Documentos de Académico
Documentos de Profesional
Documentos de Cultura
333-200511
SERVICE MANUAL
DLP PROJECTOR
TDP-P8
The above models are classified as green product (s) (*1), as indicated by the underlined serial number (s). This Service Manual describes replacement parts for green product (s). When repairing any green product (s), use the parts described in this manual and lead-free solder (*2). For (*1) and (*2) , see the next page.
TOSHIBA CORPORATION
(*1)
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any marketing of new products containing lead. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities. In line with this, Toshiba proactively promotes Green Procurement, and seeks to purchase and use products, parts and materials that have low environmental impacts. Green procurement of parts is not only confined to manufacture. The same green parts used in manufacture must also be used as replacement parts.
WARNING
This product is manufactured using lead free solder.
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT ! The melting temperature of lead-free solder is higher than that of leaded solder by 86F to 104 F (30C to 40C). Use of a soldering iron designed for lead-based solders to repair product made with lead-free solder may result in damage to the component and or PCB being soldered. Great care should be made to ensure high-quality soldering when servicing this productespecially when soldering large components, through-hole pins, and on PCBsas the level of heat required to melt lead-free solder is high.
Preface
This manual is applied to TDP-P8 0.7 XGA / 12o DDR DMD projection system. It is the mode of single Panel, 156 Watt Compact P-VIP Lamp and 1024(H) x 768(V) resolution. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products. We expect your customers will appreciate the service that you offer them. This manual is for technicians and people who have an electronic background. Please send the product back to the distributor for repairing and do not attempt to do anything that is complex or is not mentioned in the troubleshooting. Notice: The information found in this manual is subject to change without prior notice. Any subsequent changes made to the data herein will be incorporated in future edition. TDP-P8 Service Manual Copyright August, 2005 All Rights Reserved Manual Version 1.0
TDP-P8
Table of Contents
Chapter 1 Introduction
Product Highlight Mechanical Specifications Display Panel Specifications Electrical Specifications Optical Specifications Environmental Specifications
1-1
1-1 1-2 1-3 1-3 1-6 1-6
Chapter 2
Disassembly Procedure
Equipment Needed Appearance Remove Lamp Cover and Lamp Remove Top Cover and Keypad Board Remove IR Sensor Board Remove Main Board and IO Cover Remove Thermal Switch and Fan Remove Ballast Module Remove DC DC Module Remove Interlock Switch Remove Focus Ring, Zoom Ring and Engine Light Cut Disassemble Engine Remove Zoom Lens
2-1
2-1 2-1 2-2 2-3 2-5 2-6 2-9 2-10 2-11 2-12 2-13 2-14 2-16
Chapter 3
Troubleshooting
Equipment Needed LED Lighting Message Main procedure
3-1
3-1 3-1 3-2
Chapter 4
4-1
4-1 4-1 4-1 4-2 4-5 4-6 TDP-P8
Guide to Enter Factory Mode and Factory Reset Color Wheel Index Alignment
4-7 4-7
Chapter 5
5-1
5-1 5-2 5-6
Chapter 6
6-1
III
TDP-P8
Chapter 1
Introduction
1-1
-
Product Highlights
One panel 0.7" XGA / 12o DDR DMD projection system 156 - Watt Compact P-VIP Lamp (user replaceable) High efficiency cooling system with system acoustic noise level typical 38dB(A) Light weight Approx. 2.2~2.5lbs Manual focus projection, 1:1.15 mechanical zoom lens True 1024 x 768 resolution, 16.7M True colors With up, down, left, and right screen reverse Build-in full screen NTSC / PAL / SECAM video capability with S-video / Composite / HDTV component signal through D-sub. SXGA / XGA / SVGA / VGA / MAC compatibility with one D-Sub 15 pin VGA connector input terminal Auto image re-sizing to 1024 x 768 full screen Auto detection of computer signal input Auto Image synchronization (Auto-tracking / frequency / position adjustment) Powerful enlarge and freeze function Automatically saves adjustments for future use IR remote control function Adaptive voltage control fan speed Digital Vertical Keystone Correction
