FRO-16210C

May 2010

Contents
How To Use The Illustrated Parts List .................................................................................................................................................. 3
AIR MODULE & RANGE CYL. ........................................................................................................................................................... 4
AUXILIARY DRIVE GEAR .................................................................................................................................................................. 6
CASE (AUX) ............................................................................................................................................................................................ 7
CASE (FRONT) ....................................................................................................................................................................................... 9
COUNTERSHAFT & BRGS(AUX) ..................................................................................................................................................... 11
COUNTERSHAFT ASSY ..................................................................................................................................................................... 12
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................ 13
INTEGRAL OIL COOLER.................................................................................................................................................................. 14
INTEGRAL OIL PUMP ....................................................................................................................................................................... 15
ISOLATORS .......................................................................................................................................................................................... 16
KITS & ASSEMBLIES ......................................................................................................................................................................... 17
LEVERS/HOUSINGS ........................................................................................................................................................................... 19
MAINSHAFT & SYNCHRO(AUX)..................................................................................................................................................... 21
MAINSHAFT ASSY .............................................................................................................................................................................. 23
MISC. THRU-SHAFT PTO .................................................................................................................................................................. 25
REAR HOUSING ASSY ..................................................................................................................................................................... 25
MISCELLANEOUS .............................................................................................................................................................................. 26
OIL COOLER ........................................................................................................................................................................................ 27
REVERSE IDLER ................................................................................................................................................................................. 28
ROADRANGER VALVE ..................................................................................................................................................................... 29
SHIFT BAR HOUSING (FRO) ............................................................................................................................................................ 32
Appendix ................................................................................................................................................................................................. 34

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature
For information regarding Model Designation and Nomenclature, visit www.roadranger.com.
Kits and Assemblies (K/A's)
Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.
Identifying Kits and Assemblies
A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.
Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AIR MODULE & RANGE CYL.

AIR MODULE & RANGE CYL.

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

X-8-0804M
K-3245
14197

CAPSCREW
AIR MODULE ASSY
-O- RING

4
1
2

M8 X 1.25 X 30MM

A - 6342

4
5

15569
20423

-O- RING
-O- RING

6
7
8

K-3129
K-3128
4302080

BAR & RING KIT

PISTON KIT
SNAP RING

5568507

-O- RING

10

14765

-O- RING

11

14197

-O- RING

1
1
4302918
4302177

1
1
1

Kits/Assys Where
Needed

K-2923,K-3245,K3722,S-2844,S-2845
K-3245,S-2844,S-2845
K-2923,K-3722,S2844,S-2845

K-2923,K-3128,K3129,K-3130,K3131,K-3239,K-3722
K-2923,K-3722,S2844,S-2845
K-2923,K-3722,S2844,S-2845
K-2923,K-3245,K3722,S-2844,S-2845

Item

Current Part

Description

12
13

4302140
X-8-0804M

COVER
CAPSCREW

Replaced Part

Qty.

Notes

1
2

M8 X 1.25 X 30MM

Kits/Assys Where
Needed
S-2844,S-2845

Group: AUXILIARY DRIVE GEAR

AUXILIARY DRIVE GEAR

Item

Current Part

Description

Replaced Part

Qty.

1
2

4302313
5566507BOX
4302257
X-8-1003M
4302435
17399

BEARING SPACER
BEARING

5566504,5566507

1
1

3
4
5
6

RETAINER
CAPSCREW
AUXILIARY DRIVE GEAR
SNAP RING

4302434

1
6
1
1

Notes

Kits/Assys Where
Needed
K-2924,K-3132,K-3722

M10 X 1.5 X 25MM

K-2917,K-2924,K3132,K-3722

Group: CASE (AUX)

CASE (AUX)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-2501
5568511

SPEEDO ROTOR ASSY

-O- RING

4302242

1
1

MAGNETIC

3
4
5

K-2918
X-8-0801M
S-2809

4302322 4302323

1
2
1

1009551

OIL SEAL KIT

CAPSCREW
REAR BEARING COVER
ASSY
GASKET - RED EDGE
MOLDED

4302247

"FOR MAGNETIC COVER"

M8 X 1.25 X 12MM
PUSH-IN/THREAD-IN MAGNETIC
PICK-UP
RED EDGE MOLDED GASKET UNCOMPRESSED THICKNESS .043 .051 - NOT INTERCHANGEABLE
WITH ANY OTHER GASKET
NON EDGE MOLDED GASKET UNCOMPRESSED THICKNESS - .013

