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ECM Connectors

RENR1368-05 September 2005


Diagnostic Code Listing
6 HEUI Injectors

Engine Control Module

Cab Diagnostic Connector

PID-FMI
00-00 0001-11 0002-11 0003-11 0004-11 0005-11 0006-11 0022-11 0022-13 0030-08 0030-13 0041-03 0041-04 0042-11 0043-02 0064-02

Description
No Detected Faults Cylinder #1 Injector current fault Cylinder #2 Injector current fault Cylinder #3 Injector current fault Cylinder #4 Injector current fault Cylinder #5 Injector current fault Cylinder #6 Injector current fault Primary to Secondary Engine Speed Signal Calibration Engine Speed Signal Calibration Not Performed PTO Throttle signal invalid PTO Throttle out of calibration 8 Volt Supply voltage high 8 Volt Supply voltage low Injection Actuation Pressure output fault Key Switch Fault Secondary Engine Speed loss of signal Secondary Engine Speed no pattern Inlet Air Heater current low Inlet Air Heater current high Idle Shutdown Override Idle Shutdown PTO Shutdown Vehicle Overspeed Warning Vehicle Speed loss of signal Vehicle Speed signal invalid Vehicle Speed signal out of range Vehicle Speed signal rate of change Throttle Position Invalid Throttle Position out of calibration Fuel Level voltage high Fuel Level voltage low Oil Pressure voltage high Oil Pressure voltage low Very Low Oil Pressure Boost Pressure voltage high Boost Pressure voltage low Boost Pressure not responding High Intake Manifold Air Temperature Warning

Flash Codes
55 72 72 73 73 74 74 42 42 29 29 21 21 71 34 34

PID-FMI
0105-03 0105-04 0105-11 0108-03 0108-04 0110-00 0110-03 0110-04 0110-11 0111-01 0111-02 0111-03 0111-04 0111-11 0128-03 0128-04 0164-00 0164-02 0164-03

Description
Intake Manifold Air Temperature voltage high Intake Manifold Air Temperature voltage low Very High Intake Manifold Air Temperature Barometric Pressure voltage high Barometric Pressure voltage low High Coolant Temperature Warning Coolant Temperature voltage high Coolant Temperature voltage low Very High Coolant Temperature Low Coolant Level Warning Coolant Level signal invalid Coolant Level voltage high Coolant Level voltage low Very Low Coolant Level Secondary Fuel Level voltage high Secondary Fuel Level voltage low Excessive Injection Actuation Pressure Injection Actuation Pressure Signal Erratic Injection Actuation Pressure voltage high Injection Actuation Pressure voltage low Injection Actuation Pressure system fault ECM Battery Power Intermittent PTO Engine Shutdown Switch Occurrence Engine Overspeed Warning Primary Engine Speed Loss of Signal Primary Engine Speed no pattern Theft Deterrent Active Theft Deterrent Active with Engine Cranking J1939 Data Incorrect J1939 Data Link Fault J1939 Device Not Responding 5 Volt Supply voltage high 5 Volt Supply voltage low Brake Pedal Switch #1 Fault Brake Pedal Switch #2 Fault Engine Software Incorrect Check Customer or System Parameters Truck Manufacturer Parameter Not Programmed

Flash Codes
38 38 64 26 26 61 27 27 61 62 12 12 12 62

- 12 V +

Batteries Cruise Control On/Off & Set/Resume Switches

ECM Side

ECM Connector P1

Harness Side

Accelerator Pedal Position Sensor

Injection Actuation Pressure Control Valve (IAPCV)

Ignition Key Switch Clutch and Service Brake Switches

0064-11 0070-05 0070-06

17 15 15 15 39 51 47 35 34

Top Camshaft Speed/Timing Sensor Coolant Level Sensor Caterpillar Installed

0071-00 0071-01 0071-14

01 47 47 41 31 36 36 32 28

0164-04 0164-11 0168-02 0186-14 0190-00 0190-02 0190-11 0224-11 0224-14 0231-02 0231-11 0231-12

