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Installation Reference
20-May-2011
Publication Information
2007-2011 Harris Corporation. All rights reserved. Harris Proprietary Information. This document and its contents are considered confidential and proprietary by Harris Corporation. This publication, or any part thereof, may not be reproduced in any form, by any method, for any purpose, without the written consent of Harris Corporation. Contact Harris Corporation for permission to use materials as well as guidelines concerning foreign language translation and publication. A reasonable number of copies of this document may be made for internal use only. All others uses are illegal. This publication is designed to assist in the use of the product as it exists on the date of publication of this manual, and may not reflect the product at the current time or an unknown time in the future. This publication does not in any way warrant description accuracy or guarantee the use for the product to which it refers. Harris Corporation reserves the right, without notice to make such changes in equipment, design, specifications, components, or documentation as progress may warrant to improve the performance of the product.
Trademarks
The Harris logo, assuredcommunications, D-Series and ADC are trademarks of Harris Corporation or its subsidiaries. Microsoft and Windows are registered trademarks of Microsoft Corporation. All other marks are the property of their respective owners.
Contact Information
Contact Harris Corporation at: The Americas 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 5000 Fax +1 303 476 5004 England Eskdale Road Winnersh Triangle Reading, Berkshire England RG41 5TS Ph +44 (0) 118 9648000 France Immeuble le Signac 5 alle des Bas Tilliers 92 230 Gennevilliers, France Tel: +33 01 4792 4400 Fax: +33 01 4798 2967 Australia/Pacific Level 1, 14 Rodborough Road, Frenchs Forest NSW 2086 Australia Ph +61 (2) 9975 9700 Fax +61 (2) 9975 3519
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Contents
Contents
About this Manual ............................................................................. 5
Audience ..................................................................................................................................... 5 Hardware Documentation ........................................................................................................... 5 Measurement Standards ............................................................................................................. 5 Product Unpacking Notes ........................................................................................................... 5
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Contents
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Hardware Documentation
The following ADC playout automation hardware documentation is referenced together:
ADC Device Controller 2RU Hardware Reference ADC Device Controller 4RU Hardware Reference ADC Cabling Standards Reference ADC Device Controller Board Set Reference ADC Hardware Control Panels Reference ADC System Rackmount Reference
Measurement Standards
The following measurement standards are used in this manual:
Rack Unit (RU) is an Imperial standard measurement for device height. (While also seen as U.) [1RU = 44.45mm = 1.75 inches] 19 Rack Standard is an international standard for racking width. [19 Rackmount standard = 482.6mm] Other measures for in-document conversion: (1m = 3.281ft), (0.3048m = 1ft), (25.4mm = 1in), (1kg = 2.205lb) Website for length & weight conversions: http://www.convert-me.com/en/convert
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Currently up to eight PC slots can be fitted with ADC 16-Port Serial cards, supporting up to 128 high speed serial ports. However, depending on the version of ADC software the actual number of ports supported may be lower. 8-Port Serial Cards or 16-port Serial Cards Serial 16 Interface Panel LTC Time Code Card GPI Cards
For all Device Controller systems, the following are on-board and standard on the Single Board Computer (SBC): Two GigE NICs VGA output adapter USB connectors (2 on rear 1 on front) Serial and Parallel Com ports PS/2 port for keyboard & mouse split connector on rear board panel.
Note: Multiple Device Controllers may be used in specific installations to provide expanded serial device support and backup functionality.
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32 serial ports (4 serial boards) 2 GPI cards 64 serial ports (8 serial-8 boards) 2 GPI cards 64 serial ports (4 serial-16 boards) 2 GPI cards 128 serial ports (8 serial-16 boards) 2 GPI cards
To allow for future expansion the system is typically configured with a greater number of serial ports than is required. Additional cards, up to the specified maximums, may be added at a later date. If serial ports are available, control of additional devices may be enabled via a software upgrade. For instructions on installing additional hardware or software, contact Harris Automation.
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If fewer than the maximum number of serial or GPI cards were ordered, then the slots designated for expansion are left empty.
both cases, the RS-422 connections from the Device Controller are connected to relay panels, which are able to simultaneously switch all RS-422 links at one time.
