A M ID S BI S S BG e n e r a t o r

Model 410 9

Manual Instruction

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INTRODUCTION The Model 9410AM / DSB/ SSBGenerator manufactured tested is and under strict quality period requires control. theAM/ DSB/ SSBGenerator within warranty lf is the and repair yourfieldrepresentative or adjustment, contact to obtain instructions forwarding model for the to the nearest Lab-Volt authorized repair station. period repairs neceslf theAM/ DSB/ SSBGenerator beyond warranty is the and are it sary, is stillrecommended it be returned service. that for Special equipment highaccuracy of is needed calibrate instrument. equipment to greater this Test haveaccuracies times should ten than required the accuracy adjustment. of However,it becomes if necessary replace of the to any parts, parts onlyLab-Volt replacement or theirequivalent be should used.Orderpartsthrough yourLab-Volt representative. field Thismanual contains schematic diaorams an itemized and oartslist.

WARRANTY

Lab-Voltwarrantsall equipmentagainstdefects in materialsand workmanship a for periodof one yearfrom the dateof installation andioracceptance the customer. by Thiswarranty coversonly the intended use of the equipment and does not coverdamagedue to alteration, negligent or normalwear. use We assumeno liability damage,injuryor expenseclaimed have been incurred for to throughthe installation use of our products. or concerning warranty this Questions and all requests repairs for shouldbe directed the to Lab-Volt field reoresentative vour area. in

(Quebec) LAB-VOLT LTD 675,ruedu Carbone Charlesbourg (Quebec), CANADA GzN2K7 ( ) T e l . : 4 1 88 4 9 - 1 0 0 0 Fax:(418) 849-1666 e-mail: @labvolt.com ca

LAB-VOLT SYSTEMS P.O.Box686 Farmingdale, Jersey, New USA 07727 Tel.:(908) 938-2000 Fax:(908) 774-8573 e-mail: labvolt.com us@

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TABLEOF CONTENTS 1 SECTION D e s c r i p t i o n 2 SECTION S p e c i f i c a t i o n s . . . . . 3 ns SECTION O p e r a t iIn g t r u c t i o n s 4 O SECTION T h e o r y o f p e r a t i o n and SECTION M a i n t e n a n c eA d j u s t m e n t s . . 5 SECTION P a r t s L i s t a n d D i a q r a m s . . . . 6 ......1 .....2 ........3 ....5 .....10 ........15

1 SECTION DESCRIPTION

amplitude modufor The AM / DSB/ SSBGenerator beendesigned use in teaching has lt (SSB)transmission. is builtin two (DSB)and singlesideband lation(AM),doublesideband modulation (AM) and doublesideband the uppersectionfor amplitude sections: modulation for (SSB). (DSB), The input the modulating and the lowersection single for sideband modulation signalis commonto bothsections. band, The AM / DSB generator reserved the AM broadcast for operates frequencies at generator produces for amateurradio whilethe SSB radiosignalsin the 80-m band reserved operarors. to related amplitude The AM / DSB sectionallowsexperimentation techniques with In modulation the effects and caused linear by and non-linear overmodulation.the SSB section, lt modern suppressed-carrier sideband single transmission are techniques used. is alsopossible (BFO), frequency oscillato studythe operation the beatfrequency of and the variable oscillator tor (VFO). and Faultswitches and test oointslocatedinsidethe modulesallowfaultsimulation and observation signals various of at Boththe faultswitches the test points stagesin the circuit. panelin the top cover,and a smallhinged cover inside modthe are accessed through hinged a ule limitsaccessto the faultswitches. All systemmodules have been designed be stacked top of eachother,with the to on PowerSupply DualAudioAmplifier the bottom.Seltaligning, located / multi-pin connectors, on powerthroughout system. Whenusedconon the top and bottom eachmocjule, of distribute the jointly withthe PowerSupply DualAudio / is Amplifier, AM / DSB / SSB Generator efficiently the protected against misconnections short circuits. all and

SECTION 2 SPECIFICATIONS +25V-250mA - 2 5 V - 1 0 0m A .2OHz-ZOkHz ...10kf) . . 0.5V p-p kHz 400kHz- 1800 ...50O . . lessthan100mW (nopermit required)

PowerRequirement..... Input Audio Frequency lmpedance for operation Input Level Normal Maximum A M/ D S B Output Frequency Outputlmpedance Output Power

(540-1605 ' kHz) carrier suppression

Controls
SSB OutputFrequency RecommendedOutputLoad. OutputPower

.i *"-i.r, irpri;l;;r?i.i3'
Level, Carrier
R F T u n i n gR F G a i n , 3.74- 4.05MHz ......50o , , lessthan 100 mW (no permitrequired)

controls
Intermediate Outputs B F O F r e q u e n c.y. lFFrequency,.,. V F OF r e q u e n c y . . Carrier Suppression Faults(switch-insertable) TestPoints

vFo;r. rtJo*l[I3
. .. . . BFO, Mixer,lF, VFO . . 4 5 0- 4 6 0 k H z 455kHz ..4.2-4.5MHz , 40 dB inputsignal at maximum 12 ...17

SECTION 3 O P E R A T I N GN S T R U C T I O N S I

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parlof the powerbus distributing 9-PlNCONNECTORS lntegral unregulated powerto dc the othersystemmodules. AUDIOINPUT, kO - Connector injecta modulating 10 to audiosignal. CARRIER LEVEL Thisknoballows carrier whenusingamplitude the levelto be changed (AM).The knob also controlsthe type of overmodulation; the signal is modulation if overmodulated whenthe knobis pushed-in, linear overmodulation produced; is otherwise, overmodulation non-linear. is For DSB and SSB operation,the knob must be pushed-in and at the MIN position. BFO TUNING Knobto adjustthe frequency the beatfrequency (BFO).The of oscillator frequency (455kHz). may be variedaboveand belowthe intermediate frequency BFO OUTPUT This BNC connector allowsobservation the siqnal from the BFO. of

ra \:/

A M / D S B/ S S B G E N E R A T O R

tot-Ec,#"

Figure'l . AM / DSB / SSB Generator.

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generof allowsobservation the two sidebands MIXEROUTPUT- This BNC connector by the mixer,on bothsidesof the BFO frequency. ated allows observation the signalfromthe lF filter. of lF OUTPUT- This BNC connector of the the of VFO TUNING This knobadjusts frequency the VFO.Thisallows frequency the RF signalto be varied. allows the signalfrom the VFO to be observed. VFO OUTPUT- This BNCconnector the RF GAIN- This knobadjusts levelof the RF signalfrom the SSB section. 50 of SSB RF OUTPUT, O - Output the RF signalfrom the SSB section. the frequency. RF TUNING- This knobadjusts AM i DSB carrier the RF GAIN- This knobadjusts levelof the RF signalin the AM / DSB section. AM to of AM / DSB RF OUTPUT, O - Output the RF signalmodulated or DSBaccording 50 the carrierlevel. to POWERON - This greenLED comeson when poweris applied the module,

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SECTION 4 O THEORY F OPERATION

-G T R F U N I N- -

RFt)SCILLATOR (vc0)

AM / DSBOUTPUT AUOIO FI AMPLI ER AUOIO INPUT RF AMPLIFIEB

IF AMPLIFIER

IF MIXEB

RF MIXEB

RF FILTER

r-r-\

SSBOUTPUT
nr AMPLIFIER

3 . 9M H z

TUNING BFO

-G V F O U N I N- T

Figure2. Block Diagram of the AM / DSB / SSB Generator.

