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Configuration Code Mg01 MgO Insulated Thermocouples with Extension Leadwire Configuration Code Mg02 MgO Insulated Thermocouples with Sheath Terminations
A Pyromation MgO thermocouple assembly consists of a thermocouple element swaged in hard-packed, standard-purity (96%) Magnesium Oxide mineral insulation and encased in a metal sheath. Thermocouple sheaths have been fully annealed; they can be formed into many configurations, and can be bent into a radius of twice the size of its outer sheath. The tables found on this page and the following pages allow customer selection of standard thermocouple types, sheath diameters, mounting fittings and terminations. Custom built products are available upon request.
X 2" NOMINAL
ORDER CODES
Example Order Number:
1-1 Thermocouple Types
K 4
1-1
1-2
1-3
1-4
1-4 A
1-5
CODE SINGLE E J K T N
1-2 Sheath Diameters
Sheath lengths over 72" will be shipped in a coiled configuration unless otherwise specified.
1-4 A Special Options PYROMATION P/N: J48U-006-00-02
CODE M H
DESCRIPTION
CODE 1 2 3 4 6
FRACTION
= 0.010" G TOLERANCES
CATALOG PAGE MGO-1, FIGURE A PYROMATION, INC.NO: DIM 1/32" = FRACTION DWG. NO. & SHEET SIZE: REV. DECIMAL DIM .XX = 0.010" TITLE: 1-4 Measuring Junctions TOLERANCES CAT P MGO-1, MGO-2, DECIMAL & MGO-3, FIG= B0.005" DIM .XXX DESCRIPTION = 2 ANGULAR DIM DWG. NO. & SHEET REV. = 1/32" CODE SIZE: DIM DRAWN BY: DATE: NO:
FOR: DRAWN BY: Ungrounded
TOLERANCES
E[1] S
J. PERRY
junction
DATE:
SPEC NO:
3/31/2011
260-484-2580
[1] 1/16" will be coiled unless for 36" and longer lengths.
1-3 Sheath Materials
TOLERANCE
260-484-2580 = FRACTION DIM
DECIMAL DIM .XX =
CODE 3 4 5 8
NORMAL TIP DIA. CODE SHEATH DIA. (inches) O.D. (inches) 88R48 1/2 68R38 3/8 48R28 1/4 1/4 3/16 1/8
= TIP ANGULAR DIM document is PROPRIET LENGTHThis MATERIAL Pyromation, Inc. (inches)
1/ 0.0 0.0 2
310 Stainless steel K 446 Stainless steel K[1] 316 Stainless steel E, J, K, T
[1] All sensors with 446SS sheaths must have an ungrounded measuring junction.
Table 1-2 A lists thermocouple elements with reduced-tip sheaths. To order, use order code numbers from Tbl. 1-2 A in place of straight sheath order code numbers from Tbl. 1-2 and 1-3. EXAMPLE: J88R48
2006 Pyromation, Inc.
39-11
MgO-1
MgO
COLD LEG U X A 45 BEND
Configuration Code Mg01 Configuration Code Mg02 Optional Sheath Mounting Fittings and Bends
Select Sheath Mounting or Bend Options as desired from tables below.
X
X 1 5/8"
1" 1"
1/4"
R
ORDER CODES
2
Page MgO-3
Page MgO-4
Page MgO-5
2-2
PYROMATION P/N: J48U-006-8D02-4 MOUNTING THREAD AVAILABLE SHEATH NPT (inches) DIAMETERS (inches)
1/8 1/4 1/16, 1/8, 3/16, 1/4 1/16, 1/8, 3/16, 1/4, 3/8 PYROMATION, INC. 1/2 1/8, 3/16, 1/4, 3/8FOR: CATALOG PAGE MGO-2, FIGURE A 3/4 1/8, 3/16, 1/4, 3/8
SPEC NO:
303 Stainless steel 1/8 316 Stainless steel 1/8 316 Stainless steel 1/4 316 Stainless steel 1/2 Brass Brass Brass
1/16, 1/8, 3/16, 1/4 1/16, 1/8, 3/16, 1/4 1/8, 3/16, 1/4, 3/8 TOLERANCES
1/8, 1/4, 3/8 = 1/32" = 1/4 1/8 NO 0.010" DECIMAL DIM1/8, .XX3/16, DECIMAL DIM .XXX = 0.005" 1/4 NO 3/16, 1/4, 3/8 = 2 ANGULAR DIM 1/2 SPEC NO: NO This document 1/4, 3/8 is PROPRIETARY to
FRACTION DIM
Pyromation, Inc.
