Pulsar DTSi Parts List

PLATE NO.
1 : COVER CYLINDER HEAD
PULSAR DTSi
6 9 2 7
8 4
5 3
11 3 10 11
10
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11
DH 1015 29 DJ 1011 57 DS 1010 26 39 2391 21 DS 1011 66 DS 1010 96 39 2647 15 DS 1010 84 39 2532 04 39 1075 04 DH 1012 72 DG 1014 98
Head Cylinder with Cover Head Cylinder with Cover Cover Tappet O Ring (Cover Tappet) Silent Bush (V) Camshaft Cap Dommed Cap Nut Copper Washer Hex. Bolt with Flange Hex. Bolt / Flange Plug Gasket
-1 2 2 1 1 4 4 2 4 2 2
1 -2 2 1 1 4 4 2 4 2 2
1 -2 2 1 1 4 4 2 4 2 2
180 = 180 cc with Electric Start 150 ES = 150 cc with Electric Start 150 KS = 150 cc Kick Start
: FRONT WHEEL DIRECTION
PLATE NO. 2 : CYLINDER HEAD
PULSAR DTSi
10 1 12 12 2 2 6 4 5 9 11
8 3 7 8
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5
DH 1015 29 DJ 1011 57 39 1660 05 DJ 1010 12 DH 1010 33 DH 1015 08 DJ 1011 36 DH 1014 07 39 2539 21 39 1283 21 DJ 1210 22 DH 1211 06 DH 1210 38 39 1674 04 DH 1110 12 39 2608 01 39 1283 21
Head Cylinder with Cover Head Cylinder with Cover Stud (Exhaust) Gasket Cylinder Head Gasket Cylinder Head Damper Cylinder Head Intake Pipe Intake Pipe O Ring (Intake Pipe) O Ring (Intake Pipe) Carburettor Insulator Carburettor Insulator Clamp for Insulator Hex. Bolt / Flange Sleeve - Spark Plug Grub Screw O Ring
-1 2 1 -5 1 -1 -1 -2 2 1 1 2
1 -2 -1 5 -1 -1 -1 2 2 1 1 2
1 -2 -1 5 -1 -1 -1 2 2 1 1 2
6 7 8 9 10 11 12
For Sleeve Spark Plug
PLATE NO. 3 : VALVE
PULSAR DTSi
4 6 5 7
15 14 2 15
8 1 3
10
11
12/13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1014 69 DS 1010 32 DS 1010 30 39 1024 01 39 0973 15 DG 1010 29 DS 1010 83 DH 1010 27 DH 1010 28 39 2017 19 DH 1010 26 DJ 1011 24 DS 1010 23 DJ 1011 25 DS 1010 24 DH 1012 95 39 2440 11
Rocker Arm Shaft - Intake Rocker Arm Shaft - Exhaust Rocker Arm Screw Nut Cotter valve Retainer valve spring Spring valve inner Spring valve outer Seal valve stem Seat valve spring Valve Intake Valve Intake Valve Exhaust Valve Exhaust Wave washer Plain washer
1 1 2 2 2 4 2 2 2 2 2 1 -1 -2 4
1 1 2 2 2 4 2 2 2 2 2 -1 -1 2 4
1 1 2 2 2 4 2 2 2 2 2 -1 -1 2 4
PLATE NO. 4 : CAMSHAFT / TENSIONER
PULSAR DTSi
6 9
4 3 16 15 7
13 10 11 12 14
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
39 2040 21 DH 1014 10 39 2542 20 39 2617 20 DH 1010 17 DJ 1010 77 DH 1014 12 DH 1010 48 39 2198 04 DH 1010 50 DH 1010 10 DH 1010 11 52 DH01 78 39 1674 04 DJ 1011 37 DH 1014 11
RingO Camshaft assly. Bearing cam RH side Bearing cam LH side Guide chain (Tight) Sprocket cam Driver Collar cam Sprocket Special camshaft washer Hex. Soc. Head cap Bolt Cam Chain Guide Chain (slack) Cam chain Tensioner pivot Bolt Tensioner Assly Hex Bolt / Flange Decomp Assly. Camshaft
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1
6302 - RS1/C3 6002 - C3
PLATE NO. 5 : CYLINDER AND PISTON
PULSAR DTSi
7
2 8 1 4
5 6
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8
DJ 1010 04 DH 1010 16 39 2181 06 DJ 1011 58 DH 1015 30 DJ 1011 06 AA 1012 17 39 2132 17 DJ 1010 17 DH 1012 70 DJ 1011 55 DH 1015 27 DH 1014 14
Gasket Cylinder Gasket Cylinder Pin dowel Piston Assly. Std. Piston Assly. Std. Ring Set Piston Ring Set Piston Ring Snap Pin Piston Pin Piston Cylinder Block / Piston Assly Cylinder Block / Piston Assly Damper - Cylinder Block
1 -4 1 -1 -2 1 -1 -6
-1 4 -1 -1 2 -1 -1 6
-1 4 -1 -1 2 -1 -1 6
PLATE NO. 6 : CRANK SHAFT
PULSAR DTSi
14 4
13 5
9 16 15 10 11 7 3 6 2 8 1 12
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DJ 1010 18 DH 1010 57 DH 1011 95 39 2200 11 DJ 1011 12 DH 1010 62 DH 1010 64 DH 1010 65 DH 1012 34 39 2267 01 DH 1010 66 DH 1010 67 39 2199 08 31 1011 73 39 2203 07 39 2183 04 39 2165 11
Crankshaft assly. comp. Crankshaft assly. comp. Nut Washer Set primary driver & driven Sprocket cam drive Body centrifugal oil filter Cover centrifugal oil filter Gasket centrifugal oil filter Oval Screw Joint Oil Delivery - B Spring Oil Delivery- B Pin Oil delivery joint - B Key woodruff Parallel pin Bolt Plain washer
1 -1 1 1 1 1 1 1 3 1 1 1 1 1 1 1
-1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1
-1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1
7mm. (Height)
PLATE NO. 7 : BALANCER & BALANCER IDLER GEAR
PULSAR DTSi
3 2 8
10
5 9 7 6 8
11
6 7 5 9 4
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11
DJ 1010 22 DH 1010 69 DH 1010 72 39 1672 04 DJ 1011 34 DH 1014 32 39 2152 20 DJ 1011 33 DH 1014 24 39 2557 17 39 1686 06 39 1620 11 52 DH01 77 39 1674 04
Body Balancer Assly. Body Balancer Assly. Bearing stopper Bolt Assly. Balancer Idler Gear comp. Assly. Balancer Idler Gear comp. Needle roller bearing Spring torsion Balancer Idler Spring torsion Balancer Idler Circlip ext. Dowel Pin Thrust washer Balancer Idler Holder Bolt
1 -1 1 1 -2 2 -2 2 2 1 3
-1 1 1 -1 2 -2 2 2 2 1 3
-1 1 1 -1 2 -2 2 2 2 1 Alt. DH 1013 59 3
PLATE NO. 8 : TRANSMISSION
PULSAR DTSi
5 4 4 6 11 10 3 12 5 2
16
13
14 4 5
15
8 9
7 17
21 19 11 20 5 23 24 22 18
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1015 19 39 2158 11 DH 1010 78 DH 1010 79 DH 1012 35 DH 1010 80 DH 1010 82 DH 1010 84 39 2160 11 DH 1013 31 DH 1013 36 DH 1011 08 39 2159 11 DH 1011 10 DH 1011 11
Shaft Input Transmission Washer thrust Gear 4th Drive Washer Spline External Circlip Gear 3rd Drive Gear 5th drive Gear 2nd drive Thrust washer Shaft output Transmission Washer Thrust Gear 3rd Driven Thrust Washer Gear 4th Driven Bush 1st driven
1 1 1 3 4 1 1 1 1 1 2 1 1 1 1
1 1 1 3 4 1 1 1 1 1 2 1 1 1 1
1 1 1 3 4 1 1 1 1 1 2 1 1 1 1
PLATE NO. 8 : TRANSMISSION
PULSAR DTSi
5 4 4 6 11 10 3 12 5 2
16
13
14 4 5
15
8 9
7 17
21 19 11 20 5 23 24 22 18
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23 24
DJ 1011 10 DH 1011 13 DH 1013 19 DH 1013 33 DH 1013 34 30 1010 61 DH 1011 17 DJ 1010 63 39 1062 04
Gear 1st driven Gear 5th Driven Bush 2nd driven Gear 2nd Driven Collar Sprocket O Ring Sprocket Coller Sprocket Drive Plate Drive Sproket Bolt Drive Sprocket
1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 2
PLATE NO. 9 : CHANGE DRUM / SHIFT FORK
PULSAR DTSi
7 4
8 5
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5
DH 1011 30 DH 1011 32 DH 1011 46 DH 1014 93 DJ 1011 47 DH 1014 91 39 2437 04 39 2606 07 DJ 1011 48 DH 1014 95 DH 1014 96
Fork Gear Shift Input Fork Gear Shift output Shaft Gear Shift Fork Shaft Gear Shift Fork Drum comp. Gear Shift Drum comp. Gear Shift Bolt Socket Parellel pin Guide Gear Shifter Guide Gear Shifter Spacer
1 2 1 1 1 -1 1 1 -1
1 2 1 1 -1 1 1 -1 1
1 2 1 1 -1 1 1 -1 1
6 7 8 9
10
PLATE NO. 10 : GEAR CHANGE MECHANISM
PULSAR DTSi
10
11
1 3 8
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11
DH 1011 34 DH 1011 43 DH 1011 44 DJ 1011 49 DH 1011 65 31 1011 08 39 2453 04 DH 1010 13 DH 1015 03 DH 1015 02 DH 1012 25
Lever comp. Gear Shifter Spring Slider arm reset Spring Gear Shifter return Lever comp. change Lever comp. change Damper Flanged Bolt Bolt Gear Shift drum Stopper Stopper gear shifter drum Spring gear shifter drum stopper Bolt shift change
1 1 1 1 -1 1 1 1 1 1
1 1 1 -1 1 1 1 1 1 1
1 1 1 -1 1 1 1 1 1 1
Alt. to DJ 1011 56
11
PLATE NO. 11 : ENGINE ASSLY & CRANKCASE RH
PULSAR DTSi
3 3
8 2
8 6 7 5 10 11 9
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
2 3 4 5 6 7 8 9 10 11
DJ 1011 39 DH 1014 74 DH 1014 73 DH 1014 86 39 2531 05 39 2561 20 DH 1010 06 39 2583 20 39 2602 20 39 2180 06 39 2601 20 DH 1014 87 39 1062 04
Engine Assly.(180cc) Engine Assly.(150cc, ES) Engine Assly.(150cc, KS) Crankcase RH Stud Bearing Ball (For Crankshaft) Gasket Crankcase Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Dowel Pin Ball Bearing(For Drum Comp.Gear Shift) Plate Stopper Bolt Flanged
1 --1 2 1 1 1 1 2 1 1 1
-1 -1 2 1 1 1 1 2 1 1 1
--1 1 2 1 1 1 1 2 1 1 1
N.I. N.I. N.I.
12
PLATE NO. 12 : CRANKCASE LH

