TECHNICAL & SERVICE MANUAL

SAPK186ST + SAPC186ST
SAPK256ST + SAPC256ST
FILE NO.
REFERENCE NO. SMXXXXXX
Indoor Unit
SPLIT SYSTEM AIR CONDITIONER
SAP K186ST
SAP K256ST
SAP C186ST
SAP C256ST
Outdoor Model No. Product Code No.
SAPC256ST 1 852 347 27
SAPC186ST 1 852 347 26
Destination Indoor Model No. Product Code No.
SAP K256ST 1 852 347 25
Destination
SAP K186ST 1 852 347 24 Asia / Russia (50Hz)
Asia / Russia (50Hz)
Outdoor Unit
Asia / Russia (50Hz)
Asia / Russia (50Hz)
2
Important!
PIease Read Before Starting
This air conditioning system meets strict safety and
operating standards. As the installer or service person,
it is an important part of your job to install or service the
system so it operates safely and efficiently.
For safe instaIIation and troubIe-free operation, you
must:
Carefully read this instruction booklet before
beginning.
Follow each installation or repair step exactly as
shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices
given in this manual.
This symboI refers to a hazard or
unsafe practice which can resuIt
in severe personaI injury or
death.
This symboI refers to a hazard or
unsafe practice which can resuIt
in personaI injury or product or
property damage.
If Necessary, Get HeIp
These instructions are all you need for most installation
sites and maintenance conditions. If you require help
for a special problem, contact our sales/service outlet
or your certified dealer for additional instructions.
In Case of Improper InstaIIation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
SpeciaI Precautions
When Wiring
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR
DEATH. ONLY A QUALIFIED,
EXPERIENCED ELECTRICIAN SHOULD
ATTEMPT TO WIRE THIS SYSTEM.
Do not supply power to the unit until all wiring and
tubing are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and
these instructions when wiring. Improper connections
and inadequate grounding can cause accidental
injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fire
hazard.
WARNING
CAUTION
WARNING
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your
knees when lifting to reduce strain on your back. Sharp
edges or thin aluminum fins on the air conditioner can
cut your fingers.
When InstaIIing.
.In a CeiIing or WaII
Make sure the ceiling/wall is strong enough to hold the
units weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
.In a Room
Properly insulate any tubing run inside a room to
prevent sweating that can cause dripping and water
damage to walls and floors.
.In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to
provide a solid, level foundation for the outdoor unit.
This prevents water damage and abnormal vibration.
.In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
.In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is
higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces
of the flare and union tubes before connecting them,
then tighten the nut with a torque wrench for a leak-
free connection.
Check carefully for leaks before starting the test run.
When Servicing
Turn the power off at the main power box (mains)
before opening the unit to check or repair electrical
parts and wiring.
Keep your fingers and clothing away from any
moving parts.
Clean up the site after you finish, remembering to
check that no metal scraps or bits of wiring have
been left inside the unit being serviced.
Others
Ventilate any enclosed areas when installing or
testing the refrigeration system. Escaped refrigerant
gas, on contact with fire or heat, can produce
dangerously toxic gas.
Confirm upon completing installation that no
refrigerant gas is leaking. If escaped gas comes in
contact with a stove, gas water heater, electric room
heater or other heat source, it can produce
dangerously toxic gas.
CAUTION
Install a protective leakage breaker depending on
the installation location (especially a damp or humid
location.)
If a leakage breaker is not installed, eIectric shock
can occar
Table of Contents
Page
1. OPERATING RANGE .............................................................................................................................. 4
2. SPECIFICATIONS
2-1. Unit Specifications .......................................................................................................................... 5
2-2. Major Component Specifications ..................................................................................................... 7
2-3. Other Component Specifications .................................................................................................... 11
3. DIMENSIONAL DATA .............................................................................................................................. 12
4. REFRIGERANT FLOW DIAGRAM ......................................................................................................... 15
5. PERFORMANCE DATA
5-1. Performance charts ....................................................................................................................... 16
5-2. Air Throw Distance Chart .............................................................................................................. 17
6. ELECTRICAL DATA
6-1. Electrical Characteristics ................................................................................................................ 18
6-2. Electric Wiring Diagrams ................................................................................................................ 19
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection ............................................................................................................... 22
7-2. Remote Control Unit Installation Position ....................................................................................... 24
7-3. Recommended Wire Length and Diameter ................................................................................... 25
8. FUNCTION
8-1. Room Temperature Control a ........................................................................................................... 26
8-2. Dry Operaion ................................................................................................................................ 27
8-3. Freeze Prevention ......................................................................................................................... 27
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting ........................................................................................ 28
9-2. Air conditioner does not operate .................................................................................................... 29
9-3. Some part of air conditioner does not operate .............................................................................. 33
9-4. Air conditioner operates, but abnormalities are observed ............................................................. 35
10. CHECKING ELECTRICAL COMPONENTS
10-1. Measurement of Insulation Resistance .......................................................................................... 36
10-2. Checking Continuity of Fuse on PCB Assy .................................................................................... 37
10-3. Checking Motor Capacitor ............................................................................................................. 37
11. MAINTENANCE
11-1. Change of Address of Remote Control Unit in Indoor Unit ............................................................ 38
................................................................................................................................................. 39 APPENDIX
3
4
1. OPERATING RANGE
SAP K186ST + SAP C186ST
SAP K256ST + SAP C256ST
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling
Maximum 32 D.B. / 23 W.B. 48 D.B.
Minimum 19 D.B. / 14 W.B. 19 D.B.
5
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit SAPK186ST
Outdoor Unit SAPC256ST
Power Source 220240V Single phase 50Hz
Voltage rating 220/230/240 V
Performance g n i l o o C
W k y t i c a p a C 5.30
18,100 BTU / h
Air circulation (High) m
3
/h
2.3 h / s r e t i L ) h g i H ( l a v o m e r e r u t s i o M
Electrical Rating g n i l o o C
4 6 2 ~ 8 9 1 V e g n a r e g a t l o v e l b a l i a v A
8.9 / 9.3 / 10.1 A s e r e p m a g n i n n u R
W t u p n i r e w o P 1,860 / 1,950 / 2,080
95 / 91 / 86 % r o t c a f r e w o P
. W/W P . O . C 2.85 / 2.72 / 2.55
Compressor locked rotor amperes A 43.0
Features
r o t s i m r e h t . C . I / r o s s e c o r p o r c i M l o r t n o c e r u t a r e p m e T / s l o r t n o C
r e l l o r t n o c e t o m e r s s e l e r i W t i n u l o r t n o C
F F O r u o h - 1 / F F O r o N O s r u o h - 4 2 r e m i T
) i H ( 1 / o t u A d n a 3 r o o d t u O / r o o d n I s d e e p s n a F
M l a t n o z i r o H ) r o o d n I ( n o i t c e r i d w o l f r i A anual
o t u A l a c i t r e V
Air filter Washable, Anti-Mold
) c i t e m r e H ( y r a t o R r o s s e r p m o C
/ 2 2 R g t n e m p i h s t a d e g r a h c t n u o m A / t n a r e g i r f e R 1,200
e b u t y r a l l i p a C l o r t n o c t n a r e g i r f e R
Operation s i H : r o o d n I d n u o 3 4 A - B d
i H : r o o d t 5 5 u A O - B d
e p y t e r a l F s n o i t c e n n o c g n i b u t t n a r e g i r f e R
5 m t n e m p i h s t a h t g n e l g n i b u t e l b a w o l l a . x a M
) b u t w o r r a N t n a r e g i r f e m R 4 m / e 1 ( 5 3 . 6 ) . n i (
) b u t e d i W r e t e m a i d e b u m t 2 m / e 1 ( 12.7 ) . n i (
r e t l i F n a e l C r i A / l a n o i t p O s e i r o s s e c c A / t i k e b u t t n a r e g i r f e R
Dimensions & Weight Indoor Unit Outdoor Unit
Unit dimensions 589 295 m m t h g i e H
m m h t d i W 790 799
285 227 m m h t p e D
Package dimensions 650 284 m m t h g i e H
m m h t d i W 920 871
385 343 m m h t p e D
0 . 6 4 10.0 g k t e N t h g i e W
g k g n i p p i h S 0 . 9 4 12.0
Shipping volume m
3
3 2 . 0 8 0 . 0
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks:
Rating conditions are:
Cooling : Indoor air temperature 27C D.B. / 19C W.B.
Outdoor air temperature 35C D.B. / 24C W.B.

