QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

(PQR)
(See QW-200.2, Section IX, ASME Boiler and Pressure Vessel Code) Record Actual Variables Used to Weld Test Coupon Company Name : XXX Co., Ltd./XXX Procedure Qualification Record No.: WPS No.: MM-WPS-XXX Rev.00 MM-PQR-XXX Date : XXX GTAW+SMAW + Manual

Welding Process (es):

Types (Manual, Automatic, Machine, Semi-Automatic)(): JOINTS (QW-402)

Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.) BASE METALS (QW-403) Material Spec.: GB 713-2008 Q345R / 38mm NA 13mm NONE 1 AWS A5.18 ER70S-6 6 1 2.4mm Solid NA NA 2 AWS A5.1 E7015 4 1 3.2mm,4.0mm Solid NA NA NA NA 34mm NA TECHNIQUE (QW-410) 1G NA Travel Speed 7-10cm/min(GTAW), 10-15cm/min (SMAW) String or Weave Bead : String bead for root Weave bead for other layers PREHEAT (QW-406) Preheat Temperature : Interpass Temperature : Other : 5 300 NA Oscillation : NA Group No. / POST WELD HEAT TREATMENT (QW-407) Temperature : Time : Other : GAS (QW-408) Percent Composition Gas (es) Mixture Flow Rate Shielding : Trailing : Backing : Other : Ar NA NA NA 99.9% NA NA NA 8-12l/min NA NA NA NO PWHT NO PWHT NA

Type/Grade , UNS Number UNS P-No. / Group No. / to P-No.

Thickness of Test Coupon : Diameter of Test Coupon : Maximum Pass Thickness : Other : FILLER METALS (QW-404) SFA Specification : AWS Classification : Filler Metal F-No. F : Weld Metal Analysis A-No. A : Size of Filler Metal :

ELECTRICAL CHARACTERISTICS (QW-409) Current : Polarity : Amp : Volts : DC EN (GTAW), EP (SMAW) 100A-160A(GTAW), 140A-190A(SMAW) 14V-18V(GTAW), 20V-24V(SMAW) 3.0mm

Filer Metal Product Form : Supplemental Filler Metal :

Electrode Flux Classification : Flux Type : Flux Trade Name : Weld Metal Thickness : Other : NA NA NA 4mm

Tungsten Electrode Size : Transfer Mode for GMAW (FCAW) : Other : NA

NA

POSITION (QW-405) Position of Groove : Weld Progression (Uphill, Downhill):(,) Other : NA

Multipass or Singles Pass (per side) : Multipass

Single or Multiple Electrodes : NA Other : NA

QW-483 (Back)
Tensile Test (QW-150)
Specimen No. RQR-XXX-T-T1 RQR-XXX-T-T2 Width (mm) 18.7 18.9 Thickness (mm) 37.6 37.3 Area (mm ) 703.12 704.97
2

PQR No.

MM-PQR-XXX

Ultimate Total Load (KN) 357.9 345.4

Ultimate Unit Stress (MPa) 509 490

Type of Failure and Location HAZ Ductile HAZ Ductile

Guided Bend Tests (QW-160)

Specimen No. RQR-XXX-T-S1 RQR-XXX-T-S2 RQR-XXX-T-S3 RQR-XXX-T-S4 Type Side Bend test Side Bend test Side Bend test Side Bend test (10mm38mm) (10mm38mm) (10mm38mm) (10mm38mm) Figure No. QW462.2 QW462.2 QW462.2 QW462.2 Result Accepted Accepted Accepted Accepted Per QW-163 Per QW-163 Per QW-163 Per QW-163

Toughness Tests (QW-170)

Specimen Number Notch Location Specimen Size Test Temperature Ft-lb or J Impact Values % Shear Mils (in.) or mm Drop Weight Break (Yes/No)

Comments

Fillet Weld Test (QW-180) Result- Satisfactory : Yes Macro Results : Other Tests Type of Test : Deposit Analysis : Other : No Penetration into Parent Metal: Yes No

Welders Name :

XXX

Clock No. XXX

Stamp No.:

XXX M-PQRXXX

Tests Conducted by :

Laboratory Test Number :

We certify that statements made in this record are correct and that the test welds were prepared, welded, and tested in accordance with the Requirements of Section IX of the ASME Boiler and Pressure Vessel Code. ASME Manufacturer or Contractor : XXX Co., Ltd./XXX

Date :

Prepared by :

Certified By :

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the code.)

