ABB component drives

ACS150 replaces ACS140

ABB general machinery drives

ACS350 replaces ACS140 Replacement guide

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Contents

0 1 2 3

Using the replacement guide ....................................................... 3

Step 1: selection of the product series Specications .................................................................. 4 Features .......................................................................... 5 Feature summary ............................................................. 6

0 1 2 3

Step 2: sizing of the drive ............................................................ 7

Step 3: wiring............................................................................... 9 Parameter set-up........................................................... 10

3AFE68755468 REV A EN 7.7.2006

Using the replacement guide

This guide will help you to replace the general machinery drives, ACS140 with the component drives, ACS150 or general machinery drives, ACS350. Follow the steps outlined in this guide to nd the optimal replacement product and to speed up the replacement process.

Step 1: selection of the product series

Compare the specications and features to select between ACS150 and ACS350 product series.

Step 2: sizing of the drive

Compare current ratings and dimensions to select the correct ACS150 or ACS350 drive product.

Step 3: wiring and parameter set-up

ACS140, ACS150 and ACS350 wiring and parameter set-up comparison tables.

3AFE68755468 REV A EN 7.7.2006

Step 1: selection of the product series

Specications

Specications Input voltages Input Input power factor Input choke Input voltage tolerance Input frequency tolerance 200 to 240 V 1-phase Power ratings Output 200 to 240 V 3-phase 380 to 480 V 3-phase Overload capacity Output frequency Switching frequency 1 Minute Short term

ACS140 1-phase 200 to 240 V 3-phase 200 to 240 V 3-phase 380 to 480 V 0.98 AC chokes as an external option 10% 48 to 63 Hz 0.12 to 2.2 kW (1/6 to 3 hp) 0.37 to 2.2 kW (1/2 to 3 hp) 0.37 to 2.2 kW (1/2 to 3 hp) 150% N/A 0 to 300 Hz 4 kHz 4 to 16 kHz with 4 kHz steps IP20, NEMA 1 optional

ACS150 1-phase 200 to 240 V 3-phase 200 to 240 V 3-phase 380 to 480 V 0.98 AC chokes as an external option 10% 48 to 63 Hz 0.37 to 2.2 kW (1/2 to 3 hp) 0.37 to 2.2 kW (1/2 to 3 hp) 0.37 to 4.0 kW (1/2 to 5 hp) 150% 180% / 2 sec 0 to 500 Hz 4 kHz 4 to 16 kHz with 4 kHz steps IP20, NEMA 1 optional -10 to 40oC (14o to 104oF) up to 50oC (122oF) derate 1%/1oC 95% 0 to 1000 m (0 to 3280 ft) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

ACS350 1-phase 200 to 240 V 3-phase 200 to 240 V 3-phase 380 to 480 V 0.98 AC chokes as an external option 10% 48 to 63 Hz 0.37 to 2.2 kW (1/2 to 3 hp) 0.37 to 4.0 kW (1/2 to 5 hp) 0.37 to 7.5 kW (1/2 to 10 hp) 150% 180% / 2 sec. 0 to 500 Hz 4 kHz 4 to 16 kHz with 4 kHz steps IP20, NEMA 1 optional -10 to 40oC (14o to 104oF) up to 50oC (122oF) derate 1%/1oC 95% 0 to 1000 m (0 to 3280 ft) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

Degree of protection Evnironmental limits

Ambient temperature

Operating

0 to 40oC (32o to 104oF) up to 50oC (122oF) derate 1%/1oC 95% 0 to 1000 m (0 to 3280 ft) Yes Yes Yes Yes Yes Yes No Yes Yes Yes Yes Yes Yes

Humidity Altitude

Non-condensing Without derate Short circuit Over current

Protections

Over voltage Under voltage Motor overload Input phase loss Output phase loss Earth fault UL

Approvals

cUL CE C-TICK GOST R

= ACS150 / ACS350 specication offers more than ACS140. = ACS150 / ACS350 specication is different from ACS140.