6
Indoor Unit SAPK256ST
Outdoor Unit SAPC256ST
Power Source 220-240 V Single phase 50Hz
Voltage rating 220/230/240 V
Performance g n i l o o C
W k y t i c a p a C 7.05
BTU/h 24,100
Air circulation (High) m
3
/h
3 . 3 h / s r e t i L ) h g i H ( l a v o m e r e r u t s i o M
Electrical Rating g n i l o o C
4 6 2 ~ 8 9 1 V e g n a r e g a t l o v e l b a l i a v A
A s e r e p m a g n i n n u R 12.4 / 12.6 / 12.8
W t u p n i r e w o P 2,600 / 2,660 / 2,730
95 / 92 / 89 % r o t c a f r e w o P
W/W . P . O . C 2.71 / 2.65 / 2.58
66.0 A s e r e p m a r o t o r d e k c o l r o s s e r p m o C
Features
r e t s i m r e h t . C . I / r o s s e c o r p o r c i M l o r t n o c e r u t a r e p m e T / s l o r t n o C
r e l l o r t n o c e t o m e r s s e l e r i W t i n u l o r t n o C
F F O r u o h - 1 / F F O r o N O s r u o h - 4 2 r e m i T
) i H ( 1 / o t u A d n a 3 r o o d t u O / r o o d n I s d e e p s n a F
Manual l a t n o z i r o H ) r o o d n I ( n o i t c e r i d w o l f r i A
o t u A l a c i t r e V
Air filter Washable, Anti-Mold
) c i t e m r e H ( y r a t o R r o s s e r p m o C
/ 2 2 R g t n e m p i h s t a d e g r a h c t n u o m A / t n a r e g i r f e R 1,550
e b u t y r a l l i p a C l o r t n o c t n a r e g i r f e R
Operation s 5 i H : r o o d n I d n u o 4 A - B d
7 i H : r o o d t u 5 O A - B d
e p y t e r a l F s n o i t c e n n o c g n i b u t t n a r e g i r f e R
7.5 m t n e m p i h s t a h t g n e l g n i b u t e l b a w o l l a . x a M
) b u t w o r r a N t n a r e g i r f e R m m 4 e / 1 ( 5 3 . 6 ) . n i (
) b u t e d i W r e t e m a i d e b u t m m 8 e / 5 ( 8 8 . 5 1 ) . n i (
r e t l i F n a e l C r i A / l a n o i t p O s e i r o s s e c c A / t i k e b u t t n a r e g i r f e R
Dimensions & Weight Indoor Unit Outdoor Unit
Unit dimensions 569 8 9 2 m m t h g i e H
m m h t d i W 790 5 6 0 , 1
285 5 3 2 m m h t p e D
Package dimensions 635 2 0 3 m m t h g i e H
m m h t d i W 920 0 4 1 , 1
385 9 7 3 m m h t p e D
0 . 6 5 0 . 3 1 g k t e N t h g i e W
0 g k g n i p p i h S . 9 5 0 . 6 1
Shipping volume m
3
23 . 0 3 1 . 0
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Remarks:
Rating conditions are:
Cooling : Indoor air temperature 27C D.B. / 19C W.B.
Outdoor air temperature 35C D.B. / 24C W.B.
7
2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit SAPK186ST
Controller PCB
Part No. POW-K96S-A1
Controls Microprocessor
A 5 1 . 3 V 0 5 2 e s u f t i u c r i c l o r t n o C
Remote Control Unit RCS-4MVPS4EX
Fan & Fan Motor
Type Cross-flow
100 / L637 . . . 1 m m h t g n e l d n a . a i D . . . y t ' Q
SIC-37CVL-D847-2A y t ' Q . . . l e d o m r o t o m n a F ... 1
1260 . . . 8 m p r e r u s a e m h g u o R . . . s e l o p f o . o N
47 W t u p t u o l a n i m o N
Coil resistance (Ambient temp. 20C)
Safety devices e s u f l a m r e h T e p y T
. p m e t g n i t a r e p O 120 C n e p O

