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Document number: 1KGT150733 V002 1
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Description Initial version Update to Release 10.2 functionality -VPN and HTTPS support Chap. 2.4 System Design: 2 new figures added Chap. 2.5 System Concept Copyright at the beginning removed
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Contents
1 2 Introduction............................................................................ 1-1 RTU560 Application and Features........................................ 2-1
2.1 2.2 2.3 2.4 2.5 Overview ...................................................................................... 2-1 Application................................................................................... 2-1 Features ....................................................................................... 2-2 System Design............................................................................. 2-3 System Concept .......................................................................... 2-4
4.4
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Abbreviations
AMI ASO BCU BSI BSO CMU CS CSC CS-Command CRC CTO DCO DMI DPI DSO EPI GCD HCI IED IIN IOC IOD IOM ITI MFI MPU NCC PB PBP PDP PLC PPP PSR PSU RCO RTC SBO ABB AG Analog Measured value Input Analog Set point command Output Bus Connection Unit Bit String Input (8, 16 bit) Bit String Output (1, 2, 8, 16 bit) Communication and Data Processing Unit Control System Command Supervision Channel Clock Synch Command Cyclic Redundancy Check Common Time Object Double Command Output Digital Measured value Input (8, 16 bit) Double Point Input Digital Set point command Output (8, 16 bit) Event of Protection equipment Input (1bit) General Configuration Data Host Communication Interface Intelligent Electronic Device Internal Indication I/O Controller (Controller on I/O Board) Input Output Data I/O Bus Master (Function of SLC) Integrated Totals Input Analog Measured value Floating Input Main Processing Unit Network Control Center Peripheral Bus Peripheral Bus Processor Process Data Processing Programmable Logic Control Point to Point Protocol Power Supply for Racks Power Supply Unit Regulation step Command Output Real Time Clock Select Before Operate 1KGT150733 V002 1 v
Abbreviations
SCADA SCI SCO SEV SLC SOC SOE SPI STI TSI TSO
Supervision, Control and Data Acquisition Sub-Device Communication Interface Single Command Output System Events Serial Line Controller Strobe Output Channel Sequence-of-Event Queue Single Point Input Step position Input (8 bit) Time Synch Input Time Synch Output
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Introduction
The RTU560 is required to be configurable to nearly all demands made on remote stations in networks for electrical substations, gas, oil, water or district heating. It therefore provides a flexible and modular design with many integrated functionalities covering a wide range of individual solutions suitable for transmission, distribution substations, smart grid or feeder automation applications. This document describes: Applications and features of the RTU560 family The applicable safety and installation instructions Structure and contents of the RTU560 documentation
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2.1 Overview
The task to monitor and control the transportation network for energy to reach an economical operation control requests an ongoing penetration of the network down to the lowest levels. The increasing requirements concerning the availability of energy and their distribution and transportation leads to increasing demands on control systems. Improved and new communication possibilities with a higher transmission bandwidth and new transmission media allow the telecontrol technology to realize these tasks.
2.2
Application
The RTU560 is required to be configurable to nearly all demands made on remote stations in networks for electrical substations, gas, oil, water or district heating.
Figure 2-1:
Increasing capabilities of decentralized and closed-loop control solutions allow running more functions directly in the station. The RTU560 supports this on the one hand with own PLC programs that can be used for control tasks and on the other hand with its capability to communicate with the external control, protection and monitoring units via serial lines. The RTU560 distributes process information from these units on the demands for station- and network control to several network control centers (NCC).