of Figure2 showsthe blockdiagram the AM / DSB / SSB Generator. include: The basiccomoonents o o o o circuit regulation a voltage an audioinputcommonto both generators an AM / DSB generator a SSB generator

allows carthe goesthrough amplifier. This inputamplifier an The audioinputsignalfirst linear nonor two kindsof overmodulation: and alsoto choosebetween rierlevelto be adjusted is The outputof the amplifier then sent to each of the two generators, linear. w th l n t h e A M i D S B g e n e r a t o r , i s s i g n a lg o e s t h r o u g ha m i x e r , h e r ei t i s m i x e dw i t h r a n R F s i g n a lc o m i n gf r o m t h e R F o s c i l l a t o ( a V C O ) . T h i s R F s i g n a lv a r i e sf r o m 4 0 0 t o .1800 g n k H z ,a n d t h e m i x e ds i g n a l o e st o a v a r i a b l e - g a iR F a m p l i f i e r . w r, a w l I n t h e S S B g e n e r a t o t h e s i g n a g o e st h r o u g h m i x e r , h e r ei t i s m i x e d i t ha s i g n a l f w v o f r o mt h e b e a tf r e q u e n c y s c i l l a t o(rB F O ) , h o s ef r e q u e n c y a r i e s r o m4 5 0 t o 4 6 0 k H z .T h e o o s i g n a lt h e n g o e st h r o u g ha n l F f i l t e rw i t h a c e n t e rf r e q u e n c y f 4 5 5 k H z ;t h i sf i l t e r s n e o f t . t h e t w o s i d e b a n d sA f t e rp a s s i n g h r o u g ha n l F a m p l i f i e rt,h e s i g n a lg o e st o a n o t h e rm i x e r , ( f w h e r ei t i s m i x e dw i t h a s i g n a lf r o m t h e v a r i a b l e r e q u e n c y V F O ) .F i n a l l yt,h e s i g n a lg o e s a n o t h r o u g ha n R F f i l t e rw i t h a c e n t e rf r e q u e n c y f 3 . 9 M H z , a n d t h r o u g h v a r i a b l e - g a iR F a m p l iife r .

4.1

Regulation

D15 U.1 voltage regulation provided integrated is by circuits and U2,andby diodes Local regulators DiodesD1, D2, D3 and D4 protect C1 D17.Capacitors to CGfilterthe voltages. and voltages to reverse applied theiroutputswhen the powersupplyis U1 and U2 from possible R75 and R94 polarize Zenerdiodes. the off. switched Resistors voltages the 9-pinconat the presence unregulated of Transistors Q14 and Q15 detect DS1 will is DS1.lf any of thesevoltages absent, nector, and turnon the POWERON indicator, n o t l i g h tu p .

4.2 AudioAmplifier the audio input signal,but is also used to introduce This circuitnot only amplifies kindsof amplification: lt overmodulation.usestwo ditferent o o linear non-linear

is chosen,the overmodulation eitherlinearor Depending the kind of amplification on non-linear.

4.2.1 LinearAmplification as operates a summing knob is pushed-in, input amplifier the When the adjustment of Figure showsthe schematic thiscircuit. 3 amplifier.

R78 6 2k ! )

4 TP1

INPUT AUDIO TO MODULATOR

- 6 . 2V
LEVEL CARRIER I R1 8 . 2k o
- tc v

R l2 0 1 0M o

c57

T
TP1 t)

0.1 F F I

V
F i g u r e3 . l n p u t c i r c u i tf o r l i n e a ra m p l i f i c a t i o n .

t adds an adjustable c c o m p o n e n(tT P 1 0 ) o t h e i n p u ts i g n a l d T h es u m m i n amplifier g using R1 on the The ( T P 1 2 ) , n ds e n d s h eresultto the modulator. dc levelcan be changed t a frontpanel.

Amplification 4.2.2 Non-linear the LEVEL button pulled-out, inputcircuilacts like an active is Whenthe CARRIER the of rectifier. Figure shows blockdiagram thiscircuit. 4 half-wave

R7B 6 2k { ) TP]4

c56 1 0+ F
' I L J D I (I]N P U T

R74 1 0k o

R79 1ko TO MODULATOR

PANEL) n1(FNONT 2 0k ! r I
n l

T
TP1 O

0.1 F F I

c57

k 8.2 o

V
Figure4. Input circuit for non-linearamplilication.

creates posia amplifier of sentto the inputof the summing Whenthe voltage the signal D16 conducts, and the signalis sentto the modulator tive voltageon the outputof U6, diode (TP14). and voltage U6 fallsbelowzero,diodeD14 conducts the gainof the of Whenthe output goes to zero. circuit summing

4.3

AM / DSB Generator

a 4.3.1 RF Oscillator nd Mixer T h e c i r c u i ti s l o c a t e do n p r i n t e dc i r c u i tb o a r d A 2 a n d m a d e u p o f t w o p r i n c i p a l sections: r a voltage-controlled (VCO) oscillator r mixer a balanced

a s d T h e V C O ,w h i c hi s b u i l ta r o u n di n t e g r a t e c i r c u i tU 3 , p r o d u c e s s i n e - w a v e i g n a l . w o T h e f r e q u e n c y f t h e V C O o u t p u ts i g n a l( U 3 - 3 )v a r i e sl i n e a r l y i t h t h e d c v o l t a g ea c r o s s R c a p a c i t o rC 5 3 ( T P ' 1 5 ) .P o t e n t i o m e t e r 3 ( o n t h e f r o n t p a n e l )a l l o w st h i s v o l t a g et o b e r c h a n g e d .T h e f r e q u e n c y a n g eo f t h e V C O i s 4 0 0 t o 1 8 0 0 k H z . T h e V C O o u t p u ts i g n a li s ) R r r m s e n t t o t h e b a l a n c e d i x e ri n p u t( U 1 - 1 0 t h r o u g h e s i s t o r 2 3 a n d c a p a c i t oC 1 2 .T h e V C O c , r o u t p u ts i g n a li s a l s o s e n tt o a n a m p l i f i e rb u i l ta r o u n dt r a n s i s t oQ 3 , a n d a c l i p p i n g i r c u i t , a e . t r b u i l ta r o u n d r a n s i s t oQ 2 , i n o r d e rt o p r o d u c e s q u a r e - w a v s i g n a l T h i ss i g n a il s u s e f u l f o r a a t m e a s u r i n gh e V C O f r e q u e n c y n d i s a v a i l a b l e t t e s t p o i n tT P 1 3 . d t m , T h e b a l a n c e d i x e rw h i c hi s b u i l ta r o u n di n t e g r a t e c i r c u i tU l , p r o d u c e sh e m o d u . a r h l l a t e dR F s i g n a l( U 1 - 6 )T h i ss i g n a i s s e n tt o t h e R F a m p l i f i e r t h r o u ga b u f f e r m p l i f i eb u i l t r a r o u n dt r a n s i s t oQ ' 1 .

4.3.2 RFAmplifier s Q a r T h i si s a C l a s s - B m p l i f i eb,u i l ta r o u n d 8 , Q 9 , D 1 3 ,D 1 4 a n d U B .R e s i s t o rR 7 1 a n d RB7 orovidefeedback. The gainpreamplifier the RF amplifier. RF sigfor The transistor Q10 actsas a variable by (TP16)is sent to gate1 (Gl)and biasvoltage Q'l0 is provided R88 and RB9. for nal can be Thisvoltage to by applied gate2 (G2)of Q'10. The gainis controlled a dc voltage with resistors R4, on changedby potentiometer located the frontpanel,makingan attenuator to (TP1 is proportional thevoltage to applied 1) level the RF amplifier of RB4and R93.The output
\22.

4.4

The SSB Generator

4 . 4 . 1 l F T u n i n gC i r c u i t The combined amplifier. two-stage and a filtered of This circuitconsists an oscillator or frequency allows one sideband the otherto be effectof the mixer,lF filterandthe oscillator's regulator to by are and oscillator each powered a separaleZener stages The amplifier chosen. of the stability theoscillator. them,and to improve frequency between etfects coupling minimize R9, section. D6 andC14dropthe + RB,D5 andC7 convert 15 V dc to + 12 V dc forthe amplifier + 12 V dc to + 9 V dc for the oscillator. a. Beat FrequencyOscillator(BFO)

divider is is oscillator builtaroundQ2. The transistor biasedby a voltage This Colpitts positive feedback, and C13 provide made up of R'l4 and R18.C'10 circuit L2, Q4 C10,C15 to C17,inductor and varactor makeup a resonant Capacitors on of 450 and 460 kHz depending the capacitance variesbetween frequency whose center frequency. The the frequency this circuitdetermines oscillator of varactorQ4. The resonant (TP2)from a voltage dtvider made voltage by is of capacitance the varactor changed a variable b i d R2 and R21;this c levels filtered y ClB. up of with the circuit it is Sincethe outputof the oscillator not purelysinusoidal, is filtered harmonics. b in described section to atienuate b. F i l t e ra n d A m p l i f i e r

