A PROJECT REPORT ON

WORKING MODEL OF 2D PENTOGRAPH MACHINE

PREPARED BY:DHAVAL J. VAISHNAV (04MC59) GUIDED BY:MR. TUSHAR SHAH

Department Of MECHANICAL & MECHATRONICS ENGINEERING SHREE U.V. PATEL COLLEGE OF ENGINEERING KHERVA-382711

SHREE U.V.PATEL COLLEGE OF ENGINEERING

CERTIFICATE

Towards partial fulfill requirement for the award of Degree of Bachelor of Mechatronics Engineering in the Ganpat University this is the record of candidates own work carried out by them under our supervision and guidance. They have satisfactory work on the project WORKING MODEL OF 2D PENTOGRAPH MACHINE during the specified time period. In our opinion the work submitted has reached level required for being accepted for examination.

DHAVAL J. VAISHNAV (04 MC 59)

Internal Project Guide (Prof. TUSHAR SHAH) Engineering H.O.D. M.E. & M.C

CONTENTS:

1. INTRODUCTION 2. FEATURES 3. SPECIFICATIONS 4. SPECIFICATION OF MODEL SG-1 SG-2 5. FEATURES OF MODEL SG-1 & SG-2 6. 2D PANTOGRAPH ENGRAVING MACHINE 7. SPECIFICATION FOR BRM 250 JN 8. MANUFACTURING APPLICATIONS

INTRODUCTION:

PROJECT IS BASED ON THE 2D PANTOGRAPH MACHINE. THERE ARE MANY PARAMETERS USED IN SUCH TYPE OF MACHINE, ACCESSORIES, AND OPTIONAL ACCESSORIES AND ALSO THE MATERIAL QUALITIES ARE ALSO INCLUDED. HERE I HAVE PREPARED THE PROJECT WORKING MODEL WITH HELP OF GUIDE MR. TUSHAR SHAH. ALL DIFFERENT PROCESSES ARE TAKEN UNDER PROCESSES AT DIFFERENT COMPANY. FOR DIFFERENT PROCESSES LIKE DRILLING, MILLING, AND FINISHING, THERE ARE DIFFERENT FUNCTIONS WHICH CAN BE OBTAINED WITH THE HELP OF CHANGING SOME MECHANICAL CONSTRUCTION AND THE FUNCTIONS LIKE ROBOTICS HAND, PICK AND PLACE, AND MANY DIFFERENT MODELS CAN BE OBTAINED WITH THE HELP OF ELECTRICAL CIRCUITARY CONNECTIONS TO THE MECHANICAL MODEL. PROGRAMMINGS CAN BE DONE USING PLC AND MANY INPUT PARAMETERS CAN BE CHANGED USING DIFFERENT PROCESSORS. HERE THERE ARE PRODUCTION RATIO, WORKS-TABLES, COLLETS, TAMPLATE TABLE, AND NO. OF SPEEDS, RANGE OF SPEEDS AND ETC. MANY PARAMETERS CAN BE CHANGED AND MANY PROGRAMMING GIVES VARIATION OF THE PRODUCTION. PANTOGRAPH IS PROVIDED WITH A VARIABLE RATIO ADJUSTMENT. SCALES ARE PROVIDED ON THE PANTOGRAPH FOR ADJUSTING THE DESIRED RATIO, WHICH WILL ALWAYS BE REDUCTION FROM THE TEMPLATE OR CHARACTER. A SELF CENTERING WORK HOLDING VICE IS PROVIDED WITH ARRANGEMENTS FOR LATERAL AND CROSS MOVEMENT.

FEATURES:
TheseThreeDimensionalPedestalTypePantographMillingEngravingMachinesarehand

operatedandhaveverywideapplications ThemachinescanbeusedforDieSinkingworksuchasCoiningDies,ForgingDies,and patternmakersshop Themachinescanbeusedforlightmillingworkalso Themachinebodyisofclosegraincastiron Themainspindleisfittedonhighprecisionbearingsandhas8speedsrangingfrom1100to 12000rpm.Thiswiderangeofspeedsmakeitpossibletousethecorrectspeedsfor differenttypesofmaterial TheswivelingpointsofthePantographarmsystemruninneedlerollerbearingsgivinga linglifewithoutadjustment.Mastershapescanbetracedwithhighsensitivityandaccuracy withthesensitivehingesystem. Footoperatedswitchleavesbothhandsoftheoperatorfree.Theoperatorcan comfortably,inasittingposition,reachallthecontrolsforadjustmentandoperation Thereductionratioofthepantographarmcanbeadjustedbeyondtheusualvaluesvery accuratelybyputtingslipgaugeblocksbetweenthemeasuringbasesprovidedonthearms Thecutterspringgoesupautomaticallybyspringpressureafterengravingeachcharacter, thuspreventingspoilingofthejob.Itisalsofreeofvibrationevenatmaximumspeed,thus ensuringacleanandexcellentsurfacefinishofthejob

ACCESSORIES:
Motor,Starter,SpindleCollets,EndlessCords,CutterSettingBar,NecessarySpares,Machine Lamp OptionalAccessories:SingleLipCutterGrinder,SetofBrassLettersandNumerals,Circular LetterDial,UniversalVice:4"&6",RoughMillingAttachment,CircularRotaryTable, IndexingWorkHolderwithChuck4"(Tilting),RollEngraving

Specifications: Model:
Reduction ratio (Max): Reduction ratio (Min): Length of Pantograph arms: Spindle Collets: Work Table Size: No of T slots: Cross travel: Vertical travel: Longitudinal travel: Maximum distance between cutter spindle and tail: Template Table Size: No of T slots: Vertical travel: Longitudinal travel: No. of cutting speeds: Range of speeds: Motor: Net / Gross weight: Overall Dimensions: Shipping Volume:

