SCHEDULE OF RATES & QUANTITIES ( For Pelletizing Plant Line # 2 )

Doc. No. - I-00-3400 //A4 Rev.A Sheet 1 of 11

Sr. No.

Description

Qty.

Supply UOM

Installation Total Rate

Calibration Total Rate

Testing Remarks

Reqd.

Unit Rate

Reqd.

Unit Rate

Reqd. Unit Rate Total Rate

Reqd.

Unit Rate Total Rate

INSTALLATION HARDWARE

1.0

JUNCTION BOX & CABLE GLANDS Junction Box weather proof , MOC stainless steel, surface mounting, 2.5 sq.mm terminals, side cable entry for individual branch cables from field, bottom cable entry for main multipair/ multicore cable to control room , dimensions to suit adequate working space and maintenance, SS tag plate, earthing stud.Drawing to be submitted for approval Cable glands for Multipair / Multicore cable from Junction Box to control panel-Nickel plated brass, double compression type, weatherproof to IP 65 For branch cable from field instrument to Junction Box gland should be Nickel plated brass, double compression type, weatherproof to IP 65 . AJB, Analog Junction Box for 6/12 pair Signal cable (11 number side entries for 2 pair x 1sq. mm field cables, 2 number bottom entries for one no . 12 pair X 1 sq. mm and one no. 6 pair X 1 sq. mm multipair cable). Terminals shall be numbered and separated as per signals/supply/earthing type. Teminals' quantity shall be 45 Thermocouple Junction Box for 12 Pair TC cable, KX Type Thermocouple Junction Box for 12 Pair TC cable, RC Type DJB, Digital Junction Box for 12/24 Control cable (22 number side entries for 2 core X 1.5 sq. mm field cables, 2 number bottom entries for one no. 24 core X 1.5 sq. mm and one no. 12 core X 1.5 sq. mm multicore cable). Terminals shall be numbered and separated as per signals/supply/earthing type. Teminals' quantity shall be 45

1.1

70

NOS

Yes

N.A

N.A

N.A

1.2 1.3

10 25

NOS NOS

Yes Yes

N.A N.A

N.A N.A

N.A N.A

1.4

80

NOS

Yes

N.A

N.A

N.A

2.0

Cable glands for Multipair / Multicore cable from Junction Box to control panel - Nickel plated brass, double compression type, weatherproof to IP 65 For branch cable from field instrument to Junction Box gland should be made of Nickel plated brass, double compression type, weatherproof to IP 65 . STOPPER PLUGS for closing the spare holes should be made of Nickel plated brass. Drawing to be submitted for approval - For 1 pair x 1 mm 2 cable, ET Type - For 1 pair x 1 mm 2 cable, NPT Type - Plugs for sealing spare holes- ET Type - For 6 pair x 1 mm 2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 12 pair x 1 mm 2 cable, ET Type

2.1.a 2.1.b 2.1.c 2.2.a 2.2.b 2.3.a

350 350 380 75 25 75

NOS NOS NOS NOS NOS NOS

Yes Yes Yes Yes Yes Yes

N.A N.A N.A N.A N.A N.A

N.A N.A N.A N.A N.A N.A

N.A N.A N.A N.A N.A N.A

SCHEDULE OF RATES & QUANTITIES ( For Pelletizing Plant Line # 2 )

Doc. No. - I-00-3400 //A4 Rev.A Sheet 2 of 11

Sr. No.

Description

Qty.

Supply UOM

Installation Total Rate

Calibration Total Rate

Testing Remarks

Reqd.

Unit Rate

Reqd.

Unit Rate

Reqd. Unit Rate Total Rate

Reqd.

Unit Rate Total Rate

2.3.b 2.4.a 2.4.b 2.4.c 2.5.a 2.5.b 2.6.a 2.6.b 2.7.a 2.7.b 2.7.c 2.8.a 2.8.b 2.9.a 2.9.b 2.9.c

- Plugs for sealing spare holes- ET Type - For 2 core x 1.5 mm 2 cable, ET Type - For 2 core x 1.5 mm cable, NPT Type - Plugs for sealing spare holes- ET Type - For 12 core x 1.5 mm 2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 24 core x 1.5 mm cable, ET Type - Plugs for sealing spare holes- ET Type - For 1 triad x 1 mm 2 cable, ET Type - For 1 triad x 1 mm cable, NPT Type - Plugs for sealing spare holes- ET Type - For 8 triad x 1 mm 2 cable, ET Type - Plugs for sealing spare holes- ET Type - For Single TC x 1 mm 2 cable, ET Type - For Single TC x 1 mm cable, NPT Type - Plugs for sealing spare holes- ET Type
2 2 2 2

