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Issue #5
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
CONTENTS
Page Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 The Cracker - The Non-Explosive Cracking Agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Principles of Use of The Cracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Chart for Correct Mixing of The Cracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Instructions for Using The Cracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Some Actions Which Can Cause Blow-Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Instructions for Usage & Mixing The Cracker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Use of The Cracker Under Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Hole Location, Directing Cracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Cracking Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Making Openings in Walls and Roofs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Comparison of the Various Methods of Demolition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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THE CRACKER Is filled into vertically drilled holes When mixed, the material is liquid Maximum development of expansion pressure (12,000 psi) Only one product for all temperatures between 32F and 100F No storage problems / minimum one year shelf life Easy to use Universal demolition application Sold in 5 kilogram (11 lb.) and 2.5 kilogram (5.5 lb) heavy-duty plastic containers
The Cracker may be used indoors as well as outdoors. The Cracker can be used in dry or humid surroundings and underwater. Above all, The Cracker is used in places where other methods of demolition cannot be accommodated.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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WATER
Two critical factors in using The Cracker is the amount and temperature of the mixing water. Water must be added in the proper amount according to the temperature of the material being broken. Directions will advise 1 liter (33 oz.) or 1.16 liter (38 1/2 oz) per 5 kg (11 1b.) container, depending on the temperature. Addition of too much water can cause a blow-out. Refer to temperature chart for proper water temperature. When ambient temperature and concrete or rock temperature is 73F or above, it may be necessary to ice the mixing water. This is to prevent overly rapid reaction. In cold weather, mixing water may be slightly warmed to speed up the reaction and facilitate cracking. Refer to the temperature chart for correct temperatures.
HOLE DIAMETER
Hole diameter is as crucial to safety and breaking stress as the correct use of mixing water. The temperature of the material to be broken is the determining factor for hole size. Holes that are too small (less than 1 1/4) can cause too much restriction and product failure. Holes of too large diameter can be dangerous to your personnel. 1. When the temperature of concrete or rock is over 73F, hole diameter should not be greater than 1 1/4 (see temperature chart, pages 8 and 9.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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HOLE DEPTH
The hole depth should be 85% - 90% of the depth to be broken in reinforced concrete or hard rock. This percentage will give you maximum production. Do not ever drill all the way through the material to be broken. The Cracker will simply run out of the hole. The Cracker is not recommended for slabs of less than six (6) inches, as hole depth must be at least five (5) times the diameter in order for The Cracker to remain in the hole and achieve breaking stress. Holes that are too shallow can create a blow-out. 1. Hole depth should be at least five (5) times the diameter of the hole. 2. If drilling in shallow material, it may be necessary to decrease the hole diameter in order to achieve breaking depth. 3. Do not drill all the way through concrete or rock. 4. Maximum hole depth when using The Cracker is ten (10) feet. If breaking deep foundations or high wall or rock formations, lifts are recommended. 5. It is permissible to cast holes with PVC pipe in concrete being poured which will have to be broken later. However, it is recommended that 1 1/2 OD pipe be used and removed. If pipe is left in the concrete, do not leave pipe protruding above concrete surface. If filled above surface with The Cracker, a blow-out can occur. Also, be sure that pipe is not extremely hot if sitting in the sun.
HOLE SPACING
Hole spacing is often a matter of testing the material to be broken if tensile strength of rock or reinforcing is unknown. As a general rule, hole spacing can be on 12 centers in reinforced concrete or hard rock. However, in rock of extremely high tensile strength (above 5,000 psi) or greater reinforcement on 6 centers, holes should be placed on 6-8 centers. In light or nonreinforced concrete or rock of low strength, holes can be placed on centers ranging from 15 - 14. Particularly in rock, it is always helpful to do some test holes in order to save time and material.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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HOLE PATTERN
Hole pattern is determined by the material to be broken (strength or reinforcement) and by the size blocks or configuration which the object is to be broken.