The relay panels have internal jumpers that must be correctly set for the appropriate mode of operation. A label is applied to the outside of the panel indicating the configuration as shipped, but care must be taken to ensure that the jumpers are properly set if the system is reconfigured. In situations where a customer-supplied switching method, such as a data router, is used, it is the customers responsibility to determine the appropriate method of wiring the serial connection. For additional information on wiring of the RS-422 connection, reference document ADC Cabling Standards.
About Single Device Controller in the system If there is only a single Device Controller in the system, or the Device Controllers are not in redundant pairs, for 8-Port Serial card RJ-11 adapters are provided and for 16Port Serial Cards 68-way high density adapters are provided to terminate the serial cables in a DB-9. An optional bulkhead panel for mounting in the rear of the rack may be purchased from Harris. For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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Drivers
8 port cards use a Windows driver that can be uniquely identified by normal Windows hardware installation processes. For the 8 port card, the driver files are: PCISer2K.inf PCISer2K.sys
The Harris 8-port serial card must be configured for the proper serial ports. The cards should be numbered in order and there should be no duplicates. If a board is misconfigured, all remaining boards will remain functional, except any duplicate boards after the initial board will be ignored.
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Switch 4 is reserved for factory testing. Switches 5-8 are reserved for future use.
Card #
DIP Switch 1 2
0 (Off) 0 (Off) 1 (On) 1 (On) 0 (Off) 0 (Off) 1 (On) 1 (On)
3
0 (Off) 0 (Off) 0 (Off) 0 (Off) 1 (On) 1 (On) 1 (On) 1 (On)
4
0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off)
5
0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off)
6
0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off)
7
0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off)
8
0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off) 0 (Off)
0 1 2 3 4 5 6 7
Card LEDs
Note: The first card is addressed 0 and displays no LEDs. This is normal.
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Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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The card includes 256 x 1 character FIFOs implemented for the transmitter and 512 x 1 character FIFOs implemented for the receiver for each of the serial ports. Connectivity to the serial ports is made via a single multi-pin connector to be defined separately. RS422 Receiver Termination: Individual fixed surface mounted 121 ohm +/- 5% terminations are provided on the card for the RS422 receive signals. Power Supply: Power for the PCI Serial Controller card is drawn from the +3.3V PCI connector power pins. The PRSNT1# and PRSNT2# pins are grounded indicating the card is present and demands a maximum of 7.5 Watts- dependent on the actual requirement of the final design. The card contains two FPGA configuration EEPROMS programmable through a JTAG interface. One part contains the configuration for the ADC mode and the other contains the configuration for the Standard Serial Comms.
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IMPORTANT NOTE ON 8-PORT & 16-PORT CARDS: 8-Port and 16-Port serial cards cannot be mixed in the same chassis. Only configurations in which all of the serial cards installed within a single chassis are of the same type are supported. However, within a facility any combination of 8 and 16 port cards may be used without restriction.
Drivers
16 port cards use a Windows driver that can be uniquely identified by normal Windows hardware installation processes. For the 16 port card the driver files are: PCISer16.inf PCISer16.sys
PCI Interrupts
PCI interrupts are not used in ADC mode
Switches 1-3 define the serial ports for that card. Switch 4 is reserved for factory testing. Switches 5-8 are reserved for future use.
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Revision/Configuration Along with the DIP Switch, an 8 bit Revision/Configuration word is passed to the application.
Bits (7:4) indicate the board revision (0x0 is Rev A) Bits (3:0) indicate the configuration of the board (0x0 will be the initial configuration of the board). Card # DIP Switch 1
0 1 2 3 0 (Off) 1 (On) 0 (Off) 1 (On)
Serial Ports
1-16 17-32 33-48 49-64
2
0 (Off) 0 (Off) 1 (On) 1 (On)
3
0 (Off) 0 (Off) 0 (Off) 0 (Off)
4
0 (Off) 0 (Off) 0 (Off) 0 (Off)
5
0 (Off) 0 (Off) 0 (Off) 0 (Off)
6
0 (Off) 0 (Off) 0 (Off) 0 (Off)
7
0 (Off) 0 (Off) 0 (Off) 0 (Off)
8
0 (Off) 0 (Off) 0 (Off) 0 (Off)
Card LEDs
Transmit, Receive, and Error indications are available for each of the 16 ports via green, yellow, and red LEDs respectively. Global Transmit and Receive LEDs are visible thru the rear bracket.