A t C o m p o n e n t s 3 ,R 1 0 ,R 11, R 1 6a n d R 1 7m a k eu p a C l a s s a m p l i f i e lrt.so u t p us i g n a l Q r u C g o e st h r o u g h l o w - p a sfs l t e r s i n g 1 2 ,C 1 3 ,a n d i n d u c t oL 1 . F i n a l l yt,h e s i g n ails s e n tt o t h e i a i m s f i n a la m p l i f i e rt a g e , a d eu p o f Q 1 , R B ,R 1 4 a n d R 1 5 .T h i sv o l t a g es s e n t t ot h e B F O o u t p u t m a d eu p o f R 5 a n d R 7 . ( T P 1 ) t h r o u ga v o l t a g e i v i d e r h d

4.4.2 lF Mixer to This circuitis designed shift an audio signal aroundthe intermediate frequency (455kHz),usingbalanced mixerU3. Threebias voltages are neededhere.AZener regulator Another Zenerregulator madeup of madeup of DB,R26andC25 provides 8.2 V dc to U3-14. through R29 and D7, R2Band C20 supplies +12V dc to the collectors the output of transistors, . voltage divider, sending+ 6 V dc to inputU3-8.Pin U3-10is R31 R23and R30makeup another for the carrierinput, whilethe audiosignalis sent to the differential inputsat U3-1and U3-4. gainis set by R34,and R36setsthe biascurrent thedifferential The modulator of ampliin U3. fiers The signalcomesout on pin U3-12.This is a doublesideband centered the on signal, througha buffer BFO frequency. can be seenat TPS,or at the frontpanel(MIXEROUTPUT) lt amplifier builtaround Q5.

4.4.3 lF Amplifierand Filter This filter selects one of the two sidebands comingfromthe outputof the lF mixer.The (a55kHz). lF is f attenuation theceramic filter at least6 dB at 15 kHzfromthe center requency of R37 The output amplifier usesoperational amplifier the gain is set to 9 by resistors U4; and R40.

4.5

VariableFrequencyOscillator(VFO) is This section a Clapposcillator and a wide band voltage-follower.

The oscillator builtarounda JFET (Q12)and is powered regulated is voltagefrom by R g B ,D 1 9 ,a n d C 7 5 . lnductor and capacitors LB, C7B,C79, C80 and C1 make up a seriesresonant circuit frequency 4.35 MHz. This frequency which with a resonant of determines VFO frequency, the can thenbe adjusted using (onthe frontpanel). Cl DiodeD18protects the Q12 by limiting amplitude of oscillations the gateof the transistor. at Transistors follower circuit. The signal Q11 and Q13 make up a wide band unity-gain comesout on the collector Q'l1. Powerfor thesetransistors of comesfrom a Zenerreoulator usingR99 and D20.

4.6

RF Mixer

This circuit designed frequency is to shiftthe lF signalup to a frequency 3.9 MHz, of modulation. circuit The are identicalto thoseoithe lF mixer(see usingdoublesideband details 4.4.2).

4.7

RF Filter

Thisfilteris designed selectthe lowersideband to fromthe output the RF mixer.lt is of madeof two third-order filters series, in elliptic makinga bandpass filterat 3.9 MHz.The firstfilter is made up of L7, C44, C45 and C4B,whilethe secondfilteruses L6, C41 C42 and C44. , Notethat C44 is common the two filters. to

4.8

RF AmPlifier

(Q7), andthe outa The amplifier. firststageis builtaround MOSFET Thisis a two-stage usingpotentiThislevelis changed its gates. put levelis controlled a variable biason one of by T , a R d o m e t e rR 5 o n t h e f r o n tp a n e l w h i c hf o r m sa v o l t a g e i v i d e r w i t h 1 ' 1 0 n d R 1 1 . 1 .h e s e c o n d is by Q6.The outputlevel dropped builtaround with stageis a ClassA amplifier 50% efficiency, poweris lessthan 100 mW. L3, C33 and C35 so thatthe output

5 SECTION M A I N T E N A N CA N D A D J U S T M E N T S E fol' and has The model9410AM / DSB/ SSB Generator beenmanufactured inspected without service procedures, shouldgivemanyyearsof trouble-free quality lt control lowing strict adjusted and undernormaluse The maintenance. unit has been carefully the needfor routine we that is necessary, suggest if However, readjustment shouldnot requireany readjustment. yourLab-Volt reprecontact Please Center, Authorized Service you return unitto a Lab-Volt the for sentative more details. use the to skillsand instruments perform adjustments, the iollf you havethe necessary thanthe cannotbe better of that the accuracy your adjustments Remember lowingprocedure. of accuracy your test instruments.

5.1

NecessaryEquiPment

e l l A P o w e r u p p l / D u a A u d i o m p l i f r ,M o d e9 4 0 1 S y F u n c t i oG e n e r a t o r n C 10 - M H z r e q u e n c yo u n t e r F Analyzer Spectrum 2O-MHz Oscilloscope to u N o n - c c o n d u c tan g s t m e n t o l s i dj

Attention: mustbe usedto makeadiustments. (fiberglass plastic) too/s or nducting Note:Non-co Do are inductors veryfragile. not pressdownon the toolduringadiustment. Thevariable

5.2

Verifications makesurethat and verifications adjustments, making of the following any Note: Eefore (FLT) all in theO position. are thefaultswitches

5 . 2 . 1 F r e q u e n c ya n d O u t p u t L e v e l o f t h e A M / D S BS e c t i o nO s c i l l a t o r 1. Z. t c C o n n e c t h e f r e q u e n c y o u n t e r o t e s t p o i n tT P 1 3 . c an t B y t u r n i n g h e R F T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i s e d t h e nf u l l yc l o c k w i s e ,h e c k '1800 kHz. v i f t h e o s c i l l a t olr e q u e n c y a r i e sf r o m 4 0 0 t o

10

3 . U s e a 1 0 - Xp r o b et o c o n n e c t h e o s c i l l o s c o pte t h e e n d o f r e s i s t o R 2 3t h a ti s c o n n e c t e d o r t o t h e R F o s c i l l a t oo u t p u t( U 3 - 3 ) . r 4 . M a k e t h e a p p r o p r i a t s e t t i n g s n t h e o s c i l l o s c o p eo o b s e r v et h e R F o s c i l l a t oo u t p u t e o t r s i g n a l .l t s h o u l db e a s i n e - w a v e i g n a lw i t h a p e a k - t o - p e av o l t a g e f 6 0 0 m V 6 0 m V . k s o p 5 . l f a n y o f t h ev e r i if c a t i o n s e r f o r m e dn t h i ss e c t i o n a i l s ,a d j u s t h e R F o s c i l l a t o rc c o r d i n g i { a to section .3.1 5 . 5 . 2 . 2 O u t p u t L e v e l a n d C a r r i e rS u p p r e s s i o no f t h e A M / D S B S e c t i o n 1 . I n j e c t 2 - k H z i n e - w a v e i g n a lh a v i n g p e a k - t o - p e av o l t a g e f 5 0 0 m V i n t ot h e A U D I O a k s s a o I N P U To f t h e A M / D S B / S S B e n e r a t o r . G 2 . P u s h t h e C A R R I E RL E V E L c o n t r o l k n o b i n t h e L I N E A R o o s i t i o na n d s e t i t t o t h e M A X .o o s i t i o n . 3 . S e t t h e R F G A I Nc o n t r o o f t h e A M / D S Bs e c t i o n o t h e M A X . o o s i t i o n . l t 4 . C o n n e c t h e f r e q u e n c y o u n t e r o t e s t p o i n tT P ' 1 3 . c t 5 . S e t t h e R F T U N I N Gk n o bs o t h a t t h e f r e q u e n c y o u n t e ri n d i c a t e s 0 0 0k H z . c 1 6 . I n s t a l a B N C T - c o n n e c t o rn t h e A M / D S BO U T P U T( 6 ) . C o n n e c t 5 0 - l o a dt o o n e e n d l o a o f t h e B N CT - c o n n e c t oC.o n n e c t h e o s c i l l o s c o pte t h e o t h e re n d o f t h e B N CT - c o n n e c r o tor. 7 . M a k e t h e a p p r o p r i a t s e t t i n g s n t h e o s c i l l o s c o p eo o b s e r v et h e o u t p u ts r g n a o f t h e e o t l A M / D S B s e c t i o n . t s h o u l db e a n a m p l i t u d e - m o d u l a t e d r r i e rh a v i n ga p e a k - t o - p e a k l ca v o l t a g e { 1 . 2V 0 . 1 V , o 8 . S e t t h e C A R R I E R E V E Lc o n t r o lk n o bt o t h e M l N . o o s i t i o n . L 9 . I n cr e a s e h e p e a k - t o - p e a k l t a g e f t h e s i n e - w a v e i gn a l i nj e c t e di n t ot h eA UDl O l NP U T t vo o s to 5.0V. 1 0 . M a k e t h e a p p r o p r i a t s e t t i n g s n t h e o s c i l l o s c o p eo o b s e r v et h e o u t p u ts i g n a lo f t h e e o t A M / D S Bs e c t i o n l.t s h o u l db e a s a t u r a t e d c l i p p e d a m p l i t u d e - m o d u l a tc a r r i e r a v i n g ( ) ed h a peak-to-peak voltageof 3.5 V 0.3 V. k 1 1 . D e c r e a s e h e p e a k - t o - p e av o l t a g eo f t h e s i n e - w a v es i g n a l i n j e c t e d n t o t h e A U D I O t i I N P U Tt o 5 0 0 m V . 1 2 . R e p l a c et h e o s c i l l o s c o p c o n n e c t e d o t h e A M / D S B O U T P U T ( 6 ) w i t h t h e s p e c t r u m e t analyzer. 1 3 .M a k e t h e a p p r o p r i a t e e t t i n g so n t h e s p e c t r u ma n a l y z e rt o o b s e r v et h e f r e q u e n c y s s p e c t r u m f t h e o u t p u s i g n a o f t h e A M / D S Bs e c t i o n u s ea f r e q u e n c s p a no f 2 k H z l D l V ) . o t l ( y T h e c a r r i e r e v e ls h o u l db e 3 5 d B l e s st h a n t h e s i d e b a n dl e v e l . l pe 1 4 .l f a n y o f t h e v e r i f i c a t i o n s r f o r m e dn t h i ss e c t i o n a i l s ,a d j u s t h e A M / D S B e c t i o n i x e r i f s m a c c o r d i n go s e c t i o n . 3 . 2 . t 5 5 . 2 . 3 B F OF r e q u e n c y 1. Connect frequency the counter the BFO OUTPUT(2). to 2 , B y t u r n i n g h e B F O T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i s e d t h e nf u l l yc l o c k w i s e ,h e c k t an c i f t h e o s c i l l a t ofrr e q u e n c y a r i e sf r o m 4 5 0 t o 4 6 0 k H z . l f n o t a c J i u s h e B F o a c c o r d i n g v tt to Section .3.3. 5
11