HOLES
Holes must be clean (drilling dust blown out) and dry.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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7 1/2
7 1/2
depends on material dry & dust free noon - warmest part of day
depends on material dry & dust free noon - warmest part of day
depends on material dry & dust free noon - warmest part of day
depends on material dry & dust free if outdoors, avoid hours of hottest sun Cover with wet cloth / protect from sun 2-8 hours within five (5) minutes normal storage out of high heat
use wet cloth use wet cloth use wet cloth and thermal and thermal and thermal cover / heat area cover / heat area cover / heat area 24 - 48 hours within five (5) minutes normal storage out of extreme cold 12 - 48 hours within five (5) minutes normal storage out of extreme cold 5 - 18 hours within five (5) minutes normal storage
wear safety wear safety wear safety wear safety goggles - follow goggles - follow goggles - follow goggles - follow all precautions all precautions all precautions all precautions
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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REMEMBER THAT ALTHOUGH AMBIENT 1.16 liters (23%) TEMPERATURE MAY BE (38.5 oz) per IN RANGES STATED 5 kg container ABOVE, THE ACTUAL TEMPERATURE OF 1 1/4 CONCRETE OR ROCK TO maximum BE BROKEN MAY BE MUCH HIGHER IF IT IS IN 6 1/4 THE SUN OR AFFECTED BY NEARBY HEAT FROM depends MACHINERY OR FROM on DRILLING THE HOLES. material BE SURE THAT YOU ARE AWARE OF THE dry & CONCRETE OR ROCK dust free TEMPERATURE AND very early morning HAVE ALLOWED THE /night when HOLES TO COOL AFTER concrete or rock DRILLING. has cooled ALWAYS RUN FRESH cover with wet COOL WATER THROUGH cloth / protect HOSE. from sun 1.5 - 3 hours within five (5) minutes keep The Cracker in shade or on ice before use wear safety goggles - follow all precautions
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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REMEMBER AT ALL TIMES: ALWAYS WEAR SAFETY GOGGLES WHEN USING THE CRACKER THE CRACKER IS AN IRRITANT TO EYES AND SKIN
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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SAFETY PRECAUTIONS
1. 2. 3. 4. 5. 6. 7. 8. 9. Read the Technical Manual carefully prior to use. ALWAYS WEAR EYE PROTECTION. The jobsite should be closed to the public and cleared of personnel after installation of The Cracker. Wear rubber gloves. Avoid contact with eyes and skin. The Cracker contains unhydrated lime. Upon contact, flush liberally with cool water. Do not drill holes larger than maximum 1 1/4 in warm weather (concrete or rock temperature 72F or above) or maximum 1 1/2 in cool weather. Pour The Cracker into pre-drilled holes immediately upon mixing. Time lapsed from beginning of mix to installation should not exceed five (5) minutes. Do not look directly into the filled holes after installation. Be aware of the ambient temperature and the temperature of the concrete or rock and mixing water. Use the CHART FOR CORRECT USE OF THE CRACKER IN VARYING TEMPERATURES and follow all instructions. Do not fill glass or metal containers which widen toward the bottom with The Cracker. When left in a large container, very high temperature develops and expansion ensues. Cover the drill holes if temperatures are high or personnel remain in the area. It is wise to cover holes with wet cloth at any time. Do not attempt to pump The Cracker into holes under any circumstances. If hole temperatures exceed the safe range, they can be cooled with ice water and then blown out with compressed air. Do not attempt to plug holes or place heavy objects over holes for safety reasons. Do not use a funnel or other objects when installing The Cracker. The Cracker should not be used in coal mines or other areas with potential for ignition of gases as temperatures of the mixed product can turn very hot for a short period during the hydration process. THE CRACKER SHOULD ALWAYS BE KEPT OUT OF THE REACH OF CHILDREN.
17.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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6.
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14.
16. 17.
SAFETY NOTE: If The Cracker begins to steam in the bucket at any time, immediately add at least 1/2 gallon of water to stop the reaction. In case of eyes or skin getting in contact with The Cracker in powder form or liquid, during mixing or possible blow-out, immediately wash and rinse with plenty of water.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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2. 3. 4.
DIRECTIONS: 1. 2. 3. Tie knot in one end of polyethylene hose. Place metal or plastic tube into the polyethylene hose. Insert both together into the hole in submerged concrete or rock (tied end of polyethylene hose goes in first). Place funnel into top of metal tube. When hole is sufficiently filled, slowly twist tube as it is removed from hose and hole. Leave polyethylene hose above water(if depth permits) without tying out end, or if necessary, tie off the hose at a distance of two (2) feet above the opening of the surface of the hole. After each single hole filling, immediately clean funnel and tube!!!
4. 5. 6.
7.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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Neighboring drill holes inevitably promote a crack along the axis of the drill holes.
Omitting to fill a corner drill hole relieves the tension in two (2) main crack lines thereby enabling them to combine in a curve.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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CRACKING ROCKS
2 1 a a 2
In the case of rocks without free access from the side it is necessary to crack an opening which provides access. The drill holes (1) of the opening are filled with The Cracker and then, at one hour intervals, the drills holes (2) are filled, one row after the other.
In the case of rock formation it is first necessary to fill the holes at the foot of the formation, i.e., the foot holes, with The Cracker (a1). It is advantageous to drill these closer together than the actual demolition holes (a2). Here too, each row of holes must be filled at intervals with The Cracker, i.e., one row after the other. 30 cm underdrill
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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To ensure that no undesired reaction forces are developed at the point where ceiling and wall are bonded, it is necessary first of all to remove a coneshaped portion as illustrated in accordance with the principle applied when cracking rocks. (See page 17.)
Section
Cone
Plan view
4 1
3 2
After that, systematically enlarge in sickle-shaped parts the craters resulting from the foregoing process.
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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Effect Breaking Power Method Hydraulic wedge Rockbreaker Concrete cracker Explosive (dynamite) The Cracker Noise
Economy
G G
G G
#
G
- - - - G G G G G
Explanation:
Very good / or not ecologically harmful Good Less good Unsatisfactory and / or ecologically harmful
Adhesives Technology Corp. I 450 E. Copans Road, Pompano Beach, FL 33064 I Tel: 800-892-1880 I www.atc.ws
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