Series 20 Axial Piston Pumps

Technical Information

Series 20 Axial Piston Pumps Technical Information General Description

Introduction Sauer-Danfoss a world leader in hydraulic power systems has developed a family of axial piston pumps. Sauer-Danfoss axial piston variable displacement pumps are of swash plate design with variable flow capability suitable for hydrostatic transmissions with closed loop circuit. Tilting the swash plate to the opposite side of the neutral or zero displacement position reverses flow direction. Sauer-Danfoss axial piston variable displacement pumps are well engineered and easy to handle. The full-length shaft with a highly efficient tapered roller bearing arrangement offers a high loading capacity for external radical forces. The hydro-mechanical servo displacement control maintains the selected swash plate position and hence pumps displacement. Upon release of the control handle, the swash plate automatically returns to zero position and the flow reduces to zero. High case pressures can be achieved without leakage even at the lowest temperatures by using suitable shaft seals. The servo valve arrangement offers the facility to incorporate function regulators and remote control systems. Axial piston units are designed for easy servicing. Complete dismantling and reassembly can be carried out with standard hand tools, and all components or sub-assemblies are replaceable. Axial piston variable displacement pumps of the Sauer-Danfoss pattern are made by licensed producers worldwide, providing consistent service and fully interchangeable parts. Typical markets Industrial Mining Transit Mixer Utility Vehicles

Description

2011 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1, What really matters is inside and Know-How in Motion are trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F005 104, F000 248, F000 150, F000 249

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Series 20 Axial Piston Pumps Technical Information Contents

General Description Axial Piston Variable Displacement Pump ............................................................................................ 4 Pump and Motor Circuit Description ...................................................................................................... 5 Pump circuit schematic ................................................................................................................................ 5 Technical Parameters .................................................................................................................................... 6 Design ........................................................................................................................................................... 6 Type of mounting ..................................................................................................................................... 6 Pipe connections ...................................................................................................................................... 6 Direction of rotation ................................................................................................................................ 6 Installation position ................................................................................................................................. 6 External drain fluid loss .......................................................................................................................... 6 Hydraulic Parameters .................................................................................................................................... 7 System pressure range, input p1 .......................................................................................................... 7 System pressure range, output p2 ....................................................................................................... 7 Case pressure ............................................................................................................................................. 7 Hydraulic fluids .......................................................................................................................................... 7 Temperature range................................................................................................................................... 7 Viscosity range ........................................................................................................................................... 7 Filtration ....................................................................................................................................................... 7 Shaft load ..................................................................................................................................................... 7 Hydraulic Parameters .................................................................................................................................... 8 Determination of Nominal Pump Sizes .................................................................................................. 8 Based on SI units/Based on US units.................................................................................................. 8 Servo Displacement Control (linear response) .................................................................................... 9 Pump flow direction ................................................................................................................................ 9 Reversing time .........................................................................................................................................10 Reset time ..................................................................................................................................................11 Changing reversing and reset time ..................................................................................................11 Configuration PS, displacement control VML 1 .................................................................................12 Configuration AA 010, displacement control VML 1 .......................................................................14 Configuration PS, displacement control VML 1 .................................................................................15 Configuration AA 010, displacement control VML 1 .......................................................................17

Technical Specification

Dimensions Frame Size 070 and 089 Dimensions Frame Size 334

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Series 20 Axial Piston Pumps Technical Information General Description

Axial Piston Variable Displacement Pump Sectional View
Swash plate Control handle Servo valve (control valve)

Charge pump

Design 1

Input shaft

Charge check valve

Shaft seal Cylinder block assembly Servo cylinder P005 121E

Design 2

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Series 20 Axial Piston Pumps Technical Information General Description

Pump and Motor Circuit Description
HEAT EXCHANGER BYPASS VALVE RESERVOIR
CONTROL HANDLE

VACUUM GAUGE HEAT EXCHANGER

REVERSIBLE VARIABLE DISPLACEMENT PUMP PUMP SWASHPLATE

SERVO CONTROL CYLINDER

SERVO PRESSURE RELIEF VALVES

PURGE RELIEF VALVE

FIXED DISPLACEMENT MOTOR

CHARGE PRESSURE RELIEF VALVE INPUT SHAFT SERVO CONTROL CYLINDER LOOP FLUSHING VALVE MOTOR SWASHPLATE

OUTPUT SHAFT

WORKING LOOP (HIGH PRESSURE)

WORKING LOOP (LOW PRESSURE)

CONTROL FLUID

SUCTION LINE

CASE DRAIN FLUID

P000 027E

Above figure shows schematically the function of a hydrostatic transmission using an axial piston variable displacement pump and a fixed displacement motor. Pump Circuit Schematic
1 3