5.2.4 VFO Frequency the counter the VFO OUTPUT(5). to 1. Connect frequency 2 . B y t u r n i n g h e V F O T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i s e d t h e n f u l l yc l o c k w i s e ,h e c k t an c v i f t h e o s c i l l a t o r fe q u e n c y a r i e sf r o m4 . 2 t o 4 . 5 M H z . l f n o t ,a d j u s tt h e V F O a c c o r d i n go t 5 Section .3.4. 5.3 A d j u s t m e n t s( S e eF i g u r e s5 a n d 6 )

h r t t a t r T o p r o v i d e c c e s s o t h e i n t e r i oo f t h e m o d u l e , e m o v e h e f i v e s c r e w s o l d i n g h e p l a c e ,S c r e w s r e l o c a t e d t e a c ho f t h e f o u rc o r n e r s a n d t h e f i f t hi s a t t h e t o p , a a t o p c o v e ri n t r N c e n t e ro f t h e r e a rp a n e l . e x t ,u n p l u g h e c o n n e c t oo f t h e c a b l eg o i n gt o t h e t o p p a n e lf r o m . c t h t b t c i r c u i t o a r dA 1 , a n d r e m o v e h e s c r e w s o l d i n gh e t r a n s p a r e n to v e ri n p l a c e R e m o v e h e cover. transparent R e m o v et h e f i v e s c r e w sh o l d i n gt h e b o t t o m c o v e r i n p l a c e . D o n o t u n p l u g t h e p b c o n n e c t o o f t h e c a b l eg o i n gt o t h e b o t t o mp a n e lf r o m c i r c u i t o a r dA 1 , b e c a u s e o w e rw i l l r t s u p p l i e do t h e m o d u l e h r o u g hh i s c a b l e . t t be

5 . 3 . 1 F r e q u e n c ya n d O u t p u t L e v e l o f t h e A M / D S BS e c t i o n O s c i l l a t o r t c 1. C o n n e c t h e f r e q u e n c y o u n t e r o t e s t p o i n tT P ' 1 3 . t t 2 . T u r nt h e R F T U N I N Gk n o bf u l l yc l o c k w i s eo s e t t h e f r e q u e n c yo m a x i m u m . y 3 . A d j u s tL 1 o n c i r c u i tb o a r dA 2 ( U P P E RF R E Q .A D J U S T )s o t h a t t h e f r e q u e n c c o u n t e r i n d i c a t e s 8 5 0k H z . 1 t te 4 . T u r nt h e R F T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i so s e t t h e f r e q u e n c yo m i n i m u m . y 4 F s 9 t 5 . A d j u s tR 1 1 o n c i r c u i b o a r d 1 ( L O W E R R E Q .A D J U S T ) o t h a tt h e f r e q u e n c c o u n t e r 3 indicates 80 kHz. s a t 6 . T u r nt h e R F T U N I N Gk n o bb e t w e e n h e m i n i m u m n d m a x i m u mp o s i t i o n w h i l eo b s e r v r y . i n g t h e f r e q u e n c c o u n t e rT h e f r e q u e n c ya n g es h o u l db e 3 8 0 t o 1 8 5 0k H z . 1 c 7 . S e t t h e R F T U N I N Gk n o bs o t h a tt h e f r e q u e n c y o u n t e ri n d i c a t e s 0 0 0k H z . o r 8 . U s ea 1 0 - Xp r o b et o c o n n e ctth e o s c i l l o s c o pte t h e e n d o f r e s i s t o R 2 3t h a ti s c o n n e c t e d . o s o r t o t h e R F o s c i l l a t oo u t p u t( U 3 - 3 ) M a k et h e a p p r o p r i a t e e t t i n g s n t h e o s c i l l o s c o pte r s o b s e r v e h e R F o s c i l l a t oo u t p u t i g n a l . t L 9 . A d j u s t R 2 2 o n c i r c u i tb o a r dA 2 ( S I N E - W A V E E V E L A D J U S T )t o o b t a i na s i n e - w a v e peak-to-peak ltage f 600 mV. vo o a s i g n a lh a v i n g o t 5 1 0 . R e t u r n o v e r i f i c a t i o n sf S e c t i o n . 2 . 2 . 5 . 3 . 2 O u t p u t L e v e l a n d C a r r i e rS u p p r e s s i o no f t h e A M I D S B S e c t i o n 1 . I n j e c t 2 - k { z s i n e - w a v e i g n a li n t ot h e A U D I O I N P U To f t h e A M / D S B / S S B e n e r a t o r . a s G 2 . P u s ht h e C A R R I E R E V E L o n t r ok n o bi n t h e L I N E A Rp o s i t i o n . L c l 3 . S e t t h e R F G A I Nc o n t r oo f t h e A M / D S Bs e c t i o n o t h e M A X . p o s i t i o n . l t 4 . C o n n e c t h e f r e q u e n c y o u n t e r o t e s tp o i n tT P 1 3 . c t 5 . S e t t h e R F T U N I N Gk n o bs o t h a tt h e f r e q u e n c v o u n t e ri n d i c a t e s 0 0 0k H z . c 1
tz

