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Manual de Servicio Sharp AL-2030, 2040cs, 2050cs

Manual de Servicio Sharp AL-2030, 2040cs, 2050cs

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Publicado porRamón Colón
SERVICE MANUAL
CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL SYSTEM

AL-2050CS

MODEL
CONTENTS

AL-2030 AL-2040CS AL-2050CS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1 [5] UNPACKING
SERVICE MANUAL
CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL SYSTEM

AL-2050CS

MODEL
CONTENTS

AL-2030 AL-2040CS AL-2050CS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1 [5] UNPACKING

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SERVICE MANUAL

CODE: 00ZAL2040CS2E

DIGITAL MULTIFUNCTIONAL SYSTEM

AL-2050CS

MODEL
CONTENTS

AL-2030 AL-2040CS AL-2050CS

[1] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1 [5] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 [6] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [7] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [8] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 [9] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1 [12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1 [13] CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 1

Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye’s retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing. 1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts. 2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. 3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system. 4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

CAUTION
INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

VARO !
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN. LASER WAVE – LENGTH : 770 ~ 795nm Pulse times : 12.88µs ± 12.88ns/7mm Out put power : MAX 0.2mW

ADVARSEL
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

VARNING !
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR FARLIG.

At the production line, the output power of the scanner unit is adjusted to 0.18 MILLI-WATT PLUS 20 PCTS and is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICRO-SEC. Giving and accessible emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.

Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

VAROITUS! LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

VARNING - OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1.

The foregoing is applicable only to the 220V model, 230V model and 240V model.

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

CONTENTS
[1] GENERAL 1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [2] SPECIFICATIONS 1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 4. GDI Printer (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . 2-3 5. SPLC printer (AL-2050CS only). . . . . . . . . . . . . . . . . . . 2-3 6. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 7. SPF (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . . . . . . . 2-4 8. RSPF (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 [3] CONSUMABLE PARTS 1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 A. SEC/SECL (AL-2030/2040CS/2050CS). . . . . . . . . . 3-1 B. Brazil (AL-2030/2040CS) . . . . . . . . . . . . . . . . . . . . . 3-1 2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3. Production control number (lot No.) identification . . . . . 3-2 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 A. AL-2030/2040CS (For the AL-2030, the 2nd cassette is not provided.) . . . . . . . . . . . . . . 4-7 B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 A. AL-2030/2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 B. AL-2050CS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12 [5] UNPACKING AND INSTALLATION 1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Checking packed components and accessories . . . . . . 5-1 4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5. Removing protective packing materials . . . . . . . . . . . . . 5-2 6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . 5-2 7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 A. Before installation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 B. Installing the software. . . . . . . . . . . . . . . . . . . . . . . . 5-4 C. Setting up Button Manager (AL-2040CS/2050CS only). . . . . . . . . . . . . . . . . . . . 5-9 10. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 11. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 12. Scanner moisture-proof kit. . . . . . . . . . . . . . . . . . . . . . 5-10 A. Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 B. Precautions at installation . . . . . . . . . . . . . . . . . . . 5-10 C. Attachment method . . . . . . . . . . . . . . . . . . . . . . . . 5-11 [6] COPY PROCESS 1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 [7] OPERATIONAL DESCRIPTIONS 1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 A. General description . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 5. Paper feed section and paper transport section . . . . . . 7-4 A. Paper transport path and general operations . . . . . . 7-4 6. Process unit new drum detection mechanism . . . . . . . . 7-7 7. SPF/RSPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 B. Document transport path and basic composition . . . 7-8 C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . 7-8 D. SPF/RSPF open/close detection (book document detection) . . . . . . . . . . . . . . . . . . . . 7-9 8. D-D (Duplex to Duplex) mode paper/ document transport (Duplex model) (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 A. Initial state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 B. Front copy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 C. Back copy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 9. Shifter (AL-2050CS only) . . . . . . . . . . . . . . . . . . . . . . . 7-10 [8] DISASSEMBLY AND ASSEMBLY 1. High voltage section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-1 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-1 D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . 8-1 E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . 8-2 2. Operation panel section . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-2 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-3 3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-3 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-5 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-5 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . 8-8 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . 8-8 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . 8-8 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-14 6. Manual paper feed section. . . . . . . . . . . . . . . . . . . . . . 8-14 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-14 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-16 D. Pressure plate holder attachment. . . . . . . . . . . . . . 8-16 7. Rear frame section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-16 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-17 8 Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18

9. Duplex motor section (AL-2040CS/2050CS only) . . . . 8-18 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18 10. Reverse roller section (AL-2040CS/2050CS only) . . . 8-18 A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . 8-18 C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . 8-18 11. RSPF section (AL-2050CS only) . . . . . . . . . . . . . . . . . 8-19 A. Front cabinet, rear cabinet . . . . . . . . . . . . . . . . . . . 8-19 B. Upper door unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 C. Document tray unit . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 D. Upper door open/close sensor . . . . . . . . . . . . . . . . 8-19 E. Reverse clutch, paper exit roller. . . . . . . . . . . . . . . 8-19 F. Drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 G. Shutter solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21 H. Pickup roller, take-up roller. . . . . . . . . . . . . . . . . . . 8-21 I. Paper empty sensor . . . . . . . . . . . . . . . . . . . . . . . . 8-22 J. PS roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22 K. Upper transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23 L. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23 M. Lower transport roller . . . . . . . . . . . . . . . . . . . . . . . 8-23 N. Paper exit sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 12. SPF section (AL-2030/2040CS only). . . . . . . . . . . . . . 8-24 A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24 B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . 8-25 C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26 D. Set sensor, scan front sensor. . . . . . . . . . . . . . . . . 8-26 E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26 13. 2nd cassette section (AL-2040CS/2050CS only) . . . . 8-27 A. Paper sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-27 B. Cassette detection switch. . . . . . . . . . . . . . . . . . . . 8-28 C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . 8-28 D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28 E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28 F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . 8-28 [9] ADJUSTMENTS 1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 A. Copy magnification ratio adjustment . . . . . . . . . . . . 9-1 B. Image position adjustment . . . . . . . . . . . . . . . . . . . . 9-2 2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-4 A. Copy density adjustment timing . . . . . . . . . . . . . . . . 9-4 B. Note for copy density adjustment . . . . . . . . . . . . . . . 9-4 C. Necessary tool for copy density adjustment . . . . . . . 9-4 D. Features of copy density adjustment . . . . . . . . . . . . 9-4 E. Copy density adjustment procedure. . . . . . . . . . . . . 9-5 3. High voltage adjustment . . . . . . . . . . . . . . . . . . . . . . . . 9-5 A. Main charger (Grid bias). . . . . . . . . . . . . . . . . . . . . . 9-5 B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 A. Adjusting the paper reverse position in memory for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 B. Adjusting trailing edge void in duplex copy mode . . 9-6 5. SPF/RSPF scan position automatic adjustment . . . . . . 9-7 6. SPF/RSPF mode sub scanning direction magnification ratio adjustment . . . . . . . . . . . . . . . . . . . . 9-8 7. Automatic black level correction . . . . . . . . . . . . . . . . . . 9-8 [10] SIMULATION, TROUBLE CODES 1. Entering the simulation mode . . . . . . . . . . . . . . . . . . . 10-1 2. Key rule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 4. Descriptions of various simulations . . . . . . . . . . . . . . . 10-2 5. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30 A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . 10-30 B. Details of trouble codes . . . . . . . . . . . . . . . . . . . . 10-30

[11] USER PROGRAM 1. Functions that can be set with user programs . . . . . . . 11-1 2. Toner save mode (AL-2030/2040CS) . . . . . . . . . . . . . 11-1 3. User programs (AL-2030/2040CS) . . . . . . . . . . . . . . . 11-1 4. User programs (AL-2050CS) . . . . . . . . . . . . . . . . . . . . 11-2 A. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 B. Print mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 [12] ELECTRICAL SECTION 1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 A. Overall block diagram. . . . . . . . . . . . . . . . . . . . . . . 12-1 2. Actual wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 A. AL-2030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-5 C. AL-2050CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7 D. AL-2040CS/2050CS . . . . . . . . . . . . . . . . . . . . . . . . 12-9 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-9 [13] CIRCUIT DIAGRAM 1. MCU PWB (AL-2030/2040CS). . . . . . . . . . . . . . . . . . . 13-1 2. OPERATION PWB (AL-2030/2040CS) . . . . . . . . . . . 13-14 3. MCU PWB (AL-2050CS) . . . . . . . . . . . . . . . . . . . . . . 13-15 4. OPERATION PWB (AL-2050CS). . . . . . . . . . . . . . . . 13-31

[1] GENERAL
1. Major functions
Configurations
Color RCPM PPM SB/ 2 Sharp IEEE GDI SPLC ESPF Scanner Duplex Shifter FAX USB (Letter) (Letter) MB Tray SPF desk 1284 printer printer SORT (push) Model AL-2030 20 16 MB CPM PPM (2.0 Full) AL-2040CS 20 16 MB CPM PPM (2.0 Full) AL-2050CS 20 20 MB CPM PPM (2.0 Hi) Item RJ45 External NIC

(print only) (print only)

Descriptions of items
CPM: PPM: SB/MB: 2 tray: SPF: R-SPF: Color scanner: GDI printer: SPLC printer: E-SORT: Duplex: Shifter: FAX: Sharpdesk: IEEE1284: USB: RJ45: External NIC: : : Copy speed (Copies Per Minute) Print speed (Print Per Minute) SB = Manual feed single bypass, MB = Manual feed multi-bypass Second cassette unit. Original feed unit Duplex original feed unit Color scanner function GDI printer function with USB SPLC printer function Electronic sort function Auto duplex copy/print function Job separator function FAX function. Scanner utilities Interface port (parallel) Interface port (USB) Interface port (Network) Network expansion kit

Descriptions of table
Standard provision No function or no option available

Opt: Option

AL-2030

AL-2040CS

AL-2050CS

AL-2030/2040CS/2050CS

GENERAL 1 - 1

[2] SPECIFICATIONS
1. Basic Specifications
Item Type Copy system Segment (class) Copier dimensions Desktop Dry, electrostatic Digital personal copier 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H)) 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H)) 20-1/2" (W) x 17-5/8" (D) x 18-1/8" (H) (518mm (W) x 445mm (D) x 459mm (H)) 37.9 lbs. (17.2Kg) TD cartridge not included 45.9 lbs. (20.8Kg) 51.2 lbs. (23.2Kg)

Weight (Approximately)

AL-2030 AL-2040CS AL-2050CS AL-2030 AL-2040CS AL-2050CS

2. Operation specifications
Paper feed section Section, item Paper feed system Inch system Tray paper feed section Details AL-2030 AL-2040CS/2050CS Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper exit section Originals Exit way Capacity of output tray Original set Max. original size Original kinds Original size detection Scanning system CCD sensor Lighting lamp 1 tray (250 sheet) + multi-bypass (50 sheet) 2 tray (500 sheet) + multi-bypass (50 sheet) 8-1/2" x 14", 8-1/2" x 13", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape) 15 - 21 lbs. 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available Max, feedable size: 8-1/2" x 14" / Min, feedable size: 3.87" x 5.83" 15 - 34.5 lbs. 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Envelop (Single copy) User adjustment of paper guide available A4, B5, A5 (Landscape) 56 - 80g/m2 (15 - 21 lbs.) 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available Max, feedable size: A4 / Min, feedable size: 89 x 140mm 56 - 128g/m2 (15 - 34.5 lbs.) 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, (Single copy) User adjustment of paper guide available Face down 200 sheets Center Registration (left edge) 8-1/2" x 14" (A4) sheet, book None 3 CCDs (RGB) sensor scanning by lighting white lamp 600 dpi CCFL 560Vrms 2.8W Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12 bits actual) Writing to OPC drum by the semiconductor laser 600 dpi

Multi-bypass paper feed section

AB system

Tray paper feed section

Multi-bypass paper feed section

Optical section

Scanning section

Resolution Type Voltage Power consumption

Output data Writing section Writing system Laser unit

Resolution

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 1

Image forming

Section, item Photoconductor Charger

Fusing section

Developing Cleaning Fusing system Upper heat roller Lower heat roller Heater lamp

Details Type Life Charging system Transfer system Separation system Developing system Cleaning system Type Type Type Voltage Power consumption Voltage Frequency Max. Average (during copying) Average (stand-by) Pre-heat mode Auto power shut-off mode

Electrical section

Power source Power consumption

OPC (30ø) 18k Saw-tooth charging with a grid, / (-) scorotron discharge (+) DC corotron system (-) DC corotron system Dry, 2-component magnetic brush development system Counter blade system (Counter to rotation) Heat roller system Teflon roller Silicon rubber roller Halogen lamp 120V 800W 120V Common use for 50 and 60Hz Less than 1000W 350Wh/H or less (AL-2030/2040CS) 380Wh/H or less (AL-2050CS) 80Wh/H or less 25Wh/H or less (AL-2030/2040CS) 28Wh/H or less (AL-2050CS) 8.8W or less (AL-2030/2040CS) 12.5W or less (AL-2050CS)

3. Copy performance
Section, item Copy magnification Fixed magnification ratios Zooming magnification ratios Manual steps (manual, photo) Copy speed (CPM) First-copy time *1 (Approximately) Details AL-2030/2040CS/2050CS 4 Reduction + 3 Enlargement (Inch system: 25, 50, 64, 78, 100, 129, 200, 400%) (AB system: 25, 50, 70, 86, 100, 141, 200, 400%) 25 - 400% (376 steps in 1% increments) 50 - 200% when using SPF/RSPF (151 steps in 1% increments) 5 steps AL-2030/2040CS: 8.0 seconds (When user program 24 is set to OFF) AL-2050CS: 10.7 seconds Inch system 8-1/2" x 11" (Landscape) AB system A4 (Landscape) AB system B5 (Landscape) Max. continuous copy quantity Void Void area Same size Same size Same size (paper: A4 (8-1/2" x 11"), exposure mode: AUTO, copy ratio: 100%) 20 20 20 99 1 - 4mm 4mm or less 0.5mm or more (per side) 4.5mm or less (total of both sides) same size: 3.0mm or less (OC) / 4mm or less (SPF/RSPF) Enlarge: 1.5mm or less (OC) / 3mm or less (SPF/RSPF) Warm-up time Power save mode reset time Paper jam recovery time Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/RSPF) 0 sec. Immediately the ready lamp is lit. 0 sec. Immediately the ready lamp is lit. 0 sec.
∗ Jam recovery condition: Recovery time from 60 sec of door open.

Leading edge Trailing edge Side edge void area Leading edge

Image loss

*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotating in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray). The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 2

4. GDI Printer (AL-2030/2040CS)
Print speed Duplex Memory Interface Network Emulation MIB support Resolution Supported OS WHQL support Application *1: Engine Resolution *2: By running change Max. 16ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance) Yes (AL-2040CS only) 8MB (Duplex model: 16MB) USB 2.0 (Full speed) (AL-2040CS only) Built-in NIC (10 Base) (AL-2040CS only) GDI No 600dpi *1 Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista *2 Yes *2 Status window

5. SPLC printer (AL-2050CS only)
Print speed First print time Duplex ROPM Memory Interface Network Emulation MIB support Resolution Supported OS WHQL support Application *1: Engine Resolution *2: Running change Max. 20ppm (Paper size: A4, excluding manual paper feed)
∗ Varies depending on the PC performance.

8 sec. (without data transfer time) Yes Yes 64MB USB2.0 (Hi Speed) Built-in NIC (10 Base) SPLC (JBIG GDI) No 600dpi *1 Windows 98/Me, Windows 2000 Professional, Windows XP Home Edition/Professional, Windows Vista Yes *2 Status window

6. Scan function
Type Scanning system Light source Resolution Originals Output data Scan range Scan speed Protocol Interface Scanner utility Scan key/lamp Duplex scan Supported OS Void area WHQL supported *1: By running change AL-2030/2040CS AL-2050CS Flat Bed Color Scanner Original table/SPF Original table/RSPF 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL) Optical: 600 x 1200dpi Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi) Sheet type / Book type R, G, B 1 or 8 bits/pixel OC / SPF : 8.5" (H) x 14.0" (V) OC / RSPF : 8.5" (H) x 14.0" (V) Original position: Left Center OC / SPF : Max. 2.88ms/line TWAIN / WIA (XP, Vista) / STI USB2.0 (Full speed support) Button Manager / Sharpdesk / Composer Yes No Win 98 / Me / 2000 / XP / Vista *1 No (User settable by PC) Yes *1 Original position: Left Center OC / RSPF : Max. 2.88ms/line USB2.0 (Hi speed support)

Yes

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 3

7. SPF (AL-2030/2040CS)
Original capacity Original size Original replacement speed Original placement Original weight Mixed feeding (Paper size) Original which cannot 50 sheets (15 - 23.9 lbs.) (56 - 90g/m2) Stacking Height: less than 6.5mm or 1/4" 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape) 8-1/2" x 11" about 14 sheets (70%) A4 about 14 sheets (70%) Face up 15 - 23.9lbs. (56 - 90g/m2) No Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

8. RSPF (AL-2050CS)
Original capacity Original size Original replacement speed Job speed (Tray1, Landscape) Single copy 50 sheets (56 - 90g/m2) or 6.5mm, 1/4" or less. 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape) 8-1/2" x 11" about 14 sheets (70%) A4 about 13 sheets (65%) S to S About 14CPM (8-1/2" x 11") About 13CPM (A4) S to D About 10CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) D to S About 6CPM D to D About 6CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) S to S About 20CPM S to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) D to S About 16CPM D to D About 13CPM (1 - 30 sheets)(*1) About 5.6CPM (31 sheets ~) Face up 15 - 23.9lbs. (56 - 90g/m2) No Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional coefficient such as photos or catalogs.

Multi copy

Original placement Original weight Mixed feeding Original which cannot

[Conditions] Speed with tray 1, normal size, paper size of 8.5" x 11" (A4), and RSPF. *1: Indicates the speed from 1st to 30th sheet (i.e., 60th surface).

AL-2030/2040CS/2050CS

SPECIFICATIONS 2 - 4

[3] CONSUMABLE PARTS
1. Supply system table
A. SEC/SECL (AL-2030/2040CS/2050CS)
No. 1 2 3 Name Develop cartridge (Black) x 1 Develop cartridge (Black) x 1 Drum cartridge Content Toner/developer cartridge x 1 Toner/developer cartridge x 1 Drum cartridge Life 6K (5% document) 4K (5% document) 18K Product name AL-100TD AL-110TD AL-100DR Package 5 5 5

B. Brazil (AL-2030/2040CS)
No. 1 Name Develop cartridge (Black) Content Toner/developer cartridge x 1 Warranty card x 1 2 Drum cartridge IC-Chip: No Stirring function: Yes Drum cartridge x 1 Warranty card x 1 Life 6K (A4 5% document) 18K (A4 5% document) AL-100DR 5 Product name AL-100TDN Package 5

2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:

(1)

Normal operating condition

(4)

Supply storage condition

Temperature: 20°C - 25°C Humidity: 65 ± 5%RH

Humidity (RH) 90%

(2)

Acceptable operating condition

Humidity (RH) 85% 60% 20%

–5˚C 20%

45˚C

10˚C

30˚C

35˚C

(3) Transport condition

Humidity (RH) 90% 60%

15%

–25˚C

30˚C

40˚C

AL-2030/2040CS/2050CS

CONSUMABLE PARTS 3 - 1

3. Production control number (lot No.) identification
<Developing cartridge>

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.
∗ Destination

Division EX Destination Option Destination <Drum cartridge> A same pack B same pack A B

No. G H P Q

Production control label attachment position

The label on the drum cartridge shows the date of production. (SOCC production)

Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.

Production control label attachment position(*1)

<JAPAN production>
Ver.A 9 1 1 0001 X Production month (1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.) Serial number of month Fixed to 1. Pack division (See table below) End digit of year Version No.

*1: The production control label is not attached to the cartridge of a China product.

Division Ex production Option Same pack

No. 1 2 3

AL-2030/2040CS/2050CS

CONSUMABLE PARTS 3 - 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance
SPF/RSPF Original guide Document feeder cover Peep hole (SPF only) Exit area Document feeder tray USB connector (AL-2050CS USB connector (AL-2030/2040CS) LAN connector (AL-2040CS/2050CS only) Interface

Interface

1 2 3 4 5 7 8 9 10 11 12 13 14

6
1 4 7 10 13 Document glass Paper tray 1 Side cover Paper output tray Handle 2 5 8 11 14 Operation panel Paper tray 2 (AL-2040CS/2050CS only) Side cover open button Paper output tray extension Power cord 3 6 9 12 Front cover Multi-bypass tray Bypass tray paper guides Power switch

2. Internal
TD cartridge Drum cartridge

2 3

1

4 5

1 4

Front cover Transfer charger

2 5

Side cover Charger cleaner

3

Fusing unit release lever

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1

3. Operation panel
A. AL-2030/2040CS
1 2 3 4 5 6 7 8 9 10 11 12 13

14 15
1 Original to copy key and indicators (AL-2040CS only) Two-sided copies from one-sided originals. Turn on Long Edge or Turn on Short Edge can be selected. Light and dark keys and indicators Use to adjust the MANUAL or PHOTO exposure level. Selected exposure level is shown by a lit indicator. Use to start and terminate user program setting. SPF indicator Copy ratio selector key and indicators Use to sequentially select preset reduction/enlargement copy ratios. Selected copy ratio is shown by a lit indicator. Display Displays the specified copy quantity, zoom copy ratio, user program code, and error code. 11 ONLINE key and indicator Lights up when the unit is used as a printer and scanner (AL2040CS only). *3 13 Power save indicator Lights up when the unit is in a power save mode. 15 Paper feed location indicators Light up to show the selected paper feed station. 9 2

16

17

18

Exposure mode selector key and indicators Use to sequentially select the exposure modes: AUTO, MANUAL or PHOTO. Selected mode is shown by a lit indicator. Alarm indicators Drum replacement required indicator *1 Misfeed indicator

3

4

5 7

TD cartridge replacement required indicator *2 SPF misfeed indicator Copy ratio display (%) key • Use to verify a zoom setting without changing the zoom ratio. • Use to check the number of originals that must be returned to the document feeder tray if an original misfeed occurs while using the SPF. 10 SCAN key and indicator (AL-2040CS only) *3, *4 6 8

17 Copy quantity keys • Use to select the desired copy quantity (1 to 99). • Use to make user program entries.

12 Start key and indicator • Copying is possible when the indicator is on. • Press to start copying • Use to set a user program. 14 Tray select key Use to select a paper feed station (paper tray 1, paper tray 2 (AL2040CS only) or multi-bypass tray). 16 ZOOM keys and indicator Use to select any reduction or enlargement copy ratio from 25% to 400% in 1% increments. (When the SPF is being used, the zoom copy ratio range is 50% to 200%.) 18 Clear key • Press to clear the display, or press during a copy run to terminate copying. • Press and hold down during standby to display the total number of copies made to date. *3: Indicators on the operation panel The ONLINE indicator and the start ( state of the printer or scanner.
SCAN indicator ONLINE indicator

*1: Drum cartridge replacement The useful life of the drum cartridge is approximately 18,000 copies*. When the internal counter reaches approximately 17,000 copies, the drum replacement required ( ) indicator will light up indicating that replacement of the drum cartridge will be needed soon. For more information on purchasing the drum cartridge, please refer to the Operation Manual. When the indicator begins to blink, the unit will stop operating until the cartridge is replaced. Replace the drum cartridge at this time. *: Based on copying onto letter size paper at 5% toned area. *2: TD cartridge replacement The TD cartridge replacement required ( ) indicator will light up when toner is needed. For more information on purchasing the TD cartridge. If copying is continued while the indicator is lit, copies will gradually become lighter until the unit stops and the indicator begins blinking.

) indicator indicate the

Start indicator Power save indicator

Start indicator On: Indicates the unit is ready for copying or scanning is being performed. Blinking: The indicator blinks in the following situations: • When a print job is interrupted. • When reserving a copy job. • When toner is being replenished during a copy or print job.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2

Off:

The indicator is off in the following situations: • During copying or scanning. • The unit is in the auto power shut-off mode. • When a misfeed or error has occurred.

1) Press the SCAN (

) key.

The unit enters scan mode.

ONLINE indicator The ONLINE key is pressed and on line and off line are changed. On: Indicates the unit is ready for printing or scanning is being performed. (On line) Blinking: Printing or data is being received from a computer. Off: Copying is being performed. (Off line) Power save indicator On: Indicates the unit is in a power save mode. Blinking: Indicates that the unit is initializing (when the side cover is opened and closed or the power turned off and on). SCAN indicator (AL-2040CS only) On: The SCAN ( ) key has been pressed and the unit is in scanner mode. Blinking: A scan job is being executed from the computer, or scan data is stored in the unit’s memory. Off: The unit is in the copy mode. *4: Using the SCAN key to begin scanning Note: • Scanning is not possible during a copy job. • If the SCAN ( ) key is pressed during a print job, the scan job will be stored. • When scanning an original that has been placed in the SPF, only one original can be placed unless you are using Sharpdesk. SC4 SC5 SC6 2) Place the original you wish to scan on the document glass/ SPF. 3) Press the right copy quantity key to display the number of the application that you wish to use for scanning. The application numbers are initially as follows.

Application number SC1 SC2 SC3

Application launched Sharpdesk (Full color) (if installed) Sharpdesk (Monochrome) (if installed) E-mail (your standard e-mail program in the Windows OS you are using) Fax (if a fax program is installed) OCR (if an OCR program is installed) Microsoft Word (if installed) ) key.

4) Press the start (

Scanning will start and the scanned data will be transferred to the application.

B. AL-2050CS
1 2 3 4 5

Display
READY TO COPY. 100% 8.5x11 0

18 6 7
1

19

20

21

8 9 10 11

12 13 14

15
2

16

17

[MODE SELECT] key / Mode indicators Press this key to select the mode. The indicator of the selected mode lights (copy, printer, scanner indicators). Numeric keys Use these to enter the number of copies and other numerical settings. The keys can also be used to select items in function setting menus. Power save indicator This lights up when the power save function is activated. Error indicator This lights steadily or blinks when a paper misfeed or other error occurs.

3

4

Display This shows messages indicating the machine status and any problems that occur, as well as user programs and function setting menus. [CLEAR] key ( ) Use this to clear the set number of copies, as well as cancel a job that is in progress. When a setting menu appears, use this key to move back to the previous menu level. RSPF indicator This lights up when an original is placed in the RSPF. [TRAY SELECT] key ( ) Use to select the paper tray that has the desired paper for copying.

5 7

6 8

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3

9

11

Tray location indicator Indicates the selected paper tray. The indicator blinks when the tray is out of paper during operation or is not closed properly. [2-SIDED COPY] key Press to select the automatic two-sided copying mode. [ ] key ( ), [ ] key ( Press the [ ] key ( ) or [ a function setting menu. ), [ENTER] key ] key ( ) to select an item in

10

12

13

14

[MENU] key Press this key to select the paper size for copying, to configure a user program or to display the total count. [E-SORT/SP.FUN] key Press to select the sort function, 2 IN 1 copy function, or margin shift function. [EXPOSURE] key Use to switch from auto exposure adjustment to text mode or photo mode. [CLEAR ALL] key ( ) This returns all functions to the default settings. When pressed in a setting menu, this returns the settings and display to the initial state.

15

Press the [ENTER] key to enter a selection. [COPY RATIO] key Press to select an enlargement or reduction ratio. To select a preset ratio setting, press the [COPY RATIO] key and select the desired preset ratio. To select a ratio that is not preset, press the [COPY RATIO] key, select the preset ratio that is closest to the desired ratio, and then press the [ ] key ( ) or [ ] key ( ) to increase or decrease the ratio in increments of 1%. [START] key ( ) / Ready indicator The ready indicator lights up when copying or scanning is possible. To begin copying, press the [START] key ( ). The [START] key ( ) is also pressed to return to normal operation from auto power shut-off mode. Shows the selected paper size. A checkmark " " appears when the exposure has been changed, or when two-sided copying, sort, 2 IN 1, or margin shift is selected.

16

17

18

Shows the current copy ratio.

19 21

20

Shows the number of copies that has been entered with the numeric keys.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4

4. Motors and solenoids
A. AL-2030/2040CS

9 2 8

4

1

5

7 6 10 3

No. 1 2 3 4 5 6 7 8 9 10

Part name Main motor Scanner motor Toner motor Cooling fan motor Resist roller solenoid Paper feed solenoid Multi paper feed solenoid SPF motor Duplex motor Paper feed solenoid

Control signal MM MRMT TM VFM RRS CPFS1 MPFS SPFM DMT CPFS2

Function / Operation Drives the copier. Drives the optical mirror base (scanner unit). Supplies toner. Cools the optical, fusing section. Resist roller rotation control solenoid Cassette Paper feed solenoid 1 Multi manual pages feed solenoid Drives the single pass feeder Devices the duplex paper transport section (AL-2040CS only) Cassette Paper feed solenoid 2 (AL-2040CS only)

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5

B. AL-2050CS

12

13 8

2

4

1

5

7 6 11 3 9
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part name Main motor Scanner motor Toner motor Cooling fan motor Resist roller solenoid Paper feed solenoid Multi paper feed solenoid Drive motor Duplex motor Paper feed solenoid Shifter motor Reverse clutch Paper feed solenoid (RSPF) Control signal MM MRMT TM VFM RRS CPFS1 MPFS SPMT DMT CPFS2 SFTM SRVC SPUS Function / Operation Drives the copier. Drives the optical mirror base (scanner unit). Supplies toner. Ventilate the fuser section. Resist roller rotation control solenoid Cassette Paper feed solenoid 1 Multi manual pages feed solenoid Drives the RSPF. Devices the duplex paper transport section Cassette Paper feed solenoid 2 Drives the shifter. Reverses the rotating direction of the roller. Feeds paper.

10

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6

5. Sensors and switches
A. AL-2030/2040CS (For the AL-2030, the 2nd cassette is not provided.)

1

2 8 9

3

4 10 5

7

6

11

No. 1 2 3 4 5 6 7 8 9 10 11

Name Scanner unit home position sensor POD sensor PPD2 sensor Cassette detection switch PPD1 sensor Door switch Drum reset switch SPF sensor SPPD sensor 2nd cassette PPD3 sensor

Signal MHPS POD PPD2 CED1 PPD1 DSW DRST SPID/ SD SW SPPD DSW PPD3

Type Transmission sensor Transmission sensor Transmission sensor Micro-switch Transmission sensor Micro-switch Micro-switch Transmission sensor Transmission sensor Micro-switch Transmission sensor

Function Scanner unit home position detection Paper exit detection Paper transport detection 2 Cassette installation detection Paper transport detection 1 Door open/close detection (safety switch for 24V) New drum detection switch Paper entry detection Cover open/close detection Paper transport detection 2nd cassette door open detection (AL-2040CS only) Paper transport detection 3

Output "H" at home position "H" at paper pass "L" at paper pass "H" at cassette insertion "L" at paper pass 1 or 0V of 24V at door open Instantaneously "H" at insertion of new drum "L" at paper pass "L" at paper pass 1 or 0V of 5V at door open "L" at paper pass

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7

B. AL-2050CS

8 2 1

9

13

12

3

4

10 5 7 11 6

No. 1 2 3 4 5 6 7 8 9 10 11 12 13

Name Scanner unit home position sensor POD sensor PPD2 sensor Cassette detection switch PPD1 sensor Door switch Drum reset switch Paper empty sensor Paper exit sensor 2nd cassette PPD3 sensor Paper sensor Upper door open/close sensor

Signal MHPS POD PPD2 CED1 PPD1 DSW DRST SPID SRJD DSW PPD3 SPPD SCOD

Type Transmission sensor Transmission sensor Transmission sensor Micro-switch Transmission sensor Micro-switch Micro-switch Transmission sensor Transmission sensor Micro-switch Transmission sensor Transmission sensor Transmission sensor

Function Scanner unit home position detection Paper exit detection Paper transport detection 2 Cassette installation detection Paper transport detection 1 Door open/close detection (safety switch for 24V) New drum detection switch Paper entry detection Paper exit detection 2nd cassette door open detection Paper transport detection 3 Paper transport detection Cover open/close detection

Output "H" at home position "H" at paper pass "L" at paper pass "H" at cassette insertion "L" at paper pass 1 or 0V of 24V at door open Instantaneously "H" at insertion of new drum "H" paper empty "H" paper empty 1 or 0V of 5V at door open "L" at paper pass "H" paper empty "L" open

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 8

6. PWB unit
A. AL-2030/2040CS

9

5 1

2

8

6

10 4 3 7

No. 1 2 3 4 5 6 7 8 9 10

Name Exposure lamp invertor PWB Main PWB (MCU) Operation PWB High voltage PWB CCD sensor PWB LSU motor PWB TCS PWB LSU PWB NIC PWB Power PWB

Function Exposure lamp (CCFL) control Copier control Operation input/display High voltage control For image scanning For polygon motor drive For toner sensor control For laser control Network print control (AL-2040CS only) AC power input, DC voltage control

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 9

B. AL-2050CS

9

5 1

2

8

6

10 4 3 7

No. 1 2 3 4 5 6 7 8 9 10

Name Exposure lamp invertor PWB Main PWB (MCU) Operation PWB High voltage PWB CCD sensor PWB LSU motor PWB TCS PWB LSU PWB NIC PWB Power PWB

Function Exposure lamp (CCFL) control Copier control Operation input/display High voltage control For image scanning For polygon motor drive For toner sensor control For laser control Network print control AC power input, DC voltage control

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 10

7. Cross sectional view
A. AL-2030/2040CS
3 5 18 15 16

2

4 17

1

6 7 8 9 10

11

14
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part name Scanner unit Exposure lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller Pickup roller Separation roller PS roller Paper exit roller

13

12

Function and operation Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD). Exposure lamp (CCFL) Illuminates original Converts the original image signal into laser beams and writes onto the drum. Roller for paper exit Provides negative charges evenly to the drum surface. Fuses toner on the paper. (Teflon roller) Fuses toner on the paper. (Silicon rubber roller) Forms images. Transfers images onto the drum. Picks up the manual feed paper. (In multi feed only) Tray for manual feed paper Transport the paper from the manual paper feed port. Takes synchronization between the lead edge and the rear edge of the paper. Picks up a sheet of paper from the cassette. Picks up documents. Separates documents to feed properly. Feeds documents to the scanning section. Discharges documents.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 11

B. AL-2050CS
3 18 5 15 16 17

1

2

4 19 20

6 7 8 9 10

11

14
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part name Scanner unit Exposure lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller Pickup roller Separation roller Upper transport roller Paper exit roller Lower transport roller PS roller

13

12

Function and operation Illuminates the original with the copy lamp and passes the reflected light to the lens unit (CCD). Exposure lamp (CCFL) Illuminates original Converts the original image signal into laser beams and writes onto the drum. Roller for paper exit Provides negative charges evenly to the drum surface. Fuses toner on the paper. (Teflon roller) Fuses toner on the paper. (Silicon rubber roller) Forms images. Transfers images onto the drum. Picks up the manual feed paper. (In multi feed only) Tray for manual feed paper Transport the paper from the manual paper feed port. Takes synchronization between the lead edge and the rear edge of the paper. Picks up a sheet of paper from the cassette. Picks up documents. Separates documents to feed properly. Transports of a document. Discharges documents. Transports of a document. Feeds documents to the scanning section.