M
4

Designation: 1 = 2 = 3 = 4 = 5 = 6 = 7 =

Variable displacement pump Charge pump Servo control valve Charge check valve Charge relief valve Filter Heat exchanger

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Se o rv

B L1
L2
7

S
6 P000 012

Ports: A, B = Main pressure ports (working loop) S = Suction port - charge pump L1 , L2 = Drain ports M = Gauge port - charge pressure

Series 20 Axial Piston Pumps Technical Information Technical Specification

Technical Parameters Design Axial piston pump of swash plate design, with variable displacement. Type of mounting SAE four bolt flanges. Pipe connections Main pressure ports: SAE split flange Remaining ports: SAE O-ring boss Direction of rotation Clockwise or counterclockwise (viewing from the input shaft). Installation position Optional; pump housing must be always filled with hydraulic fluid. External drain fluid loss
28 7 24 6 5 External drain fluid loss (l/min) 4 3 2 1 0 20 334 Typical values for 350 bar [5076 psi] and 18 swashplate angle

(US gal/min)

16

12 089 8 4 070

0 0 1000 2000 3000 4000

P005 105E

Driveshaft speed n (min-1) (rpm)

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Series 20 Axial Piston Pumps Technical Information Technical Specification

Hydraulic Parameters System pressure range, input p1 Variable displacement pump: Charge pressure nominal: 13 bar [189 psi] above case pressure Charge pressure minimum: 8 bar [116 psi], intermittent only Charge pump input pressure: Min. allowable pressure, continuous Min. allowable pressure, intermittent = = 0.75 bar [10.9 psi] absolute 0.50 bar [7.3 psi] absolute (for cold start)

Charge pump output pressure: Max. operating pressure = 35 bar [508 psi] above case pressure System pressure range, output p2 Pressure on port A or B: Max. operating pressure p = 420 bar [6092 psi] Max. high pressure setting p = 460 bar1 [6672 psi]
1

only with POR-valve

Case pressure Max. rated pressure = Intermittent =

2.5 bar [36.3 psi] 5.0 bar [72.5 psi]

Hydraulic fluids Refer to Sauer-Danfoss publications Hydraulic Fluids and Lubricants, 520L0463 and Experience with Biodegradable Hydraulic Fluids, 520L0465. Temperature range min = - 40 C [- 40 F] max = 95 C [203 F] Viscosity range min = 7 mm2/s [49 SUS*] max = 1000 mm2/s [4630 SUS*] (intermittent cold start) Recommended viscosity range: 12 - 60 mm2/s [66 - 280 SUS*]
*SUS (Saybolt Universal Second)

Filtration Required cleanliness level: ISO 4406 - 1999 Code 22/18/13 or better. Refer to SauerDanfoss publication Hydraulic Fluids and Lubricants, 520L0463 and Design Guideline for Hydraulic Fluid Cleanliness, 520L0467. Shaft load The pump will accept radial and axial loads on its shaft, the maximum capacity being determined by direction and point of application of the load. Please contact your SauerDanfoss representative.

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Series 20 Axial Piston Pumps Technical Information Technical Specification

Hydraulic Parameters (continued) Technical Data
Parameter
Max. displacement

Units
cm3 [in3] options cm3 [in3] min (rpm) min-1 (rpm) degree kg m2 10-3 [lbf ft2 10-3] kg [lb]
-1

070
69.8 [4.26]

Frame size 089

89.0 [5.43] 18.03 [1.10] 12.30 [0.75]

334
333.7 [20.36] 65.50 [4.00]

Charge pump displacement

Minimum speed Rated speed 1 Maximum swash plate angle Mass moment of inertia of rotating group (without charge pump) Weight
1

3200 12.34 [292.8] 63 [139]

500 2900 18 17.77 [421.7] 78 [172]

1900 161.40 [3830.0] 270 [595]

for higher speeds contact your SauerDanfoss representative.

