 9/16 11/16 7/8 1-1/16
L
.560 .747 .780 .970 1.054
C HEX
Pipe Thread
1/8 1/4 3/8 1/2 3/4
C Hex
3/16 1/4 5/16 3/8 9/16
L
.30 .46 .46 .61 .62
G115
Airline Accessories
Catalog 9EM-TK-190-3
Pipe Fittings
1202P
2202P
D
Pipe Thread
1/8 1/4 3/8
L
.31 .42 .43
D N 1
1 Pipe Thread
1/8 1/8 1/8 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8
2 Pipe Thread
1/8 1/8 1/8 1/8 1/4 1/4 1/4 3/8 1/4 3/8 3/8 3/8
M
.81 .62 .66 .72 1.08 .91 .91 .97 1.25 1.25 .98 .97
N
.56 .48 .48 .45 .69 .45 .72 .78 .78 .78 .54 .78
Flow Dia. D
.22 .22 .22 .23 .31 .34 .31 .43 .31 .42 .41 .43
2202P-4-2
1 2 D
1202P-4-4 2202P-4-4
222P Adapter
Part No.
222P-2-2 222P-4-2 222P-4-4 222P-6-2 222P-6-4 222P-6-6 222P-8-4 222P-8-6 222P-8-8 222P-12-6 222P-12-8 222P-12-12
C HEX
2202PA-4-4*
1 Pipe Thread
1/8 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4
2 Pipe Thread
1/8 1/8 1/4 1/8 1/4 3/8 1/4 3/8 1/2 3/8 1/2 3/4
C Hex
9/16 3/4 3/4 7/8 7/8 7/8 1 1-1/16 1-1/16 1-3/8 1-3/8 1-3/8
L
.88 1.06 1.25 1.10 1.25 1.25 1.47 1.47 1.66 1.50 1.69 1.69
Flow Dia. D
.220 .220 .314 .220 .314 .440 .314 .440 .564
1203P
M
M D
M D
2203P
M
Pipe Thread
1/8 1/8 1/4 1/4 3/8 1/2 1/2 3/4
L
1.12 1.06 1.38 1.52 1.68 2.14 2.14 2.28
M
.56 .53 .69 .76 .84 1.07 1.07 1.14
M
Flow Dia. D
.339 .339 .441 .441 .571 .703 .703 .906
G
1200P
M M D
M
2203P-8
D
2203P-12
Airline Accessories
Part No.
1200P-2-2 2200P-2-2 1200P-4-4 2200P-4-4 1200P-6-6 2200P-6-6 2200P-8-8
Pipe Thread
1/8 1/8 1/4 1/4 3/8 3/8 1/2
M
.56 .55 .81 .78 .84 .84 1.07
Flow Dia. D
.329 .339 .441 .441 .571 .571 .703
Pipe Thread
1/8 1/4 3/8 1/2
M
.71 1.09 1.09 1.41
Flow Dia. D
.220 .312 .408 .502
G116
Catalog 9EM-TK-190-3
L
Pipe Fittings
M
D
N
M
D
2205P Cross
M
.53 .76 .84 1.09 1.16
Pipe Thread
1/8 1/4 3/8 1/2 3/4
L
1.06 1.52 1.68 2.18 2.32
N
.66 .91 .97 1.25 1.38
Flow Dia. D
.220 .314 .440 .564 .752
Part No.
2205P-2 2205P-4 2205P-6 2205P-8 2205P-12
Pipe Thread
1/8 1/4 3/8 1/2 3/4
M
.53 .75 .81 1.07 1.14
Flow Dia. D
.339 .441 .571 .703 .906
M
N
D M
D
Pipe Thread
1/8 1/4 3/8 1/2 3/4
N
.66 .91 .98 1.26 1.38
Flow Dia. D
.220 .314 .440 .564 .752
Part No.
2214P-2-2 2214P-4-4 2214P-6-6 2214P-8-8
Pipe Thread
1/8 1/4 3/8 1/2
M
.38 .54 .56 .73
N
.50 .70 .78 1.00
Flow Dia. D
.220 .314 .440 .564
1201P
M
2201P
D
G
Flow Dia. D
.339 .703
Pipe Thread
1/8 1/2
M
.43 .89
G117
Airline Accessories
Catalog 9EM-TK-190-3
Metric Adapters
Applicable Tube Tube Material: NPT: BSPT: BSPP: Copper, brass, iron pipe 1/8, 1/4, 3/8, 1/2 1/8, 1/4, 3/8, 1/2, 3/4, 1 1/8, 1/4, 3/8, 1/2, 3/4, 1
A comprehensive range of adapters for NPT, BSPT and BSPP pipe threads. Produced in both forgings and extrusions. Parker brass adapters are produced from forgings and extrusions to meet exacting requirements. The hot forging process increases the density of the material, refines the grain structure and improves material strength.