AL-2030/2040CS/2050CS

EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 12

[5] UNPACKING AND INSTALLATION
1. Copier installation
Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved. Caution: If the copier is moved from a cool place to a warm place, condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at room temperature for at least 2 hours before use. Do not install your copier in areas that are: • damp, humid, or very dusty

2. Cautions on handling
Be careful in handling the copier as follows to maintain the performance of this copier. Do not drop the copier, subject it to shock or strike it against any object.

Do not expose the drum cartridge to direct sunlight. • exposed to direct sunlight Doing so will damage the surface (green portion) of the drum cartridge, causing poor print quality.

• poorly ventilated Store spare supplies such as drum cartridges and TD cartridges in a dark place without removing from the package before use. If they are exposed to direct sunlight, poor print quality may result. Do not touch the surface (green portion) of the drum cartridge. Doing so will damage the surface of the cartridge, causing poor print quality.

• subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

3. Checking packed components and accessories
Open the carton and check if the following components and accessories are included.

Operation manual

The copier should be installed near an accessible power outlet for easy connection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. Be sure to allow the required space around the machine for servicing and proper ventilation.
Software CD-ROM

8" (20cm)

8" (20cm)

Drum cartridge (installed in unit)

4" (10cm)

4" (10cm)
TD cartridge

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 1

4. Unpacking
Be sure to hold the handles on both sides of the unit to unpack the unit and carry it to the installation location.

2) Remove the CAUTION tape from the front cover and remove the two protective pins from the fusing unit by pulling the strings upward one at a time.

Protective pins CAUTION tape
3) Push gently on both sides of the front cover to open the cover.

5. Removing protective packing materials
1) Remove all pieces of tape shown in the illustration below. Then open the SPF/RSPF and remove protective materials. After that, take out the bag containing the TD cartridge.

4) Remove the TD cartridge from the bag. Remove the protective paper. Hold the cartridge on both sides and shake it horizontally four or five times. Hold the tab of the protective cover and pull the tab to your side to remove the cover.
AL-2040CS/2050CS

4 or 5 times

AL-2030

2) Release the scan head locking switch. The scan head locking switch is under the document glass. If the switch is locked ( ), the unit will not operate. Unlock the switch ( ) as shown below.
Grasp here and turn in the direction of the arrow.

5) Gently insert the TD cartridge until it locks in place while pushing the lock release button.

Lock release button

(A)

Lock

Unlock

6) Close the front cover and then the side cover by pressing the round projections near the side cover open button. Caution: When closing the covers, be sure to close the front cover securely and then close the side cover. If the covers are closed in the wrong order, the covers may be damaged.

To lock the scan head locking switch, hold up the catch in illustration (A) and turn the center knob counter-clockwise 90 degrees until you hear a click.

6. Installing the TD cartridge
1) Open the multi-bypass tray, and then open the side cover.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 2

7. Loading paper
1) Raise the handle of the paper tray and pull the paper tray out until it stops.

8. Power to copier
Ensure that the power switch of the unit is in the OFF position. Plug the other end of the power cord into the nearest outlet. Turn the power switch on the left side of the unit to the "ON" position. The start ( ) indicator will light up and other indicators which show the initial settings of the operation panel will also light up to indicate the ready condition.

9. Software
2) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray. The CD-ROM that accompanies the machine contains the following software:

Printer driver (AL-2030)
The printer driver enables you to use the printer function of the machine. The printer driver includes the Print Status Window. This is a utility that monitors the machine and informs you of the printing status, the name of the document currently being printed, and error messages. Please note that the printing over a network connection is not possible.

3) Store the pressure plate lock which has been removed in step 2). To store the pressure plate lock, rotate the lock to fix it on the relevant location.

MFP driver (AL-2040CS/2050CS)
Printer driver The printer driver enables you to use the printer function of the machine. The printer driver includes the Print Status Window. This is a utility that monitors the machine and informs you of the printing status, the name of the document currently being printed, and error messages. Please note that the Print Status Window does not operate when the machine is used as a network printer. Scanner driver*

Pressure plate lock

4) Adjust the paper guides on the paper tray to the copy paper width and length. Squeeze the lever of paper guide (A) and slide the guide to match with the width of the paper. Move paper guide (B) to the appropriate slot as marked on the tray.

The scanner driver allows you to use the scanning function of the machine with TWAIN-compliant and WIA-compliant applications.

Sharpdesk* (AL-2040CS/2050CS)
Sharpdesk is an integrated software environment that makes it easy to manage documents and image files, and launch applications.

Button Manager* (AL-2040CS/2050CS)
Button Manager allows you to use the scanner menus on the machine to scan a document.

Paper guide (B) Paper guide (A)
5) Fan the paper and insert it into the tray. Make sure the edges go under the corner hooks. Note: Do not load paper above the maximum height line ( Exceeding the line will cause a paper misfeed. ).

*: The scanning feature can only be used with computers that are connected to the machine by a USB cable. If you are connected to the machine by a LAN connection, only the printer function can be used.

A. Before installation
Hardware and software requirements
Check the following hardware and software requirements in order to install the software. Computer type Operating system*3 *4 Display IBM PC/AT or compatible computer equipped with a USB 2.0*1/1.1*2 or 10Base-T LAN interface Windows 98, Windows Me, Windows 2000 Professional*5, Windows XP*5, Windows Vista*5 800 x 600 dots (SVGA) display with 256 colors (or better) (AL-2030/2040CS) 1024 x 768 dots resolution and 16-bit color or higher is recommended. (AL-2050CS) 150 MB or more An environment on which any of the operating systems listed above can fully operate

6) Gently push the paper tray back into the unit.

Hard disk free space Other hardware requirements

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 3

*1: The machine’s USB connector will transfer data at the speed specified by the USB 2.0 (Hi-Speed) only if the Microsoft USB 2.0 driver is installed in the computer. *2: Compatible with Windows 98, Windows Me, Windows 2000 Professional, Windows XP or Windows Vista preinstalled model standardly equipped with a USB port. *3: Printing is not available in MS-DOS mode. *4: The machine does not support printing from a Macintosh environment. *5: Administrator’s rights are required to install the software using the installer.

5) The "SOFTWARE LICENSE" window will appear. Make sure that you understand the contents of the software license, and then click the "Yes" button. Note: You can show the "SOFTWARE LICENSE" in a different language by selecting the desired language from the language menu. To install the software in the selected language, continue the installation with that language selected. 6) Read the "Readme First" in the "Welcome" window and then click the "Next" button. (AL-2030) 7) To install all of the software, click the "Standard" button and go to step 12). To install particular packages, click the "Custom" button and go to next step.

Installation environment and usable software
The following table shows the drivers and software that can be installed for each version of Windows and interface connection method. Cable USB Operating Printer Scanner Button Sharpdesk system driver driver Manager Available Windows 98/ Available*2 Me/2000/XP/ Vista*1 Not Available*3 Windows 98/ Me/2000/XP/ Vista*1

LAN

*1: By running change *2: The printer driver that is installed will vary depending on the type of connection between the machine and your computer. *3: Although it is possible to install Button Manager and Sharpdesk on Windows 98/Me/2000/XP/Vista, neither Button Manager nor the scanner function of Sharpdesk can actually be used. (AL2030/2040CS)

8) Click the "Printer Driver" button. Click the "Display Readme" button to show information on packages that are selected.

B. Installing the software
Note: • If you need to use a different connection method after installing the software using a USB or network connection, you must first uninstall the software and then install it using the new connection method. • In the following explanations it is assumed that the mouse is configured for right hand operation. • The scanner function only works when using a USB cable. • If an error message appears, follow the instructions on the screen to solve the problem. After the problem is solved, the installation procedure will continue. Depending on the problem, you may have to click the "Cancel" button to exit the installer. In this case, reinstall the software from the beginning after solving the problem.

9) Select "Connected to this computer" and click the "Next" button.

(1)

Using the machine with a USB connection

1) The USB cable must not be connected to the machine. Make sure that the cable is not connected before proceeding. If the cable is connected, a Plug and Play window will appear. If this happens, click the "Cancel" button to close the window and disconnect the cable. Note: The cable will be connected in step 13). 2) Insert the CD-ROM into your computer’s CD-ROM drive. 3) Click the "start" button, click "My Computer", and then doubleclick the CD-ROM icon. • In Windows Vista, click the "Start" button, click "Computer", and then double-click the CD-ROM icon. • In Windows 98/Me/2000, double-click "My Computer", and then double-click the CD-ROM icon. 4) Double-click the "setup" icon. In Windows Vista, if a message screen appears asking you for confirmation, click "Allow". Follow the on-screen instructions. When "The installation of the SHARP software is complete." appears, click the "OK" button and go to step 12). Caution: • If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway". • If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes". AL-2030/2040CS/2050CS UNPACKING AND INSTALLATION 5 - 4

(AL-2040CS/2050CS) 7) To install all of the software, click the "Standard" button and go to step 12). To install particular packages, click the "Custom" button and go to next step.

Installing the Utility Software 11) Click the "Button Manager" or the "Sharpdesk" button. Click the "Display Readme" button to show information on packages that are selected. Follow the on-screen instructions.

8) Click the "MFP Driver" button. Click the "Display Readme" button to show information on packages that are selected.

Caution: In Windows 98/Me/2000, if the following screen appears, click the "Skip" button or the "Continue" button as appropriate to continue the Sharpdesk installation. If "Skip" is selected, the Sharpdesk installation will continue without installing Sharpdesk Imaging. If "Continue" is selected, Sharpdesk Imaging will be installed. If Imaging for Windows is installed on your computer, Sharpdesk Imaging will overwrite Imaging for Windows.

9) The files required for installation of the MFP driver are copied. Follow the on-screen instructions. When "The installation of the SHARP software is complete." appears, click the "OK" button. Caution: • If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway". • If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes". 10) You will return to the window of step 8). If you wish to install Button Manager or Sharpdesk, click the "Utility Software" button. If you do not wish to install the Utility Software, click the "Close" button and go to step 12). Note: After the installation, a message prompting you to restart your computer may appear. In this case, click the "Yes" button to restart your computer. 12) When installing is finished, click the "Close" button. Caution: • If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway". • If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes". A message will appear instructing you to connect the machine to your computer. Click the "OK" button. Note: After the installation, a message prompting you to restart your computer may appear. In this case, click the "Yes" button to restart your computer. 13) Make sure that the power of the machine is turned on, and then connect the USB cable (p.5-6). Windows will detect the machine and a Plug and Play screen will appear. 14) Follow the instructions in the plug and play window to install the driver. Follow the on-screen instructions. Caution: • If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway". • If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes".

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 5

Note: A "USB 2.0 Composite Device" installation window may appear prior to this procedure. In this case, follow the instructions in the window to install the USB 2.0 Composite Device. This completes the installation of the software. • If you installed Button Manager, set up Button Manager as explained in "Setting up the Button Manager" (p.5-9). • If you installed Sharpdesk, the Sharpdesk setup screen will appear. Follow the instructions in the screen to set up Sharpdesk.

6) The "SOFTWARE LICENSE" window will appear. Make sure that you understand the contents of the software license, and then click the "Yes" button. Note: You can show the "SOFTWARE LICENSE" in a different language by selecting the desired language from the language menu. To install the software in the selected language, continue the installation with that language selected. 7) Read the "Readme First" in the "Welcome" window and then click the "Next" button. Note: To set the IP address of the machine, follow the steps below. If the machine is already connected to the network and its IP address has been set, go to "LPR (TCP/IP) direct printing" (p.5-7). Set the IP Address This setting is only required once when using the machine on a network. 8) Click the "Set the IP Address" button.

(2)

Connecting a USB cable

Follow the procedure below to connect the machine to your computer. A USB cable for connecting the machine to your computer is not included with the machine. Please purchase the appropriate cable for your computer. Caution: • USB is available with a PC/AT compatible computer that was originally equipped with USB and had Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled. • Do not connect the USB cable before installing the printer driver. The USB cable should be connected during installation of the printer driver. 1) Insert the cable into the USB connector on the machine.

(AL-2030/2040CS)

(AL-2050CS)

9) The printer or printers connected to the network will be detected. Click the printer to be configured (the machine) and click the "Next" button.

2) Insert the other end of the cable into your computer’s USB port.

(3)
Note:

Using the machine as a network printer (AL-2040CS/2050CS only)

• Interface cables for connecting the machine to your computer are not included with the machine. Please purchase the appropriate cable for your computer. • If you intend to use the machine as a scanner, it must be connected to your computer with a USB interface cable. The scanner function cannot be used if the machine is connected with a LAN cable. 1) Insert the LAN cable into the LAN connector on the machine. Use a network cable that is shielded. Note: • The "Ethernet Address" is indicated on the left side of the machine near the LAN connector. • If the machine can not be recognized, enter the Ethernet Address and click the "Initialize" button to initialize the IP address. Follow the on-screen instructions to click the "OK" button and then the "Search" button. If the machine is still not recognized, disable your computer’s firewall and then repeat the installation from the beginning.

2) Turn on the machine. 3) Insert the CD-ROM into your computer's CD-ROM drive. 4) Click the "start" button, click "My Computer", and then doubleclick the CD-ROM icon. • In Windows Vista, click the "Start" button, click "Computer", and then double-click the CD-ROM icon. • In Windows 98/Me/2000, double-click "My Computer", and then double-click the CD-ROM icon. 5) Double-click the "setup" icon. In Windows Vista, if a message screen appears asking you for confirmation, click "Allow". AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 6

10) Enter the IP address, subnet mask, and default gateway. The settings in the above window are examples. Be sure to ask your network administrator for the correct IP address, subnet mask, and default gateway to be entered.

11) The printer or printers connected to the network will be detected. Click the printer to be configured (the machine) and click the "Next" button.

Note: If the machine’s IP address cannot be found, make sure the machine is powered on, make sure the network cable is connected correctly, and then click the "Search" button. Note: When "Get IP Address Automatically" is selected, the IP address may at times change automatically. This will prevent printing. In this event, select "Assign IP Address" and enter the IP address. 11) Click the "Next" button. 12) Click the "Yes" button in the confirmation dialog box that appears. Go to "LPR (TCP/IP) direct printing" step 11). LPR (TCP/IP) direct printing After step 1) - 7) on page 5-6. 8) Click the "Printer Driver" button. If you have not set the IP Address, click the "Set the IP Address" button first and go to step 8). Note: Any name can be entered in "Printer Port Name" (maximum of 38 characters). 13) A window appears to let you check your entries. Make sure that the entries are correct and then click the "Finish" button. If any of the entries are incorrect, click the "Back" button to return to the appropriate window and correct the entry. 12) In the window for setting the destination print port name, make sure that ":lp" appears at the end of the IP address and click the "Next" button.

14) Select the port you want to use with the machine, and click the "Next" button. 9) Read the message in the "Welcome" window and then click the "Next" button. 10) Select "LPR Direct Print" and click the "Next" button. 15) Select whether or not you wish the printer to be your default printer and click the "Next" button. Follow the on-screen instructions. Caution: • If you are using Windows Vista and a security warning window appears, be sure to click "Install this driver software anyway". • If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes". 16) When "The installation of the SHARP software is complete." appears, click the "OK" button. 17) When the "Finish" screen appears, click the "Close" button. Note: After the installation, a message prompting you to restart your computer may appear. In this case, click the "Yes" button to restart your computer. This completes the installation of the software.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 7

(4) Using the machine as a shared printer (AL-2030)
If the machine will be used as a shared printer on a network, follow these steps to install the printer driver in the client computer. Note: To configure the appropriate settings in the print server, see the operation manual or help file of your operating system. 1) Perform steps 2) through 6) in "Using the machine with a USB connection" (p.5-4). 2) Click the "Custom" button.

6) Select the network printer that is shared and click the "OK" button. Ask your network administrator for the server name and printer name of the machine on the network.

7) In the printer port selection window, verify the network printer that is shared and whether the machine is to be used as the default printer, make the selections and click the "Next" button. Follow the on-screen instructions. 3) Click the "Printer Driver" button. Click the "Display Readme" button to show information on packages that are selected. Caution: If you are running Windows 2000/XP and a warning message appears regarding the Windows logo test or digital signature, be sure to click "Continue Anyway" or "Yes". 8) You will return to the window of step 3). Click the "Close" button. Note: After the installation, a message prompting you to restart your computer may appear. In this case, click the "Yes" button to restart your computer. This completes the installation of the software.

(5)

Sharing the printer using windows networking (AL-2040CS/2050CS)

If the machine will be used as a shared printer on a network, follow these steps to install the printer driver in the client computer. Note: To configure the appropriate settings in the print server, see the operation manual or help file of your operating system. 1) Perform steps 3) through 7) in "Using the machine as a network printer" (p.5-6). 4) Select "Connected via the network" and click the "Next" button. 2) Click the "Printer Driver" button.

5) Click the "Add Network Port" button.

3) Select "Shared Printer" and click the "Next" button.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 8

4) For the port to be used, select the machine set as a shared printer, and click the "Next" button. You can also click the "Add Network Port" button and select the printer to be shared (the machine) by browsing the network in the window that appears.

5) Select "Start this program" and then select "Sharp Button Manager O" from the pull-down menu.

Note: If the shared printer does not appear in the list, check the settings in the printer server. 5) Follow the on-screen instructions. 6) When the "Finish" screen appears, click the "Close" button. Note: After the installation, a message prompting you to restart your computer may appear. In this case, click the "Yes" button to restart your computer. This completes the installation of the software.

6) Click the "Apply" button. 7) Repeat Steps 4) through 6) to link Button Manager to "SC2:" through "SC6:". Select "SC2:" from the "Select an event" pull-down menu. Select "Start this program", select "Sharp Button Manager O" from the pull-down menu, and then click the "Apply" button. Do the same for each ScanMenu through "SC6:". When the settings have been completed, click the "OK" button to close the screen. Button Manager is now linked to the scan menu (1 through 6). The scan settings for each of scan menu 1 through 6 can be changed with the setting window of Button Manager. For the factory default settings of the scan menu and the procedures for configuring Button Manager settings, see "Button Manager Settings" in the Online Manual.

C. Setting up Button Manager (AL-2040CS/2050CS only)
Button Manager is a software program that works with the scanner driver to enable scanning from the machine. To scan using the machine, Button Manager must be linked with the scan menu on the machine. Follow the steps below to link Button Manager to scanner events.

(2)

Windows 98/Me/2000

(1)

Windows XP/Vista

1) Click the "start" button, click "Control Panel", click "Printers and Other Hardware", and then click "Scanners and Cameras". In Windows Vista, click the "Start" button, select "Control Panel" and click "Hardware and Sound", and then click "Scanners and Cameras". 2) Click the "SHARP AL-XXXX" icon and select "Properties" from the "File" menu. In Windows Vista, select "Properties" from the "Organize" menu. 3) In the "Properties" screen, click the "Events" tab. 4) Select "SC1:" from the "Select an event" pull-down menu.

1) Click the "Start" button, select "Settings", and then click "Control Panel". 2) Double-click the "Scanners and Cameras" icon. Note: If the "Scanners and Cameras" icon does not appear in Windows Me, click "view all Control Panel options". 3) Select "SHARP AL-XXXX" and click the "Properties" button. In Windows Me, right click "SHARP AL-XXXX" and click "Properties" in the pop-up menu. 4) In the "Properties" screen, click the "Events" tab. 5) Select "SC1:" from the "Scanner events" pull-down menu.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 9

6) Select "Sharp Button Manager O" in "Send to this application".

B. RJ45
RJ-45 connector pin arrangement
1 8

Pin No. 1 2 3 6 4, 5, 7, 8 Note: If other applications are shown, deselect the checkboxes for the other applications and leave only the Button Manager checkbox selected. 7) Click the "Apply" button. 8) Repeat Steps 5) through 7) to link Button Manager to "SC2:" through "SC6:". Select "SC2:" from the "Scanner events" pull-down menu. Select "Sharp Button Manager O" in "Send to this application" and click the "Apply" button. Do the same for each ScanMenu through "SC6:". When the settings have been completed, click the "OK" button to close the screen. Button Manager is now linked to the scan menu (1 through 6). The scan settings for each of scan menus 1 through 6 can be changed with the setting window of Button Manager. For the factory default settings of the scan menu and the procedures for configuring Button Manager settings, see "Button Manager Settings" in the Online Manual.

Signal name TD+ TD– RD+ RD– Not used.

LAN adapter RJ-45 connector Send output + Send output Receive input + Receive input Not used.

11. Moving
Moving instructions
When moving the unit, follow the procedure below. Note: When moving this unit, be sure to remove the TD cartridge in advance. 1) Turn the power switch off and remove the power cord from the outlet. 2) Open the side cover and front cover, in that order. Remove the TD cartridge and close the front cover and side cover, in that order. To open and close the side cover and front cover, and to remove the TD cartridge. 3) Raise the handle of the paper tray and pull the paper tray out until it stops. 4) Push the center of the pressure plate down until it locks in place and lock the plate using the pressure plate lock which has been stored in the front of the paper tray. 5) Push the paper tray back into the unit. 6) Lock the scan head locking switch. Note: When shipping the unit, the scan head locking switch must be locked to prevent shipping damage. 7) Close the multi-bypass tray and the paper output tray extension, and attach the packing materials and tape which were removed during installation of the unit. 8) Pack the unit into the carton.

10. Interface
A. USB
Connector
Type-B connector

Cable
Shielded twisted pair cable (2 m (6 feet) Max.: high-speed transmission equivalent)

Pin configuration
The pin numbers and signal names are listed in the following table. Pin No. 1 2 3 4 Signal name +5V -DATA +DATA GND

12. Scanner moisture-proof kit
If the machine is installed in a highly humid environment, you can alleviate dew condensation inside the scanner by installing the scanner moisture-proof kit described below.

A. Components
Scanner moisture-proof kit (DKIT-0016QSZZ) 1 2 3 4 5 6 7 Name Scanner condensation prevention mylar Optical right hole mylar B Scanner motor metal plate cushion Scanner upper surface cushion Scanner motor lower mylar Scanner UPG mylar J3 Fan housing cushion Part code PSHEZ0493QSZZ PSHEZ0469QSZZ PMLT-0106QSZZ PMLT-0105QSZZ PSHEP0600QSZZ PSHEP0599QSZZ PMLT-0108QSZ1 Qty 3 2 2 1 1 1 1

2

1

B. Precautions at installation
3 4
Clean the position where each cushion/mylar is attached with industrial alcohol before the work.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 10

C. Attachment method
Turn the main switch to the "OFF" position and remove the power plug from the outlet. 1) Detach the RSPF. Detach the RSPF from the copier and softly place it on top of the original table as shown below.

4) Attach the Scanner condensation prevention mylar at the 3 positions on the rear side of the main unit as described below. Note: The hole should be covered with the mylar. Align the edge of the mylar to the R part (the yellow line in the diagram below) so that the hole of the metal plate is covered as much as possible.

2) Remove the rear cabinet. <1> Unscrew the screw and remove the rear cabinet shielding plate. (Save the screw.) <2> Unscrew three screws and remove the rear cabinet. (Save the screws.) <3> Disconnect the connector of the RSPF, and remove the RSPF from the machine. Align the edge of the mylar to the R part (the yellow line in the diagram below) so that the hole of the metal plate is covered as much as possible.

1 2
Attach along the edge of the projection (the yellow line in the diagram below).

3) Remove the rear cover for the document glass. <1> Remove the two screws and then remove the right glass holder. <2> Slide the rear cover for the document glass to remove it. <3> Remove the table glass.

1

3 2

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 11

5) Attach the Optical right hole mylar B at the 2 positions shown in the diagrams below which are at the top of the rear side of the main unit. Note: The holes should be covered with the mylar. Attach along the edge of the cushion (the yellow line in the diagram below). Align with the inside line of the bent part (the yellow line in the diagram below).

7) Attach the Scanner upper surface cushion on the top and the rear side at the rear side of the main unit. Align the cushion with the side of the raised part (the yellow line in the diagram below).

Stick the excessive part on the side.

Align with the raised part (the yellow line in the diagram below). Match the center of the mylar (in the horizontal direction) to the center of the raised part.

Stick the excessive part on the side.
Do not cover this hole.

6) Attach the Scanner motor metal plate cushion at 1 position on the attachment plate of the motor on the rear side of the main unit. Note: The hole on the top of the motor unit should be covered with the mylar. Align the edge of the metal plate and the edge of the cushion (the yellow line in the diagram below).

Align the edge of the cushion with the edge of the metal plate.

Bend the part which is sticking out to the rear side of the scanner and attach to the surface.

Press the cushion at the steps shown in the diagram so that there will be no gap. Press the cushion to make sure all the holes are covered.

20mm - 25mm

Press and attach the cushion aligning it to the metal plate so that there will be no gap between them.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 12

8) Bend the edge of the Scanner motor lower mylar and stick together.

10) Attach the Scanner motor metal plate cushion covering the bottom part of the Scanner motor lower mylar. Note: The hole under the motor unit should be covered. Attach the cushion to cover the gap between the mylar and the metal plate (the yellow mark).

Stick the lower part of the cushion to the mylar, too.

Stick together.

Stick together.

9) Attach the Scanner motor lower mylar at 1 position under the motor attachment plate on the rear side of the main unit. Note: The mylar should cover the hole under the motor unit. Attach matching the hole (the yellow mark in the diagram) and along with the side edge (the yellow arrow in the diagram). Disconnect the motor harness from the connector and take off the snap band from the hole. Press the cushion with a sharp-pointed stick or something to fill the gap between the mylar and the metal plate.

11) Attach the motor connector and the snap band to the original position.

Press the mylar with a sharp-pointed stick or something so that it is stuck correctly.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 13

12) Attach the Scanner UPG mylar J3 to cover the hole on the right side of inside of the scanner. Note: The mylar should cover the hole shown by the arrow in the diagram. Attach along with the bent part of the metal plate and align the edge of the mylar with the line shown in the diagram (the yellow line in the diagram).

3 - 7mm

Attach the cushion leaving 3 - 7mm from the edge so that the gap between the Fan housing cushion and the filter of the rear cabinet is filled for sure. 14) Attach the parts removed in the items 1), 2), and 3).

13) Attach the Fan housing cushion to the cooling fan at the position shown in the diagram below. Cover the top and the right side of the fan housing when you see the fan housing from the backside of the machine. Note: Please make sure the double-sided tape is not exposed where the cushion is sticking out from the edge of the fan housing.

A

View from the arrow A

Back side

Reference position Attach the cushion leaving 3 - 7mm from the edge.

AL-2030/2040CS/2050CS

UNPACKING AND INSTALLATION 5 - 14

[6] COPY PROCESS
An OPC drum is used for the photoconductor. (Structure of the OPC drum layers) OPC layer (20 microns thick) Pigment layer (0.2 to 0.3 microns thick) Aluminum drum

1. Functional diagram
Main charger Laser beam Cleaning blade

MG roller

Drum

Transfer unit Resist roller
(Basic operation cycle)
Semiconductor laser

Focus correction lens

Main high voltage unit

Exposure Charge

Saw tooth

Toner
Drum Developing

Cleaning
Cleaning blade

Developer

Waste toner box

PS roller

To face down tray

Paper release

Fusing

Separation

Transfer

Synchronization with drum

Manual feed

Heat roller Heater lamp

Electrode

Transfer charger Transfer high voltage unit

Cassette paper feed

Print process

Paper transport route

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 1

2. Outline of print process
This printer is a non-impact printer that uses a semiconductor laser and electrostatic print process. This printer uses an OPC (Organic Photo Conductor) for its photoconductive material. First, voltage from the main corona unit charges the drum surface and a latent image is formed on the drum surface using a laser beam. This latent image forms a visible image on the drum surface when toner is applied. The toner image is then transferred onto the print paper by the transfer corona and fused on the print paper in the fusing section with a combination of heat and pressure. Step-1: Charge Step-2: Exposure
∗ Latent image is formed on the drum.

Step-2: Exposure (laser beam, lens) A Laser beam is generated from the semiconductor laser and controlled by the print pattern signal. The laser writes onto the OPC drum surface through the polygon mirrors and lens. The resistance of the OPC layer decreases for an area exposed by the laser beam (corresponding to the print pattern signal). The beam neutralizes the negative charge. An electrostatic latent image is formed on the drum surface.

Semiconductor laser

Step-3: Developing Latent image formed on the drum is then changed into visible image with toner. Step-4: Transfer The visible image (toner image) on the drum is transferred onto the print paper. Step-5: Cleaning Residual toner on the drum surface is removed and collected by the cleaning blade. Step-6: Optical discharge Residual charge on the drum surface is removed, by semiconductor laser beam.

Exposure (semiconductor laser) OPC layer Pigment layer Aluminum drum

Drum surface charge after the exposure OPC layer Pigment layer Aluminum layer

3. Actual print process
Step-1: DC charge A uniform negative charge is applied over the OPC drum surface by the main charging unit. Stable potential is maintained by means of the Scorotron charger. Positive charges are generated in the aluminum layer.

Non-image area

Image area

About DC5.5KV ( 580V/ 400V)

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 2

Step-3: Developing (DC bias) A bias potential is applied to the MG roller in the two component magnetic brush developing method, and the toner is charged negative through friction with the carrier. Non-image area of the drum surface charged with negative potential repel the toner, whereas the laser exposed portions where no negative charges exist, attract the toner. As a result, a visible image appears on the drum surface.

Step-4: Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper.

:Carrier (Magnetized particle) :Toner (Charge negative by friction) (N) (S) Permanent magnet (provided in three locations)

N S N

About DC 5.2kV
DC 400V 8V

MG roller
Step-5: Separation Since the print paper is charged positively by the transfer corona, it is discharged by the separation corona. The separation corona is connected to ground. Step-6: Cleaning Toner remaining on the drum is removed and collected by the cleaning blade. It is transported to the waste toner collecting section in the cleaning unit by the waste toner transport roller.

Toner is attracted over the shadowed area because of the developing bias.

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 3

Step-7: Optical discharge (Semiconductor laser) Before the drum rotation is stopped, the semiconductor laser is radiated onto the drum to reduce the electrical resistance in the OPC layer and eliminate residual charge, providing a uniform state to the drum surface for the next page to be printed. When the electrical resistance is reduced, positive charges on the aluminum layer are moved and neutralized with negative charges on the OPC layer.

Start
1) Because the grid potential is at a low level, the drum potential is at about -400V. (Carrier may not be attracted though the carrier is pulled towards the drum by the electrostatic force of 400V. 2) Developing bias (-400V) is applied when the photoconductor potential is switched from LOW to HIGH. 3) Once developing bias (-400V) is applied and the photo conductor potential rises to HIGH, toner will not be attracted to the drum.

Semiconductor laser

Stop
The reverse sequence takes place. Retaining developing bias at an abnormal occurrence Function The developing bias will be lost if the power supply was removed during print process. In this event, the drum potential slightly abates and the carrier makes deposits on the drum because of strong static power. To prevent this, the machine incorporates a function to retain the developing bias for a certain period and decrease the voltage gradually against possible power loss. Basic function Normally, the developing bias voltage is retained for a certain time before the drum comes to a complete stop if the machine should stop before completing the normal print cycle. The developing bias can be added before resuming the operation after an abnormal interruption. Therefore, carrier will not make a deposit on the drum surface.

Charge by the Scorotron charger
Function The Scorotron charger functions to maintain uniform surface potential on the drum at all times, It control the surface potential regardless of the charge characteristics of the photoconductor. Basic function A screen grid is placed between the saw tooth and the photoconductor. A stable voltage is added to the screen grid to maintain the corona current on the photoconductor. As the photoconductor is charged by the saw tooth from the main corona unit, the surface potential increases. This increases the current flowing through the screen grid. When the photoconductor potential nears the grid potential, the current turns to flow to the grid so that the photoconductor potential can be maintained at a stable level.

Process controlling
Function The print pattern signal is converted into an invisible image by the semiconductor laser using negative to positive (reversible) developing method. Therefore, if the developing bias is added before the drum is charged, toner is attracted onto the drum. If the developing bias is not added when the drum is charged, the carrier is attracted to the drum because of the strong electrostatic force of the drum. To avoid this, the process is controlled by adjusting the drum potential and the grid potential of the Scorotron charger. Basic function Voltage added to the screen grid can be selected, high and low. To make it easily understood, the figure below shows voltage transition at the developer unit.
0 START STOP

Print potential
Toner attract potential 2)

Developing bias

3)
1) Low

4)

High
Time

Drum potential

AL-2030/2040CS/2050CS

COPY PROCESS 6 - 4

[7] OPERATIONAL DESCRIPTIONS
1. Outline of operation
The outline of operation is described referring to the basic configuration.

(Basic configuration)
Scanner section Operation section
CCD

NIC PWB (AL-2040CS/ 2050CS) MCU (Main control/image process section) USB

Network (print only)

PC

PC

LSU (Laser unit) Laser diode, Polygon mirror lens Laser beam Process section Printer section

Paper exit Fusing section

Paper transport section

Cassette paper feed section

Manual paper feed section

(Outline of copy operation)
Setting conditions 1) Set copy conditions such as the copy quantity and the copy density with the operation section, and press the Start key. The information on copy conditions is sent to the MCU. Image scanning 2) When the Start key is pressed, the scanner section starts scanning of images. The light from the copy lamp is reflected by the document and passed through the lens to the CCD. Photo signal/Electric signal conversion 3) The image is converted into electrical signals by the CCD circuit and passed to the MCU. Image process 4) The document image signal sent from the CCD circuit is processed under the revised conditions and sent to the LSU (laser unit) as print data. Electric signal/Photo signal (laser beam) conversion 5) The LSU emits laser beams according to the print data. (Electrical signals are converted into photo signals.) 6) The laser beams are radiated through the polygon mirror and various lenses to the OPC drum.

Printing 7) Electrostatic latent images are formed on the OPC drum according to the laser beams, and the latent images are developed to be visible images (toner images). 8) Meanwhile the paper is fed to the image transfer section in synchronization with the image lead edge. 9) After the transfer of toner images onto the paper, the toner images are fused to the paper by the fusing section. The copied paper is discharged onto the exit tray.

(Outline of printer operation)
The print data sent from the PC are passed through the NIC PWB (in case of network connection) and the MCU to the LSU. The procedures after that are the same as above 5) and later.

(Outline of scanner operation)
The scan data are passed through the MCU to the PC according to the conditions requested by the operations with the operation panel.