e s o l C
F r o t i c a p a c n u R
C A V
Flap Motor
Type Stepping motor
Model 24BYJ48-916
Rating DC 12 V
% 7 0 0 2 : s l a n i m r e t f o r i a p h c a E ) C 5 2 . p m e t t n e i b m A ( e c n a t s i s e r l i o C
Heat Exch. Coil
e b u t r e p p o C / n i f e t a l p m u n i m u l A l i o C
Rows 2
3 . 1 m m h c t i p n i F
Face area m
2
0.285
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
8
Indoor Unit SAPK256ST
Controller PCB
Part No. POW-K256M-A1
Controls Microprocessor
A 5 1 . 3 V 0 5 2 e s u f t i u c r i c l o r t n o C
Remote Control Unit RCS-4MVPS4EX
Fan & Fan Motor
Type Cross-flow
94 / L845 . . . 1 m m h t g n e l d n a . a i D . . . y t ' Q
SIC-39CVL-D847-2-A y t ' Q . . . l e d o m r o t o m n a F ... 1
5 0 3 1 . . . 8 m p r e r u s a e m h g u o R . . . s e l o p f o . o N
47 W t u p t u o l a n i m o N
Coil resistance (Ambient temp. 20C)
Safety devices Type Internal controller
. p m e t g n i t a r e p O 120 C n e p O
Close
F r o t i c a p a c n u R
C A V
Flap Motor
Type Stepping motor
Model MP24Z3
Rating DC 12 V
Coil resistance (Ambient temp. 25C) Each pair of terminals : 400 7%
Heat Exch. Coil
e b u t r e p p o C / n i f e t a l p m u n i m u l A l i o C
Rows 2
3 . 1 m m h c t i p n i F
Face area m
2
0.285
DATA SUBJECT TO CHANGE WITHOUT NOTICE.

9
2-2-2. Outdoor Unit
Outdoor Unit SAP-C186ST
ControIIer PCB
Compressor
Type Rotary (Hermetic)
2V34S225AUA...85204526356 l e d o m r o s s e r p m o C
W t u p t u o l a n i m o N 450
650 . . . ATMOS NM56M, SUNISO 4GDID or equivalent c c t n u o m A . . . l i o r o s s e r p m o C
Coil resistance (Ambient temp. 20C) CR : 1.572
CS : 2.637
Safety devices Internal e p y T
y a l e r d a o l r e v O
Operating temp. C n e p O
C e s o l C
Trip in 6 to 16 sec.at 15A ) C 5 2 . p m e t t n e i b m A ( . p m a g n i t a r e p O
50 F r o t i c a p a c n u R
400 C A V

r e t a e h e s a c k n a r C
Fan & Fan Motor
Type Propeller
Q'ty ... Dia. 1 ... 420
1 . . . KFG4-Z94A5P R y t ' Q . . . l e d o m r o t o m n a F
1,000 . . . 4 ) h g i H ( m p r e r u s a e m h g u o R . . . s e l o p f o . o N
64.2 W t u p t u o l a n i m o N
Coil resistance (Ambient temp. 20C) WHT - BRN : 60.8
Safety devices r p l a m r e h T e p y T otector
1355 C n e p O . p m e t g n i t a r e p O
Automatic reclosing e s o l C
4.0 F r o t i c a p a c n u R
0 4 4 C A V
Heat Exch. CoiI
e b u t r e p p o C / n i f e t a l p m u n i m u l A l i o C
Rows 2
4 . 1 m m h c t i p n i F
Face area m
2
0.303
ExternaI Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
YEL - RED : 42.5
10
Outdoor Unit SAP-C256ST
ControIIer PCB
Compressor
Type Rotary (H ermetic)
PH460X3CS...85204526357 l e d o m r o s s e r p m o C
W t u p t u o l a n i m o N 1, 800
ATMOS NM56EP or SUNISO 4GSD ... 1,100 c c t n u o m A . . . l i o r o s s e r p m o C
Coil resistance (Ambient temp. 20C) CR : 1.045%
CS : 2.355%
n e p y T s e c i v e d y t e f a S r e t n I al protector
y a l e r d a o l r e v O
A a r e p O . p m e t g n i C t n e m p o t u g n i n e p o c i t a O
m s o l C o t u A C g n i s o l c e r c i t a e
) C 5 2 . p m e t t n e i b m A ( . p m a g n i t a r e p O
55 F r o t i c a p a c n u R
400 C A V
r e t a e h e s a c k n a r C
Fan & Fan Motor
Type Propeller
Qty ... Dia. 1 ... 420
KFG4-Z91A5P R y t ' Q . . . l e d o m r o t o m n a F ... 1
1,100 . . . 4 ) h g i H ( m p r e r u s a e m h g u o R . . . s e l o p f o . o N
70 W t u p t u o l a n i m o N
Coil resistance (Ambient temp. 20C) WHT - BRN : 60.8
WHT - PNK : 42.5
m e p y T s e c i v e d y t e f a S r e h T al protector
5 . p m e t g n i t a r e p O 5 3 1 C n e p O
m s o l C o t u A g n i s o l c e r c i t a e
4.0 F r o t i c a p a c n u R
440 C A V
Heat Exch. CoiI
e b u t r e p p o C / n i f e t a l p m u n i m u l A l i o C
Rows 2
4 . 1 m m h c t i p n i F
Face area m
2
0.510
ExternaI Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
(RED)
2-3. Other Component Specifications
11
U 1 L E ) R P ( y a l e R r e w o P
z H 0 6 / 0 5 , V 0 4 2 0 0 2 C A g n i t a r l i o C
, V 7 7 2 C A g n i t a r t c a t n o C 30A
OUTDOOR UNIT
SAPC186/256ST
) m o o R / l i o C ( 1 S - E 1 4 D - M B P
) r o s n e s m o o R / l i o C ( r o t s i m r e h T
Resistance k
Coil 0C 15.0 5% / Room 25C 5.0 4%
Coil 0C 15.0 2% / Room 25C 5.0 3%
INDOOR UNIT
SAPK186ST
SAPK256ST
DTN-TKS342Y (Coil / Room)
) r o s n e s l i o C ( r o t s i m r e h T
Resistance k
12
3. DIMENSIONAL DATA
Indoor Unit SAP-K186ST
298
7
9
.
0
2
8
4
.
0
6
0
.
0
1
0
5
5
.
0
76.0
67.0
2
3
5
5
0
7.0
45.0
W
i
d
e

