ECM Recovery Procedure

Cummins Insite ECM Recovery Process

Concern: Download to an Engine Control Module stops midway through and communication with the ECM cannot be established using the normal procedure to connect to the ECM. Even after a calibration authorization normal method. Resolution: password has been entered the calibration cannot be completed using the the error 27508 is displayed. After a calibration transfer fails,

1. Ensure that the machines key switch is in the ON position. 2. Disconnect the 4-pin power connector on the ECM for 30 seconds.

3. Reconnect the 4-pin power connector on the ECM.

4. In the Insite software, ensure that the connection type is set to Inline II, Auto Detect, COM1 (displayed in lower right corner).

5. Click on Connect to ECM from the left column. Insite should ECM is ROM booted will display.

establish communication with the ECM and error code 5080 The

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ECM Recovery Procedure

6. Click the [OK] button to acknowledge the error. 7. Click on Calibration Selection from the left column. bring up an ECM calibration download wizard.

8. Select the ECM code to download by double-clicking on it. This will

9. Click the [Next] button to continue. 10.

A calibration Authorization screen will display.

11.

password. Provide the following information when contacting ASIST: a. ECM serial number b. PCID c. Requested ECM code d. Machine model e. Machine serial number

Contact ASIST to obtain the required calibration authorization

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ECM Recovery Procedure

12. Enter the Calibration Authorization Password and click the

[Next] button to continue. The following screen will display.

13.

display.

Click the [Next] button to continue. The following screen will

14.

Click the [Next] button to continue. An Adjustment

Confirmation Screen will display.

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ECM Recovery Procedure

Caution - Turn the tractors key switch to the OFF position prior to

clicking [OK].

15.

Click on the [OK] button to continue. The download will start.

16.

the Calibration Transfer Failed!.

A screen will appear when the download is at 99% saying that

Note: The calibration has not failed; the download is complete at 99% and has transferred successfully. At this point the Insite software tries to power and keyed power when the ECM is reset and will say that the the ON position. reset the ECM and perform validation. The ECM requires both constant download has failed because it cant perform validation without the key in

17.

Click on the [OK] button to continue. Error 27508 will display.

18.

Click on the [OK] button to continue.

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ECM Recovery Procedure

19.

Note: Steps 19 & 20 require no waiting. Simply click [Next] and [Finish] as the screens appear.

Click the [Next >] button to continue.

20. 21. 22.

wizard.

Click the [Finish] button to close the ECM calibration download Turn the tractor key switch to the ON position and click on Verify the software has been loaded successfully by going to

Connect to ECM.

Features and Parameters > System ID and Dataplate > Calibration Information > ECM code.

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