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 1

2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images. It is composed of the optical unit and the drive unit. The optical unit performs scanning in the main scan direction with the light receiving elements (color CCD). The drive unit performs scanning in the sub scanning direction by moving the optical unit.
Spectral sensitivity characteristics (Standard characteristics)

B. Optical system
Two white lamps are used as the light source. Light radiated from the light source is applied to the document on the document table. The reflected light from the document is reflected 4 times by No. 1 - No. 3 mirrors and passed through the reduction lens to form images on the light-receiving surface of 3-line CCD. The light-receiving surface of the color CCD is provided with 3 line scanning sections for RGB. Separate images scanned in each color section are overlapped to complete color scanning. (When PC scanning) The resolution is 600dpi. When copying, only the green component is used to print with the printer. The color component for printing can be switched to red or blue by the service simulation.
100
100.0

Relative sensitivity

Wavelength [nm]

(Spectrum characteristics of the color CCD)

1

9

8

10

8

9

Sensitivity

75 50
50.2 45.4

6

25

380

480

580

680

780

7 3 5 4
(Optical unit) 1 4 7 10 Table glass Mirror 1 CCD PWB Original 2 5 8 Optical unit Mirror 2 Lamp 3 6 9 Lens Mirror 3 Reflector

Wavelength [nm]

(Spectrum characteristics of the lamp)

2

C. Drive system
The drive system is composed of the scanner motor, the pulley gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the shaft. The motor rotation is converted into reciprocated movements of the belt 473 through the idle gear, the pulley gear, the belt 190, and the idle pulley to drive the optical unit.

7

9

1

3
1 4 7 Scanner motor Belt 473 Shaft

4

6
2 5 8 Pulley gear Belt 190 Idle gear

2

8
3 6 9

5
Idle pulley Optical unit Table glass

3

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 2

3. Laser unit
The image data sent from the MCU (image process circuit) is sent to the LSU (laser unit), where it is converted into laser beams.

B. Laser beam path

A. Basic structure
The LSU unit is the writing section of the digital optical system. The semiconductor laser is used as the light source, and images are formed on the OPC drum by the polygon mirror and fθ lens, etc. The laser beams are passed through the collimator lens, the cylindrical lens, the polygon mirror, the fθ lens, and the mirror to form images on the OPC drum in the main scanning direction. The laser emitting PWB is provided with the APC (auto power control) in order to eliminate fluctuations in the laser power. The BD PWB works for measurement of the laser writing start point.

6

4

3

2

1

5

C. Composition
Effective scanning width: 216mm (max.) Resolution: 600dpi Beam diameter: 75um in the main scanning direction, 80um in the sub scanning direction

6
No 1 2 3 4 5 6 Component Semiconductor laser Collimator lens Cylinder lens Polygon mirror, polygon motor BD (Lens, PWB) fθ lens

3

Image surface power: 0.18 ± 0.01mW (Laser wavelength 770 795nm) Polygon motor section: Brushless motor 20.787rpm No. of mirror surfaces: 5 surfaces

Function Generates laser beams. Converges laser beams in parallel. Takes the focus. Reflects laser beams at a constant rpm. Detects start timing of laser scanning. Converges laser beams at a spot on the drum. Makes the laser scanning speeds at both ends of the drum same as each other. (Refer to the figure below.)

4. Fuser section

Makes the laser scanning speeds at both ends of the drum same as each other.

a≠b≠c
a b c

d=e=f
d e f

f θ LENS

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 3

A. General description
General block diagram (cross section)
Thermal fuse Separator pawl PPD2

2) The surface temperature of the upper heat roller is set to 160 200°C. The surface temperature during the power save mode is set to 100°C. 3) The self-check function comes active when one of the following malfunctions occurs, and an "H" is displayed on the multicopy window. a. When the heat roller surface temperature rises above 240°C. b. When the heat roller surface temperature drops below 100°C during the copy cycle.
Separator pawl

c. Open thermistor d. Open thermal fuse e. When the heat roller temperature does not reach 190°C within 27 second after supplying the power.

Thermistor Heat roller

Pressure roller

(4) Fusing resistor
This model is provided with a fusing resistor in the fusing section to improve transfer efficiency.

Paper guide

Top view

Heat roller

Thermistor

Thermal fuse Heater lamp

Since the upper heat roller is conductive, when using copy paper that contains moisture and the distance between the transfer unit and the fusing unit is short, the transfer current may find a path to ground via the copy paper, the upper heat roller and the discharging brush.

5. Paper feed section and paper transport section
A. Paper transport path and general operations
4 3 5 2 1

Separator pawl

6 7 8 9 10

(1)

Heat roller

A Teflon roller is used for the heat roller and a silicone rubber roller is used for the lower heat roller for better toner fusing performance and paper separation.

(2)

Separator pawl
14
1 2 3 4 5 6 7 Scanner unit Copy lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller

Three separator pawls are used on the upper heat roller. The separator pawls are Teflon coated to reduce friction with the roller and prevent a smear on the paper caused by the separator pawl.

13
8 9 10 11 12 13 14

12

11

(3)

Thermal control

1) The heater lamp, thermistor, main PWB, DC power supply PWB, and triac within the power supply unit are used to control the temperature in the fuser unit. To prevent against abnormally high temperature in the fuser unit, a thermal breaker and thermal fuse are used for safety purposes.

Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller

Paper feed is made in two ways; the tray paper feed and the manual paper feed. The tray is of universal-type, and has the capacity of 250 sheets. The front loading system allows you to install or remove the tray from the front cabinet. The general descriptions on the tray paper feed and the manual paper feed operation are given below.

Heated by the heater lamp. (950W)

Safety device (thermal breaker, thermal fuse)

The surface temperature of the upper heat roller is sensed by the thermistor.

Triac (in the power supply unit)

Level of the thermistor is controlled by the main PWB.

With the signal from the main PWB, the triac is controlled on and off. (power supply PWB)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 4

(1)

Cassette paper feed operation

1) The figure below shows the positions of the pick-up roller, the paper feed clutch sleeve, and the paper feed latch in the initial state without pressing the Start key after lighting the ready lamp. The paper feed latch is in contact with the projection of the clutch sleeve.

5) At this time, the paper is fed passed the paper entry detection switch (PPD1), and detected by it. After about 0.15 sec from detection of paper by PPD1, the tray paper feed solenoid (PFS) turns on so that the clutch sleeve projection comes into contact with the paper feed latch to stop the pick-up roller. Then the pick-up roller rotates for about 0.15 sec so that the lead edge of the paper is evenly pressed on the resist roller, preventing against skew feeding.

2) When the Start key is pressed, the main drive motor starts rotating to drive each drive gear. The pick-up drive gear also is driven at that time. Since, however, the paper feed latch is in contact with the projection of the clutch sleeve, rotation of the drive gear is not transmitted to the pick-up roller, which does not rotate therefore.

PFS ON

RRS OFF

PFS OFF

RRS OFF
6) To release the resist roller, the tray paper feed solenoid and the resist solenoid are turned on by the paper start signal to disengage the resist start latch from the clutch sleeve, transmitting rotation of the resist drive gear to the resist roller shaft. Thus the paper is transported by the resist roller. 7) After the resist roller starts rotating, the paper is passed through the pre-transfer guide to the transfer section. Images are transferred on the paper, which is separated from the OPC drum by the drum curve and the separation section.

3) After about 0.1 sec from when the main motor start rotating, the tray paper feed solenoid (PFS) turns on for a moment. This disengages the paper feed latch from the projection of the clutch sleeve, transmitting rotation of the pick-up drive gear to the paper feed roller shaft, rotating the pick-up roller to feed the paper.

PFS OFF

RRS ON

PFS OFF

RRS OFF
8) The paper separated from the drum is passed through the fusing paper guide, the heat roller (fusing section), POD (paper out detector) to the copy tray.

4) After more than half rotation of the pick-up roller, the paper feed latch is brought in contact with a notch on the clutch sleeve, stopping rotation of the pick-up roller. AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 5

(2)

Manual multi paper feed operation

1) Before paper feed operation, the manual paper feed solenoid (MPFS) is turned OFF as shown in the figure below.

3) When pawl C of the manual paper feed clutch sleeve is engaged with the manual feed latch, the manual feed stopper falls and the manual take-up roller rises. At that time, the manual paper feed roller is rotating.

C

A
C

A

OFF MPFS
2) When the Start key is pressed, the manual paper feed solenoid (MPFS) turns on to disengage the manual paper feed latch. A from the manual paper feed clutch sleeve A, rotating the manual paper feed roller and the manual take-up roller. At the same time, the manual paper feed stopper opens and the manual take-up roller is pressed to the surface of the paper to start paper feeding.

ON MPFS
4) The lead edge of the transported paper is pressed on the resist roller by the transport roller. Then the paper is stopped temporarily to allow synchronization with the lead edge of the image on the OPC drum. From this point, the operation is the same as the paper feed operation from the tray. (Refer to 7-5 - 8.) 5) The solenoid turns off to close the gate and return to the initial state.

C A
C A

ON MPFS
OFF MPFS
AL-2030/2040CS/2050CS OPERATIONAL DESCRIPTIONS 7 - 6

(3)

Conditions of occurrence of paper misfeed

a. When the power is turned on: PPD or POD is ON when the power is turned on. b. Copy operation a b PPD1 jam PPD2 jam PPD1 does not turn off within 4 sec after turning on the resist roller. PPD2 is off immediately after turning on the resist roller. PPD2 does not turn off within 1.2 sec after turning off the resist roller. POD does not turn on within 2.9 sec after turning on the resist roller. POD does not turn off within 1.5 sec - 2.7 sec after turning off PPD2.

2) When the detection gear 38T turns one rotation, there is no gear any more and it stops. The latch section of the 38T gear is latched and fixed with the projection of the process cover.

Gear notch

c

POD jam

6. Process unit new drum detection mechanism
1) When the power is turned on, the detection gear 38T is rotated in the arrow direction by the detection gear 20T to push the micro-switch (process detection switch) installed to the machine sensor cover, making a judgement as a new drum.

Gear pawl Projection Gear notch

Gear 20T

Gear 38T

Projection Gear pawl

Process detection switch

7. SPF/RSPF section
A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS as a standard provision. The RSPF (Reverse Single Path Feeder) is installed to the AL2050CS as a standard provision. It automatically copies up to 50 sheets of documents of a same size. (Only one set of copies)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 7

B. Document transport path and basic composition
AL-2030/2040CS
11 9 1 3 4 5 8

C. Operational descriptions
Document set SPID ON Document set sensor

Document feed unit lamp ON PSW ON Copy start The scanner is shifted to the exposure position. (SPF side)

MRMT rotation (Copier side)

10
1 3 5 7 9 11 Pickup roller Set detection ACT Separation sheet PS roller D Paper exit roller Document tray 2 4 6 8 10

2

6

7
MM rotation Main motor rotation Paper feed SPFM rotation SPF motor rotation

Sheet of document for paper feed Document feed roller Paper entry sensor Transport follower roller Paper exit follower roller

CPFS ON PPD ON RRC ON (Transfer)

Synchronization Paper transport

SPPD ON (Exposure) (Document exit)

Document transport sensor Document transport

AL-2050CS
1 2 3 4 5

(Fusing) POD ON

(Paper exit) In the zooming mode, the magnification ratio in the sub scanning direction (paper transport direction) is adjusted by changing the document transport speed.

10
1 3 5 7 9 Pickup roller Paper empty sensor Paper sensor Lower transport roller Paper exit sensor 2 4 6 8 10

98

7 6

Separation roller Upper transport roller PS roller Reverse self-weight gate Paper exit roller

AL-2030/2040CS
PSW MRMT SPF M CL SPPD SCANST MAIN M CPFS1 RRS PPD1 PPD2 POD 260ms 182ms

SPF JAM generation condition 1) When SPPD is ON (document remaining) in initializing 2) When SPPD is not turned ON within about 1.5 sec (at 100% copy) after starting the document feed operation. 3) When SPPD is not turned OFF within about 4.7 sec (at 100% copy) after turning on SPPD. 4) When the OC cover is opened during document transport (during SPF motor rotation) (The SPF motor is stopped during document transport, but the OC cover open error occurs instead of the SPF JAM.)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 8

AL-2050CS
PSW MRMT SPF M CL SPUS SPPD SCANST SRVC SRJD MAIN M CPFS1 RRS PPD1 PPD2 POD

1200msec

560msec

RSPF JAM generation condition 1) The SPPD is ON when turning ON the power. 2) The SPPD does not turn ON for 4.0sec from starting document feed. (in 100% copy) 3) The SPPD does not turn OFF for 4.7sec after detecting turning ON of the SPPD. (100% copy) 4) The RSPF cover or the OC cover is opened during document transportation. 5) The SRJD is ON when the power is turned ON. 6) The SRJD is not turned ON for 2.4sec from release of PS in paper feed from the document set position. (100% copy) 7) The SRJD is not turned OFF for 1.6sec from completion of document scan in the case of complete document exit. (100% copy)

8. D-D (Duplex to Duplex) mode paper/ document transport (Duplex model) (AL-2050CS only)
A. Initial state
Set duplex documents on the document tray. Set paper on the cassette. (In the duplex mode, the manual feed tray cannot be selected.)

B. Front copy
Document transport: The document feed roller feeds the document from the paper feed roller to the PS roller. • The document is exposed in the exposure section, and transported to the document exit section by the lower transport roller and the paper exit roller. • The document is transported to the paper exit tray. (However, it is not discharged completely.) • The document is stopped once, and then switchback operation is performed. (To the back copy) Paper transport: The paper is passed through the paper feed roller and the PS roller, and the images on the front surface are transferred. • The paper is passed through the fusing section and the lower side of the gate section to the paper exit tray side. (However, it is not discharged completely.) • The paper is stopped once, and switchback operation is performed. (To the back copy)

D. SPF/RSPF open/close detection (book document detection)
SPF/RSPF open/close detection (book document) detection is performed by detecting the interval between the reference lines on the white Mylar attached to the paper exit guide (document scanning section) by the scanner (CCD) and detecting the varied quantity.

B A
Reference line

(Floating) (White Mylar) Reference line

(CCD)

B A

A - B = Varied quantity of pixels (pixel)

Note: When replacing the carriage unit, be sure to execute SIM4106. If SIM41-06 is not executed, the carriage unit may not read the reference line on the white Mylar, preventing the document from being fed.

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 9

C. Back copy
Document transport: By switchback operation, the document is sent through the upper transport roller and the PS roller to the exposure section, where the back surface of the document is exposed. • The document is sent to the document exit section by the lower transport roller and the paper exit roller. • The document is sent to the intermediate tray. (However, it is not discharged completely.) • The document is stopped once, and switchback operation is performed. • The document is sent through the upper transport roller and the PS roller and the exposure section (without being exposed) to the document exit section. • The document is discharged to the document exit tray. Paper transport: Switchback operation is performed. • The paper is sent through the upper side of the gate section and the duplex transport section and the PS roller, and the images on the back surface are transferred. • The paper is sent through the fusing section and discharged to the paper exit tray.

Rotation copy mode: The front and the back are in upside down each other. Copy mode without rotation: The front and the back are not in upside down.

9. Shifter (AL-2050CS only)

Shift width: 2.5cm The offset function by the shifter is turned ON/OFF by the user program. According to the setting, offset operation is performed for every job. (Default: ON)

AL-2030/2040CS/2050CS

OPERATIONAL DESCRIPTIONS 7 - 10

[8] DISASSEMBLY AND ASSEMBLY
Before disassembly, be sure to disconnect the power cord for safety. 1. Do not disconnect or connect the connector and the harness while the machine is powered. Especially be careful not to disconnect or connect the harness between the MCU PWB and the LSU (MCU PWB: CN42) during the machine is powered. (If it is disconnected or connected during the machine is powered, the IC inside the LSU will be destroyed.) 2. To disconnect the harness after turning on the power, be sure to turn off the power and wait for at least 10 sec before disconnection. (Note that a voltage still remains immediately after turning off the power.) The disassembly and assembly procedures are described for the following sections: 1. High voltage section 2. Operation panel section 3. Optical section 4. Fusing section 5. Tray paper feed/transport section 6. Manual paper feed section 7. Rear frame section 8 Power section 9. Duplex motor section (AL-2040CS/2050CS only) 10. Reverse roller section (AL-2040CS/2050CS only) 11. RSPF section (AL-2050CS only) 12. SPF section (AL-2030/2040CS only) 13. 2nd cassette section (AL-2040CS/2050CS only)

2) Push up the lock pawls (2 positions) of the side cover, and remove the transfer charger.

Lock pawl rear

1)

2)

Transfer charger

1)

1. High voltage section
A. List
No. 1 2 Part name Ref. Transfer charger unit Charger wire

Lock pawl front

B. Disassembly procedure
1) Press the side cover open/close button and open the side cover.

C. Assembly procedure
For assembly, reverse the disassembly procedure.

D. Charger wire cleaning
1) Remove the charger cleaner from the manual paper feed unit.

1) 2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 1

2) Clean the TC front guide and the TC holder with alcohol.

3)

1)

Charger wire

1)
3) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the direction of the arrow shown in the figure below.

2)

3)

4)

2) 1)
Protrusion

1mm

1.5mm
E. Charger wire replacement
1) Remove the TC cover and remove the screw. 2) Remove the spring and remove the charger wire. 3) Install a new charger wire by reversing the procedures (1) and (2). At that time, be careful of the following items. • The rest of the charger wire must be within 1.5mm. Refer to Fig.1 • The spring hook section (charger wire winding section) must be in the range of the projection section. • Be careful not to twist the charger wire.

Fig.1
2. Operation panel section
A. List
No. 1 2 Part name Ref. Operation panel unit Operation PWB

B. Disassembly procedure
1) Open the side door, and Open the front cover.

1)

2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 2

2) Remove the screws (4 pcs.), the harness, and the operation panel unit.

(AL-2050CS)

1) 3) 1) 1) 5) 5) 2) 5) 2) 5)

4) 2)

1) 1)
3) Remove four screws, and remove the operation cabinet. 4) Remove four screws, and remove the operation PWB. (AL-2030/2040CS)

C. Assembly procedure
For assembly, reverse the disassembly procedure

2)

1)

3. Optical section
A. List
NO. 1 2 3 Part name Ref. Copy lamp unit Copy lamp Lens unit

1) 1) 3) 3) 3) 1) 3) 3) 3) 3) 3) 4)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.

1)

2)

2)

1)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 3

2) Remove two screws, and remove the earth wire. 3) Disconnect the connector. 4) Remove the SPF/RSPF unit.

10) Move the carriage to the position indicated on the figure. 11) Loosen the screw which is fixing the tension plate. 12) Move the tension plate in the arrow direction to release the tension, and remove the belt.

3)

2)

4)

1)

2) 3)
13) Remove the screw, and remove the rod stopper. 14) Remove the rod.

1)

1) 3)

5) Remove five screws. Remove the operation unit, and disconnect the connector. 6) Remove the right cabinet. 7) Remove the left cabinet. 8) Remove the screw, and remove the rear cover. 9) Remove the table glass.

1) 7) 5)

6)

2) 1) 1)

8) 1) 3) 4)
15) Lift the rear side of the carriage, remove the belt and the connector, and remove the carriage.

4)

1)

2) 2)

1) 1) 3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 4

C. Assembly procedure
CCD core 1) Insert the CCD-MCU harness into the CCD PWB of the carriage unit. 2) Attach the CCD-MCU harness to the duplex tape on the back surface of the carriage unit. Clean and remove oil and dirt from the attachment surface. 3) Pass the CCD-MCU harness through the square hole in the base plate. 4) Attach the CCD-MCU harness to the base plate with duplex tape. 5) Attach two cable fixing sheets to fix the CCD-MCU harness to the base plate. 6) Pass the core through the CCD-MCU harness and fix the core. 7) Insert the CCD-MCU harness into the MCU PWB.

4. Fusing section
A. List
No. 1 2 3 4 5 Part name Ref. Thermistor PPD2 sensor Heater lamp Pressure roller Heat roller

B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet. 2) Open the side cover, remove two screws, and remove the fusing unit.

Note: Attach the FCC to the base plate securely with duplex tape to prevent against coming loose.

1)

3)

2)

Note: Attach the FCC to fit with the marking line.

Marking line.

2)

3) Cut the binding band, remove the screw, and remove the thermistor.

1)

2)

Thermistor

3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 5

4) Remove the screw and remove the U-turn guide.

7) Remove the plate spring on the right and remove the heater lamp.

1)

2)

1)

2)

Pressure roller section disassembly 5) Remove the three screws, remove the fusing cover lower on the right side, and open the heat roller section.

Heater lamp

2) 3) 4) 6)
8) Remove the spring, and remove the upper separation pawls (3 pcs.).

3) 5) 1)

5)

6)

2)

6) Remove the screw and remove the PPD2 sensor.

1)

1) 2)
PPD2 sensor
9) Remove the E-ring and remove the reverse gate.

3)

1) 2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 6

10) Remove the spring, and remove the lower separation pawls (4 pcs.).

Heat roller disassembly (Continued from procedure (4).) 5) Remove screws, remove the fusing cover, and open the heat roller section.

2) 2) 2) 2)

3)

2)

1)

1)

2)

3)

11) Remove the pressure release levers on the right and the left sides.

6) Remove the C-ring and the fusing bearing, and remove the heat roller.

1) 2) 3)
Heat roller

1)

1)

7) Remove the parts from the heat roller. 12) Remove the pressure roller, the pressure bearing, and the spring. Note: Apply grease to the sections specified with an asterisk (∗). Grease: "JFE552" UKOG-0235FCZZ Note: Apply grease to the sections specified with ∗1. Grease: "JFE552" UKOG-0235FCZZ

1

Pressure roller
1 3) 2) 1 1)

1) 3) 2) 1) 2) 3)
Current model AL-2030/2040CS/2050CS

8) Remove two screws and remove the thermo unit. Note: The set temperature of the thermostat differs from that of the current model. Temperature 210°C 230°C

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 7

2) Remove two screws, and remove the hinge guide R. 3) Disconnect the connector. (2 positions)

1)

4) Remove five screws, and remove the scanner unit. 5) Remove the fan duct.

2)

2) 3) 2) 2) 2)

2)

2)

3)
1)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

2)

5. Tray paper feed/transport section
A. List
No. 1 2 3 4 5 Part name Ref. PPD1 sensor PWB POD sensor PWB LSU unit Intermediate frame unit Paper feed roller

6) Remove each connector and four screws, and remove the MCU PWB. (The shape of the MCU PWB differs depending on the model.)

3)

B. Disassembly procedure
1) Remove the paper holding arm. Remove the arm holder from the main unit, and remove the holder from the arm. (AL-2050CS only)

2) 1) 2) 1) 1) 1)

1)

2) 2)

1) 2)

1)

3)

4)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 8

7) Remove the PWB insulation mylar and remove the paper transport detection sensor (POD).

9) Remove the screw, and open the upper paper guide. (AL-2050CS only)

1)

1)
2)

1)

10) Remove the roller, and remove the belt. (AL-2050CS only)

2)

2)

1)
8) Remove two springs and open the intermediate frame unit. (AL-2030/2040CS only)

1)

2)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 9

11) Remove the pulleys on the both sides and remove the paper exit roller. (AL-2030/2040CS only)

15) Remove the harness guide.

3) 1)

4)

16) Remove two screws and remove the toner motor.

2)

2)

12) Disengage the pawl, and remove the roller knob. 13) Disengage the pawl, and shift the pulley and the bearing.

1)

3)

2)
17) Remove three screws, and remove the DUP motor unit and the belt. (AL-2040CS/2050CS)

1) 4)

14) Remove the paper exit roller, and remove the belt, the pulley, and the bearing.

1) 2) 1) 2) 1) 3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 10

18) Remove five screws and the grounding wire. For the AL-2030, remove the main drive plate and the belt. For the AL-2040CS/2050CS, remove the main drive plate.

20) Remove four screws, and remove the paper guide unit. (AL-2030/2040CS only)

1) 1) 1)

2)

1)
1)

2)

1)

1)

AL-2030 only

3)

21) Remove four screws, and remove the lower paper guide unit. (AL-2050CS only) [Note for installation] Fit the lower paper guide hole (a) with the shifter gear hole (b) so that the black resin (c) of the shifter unit can be checked.

c b

a

CAUTION:Attach the gears securely
19) Remove the parts as shown below, and remove the pressure release solenoid and the paper feed solenoid.

1)

1)

1) 1)

3)
2)

4) 2)

1)

1) 4) 2) 3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 11

22) Put the lower paper guide unit upside down, remove two screws, and remove the shifter motor. (AL-2050CS only)

27) Remove four screws, and remove the LSU unit.

1) 1) 1)

1)

2)

2)

23) Remove the screw, and remove the grounding plate and the gear. (AL-2050CS only) 24) Remove the E-ring, the gear, and the bearing, and remove the shifter roller. (AL-2050CS only)

[Note for assembling the LSU] When installing the LSU, turn the LSU clockwise and fix with screws in order to provide an attachment backlash in the proper direction. Observe the following sequence of fixing screws.

1)

2)

3)

25) Disengage the pawl, and remove the pulley. 26) Shift and remove the shifter unit. (AL-2050CS only)

3)

2)

4)

3) 1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 12

28) Remove the screw, slide the left cabinet to the left to detach it. Remove each pawl, and remove the paper exit tray.

31) Remove the screw and the E-ring, and remove the PS semi-circular earth plate and the PS roller unit. 32) Remove the E-ring and remove the spring clutch from the PS roller unit.
5)

3)

4)

PS roller unit Use grease of Floil FG40H only to apply to this section.
4)

5) 1) 2) 4)

PS semi-circuler PS semi-circular earthplate earth plate
2)

1)

29) Remove two screws and remove the fusing connector. 30) Remove five screws and the connector, and lift the intermediate frame unit to remove.

3)

3)

33) Remove three screws and remove the TC front paper guide.

1)

4)

2)

2)

2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 13

34) Remove the screw and the connector, and remove the PPD1 sensor PWB.

6. Manual paper feed section
A. List
No. 1 2 3 Part name Ref. Manual transport roller Cassette detection switch Side door detection unit

1)

B. Disassembly procedure
Multi unit

2)

1) Remove the screw and remove the multi upper cover.

1)

35) Remove two E-rings and remove the paper feed roller. 36) Remove three E-rings and remove the clutch unit.

5)

Back

2)

Clutch unit
4)

Paper feed roller

4)

3)

Front
1)

2)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 14

2) Remove the screw and remove the side door detection unit.

4) Remove two screws and remove the multi feed bracket unit from the multi paper feed upper frame.

2)

2) 1)

1)

1)

Back

Wire treatment

2)

3) Remove three screws and remove the multi paper feed upper frame.

1)

1)

5) Remove three E-rings and remove the manual paper feed roller B9.

1)

1)

2)

1)

3)

2)

L O CK
T O

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 15

K

6) Remove the pick-up roller.

D. Pressure plate holder attachment
1) Attach the pressure plate holder so that the resin section is not covered with the seal M1-N.

Seal M1-N

1)
Pressure plate holder Attachment reference

2)
7) Cut the binding band and remove the multi paper feed solenoid.

1)
Attachment reference

7. Rear frame section
A. List
Multi paper feed solenoid
No. 1 2 3 4 5 Part name Ref. Scanner motor Main motor Exhaust fan motor NIC PWB Main PWB

3)

2)

B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.

1)

C. Assembly procedure
For assembly, reverse the disassembly procedure.

2)

2)

1)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 16

2) Disconnect the connector. 3) Remove two screws, and remove the scanner motor.

6) Disconnect the connector. 7) Remove the two screws, and remove the NIC PWB. (AL-2040CS/2050CS only)

1) 3)

2) 3) 2) 1) 2)

8) Disconnect the connector. 4) Remove two screws and one harness, and remove the main motor. 9) Remove the three screws, and remove the NIC PWB unit. (AL-2040CS/2050CS only)

2)

3)

3) 3) 1) 2) 1)
10) Disconnect the connectors. 11) Remove the five screws, and remove the MCU PWB. (The shape of the MCU PWB differs depending on the model.)

2)
5) Remove two screws and one connector, and remove the exhaust fan motor.

1)

1)

1)

2) 3) 3) 2)
1) 1) 1) 1) 2)

2)

2)

Blowing direction

C. Assembly procedure
For assembly, reverse the disassembly procedure.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 17

8
No. 1

Power section
Part name Ref. Power PWB

Note: When reassembling, be sure to engage the Duplex motor gear with the belt on the main body side.

A. List

C. Assembly procedure
For assembly, reverse the disassembly procedure.

B. Disassembly procedure
1) Disconnect each connector. 2) Remove the screw, and remove the earth line. 3) Remove two screws, and remove the power PWB unit.

10. Reverse roller section (AL-2040CS/2050CS only)
A. List
No. 1 Part name Ref. Reverse roller

4) 1) 2) 1) 3) 1) 1) 1)

B. Disassembly procedure
1) Remove four screws. 2) Remove the spring, and the earth wire. 3) Remove the reverse unit.

5) 4)

2

C. Assembly procedure
For assembly, reverse the disassembly procedure.

9. Duplex motor section (AL-2040CS/2050CS only)
A. List
No. 1 Part name Ref. Duplex motor

3 1
4) Bend the reverse roller and remove it.

B. Disassembly procedure
1) Remove the rear cabinet. 2) Remove two screws. 3) Remove the Duplex motor cover. 4) Remove the Duplex motor.

1

C. Assembly procedure
For assembly, reverse the disassembly procedure.

3 1

1 2

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 18

11. RSPF section (AL-2050CS only)
A. Front cabinet, rear cabinet
(1) Open the upper door unit.

C. Document tray unit
1) Release the shaft on the front side. 2) Remove the tray unit.

1 2

(2)

Front cabinet and rear cabinet removal

1) Remove two screws. 2) Disengage the five pawls. 3) Remove the front cabinet and the rear cabinet. ■ Note for reassembly

1

3 3 2 2 1 2

Use care so that the paper exit Mylar in not pinched between the paper exit roller and the follower roller.

D. Upper door open/close sensor
1) Disconnect one connector. 2) Remove the upper door open/close sensor.

2 1 2 2 1

B. Upper door unit
1) Release the shaft on the front side. 2) Remove the upper door unit.

E. Reverse clutch, paper exit roller
(1) Reverse clutch removal
1) Disconnect one connector. 2) Remove the resin E-ring. 3) Remove the reverse clutch.

3
1 2

1 2
■ Note for reassembly Attach the stopper of the reverse clutch along with the rib on the motor mounting plate. AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 19

(2)

Paper exit roller removal

8) Remove four screws. 9) Remove the transport unit.

1) Remove the E-ring. 2) Slide the bearing. 3) Remove the paper exit roller. 4) Remove the E-ring. 5) Remove the bearing.

8 8

8 9

4 5

1

3

2

■ Note for reassembly Before assembly, be sure to check that the harness is passed through the rib.

F. Drive unit
(1) Transport unit removal
1) Disconnect four connectors. 2) Remove the harness from the clamp. 3) Remove the snap band. 4) Remove one screw. 5) Remove the earth wire. 6) Remove one screw. 7) Disconnect the RSPF harness.

Arrange the RSPF harness to the outside of the base tray so that it is nit pinched before assembly.

(2)

Drive unit removal

1) Remove three screws. 2) Remove the drive unit.

1

1 5 4 3 1 1 2 1 1

(3)
6 1 2

Drive motor removal

1) Remove the gear. 2) Remove two screws. 3) Remove the drive motor.

7

3 2 1

■ Note for reassembly Connect the connectors according to the arrow indication marked on the motor mounting plate.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 20

G. Shutter solenoid
(1) Shutter solenoid unit removal
1) Remove the harness from the edge saddle. 2) Remove one screw. 3) Remove the shutter solenoid unit.

H. Pickup roller, take-up roller
(1) Paper feed unit removal
1) Remove the E-ring. 2) Slide the bearing. 3) Remove the stopper arm. 4) Release the paper feed shaft pressure release spring. 5) Remove the paper feed unit. 6) Remove the paper feed shaft release arm.

2

1 6

5 1

3
■ Note for reassembly Install the paper feed solenoid under the state where the projection of the paper feed planet arm is lower than the paper feed solenoid lever.

4
3

2

(2)

Shutter solenoid removal (2) Parts removal
1) Remove the E-ring. 2) Remove the resin E-ring. 3) Slide the shaft. 4) Remove the spring pin.

1) Remove the paper feed solenoid spring from the shutter solenoid. 2) Remove the paper feed solenoid lever.

2 1 4 3

1 2

■ Note for reassembly When assembling, use care so that the paper feed solenoid spring does not extend out of the paper feed solenoid lever.

(3)

Paper feed roller removal

1) Pull out the shaft. 2) Remove the clutch boss and the clutch spring from the pickup roller.

2

1

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 21

(4)

Pickup roller removal

(3)

Paper empty sensor removal

1) Disengage one pawl. 2) Remove the pickup drive gear from the pickup roller.

1) Disconnect one connector. 2) Remove the paper empty sensor.

3 2

1

2 1

I. Paper empty sensor
(1) Paper feed PG unit removal
1) Remove the harness. 2) Remove three screws. 3) Lift the front side, and remove the paper feed PG unit.

J. PS roller
(1) Parts removal
1) Remove the gear. 2) Remove the pulley. 3) Remove the belt.

3 2 2

1 3 1 2

(2) (2) Paper feed PG support plate removal
1) Remove one screw. 2) Slide and remove the paper feed PG support plate.

Parts removal

1) Remove one screw. 2) Remove the earth wire. 3) Remove the E-ring. 4) Remove the bearing. 5) Open the scan plate.

2 4 1 4 3 5 2 1

■ Note for reassembly Pass the earth wire through the hole to the outside of the frame, then install parts. AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 22

(3)

Scan plate removal

(2)

Upper transport roller removal

1) Remove the scan plate.

1) Remove the upper transport roller.

1 1

L. Paper sensor
(4) PS roller removal
1) Disconnect one connector. 2) Remove the paper sensor. 1) Remove the PS roller.

1

2 1

M. Lower transport roller K. Upper transport roller
(1) Parts removal
1) Remove the gear. 2) Remove the upper transport release arm. 3) Remove the bearing. 4) Remove the E-ring. 5) Remove the bearing.

(1)

Reverse self-weight gate removal

1) Remove the reverse self-weight gate.

5 4

1

1

2 3

■ Note for reassembly Use care so that the rib on the upper transport release arm catches the guide.

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 23

(2)

Lower transport roller removal

12. SPF section (AL-2030/2040CS only)
No. A B C D E Part name Ref. SPF motor Pick-up roller, paper feed roller Paper exit roller Set sensor, scan front sensor Transport roller

1) Remove the E-ring. 2) Remove the gear. 3) Remove the bearing. 4) Remove the lower transport roller.

4

(1)

Rear cabinet disassembly

1) Remove four screws. 2) Remove the rear cabinet.

(2)

Remove the SPF.

1) Remove two screws, and remove the earth wire. 2) Disconnect the connector. 3) Remove the SPF unit.

