Documentos de Académico
Documentos de Profesional
Documentos de Cultura
2009
[1]
1. Open the front doors /Rt and /Lt. 2. Tilt the lever that pulls out the duplex section.
(Refer to P.249)
3. Loosen 2 screws [1] and remove the photo conductor section cover [2].
[2]
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[1]
4. Release the lock lever /1 [1] and pull out the intermediate toner hopper [2].
[2]
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[2]
[1]
5. Release the lock lever /2 [1] and open the intermediate toner hopper [2].
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[1]
[4]
[3]
6. Disconnect 2 connectors [1]. 7. Turn the drum lock knob [2] clockwise [3] to rotate
the drum 1 full turn, and turn the knob counterclockwise [4] to remove it. Note When removing the drum lock knob, be sure to rotate the drum 1 fill turn clockwise to put the toner on the drum into the cleaner for dirt prevention.
[2]
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[3]
[4]
[1]
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Theory of Operation Ver.3.0 Oct. 2009 28.2.2 NOTE Replacing the charger unit
When removing the charger unit, be careful not to touch the mesh portion of the charger control plate with bear hands. When cleaning the charger control plate, blow off dirt with the blower brush. A. Periodically replaced parts/cycle Charger unit: Every 6,000,000 prints B. Procedure
[1]
2. Disconnect 2 connectors [1]. 3. Hold the portions marked with [2] and [3] and
remove the charger unit [4].
[3]
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A. Periodically replaced parts/cycle Charger control plate: Every 750,000 prints B. Procedure
1. Remove the charger unit. (Refer to P.151) 2. Slide the lever [1] in the arrow-marked direction [2]
to release the lock [3] and remove the charger control plate [4]. Note Be sure to avoid loosening or removing the screw [5] that fastens the lever.
[2]
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Theory of Operation Ver.3.0 Oct. 2009 28.2.4 Replacing the charger wire/charger vibration proof rubber : Every 750,000 prints
A. Periodically replaced parts/cycle Charger wire Charger vibration proof rubber: Every 750,000 prints B. Procedure
[2]
[5]
1. Remove the charger unit. (Refer to P.151) 2. Remove the charger control plate. (Refer to P.152) 3. Remove the claws, 2 each, and remove the spark
arrester plates /Fr [1] and /Rr [2].
not to drop off the charger vibration proof rubbers. When reinstalling the charger wire, be sure to insert each of the wires into the cut [6] of the charger vibration proof rubber. Be sure to reinstall the charger wires so that the hook [7] of each spring turns to the inside.
[4]
[3]
[7]
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A. Periodically replaced parts/cycle Charging cleaning unit : Every 750,000 prints C-clip B. Procedure : Every 750,000 prints
[1]
1. 2. 3. 4.
Remove the charger unit. (Refer to P.151) Remove the charger control plate. (Refer to P.152) Remove the charger wire. (Refer to P.153) Remove 3 screws [1] and remove the charger duct [2].
[2]
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[6]
[2]
[7]
[4]
[4]
drop off. Be sure to reinstall the charger cleaning unit so that the marking "F" [7] turns in the same direction as shown in the drawing.
[1] [2]
[5]
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[3]
[2]
[1]
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[6]
[1]
[2]
[7]
to remove the label 1 [6] side at first and then the label 2 [7] side.
[3]
[5]
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When reinstalling the LPH unit [1], be sure to set each guide pin [2] and [3] to each guide hole [4] and [5] of the unit. When reinstalling the LPH unit [1], install the section /Fr [6] before installing the section /Rr [7].
[2]
[3]
[1]
[7]
[6]
[5]
[7]
[6]
[4]
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[3]
[2]
[2]
depression of the lens cover [2] to contact with the lens section [3]. Be sure to use a cotton swab for one way [4] only once for both of cleaning and finishing. Never use a cotton swab back and forth. Be sure to use a new cotton swab to clean it again in the same direction or clean it in the opposite direction.
[4]
[1]
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Theory of Operation Ver.3.0 Oct. 2009 28.2.7 Replacing the drum temperature sensor
A. Periodically replaced parts/cycle Drum temperature sensor: Every 3,000,000 prints B. Procedure
2. 3. 4. 5.
Remove the LPH unit. (Refer to P.156) Disconnect the connector [1]. Open the sensor support stay [2]. Remove the screw [3] and remove the drum temperature sensor [4].
7. After replacing the drum temperature sensor, conduct the following steps.
[2] [4]
[3]
[1]
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NOTE Be careful not to touch or damage the drum and the cleaning blade with bare hands. When storing the drum, be sure to store it in dark place with the drum cover attached. When reinstalling the drum, the cleaning blade and the toner guide brush, be sure to apply setting powder all around the drum and the cleaning blade regardless of these parts being new or used ones. When the drum is applied with setting powder, be sure conduct the following operations before installing the photo conductor section to the main body: 1) With the charger, the LPH unit and the developing section removed, rotate the drum 1 full turn (to prevent splashing of setting powder to the charger and prevent the image from getting blurred). 2) When installing a new drum, be sure to reset the photo conductor counter in the service mode. Otherwise, image gray background and toner scatter occur. (Refer to Field Service P.244) A. Periodically replaced parts/cycle Drum: 1,000,000 prints or the specified period of drive time (PRO 1200/1200P: 180 hours drive, PRO 1051: 220 hours drive), whichever is earlier B. Procedure
[1]
2. 3. 4. 5. 6. 7.
Remove the charger unit. (Refer to P.151) Remove the LPH unit. (Refer to P.156) Remove the developing unit. (Refer to P.171) Remove the cleaning section. (Refer to P.196) Open the sensor support stay. (Refer to P.159) Remove the drum [1].
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[5]
[4]
Do not use any materials other than a cotton swab soaked in alcohol to clean the IDC sensor. When cleaning the IDC sensor in other ways, the IDC sensor performance is not warranty. Be sure to replace TCB.
12. After replacing the drum/cleaning the photo conductor section, conduct the following steps.
[1]
[2]
[3]
- Counter
reset
of
photo
conductor
in
the
[6]
[7]
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NOTE When reinstalling the drum claw, take note of the direction and position of the claw. A. Periodically replaced parts/cycle Drum claw: Every 1,000,000 prints B. Procedure
2. 3. 4. 5.
Remove the drum. (Refer to P.160) Remove the spring [1]. Remove 2 screws [2] and the drum claw unit [3]. Disconnect the connector [4].
[2]
[1]
[3]
[3]
[4]
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When reinstalling the drum claw unit [1], be sure to set the hooks [2] to the shafts [4] of the photo conductor section [3].
[4]
[3]
[4]
[1]
[2]
[2]
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[2]
[2]
[3]
[4]
[1]
After reinstalling the drum claws, check to see if they move smoothly.
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28.2.10 Replacing the drum fixing spring and the drum positioning collar A. Periodically replaced parts/cycle Drum fixing spring : Every 1,000,000 prints Drum positioning collar : Every 1,000,000 prints NOTE Replace the drum fixing spring and the drum positioning collar at the same time. B. Procedure
[3]
[5]
[4]
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