t
u
b
e
N
a
r
r
o
w

t
u
b
e
49.0
49.0
26.7
( 80.0)
2
0
2
.3
1
1
5
.9
1
1
5
.
9
6
0
.
0
4
7
5
.
0
4
1
7
.
9
( 80.0)
3
0
5
.
9
9
5
.
0
1
0
6
1
.
9
9
5
.
0
3
0
5
.
9
1
1
5
.
9
196
4
6
.
5
2
7
.
4
133.8
32 70
2
3
.
0
5
2
13
Indoor Unit SAPK256ST
Outdoor Unit SAP-C186ST
SAP-C256ST
14
N
a
r
r
o
w

t
u
b
e

s
e
r
v
i
c
e

v
a
l
v
e


6
.
3
5

1
/
4

R
2
2
W
i
d
e

t
u
b
e

s
e
r
v
i
c
e
v
a
l
v
e
1
2
.
7
0

1
/
2

R
2
2

(
S
A
P
-
C
1
8
6
M
)

1
5
.
8
8

5
/
8

)



R
2
2

(
S
A
P
-
C
2
5
6
M
)

15
4. REFRIGERANT FLOW DIAGRAM
Indoor Unit SAP-K186ST Outdoor Unit SAP-C186ST
Indoor Unit SAP-K256ST Outdoor Unit SAP-C256ST
InsuIation of Refrigerant Tubing
Because capillary tubing is used in the outdoor unit, both the
wide and narrow tubes of this air conditioner become cold. To
prevent heat loss and wet floors due to dripping of
condensation, both tubes must be weII insuIated with a
proper insulation material. The thickness of the insulation
should be a min. 8mm.
After a tube has been insuIated,
never try to bend it into a narrow
curve because it can cause the tube
to break or crack.
IMPORTANT
CAUTION
Wide tub e
Thickness:
Min. 8 mm
Insulation
Narrow tube
Thickness:
Min. 8 mm
Outdoor Unit Indoor Unit
Compressor
Accumulator
Wide tube
service
valve Wide tube
O.D.
12.7 mm
(1/2 ")
Narrow
tube
service
valve
Narrow tube
O.D.
6.35 mm
(1/4")
E
v
a
p
o
r
a
t
o
r
C
o
n
d
e
n
s
e
r
Capillary tube
Compressor
Accumulator
Wide tube
service
valve
Outdoor Unit Indoor Unit
Wide tube
O.D.
15.88 mm
(5/8 ")
Narrow
tube
service
valve
Narrow tube
O.D.
6.35 mm
(1/4")
E
v
a
p
o
r
a
t
o
r
C
o
n
d
e
n
s
e
r
Capillary tube
5. PERFORMANCE DATA
5-1. Performance charts
16
...... Points of Rating condition
Black dots in above charts indicate the following rating conditions. .
Cooling: Indoor air temperature 27C D.B./ 19C W.B.
Outdoor air temperature 35C D.B./24C W.B.
NOTE
Indoor Unit SAP-K186ST
Outdoor Unit SAP-C186ST
Indoor Unit SAP-K256ST
Outdoor Unit SAP-C256ST
Cooling Characteristics
Cooling Characteristics
2
4
6
8
10
12
14
16
18
20
22
1
2
3
4
5
6
7
8
9
10
11
5-2. Air Throw Distance Chart
17
Indoor Unit SAP-K186ST
HorizontaI distance (m)
A
x
i
s

a
i
r

v
e
r
o
c
i
t
y

(
m
/
s
)
V
e
r
t
i
c
a
I

d
i
s
t
a
n
c
e

(
m
)
Room air temp. : 27
Fan speed : High
0
1
2
3
4
0 1 2 3 4 5 6 7 8 9
: Flap angle 0 , : Axis air velocity 0
: Flap angle 30 , : Axis air velocity 30
Indoor Unit SAP-K256ST
HorizontaI distance (m)
A
x
i
s