3

3 1 2

N. Paper exit sensor
(1) OC mat removal
1) Remove the OC mat.

1

2) 3)

1)

1)

(2)

Paper exit sensor removal

A. SPF motor
1) Remove the screw. 2) Disengage the pawl (3 positions). 3) Remove the rear cabinet.

1) Disconnect one connector. 2) Remove the paper exit sensor.

3) 2

2) 1 2)

1)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 24

1) Remove the screw, and remove the harness. 2) Remove three screws. 3) Disengage the pawl (4 positions). 4) Remove the transport unit.

B. Pick-up roller, paper feed roller
1) Remove two gears.

4) 1)

1) 3)
1) Open the upper door. 2) Remove two E-rings, and remove the spring, the arm, and the bearing.

3)

3) Remove the pick-up roller unit.

2) 1) 1)

2)

3) 2) 2) 2) 2)
1) Remove two screws, and remove the earth wire. 2) Remove the SPF motor unit. 3) Disconnect the connector.

1) 1) 2)
1) Remove the shaft. 2) Remove the paper feed roller. 3) Remove the bearing and the spring.

1) 3)

1)
1) Remove two screws. 2) Remove the SPF motor.

1)

2)

2) 3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 25

1) Remove the pick-up roller. 2) Remove the gear.

D. Set sensor, scan front sensor
1) Remove the set sensor. 2) Remove the scan front sensor. 3) Disconnect the connectors. ∗ When assembling, attach the blue harness to the marking B side of the sensor, and attach the orange harness to the opposite side sensor.

1)

1) 2)

B
C. Paper exit roller
1) Remove four gears. 2) Remove two screws. 3) Remove the frame.

2)

3) 3)

2)

E. Transport roller
1) Remove the actuator. 2) Remove the transport roller. 3) Remove the gear and the bearing.

2) 3) 1) 1)
1) Remove the E-ring. 2) Remove the bearing. 3) Remove the paper guide unit. 4) Remove the paper exit roller.

3) 2)

1) 4) 1) 2)

3)

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 26

13. 2nd cassette section (AL-2040CS/2050CS only)
No. A B C D E F Part name Ref. Paper sensor Cassette detection SW Paper feed solenoid Transport roller Paper feed clutch 2nd paper feed roller

1) Open the right cabinet. 2) Remove three screws. 3) Remove one connector from MCU. 4) While tilting down the 2nd connection arm A, pull and remove the paper feed unit toward you.

C D D

Paper feed unit removal

1)

2 4
2)

3 B

2)

1)

1

A

1)
1) Remove the screw. 2) Remove the rear cover. ∗ When installing, engage the pawl and install the unit.

2
∗ When installing, securely insert two bosses C on the machine side and two bosses D on the paper feed unit side. Be sure to secure the ground wire B. ∗ Insert the 2nd page feed.

A. Paper sensor
1) Remove the pawl. 2) Remove the paper sensor. 3) Remove the harness.

2 3
2 1

A

1

AL-2030/2040CS/2050CS

DISASSEMBLY AND ASSEMBLY 8 - 27

B. Cassette detection switch
1) Remove the pawl. 2) Remove the cassette detection switch. 3) Remove the harness.

E. Paper feed clutch
1) Remove the E-ring. 2) Remove the paper feed clutch. 3) Remove the parts.

1
A 2 1

3

2

3

C. Paper feed solenoid
1) Remove the screw. 2) Remove the connector. 3) Remove the paper feed solenoid.
2 3

∗ When installing, fit the cut surface A.

F. 2nd paper feed roller
1) Remove the E-ring and the parts. 2) Remove the 2nd paper feed roller.

A 1

1

B

D. Transport roller
1) Remove two E-rings. 2) Remove the transport roller.

2

4 1

C D

1

B

A

3

∗ When installing, hang the 2nd connection arm on the 2nd connection arm Spring B. Be sure to install so that the earth spring C is in contact under the bearing D.

2

∗ Install so that the earth spring A is brought into contact over bearing B. AL-2030/2040CS/2050CS DISASSEMBLY AND ASSEMBLY 8 - 28

[9] ADJUSTMENTS
1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scanning direction and in the sub scanning direction. To adjust, use SIM 48-1.

5) Calculate the main scanning direction magnification ratio. Main scanning direction magnification ratio = Copy image dimensions Original dimension X 100 (%)

(When a 100mm scale is used as the original.) Original (Scale)
mm 1/2mm
HARDENED STAINLESS

10

20

100

110

120

JAPAN

130

140

150
Shizuoka

(1)

Outline
Paper feed direction
mm 1/2mm
JAPAN

The main scanning (front/rear) direction magnification ratio adjustment is made automatically or manually. Automatic adjustment: The width of the reference line marked on the shading correction plate is scanned to perform the main scanning (front/rear) direction magnification ratio adjustment automatically. Manual adjustment: The adjustment is made by [Copy quantity] keys (or [Numeric] keys for the AL-2050CS) operations. (In either of the automatic and manual adjustments, the zoom data register set value is changed for adjustment.) The magnification ratio in the sub scanning direction is adjusted by changing the carriage (scanner) scanning speed.

HARDENED STAINLESS

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

110

6) Check that the copy magnification ratio is within the specified range. If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the main scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS). In the case of the automatic adjustment, when the START switch is pressed, the mirror base unit moves to the white plate for shading to scan the width of the reference line, calculating the correction value and displaying and storing this value. After execution of the automatic adjustment, go out from the simulation mode and make a copy to check the magnification ratio. If the magnification ratio is not in the specified range (100 ± 1.0%), manually adjust as follows. (AL-2030/2040CS) Adjustment mode Display lamp Main scanning direction TEXT mode lamp magnification ratio OC mode sub scan PHOTO mode lamp direction magnification ratio (AL-2050CS) Adjustment mode Main scan direction magnification ratio OC mode sub scan direction magnification ratio Display LED Default item F-R PRINT mode lamp 50 SCAN SCAN mode lamp 50 Default 50 50

(2)

Main scanning direction magnification ratio adjustment

a. Cases when the adjustment is required 1) When the main PWB is replaced. 2) When the EEPROM in the main PWB is replaced. 3) When "U2" trouble occurs. 4) When repairing or replacing the optical section. b. Necessary tools • Screwdriver (+) • Scale c. Adjustment procedure 1) Set the scale vertically on the document table. (Use a long scale for precise adjustment.)

8) Enter the new set value of main scanning direction copy magnification ratio with the copy quantity key (or [Numeric] key for the AL-2050CS), and press the [START] key. 9) Change the set value and repeat the adjustment until the ratio is within the specified range. When the set value is changed by 1, the magnification ratio is changed by 0.1%.

(3)
2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image.

Sub scanning direction copy magnification ratio

a. Cases when the adjustment is required 1) When the scanner unit drive section is disassembled or the part is replaced. 2) When the main PWB is replaced. 3) When the EEPROM in the main PWB is replaced. 4) When "U2" trouble occurs. b. Necessary tools • Scale

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 1

c. Adjustment procedure 1) Set the scale on the document table as shown below. (Use a long scale for precise adjustment.)

B. Image position adjustment
There are following eleven kinds of image position adjustments, which are made by laser control except for the image scan start position adjustment. For the adjustments, SIM 50-01 and 50-10 are used. No. Mode 1 Print start position (Main cassette paper feed) 2 Print start position (2nd cassette paper feed) 3 Print start position (Manual paper feed) 4 Image lead edge void amount 5 Image scan start position 6 Image rear edge void amount (Cassette paper feed) 7 Image rear edge void amount (Manual paper feed) 8 Print center offset (Main cassette paper feed) 9 Print center offset (2nd cassette paper feed) 10 Print center offset (Manual paper feed) 11 2nd print center offset (Main cassette paper feed) (AL-2030/2040CS) To select the adjustment mode with SIM 50-01, use the [Exposure mode selector] key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Print start position (Main cassette paper feed) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void quantity Image scan start position Image rear edge void quantity Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual feed lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamp SIM 50-01 50-01 AL-2040CS AL-2050CS 50-01 50-01 50-01 50-01 50-01 AL-2050CS 50-10 50-10 AL-2040CS AL-2050CS 50-10 50-10 AL-2040CS AL-2050CS

2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image. 5) Calculate the sub scanning direction copy magnification ratio using the formula below. = Copy image dimensions Original dimension X 100 (%)

110

Original (Scale)
mm 1/2mm
JAPAN

HARDDENCD STAINLESS

10

20

100

110

120

130

140

150
Shizuoka

mm 1/2mm

10

20

100

110

120

JAPAN

HARDDENCD STAINLESS

Paper feed direction

130

140

150
Shizuoka

: Supported for the installing model and skipped for non-installing mode. To select the adjustment mode with SIM 50-10, use the [Exposure mode selector] key. The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Machine with the multi manual paper feed unit Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette) Print center offset (Manual paper feed) Second side center offset Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp TEXT lamp

Reference

Comparison point

Copy

6) Check that the actual copy magnification ratio is within the specified range. (100 ± 1.0%). If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the sub scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS). (PHOTO lamp ON (or SCAN mode lamp ON for the AL-2050CS)) 8) Enter the new set value of sub scanning direction copy magnification ratio with the [Copy quantity] keys (or [Numeric] keys for the AL-2050CS), and press the [START] key. Repeat procedures 1) - 8) until the sub scanning direction actual copy magnification ratio in 100% copying is within the specified range. When the set value is changed by 1, the magnification ration is changed by 0.1%.

: Supported for the installing model and skipped for non-installing mode.

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 2

(AL-2050CS) To select the adjustment mode with SIM 50-01, use the [ key. ][ ]

The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Print start position (Main cassette paper feed) (*) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void amount Image scan start position Image rear edge void amount (Cassette paper feed) Image rear edge void amount (Manual paper feed) Display item Lamp ON TRAY1 COPY mode lamp Main cassette lamp TRAY2 COPY mode lamp 2nd cassette lamp MFT COPY mode lamp Manual paper feed lamp DEN-A PRINT mode lamp Main cassette lamp RRC-A SCAN mode lamp Main cassette lamp DEN-B COPY mode lamp PRINT mode lamp SCAN mode lamp Main cassette lamp RRC-B COPY mode lamp PRINT mode lamp Manual paper feed lamp ][ ]

4) Measure the image loss amount (R mm) of the scale image. Set C = 10 X R (mm). (Example: Set the value of C to 30.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) 5) Measure the distance (H mm) between the paper lead edge and the image print start position. Set A = 10 X H (mm). (Example: Set the value of A to 50.) When the value of A is increased by 10, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 6) Set the lead edge void amount to B = 50 (2.5mm). When the value of B is increased by 10, the void amount is increased by about 1mm. For 25 or less, however, the void amount becomes zero. (Default: 50)

(Example) Distance between paper lead edge and image: H = 5mm

Image loss: R = 3mm

5mm

To select the adjustment mode with SIM 50-10, use the [ key.

The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette paper feed) Print center offset (Manual paper feed) 2nd print center offset (Main cassette paper feed) Display item Lamp ON TRAY1 COPY mode lamp Main cassette lamp TRAY2 COPY mode lamp 2nd cassette lamp MFT COPY mode lamp Manual paper feed lamp SIDE2 PRINT mode lamp Main cassette lamp

10mm

(2)

Image rear edge void amount adjustment

1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper size as shown in the figure below, and cover it with B4 or 8 1/2" x 14" paper.

B4 or 8 1/2″ × 14″ paper

(1)

Lead edge adjustment

1) Set a scale to the center of the paper lead edge guide as shown below, and cover it with B4 or 8 1/2" x 14" paper.

A4 size rear edge

2) Execute SIM 50-01 to select the image rear edge void amount adjustment mode. The set adjustment value is displayed on the copy quantity display. 3) Make a copy and measure the void amount of image rear edge.

Void amount (Standard value: 2 - 3mm)

2) Execute SIM 50-01 3) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON) (B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at 100%. (AL-2030/2040CS) For the AL-2050CS, the following LED’s are lighted: • AE lamp/COPY mode lamp: (A) • TEXT lamp/PRINT mode lamp: (B) • PHOTO lamp/SCAN mode lamp: (C)

Scale image Paper rear edge

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 3

4) If the measurement value is out of the specified range, change the set value and repeat the adjustment procedure. The default value is 50. Note: The rear edge void cannot be checked with the first sheet after entering the simulation mode, the first sheet after turning off/on the power, or the first sheet after inserting the cassette. Use the second or later sheet to check the rear edge void.

2. Copy density adjustment
A. Copy density adjustment timing
The copy density adjustment must be performed in the following cases: • When maintenance is performed. • When the developing bias/grid bias voltage is adjusted. • When the optical section is cleaned. • When a part in the optical section is replaced. • When the optical section is disassembled. • When the OPC drum is replaced. • When the main control PWB is replaced. • When the EEPROM on the main control PWB is replaced. • When the memory trouble (U2) occurs.

(3)

Center offset adjustment

1) Set the self-made test chart for the center position adjustment so that its center line is aligned with the center mark of the document guide. • Test chart for the center position adjustment. Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper transport direction.
Document guide

B. Note for copy density adjustment
1) Arrangement before execution of the copy density adjustment • Clean the optical section. • Clean or replace the charger wire.
Center Copy paper (A4 or 8 1/2″ × 11″)

• Check that the voltage at the high voltage section and the developing bias voltage are in the specified range.

C. Necessary tool for copy density adjustment
• One of the following test charts: UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE • B4 (14" x 8 1/2") white paper • The user program AE setting should be "3."
1 2 3 4 5 6 7 8 9 10 W

2) Execute SIM 50-10 to select the print center offset (cassette paper feed) adjustment mode. The set adjustment value is displayed on the copy quantity display. 3) Make a copy and check that the copied center line is properly positioned. The standard value is 0 ± 2mm from the paper center.

Test chart comparison table
(Copy A)
2.0mm or less

Copy image Shift Copy paper folding line

(Copy B)

2.0mm or less

Copy image Shift (Paper feed direction) Copy paper folding line

UKOG0162FCZZ DENSITY No. UKOG0089CSZZ DENSITY No. KODAK GRAY SCALE

1

2

3

4

5

6

7

8

9

10

W

0.1

0.2

0.3

0.5 1.9

0

1

2

3

4

19

A

D. Features of copy density adjustment
For the copy density adjustment, the image data shift function provided in the image process LSI is used. List of the adjustment modes Auto mode Manual mode Photo mode Manual T/S mode T/S Auto mode Brightness 1 step only Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 1 step only

4) If the measured value is out of the specified range, change the set value and repeat the adjustment procedure. When the set value is increased by 1, the copy image is shifted by 0.1mm toward the rear frame. • For the manual paper feed, change the manual paper feed adjustment mode and perform the similar procedures. • Since the document center offset is automatically adjusted by the CCD which scan the reference lines (F/R) on the back of document guide, there is no need to adjust manually.

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 4

E. Copy density adjustment procedure
Use SIM 46-1 to set the copy density for each copy mode. For selection of modes, use the [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS).

(1)

Test chart (UKOG-0162FCZZ) setting

1) Place the test chart so that its edge is aligned with the A4 (Letter) reference line on the document table. Then place a A4 (14" x 8 1/2") white paper on the test chart and close the document cover.

Adjustment mode Auto mode Text mode Photo mode Text T/S mode

Display item AE TEXT PHOTO TSTXT

LED

Auto T/S mode TSAE

COPY mode lamp PRINT mode lamp SCAN mode lamp PRINT mode lamp SCAN mode lamp COPY mode lamp "3" is slightly copied. SCAN mode lamp

Sharp gray chart adjustment level "3" is slightly copied. "3" is slightly copied. "3" is slightly copied. "3" is slightly copied.

3) Make a copy. Check the adjustment level (shown in the above table) of the exposure test chart (Sharp Gray Scale). Sharp Gray Scale adjustment level Non toner save mode
1 2 3 4 5 6 7 8 9 10 W

White paper

Slightly copied. Not copied.

Toner save mode

1

2

3

4

5

6

7

8

9

10

W

Test chart
Not copied.

Slightly copied.

(When too bright): Decrease the value displayed on the copy quantity display. (When too dark):

(2)

Perform the adjustment in each mode.

Increase the value displayed on the copy quantity display.

1) Execute SIM 46-01 (300dpi). To adjust in 600dpi, execute SIM 46-02. 2) AL-2030/2040CS Select the mode to be adjusted with the exposure mode select key. Set the exposure level to 3 for all adjustment. (Except for the auto mode.)

∗ The value can be set in the range of 1 - 99.

3. High voltage adjustment
A. Main charger (Grid bias)
Note: • Use a digital multi meter with internal resistance of 10MΩ or more measurement.

(1)

(2)

(1) Exposure mode select key/display lamp (2) [Exposure mode selector] key/ display lamp

• After adjusting the grid LOW output, adjust the HIGH output. Do not reverse the sequence. Procedures 1) Set the digital multi meter range to DC700V. 2) Set the positive side of the test rod to the connector CN11-3 (GRID) of high voltage section of the power PWB and set the negative side to the frame ground (power frame). 3) Execute SIM 8-2. (The main charger output is supplied for 30 sec in the grid voltage HIGH output mode.) 4) Adjust the control volume (VRG1) so that the output voltage is 580 ± 12V.

Adjustment mode Auto mode Manual mode Photo mode Manual T/S mode Auto T/S mode 2) AL-2050CS

Exposure mode display lamp Auto lamp ON Manual lamp ON Photo lamp ON Manual lamp/Photo lamp ON Auto lamp/Photo lamp ON

Sharp gray chart adjustment level "3" is slightly copied. "3" is slightly copied. "3" is slightly copied. "3" is slightly copied. "3" is slightly copied.

Select the mode to be adjusted with the exposure key. Set the exposure level to 3 (center) for all adjustment. (Except for the auto mode.)
VRG1
TEXT | | | | |

(1) Exposure mode, level display

(2) Exposure key

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 5

B. DV bias check
Note: • A digital multi meter with internal resistance of 1GΩ must be use for correct check. • The adjustment volume is locked, and no adjustment can be made. Procedures 1) Set the digital multi meter range to DC500V. 2) Set the positive side of the test rod to the connector CN-10-1 (DV BIAS) and set the negative side to the frame ground (power frame). 3) Execute SIM 8-1 to output the developing bias for 30sec, and check that the output is –400 ± 8V.

2) Set the test chart so that the scale is positioned as shown below, in the S-D mode and the D-S mode.

Scale (S-D mode)

Scale (D-S mode)

3) Execute simulation 50-18. Mode Display item Default LED OC memory reverse OC 50 COPY mode lamp output position SPF/RSPF memory SPF 50 PRINT mode lamp reverse output position Select the SPF/RSPF memory reverse output position, and press [START] key to make a copy. Adjust the setting so that the front edge image loss is less than 4.0 mm in the SPF/RSPF mode. An increase of 1 in setting represents an increase of 0.1 mm in image loss.

VRDV

Front edge of paper

The front edge of the scale on test chart

Void area

less than 4 mm

5 10

4. Duplex adjustment
A. Adjusting the paper reverse position in memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a document set) in the S-D mode copying and the leading edge position of an image on even-number pages in the D-S mode. That is, it covers the adjustment of the second surface printing mode (image loss at the front edge of an image) in which image data is once stored in memory. The image data is read, starting from its front end in the document delivery direction (Reference direction of document setting in the OC mode)and stored in memory. This stored image data is printed starting at the printing start position, in the order of last-stored data to the first-stored data. In other words, the front edge image loss of the image can be adjusted by changing the document read end position. (Adjustment procedure) 1) Preparing test chart (Draw a scale at the rear end of one side of a sheet of A4 white paper or letter paper)

2nd printing surface where scale is printed (lower side)

B. Adjusting trailing edge void in duplex copy mode
This is the adjustment of the first surface printing mode (rear end void) in duplex copying. In a duplex copying operation, the paper is delivered starting from the rear end of the first printing surface. It is therefore necessary to make a void area at the rear end on the first printing surface to prevent paper jam at the fusing part. There are two adjustment modes: 1) Paper trailing edge void quantity 50-19 (TEXT) This adjustment is made when the cassette paper size is recognized. The trailing edge void quantity can be adjusted by changing the trailing edge image laser OFF timing.

5 10

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 6

2) Print start position (Duplex back surface) (SPF/RSPF) 50-19 (PHOTO) The size (length) of a document read from the SPF/RSPF is detected, the image at the trailing edge of the first printing surface is cut to make a void area. (The adjustment of void quantity at the time when the cassette paper size is not recognized.) The paper void quantity should be first adjusted before the image cut trailing edge void quantity (SPF/RSPF) is adjusted. (Adjustment procedure)

2) Execute SIM 50-19 to turn on the PHOTO lamp (or SCAN mode lamp for the AL-2050CS) and make the printing mode in the SD mode. 3) Remove and reinsert the cassette. Note: Make sure to carry out this step before making a copy during this adjustment. 4) Make a copy and check the void area of the scale on the image. Adjust the setting so that the void area is 2 - 4 mm. An increase of 1 in setting represents an increase of 0.1 mm in void area. Void position to be checked

(1)

Paper trailing edge void quantity

1) Preparing test chart (Draw a scale at the rear end of one side of a sheet of A/4 white paper or letter paper) 2) Set the test chart on the document glass as shown below.

Document guide

The trailing edge has a scale

5. SPF/RSPF scan position automatic adjustment
Place a A4 paper (white chart) so that it covers the SPF scan glass and the OC glass together, and close the SPF/RSPF. When simulation 53-08 is executed, the current adjustment value is displayed as the initial display. * Default is 1. Adjustment range is 1 – 99. Adjustment unit 1 = about 0.127mm * If the values are kept as the default values, SPF/RSPF scan is not performed properly. The front area of the proper scan position may be scanned. In case of AUTO, press [START] key, and the mirror unit scans from the home position to the SPF/RSPF scan position with the adjustment value displayed. The SPF glass cover edge position is calculated from the difference between the SPF glass cover edge and the OC side document glass CCD output level. If the adjustment is normal, the adjusted value is displayed. If abnormal, the error LED lights up with the current set value displayed. During the error LED is lighted, when [START] key is pressed again, execution is performed again. Display Default LED item SPF/RSPF scan AUTO 1 AE mode lamp position auto (AL-2030/2040CS) adjustment COPY mode lamp (AL-2050CS) SPF/RSPF scan MANU 1 TEXT mode lamp position manual (AL-2030/2040CS) adjustment PRINT mode lamp (AL-2050CS) Mode Operation The operation is similar to simulation 46-01. (In MANUAL) OK/ERR display in AUTO (AL-2050CS only) <When OK> 53-08 SPF AUTO AUTO 100% ** OK <When ERR> 53-08 SPF AUTO AUTO 100% ** ERR

Table glass
3) Using the user simulation [18], set the paper size of the first cassette. • Letter paper: 4 • A4 paper: 3 4) Execute SIM 50-19 to turn on the TEXT lamp (or PRINT mode lamp for the AL-2050CS) and make the printing mode in OC-D mode. Make a copy of the test chart to check the void area of the scale on the image.
Void position to be check

Paper

The trailing edge void on the first printing surface is shown above.

Adjust the setting so that the void area is 4 - 5 mm. An increase in 1 of setting represents 0.1 mm in void area.

(2)

Print start position (Duplex back surface)

1) Set the test chart so that the scale is positioned as shown below.

Scale (S-D mode)
6cm or more is required.

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 7

6. SPF/RSPF mode sub scanning direction magnification ratio adjustment
Note: Before performing this adjustment, be sure to check that the OC mode adjustment in copying has been completed. 1) Put a scale on the original table as shown below, and make a normal copy (100%) on the front and the back surfaces to make a test chart.

7. Automatic black level correction
a. Cases when the adjustment is required 1) When the main PWB is replaced. 2) When the EEPROM in the main PWB is replaced. 3) When "U2" trouble occurs. 4) When repairing or replacing the optical section. b. Adjustment procedure Used to acquire the black level target value used for the black level adjustment of white balance. When SIM 63-02 is executed, the current correction value is displayed in 3 digits of 12bit hexadecimal number. Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the density 10 (black side) comes on the left side and that the chart is upside down at the center of the plate left center.

10
Note: Since the printed copy is used as a test chart, put the scale in paralled with the edge lines. 2) Set the test chart on the SPF and make a copy in the normal ratio (100%). (AL-2030/2040CS) Set the test chart on the RSPF and make a duplex copy (D-D or D-S) in the normal ratio (100%). (AL-2050CS) 3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 4) Execute SIM 48-05. 5) The current sub scanning direction magnification ratio correction value is displayed in two digits on the display section. 6) Enter the set value and press the [START] key. When adjusting the RSPF, use [2-SIDED COPY] key to select single/duplex after entering the one page print mode, performing 2-page single copy. Display item Default LED (AL-2050CS) Sub scan magnification SIDE1 50 AE mode lamp ratio adjustment on the (AL-2030/ surface of SPF/RSPF 2040CS) document COPY mode lamp (AL-2050CS) Sub scan magnification SIDE2 50 PRINT mode lamp ratio adjustment on the surface of RSPF document (AL-2050CS only) Mode
∗ When there is no document in SPF/RSPF, copy is inhibited.

Chart back surface

When START key is pressed, the mirror base unit scans the chart and calculates the correction value. After completion of correction, the corrected value is displayed on the display section.
∗ Default: 0 ∗ If the value is set to the default, operation is made with 0x60.

AL-2050CS only
c. Operation 1) Initial display 63-02 BLACK LEVEL 0 2) [ENTER]/[START] key: Correction start 63-02 BLACK LEVEL EXECUTING... <During canceling - When [Clear]/[Clear All] key is pressed-> After canceling, the machine goes into the sub code entry standby mode. THE JOB IS BEING CANCELED. 3) After execution

<Adjustment specification> Adjustment mode Spec value Sub scanning At normal: direction ±1.0% magnification ratio (SPF/RSPF mode) SIM Set value Setting range 1 – 99

48-5 Add 1: 0.1% increase Reduce 1: 0.1% decrease

63-02 BLACK LEVEL *** OK 3) In case of an error 63-02 BLACK LEVEL *** ERR

AL-2030/2040CS/2050CS

ADJUSTMENTS 9 - 8

[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows: AL-2030/AL-2040CS [Clear] key → Exposure mode selector key → [Clear] key → Exposure mode selector key AL-2050CS [#] key → [∗] key → [Clear] key → [∗] key To cancel the simulation mode, press the [Clear All] key. 02

3. List of simulations
Sim No. 01 Sub code 01 02 06 01 02 03 06 08 09 Operation Mirror scan operation Mirror home position sensor (MHPS) status display Aging of mirror scanning SPF/RSPF aging operation SPF/RSPF sensor status display SPF/RSPF Motor ON Resist clutch ON (SPF) (AL-2030/2040CS only) RSPF paper feed solenoid operation check (AL-2050CS only) RSPF reverse solenoid operation check (AL-2050CS only) Shifter operation check (AL-2050CS only) Operation panel display check Fusing lamp, cooling fan operation check Copy lamp ON Paper feed solenoid ON Resist solenoid ON Warm-up display and aging with jam Intermittent aging Shift to copy with the warm-up display Developing bias Main charger (Grid high) Grid voltage (Low) Transfer charger Duplex motor normal rotation operation check (AL-2040CS/2050CS only) Duplex motor reverse operation check (AL-2040CS/2050CS only) Duplex motor rotation speed adjustment (AL-2040CS/2050CS only) Toner motor aging Cancel of troubles other than U2 Cancel of U2 trouble JAM total counter display Total counter display SPF/RSPF counter display Drum counter display ROM version display Duplex counter display (AL-2040CS/2050CS only) Copy counter display Printer counter display Scanner mode counter display (AL-2040CS/2050CS only) Scanner counter display SPF/RSPF JAM counter display JAM total counter clear SPF/RSPF counter clear Duplex counter clear (AL-2040CS/2050CS only) Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF/RSPF JAM total counter clear Scanner mode counter clear (AL-2040CS/2050CS only) Main motor operation check (Cooling fan motor rotation check) Polygon motor ON

2. Key rule
AL-2030/AL-2040CS [ ] [ ] key: Entry of MAIN CODE/SUB CODE Setting of the adjustment values for the adjustment-related simulations When [%] key is pressed simultaneously, the value is displayed in the descending sequence such as [0] → [9], not as [0] → [1]. Settlement <In case of simulations for print> [START] key: Settlement / Print Selection of an item (Interrupting operation check) Returns to the upper hierarchy. On the initial display (00-00), it terminates the simulation. Exits from the simulation mode. For a simulation of adjustment, the display returns to the initial display (00-00). 03 05

06 07

[START] key:

[Exposure mode selector] key: [Clear] key:

08

09

03 01 02 03 01 02 01 06 08 01 02 03 06 01 02 04

AL-2050CS [Numeric] key: Entry of MAIN CODE/SUB CODE Selection of an item Setup of an adjustment value in case of simulations for adjustment [ ][ ] key: Selection of MAIN CODE/SUB CODE Selection of an item [ENTER]/[START] key: Settlement <In case of simulations for print> [ENTER] key: Settlement (Without print) [START] key: Settlement / Print [Clear] key: (Interrupting operation check) Returns to the upper hierarchy. In case of simulation of operation check, terminates the operations. [Clear All] key: Exits from the simulation mode. For a simulation of adjustment, the display returns to the initial display (00-00).

10 14 16 22

04 05 08 12 14 16 17 18 19 21 22 01 04 05 07 08 09 13 14 15 01 10

24

25

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 1

Sim No. 26

Sub code 02 03 04 06 07 20 30 38 39 40 42 43 54 62 01 06 07 01 04 05 14 01 02 18 19 20

Operation SPF/RSPF setup Second cassette setup Machine duplex setup Destination setup Machine conditions check Rear edge void setup CE mark support control ON/OFF Cancel of stop at drum life over Memory capacity check Polygon motor OFF time setup (Time required for turning OFF after completion of printing) Transfer ON timing control setup Side void setup γ life correction setting Energy-save mode copy lamp setup Paper sensor status display OC cover float detection level adjustment OC cover float detection margin setting Fusing temperature setting (Normal copy) Fusing temperature setting in multi copy Fusing temperature setup in duplex copy (AL-2040CS/2050CS only) Fusing start temperature setting Copy density adjustment (300dpi) Copy density adjustment (600dpi) Image contrast adjustment (300dpi) Exposure mode setup SPF/RSPF exposure correction

Sim No. 46

48

Sub code 29 30 31 32 01 05

Operation Image contrast adjustment (600dpi) AE limit adjustment Image sharpness adjustment Copier color reproduction setup Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment SPF/RSPF mode sub scan direction magnification ratio in copying Flash ROM program writing mode Lead edge image position Copy lead edge position adjustment (SPF/RSPF) Center offset adjustment Document off-center adjustment Memory reverse position adjustment in duplex copy (AL-2040CS/2050CS only) Duplex copy rear edge void adjustment (AL-2040CS/2050CS only) Resist quantity adjustment SPF/RSPF scan position automatic adjustment Polygon motor check (HSYNC output check) Shading check Black level automatic correction Light quantity stabilization wait time setting Light quantity stabilization band setting Self print USB receive speed adjustment (USB1.1) (AL-2030/2040CS only)

49 50

01 01 06 10 12 18 19

30 41 43

51 53 61 63

46

64 67

02 08 03 01 02 12 13 01 50

4. Descriptions of various simulations
Main code 1 Sub code 01 Contents Mirror scan operation Details of function/operation [Function] When [ENTER]/[START] key is pressed, the home position is checked and the mirror base performs full scan at the speed of the set magnification ratio. During operation, the set magnification ratio is displayed. The mirror home position sensor status is displayed with the "Drum replacement required lamp (or the copy mode indicator for the AL-2050CS)". (When the mirror is in the home position, the lamp lights up.) During operation, the copy lamp lights up. When [Clear] key is pressed, if the operation is on the way, it is terminated and the machine goes to the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 01-01 SCAN CHK - 100% + 2) [ZOOM] key 01-01 SCAN CHK - 78% + 2) [ ] key 3) [ENTER]/[START] key 01-01 SCAN CHK EXECUTING... 78% +

01-01 SCAN CHK - 99% + 2) [ ] key

01-01 SCAN CHK - 101% + 02 Mirror home position sensor (MHPS) status display [Function] Monitors the mirror home position sensor, and makes the "Drum replacement required lamp (or the copy mode indicator for the AL-2050CS)" turn on during the sensor ON status. [Operation] (AL-2050CS only) 1) Initial display 01-02 MHP-SENSOR EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 2

Main code 1

Sub code 06

Contents Aging of mirror scanning

Details of function/operation [Function] When [ENTER]/[START] key is pressed, the mirror base performs full scan at the speed of the set magnification ratio. During operation, the set magnification ratio is displayed. After 3sec, the mirror base performs full scan again. ∗ When [ENTER]/[START] key is pressed once, the ready lamp remains OFF. The mirror home position sensor status is displayed on the "Drum replacement required lamp (or the copy mode indicator for the AL-2050CS)." (The lamp is ON when the mirror is in the home position.) During aging, the copy lamp is ON. [Operation] (AL-2050CS only) The operation is similar to simulation 1-01. [Function] When [ENTER]/[START] key is pressed, the set magnification ratio is obtained. For the SPF, the single-face document transport is performed. For the RSPF, the duplex document transport is performed. However, the operating conditions don't matter and the operation is not stopped even in case of a jam. Also the magnification ratio is displayed on the LCD/display. [Operation] (AL-2050CS only) The operation is similar to simulation 1-01. [Function] The ON/OFF status of the SPF/RSPF sensors can be checked with the LCD/LED. When a sensor is ON, the sensor name is displayed on the LCD/LED. Sensor Document set sensor RSPF document transport sensor RSPF paper feed cover open/close sensor RSPF paper exit sensor [Operation] (AL-2050CS only) 1) Initial display 02-02 SPF SENSOR 2) When the sensor is ON: 02-02 SPF SENSOR SPID SPPD SDSW SPOD Display item AL-2050CS SPID SPPD SDSW SPOD Display item AL-2030/2040CS TD cartridge replacement required lamp Misfeed lamp — —

2

01

SPF/RSPF aging operation

02

SPF/RSPF sensor status display

03

SPF/RSPF Motor ON

[Function] When [ENTER]/[START] key is pressed, the motor rotates for 10sec at the speed corresponding to the set magnification ratio. [Operation] (AL-2050CS only) The operation is similar to simulation 1-01. When the [START] key is pressed, the SPF resist clutch (SRRC) repeats ON (500 ms) and OFF (500 ms) 20 times. [Function] The RSPF paper feed solenoid (SPUS) repeats ON for 500ms and OFF for 500ms 20 times by the use of the solenoid drive control Bios. [Operation] (AL-2050CS only) 1) Initial display 02-08 SPF SPUS CHK EXECUTING...