2 12 2 24 19 27 23 20 14 13
PULSAR DTSi
21
9 7
5 4 6 16 15 18 3 17 11 25 22 Fig. No. Part No. Description 180 150 ES 150 KS Remark 1 10 26 8
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1013 35 39 2531 05 DH 1012 26 DH 1012 99 39 2188 19 39 2462 21 39 0752 01 39 2603 20 39 2583 20 39 2185 20 39 2189 19 39 2190 19 DH 1012 03 DH 1012 46 28 1011 74 DH 1012 72
Crankcase LH Stud Guide starter Assly Guide starter Assly Oil Seal O Ring C Sunk Head Screw Bearing Ball (For Input shaft) Bearing Ball (For Output shaft) Balancer LH Bearing Oil Seal (For Output shaft) Oil Seal (For Shift lever) Breather pipe Rubber tube Spring Clip Plug (Drain Bolt)
1 2 1 -1 1 3 1 1 1 1 1 1 1 1 1
1 2 1 -1 1 3 1 1 1 1 1 1 1 1 1
1 2 -1 1 1 3 1 1 1 1 1 1 1 1 1
13
PLATE NO. 12 : CRANKCASE LH

2 12 2 24 19 27 23 20 14 13
PULSAR DTSi
21
9 7
5 4 6 16 15 18 3 17 11 25 22 Fig. No. Part No. Description 180 150 ES 150 KS Remark 1 10 26 8
16 17 18 19 20 21 22 23 24 25 26 27
DG 1014 98 31 2010 81 DH 1012 64 DH 1012 69 39 1414 02 39 1845 04 39 1677 04 39 2305 04 DH 1012 78 DH 1011 69 DJ 2010 21 39 2448 11
Gasket (For Drain Bolt) Switch comp.(Neutral) Gasket Neutral Switch Baffle Self tapping Screw Flanged Bolt Bolt Bolt Plug Starter Motor Bush starter gear inner Cable assly. (Battery to Earth) Plain Washer
1 1 1 1 1 1 8 1 -1 1 1
1 1 1 1 1 1 8 1 -1 1 1
1 1 1 1 1 1 8 1 1 --1
For W/O self start only
14
PLATE NO. 13 : COVER RH
PULSAR DTSi
17 18 6
12 8 7 19 9 20 2
3 11 5 1 10
13
21 16 15 14
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
DH 1011 49 DH 1011 97 30 1011 42 39 1041 19 DH 1011 41 DH 1011 42 39 2202 07 DH 1011 51 DH 1011 52 39 1074 04 39 0999 06 DH 1010 18 DH 1011 54 DH 1210 15 DH 1210 11 DH 1210 12 DH 1012 81 39 2443 11 DH 1013 65 39 2208 04 DH 1013 22
Cover comp RH Grommet Breather Seal kick Shaft Seal clutch lever Rack Shaft clutch release Parallel pin Gauge Oil level O ring Oil level Gauge Bolt Pin Dowel Bracket Clutch Cable Gasket cover RH Plunger Oil Plate Plunger Oil Spring Joint A Spring torsion clutch lever Washer Set damper A to D & Plate A to D Flanged Bolt bajaj Decal
1 1 1 1 1 1 1 1 1 10 2 1 1 1 1 1 1 1 1 8 1
1 1 1 1 1 1 1 1 1 10 2 1 1 1 1 1 1 1 1 8 1
1 1 1 1 1 1 1 1 1 10 2 1 1 1 1 1 1 1 1 8 1 Fitted on Cover comp.RH : FRONT WHEEL DIRECTION
15
PLATE NO. 14 : COVER MAGNETO
PULSAR DTSi
11
2 3 5 4
15
10
12
8 7 14
1 9 13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10
DH 1011 55 DH 1011 58 39 2197 21 DH 1011 59 39 1074 04 39 0999 06 DH 1011 57 39 1283 21 DH 1011 56 DH 1013 66
Cover Magneto Cap Timing Hole O Ring Gasket Magneto cover Bolt Pin Dowel Cap Crank Center O Ring Cover LH RR Set Damper /plate for Cover LH & Cover LH RR Flanged Bolt Flanged Bolt Gear shift label Gear shift label bajaj Decal
1 1 1 1 7 2 1 1 1 1
1 1 1 1 7 2 1 1 1 1
1 1 1 1 7 2 1 1 1 1
Alt to 39 2452 21
11 12 13 14 15
39 2208 04 39 2208 04 DJ 1610 12 DH 1612 09 DH 1013 23
4 2 1 -1
4 2 -1 1
4 2 -1 1 Fitted on Cover magneto
16
PLATE NO. 15 : CLUTCH

6 7 2 6 7 6
PULSAR DTSi
10 7 12 8 1 5 14 6 17 3 15 11 13 16 9
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12
DH 1012 75 DJ 1011 12 DJ 1011 50 DH 1015 01 DJ 1011 22 DH 1014 34 DH 1013 44 DH 1014 99 DH 1010 98 DH 1014 83 39 1674 04 39 1553 04 39 2617 20 DH 1014 84
Special Nut Set primary driver & driven Clutch Plate Assly Clutch Plate Assly Clutch Center Clutch Center Plate Clutch pressure Disc Clutch friction Adler (B type) Plate Clutch Spring Clutch Capacity Bolt Bolt Bearing Clutch lifter thrust Holder Clutch
1 1 1 -1 -1 6 5 6 1 6 1 1
1 1 -1 -1 1 5 4 6 1 6 1 1
1 1 -1 -1 1 5 4 6 1 6 1 1
17
PLATE NO. 15 : CLUTCH