l o t 6 . I n s t a l a B N C T - c o n n e c t o rn t h e A M / D S BO U T P U T( 6 ) .C o n n e c a 5 0 - l o a dt o o n e e n d o f t h e B N C T - c o n n e c t oC.o n n e c t h e o s c i l l o s c o pte t h e o t h e re n d o f t h e B N C T - c o n n e c r o tor. k o 7 . S e t t h e p e a k - t o - p e av o l t a g e f t h e s i n e - w a v e i g n a li n j e c t e d n t ot h e A U D I OI N P U Tt o s r 500 mV. 8 . S e t t h e C A R R I E R E V E Lc o n t r o l n o bt o t h e M A X .p o s i t r o n . L k e o 9 . M a k e t h e a p p r o p r i a t s e t t i n g s n t h e o s c i l l o s c o p t o o b s e r v e h e o u t p u ts i g n a lo f t h e e t A M / D S Bs e c t i o n Y o u s h o u l do b s e r v e n a m p l i t u d e - m o d u l a tc a r r i e r . . ed a ' 1 0 .A d j u s t b R 1 6 o n c i r c u i t o a r dA 2 ( G A I NA D J U S T )s o t h a t t h e p e a k - t o - p e avko l t a g e f t h e o a m p l i t u d e - m o d u l a tc a r r i e r s 1 . 2 V . ed i 1 ' 1 . e t t h e C A R R I E R E V E L o n t r ok n o bt o t h e M l N . p o s i t i o n . L c l S vo i 1 2 . I n c r e a s eh e p e a k - t o - p e a k l t a g e f t h e s i n e - w a v e i g n a l n j e c t e dn t ot h eA U D I OI N P U T t o s i to 5.0V. s 1 3 . M a k e t h e a p p r o p r i a t e e t t i n g s n t h e o s c i l l o s c o p t o o b s e r v et h e o u t p u ts i g n a lo f t h e o e ( ) A M / D S Bs e c t i o n Y o us h o u l d b s e r v e s a t u r a t e d c l i p p e da m p l i t u d e - m o d u l a t e d r i e r . . o a car N A 1 4 . A d j u s tR 1 9 o n c i r c u i b o a r d 2 ( S A T U R A T I OA D J U S T ) o t h a tt h e p e a k - t o - p e a k l t a g e t s vo o f t h e a m o l i t u d e - m o d u l a tc a r r i e ri s 3 . 5 V . ed k 1 5 . R e p e a t s t e p s 7 t o 1 4 u n t i l y o u o b t a i n t h e p e a k - t o - p e av o l t a g e si n d i c a t e d n i s t e p s1 0 a n d 1 4 . k 1 6 . D e c r e a s et h e p e a k - t o - p e av o l t a g eo f t h e s i n e - w a v e i g n a li n j e c t e d n t o t h e A U D I O s i I N P U Tt o 5 0 0 m V . 1 7 . R e p l a c et h e o s c i l l o s c o p c o n n e c t e d o t h e A M / D S B O U T P U T( 6 ) w i t h t h e s p e c t r u m e t anaryzer. s 1 8 . M a k e t h e a p p r o p r i a t e e t t i n g so n t h e s p e c t r u ma n a l y z e r o o b s e r v et h e f r e q u e n c y t ( l s p e c t r u m f t h e o u t p u s i g n a o f t h e A M / D S Bs e c t i o n u s ea f r e q u e n c s p a no f 2 k H z / D l V ) . o t y t 4 ) 1 9 . A d j u s tR 2 4 o n c i r c u ib o a r d 2 ( C A R R I E R U P P R E S S I OA D J U S T s o t h a tt h e c a r r i e r S N l e v e li s a s l o w a s o o s s i b l e .

5.3.3 BFO Frequency 1 . C o n n e c t h e f r e q u e n c y o u n t e r o t h e B F O O U T P U T( 2 ) . c t 2 . T u r n t h e B F O T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i so s e t t h e f r e q u e n c yo m i n i m u m . te t 3 . A d j u s tL 2 o n c i r c u i b o a r d4 1 ( B F O F R E Q .A D J U S T ) o o b t a i n f r e q u e n c s l i g h t l yo w e r t t a y l than 450 kHz (suchas 449 kHz). 4 . T u r n t h e B F O t u n i n gk n o bf u l l yc l o c k w i s eo s e t t h e f r e q u e n c yo m a x i m u m . t t 5 . A d j u s tL 2 o n c i r c u i t o a r dA 1 t o o b t a i na f r e q u e n c y l i g h t l y i g h e r h a n4 6 0 k H z ( s u c ha s b s h t 461 kHz). 6 . l f t h e u p p e rf r e q u e n c y e e d e d o b e a d j u s t e dg o b a c ka n dc h e c kt h a tt h e l o w e r r e q u e n c y n t , f i s s t i l lu n d e r4 5 0 k H z . l f n o t , r e p e a t h e a d j u s t m e n tu n t i l t h eo s c i l l a t oc o v e r s h e r a n g e s r t f r o m4 5 0 t o 4 6 0 k H z . 7 . R e t u r nt o v e r i f i c a t i o n sf s e c t i o n . 2 . 4 . o 5

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Figure5. PC Board A1 ComponentLayout

CARRIER SUPPRESSION ADJUST

SINE.WAVE LEVEL ADJUST Figure PCBoard42 Component 6. Layout

14

5.3.4

VFO Frequency

c 1 . C o n n e c t h e f r e q u e n c y o u n t e r o t h e V F O O U T P U T( 5 ) . t 2 . T u r n t h e V F O T U N I N Gk n o bf u l l yc o u n t e r c l o c k w i s o s e t t h e f r e q u e n c t o m i n i m u m . y te t 3 . A d j u s tL 8 o n c i r c u i b o a r dA 1 ( V F OF R E Q .A D J U S T ) o o b t a i na f r e q u e n c s l i g h t l y e l o w t y b 4 . 2 M H z ( s u c ha s 4 . 1 9M H z ) . 4 . T u r n t h e V F O T U N I N Gk n o bf u l l yc l o c k w i s eo s e t t h e f r e q u e n c yo m a x i m u m . t t t 5 . A d j u s tL 8 o n c i r c u i b o a r dA 1 t o o b t a i na f r e q u e n c y l i g h t l y i g h e r h a n4 . 5 M H z ( s u c ha s s h t 4 . 5 1M H z ) . n 6 . l f t h e u p p e rf r e q u e n c y e e d e d o b e a d j u s t e dg o b a c ka n d c h e c kt h a tt h el o w e r r e q u e n c y t , f i s s t i l lu n d e r4 . 2 M H z . l f n o t ,r e p e a tt h e a d j u s t m e n t u n t i l t h eo s c i l l a t o r c o v e l fs o r : n o o s rr lrom4.2to 4.5MHz. R e p l a c e h e b o t t o mc o v e ra n d s e c u r ei t i n p l a c ew i t h t h e f i v e s c r e w s R e p l a c e h e t . t t r a n s p a r e nc o v e r i n i t s o r i g i n a p o s i t i o n n d f a s t e n i t i n p l a c e w i t h t h e s c r e w s .P l u g t h e t l a c o n n e c t o o f t h e c a b l eg o i n gt o t h e t o p c o v e rb a c k i n t o i t s s o c k e t . e p l a c eh et o p c o v e ra n d r R t s e c u r ei t i n p l a c ew i t ht h e f i v es c r e w s .E n s u r e h a t t h e r e a r - p a n e l c r e wi s s e c u r i l ya s t e n e d t s f b e c a u s ei t i s n e c e s s a r f o r p r o p e rg r o u n d i n g f t h e m o d u l e . y o

FAULTSCREATEDBY THE FAULT SWITCHES FLT 1 The BFO outputsignalis lost.The switchgrounds the base of the output transistor. grounds negative FLT 2 The iF signal theSSB generator lost.The switch in is ihe inputto the by SSB lF ahplifier biasing diodeD9. a FLT 3 Audioamplifier is saturated applying voltageof - 15 V at its positive U6 by input. FLT 4 The uppersideband signal(generated the RF mixer)appears the SSB output. by at The switch short-circuits SSB RF filter. the

FLT 5 The BFO signalappearsin the outputof the lF mixer.The switchgroundsU3-10, causing SSB lF mixerto operateas an unbalanced the mixer. FLT 6 Sideband is selection inhibited. switch The shorts SSBlF filter. the FLT 7 Thesignal theAM/ DSBoutput lost. at is Theswitch applies positive to U7-13, bias a

thusdisabling VCO. the

groundsU5-8, FLT 8 The VFO signalappears the outputof the RF amplifier. in The switch causing SSB RF mixerto operateas an unbalanced the mixer. FLT 9 The VFO output signalis lost,causedby cutting powerto the VFO. off FLT 10 The AM / DSBoutput levelis increased; may causesaturation the RF amplifier. this of The switchplacesR116 and Rg5 in parallel. gate Gl of FLT 11 The RF signalat the AM / DSB outputis very weak.The switchgrounds transistor10. Q t g s a T F L T 1 2 H a r m o n i c a p p e a r t t h e o u t p u to f t h e A M / D S B m i x e r . h e s w i t c h r o u n d s J 1 - 1 2 t t h r o u g hr h e o s t aR 5 .