Determination of Nominal Pump Sizes

Use these formulae to determine the nominal pump size for a specific application: Based on SI units
Vg n v 1000 Vg p 20 m Mn 9550

Based on US units
Vg n v 231 Vg p 2 m Mn 63.025

Output flow:

Q =

l/min

Q =

[US gal/min]

Input torque:

M =

Nm

M =

[lbfin]

Input power:

P =

Q p 600 t

kW

P =

Q p 1714 t

[hp]

Variables:

SI units [US units] Vg pHD pND p n v m t = = = = = = = = Displacement per rev. cm3/rev [in3/rev] Outlet pressure bar [psi] Inlet pressure bar [psi] pHD pND bar [psi] Speed min-1 (rpm) Volumetric efficiency Mechanical (torque) efficiency Overall efficiency (v m)

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Series 20 Axial Piston Pumps Technical Information Technical Specification

Servo Displacement Control (linear response) Regulated by the control handle on the servo valve, the swash plate can be infinitely varied in both directions with the help of the servo system. The pump displacement resulting from any control handle position can be established using the figures on this page. The angle of the control handle for stroke initiation and for the final position of the stroke can vary from unit to unit within the range of the tolerance band. The inter-relation of flow direction, rotation of the pump and the control handle movement is shown below. Pump flow direction Flow direction changes with the direction of rotation and the control handle movement (see besides).
Pump rotation CCW (Left) CW (Right) Movement of control handle in direction C D C D Pressure Pressure port port OUT IN B A A B A B B A
C D

Maximum displacement

Null position

Maximum displacement Control handle

Serrated shaft P000 013E

SPV2/070
69.8 Vg []
15 10 5 3 0.5 0.5 3 5 20 40 60 10 15 20 23.2

SPV2/089
89.0 Vg [cm3] []
20 15 10 5 3 0.5 20 40 60 80 0.5 3 5 10 15 20 25 27 80 60 40 20

[cm3]

60 40 20

25.7

23.5 20

SPV2/334
333.7 Vg [cm3]
300 250 200 150

29.2 26.7

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25

25.7

29.5

27 25

29.5

[]

[]

Vg [cm3] P000 016

Vg [cm3] P000 017

69.8

89.0

[]
20 15 10 5 3 0.5 50 100 150 200 250 300

100 50 0.5 3 5 10 15 20 25 26.2

29.2

[]

Vg [cm3]

333.7 P000 021

Series 20 Axial Piston Pumps Technical Information Technical Specification

Servo Displacement Control (linear response) (continued) Reversing time Time for the directional change of the flow from Qmax , across zero to Qmax , depending on the size of the control orifice fitted in the supply port to the servo valve (see below). The values given assume movement of the control handle directly from one end position to the other. Adjustment time of handle: Operating pressure: Speed: System temperature: Viscosity:
Frame size
070 089 334

< minimum reserving time p2 = 210 bar [3046 psi] n = 1450 min-1 (rpm) 50 C [122 F] 35 mm2/s [164 SUS]
Maximum reversing time (s) with orifice 0.66 in supply port
9.3 9.0 43.8

Minimum reversing time (s) without orifice

1.0 1.1 5.6

Schematic diagram of servo valve with alternative orifice positions

Orifices in the pilot ports

Supply port with orifice

P000 056E

10

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Series 20 Axial Piston Pumps Technical Information Technical Specification

Servo Displacement Control (linear response) (continued) Reset time Time for reducing the flow from either flow direction from Qmax to 0 releasing the control handle. Assuming no mechanical blockage of the control handles free return and assuming no orifices in the pilot ports: Operating pressure: System temperature: Viscosity: p2 = 210 bar [3046 psi] 50 C [122 F] 35 mm2/s [164 SUS]

Servo valve counter bored recesses for orifice insert

Pilot ports

Frame size
070 089 334

Minimum reset time (s)

3.0 5.4

Orifice in supply port (see table on page 10) P000 057E

Changing reversing and reset time Inserting one orifice in each of the pilot ports can extend the reversing time. The reset time will also be extended. Inserting an orifice in one of the pilot ports only can extend the reversing time in one flow direction. The reset time will be extended only for this flow direction.

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Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 070 and 089 cm3
Configuration PS, displacement control VML 1
B J K L M

Port "L1": Case drain port (use highest port as outlet)

Gauge port - servo cylinder pressure (both sides) 7/16-20 UNF-2B SAE straight thread O-ring boss Charge pressure relief valve Counterclolcwise (L) Clolcwise (R) rotation rotation Y

Coupling may not protrude beyond 48 mm maximum lenght of full spline

56

127 - 0.05

M10

68.3

57.15

27.79

20 28.4 H 12.45 0.24 G F

Port "B" Approximate centre of gravity

E D C A P005 106E

Shaft spline data:** Pitch =P Pressure angle = 30 Number of teeth = R Pitch =S

* Minimum and maximum angle , (see section Servo displacement control). ** Shaft spline data: spline shaft with involute spline, according to SAE handbook, 1963, class 1, fillet root side fit.