1-1
TDP-P8
1-2
Mechanical Specifications
- Internal 197 x 147 x 53 mm - External 200 x 150.5 x 56 mm (main body) - Approx. 2.2~2.5 lbs. - Advanced air flow - Two fans with low system acoustic noise level - Temperature control circuits with adaptive voltage control fan speed - Maximum touch temperature follows UL60950 regulation
Maximum temperature rise oC Metal Glass, Porcelain, Vitreous, Material 70 65 80 80 Plastic rubber 85 75 95 95
Dimensions(WxDxH)
Handles, knobs, grips, etc. held or touched for short periods only handles, knobs, grips, etc. continuously held in normal use External surface of equipment which may be touched Parts inside the equipment which may be touched
60 55 70 70
Cabinet
- Provides space for PCB boards, fan, optical engine, power supply, Compact P-VIP Lamp - Projection Zoom Lens - One IR receiver window - Outlet vent - One D-sub 15-pin VGA for Analogue RGB / HDTV Component signal - One S-Video Input, One Composite Video Input, One USB Port - AC power input IEC-C6 socket, rack mount type - One IR receiver window - Kensington key lock hole - Inlet vent - Keypads - LED indicators - Spec. and warning labels - One elevator foot, one fix foot and one adjustable foot - One lamp cover - Inlet vent - One 1/4* thread hole for photo tripod 1-2 TDP-P8
Front Side
Rear Side
Top Side
Bottom
- Inlet vents - Outlet vents - Lamp could be changed by customer, but should follow the user manual instruction. - Replaceable Lamp should be provided by Coretronic or its authorized agencies. - 8 degree with elevator mechanism - +/- 15 degrees (30 degrees) - Top Cover: Silver - Bottom Cover: Silver - Front Cover: Silver gray - AZ91D Mg Alloy for Top and bottom chassis - NORYL and other engineering plastic for plastic parts - Lamp power supply shut off automatically when door opens.
Materials
1-3
Type
1-4
Electrical Specifications
- Input AC 100 - 240V~ , 2A, 50 - 60 Hz with PFC - 156 Watt Lamp and Lamp Driver - Variance FAN speed control (Depend on temperature variant) - 195W Typical@110V - Computer Input (VGA) - Composite Video Input (x 1) - S-Video Input (Standard x 1) - USB Port - Hsync Frequency : 31.5-80 kHz - Vsync Frequency : 56-85 Hz
Power Supply
1-3
TDP-P8
- Video Signal RGB (PC) Analog RGB 0.7Vp-p, 75 ohm Analog RGB 1Vp-p, 75 ohm, - Sync. signal: Separate Sync: H, V TTL level (bi-polarity) Composite Sync: TTL level (bi-polarity) Sync-on-green: negative sync. 0.3Vp-p - Video Composite video: 75 ohm S-video Luminance: 75 ohm Chrominance : 75 ohm System Controller Chip Video Compatibility - TI DDP2000 - Standards : NTSC PAL SECAM HDTV
- M (3.58MHz), 4.43 MHz, - B, D, G, H, I , M , N - B, D, G, K, K1, L - 480i/576i ; 480p/576p ; 720p 50/60 Hz ; 1080i 50/60Hz
XGA Compression
- by using TI DDP2000 Chips to compress SXGA image into XGA display - Power: - Temp: - Lamp: Power On /Standby indicator Overheat and abnormal indicator Lamp bad or Lamp no-strike indicator
Indicator
1-4
TDP-P8
1-5
TDP-P8
1-5
Optical Specifications
- F# 2.7 ~2.88, f = 28.43~32.73 mm. 1.15X Mechanical Zoom Lens. - Adjustable from 31.7 to 300 (Diagonal) - 1.5m 12.2m - 2.0 ~ 2.30 (110 degree white segment color wheel) - 1300 (ANSI Lumens) (Typical) - 1120 (ANSI Lumens) Minimum - 2000:1 Typical - 1000:1 Minimum (Full On / Full Off) - 75% Typical - 65% Minimum - R92G83W110B75 - OSRAM E18 156W Lamp
Projection lens Projection Image Size Throw Distance Throw Ratio Brightness
Contrast
Uniformity
1-6
Environmental Specifications
- Operating: - Storage: - Operating: - Storage: 5~35C -20~60C 5~35C, 80%RH (Max.), non-condensing -20~60C, 80%RH (Max.), non-condensing
Temperature
Maximum Humidity
- Normal mode: 38 +/- 2 dB(A) (Typical, 23 +/- 2C ) - Dim mode: 37 +/- 2 dB(A) (Typical, 23 +/- 2C ) Follow ISO-7779 regulation sound pressure level A weighting measurement, 7200 rpm color wheel rotational speed. - 3000 hrs for Dim mode, 2000 hours for normal mode. - Operating 0 ~ 2,500 ft 2,500 ~ 5,000 ft 5,000 ~ 10,000 ft 40,000 ft 5oC~35oC 5oC~30oC 5oC~25oC
- Storage
1-6
TDP-P8
Chapter 2
Disassembly Procedure
Equipment Needed
Item Photo Item Photo
Appearance
The Front Side The Rear Side
2-1
TDP-P8
2-1
1.