15

T E S T P O I N T S ( S e e F i g u r e7 )
T E S TP O I N T DESCRIPTION

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B F OO u t p u t (dc Control voltage) BFO Tuning r S S B l F F i l t eO u t p u t SSB lF Output SSB lF MixerOutput (before filter) output Outputfrom the SSB Generator SSB RF Amplifier outout SSB RF Filter SSBRFOutout O SSBRFMixer utput (dc LevelControl voltage) Carrier AM / DSB RF Output A u d i oI n p u t Wave (carrier frequency) VCO Square AudioAmplifier Output (dc RF TuningControl voltage) A M / D S B R F M i x e rO u t p u t VFO Outout

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VFOTUNING G A M/ O S B S S B E N E R A T O R / TeslPointLocaliof, l @ = r t o n tP a n eT e r m i n a l

Figure7. Test Point Location.

to

SECTION 6 PARTSLISTAND DIAGRAMS

COMPONENT A Sub-Assembly 0
'I

PARTNUMBER

DESCRIPTION

COMPONENT

PARTNUMBER

DESCRIPTION

2 3 4 5 6 7
a

26699 22171 2 3 19 0 26677 22937 26713 22593

11t tc

9 10
1l tz IJ

22204 23770 22114 26698

zoDlo- |

P N L S I D E ,6 0 0 0 SCREW 63206 RHP S C R E W , T A P6 0 6 8 P H P WASH NYLON SO 06 S P A C E R 0 6 I N T0 4 R A I LP C B W A S HL O C KI N T 0 6 SCREW 63208 RHP SCREW 63204 RHP
DTAUtrN,IN OJZUO

W1 w2 w3 Sub-Assembly Al 1 2
q

26708 26708 26708

CABLE COAX RG174/U CABLE COAX RG174/U CABLE COAX RG174/U

4 5
o

14
t3 to

17 18 19 2A 22 23 24 25 26 27 28 29 30
J I

26268 22938 24907 26702 25917 24907-1

zccoc|

27059 27210-1 23652 24814 27210-2 22018-1

11JO T

32 33 34 35 36 37 38 39 40
A 1

27198 27197 26707 26219 26.700 27055 26700-1 24253 26703-1 24187 27742-1 27743
Z TVJO

42 43 A2 C2 DS1
JI J2 J4 J5 J6 J7 P1 P2 P3
oi

27143 23271 26703 26457 30290 27203 26600 27054 26262 26262 26262 26262 26262 26262 26262 24118 24118 24114 24118 24118 24118 26710 26709-1 26712-1 26711 26711

NUTKEPHEX 632 P N L R E A R ,6 0 0 0 H A N D L ES I D E6 0 0 0M O D KNOB 500-125DOT N U T K N U R L3 7 5 3 2 KNOB 710-250 OT D P N L F R N T9 4 1 O . O O DEUTSCH SPACER,FAST KNOB 710-250 H O L DL E Ds M M L U G G R N DB N C 9 X HARNESS 41O.OLEFT S L E E V ER E T R A C T1 8 9 S L E E V EG L A S S 0 5 3 1 6 HARNESS 41O.OX IGH 9 R T Y R A P2 . 5 X 1 O O L K B S L E E V EG L A S S 0 6 6 1 4 BOT HARNESSg4XX-OX 9 T HARNESS 4XX-OXOP LATCH SLIDE SCREW,TAP 406A8 PHP D PNLTOP g4XX.OX OR PLASTICPROT 941O-OX g4XX.XX PNL BOT R I V E TP O P 1 2 5 - 0 4 G U I D ES T A C KF E M A L E WASH LOCK EXT 06 P L U N G E R L TT E L EM O D F G R O M M E TF S T NO B 4 7 3 1 DOOR FAULTS3 SW FOAM STRIP sOOXSOO SCREW,TAP 606A PHP G U I D ES T A C KM A L E P C B 9 4 10 - 0 0A 1 A S S Y A PCB941o-OX 2 ASSY C A P . V A R 9 4 1O A S S Y c A P . 0 0 1 1 0 0 vM t c D I O D EL E D G R N L G C O N NB N C R E C P N L C O N NB N C R E CP N L C O N NB N C R E C P N L C O N NB N C R E C P N L C O N NB N C R E C P N L C O N NB N C R E C P N L C O N NB N C R E C P N L P I N R C P T0 5 8 P I N R C P T0 5 8 P I N R C P T0 5 8 P I N R C P T0 5 8 P I N R C P T0 5 8 P I N R C P T0 5 8 RES VAR 2OKSW R E S V A R l O O KM U L T0 6 R E S V A R 5 K M U L T0 6 R E SV A R 5 K . 5 W R E SV A R 5 K . 5 W

7
d

26435-1 27034 27034-1 27034-2 23179 22171 22113 2211 4 23088 25754 23614 26784
lCt 1C

PCB941o-OX MOD A1 HEAT SINK 3TO HEAT SINK3TO.A HEAT SINK3TO.B SCREW,TAP PHP 60588 SCREW63206 RHP SCREW63208 RHP
I\U I AET NEA OJZ

SCREW 63206 NY RHS MtcA TO220 C A P . 1. Ol O O V E T M CAP .01 63V POL CAP. 22.0 63VEL CAP .33 sOV CER CAP .01 63V POL cAP. 22.0 63VEL C A P , 1 0 s O VC E R P CAP .10 SOV ERP C C A P P 1 O O6 3 O VP O L , CAP P 680.4OOV OL P C A P . 1 O s O VC E RP c A P P 7 5 . 5 0 0 VM r C c A P P 1 s 0 .5 0 0 v M r c C A P . 1 O s O VC E R P CAP P 82..630V OL P C A P P 1 8 0 . 6 3 0 VP O L c A P . 0 0 1 82 5 0 V P O L C A P , 1 O s O VC E R P C A P . 1 O S O V E RP C C A P . 1 O S O V E RP C C A P . 1 O 5 O VC E R P C A P , 1 0 5 O VC E R P C A P . 1 O s O VC E R P C A P . 1 O s O VC E R P C A P . 1 O s O VC E R P C A P , 1 0 s O VC E R P C A P . 1 0 s O VC E R P C A P . 1 O 5 O VC E R P C A P . 1 O s O VC E R P C A P . 1 O s O VC E RP C A P . 1 O s O VC E R P C A P . 1 O 5 O VC E R P c A P P 2 0 0 .s 0 0 v M r c C A P , 1 0 s O VC E R P c A P P 4 3 0 . 3 0 0 VM r C C A P . 1 O s O VC E R P C A P , 1 0 s O VC E RP C A P . 1 0 s O VC E R P C A P . 1 O s O VC E R P C A P , 1 O s O VC E R P CAP P 33.5OOV IC M c A P P 1 2 . 5 0 0 VM t C C A P . 1 O s O VC E R P CAP P 27.5OOV IC M c A P P 3 3 . 5 0 0 VM t C C A P . 1 O s O VC E RP C A P . 1 O s O VC E RP c A P P 1 2 . 5 0 0 VM t C CAP .10 SOV ERP C C A P . 1 0 S O V E RP C C A P . 1 0 s O VC E RP C A P . 1 0 5 O VC E R P C A P . 1 O 5 O VC E R P C A P . 1 O 5 O VC E R P C A P . 1 O 5 O VC E R P C A P . 1 O , O2 O VT A N