25 800 800 700 200 50 200 50 200 200 60 80 40 150 150 150 75 40

NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS

Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A

N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A

N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A N.A

2.10.a - For 12P TC x 1 mm 2 cable, ET Type 2..10.b - Plugs for sealing spare holes- ET Type

3.0

CABLES Laying,Termination , Lugging , Ferruling and loop checking for ( XXX Input / outputs approx.) cable shall be considered in quotation INSTRUMENT CABLES Refer attached cable data sheet for detailed specification Pair Cables

3.1 3.2 3.3

1 Pair x 1.0 mm2 (SHIELDED & FLEXIBLE) 6 Pair x 1.0 mm2 (SHIELDED & ARMOURED) 12 Pair x 1.0 mm2 (SHIELDED & ARMOURED) Control Cables (Armoured & Overall Shielded)

12000 10000 8000

MTR MTR MTR

Yes Yes Yes

N.A N.A N.A

N.A. N.A. N.A.

N.A N.A N.A

3.4

2 Core x 1.5 mm2 ( from JB to field instruments )

25000

MTR

Yes

N.A

N.A.

N.A

3.5

12 Core x 1.5 mm2 ( from JB to RIO Panel )

15000

MTR

Yes

N.A

N.A.

N.A

3.6

24 Core x 1.5 mm2 ( from JB to RIO Panel ) Triad Cables (Armoured & Overall Shielded)

12000

MTR

Yes

N.A

N.A.

N.A

SCHEDULE OF RATES & QUANTITIES ( For Pelletizing Plant Line # 2 )

Doc. No. - I-00-3400 //A4 Rev.A Sheet 3 of 11

Sr. No.

Description

Qty.

Supply UOM

Installation Total Rate

Calibration Total Rate

Testing Remarks

Reqd.

Unit Rate

Reqd.

Unit Rate

Reqd. Unit Rate Total Rate

Reqd.

Unit Rate Total Rate

3.7

1 Triad x 1mm2 ( from JB to field instruments )

2500

MTR

Yes

N.A

N.A.

N.A

3.8

8 Triad x 1mm2 ( from JB to RIO Panel ) Thermocouple Compensating cable cable KX type, 1Pair x 1.0 mm2 Thermocouple Compensating cable RC type, 1Pair x 1.0 mm2( With High temperature insulation) Thermocouple Compensating cable KX type, 12 Pair x 1.0 mm2 Thermocouple Compensating cable RC type, 12 Pair x 1.0 mm2 Earthing Cables ( unarmoured ) Single Core x 10 mm Copper Cable 1100V grade Solid Conductor of electrolytic Annelead bare copper. Profibus Cable
2

3000

MTR

Yes

N.A

N.A.

N.A

3.9

1000

MTR

Yes

N.A

N.A.

N.A

3.10

2500

MTR

Yes

N.A

N.A.

N.A

3.11

1500

MTR

Yes

N.A

N.A.

N.A

3.12

3000

MTR

Yes

N.A

N.A.

N.A

3.13

1000

MTR

Yes

N.A

N.A.

N.A

3.14

Profibus Cable

6000

MTR

Yes

N.A

N.A.

N.A

Ethernet cable

3.15

Ethernet cable

1000

MTR

Yes

N.A

N.A.

N.A

Fiber Optic Cable

3.16

Fibre Optic cable Burner Cable: High Temperature, Flameproof, Individual & Overall Screened, Armoured

4500

MTR

Yes

N.A

N.A.

N.A

3.17

2 Core X 1.5 mm2 (from inst to LPBS)

3500

MTR

Yes

N.A

N.A.

N.A

3.18

4 Core X 1.5 mm2 (from inst to LPBS)

2000

MTR

Yes

N.A

N.A.

N.A

3.19

30 Core X 1.5 mm2 (from LPBS to BMS Panel)

10000

MTR

Yes

N.A

N.A.

N.A

SCHEDULE OF RATES & QUANTITIES ( For Pelletizing Plant Line # 2 )

Doc. No. - I-00-3400 //A4 Rev.A Sheet 4 of 11

Sr. No.

Description

Qty.

Supply UOM

Installation Total Rate

Calibration Total Rate

Testing Remarks

Reqd.

Unit Rate

Reqd.

Unit Rate

Reqd. Unit Rate Total Rate

Reqd.