TYPE 303 Stainless steel 303 Stainless steel 303 Stainless steel 316 Stainless steel 316 Stainless steel 316 Stainless steel Brass Brass Brass Spring-loaded SS well fitting
NPT TOLERANCES AVAILABLE SHEATH SIZE DIAMETERS (inches) = 1/32" FRACTION (inches) DIM DECIMAL DIM .XX = 0.010" 1/8 1/16, 1/8, 3/16 DECIMAL DIM .XXX = 0.005" = 2 1/4 1/4, 3/8 ANGULAR DIM
This document is PROPRIETARY to 1/2 1/4, 3/8
TOLERANCE Sheath bent 90 = 1/32" FRACTION DIM FORT WAYNE, INDIANA 260-4 Pyromation, Inc. DRAWN BY: DATE: DECIMAL DIM .XX TOLERANCES 4 J. PERRY 0.010" DECIMAL DIM specify .XX =hot 1/3 = DIM DIM DECIMAL .XX When ordering bend options, leg dim. "A". EX: order FRACTION =DECIMAL FRACTION DIMin Table = 0.005" DECIMAL DIM ANGULAR DIM DRAW code 206 is a 45 bend with 6".XXX hot leg. Total sheath length 1, 1/32" = 0.01 DIM .XX DRAWN BY: DATE: = cold 2leg. ANGULAR referredJ. to as "X" length = DIM hot leg plus 0.010" DECIMAL DIM .XX = This 0.00 = documen 3/31/2011 DECIMAL DIM .XXX PERRY
SIZE:
[1] When PAGE MGO-2, FIGUR = 1/32" D insert length "U", as measured from hot tip to bottom ofDECIMAL threadedDIM .XX DWG. = 0.010" NO. & SHEET NO: SIZE: bushing. EXAMPLE: order code 8A06 is 1/8" NPT, 316 SS bushing FOR: DECIMAL DIM .XXX = 0.005" DRAWN BY: hot tip. DATE: TOLERANCES PYROMATION, INC located 6" from = 2 ANGULAR DIM SPEC NO: FOR: 4/1/2011 J. PERRY TITLE: SPEC DIM NO: FOR: = 1/32" FRACTION ThisBY: document is PROPRIETARY to DRAWN DATE: 2-5 Sheath Bends CATALOG PAGE MGO-2, NO: Inc. PYROMATION, INC. Pyromation, 4/1/2 J. SPEC PERRY DECIMAL DIM .XX = 0.010" TITLE SPEC NO: DWG. NO. & SHEET N SIZE: CODE DESCRIPTION TITLE: DECIMAL DIM .XXX = 0.005" TOLE CAT P ANGULAR MGO-1, MGO-2, & MGO-3, FIG B = 2 DIM FORT WAYNE, INDIANA 260-484-2580 2__ Sheath bent 45 TOLERANCES SIZE
TITLE: DWG. NO. & SHEET NO: REV. PYROMATION P/N: J48U-006-05B-4 ordering fixed bushings, specify order code above plus CATALOG FRACTION DIM
TOLERANCES
B262201
B262301
FRACTION DIM
3__
B261901
REV.
B26240
This document is PROPRIETARY to 0.005" DECIMAL DIM .XXX = = ANGULAR DIM FORT WAYNE, INDIANA Pyromation, Inc.
DESCRIPTION
ANGULAR DIM
Pyromation, Inc.
1/16, 1/8, 3/16, 1/4 1/8, 3/16, 1/4, 3/8 1/8, 1/4, 3/8 1/16, 1/8, 3/16, 1/4 1/8, 3/16, 1/4, 3/8 1/4, 3/8 3/16, 1/4
FORT WAYNE, INDIANA 260-484-2580 Pyromation, Inc. 17 316 SS weld pad 1" x 1" x 1/4" thick perpendicular mount
316 SS weld pad 1" x 1" x 1/4" thick horizontal mount 316 SS weld pad 1" x 1" x 1/8" thick perpendicular mount with radius bend (specify radius) 316 SS weld pad 1" x 1" x 1/8" thick horizontal mount with radius bend (specify radius)
FOR
Teflon gland standard 204 C [400 F] max. For lava gland 649 C [1200 F] max. opt. 10A and 10B only use letter suffix "L" after compression fitting order code. EXAMPLE: 10AL for lava gland. Teflon is a registered trademark of E. I. du Pont de Nemours and Company.