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

(WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name : XXX Co., Ltd. : : /XXX Welding Procedure Specification No. : Revision No. Date : Welding Process(es) : MM-WPS-XXX Rev.0 GTAW+SMAW + JOINTS (QW-402) : Date: XXX Date : XXX Type (s) : Details : Manual (Automatic, Manual, Machine or Semi-Automatic) Supporting PQR No.(s) PQR : MM-PQR-XXX By:

Prepared

Approve

Joint Design :

Based on drawing, if there is not specified on drawing, it will be referred to WPS , WPS Root Spacing : See Drawing Joint Details For Root Space Opening Backing (Yes):: (No): Backing Material (Type)() / (refer to both backing and retainers)

As per DWG.

Metal
Nonmetalic

Nonfusing Metal Other(): *BASE METALS (QW-403) /

Group No.: / To() P-No. : / Group No. : P-No.: / OR : Specification type/grade or UNS number UNS No : Q345R to Specification type/grade or UNS number UNS No : Q345R OR : Chem. Analysis and Mech. Prop.: / to Chem. Analysis and Mech. Prop.: / Thickness Range : Base Metal : Groove 5~200mm Fillet Maximum Pass Thickness =1/2 in (13 mm) (Yes): Other : , Also Applied to Repair Welding ,Buildup Welding *FILLER METALS (QW-404) Spec. No. (SFA): AWS No. (Class): F-No. F : A-No. A : Size of Filler Metals : Filler Metal Product Form : Supplemental Filler Metal : Weld Metal Thickness Range : Groove : Fillet : Electrode-Flux (Class)---() Flux Type : Flux Trade Name : Consumable Insert : Other 8mm max Unlimited NA NA NA NA NONE 1 AWS A5.18 ER70S-6 6 1

Unlimited (No) 2 AWS A5.1 E7015 4 1

2.4mm
Solid NA

3.2mm and 4.0mm

Solid NA

200mm max Unlimited NA NA NA NA NONE

*Each base metal-filler metal combination should be recorded individually..

QW-482 (Back)()
WPS No. POSITIONS (QW-405) Position(s) of Groove : Welding Progression:: Up : Yes Position(s) of Fillet : Other : PREHEAT (QW-406) Preheat Temperature, Minimum : Interpass Temperature Maximum : Preheat Maintenance : Other : 5 300 Shielding Trailing Backing Other All NA GAS (QW-408) Percent Composition Gas(es) Ar NA NA NA Mixture 99.9% NA NA NA Flow Rate 8-12l/min NA NA NA All Down : / MM-WPS-XXX Rev 0 POST WELD HEAT TREATMENT (QW-407) Temperature Range : Time Range : Other : NO PWHT NO PWHT NA

NA NONE

(Continuous or special heating where applicable should be recorded) (,)

LECTRICAL CHARACTERISTICS (QW-409) Filler Metals Weld Pass (es) Process Current Type and Polarity Amps Range ()(A) Wire Feed Speed Range Energy or Power Range Volts Range () (V) Travel Speed Range () (cm/min) Other (e.g., Remarks, Comments, Hot Wire Addition, Technique, Torch Angle, Etc.) ( ) NONE

Classification

Diameter ()

Tack welding 1 GTAW ER70S-6 2.4 SMAW E7015 3.2

DCEP DCEN DCEN DCEP

100~140

NA NA NA NA

NA NA NA NA

22~26

8-11

100~140

14-18

7-14

NONE

GTAW

ER70S-6

2.4

120~160

14-18

7-14

NONE

3-n

SMAW

E7015

3.2/4.0

160~190

24~28

12-16

NONE

Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc. () Pulsing Current : NA Heat Input (max): 3mm Wce
(Pure Tungsten, 2% Thoriated, etc.)(,2%)

NA

Tungsten Electrode Size and Type : Mode of Metal Transfer for GMAW : Other :

NA
(Spray arc, short circuiting arc, etc.)(,)

NA TECHNIQUE (QW-410)

String or Weave Bead : Orifice or Gas Cup Size :

String bead for root Weave bead for other layers 12.5mm Brushing and Grinding

Initial and Interpass Cleaning (Brushing, Grinding, etc.):() Method of Back Gouging : Oscillation : Contact Tube to Work Distance : Multiple or Single Pass (per side): Multiple or Single Electrodes : Electrode Spacing : Peening : Other : NA NA NA