2.
2-2
TDP-P8
2-2
1.
2.
3.
Tear off 2 EMI Tapes and unscrew 4 screws to take off the Mylar and remove the Keypad Board.
2-3
TDP-P8
4.
5.
2-4
TDP-P8
2-3
1.
Connector
2.
2 tenons
2-5
TDP-P8
2-4
1.
2.
(1) Unplug 9 connectors to remove the Main Board and the IO Cover. (9 connectors are: 6 connectors in the upper side of the Main Board; 2connectors in the left side and 1 connector in the right side.) (2) Take off the Main Board Directly as the red arrow shows.
2-6
TDP-P8
IO Cover
Remove the Main Board Directly Note1 : When assembling the 3 connectors, please be aware of the wire & connector color.
2-7
TDP-P8
Note2 : When assembling the Main Board, you need to assemble the Iron Holder. Please be aware of the location to assemble the Iron Holder. (The Iron Holder is designed to secure the Main Board.)
Iron Holder
2-8
TDP-P8
2-5
1.
2.
Remove the Fan directly. Note: When assembling the Fan, please be aware of the Fan Wire should be placed in the upper left side. Fan Wire
2-9
TDP-P8
2-6
1.
Black Screw
Plastic Screw
Siliver Screw
2.
(1) Unscrew 1 side screw to remove the Light Cut. (2) Unplug 1 connector to separate the Ballast. Screw
Connector
Light Cut
2-10
TDP-P8
2-7
1.
Remove DC DC Module
Unscrew 1 screw and unplug 2 connectors to remove the DC DC Module.
2-8
1.
2-11
TDP-P8
2-9
1.
2-12
TDP-P8
2-10
1. 2. 3.
Unscrew 3 screws to remove the Focus Ring. Unscrew 2 screw to remove the Zoom Ring. Unscrew 1 screw to remove the Engine Light Cut.
Zoom Ring
2-13
TDP-P8
2-11
1.
Disassemble Engine
2.
Unscrew 4 screws to separate the DMD Heatsink Module & DMD Board.
DMD Heatsink Module DMD Board
3.
(1) Unscrew 1 screw to remove the Lamp Blower Module. (2) Unscrew 3 screws to separate the Lamp Blower Module.
2-14
TDP-P8
2-15
TDP-P8
2-12
1.
Note: There are 2 position pins to function as error proof when assembled with Zoom Lens.
2 hole in the Zoom Lens and function as error proof. 2 position pins
2-16
TDP-P8
Chapter 3
Troubleshooting
3-1 Equipment Needed
- PC or Pattern Generator - DVD Player (Video, S-Video, Audio)
ERROR
LAMP(not lit) LAMP(door open) OVER Temp FAN LOCK CW ERROR ( R ) RED ( O ) ORANGE ( G ) GREEN
3-1
TDP-P8
Symptom
No Power
Procedure
- Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and arent broken - Check DC-DC - Check Ballast - Check Main Board - Check LED Status a. Lamp LED Lit On - Check Lamp - Check Lamp Driver - Check Main Board b. Temp LED Lit On - Check Thermal Sensor - Check Thermal Switch - Check Fan - No Power *Please refer to No Power troubleshooting. - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the Source button on the control panel to swtich) - Ensure all connectors are securely connected and arent broken - Check Main Board - Check DMD Board - Check Color Wheel - Check DMD Chip - Check Engine Module - Ensure all connectors are securely connected and arent broken - Check Lamp Module - Check DC-DC - Check Ballast - Check Main Board - Check Color Wheel - Check Fan Module
No Image
No Light On
Mechanical Noise
3-2
TDP-P8
No
6
Symptom
Line Bar / Line Defect
Procedure
- Check if the DMD Chip and the DMD Board are assembled properly - Check DMD Board - Check DMD Chip - Check Main Board - Do Reset of the OSD Menu - Ensure the Signal Cable and Source work as well - Check Lamp Module - Check Color Wheel - Check DMD Board - Check Main Board - Do Reset of the OSD Menu - Adjust Color Wheel Index - Check Main Board - Check DMD Board - Check Color Wheel - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Ensure the Brightness is within spec. - Check Engine Module - Ensure the Projection Screen without dirt - Ensure the Projection Lens is clean - Clean DMD Chip and Engine Module - Check DMD Chip - Check Engine Module - Ensure the Signal Cable and Source work - Check Main Board - Check DMD Board - Remote Control a. Check Battery b. Check Remote Control c. IR Receiver - Control Panel a. Check FPC b. Check Keypad c. Check Main Board - Do Reset of the OSD Menu - Check Main Board - Check DMD Board 3-3 TDP-P8
Image Flicker
Color Abnormal
10
11
Garbage Image
12
13
Function Abnormal
Chapter 4
Product
P8 Projector
4-2
-
Test Equipment
PC with XGA resolution DVD player with Multi-system (NTSC/PAL/SECAM) HDTV Source (480i/480p, 576i/576p, 720p, 1080i) Minolta CL-100 Pattern Generator or CHROMA2316/ 2327 or Quantum Data 802B
4-3
-
Test Condition
Circumstance Brightness : Dark room less than 2.5 lux. Inspection Distance : 1.5m~3m for functional inspection Screen Size : 60 inches diagonal (wide) After repairing each P8, the unit should be burn-in (Refer to the table below).