06 08

Resist clutch ON (SPF) (AL-2030/2040CS only) RSPF paper feed solenoid operation check (AL-2050CS only)

09

RSPF reverse solenoid operation check (AL-2050CS only)

[Function] The RSPF reverse solenoid (SPFS) repeats ON for 500ms and OFF for 500ms 20 times by the use of the solenoid drive control Bios. [Operation] (AL-2050CS only) 1) Initial display 02-09 RSPF SPFS CHK EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 3

Main code 3

Sub code 03

Contents Shifter operation check (AL-2050CS only)

Details of function/operation [Function] The shifter is moved back and forth in four reciprocations. [Operation] (AL-2050CS only) 1) Initial display 03-03 SHIFTER CHK EXECUTING...

5

01

Operation panel display check

[Function] <LED check mode (All ON/Individual ON)> When [ENTER]/[START] key is pressed, all the LCD's on the operation panel are turned ON (all pixels ON). After 5sec of ON, the machine goes into the sub code entry standby mode. When [Mode Select] key is pressed under the all ON state, the mode is shifted to the individual ON mode, where the LED's are turned on one by one from the left upper end to the left lower side then from the right upper side to the right lower side. (All the pixels of LCD are lighted simultaneously.) After lighting all the LCD's sequentially, all the LCD's are lighted simultaneously. After 5sec from lighting all the LCD's simultaneously, the machine goes into the sub code entry standby mode. (Cycle of individual ON mode: ON 300ms, OFF 20ms) When [Clear] key is pressed in the LED check mode, the machine goes into the sub code entry standby mode. When [START] key is pressed, the machine goes into the key input check mode. <Key input check mode> When the machine goes into the key input check mode, the value display section indicates "– – –" (For the AL-2050CS, 0 of the LCD is indicated). When any key is pressed after pressing a key on the operation panel, "+1" is added to the value. Once a key is pressed, it is not recounted. When [START] key is pressed, counting is made and the machine goes into the LED ON check mode (LED all ON status) after 3sec. When [Clear] key is pressed for the first time, it is counted. When it is pressed for the second time, the key check mode is retained as well as when another key is pressed. (Note in the key input check mode) • Be sure to press [START] key at the last. (If it is pressed on the way, the machine goes into the LED ON check mode.) (LED all ON status) • Multi key input is ignored. [Operation] (AL-2050CS only) <LED check mode (All ON/Individual ON)> 1) Initial display ■■■■■■■■■■■■■■■■■■■■■ ■■■■■■■■■■■■■■■■■■■■■ 2) When [Mode Select] key is pressed, the machine goes into the individual ON mode. <Key input check mode> 1) Initial display 05-01 LCD/LED CHK. 0 2) [ENTER/START] key 05-01 LCD/LED CHK. **

02

Fusing lamp, cooling fan operation check

[Function] When [ENTER]/[START] key is pressed, the fusing lamp repeats ON for 500ms and OFF for 500ms 5 times. During this period, the cooling fan motor rotates. [Operation] (AL-2050CS only) 1) Initial display 05-02 HT LAMP CHK EXECUTING...

03

Copy lamp ON

[Function] When [ENTER]/[START] key is pressed, the copy lamp turns ON for 5sec. [Operation] (AL-2050CS only) 1) Initial display 05-03 C-LAMP CHK EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 4

Main code 6

Sub code 01

Contents Paper feed solenoid ON

Details of function/operation [Function] When [ENTER]/[START] key is pressed, the selected paper feed solenoid repeats ON for 500ms and OF for 500ms 20times. When tray select key (or [Numeric] key or [ paper feed solenoid setting is switched. Code number 0 1 2 Setting CPFS1 CPFS2 MPFS ][ ] key for the AL-2050CS) is pressed, the Remark Operation is possible only when No. 2 cassette is installed.

[Operation] (AL-2050CS only) 1) Initial display 06-01 PSOL CHK 0:CPFS1 2) [Numeric] key or [ 06-01 PSOL CHK 1:CPFS2 2) [Numeric] key or [ 06-01 PSOL CHK 2:MPFS 02 Resist solenoid ON [Function] When [ENTER]/[START] key is pressed, the resist solenoid repeats ON for 500ms and OFF for 500ms 20 times. [Operation] (AL-2050CS only) 1) Initial display 06-02 RES.R SOL CHK EXECUTING... 7 01 Warm-up display and aging with jam [Function] Copying is repeated to make the set quantity of copies. When the simulation is executed, warm-up is started and warm-up time is added for every second from 0 and displayed. When warm-up is completed, addition is stopped. When [Clear All] key is pressed, the ready lamp lights up. After that, enter the copy quantity with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [ENTER]/[START] key to repeat copying of the set quantity (interval 0sec). To cancel the simulation, turn off the power or execute a simulation which causes hardware reset. [Operation] (AL-2050CS only) 1) Initial display 07-01 W-UP/AGING 0 06 Intermittent aging 2) After 10sec 07-01 W-UP/AGING 10 ] key ] key 3) [ENTER]/[START] key 06-01 PSOL CHK EXECUTING... 4) Returns to the initial display.

[Function] Copying is repeated to make the set quantity of copies. When the simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the copy quantity with the [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [ENTER]/[START] key, and copying is executed to make the set quantity of copies, and the ready state is kept for 3sec, and copying is executed again to make the set quantity of copies. These operations are repeated. To cancel the simulation, turn off the power or execute a simulation which executes hardware reset. [Operation] (AL-2050CS only) 1) Initial display (Basic display of copy) READY TO COPY 100% A4 0

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 5

Main code 7

Sub code 08

Contents Shift to copy with the warm-up display

Details of function/operation [Function] Enter the simulation code, and warm-up is started and warm-up time is counted for every second from 0 and displayed. When [Clear All] key is pressed during counting up, "0" is displayed on the display and counting is stopped. However, warm-up is continued. After completion of warm-up, counting is terminated. (The aging function is removed from simulation 7-01.) [Operation] (AL-2050CS only) 1) Initial display 07-08 W-UP C-MODE 0 2) After 10sec 07-08 W-UP C-MODE 10

8

01

Developing bias

[Function] When [ENTER]/[START] key is pressed, the developing bias signal is turned ON for 30sec. When, however, an actual output value is measured, use simulation 25-01. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 08-01 DVLP BIAS SET. EXECUTING...

02

Main charger (Grid high)

[Function] When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid voltage HIGH move. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 08-02 MHV(H) SET. EXECUTING...

03

Grid voltage (Low)

[Function] When [ENTER]/[START] key is pressed, the main charger is outputted for 30sec in the grid voltage LOW move. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 08-03 MHV(L) SET. EXECUTING...

06

Transfer charger

[Function] When [ENTER]/[START] key is pressed, the transfer charger is outputted for 30sec. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 08-06 THV SET. EXECUTING...

9

01

Duplex motor normal rotation operation check (AL-2040CS/2050CS only)

[Function] Use the duplex motor Bios to drive the duplex motor in the normal direction (paper exit direction) for 30sec. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 09-01 DPLX ROT. EXECUTING...

02

Duplex motor reverse operation check (AL-2040CS/2050CS only)

[Function] Use the duplex motor Bios to drive the duplex motor in the reverse direction for 30sec. After completion of this process, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 09-02 DPLX ROT.REV. EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 6

Main code 9

Sub code 04

Contents Duplex motor rotation speed adjustment (AL-2040CS/2050CS only)

Details of function/operation [Function] When this simulation is executed, the currently set value is displayed. Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [ENTER]/[START] key. The entered value is stored and the machine goes into the sub code entry standby mode. The greater the set value is, the higher the speed is. The smaller the set value is, the lower the speed is. (Setting range: 1 - 13, Default: 6) [Operation] AL-2050CS 1) Initial display 09-04 DPLX ROT.SPEED 6( 1-13) 2) [Numeric] key 09-04 DPLX ROT.SPEED 5( 1-13) 3) [ENTER/START] key 09-04 DPLX ROT.SPEED 5( 1-13) AL-2040CS 1) Press [ ] [ ] key to change the code number. 2) Press [START] key to fix the code number.

10

Toner motor aging

[Function] When [ENTER]/[START] key is pressed, the toner motor is rotated for 30sec. After completion of this process, the machine goes into the main code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 10-00 TONER MOTOR EXECUTING...

14

Cancel of troubles other than U2

[Function] Used to cancel troubles other than U2. ∗ Cancel troubles such as H trouble which writes data into EEPROM, and perform hardware reset. [Operation] (AL-2050CS only) 1) Initial display 14-00 TRBL CANC. CLEARED

16

Cancel of U2 trouble

[Function] Used to cancel U2 trouble. When [ENTER]/[START] key is pressed, check sum of the total counter in the EEPROM is rewritten and hardware reset is made. [Operation] (AL-2050CS only) 1) Initial display 16-00 U2 TRBL CANC. CLEARED

22

04

JAM total counter display

[Function] The JAM total counter is displayed. [Operation] AL-2050CS 1) Initial display 22-04 JAM TTL CNT ***,*** AL-2030/2040CS The count value is displayed in 3 digits X 2 times repeatedly. <Display example: 12345> 012 → Blank → 345 → Blank → 012 0.7s 0.3s 0.7s 1.0s 0.7s

05

Total counter display

[Function] The total counter value is displayed. [Operation] AL-2050CS 1) Initial display 22-05 TTL CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 7

Main code 22

Sub code 08

Contents SPF/RSPF counter display

Details of function/operation [Function] The SPF/RSPF counter is displayed. [Operation] AL-2050CS 1) Initial display 22-08 SPF CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04.

12

Drum counter display

[Function] The drum counter is displayed. [Operation] AL-2050CS 1) Initial display 22-12 DRUM CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04.

14

ROM version display

[Function] The P-ROM version is displayed. Press [ ] [ ] key (or [Numeric] key or [ version. Code number 0 1 2 [Operation] AL-2050CS 1) Initial display 22-14 ROM VER. MAIN PROG. 00.00 Version Main unit Program F-IMC Program LCD DATA

][

] key for the AL-2050CS) to switch the display

Display item MAIN PROG. F-IMC PROG. LCD DATA

2) [Numeric] key or [

] key

22-14 ROM VER. F-IMC PROG. 00.00 2) [Numeric] key or [ ] key

22-14 ROM VER. LCD DATA 00.00 AL-2030/2040CS The operation is similar to simulation 22-04. 16 Duplex counter display (AL-2040CS/2050CS only) [Function] The duplex counter is displayed. [Operation] AL-2050CS 1) Initial display 22-16 DPLX CNT ***,*** AL-2040CS The count value is displayed in 3 digits X 2 times repeatedly. <Display example: 12345> 012 → Blank → 345 → Blank → 012 0.7s 0.3s 0.7s 1.0s 0.7s 17 Copy counter display [Function] The copy counter is displayed. [Operation] AL-2050CS 1) Initial display 22-17 COPIES CNT ***,*** 18 Printer counter display [Function] The printer counter is displayed. [Operation] AL-2050CS 1) Initial display 22-18 PRT.CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04. AL-2030/2040CS The operation is similar to simulation 22-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 8

Main code 22

Sub code 19

Contents Scanner mode counter display (AL-2040CS/2050CS only)

Details of function/operation [Function] The scanner mode counter is displayed. [Operation] AL-2050CS 1) Initial display 22-19 S-MODE CNT ***,*** AL-2040CS The operation is similar to simulation 22-16.

21

Scanner counter display

[Function] The scanner counter is displayed. [Operation] AL-2050CS 1) Initial display 22-21 SCAN CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04.

22

SPF/RSPF JAM counter display

[Function] The SPF/RSPF JAM counter is displayed. [Operation] AL-2050CS 1) Initial display 22-22 S JAM CNT ***,*** AL-2030/2040CS The operation is similar to simulation 22-04.

24

01

JAM total counter clear

[Function] When [ENTER]/[START] key is pressed, the JAM total counter is cleared to 0 and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-01 JAM TTL CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

04

SPF/RSPF counter clear

[Function] When [ENTER]/[START] key is pressed, the SPF/RSPF counter value is cleared to 0 and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-04 SPF CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

05

Duplex counter clear (AL-2040CS/2050CS only)

[Function] When [ENTER]/[START] key is pressed, the duplex counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-05 DPLX CLR. CLEARED 000,000 AL-2040CS The operation is similar to simulation 22-16.

07

Drum counter clear

[Function] When [ENTER]/[START] key is pressed, the drum counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-07 DRUM CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 9

Main code 24

Sub code 08

Contents Copy counter clear

Details of function/operation [Function] When [ENTER]/[START] key is pressed, the copy counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-08 COPIES CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

09

Printer counter clear

[Function] When [ENTER]/[START] key is pressed, the printer counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-09 PRT.CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

13

Scanner counter clear

[Function] When [ENTER]/[START] key is pressed, the scanner counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-13 SCAN CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

14

SPF/RSPF JAM total counter clear

[Function] When [ENTER]/[START] key is pressed, the SPF/RSPF JAM total counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-14 S JAM TTL CLR. CLEARED 000,000 AL-2030/2040CS The operation is similar to simulation 22-04.

15

Scanner mode counter clear (AL-2040CS/2050CS only)

[Function] When [ENTER]/[START] key is pressed, the scanner mode counter value is cleared to 0, and "000,000" is displayed on the LCD/display. [Operation] AL-2050CS 1) Initial display 24-15 S-MODE CLR. CLEARED 000,000 AL-2040CS The operation is similar to simulation 22-16.

25

01

Main motor operation check (Cooling fan motor rotation check)

[Function] When [ENTER]/[START] key is pressed, the main motor (and the duplex motor in the case of a duplex model) is operated for 30sec. To reduce toner consumption, if the developing unit is installed, the developing bias, the main charger, and the grid are also outputted. In this case, laser discharge is required when stopping the motor, the polygon motor is also operated at the same time. Check for installation of the developing unit. If it is not installed, the high voltage above is not outputted and only the motor is rotated. To check the developing bias, install the developing unit. After completion of 30sec operation, the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 25-01 MAIN MOTOR CHK EXECUTING...

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 10

Main code 25

Sub code 10

Contents Polygon motor ON

Details of function/operation [Function] When [ENTER]/[START] key is pressed, the Bios is called to rotate the polygon motor for 30sec. After completion of 30sec operation, the operation is turned off with the Bios and the machine goes into the sub code entry standby mode. [Operation] (AL-2050CS only) 1) Initial display 25-10 LSU CHK EXECUTING...

26

02

SPF/RSPF setup

[Function] When this simulation is executed, the current set SPF/RSPF is displayed. Enter the code number corresponding to the desired SPF/RSPF and press [ENTER]/[START] key to save the setting. Code number 0 1 2 [Operation] AL-2050CS 1) The current set value is displayed. 26-02 SPF/RSPF 1:SPF ON (0- 2) 2) [Numeric] key or [ 26-02 SPF/RSPF 0:SPF OFF (0- 2) ] key 2) [Numeric] key or [ 26-02 SPF/RSPF 2:RSPF ON (0- 2) 3) [ENTER]/[START] key 26-02 SPF/RSPF 2:RSPF ON (0- 2) ] key AL-2030/2040CS 1) Press [ ] [ ] key to change the code number. 2) Press [START] key to fix the code number. SPF/RSPF SPF NO SPF YES RSPF YES Display item SPF OFF SPF ON RSPF ON

03

Second cassette setup

[Function] When this simulation is executed, the current set second cassette is displayed. Enter the code number corresponding to the desired second cassette and press [ENTER]/[START] key to save the setting. Code number 0 1 Second cassette Second cassette NO Second cassette YES Display item OFF ON

04

Machine duplex setup

[Operation] The operation is similar to simulation 26-02. [Function] When this simulation is executed, the current set duplex is displayed. Enter the code number corresponding to the desired duplex and press [ENTER]/[START] key to save the setting. Code number 0 1 Duplex Duplex NO Duplex YES* Display item OFF ON

* AL-2030: cannot be executed. [Operation] The operation is similar to simulation 26-02. [Function] When this simulation is executed, the current set destination is displayed. Enter the code number corresponding to the desired destination and press [ENTER]/[START] key to save the setting. Code number 0 1 2 Destination Inch series EX Japan AB series Japan AB series Display item INCH AB –

06

Destination setup

* Code number 2 cannot be selected. [Operation] The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 11

Main code 26

Sub code 07

Contents Machine conditions check

Details of function/operation [Function] When this simulation is executed, the current machine setting is displayed. CPM 20 CPM Copy quantity 20 Remark

[Operation] (AL-2050CS only) 1) The machine setting is displayed. 26-07 CPM 20 CPM 20 Rear edge void setup [Function] When this simulation is executed, the current set rear edge void is displayed. Enter the code number corresponding to the desired rear edge void and press [ENTER]/[START] key to save the setting. Code number 0 1 Setting Rear edge void NO Rear edge void YES Display item OFF ON Remark Default

30

CE mark support control ON/OFF

[Operation] The operation is similar to simulation 26-02. [Function] When this simulation is executed, the current set CE mark support control is displayed. Enter the code number corresponding to the desired CE mark support control and press [ENTER]/ [START] key to save the setting. Code number 0 1 Setting CE mark support control OFF CE mark support control ON Display item OFF ON Remark Default (100V series)

38

Cancel of stop at drum life over

[Operation] The operation is similar to simulation 26-02. [Function] When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 Setup Stop at drum life over * Default (AL model) Cancel of stop at drum life over

39

Memory capacity check

[Operation] The operation is similar to simulation 26-02. [Function] When the simulation is executed, the currently installed SDRAM of the main unit is displayed. Code number 8 16 Setting 8 MBYTE 16 MBYTE Remark

[Operation] (AL-2050CS only) 1) Memory capacity display 26-39 MEM.CHK 8 MBYTE 40 Polygon motor OFF time setup (Time required for turning OFF after completion of printing) [Function] When this simulation is executed, the current setting is displayed. Enter the code number corresponding to the desired setting and press [ENTER]/[START] key to save the setting. Code number 0 1 2 3 Setting 0sec 30sec 60sec 90sec Display item AL-2050CS AL-2030/2040CS 0 SEC. 0 30 SEC. 30 60 SEC. 60 90 SEC. 90 Remark

Default

[Operation] The operation is similar to simulation 26-02.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 12

Main code 26

Sub code 42

Contents Transfer ON timing control setup [Function] AL-2030/2040CS

Details of function/operation

When this simulation is executed, the currently set code number is displayed. Enter the code number and press the [START] key, and the setting will be changed. (For any number different from the following ones, the default time is automatically set.) <Paper lead edge adjustment table> Code number 0 1 2 3 4 5 6 7 8 9 10 Setting Default (236 msec) –20 msec –18 msec –16 msec –14 msec –12 msec –10 msec –8 msec –6 msec –4 msec –2 msec Code number 11 12 13 14 15 16 17 18 19 20 21 Setting Default (236 msec) +2 msec +4 msec +6 msec +8 msec +10 msec +12 msec +14 msec +16 msec +18 msec +20 msec

* The default value, "11," of the transfer ON timing indicates "236msec passed from PS release." * When set to "0," it is same as setting to the default, "11." * The transfer ON timing can be adjusted to 236msec ± 2ms. AL-2050CS For the AL-2050CS, the adjustment can be made individually for each of the following modes. Mode Front surface paper lead edge Front surface paper rear edge Back surface paper lead edge Back surface paper rear edge Display item F-REAR F-END B-REAR B-END Default 11 50 11 50 Setting range 0 - 21 1 - 99 0 - 21 1 - 99

<Paper lead edge adjustment table> is the same as that of the AL-2030/2040CS above. <Front/back surface of paper rear edge adjustment table> Code 1 ... 49 50 51 ... 99 Setting –98 msec ... –2 msec 0 msec +2 msec ... +98 msec Remark

Default

* The default "50" of the transfer OFF timing indicates "210msec passed from PPD1OFF." * The transfer OFF timing can be adjusted to 210msec ± 2ms. [Operation] (AL-2050CS only) 1) Initial display <Front surface lead edge setting> 26-42 TC ON TIMING F-REAR 11( 0-21 ) 2) [ ][ ] key: Mode selection 3) [Numeric] key: Value entry 26-42 TC ON TIMING F-END 51( 1-99 ) 4) [ENTER]/[START] key: Settles the entered value. The display is shifted to the sub code input standby menu.

26-42 TC ON TIMING F-END 50( 1-99 )

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 13

Main code 26

Sub code 43

Contents Side void setup

Details of function/operation [Function] When this simulation is executed, the currently set code of the side void quantity is displayed (initial display), and the set data are saved. (Setting range: 0 – 10, Default: 4 (= One side 2.0mm)) Code 0 1 2 3 4 5 6 7 8 9 10 Setting 0 mm 0.5 mm 1.0 mm 1.5 mm 2.0 mm 2.5 mm 3.0 mm 3.5 mm 4.0 mm 4.5 mm 5.5 mm Remark

Default

* When the adjustment value is increased by 1, the side void is changed as follows: Side void adjustment: The side void is increased by 0.5mm. (The side void of "Set value x 0.5mm" is made.) [Operation] The operation is similar to simulation 09-04. [Function] Used to set the γ life correction. When this simulation is executed, the current set code number is displayed. Enter the desired code number and press [ENTER]/[START] key to save the setting. (Setting range: 0 – 1, default: 1) Code number 0 1 Setting OFF ON Display item OFF ON Remark Default

54

γ life correction setting

62

Energy-save mode copy lamp setup

[Operation] The operation is similar to simulation 26-02. [Function] Used to set half-ON /OFF of the copy lamp in the pre-heat mode. When this simulation is executed, the current set code number is displayed. Enter the desired code number and press [ENTER]/[START] key to save the setting. Code number 0 1 Setting Copy lamp OFF Copy lamp half-ON Display item OFF ON Remark Default

30

01

Paper sensor status display

[Operation] The operation is similar to simulation 26-02. [Function] The paper sensor status is displayed on the LCD/LED. Sensor Paper exit sensor Paper entry sensor Duplex sensor No. 2 tray paper feed sensor New drum cartridge sensor Display item (AL-2050CS) POD PPD1 PPD2 PPD3 DRST Display lamp (AL-2030/2040CS) Photoconductor cartridge replacement lamp Developer cartridge replacement lamp JAM lamp 2nd cassette lamp Zoom lamp

∗ Since the manual paper feed sensor is a single bypass sensor, its status is not displayed. ∗ The width sensor is available only in the FAX models. [Operation] (AL-2050CS only) 1) Initial display 30-01 P-SENSOR 2) When sensor ON 30-01 POD PD1 PD2 PPD1 PPD2 PPD3 DRST

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 14

Main code 41

Sub code 06

Contents OC cover float detection level adjustment

Details of function/operation [Function] When this simulation is executed, the current set value is displayed. When [ENTER]/[START] key is pressed, the mirror base unit moves to the SPF/RSPF scan position to acquire the OC cover float detection level. When the mirror base unit returns to the home position, the acquired value is displayed. If the adjustment is NG, the following message is displayed. AL-2030/2040CS: Misfeed lamp lights up, and the 7seg display remains unchanged. AL-2050CS: The LCD indicates "ERR." Note that, this simulation must be executed with the OC cover closed. ∗ If the value is 0, float detection is not performed in normal jobs. [Operation] (AL-2050CS only) 1) Initial display 41-06 OC FLOAT LEVEL 0 2) [ENTER/START] key 41-06 OC FLOAT LEVEL EXECUTING... <Canceling - when [Clear]/[Clear All] key is pressed-> After canceling, the machine goes into the sub code entry standby mode. THE JOB IS BEING CANCELED. 3) When the level is acquired: 41-06 OC FLOAT LEVEL **** OK 3) When the level is not acquired: 41-06 OC FLOAT LEVEL **** ERR

07

OC cover float detection margin setting

[Function] For the number of pixels between black markers on the SPF/RSFP scanning position saved in "41-06: (OC cover float detection level adjustment)", if the number of pixels between the markers when processing float detection is less than the number of pixels set with this simulation, it is judged as the float error. When the set value of this simulation is "0," no float error occurs. When this simulation is executed, the current set value is displayed. Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS), and press [START] key. The setting is saved and the display is shifted to the sub code input standby menu. Setting range: 0 – 99 (Copes with margin 0 – 99 pixels.) Default: 30 (30 pixels) [Operation] The operation is similar to simulation 9-04.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 15

Main code 43

Sub code 01

Contents Fusing temperature setting (Normal copy)

Details of function/operation [Function] Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2nd sheets, SIM 43-14 is used.) When this simulation is executed, the current set code number is displayed. Press [ ] [ ] key (or [Numeric] key for the AL-2050CS) to change the setting and press [ENTER]/[START] key to save the setting into the EERPOM. The machine goes into the sub code entry standby mode. The [Exposure mode selector] key (or [ mode. Code 0 1 2 3 4 Set temperature (°C) 170 175 180 185 190 Mode Main cassette paper feed & 2nd cassette paper feed Manual paper feed Remark ][ ] key for the AL-2050CS) is used to select the Code 5 6 7 8 Set temperature (°C) 195 200 205 210 Display item (AL-2050CS) TRAY1 MFT Remark Default

Display item (AL-2030/2040CS) AE mode lamp TEXT mode lamp

* The cassette feed and the manual feed are controlled similarly. [Operation] AL-2050CS 1) Initial display <Main cassette paper feed & 2nd cassette paper feed setting> 43-01 FU TEMP TRAY1 6( 0-8 ) 2) [ ][ ] key: Mode selection 4) [ENTER]/[START] key Settles the entered value. The display is shifted to the sub code input standby menu. AL-2030/2040CS 1) Press [Exposure mode selector] key to change the mode. 2) Press [ ] [ ] key to set the value. 3) Press [START] key to fix the code number.

43-01 FU TEMP MFT 6( 0-8 ) 3) [Numeric] key: Value entry 43-01 FU TEMP MFT 6( 0-8 ) 04 Fusing temperature setting in multi copy

[Function] For 20th sheet or later in multi copy, the fusing temperature is automatically changed from the temperature set with simulation 43-1 to the temperature set with this simulation. When this simulation is executed, the current set code number is displayed. Enter the code number and press [ENTER]/[START] key to change the setting. Code 0 1 2 3 4 5 6 7 Set temperature (°C) 165 170 175 180 185 190 195 200 Mode Main cassette paper feed & 2nd cassette paper feed Manual paper feed Main cassette paper feed & 2nd cassette paper feed (small-size) Manual paper feed (small-size) Remark

Display item (AL-2050CS) TRAY1 MFT TRAY1 SH MFT SH

Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp PHOTO mode lamp AE mode lamp TEXT mode lamp

Default 3 3 1 1

∗ The cassette feed and the manual feed are controlled similarly. [Operation] The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 16

Main code 43

Sub code 05

Contents Fusing temperature setup in duplex copy (AL-2040CS/2050CS only)

Details of function/operation [Function] In the case of duplex copy, the shift temperature set with this simulation is applied to the fusing temperature. When this simulation is executed, the current set code number is displayed. Enter the desired code number and press [ENTER]/[START] key to save the setting. Code 0 1 2 3 4 5 6 7 8 9 Shift temperature (°C) ±0 –8 –6 –4 –2 ±0 +2 +4 +6 +8 Remark Default

14

Fusing start temperature setting

[Operation] The operation is similar to simulation 26-02. [Function] When this simulation is started, the currently set code number is displayed. Press [ ] [ ] key (or [Numeric] key or [ ][ ] key for the AL-2050CS) to switch the setting, and press [ENTER]/[START] key to save it to the EEPROM. The machine goes to the sub code entry standby mode. Code 0 1 2 3 4 5 6 7 8 9 10 Set temperature (°C) 160 165 170 175 180 185 190 195 200 205 210 Remark

Default

[Operation] The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 17

Main code 46

Sub code 01

Contents Copy density adjustment (300dpi)

Details of function/operation [Function] Copy density is set for each mode. When this simulation is executed, the current se value is displayed in 2 digits (Default: 50). Change the set value and press [START] key to make a copy under the set value. When the set value is increased, the copy becomes darker. When the set value is decreased, the copy becomes lighter. In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy, Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 copies become lighter, too. Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode. The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 – 99) The setting procedure of the magnification ratio is the same as that to copy operation. Display item (AL-2050CS) AE mode (300dpi) AE TEXT mode (300dpi) TEXT PHOTO mode PHOTO TS mode (TEXT) (300dpi) TSTXT Mode TS mode (AE) (300dpi) TSAE LED (AL-2050CS) COPY mode lamp PRINT mode lamp SCAN mode lamp PRINT mode lamp SCAN mode lamp COPY mode lamp SCAN mode lamp Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp PHOTO mode lamp AE mode lamp PHOTO mode lamp Default 50 50 50 50 50

[Operation] AL-2050CS 1) Initial display 46-01 EXP.LEVEL 300 AE 100% 50( 1-99) 2) [ ] key: Mode selection 4) To fix the set value without printing, press [Enter] key. 46-01 EXP.LEVEL 300 AE 100% 62( 1-99) * To cancel manual feed paper empty MSG, press any key. * When performing the AE mode exposure adjustment, place the test chart on the document table so that the center area of 10cm is not covered. AL-2030/2040CS 1) Press [Exposure mode selector] key to change the mode. 2) Press [ ] [ ] key to set the value. 3) [START] Fixing and printing value * Print is started in the set mode.

46-01 EXP.LEVEL 300 TSAE 100% 50( 1-99) 2) [ ] key: Mode selection

46-01 EXP.LEVEL 300 TEXT 100% 50( 1-99) 3) [Numeric] key: Value entry 46-01 EXP.LEVEL 300 AE 100% 62( 1-99) 4) [START] key: Fixing and printing value (No change on the LCD) * Print is started in the set mode. 46-01 EXP.LEVEL 300 AE 100% 62( 1-99) 02 Copy density adjustment (600dpi)

[Function] Copy density is set for each mode. When this simulation is executed, the current se value is displayed in 2 digits (Default: 50). Change the set value and press [START] key to make a copy under the set value. When the set value is increased, the copy becomes darker. When the set value is decreased, the copy becomes lighter. In this case, only Exp.3 copy is made. When, however, the setting is made to make darker copy, Exp.1 and Exp.5 copies also become darker. When made to lighter copy, Exp1. and Exp.5 copies become lighter, too. Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode. The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 – 99) Display item (AL-2050CS) AE mode (600dpi) AE TEXT mode (600dpi) TEXT PHOTO mode PHOTO TS mode (TEXT) (600dpi) TSTXT Mode TS mode (AE) (600dpi) TSAE LED (AL-2050CS) COPY mode lamp PRINT mode lamp SCAN mode lamp PRINT mode lamp SCAN mode lamp COPY mode lamp SCAN mode lamp Display lamp Default (AL-2030/2040CS) AE mode lamp 50 TEXT mode lamp 50 PHOTO mode lamp 50 TEXT mode lamp 50 PHOTO mode lamp AE mode lamp 50 PHOTO mode lamp

[Operation] The operation is similar to simulation 46-01. AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 18

Main code 46

Sub code 18

Contents Image contrast adjustment (300dpi)

Details of function/operation [Function] Contrast is set for each mode. When this simulation is executed, the current se value is displayed in 2 digits (Default: 50). Change the set value and press [START] key to make a copy under the set value. When the set value is increased, the contrast becomes higher. When the set value is decreased, the contrast becomes lower. In this case, only Exp.3 copy is made. When, however, the setting is made to make higher contrast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast, Exp1. and Exp.5 copies become lower contrast, too. Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode. The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 – 99) Mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi) Display item (AL-2050CS) AE TEXT PHOTO TSTXT TSAE LED (AL-2050CS) COPY mode lamp PRINT mode lamp SCAN mode lamp PRINT mode lamp SCAN mode lamp COPY mode lamp SCAN mode lamp Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp PHOTO mode lamp AE mode lamp PHOTO mode lamp Default 50 50 50 50 50

* No density display on LCD/display. [Operation] The operation is similar to simulation 46-01. [Function] <γ table setting> When this simulation is executed, the code number of the current set gamma table is displayed. (Default: 2) Enter the code number corresponding to the desired gamma table, and press [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS) to change the mode and write into the EEPROM. <AE operation mode> ] key for the AL-2050CS) When setting the γ table, press [Exposure mode selector] key (or [ to change to the AE operation mode, and the current set code number of the AE operation mode is displayed. (Default: 0) Enter the code number corresponding to the desired AE operation mode and press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to change the mode and write into the EEPROM. <PHOTO image process setting> When [Exposure mode selector] key (or [ ] key for the AL-2050CS) is pressed in AE operation mode setting, the mode is changed to the PHOTO image process setting and the code number of the current set PHOTO image process setting is displayed. (Default: 1) Enter the code number corresponding to the desired PHOTO image process setting and press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to change the mode and write into the EEPROM. Mode Display item (AL-2050CS) GAMMA Display lamp (AL-2030/2040CS) OFF 2 AE PHOTO AE PHOTO AE PHOTO 0 1 1 2 Code number 1
γ

19

Exposure mode setup

Setting content Image quality priority mode Toner consumption priority mode Lead edge stop Real time process Error diffusion process Dither process

Remark

Default Default Default

[Operation] The operation is similar to simulation 43-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 19

Main code 46

Sub code 20

Contents SPF/RSPF exposure correction

Details of function/operation [Function] Used to adjust the exposure correction amount in the SPF/RSPF mode. The adjustment is made by adjusting Vref voltage variation for the OC mode. When this simulation is executed, the current set value is displayed in 2 digits (Default: 50). Change the set value and press [START] key to save the setting and make a copy. When the set value is increased, copy becomes darker. When the set value is decreased, copy becomes lighter. (Adjustment range: 1 – 99) Mode RSPF/SPF Display item (AL-2050CS) SPF Display lamp (AL-2030/2040CS) TEXT mode lamp Default 50 Remark

29

Image contrast adjustment (600dpi)

[Operation] The operation is similar to simulation 46-01. [Function] Contrast is set for each mode. When this simulation is executed, the current se value is displayed in 2 digits (Default: 50). Change the set value and press [START] key to make a copy under the set value. When the set value is increased, the contrast becomes higher. When the set value is decreased, the contrast becomes lower. In this case, only Exp.3 copy is made. When, however, the setting is made to make higher contrast, Exp.1 and Exp.5 copies also become in higher contrast. When made to a lower contrast, Exp1. and Exp.5 copies become lower contrast, too. Press [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS) to switch the mode. The set value of the selected mode is displayed on the LCD/display. (Adjustment value: 1 – 99) Mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi) Display item (AL-2050CS) AE TEXT PHOTO TSTXT TSAE LED Display lamp (AL-2050CS) (AL-2030/2040CS) COPY mode lamp AE mode lamp PRINT mode lamp TEXT mode lamp SCAN mode lamp PHOTO mode lamp PRINT mode lamp TEXT mode lamp SCAN mode lamp PHOTO mode lamp COPY mode lamp AE mode lamp SCAN mode lamp PHOTO mode lamp Default 50 50 50 50 50

* No density display on LCD/display. [Operation] The operation is similar to simulation 46-01. [Function] Used to set the limit value in AE and AE (toner save). Change the setting and press [ENTER]/[START] key to write the setting into the EEPROM. The machine goes into the sub code entry standby mode. By pressing [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS), setting is changed. (Setting range: 0 – 31, Default: 0) Mode Limit value for AE Limit value for AE (toner save) <Remark> When simulation 26-06 (Destination setting) or simulation 46-19 Auto Exposure mode is changed, the setting of this simulation is also changed to the default in connection. [Operation] The operation is similar to simulation 46-19. Display item (AL-2050CS) AE TEXT Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp Remark