Bottom Camshaft Speed/Timing Sensor

OEM Installed

ECM Side

ECM Connector P2

Harness Side
Injection Actuation Pressure Sensor

Check Engine Lamp

Warning Lamp

0084-00

Speedometer & Tachometer


45 35 25 55 65 10 15 20

DT Connector Receptacle

DT Connector Plug
Boost Pressure Sensor

15

75

25

5 0

3126B and 3126E On-highway Engines Electrical System


Vehicle Speed Sensor

0084-01 0084-02 0084-08 0084-10 0091-08 0091-13 0096-03 0096-04 0100-03 0100-04 0100-11 0102-03 0102-04 0102-07 0105-00

MPH

85

30

RPM X 1000

58 58 21 21

Receptacle Wedge Plug Wedge

Atmospheric Pressure Sensor

A/C High Pressure Switch

Cooling Fan

(Specific Ratings Only)


Receptacle Wedge Plug Wedge

Oil Pressure Sensor PTO Accelerator Position Sensor (Optional) Fast Idle Enabled Lamp Or Wait To Start Lamp PTO Switch On Lamp

Receptacle Wedge Plug Wedge

Oil Level Switch (Optional) PTO On/Off & PTO Set/Resume Switches

HD Connector Receptacle

HD Connector Plug

Fast Idle Enable Switch

Coolant Temperature Sensor

Transmission Neutral Switch

BKD1-UP G3E1-UP 1AJ1-UP 8YL1-UP CKM1-UP CRP1-UP 7AS1-UP 8SZ1-UP 9SZ1-UP

24 24 46 25 25 64

0232-03 0232-04 0246-11 0247-11 0252-11 0253-02 0253-14

59 56

AT/MT/HT Transmission Relay Intake Manifold Air Temperature Sensor


Pin Contact Socket Contact Sealing Plug

Related Electrical Service Manuals


Title Form Number
RENR1367 RENR1271
Exhaust Brake Exhaust Brake On/Off Switch

Intake Air Heater Relay

Troubleshooting Systems Operation / Testing and Adjusting

Speed/Timing Sensor Connectors

IAPCV Connector
Intake Air Heater
A

Intake Air Heater Lamp

150 Series Receptacle

150 Series Plug


2005 Caterpillar All Rights Reserved

Printed in U.S.A.

RENR1368-05
8 Page

3126B & 3126E ENGINE ELECTRICAL SCHEMATIC


L983-WH L983-WH L984-OR L984-OR L985-YL

INJECTOR HARNESS GROMMET 12 11 10 9 8 7 6 5 4 3 2 1 P300 J300

ENGINE HARNESS CONNECTOR P2 J2 L983-WH L984-OR L985-YL A706-GY A705-BU A704-GN A703-BR A702-PU A701-GY 44 45 46 55 54 39 38 37 36 47 67 68 1 63 64 4 5 61 62 70 40 27 6 7 14 3 2 15 16 17 24 42 41 25 51 52 53 60 33 32 35 9 34 26 18 10 11 12 49 48 13 50 19 59 58 28 29 30 31 43 22 23 56 57 65 66 69 20 21 8

ENGINE CONTROL MODULE

L985-YL J301 P301 J302 P302 J303 P303 J304 P304 J305 P305 J306 P306 A706-GY

B A

B A

B A

B A

B A

B A

INJECTOR CYLINDER NO.1

INJECTOR CYLINDER NO.2

INJECTOR CYLINDER NO.3

INJECTOR CYLINDER NO.4 A704-GN A703-BR

INJECTOR CYLINDER NO.5 A705-BU

INJECTOR CYLINDER NO.6

INJECTOR RETURN CYLINDERS 1 & 2 INJECTOR RETURN CYLINDERS 3 & 4 INJECTOR RETURN CYLINDERS 5 & 6 INJECTOR CYLINDER 6 INJECTOR CYLINDER 5 INJECTOR CYLINDER 4 INJECTOR CYLINDER 3 INJECTOR CYLINDER 2 INJECTOR CYLINDER 1

