Special Alloy

Covered Arc Welding Electrodes Submerged Arc Welding Materials Gas Tungsten Arc Welding Wires

189

YAWATA WELD B (M)

For 9%Ni Steel
APPLICATIONS

AWS A5.11 ENiCrFe-4

Welding of 9%Ni steel for cryogenic storage tanks for LNG, Liquified nitrogen, etc.

CHARACTERISTICS
YAWATA WELD B(M) is an Inconel type electrode corresponding to INCO-WELD B and is a modified version of YAWATA WELD B for higher strength. Weld metal shows excellent strength and toughness at extremely low temperatures and meets the specifications of API and NV for the welding of 9%Ni steel. With AC, it permits easy operation free from arc blow.

GUIDELlNES FOR USAGE

1. Electrodes should be redried at 300~350C for 60 minutes before use. 2. Arc length should be kept as short as possible. 3. Crater treatment or grinding off of crater is required.

10

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % ) C 0.09 Si 0.24 Mn 3.27 P S 0.008 0.003 Cu 0.02 Fe 10.4 Ni 65.1 Cr 15.0 Nb 1.56 Mo 2.32

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL 0.2% Proof Stress, MPa 420 Tensile Strength, MPa 700 Elongation, % 40 Charpy 2V-notch at 196C, J 76

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( )> Diameter (mm) Length (mm) Current A 3.2 350 80~100 70~90 4.0 350 110~140 100~130 5.0 350 140~170

F V, OH

190

Approval: NK, LR, NV Identification color: End-Red, secondary-Yellow

NITTETSU WELD 196

For 9%Ni Steel
APPLICATIONS

AWS A5.11 ENiMo-9

Welding of 9%Ni steel for cryogenic storage tanks for LNG, Liquified nitrogen, etc.

CHARACTERISTICS
NITTETSU WELD 196 is a Hastelloy type electrode. Weld metal shows excellent strength and toughness at extremely low temperatures and meets the specifications of API and NV for the welding of 9%Ni steel.

GUIDELlNES FOR USAGE

1. Electrodes should be redried at 300~350C for 60 minutes before use. 2. Arc length should be kept as short as possible. 3. Crater treatment or grinding off of crater is required.

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL ( % ) C 0.04 Si 0.35 Mn 0.30 P 0.003 S 0.002 Cu 0.65 Fe 2.66 Ni 73.5 Mo 19.6 W 2.78

10

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL 0.2% Proof Stress, MPa 441 Tensile Strength, MPa 715 Elongation, % 45 Charpy 2V-notch at 196C, J 98

n SIZES & RECOMMENDED CURRENT RANGE<AC or DC( )> Diameter (mm) Length (mm) Current A 3.2 300 80~100 70~90 4.0 350 110~140 100~130 5.0 350 140~180

F V, OH

Approval: LR Identification color: End-brown, secondary-white

191

Shielded Metal Arc Welding Electrode for Nickel and Nickel Alloy
Specification Brand Name JIS NITTETSU NI 141 AC AWS Inconel type electrode with a Ni core wire for AC welding of nickels, nickel clad steel, cupronickels and nickels to carbon steel. Weld metal shows excellent mechanical properties and corrosion resistance to alkali such as sodium hydroxide. YAWATA WELD B is an Inconel type electrode which is a modified version of INCO-WELD A, by The International Nickel Company, Inc., for AC use. Weld metal shows excellent resistance to heat, corrosion and oxidization as well as remarkable toughness at extremely low temperatures. In the welding of dissimilar metals, carbon migration and embrittlement are lower than stainless steel electrodes and coefficient of heat expansion is between those of carbon steel and austenitic stainless steel. YAWATA WELD 182 is an Inconel type electrode of which weld metal has the same properties as that of INCONEL Welding Electrode 182. It is suitable for welding and surfacing extremely thick plates for nuclear reactor vessels since a slightly high titanium content in weld metal checks the occurrence of blowholes. For the weldment to be used at high temperatures more than 1,000F(538C), YAWATA WELD B is recommended because it assures higher strength at high temperatures than YAWATA WELD 182. Inconel type electrode for AC welding of Inconel, Inconel to stainless steel, Inconel to low alloy steel and Incoloy for nuclear reactor vessels. Weld metal shows excellent resistance to heat, oxidation and corrosion. NITTETSU NI 9 is an electrode using a pure Ni core wire with low electric resistance for 9%Ni steel and assures high welding efficiency since high current is applicable. Mechanical properties of weld metal meet the specifications of API and NV. NITTETSU WELD 42 is an Inconel type electrode which assures more than 410MPa of 0.2% proof stress. This remarkable property permits higher stress design in welding 9%Ni steel than as required by ASME. API and NV specification. High strength Inconel type electrode for DC welding of high Ni alloys such as Inconel 625 and dissimilar metals of various alloys. Weldability is good, bead appearance is beautiful and slag is easy to remove. Weld metal shows high resistance to heat, oxidation and corrosion as well as remarkably high strength. High strength Inconel type electrode for AC welding of high Ni alloys such as Inconel 625 and dissimilar metals of various alloys. Weld metal shows high resistance to heat, oxidation and corrosion as well as remarkably high strength. Inconel type electrode for welding 9%Ni steel assuring extremely high strength and toughness. Weld metal shows strength close to 9%Ni more than 440MPa 0.2% proof stress and more than 54J vE-196. Welding of Nickel and copper alloy Application and Characteristics