Error RX TX 1 2 3 4 5 6 7 8
16
15 14 13
12
11 10
8 Port Activity
Set Address
Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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H G F E D C B A
J K L M N P Q R
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3 32 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
4 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
1A 2B 3C 4D 5E 6F 7G 8H 9J 10 K 11 L 12 M
Note that O is skipped
13 N 14 P 15 Q 16 R
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64 conductor
l ria t Se or P
4 conductor
RJ Labels
502120-00
502120-01
H G F E D C B A
J K L M N P Q R
4 ft (120 cm)
16 ft (485 cm)
7 ft (210 cm)
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12 ft (365 cm)
3 ft (90 cm)
4 ft (120 cm)
GPI Card
GPI Card
About the GPI Card
In addition to standard, fixed cards, and configuration specific serial cards, ADC automation systems also install GPI cards in the Device Controller chassis. The GPI (General Purpose Interface) Card used by the ADC playout automation system can have up to 8 input and 8 output GPI connections.
Eight Form C relays can switch and carry 2A loads making it suitable for latching power, data or other electronic signals for control applications. Eight optically isolated inputs (rated for 5-30V) allow monitoring of off board switch closures, relays or for any other general purpose monitoring needs.
A maximum of four GPI boards may be installed, for a total of 32 input and 32 output GPIs, but not all are usable.
The actual number of GPI Inputs supported varies due to software restrictions. In current versions of ADC software, only the first 16 GPI inputs- those on the first two GPI cards- are usable.
This card is optimized for 24V DC/AC usage and is PCI bus specification 2.1 compliant.
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GPI Card
Relay Output
There are eight relay actuator outputs (for eight events) per board. Each is isolated and independently controllable.
SPDT (Form C) 2A carry current, bifurcated, gold clad, silver palladium 2 milliseconds maximum 1 millisecond maximum
Output Pinouts
The pinout for the outputs is:
Normally Closed
Normally Open
Common
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GPI Card
If the trigger itself supplies a voltage, the jumpers can be set to pass it to the card. The inputs will trigger on the leading edge of a pulse of either polarity, as shown in the following examples: I
Usage Examples:
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GPI Card
Connector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
By Pin Out 1 NC Out 2 NC Out 3 NC Out 4 NC Out 5 NC Out 6 NC Out 7 NC Out 8 NC In 1 (High) In 1 (Low) In 2 (High) In 2 (Low) In 3 (High) In 3 (Low) N/C Out 1 Com Out 2 Com Out 3 Com Out 5 Com Out 6 Com Out 7 Com Out 8 Com In 4 (High) In 4 (Low) In 5 (High) In 5 (Low) In 6 (High) In 6 (Low) In 7 (High) In 7 (Low) Out 1 NO Out 2 NO Out 3 NO Out 4 Com Out 4 NO
By Function Out 1 Com Out 1 NO Out 1 NC Out 2 Com Out 2 NO Out 2 NC Out 3 Com Out 3 NO Out 3 NC Out 4 Com Out 4 NO Out 4 NC Out 5 Com Out 5 NO Out 5 NC Out 6 Com Out 6 NO Out 6 NC Out 7 Com Out 7 NO Out 7 NC Out 8 Com Out 8 NO Out 8 NC In 1 (High) In 1 (Low) In 2 (High) In 2 (Low) In 3 (High) In 3 (Low) In 4 (High) In 4 (Low) In 5 (High) In 5 (Low) In 6 (High) 16 31 1 17 32 2 18 33 3 34 35 4 19 36 5 20 37 6 21 38 7 22 39 8 9 10 11 12 13 14 23 24 25 26 27
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GPI Card
Connector 36 37 38 39 40 41 42 43 44
By Pin Out 5 NO Out 6 NO Out 7 NO Out 8 NO In 8 (High) In 8 (Low) N/C N/C N/C
Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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It is recommended that no daylight savings time offset be applied to the time code, especially in environments where lists in multiple time zones are controlled. In NTSC environments, it is essential that this be a drop frame source.