GASKET - PURPLE EDGE

MOLDED

4302332 ,4303872
,4304652 ,4305830

Kits/Assys Where
Needed
K-2918,K-3722,S2501,S-2503,S-2809
K-2924

K-2262,K-2918,K2921,S-2502,S-2809,S2859
K-2262,K-2918,K-2921

Item

Current Part

Description

Replaced Part

Kits/Assys Where
Needed

- .018 - NOT INTERCHANGABLE

WITH ANY OTHER GASKET
M10 X 80.0MM
M10 X 1.5 X 50MM USE W/4303872
AND 4302332 RBC
M10 X 1.5 X 50MM
M10 X 1.5 X 25MM

X-8-1008M
X-8-1009M

HEX SCREW
CAPSCREW

7
8
9
10

X-8-1009M
X-8-1003M
4302320
4305978

CAPSCREW
CAPSCREW
COVER
GASKET

21346
4302246

2
8
2
2

11

K-2805

SHIM KIT

21452 K - 2106

12
13
13
14
15

LIFTING EYE KIT

REAR HSG REPL KIT
REAR HOUSING ASSY
GASKET
CAPSCREW

A - 6409
4302274
4303750
X-8-1005M

2
1
1
1
17

M10 X 1.5 X 38MM

K-3239
K-2921,K-3883,S-2749
K-3883

CAPSCREW

X-8-1006M

M10 X 1.5 X 49MM

K-3883

16
17

K-3517
K-3239
S-2691
4302248
X-8C1036M
X-8C1037M
15569
A-6715

A - 6472

1
1

18
19
20
21
22
23
23

X-8-0802M
86104
S-2503
K-2262
X-8-1007M
K-3454
K-3455

24
25
26
26
27

4304653
14142
S-2502
S-2859
K-3507

-O- RING
RANGE BAR COVER
ASSY
SCREW
SPEEDO DRIVE GEAR
SPEEDO SPACER ASSY
OIL SEAL W/SLINGER
SCREW
SPEED SENSOR KIT
SPEED SENSOR KIT,
DUAL
SHIELD
-O- RING
REAR BRG COVER ASSY
REAR BRG COVER ASSY
PLUG RETAINING KIT

4302590
19109 20807 ,20808
A - 6398 ,A - 6724
A - 7046 ,A - 7518

4303604 ,4305827
4302732 ,4305826
4303832 ,4305218
,4305219

4
6

Notes

7
7

15

X 8C 1024M

Qty.

2
1
1
1
6
1
1
1
1
1
1
1

S-2749
K-2921,K-3475,K3476,S-2749
K-2924,K-3132,K3722,S-2749

K-3245,S-2844,S-2845

M8 X 1.25 X 20MM
MECHANICAL
"FOR MECHANICAL COVER"
M10 X 1.5 X 75MM
SINGLE PICK-UP (2 PIN)
DUAL PICK-UP (4 PIN)

K-3132

S-2809
MECHANICAL - 4:00 OPENING
MECHANICAL - 6:00 OPENING

Group: CASE (FRONT)

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
1

S-2347
S-2706

CASE ASSY
CASE ASSY

4302071
4303707

1
1

W/INTEGRAL OIL PUMP

OPTIONAL - FOR USE W/INTEGRAL
OIL COOLER

2
3
4
5
6
7
8
8
8
8
8

X-12-2007
X-12-1207
4305310
4302809
X-8-1200M
4306584
A-3713
A-3723
A-4772
A-5992
A-6064

PIPE PLUG
PIPE PLUG
GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY

X12 2006
X12 1202 X12 1206
4302810
16596 ,4300571

1
1
1
1
8
1
1
1
1
1
1

X-8L-509

CAPSCREW

10
11
12

4305230
5577509
X-10-1005

HAND HOLE COVER

STUD
WASHER

13

X-1-1606M

SELF LOCKING HEX NUT

14
15

20550
X-8-1004M

FRONT BRG COVER

CAPSCREW

4302314
A - 3700
A - 3721 ,A - 3722
A - 4344 ,A - 4771
4301103
A - 4342 ,A - 4770 ,A 6062 ,A - 6063 ,A - 6065

4
11453
5577505,5577503
X 3 1000 ,X10 1000
,X10 1004
X 1 1601M ,X 1
1603M,X-1-1605M

Kits/Assys Where
Needed

3/4" MAGNETIC
K-2921
M12 X 1.75 X 20MM
K-2921
#1 PUSH-PULL IRON
#2 PUSH-PULL IRON
#2 PUSH-PULL ALUM.
#1 PULL ALUM.
#1 PUSH-PULL ALUM.

1
6
6

5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
#1 PULL
M16 X 60MM
1.23 X 6.60

M16 X 1.5

1
6

2" PULL
M10 X 1.5 X 30MM

K-3600,K-3602,K-3722

Item

Current Part

Description

17
18

14311
12815

19

Qty.