Symptom Normal Repair NFF Auto Shutdown Burn-in Time 2 Hours 4 Hours 6 Hours (Lamp on 120 Min, Lamp off 15 Min; 3 cycles)
4-1
TDP-P8
4-4
Contrast/Brightness 64 RGBW scale R, G, B and White Color Performance Screen Uniformity Dead Pixel (Bright pixel) Dead Pixel (Dark pixel) Blemish (Bright) Blemish (Dark) Focus Boundary Light Leak HDTV R, G, B and White Color Full White Full Black Full White Full Black / Gray 30 Full white / Blue 60 Text Pattern Boundary Frame Gray 10 Color Bar
6 7 8 9 10 11
4-2
TDP-P8
4-3
TDP-P8
4-4
TDP-P8
4-5
Reset
Inspection Procedure
- Reset before testing. - Test Signal : 1024x768@60Hz - Test Pattern : Line Moire Pattern * Check and see if image sharpness and focus are well performed. * If not, readjust by following steps. (1) Select Frequency function to adjust the total pixel number of pixel clock in one line period. (2) Then select Tracking function and use right or left arrow key to adjust the value to minimize video flicker. - Test Signal : 1024x768@60Hz - Test Pattern : Boundary Frame * Adjust Resync or Frequency/Tracking/H. Position/V. Position to the inner of the screen. - Test Signal : 1024x768@60Hz - Test Pattern : Text Pattern * Adjust the center clearly, meanwhile, one slightly vague corner in the image is allowed. - Test Signal : 480P, 576P, 720P, 1080i - Test Pattern : Color Bar * If the test result was discoloration or flickering, please return the unit for repairing.
Boundary
Focus
HDTV
Color Performance - Test Signal : 1024x768@60Hz - Test Pattern : 64 RGBW scale Pattern. * Please check and ensure if each color is normal and distinguishable * If not,please adjust color wheel index of the factory mode. Screen Uniformity - Test Signal : 1024x768@60Hz - Test Pattern : Full White Pattern * Please check and ensure the unit is within the spec. * Please check and see if it in normal condition. s * If not, please return the unit to repair area.
4-5
TDP-P8
Dead Pixel - Test Signal : 1024x768@60Hz (Bright/Dark pixel) * Please check and see if there are dead pixels on DMD chip * The total numbers and distance of dead pixels should be complaint with the spec. Notice : (1) Bright Pixel : Test Pattern : Full Black Pattern - Please check and ensure that the bright pixel cannot exceed 1 pixel. - If not, please return the unit to repair area. (2) Dark Pixel : Test Pattern : Full White Pattern - Please check and ensure that the pixel number should be smaller or amount to 6 pixels - If not, please return the unit to repair area. Light Leak - Test Signal : 1024x768@60Hz - Test Pattern : Gray 10 Pattern * Please check and see if the light leaks*Notice * The unit cannot accept the leakage is brighter than Gary 10 pattern Notice : Light leak on reflective edge, eyecatcher, bond wires and exposed metal.
4-6
Calibration
Note: Everytime Main Board is replaced, you have to do video and PC Calibration and adjust Color Wheel index in the factory mode menu. Video Calibration - Test Signal : HDTV Signal 720p@60Hz - Test Pattern : Calibration Pattern (Figure 13) - Test Signal : 1024x768@60Hz - Test Pattern : Calibration Pattern (Figure 14) * Calibration Pattern should be in full screen mode, white above and black below.
PC Calibration
4-6
TDP-P8
4-7
Factory Mode
Reset
4-8
1.
2. 3.
Enter Factory Mode. Choose Color Setting and then select Color Wheel Index. Press Right or Left button to adjust Color Wheel Index to ensure all the color scales are smooth and without any abnormal color.