30

AE limit adjustment

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 20

Main code 46

Sub code 31

Contents Image sharpness adjustment

Details of function/operation [Function] Used to adjust sharpening/blurring of image in each mode. Image quality Blurring Standard Sharpening Setting No 0 1 2 Remark Default

When this simulation is executed, warm-up and shading are performed and the current set value is displayed. (Default: 1) Change the set value and press [START] key to make a copy under the set conditions. To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL2050CS). The code number of the selected mode is dip0slayed on the LCD/display. Mode AE mode TEXT mode PHOTO mode TS mode (TEXT) TS mode (AE) Display item (AL-2050CS) AE TEXT PHOTO TSTXT TSAE LED (AL-2050CS) COPY mode lamp PRINT mode lamp SCAN mode lamp PRINT mode lamp SCAN mode lamp COPY mode lamp SCAN mode lamp Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp PHOTO mode lamp AE mode lamp PHOTO mode lamp Default setting 1 1 1 1 1

32

Copier color reproduction setup

[Operation] The operation is similar to simulation 46-01. [Function] Used to set color reproduction in each mode. Colors easy to be copied and colors difficult to be copied can be switched. Set value 0 1 2 Colors easy to be copied Purple, Blue, Red Water blue, Green, Blue Yellow, Red, Green Colors difficult to be copied Yellow, Green, Water blue Purple, Red, Yellow Blue, Water blue, Purple

* This setting has virtually no effect on black-and-white documents. When this simulation is executed, warm-up and shading are performed and the current set value is displayed. (Default: 0) Press [START] key to make a copy under the set conditions . At that time, color components are changed for used in copying. To change the mode, press [Exposure mode selector] key (or [ ] [ ] key for the AL2050CS). The code number of the selected mode is dip0slayed on the LCD/display. Specification component Green Red Blue Mode AE mode (including TS) TEXT mode (including TS) PHOTO mode Setting No 0 1 2 Remark Default

Display item (AL-2050CS) AE TEXT PHOTO

LED (AL-2050CS) COPY mode lamp PRINT mode lamp SCAN mode lamp

Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp PHOTO mode lamp

Default setting 0 0 0

[Operation] The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 21

Main code 48

Sub code 01

Contents Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment

Details of function/operation [Function] Used to adjust the magnification ratio in the main scan (front/rear) direction and sub scan direction. Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS). Press [START] key to save the set value and make a copy. (When the adjustment value is increased by 1, the magnification ratio is increased by 0.1%.) The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ key for the AL-2050CS). (Adjustment range: 1 – 99, Default: 50) Mode Main scan direction magnification ratio OC mode sub scan direction magnification ratio Display item LED Display lamp (AL-2050CS) (AL-2050CS) (AL-2030/2040CS) F-R PRINT mode lamp TEXT mode lamp SCAN SCAN mode lamp PHOTO mode lamp ][ Default value 50 50 ]

05

SPF/RSPF mode sub scan direction magnification ratio in copying

[Operation] The operation is similar to simulation 46-01. [Function] Used to display the current SPF/RSPF mode sub scan direction magnification ratio on the LCD/ display. When [START] key is pressed, the entered data is acquired and saved into the EEPROM, and a copy is made. (When the set value is increased by 1, the magnification ratio is increased by 0.1%.) The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ key for the AL-2050CS). (Adjustment range: 1 – 99, Default: 50) ][ ]

When adjusting the RSPF, the mode is set to "Duplex → Single," single copies of two sheets are performed. For printing, regardless of the density mode and the density level, Density mode = MANUAL Density level = 3 Mode Sub scan magnification ratio adjustment on the front surface of SPF/ RSPF document Sub scan magnification ratio adjustment on the back surface of RSPF document (AL-2050CS only) Initial value of Display item LED duplex setting (AL-2050CS) (AL-2050CS) S-S SIDE1 Display lamp (AL-2030/ Default 2040CS) COPY mode AE mode 50 lamp lamp

D-S

SIDE2

PRINT mode lamp

50

* When there is no document in SPF/RSPF, copy is inhibited. [Operation] The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 22

Main code 49

Sub code 01

Contents Flash ROM program writing mode

Details of function/operation [Function] When this simulation is executed, "d" is displayed on the display (or "DOWNLOAD MODE" is displayed on the LCD for the AL-2050CS), the machine goes into the program writing mode from PC to Flash ROM. Use the writing tool on the PC and write the program. During writing, the display shows as follows: After completion of download, turn OFF/ON the power to reset.
AL-2050CS Status Download data receiving Loader function transfer Date delete start Data write (Boot section) Data write (Program section) Data write (EEPROM) Data write (LCD) During SUM CHECK During BOOT SUM CHECK During EEPROM SUM CHECK Download complete Error state Display item RECEIVING LOADER COPYING FLASH ERASE BOOT WRITING PROGRAM WRITING E2PROM WRITING LCD DATE WRITING FLASH ROM SUM CHECK BOOT SUM CHECK EEPROM SUM CHECK DOWNLOAD COMPLETE! "0FF" ON "E ∗" ON OFF OFF OFF OFF AL-2030/2040CS only AL-2030/2040CS Pre-heat Ready lamp lamp "d" ON ON OFF OFF Blink Blink ON OFF Blink AL-2050CS only AL-2050CS only "d" ON ON ON AL-2050CS only AL-2050CS only Remark

Display

AL-2050CS only "d" ON "d" ON "d" ON

* "∗" in an error display indicates the error position. 1 2 3 4 5 Data reception error Loader function transfer FLASH ROM delete FLASH ROM writing (Boot section) FLASH ROM writing (Program section) 6 7 8 9 10 Sum check (Loader section) Sum check (Boot section) Sum check (Program section) Sum check (EEPROM section) Data error

In case of an error in download, the following message is displayed on the LCD. (AL-2050CS only) Error status PC data receiving Loader function transfer FLASH ROM delete Boot section FLASH ROM write Program section FLASH ROM write Loader section SUM CHECK Boot section SUM CHECK Program section SUM CHECK E2PROM SUM CHECK E2PROM write E2PROM read Verify E2PROM collating Verify Boot section lens check Program section lens check E2PROM lens check Total data size check IMC communication error IMC FRASH ROM write LCD section lens check LCD section FLASH ROM write LCD section SUM CHECK Display item E-01 PC TRANS E-02 LOADER COPY E-03 FLASH ERASE E-04 BOOT WRITE E-05 PROGRAM WRITE E-06 LOADER SUM E-07 BOOT SUM E-08 PROGRAM SUM E-09 E2PROM SUM E-10 E2PROM WRITE E-11 E2PROM READ E-12 E2PROM COLLATE E-13 BOOT LENGTH E-14 PROGRAM LENGTH E-15 E2PROM LENGTH E-16 DATE SIZE E-17 IMC TRANS E-18 IMC FLASH WRITE E-19 LCD DATE LENGTH E-20 LCD DATE WRITE E-21 LCD DATE SUM

To enter the download mode, there is a method to use key operations as well as to use a simulation. With the power OFF, press and hold [Clear All] key + [ ] key, turn on the power. [Operation] (AL-2050CS only) 1) Initial display DOWNLOAD MODE

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 23

Main code 50

Sub code 01

Contents Lead edge image position

Details of function/operation [Function] Used to adjust the copy image position and the lead edge void amount on copy paper. The adjustment is made by adjusting the image scan start position at 100% and the print start position (resist roller ON timing). When this simulation is executed, the current set value is displayed in 2 digits. (Center value: 50) When [Exposure mode selector] key (or [ ting mode and the display are changed. ][ ] key for the AL-2050CS) is pressed, the set-

Enter the adjustment value and press [START] key to save the set value and make a copy. When the adjustment is made by the main cassette paper feed, the adjustment values of all the paper feed ports become the same. (When the set value is increased by 1, shift is made by 0.1mm.) Display item LED (AL-2050CS) (AL-2050CS) Print start position TRAY1 COPY mode lamp (Main cassette paper Main cassette lamp feed) (*) Print start position TRAY2 COPY mode lamp (2nd cassette paper 2nd cassette lamp feed) Print start position MFT COPY mode lamp (Manual paper feed) Manual paper feed lamp Image lead edge void DEN-A PRINT mode lamp amount Main cassette lamp Image scan start RRC-A SCAN mode lamp position Main cassette lamp Image rear edge void DEN-B COPY mode lamp amount (Cassette PRINT mode lamp paper feed) SCAN mode lamp Main cassette lamp Image rear edge void RRC-B COPY mode lamp amount (Manual PRINT mode lamp paper feed) Manual paper feed lamp Mode Display lamp (AL-2030/2040CS) AE mode lamp Main cassette lamp AE mode lamp 2nd cassette lamp AE mode lamp Manual feed lamp TEXT mode lamp Main cassette lamp PHOTO mode lamp Main cassette lamp AE mode lamp TEXT mode lamp PHOTO mode lamp Main cassette lamp — Default 50

50

50 50 50 50

50

(*): Support for the installation models. For non-installation models, skip. * When printing with the manual paper feed tray, use paper of the letter size. * When paper is discharged, the shifter is operated. [Adjustment procedure] 1) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON) (B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at 100%. (AL-2030/2040CS) For the AL-2050CS, the following LED’s are lighted: • AE lamp/COPY mode lamp: (A) • TEXT lamp/PRINT mode lamp: (B) • PHOTO lamp/SCAN mode lamp: (C) 2) Measure the image loss (Rmm) of the scale. Set C = 10 x R (mm). (Example: Set to 40.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) 3) Measure the distance (Hmm) from the paper lead edge to the image print start position. Set A = 10 x H (mm). (Example: Set to 50.) When the value of A is increased by 10, the image lead edge is moved to the paper lead edge by 1mm. (Default: 50). 4) Set the lead edge void amount to B = 50 (2.5mm). (Default: 50) When the value of B is increased by 10, the void is extended by about 0.1mm. (For 25 or less, however, the void amount is regarded as 0.) ∗ The SPF/RSPF adjustment is made by adjusting the SPF/RSPF image scan start position after OC adjustment. [Operation] The operation is similar to simulation 4601.
5mm

(Example)
Distance from the paper lead edge to the image lead edge, H = 5mm Image loss, R = 4mm

10mm

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 24

Main code 50

Sub code 06

Contents Copy lead edge position adjustment (SPF/RSPF)

Details of function/operation [Function] Used to adjust the SPF/RSPF copy lead edge. When the adjustment value of the document scan position adjustment is increased by 1, the scan start timing is advanced by 0.1mm. The print result is shifted to the opposite direction of the scan start position. The adjustment mode can be changed by pressing [Exposure mode selector] key (or [ key for the AL-2050CS). (Adjustment range: 1 – 99, Default: 50) ][ ]

When scanning a back surface of document, the mode must be changed to operate the SPF/ RSPF by pressing [2-SIDED COPY] key. Mode Front surface document scan position adjustment Back surface document scan position adjustment (AL-2050CS only) Rear edge void adjustment (RSPF) Initial value of duplex setting S-S Display item (AL-2050CS) SIDE1 LED (AL-2050CS) COPY mode lamp PRINT mode lamp Display lamp (AL-2030/ 2040CS) AE mode lamp — Default 50

D-S

SIDE2

50

S-S

END

SCAN mode lamp

PHOTO mode lamp

50

∗ When there is no document in the SPF/RSPF, copy is inhibited. ∗ When paper is discharged, the shifter is operated. [Operation] The operation is similar to simulation 46-01. [Function] Used to adjust the center offset position of copy images on copy paper and that in scanning document. When this simulation is executed, the current set value is displayed. Enter the adjustment value and press [START] key to save the setting and make a copy. (When the set value is changed by 1, the center is shifted by 0.1mm.) When the adjustment value is increased, the center is shifted to right. When decreased, the center is shifted to left. The modes can be selected by pressing [Exposure mode selector] key (or [ ][ ] key for the AL-2050CS). When the set value is changed largely, the area outside the shading area may be scanned to cause black streaks on the edges. When the SPF/RSPF is used, select the mode for use of the SPF/RSPF by [2-SIDED COPY] key. Mode Print center offset (Main cassette paper feed) (*) Print center offset (2nd cassette paper feed) Print center offset (Manual paper feed) (**) 2nd print center offset (Main cassette paper feed) Display item (AL-2050CS) TRAY1 LED (AL-2050CS) COPY mode lamp Main cassette lamp COPY mode lamp 2nd cassette lamp COPY mode lamp Manual paper feed lamp PRINT mode lamp Main cassette lamp Display lamp (AL-2030/2040CS) AE mode lamp Main cassette lamp AE mode lamp 2nd cassette lamp AE mode lamp Manual paper feed lamp TEXT mode lamp Main cassette lamp Default 50

10

Center offset adjustment

TRAY2

50

MFT

50

SIDE2

50

(*): Support for the installation models. For non-installation models, skip. (**): For Simplex models, skip. * When printing with the manual paper feed tray, use paper of the letter size. * In the 2nd print center offset adjustment, print is made forcibly as 1to2/Short Edge from OC regardless of duplex setting. * When paper is discharged, the shifter is operated. [Operation] The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 25

Main code 50

Sub code 12

Contents Document off-center adjustment

Details of function/operation [Function] Used to adjust document scan off-center adjustment. The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ [ ] key for the AL-2050CS). (Adjustment range: 1 – 99, Default: 50) When the adjustment value is increased, the print result is shifted to left. Mode Platen document scan SPF document front scan RSPF document back scan (AL-2050CS only) Initial value Display item LED of duplex (AL-2050CS) (AL-2050CS) setting S-S OC COPY mode lamp S-S SPF PRINT mode lamp D-S RSPF SCAN mode lamp Display lamp (AL-2030/ 2040CS) AE mode lamp TEXT mode lamp — Default 50 50 50

]

* When paper is discharged, the shifter is operated. [Operation] The operation is similar to simulation 46-01. [Function] When this simulation is executed, the current set correction value is displayed. Enter the correction value and press [START] key to save the entered correction value. (Correction value range; 1 – 99, Default: 50) For S-D mode front surface print and print of even paged in D-S mode, reverse memory copy operation is performed from the rear edge of documents. When, therefore, the print position adjustment of output images is required, adjust as follows: In the reverse memory coping, when the document scan is made in the arrow direction, the output image is printed from the rear edge of scan image. When, therefore, the print lead edge is shifted, set the reference chart so that the reference position is on the rear edge, and use this simulation to adjust the set value so that the print lead edge is matched. Since printing is made from the image data most lately stored in memory to the lead edge data from the print start position, the image lead edge adjustment is made by changing the end data position stored in memory by the set value of this simulation. Since it is performed by changing the scan end position, the image position adjustment is made by changing the scan end position and the end data stored in memory. The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ [ ] key for the AL-2050CS) Initial value Display item LED of duplex (AL-2050CS) (AL-2050CS) setting OC memory reverse S-D OC COPY mode output position lamp SPF/RSPF memory D-S SPF PRINT mode reverse output position lamp Mode
Document transport direction Scan lead edge

18

Memory reverse position adjustment in duplex copy (AL-2040CS/2050CS only)

]

Display lamp (AL-2030/ 2040CS) AE mode lamp TEXT mode lamp

Default 50 50

Document transport direction Print lead edge Lead edge void (1) Print start position

Scan end position (Default: Scan cut by void (1)) Scan direction Scan rear edge

Rear edge void Print rear edge

* The initial value of duplex setting is "1to2/Long Edge" for the duplex model, or "2to1" for the simplex model. ∗ When paper is discharged, the shifter is operated. [Operation] The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 26

Main code 50

Sub code 19

Contents Duplex copy rear edge void adjustment (AL-2040CS/2050CS only)

Details of function/operation [Function] Used to adjust the rear edge void amount in duplex copy. When this simulation is executed, the current set value is displayed in 2 digits. (Center value: 50.) The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ ] [ ] key for the AL-2050CS). (Adjustment range; 1 – 99) Enter the adjustment value and press [START] key to save the set value and make a copy. (The paper information is cleared for every copy.) When the set value is increased by 1, the void amount is increased by about 0.1mm. Mode Paper rear edge void amount Print start position (Duplex back surface) Display item (AL-2050CS) DEN-B RRC-D LED (AL-2050CS) PRINT mode lamp SCAN mode lamp Display lamp (AL-2030/2040CS) TEXT mode lamp PHOTO mode lamp Default 50 50

* The initial value for duplex setting is "1to2/Short Edge" for the OC setting, or "2to2" for the RSPF setting. ∗ When paper is discharged, the shifter is operated. [Operation] The operation is similar to simulation 46-01. [Function] Used to adjust the contact pressure of the main unit resist roller and the SPF/RSPF resist roller onto paper. When this simulation is executed, the current set value is displayed. The adjustment modes can be selected by pressing [Exposure mode selector] key (or [ [ ] key for the AL-2050CS). ]

51

02

Resist quantity adjustment

Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [START] key to save the set value and make a copy. Display item LED (AL-2050CS) (AL-2050CS) Main cassette paper TRAY1 COPY mode lamp feed Main cassette lamp (*) 2nd cassette paper TRAY2 COPY mode lamp feed 2nd cassette lamp Manual paper feed MFT COPY mode lamp Manual paper feed lamp RSPF document SIDE1 COPY mode lamp paper feed PRINT mode lamp (Front surface) SCAN mode lamp (AL-2050CS only) Main cassette lamp RSPF document SIDE2 COPY mode lamp paper feed PRINT mode lamp (Back surface) Main cassette lamp (AL-2050CS only) (*) Duplex back DUP-2 PRINT mode lamp surface SCAN mode lamp Main cassette lamp Mode Display lamp (AL-2030/2040CS) AE mode lamp Main cassette lamp AE mode lamp 2nd cassette lamp AE mode lamp Manual paper feed lamp — Default 50 50 50

50

50

TEXT mode lamp PHOTO mode lamp Main cassette lamp

50

(*): Support for the installation models. For non-installation models, skip. [Operation] (AL-2050CS only) The operation is similar to simulation 46-01.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 27

Main code 53

Sub code 08

Contents SPF/RSPF scan position automatic adjustment

Details of function/operation [Function] Place a A4 paper (white chart) so that it covers the SPF/RSPF scan glass and the OC glass together, and close the SPF/RSPF. When this simulation is executed, the current adjustment value is displayed as the initial display. * Default is 1. Adjustment range is 1 – 99. Adjustment unit 1 = about 0.127mm * If the values are kept as the default values, SPF/RSPF scan is not performed properly. The front area of the proper scan position may be scanned. In case of AUTO, press [START] key, and the mirror unit scans from the home position to the SPF/RSPF scan position with the adjustment value displayed. The SPF/RSPF glass cover edge position is calculated from the difference between the SPF/RSPF glass cover edge and the OC side document glass CCD output level. If the adjustment is normal, the adjusted value is displayed. If abnormal, the error LED lights up with the current set value displayed. During the error LED is lighted, when [START] key is pressed again, execution is performed again. Mode SPF/RSPF scan position auto adjustment SPF/RSPF scan position manual adjustment Display item (AL-2050CS) AUTO MANU LED (AL-2050CS) COPY mode lamp PRINT mode lamp Display lamp (AL-2030/2040CS) AE mode lamp TEXT mode lamp Default 1 1

[Operation] The operation is similar to simulation 46-01. (In MANUAL) OK/ERR display in AUTO <When OK> 53-08 SPF AUTO AUTO 100% ** 61 03 Polygon motor check (HSYNC output check) OK <When ERR> 53-08 SPF AUTO AUTO 100% ** ERR

[Function] When [ENTER]/[START] key is pressed, HSYNC is performed and the polygon motor is rotated for 30sec. At that time, the ZOOM lamp (or the COPY mode lamp for the AL-2050CS) is lighted for 100msec every time when HSYNC is detected. [Operation] (AL-2050CS only) 1) Initial display 61-03 LSU CHK EXECUTING...

63

01

Shading check

[Function] Used to display the detection level of white plate for shading. When [ENTER]/[START] key is pressed, the mirror base unit moves to the white plate for shading and the copy lamp is lighted. When the light quantity is stabilized, revision is made for every second, and the level of one pixel at the center of CCD which is not corrected is detected and the value is displayed in decimal values on the LCD/display. (3 digits) [Operation] (AL-2050CS only) 1) Initial display 63-01 SHADING CHK EXECUTING... 000

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 28

Main code 63

Sub code 02

Contents Black level automatic correction

Details of function/operation [Function] Used to acquire the black level target value used for the black level adjustment of white balance. When this simulation is executed, the current correction value is displayed in 3 digits of 12bit hexadecimal number. Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the density 10 (black side) comes on the left side and that the chart is upside down at the center of the plate left center.

10 Chart back surface

When [ENTER]/[START] key is pressed, the mirror base unit scans the chart and calculates the correction value. After completion of correction, the corrected value is displayed on the LCD/display. * Default: 0 * If the value is set to the default, operation is made with 0x60. [Operation] (AL-2050CS only) 1) Initial display 63-02 BLACK LEVEL 000 2) [ENTER/START] key: Correction start 63-02 BLACK LEVEL EXECUTING... <During canceling - When [Clear]/[Clear All] key is pressed-> After canceling, the machine goes into the sub code entry standby mode. THE JOB IS BEING CANCELED. 3) After execution 63-02 BLACK LEVEL *** OK 3) In case of an error 63-02 BLACK LEVEL *** ERR 12 Light quantity stabilization wait time setting [Function] Used to set the wait time before entering the light quantity level stable evaluation process in the light quantity stable process of white balance. (Note: The light quantity stable level in the previous light quantity stable state is used as the target. When the light quantity level reaches the target during the wait time, the set time of this simulation is ignored and the operation enters the stable evaluation process.) When this simulation is executed, the currently set value is displayed. Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [START] key. The entered value is stored and the machine goes into the sub code entry standby mode. Setting range: 0 – 99 (Complying with the light quantity stable wait time of 0 – 99sec.) Default: 15 (15sec) [Operation] The operation is similar to simulation 9-04. [Function] When the difference between the maximum and the minimum values of the light quantity level sampled for 3.2sec in the cycle of 100msec in the white balance light quantity stable process is within the range set with this simulation, it is judged as the light quantity is stable. (Note: The magnification ratio of the AFE gain setting is automatically reflected on the stable width.) When this simulation is executed, the currently set value is displayed. Enter the adjustment value with [ ] [ ] key (or [Numeric] key for the AL-2050CS) and press [START] key. The entered value is stored and the machine goes into the sub code entry standby mode. Setting range: 1 – 99 (Light quantity stable width: Complying with 1 – 99 in 4095 gradations.) Default: 16 [Operation] The operation is similar to simulation 9-04. AL-2030/2040CS/2050CS SIMULATION, TROUBLE CODES 10 - 29

13

Light quantity stabilization band setting

Main code 64

Sub code 01

Contents Self print

Details of function/operation [Function] The status of the optical section is ignored and printing of one page is made. Also when the print command is received from the host, printing is made. When this simulation is executed, warm-up is performed and the ready lamp is lighted. (Since, however, the scanner is disabled, initializing is not made.) Enter the code number and press [ENTER]/[START] key to start paper feed from the selected cassette and print in the selected pattern. Code number 0 1 2 3 * For 4 – 99, flip. [Operation] The operation is similar to simulation 26-02. Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port on the machine). → When print images from USB2.0 (Full speed) port are disturbed, change the setting and try again. When this simulation is executed, the currently set code number is displayed. Enter the code number corresponding to the adjustment value, and press [START] key to change the setting. Code number 1 2 3 4 Setting FAST NORMAL1 NORMAL2 SLOW ↑ Fast Speed Pattern 1by2 Grid pattern White paper Black background Display item 1 BY 2 CHECK WHITE BLACK

67

50

USB receive speed adjustment (USB1.1) (AL-2030/AL-2040CS only)

↓ Slow

5. Trouble codes
A. Trouble codes list
Main Sub Details of trouble code code E1 00 IMC communication trouble 10 IMC trouble 13 IMC flash ROM error 81 IMC communication interface error (Parity) 82 IMC communication interface error (Overrun) 84 IMC communication interface error (Framing) E7 01 Duplex model memory setup error, memory notdetected error 02 LSU trouble 10 Shading trouble (Black correction) 11 Shading trouble (White correction) 16 Abnormal laser output F5 02 Copy lamp lighting abnormality H2 00 Thermistor open H3 00 Heat roller high temperature detection H4 00 Heat roller low temperature detection L1 00 Feeding is not completed within the specified time after starting feeding. (The scan head locking switch is locked) L3 00 Scanner return trouble L4 01 Main motor lock detection 32 Exhaust fan motor lock detection trouble L6 10 Polygon motor lock detection U2 04 EEPROM read/write error (Serial communication error) 11 Counter check sum error (EEPROM)

B. Details of trouble codes
Main Sub Details of trouble code code E1 00 Content IMC communication trouble Detail An abnormality occurs in communication between the CPU and the IMC. Cause IMC abnormality IMC memory defect/data abnormality Check Replace the MCU PWB with new one. and remedy 10 Content IMC trouble Detail An abnormality occurs in the IMC. Cause USB chip error/CODEC error on the IMC. Check Replace the MCU PWB with a new one. and remedy 13 Content IMC flash ROM error Detail An abnormality occurs in the IMC flash ROM. Cause IMC abnormality Check Replace the MCU PWB with a new one. and If downloading of the program is abnormally remedy terminated, it may cause an error. Download the program again to avoid this. 81 Content IMC communication interface error (Parity) Detail A parity error occurs in communication between the CPU and the IMC. Cause IMC abnormality IMC memory defect/data abnormality Check Replace the MCU PWB with new one. and remedy

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 30

Main Sub Details of trouble code code E1 82 Content IMC communication interface error (Overrun) Detail An overrun error occurs in communication between the CPU and the IMC. Cause IMC abnormality IMC memory defect/data abnormality. Check Replace the MCU PWB with new one. and remedy 84 Content IMC communication interface error (Framing) Detail A framing error occurs in communication between the CPU and the IMC. Cause IMC abnormality IMC memory defect/data abnormality. Check Replace the MCU PWB with new one. and remedy E7 01 Content Duplex model memory setup error, memory not-detected error Detail The memory is not set properly or the memory capacity is not set to the duplex setup (6M). Check Set SIM 26-39 code number to 2. and remedy 02 Content LSU trouble Detail The BD signal from the LSU cannot be detected in a certain cycle. (Always OFF or always ON) Cause LSU connector or LSU harness defect or disconnection Polygon motor rotation abnormality Laser beams are not generated. MCU PWB abnormality. Check Check connection of the LSU connector. and Execute SIM 61-03 to check the LSU remedy operations. Check that the polygon motor rotates normally. Check that the laser emitting diode generates laser beams. Replace the LSU unit. Replace the MCU PWB. 10 Content Shading trouble (Black correction) Detail The CCD black scan level is abnormal when the shading. Cause Improper connection of the CCD unit flat cable CCD unit abnormality MCU PWB abnormality Check Check connection of the CCD unit flat cable. and Check the CCD unit. remedy

Main Sub Details of trouble code code E7 11 Content Shading trouble (White correction) Detail The CCD white scan level is abnormal when the shading. Cause Improper connection of the CCD unit flat cable Dirt on the mirror, the lens, and the reference white plate Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality (When occurred in the SPF/RSPF scan position.) Improper installation of the mirror unit Check Clean the mirror, lens, and the reference and white plate. remedy Check the light quantity and lighting status of the copy lamp (SIM 05-03). Check the MCU PWB. 16 Content Abnormal laser output Detail When the laser output is stopped, HSYNC is detected. Cause Laser abnormality MCU PWB abnormality. Check Check the laser emitting diode operation. and Replace the MCU PWB. remedy F5 02 Content Copy lamp lighting abnormality Detail The copy lamp does not turn on. Cause Copy lamp abnormality Copy lamp harness abnormality CCD PWB harness abnormality. Check Use SIM 5-3 to check the copy lamp and operations. remedy When the copy lamp lights up. Check the harness and the connector between the CCD unit and the MCU PWB. When the copy lamp does not light up. Check the harness and the connector between the copy lamp unit and the MCU PWB. Replace the copy lamp unit. Replace the MCU PWB. H2 00 Content Thermistor open Detail The thermistor is open. The fusing unit is not installed. Cause Thermistor abnormality Control PWB abnormality Fusing section connector disconnection The fusing unit is not installed. Check Check the harness and the connector and between the thermistor and the PWB. remedy Use SIM 14 to clear the self diagnostic display.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 31

Main Sub Details of trouble code code H3 00 Content Heat roller high temperature detection Detail The fusing temperature exceeds 240°C. Cause Thermistor abnormality Control PWB abnormality Fusing section connector disconnection. Check Use SIM 5-02 to check the heater lamp and blinking operation. remedy When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp keeps ON. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display. H4 00 Content Heat roller low temperature detection Detail 1) When the target temperature (165°C) is not reached in 55 sec after starting warming-up. 2) When the temperature below 100°C is detected for 300ms under the ready print state. ∗ "Starting warming-up" means not only that in power supply but also reset that in reset from shut-off and in side door close. (The timing of generating H4 is not limited to that in power supply.) Cause Thermistor abnormality Heater lamp abnormality Thermostat abnormality Control PWB abnormality Check Use SIM 5-02 to check the heater lamp and blinking operation. remedy When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp does not light up. Check for disconnection of the heater lamp and the thermostat. Check the interlock switch. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display.

Main Sub Details of trouble code code L1 00 Content Feeding is not completed within the specified time after starting feeding. (The scan head locking switch is locked) Detail The white area and the black marking on the shading plate are used to obtain the difference in the CCD level values for judgment of lock. When the difference in the levels of which and black is small, it is judged that the black mark could not be scanned by lock and the trouble code "L1" is displayed. Cause The scan head is locked by the lock switch. Mirror unit abnormality The scanner wire is disconnected. The origin detection sensor abnormality Mirror motor harness abnormality Check Check to confirm that the scan head lock and switch is released. remedy Use SIM 1-1 to check the mirror reciprocating operations. When the mirror does not feed. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor. L3 00 Content Scanner return trouble Detail When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the power, the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not turn ON. Cause Mirror unit abnormality Scanner wire disconnection Origin detection sensor abnormality Mirror motor harness abnormality Check Use SIM 1-1 to check the mirror and reciprocating operations. remedy When the mirror does not return. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 32

Main Sub Details of trouble code code L4 01 Content Main motor lock detection Detail When the main motor encoder pulse is not detected for 100 msec. Cause Main motor unit abnormality Improper connection or disconnection the main motor and the harness. MCU PWB abnormality Check Use SIM 25-01 to check the main motor and operations. remedy Check connection of the main motor harness/connector. Replace the main motor. Replace the MCU PWB. 32 Content Exhaust fan motor lock detection trouble Detail The error detection is started after 2 sec from starting rotation of the exhaust fan motor. 1) The continuous rotation state of 250ms is not detected for 1 sec after starting detection. 2) When the lock sensor (in the exhaust fan) detects the HIGH level (unstable) after detection the lock state (stable state). Cause Exhaust fan motor connector connection trouble Exhaust fan motor trouble MCU PWB trouble Check Exhaust fan motor connector connection and check remedy Exhaust fan motor replacement Replace the MCU PWB. L6 10 Content Polygon motor lock detection Detail The lock signal (specified rpm signal) does not return within a certain time (about 20 sec) from starting the polygon motor rotation. Cause Polygon motor unit abnormality Improper connection or disconnection of the polygon motor and the harness. MCU PWB abnormality Check Use SIM 61-1 to check the polygon motor and operations. remedy Check connection of the polygon motor harness/connector. Replace the polygon motor. Replace the MCU PWB. U2 04 Content EEPROM read/write error (Serial communication error) Detail EEPROM access process error Cause EEPROM abnormality Check Check that the EEPROM is properly set. and Use SIM 16 to cancel the trouble. remedy Replace the MCU PWB. 11 Content Counter check sum error (EEPROM) Detail Check sum error of the counter area in the EEPROM Cause EEPROM abnormality Check Check that the EEPROM is properly set. and Use SIM 16 to cancel the trouble. remedy Replace the MCU PWB.

AL-2030/2040CS/2050CS

SIMULATION, TROUBLE CODES 10 - 33

[11] USER PROGRAM
The conditions of factory setting can be changed according to the use conditions.

3) To enter the toner save mode, press the light ( ) key. The light and dark indicator marked "1" will light up, indicating the toner save mode is selected.

1. Functions that can be set with user programs
Toner save mode
Reduces toner consumption by approximately 10%.

Power save modes
The unit has two power save modes of operation: preheat mode and auto power shut-off mode. Preheat mode When the unit enters the preheat mode, the power save ( ) indicator will light up and other indicators will remain on or off as before. In this condition, the fuser in the unit is maintained at a lower heat level, thereby saving power. To copy from the preheat mode, make desired copier selections and press the start ( ) key using the normal copying procedure. Auto power shut-off mode When the unit enters the auto power shut-off mode, the power save ( ) indicator will light up and other indicators except the ONLINE indicator will go out. The auto power shut-off mode saves more power than the preheat mode but requires a longer time before starting copying. To copy from the auto power shut-off mode, press the start ( ) key. Then make desired copier selections and press the start ( ) key using the normal copying procedure. 4) Press the exposure mode selector key. The PHOTO ( ) indicator will stop blinking and light up steadily. The light and dark indicator marked "3" will light up. The toner save mode is now active. Note: To return to the standard mode, repeat the procedure but use the dark ( ) key to select exposure level "5" in step 3).

3. User programs (AL-2030/2040CS)
The user programs allow the parameters of certain functions to be set, changed, or canceled as desired. Set the power save modes, auto clear time, preheat mode, SPF automatic original discharge time, resolution of AUTO & MANUAL mode and reset factory setting. 1) Press and hold down the light ( ) key simultaneously for more than 5 seconds until all the alarm indicators ( , , ) blink and " " appears in the display. 2) Use the left copy quantity ( ) key to select a user program number (1: Auto clear time, 2: Preheat mode, 3: Auto power shut off mode, 4: Auto power shut off timer, 6: SPF automatic original discharge time, 10: Resolution of AUTO & MANUAL mode, 21: Reset factory, 24: Prevention of OC copies when the SPF is up function, 25: Copy effective paper width setting function (Bypass tray), 26: Copy effective paper width setting function (Tray 1), 27: Copy effective paper width setting function (Tray 2) (AL-2040CS only), 28: Selection of copy start state (Polygon rotation on/off), 29: Fusing temperature setting when the bypass tray is used). The selected number will blink in the left side of the display. 3) Press the start ( ) key. The entered program number will be steadily lit and the currently selected parameter number for the program will blink on the right side of the display. 4) Select the desired parameter using the right copy quantity ( ) key. The entered parameter number will blink on the right of the display. Program Mode No. 1 Auto clear time Parameters

Auto clear
The unit returns to the initial settings a preset amount of time after the end of job. This preset amount of time (auto clear time) can be changed.