13A _ _[1] Spring-loaded bayonet fitting 14 16A Adjustable flange with brass compression fitting Compression fitting with bayonet cap and spring
[1] When ordering fixed bayonet fitting, specify hot leg dimension "A". EXAMPLE: order code 13A06 for a fixed bayonet adapter with 6" hot leg. Total sheath length is Table 1 "X" length = hot leg plus cold leg.
MgO-2
40-11
MgO
X
Configuration Code Mg02 Sheath Terminations Configuration Code Mg01 Leadwire Transitions
X B
MgO2
Example Order Number:
ORDER CODES
3-1
MgO1
3-2
Page MgO-4
or K48GM - 012 - 00 - 16 -
Page MgO-5
CODE DESCRIPTION 4[1] 5[1] 6[2] 7[2] MC HT SP[3] CL Standard plug Standard jack Miniature plug Miniature jack
Options
SPEC NO:
Mating connector
TOLERANCES18
=
[1]
1/32" 19 DECIMAL DIM .XX = 0.010" Solid pin plug DECIMAL DIM .XXX = 0.005" SPEC NO: Compression L bracket to hold plug = 2 ANGULAR DIM to sheath
Extension leadwire transition with relief spring 204 C [400 F] Extension leadwire transition with heat-shrink FOR: tubing 104 C [220 F] PYROMATION, INC. SPEC NO: Same size transition with heat-shrink tubing TITLE: P/N: J48U-006-05B-4 CATALOG PAGE MGO-3, FIGURE A 104 C [220 F] PYROMATION DWG. NO. & SHEET NO: SIZE: REV. Same size transition without heat-shrink TOLERANCE tubing 204 C [400 F] = 1/ FRACTION DIM Extension leadwire transitionDATE: w/o spring or heatDRAWN FOR: BY: DECIMAL DIM .XX = 0.0 4/1/2011 J. PERRY INC. shrink tubing 204 CPYROMATION, [400 F] DECIMAL DIM .XXX = 0.0
B263001
TITLE: Options
This document is PROPRIETARY to[2] Pyromation, Inc. HT High-temperature potting [1000 F] DWG. 538 NO. C & SHEET NO: SIZE: RE [1] If used with a 3/8" O.D. sheath, an option CL must FORT WAYNE, INDIANA 260-484-2580 Pyromation, Inc. be specified. TOLERANCES[1] Not available with Flex Armor TOLERANCE [2] Not available with 1/4 or 3/8" O.D. sheath. [2] Not available with option 13 or 16. When = 1/32" DIM = 1/ FRACTION DIM DRAWN BY: DATE: [3] Standard with 385 C [725FRACTION F] specifying high temp potting with Flex Armor, J. PERRY DECIMAL DIM .XX = 0.010" DECIMAL 3/31/2011 DIM .XX = 0. Option 19 must be selected.
B261901
0.005" 2
0. 2
This document is PROPRIE Threaded Fittings with Extension Leadwire Pyromation, Inc. FORT WAYNE, INDIANA 260-484-258 (Requires Table 4 and 5 selections)
2" stripped leads (insert two digit strip length for other lengths - ex. 10(03") Ceramic wafer block Leadwire transition with 3" individual leads and terminal pins
DESCRIPTION 1/2" x 1/2" NPT steel hex nipple 1/2" x 1/2" NPT stainless steel hex nipple 1/2" NPT stainless steel bushing (no process threads) 3/4" process x 1/2" NPT stainless steel hex nipple
41-11
MgO-3
MgO
B C
ORDER CODES
4 5
Page MgO-5
CODE F1 F1A F1B Fiberglass F3 F3A F3B H1 H1A H1B T3J T1 T1A Teflon T1B T1M T3 T3A T3B P5 P7 PVC P5M P7M C3060 C3120 K1 Kapton K1A K3 K3A
DESCRIPTION Fiberglass insulation - solid conductor Fiberglass insulation - solid conductor - flexible armor Fiberglass insulation - solid conductor - stainless steel overbraid Fiberglass insulation - stranded conductor Fiberglass insulation - stranded conductor - flexible armor Hi-temp fiberglass insulation - solid conductor Hi-temp fiberglass insulation - solid conductor - flexible armor Hi-temp fiberglass insulation - solid conductor - stainless steel overbraid Individual stranded Teflon leads - 12 inch limit