3AFE68755468 REV A EN 7.7.2006

Step 1: selection of the product series

Feature

Feature DC power source Digital inputs Digital pulse train input Digital outputs I/O Digital pulse train output +10 V DC supply for pot Analog inputs Analog outputs Fieldbus Modbus DeviceNet PROFIBUS DP CANopen Local LCD Remote LCD Interfaces Parameter copy LCD languages Start-up assistant Diagnostic assistant Real time clock Soft keys Help function Acceleration and deceleration rates Torque control S-curve Preset speeds Skip frequencies DC braking Flying start Software features Overvoltage controller Maintenance triggers Current limit Drive overload protection Auto restart Auto fault reset Daily/Weekly timers Encoder feedback User parameter sets Emergency stop mode Jog Flux braking PID loops Sleep / Wake

ACS140 12 V DC, 100 mA (5) 12 to 24 V DC No (2) Form C relays No Yes (2) Unipolar 0 to 10 V or 0 to 20 mA (1) 0 to 20 mA Option No No No Yes Yes Yes No No No No No No 0.1 to 1800 s No Yes 7 2 Yes Yes Yes No Yes Yes Yes Yes No No No No No No 1 Yes

ACS150 24 V DC, 200 mA (5) 12 to 24 V DC 0 to 16 kHz (1) Form C relay No No (1) Unipolar 0 to 10 V or 0 to 20 mA No No No No No Yes No No No No No No No No 0.1 to 1800 s No Yes 7 3 Yes Yes Yes No Yes Yes Yes Yes No No No Yes Yes No No No 2nd environment lter complying with IEC 61800-3 as standard No As standard

ACS350 24 V DC, 200 mA (5) 12 to 24 V DC 0 to 16 kHz (1) Form C relay, (1) Transistor output 10 to 16 kHz Yes (2) Unipolar or bipolar 0 to 10 V or 0 to 20 mA (1) 0 to 20 mA Option Option Option Option Basic or assistan panel Basic or assistan panel Yes With assitant panel With assitant panel With assitant panel With assitant panel With assitant panel With assitant panel 0.1 to 1800 s Yes Yes 7 3 Yes Yes Yes Yes Yes Yes Yes Yes With assitant panel With encoder option 3 Yes Yes Yes 2 Yes 2nd environment lter complying with IEC 61800-3 as standard No As standard

Options

EMC ltering Flange mounting capability Inbuilt brake chopper

External option As standard No

= ACS150 / ACS350 specication offers more than ACS140. = ACS150 / ACS350 specication is different from ACS140.

3AFE68755468 REV A EN 7.7.2006

Step 1: selection of the product series

Feature comparison summary

ACS150 vs. ACS140

Additional in ACS150: Inbuilt brake chopper Inbuilt EMC lter FlashDrop Pulse train input Changed parameters menu Emergency stop Jog function Max frequency 500 Hz Zero speed delay Third critical frequency Switching frequency control Integral potentiometer Power range up to 4 kW (5 hp) Backlight display

ACS350 vs. ACS140

Additional in ACS350: Inbuilt brake chopper Inbuilt EMC lter FlashDrop Pulse train input Pulse train output Changed parameters menu Emergency stop Jog function Max frequency 500 Hz Zero speed delay Third critical frequency Switching frequency control Power range up to 7.5 kW (10 hp) Maintenance triggers Daily and weekly timers Sequency programming Multiple plug-in eldbuses Bipolar analog input Vector control open/closed Assistant control panel (optional)

Not provided in ACS150

Serial communication PID Flange mounting Removable control panel Analog output Second relay output Second analog input Reference voltage 10 V DC DC terminals DriveWindow Light 2

Not provided in ACS350

Flange mounting Second relay output replaced with transistor output DC terminals

3AFE68755468 REV A EN 7.7.2006

Step 2: sizing of the drive

kW

Drive

Type code

Current rating 1 2.4 2.4 1.4 2.4 2.4 1.7 2.4 2.4 2.2 2.4 2.4 3 4.7 4.7 4.3 4.7 4.7 5.9 6.7 6.7 7 7.5 7.5 9 9.8 9.8 2.2 2.4 2.4 3 3.5 3.5 4.3 4.7 4.7 5.9 6.7 6.7 7 7.5 7.5 9 9.8 9.8

Dimensions H (mm) 146 202 202 146 202 202 146 202 202 146 202 202 146 202 202 146 202 202 218 202 202 218 202 202 245 202 202 146 202 202 146 202 202 146 202 202 218 202 202 218 202 202 245 202 202 W (mm) 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 80 105 105 80 105 105 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 80 105 105 D (mm) 149 142 161 149 142 161 149 142 161 149 142 161 149 142 161 186 142 161 169 142 161 169 142 165 176 142 165 149 142 161 149 142 161 186 142 161 169 142 161 169 142 161 176 142 161