Unit Rate Total Rate

4.0

Switches Net work Switches NA

4.0

CABLE TRAYS

Supply, Installation of prefabricated Galvanised Iron perforated heavy duty cable trays including joining of cable trays with coupling plates. Work shall be carried out as per drawing approved by owner /consultant (support hanging arrangement provided at each 1.0 M interval)
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5.0 600 X65 X 2mm Cable Tray 600 X65 X 2mm TEE 600 X65 X 2mm Bend 300 X50 X 2mm Cable Tray 300 X50 X 2mm TEE 300 X50 X 2mm Bend 100 X35 X 2mm Cable Tray 50 X20 X 1mm Cable Tray CABLE CONDUITS With fittings,clamps , bolts, nuts etc 5.1 5.2 5.3 5.4 Flexible GI Conduits 25 mm Flexible GI Conduits 50 mm Flexible GI Conduits 16 mm Rigid GI Conduit 50 mm 1500 1500 500 3000 MTR MTR MTR MTR Yes Yes Yes Yes N.A N.A N.A N.A N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. NA NA NA 3000 200 200 5000 4000 MTR NOS NOS MTR NOS NOS MTR MTR Yes Yes Yes Yes Yes Yes Yes Yes N.A N.A N.A N.A N.A N.A N.A N.A N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

5.5

Rigid GI Conduit 25 mm

2000

MTR

Yes

N.A

N.A.

N.A.

5.6

Fibre Optics cable Buffer HDPE conduit

3500

MTR

Yes

N.A

N.A.

N.A.

6.0 6.1 6.2 6.3 6.4 6.5 6.6

COMMUNICATION SYSTEM RJ45 male connector (connectors for ethernet cable) Profibus connector (axial cable outlet) XX-Port Switch Fiber optic RJ45 converter UTP Cat5e Patch Cords - 2M MTRJ-SC FO Patch Cords - 2M

100 250 300 100 50 50

NOS NOS NOS NOS NOS NOS

Yes Yes Yes Yes Yes Yes

SCHEDULE OF RATES & QUANTITIES ( For Pelletizing Plant Line # 2 )

Doc. No. - I-00-3400 //A4 Rev.A Sheet 5 of 11

Sr. No.

Description

Qty.

Supply UOM

Installation Total Rate

Calibration Total Rate

Testing Remarks

Reqd.

Unit Rate

Reqd.

Unit Rate

Reqd. Unit Rate Total Rate

Reqd.

Unit Rate Total Rate

7.0 7.1

CONSUMABLES & MISCELLANEOUS ITEM Supply, fabrication & installation of steel for support of cable trays, cable conduits,Junction boxes, field instrument cables etc. 2" MS Pipe(For mounting Transmitter) 1 LOT No N.A NA NA

7.2

300

MTR

No

N.A

NA

NA

7.3

Base Plate 150mm x 150mm( For mounting Transmitter)

150

NOS

No

N.A

NA

NA

7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12

Canopy ( For Transmitter) Cutting Gases / cartridege Welding Electrodes Soldering/Brazing Materials Sealing Materials /Teflon Tapes Clamps & crimping lugs , numbered ferrules etc. Nuts & Bolts for fixing / clamping Marking Ferrules Other items as required

As Reqd. As Reqd. As Reqd. As Reqd. As Reqd. As Reqd. As Reqd. As Reqd. As Reqd.

No No No No No No No No No

N.A N.A N.A N.A N.A N.A N.A N.A N.A

NA NA NA NA NA NA NA NA NA

NA NA NA NA NA NA NA NA NA

7.0

INSTRUMENT HARDWARE FOR HOOKUP For specification and quantity refer attached BOM of instrument Hardware for Hookup sheet annexure-1 1 LOT Yes N.A NA NA

8.0 8.1 8.2

AIR MANIFOLD 6 Port Air Manifold schedule for 1/4" connection(Refer attached dwg) 12 Port Air Manifold schedule for 1/4" connection(Refer attached dwg) 15 5 NOS NOS Yes Yes N.A N.A NA NA NA NA

1.0 2.0 3.0 4.0 5.0 6.0

* UR - UNIT RATE NOTES Quantities mentioned above may be revised during job execution. Quantity of cable trays/conduits given are indicative. Contractor shall quote unit rate as well bulk rate. Shifting of all the instruments from stores upto project site for installation, testing and calibration will be in Contractor scope. Scope also includes returning of balance material to stores. Contractor shall supply structural steel support for Cable trays / conduit's, JBs and field instruments as per site requirements. Contractor shall clean all the structural steel with wire brush, apply one coat of synthetic enamelled paint on the structural steel. Supply of primer and paint will be in contractors scope. Cable tray support shall hang from the roof . Contractors shall consider this in their quotation Against cable wherever testing is in the scope of contractor , vendor should quote including ferruling and termination of the cable and then testing and loop checking of the same.