Notes

GASKET
BUSHING

1
4

UPPER

8677

BUSHING

LOWER

20

X-8C1209M

SCREW, HEX
HD/WASHER ASSY

X-8C-1204M

20

SCREW, HEX
HD/WASHER ASSY
PLUG

X-8C-1203M

21

X-8C1210M
4304023

M12X1.75, USE 2 PCS FOR IRON

HOUSING, USE 4 PCS FOR
ALUMINUM HOUSING
M12X1.75, FOR IRON HOUSING

4303747

22
23
24
26
27

X-8-1002M
14575
4305309
5575503
14373

CAPSCREW
PTO COVER
GASKET
DOWEL PIN
MAGNET

28
29

18128
X-1-1606M

PIN
SELF LOCKING HEX NUT

30
31
32
33
34
35
36
37
38

X-10-1005
5577504
K-3517
X-12-802
4302864
4302854
X-8-0603M
X-8-1003M
20815

WASHER
STUD
LIFTING EYE KIT
PIPE PLUG
GASKET
COVER
CAPSCREW
CAPSCREW
LIFTING EYE

10

Replaced Part

4302254
1684

X 1 1601M ,X 1
1603M,X-1-1605M

A - 6409
X12 800

17105

6
1
1
2
3
2
2
2
2
2
1
1
1
5
2
2

1-1/16" MAGNETIC, O-RING

INCLUDED
M10 X 1.5 X 20MM

Kits/Assys Where
Needed
K-2921
A-3713,A-3723,A4772,A-5992,A6064,K-3600,K3602,K-3722
A-3713,A-3723,A4772,A-6064

S-2347,S-2707,S-2738

K-2921
S-2347,S-2706
K-3722,S-2347,S2706,S-2707,S-2738
M16 X 1.5

M16 X 2 X 52MM
1/2"
K-2910,K-2921
M6 X 1 X 20MM
M10 X 1.5 X 25MM
K-3517,S-2347,S2691,S-2692,S-2706

Group: COUNTERSHAFT & BRGS(AUX)

COUNTERSHAFT & BRGS(AUX)

Item

Current Part

Description

Replaced Part

Qty.

BEARING

21343,4302074

4302074BOX
A-6436

A - 6435 ,A - 6447

21342

WELDED
COUNTERSHAFT ASSY
SPACER

22903

Notes

Kits/Assys Where
Needed
K-2924,K-3132,K-3722

D/G 23160 - C/S 4302426

11

Group: COUNTERSHAFT ASSY

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3

4302082
4304080
K-3262

K-3264

K-3265

K-3266

4
5
6

4302317
X-7-1005
4304024

SNAP RING
BEARING
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
KEY
CAPSCREW
BEARING RETAINER

7
8
9
10
10
11
12
13

4302420
4302422
4304618
15953
20840
4303121
4302081
4302792

2ND GEAR-CNTRSHFT
3RD GEAR-CNTRSHFT
OD GEAR-CNTRSHFT
PTO GEAR - LOWER
PTO GEAR - UPPER
DRIVE GEAR-CNTRSHFT
SNAP RING
PUMP DRIVE GEAR

12

Replaced Part

Qty.

Notes

4302240
4303118 ,4303119

2
4
2

STANDARD

4303122 ,4303123

LOWER W/PUMP

4303340

4303341

LOWER & UPPER W/THRU SHAFT

PTO
LOWER W/THRU SHAFT PTO &
PUMP

2
2
2
4302404 ,4302530
4303184
15952
4305080

2
2
2
1
1
2
2
1

INCLUDED WITH ITEM #3

INCLUDED WITH ITEM #3

Kits/Assys Where
Needed
K-2924,K-3132,K-3722
K-2924,K-3132,K-3722

K-3262,K-3264,K3265,K-3266

K-3722
K-3722

Group: INPUT SHAFT & DRIVE GEAR

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

Replaced Part

1
2

23559
16980

SHIPPING SEAL
SNAP RING

4301417

BEARING

5
5

4302486
4303362

SNAP RING
SNAP RING

6
6
6

4303183
4304010
4304642

NLA-ORDER K-3420
NLA-ORDER K-3420
MAIN DRIVE GEAR

K-3602

8
8

S-2395
S-2822

CLUTCH INSTALLTION
KIT
NLA-ORDER K-3420
INPUT SHAFT ASSY

16566

BUSHING

10

K-3600

10

K-3602

CLUTCH INSTALLTION
KIT
CLUTCH INSTALLTION
KIT

81504

Qty.

Notes

1
1

NOT SOLD FOR SERVICE

1
1
1

4304008 ,4304009
4305079

1
1
1

4302315 ,S - 2988

4302315
4304633

1
1

4302315 ,S - 2988

Kits/Assys Where
Needed

USE W/4304010 MAIN DRIVE GEAR

USE W/4304642 MAIN DRIVE GEAR

USE W/4303362 SNAP RING

S-2822 INPUT SHAFT
FOR 4302315 INPUT SHAFT
REPLACEMENT

AND

2" PULL - USE W/4304642 MAIN

DRIVE GEAR

K-2917,K-3600,K3602,K-3722
K-2924,K-3132,K3600,K-3602,K-3722
K-2917,K-3602
K-2917,K-2924,K3132,K-3420,K3600,K-3722

K-3420,K-3722

K-3420,K-3600,K-3722
K-2924,K-3132,S2395,S-2822

FOR CURRENT DESIGN INPUT

SHAFT (S-2822)
FOR ORIGINAL DESIGN INPUT
SHAFT (4302315)