Dimensions - mm [in]
Frame size
070 089

B
315 [12.402] 328 [12.913]

C
294 [11.575] 307 [12.087]

D
305 [12.008] 312 12.283]

E
259 [10.197] 271 [10.669]

F
188 [7.402] 195 [7.677]

G
146 [5.748] 140 [5.512]

H
112 [4.409] 118 [4.646]

J
120 [4.724] 129 [5.079]

K
84 [3.307] 91 [3.583]

L
48 [1.890] 49 [1.929]

M
16 [0.630] 17.5 [0.689]

36.6

A1 Frame size 070 089

1

Charge pump 12 cm3 372 [14.646] 358 [14.094] 18 cm3 381 [15.000] 394 [15.512]

Shaft spline O
34.50 - 0.17 [1.358 - 0.0067] 37.68 - 0.17 [1.483 - 0.0067]

P
33.338 [1.313] 36.513 [1.438]

R
21 [0.827] 23 [0.906]

S
16/32 16/32

Bore for shaft coupling

31.75 + 0.062 [1.250 + 0.0024] 34.95 + 0.062 [1.376 + 0.0024]

Short version available on request. Please contact your local Sauer-Danfoss representative.

Dimensions - mm [in]
Frame size 070 089 T
71.4 [2.811] 77.7 [3.059]

U
112.7 [4.437] 128.7 [5.067]

V
105 [4.134] 115 [4.528]

W
108 [4.252] 119 [4.685]

X
60.5 [2.382] 65 [2.559]

Y
85.8 [3.378] 95.2 [3.748]

9.5 [0.374] 12.7 [0.500]

12

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Port "S"

N
84 [3.307] 98 [3.858]

Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 070 and 089 cm3
Configuration PS, displacement control VML 1 (continued)
View X (for SPV 2/070 only)
DD EE 9.4 0.24 Control handle Control handle shaft spline data: 64/128 pitch, 64 diametral pitch acc. to SAE handbook 1963 Outside diameter = 10.13 - 0.14 Number of teeth = 24

View X (for SPV 2/089 only)

DD EE 9.4 0.24 Control handle Control handle shaft spline data: 64/128 pitch, 64 diametral pitch acc. to SAE handbook 1963 Outside diameter = 10.13 - 0.14 Number of teeth = 24 1/4 - 20 UNC - 2A

1/4 - 20 UNC - 2A AA

BB

BB

GG

CC

GG

Rotation Z L
16

FF

Rotation L 16 R
2

62

78

62

78

GG

62

62

Approximate centre of gravity

0.8 15 + 0.3

Approximate centre of gravity 167 JJ HH HH HH

21
0.8 15 + 0.3

JJ HH P005 108E

Frame size 070 089

AA
187.6 [7.386] 198.6 [7.819]

BB
162 [6.378] 173 [6.811]

CC
128.6 [5.063] 139.6 [5.496]

DD
133 [5.236] 144 [5.669]

EE
113 [4.449] 123 [4.843]

FF
126 [4.961] 140 [5.512]

GG
123 [4.843] 134 [5.276]

HH
130 [5.118] 148 [5.827] View Z

GG

CC

15

FF

AA

45

45

JJ
194 [7.638] 194 [7.638]

View Y
U Case drain port

Gauge port servo cylinder pressure Port "L1": Case drain port

D Null position

V 96 19

Port "S": Suction port (charge pump)

Maximum displacement 6.73 0.1

19

+0.3 - 0.2

Maximum displacement Control handle

Position of charge pump for clockwise (R) rotation

W

Port "A"

R 50.8 R 25.4 Serrated shaft P000 022E

Gauge port "M"

Position of charge pump for counterclockwise (L) rotation Port "L2": Case drain port

Port "B"
Y Port "B" Y Port "A" U Case drain port

P005 107E

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Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 070 and 089 cm3
Configuration AA 010, displacement control VML 1

Control and charge pressure port R 3/4

B 34

B Return from charge relief valve to pump case R 3/4 A P000 009E

Dimensions - mm [in]
Frame Size 070 089 A
339 [13.346] 352 [13.858]

B
316 [12.441] 329 [12.953]

Weight kg [lb]
63.5 [140] 78.5 [173]

Circuit schematic
1 3

M
4

A
Control and charge pressure port

Designation: 1 = Variable Displacement pump 3 = Servo control valve 4 = Charge check valve 7 = Heat exchanger Ports: A, B = Main pressure ports (working loop) L1, L2 = Drain ports M = Gauge port - charge pressure

Return from charge relief valve to pump case

4

B L1
L2
7

P000 058E

14

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29
Se rv o

Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 334 cm3
Configuration PS, displacement control VML 1