Multiple or Single Pass (per side) NA NA

No Peening for root and cover layer NA

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

(WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name : XXX Co., Ltd. : : /XXX Welding Procedure Specification No. : Revision No. Date : Welding Process(es) Type (s) : MM-WPS-XXX Rev.0 GTAW+SMAW JOINTS (QW-402) : Details : : Date: XXX Date : XXX Type (s) Manual Welding Process(es) Automatic SAW Supporting PQR No.(s) PQR : MM-PQR-XXX By:

Prepared

Approve

Manual (Automatic, Manual, Machine or Semi-Automatic)

Joint Design :

Based on drawing, if there is not specified on drawing, it will be referred to WPS , WPS Root Spacing : See Drawing Joint Details For Root Space Opening Backing (Yes):: (No): / Backing Material (Type)() / (refer to both backing and retainers)

Metal
Nonmetalic

Nonfusing Metal Other(): *BASE METALS (QW-403)

Or as per DWG.

Group No.: / To() P-No. : / Group No. : P-No.: / OR : Specification type/grade or UNS number UNS No : Q345R to Specification type/grade or UNS number UNS No : Q345R OR : Chem. Analysis and Mech. Prop.: / to Chem. Analysis and Mech. Prop.: / Thickness Range : Base Metal : Groove 5~50mm Fillet Maximum Pass Thickness =1/2 in (13 mm) (Yes): Other : , Also Applied to Repair Welding ,Buildup Welding *FILLER METALS (QW-404) Spec. No. (SFA): AWS No. (Class): F-No. F : A-No. A : Size of Filler Metals : Filler Metal Product Form : Supplemental Filler Metal : Weld Metal Thickness Range : Groove : Fillet : Electrode-Flux (Class)---() Flux Type : Flux Trade Name : Consumable Insert : Other 50mm max Unlimited F7A2-EH14 Active Flux CHF101 NA NONE 1 AWS A5.17 F7A2-EH14 6 1

Unlimited (No) 2 /

3.2mm
Solid NA

*Each base metal-filler metal combination should be recorded individually..

QW-482 (Back)()
WPS No. POSITIONS (QW-405) Position(s) of Groove : Welding Progression:: Up : Yes Position(s) of Fillet : Other : PREHEAT (QW-406) Preheat Temperature, Minimum : Interpass Temperature Maximum : Preheat Maintenance : Other : 5 300 Shielding Trailing Backing Other All NA GAS (QW-408) Percent Composition Gas(es) NA NA NA NA Mixture NA NA NA NA Flow Rate NA NA NA NA All Down : / MM-WPS-XXX Rev 0 POST WELD HEAT TREATMENT (QW-407) Temperature Range : Time Range : Other : NO PWHT NO PWHT NA

NA NONE

(Continuous or special heating where applicable should be recorded) (,)

LECTRICAL CHARACTERISTICS (QW-409) Filler Metals Weld Pass (es) Process Current Type and Polarity Amps Range ()(A) Wire Feed Speed Range Energy or Power Range Volts Range () (V) Travel Speed Range () (cm/min) Other (e.g., Remarks, Comments, Hot Wire Addition, Technique, Torch Angle, Etc.) ( ) NONE

Classification

Diameter ()

Tack welding 1 SAW EH14 3.2 SMAW E7015 3.2

DCEP DCEP DCEP

100~140

NA

NA NA NA

22~26

8-11

400~500

40-45

27-35

NA

NONE

2-n

SAW

EH14

3.2

420~520

40-45

27-35

NA

NONE

Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc. () Pulsing Current : NA Heat Input (max): NA
(Pure Tungsten, 2% Thoriated, etc.)(,2%)

NA

Tungsten Electrode Size and Type : Mode of Metal Transfer for GMAW : Other :

NA
(Spray arc, short circuiting arc, etc.)(,)

NA TECHNIQUE (QW-410)

String or Weave Bead : Orifice or Gas Cup Size :

NA 12.5mm Brushing and Grinding

Initial and Interpass Cleaning (Brushing, Grinding, etc.):() Method of Back Gouging : Oscillation : Contact Tube to Work Distance : Multiple or Single Pass (per side): Multiple or Single Electrodes : Electrode Spacing : Peening : Other : Grinding or Carbon Gouging NA 25mm-38mm

Multiple or Single Pass (per side) Single NA

No Peening for root and cover layer NA

XXX Co., Ltd./XXX WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)