13

Group: INTEGRAL OIL COOLER

INTEGRAL OIL COOLER

Item

Current Part

Description

K-3246

S-2707

S-2738

3
4

X-8-0603M
14373

INTEGRAL OIL COOLER

KIT
OIL COOLER COVER
ASSY
OIL COOLER COVER
ASSY
CAPSCREW
MAGNET

4304023

PLUG

6
7
9

X-12-802
4303742
X-8-1004M

PIPE PLUG
GASKET
CAPSCREW

14

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

1
4303709

OPTIONAL - 1/2-14 NPTF

4303993

STANDARD - 3/4-16 UNF 2B

2
2

M6 X 1 X 20MM

4303747

X12 800

1
1
12

1-1/16" MAGNETIC, O-RING

INCLUDED
1/2"

K-3722,S-2347,S2706,S-2707,S-2738
S-2347,S-2707,S-2738

K-3722,S-2707,S-2738
M10 X 1.5 X 30MM

Group: INTEGRAL OIL PUMP

INTEGRAL OIL PUMP

Item

Current Part

Description

A-6473

INTEGRAL OIL PUMP

Replaced Part

Qty.

Notes

COMPONENT PARTS NOT SOLD

SEPARATELY

Kits/Assys Where
Needed

15

Group: ISOLATORS

ISOLATORS
Item

Current Part

Description

Replaced Part

Qty.

1
2
3

19124
K-3467
21246

-E- RING
PIN REPLACEMENT KIT
BUSHING

21245

2
1
2

4
6
7
7
7
9
10
11
12

S-1794
21247
21235
21236
4301168
21767
K-3399
X-8-560
X-9-503

ISOLATOR ASSY
LEVER
STUB LEVER
STUB LEVER
STUB LEVER
90 DEG LEVER
ISOLATOR BUSHING KIT
SCREW
NUT

16

21244 ,23311

1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed

K-2003,K-2428,K2429,K-2978,K-3399,S2129,S-2130,S-2519
STRAIGHT 18.67"
LOW TOWER
HIGH TOWER
MID TOWER
STRAIGHT 33"

K-2428,S-1677
K-2429,S-1579,S-2130
K-2978

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

Qty.

Notes

K-1476

SHIFT LEVER HSG

4530 ,17163 ,18298

,4304905 ,A - 4437

LOW TOWER

K-1921

FOR A-6909 & A-5010 VALVES

1
1
1
1
1

"FOR MECHANICAL COVER"

HIGH TOWER

K-2805

MASTER VALVE REPAIR

KIT
COOLER INSTLN KIT
PIN & BUSHING KIT
OIL SEAL W/SLINGER
AIR SYSTEMS TOOL KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIM KIT

K-2910
K-2917
K-2918
K-2921
K-2923
K-2924

COVER & SCREW KIT

SMALL PARTS KIT
OIL SEAL KIT
GASKET KIT
RANGE PISTON KIT
BASIC REBUILD KIT

K-2973

SHIFT LEVER HSG KIT

K-2977

SHIFT LEVER HSG KIT

K-2978

LEVER REPLACEMENT
KIT
ACTUATOR PIN KIT
PISTON KIT
BAR & RING KIT
SHIFT YOKE KIT
YOKE BAR KIT
BASIC REBUILD KIT

K-1956
K-2003
K-2262
K-2394
K-2428
K-2429

K-3104
K-3128
K-3129
K-3130
K-3131
K-3132

K-3150
K-3239
K-3240
K-3245
K-3246
K-3262
K-3264
K-3265
K-3266
K-3376
K-3399
K-3420
K-3427
K-3454
K-3455
K-3467
K-3475

K-3476

19109 20807 ,20808

21452 K - 2106

4302854

1
1
1
1
1
1

4302322 4302323

17166 ,17167 ,4303050

,4304910 ,K - 1630 K 1941
4301167 ,4304907 ,A 6040

4303287
4302177
4302918
4302179
4302780 ,4303831

K-3132

LOW TOWER

K-2924,K-3132,K3722,S-2749

"FOR MAGNETIC COVER"

ELECTRONIC SPEEDO FOR

OVERHAUL KIT - ORDER THE
REBUILD KIT AND THE REQUIRED
INPUT SHAFT
HIGH TOWER

MID TOWER

MID TOWER

1
1
1
1
1
1

Kits/Assys Where
Needed

K-2924
K-2924,K-3132,K-3722
K-2924,K-3132

MECHANICAL SPEEDO FOR

OVERHAUL KIT - ORDER THE
REBUILD KIT AND THE REQUIRED
INPUT SHAFT ASSY

IDLER SHAFT KIT

REAR HSG REPL KIT
REAR HSG REPL KIT
AIR MODULE ASSY
INTEGRAL OIL COOLER
KIT
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
CNTRSHFT KIT-W/REV &
1ST
O-RING & WASHER KIT
ISOLATOR BUSHING KIT
GEAR UPDATE KIT
HOUSING UPDATE KIT
(FRO)
SPEED SENSOR KIT
SPEED SENSOR KIT,
DUAL
PIN REPLACEMENT KIT
OIL COOLER KIT