A702-PU A701-GY INJECTION ACTUATION PRESSURE CONTROL VALVE (IAPCV) ENGINE BOOST PRESSURE ENGINE BOOST PRESSURE SENSOR ENGINE PRESSURE SENSOR RETURN ENGINE PRESSURE SENSOR +5V C B A C200 A746-PK G829-GN G828-WH A B J500 P500 G854-PK G855-PU A746-PK G849-BR

IAP CONTROL VALVE IAP CONTROL VALVE RETURN ENGINE BOOST PRESSURE ENGINE INJECTION ACTUATION PRESSURE

A747-GY G829-GN G828-WH G849-BR G829-GN G828-WH 994-GY G827-BU G826-BR A747-GY G829-GN G828-WH G883-GN G458-GY 995-BU C967-BU

ENGINE ATMOSPHERIC PRESSURE ENGINE PRESSURE SENSOR RETURN ENGINE PRESSURE SENSOR +5V

ENGINE INJECTION ACTUATION PRESSURE SENSOR

ENGINE INJECTION ACTUATION PRESSURE ENGINE PRESSURE SENSOR RETURN ENGINE PRESSURE SENSOR +5V

C B A C204

ENGINE OIL PRESSURE SENSOR ENGINE OIL PRESSURE SENSOR RETURN ENGINE OIL PRESSURE SENSOR +5V ECM GROUND STRAP INPUT #16 ENGINE OIL LEVEL SWITCH ENGINE COOLANT TEMPERATURE ENGINE INTAKE MANIFOLD AIR TEMPERATURE TO ECM MOUNTING BOLT

ENGINE ATMOSPHERIC PRESSURE SENSOR NOTE A

ENGINE ATMOSPHERIC PRESSURE ENGINE PRESSURE SENSOR RETURN ENGINE PRESSURE SENSOR +5V

C B A C203

ENGINE OIL PRESSURE SENSOR NOTE A

ENGINE OIL PRESSURE SENSOR ENGINE OIL PRESSURE SENSOR RETURN ENGINE OIL PRESSURE SENSOR +5V

C B A C201

994-GY G827-BU G826-BR

G833-PK TOP CAMSHAFT ENGINE SPEED/TIMING SENSOR

ENGINE TEMPERATURE SENSOR RETURN

ENGINE OIL LEVEL SWITCH NOTE A

ENGINE OIL LEVEL ENGINE OIL LEVEL RETURN

1 2

G458-GY G829-GN

J802 P802

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

A B J401 P401

E963-BK E964-WH

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

ENGINE COOLANT TEMPERATURE SENSOR

ENGINE COOLANT TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN

1 2

995-BU G833-PK

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+ BOTTOM CAMSHAFT ENGINE SPEED/TIMING SENSOR

A B J402 P402

E965-BU E966-YL

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

J100 P100

ENGINE INTAKE MANIFOLD AIR TEMPERATURE SENSOR

ENGINE INTAKE MANIFOLD AIR TEMPERATURE ENGINE TEMPERATURE SENSOR RETURN

1 2

C967-BU G833-PK

ENGINE TIMING CALIBRATION PROBE+ ENGINE TIMING CALIBRATION PROBE-

A B J400 P400

J103 P103

NOTE A

G856-WH G857-YL

ENGINE TIMING CALIBRATION PROBE+ ENGINE TIMING CALIBRATION PROBE-

(+) BATTERY (+) BATTERY SWITCHED STARTING CIRCUIT (-) BATTERY / SENSOR RETURN SENSOR / ACTUATOR SUPPLY SIGNAL PLUS TO ECM SIGNAL MINUS TO ECM CONTROL PLUS FROM ECM CONTROL MINUS FROM ECM DATA LINK PLUS DATA LINK MINUS
COMPONENTS ARE SHOWN WITH THE KEY OFF UNLESS OTHERWISE SPECIFIED: ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708. TO ENGINE CYLINDER HEAD (NOT CYLINDER HEAD GROUND STUD)

