7 QC Tools, Pdca & Action Plan

7 QC TOOLS, PDCA & ACTION PLAN
Lab.Analisa Mutu dan Standardisasi TIP FTP UGM
Pembuatan Lembar Data
Lembar Data
Contoh 1 :
Contoh 2 :
Contoh 3 :
STRATIFIKASI
CONTOH STRATIFIKASI
Kesimpulan?
Contoh:
SCATTER DIAGRAM
MEMBUAT SCATTER DIAGRAM MENGGUNAKAN MS.EXCEL
Contoh Soal Menggunakan Diagram Tebar
Tabel 1. Lembar Data Scatter Diagram
Tabel 2. Nilai Perhitungan
Lembar Data untuk Scatter Diagram
Total
CONTOH SOAL :
4,7
LEMBAR DATA HISTOGRAM
HISTOGRAM
CONTOH SOAL 2 :
ANALISA HISTOGRAM
LEMBAR DATA UNTUK HISTOGRAM
LEMBAR DATA UNTUK HISTOGRAM
CONTOH LEMBAR DATA DIAGRAM PARETO

DEFECT PRODUKSI FT-01 (INDUSTRI MEUBEL) PERIODE 1 7 JULI 2007
DIAGRAM PARETO
LOKASI PERIODE : PRODUKSI FT-1 : 1 7 JULI 2007
LEMBAR DATA UNTUK DIAGRAM PARETO
DIAGRAM PARETO
Introduction to Control Chart

Concept of variation No 2 things are alike Variation exists - even if variation small and appears same, precision instruments show differences Ability to measure variation necessary before can control.
Introduction (Variable Chart)

Basically 3 categories of variation in piece part production (e.g. Light bulbs, washer,nuts, etc.) 1. Within piece e.g. surface roughness 2. Piece to pieceeg. dimensions 3. Time to time - different outcomes e.g. morning & afternoon, tool wear, workers tired
8-3 Introduction to Control Charts

8-3.1 Basic Principles A process that is operating with only chance causes of variation present is said to be in statistical control. A process that is operating in the presence of assignable causes is said to be out of control. The eventual goal of SPC is the elimination of variability in the process.

8-3.1 Basic Principles
A typical control chart has control limits set at values such that if the process is in control, nearly all points will lie within the upper control limit (UCL) and the lower control limit (LCL).



Important uses of the control chart 1. Most processes do not operate in a state of statistical control 2. Consequently, the routine and attentive use of control charts will identify assignable causes. If these causes can be eliminated from the process, variability will be reduced and the process will be improved 3. The control chart only detects assignable causes. Management, operator, and engineering action will be necessary to eliminate the assignable causes.

Types the control chart
Variables Control Charts

These charts are applied to data that follow a continuous distribution.
Attributes Control Charts

These charts are applied to data that follow a discrete distribution.

Popularity of control charts 1) Control charts are a proven technique for improving productivity. 2) Control charts are effective in defect prevention. 3) Control charts prevent unnecessary process adjustment. 4) Control charts provide diagnostic information. 5) Control charts provide information about process capability.

8-3.2 Design of a Control Chart
Suppose we have a process that we assume the true process mean is = 74 and the process standard deviation is = 0.01. Samples of size 5 are taken giving a standard deviation of the sample average, is
00 .0 x = = = 0 00 .0 0 n 0

8-3.2 Design of a Control Chart Control limits can be set at 3 standard deviations from the mean in both directions. 3-Sigma Control Limits UCL = 74 + 3(0.0045) = 74.0135 CL= 74 LCL = 74 - 3(0.0045) = 73.9865

8-3.2 Design of a Control Chart

8-3.2 Design of a Control Chart Choosing the control limits is equivalent to setting up the critical region for hypothesis testing H0: = 74 H1: 74

8-3.3 Rational Subgroups Subgroups or samples should be selected so that if assignable causes are present, the chance for differences between subgroups will be maximized, while the chance for differences due to these assignable causes within a subgroup will be minimized.

8-3.3 Rational Subgroups
Constructing Rational Subgroups Select consecutive units of production. Provides a snapshot of the process. Good at detecting process shifts. Select a random sample over the entire sampling interval. Good at detecting if a mean has shifted out-of-control and then back in-control.

8-3.4 Analysis of Patterns on Control Charts
Look for runs - this is a sequence of observations of the same type (all above the center line, or all below the center line) Runs of say 8 observations or more could indicate an out-of-control situation.
Run up: a series of observations are increasing Run down: a series of observations are decreasing





8-4 X-bar and R Control Charts
1. Dari pengukuran nilai pH air minum dalam kemasan a) Tentukan nilai batas kontrolnya! b) Susun peta kontrol variabelnya! c) Periksalah kondisi sebaran nilai subgrupnya!

Computer Construction
8-5 Control Charts for Individual Measurements

What if you could not get a sample size greater than 1 (n =1)? Examples include Automated inspection and measurement technology is used, and every unit manufactured is analyzed. The production rate is very slow, and it is inconvenient to allow samples sizes of N > 1 to accumulate before analysis Repeat measurements on the process differ only because of laboratory or analysis error, as in many chemical processes. The individual control charts are useful for samples of sizes n = 1.

The moving range (MR) is defined as the absolute difference between two successive observations: MRi = |xi - xi-1| which will indicate possible shifts or changes in the process from one observation to the next.

Interpretation of the Charts
X Charts can be interpreted similar to charts. MR charts cannot be x interpreted the same as or R charts. x Since the MR chart plots data that are correlated with one another, then looking for patterns on the chart does not make sense. MR chart cannot really supply useful information about process variability. More emphasis should be placed on interpretation of the X chart.
DISKUSI
1. Amati produk; catat informasi yang diperoleh baik dari kemasan maupun produknya! 2. Deskripsikan mengenai produk; dimensi; densitas; komposisi; kenampakan; rasa; aroma; tekstur; dll! 3. Tentukan data atribut dan data variabelnya! 4. Hitung prosentase kerusakannya! (variabel/atribut di tiap kemasan)! 5. Susun dan buat tabulasi untuk penentuan diagram pareto dan peta kontrolnya! 6. Masukkan data hasil pengamatan dan interpretasikan (buat dalam bentuk grafik)! 7. Presentasikan /paparkan hasilnya!
PENUTUP
Pertanyaan? Diskusi? Komentar?

7 QC Tools, Pdca & Action Plan

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7 QC TOOLS, PDCA & ACTION PLAN

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Pembuatan Lembar Data

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

MEMBUAT SCATTER DIAGRAM MENGGUNAKAN MS.EXCEL

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Contoh Soal Menggunakan Diagram Tebar

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Tabel 1. Lembar Data Scatter Diagram

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Tabel 2. Nilai Perhitungan

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lembar Data untuk Scatter Diagram

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

LEMBAR DATA HISTOGRAM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM

Lab.Analisa Mutu dan Standardisasi TIP FTP UGM