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The RTU560 uses a set of communication units (CMUs) and I/O modules to build up configurations appropriate to the particular application and data point profile of a station. The possibilities range from configurations for some I/O process data points and one single communication unit for typical small pump stations or ring main unit stations over medium size stations for distribution up to large stations on transmission grid level. The engineering work is a relevant cost factor that can be reduced by standardization of the process data model and the use of state-of-the-art engineering tools. These tools must support all types of configurations that are possible with the RTU560 family and both the demands of communication networks for telecontrol and the customers demands for the distributed stations. The engineering of the process signals for the RTU560 units and projects is done via the tool 'RTUtil560'. Project means here a telecontrol network with several remote stations combined with router stations etc. The RTUtil560 supports process signal routing from small station on the lowest level up to the highest level for network control centers (NCC). Typically, it includes the conversion from a telecontrol protocol 'A' to another telecontrol protocol 'B' used on the next level, for example from DNP3 to IEC 870-5-104. The RTUtil560 generates all files requested to run the RTU560 units. To reduce traveling costs and to get a higher flexibility for configuration extensions or modifications, the RTUtil560 and the RTU560 concept allow to download the files into the RTU560 in the stations via INTRANET using WEB browser technology or, if the protocol supports file transfer, via the communication line.
2.3
Features
The telecontrol system RTU560 transmits the process information derived from the various units in the station to the control centers and from the control centers to the addressed control units within the station. Besides the acquisition and processing of the directly parallel wired process signals to the RTU560 IO-process interface, the RTU560 is designed to link serial communication routes within the station as well as to the higher control level. This can be another RTU560 router station or a network control center. Within the station, it is the connection of other existing additional control, protection or monitoring devices (Intelligent Electronic Devices = IED) via serial interfaces. The RTU560 concept allows the economical adaptation to the requested, different serial links by cascading the communication and processing units according to the number of needed serial interfaces. Functional system features of the RTU560 to fulfill the requirements for remote control stations are:
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High functional scope for telecontrol application functions PLC capabilities to execute control and closed loop control applications for pump stations, hydro power plants, station interlocking for electrical substations, etc.. Archiving of process and station events in a sequence of event lists in the Flash memory. Accessible via Intranet or equivalent independent network. Archiving of Integrated Totals (ITI) and Analog Measured Values (AMI) in the Flash memory. Accessible via Intranet or equivalent independent network. Reading and archiving of disturbance files from protection relays on request of the protection relay. Reading of the disturbance files by file transfer over a separate communication network (e.g. Intranet) on user's demand. Independent and direct information of available new disturbance files in the disturbance file archive to the NCC. Possibility to build (engineer) group alarms for the typical alarm messages, beside a PLC program. Interfacing nearly all types and big numbers of IEDs in a station via serial telecontrol protocols, like IEC 60870-5-103, MODBUS, SPA-Bus, DNP3, or via Ethernet like IEC 60870-5-104 or IEC 61850. Marshalling and filtering process events to the connected NCCs . Decoupling transaction sequences and delay times to the different NCCs by using a separate process data base per NCC link. Remote access for diagnostic purposes via Web-Browser and Internet or Intranet. With detailed information down to each process signal. Integrated HMI (Human Machine Interface) for process supervision and control. Via Web-Browser and Internet or Intranet. Sophisticated security features for user account management, user activity logging and protection against unexpected attacks.
2.4
System Design
The RTU560 family can be divided into two different mounting types: Rack mounted systems DIN Rail mounted systems The features of the rack mounted system are described in 'Function Description, Part 2', while the DIN rail mounted system is described in 'Part 3' (see chapter RTU560 Function Description). Rack mounted and DIN rail mounted components can be used together in one RTU560 system.
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System Concept
CMU
CMU
CMU
CMU
CMU
CMU
CMU
CMU
I/O modules
IED IED
Sub-RTU
I/O modules
Sub-RTU
Figure 2-2: RTU560 System concept, Rack Mounting Figure 2-2 shows the basic concept for the RTU560 family. The RTU560 is based on a communication node which is highly flexible. The number of CMU boards depends on the demands in a station or router RTU. Each CMU type has a number of serial interfaces to connect serial communication links using up to four different communication protocols either as Host Communication Interface (HCI= Slave protocol) or as Sub-device Communication Interface (SCI = Master protocol). This concept allows cascading the number of CMUs to the demands on different protocols and interfaces. Another main aspect is the internal communication concept. To avoid several special conversions etc. all process information, regardless from which interface received, are converted into an internal presentation and distributed to all CMUs via the RTU560 System bus. Therefore, each protocol module needs only the conversion into/from the internal presentation. This requests also that each protocol module has its own process data base for signal processing etc.