A5.11 ENi-1

YAWATA WELD B

A5.11 ENiCrFe-2

YAWATA WELD 182

A5.11 ENiCrFe-3

YAWATA WELD 182 AC

A5.11 ENiCrFe-3

NITTETSU NI9

A5.11 ENiCrMo-6

10

NITTETSU WELD 42

NITTETSU WELD 112

A5.11 ENiCrMo-3

NITTETSU WELD 112 AC

A5.11 ENiCrMo-3

NITTETSU WELD 112 M NITTETSU MON NITTETSU HST-C2

A5.11 ENiCu-7 A5.11 ENiCrMo-4

Welding of Alloy type C276

192

*1 Applicate JIS specification of YAWATA WELD B (M) and YAWATA WELD 196 are JIS Z3225.

Typical chemical compositions of weld metal (%) C Si Mn Fe Ni Cr Nb Mo Other Al: 0.15 Ti: 2.5

Typical mechanical properties of weld metal 0.2%PS, MPa 230 TS, MPa 460 El, % 40 Charpy 2V-notch, J

0.001

0.35

0.33

0.05

96.0

0.06

0.30

2.91

10.1

68.5

16.7

1.69

0.76

Cu: 0.06

380

650

40

196C 93

0.08

0.52

6.85

7.30

68.4

14.2

1.66

Cu: 0.14 Ti: 0.53

400

660

44

0C 131

0.03

0.67

6.85

7.30

68.4

14.7

1.26

Ti: 0.50

360

630

41

0C 130

0.03

0.31

3.03

6.26

68.1

12.9

0.78

7.70

Cu: 0.07 W: 1.35

430

700

46

196C 67

0.11

0.23

2.96

10.3

64.1

14.7

1.67

2.48

Cu: 0.06 W: 2.27

440

710

40

196C 57

10

0.04

0.39

0.80

4.43

60.6

21.2

3.26

8.80

500

780

41

0.06

0.38

0.46

4.95

59.2

21.8

3.40

8.90

490

790

43

0.05

0.38

0.76

4.80

62.0

19.3

2.77

8.91

Cu: 28.4 Al: 0.01 Ti: 0.48 Co: 0.12 V: 0.18 W: 3.7

480

770

48

196C 74

0.05

0.98

3.54

1.8

64.5

340

530

42

0.012

0.05

0.48

5.5

56.5

15.5

16.0

480

730

45

193

NITTETSU FLUX 10H NITTETSU FILLER 196

For 9%Ni Steel
APPLICATIONS
Horizontal butt welding of 9%Ni steel for cryogenic storage tanks for LNG, liquefied nitrogen, etc.

CHARACTERISTICS
Hastelloy type weld metal shows high strength and excellent toughness at extremely low temperatures, and meets the requirements of API and NV for 9%Ni steel. Crack resistance is better than INCONEL type wires. Slag is easy to remove, bead appearance and X-ray properties are excellent.

GUIDELlNES FOR USAGE

1. Flux should be redried at 300~350C for 120 minutes before use. 2. DC (+) should be used.

n TYPICAL CHEMICAL COMPOSITION OF WELD METAL (%) Plate Thick Welding ness Method mm 0.04 0.45 0.62 0.002 0.001 2.03 73.8 19.8 2.58 0.27 9%Ni steel 19 Flat, Padding C Si Mn P S Fe Ni Mo W Al Base Metal

10

n TYPICAL MECHANICAL PROPERTIES OF WELD METAL 0.2% Proof Stress, MPa 410 Elonga- Charpy 2 V-notch Plate Base Welding Tensile Strength, tion, at -196C, Thickness MPa Metal Method % J mm 710 50 110 9%Ni steel 19 Flat

n TYPICAL WELD JOINT TEST Tensile Test of Weld Metal 0.2% Proof Stress, MPa 420 Joint Tensile Test Plate Charpy 2 V-notch Base Thick- Welding Tensile Elong- Tensile Location at 196C, Metal ness Method Strength, ation, Strength, of J mm MPa % MPa Fracture 690 43 740
Weld metal + Base metal