a
i
r

v
e
r
o
c
i
t
y

(
m
/
s
)
V
e
r
t
i
c
a
I

d
i
s
t
a
n
c
e

(
m
)
Room air temp. : 27
Fan speed : High
0
1
2
3
4
0 1 2 3 4 5 6 7 8 9
: Flap angle 0 , : Axis air velocity 0
: Flap angle 30 , : Axis air velocity 30
18
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor Compressor
z H 0 5 e s a h p e l g n i S 220-240V
z H 0 5 e s a h p e l g n i S 220-240V
t a e c n a m r o f r e P
Rating Conditions Running Amps. A
0.17 / 0.17 / 0.17 0.65 / 0.66 / 0.66 8.30 / 8.05 / 7.96 9.12 / 8.88 / 8.79
0.035 / 0.035 / 0.035 0.140 /0.149 / 0.156 1.814 / 1.832 / 1.877 1.989 / 2.016 / 2.068
0.035 / 0.035 / 0.035 0.140 /0.149 / 0.156 2.461 / 2.348 / 2.509 2.636 / 2.532 / 2.700
0.17 / 0.17 / 0.17 0.65 / 0.66 / 0.66 12.60 / 10.29 / 9.93 13.42 / 11.12 / 10.76
0.22 / 0.22 / 0.22 0.67 / 0.68 / 0.69 11.66 / 11.78 / 12.40 12.55 / 12.68 / 13.31
0.045 / 0.045 / 0.045 0.147 / 0.155 / 0.162 2.446 / 2.496 / 2.587 2.638 / 2.696 / 2.794
0.045 / 0.045 / 0.045 0.147 / 0.155 / 0.162 3.356 / 3.247 / 3.711 3.548 / 3.447 / 3.918
0.22 / 0.22 / 0.22 0.67 / 0.68 / 0.69 17.31 / 14.80 / 17.42 18.20 / 15.70 / 18.33
Power Input kW
Full Load Conditions Running Amps. A
Power Input kW
Rating Conditions : Indoor Air Temperature 27 D.B. / 19 W.B.
Outdoor Air Temperature 35 D.B.
Full Load Conditions : Indoor Air Temperature 32 D.B. / 23 W.B.
Outdoor Air Temperature 48 D.B.
Indoor Unit SAP-K186ST
Outdoor Unit SAP-C186ST
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor Compressor
t a e c n a m r o f r e P
Rating Conditions Running Amps. A
Power Input kW
Full Load Conditions Running Amps. A
Power Input kW
Rating Conditions : Indoor Air Temperature 27 D.B. / 19 W.B.
Outdoor Air Temperature 35 D.B.
Full Load Conditions : Indoor Air Temperature 32 D.B. / 23 W.B.
Outdoor Air Temperature 48 D.B.
Indoor Unit SAP-K256ST
Outdoor Unit SAP-C256ST
19
6-2. Electric Wiring Diagrams
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
WARNING
Indoor Unit SAPK186ST
20
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
WARNING
Indoor Unit SAPK256ST
21
To avoid electrical shock hazard, be sure to
disconnect power before checking, servicing
and/or cleaning any electrical parts.
WARNING
Outdoor Unit SAPC186ST
SAPC256ST
22
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection
To prevent abnormal heat
generation and the possibility
of fire, dont place obstacles,
enclosures and grilles in front
of or surrounding the air
conditioner in a way that may
block air flow.
AVOID:
direct sunlight.
nearby heat sources that may affect performance of
the unit.
areas where leakage of flammable gas may be
expected.
places where large amounts of oil mist exist.
DO:
select an appropriate position from which every
corner of the room can be uniformly air-conditioned.
(High on a wall is best)
select a location that will hold the weight of the unit.
select a location where tubing and drain hose have
the shortest run to the outside.
allow room for operation and maintenance as well as
unrestricted air flow around the unit. (Fig. 1)
install the unit within the maximum elevation
difference (H) above or below the outdoor unit and
within a total tubing length (L) from the outdoor unit
as detailed in Table 1 and Fig. 2a.
Indoor Unit
5 cm
min.
5 cm
min.
15 cm min.
INDOOR UNIT
Front View
Wall-mounted Type
INDOOR
UNIT
Tubing length (L)
OUTDOOR
UNIT
Elevation
difference (H)
Fig. 2
Fig. 2a
Fig.1
WARNING
Table 1
If total tubing length becomes 5 or 7.5 to 30m (max.), charge additional refrigerant (R22) by 20 g/ m or 25 g/m.
No additional charge of compressor oil is necessary.
Minimum height
from floor level
1.5m
Indoor Unit
Wall
Floor level
For stable operation of
the air conditioner, do not
install wall-mounted type
indoor units less than
1.5m from floor level.
CAUTION
Fig. 2b
Model
Max. Allowable Tubing
Length at Shipment
(m)
Limit of Tubing
Length (L)
(m)
Limit of Elevation
Difference (H)
(m)
Required Amount of
Additional Refrigerant
(g/ m)
20
25
K186ST
K256ST
5
7.5
30
30
7
7
23
AVOID:
heat sources, exhaust fans, etc. (Fig. 3)
damp, humid or uneven locations.
DO:
choose a place as cool as possible.
choose a place that is well ventilated.
allow enough room around the unit for air
intake/exhaust and possible maintenance.
(Figs. 4a and 4b)
provide a solid base (concrete block, 10 40 cm
beams or equal), a minimum of 10 cm above ground
level to reduce humidity and protect the unit against
possible water damage and decreased service life.
(Fig.4c)
use lug bolts or equal to bolt down unit, reducing
vibration and noise.
Outdoor Unit
Outdoor unit
Hot air
Heat source
Exhaust fan
Fig 3
NO
Fig. 3
Air intake Min. 10 cm
Air discharge
Min.
5 cm
Min.
40 cm
Valve
side
Min. 25 cm
Top View
Side air intake
Rear air intake
Concrete
or equal
A
b
o
u
t 1
0
cm
Min. 10 cm
Anchor bolts
(4 pcs.)
A
b
o
u
t 4
0
c
m
Min
2 m
Ground
O
b
s
t
a
c
l
e
Obstacle above
A
i
r