4302261 ,4303503
4302274
4302534
A - 6342

1
1
1
1
1

THRU-SHAFT PTO

4303118 ,4303119

STANDARD

4303122 ,4303123

LOWER W/PUMP

4303340

4303341

LOWER & UPPER W/THRU SHAFT

PTO
LOWER W/THRU SHAFT PTO &
PUMP

4301211
21244 ,23311
4302150 ,S - 2394

1
1
1
1

FOR UNITS BUILT PRIOR TO 3-1-99

HOUSING ONLY

A - 6398 ,A - 6724
A - 7046 ,A - 7518

1
1

SINGLE PICK-UP (2 PIN)

DUAL PICK-UP (4 PIN)

21245
K - 3212

1
1

PUMP INSTALLATION
KIT

K - 3213

FOR FR SERIES (C2000) MODELS

REQUIRING METRIC FASTENERS,
REAR MOUNTING AUX C/S PUMP
AIR TO OIL COOLER INSTALATION
KIT FOR FR SERIES (C2000)
MODELS REQUIRING METRIC

17

Item

Current Part

Description

Replaced Part

Qty.

Notes

Kits/Assys Where
Needed

FASTENERS, REAR MOUNTED AUX

C/S PUMP
K-3492
K-3495
K-3507
K-3517
K-3600

K - 2446
K - 2922

1
1

4303832 ,4305218
,4305219
A - 6409

K-3722

LIFTING EYE KIT

CLUTCH INSTALLTION
KIT
CLUTCH INSTALLTION
KIT
MASTER REBUILDER KIT

K-3740

EXTERNAL COOLER KIT

K-3883

CONICAL WASHER
FASTENER KIT
OIL FILTER
ISOLATOR ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
CASE ASSY
SPEEDO ROTOR ASSY
REAR BRG COVER ASSY
SPEEDO SPACER ASSY
SHIFT LEVER HSG ASSY
ROADRANGER VALVE
ASSY
REAR HOUSING ASSY
REAR HOUSING ASSY
CASE ASSY
OIL COOLER COVER
ASSY
OIL COOLER COVER
ASSY
RANGE SECTION ASSY
REMAN RANGE SECTION
ASSY
REAR BEARING COVER
ASSY
INPUT SHAFT ASSY
SHIFT BAR HOUSING
(FRO)
SHIFT BAR HSG ASSY
(FRO)
SHIFT BAR HSG ASSY
(FRO)

K-3602

S-1404
S-1794
S-2129
S-2130
S-2347
S-2501
S-2502
S-2503
S-2519
S-2543
S-2691
S-2692
S-2706
S-2707
S-2738
S-2749
S-2749R
S-2809
S-2822
S-2842
S-2844
S-2845

S-2859

18

SYNCHRONIZER KIT
SYNCHRONIZER
REPLACEMENT KIT
PLUG RETAINING KIT

REAR BRG COVER ASSY

4302315 ,S - 2988

1
1
1
1

17238

S - 2053
4302071
4302242
4303604 ,4305827
4302590
S - 2919
A - 5043

1
1
1
1
1
1
1
1
1
1

4303750
4303778
4303707
4303709

1
1
1
1

4303993

SLIDING CLUTCH INCLUDED IN

KIT

FOR CURRENT DESIGN INPUT

SHAFT (S-2822)
FOR ORIGINAL DESIGN INPUT
SHAFT (4302315)
USE TO REBUILD FRO-16210C
ONLY
FOR USE ON UNITS WITH A
HYDRAULIC CLUTCH RELEASE
TO CONVERT FROM LOCKWASHER
TO CONICAL WASHER

LOW TOWER
HIGH TOWER
W/INTEGRAL OIL PUMP
MAGNETIC
MECHANICAL - 4:00 OPENING
MECHANICAL
MID TOWER
RT - W/SHIFT DIAGRAM
MEDALLION
THRU-SHAFT PTO

K-3239
K-3240

OPTIONAL - 1/2-14 NPTF

STANDARD - 3/4-16 UNF 2B

1
1
4302332 ,4303872
,4304652 ,4305830
4304633
4304435 4305081
4302150 ,4304435
,4305081 ,S - 2392
4302150 ,4304435
,4305081 ,S - 2695

4302732 ,4305826

1
1
1
1
1

PUSH-IN/THREAD-IN MAGNETIC
PICK-UP
2" PULL
HOUSING ONLY
COMPLETE - INCLUDES RANGE
CYLINDER ASSY
COMPLETE - INCLUDES RANGE
CYLINDER ASSY
AND
OPTIONAL DETENT SPRING
DESIGN DETENT SPRING. IT IS
USED TO INCREASE SHIFTER
DETENT FORCE.
MECHANICAL - 6:00 OPENING

