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by Ghosal,Sanyal & Datta Fill data in Blue coloured cell Prepd. by - Dhananjay Thorat Flow req. (m3/hr) 50 RESULTS Flow req. (m3/s) 0.01389 Static Head ( m) Velocity (m/s ) 1.8 Velocity Head (m) Pipe Dia. (m.) 0.099116 Frictional head (m ) Corrected pipe dia. (m.) 0.08 Total head (m.of liq.column) Corrected velocity (m/s) 2.763452 Pump discharge pressure Static Head (m) ( + / - ) 5 in Kg/cm2 ( g) Density of fluid (kg/m3) Viscosity of fluid (cp) Pipe length L (m) Fittings NRV ( Swing check ) No. of 450 - elbow No. of 900 - elbow No. of 1800 - close return bends No. of Tee used as elbow No. of Gate valve ( open ) No. of Globe valve ( open ) Std. Tee Sudden enlargement ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Sudden contraction ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Equivalent pipe length for fitting(m)Total pipe length L+ Le ( m ) Reynolds No.(NRe) Roughness of pipe 'e' (Micrometer) Friction factor 1000 1 2 450 - elbow 900 - elbow 1800 - close return bends NRV ( Swing check ) Tee used as elbow Gate valve ( open ) Globe valve ( open ) Std. Tee Sudden Enlargement d/D = 1/4 d=Initial Dia. d/D = 1/2 D= Dia. After d/D = 3/4 enlargement Sudden contraction d/D = 1/4 D=Initial Dia. d/D = 1/2 d= Dia. After d/D = 3/4 contraction Where 'd' = Pipe diameter Roughness ' e ' Data Pipe MOC Steel Tube Rivetted Steel Galvanised iron Cast iron Asphalted cast iron Wood ,concrete Drawn Tube Equivalent length 'Le' Data Fittings or valves
Suction side press Suction side press head Total suction head Liq. P0 at pumping Temp Liq. P0 at pumping Temp NPSH(A)
CALCULATION OF PUMP HEAD ( ROUGH PIPE ) Ref.- Introduction to Chemical Engg. by Ghosal,Sanyal & Datta Fill data in Blue coloured cell Prepd. by - Dhananjay Thorat Flow req. (m3/hr) 50 RESULTS Flow req. (m3/s) 0.01389 Static Head ( m) Velocity (m/s ) 2 Velocity Head (m) Pipe Dia. (m.) 0.09403 Frictional head (m ) Corrected pipe dia. (m.) 0.08 Total head (m.of liq.column) Corrected velocity (m/s) 2.763452 Pump discharge pressure Static Head (m) 7 in Kg/cm2 ( g) Density of fluid (kg/m ) Viscosity of fluid (cp) Pipe length L (m) Fittings NRV ( Swing check ) No. of 450 - elbow No. of 900 - elbow 0 No. of 180 - close return bends No. of Tee used as elbow No. of Gate valve ( open ) No. of Globe valve ( open ) Std. Tee Sudden enlargement ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Sudden contraction ( d/D = 1/4 ) ( d/D = 1/2 ) ( d/D = 3/4 ) Equivalent pipe length for fitting(m)Total pipe length L+ Le ( m ) Reynolds No.(NRe) Roughness of pipe 'e' (Micrometer) Friction factor 3
POWER REQUIRED 7 0.39 13.98 21.37 2.0688 Pump efficiency Pump Power Motor efficiency Motor required Discharge point press Discharge point press p across CV p across FT p across Schenk filter Total Discharge head Total Suction Head Diff Head 70 3.7 80 7.2 1 10.3 0 0 0 31.70 12.52 19.18 mlc mlc mlc % BKW % HP Kg/cm2(a) mlc mlc mlc
1000 3 70
450 - elbow 900 - elbow 1800 - close return bends NRV ( Swing check ) Tee used as elbow Gate valve ( open ) Globe valve ( open ) Std. Tee Sudden Enlargement d/D = 1/4 d=Initial Dia. d/D = 1/2 D= Dia. After d/D = 3/4 enlargement Sudden contraction d/D = 1/4 D=Initial Dia. d/D = 1/2 d= Dia. After d/D = 3/4 contraction Where 'd' = Pipe diameter Roughness ' e ' Data Pipe MOC Steel Tube Rivetted Steel Galvanised iron Cast iron Asphalted cast iron Wood ,concrete Drawn Tube