d
i
s
c
h
a
r
g
e
Fig 4 C
Min
2 m
Side View
Fig. 4b
Required space around the unit.
Top View
Fig. 4a
Fig. 4c
24
7-2. Remote Control Unit Installation Position
The remote control unit can be operated from either a non-fixed position or a wall-mounted position.
To ensure that the air conditioner operates correctly, do not install the remote control unit in the following places:
In direct sunlight
Behind a curtain or other place where it is covered
More than 8 m away from the air conditioner
In the path of the air conditioner's airstream
Where it may become extremely hot or cold
Where it may be subject to electrical or magnetic interference
Where there is an obstacle between the remote control unit and air conditioner (since a check signal is sent
from the remote control unit every 5 minutes)
Attaching the remote control unit to wall
Before mounting the remote control unit, press the ON/OFF operation button at the mounting location to make
sure that the air conditioner operates from that location (Fig.5). The indoor unit should make a beeping sound
to indicate that it has received the signal.
Fig.5
Press
Set in
place
Rear side
Remote control
unit mount
Mounting screws
4 x 16 (included)
Mounting screws
4 x 16 (included)
Hole
To prevent loss of the remote control unit,
you can connect the remote control unit
to the mount by passing a string through
the remote control unit and attachment hole.
(For 186 model) (For 256 model)
25
Regulations on wiring diameter differ from locality to
locality. For field wiring requirements, please refer to
your local electrical codes. Carefully observe these
regulations when carrying out the installation.
Table 2 lists recommended wire lengths and cross
section area for power supply systems.
Refer to the WIRING SYSTEM DIAGRAM for the
meaning of "A" "B", and "C" in Table 2.
NOTE
Be sure to comply with
local codes on running the
wire from the indoor unit to
the outdoor unit (size of
wire and wiring method,
etc.).
Each wire must be firmly
connected.
No wire should be allowed
to touch refrigerant tubing,
the compressor, or any
moving part.
To avoid the risk of electric
shock, each air conditioner
unit must be grounded.
Be sure to connect the
power supply line to the
outdoor unit as shown in
the wiring diagram.
The indoor unit draws its
power from the outdoor
unit.
WARNING
WARNING
CAUTION
7-3. Recommended Wire Length and Diameter
Table 2
(B) Power Line Length (m)
(A) Power Supply Wiring Length (m) Fuse or
Circuit Breaker
Capacity
2 mm
2
27 41 C186
Cross Sectional
Area (mm
2
)
Model
15A
3.5 mm
2
(A) + (B)
(C) Control Line Length (m)
(B) Power Line Length (m)
Fuse or
Circuit Breaker
Capacity
2 mm
2
C256 30
Cross Sectional
Area (mm
2
)
Model
30A
3.5 mm
2
18
5.5 mm
2
32
8 mm
2
48
14 mm
2
77
(A) Power Supply Wiring Length (m)
For 186ST model:
For 256ST model:
8. FUNCTION
8-1. Room Temperature Control
Room temperature control is obtained by cycling the compressor ON and OFF under control of the room
temperature sensor in the remote control unit.
The room temperature (and other information) is transmitted every 3 minutes by the remote control unit to the
controller in the indoor unit.
The control circuit will not attempt to turn the compressor ON until the compressor has been OFF for at least
3 minutes. To protect the compressor from stalling out when trying to start against the high side refrigerant
pressure, the control circuit has a built-in automatic time delay to allow the internal pressure to equalize.
As a protective measure, the control circuit switches the compressor OFF after 5 minutes or more of compressor
operation.
Thermo. ON : When the room temperature is above T + 1C (TC is set temperature).
Compressor ON
Thermo. OFF : When the room temperature is equal to or below set temperature TC.
Compressor OFF
3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes 3 minutes
3 minutes 5 minutes
ON OFF ON OFF ON OFF Compressor
ON OFF ON OFF ON OFF
More than
5 minutes
Outdoor fan
Indoor fan Set speed
T+1 oC
T oC set temp.
Thermo.
OFF
Thermo.
OFF
Thermo.
ON
Thermo.
OFF
Thermo.
ON
Thermo.
ON
Thermo.
ON
Room temp.
Signal from remote control unit
26
8-2. Dry Operation (Dehumidification)
Dry operation uses the ability of the cooling cycle to remove moisture from the air, but by running at low level to
dehumidify without greatly reducing the room temperature. The air conditioner repeats the cycle of turning ON
and OFF automatically as shown in the chart below according to the room temperature.
Intermittent ventilation occurs by switching the indoor fan speed between L LL.
Dry operation does not occur when the room temperature is under 15C, which is the monitor zone.
When the compressor stops, the indoor fan stops as well.
NOTE
Room temp.
Cooling operation
T+2 oC
Set temp. T oC
T1 oC
Monitor zone
Both the indoor and outdoor units stop.
Room temp. 15 oC
Dry A zone
Compressor :
FMI (indoor fan) :
Continuous operation
L (low speed) / LL (very low speed) intermittent ventilation
only while the compressor is ON.
Dry B zone
Compressor :
FMI (indoor fan) :
Intermittent operation (ON for 3 minutes and OFF for 9 minutes)
L (low speed) / LL (very low speed) intermittent ventilation
only while the compressor is ON.
27
8-3. Freeze Prevention
L This function prevents freezing of the indoor heat exchange coil.
L When the compressor has been running for 10 minutes or more and the temperature of the indoor heat
exchange coil falls below 1C, the control circuit stops the compressor for at least 6 minutes. The compressor
does not start again until the temperature rises above 8C or 6 minutes has elapsed.
ON ON ON ON OFF OFF
Set speed
More than
10 minutes
6 minutes
T+1 oC
Indoor heat exch.
coil temp.
1 oC
Compressor
Indoor fan
Room temp.
Thermo. OFF
Thermo. ON
Set temp. T oC
More than
10 minutes
More than
6 minutes
Set speed
9. TROUBLESHOOTING
9-1. Check before and after troubleshooting
9-1-1. Check power supply wiring.
Check that power supply wires are correctly connected to terminals L and N on the terminal plate in the outdoor
unit.
9-1-2. Check inter-unit wiring.
Check that inter-unit wiring is correctly connected between indoor unit and outdoor unit.
9-1-3. Check power supply.
Check that voltage is in specified range (10% of the rating).
Check that power is being supplied.
9-1-4. Check lead wires and connectors in indoor and outdoor units.
Check that coating of lead wires is not damaged.
Check that lead wires and connectors are firmly connected.
Check that wiring is correct.
28
WARNING
Hazardous voltage can cause ELECTRIC SHOCK or
DEATH. Disconnect power or turn off circuit breaker
before you start checking or servicing.
For 256ST For 186ST
9-2. Air conditioner does not operate.
9-2-1. Circuit breaker trips (or fuse blows).
A. When the circuit breaker is set to ON, it is tripped soon. (Resetting is not possible.)
There is a possibility of ground fault.
Check insulation resistance.
For 186ST
For 256ST
If resistance value is 2M or less, insulation is ).
Measure insulation
resistance of electrical
parts in outdoor unit.
NO
NO
Set circuit breaker to OFF.
*
Measure insulation
resistance of electrical
parts in indoor unit.
1 Remove both power supply wires
and inter-unit wires from terminal
plate in outdoor unit.
Measure insulation resistance
of outdoor unit.