K-3420,K-3600,K-3722
K-3427

Group: LEVERS/HOUSINGS

LEVERS/HOUSINGS
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

O-RING & WASHER KIT

PIN
CAPSCREW

4301211

1
1
4

M10 X 1.5 X 38MM

K-3376
18299
X-8C1036M
K-2977

SHIFT LEVER HSG KIT

MID TOWER

K-1476

SHIFT LEVER HSG

LOW TOWER

4305294

GASKET

4301167 ,4304907 ,A 6040

4530 ,17163 ,18298
,4304905 ,A - 4437
4303431

13
13
14

4303030
6541
K-2973

PIN
PIN
SHIFT LEVER HSG KIT

15

10427

BOOT

16
17
20

X-1-600
X-3-600
17600

NUT
LOCKWASHER
GEAR SHIFT LEVER

1
1
1

X-8-1005M

17166 ,17167 ,4303050

,4304910 ,K - 1630 K 1941

1
1
1

Kits/Assys Where
Needed
K-1476,K-2977,S-1677
K-3883

K-1476,K-2428,K2429,K-2921,K2973,K-2977,K2978,K-3476,K-3883,S1579,S-1677,S-1967,S2129,S-2130,S-2519,S2844,S-2845
K-2973,S-1579,S-2130
3/8" - USED W/17167 ONLY
HIGH TOWER

K-1476,K-2973,K2977,S-1579,S-1677,S2130
3/8"-24-N.F.PLAIN
3/8"
STRAIGHT - LOW 21-1/2"

19

Item

Current Part

Description

20
21

18482
2538

22

Qty.

Notes

GEAR SHIFT LEVER

RETAINER

1
1

STRAIGHT - HIGH 35"

2536

SPRING

23

K-2428

LOW TOWER

23

K-2429

HIGH TOWER

23

K-2978

MID TOWER

24
24
24
33
33
33

S-1579
S-1677
S-1967
S-2129
S-2130
S-2519

LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIFT TOWER ASSY
SHIFT TOWER ASSY
SHIFT TOWER ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY

1
1
1
1
1
1

HIGH TOWER
LOW TOWER
MID TOWER
LOW TOWER
HIGH TOWER
MID TOWER

20

Replaced Part

S - 2053
S - 2919

Kits/Assys Where
Needed
K-1476,K-2973,K2977,S-1579,S-1677,S2130
K-1476,K-2973,K2977,S-1579,S-1677,S2130

Group: MAINSHAFT & SYNCHRO(AUX)

MAINSHAFT & SYNCHRO(AUX)

Item

Current Part

Description

14897

SPRING

A-7331

SYNCHRONIZER ASSY

3
4

4300924
A-7254

5
6
7
8

4302276
4302243
K-3131
5575506

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
AUXILIARY MAINSHAFT
WASHER
YOKE BAR KIT
PIN

Replaced Part

Qty.

Notes

HI RANGE

Kits/Assys Where
Needed
K-2917,K-2924,K3132,K-3492,K3495,K-3722
K-3492,K-3495,K-3722

1
1

LO RANGE

K-3495,K-3722
K-3492,K-3495,K-3722

4304396 4304397 A 5917

A - 4937 A - 5876

4302780 ,4303831

1
1
1
1

K-2917,K-3722
NOT REQUIRED FOR 4303831 YOKE
BAR

21

Item

Current Part

Description

4302080

SNAP RING

10
11

K-3130
5568519

SHIFT YOKE KIT

NO LONGER AVAILABLE

4302179

12
13
14

REDUCTION GEAR
SPACER
BEARING

4302584

15

4302427
22898
5556503BOX
4306520

16
16
16
16
16
16

5505543
5505544
5505545
5505546
5505547
5505548

22

HEX FLANGE CRIMPED

NUT
YOKE-1710 HALF ROUND
YOKE-1710 FULL ROUND
YOKE-1760 HALF ROUND
YOKE-1760 FULL ROUND
YOKE-1810 HALF ROUND
YOKE-1810 FULL ROUND

Replaced Part

Qty.

Notes

1
1

Kits/Assys Where
Needed
K-2923,K-3128,K3129,K-3130,K3131,K-3239,K-3722

NOT REQUIRED FOR 4303831 YOKE

BAR

5556503

1
1
1

K-2917,K-3722
K-2924,K-3132,K-3722

4302321

K-3722,S-2749

1
1
1
1
1
1

Group: MAINSHAFT ASSY

MAINSHAFT ASSY
Item

Current Part

Description

S-3055

1
2
3
4
5
6

4302318
4302316
4302184
4302312
4302259
4303033

7
8
9
10
11
12

4302265
4302258
4302411
4302421
4302506
4302433

12
13

4304750
4302309

13

4304014

COMPLETE MAINSHAFT
ASSEMBLY
MAINSHAFT
KEY
SNAP RING
SPACER
WASHER
REVERSE GEARMAINSHAFT
SLIDING CLUTCH
WASHER
1ST GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
3RD GEAR-MAINSHAFT
NLA-ORDER K-3420 FOR
UNITS BUILT PRIOR TO 31-99
OD GEAR-MAINSHAFT
NLA-ORDER K-3420 FOR
UNITS BUILT PRIOR TO 31-99
SLIDING CLUTCH

Replaced Part

4303116

4302407
4302405
4302423

4304013

Qty.