130

9%Ni steel

30

Horizontal Butt

194

n TYPICAL GROOVE GEOMETRY AND WELDING CONDITIONS Wire Dia. Current, Voltage, Speed, Welding Method mm A V cm/min 1.6 200~280 272 20~60 Horizontal Butt 2.4 300~380 262 30~70

Wire Extension 25 5 25 5

Memo

10

195

TIG Filler Wire and Rod for Nickel and Nickel Alloy
Specification Brand Name JIS NITTETSU YT-NIC NITTETSU YTMON AWS A5.14 ERNi-1 A5.14 ERNiCu-7 Welding for pure Nickel and dissimilar joint Welding for Copper-Nickel alloy Application and Characteristics

YAWATA FILER 82

Welding of Inconel 600 and Incoloy 800 requiring resistance to heat, oxidation and corrosion, and various combinations of dissimilar metals such as carbon steel, stainless steel and Ni alloys. Weld A5.14 ERNiCr-3 metal shows properties similar to INCONEL Filler Metal 82. In the welding of dissimilar metals, crack resistance is excellent since the coefficient of heat expansion is between those of carbon steel and austenitic stainless steel. Welding of 9%Ni steel to be used at extremely low temperatures for storage tanks for LNG and liquefied nitrogen gas and LNG tankers. Weld metal shows high strength and excellent toughness at extremely low temperatures, and meets the requirements of API and NV. Crack resistance is also excellent. Welding of Inconel 600 and Incoloy 800 for chemical engineering apparatus and nuclear reactor parts requiring resistance to heat, oxidation and corrosion, and various combinations of dissimilar metals such as carbon steel, stainless steel and Ni alloys. Weld metal shows properties similar to INCONEL Filler Metal 92. Welding of Inconel 718 Welding of Inconel 625, 601 and Incoloy 825 requiring resistance to heat, oxidation and corrosion, and Incoloy 825 to various kinds of dissimilar metals. It is also used for surfacing of carbon steel. Weld metal has properties similar to INCONEL Filler Metal 625 and shows excellent resistance to heat, oxidation and corrosion as well as high fatigue strength. Welding of Hastelloy C276

NITTETSU FILER 196

A5.14 ERNiMo-9

NITTETSU FILLER 92

A5.14 ERNiCrFe-6

NITTETSU YTNC718

A5.14 ERNiFeCr-2

10
NITTETSU FILLER 625 A5.14 ERNiCrMo-3

NITTETSU YTHSTC2 NITTETSU YTHSTG2 NITTETSU YTNC622 NITTETSU YTNC617

A5.14 ERNiCrMo-4

A5.14 ERNiCrMo-8 Welding of NAR-25-50MTi A5.14 ERNiCrMo-10 A5.14 ERNiCrCoMo-1 Welding of Hastelloy C22

Welding of Inconel 617

*1 Applicable JIS specification of NITTETSU FILLER 196 is JIS Z3332.

196

Typical chemical compositions of weld metal (%) C 0.001 0.03 Si 0.35 0.43 Mn 0.33 3.40 Ni 96.0 63.2 Cr 27.6 Mo Fe 0.05 2.50 Other Ti: 2.51 Al: 0.15 Cu: 27.2 Ti: 1.62

Typical mechanical properties of weld metal 0.2%PS, MPa 230 350 TS, MPa 460 560 El, % 41 44 Charpy 2V-notch, J

0.04

0.15

3.00

72.0

19.3

0.04

Ti: 0.38 Nb: 2.30

450

700

41

0C 150

0.13

0.01

0.03

74.7

20.2

1.04

Cu: 0.75 W: 2.96

420

720

46

196C 160

0.03

0.14

2.52

70.5

15.1

7.50

Ti: 2.55

400

700

38

196C 160

0.03

0.11

0.13

52.8

17.4

2.9

19.9

Ti: 0.94 Nb: 4.8 Cu: 0.11 Al: 0.53

510

850

28

10
480 770 38

0.04

0.13

0.09

59.0

20.7

8.7

4.05

Nb: 3.40

0.017 0.018 0.008

0.01 0.36 0.04

0.52 0.42 0.22

55.4 48.3 59.5

14.8 25.2 20.5

15.2 5.7 14.1

5.54 2.2

Co: 1.8 W: 3.8 V: 0.2 Ti: 1.08 Cu: 0.85 Co: 0.09 W: 3.37 V: 0.01 Ti: 0.25 Co: 13.6 Cu: 0.06 B: 0.002

550 390 480

770 630 790

40 36 40

0.015

0.18

0.43

58.8

15.5

15.8

6.32

380

770

36

197

Memo

10

198