1-phase, 200 to 240 V units 0.12 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS140 ACS150 ACS350 ACS141-K18-1 ACS150-01X-02A4-2 ACS350-01X-02A4-2 ACS141-K25-1 ACS150-01X-02A4-2 ACS350-01X-02A4-2 ACS141-K37-1 ACS150-01X-02A4-2 ACS350-01X-02A4-2 ACS141-K75-1 ACS150-01X-02A4-2 ACS350-01X-02A4-2 ACS141-1K1-1 ACS150-01X-04A7-2 ACS350-01X-04A7-2 ACS141-1K6-1 ACS150-01X-04A7-2 ACS350-01X-04A7-2 ACS141-2K1-1 ACS150-01X-06A7-2 ACS350-01X-06A7-2 ACS141-2K7-1 ACS150-01X-07A5-2 ACS350-01X-07A5-2 ACS141-4K1-1 ACS150-01X-09A8-2 ACS350-01X-09A8-2 ACS143-K75-1 ACS150-03X-02A4-2 ACS350-03X-02A4-2 ACS143-1K1-1 ACS150-03X-03A5-2 ACS350-03X-03A5-2 ACS143-1K6-1 ACS150-03X-04A7-2 ACS350-03X-04A7-2 ACS143-2K1-1 ACS150-03X-06A7-2 ACS350-03X-06A7-2 ACS143-2K7-1 ACS150-03X-07A5-2 ACS350-03X-07A5-2 ACS143-4K1-1 ACS150-03X-09A8-2 ACS350-03X-09A8-2 N/A N/A ACS350-03X-13A6-2 N/A N/A ACS350-03X-17A6-2

0.18

0.25

0.37

0.55

0.75

1.1

1.5

2.2

3-phase, 200 to 240 V units 0.37

0.55

0.75

1.1

1.5

2.2

9.8

202

105

169

17.6

202

105

169

= ACS150 or ACS350 is smaller than ACS140. = ACS150 or ACS350 is bigger than ACS140.

3AFE68755468 REV A EN 7.7.2006

Step 2: sizing of the drive

kW

Drive

Type code

Current rating

Dimensions H (mm) 146 202 202 146 202 202 146 202 202 218 202 202 218 202 202 245 202 202 202 202 202 202 W (mm) 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 80 70 70 70 70 70 70 D (mm) 149 142 161 149 142 161 186 142 161 169 142 161 169 142 161 176 142 161 142 161 142 161

3-phase, 380 to 480 V units ACS140 0.37 ACS150 ACS350 0.55 ACS140 ACS150 ACS350 ACS140 0.75 ACS150 ACS350 ACS140 1.1 ACS150 ACS350 ACS140 1.5 ACS150 ACS350 ACS140 2.2 ACS150 ACS350 ACS140 3 ACS150 ACS350 ACS140 4 ACS150 ACS350 ACS140 5.5 ACS150 ACS350 ACS140 7.5 ACS150 ACS350 ACS143-K75-3 ACS150-03X-01A2-4 ACS350-03X-01A2-4 ACS143-1K1-3 ACS150-03X-01A9-4 ACS350-03X-01A9-4 ACS143-1K6-3 ACS150-03X-02A4-4 ACS350-03X-02A4-4 ACS143-2K1-3 ACS150-03X-03A3-4 ACS350-03X-03A3-4 ACS143-2K7-3 ACS150-03X-04A1-4 ACS350-03X-04A1-4 ACS143-4K1-3 ACS150-03X-05A6-4 ACS350-03X-05A6-4 N/A ACS150-03X-07A3-4 ACS350-03X-07A3-4 N/A ACS150-03X-08A8-4 ACS350-03X-08A8-4 N/A N/A ACS350-03X-12A5-4 N/A N/A ACS350-03X-15A6-4 15.6 202 169 169 12.5 202 169 169 8.8 8.8 7.3 7.3 1.2 1.2 1.2 1.7 1.9 1.9 2 2.4 2.4 2.8 3.3 3.3 3.6 4.1 4.1 4.9 5.6 5.6

= ACS150 or ACS350 is smaller than ACS140. = ACS150 or ACS350 is bigger than ACS140.