Notes

COMPLETE MAINSHAFT
ASSEMBLY

1
1
1
1
1
1

Kits/Assys Where
Needed

K-2917,K-3722,S-3055
K-2917,K-3722,S-3055
K-2917,K-3722,S-3055
K-2917,S-3055
S-3055

2
6
1
1
1
1

S-3055
K-2917,K-3722,S-3055
S-3055
S-3055
S-3055

1
1

K-3420,K-3722,S-3055

K-3420,K-3722,S-3055

23

24

Group: MISC. THRU-SHAFT PTO

Sub-Group: REAR HOUSING ASSY

MISC. THRU-SHAFT PTO

REAR HOUSING ASSY
Item

Current Part

Description

2
3
3
4
6
6

GASKET
REAR HSG REPL KIT
REAR HOUSING ASSY
EXPANSION PLUG
SCREW
CAPSCREW & WASHER

7
8

4302248
K-3240
S-2692
21073
X-8-1028M
X-8L1021M
K-3517
K-3507

9
10

20815
X-8-1003M

LIFTING EYE
CAPSCREW

LIFTING EYE KIT

PLUG RETAINING KIT

Replaced Part

4302534
4303778
X 8L 1021M

A - 6409
4303832 ,4305218
,4305219
17105

Qty.

Notes

1
1
1
2
6
6

10MM X 1.5 X 12MM

M10 X 1.5

Kits/Assys Where
Needed

2
1
2
2

M10 X 1.5 X 25MM

25

MISCELLANEOUS
Item

26

Current Part

Description

Replaced Part

Qty.

Notes

20400
71203
71204
71205
71206

SHIFT DIAGRAM LABEL

SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

19301

1
1
1
1
1

8 OZ (236.59 CC)-FLEET SIZE

0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed

K-3475,K-3476,K-3507
K-3476
K-2428,K-2429,K2923,K-2978,K-3722

Group: OIL COOLER

OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes

25 FEET
5/16"-16X2-1/2"
5/16"

Kits/Assys Where
Needed
K-1956,K-3476
K-1956,K-3476

K-1956,K-3476
K-1956,K-3476,S-1404
K-1956,K-3476
5/16"
K-1956,K-3476
K-1956,K-3476
K-1956,K-3476
K-1956,K-3476
K-1956
S-1404

27

Group: REVERSE IDLER

REVERSE IDLER
Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10
11
12

K-3150
14283
4302241
14287
4303117
4302982
K-3150
4303336
4303336
14282
X-8-1600M
4305512

IDLER SHAFT KIT

WASHER
WASHER
BEARING
REVERSE IDLER GEAR
WASHER
IDLER SHAFT KIT
RETAINING RING
RETAINING RING
NO LONGER AVAILABLE
CAPSCREW
REVERSE IDLER SHAFT

4302261 ,4303503

2
2
2
2
2
2
2
4
2
2
2
2

28

4305020
14282
4302261 ,4303503

Notes

Kits/Assys Where
Needed

K-3150
K-2924,K-3132,K-3722
K-3150,S-2347,S-2706
K-3150,K-3722
K-3150,K-3722
M16 X 2 X 30MM
K-3150

Group: ROADRANGER VALVE

ROADRANGER VALVE
Item

Current Part

Description

5586100

MEDALLION, LOGO

Replaced Part

Qty.

Notes

(LATEST DESIGN) FULLER LOGO

ONLY

Kits/Assys Where
Needed
A-6909

29

Item

Current Part

Description

5586106

K-1921

3
4
5
6
7
7

20495
20112
X-8-213
X-9-802
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
LEVER
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY

11
11
12
13
999

84102
84103
80120
13571
A-6909

999

S-2543

30

UNION ASSY
UNION ASSY
SHEATHING (50 FT ROLL)
-O- RING CLAMP
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

Replaced Part

X 8 202
82503

Qty.

Notes

FR/FRF/FRO/FROF

FOR A-6909 & A-5010 VALVES

1
1
2
1
4
4

A - 5010 ,A - 5310

1
1
1
2
1

A - 5043

Kits/Assys Where
Needed
S-2543

A-6909
A-6909
8-32X3/8"
1/2"-13
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32" TUBING
"PUSH-TO-CONNECT" 5/32" TUBING
5/32" - BLACK 50'

K-3722
K-3245

K-3722
STANDARD-W/LOGO
FR/FRF/FRO/FROF-W/MEDALLION

Group: SHIFT BAR HOUSING (FRO)

31

SHIFT BAR HOUSING (FRO)

Item

Current Part

Description

Replaced Part

Qty.

