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INSPECTION AND TEST PLAN FOR OIL FILED TRANSFORMERS

STANDARD SPECIFICATION NO.

6-81-1041 Rev. 2
Page 1 of 5

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INSPECTION AND TEST PLAN FOR OIL FILLED TRANSFORMERS

sW-i 2 1 0 Rev. No. 29.06.12 24.12.07 25.07.02 Date Revised and Re-issued Revised and Re-issued Issued for implementation Purpose AKG RB Prepared by
HVJ

KC MVKK AKB Standards Committee Convenor

0214n4 DM VC GRR Standards Bureau Chairman

CRM AKC Checked by

Approved by

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

SW-Zeta ENGINEERS ilir INDIA LIMITED leartiffier man eneawasararia


IA Goa of add, andraanni

INSPECTION AND TEST PLAN FOR OIL FILED TRANSFORMERS

STANDARD SPECIFICATION NO.

6-81-1041 Rev. 2
Page 2 of 5

Abbreviations AS BASEEFA BIS CCE or CCOE CELL CIMFR CE DFT DT DPT ERTL FCRI FM FLP HIC PIP IP IC IGC IEC JEC LPT : : : Alloy Steel British Approval Service for Electrical Equipment in Flammable Atmospheres Bureau of Indian Standards Chief Controller of Explosives Certification Engineers International Limited Central Institute of Mining & Fuel Research Carbon Equivalent Dry Film Thickness Destructive Testing Dye Penetrate Testing Electronics Regional Test Laboratory Fluid Control Research Institute Factory Mutual Flame Proof Hydrogen Induced Cracking Inspection and Test Plan Ingress Protection Inspection Certification Inter Granular Corrosion International Electro technical Commission Japanese Electro technical Committee Liquid Penetrate Testing MPT/MT MRT MTC MOC NPSH NDT NEMA PO PESO PQR PR PMI PVC QC RT TC TPI or TPIA UT UL VDR WPS WPQ XLPE Magnetic Particle Testing Mechanical Run Test Material Test Certificate Material of Construction Net Positive Suction Head Non Destructive Testing National Electrical Manufacturers Association Purchase Order Petroleum Explosive Safety Organization Procedure Qualification Record Purchase Requisition Positive Material Identification Poly Vinyl Chloride Quality Control Radiography Testing Test Certificate Third Party Inspection Agency Ultrasonic Testing Under writer Laboratories Vendor Data Requirement Welding Procedure Specification Welders Performance Qualification Cross Linked Poly Ethylene

: : : : : :

Inspection Standards Committee Convenor : Members: Mr. S.C. Gupta Mr. G. Suresh
Format No. 8-00-0001-F7 Rev. 0

Mr. A.K. Chaudhary Mr. RK Singh Mr. Rajeev Kumar Mr. MP Jain (Projects) Mr. G. Poomachandra Rao
Copyright EIL All rights reserved

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ENCJNEF_RS INDIA LIMITED


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INSPECTION AND TEST PLAN FOR OIL FILED TRANSFORMERS

STANDARD SPECIFICATION NO.

6-81-1041 Rev. 2
Page 3 of 5

1.0 SCOPE This Inspection and Test Plan covers the minimum testing & inspection requirements of Oil filled power/distribution Transformers. 2.0 REFERENCE DOCUMENTS PO/PR & Standards referred there in /Job specifications / Approved documents. 3.0 INSPECTION AND TEST REQUIREMENTS SL NO. 1.0 2.0 STAGE/ ACTIVITY Procedures Material Inspection Incoming material like Copper conductor, Insulation material, laminations, Transformer Oil etc. Check of Physical, Chemical and Electrical properties. Material Test Certificates / Test records R (For major items only) CHARACTERISTICS -QUANTUM OF CHECK -RECORD -SCOPE OF INSPECTION SUB EIL/TPIA SUPPLIER SUPPLIER ----

2.1

100%

H/R

2.2

Bought out accessories like Marshalling box, Relays, Current Transformer MOG, Bushings and Insulator, PRVs and OLTC.

Review of Manufacturer's test certificates. Functional check on accessories. Degree of protection, IR,HV for Marshalling box

Material Test 100%


Cel Li flbctICS /

H/R

Test records

Format No. 8-00-0001-F7 Rev. 0

Copyright EIL All rights reserved

la1151ziedik - ENGNEF_RS ga Weg ierINDIA LIMITED


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INSPECTION AND TEST PLAN FOR OIL FILED TRANSFORMERS

STANDARD SPECIFICATION NO. 6-81-1041 Rev. 2 Page 4 of 5

SL NO. 3.0

STAGE/ ACTIVITY Inprocess Inspection Tank and radiator fabrication (Before painting) Final Inspection

CHARACTERISTICS

QUANTUM OF CHECK

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

3.1

Dimensional Pressure test, one of each type Vacuum test, one of each type

100%

Test Records

4.0

4.1

Transformer (Routine Tests)

Physical Verification, Dimensional Check and verification of BoM Voltage ratio and Polarity Voltage vector relationship Winding resistance Insulation resistance before and After H.V Polarization Index Magnetic Balance test No load loss and Current Impedance voltage/Short circuit impedance (Principal tapping) and load loss Induced over voltage Separate Source Voltage Withstand Test. Tests on OLTC/control panel (if applicable) 111,/, IR and Functional Test on Marshalling Box Oil rzakagetnessute rest/ BDV on transformer oil Measurement of Power taken by fans and oil pumps. (On sample basis for one transformer) Noise Level. Tan Delta.

100%

Inspection test records

11/W

Format No. 8-00-0001-F7 Rev. 0

Copyright El L All rights reserved

ia5rUe INDIA UMTED

G., 0, 4,641Under44.9)

INSPECTION AND TEST PLAN FOR OIL FILED TRANSFORMERS

STANDARD SPECIFICATION NO.

6-81-1041 Rev. 2
Page 5 of 5

SL NO.

STAGE/ ACTIVITY

CHARACTERISTICS Temperature rise. Dissolved Gas Analysis( As Applicable) Impulse withstand test Short circuit level a) Through fault b) Primary Terminals Degree of protection for Marshalling Box, Cable box , Transformer Adaptor Chamber etc. Pre treatment, primer and final paint, shade, thickness

QUANTUM OF CHECK

RECORD

SCOPE OF INSPECTION SUB SUPPLIER EIL/TPIA SUPPLIER

4.2

Transformer (Type and Special Tests)

One sample from each type/rating

Inspection test records

5.0 5.1 6.0 6.1

Painting Painting of Transformers Documentation and IC Documentation and IC Review of Internal Test Reports. IC issuance 100% Supplier's Test Records / Inspection Certificate (IC) H H 100% Test records H --

* Only those Type/Special Tests as specified in the Specifications/ Data Sheet will be witnessed by EIL/TPIA Otherwise Supplier to submit Type Tested Reports for review by EIL/TPIA Legends: H- Hold (Do not proceed without approval), Random -10% , R-Review, RW-Random witness, W- Witness (Give due notice, work may proceed after scheduled date). NOTES (As applicable): Wherever W/R or H/W is indicated, Inspection Engineer shall decide the option to be exercised for the particular stage and supplier In case of conflict between purchase specification, contract documents and TIP, more stringent conditions shall be applicable. This document describes generally the requirements pertaining to all types of the item. Requirements specific to PO and the item are only applicable. Acceptance Norms for all the activities shall be as per PO/PR/ Standards referred there in/ Job specifications /Approved documents

Format No. 8-00-0001-F7 Rev. 0

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