2 Remove inter-unit wires from

terminal plate in indoor unit.
Measure insulation resistance
of indoor unit.

Insulation of
outdoor unit
is defective.
Insulation of
indoor unit
is defective.
WARNING
1 1
2
L
N 2
3 3
1
2
3
4
5
6
7
2 1 1
Power
supply
wiring
Circuit
breaker
1
2
L
N
3
Power
supply
Power
supply
wiring
Circuit
breaker
Power
supply
Ground
Ground
Outdoor
unit
Indoor
unit
Interunit
wiring
29
Indoor
unit
2
Outdoor
unit
1 1
Interunit
wiring
9-2-2. Neither indoor nor outdoor unit runs.
A. Power is not supplied.
B. Check remote control unit.
C. Check transformer in the indoor unit.
Measure resistance of primary and
secondary winding.
(TR)
OK
Try to run with another remote
control unit.
First remote control unit is defective.
Check for residue buildup on
transmitter of remote control unit.
Check for residue buildup on remote
control receiver on front of indoor
unit.
Clean transmitter.
Clean receiver.
NO
Check power supply.
Power is being supplied to the
outdoor unit.
Circuit breaker
is tripped.
Power failure
Reset breaker.
Wait for recovery
or contact power
company.
30
D. Check fuse on the indoor PCB Ass'y.
E. Check TIMER on the remote control unit.
Timer is turned ON. Check to see
if is displayed on remote
control.
YES
Cancel the timer mode. ON
OK
Check fuse on indoor PCB Ass'y
for continuity.
Check operation lamp to see
if light is ON.
Light is OFF
Indoor PCB Ass'y is defective.
Measure resistance of indoor and
outdoor fan motor winding.
(FM)
Measure resistance of compressor
motor winding. (CM)
Replace the fuse.
If fuse has been blown,
31
9-2-3. Only outdoor unit does not run.
A. Check setting temperature.
B. Check power relay in outdoor unit.
Check indoor PCB Ass'y.
Check coil terminal voltage between
terminals No. 5 and No. 6 at power
relay. (AC 220 - 240 V)
No voltage appears.
OK
Check voltage between terminals
No. 2 and No. 3 at terminal plate.
(AC 220 - 240 V)
OK
Replace the power relay.
NO
Is room temperature too low ?
Try to lower setting temperature by
temperature setting button ( button).
Outdoor unit still does
not run.
Check to see if inter-unit wiring is
correctly connected between indoor
and outdoor unit.
32
9-3. Some part of air conditioner does not operate.
9-3-1. Only indoor fan does not run.
9-3-2. Only outdoor fan does not run.
Fan cannot
be turned.
OK
Check fan rotation.
Turn fan gently once or twice by
hand.
Check fan casing
foreign matter on
inside.
Fan motor burnout
or foreign matter in
bearings.
Remove foreign
matter or repair.
Repair or replace.
Measure resistance of outdoor fan
motor winding.
Check fan motor capacitor.
Fan cannot
be turned.
OK
Check fan rotation.
Turn fan gently once or twice by
hand.
Check fan casing
foreign matter on
inside.
Fan motor burnout
or foreign matter in
bearings.
Remove foreign
matter or repair.
Repair or replace.
Measure resistance of indoor fan
motor winding.
Check fan motor capacitor.
OK
Measure resistance of indoor fan
motor winding.
Check fan motor capacitor.
NO
When fan speed is changed, does
applied voltage between lead wires
BRN and WHT change as well ?
PCB Ass'y is defective.
33
9-3-3. Only compressor does not run.
9-3-4. Only flap motor does not run.
Measure resistance of flap motor
winding and connector.
Check compressor moter
capacitor.

Measure resistance of
compressor motor winding.
NO
YES
YES
Overload relay is working.
YES
Temperature of compressor
is abnormally high.
Refrigerant gas shortage. Charge refrigerant gas (R22).
Rotor may be locked up.
Measure Power supply
voltage.
The voltage is too low.
No
34
9-4. Air conditioner operates, but abnormalities are observed.
9-4-1. Poor cooling or heating.
9-4-2. Excessive cooling or heating.
NO
NO
Set temperature is suitable.
Set temperature to higher
value using temperature
setting buttons of the remote
control unit.
Remote control unit is placed where
it can detect room temperature
properly.
Change position of remote
control unit.
Air filter is clogged.
NO
YES
Temperature
difference
is small.
YES
Temperature difference between
suction and discharge air is
large enough (approx. 10 deg. or more).
Possibility of
gas shortage.
YES
Check position of remote control unit.
Cool air from air conditioner reaches
position directly.