4-7
TDP-P8
Chapter 5
Hardware :
Item Photo Item Photo
Projector (TDP-P8)
USB Cable
Power Cord
PC or Laptop
5-1
TDP-P8
Next
Next
1. Reading the "License Agreement" rules. 2. Choose "I accept and agree to be bound by all the terms and conditions of this License Agreement" icon, 3. Click "Next" button.
Next
5-2
TDP-P8
No 5 Next
Step
Photo
Next
Finish
Reboot
5-3
TDP-P8
Enter P8 Press and hold the "ON/STANDBY" button of P8 Projector, and then plug in P8's Power Cord. Firmware Don't release the "ON/STANDBY" button until Temp LED, Power LED, and Lamp LED are all Upgrade Mode lit.
Connect PC Connect the USB Port of your PC or Laptop with the USB Port of P8 by the USB Cable. USB Port & P8 Projector USB Port Click "Next" The following window will appear. Then, click "Next".
5-4
TDP-P8
No 6
Step Finish
Photo
Device Manager
1. Right click "My computer" on the desktop. 2. Select "Properties" on the popup menu to launch the "System Properties" window. 3. Choose "Hardware" and then click "Device Manager".
Click "Jungo" to ensure "DDP2000" and "Windriver" are properly installed. If not, repeart Step 1~8.
Device Manager
5-5
TDP-P8
1. Click "Library". 2. The library path located in the default installation directory is: C:\Program Files\DLP Composer Lite. If not, press "Browse" to select the right path.
5-6
No 5
Step
Procedure 1. Choose "Flash Loader" 2. Click "Browse" to search the P8 Firmware. (*.img.file) 3. Select the item "Skip Boot Loader Area (load all but the first 16KB)." 4. Click "Reset Bus" to erase the flash memory. (Note: If the error message "cannot open USB driver No projectors found" appears, please unplug the USB Cable and replug, then re-do 4. Click "Reset Bus" to erase the flash memory.)
Photo
1 3
4 Note:
1. If the firmware is ready, click "Start Download" to process the firmware upgrade. 2. Click "Yes" to continue.
2
5-7 TDP-P8
No 7
Procedure After the firmware is successfully loaded, you will see "Download Complete" message.
Photo
End Firmware Press the "ON/STANDBY" Upgrade Mode button of P8 to end its firmware upgrade mode.
Turn on P8 Projector and then enter its factory mode to check the firmware version of P8
Note: Factory Mode Hot Key: Step 1. Push menu to DISPLAY SETTING menu. Step 2. Press following key sequencially. LEFT + RIGHT -> UP + DOWN -> LEFT + RIGHT. Then, factory menu is shown.
5-8
TDP-P8
Chapter 6
B333
23587677
Ring, Focus
P800
23587698
CN800
23587683
85
Z100
23587719
B321
23587675
Washer, Nylon
B110
23587671
Foot, Adjust
84
B111
23587283
Rubber, Foot
86
6-1
TDP-P8
SW101
23587700
Switch, interlock
CN001
23587680
87
CN850
23587684
88
B320
23587674
Cover, Bottom
U100
23587704
B322
23587676
CN002
23587681
0005
6-2
TDP-P8
A002
23587662
Cap, Keypad
U002
23587702
Keypad
A003
23587663
U003
23587703
E208
23587256
Socket, DMD
E204
23587255
B334
23587678
Ring, Zoom
6-3
TDP-P8
E210
23587378
89, 90
E209
23587692
E211
23587694
Mask, DMD
B204
23587673
92
E212
23587695
P100
23587697
Switch, Thermal
E207
23587690
6-4
TDP-P8
Z102
23587720
Fan, lamp
E205
23587689
A110
23587666
U001
23587701
A210
23587667
Cover, Lamp
Y200
23587708
Y100
23587705
6-5
TDP-P8
Y101
23587706
Cable, USB
Y230
23587712
Y120
23587707
Bag, soft
A800
23587669
Carton box
A801
23587670
Cushion, paper
A220
23587668
Cap, Lens
Y201
23587709
6-6
TDP-P8
Y201
23587710
Y201
23587711
Y260
23587713
Y260
23587714
Y260
23587715
Y260
23587716
Y260
23587717
6-7
TDP-P8
Y260
23587718
P850
23587699
94
A100
23587664
Cover, Top
A105
23587665
Cover, Front
95 96
E200
23587685
Optical Block
E203
23587687
Color wheel
97
CN203
23587682
6-8
TDP-P8
E202
23587686
Lens assy
E250
23587696
98 99
B850
23587679
6-9
TDP-P8
TOSHIBA
CORPORATION