Resolution of AUTO & MANUAL mode
You can set the copy resolution used for AUTO and MANUAL ( ) exposure mode.

2. Toner save mode (AL-2030/2040CS)
1) Press the exposure mode selector key to select the MANUAL ( ) mode.

2) Press and hold down the exposure mode selector key for approximately 5 seconds. The MANUAL ( ) indicator will go out and the PHOTO ( ) indicator will begin to blink. The light and dark indicator marked "5" will light up, indicating the standard toner mode is active.

2

3 4

6

10 21 AL-2030/2040CS/2050CS

1 → 10 sec., 2 → 30 sec., *3 → 60 sec., 4 → 90 sec., 5 → 120 sec., 6 → OFF Preheat mode *1 → 30 sec., 2 → 60 sec., 3 → 5 min., 4 → 30 min., 5 → 60 min., 6 → 120 min., 7 → 240 min. Auto power shut off mode *1 → ON, 2 → OFF Auto power shut off timer *1 → 5 min., 2 → 30min., 3 → 60 min., 4 → 120 min., 5 → 240 min. SPF automatic original 1 → 5 min., *2 → 30 min., discharge time 3 → 60 min., 4 → 120 min., 5 → 240 min., 6 → OFF Resolution of AUTO & *1 → 300dpi, 2 → 600dpi MANUAL mode Reset factory 1 → YES, *2 → NO

USER PROGRAM 11 - 1

Program Mode No. 24 Prevention of OC copies when the SPF is up function 25 Copy effective paper width setting function (Bypass tray) 26 Copy effective paper width setting function (Tray 1) 27 Copy effective paper width setting function (Tray 2) (AL-2040CS only) 28 Selection of copy start state (Polygon rotation on/ off) 29 Fusing temperature setting when the bypass tray is used

Parameters *1 → ON, 2 → OFF

4. User programs (AL-2050CS)
1) Press the [MENU] key and then press the [ENTER] key. In printer mode, the user programs are accessed by simply pressing the [MENU] key. 2) Press the [ ] key ( ) or [ ] key ( ) to select the item that you wish to configure in the USER PROGRAM items, and then press the [ENTER] key. • You can also select a program by directly entering the program number with the numeric keys. 3) Press the [ ] key ( ) or [ ting of the selected item. Note: • If you mistakenly select the wrong item, press the [CLEAR] key ( ) and repeat the procedure from step 2. • To cancel a setting for a user program, press the [MENU] key. 4) Press the [ENTER] key. Your selection appears briefly and then the previous screen appears. Note: When "AE LEVEL ADJUST" is selected in the user programs and the [ENTER] key is pressed, the automatic exposure adjustment screen appears. Adjust the exposure and press the [ENTER] key. ] key ( ) to change the set-

*1 → Large (LETTER/A4 width), 2 → Small (INVOICE/B5R width) *1 → Large (LETTER/A4 width), 2 → Small (INVOICE/B5R width) *1 → Large (LETTER/A4 width), 2 → Small (INVOICE/B5R width) *1 → ON, 2 → OFF

1 → Low, *2 → High

∗ Factory default settings are indicated with an asterisk (*). 5) Press the start ( ) key. The right-hand number in the display will be steadily lit and the entered value will be stored. Note: To change the setting or to set another mode, press the clear key. The unit will return to step 2). 6) Press the light ( ) key to return to the normal copy mode.

A. Copy mode
Program number 1 Program name AUTO CLEAR Setting codes (factory default setting appears in bold) 1: 10 SEC. 2: 30 SEC. 3: 60 SEC. 4: 90 SEC. 5: 120 SEC. 6: OFF 1: 30 SEC. 2: 1 MIN. 3: 5 MIN. 4: 30 MIN. 5: 60 MIN. 6: 120 MIN. 7: 240 MIN. 1: ON 2: OFF 1: 5 MIN. 2: 30 MIN. 3: 60 MIN. 4: 120 MIN. 5: 240 MIN. Explanation • Auto clear time automatically returns the copy settings to the initial settings if no keys are pressed for a preset period of time following the end of a copy job. • This program is used to select the period of time. Auto clear time can also be disabled. • This function automatically switches the machine to a low power consumption state if the set duration of time elapses without the machine being used when the power is on. The power save indicator lights up, however, the keys on the operation panel can be used. Normal operation automatically resumes when a key on the operation panel is pressed, an original is placed, a print job is received. • Use this setting to enable or disable auto power shut-off mode. • This function automatically switches the machine to a state that consumes even less power than preheat mode if the set duration of time elapses without the machine being used when the power is on. All lights except the power save indicator go off. To resume normal operation, press the [START] key ( ). Normal operation also resumes automatically when a print job is received or scanning is begun from a computer. While in auto power shut-off mode, no keys (except the [START] key ( )) can be used. • Use this setting to select the layout pattern when two original pages are copied onto a single sheet of paper. • When enabled, this function offsets the position of each set of copies in the output tray in copy mode, and each print job in printer mode. • When two-sided copying is performed, this function rotates the image on the back of the original. This is convenient when binding the copies at the top (tablet binding). • This setting is used to change the copy resolution in AUTO and TEXT mode from 600 x 300 dpi to 600 x 600 dpi (high-quality mode). Scanning is slower when high-quality mode is used.

2

PREHEAT MODE

3 4

AUTO SHUT-OFF AUTO SHUT-OFF TIME

7 8 9

LAYOUT IN 2IN1 OFFSET FUNCTION ROTATE ORIG. IMAGE AE/TEXT RESOLUTION

1: 2: 1: 2: 1: 2:

PATTERN 1 PATTERN 2 ON OFF ON OFF

10

1: 300dpi 2: 600dpi

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 2

Program number 11

Program name 2-SIDED COPY MODE

Setting codes (factory default setting appears in bold) 1: HI-SPEED 2: NORMAL

Explanation • If the memory fills up when two-sided copying is performed, "NORMAL" can be selected to make copying possible. However, "NORMAL" results in a slower copying speed. Normally "HI-SPEED" is selected to enable fast twosided copying. • Use this setting to set the margin width.

12

MARGIN WIDTH

13

MEM. FOR PRINTER

14

AUTO KEY REPEAT

1: 2: 3: 4: 1: 2: 3: 4: 5: 1: 2:

1/4" 1/2" 3/4" 1" 30% 40% 50% 60% 70% ON OFF

• Use this to change the proportion of machine memory used for printer mode.

15

KEY PRESS TIME

16

KEY TOUCH SOUND SOUND AT DEFAULT TONER SAVE MODE AE LEVEL ADJUST

17 18 19

1: 2: 3: 4: 5: 1: 2: 3: 1: 2: 1: 2: 1:

2:

20

LANGUAGE

21 22 24 25

RESET FACTORY SORT AUTO SELECT CHECK RSPF OPEN VALID COPY WIDTH LSU SETTING PAPER TYPE DISPLAY CONTRAST

1: 2: 3: 4: 1: 2: 1: 2: 1: 2: 1: 2: 1: 2: 1: 2: 1: 2: 3: 4: 5:

NORMAL 0.5 SEC. 1.0 SEC. 1.5 SEC. 2.0 SEC. LOW HIGH OFF ON OFF ON OFF SPF/RSPF (Adjustment to 5 levels is possible.) DOCUMENT GLASS (Adjustment to 5 levels is possible.) AMERICAN ENGLISH ENGLISH FRENCH SPANISH YES NO ON OFF ON OFF 8.5x11 5.5x8.5 ON OFF PLAIN PAPER HEAVY PAPER LIGHTER LIGHT NORMAL DARK DARKER

• Use this setting to select whether or not holding down a key causes repeated input of the key. For keys that normally cause a set value to decrease or increase when held down (for example, the [ ] key ( ) or [ ] key ( )), this program can be used to have the set value not change when the key is held down. • Use this setting to select how long a key must be pressed for the input to be accepted. By selecting a longer time, you can prevent settings from being changed by the accidental pressing of a key. • This sets the volume of beep signals.

• Use this to sound a beep when a base setting is selected. • This mode reduces toner usage by about 10% when copying. Toner save mode is effective when the exposure mode is AUTO or TEXT. • This is used to adjust the exposure level. • The automatic exposure level can be adjusted separately for the document glass and the RSPF. • For the procedure for adjusting the exposure and guidelines for numeric values. The factory default setting for the exposure level is center. • This is used to set the language used in the display.

• This is used to return all settings to the factory default settings. • Use this setting to enable or disable sort auto select mode. • You can set the operation that takes place if the [START] key ( ) is pressed when the RSPF is not completely closed. • Set the allowed paper sizes for copying from the bypass tray. When "5.5x8.5" is selected, a copy of a letter size original will only be printed up to invoice size. • Select whether copying is only allowed when the polygon motor is rotating, or also when the polygon motor is stopped. • Set the temperature of the fusing unit when the bypass tray is used. Normally "PLAIN PAPER" should be selected. • Set the contrast of the display.

28 29 30

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 3

B. Print mode
Program number 1 Program name FORCED OUTPUT USB 2.0 MODE SWITCH* Setting codes (factory default setting appears in bold) 1: ON 2: OFF 1: FULL-SPEED 2: HI-SPEED Explanation • When this function is enabled, printing in printer mode will automatically continue using a different size of paper if the specified size of paper runs out in all trays. This feature does not function in copy mode. • This sets the USB 2.0 data transfer speed. To obtain the fastest speed when using the USB 2.0 connector, first verify that your computer meets the system requirements (operating system and driver), and then use this program to change the USB 2.0 mode to "Hi-Speed". Note that the setting should not be changed while running a TWAIN driver. • If the paper runs out during printing and there is paper of the same size in another tray, this function automatically switches to that tray (excluding the bypass tray). The function can be disabled.

2

3

AUTO TRAY SWITCH

1: ON 2: OFF

* The scanning speed increases when the USB 2.0 mode is set to "HI-SPEED", however, the printing speed does not increase considerably.

AL-2030/2040CS/2050CS

USER PROGRAM 11 - 4

(1)

Carriage Unit A5V SPF Motor CCFL x 2 MPFS,RRS,CPFS1 (Counter) MCNT Sensor/SW (Electorical detector/SW/Sensor) MPX Lamp Inverter for CCFL AD 16bits 8bits (MSB/LSB) HOME POSITION SENSOR Mechanical Load 3.3V Reg 5V

CCD PWB

12V

5V

NF

AFE (HT82V24) AGC

CCD (ILX558X)

R G B

CDS

AL-2030/2040CS

5V

1. Block diagram

A. Overall block diagram

CCD Driver

MCU-PWB 0 - 24V

DC-DC PWM 3.3V SDRAM 16Mbyte (AL2040) or 8Mbyte (AL2030) MHPS

Driver

[12] ELECTRICAL SECTION

RJ45 (N/W connector)

NIC PCBA (AL2040 only)

Ether Chip RTL8019AS

1284 I/F

CPU INTERRUPT SPPD PSW FW MHPS CPU I/O Interlock SW Cassette detector X 2 Drum Initial detector PPD1 POD MFD PPD2 SPOD

CPU uPD703100 KRONOS ASIC (296pin) System Reset 3.3V Reset IC A[19…1] D[15…0]
USB I/F

FPGA

Printer CLK (18.3856MHz)

USB2.0 Full Speed

/MMD

/MMRDY

PMD

Main Motor LSU LASER Polygon Motor

2nd Cassette (AL2040 only)

Toner Motor

Mirror Motor POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,12V,24V HVU TC, GRID, MC, BIAS

Mechanical load CPFS2

Sensor/SW PAPD,PPD3, PD2,CED2

PMCLK

Driver Driver Driver

MMCLK

AL-2030/2040CS/2050CS
OP-CLK OP-LATCH OP-DATA ONL PSL SELIN1,2,3 KEYIN1,2 OPE PWB SRAM 1Mbit Flash ROM 16Mbit CPU H8S/2321 (19.6608MHz) ONL LED PSL LED HC151 x 2 16bit SSCG PSW HC151 I2C Bus 8Kbyte EEPROM CPU CLK(19.6608MHz) AC Code

FlashROM 1Mbit

SRAM 256kbit

Scanner CLK(48MHz)

USB1T20

LED Driver

LED AL2030 44 pcs AL2040 48 pcs

AL2040 only

Duplex Motor

Driver

KEY Matrix AL2030 13 pcs AL2040 15 pcs START KEY

Fan Motor (2speed,Lock sensor)

ELECTRICAL SECTION 12 - 1

24V

12V

(2)

AL-2050CS

Carriage Unit 3.3V SPF Motor CCFL x 2 AD 16bits 8bits (MSB/LSB) Lamp Inverter for CCFL
FAX Model Only

12V

12V

Reg

A5V

AFE(HT86V26) M P X HOME POSITION SENSOR AR-FX13

CCD (ILX558K)

R G B

C D S

A G C

5V FAX Main PCBA Speaker

CCD Driver

Mechanical Load 0 - 24V FAX I/F 256Mbx1 MHPS D[7..0] RD CS INT 12MHz P-Bus ISP1583 /ESPRD System Reset 3.3V UART Reset IC A[19…1] D[15…0] SRAM 1Mbit Flash ROM 16Mbit PSL CPUCLK SELIN1,2,3 KEYIN CPU H8S/2321 (19.6608MHz) OP-CLK OP-LATCH OP-DATA OPE PWB LED Driver PSL LED HC151 8bit KEY Matrix HC238 (3 to 8 decode) START KEY 8bit Buzzer KEY Matrix EEPROM CPU CLK(19.6608MHz) Driver Driver LCD (2 x 20) LCD E LCD RS LCD R/W(TBD) LCD DB7-4 LED
/MMLD

MCU-PWB

MPFS,RRS,CPFS1 (RSPF UNIT SPUS,SRVC)

DC-DC Driver 8Mb or 16Mb Flash ROM SDRAM 8Mbyte SDRAM 3.3V PWM

RJ45 (N/W connector)

NIC PCBA (AL Model only)

1284 I/F

Ether Chip RTL8019AS KRONOS ASIC (296pin) OA982 18.3856MHz 8 8 Image BUS(PI-Bus) Image BUS(PO-Bus)

AR-NB2A (AR Option)

USB2.0 High-speed

CPU uPD703100

FPGA

Printer CLK

Network Box 100Base-T

Ethernet

Sensor/SW (Electorical detector/SW/Sensor) CPU INTERRUPT SPPD CPU I/O NW PWB Interlock SW Cassette detector X 2 Drum Initial detector PPD1 POD MFD PPD2

Fan Motor
PMRDY PMD PMCLK

24V

12V

ELECTRICAL SECTION 12 - 2
KEYSCAN1-3 D[15…8] IO ASIC SSCG I2C Bus 8Kbyte PSW EEPROM (AR Model Only) (CRUM) Toner Motor LSU POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,12V,24V Polygon Motor LASER Mirror Motor HVU TC, GRID, MC, BIAS AC Code

Driver

2nd Cassette

Main Motor

Mechanical load CPFS2

Sensor/SW PPD3, PD2,CED2

/MMD

MMCLK

AL-2030/2040CS/2050CS
LED

FlashROM 1Mbit

SRAM 256kbit

18.3856MHz

SSCG Scanner CLK(12MHz x4 48MHz)

SPID SRJD SCOD

Duplex Model Only

Duplex Motor

Driver

FAX Model Only FAX OPE PWB

AR-FX13

Shifter Motor

Driver

DHAI-0519QSPZ 1 2 DRST D-GND

DHAI-0287QSZZ

DHAI-0513QSPZ

CN303 DRST

DHAI-0270QSZZ

PPD2
D-GND

1 2 3 1 2 3

LEDPPD2 PPD2 D-GND

1 2 3

DRST AL MODEL ONLY

A. AL-2030

Thermistor

1 2

RTH_IN D-GND

1 2

CN22 1 LEDPPD2 2 PPD2 3 D-GND 4 RTH_IN 5 D-GND B5B-PH-K-S

(1) MCU PWB (1/2)

Fan MT

CN11 1 VFMOUT 2 FANLK 3 /VFMCNT 4 PGND B4B-PH-K-S CN13 1 24VDupMT 2 /DMT_0 3 /DMT_1 4 /DMT_2 5 /DMT_3 B05B-XASK-1

CN2 D-GND 1 KEYIN1# 2 SELIN3 3 STROBE 4 SELIN1 5 OP-CLK 6 SELIN2 7 OP-LATCH 8 OP-DATA 9 EN5V 10 D-GND 11 PSL 12 ONL 13 PSW 14 KEYIN2# 15 5V 16 DRST 17 D-GND 18 IMSA-9619S-18A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN304 D-GND KIN1 SELIN3 OP-STB SELIN1 OP-CLK SELIN2 OP-LATCH OP-DATA 5VEN D-GND PSL ONL PSW KIN2 5V DRST D-GND

DHAI-0286QSZZ

OPE PWB
SCANNER MT

2. Actual wiring diagram

POD

CN19 1 LEDPOD 2 POD 3 D-GND B3B-PH-K-S

DHAI-0530QSPZ

CN4 OUTA+ 1 OUTB+ 2 OUTA3 OUTB4 B4B-PH-K-R DHAI-0268QSZ3

-HSYNC D-GND +5V D-GND -LDEN -VIDEO -S/H D-GND

8 7 6 5 4 3 2 1

LD

CN42 1 /SYNC 2 D-GND 3 INT5V 4 D-GND 5 /LDEN 6 /VIDEO 7 SHOLD 8 D-GND B08B-CZHK-B

SCANNER UN
CL

DHAI-0529QSPZ

24V P-GND /PMD PMRDY PMCLK_A

5 4 3 2 1

AL-2030/2040CS/2050CS
CN41 1 24V 2 P-GND 3 /PMD 4 PMRDY 5 PMCLK_A B05B-CZHK-B CN25 1 2 PD1 3 D-GND B3B-PH-K-M VCL P-GND 1 2 CN6 1 INT24V 2 PGND 3 /MMD 4 MMLD 5 /MMCLK B5B-PASK-1

POLYGON MT

INVERTER PWB

CL

DHAI-0514QSPZ

INT24V PGND /MMD MMLD /MMCLK

1 2 3 4 5

MCU PWB
DHAI-0526QSPZ CN5 24V 1 TCS 2 DVSEL 3 D-GND 4 B4B-PH-K-R

CCD PWB

MAIN MT
CN23 1 TMA_O 2 TMB_O B2P-VH

CN3 P-GND 1 P-GND 2 VCL 3 VCL 4 12V 5 12V 6 EN5V 7 D-GND 8 (VSAMP) 9 CCD-TG 10 D-GND 11 CCD-RS 12 (BSAMP) 13 CCD-CP 14 (AFE_SDI) 15 CCD_PHI2 16 D-GND 17 CCD_PHI1 18 (AFE_SEN) 19 (ADCLK) 20 D-GND 21 (AFE_SCK) 22 (AFE_DB7) 23 mt_at_home 24 (AFE_DB5) 25 (AFE_DB6) 26 D-GND 27 (AFE_DB4) 28 (AFE_DB3) 29 (AFE_DB2) 30 (AFE_DB1) 31 (AFE_DB0) 32 FF4-32-S15D5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P-GND P-GND VCL VCL 12V 12V EN5V D-GND (VSAMP) CCD-TG D-GND CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 D-GND CCD_PHI1 (AFE_SEN) (ADCLK) D-GND (AFE_SCK) (AFE_DB7) MHPS (AFE_DB5) (AFE_DB6) D-GND (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0)

TONER MT

RESIST ROLLER SOLENOID
1 2 3 B3B-PH-K-E

CN12 24V /RRS

1 2 6 5 8

24V TCS DVSEL D-GND BIAS

1 2 6 5 8

TCS

DV un
DHAI-0515QSPZ 1 2 BIAS F-GND MC 1

ELECTRICAL SECTION 12 - 3
CN10 24V /CPFS1 DHAI-0525QSPZ 1 2 3 B3B-PH-K-S CN1 INT5V INT24V 1 2 3 4 5 6 7 8 CN7 1 CED1 2 D-GND 3 D-GND B3B-PH-K-K 1 2 3 4 /BIAS 5 /TC 6 /GRIDL 7 /MC 8 B24B-PNDZS-1 CN16 1 LEDPPD1 2 PPD1 3 D-GND B3B-PH-K-R CN26 1 24V 2 /MPFS 3 5 4 MFD 5 DGND B5B-PH-K-R DHAI-0272QSZZ CN15 1 24V 2 24V1(DSWS) B2P-VH-R CN1 D-GND 9 P-GND 10 D-GND 11 3.3VIN 12 EN5V 13 3.3VIN 14 5V 15 /POFF 16 12VIN 17 24V 18 FW 19 24V 20 /PR 21 HLOUT 22 P-GND 23 P-GND 24 B24B-PNDZS-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

DHAI-0273QSZZ INT5V INT24V MCFB GRID 1 4

CASSETTE PAPER SOLENOID

HVT PWB
DHAI-0292QSZZ TC 1 /BIAS /TC /GRIDL /MC

DHAI-0269QSZZ

CED1

CED1 D-GND

1 2

DHAI-0267QSPZ BC 1

DHAI-0289QSZZ

PPD1

HLL HLN

THERMOSTAT
1 2 3 DHAI-0510QSP1 1 2 HLL HLN 1 2 DHAI-0511QSP1

MPFS SOLENOID

HL POWER SUPPLY PWB
L N 1 2

D-GND P-GND D-GND 3.3VIN EN5V 3.3VIN 5V /POFF 12VIN 24V FW 24V /PR HLOUT P-GND P-GND

AC-CORD

(2) SPF unit (2/2)

DHAI-0532QSP1

AL-2030/2040CS/2050CS

MCU PWB

5 2 4 6 3 1

COMA COMB A /A B /B

SPMT

CN24 24VSPFMT 1 2 24VSPFMT SPMT_0 3 SPMT_2 4 SPMT_1 5 SPMT_3 6 SPID 7 DGND 8 LEDSPID 9 SPPD 10 DGND 11 LEDSPPD 12 B12B-PH-K-S

1 2 3

SPID DGND LEDSPID

SPID

1 2 3

SPPD DGND LEDSPPD

SPPD

ELECTRICAL SECTION 12 - 4

SPF UNIT

DHAI-0519QSPZ LEDPPD2 PPD2 D-GND 1 2 DRST D-GND

DHAI-0287QSZZ

DHAI-0513QSPZ

PPD2
D-GND RTH_IN D-GND 1 2

1 2 3

1 2 3

CN303 DRST 1 2 3

DHAI-0270QSZZ

DRST AL MODEL ONLY

Thermistor

1 2

CN22 1 LEDPPD2 2 PPD2 3 D-GND 4 RTH_IN 5 D-GND B5B-PH-K-S

B. AL-2040CS

(1) MCU PWB (1/2)

Fan MT

CN11 1 VFMOUT 2 FANLK 3 /VFMCNT 4 PGND B4B-PH-K-S

DUPLEX MT

CN13 1 24VDupMT 2 /DMT_0 3 /DMT_1 4 /DMT_2 5 /DMT_3 B05B-XASK-1

CN2 D-GND 1 KEYIN1# 2 SELIN3 3 STROBE 4 SELIN1 5 OP-CLK 6 SELIN2 7 OP-LATCH 8 OP-DATA 9 EN5V 10 D-GND 11 PSL 12 ONL 13 PSW 14 KEYIN2# 15 5V 16 DRST 17 D-GND 18 IMSA-9619S-18A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

CN304 D-GND KIN1 SELIN3 OP-STB SELIN1 OP-CLK SELIN2 OP-LATCH OP-DATA 5VEN D-GND PSL ONL PSW KIN2 5V DRST D-GND

OPE PWB
CN4 OUTA+ 1 OUTB+ 2 OUTA3 OUTB4 B4B-PH-K-R DHAI-0268QSZ3

DHAI-0286QSZZ

POD

CN19 1 LEDPOD 2 POD 3 D-GND B3B-PH-K-S

SCANNER MT

DHAI-0530QSPZ

-HSYNC D-GND +5V D-GND -LDEN -VIDEO -S/H D-GND

8 7 6 5 4 3 2 1

LD

CN42 1 /SYNC 2 D-GND 3 INT5V 4 D-GND 5 /LDEN 6 /VIDEO 7 SHOLD 8 D-GND B08B-CZHK-B

SCANNER UN
CL

DHAI-0529QSPZ

24V P-GND /PMD PMRDY PMCLK_A

5 4 3 2 1

AL-2030/2040CS/2050CS
CN41 1 24V 2 P-GND 3 /PMD 4 PMRDY 5 PMCLK_A B05B-CZHK-B VCL P-GND 1 2 CN25 1 2 PD1 3 D-GND B3B-PH-K-M CN6 1 INT24V 2 PGND 3 /MMD 4 MMLD 5 /MMCLK B5B-PASK-1

POLYGON MT

INVERTER PWB

CL

DHAI-0514QSPZ

INT24V PGND /MMD MMLD /MMCLK

1 2 3 4 5

MCU PWB
CN5 24V 1 TCS 2 DVSEL 3 D-GND 4 B4B-PH-K-R

MAIN MT
CN23 1 TMA_O 2 TMB_O B2P-VH CN12 24V /RRS

CN3 P-GND 1 P-GND 2 VCL 3 VCL 4 12V 5 12V 6 EN5V 7 D-GND 8 (VSAMP) 9 CCD-TG 10 D-GND 11 CCD-RS 12 (BSAMP) 13 CCD-CP 14 (AFE_SDI) 15 CCD_PHI2 16 D-GND 17 CCD_PHI1 18 (AFE_SEN) 19 (ADCLK) 20 D-GND 21 (AFE_SCK) 22 (AFE_DB7) 23 mt_at_home 24 (AFE_DB5) 25 (AFE_DB6) 26 D-GND 27 (AFE_DB4) 28 (AFE_DB3) 29 (AFE_DB2) 30 (AFE_DB1) 31 (AFE_DB0) 32 FF4-32-S15D5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P-GND P-GND VCL VCL 12V 12V EN5V D-GND (VSAMP) CCD-TG D-GND CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 D-GND CCD_PHI1 (AFE_SEN) (ADCLK) D-GND (AFE_SCK) (AFE_DB7) MHPS (AFE_DB5) (AFE_DB6) D-GND (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0)

CCD PWB

TONER MT

DHAI-0526QSPZ 1 2 6 5 8 24V TCS DVSEL D-GND BIAS 1 2 6 5 8

TCS

RESIST ROLLER SOLENOID
1 2 3 B3B-PH-K-E

DV un
DHAI-0515QSPZ 1 2 BIAS F-GND MC 1

ELECTRICAL SECTION 12 - 5
1 2 3 B3B-PH-K-S CN10 24V /CPFS1 CN1 INT5V INT24V DHAI-0269QSZZ CN7 1 CED1 2 D-GND 3 D-GND B3B-PH-K-K 1 2 3 4 /BIAS 5 /TC 6 /GRIDL 7 /MC 8 B24B-PNDZS-1 DHAI-0289QSZZ CN16 1 LEDPPD1 2 PPD1 3 D-GND B3B-PH-K-R CN26 1 24V 2 /MPFS 3 5 4 MFD 5 DGND B5B-PH-K-R DSW DHAI-0272QSZZ CN15 1 24V 2 24V1(DSWS) B2P-VH-R CN1 D-GND 9 P-GND 10 D-GND 11 3.3VIN 12 EN5V 13 3.3VIN 14 5V 15 /POFF 16 12VIN 17 24V 18 FW 19 24V 20 /PR 21 HLOUT 22 P-GND 23 P-GND 24 B24B-PNDZS-1

DHAI-0273QSZZ DHAI-0525QSPZ INT5V INT24V MCFB GRID 1 4

CASSETTE PAPER SOLENOID

HVT PWB
DHAI-0292QSZZ TC 1 /BIAS /TC /GRIDL /MC

CED1

CED1 D-GND

1 2

1 2 3 4 5 6 7 8

DHAI-0267QSPZ BC 1

PPD1

HLL HLN

THERMOSTAT
1 2 3 DHAI-0510QSP1 1 2 HLL HLN 1 2 DHAI-0511QSP1

MPFS SOLENOID

HL POWER SUPPLY PWB
L N 1 2

120V/60Hz
AC-CORD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D-GND P-GND D-GND 3.3VIN EN5V 3.3VIN 5V /POFF 12VIN 24V FW 24V /PR HLOUT P-GND P-GND

(2) SPF unit (2/2)

DHAI-0532QSP1

AL-2030/2040CS/2050CS
CN24 1 24VSPFMT 24VSPFMT 2 SPMT_0 3 SPMT_2 4 SPMT_1 5 SPMT_3 6 SPID 7 DGND 8 LEDSPID 9 SPPD 10 DGND 11 LEDSPPD 12 B12B-PH-K-S

MCU PWB

5 2 4 6 3 1

COMA COMB A /A B /B

SPMT

1 2 3

SPID DGND LEDSPID

SPID

1 2 3

SPPD DGND LEDSPPD

SPPD

ELECTRICAL SECTION 12 - 6

SPF UNIT

(1)

DHAI-0519QSPZ 1 2 DRST D-GND

DHAI-0287QSZZ

DHAI-0517QSPZ

CN303 DRST

DHAI-0270QSZZ

PPD2
D-GND

1 2 3

LEDPPD2 PPD2 D-GND

1 2 3

1 2 3

DRST
AL MODEL ONLY

Thermistor
2 D-GND 2

CN11 1 LEDPPD2 2 PPD2 3 D-GND 4 RTH_IN 5 D-GND B5B-PH-K-S

C. AL-2050CS

Fan MT

CN16 1 VFMOUT 2 FANLK 3 /VFMCNT 4 PGND B4B-PH-K-S

LCD_OPE PWB

MCU PWB (1/2)

SHIFTER MT

1 2 3 4 5

CN27 24VSFTMT /SFTMT_0 /SFTMT_1 /SFTMT_2 /SFTMT_3

DUPLEX MT

Duplex Model only
DHAI-0286QSZZ

CN20 1 24VDupMT 2 /DMT_0 3 /DMT_1 4 /DMT_2 5 /DMT_3 B05B-XASK-1

CN3 D-GND BL INFOLED OP_LATCH D-GND OP_CLK OP_DATA PSW PSL DRST LCDD7 LCDD6 LCDD5 LCDD4 LCDE LCDRS LCDCONT BZR KEYSC1 KEYSC2 KEYSC3 KEYIN SELIN3 SELIN2 SELIN1 D-GND EN5V D-GND 5V D-GND VCC3 D-GND 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CN302 D-GND BL INFOLED OP_LATCH D-GND OP_CLK OP_DATA PSW PSL DRST LCDD7 LCDD6 LCDD5 LCDD4 LCDE LCDRS LCDCONT BZR KEYSC1 KEYSC2 KEYSC3 KEYIN SELIN3 SELIN2 SELIN1 D-GND EN5V D-GND 5V D-GND VCC3 D-GND

SCANNER MT

POD
DHAI-0268QSZ4

CN26 1 LEDPOD 2 POD 3 D-GND B3B-PH-K-S

CN22 OUTA+ 1 OUTB+ 2 OUTA3 OUTB4 B4B-PH-K-R

DHAI-0530QSP1

SCANNER Carriage UN
CCFL
CN2 AC VOUT GND VCL P-GND 1 2 1 3

- HSYNC D-GND +5V D-GND - LDEN - VIDEO - S/H D-GND

8 7 6 5 4 3 2 1

LD
DHAI-0529QSP1

CN42 1 /SYNC 2 D-GND 3 INT5V 4 D-GND 5 /LDEN 6 /VIDEO 7 SHOLD 8 D-GND B08B-CZHK-B

24V P-GND /PMD PMRDY PMCLK_A 5 4 3 2 1

INVERTER PWB
CN3 AC VOUT GND 1 3

AL-2030/2040CS/2050CS
CN41 1 24V 2 P-GND 3 /PMD 4 PMRDY 5 PMCLK_A B05B-CZHK-B CN28 1 2 PD1 3 D-GND B3B-PH-K-M

CCFL

POLYGON MT

MCU PWB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P-GND P-GND VCL VCL 12V 12V EN5V D-GND (VSAMP) CCD-TG D-GND CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 D-GND CCD_PHI1 (AFE_SEN) (ADCLK) D-GND (AFE_SCK) (AFE_DB7) MHPS (AFE_DB5) (AFE_DB6) D-GND (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0)

CCD PWB

DHAI-0514QSPZ

CN4 P-GND 1 P-GND 2 VCL 3 VCL 4 12V 5 12V 6 EN5V 7 D-GND 8 (VSAMP) 9 CCD-TG 10 D-GND 11 CCD-RS 12 (BSAMP) 13 CCD-CP 14 (AFE_SDI) 15 CCD_PHI2 16 D-GND 17 CCD_PHI1 18 (AFE_SEN) 19 (ADCLK) 20 D-GND 21 (AFE_SCK) 22 (AFE_DB7) 23 mt_at_home 24 (AFE_DB5) 25 (AFE_DB6) 26 D-GND 27 (AFE_DB4) 28 (AFE_DB3) 29 (AFE_DB2) 30 31 (AFE_DB1) (AFE_DB0) 32 FF4-32-S15D5

INT24V PGND /MMD MMLD /MMCLK

1 2 3 4 5

MAIN MT

CN12 1 INT24V 2 PGND 3 /MMD 4 MMLD 5 /MMCLK B5B-PASK-1

TONER MT

CN25 1 TMA_O 2 TMB_O B2P-VH

RESIST ROLLER SOLENOID

CN18 1 24V 2 /RRS 3 B3B-PH-K-E

CN6 24V 1 TCS 2 DVSEL 3 D-GND 4 B4B-PH-K-R

1 2 6 5 8

24V TCS DVSEL D-GND BIAS

1 2 6 5 8

TCS

DV un
DHAI-0515QSPZ 1 2 BIAS F-GND MC 1

ELECTRICAL SECTION 12 - 7
CN15 1 24V 2 /CPFS1 3 B3B-PH-K-S DHAI-0269QSZZ 1 2 CN21 1 CED1 2 D-GND 3 D-GND B3B-PH-K-K CN2 INT5V 1 INT24V 2 P-GND 3 P-GND 4 /BIAS 5 /TC 6 /GRIDL 7 /MC 8 B24B-PNDZS-1 DHAI-0289QSZZ CN24 1 LEDPPD1 2 PPD1 3 D-GND B3B-PH-K-R CN14 24V 1 /MPFS 2 5 3 4 MFD 5 DGND B5B-PH-K-R DSW DHAI-0272QSZZ CN10 1 24V 2 24V1(DSWS) B2P-VH-R CN2 D-GND 9 P-GND 10 D-GND 11 3.3VIN 12 EN5V 13 3.3VIN 14 5V 15 /POFF 16 12VIN 17 18 24V FW 19 24V 20 /PR 21 HLOUT 22 P-GND 23 P-GND 24 B24B-PNDZS-1