6 7 2 6 7 6
PULSAR DTSi
10 7 12 8 1 5 14 6 17 3 15 11 13 16 9
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
13 14 15 16 17
DH 1014 85 DH 1013 74 DH 1015 20 DH 1011 80 39 2200 11
Rod Clutch lifter Guide Plate Clutch Pressure Nut Primary drive lock Lever Assly. Clutch Washer Primary Drive Gear
1 1 1 1 1
1 1 1 1 1
1 1 1 1 1
LH Thread
18
PLATE NO. 16 : KICK STARTER MECHANISM
PULSAR DTSi
6 5 10
11 9 13 8 12 4 15 14 3 16
1 Fig. No. Part No. Description 180 150 ES 150 KS Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
DH 1011 28 DD 1010 97 DH 1011 85 DH 1010 68 DH 1011 15 DH 1011 19 DH 1013 67 DH 1013 68 39 0993 11 39 2344 11 DH 1011 27 39 1672 04 DH 1011 25 DH 1013 21 DH 1011 31 DH 1013 20
Lever Kick Starter complete Damper Spring Kick Starter Arm joint Ball steel Gear Kick Idler Spindle Kick Starter Assly Set Pinion & Ratchet Kick Starter Set Washer,Circlip & Spring Washer Thrust Plain Washer Guide Kick Bolt Flanged Spring Kick Starter Return Bolt flange Base kick lever Hex. bolt with flange
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
For Kick Starter Ratchet
19
PLATE NO. 17 : CARBURETTOR
PULSAR DTSi
14
4 12 3 2 7 15 5 1 6 6 18 17 9 8 16 13 10 11
19
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10
DJ 1210 20 DH 1210 97 DJ 1210 12 DH 1210 45 DJ 1210 13 DH 1210 46 DJ 1210 25 DH 1211 12 DH 1210 57 DH 1210 58 DH 1210 59 DJ 1210 23 DH 1211 10 DJ 1210 18 DH 1210 61 DH 1211 11 DJ 1210 24
Carburettor Assly. BS 29 with TPS Carburettor Assly. BS 26 with TPS Piston valve assly. Piston valve assly. Spring (CO) Spring (CO) Jet needle(JN) Jet needle(JN) O ring Screw Float assly. Main jet Main jet Jet holder Jet holder Pilot Jet (PJ) Pilot Jet (PJ)
1 -1 -1 -1 -1 2 1 1 -1 --1
-1 -1 -1 -1 1 2 1 -1 -1 1 --
-1 -1 -1 -1 1 2 1 -1 -1 1 --
Make : Ucal Mikuni
20
PLATE NO. 17 : CARBURETTOR
PULSAR DTSi
14
4 12 3 2 7 15 5 17 1 6 6 18 19 9 8 16 13 10 11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
11 12 13 14 15 16 17 18 19
DH 1211 04 DH 1210 93 DH 1210 96 DH 1210 95 DH 1210 48 DH 1210 78 DH 1211 01 DH 1211 02 39 1780 01
Spring (CO) Needle Assly. Set Adjuster(PS) Set Plunger assly. Diaphragm Adjust Screw Magnet Assly. Reed Switch Assly. Pan Head Screw
1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 2
TPS Assly. Parts
21
PLATE NO. 18 : AIR CLEANER COMP
PULSAR DTSi
9 11 12 5 10
1 8
6 2 7 3 4 Fig. No. Part No. Description 180 150 ES 150 KS Remark
1 2 3 4 5
DH 1211 05 DH 1210 20 01 1106 09 39 1698 01 DJ 1210 21 DH 1210 98 DH 1210 37 DH 1210 22 39 1773 04 31 1210 43 39 1902 04 39 0711 11 AA 1210 45
Air Cleaner comp Bracket Lock Plain Washer Screw Pan cross Connecting Tube Connecting Tube Cartridge Assly Element Air Filter Bolt Flanged Collar Flanged Bolt Plain Washer Clamp
1 1 1 1 1 -1 1 4 3 3 3 1
1 1 1 1 -1 1 1 4 3 3 3 1
1 1 1 1 -1 1 1 4 3 3 3 1
6 7 8 9 10 11 12
22
PLATE NO. 19 : SILENCER ASSLY.
PULSAR DTSi
6 5
4 8 7
2 2 3 15 14 15 13
12 10
11
1 8
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1014 36 DH 1013 01 DH 1014 68 DH 1013 02 DJ 1010 64 39 1970 15 39 1850 04 39 2425 11 DD 1610 71 DH 1611 55 DH 1611 57 DG 1611 24 DH 1014 81 DH 1015 21 DH 1015 25
Silencer Assly Seal Shield Muffler Shield Muffler Truss Screw Gasket Exhaust Flanged Nut Flanged Bolt Washer U Nut Damper silencer Tube silencer mounting Damper (Main Stand) Grommet shield Wire Shield Assly. Dommed Cap Nut
1 2 1 2 1 2 1 2 1 1 1 1 1 1 2
1 2 1 2 1 2 1 2 1 1 1 1 1 1 2
1 2 1 2 1 2 1 2 1 1 1 1 1 1 2
23
PLATE NO. 20 : SEAT ASSLY. / SEAT LOCK
PULSAR DTSi
1 6
2 5
4 3
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6
DJ 2110 01 31 2110 04 DH 1610 46 DH 1612 33 39 1902 04 DH 2110 07
Seat Assly comp Damper Lock Assly seat Reinforcement seat lock Flanged bolt Damper
1 6 1 1 2 3
1 6 1 1 2 3
1 6 1 1 2 3
24
PLATE NO. 21 : OIL PUMP
PULSAR DTSi
2 1
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6
DH 1210 01 39 1674 04 DH 1210 10 39 1686 06 DH 1210 35 39 2194 21
Oil Pump Assly Hex. Bolt with flange Mesh filter Oil pump Hollow dowel pin Clip Mesh Oil filter O Ring
1 3 1 1 1 1
1 3 1 1 1 1
1 3 1 1 1 1
25
PLATE NO. 22 : MAGNETO / C.D.I. / H.T.COIL
PULSAR DTSi
11
12 24
22 21 15 23 8 15 13 19 9 17
16
14 6
5 3
4 18 20 Fig. No. Part No. 10 Description 7 2 180 150 ES 150 KS Remark 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DJ 1110 07 DH 1110 24 DJ 1110 04 DH 1110 05 39 1674 04 39 0761 01 DH 1011 99 39 0746 01 DG 1110 08 DJ 1110 08 DH 1110 19 DD 1110 11 DJ 2010 16 DH 1110 26 DH 1110 27 DD 1110 48 DH 1110 15 DD 1110 12
Magneto Assly. Magneto Assly. Stator Assly. comp Stator Assly. comp Hex. Bolt with Flange Pan Head Screw Stopper plate (wiring harness) Screw Pan head Spark plug C.D.I Assly C.D.I. Assly. Grommet Spark Plug AC/DC Regulator H.T. Coil LH H.T. Coil RH Cap Spark Plug Cap Spark Plug Grommet H.T. Cable
1 -1 -2 2 1 1 2 1 -1 1 1 1 1 1 2
1 -1 -2 2 1 1 2 -1 1 1 1 1 1 1 2
-1 -1 2 2 1 1 2 -1 1 -1 1 1 1 2 : FRONT WHEEL DIRECTION
With Aluminium bracket
26
PLATE NO. 22 : MAGNETO / C.D.I. / H.T.COIL
PULSAR DTSi
11
12 24
22 21 15 23 8 15 13 19 9 17
16
14 6
5 3
4 18 20 10 7 2 1
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23 24
DH 1110 13 DH 2010 18 DD 2010 24 39 1913 04 39 0897 15 39 1902 04 DJ 1610 67 39 1680 04 DH 1110 16
Grommet Spark Plug Regulator Voltage Capacitor Flange Bolt Flange Nut Flange Bolt Bracket H.T.Coil Flange Bolt Grommet Sleeve Spark Plug
1 --1 1 2 1 2 1
1 --1 1 2 1 2 1
1 1 1 Alt. to 31 2010 82 1 1 2 1 2 1
27
PLATE NO. 23 : STARTER ASSEMBLY ( FOR SELF START)
PULSAR DTSi
13 12 15
4 14
9 1 7 10 8 5 3 11
16 17 18
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DH 1011 60 DH 1013 70 DH 1011 86 DH 1014 01 DH 1011 70 39 1672 04 DH 1011 71 DH 1011 72 DH 1011 88 39 2152 20 39 2437 04 DH 1110 02 39 1074 04 DH 1013 72 39 2285 01 DH 1011 64 DJ 1011 09 DH 1011 63
Body comp.starter clutch Set roller, bush & spring Plate roller clutch Gear starter clutch Plate starter clutch gear return Bolt Shaft starter counter Collar starter counter Gear comp.starter counter assly. Needle roller bearing Bolt socket Motor assly. starter Bolt Cover starter motor Slotted csunk screw Spring Bush For Spring Starter Roller
1 5 1 1 1 1 1 1 1 1 3 1 2 1 1 5 5 5
1 5 1 1 1 1 1 1 1 1 3 1 2 1 1 5 5 5
-------------------
For starter clutch
Stopper plate For stopper plate
28
PLATE NO. 24 : ENGINE MOUNTINGS