Airline Accessories
G118
Catalog 9EM-TK-190-3
Metric Adapters
C HEX
C HEX
BSPP
1/8 1/4 3/8 1/2
M
15 18 22 29
Part No.
1/8FF44B 1/4FF44B 3/8FF44B 1/2FF44B
BSPP
1/8 1/4 3/8 1/2
C Hex
14 17 22 27
L
19 22 24 31
L D 1
C HEX
2 C HEX
BSPP
1/8 1/4 3/8 1/2
C Hex
14 17 22 27
M
14.5 18.0 22.0 29.0
Part No.
1/8FHG4-B 1/4FHG4-B 3/8FHG4-B 1/2FHG4-B
BSPP 1
1/8 1/4 3/8 1/2
NPTF 2
1/8 1/4 3/8 1/2
C Hex
0.562 0.750 0.875 1.062
L
0.87 1.33 1.44 1.74
Flow D
.22 .31 .44 .56
C HEX
C HEX
BSPP
1/8 1/4 3/8 1/2 3/4 1
C Hex
14 17 22 27 32 40
L
29 36 44 58 62 85
Part No.
1/8GG44B 1/4GG44B 3/8GG44B 1/2GG44B 3/4GG44B 1GG44B
BSPP
1/8 1/4 3/8 1/2 3/4 1
C Hex
14 17 22 27 32 41
L
16 20 24 28 32 36
G
L W
C4
C HEX
C HEX
BSPP
1/8 1/4 3/8 1/2 3/4 1
Straight Thread
M16x1.5 M20x1.5 M23x1.5 M27x1.5 M34x1.5 M45x2
C Hex
19 24 27 32 41 55
C4
22 24 27 32 41 55
W
12 12 12 14 13 12
Part No.
1/8x1/4GG44B 1/8x3/8GG44B 1/8x1/2GG44B 1/4x3/8GG44B 1/4x1/2GG44B 3/8x1/2GG44B
BSPP 1
1/8 1/8 1/8 1/4 1/4 3/8
BSPP 2
1/4 3/8 1/2 3/8 1/2 1/2
C Hex
17 22 27 22 27 17
L
18 20 22 22 24 26
G119
Airline Accessories
Catalog 9EM-TK-190-3
Safety Guidelines
Safety Guidelines
H
Safety Guidelines
H1
Catalog 9EM-TK-190-3
Safety Guidelines
Safety Guide For Selecting And Using Pneumatic Division Products And Related Accessories
! WARNING:
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF PNEUMATIC DIVISION PRODUCTS, ASSEMBLIES OR RELATED ITEMS (PRODUCTS) CAN CAUSE DEATH, PERSONAL INJURY, AND PROPERTY DAMAGE. POSSIBLE CONSEQUENCES OF FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THESE PRODUCTS INCLUDE BUT ARE NOT LIMITED TO:
Unintended or mistimed cycling or motion of machine members or failure to cycle Work pieces or component parts being thrown off at high speeds. Failure of a device to function properly for example, failure to clamp or unclamp an associated item or device. Explosion Suddenly moving or falling objects. Release of toxic or otherwise injurious liquids or gasses. Before selecting or using any of these Products, it is important that you read and follow the instructions below. 1. GENERAL INSTRUCTIONS 1.1. Scope: This safety guide is designed to cover general guidelines on the installation, use, and maintenance of Pneumatic Division Valves, FRLs (Filters pressure Regulators and Lubricators), Vacuum products and related accessory components. 1.2. Fail-Safe: Valves, FRLs, Vacuum products and their related components can and do fail without warning for many reasons. Design all systems and equipment in a fail-safe mode, so that failure of associated valves, FRLs or Vacuum products will not endanger persons or property. 1.3 Relevant International Standards: For a good guide to the application of a broad spectrum of pneumatic fluid power devices see: ISO 4414:1998, Pneumatic Fluid Power General Rules Relating to Systems. See www.iso.org for ordering information. 1.4. Distribution: Provide a copy of this safety guide to each person that is responsible for selection, installation, or use of Valves, FRLs or Vacuum products. Do not select, or use Wilkerson valves, FRLs or vacuum products without thoroughly reading and understanding this safety guide as well as the specific Wilkerson publications for the products considered or selected. 