JUNCTION BOX Type Approved Cover Dimensions Mounting Colour Body & Cover Hinges Bolting Name Plate (Screwed) Tag Plate(Screwed) Glands Gasket Bushes Plugs

TERMINALS

MATERIALS

MOC

Type Make Colour Shorting Links with screws Rows Inlet Outlet Glands Ingress Protection Rubber Shrouds Cable OD Cable Dia U/A Cable Glands at Control Room End

ENTRIES

Note:- Vendors scope includes supply of Sets of Dimensional Drwgs &Ce BILL OF QUANTITY
AJB, Analog Junction Box for 6/12 pair Signal cable (11 number side entries for 2 pair x 1sq. mm field cables, 2 number bottom entries for one no . 12 pair X 1 sq. mm and one no. 6 pair X 1 sq. mm multipair cable). Terminals shall be numbered and separated as per signals/supply/earthing type. Teminals' quantity shall be 45

70

Thermocouple Junction Box for 12 Pair TC cable, KX Type Thermocouple Junction Box for 12 Pair TC cable, RC Type

10 25

DJB, Digital Junction Box for 12/24 Control cable (22 number side entries for 2 core X 1.5 sq. mm field cables, 2 number bottom entries for one no. 24 core X 1.5 sq. mm and one no. 12 core X 1.5 sq. mm multicore cable). Terminals shall be numbered and separated as per signals/supply/earthing type. Teminals' quantity shall be 45

80

JUNCTION BOX

Hinged+Bolted Internal 300mmWx300mmHx150mmD Projection Mount with bracket VTA CRCA MS MS SS SS SS Neoprene Neoprene Aluminium Alloy Stack Type with end Plates,DIN RAIL mounted nubmered,suitable for0.5 to 2.5sqmm conductors,Vibration Proof,60nos PVC,Phoenix Terminals,Screwed Every third terminal for signal,Every 2nd terminal for Control DI & none for SOV Power One 6 Nos/12Nos at bottom& both side 1/2"NPT F 2 Nos 1.25"NPTF for signal,1.5" NPTF for SOV at bottom Double Compression Type for shielded & Armoured Cables with Blanking Plate Weatherproof For Field Cable Glands Inlet 12-16 mm Outlet 20-35 mm Inlet 6-11 mm & Outlet 17-29 mm Single Compression Cable Glands1/2",1",1.25",1.5" ET type complete with checknuts

ope includes supply of Sets of Dimensional Drwgs &Certificate Copies

BILL OF QUANTITY

NOS

NOS NOS

NOS

Type Design Specification Threads Operating Temperature Protection Class

Gland Material Seal Material Cable OD Accessories

- For 1 pair x 1 mm2 cable, ET Type - For 1 pair x 1 mm2 cable, NPT Type - Plugs for sealing spare holes- ET Type - For 6 pair x 1 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 12 pair x 1 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 2 core x 1.5 mm2 cable, ET Type - For 2 core x 1.5 mm2 cable, NPT Type - Plugs for sealing spare holes- ET Type - For 12 core x 1.5 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 24 core x 1.5 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type - For 1 triad x 1 mm2 cable, ET Type - For 1 triad x 1 mm2 cable, NPT Type - Plugs for sealing spare holes- ET Type - For 8 triad x 1 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type - For Single TC x 1 mm2 cable, ET Type - For Single TC x 1 mm2 cable, NPT Type - Plugs for sealing spare holes- ET Type - For 12P TC x 1 mm2 cable, ET Type - Plugs for sealing spare holes- ET Type

CABLE GLAND Double Compression(Light Duty) BS 6121:Part 1:1989,IS:2148 ET,NPT & METRIC -30 Deg C to +190 Deg C IP65 Electro Nickel PlatedBrass(General) Material Option:Stainless Steel,Mild Steel & aluminium, Plating Option:Chrome,Tin,Zinc PVC 13-32mm(maximum) Shroud,Earth Tag,Blank Plugs,Adapter/Reducer,Entry Thread Seal BILL OF QUANTITY
350 350 380 75 25 75 25 800 800 700 200 50 200 50 200 200 60 80 40 150 150 150 75 40

Material inium,

Reducer,Entry Thread

NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS NOS