K995-OR J501 P501 1 2 N/O RELAY INTAKE AIR HEATER B A C987-RD G850-BU G850-BU

INTAKE AIR HEATER RELAY

P648 G850-BU C987-RD

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

3126B & 3126E OEM VEHICLE ELECTRICAL SCHEMATIC


100A WITH 130A PEAK AT 11V INTAKE AIR HEATER LAMP C987-RD B A J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS N/O RELAY CHECK ENGINE LAMP K995-OR C987-RD L994-YL ENGINE CONTROL MODULE

WARNING LAMP 659-PK FAST IDLE ENABLED LAMP OR WAIT TO START LAMP NOTE A 659-PK L994-YL K998-BU G880-PK 29 28 30 31 48 61 10 12 13 15 16 63 36 37 27 26 3 17 38 39 57 43 9 8 42 34 50 1 14 70 25 52 53 65 67 19 20 51 35 44 56 58 40 21 59 60 7 45 55 47 64 6 18 22 23 2 46 49 54 62 24 41 69 32 33 68 5 4 66 11 P1 J1 VEHICLE HARNESS CONNECTOR WARNING LAMP CHECK ENGINE LAMP OUTPUT #1 OUTPUT #9

KEY SWITCH OFF ON START

G880-PK

EXHAUST BRAKE SOLENOID

FLYBACK DIODE

NOTE A

EXHAUST BRAKE ON/OFF SWITCH NOTE A

E718-PK E991-GY G836-WH C981-GY

OUTPUT #2 OUTPUT #3 OUTPUT #4 EXHAUST BRAKE ON/OFF SWITCH SPEEDOMETER POSITIVE SPEEDOMETER NEGATIVE

ALTERNATOR GROUND

STARTER MOTOR (12V)

SPEEDOMETER NOTE A 9 PIN CAB CONNECTOR +BAT. B -BAT. A J H J1587 - G E793-BU J1587 + F E794-YL A249-BK J1939 SHIELD E J1939 - D K990-GN J1939 + C K900-YL NOTE A

SIGNAL+ SIGNAL-

C974-PU C973-GN NOTE A

C974-PU C973-GN

TACHOMETER NOTE A

SIGNAL+ SIGNAL-

450-YL 451-BR NOTE A

993-BR F713-OR 450-YL 451-BR

INPUT SENSOR RETURN #2 INPUT #14 TACHOMETER POSITIVE TACHOMETER NEGATIVE

- 12V + BATTERY 3

- 12V + BATTERY 2

- 12V + BATTERY 1

NOTE A

E793-BU E794-YL A249-BK K990-GN K900-YL

J1587 DATA LINK NEGATIVE J1587 DATA LINK POSITIVE J1939 DATA LINK SHIELD J1939 DATA LINK NEGATIVE J1939 DATA LINK POSITIVE