1.5. User Responsibility: Due to the wide variety of operating conditions and applications for valves, FRLs, and vacuum products Wilkerson and its distributors do not represent or warrant that any particular valve, FRL or vacuum product is suitable for any specific end use system. This safety guide does not analyze all technical parameters that must be considered in selecting a product. The user, through its own analysis and testing, is solely responsible for: Making the final selection of the appropriate valve, FRL, Vacuum component, or accessory. Assuring that all users performance, endurance, maintenance, safety, and warning requirements are met and that the application presents no health or safety hazards. Complying with all existing warning labels and / or providing all appropriate health and safety warnings on the equipment on which the valves, FRLs or Vacuum products are used; and, Assuring compliance with all applicable government and industry standards. 1.6. Safety Devices: Safety devices should not be removed, or defeated. 1.7. Warning Labels: Warning labels should not be removed, painted over or otherwise obscured. 1.8. Additional Questions: Call the appropriate Wilkerson technical service department if you have any questions or require any additional information. See the Wilkerson publication for the product being considered or used, or call 269-629-2550, or go to www.wilkersoncorp.com, for telephone numbers of the appropriate technical service department. 2. PRODUCT SELECTION INSTRUCTIONS 2.1. Flow Rate: The flow rate requirements of a system are frequently the primary consideration when designing any pneumatic system. System components need to be able to provide adequate flow and pressure for the desired application. 2.2. Pressure Rating: Never exceed the rated pressure of a product. Consult product labeling, Pneumatic Division catalogs or the instruction sheets supplied for maximum pressure ratings. 2.3. Temperature Rating: Never exceed the temperature rating of a product. Excessive heat can shorten the life expectancy of a product and result in complete product failure. 2.4. Environment: Many environmental conditions can affect the integrity and suitability of a product for a given application. Pneumatic Division products are designed for use in general purpose industrial applications. If these products are to be used in unusual circumstances such as direct sunlight and/or corrosive or caustic environments, such use can shorten the useful life and lead to premature failure of a product. 2.5. Lubrication and Compressor Carryover: Some modern synthetic oils can and will attack nitrile seals. If there is any possibility of synthetic oils or greases migrating into the pneumatic components check for compatibility with the seal materials used. Consult the factory or product literature for materials of construction. 2.6. Polycarbonate Bowls and Sight Glasses: To avoid potential polycarbonate bowl failures: Do not locate polycarbonate bowls or sight glasses in areas where they could be subject to direct sunlight, impact blow, or temperatures outside of the rated range. Do not expose or clean polycarbonate bowls with detergents, chlorinated hydro-carbons, keytones, esters or certain alcohols. Do not use polycarbonate bowls or sight glasses in air systems where compressors are lubricated with fire resistant fluids such as phosphate ester and di-ester lubricants.