PG-400

PG-200

1:1.5 1:10 400 mm 3, 4, 5, 6 mm

1:1.5 1:5 200 mm 4 mm

200 x 315 mm 4 160 mm 320 mm 260 mm 320 mm

120 x 170 mm 3 100 mm 120 mm 130 mm 150 mm

315 x 450 mm 4 150 mm 160 mm 8 1100 - 12000 RPM 0.37 kW 450 / 550 Kgs. 1350 x 1100 x 1500 mm 2.3 m3

170 x 225 mm 3 80 mm 80 mm 4 1000 - 10000 RPM 0.20 kW 120 / 160 Kgs. 800 x 800 x 800 mm 0.6 m3

Specifications:
Model: PantographRatio(max.): PantographRatio(Min): TemplateTable: SelfcenteringVicemax.opening: EngravingCuttersdiameter: Dimensions: Net/GrossWeight: SG1 2.5:1 6:1 387x150mm 90mm 3.15mm 560x490x390mm 17/35kgs. SG2 2:1 8:1 620x254mm 100mm 6.35mm 950x860x600mm 60/90kgs.

FEATURES:

- Versatile machine that traces from a single 'master' an identical reproduction on various sizes on all types of material, giving a truly professional result - Multiple Engraving Possibilities: Sign Plates, Badges, Tags, Personal Effects, Identifications, Designations, Illustrations, Markings, Numbering, Trade Marking Symbols, Displays, Safety Warnings, and limitless other applications - Engraving is obtained by copying from a template or model. The template could be letters, numerals, etc. or any particular design. - Pantograph is provided with a variable ratio adjustment. Scales are provided on the pantograph for adjusting the desired ratio, which will always be reduction from the template or character - A Self Centering Work Holding Vice is provided with arrangements for lateral and cross movement - Copy holding slides are positioned on the tracer plate by a simple clamping device. This arrangement allows one or more composed texts to be positioned as desired. Graduated scales ensure parallelism between copy holding slides and work holding vice. - The cutter spindle runs in precision bearings at a speed of rotation designed for engraving a wide variety of materials. A regulating device automatically ensures constant depth of engraving on a flat or slightly uneven surface - Area covered by the pantograph can usually be increased by the movements of the vice as also sliding the pantograph carrier along its slide way, or alternatively by moving the copy holding slide or the component being engraved. Extra large areas can be engraved on the SG2 machine as this machines ahs a Lift-off type pantograph which can be positioned as desired. - There are three types of Cutting tools / cutters: 1. High Speed Steel Cutters for engraving on perspex, acrylic, plastic, brass, anodized aluminum, hardwood, etc. 2.Tungsten Carbide Cutters for engraving on abrasive plastic material, bakelite, hylam, formica, etc. 3. Diamond Cutters for use of scratch marking on metals like Silver, Gold, Platinum or on glass, etc. Profiles of the cutters determine the form of the groove which is engraved and can be suitably ground on a cutter grinder - Model: SG-1 is a portable, affordable, bench machine, ideally suited for a variety of engraving jobs - Model: SG-2 is a multiple application engraving machine for precision bench work as well as extra large panels. It incorporates a special Lift-off type pantograph for engraving jobs not generally possible in other conventional Machines. Adapted for electronic mimic panels, numbering parts, marking tools, gauges, fixtures, cutting stencils, special profiles, etc.

 2DPENTOGRAPHENGRAVINGMACHINES:

FIG.2DPENTOGRAPHENGRAVINGMACHINESMODELBRM250JN

Specifications for MODELBRM250JN Description WorkTableSize ModelTable Movements: Longitudinal Transverse Vertical Ratio SpindleSpeed(rpm) MaximumCutterSize RapidVerticalMovement MicrometerFeed Graduation Weight 1:1to1:50 4000,6000,8000,12000 10mm 3mm 1mm 0.05mm 300KGs. 220mm 160mm 250mm Details 450x200mmT~Slots3 230x450mmSlots5

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MANUFACTURINGAPPLICATIONS:
Aluminiumdiecastingcomponents,mazak,zinchighpressurediecastingdies& components,coldchamberdiecastingmachines,hotchamberdiecastingmachines, pneumatic,electric,electronic,automobile,automotive,chemical,householdindustry.cnc machining,assembly,powdercoating,pressurediecastingdiesforhotchamber,pressure diecastingdiesforcoldchamber,verticalplasticsmoulds,horizontalplasticsmoulds, investmentcastingdies,automobileparts,pneumaticparts,electricalparts,pressuredie castingdies,plasticmoulds,verticalmoulds,horizontalmoulds,waxmolding,gravitydie castingdies,edmsparkerosion,3dpantographwork,2dpantographwork,ppcdies,casting dies,pantographwork,dies,moulds,plant,machinery,pneumaticcylinderpart,plastic moldingproducts,toolroommachinery,cncwork,planandmachinery,aluminiumdiecast components,aluminumdiecastings,diecastaluminumcomponents,diecasting components,aluminumcastings,aluminumpressurediecastings,aluminumgravitydie castings,aluminumdiecastcomponents

- Roll Grinding Machines are generally used in Rubber & Steel Industries. - In Rubber Industry, it is used for grinding of rubber rolls for printing. - It is also used in Aluminium Foil manufacturing Industries. - In Steel Industry, it is used by rolling mills (Steel, Alloy Steel, and Stainless Steel & Strip Manufacturer)
ReconditioningworkshopsuseitforregrindingofRolls.

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