5
PULSAR DTSi
12 19 17
20
5 1 4 15 18 5 15
5 2 10 8 5 7 11 6 13 180 150 ES 150 KS Remark 15 14 16
Fig. No.
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1611 70 DH 1611 89 DH 1611 90 39 2312 04 39 1970 15 DJ 1611 14 DJ 1611 15 39 2157 04 39 2412 04 39 2413 04 DJ 1611 20 39 1967 04 39 2414 04 DJ 1611 13 DH 1612 45
Bkt. Assly.eng.mtg.front Bkt. comp.LH eng.mtg.front Bkt. comp.RH eng.mtg.front Bolt Flanged Nut Flanged Bkt. comp. LH eng.mtg. lower Bkt. comp. RH eng.mtg. lower Bolt Flanged Bolt Flanged Bolt Flanged Silent Bush LH Bolt Hex.soc.hd.cap bolt Bkt.comp.RH eng.rear U Nut
1 1 1 4 8 1 1 3 1 1 1 1 1 1 3
1 1 1 4 8 1 1 3 1 1 1 1 1 1 3
1 1 1 4 8 1 1 3 1 1 1 1 1 1 3
Alt. 39 2311 04
29
PLATE NO. 24 : ENGINE MOUNTINGS

5
PULSAR DTSi
12 19 17
20
5 1 4 15 18 5 15
5 2 10 8 5 7 11 6 13 180 150 ES 150 KS Remark 15 14 16
Fig. No.
Part No.
Description
16 17 18 19 20
39 2310 04 39 2311 04 39 2457 11 DJ 1610 88 DJ 1610 89
Flanged bolt Bolt Washer Bracket LH Engine Hanger Bracket RH Engine Hanger
2 1 1 1 1
2 1 1 1 1
2 1 1 1 1
30
PLATE NO. 25 : FRAME & FRAME FITTINGS
PULSAR DTSi
3 4 5 6 8 7 6
11
9/10 1
2 2
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11
DJ 1610 47 DH 1611 12 30 1810 11 DH 1810 14 DH 1810 25 30 1810 06 DH 1810 26 DH 1810 24 DJ 1611 32 DJ 1611 33 39 1680 04
Frame Assly. comp. Cup rear Nut Cup - Steering Bearing cone Ball steel Bearing race Upper bearing race Cable hook LH Cable hook RH Flanged bolt
1 2 1 1 1 46 1 1 1 1 2
1 2 1 1 1 46 1 1 1 1 2
1 Incl. Bush, Races & Cup rear 2 1 1 1 46 1 1 1 1 2
31
PLATE NO. 26 : SWING ARM / REAR SHOCK ABSORBER
PULSAR DTSi
2
9 10 11 8 4 6 18 2 8 4 7 4 8 13
19 2 2 20
4 8 12 7 5 16 1 3
15
17 17
14 17 16 17
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
DG 1710 38 39 0714 11 DJ 1710 17 DH 1710 14 DJ 1710 07 35 1710 33 DH 1710 13 DH 1710 15 DJ 1710 08 39 0553 02 39 0454 11 DH 1710 12 DH 1710 19 DJ 1510 36 DJ 1510 37 DJ 1510 47 39 0292 15 39 0740 11 39 0712 15 39 0737 12
Bolt Precoated Plain washer Rear Shock Absorber Bush swing arm Swing arm assly. Grease nipple Collar swing arm Dust seal swing arm Chain slider Screw Plain washer Shaft swing arm U nut swing arm Adjuster chain LH Adjuster chain RH Plate Chain Adjuster Hexagon nut Plain washer(Nylon) Domed Cap Nut Spring Washer
2 8 2 4 1 2 2 4 1 2 2 1 1 1 1 2 4 2 2 2
2 8 2 4 1 2 2 4 1 2 2 1 1 1 1 2 4 2 2 2
2 8 2 4 1 2 2 4 1 2 2 1 1 1 1 2 4 2 2 2 : FRONT WHEEL DIRECTION
32
PLATE NO. 27 : RIDER FOOT REST
PULSAR DTSi
4
9 2 2 7 10 8
3 2
10 1 4 8 9 6 7
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10
DJ 1611 30 39 2310 04 DJ 1611 31 DH 1610 53 DH 1611 94 39 0963 15 39 0897 04 DH 1610 56 DH 1611 00 DJ 1610 90
Main step LH assly. comp. Flange bolt Main step RH assly. comp. Rubber main step Kick stopper Domed Cap nut Bolt Plate Comp. Lower Mounting Spacer Main Step Damper Footrest
1 4 1 2 1 2 2 2 2 2
1 4 1 2 1 2 2 2 2 2
1 4 1 2 1 2 2 2 2 2
33
PLATE NO. 28 : PILLION FOOT REST / HOLDER
PULSAR DTSi
4 5
9 2 6 8 10
13 7 6
12
11
8 9
10
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5
DJ 1610 02 DJ 1611 11 DJ 1610 03 DJ 1611 12 DH 1612 27 DJ 1611 28 DH 1612 28 DJ 1611 29 DH 1610 59 DJ 1611 22 DH 1610 60 DJ 1611 86 DH 1610 61 30 1410 31 39 1040 11 39 0784 08 39 1069 01 39 0292 15 39 1741 04
Holder LH step Holder LH step Holder RH step Holder RH step Pillion step assly. comp. LH Pillion step assly. comp. LH Pillion step assly. comp. RH Pillion step assly. comp. RH Rubber pillion step Rubber pillion step Plate side pillion step Plate side pillion step Pin pillion step O ring Plain washer Split pin Bolt Nut Flanged Bolt
1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2
1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 2
1 1 1 1 1 1 1 1 2 2
From Dec.2003 From Dec.2003 From Dec.2003 From Dec.2003 From Dec.2003
6 7 8 9 10 11 12 13
2 2 From Dec.2003 2 2 2 2 1 1 2 Stopper bolt Bottom Mtg. LH & RH Holder Step : FRONT WHEEL DIRECTION
34
PLATE NO. 29 : MUDGUARD FRONT & REAR
PULSAR DTSi
17 4 5 1 2 8 7 4 3 11 16 6 9 7 10 15 14
12 15 13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DJ 1610 19 DJ 1611 06 39 1557 04 DJ 1610 68 DH 1610 69 39 1672 04 39 0711 11 39 0798 15 DJ 1610 51 39 1680 04 DJ 1610 91 DH 1611 83 39 2420 01 39 0326 15 39 0242 11 DJ 1610 92 DJ 1610 69
Clamp brake hose Brace fender Flange bolt Clamp Fender rear front Flange bolt Plain washer Flange nut Fender rear Flange bolt Grommet Front Fender Mud flap rear Screw Nylock nut Plain washer Sleeve Front Fender Nail for Cable Guide
1 1 4 2 1 2 4 2 1 2 4 1 3 3 6 4 2
1 1 4 2 1 2 4 2 1 2 4 1 3 3 6 4 2
1 1 4 2 1 2 4 2 1 2 4 1 3 3 6 4 2
For disc brake hose Fender front mtg. For cables
35
PLATE NO. 30 : STAND ASSEMBLY
PULSAR DTSi
3 12
13 14 11 9 4
5 1 7 6
10
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14
DJ 1610 53 30 1611 57 39 0787 08 DH 1611 21 DH 1611 45 DH 1610 65 DH 1610 66 DH 1611 46 DF 1611 02 39 0422 15 DH 2010 15 DH 2010 26 39 0790 12 30 2010 64
Stand comp. main Shaft stand Pin cotter Spring main stand Cover spring main stand Stand side Spring side stand Cover spring side stand Bolt Nut Side stand switch Screw pan cross Spring washer Band
1 1 1 1 1 1 1 1 1 1 1 2 2 1
1 1 1 1 1 1 1 1 1 1 1 2 2 1
1 1 1 1 1 1 1 1 1 1 1 2 2 1
Alt. 39 1523 01 N.I.
36
PLATE NO. 31 : TYRE / TUBE / RIM / SPOKES