H
Safety Guidelines
H2
Catalog 9EM-TK-190-3
Safety Guidelines
2.7. Chemical Compatibility: For more information on plastic component chemical compatibility see Pneumatic Division technical bulletins Tec-3, Tec-4, and Tec-5 2.8. Product Rupture: Product rupture can cause death, serious personal injury, and property damage. Do not connect pressure regulators or other Pneumatic Division products to bottled gas cylinders. Do not exceed the maximum primary pressure rating of any pressure regulator or any system component. Consult product labeling or product literature for pressure rating limitations. 3. PRODUCT ASSEMBLY AND INSTALLATION INSTRUCTIONS 3.1. Component Inspection: Prior to assembly or installation a careful examination of the valves, FRLs or vacuum products must be performed. All components must be checked for correct style, size, and catalog number. DO NOT use any component that displays any signs of nonconformance. 3.2. Installation Instructions: Wilkerson published Installation Instructions must be followed for installation of Wilkerson valves, FRLs and vacuum components. These instructions are provided with every Wilkerson valve or FRL sold, or by calling 269-629-2550, or at www.wilkersoncorp.com. 3.3. Air Supply: The air supply or control medium supplied to Valves, FRLs and Vacuum components must be moisture-free if ambient temperature can drop below freezing 4. VALVE AND FRL MAINTENANCE AND REPLACEMENT INSTRUCTIONS 4.1. Maintenance: Even with proper selection and installation, valve, FRL and vacuum products service life may be significantly reduced without a continuing maintenance program. The severity of the application, risk potential from a component failure, and experience with any known failures in the application or in similar applications should determine the frequency of inspections and the servicing or replacement of Pneumatic Division products so that products are replaced before any failure occurs. A maintenance program must be established and followed by the user and, at minimum, must include instructions 4.2 through 4.10. 4.2. Installation and Service Instructions: Before attempting to service or replace any worn or damaged parts consult the appropriate Service Bulletin for the valve or FRL in question for the appropriate practices to service the unit in question. These Service and Installation Instructions are provided with every Wilkerson valve and FRL sold, or are available by calling 269-629-2550, or by accessing the Wilkerson web site at www.wilkersoncorp.com. 4.3. Lockout / Tagout Procedures: Be sure to follow all required lockout and tagout procedures when servicing equipment. For more information see: OSHA Standard 29 CFR, Part 1910.147, Appendix A, The Control of Hazardous Energy (Lockout / Tagout) 4.4. Visual Inspection: Any of the following conditions requires immediate system shut down and replacement of worn or damaged components: Air leakage: Look and listen to see if there are any signs of visual damage to any of the components in the system. Leakage is an indication of worn or damaged components. Damaged or degraded components: Look to see if there are any visible signs of wear or component degradation. Kinked, crushed, or damaged hoses. Kinked hoses can result in restricted air flow and lead to unpredictable system behavior. Any observed improper system or component function: Immediately shut down the system and correct malfunction. Excessive dirt build-up: Dirt and clutter can mask potentially hazardous situations. Caution: Leak detection solutions should be rinsed off after use. 4.5. Routine Maintenance Issues: Remove excessive dirt, grime and clutter from work areas. Make sure all required guards and shields are in place. 4.6. Functional Test: Before initiating automatic operation, operate the system manually to make sure all required functions operate properly and safely. 4.7. Service or Replacement Intervals: It is the users responsibility to establish appropriate service intervals. Valves, FRLs and vacuum products contain components that age, harden, wear, and otherwise deteriorate over time. Environmental conditions can significantly accelerate this process. Valves, FRLs and vacuum components need to be serviced or replaced on routine intervals. Service intervals need to be established based on: Previous performance experiences. Government and / or industrial standards. When failures could result in unacceptable down time, equipment damage or personal injury risk. 4.8. Servicing or Replacing of any Worn or Damaged Parts: To avoid unpredictable system behavior that can cause death, personal injury and property damage: Follow all government, state and local safety and servicing practices prior to service including but not limited to all OSHA Lockout Tagout procedures (OSHA Standard 29 CFR, Part 1910.147, Appendix A, The Control of Hazardous Energy Lockout / Tagout). Disconnect electrical supply (when necessary) before installation, servicing, or conversion. Disconnect air supply and depressurize all air lines connected to system and Pneumatic Division products before installation, service, or conversion. Installation, servicing, and / or conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied. After installation, servicing, or conversions air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or if the product does not operate properly, do not put product or system into use. Warnings and specifications on the product should not be covered or painted over. If masking is not possible, contact your local representative for replacement labels. 4.9. Putting Serviced System Back into Operation: Follow the guidelines above and all relevant Installation and Maintenance Instructions supplied with the valve FRL or vacuum component to insure proper function of the system.
H
Safety Guidelines
H3
Catalog 9EM-TK-190-3
Safety Guidelines
Caution
Certain compressor oils, chemicals, household cleaners, solvents, paints and fumes will attack plastic bowls and can cause bowl failure. Do not use near these materials. When bowl becomes dirty replace bowl or wipe only with a clean, dry cloth. Reinstall bowl guard or buy and install a bowl guard. Immediately replace any crazed, cracked, damaged or deteriorated plastic bowl with a bowl or a new plastic bowl and bowl guard.
Trade Names of some Compressor Oils, Rubber Compounds and other Materials that will Attack Polycarbonate Plastic Bowls.
Atlas "Perma-Guard" Buna N Cellulube #150 and #220 Crylex #5 cement *Eastman 910 Garlock #98403 (polyurethane) Haskel #568-023 Hilgard Co.'s hil phene Houghton & Co. oil #1120, #1130 & #1055 Houtosafe 1000 Kano Kroil Keystone penetrating oil #2 *Loctite 271 *Locite 290 *Loctite 601 *Loctite Teflon-Sealant Marvel Mystery Oil Minn. Rubber 366Y
*When in raw liquid form.