3AFE68755468 REV A EN 7.7.2006

Step 3: wiring

Control terminals
Function Shield grounding point Analog input 1 0 to 10 V or 0 to 20 mA Analog COMMON +10 V DC supply for POT Analog input 2 0 to 10 V or 0 to 20 mA Analog COMMON Analog output 1 0 to 10 V or 0 to 20 mA Analog COMMON DC power source Analog COMMON Digital input common Digital input 1 Digital input 2 Digital input 3 Digital input 4 Digital input 5 Relay output 1 - Common Relay output 1 - N.C. Relay output 1 - N.O. Relay output 2 - Common Relay output 2 - N.C. Relay output 2 - N.O. Shield grounding point Digital output Digital ground ACS140 1 2 3 4 5 6 7 8 9 (12 V DC, 100 mA) N/A 10 11 12 13 14 15 16 N/A 17 18 N/A 19 N/A N/A N/A ACS150 1 2 3 N/A N/A N/A N/A N/A 4 (24 V DC, 200 mA) 5 6 7 8 9 10 11 12 13 14 N/A N/A N/A N/A N/A N/A ACS350 1 2 3 4 5 6 7 8 9 (24 V DC, 200 mA) 10 11 12 13 14 15 16 17 18 19 N/A N/A N/A 20 21 22

Power terminals
Function AC line input Positive DC bus Negative DC bus Braking resistor Braking resistor Motor output ACS140 U1/L V1/N W1 Uc+ UcN/A N/A U2 V2 W2 ACS150 U1/L V1/N W1 N/A N/A BRK+ BRKU2 V2 W2 ACS350 U1/L V1/N W1 N/A N/A BRK+ BRKU2 V2 W2

= ACS150 / ACS350 specication offers more than ACS140. = ACS150 / ACS350 specication is different from ACS140.

3AFE68755468 REV A EN 7.7.2006

Step 3: parameter set-up

ACS140 Basic parameters

Par.# Parameter name 9902 APPLIC MACRO Description 0 = FACTORY MACRO 1 = ABB STANDARD 2 = 3-WIRE 3 = ALTERNATE 4 = MOTOR POT 5 = HAND/AUTO 6 = PID CONTROL 7 = PREMAGN Default 0

ACS150
Par.# Parameter name 9902 APPLIC MACRO Description

1 = ABB STANDAR 2 = 3-WIRE 3 = ALTERNATE 4 = MOTOR POT 5 = HAND/AUTO

9905 9906 9907 9908 0128

MOTOR NOM VOLT MOTOR NOM CURR MOTOR NOM FREQ MOTOR NOM SPEED LAST FAULT

Denes the nominal motor voltage Denes the motor nominal current Denes the nominal motor frequency Range 0 to 3600 rpm Last recorded fault (0 = no fault). See Diagnostics starting on page 75. Can be cleared with the control panel by pressing the UP and DOWN buttons simultaneously when in parameter set mode. 1 = FORWARD 2 = REVERSE 3 = REQUEST Range: 0 to 300 Hz 0 to 300 Hz 0 to 300 Hz 0 to 300 Hz Relative minimum value of AI1% Analog output content maximum Range: 0.5* IN to 1.5* IN, where IN is nominal current of the ACS140 Range: 0 to 300 Hz 1 = COAST 2 = RAMP Range for all ramp time parameters is 0.1 to 1800 s

230 V 460 V 1.0*I2hd 60 Hz 1750

9905 9906 9907 9908 0401

MOTOR NOM VOLT MOTOR NOM CURR MOTOR NOM FREQ MOTOR NOM SPEED LAST FAULT

Denes the nomina

Denes the motor n 50 to 30000 rpm

Denes the nomina

Fault code of the la the codes. 0 = Fault history is

1003

DIRECTION

1003

DIRECTION

1 = FORWARD 2 = REVERSE 3 = REQUEST 0.0 to 500.0 Hz 0.0 to 500.0 Hz 0.0 to 500.0 Hz 0.0 to 500.0 Hz N/A