c1 c2
^a

c4
UC

23622 26784
ZJI'J

c6
C8 c10 c11 c12

26279 26279 26545

zoJS I

vto

c17 c18 c19 c20 c21 c22 c24 c25

vzo

26685 26686 26279 26544 26547 26553 26275 26279 26279 26279 26279
aoatY 10ztJ

c27
w10

c30
UJI vJl UJJ

c34
UJC UJO

c38 c39 c40 c41 c42 c43 c45 c46 c47 c48 c4s c50
Uf,I

26279 26279 26279 26279 26279 26279 26279 26279 26548 26279 26550 26279 26279 26279 26279 26279 26540
ZO3J6

P5 P6

8,1 R2 R3 R4 R5

c52 c53 c54 c55

UDO

26539 26540 26279 26279 26538 26279 26279 26279 26279 26279 26279 26279
.OIJI

17

COMPONENT

PART NUMBER

DESCRIPTION C A P . 1 0 5 O VC E R P NOTUSED NOTUSED C A P . 1 0 s O VC E R P C A P . 1 0 s O VC E R P C A P . 1 O . Oz O VT A N CAP.1O 5OVCERP C A P . 1 0 5 O VC E R P C A P . 1 0 5 O VC E R P NOT USED NOT USED C A P . 1 O s O VC E RP C A P . 1 O s O VC E RP C A P . 1 0 s O VC E R P C A P . 1 0 5 O VC E R P C A P . 1 0 s O VC E R P cAP P t00.630v PoL C A P , 1 0 s O VC E R P C A P . 1 O s O VC E RP C A P , 1 0 s O VC E RP C A P . 1 O 5 O VC E R P CAP P 47,50V NPO CAP P 47.50V NPO cA? P 47.630VPOL cAP .001 400v PoL cAP .001 400v PoL C A P . 1 O s O VC E RP CAP. 1OO.O5VTAN 2 D I O D ER E C T1 N 4 O O 7 D I O D ER E C T1 N 4 O O 7 D I O D ER E C T1 N 4 O O 7 D I O D ER E C T1 N 4 O O 7 D I O D EZ E N 1 2 . 0 V D I O D E E N 9 , 1 V1 W Z D I O D EZ E N 1 2 . 0 V D I O D EZ E N 8 . 2 V 1 W D I O D E E C T1 N 9 1 4 R D I O D EZ E N 8 . 2 V1 W .12.0V D I O D EZ E N D I O D E E C T1 N 9 1 4 R D I O D E E C T1 N 9 1 4 R D I O D E E C T1 N 9 1 4 R D I O D EZ E N 6 , 2 V D I O D ER E C T1N 9 1 4 D I O D EZ E N 6 . 2 V D I O D E E C T1 N 9 1 4 R D I O D EZ E N 6 . 2 V D I O D EZ E N 1 2 . 0 V DIODE EN 18.0V W Z 1
trIL I EN UtrD Cf,3J

COMPONENT PART NUMBER DESCRIPTION

L5
LO

c57 c58 c59

UOU uol

26279 26275 26279 26791

101tY

L7 L8 L9
ul
UJ

26558 26557 26557 26554 26558

zoztJ

IND IND IND tND IND

UH 150.0 UH 33.0 UH 33.0 U H 5 . 7- 1 2 . 0 UH 150.0

c62
UOJ

ub+ uoc uoo

26279 26279 26279 26279 26279 26279 26279 26545 26279 26279 26279 26279 26695 26695 26542 26552 26552
zoltY 1t oc] 11124

o4
uo

26564 26273 26571

toata

c68
UOY

c70 c72 c73

aaA

o8

c75
u/o

rto Q10 Q11 012 Q13 Q14 Q15 R1 R2 R3 R4

h3

26564 26567 26564 26565 zoJo/ 23599 26566 26566

101tJ

23599 26535

TRANS 2N2222A NSWB T R A N S2 N 3 0 5 3 N G P B TRANS 2N2222A NSWB D I O D EV A R A C TM V 1 0 4 TRANS 2N2222A NSWB T R A N S2 N 3 0 5 3 N G P B T R A N S3 N 2 1 1 N R F M T R A N S2 N 3 0 5 3 N G P B TRANS 2N4037 PGPB T R A N S3 N 2 1 1 N R F M T R A N S2 N 4 1 2 5 P G P B T R A N S2 N 5 4 8 6 N R F F T R A N S2 N 5 4 8 6 N R F F T R A N S2 N 2 2 2 2 A N S W B T R A N S2 N 4 1 2 5 P G P B RES K 8.2 .25W 5a/" NOTUSED NOTUSED RES 680.0 .25W 5% R E S K 1 . 5 . 2 5 W5 % R E SK 1 . 0 . 2 5 Ws % R E S 9 1 0 . 0. 2 5 W5 % R E S 6 8 . 0 . 2 5 W5 % R E S 1 8 0 . 0. z s w 5 " h R E S K 3 . 3 . 2 5 Ws %
ntrD n JO.U .Z3VV 3-/a

c78 c79 c80 c81 c82 c83 c84 D1 D2 D3 D4 D5 D6 D7 D8 D9 Dl0 D 11 D12 D13 D14 D15 D16 D'17 D18 D19 D20 D21 FL1 J1 J2 J3

no

26464 26529 26256

10JZO zoctv

22222 22222 22222 26205 26563 26205

zoJoz

26561 26562 26205 26561

zoco zo30 I |

R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20
dll

26521 26207 25739 26255 24584 26528 26462 26256 26829

IOJJ T

26529 25687
ZOCJJ

26335 26561 26335 26s61

ZOJJf,

2620s 29873 26s68 26396-8 25711-8 25711-4 25711-4 25711-4 25711-4 25711-4 25711-4 24117 24117 24117 24117 24117 24117 25604 26689 26555 26556 26558

R22 R23 R24 R25 R26 R27 R28 R29 R30 R31
fr32

26275
lo lJo

25732
ZOJIO

26525
zoJtt

RES 100.0 .25W 50/" R E S K 4 7 . 0 . 2 5 W5 % RES 910.0 .25W 5y" R E S K 1 8 . 0. 2 5 W5 % RES K 1.0 .25W 5./" RES K 27.0 .25W 5% RES K 15.0 .25W 50/. R E SK 1 . 5. z s w 5 % RES K 220.0 .25W 5./. RES K 4.7 .25W 5% RES K 10.0 .2sW 5"k R E S K 1 . 0 . 2 s Ws % R E S K 2 . 7 . 2 5 W5 % RES 47.0 .25W 5.k RES 390.0 .25W 5%
htrJ Jb.U -Z5VV 5-lo

26520 26531 26256 26530

l0zJo 103t I

J6 J7 J8 J9 J10 J11 J12 J13 J14 J15

L1

C O N NP C R E C 0 8 M . A 1 5 6 C O N NP C R E C 0 8 M . S 1 5 6 C O N NP C F { E C 4 M - S 1 5 6 O C O N NP C R E CO 4 M - S 1 5 6 C O N N P C R E C O 4 M - S5 6 1 C O N NP C R E C 0 4 M . S 1 5 6 C O N NP C R E C0 4 M , S 1 5 6 C O N NP C R E CO 4 M - S 1 5 6 P I N P L U G P C B0 5 8 P I N P L U GP C B 0 5 8 P I N P L U GP C B 0 5 8 P I N P L U GP C B 0 5 8 P I N P L U G P C B0 5 8 P I N P L U G P C B0 5 8 SOCKET IP.I6P D I N DM H 2 . 2 r N D U H 2 8 0 . 0- 6 5 0 . 0 IND UH 8,2 IND UH150.0

L2 L3 L4

R33 R34 R35 R36 R37 R38 R39 R40 R41 R42 R43 R44 R45 R46 R47 R48 R49 R50 R51

26577 26517 26224 26530 26527 26256

ao+o1

26527
zozao

26537 2651 6 26530 26522 26255 26524 26224 26255 26530

R E S 1 5 0 . 0. 2 5 W5 % RES K 2.2 .25W 5% R E S K 1 . 0 . 2 5 W5 % RES K 2.0 .25W 5% R E S K 1 . 0 . 2 s Ws % RES 56.0.25W % 5 R E S 1 2 0 . 02 5 W 5 % RES 56.0 .25W 5.k RES K 6.8 .25W 5.k RES K 2.0 .zsw 5% RES 560.0 .25W 5% RES K 1.0 .25W 50/o R E S K 1 8 . 0 . 2 5 W5 % RES 560.0 .25W 50/. R E S K 1 . 0 . 2 5 W5 % RES K 15.0 .25W 5"/. RES 47.0 .25W 5% RES K 2.0 .25W 5% RES 220.0 .25W 5% R E S 1 0 0 . 0. 2 5 W5 % RES 330.0 .25W 50/o R E S K 6 . 8 . 2 5 W5 % R E S 1 0 0 . 0. 2 5 W5 % R E S K 2 . 0 . 2 5 W5 %