Caution
Except as otherwise specified by the manufacturer, this product is specifically designed for compressed air service, and use with any other fluid (liquid or gas) is a misapplication. For example, use with or injection of certain hazardous liquids or gases in the system (such as alcohol or liquid petroleum gas) could be harmful to the unit or result in a combustible condition or hazardous external leakage. Before using with fluids other than air, or for nonindustrial applications, or for life support systems, consult Wilkerson Operations for written approval.
National Compound #N11 "Nylock" VC-3 Parco #1306 Neoprene *Permabond 910 Petron PD287 Prestone Pydraul AC Sears Regular Motor Oil Sinclair oil "Lily White" Stauffer Chemical FYRQUEL #150 Stillman #SR 269-75 (polyurethane) Stillman #SR 513-70 (neoprene) Tannergas Telar Tenneco anderol #495 Ǵ oils Titon *Vibra-tite Zerex
We cannot possibly list all harmful substances, so check with Mobay or the General Electric office for further information on polycarbonate plastic.
H
Safety Guidelines
The trade names EconOmist and Flow-Guide are registered at the United States Patent Office. Auto-Fill, Dial-Air, Flex-Drain, Mainliner and Whirl-Flo are tradenames of Wilkerson.
Claims and Shortages: Risk of loss passes to buyer when goods are delivered to the carrier. Inspect all shipments for damage at time of receipt.
Claims should be filed by the consignee against the carrier. Wilkerson maintains a policy of ongoing product development and improvement. We therefore reserve the right to change dimensions, specifications and design without notice.
Changes:
H4
Catalog 9EM-TK-190-3
Offer of Sale
Offer of Sale
The items described in this document and other documents and descriptions provided by The Company, its subsidiaries and its authorized distributors (Seller) are hereby offered for sale at prices to be established by Seller. This offer and its acceptance by any customer (Buyer) shall be governed by all of the following Terms and Conditions. Buyers order for any item described in its document, when communicated to Seller verbally, or in writing, shall constitute acceptance of this offer. All goods or work described will be referred to as Products. 1. Terms and Conditions. Sellers willingness to offer Products, or accept an order for Products, to or from Buyer is subject to these Terms and Conditions or any newer version of the terms and conditions found on-line at www.parker.com/saleterms/. Seller objects to any contrary or additional terms or conditions of Buyers order or any other document issued by Buyer. 2. Price Adjustments; Payments. Prices stated on Sellers quote or other documentation offered by Seller are valid for 30 days, and do not include any sales, use, or other taxes unless specifically stated, Unless otherwise specified by Seller, all prices are F.C.A. Sellers facility (INCOTERMS 2010). Payment is subject to credit approval and is due 30 days from the date of invoice or such other term as required by Sellers Credit Department, after which Buyer shall pay interest on any unpaid invoices at the rate of 1.5% per month or the maximum allowable rate under applicable law. 3. Delivery Dates; Title and Risk; Shipment. All delivery dates are approximate and Seller shall not be responsible for any damages resulting from any delay. Regardless of the manner of shipment, title to any products and risk of loss or damage shall pass to Buyer upon placement of the products with the shipment carrier at Sellers facility. Unless otherwise stated, Seller may exercise its judgment in choosing the carrier and means of delivery. No deferment of shipment at Buyers request beyond the respective dates indicated will be made except on terms that will indemnify, defend and hold Seller harmless against all loss and additional expense. Buyer shall be responsible for any additional shipping charges incurred by Seller due to Buyers acts or omissions. 4. Warranty. Seller warrants that the Products sold hereunder shall be free from defects in material or workmanship for a period of twelve months from the date of delivery to Buyer or 2,000 hours of normal use, whichever occurs first. The prices charged for Sellers products are based upon the exclusive limited warranty stated above, and upon the following disclaimer: DISCLAIMER OF WARRANTY: THIS WARRANTY COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING TO PRODUCTS PROVIDED HEREUNDER. SELLER DISCLAIMS ALL OTHER WARRANTIES, EXPRESS AND IMPLIED, INCLUDING DESIGN, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. 5. Claims; Commencement of Actions. Buyer shall promptly inspect all Products upon delivery. No claims for shortages will be allowed unless reported to the Seller within 10 days of delivery. No other claims against Seller will be allowed unless asserted in writing within 30 days after delivery. Buyer shall notify Seller of any alleged breach of warranty within 30 days after the date the defect is or should have been discovered by Buyer. Any action based upon breach of this agreement or upon any other claim arising out of this sale (other than an action by Seller for an amount due on any invoice) must be commenced within 12 months from the date of the breach without regard to the date breach is discovered. 