1 2 3 9
PULSAR DTSi
11 10
6 1
12
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10
16 1510 66 DJ 1510 04 DJ 1510 05 DH 1510 24 DH 1510 25 30 1510 29 DJ 1510 21 DJ 1510 20 30 1510 19 DJ 1510 03 DH 1510 21 DJ 1510 08 DH 1510 08 DJ 1510 09 30 1511 08
Nipple spoke Spoke inner front Spoke outer front Spoke inner rear Spoke outer rear Band rim Wheel rim front Tyre front Tube front Wheel rim rear Wheel rim rear Tyre rear Tyre rear Tube rear Tube rear
72 18 18 18 18 2 1 1 1 1 -1 -1 --
72 18 18 18 18 2 1 1 1 -1 -1 -1
72 18 18 18 18 2 1 1 1 -1 -1 -1
Proprietory items not to service
11 12
Proprietory items Not to service
37
PLATE NO. 32 : FRONT HUB (FOR DISC BRAKE)

4
PULSAR DTSi
2
2 6 5
12 11
10
17
15 13 8 14
16
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
DJ 1510 30 39 2362 20 DE 1510 06 30 1510 33 DE 1510 12 DE 1510 08 DJ 1510 14 DJ 1510 39 39 2124 15 DH 1510 40 DJ 1510 43 DE 1510 11 DJ 1510 40 DJ 1510 41 39 0781 11 39 0786 15 39 0787 08
Drum front assly. Bearing ball Spacer assly. Seal oil Plate drive Seal oil Disc Adaptor Hex. nut / flange Hex. soc.hd. bolt Case meter gear Speedometer gear Spacer Axle Plain washer Hex.slotted nut Pin cotter
1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1
1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1
1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 1 1 : FRONT WHEEL DIRECTION
Alt. 39 2038 04
38
PLATE NO. 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES)

8 3 10 4 5 5 14 18 19 20 1B 1 2 16 1A 1 17 21 7 22 1 12 15 9 13
PULSAR DTSi
6 5 5 11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DE 1910 43 DH 1510 36 DJ 1910 06 DE 1910 11 DE 1910 10 DE 1910 33 DE 1910 34 DE 1910 31 DE 1910 32 DE 1910 30 DE 1910 12 DE 1910 24 DE 1910 29 DE 1910 28 DE 1910 27
Major Kit - Master Cylinder Hose Brake Front Lever Grip RH Banjo Bolt Washer Copper Clamp Holder RH Bolt Bolt Front Brake Lever Nut Flanged Screw Cylinder Master Circlip Reservoir Cover Diaphragm Cover seal Master cylinder (Boot)
1 1 1 2 4 1 1 1 1 2 1 1 1 1 1
1 1 1 2 4 1 1 1 1 2 1 1 1 1 1
1 1 1 2 4 1 1 1 1 2 1 1 1 1 1
39
PLATE NO. 33 : FRONT MASTER CYLINDER (FOR DISC BRAKES)

8 3 10 4 5 5 14 18 19 20 1B 1 2 16 1A 1 17 21 7 22 1 12 15 9 13
PULSAR DTSi
6 5 5 11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23
DE 2010 16 DE 1910 23 DE 1910 36 DE 1910 37 DE 1910 38 DE 1910 25 DE 1910 26 DH 0100 06
Front brake switch Return spring Window 'O' ring Clip Push rod Conical spring Disc brake kit - KBX
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1
N.I.
40
PLATE NO. 34 : FRONT DISC BRAKE
PULSAR DTSi
1A 1 10 1B 1 1A 2 9 5 8 10 7 2 4 11 1A 2 3 6 1B 1 9 1A 1
12
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12
DJ 1510 14 DG 1510 89 DH 1510 40 39 1769 04 DE 1510 48 DE 1510 46 DE 1510 47 DE 1510 37 DE 1510 43 DE 1510 45 DE 1510 51 DE 1510 52
Disc, Front Caliper Assly. Front Bolt, Disc Plate Bolt Flanged Spring Pad Bleeder Screw Bleeder Cap Disc Pad Set Insulator Dust cover Minor Kit - Caliper Major Kit - Caliper
1 1 6 2 1 1 1 1 1 1 1 1
1 1 6 2 1 1 1 1 1 1 1 1
1 1 6 2 1 1 1 1 1 1 1 1
Alt. 39 2038 04
41
PLATE NO. 35 : REAR HUB

31 21 25 16 17
PULSAR DTSi
27 29 18 22 26 20 19 2 24 4 3 1 5 23 12 13 14 8 7 14 Fig. No. Part No. Description 180 150 ES 150 KS Remark 6 9 10 30 11 28 15 21
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
30 1510 63 39 2241 20 39 2242 20 30 1510 75 30 1510 76 30 1510 08 30 1510 12 30 1510 38 30 1510 05 DH 1510 15 39 2447 04 39 0798 15 30 1511 05 30 1510 69 DH 1510 10
Drum rear Bearing ball Bearing ball Collar bearing Damper Panel rear brake Cam brake Ring O Indiactor Lever brake Bolt Nut Shoe brake assly. Spring Coupling
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
42
PLATE NO. 35 : REAR HUB

31 21 25 16 17
PULSAR DTSi
27 29 18 22 26 20 19 2 24 4 3 1 5 23 12 13 14 8 7 14 Fig. No. Part No. Description 180 150 ES 150 KS Remark 6 9 10 30 11 28 15 21
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
30 1011 92 39 2240 20 DJ 1510 33 30 1510 82 DJ 1510 18 30 1510 81 DJ 1510 48 39 0694 15 DJ 1510 32 DH 1710 19 DJ 1510 38 39 0801 15 DJ 1510 35 DJ 1510 34 39 2566 11 39 2567 11 DJ 1510 53
Bearing ball Bearing ball Sleeve Seal oil Sprocket Hub Lock washer D Bolt Hex. lock nut Axle U nut Chain Nut Collar Collar Plain washer Plain washer Drive Chain Lock
1 1 1 1 1 3 6 6 1 1 1 1 1 1 1 1 1
1 1 1 1 1 3 6 6 1 1 1 1 1 1 1 1 1
1 1 1 1 1 3 6 6 1 1 1 1 1 1 1 1 1
IH mark
43
PLATE NO. 36 : REAR BRAKE PEDAL
PULSAR DTSi
1 5 4 6 7 2 9 10 12 16 11 19 19 20 21 18 15 20 17 Fig. No. Part No. Description 180 150 ES 150 KS Remark 18 10 8 13 14 10 3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
DH 1910 01 DH 1910 04 39 2121 04 DH 1910 13 DH 1910 06 39 1537 21 DH 1910 23 DJ 1910 10 30 1910 38 39 0198 11 39 0808 08 30 1910 35 15 1910 26 30 1910 36 DJ 1510 42 DH 1510 29 30 1510 95 39 0789 12 39 0794 15 39 0807 08 39 0201 11
Lever brake Shaft assly.brake lever Flange bolt Spacer brake shaft assly. Spring O Ring Dust Cap Rod assly. brake Pin Plain washer Split pin Spring Pin Brake adjuster nut Rod torque Hex. bolt Hex. bolt Spring washer Nut hex. Pin snap Plain Washer
1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 2 1
1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 2 1
1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 2 2 1 : FRONT WHEEL DIRECTION
44
PLATE NO. 37 : HANDLE BAR