18

COMPONENT R52 R53

hJ4

PARTNUMBER
lOJI aoazJ I

DESCRIPTION R E S 5 6 . 0. 2 5 W5 % R E S K 1 . 5 . 2 5 W5 % RES 390.0 .25W 5% R E S 5 1 0 . 0. 2 5 W5 % RES K 1.0 .25W 5y" F E S K 1 . 5 . 2 5 W5 . h R E S K 1 . 0 . 2 5 W5 % R E S 1 8 0 . 0. 2 5 Ws % RES K 2.2 .25W s% R E S K 1 . 0 . 2 5 W5 % RES 150.0.25W% 5 RES K 1.0 .25W 5% RES K 2.0 .25W 5% R E S 1 0 . 0. 2 s W5 % R E S 5 1 . 0 . 5 0 W5 % R E S 1 0 . 0. 2 5 W5 % R E S K 1 . 2 . 2 5 W5 % R E S K 1 0 . 0. 2 5 W5 % R E S K 1 0 . 0. 2 5 W5 % RES K 2.7 .25W 5% R E S K 1 0 . 0. 2 5 W5 % R E S K 2 2 0 . 0. 2 5 Ws % R E S K 1 0 . 0. 2 5 W5 % FES 430.0 .25W 5% NOT USED NOT USED RES K 62.0 .25W 5" R E SK 1 . 0 . 2 5 Ws % N O TU S E D NOTUSED R E S K 1 0 0 . 0. 2 5 W5 % NOT USED RES K 3.0 .25W 5% RES K 10.0 .25W 50k RES K 1.1 .25WSo/" RES 680.0 .25W 50h RES K 1.0 .25W 50/o R E S K 1 8 . 0. 2 5 W5 % R E S 4 7 0 . 0. 2 5 W5 % R E S K 4 . 7 . 2 5 W5 % N O TU S E D RES K 5.6 .25W 5% RES 430.0 25W 5% RES K 4.7 .2sW 5% R E S K 1 . 0 . 2 5 W5 % RES 680.0 .25V{5% RES 270.0 .25W 5./" RES 62.0.25W 5.k RES K 100.0 .25W s"h R E S 4 7 . 0 . 2 5 W5 % R E S K 1 . 0 . 2 5 W5 % RES 100.0.25W5.k RES K 2.0 .25W 5% R E S K 1 . 0 . 2 5 W5 % RES 470.0 .25W 5"k RES 270.0 .25W 5"k RES K '12.0.25W 5% RES 270.0 .25W 5"k RES K 5.6 .25V{5% RES K 5.6 .25V\! 5% R E S K 1 0 . 0. 2 5 W 5 0 k 'lW R E SK 1 . 0 5% RES K 8.2 .25W 5% R E S K 1 5 . 02 5 W 5 % RES 100.0.25W 50k
htr) OZ.V.ZJVV )-/o

COMPONENT

P A R TN U M B E R 22224 25649 25714 26569-1

aot+o

DESCRIPTION W I R E B A R ET I N 1 8 IC7815 RGLTR IC 7915 RGLTR IC LV SPEC. I C 1 M 3 1 8 O P . A M PS IC LV SPEC. ICTLO81 OP-AMP S NOT USED IC 1F357 OP-AMPS WIRESOL22 WHI MW WIRESOL22 WHI MW WIRE SOL22 WHI MW WIRESOL 22 WH] MW WIRESOL 22 WHI MW S O C K E TD I P . I 4 P S O C K E TD I P O 8 P S O C K E TD I P 1 4 P S O C K E TD I P O 8 P S O C K E TD I P O 8 P

TP1 U1 U2 U3 U4 U5 U6 U7 U8 w2 W3 W5 XU3 XU4 XU5 XU6 XU8 Sub-Assembly A2

1

R55 R56 R57 R58 R59 F60 F61 R62

roJ

26525 26830
101JO

26529 26256
10c1 | ZOCJ I

265691 26336 26272 24879-9 24879-9 24879-9 24879-9 24879-9 25547

zc3+o zJ)+ |

26256
10c4v

26256
ZOSJU

R64 R65 R66 R67 R68 R69 R70 R71 R72 R73 R74 R75 R76 R77 R7A R79 880 RB1 R82 R83 R84
hoc

2651 5 25545
ZOCIJ

26579
lgalc

26275 25732 26275

z50d I

25546 2s546

26275 26756

26140 26256

30289 22387 26275 26279

loatY

P C B 9 4 , 1 o - OA 2 X S L E E V EG L A S S 0 6 6 1 4 C A P . 1 O 5 O VC E R P C A P . 1 O s O VC E RP C A P . l O S O V E RP C C A P . 1 O . O2 O V T A N cAP. 47.0 20V TAN C A P . l O s O VC E R P C A P . 1 0 s O VC E R P C A P . 1 0 5 O VC E R P C A P , 1 O 5 O VC E RP C A P . 1 O . O2 O V T A N C A P . 1 0 s O VC E R P C A P . 1 0 s O VC E R P C A P . 1 O s O VC E R P D I O D EZ E N 6 . 2 V D I O D EV A R A C TM V A M l O E r N D U H 2 8 0 . 0- 6 5 0 . 0 IND UH 560.0 J U M P E R I P1 6 3 . 5 ' D T R A N S2 N 2 2 2 2 A N S W B TRANS 2N2222A NSWB T R A N S2 N 5 4 8 6 N R F F RES K 2.2 .25W 5"k RES 220.0 .zSW 5% RES K 3.3 25W 5.k RES 470.0 .25W 5% FESVARPC1OK R E S K 1 0 . 0. z s w s % R E S 5 1 0 . 0. 2 5 W5 % R E S 5 1. 0 . 2 5 W5 % RES K 47.0 .25W 5% R E S K 1 . 0 . 2 5 W5 % R E S 1 0 0 . 0. 2 5 W5 " k RES 200.0 .25W 5% RES K 100.0 .25W 5./" R E S K 4 . 7 . 2 5 W5 % R E S K 1 . 0 . 2 5 W5 % R E S V A R P C 1K RES 220,0 .25W 5% RES K 5.6.zsw 5% RESVAR PC 5K
It

c2
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4COOJ

.OJJZ

R86 R87 R88 R89 R90 R91 R92 R93 R94 R95 R96 R97 R98 R99 R 10 0 R 10 1 R1 0 2 R 10 3 R 10 4 R 10 5 R 10 6 R 10 7 R 10 8 R 10 9 R110 R111
h t t z

26275 2691 1 26464

aozJo

UO

26462 26s26 26533 26534 26756 26533

aalco

c10 c11 c12

412

26791 2s680 26279 26279 26279 26279 26791 26279 26279 26279 26335 30291
20f,3f,

D1 D2 L1 L2 P1 Q1 at ne R1 R2 R3 R4 B5
no

26464 26523 2651 I

2300J

26929 25674-1 26273 26273

2o300

2651 6 26256 26255

ZOf,JU l0aJo

26526 ?6523 26536 26523 26534 26534 26275

zJct 5

R 11 3 R 11 4
h t l 3 h t t o

26535
aoSJ I

R 11 7 R 11 8 R119 R 12 0

26255 2651 I 27225 23602 24991 26394-2 26394-2

aoJYq-<

RES 27.O.25W 5.k R E SV A R P C 2 K R E SM 1 0 . 0 . 5 0 W % 5 S W D I P S P D TX 4 R O C K S W D I P S P D TX 4 R O C K S W D I P S P D TX 4 R O C K

JZ DJ

R7 R8 R9 R10 R 11 Rl2 R13 R14 R15 R16 Rl7 R18 R19

26531 26522 26207 26526 23628 26275 26830

ao)t I

249A4 26256 26255 26948 25683 26533

10.JO

25689
aoaaa

26534 26226

COMPONENT PART NUMBER D E S C R I P T I O N

R20 R21 26577
aoaJo

COMPONENT

P A R TN U M B E R 26569l 25747 26935-1 25547 25547

DESCRIPTION IC LV SPEC. IC 78105 RGLTR IC LV SPEC. S O C K E TD I P 1 4 P S O C K E TD I P 1 4 P

26904
lOJlJ

R24 R25 R26

23666 26275 26275

R E S 5 1. 0 . 2 5 W5 % R E S K 1 . 0 . 2 5 W5 % R E S V A R P C 1 O KI \ 4 U L T RES 270.0 .25W 50/" R E SV A R P C s O K R E S K 1 0 . 0. 2 5 W5 % R E S K 1 0 . 0. 2 5 W5 %

U1 U2 U3
XU1 XU3

20

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