578 244 208 198 77 25.5 Port "L1": Case drain port (use highest port as outlet) Gauge port - servo cylinder pressure (both sides) 7/16-20 UNF-2B SAE straight thread O-ring boss Charge pressure relief valve 30.2 2.12 58.7
36.5

Coupling may not protrude beyond 48 mm maximum lenght of full spline

177.8 - 0.05

114

64.66 - 0.16

M 16

30 40.5 86 246 Approximate centre of gravity 433 475 Port "B"

79.4

Port "S": Charge pump suction port

15.6 0.24 Shaft spline data:** Pitch Pressure angle Number of teeth Pitch Internal opening for grooving = 63.500 = 30 = 27 = 16/32 = 61.93 + 0.062

311

493 656 P005 115E

* Minimum and maximum angle , (see section servo displacement control). ** Shaft spline data: spline shaft with involute spline, according to SAE handbook, 1963, class 1, fillet root side fit.

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Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 334 cm3
Configuration PS, displacement control VML 1 (continued)
View Y
Gauge port servo cylinder pressure Port "L1": Case drain port Charge pump pressure gauge port 7/16-20 UNF-2B SAE straight thread O - ring boss 116 95.8 Port "A" 17.5 187.2 Case drain port 164 96

View X
174 153 Position of charge pump for clockwise (R) rotation 9.4 0.24 Control handle

Control handle shaft spline data: 64/128 pitch, 64 diametral pitch acc. to SAE handbook 1963 Outside diameter = 10.13 - 0.14 Number of teeth = 24 1/4 - 20UNC - 2A

Z
225 216 190.6 247 216

170.2

Rotation
17.5 L R

116

Gauge port "M"

50

Approximate centre of gravity Port "B" 81 Port "S" 158.7 Port "B" 158.7 Port "A" 187.2 Case drain port Port "L2": Case drain port Position of charge pump for counterclockwise (L) rotation
27.7 0.6

300 212 212

249.6

45

View Z
C D Null position * 26.7m in. 19
+0.3 - 0.2

P005 111E

* in. 26.7m Maximum displacement 6.73 0.1

Maximum displacement Control handle

R 50.8 R 25.4 Serrated shaft P000 026E

Port A and B: Port L1, L2: Port S: Port M:

SAE flange, size 1 1/2 SAE split flange boss, 6000 psi, 4 threads, 5/8-11 UNC-2B, 35 deep 1 7/8-12 UNF-2B, SAE straight thread, O-ring boss SAE flange, 1 1/4 SAE split flange boss, 3000 psi, 4 threads, 7/16-14 UNC-2B, 28 deep 7/16-20 UNF-2B, SAE straight thread, O-ring boss

16

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Series 20 Axial Piston Pumps Technical Information Dimensions Frame Size 334 cm3
Configuration AA 010, displacement control VML 1

Return from charge relief valve to pump case R 3/4

73

Control and charge pressure port R 3/4

2

60

B A P000 010E

Dimensions - mm [in]
Frame size 334 A
546 [21.496]

B
520 [20.472]

C
21 [0.827]

Weight kg [lb]
264.5 [583]

Circuit schematic
1 3

M
4

A
Control and charge pressure port

Designation: 1 = Variable Displacement pump 3 = Servo control valve 4 = Charge check valve 7 = Heat exchanger Ports: A, B = Main pressure ports (working loop) L1, L2 = Drain ports M = Gauge port - charge pressure

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Se rv o

Return from charge relief valve to pump case

4

B L1
L2
7

P000 058E

17

Products we oer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives

Sauer-Danfoss is a global manufacturer and supplier of highquality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Sauer-Danfoss Your Strongest Partner in Mobile Hydraulics.

Go to www.sauer-danfoss.com for further product information.

Wherever off-highway vehicles are at work, so is Sauer-Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Sauer-Danfoss representative nearest you.

Local address:

Members of the Sauer-Danfoss Group: Comatrol www.comatrol.com Schwarzmller-Inverter www.schwarzmueller-inverter.com Turolla www.turollaocg.com Hydro-Gear www.hydro-gear.com Sauer-Danfoss-Daikin www.sauer-danfoss-daikin.com

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239 6000 Fax: +1 515 239 6618 Sauer-Danfoss GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871 0 Fax: +49 4321 871 122

Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444 Fax: +45 7488 4400

Sauer-Danfoss-Daikin LTD. Shin-Osaka TERASAKI 3rd Bldg. 6F 1-5-28 Nishimiyahara, Yodogawa-ku Osaka 532-0004, Japan Phone: +81 6 6395 6066 Fax: +81 6 6395 8585

L1003621 Rev AB Jan 2011

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