J906-BR NOTE A TO ALLISON AT/MT/HT SHIFT MODULATOR FOR AUTOMATIC TRANSMISSIONS 14 AWG GXL 14 AWG GXL 14 AWG GXL 14 AWG GXL NOTE A NOTE A NOTE A C978-BR C979-OR FAST IDLE ENABLE SWITCH H795-PK H795-PK C975-WH SERVICE BRAKE PEDAL POSITION SWITCH N/C C992-PU SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O +BAT. CLUTCH PEDAL POSITION SWITCH N/C NOTE A (PEDAL RELEASED POSITION) NOTE A H795-PK C977-BU DIAGNOSTIC ENABLE SWITCH H795-PK G844-PK +BAT. TRANSMISSION NEUTRAL SWITCH N/O 409-OR (TRANSMISSION IN GEAR) NOTE A G882-WH (PEDAL RELEASED POSITION) NOTE A L902-GN N/O MOMENTARY SWITCH 101-RD 101-RD 229-BK 229-BK G838-BR G839-BU C978-BR C979-OR K999-GN K980-PK L902-GN G840-PU C975-WH K982-YL G841-GN C992-PU G842-GY G882-WH G843-OR L901-GY C977-BU G879-OR G844-PK C983-WH C984-YL 409-OR E971-GN PASSIVE MAGNETIC VEHICLE SPEED SENSOR BK RD WH B A C H795-PK C985-BU C986-BR COOLING FAN SOLENOID NOTE A FLYBACK DIODE G808-BU G809-GN 1 2 G808-BU G809-GN G845-PU H795-PK C985-BU C986-BR G837-YL

IGNITION KEY SWITCH UNSWITCHED +BATTERY UNSWITCHED +BATTERY -BATTERY -BATTERY OUTPUT #6 OUTPUT #7 SET RESUME INPUT #1 (PTO ON/OFF SWITCH) INPUT #2 INPUT #18 OUTPUT #8 CRUISE CONTROL ON/OFF SWITCH INPUT #3 INPUT #4 SERVICE BRAKE PEDAL POSITION SWITCH INPUT #5 INPUT #13 INPUT #6 INPUT SENSOR RETURN #1 CLUTCH PEDAL POSITION SWITCH +5V INPUT #7 ENGINE COOLANT LEVEL NORMAL ENGINE COOLANT LEVEL LOW INPUT #12 INPUT #11 VEHICLE SPEED IN POSITIVE VEHICLE SPEED IN NEGATIVE INPUT #8 (REMOTE ACCELERATOR) AP SENSOR/SWITCH SENSOR RETURN +8V ACCELERATOR PEDAL POSITION OUTPUT #5

ENGINE BLOCK

20A

H795-PK

SET/RESUME SWITCH NOTE A NOTE A

CRUISE CONTROL ON/OFF SWITCH

H795-PK (PEDAL RELEASED POSITION)

N/O MOMENTARY SWITCH A/C HIGH PRESSURE SWITCH N/C NOTE A H795-PK E971-GN

RENR1368-05

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED ACCELERATOR PEDAL SENSOR/SWITCH SENSOR RETURN +8 V ACCELERATOR PEDAL POSITION SENSOR ACCELERATOR PEDAL POSITION

J403 P403

8 Page, Color 2

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

TOP VIEW
INLET AIR TEMPERATURE SENSOR INLET AIR HEATER ATMOSPHERIC PRESSURE SENSOR BOOST PRESSURE SENSOR

INJECTION ACTUATION PRESSURE SENSOR

INJECTOR HARNESS GROMMET

ENGINE GROUND STUD CONNECTION

INJECTION ACTUATION PRESSURE CONTROL VALVE

INLET AIR HEATER RELAY

INLET AIR HEATER INJECTION ACTUATION PRESSURE SENSOR INJECTOR HARNESS GROMMET

INLET AIR TEMPERATURE SENSOR

ATMOSPHERIC PRESSURE SENSOR (SELECT RATINGS ONLY)

BOOST PRESSURE SENSOR

ENGINE HARNESS CONNECTOR J2/P2

ENGINE GROUND STUD CONNECTION

VEHICLE HARNESS CONNECTOR J1/P1

INJECTION ACTUATION PRESSURE CONTROL VALVE (IAPCV)

ENGINE SPEED/TIMING SENSORS

COOLANT TEMPERATURE SENSOR

OIL PRESSURE SENSOR (OPTIONAL)

OIL LEVEL SWITCH (OPTIONAL) ENGINE CONTROL MODULE

LEFT SIDE VIEW

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