Exhibit :AQ01

Identification No. XXX WPQ WPQ No. WOPQ-XXX ()Test Description(Information Only) WPS Identification of WPS followed MM-WPS-XXX (Rev.0) Test coupon Production weld UNS Specification and type/grade or UNS Number of base metal(s) GB 713 Q345R Thickness 25mm / Position qualified(2G,6G,3F,etc.) 1G P-No. P-No. Base metal P-Number / to P-Number Plate Pipe (, enter diameter, if pipe or tube) NA (SFA) Filler metal (SFA) specification AWS A5.17 ()Filler metal or electrode classification F7A2-EH14 XXX Testing Conditions and Qualification Limits When Using Machine Welding Equipment Welding Variables (QW-361.2) Actual Values Range Qualified Type of welding (machine) Machine Machine Welding process SAW SAW Direct or remote visual control Direct Direct visual control visual control Automatic arc voltage controlGTAW / / Automatic joint tracking NONE With or Without Position qualified (2G,6G,3F,etc.) 1G () F (Groove & fillet) Consumable inserts (GTAW or PAW) NONE NONE (/) Backing(with/without) With With Single or multiple passes per side multiple passes per side Multiple or Single Pass (per side) Results Visual Examination of Completed Weld(QW-302.4) Accepted [QW462.3(a)]; [QW462.3(b)]; [QW462.2(a)]; Transverse root and face bends [QW462.3(a)]; Longitudinal root and face bends [QW462.3(b)]; Side bends [QW462.2(a)]; [QW462.5(c)]; [QW462.5(d)]; Pipe bend specimen ,corrosion-resistant weld metal overlay Plate bend specimen ,corrosion-resistant weld metal overlay [QW462.5(b)]; [QW462.5(e)]; Pipe specimen, Macro test for fusion [QW462.5(b)]; Plate specimen, Macro test for fusion [QW462.5(e)]; Type Result Type Result Type Result / Alternative Volumetric examination results(QW-191) Accepted RT or UT (check one) - Fillet Weld-Fracture testQW-181.2 NA Length and percent of defects NA [QW462.4(b)] Fillet welds in plate [QW462.4(b)]; [QW462.4(c)] Fillet welds in pipe [QW462.4(c)]; Macro examination (QW-184) NA Fillet size: NA In. NA in. Convexity/concavity NA in. Other tests NA Film or specimens evaluated by NA Company, NA Mechanical test conducted by NA Lab. test No. NA Welding supervised by XXX ASME We certify that the statement in this record are correct and that the test coupons were prepared, welded ,and tested in accordance with the requirements of Section of the ASME BOILER AND PRESSURE VESSEL CODE. /Manufacturer or Contractor Prepared by Certified by

Welding operators name

XXX Co., Ltd./XXX WELDER PERFORMANCE QUALIFICATION (WPQ)

Exhibit :AQ01

Identification No. XXX WPQ WPQ No. WPQ-XXX-01 Test Description WPS Identification of WPS followed MM-WPS-XX-01 (Rev.0) Test coupon Production weld Thickness 20mm UNS Specification and type/grade or UNS Number of base metal(s) GB 713 Q345R Testing Variables and Qualification Limits Welding Variables(QW-350) Actual Values Range Qualified Welding process(es) GTAW GTAW Type(ie: Manual, semi-automatic) Manual Manual (/) Backing(with/without) without With or Without Plate or Pipe 73mmOD Plate Pipe (, enter diameter, if pipe or tube) Plate Q345R Q345R P-No. P-No. Base metal P-Number to P -Number AWS A 5.18 / ()Filler Metal or electrode specification(s)(SFA) ER70S-6 / ()Filler Metal or electrode classification(s) 6 6 F-No. Filler Metal F-Number(s) Consumable insert(GTAW or PAW) NONE NONE //Filler Metal Product Form NONE NONE (solid/metal or flux cored/powder)(GTAW or PAW) 4mm 0-8mm Deposit thickness for each process 1 Process 1 GTAW 3 layers minimum Yes No () 2 Process 2 3 layers minimum Yes No 2G F,H (Groove & fillet) Position qualified(2G,6G,3F,etc.) (/) Vertical progression (uphill/downhill) NA NA Type of fuel gas(OFW) NA NA Inert gas backing(GTAW,PAW,GMAW) NONE NONE (/-GMAW)Transfer mode(Spray/globular or pulse to NA NA short circuit-GMAW) DC EN DC EN GTAW / GTAW current type/ polarity (AC,DCEP,DCEN) XXX(XXX) Results Visual Examination of Completed Weld(QW-302.4) Accepted [QW462.3(a)]; [QW462.3(b)]; [QW462.2]; Transverse root and face bends [QW462.3(a)]; Longitudinal bends [QW462.3(b)]; Side bends [QW462.2]; [QW462.5(c)]; [QW462.5(d)]; Pipe bend specimen ,corrosion-resistant weld metal overlay Plate bend specimen ,corrosion-resistant weld metal overlay [QW462.5(b)]; [QW462.5(e)]; Pipe specimen, Macro test for fusion [QW462.5(b)]; Plate specimen, Macro test for fusion [QW462.5(e)];
Type Result Type Result Type Result