22 3 21 2 20 5 23 1 24 25
PULSAR DTSi
4 9 8 12 11 16 7 18 15 19 10 14 13 6 26 18 17 19
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5
DJ 1810 67 DJ 1810 68 DJ 1810 84 39 1714 04 DJ 2010 24 DJ 2010 12 DH 2010 16 DJ 1910 09 DH 1910 15 DJ 1910 04 DH 1910 34 DH 1910 02 DD 1910 85 39 1184 15 30 1910 24 30 1910 17 39 0198 11 39 0725 04 DH 1910 07
Handle Handle Holder handle Assly. Flanged bolt Control switch LH Control switch RH Control switch RH Lever assly.grip LH Lever assly.grip LH Holder left hand Holder left hand Lever grip left Bolt Self locking nut Screw Nut Plain washer Hex. bolt Grip LH
1 -1 4 1 1 -1 -1 -1 1 1 1 1 1 1 1
-1 1 4 1 1 -1 -1 -1 1 1 1 1 1 1 1
-1 1 4 1 -1 -1 -1 1 1 1 1 1 1 1 1 : FRONT WHEEL DIRECTION
6 7 8 9 10 11 12 13 14 15
45
PLATE NO. 37 : HANDLE BAR
PULSAR DTSi
22 3
21 2 20 5 23 1 24 25
4 9 8 12 11 16 7 18 19 10 14 15 13 6 26 18 17 19
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23 24 25 26
DH 1910 14 DH 1910 19 DJ 1810 11 DH 1810 22 DH 1810 40 DJ 1810 39 DJ 2210 03 DJ 2210 04 30 1910 48 DJ 2010 23 39 1943 04 DJ 2010 34
Grip Assly. RH Boot for lever Handle bar weight Handle bar weight Hex. soc.hd. cap screw Pad Holder Handle Mirror assly. LH Mirror assly. RH Band Switch assly.ignition Flange bolt Clutch Switch
1 1 2 -2 1 1 1 4 1 2 1
1 1 -2 2 1 1 1 4 1 2 1
1 1 -2 2 1 1 1 4 1 2 --
Alt. 39 2427 04
For Self Start only
46
PLATE NO. 38 : FRONT FORK

12 8 18 1 9 2 3 10 28 20
PULSAR DTSi
16 17 19 15
26 27
25 4/5 11 13 14 20 6 7 21 23 24 26 22
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DJ 1810 89 DJ 1810 88 DJ 1810 87 DJ 1810 61 DJ1810 62 30 1810 26 30 1810 25 30 1810 53 DJ 1810 45 DJ 1810 44 DJ 1810 70 DH 1810 09 DJ 1810 86 DE 1810 07 30 1810 44
Seal dust Ring snap Oil seal Outer Tube LH Outer Tube RH Gasket Bolt Cylinder comp.fork Clamp for Bellow Bellow Clamp Hose Pipe Grommet Top Pipe comp.suspension inner Spring front fork Bolt
2 2 2 1 1 2 2 2 2 2 1 2 2 2 1
2 2 2 1 1 2 2 2 2 2 1 2 2 2 1
----------------
47
PLATE NO. 38 : FRONT FORK
PULSAR DTSi
12 8 18
16 17
15
1 9 2 3 10 25 4/5 11 13 14 20 6 7 21 23 24 26 22 28 20 26
19
27
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23 24 25 26 27 28
DH 1810 15 30 1810 29 30 1810 28 DJ 1810 17 DJ 1810 52 DJ 1810 48 DJ 1810 41 39 0789 12 39 1813 04 DH 1810 23 DJ 1810 85 DJ 1810 66 DG 1810 08
Bolt fork O ring Seat fork spring Holder fork upper Cover Trail B Fork front Holder fork under Spring washer Bolt Bearing cone Cushion Rubber Lamp Shade asly. Socket Bolt
2 2 2 1 4 1 1 2 2 1 2 1 2
2 2 2 1 4 1 1 2 2 1 2 1 2
------------2
48
PLATE NO. 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
12 8 18 1 9 2 3 10 30 27
PULSAR DTSi
16 17 19 15
29 4/5 28 13 14 20 6 7 21 23 24 26 22
25 11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DJ 1810 89 DJ 1810 88 DJ 1810 87 DJ 1810 61 DJ1810 62 30 1810 26 30 1810 25 30 1810 53 DJ 1810 45 DJ 1810 44 DJ 1810 70 DH 1810 09 DJ 1810 86 DE 1810 07 30 1810 44
Seal dust Ring snap Oil seal Outer Tube LH Outer Tube RH Gasket Bolt Cylinder comp.fork Clamp for Bellow Bellow Clamp Hose Pipe Grommet Top Pipe comp.suspension inner Spring front fork Bolt
----------------
----------------
2 2 2 1 1 2 2 2 2 2 1 2 2 2 1
49
PLATE NO. 38A : FRONT FORK ( FOR PULSAR 150 KICK START ONLY)
12 8 18 1 9 2 3 10 30 27
PULSAR DTSi
16 17 19 15
29 4/5 28 13 14 20 6 7 21 23 24 26 22 25 11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
DH 1810 15 30 1810 29 30 1810 28 DJ 1810 17 DJ 1810 43 DJ 1810 47 DJ 1810 41 39 0789 12 39 1813 04 DH 1810 23 DJ 1810 85 DJ 1810 42 DJ 1810 74 DJ 1810 75 DG 1810 08
Bolt fork O ring Seat fork spring Holder fork upper Cover Trail B Front Fork Holder fork under Spring washer Bolt Bearing cone Cushion Rubber Cover Trail A Cover Fork LH Cover Fork RH Socket Bolt
----------------
----------------
2 2 2 1 2 1 1 2 2 1 2 2 1 1 2
50
PLATE NO. 39 : PAINTED PARTS & DECALS

13
PULSAR DTSi
3 1
10/11
4 12 2
6/7 Fig. No. Part No. Description 180 150 ES 150 KS
8/9 Remark
DH 7101 X4 DH 7101 X6 DH 7101 T8 DH 7101 X3 DH 7101 W1 DH 7101 1C DH 7301 X4 DH 7301 X6 DH 7301 T8 DH 7301 X3 DH 7301 W1 DH 7301 1C DH 7302 X4 DH 7302 X6 DH 7302 T8 DH 7302 X3 DH 7302 W1 DH 7302 1C
Fuel Tank with Decal Fuel Tank with Decal Fuel Tank with Decal Fuel Tank with Decal Fuel Tank with Decal Fuel Tank with Decal Side Side Side Side Side Side Side Side Side Side Side Side cover cover cover cover cover cover cover cover cover cover cover cover LH LH LH LH LH LH RH RH RH RH RH RH
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR
51

13
PULSAR DTSi
3 1
10/11
4 12 2
8/9 Remark FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR FOR RED & SILVER FOR BLUE,BLACK,PURPLE FOR RED & SILVER FOR BLUE,BLACK,PURPLE FOR RED & SILVER FOR BLUE,BLACK,PURPLE
DH 7303 X4 DH 7303 X6 DH 7303 T8 DH 7303 X3 DH 7303 W1 DH 7303 1C DH 7304 X4 DH 7304 X6 DH 7304 T8 DH 7304 X3 DH 7304 W1 DH 7304 1C DJ 1611 80 DJ 1611 78 DJ 1611 81 DJ 1611 79 DJ 1611 84 DJ 1611 82
Seat Cowl W/o Decal Seat Cowl W/o Decal Seat Cowl W/o Decal Seat Cowl W/o Decal Seat Cowl W/o Decal Seat Cowl W/o Decal Front Fender Front Fender Front Fender Front Fender Front Fender Front Fender Decal 150 LH (For Seat Cowl) Decal 150 LH (For Seat Cowl) Decal 150 RH (For Seat Cowl) Decal 150 RH (For Seat Cowl) Decal 180 LH (For Seat Cowl) Decal 180 LH (For Seat Cowl)
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
52