1 Gnd 2 TC + 3 TC -
This is a balanced signal with a floating ground. The cable shield is not used. The TC reader card can accept an input signal from +1.4Vpp to +2.8Vpp.
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Step 1
Action Unscrew the black plastic hood from the back of the connector then slip it over the end of the audio cable you will be using. Make sure that the threaded end of the hood is closest to the end of the cable. Pull the 4-fingered cable clamp assembly out of the Mini-XLR connector body then slip it over the end of the audio cable. Make sure that the black plastic end of the cable clamp assembly is closest to the end of the cable. Gently tap or push the pin block out of the Mini-XLR connector shell then carefully fill each of the three solder cup pins with solder. Being careful not to cut any of the soft copper conductors, prepare the end of your audio cable by cutting back the outer insulation and shield by 11mm (7/16"). Then strip the end of each wire back by 3mm (1/8") and then thin the end of each wire. We recommend that the ground connection be insulated and left unattached. Note the tiny pin numbers molded into the pin block face. When making the ground connection, sweat solder your ground wire to the pin 1 solder cup. Note that this pin is recessed slightly with respect to the other two pins (will always make the ground connection first). Sweat solder your "LTC+" wire to the pin 2 solder cup (this is the pin farthest away from the flat side of the pin block). Sweat solder your "LTC-" wire to the pin 3 solder cup (the only one left). Push the pin block back into the Mini-XLR connector shell, noting the alignment key that engages the slot in the shell then slide the cable clamp assembly firmly into place. Use pliers to clamp the four fingers around the cable (this keeps it from pulling out) then screw the black plastic hood onto the Mini-XLR connector.
3 4
5 6
7 8 9
Video Sync
A video reference signal to the Time Code Card must be provided. The signal may be black burst or bars that are locked to house sync. Although this board is used to lock the system to vertical sync, a composite sync signal must be provided. To connect the video reference to the Device Controller, simply connect the coaxial cable (providing the video signal) to the sync boards standard BNC connector.
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Sync
Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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DB9
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Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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RJ45
Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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Using TCP/IP
On the CPU card, two network interfaces are provided. In certain installations, the second interface may be used to provide a TCP/IP connection to the Device Controller. This may be utilized for device control or WAN applications. If used, this connection may be through a router as needed.
TCP/IP
Automation
REMINDER: All cabling between the Device Controller, relay panels, GPI breakouts, and devices need to be run BEFORE a Harris installer arrives at your site.
Cabling
For more information regarding cabling requirements and pinouts reference document, ADC Cabling Standards.
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Unit Replacement
Unit Replacement
Notice to the Original Purchaser
If this unit fails under normal use, and the unit is within Harris Standard Warranty period and/or is covered under a valid Support Contract with Harris, and Harris determines - in its sole discretion - that the product is defective, and provided that the purchaser returns the product, properly packaged and freight prepaid to Harris, Harris will - at its option - repair or replace the product. No warranty is implied or expressed as to the suitability of this product for a particular usage and Harris is not liable for any special, indirect, or consequential damages, however caused.
To Return a Unit
Follow this procedure when returning a defective unit to Harris for replacement.
Stage 1 2 3 Action Contact your Harris Representative to report the problem. Get an RMA number (Return Materials Authorization) for the unit from Harris. Request the proper ship to address: The Americas Harris Corporation BCD Automation 9800 S. Meridian Blvd Englewood, CO 80112 USA Ph +1 303 476 50000 Europe, Asia, Africa Harris Corporation BCD Automation Eskdale Road Winnersh Triangle Reading, Berkshire England RG41 5TS Ph +44 (0) 118 9648189 4 5 Repackage the unit and Ship To: the Harris office designated in stage 3. Harris will, at its option, repair or replace the product.
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Unit Replacement
Device Type
Product Code
8-Port Serial Card 16-Port Serial Card GPI PCI Card LTC Time Code Reader Sync Card NIC
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