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by afajarito on December 25, 2010 Table of Contents DIY Portable Bike Repair Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intro: DIY Portable Bike Repair Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 1: Step 2: Step 3: Step 4: Step 5: Step 6: Step 7: Step 8: Step 9: .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. .................................................................................................................. 1 2 3 3 3 4 4 5 5 5 6 6 8
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
Step 1:
1. Using a pipe wrench, thread one of the 1"diameter pipe to the 1" Galvanized Tee as pictured below, use red loctite to permanently secure it.
Step 2:
2. Using a chop saw or a hacksaw, saw-off the just threaded 1" pipe to make it flush with the Tee fitting (pictured below). Save the extra pipe, you'll need this later.
Step 3:
3. Use the pipe you saved from previous step to make the "tailpiece" (pictured below). This will be used to hold the pony clamp 3/4" pipe in place. Make 3 horizontal cuts along the 1" pipe shaft using a chop saw (these would be hard to replicate using a hacksaw). If you are stuck with a hacksaw, make 4 cuts instead (+ pattern) . Now, drill a small hole at the end of each cut to give it more flexibility.
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
Step 4:
4. Thread the above piece to the opposite end of the 1" Tee, use red loctite to permanently secure it.
Step 5:
5. Using two= 2"x4" wood blocks (each measures 6 inches long). Drill-through a clearance hole on the wood blocks to allow them to pass along the 3/4" pipe. I used a 1" bore for that. I then clamp the two 2"x4" sections together and bored through vertically to create the concave channels in each half of the wood block clamp pads.
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
Step 6:
6. I threaded another 1" diameter pipe about 6 inches long to the bottom of the 1" Galvanized Tee. I painted it black for aesthetic, then used 3 rivets to secure the clamp head assembly to the tripod (pictured below).
Step 7:
7. Now for the wood block clamp pads, I bolted it to the pony clamp and painted it blue (counter sink the head of the bolts). Once the paint dried, I glued (using contact cement) an old rubber mouse pad into the concave sections to act as a rubber padding.
Step 8:
8. Attach the 3/4" Pony Clamp to the 3/4" x 21" pipe.
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
Step 9:
9. Slide the Pony clamp 3/4" pipe to the Tee-piece, then use a 34.9mm QR seat post clamp to adjust the angle for clamping. Instead of QR seatpost clamp, I opted for a salvaged clamp from a razor kick scooter and a hand knob i was saving from an old office chair. I just replaced the original bolt to a smaller one to accommodate the clamp threads. A small wing nut at the end of the 3/4" pipe is used for safety, this prevents the pony clamp assembly from accidentally sliding out.
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
Image Notes 1. With tripod legs folded and clamp head dismounted.
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/
http://www.instructables.com/id/DIY-Portable-Bike-Repair-Stand/