13
PULSAR DTSi
3 1
10/11
4 12 2
8/9 Remark
DJ 1611 85 DJ 1611 83 DJ 1410 28 DJ 1410 26 DJ 1410 29 DJ 1410 27 DH 1410 20 DJ 7401 X4 DJ 7401 X6 DJ 7401 T8 DJ 7401 X3 DJ 7401 W1 DJ 7401 1C
Decal 180 RH (For Seat Cowl) Decal 180 RH (For Seat Cowl) Pulsar decal / B monogram LH Pulsar decal / B monogram LH Pulsar decal / B monogram RH Pulsar decal / B monogram RH Seat tape Fairing Fairing Fairing Fairing Fairing Fairing
1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1
1 FOR RED , SILVER 1 FOR BLUE,BLACK,PURPLE 1 FOR RED , SILVER 1 FOR BLUE,BLACK,PURPLE 1 FOR RED , SILVER 1 FOR BLUE,BLACK,PURPLE 1 1 1 1 1 1 1
FOR RED COLOUR FOR BLUE COLOUR FOR SILVER COLOUR FOR BLACK COLOUR FOR PURPLE COLOUR FOR MAGIC SILVER COLOUR
10
11
12 13
53
PLATE NO. 40 : PETROL COCK, CAP TANK & GAUGE FUEL
PULSAR DTSi
3 1 5
15 8 7 13 9 12 11 14 10
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5
DH 1410 50 39 0840 01 39 2381 04 DK 1410 01 DH 1410 48 DH 1810 44 30 1410 39 DD 1410 22 39 0740 11 DH 201013 30 1410 28 30 1410 32 DJ 1410 06 30 1410 15 DH 1410 24 DJ 1410 02
Cap Assly. Tank Pan head screw Hex. Soc Hd. cap screw Tap Assly Rotor with key 4 In 1 Lock set With Key Packing Bolt flanged Plain Washer Gauge Fuel Gasket fuel Gauge Bolt Tube fuel Pipe clip Drain tube Clamp
1 1 7 1 1 1 1 2 2 1 1 4 1 1 1 1
1 1 7 1 1 1 1 2 2 1 1 4 1 1 1 1
1 1 Alt. 39 1780 01 7 1 1 1 1 2 2 1 1 4 1 1 1 1
6 7 8 9 10 11 12 13 14 15
54
PLATE NO. 41 : FITTINGS - PETROL TANK, SIDE COVER & COVER SEAT
8
PULSAR DTSi
9 4
7 2 1 10 3 6
1 2 4
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10
DH 1611 58 DH 1611 33 39 1607 01 DH 1612 31 DH 1810 44 DH 1410 23 DJ 1410 08 39 1556 04 39 2424 11 DH 1410 31
Grommet side cover Grommet side cover Rear Screw Lock for side cover with key Lock Set (4 in 1) with Key Damper Damper front Flanged Bolt Plain Washer Tape tank inner
4 2 2 2 1 1 2 1 1 2
4 2 2 2 1 1 2 1 1 2
4 2 2 2 1 1 2 1 1 2
Alt. DG 1611 21 N.I.
55
PLATE NO. 42 : METER ASSLY.
PULSAR DTSi
2 7
5 3
12 13
10 8 11 6
9 1
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14
DJ 1910 16 DH 1910 25 DJ 1910 18 DJ 1910 17 DH 1910 28 DH 1910 29 DH 1910 30 DH 1910 31 DH 1910 37 DH 1910 33 DD 1910 31 DD 1911 33 DG 1910 98 39 0798 15
Meter Assly Cover Meter case Upper (Black) Speedometer Techo meter Meter fuel Lamp 12 V-1.4W Cover meter lower (Black) Bracket meter Lamp 12V - 3W Cover (White) Grommet special Knob for tripmeter Screw for Tripmeter Knob Nut
1 1 1 1 1 4 1 1 3 1 2 1 1 2
1 1 1 1 1 4 1 1 3 1 2 1 1 2
1 1 1 1 1 4 1 1 3 1 2 1 1 2
56
PLATE NO. 43 : CONTROL CABLES
PULSAR DTSi
1 5
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6
DJ 1910 14 DJ 1910 13 DJ 1910 15 DH 1910 41 DJ 1910 12 DJ 1910 11 DJ 1910 05 30 1910 67 DD 1910 10
Cable Throttle Cable Throttle Cable Clutch Cable Clutch Cable Starter (Choke) Cable Starter (Choke) Cable Speedometer Oil Seal Inner cable Speedometer
1 -1 -1 -1 1 1
-1 -1 -1 1 1 1
-1 -1 -1 1 1 1
57
PLATE NO. 44 : CHAIN CASE
PULSAR DTSi
7 1 6 7
5 3
7 2
6 8
4 7 5
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8
DJ 1610 56 DJ 1610 59 28 1611 47 DH 1610 73 39 0897 04 39 2475 04 39 0711 11 15 1610 69
Case Chain Upper Assly Case Chain Lower Assly Rubber Plug A Instruction Label Bolt Bolt Plain Washer Rubber Cap
1 1 4 1 2 2 4 1
1 1 4 1 2 2 4 1
1 1 4 1 2 2 4 1
Rear side Mtg. Front side Mtg.
58
PLATE NO. 45 : HEAD LAMP & FAIRING

8 10 7 16 9
PULSAR DTSi
2 12 13 6 1 18 17 21 11 19 5 18 17 21 19 14 4 5 15 3
3 13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DJ 2010 54 39 1778 02 DJ 1810 77 DD 2011 60 DJ 2010 72 DJ 1810 69 DJ 1810 33 DF 1810 98 DL 1810 10 39 2141 24 DJ 1810 34 DJ 1810 35 DJ 1810 36 39 0705 01 DJ 1810 26
Head Lamp Self Tapping Screw Special Bolt Fairing Mounting Lamp 12V 35/35W-HS1 Lamp 12V 5W Packing Fairing Wind Shield Bolt Well Nut Non Metallic Washer Side Flap LH Side Flap RH Plug Side Flap Mashroom Head Bolt Fairing mounting upper bracket
1 4 2 1 2 1 1 4 4 4 1 1 2 2 1
1 4 2 1 2 1 1 4 4 4 1 1 2 2 1
----------------
59
PLATE NO. 45 : HEAD LAMP & FAIRING