Change position of remote

control unit.
Wide and narrow tubes between
indoor unit and outdoor unit are
insulated.
Insulate both wide and narrow
tubes separately and then
tape together.
Measure temperature of suction and
discharge air of air conditioner.
Charge refrigerant
gas (R22).
Check for clogging of air filter.
Fan speed is set to LOW.
Clean filter.
Set fan speed to either
HIGH or MEDIUM.
Review cooling load estimate,
if performance of air conditioner is
normal.
Reduce cooling load or
replace the air conditioner
with larger capacity.
35
36
10-1. Measurement of Insulation
Resistance
The insulation is in good condition if the resistance
exceeds 2M .
10-1-1. Power Supply Wires
Clamp the ground wire of the power supply wires with
the lead clip of the insulation resistance tester and
measure the resistance by placing a probe on either of
the power wires. (Fig. 1)
Then measure the resistance between the ground wire
and the other power wire. (Fig. 1)
10-1-2. Indoor Unit
Clamp an aluminum plate fin or copper tube with the
lead clip of the insulation resistance tester and
measure the resistance by placing a probe on each
terminal screw on the terminal plate. (Fig. 2)
Note that the ground line terminal should be skipped
for the check.
10-1-3. Outdoor Unit
Clamp a metallic part of the unit with the lead clip of
the insulation resistance tester and measure the
resistance by placing a probe on each terminal screw
where power supply lines are connected on the
terminal plate. (Fig. 2)
10-1-4. Measurement of Insulation
Resistance for Electrical Parts
Disconnect the lead wires of the desired electric part
from terminal plate, capacitor, etc. Similarly disconnect
the connector. Then measure the insulation resistance.
(Figs. 3 and 4)
Refer to Electric Wiring Diagram.
If the probe cannot enter the poles because the hole is
too narrow then use a probe with a thinner pin.
NOTE
10. CHECKING ELECTRICAL COMPONENTS
Insulation
tester
Probe
Clip
Ground wire
Terminal plate
Copper
tube or
metallic part
Clip
Insulation
tester
Probe
Copper
tube or
metallic part
Clip
Insulation
tester
Probe
Clip
Insulation
tester
Probe
Metallic
part
From fan motor,
compressor and
other parts
Fig. 2
Fig. 3
Fig. 4
Fig. 1
37
10-2. Checking Continuity of Fuse
on PCB Ass'y
Remove the PCB Assy from the electrical
component box. Then pull out the fuse from the PCB
Assy. (Fig. 5)
Check for continuity using a multimeter as shown in
Fig. 6.
10-3. Checking Motor Capacitor
Remove the lead wires from the capacitor terminals,
and then place a probe on the capacitor terminals as
shown in Fig. 7. Observe the deflection of the pointer,
setting the resistance measuring range of the
multimeter to the maximum value.
The capacitor is good if the pointer bounces to a
great extent and then gradually returns to its original
position.
The range of deflection and deflection time differ
according to the capacity of the capacitor.
Fuse
PCB Assy
Fuse
Compressor motor
capacitor
Fan motor
capacitor
Multimeter
Fig. 5
Fig. 6
Fig. 7
38
The address can be set in order to prevent
interference between remote controllers when two
indoor units are installed near each other. The address
is normally set to A. To set a different address, it is
necessary to change the address on the second
remote controller.
Once changed, you cannot restore the original
address setting of the air conditioner.
(1) Switch on the power source.
(2) Break the address-setting tab marked A on the
second remote controller to change the address
(Fig. 1). When the tab is removed, the address is
automatically set to B (Fig. 2).
(3) Press and hold the remote controller HIGH POWER
button and 1 HR TIMER button. At the same time,
press the ACL (reset) button. Use a thin object
such as the tip of a pen to press the ACL button.
When this has been done, oP-1 (test run) appears,
blinking, in the remote controller clock display
area.
(4) Each time the 1 HR TIMER button is pressed, the
display changes as shown below. Press this
button once to change the display to oP-7
(address setting). (Fig. 3)
(5) oP-7 has now been selected for address setting.
(6) Press the ON/OFF operation button on the remote
controller. (Fig. 3) Check that the beep signal-
received sound is heard from the second indoor
unit (approximately 5 times). The sound you hear
is the signal that the remote controller address
has been changed.
(7) Finally press the remote controller ACL (reset)
button to cancel the blinking oP-7 display.
(Fig. 3)
Changing of the second remote controller address is
now completed.
Test run mode
Address setting mode
NOTE
Fig. 1
Fig. 2
Fig. 3
Tab
ACL button
ACL
(Reset)
Adress
button
11. MAINTENANCE
11-1. Address Setting of the Remote ControI Unit
HIGH POWER
button
ON/OFF
operation
button
1 HR.TIMER
button
APPENDIX
39
Remote Control Unit
Transmitter Sensor
(Cover closed)
Display
FAN SPEED selector button
FLAP button
ON TIME
setting
buttons
Return button
Advance button
CANCEL button
SENSOR button
CLOCK button
ACL button
ON/OFF operation button
1 HR. TIMER button
Temperature setting buttons (TEMP.)
MODE selector button
Advance button
NIGHT SETBACK button
OFF TIME
setting
buttons
Return button
ADDRESS switch
Temperature display
selector button
Time display selector button
HIGH POWER button
POWER
HIGH
40
Unit Display and Operation Button
SAP-K186ST
SAP-K256ST
OPERATION
lamp
Remote control
receiver
TIMER
lamp
ON/OFF
button
OPERATION
lamp
Remote control
receiver
TIMER
lamp
ON/OFF
button
SANYO Electric Co.,Ltd.
Osaka, Japan