Welders Name

Side bend Accepted Side bend Accepted / Alternative Volumetric Examination Results(QW-191) NONE RT or UT(check one) - Fillet Weld-Fracture test(QW-181.2) NA Length and percent of defects NA [QW462.4(b)] Fillet welds in plate [QW462.4(b)]; [QW462.4(c)] Fillet welds in pipe [QW462.4(c)]; Macro examination (QW-184) NA Fillet size: NA In. NA in. Concavity /convexity NA

in.

Other tests NA Film or specimens evaluated by NA Company, NA Mechanical test conducted by NA Lab. test No. NA Welding supervised by XXX/XXX ASME We certify that the statement in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section of the ASME BOILER AND PRESSURE VESSEL CODE. /Manufacturer or Contractor Prepared by XXX Co., Ltd./XXX Certified by

XXX Co., Ltd./XXX WELDER PERFORMANCE QUALIFICATION (WPQ)

Exhibit :AQ01

Welders Name

Identification No. XXX WPQ WPQ No. WPQ-XXX Test Description WPS Identification of WPS followed MM-WPS-XX (Rev.0) Test coupon Production weld Thickness 20mm UNS Specification and type/grade or UNS Number of base metal(s) GB 713 Q345R Testing Variables and Qualification Limits Welding Variables(QW-350) Actual Values Range Qualified Welding process(es) SMAW SMAW Type(ie: Manual, semi-automatic) Manual Manual (/) Backing(with/without) With With Plate or Pipe 73mmOD Plate Pipe (, enter diameter, if pipe or tube) Plate Q345R Q345R P-No. P-No. Base metal P-Number to P -Number AWS A 5.1 / ()Filler Metal or electrode specification(s)(SFA) E7015 / ()Filler Metal or electrode classification(s) 4 F-NO. 1,2,3,&4 with backing F-No. Filler Metal F-Number(s) Consumable insert(GTAW or PAW) NA NA //Filler Metal Product Form NA NA (solid/metal or flux cored/powder)(GTAW or PAW) 16mm Unlimited Deposit thickness for each process 1 Process 1 3 layers minimum Yes No () 2 Process 2 SMAW 3 layers minimum Yes No 2G F,H (Groove & fillet) Position qualified(2G,6G,3F,etc.) (/) Vertical progression (uphill/downhill) NA NA Type of fuel gas(OFW) NA NA Inert gas backing(GTAW,PAW,GMAW) NA NA (/-GMAW)Transfer mode(Spray/globular or pulse to NA NA short circuit-GMAW) GTAW / GTAW current type/ polarity (AC,DCEP,DCEN) NA NA XXX/XXX Results Visual Examination of Completed Weld(QW-302.4) Accepted [QW462.3(a)]; [QW462.3(b)]; [QW462.2]; Transverse root and face bends [QW462.3(a)]; Longitudinal bends [QW462.3(b)]; Side bends [QW462.2]; [QW462.5(c)]; [QW462.5(d)]; Pipe bend specimen ,corrosion-resistant weld metal overlay Plate bend specimen ,corrosion-resistant weld metal overlay [QW462.5(b)]; [QW462.5(e)]; Pipe specimen, Macro test for fusion [QW462.5(b)]; Plate specimen, Macro test for fusion [QW462.5(e)];
Type Result Type Result Type Result

Side bend Accepted Side bend Accepted / Alternative Volumetric Examination Results(QW-191) NONE RT or UT(check one) - Fillet Weld-Fracture test(QW-181.2) NA Length and percent of defects NA [QW462.4(b)] Fillet welds in plate [QW462.4(b)]; [QW462.4(c)] Fillet welds in pipe [QW462.4(c)]; Macro examination (QW-184) NA Fillet size: NA In. NA in. Concavity /convexity NA

in.

Other tests NA Film or specimens evaluated by NA Company, NA Mechanical test conducted by NA Lab. test No. NA Welding supervised by XXX/XXX ASME We certify that the statement in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section of the ASME BOILER AND PRESSURE VESSEL CODE. /Manufacturer or Contractor Prepared by XXX Co., Ltd./XXX Certified by