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Pressure Vessel Inspection Code:Maintenance Inspection, Rating, Repair, and Alteration PUSPATRI 5th 9th October 2007
Section 5.4
Maximum Allowable Working Pressure Determination
Establish using latest ASME Code edition or original Code edition to which vessel constructed Certain essential details must be known prior to performing computations In corrosive service the wall thickness used shall be actual thickness determined by inspection minus twice the estimated corrosion loss before next inspection The t in the pressure formula is replaced by the following: t = tactual 2(Corrosion rate x years to next inspection)
P = SEt/R + 0.6t
Corrosion may cause uniform loss or may cause a pitted appearance Minimum actual thickness and maximum corrosion rate determined by:
NDE thickness testing and drilled test holes Measurement through openings Gauging from uncorroded surfaces
1) 2) 3) 4)
When the minimum actual thickness or maximum corrosion rate is to be adjusted, one of the following evaluation techniques should be considered Averaging for large areas Evaluation of widely scattered pit Evaluation of corrosion on weld surface with joint factor other than 1 Measuring corroded thickness of ellipsoidal & torispherical head
a 1 2
b) What pit(s) are unacceptable due to remaining thickness? 1) No 1 & 3 2) No 2 3) No 4 4) No 1 & 2 c) What pit(s) are unacceptable because of straight line out tolerance? 1) No 1&2 2) No 2&3 3) No 3&4 4) N0 2&4
Pit #1 : 0.75 dia x 0.25 depth Pit #2 : 0.49 dia x 0.61 depth Pit # 3 : 0.6 dia x 0.51 depth Pit # 4 : 1.5 dia x 0.16 depth tmin = 0.781 tactual = 1 a) What is the total area of the pits in the 8 inch circle? Formula for area: r2 = Area Pit#1 + Area Pit#2 + Area Pit#3 + Area Pit#4 = (0.375)2+ (0.245)2+ (0.3)2+ (0.75)2 = 0.4418 + 0.1886 + 0.2827 + 1.7671 = 2.68 inch2 b) What pit(s) are unacceptable due to remaining thickness? Remaining t below the pit >(tmin) x tmin = x 0.781 = 0.3905 Pit#1: 1 0.25 = 0.75 Pit#2: 1 0.61 = 0.39 Pit#3: 1 0.51 = 0.49 Pit#4: 1 0.16 = 0.84 c) What pit(s) are unacceptable because of straight line out tolerance? Pit#1 + Pit#2 = 0.75 + 0.49 = 1.24 Pit#2 + Pit#3 = 0.49 + 0.6 = 1.09 Pit#3 + Pit#4 = 0.6 + 1.5 = 2.1 not acceptable Pit#2 + Pit#4 = 0.49 + 1.5 = 1.99
Section 5
Calculating P when the vessel is corroding
API 510 - During an internal inspection a corroded area on a vessel is discovered with a current thickness of 0.446 inches. You determine that the corrosion rate is 0.004 ipy. Operations would like to have a 6 year run before performing the next internal inspection on this vessel. What pressure is the wasted area good for for the end of 6 year. The shell has a 5 inch internal diameter and has joint efficiency of 1.0. The allowable stress of the material at design conditions is 15,000 psi. ASME VIII-During the inspection of horizontal pressure vessel a corroded area was found on the inside surface, the thickness at the point was measured to be 0.906 inches thick. Checking the ASME data report for the vessel it was found that the shell plate was 1-1/4 inch purchased thickness,48 inch inside diameter of SA-516 Gr. 70 Material, the shell was rolled and welded using type 1 longitudinal seam with full radiography examination. The MAWP is 600 psig at 300 F. All openings in the vessel are fully reinforced, welded connections. S is 20,000 psi. What would be the maximum pressure permitted for this thinned area API 5.4