6. LIMITATION OF LIABILITY. UPON NOTIFICATION, SELLER WILL, AT ITS OPTION, REPAIR OR REPLACE A DEFECTIVE PRODUCT, OR REFUND THE PURCHASE PRICE. IN NO EVENT SHALL SELLER BE LIABLE TO BUYER FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF, OR AS THE RESULT OF, THE SALE, DELIVERY, NON-DELIVERY, SERVICING, USE OR LOSS OF USE OF THE PRODUCTS OR ANY PART THEREOF, OR FOR ANY CHARGES OR EXPENSES OF ANY NATURE INCURRED WITHOUT SELLERS WRITTEN CONSENT, EVEN IF SELLER HAS BEEN NEGLIGENT, WHETHER IN CONTRACT, TORT OR OTHER LEGAL THEORY. IN NO EVENT SHALL SELLERS LIABILITY UNDER ANY CLAIM MADE BY BUYER EXCEED THE PURCHASE PRICE OF THE PRODUCTS. 7. User Responsibility. The user, through its own analysis and testing, is solely responsible for making the final selection of the system and Product and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application and follow applicable industry standards and Product information. If Seller provides Product or system options, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the Products or systems. 8. Loss to Buyers Property. Any designs, tools, patterns, materials, drawings, confidential information or equipment furnished by Buyer or any other items which become Buyers property, may be considered obsolete and may be destroyed by Seller after two consecutive years have elapsed without Buyer ordering the items manufactured using such property. Seller shall not be responsible for any loss or damage to such property while it is in Sellers possession or control. 9. Special Tooling. A tooling charge may be imposed for any special tooling, including without limitation, dies, fixtures, molds and patterns, acquired to manufacture Products. Such special tooling shall be and remain Sellers property notwithstanding payment of any charges by Buyer. In no event will Buyer acquire any interest in apparatus belonging to Seller which is utilized in the manufacture of the Products, even if such apparatus has been specially converted or adapted for such manufacture and notwithstanding any charges paid by Buyer. Unless otherwise agreed, Seller shall have the right to alter, discard or otherwise dispose of any special tooling or other property in its sole discretion at any time. 10. Buyers Obligation; Rights of Seller. To secure payment of all sums due or otherwise, Seller shall retain a security interest in the goods delivered and this agreement shall be deemed a Security Agreement under the Uniform Commercial Code. Buyer authorizes Seller as its attorney to execute and file on Buyers behalf all documents Seller deems necessary to perfect its security interest. 11. Improper use and Indemnity. Buyer shall indemnify, defend, and hold Seller harmless from any claim, liability, damages, lawsuits, and costs (including attorney fees), whether for personal injury, property damage, patent, trademark or copyright infringement or any other claim, brought by or incurred by Buyer, Buyers employees, or any other person, arising out of: (a) improper selection, improper application or other misuse of Products purchased by Buyer from Seller; (b) any act or omission, negligent or otherwise, of Buyer; (c) Sellers use of patterns, plans, drawings, or specifications furnished by Buyer to manufacture Product; or (d) Buyers failure to comply with these terms and conditions. Seller shall not indemnify Buyer under any circumstance except as otherwise provided. 12. Cancellations and Changes. Orders shall not be subject to cancellation or change by Buyer for any reason, except with Sellers written consent and upon terms that will indemnify, defend and hold Seller harmless against all direct, incidental and consequential loss or damage. Seller may change product features, specifications, designs and availability with notice to Buyer. 13. Limitation on Assignment. Buyer may not assign its rights or obligations under this agreement without the prior written consent of Seller. 14. Force Majeure. Seller does not assume the risk and shall not be liable for delay or failure to perform any of Sellers obligations by reason of circumstances beyond the reasonable control of Seller (hereinafter Events of Force Majeure) Events of Force Majeure shall include without limitation: accidents, strikes or labor disputes, acts of any government or government agency, acts of nature, delays or failures in delivery from carriers or suppliers, shortages of materials, or any other cause beyond Sellers reasonable control. 15. Waiver and Severability. Failure to enforce any provision of this agreement will not waive that provision nor will any such failure prejudice Sellers right to enforce that provision in the future. Invalidation of any provision of this agreement by legislation or other rule of law shall not invalidate any other provision herein. The remaining provisions of this agreement will remain in full force and effect. 