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The most important features are: Multi processor technology for the communication modules (Rack mounting only) Redundant communication units with warm standby performance (Rack mounting) Redundant power supplies for most of the racks (Rack mounting only) Redundant communication links for serial lines and Ethernet, possible on one CMU Process event archive on Flash memory Disturbance file archive on Flash memory with directory organization per protection relay and autonomous read out of the disturbance files Remote diagnostic via Web-Browser for all RTU560 families Up to 5000 process data points within one RTU560, including all direct connected process signals and all signals via serial links Increasing performance of event access via RTU560 peripheral bus by splitting the IO-racks in different bus segments. Maximum 32 bus segments are possible (Rack mounting only) The basic design is field proven and has demonstrated its stability in several installations world wide. Possibility to run more then one PLC program in parallel Small number of different hardware modules High availability One engineering tool for the complete RTU560 family (RTUtil560)
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3.1 Cyber Security
System Overview
A set of security features is available to fulfill basic requirements of the following security standards: NERC/CIP North American Electric Reliability Corporation - Critical Infrastructure Protection IEC 62351 Power systems management and associated information interchange - Data and communications security IEEE 1686 Standard for Substation Intelligent Electronic Devices (IED) Cyber Security Capabilities The a.m. standards require the following security features: Confidentiality Availability Authentication, Authorization Audit ability Secure communication links Robustness of external interfaces Verify the identity of a user Logging of user activities
The following security functions are included in the RTU560: User Account Management (UAM), integrated in the Webserver User Activity Logging (UAL) on the CompactFlash of the CMU Closing of unused TCP/IP ports Enabling/disabling of Webserver use individually per CMU Virtual Private Network communication HTTPS support for integrated Webserver Support of SYSLOG and ArcSight Server Security Event and Alarms via telecontrol protocols
3.2
Telecontrol Functions
The telecontrol functions (SCADA) in monitoring direction are executed on the binary input boards 23BE23/23BE40/23BE50 and the analogue input board 23AE23 of the RTU560, the analogue input board 23AI60/211AID50 and the binary input board 23BI61/211BID51 of the RTU211, and the binary and analogue inputs of the integrated multi input/output board of the 560CIG10. The SCADA functions in command direction are described for the I/O board 23BA20/23BA40 of the RTU560, 23BO61/62/211BOD52 of the RTU211 and the binary outputs of the integrated multi input/output board within the 560CIG10. The telecontrol functions are described in part 5 of the Function Description.
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System Overview
3.3
External Communication
The RTU560 allows the communication with up to 16 different host systems by using the communication interfaces provided by the CMUs. Different instances of host communication interfaces do not have any dependencies between each other. They have a separated set of configuration parameters and are running independently from each other during runtime. Because of the different requirements of protocols supported by the RTU560, this chapter describes only the general functionalities and principles of host communication interfaces. Detailed information is given in the corresponding protocol descriptions. The sub-device communication interface is used for communication between the RTU560 and subordinated devices. Subordinated devices can be other RTU560s or in generalother intelligent electronic devices (IED). The communication of multiple IEDs with different communication protocols is one of the basic concepts of the RTU560. The SCI supports various communication protocols. The protocol specific configuration parameters are described in additional documents. The configuration of the SCIs and communication lines with their protocols is done via the RTUtil560. There are no hardware switches to configure the interfaces. The communication features are described in part 6 of the Function Description.
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System Overview
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System Redundancy
It is important to maintain the access to stations in energy transmission and distribution networks. RTU560 manages this requirement by providing a sophisticated redundancy concept offering the following features: Redundant power supply units Redundant communication lines or links Redundant communication units (CMU) The main concept for redundant CMUs is, to have one or more pairs of CMU boards for those communications lines and functions, which are critical for the operation of the station. In error cases, the RTU560 will switch over to the redundant standby CMU, which immediately starts to take over the tasks after a warm start. Other redundant sets of CMUs in the configuration will not be affected in operation. System redundancy is described in part 2 and 6 of the Function Description.