Notes

K-3427

4302150 ,S - 2394

HOUSING ONLY

S-2842

4304435 4305081

HOUSING ONLY

K-3427

2
2
3
4
5
6
7

4302713
4303767
5568504
4302748
4302142
14192
4302156

HOUSING UPDATE KIT

(FRO)
SHIFT BAR HOUSING
(FRO)
PIN
PIN
-O- RING
REVERSE SWITCH
PLUG
-O- RING
GASKET

1
1
1
1
1
1
1

AFTER S/N 51109212

PRIOR TO S/N 51109212
TO BE USED WITH SWITCH ONLY

S-2844,S-2845

M14 X 2 HEX
TO BE USED WITH PLUG ONLY

9
10
11
12
13
14
15
16
17

4302175
X-8-0801M
4304138
4302134
4303135
X-8-1013M
4303038
4302168
4303037

OIL TROUGH
CAPSCREW
PLUNGER
SPRING
SPRING
SCREW
SHIFT BLOCK
SHIFT YOKE
SHIFT SHAFT

S-2842,S-2844,S-2845
S-2842,S-2844,S-2845
K-2921,K-3883,S2842,S-2844,S-2845
S-2844,S-2845

18
19
20
21
21
22
22

4304604
4302159
4302166
4302174
4304464
4302170
4304438

KEY
INTERLOCK KEY
SHIFT YOKE
SHIFT BLOCK
SHIFT BLOCK
SHIFT YOKE
SHIFT YOKE

4302158

23

K-3916

4302155

24

4302070

SHIFT BAR
REPLACEMENT KIT
SNAP RING

25
25
26
27
28
28
29
29
30
30

4302157
4303225
4302183
4302172
X-12-404
X-12-603
4302152
K-3104
4302857
4304602

ACTUATOR
ACTUATOR
SNAP RING
BIAS PLATE
PIPE PLUG
PIPE PLUG
PIN
ACTUATOR PIN KIT
BREATHER
BREATHER

31

4302133

BIAS PLUNGER

32

4302138

SPRING

OUTER

33

4302139

SPRING

INNER

34
35
36
37
38
39

PIPE PLUG
PIN
-O- RING
NEUTRAL SWITCH
PLUG
CAPSCREW

1
1
1
1
1
16

1/8" NPT

40
41

X-12-208
4302153
5568510
4302749
4302143
X-8C1036M
X-12-603
4305078

999

S-2844

999

S-2845

SHIFT BAR HSG ASSY

(FRO)
SHIFT BAR HSG ASSY
(FRO)

32

4302162

1
2
1
1
1
1
1
1
1

1
1
1
1
1
1
1

M8 X 1.25 X 12MM
STANDARD

23605

X-8-1005M

PIPE PLUG
SHIFT SHAFT

REVERSE/1ST
CAN BE USED WITH EITHER
4305081 OR 4304435 SHIFT BAR
HOUSING
SHIFT
DETENT
2ND/3RD
USE W/4302150 HOUSING
USE W/4304435 HOUSING
4TH/5TH - USE W/4302150 HOUSING
4TH/5TH - USE W/4304435 HOUSING

S-2844,S-2845
S-2844,S-2845

K-2917,K-3420,K-3722
S-2844,S-2845
S-2844,S-2845
K-3427,S-2844,S-2845
K-3427,K-3722,S2844,S-2845

1
1
1
1
1
1
1
1
1
1

1
1
4302150 ,4304435
,4305081 ,S - 2392
4302150 ,4304435
,4305081 ,S - 2695

K-2917,S-2844,S-2845
K-2917,S-2844,S-2845
S-2845

M10 X 1.5 X 20MM

4303287

Kits/Assys Where
Needed

1
1

K-3104,K-3427,K3722,S-2844,S-2845
USE W/4302150 HOUSING
USE W/4304435 HOUSING

1/4" NPT
3/8" NPT
USE W/4302150 HOUSING
USE W/4304435 HOUSING
3/8"
1/4"

K-3427,S-2844,S-2845
K-2917,S-2844,S-2845
K-2917,S-2844,S-2845

K-3476,S-2842,S2844,S-2845
K-2917,K-3722,S2844,S-2845
K-2917,K-3722,S2844,S-2845
K-2917,K-3722,S2844,S-2845

USE WITH SWITCH OR PLUG

S-2844,S-2845
S-2842,S-2844,S-2845

M16 X 1.5 HEX

M10 X 1.5 X 38MM

S-2842,S-2844,S-2845
K-3883

3/8" NPT
CAN ONLY BE USED WITH 4305081
SHIFT BAR HOUSING
COMPLETE - INCLUDES RANGE
CYLINDER ASSY
COMPLETE - INCLUDES RANGE
CYLINDER ASSY
AND
OPTIONAL DETENT SPRING
DESIGN DETENT SPRING. IT IS
USED TO INCREASE SHIFTER
DETENT FORCE.

S-2844,S-2845

33

Appendix

34

35

36