16. Termination. Seller may terminate this agreement for any reason and at any time by giving Buyer thirty (30) days written notice of termination. Seller may immediately terminate this agreement, in writing, if Buyer: (a) commits a breach of any provision of this agreement (b) appointments a trustee, receiver or custodian for all or any part of Buyers property (c) files a petition for relief in bankruptcy on its own behalf, or by a third party (d) makes an assignment for the benefit of creditors, or (e) the dissolves or liquidates all or a majority of its assets. 17. Governing Law. This agreement and the sale and delivery of all Products hereunder shall be deemed to have taken place in and shall be governed and construed in accordance with the laws of the State of Ohio, as applicable to contracts executed and wholly performed therein and without regard to conflicts of laws principles. Buyer irrevocably agrees and consents to the exclusive jurisdiction and venue of the courts of Cuyahoga County, Ohio with respect to any dispute, controversy or claim arising out of or relating to this agreement. 18. Indemnity for Infringement of Intellectual Property Rights. Seller shall have no liability for infringement of any patents, trademarks, copyrights, trade dress, trade secrets or similar rights except as provided in this Section. Seller will defend and indemnify Buyer against allegations of infringement of U.S. patents, U.S. trademarks, copyrights, trade dress and trade secrets (Intellectual Property Rights). Seller will defend at its expense and will pay the cost of any settlement or damages awarded in an action brought against Buyer based on an allegation that a Product sold pursuant to this Agreement infringes the Intellectual Property Rights of a third party. Sellers obligation to defend and indemnify Buyer is contingent on Buyer notifying Seller within ten (10) days after Buyer becomes aware of such allegations of infringement, and Seller having sole control over the defense of any allegations or actions including all negotiations for settlement or compromise. If a Product is subject to a claim that it infringes the Intellectual Property Rights of a third party, Seller may, at its sole expense and option, procure for Buyer the right to continue using the Product, replace or modify the Product so as to make it noninfringing, or offer to accept return of the Product and return the purchase price less a reasonable allowance for depreciation. Notwithstanding the foregoing, Seller shall have no liability for claims of infringement based on information provided by Buyer, or directed to Products delivered hereunder for which the designs are specified in whole or part by Buyer, or infringements resulting from the modification, combination or use in a system of any Product sold hereunder. The foregoing provisions of this Section shall constitute Sellers sole and exclusive liability and Buyers sole and exclusive remedy for infringement of Intellectual Property Rights. 19. Entire Agreement. This agreement contains the entire agreement between the Buyer and Seller and constitutes the final, complete and exclusive expression of the terms of sale. All prior or contemporaneous written or oral agreements or negotiations with respect to the subject matter are herein merged. 20. Compliance with Law, U. K. Bribery Act and U.S. Foreign Corrupt Practices Act. Buyer agrees to comply with all applicable laws and regulations, including both those of the United Kingdom and the United States of America, and of the country or countries of the Territory in which the Buyer may operate, including without limitation the U. K. Bribery Act, the U.S. Foreign Corrupt Practices Act (FCPA) and the U.S. Anti-Kickback Act (the AntiKickback Act), and agrees to indemnify and hold harmless Seller from the consequences of any violation of such provisions by Buyer, its employees or agents. Buyer acknowledges that they are familiar with the provisions of the U. K. Bribery Act, the FCPA and the AntiKickback Act, and certifies that Buyer will adhere to the requirements thereof. In particular, Buyer represents and agrees that Buyer shall not make any payment or give anything of value, directly or indirectly to any governmental official, any foreign political party or official thereof, any candidate for foreign political office, or any commercial entity or person, for the purpose of influencing such person to purchase products or otherwise benefit the business of Seller. 02/12
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Offer of Sale
Pneumatic Division 8676 E. M89 P.O. Box 901 Richland, MI 49083 USA
Applications Engineering Phone: 877-321-4736 Option #2 E-mail: pdnapps@parker.com Customer Support Phone: 877-321-4736 Option #1 E-mail: wilkerson_sales@parker.com