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System Overview
Process and System events, commands in command direction, Login/Logout Measured values (AMI) Integrated Totals (ITI) Security Events Protection equipment is limited in memory and therefore only a small amount of disturbance-record files can be stored in protection equipment memory before it is overwritten. To simplify the analysis of disturbance faults and to reduce the time to get information of these faults, it is necessary to collect them in a centralized archive. This archive is provided by the RTU560. The uploaded files are stored on the RTU560 file system. To avoid that flash memory on RTU560 file system exceeds, a file administration function is included. To get access to the uploaded disturbance-data-files, the archive is displayed by RTU560 Web-Server, where it is also possible to upload files. In addition it is also possible to upload disturbance data from protection equipment connected to Sub-RTUs by using file transfer function with the communication protocols IEC60870-5-101 or IEC60870-5-104. Local print and archive functions are described in part 7 of the Function Description.
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4.1 Introduction
Safety Instructions
Read the following chapter before mounting and commissioning a RTU560 Remote Terminal Unit. The following symbols are used in the following chapters
Symbol Description An information hint which should be regarded or which helps to find an essential point in the chapter etc.
A caution hint which is important to know if you configure the RTU560. Which informs about a restriction etc.
4.2
EN 60204 EN 50178
If the pollution degree 2 (VDE 0110) cannot be guaranteed or further protection against direct contact is required the devices should be mounted into appropriate cubicles. If ABB RTU560 devices are coupled with or fed by power-frequency voltage networks of over-voltage category III qualified protective provisions have to be taken to guarantee over-voltage category II according to VDE 0110 at the terminal connectors (e.g. surge voltage protectors).
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Safety Instructions
4.3
4.3.1
Application Hints
Qualified Personal
The RTU560 modules partly conduct dangerous contact voltages at their connectors. Touching parts which are alive may cause serious injuries. Therefore installation, commissioning and maintenance of such systems shall be carried out only by technically instructed personnel. The personnel should have an adequate knowledge of dealing with dangerous voltages using the specifications and standards. In particular EN (VDE-) and accident prevention regulations.
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5.1
Installation Instructions
5.2
5.3
Cubicle Installation
If the electronics cubicle is installed in immediate contact with another cubicle containing electronics equipment only, the side panels between the cubicles can be omitted. The side panels between electronics cubicles and relay cubicles must remain in place to protect the electronics from interference. The electronics cubicle is normally screwed to the floor over a duct for incoming and outgoing cables. If the cubicle is welded to a steel deck or similar, it must be grounded effectively before the welding. The cubicle can be placed with its rear against a wall. A space at least 1 m deep should remain in front of the cubicle to leave a gangway with the door open. If the cubicle has a hinged frame, a free space should remain at the left of a row of cubicles so that the doors and frames can be opened fully. A space 0.5 m high should remain free above the cubicle to ensure ventilation in the cubicle.
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Installation Instructions
When the equipment is installed in several cubicles, it is absolutely necessary, to minimize interference, that the cubicles are screwed together in such a way that electrical connection is obtained between the cubicles at least 10 places, evenly divided over their areas of contact. The screws and washers supplied are to be used to obtain this connection to ensure electrical contact shape of paint under screw heads and washers. The cubicles should be grounded effectively to ensure normal function and personnel safety. The connection to ground should consist of a copper conductor with a cross section area of at least 10 mm connected to the grounding bar in the enclosure. If the equipment consists of several cubicles, the horizontal grounding bars are to be connected from enclosure to enclosure and finally connected at one point with the shortest possible conductor to the grounding system of the plant.
5.4
Electrical Installation
Before the beginning of the electrical installation, all input and output circuits are to be opened to ensure that no circuits in the cubicle are live when voltage is applied to other plant sections. The main switch in the cubicle is to be in the OFF position.
5.4.1
Cable Grounding
To guarantee the required EMC/EMI immunity conditions, it is necessary to ground the shield off all process and signal cables leaving or entering the cubicle. The connection of the cable shield with the cubicle grounding has to be realized directly next to the cubicle entry at the cubicle. Appropriate grounding bars have to be provided close to grounding conductors. The cable shields should be connected with the grounding bar by a sufficient area.