8 10 7 16 9
PULSAR DTSi
2 12 13 6 1 18 17 21 11 19 5 18 17 21 19 14 4 5 15 3
3 13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21
DJ 1810 37 DJ 1810 64 DJ 1810 29 39 1553 04 DJ 1810 65 39 0211 11
Decal Wind Shield Grommet Fairing Mounting Collar Fairing Mounting Hex.Flanged Bolt Clip Nut Plain Washer
1 6 6 4 4 4
1 6 6 4 4 4
-------
N.I.
60
PLATE NO. 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY)
PULSAR DTSi
18 4 14 17
11 6 15 5 16 7
13 8 10 1 20 19 2 16 21 3
9 22 12
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DJ 2010 37 DH 2010 02 DH 2010 03 DJ 2010 46 DJ 2010 51 DD 2010 06 DD 2010 07 DD 2010 08 DJ 2010 71 DD 2010 09 39 1684 12 39 1682 04 39 0694 15 20 2010 24 DH 1910 37
Head light assly complete Bracket Head light Head light housing Rim head light Reflector with lens Screw Collar Collar Damper Head Lamp Damper Spring Washer Flange Bolt Nut Lamp 12 V 35/35 W Lamp 12 V 3W
----------------
----------------
1 1 1 1 1 2 2 2 2 2 2 2 2 1 1
61
PLATE NO. 46 : HEAD LAMP ( FOR PULSAR 150 KICK START ONLY)
PULSAR DTSi
18 4 14 17
11 6 15 5 16 7
13 8 10 1 20 19 2 16 21 3
9 22 12
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
16 17 18 19 20 21 22
DD 2010 48 DF 2010 58 DD 2010 40 DD 2010 45 DD 2010 46 DD 2010 47 DJ 2010 69
Nut (Nylon) Lamp Holder Assly. Screw Screw Spring for Adjustment Washer Collar Head Lamp
--------
--------
1 1 3 1 1 1 2
62
PLATE NO. 47 : INDIACATOR LIGHT ASSLY.
PULSAR DTSi
1/2
7/8
3/4
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8
DJ 2010 38 DJ 2010 58 DJ 2010 39 DJ 2010 59 DJ 2010 40 DJ 2010 41 06 2010 83 39 1970 15 DJ 2010 49 DJ 2010 50
Light Assly. Signal Fr. LH/Lamp Light Assly. Signal Fr. LH/Lamp Light Assly. Signal Fr. RH/Lamp Light Assly. Signal Fr. RH/Lamp Light Assly. Signal Rr. LH/Lamp Light Assly. Signal Rr. RH/Lamp Lamp 12 V - 10W Hex. nut with flange Blinker Lens (LH) Blinker Lens (RH)
1 -1 -1 1 4 4 2 2
1 -1 -1 1 4 4 2 2
-1 -1 1 1 4 4 2 2
63
PLATE NO. 48 : TAIL LAMP ASSLY. / FRONT NO. PLATE
PULSAR DTSi
6 7 9
5 4
2 8 17 14 3 15
18
1 11 16
10
12
13
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DJ 2010 61 DJ 2010 74 20 2010 29 DD 2010 11 31 2010 01 39 0211 11 39 2124 15 39 1972 15 39 0705 01 DJ 1610 72 39 1773 04 DP 1611 45 39 1680 04 DP 1611 44 DJ 1810 24 DJ 2010 56 39 1783 01 30 2010 29
Tail light with Lamp Lens tail light Lamp 12 V 21/5 W Damper Collar Plain Washer Nut Flange Nut Screw Bracket Rear No. Plate Bolt flange Number plate Rear Hex Flanged Bolt Number plate front Front No. Plate Mounting Bracket Assly. Light No. Plate Truss Screw (For Front No. Plate) Lamp 12V-4W
1 1 1 3 3 3 3 2 2 1 2 1 2 1 1 1 2 1
1 1 1 3 3 3 3 2 2 1 2 1 2 1 1 1 2 1
1 1 1 3 3 3 3 2 2 Assly. Light No. Plate Mtg. 1 2 1 2 1 1 1 2 1 : FRONT WHEEL DIRECTION
64
PLATE NO. 49 : ELECTRICAL EQUIPMENTS
PULSAR DTSi
23 1/2 24 12 4 3 18 8 13 9 20 16 21 7 17 10 11
14
22 5 15 6 Fig. No. Part No. Description 180 150 ES 150 KS
19
Remark
1 2 3 4 5 6 7
DH 2010 11 DH 2010 14 DH 2010 20 39 1507 11 39 1956 04 30 1910 48 30 2010 64 DH 2010 29 DJ 2010 60 DH 2010 31 31 2010 79 DH 1910 12 DH 2010 19 DJ 2010 33 DH 2010 17 DJ 1610 06 DH 1611 35 DJ 1610 07 DH 1611 36
Horn with LH stay Horn with RH stay Horn Plain Washer Flange Bolt Band Band Wiring Harness Wiring Harness Wiring Harness Rear Brake Switch Spring Brake Switch Grommet Rear Brake Switch Battery (12V-9A) Battery (12V-2.5A) Rubber pad I Battery Bkt. Rubber pad I Battery Bkt. Rubber pad II Battery Bkt. Rubber pad II Battery Bkt.
1 1 -1 1 5 3 -1 -1 1 1 1 -1 -2 --
--1 1 1 5 3 --1 1 1 1 1 -1 -2 --
--1 2 2 5 3 1 --1 1 1 -1 -2 -1 : FRONT WHEEL DIRECTION
8 9 10 11 12 13
65
PLATE NO. 49 : ELECTRICAL EQUIPMENTS
PULSAR DTSi
23 1/2 24 12 18 8 13 9 20 16 21 7 17 10 11
4 3
14
22 5 15 6 Fig. No. Part No. Description 180 150 ES 150 KS
19
Remark
14 15 16 17 18 19 20 21 22 23 24
DJ 1610 08 DH 1611 19 29 2010 66 39 1680 04 DJ 2010 19 DH 1611 26 DJ 2010 28 30 2011 04 30 2010 85 DJ 2010 20 DJ 2010 21
Rubber pad III Battery Bkt. Band Battery Bkt. Assly DC flasher / damper Flange Bolt Starter Relay / Damper Bracket battery Relay for Interlock Fuse box Assly. Fuse Cable assly. (Battery to St.Relay) Cable assly. (Battery to Earth)
1 1 1 -1 -1 1 1 1 1
1 1 1 -1 -1 1 1 1 1
--1 3 -1 -1 1 ---
66
PLATE NO. 50 : TOOL KIT
PULSAR DTSi
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 * * * * * * * * * 2
DH 2210 04 30 2210 04 CB 2210 03 30 2210 33 30 2210 11 30 2210 10 DH 2210 03 30 2210 05 30 2210 06 30 2210 09 DH 2110 05
Tool Kit Tool Driver Tool Wrench (Box 16 mm) Tool Wrench (10 X 13) Tool Wrench (14 X 17) Plier Tool Bag Tool wrench (27 A/F) Tool wrench (22 A/F) Tool bar Band Tool Kit
1 1 1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 1 1 2
1 1 1 1 1 1 1 1 1 1 2
For reference only not to service separately
67
PLATE NO. 51 : ACCESSORIES / GRAB HANDLE

4
PULSAR DTSi
13 1 3 2 12
14 15 7 8 10 5
11
Fig. No.
Part No.
Description
180
150 ES
150 KS
Remark
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DH 1610 75 DH 1611 37 DH 1611 39 39 2275 15 DH 1610 74 DH 1612 55 39 0789 12 39 0080 04 39 1608 04 39 0296 15 DH 1611 44 DH 1610 47 39 2310 04 DD 2210 03 DH 1611 99
Leg Guard Hook leg guard Spacer leg guard Domed cap nut Sari Guard Assly Flange Bolt Spring Washer Bolt Cap Bolt Hex Nut Cap Sari Guard Grab Rail Bolt Flange Plug Boot Sari Guard
1 2 2 4 1 1 1 1 1 1 1 1 4 2 1
1 2 2 4 1 1 1 1 1 1 1 1 4 2 1
1 2 2 4 1 1 1 1 1 1 1 1 4 2 1
68

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PLATE NO.

1 : COVER CYLINDER HEAD

: FRONT WHEEL DIRECTION

PLATE NO. 2 : CYLINDER HEAD

For Sleeve Spark Plug

: FRONT WHEEL DIRECTION

PLATE NO. 3 : VALVE

: FRONT WHEEL DIRECTION

PLATE NO. 4 : CAMSHAFT / TENSIONER

6302 - RS1/C3 6002 - C3

: FRONT WHEEL DIRECTION

PLATE NO. 5 : CYLINDER AND PISTON

: FRONT WHEEL DIRECTION

PLATE NO. 6 : CRANK SHAFT

: FRONT WHEEL DIRECTION

PLATE NO. 7 : BALANCER & BALANCER IDLER GEAR

: FRONT WHEEL DIRECTION

PLATE NO. 8 : TRANSMISSION

: FRONT WHEEL DIRECTION

PLATE NO. 8 : TRANSMISSION

DJ 1011 10 DH 1011 13 DH 1013 19 DH 1013 33 DH 1013 34 30 1010 61 DH 1011 17 DJ 1010 63 39 1062 04

: FRONT WHEEL DIRECTION

PLATE NO. 9 : CHANGE DRUM / SHIFT FORK

: FRONT WHEEL DIRECTION

PLATE NO. 10 : GEAR CHANGE MECHANISM

: FRONT WHEEL DIRECTION

PLATE NO. 11 : ENGINE ASSLY & CRANKCASE RH

N.I. N.I. N.I.

: FRONT WHEEL DIRECTION

PLATE NO. 12 : CRANKCASE LH

5 4 6 16 15 18 3 17 11 25 22 Fig. No. Part No. Description 180 150 ES 150 KS Remark 1 10 26 8

: FRONT WHEEL DIRECTION

PLATE NO. 12 : CRANKCASE LH

5 4 6 16 15 18 3 17 11 25 22 Fig. No. Part No. Description 180 150 ES 150 KS Remark 1 10 26 8

For W/O self start only

: FRONT WHEEL DIRECTION

PLATE NO. 13 : COVER RH

1 1 1 1 1 1 1 1 1 10 2 1 1 1 1 1 1 1 1 8 1 Fitted on Cover comp.RH : FRONT WHEEL DIRECTION

PLATE NO. 14 : COVER MAGNETO

39 2208 04 39 2208 04 DJ 1610 12 DH 1612 09 DH 1013 23

4 2 -1 1 Fitted on Cover magneto

: FRONT WHEEL DIRECTION

PLATE NO. 15 : CLUTCH

: FRONT WHEEL DIRECTION

PLATE NO. 15 : CLUTCH

DH 1014 85 DH 1013 74 DH 1015 20 DH 1011 80 39 2200 11

: FRONT WHEEL DIRECTION

PLATE NO. 16 : KICK STARTER MECHANISM

1 Fig. No. Part No. Description 180 150 ES 150 KS Remark

For Kick Starter Ratchet

: FRONT WHEEL DIRECTION

PLATE NO. 17 : CARBURETTOR

Make : Ucal Mikuni

: FRONT WHEEL DIRECTION

PLATE NO. 17 : CARBURETTOR

DH 1211 04 DH 1210 93 DH 1210 96 DH 1210 95 DH 1210 48 DH 1210 78 DH 1211 01 DH 1211 02 39 1780 01

TPS Assly. Parts

: FRONT WHEEL DIRECTION

PLATE NO. 18 : AIR CLEANER COMP

6 2 7 3 4 Fig. No. Part No. Description 180 150 ES 150 KS Remark

: FRONT WHEEL DIRECTION

PLATE NO. 19 : SILENCER ASSLY.

: FRONT WHEEL DIRECTION

PLATE NO. 20 : SEAT ASSLY. / SEAT LOCK