1105 1202 1203 1204 1301 1503 2003 2008 2102

EXT REF1 MAX CONST SPEED 1 CONST SPEED 2 CONST SPEED 3 MINIMUM AI1 AO CONTENT MAX MAX CURRENT MAXIMUM FREQ STOP FUNCTION

60 Hz 5 Hz 10 Hz 15 Hz 0% 1.5 * IN 60 Hz 1

1105 1202 1203 1204 1301 2003 2008 2102

REF1 MAX CONST SPEED 1 CONST SPEED 2 CONST SPEED 3 MINIMUM AI1 N/A MAX CURRENT MAXIMUM FREQ STOP FUNCTION

Relative minimum v

Denes the allowed

Range: 0 to 500 Hz 1 = COAST 2 = RAMP Range for all ramp

2202 2203 2204 2205 2606

ACCELER TIME 1 DECELER TIME 1 ACCELER TIME 2 DECELER TIME 2 U/f RATIO

5.0 s 5.0 s 60.0 s 60.0 s

2202 2203 2205 2206 2605

ACCELER TIME 1 DECELER TIME 1 ACCELER TIME 2 DECELER TIME 2 U/F RATIO

1 = LINEAR 2 = SQUARE Software version code.

1 = LINEAR 2 = SQUARE

3301

SW VERSION

3301

FW VERSION

Displays the versio

= ACS150 / ACS350 specication is different from ACS140. = ACS150 / ACS350 specication offers more than ACS140.

10

3AFE68755468 REV A EN 7.7.2006

ACS350
Default 1 Par.# Parameter name 9902 APPLIC MACRO Description 1 = ABB STANDARD 2 = 3-WIRE 3 = ALTERNATE 4 = MOTOR POT 5 = HAND/AUTO 6 = PID CONTROL 8 = TORQUE CTRL 0 = USER S1 LOAD -1 = USER S1 SAVE -2 = USER S2 LOAD -3 = USER S2 SAVE -4 = USER S3 LOAD -5 = USER S3 SAVE Denes the nominal motor voltage Denes the motor nominal current Denes the nominal motor frequency 50 to 30000 rpm Fieldbus code of the latest fault. See chapter Fault tracing for the codes. 0 = Fault history is clear Default 1

RD

al motor voltage

230 V 460 V 1.0*I2hd 60 Hz

9905 9906 9907 9908 0401

MOTOR NOM VOLT MOTOR NOM CURR MOTOR NOM FREQ MOTOR NOM SPEED LAST FAULT

230 V 460 V 1.0*I2hd 60 Hz

nominal current

al motor frequency

atest fault. See chapter Fault tracing for clear

1003

DIRECTION

1 = FORWARD 2 = REVERSE 3 = REQUEST 0.0 to 500.0 Hz / 0 to 30000 rpm 0.0 to 500.0 Hz 0.0 to 500.0 Hz 0.0 to 500.0 Hz Relative minimum value of AI1% Analog output content maximum Denes the allowed maximum motor current Range: 0 to 500 Hz 1 = COAST 2 = RAMP 3 = SPEED COMP Range for all ramp time parameters is 0.0 to 1800 s

60 Hz 6 12 18 0% 1.8 * IN 60 Hz 1

1105 1202 1203 1204 1301 1503 2003 2008 2102

REF1 MAX CONST SPEED 1 CONST SPEED 2 CONST SPEED 3 MINIMUM AI1 AO1 CONTENT MAX MAX CURRENT MAXIMUM FREQ STOP FUNCTION

60 Hz 6 12 18 0% 1.8 I2N 60 Hz 1

value of AI1%

d maximum motor current

Hz

time parameters is 0.0 to 1800 s

5.0 s 5.0 s 60.0 s 60.0 s 1

2202 2203 2205 2206 2605

ACCELER TIME 1 DECELER TIME 1 ACCELER TIME 2 DECELER TIME 2 U/F RATIO

5.0 s 5.0 s 60.0 s 60.0 s

1 = LINEAR 2 = SQUARE 3 = USER DEFINED Displays the version of the rmware package

on of the rmware package

3301

FW VERSION

3AFE68755468 REV A EN 7.7.2006

11

ABB Oy Drives P. O. Box184 FI - 00381 Helsinki Finland Telephone +358 10 22 11 Telefax +358 10 22 23764 Internet www.abb.com/motors&drives
Specications subject to change without notice.
HANSAPRINT/SAL06_02034/2006

Copyright 2006 ABB. All rights reserved. 3AFE68755468 REV A EN 7.7.2006

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