5.4.2
Cable Routing
Cables for process signals are to be screened. The screens are to be connected to the grounding bar of the cubicle with the shortest possible conductors (max. 10cm). Signal cables are to be routed as far as possible from other cables which may generate interference. The distance to power cables with phase voltages greater than 250V is to be at least 0.3m if the cables concerned run in parallel for a distance longer than 3.0m. The grounding lines should follow the signal cables in the cable ducts.
5.5
5.5.1
Function Test
Aids
Additional to the general hand tools e.g. screw drivers, tweezer and soldering iron should be following tools: A personal computer running with the utility program RTUtil560 and the Internet Explorer. Level meter (selective) Digital display instrument, 4 figures, multi-meter AC and DC, accuracy better than 0.2%. Variable DC voltage supply unit for simulation of analog measured values (20 mA DC, 0...10 V DC)
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Installation Instructions
Oscilloscope or level-indicating instrument for introducing transmission channels to service. Display D.C. voltage supply (20 mA DC, 0...10 V DC)
5.5.2
5.5.3
Function Test
Connect the PC running Internet Explorer to the remote terminal as described in the Webserver users guide. Be sure that the configuration to be tested is already installed. If not, load the concerning configuration files distributed by the data engineering of the PC running RTUtil560 into the RTU560, using the Internet Explorer. See Webserver users guide. Start the RTU560 by switching ON the main switch on the power supply unit. The LEDs ST of each board is ON after power up for some seconds and have to go OFF after initialization of the boards. Check that no red ST LED keeps ON. See part 6 of RTU560 function description about the LED display status definitions. To check the correct operation for process I/O signals the Internet Explorer to be used. (see Webserver users guide). Connect a protocol analyzer utility, running in Master mode, or a master station to the RTU560 The LEDs RxD and TxD indicates message traffic on the connected transmission line. In case of an open transmission connection the LED RxD will be permanent ON. Compare the received and displayed telegram contents with the RTU560 configuration. Check all status telegrams whether a fault will be detected or not. At least the first and last input board of each data type are to be tested. The utility connected to the transmission line channel is used for analyzing inputs and simulation of outputs. By using the (1 out of n) check with board 23BA23 a resistor, simulating the resistance value of the connected interposing relays or a test relay has to be connected to the selected channel output connectors of the 23BA20 board.
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Part 6: RTU Functions The additional functionality of the RTU560 is described in Part 6 of the RTU560 Function Description: System Redundancy Host Communication Interfaces Sub-device Communication Interfaces Substation Automation System with IEC 61850 Interfaces and Networks Programmable Logic Controller Start up, Configuration, Time Management Status and Diagnostic Information System Data Interface Part 7: Archive Functions Archives are stored on the CompactFlash Card of the communication units. The functionality is described in Part 7 of the RTU560 Function Description. Local Print, Process Archive Function Disturbance Data File Archive Transmission and Storage of Meter Data Part 8: Integrated Human Machine Interface The integrated Human Machine Interface (HMI) is a graphical local interface to the RTU560. The interface is described in Part 8 of the RTU560 Function Description. Application and Features of the HMI Integrated HMI Engineering Guide
Beside the RTU560 Function Description (Part 1 to 8) there are additional documents, describing the hardware/software components of the RTU560 family:
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6.6
Users Guides
The following Users Guides' are available: 1KGT 150 716: The Webserver Users Guide 1KGT 150 563 The integrated HMI Users Guide 1KGT 150 451: RTUtil560 Users Guide 1KGT 150 612: RTU232-Import Users Guide 1KGT 150 470: MULTIPROG wt Users Guide
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Security Documents
As a communication gateway the RTU560 connects a control system with a directly connected process or with subordinated devices. For wide area networks in particular with connection to the Internet, additional configurations are required to increase protection and privacy for the RTU560 Ethernet communication. These features are described in the security document: 1KGT 150 722: Security Deployment Guide
Note: We reserve the right to make technical changes or modify the contents of this document without prior notice. W ith regard to purchase orders, the agreed particulars shall prevail. ABB AG does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts - is forbidden without prior written consent of ABB AG. Copyright 2011 ABB All rights reserved
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