TEMP. RATING 482 C [900 F] 482 C [900 F] 482 C [900 F] 482 C [900 F] 482 C [900 F] 482 C [900 F]
K K K K K K K K K K K K K K K K K K K K K K K
T T T T T T
E E E
N N
FOR: K J TITLE:
Teflon insulation - solid conductor - flexible armor Teflon insulation - solid conductor - stainless steel overbraid Teflon insulation - solid conductor - mylar shield
SPEC NO:
TOLERANCES
=
1/32" Teflon insulation - stranded conductor DECIMAL DIM .XX = 0.010" Teflon insulation - stranded conductor flexible 0.005" = armor DECIMAL DIM - .XXX = 2 ANGULAR DIM- stainless Teflon insulation - stranded conductor steel overbraid
FRACTION DIM
DRAWN J K BY: T
B263101
J. PERRY T
204 C [400 F] T T T T E 105 C [221 F] 105 C [221 F] 105 C [221 F] 105 C [221 F] 105 C [221 F] 316 C [600 F] 316 C [600 F] 316 C [600 F] 316 C [600 F]
PVC insulation - stranded conductor PVC insulation - solid conductor - aluminum/mylar shield PVC insulation - stranded conductor - mylar shield PVC insulated coil cord - stranded; 60" extended PVC insulated coil cord - stranded; 120" extended Kapton insulation - solid conductor
Kapton insulation - solid conductor - flexible armor Kapton insulation - stranded conductor Kapton insulation - stranded conductor - flexible armor
Insert wire code number and 3 digit "B" length code. Example: F1036 = 36" "B" length. For assemblies requiring leadwire beyond the flexible armor, illustrated as "C" in drawing, insert 3 digit "C" length after armor length. Example: T1A036-012 = 36" "B" length with additional 12" "C" length leads beyond armor. Insulated leadwires in flexible armor are available with either extruded PVC or Teflon covering over the flexible armor. Substitute suffix codes T (Teflon) or P (PVC) for the suffix "A" code above. Example: T3T is Teflon covered armor. Duplex elements supplied with individual leads.
Teflon and Kapton are registered trademarks of E. I. du Pont de Nemours and Company.
MgO-4
42-10
MgO
OPTIONS 4 OR 4,MC OPTIONS 6 OR 6,MC
OPTION 3
OPTION 8
ORDER CODES
Example Order Number:
5-1 Terminations
5-1
5-2
5-2
Options
FOR:
CODE 0 2 3 4 5 6 7 8
A REV
CODE BX
DESCRIPTION PYROMATION,
INC.
TITLE: SIZE:
1/2" NPT BX connector Opt.FIGURE 0, 2, 3,Aor 8 CATALOG PAGE MGO-5, with MGO-7, Plug or jack secured to leads with cable PYROMATION P/N: F3B012-3 clamp
2" split leads, 1/4" stripped 2" split leads with spade lugs FRACTION Standard plug Standard jack JB Miniature plug Miniature jack
BY 7/28/2011 DATE
TOLERANCES CC
DIM = =
DRAWN BY:
B263301
DATE: SPEC NO:
REV.
4/1/2011
CG MC
PYROMATION, TOLERANCES INC. FORT WAYNE, INDIANA 260-484-2580 Cord (1/2" NPT weatherproof PVC TITLE: grip = 1/32" FRACTION DIM CATALOG PAGE MGO-5, MGO-7, FIGURE C connector) = 0.010" DECIMAL DIM .XX SPEC NO:
TOLERANCES 2" split leads with 1/4" quick disconnect JB 7/28/2011 CHANGED VIEW SCALE This document is PROPRIETARY to HT High temp. connector 385 C Pyromation, [725 F] Inc. = 1/32" FRACTION DIM DRAWN BY: DATE: TOLERANCES BY DATE DESCRIPTION female terminal lugs 4/1/2011 J. PERRY DECIMAL DIM .XX = 0.010" [1] Standard with 385 C [725 F] = 1/32" FRACTION DIM DECIMAL DIM .XXX = 0.005"
ANGULAR DIM =
Mating connector
SIZE:
B263501
REV. 0.005" 2
0.010"
FORT WAYNE,
43-9
MgO-5