CASSETTE PAPER SOLENOID

DHAI-0273QSZZ DHAI-0525QSPZ MCFB GRID 1 4

HVT PWB
DHAI-0292QSZZ TC 1

CED1

CED1 D-GND

1 2 3 4 5 6 7 8

INT5V INT24V P-GND P-GND /BIAS /TC /GRIDL /MC

DHAI-0267QSPZ BC 1

PPD1

DHAI-0525QSPZ DHAI-0510QSP1 (for 100V area) DHAI-0536QSPZ (for 200V area) HLL HLN 1 2 3 1 2 HLL HLN 1 2

THERMOSTAT HL
DHAI-0511QSP1 (for 100V area) DHAI-0537QSPZ (for 200V area)

MPFS SOLENOID

POWER SUPPLY PWB
L N 1 2

For 120V area
AC-CORD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

D-GND P-GND D-GND 3.3VIN EN5V 3.3VIN 5V /POFF 12VIN 24V FW 24V /PR HLOUT P-GND P-GND

For 200V area
AC-INLET

AC-CORD

DHAI-0491QSZZ

(2) RSPF section (2/2)

DHAI-0533QSPZ 3 2 1 LED_SRJD D-GND SRJD LEDSRJD DGND SRJD 3 2 1 3 2 1

DHAI-0541QSPZ

SRJD

3 2 1 LED_SPPD D-GND SPPD DHAI-0540QSPZ

3 2 1

MCU PWB
3 2 1 LED_SPID D-GND SPID 1 2 24V _SPUS 1 2 24V SRVC LEDSCOD DGND SCOD 3 2 1 1 2 1 2 3 2 1 3 2 1 LEDSPPD DGND SPPD

SPPD

SCOD

AL-2030/2040CS/2050CS
DHAI-0539QSPZ 3 2 1 LEDSPID DGND SPID

CN30 LED_SRJD DGND SRJD LED_SPPD DGND SPPD LED_SCOD DGND SCOD LED_SPID DGND SPID 24VSPFSOL SPUS 24VSPFSOL SRVC SPMT_3 24VSPFMT SPMT_1 SPMT_0 24VSPFMT SPMT_2 24VSPFSOL NC

1 3 5 2 4 6 7 9 11 8 10 12 17 19 21 23 14 22 16 20 24 18 13 15

SPID

B24B-PNDZS-1

SPUS

RSPF UNIT
SRVC

ELECTRICAL SECTION 12 - 8
1 2 3 4 5 6

/B COMB B A COMA /A

SPMT

D. AL-2040CS/2050CS
(1) 2nd cassette unit (1/2)

DHAI-0306QSZZ

CPFS2

2 1

/CPFS2 24V

2 1

PPD3

5V PPD3 D-GND

3 2 1

PD2

PD2 D-GND

1 2

14 13 11 8 7 6 4 2 1 9 3 5 9 10

/CPFS2 24V 5V PPD3 D-GND PD2 D-GND CED2 D-GND FG

1 2 4 7 8 9 11 13 14 6 3 5 9 10

1 2 4 7 8 11 12 13 14 3 5 6 9 10

CN18 /CPFS2 24V 5V PPD3 D-GND PD2 D-GND CED2 D-GND

B14B-PHDSS-B

CED2

CED2 D-GND

1 2

MCU PWB

2nd CASSETTE UN
(2) NIC PWB (2/2)

TO NETWORK

NIC PWB

CN1 D-GND DIR3 /IT3 /SELIN3 /AFFFD3 /STB /FLT SLCT PFRR PBSY /PACK P7 P6 P5 P4 P3 P2 P1 P0 /RESET VCC3 5V 5V D-GND

DHAI-0518QSPZ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN39 24 D-GND 23 /REV 22 /INIT 21 /SLCTIN 20 /AUTOFD 19 /STB 18 /FAULT 17 SLCT 16 PE 15 BUSY 14 /ACK 13 PARAD7 12 PARAD6 11 PARAD5 10 PARAD4 9 PARAD3 8 PARAD2 7 PARAD1 6 PARAD0 5 /OA_RST 4 VCC3 3 EN5V 2 EN5V 1 D-GND 24FMN-BTK-A

MCU PWB

3. Signal name list
Signal name LEDPPD2 PPD2 RTH_IN FANLK MHPS /MPFS /VFMCNT VFMOUT /DMT_0 /DMT_1 /DMT_2 /DMT_3 LEDPOD POD PMCLK_A PMRDY /PMD Name PPD2 sensor power PPD2 sensor Thermistor Fusing fan MHPS sensor Multi bypass solenoid Fan speed signal Fusing fan DUP motor DUP motor DUP motor DUP motor POD sensor power POD sensor Polygon motor Polygon motor Polygon motor Function/Operation Paper transport detection Fusing section thermistor temperature detection Fan lock detection signal Carriage HP detection Fan rotation speed control Fan drive signal DUP motor phase control DUP motor phase control DUP motor phase control DUP motor phase control Paper transport detection Clock signal to the polygon motor Polygon motor ON/OFF detection signal Polygon motor drive signal ELECTRICAL SECTION 12 - 9 Section Fusing section Fusing section Fusing section Optical section Optical section Optical section Optical section Optical section Duplex drive section Duplex drive section Duplex drive section Duplex drive section Paper exit section Paper exit section LSU LSU LSU

AL-2030/2040CS/2050CS

Signal name /LDEN SHOLD /SYNC /VIDEO PD1 /MMCLK /MMD MMLD TMA_O TMB_O CED1 /CPFS1 LEDPPD1 PPD1 /RRS BZR DRST KEYIN KEYIN1# KEYIN2# KEYSC1 KEYSC2 KEYSC3 LCDCON LCDDB4 LCDDB5 LCDDB6 LCDDB7 LCDE LCDRS ONL OP-CLK OP-DATA OP-LATCH PSL PSW SELIN1 SELIN2 SELIN3 STROBE OUTA+ OUTAOUTB+ OUTB(ADCLK) (AFE_DB0) (AFE_DB1) (AFE_DB2) (AFE_DB3) (AFE_DB4) (AFE_DB5) (AFE_DB6) (AFE_DB7) (AFE_SCK) (AFE_SDI) (AFE_SEN) (BSAMP) (VSAMP) CCD-CP CCD-RS CCD-TG CCD_PHI1 CCD_PHI2 VCL

Name Laser Laser Laser Laser PD SW sensor Main motor Main motor Main motor Toner motor Toner motor Machine cassette detection 1st CS pickup solenoid PPD sensor power PPD sensor 1st transport solenoid Buzzer signal Drum reset detection Key scan input Key scan input Key scan input Key scan output Key scan output Key scan output LCD control signal LCD data signal LCD data signal LCD data signal LCD data signal LCD control signal LCD control signal Online LED LED driver control LED driver control LED driver control Power save LED Start button control Select signal 1 Select signal 2 Select signal 3 LED driver control Scanner motor Scanner motor Scanner motor Scanner motor AFE AFE AFE AFE AFE AFE AFE AFE AFE AFE AFE AFE AFE AFE CCD CCD CCD CCD CCD Copy lamp

Function/Operation Laser circuit control signal Laser APC signal Horizontal sync signal from the LSU Laser drive signal 1st CS paper width sensor Clock signal to the polygon motor Polygon motor drive signal Polygon motor ON/OFF detection signal Toner motor phase control Toner motor phase control

Paper transport detection Buzzer CRU initial detection Key detection control Key detection control Key detection control Key scan output Key scan output Key scan output Signal for LCD Signal for LCD Signal for LCD Signal for LCD Signal for LCD Signal for LCD Signal for LCD

HC151 select signal HC151 select signal HC151 select signal Scanner motor phase control Scanner motor phase control Scanner motor phase control Scanner motor phase control AFE control signal Image scan data Image scan data Image scan data Image scan data Image scan data Image scan data Image scan data Image scan data AFE control signal AFE serial data AFE control signal AFE control signal AFE control signal CCD control signal CCD control signal CCD control signal CCD control signal CCD control signal Copy lamp control ELECTRICAL SECTION 12 - 10

Section LSU LSU LSU LSU Not used Main drive section Main drive section Main drive section Toner motor drive section Toner motor drive section Paper transport section Paper transport section Paper transport section Paper transport section Paper transport section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Optical drive section Optical drive section Optical drive section Optical drive section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section

AL-2030/2040CS/2050CS

Signal name DVSEL TCS /BIAS /GRIDL /MC /TC /POFF FW /PR HLOUT LEDSCOD LEDSPID LEDSPPD LEDSRJD /RSV_SOL SCOD SPID SPMT_0 SPMT_1 SPMT_2 SPMT_3 SPPD /SPUS SRJD /SRVC CED2 /CPFS2 PD2 PPD3 /ACK /AUTOFD BUSY /FAULT /INIT PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 PE /REV SLCT /SLCTIN /STB /OA_RST USB +D USB -D /SFTMT0 /SFTMT1 /SFTMT2 /SFTMT3

Name Developing tank detection Toner sensor HV bias signal HV grid signal HV MC signal HV TC signal Low voltage power Low voltage power Heater lamp Heater lamp SCOD sensor power SPID sensor power SPPD sensor power SRJD sensor power Reverse solenoid SCOD sensor SPID sensor SPF/RSPF motor SPF/RSPF motor SPF/RSPF motor SPF/RSPF motor SPPD sensor Paper feed solenoid SRJD sensor Reverse clutch 2nd CS cassette detection 2nd CS pickup solenoid PD2 SW sensor PPD3 sensor IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 Option reset USB signal USB signal Shifter motor Shifter motor Shifter motor Shifter motor

Function/Operation Toner quantity detection HV bias drive Main charger grid control Main charger control Transfer charger grid control Output power control Zero cross detection Power relay control Heater lamp control

SPF/RSPF cover open sensor SPF/RSPF UN paper entry sensor SPF/RSPF motor phase control SPF/RSPF motor phase control SPF/RSPF motor phase control SPF/RSPF motor phase control SPF/RSPF transport detection SPF/RSPF paper exit sensor

2nd CS paper width detection 2nd CS paper transport detection /ACK signal /AUTOFD signal BUSY signal /FAULT signal /INIT signal Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus PE signal /REV signal SLCT signal /SLCTIN signal /STB signal Reset signal to the NIC PWB

Shifter motor phase control Shifter motor phase control Shifter motor phase control Shifter motor phase control

Section Developing section Developing section Process section Process section Process section Process section Power section Power section Power section Power section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section SPF/RSPF section 2nd cassette section 2nd cassette section 2nd cassette section 2nd cassette section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section USB section USB section Shifter motor section Shifter motor section Shifter motor section Shifter motor section

AL-2030/2040CS/2050CS

ELECTRICAL SECTION 12 - 11

5

4

3

2

1

MCU PWB (CPU section) (AL-2030/2040CS)
VCC3 C1 *6 BR1 R3 *2 R4 C3 10kJx4 100p BR5 R7 C6 C5 R8 BR7 RY/BY /ESSRDY (KEYIN2) TP263 BR8 D7 D6 D5 D4 *4 12p 10kJx4 *5 TP256 *3 EXTAL R245 R246 R247 R248 10kJ(open) 10kJ 10kJ 10kJ MCNT /CS5 CRUMSCL /PRINTST D11 D10 D9 D8 100p BR6 10kJx4 C4 10kJx4 X1 HC-49U/S 19.6608MHz *1 XTAL D15 D14 D13 D12 /CS0# /CS1# /CS2# /CS3# BR2 BR3

1/13

VCC3

R1

R2

C2

IC1

N.M.

N.M.

0.1u

D

TP253

TP254

/STBY NMI /WDTOVF TP262

1 2 3 4 1 2 3 4 8 7 6 5

8 7 6 5

1 2 3 4

8 7 6 5

D

TP255

7 6 4 3

VDD FRSEL S0 S1

XIN/CLKIN XOUT SSCLK VSS

TP257 1 8 5 2

N.M._CY25811SC

R5

R6

N.M.

0J

1 2 3 4

8 7 6 5

ARB_INT (FW) CPU_SYNC CCD_TG

1 2 3 4
10kJx4

8 7 6 5

1 2 3 4 1 2 3 4
10kJx4 D3 D2 D1 D0

8 7 6 5

8 7 6 5
10kJx4 BR10 CPUCLK(NC) /RD# /HWR# /LWR# BR11

/RESET1

CPUCLK(NC)

(2) /PRINTST (2,3) /RD (3) /HWR (2) /LWR TP1 R9 TP218 R10 TP220 R11 TP222 TP224 TP226 EXTAL XTAL STROBE CRUMSCL CRUMSDTA BR12 /CS5 MCNT MCNT (5) SPFMT3 4 SPFMT2/MIRCNT 3 SPFMT1 2 SPFMT0 1 D_CONT (4) STROBE (4) CRUMSCL (12) CRUMSDTA (12) R12 R13 R14 33J 33J 33J DMT0 (6) DMT1 (6) DMT2 (6) DMT3 (6) MMCLK (5) 33J 33J 100J DMT0 DMT1 DMT2 DMT3 MMCLK RESETOUT1

/PRINTST /RD# /HWR# /LWR#

C78 100p

(2,4)

1 2 3 4
10kJx4

8 7 6 5

4 3 2 1

5 6 7 8
10kJx4

[13] CIRCUIT DIAGRAM

(4) SELIN3 (4) SELIN2 (4) SELIN1

33p

33p

33p

(8) ONL (4) (KEYIN2) TP228 TP227 TP225 TP223 TP221 TP219 TP7 TP216 TP217 TP215 TP214 TP229 TP230 CPU3.3

/STBY TP213 NMI TP212 TP211 /WDTOVF TP210

1. MCU PWB (AL-2030/2040CS)

(3) RY/BY

ONL (KEYIN2) /ESSRDY RY/BY

TP209 TP208 TP207 TP206 TP205 TP204 TP203 TP202 TP201 TP200 TP199 TP198

5 6 7 8
10kJx4 BR14

POFF TxD SDA SCL

R249 R250 R251 R252

N.M._10kJ 10kJ 2kJ 2kJ

C7

C8

C
102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
IC2

C9

BR15

DMT0 DMT1 DMT2 DMT3

1 2 3 4
10kJx4

8 7 6 5

/TRANSST /SCANST /SCANSP# TP267

1 2 3 4
10kJx4 (SIN1) (SIN2) (SIN3) (KEYIN1) BR16

8 7 6 5

C

4 3 2 1

5 6 7 8
10kJx4

TP197 TP196 TP195 SCL RxD SDA TxD POFF

P53/ADTRG P52/SCK2 Vss Vss P51/RxD2 P50/TxD2 PF0/BREQ PF1/BACK PF2/LCAS/ WAIT/BREQO PF3/LWR PF4/HWR PF5/RD PF6/AS VCC PF7/0 Vss EXTAL XTAL VCC STBY NMI RES WDTOVF P20/PO0/TIOCA3 P21/PO1/YICOB3 P22/PO2/TIOCC3 P23/PO3/TIOCD3 P24/PO4/TIOCA4 P25/PO5/TIOCB4 P26/PO6/TIOCA5 P27/PO7/TIOCB5 P63/TEND1 P62/DREQ1 P61/TEND0/CS5 Vss Vss P60/DREQ0/CS4 Vss

(5) RTH (5) (TCS_AN) (4) (SIN1) (4) (SIN2) (4) (SIN3) TP6 TP8 TP9 TP10

(USB_IN) (4) SCL (3) RxD (9) SDA (3) TxD (9) POFF (2,5)

/ES_PAGE /MSU_ST1 RxD CRUMSDTA STROBE R19 10kJ

R17 R261 R262 R263 R421

10kJ 10kJ 10kJ 10kJ 10kJ

/ES_PAGE

(4) (KEYIN1)

/MSU_ST1

TP231 TP232 TP233 TP234 TP235 TP236 TP237 TP238

C11 N.M.

1 2 3 4
BR18 33Jx4 BR19 33Jx4

8 BR17 7 33Jx4 6 5

TP194 TP193 TP192 TP191

D15 D14 D13 D12

/SCANST /TRANSST

R18 /SCANSP# TP239 33J

HD6412321VF25(H8S/2321)

(2) /SCANSP (2) /SCANST (2) /TRANSST (5) PMCLK (4) SPFMT3 (4) SPFMT2/MIRCNT (4) SPFMT1 (4) SPFMT0

SPFMT3 SPFMT2/MIRCNT SPFMT1 SPFMT0

TP240 TP241 TP242 TP243 TP244

TP24 TP25 TP30 TP31 TP32 TP33 TP125 TP126

1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5

TP190 TP189 TP188 TP187 TP186 TP185 TP184 TP183

D11 D10 D9 D8 D7 D6 D5 D4

(8) PSL TP246 TP247

PSL

TP245

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 AVcc Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 AVss Vss P17/PO15/TIOCB2/TCLKD P16/PO14/TIOCA2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0/DACK1 P10/PO8/TIOCA0/DACK0 MD0 MD1 MD2 PG0/CAS PG1/CS3 PG2/CS2
TP127 TP128 TP129 TP130

TP2

BR21 /CS3# /CS2# /CS1# /CS0# TP131 TP132

P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 VCC PD7/D15 PD6/D14 PD5/D13 PD4/D12 Vss PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 Vss PE3/D3 PE2/D2 PE1/D1 PE0/D0 VCC 1 2 3 4 8 BR20 7 33Jx4 6 5
TP182 TP181 TP180 TP179 D3 D2 D1 D0

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

B
1 2 3 4 5 TP133 6 TP134 7 TP135 8 TP136 9 10 TP137 11 TP138 12 TP139 13 TP140 14 TP141 15 TP142 16 TP143 17 TP144 18 19 TP145 20 TP146 21 TP147 22 TP148 23 TP149 24 TP150 25 TP151 26 TP152 27 28 TP153 29 30 31 32 33 34 35 36 37 38
H8S/2321

(2) /CS2 (3) /CS1 (3) /CS0

5 TP248 6 TP154 7 8 TP155

4 3 2 1

PG3/CS1 PG4/CS0 Vss NC VCC PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4 PA5/A21/IRQ5 PA6/A22/IRQ6 PA7/A23/IRQ7 P67/CS7/IRQ3 P66/CS6/IRQ2 Vss Vss P65/IRQ1 P64/IRQ0

D[15..0]

(2,3)

B

33Jx4

C12 22pF

C13 N.M.

C14 N.M.

C15 N.M.

BR22 33Jx4

8 7 6 5

8 BR23 7 33Jx4 6 5

BR24 8 7 33Jx4 6 5

1 2 3 4

BR25 33Jx4

1 2 3 4

8 7 6 5

BR26 8 7 33Jx4 6 5 1 2 3 4

R16 33J

C10 1uF

C16 0.1u

1 2 3 4

1 2 3 4

TP168 TP169 TP170 TP171 TP172 TP173 TP174 TP175

TP156 TP157 TP158 TP159

VCC3 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19

TP160 TP161 TP162 TP163 TP164 TP165 TP166 TP167

L11

0J (1608)

L1 ZJSR5101-223(open)

CPU3.3 A[20..0] (2,3)

A20

TP176

0.1u

0.1u 0.1u

0.1u

0.1u

0.1u

0.1u

C20

C21 C21

C22

C23

C24

C25

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 1
ARB_INT (FW) CPU_SYNC CCD_TG (SPPD) (PSW) TP252 TP249 TP251 TP250 TP261 TP178 TP177 ARB_INT (2) (FW) (4) CPU_SYNC (2) mt_at_home# (4) CCD_TG (2,4) (SPPD) (7) (PSW) (7) RESETOUT1

Reset Circuit
VCC3 VCC3

R20 100kJ IC3

2 1

VDD VOUT GND CT
BU4212F

4 3
TP259 C17 0.01uF

TP260

/RESET0 (2,3,4)

C18 N.M.

ASIC_RESET
R21 33J TP258 /ASIC_RST (2,4,12)

C19

A

+

A

10u/16V

R22 10kJ

C26 47p

5

4

3

2

1

5

4

3

2

1

MCU PWB (Graphic_ASIC section) (AL-2030/2040CS)
VCC3 L12 L2 G3.3V 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u N.M. R23 R24 R25 BR70 C37 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 47u/16V 10kJx4 R26 R27 /INREQ R28 BR71 10kJx4 10KJ R29 R30 R31 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u R32 R33 C38 C39 C40 C41 C42 C43 /OUTCS R34 10KJ (1,3,4) /RESET0 R35 33J 33J C44 33J 33J 0.1u JTG_TCK JTG_TMS JTG_TDI JTG_TDO C45 33J 33J 33J 33J 33J /PCLPRO /FAXPRO /ESPRD /OUTACK MTAD4 MTAD5 MTAD6 MTAD7 PIDATA4 PIDATA5 PIDATA6 PIDATA7 BR66 4 3 2 1 10kJx4 5 6 7 8 33J 33J VCC3 VCC3 MTAD0 MTAD1 MTAD2 MTAD3 BR67 4 3 2 1 PIDATA0 PIDATA1 PIDATA2 PIDATA3 10kJx4 5 6 7 8

2/13
VCC3

(4) VSAMP

TP338

(1,4) CCD_TG

1 2 3 4

8 7 6 5

(4) CCD_RS

TP339

ZJSR5101-223 +

(4) BSAMP

TP340

BR27 4 3 2 1

10kJx4 5 6 7 8

(4) CCD_CP

TP341

D
0.1u MTAD8 MTAD9 MTAD10 MTAD11 BR68 4 3 2 1 10kJx4 5 6 7 8

(4) AFE_SDI

AFE_SDI

TP342

1 2 3 4

8 7 6 5

D

(4) CCD_PHI2

TP343

(4) CCD_PHI1 TP345 TP346 TP347

TP344

(4) AFE_SEN

BR28 4 3 2 1 C46 0.1u u 0.1u 0.1u 0.1u

10kJx4 5 6 7 8

(4) AFE_SCK

MTAD12 MTAD13 MTAD14 MTAD15

BR69 4 3 2 1

10kJx4 5 6 7 8

(4) AFE_DB[7..0]

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u C61 C62 C63 C64 C65 C66 C67 C68

TP77 TP78 TP79 TP80 TP81 TP82

TP83 TP84 TP85

TP86 TP87 TP88

TP89 TP90 TP91

TP92 TP93 TP94

TP99 TP100 TP101

TP102 TP103 TP104 TP105

TP337

TP336

TP335 TP334 TP333 TP332 TP331 TP330 TP329 TP328 TP327

TP326 TP325

1 2 3 4
TP95 TP96 TP97 TP98 TP324 TP323

8 7 6 5 1 1 1 1 1 1
C59 JTG_TDO JTG_TDI JTG_TMS JTG_TCK /INREQ /OUTCS /OUTACK /ESPRD /FAXPRO /PCLPRO MTAD15 MTAD14 MTAD13 MTAD12 MTAD11 MTAD10 MTAD9 MTAD8 MTAD7 MTAD6 MTAD5 MTAD4 MTAD3 MTAD2 MTAD1 MTAD0 PIDATA0 PIDATA1 PIDATA2 PIDATA3 PIDATA4 PIDATA5 PIDATA6 PIDATA7

TP348 TP349 TP350 TP351

47p 47p 47p 47p 47p N.M. 47p 47p N.M. 47p N.M.

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1 1

1 1 1

1 1 1 1

1 1 1 1 1 1
C60 C69

8 7 6 5 1 2 3 4
G3.3V TP356

BR29 AFE_DB7 0Jx4 AFE_DB6 AFE_DB5 AFE_DB4 BR31 AFE_DB3 0Jx4 AFE_DB2 AFE_DB1 AFE_DB0

8 7 6 5

TP352 TP353 TP354 TP355

1 2 3 4 BR30 1 2 3 4 BR32 R36 222 221 220 219 218 217 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149
IC4

AFE_DB7 AFE_DB6 AFE_DB5 AFE_DB4 10kJx4 AFE_DB3 8 AFE_DB2 7 AFE_DB1 6 AFE_DB0 5 10kJx4 AFE_SDI 10kJ

(10) CL

VCC3

TP106 TP107 TP108 TP109 TP110 TP111

C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58

CLPWM VCC(AC) AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7 GND(AC) AFESCK VCC(CORE) ADCLK GND(CORE) AFE_SEN CCD_PH1 CCD_PH2 AFE_SDI CCD_CP BSAMP CCD_RS CCD_TG VSAMP GND(CORE) TD0 TDI TRSK TMS TCK VCC(CORE) /INREQ /OUTCS /OUTACK /ESPRD /FAXPRD /PCLPRD GND(AC) MDAT15 MDAT14 MDAT13 VCC(CORE) MDAT12 MDAT11 MDAT10 VCC(AC) MDAT09 MDAT08 MDAT07 GND(CORE) MDAT06 MDAT05 MDAT04 VCC(CORE) MDAT03 MDAT02 MDAT01 MDAT00 GND(AC) /INCS /INACK /OUTREQ GND(CORE) /HSYNC PIDATA0 PIDATA1 PIDATA2 VCC(AC) PIDATA3 PIDATA4 PIDATA5 PIDATA6 PIDATA7 /POCS

TP112 TP113 TP114

C
/POACK /PIREQ TP115 TP116

BR33 1 2 3 4 TP357 TP358 TP359

10kJx4 8 7 6 5

MM_BI0 MM_BI1 MM_BI2 MM_AI0

1 1

1

0.1u

VCC3

C47

(4) ADCLK

(5) MM_Y3 (5) MM_Y2 (5) MM_Y1

C
1 1
VCC3

R37 R38

10kJ 10kJ

MM_AI1 MM_AI2

(6) MM_PH_B (6) MM_BI0 (6) MM_BI1

MM_BI0 MM_BI1 MM_BI2

(3) MAD[12..0]

(6) MM_PH_A (6) MM_AI0 (6) MM_AI1

MM_AI0 MM_AI1 MM_AI2

TP360 TP361 TP362 TP363 TP364 TP365 TP366 TP367 PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7 TP76

R39 10kJ

TP117 TP118 TP119 TP120 TP121 TP122 TP123 TP124

MAD3 MAD2 MAD1 MAD0

TP409 TP410 TP411 TP412

8 7 6 5
TP372 TP373

TP368 TP369 TP370 TP371

1

1 1 1 1 1 1 1 1

TP322

/TRANSST (1)

MAD10

1 1 1 1 1

(3) BANK1 (3) BANK0 (3) /SDCS TP376 TP377 TP378 TP379

TP413 TP422 TP423 TP424

TP75 TP74 TP73 TP72 TP71 TP70 TP69 TP68

RCV VPIN VMIN

/PRINTST (1) /SCANST (1) RCV (11) VPIN (11) VMIN (11)

(3) RAMDB[15..0]

(3) /SDRAS (3) /SDCAS (3) /SDWDE (3) DQM0

TP425 TP426 TP427 TP428

1 1 1

1 2 3 4 BR34 1 2 3 4 BR35 1 2 3 4 BR36
33Jx4 8 7 6 TP374 5 TP375 33Jx4 8 7 6 5 33Jx4

R40 R41 R42 R43 BR63 33Jx4

33J 33J 33J 33J N.M. .M.

TP321 TP320 TP319 TP318 N.M. .M. N.M. .M.

VPOUT (11) VMOUT (11) OEN (11) SUSPEND (11) VCC3

RAMDB7 RAMDB6 RAMDB5 RAMDB4

1 1 1 1 1

TP431 TP432 TP433 TP434

8 7 6 5
33Jx4 HG73C141HFV

TP380 TP381 TP382 TP383

ASIC

TP67 TP54 TP53 TP52 TP51

1 2 3 4 1 1 1 1

8 7 6 5
BR62 33Jx4 TP50 TP49 TP48 TP47

PARAD0 PARAD1 PARAD2 PARAD3

TP317 TP316 TP315 TP314

C70

C71

C72

C73

N.M. .M.

VCC3 TP384 TP385 TP386 TP387 33Jx4

BR39 1 2 3 4

10kJx4 8 7 6 5

RAMDB7 RAMDB6 RAMDB5 RAMDB4

RAMDB3 RAMDB2 RAMDB1 RAMDB0

8 7 6 5

1 2 3 4 1 1
TP46 TP45

8 7 6 5
R404 R403 33J 33J

PARAD4 PARAD5 PARAD6 PARAD7 /REV FAULT TP309 TP308

TP313 TP312 TP311 TP310 /REV (13) /FAULT (13) PARAD[7..0] (13)

MEM_INT CLKSW /POACK /PIREQ

R253 R254 R255 R256

10kJ 10kJ 10kJ 10kJ

RAMDB15 RAMDB14 RAMDB13 RAMDB12

8 7 6 5
33Jx4

TP388 TP389 TP390 TP391

1

1 1 1

B
8 7 6 5
33Jx4 TP392 TP393 TP394 TP395 TP396 TP397 TP398 TP400

BR42 1 2 3 4

10kJx4 8 RAMDB3 7 RAMDB2 6 RAMDB1 5 RAMDB0

BR61 33Jx4

TP44 TP43 TP42 TP41

1 2 3 4 1 1 1

RAMDB11 RAMDB10 RAMDB9 RAMDB8

8 7 6 5
BR60

BR45 1 2 3 4

10kJx4 8 RAMDB15 7 RAMDB14 6 RAMDB13 5 RAMDB12

/ACK BUSY PE SLCT

TP307 TP306 TP305 TP304

/ACK (13) BUSY (13) PE (13) SLCT (13)

PODATA0 PODATA1 PODATA2 PODATA3

BR43 1 2 3 4

10kJx4 8 7 6 5

B

1

(3) DQM1 (3) SDCKE TP399 82Jx4 TP401 TP402 TP403 TP404 33Jx4 TP405 TP406 TP407 TP408 33Jx4

8 7 6 5

TP40 TP39 TP38 TP37

1 2 3 4 1
TP55 TP56

33Jx4

8 7 6 5

/INIT /SLCTIN /AUTOFD /STB

TP303 TP302 TP301 TP300 VCC3 /SCANSP (1)

/INIT (13) /SLCTIN (13) /AUTOFD (13) /STB (13) VCC3 VCC3

PODATA4 PODATA5 PODATA6 PODATA7

BR46 1 2 3 4

10kJx4 8 7 6 5

1 1 1 1

TP61 TP62 TP63 TP64 TP65 TP66

1 1 1

223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 1
OP_CLK (4) TP57 TP58 TP59 TP60 OP_LATCH (4) OP_DATA (4) TM (4) TM_ (4) TP5 TP34 TP35 TP36 SPFON (4) MIRON (4) MPFS (5)

VCC3

GND(CORE) MM_Y3 MM_Y2 MM_Y1 VCC(CORE) MM_PH_B MM_BI0 MM_BI1 MM_BI2 MM_PH_A MM_AI0 MM_AI1 MM_AI2 GND(AC) RAM_MAD3 RAM_MAD2 GND(CORE) RAM_MAD1 RAM_MAD0 RAM_MAD10 VCC(CORE) RAM_BANKS1 RAM_BANKS0 RAM_CS RAM_RAS RAM_CAS VCC(AC) RAM_WDE RAM_DQM0 GND(AC) RAM_DATA7 RAM_DATA6 RAM_DATA5 RAM_DATA4 GND(CORE) RAM_DATA3 RAM_DATA2 RAM_DATA1 RAM_DATA0 GND(AC) RAM_DATA15 RAM_DATA14 VCC(CORE) RAM_DATA13 RAM_DATA12 RAM_DATA11 RAM_DATA10 RAM_DATA9 RAM_DATA8 VCC(CORE) RAM_DQM1 RAM_CKE GND(AC) RAM_CLK_OUT GND(CORE) RAM_MAD12 RAM_MAD11 RAM_MAD9 VCC(CORE) RAM_MAD8 RAM_MAD7 VCC(AC) RAM_MAD6 RAM_MAD5 RAM_MAD4 GND(AC) CPUDATA15 CPUDATA14 CPUDATA13 CPUDATA12 CPUDATA11 CPUDATA10 CPUDATA9 CPUDATA8 1 1 1
HL (5) PR (5) CPFS2 (5)

VCC

OUTPUT

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

CPU_DATA7 CPU_DATA6 CPU_DATA5 CPU_DATA4 VCC(AC) CPU_DATA3 CPU_DATA2 CPU_DATA1 CPU_DATA0 GND(AC) MIRCNT /CPUSYNC MEM_INT ARB_INT VCC(CORE) CPU_AD8 CPU_AD7 CPU_AD6 CPU_AD5 GND(CORE) RAM_CLK_IN CPU_AD4 CPU_AD3 CPU_AD2 CPU_AD1 CPU_AD0 /CPUCS SFCLK48 GND(CORE) /CPUWR /CPURD /RESET VCC(CORE) PFCLK CLKSW GND(CORE) PFCLKOUT PFCLKIN GND(PLL) VCC(PLL) GND(PLL) VCC(PLL) TM2_15M /SYNC GND(AC) /VIDEO /LEND VCC(AC) OUTP00A OUTP01A OUTP02A OUTP03A OUTP04A OUTP05A OUTP06A OUTP15A VCC(CORE) OUTP07A OUTP08A GND(CORE) OUTP09A OUTP10A OUTP11A OUTP12A OUTP13A VCC(CORE) OUTP14A OUTP00B GND(AC) OUTP01B OUTP02B OUTP03B OUTP04B VCC(AC)

C75 22000p

TP269

TP272 TP273

TP274 TP275

A
D7 D6 D5 D4 D15 D14 D13 D12 D11 D10 D9 D8 D3 D2 D1 D0

TP271

TP276

TP268

TP287 TP4

TP286 TP288 TP289 TP290 TP291

TP292 TP293

MEM_INT

A9 A8 A7 A6

RAM_CLK_OUT A5 A4 A3 A2 A1

SFCLK48

PFCLK CLKSW

PFCLKOUT PFCLKIN

TP277 TP278

VCC3

TP279 TP280 TP281 TP282 TP283 TP284 TP3 TP285

(1,3) D[15..0]

SYNC#

TP294 TP295 TP296 TP297

L10

0J (1608)

X3

/CS2

VCC

OUTPUT

(1)

0.1u

(1) /LWR /RD (1,3) /ASIC_RST

RRS (5) LDEN

VFM_24V

VFMCNT_12V

(5) PTPULSE

(5)

(5) MMD (5) PMD (5) TC (5) GRIDL (5) MC (5) BIAS

C231 120p

(5) MRPS1 (5) MRPS2 (5) MRPS3 (5) CPFS1

C232 22000p

C230

(4) VIDEO# (5) /LEND

(5)

N.C.

GND

(1) ARB_INT

(5)

SG8002DC(18.3856MHz)

5

4

(4) MIRCNT (1) CPU_SYNC

(1,4,12)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 2
8 7 6 5 8 7 6 5
TP298

BR48 1 2 3 4

10kJx4 8 RAMDB11 7 RAMDB10 6 RAMDB9 5 RAMDB8

MAD12 MAD11 MAD9 MAD8

VCC3 R44 10kJ TP299 PFCLK R50 N.M. R49 10kJ PARAD0 PARAD1 PARAD2 PARAD3 R51 10kJ BR52 1 2 3 4 10kJx4 8 7 6 5 R45 N.M. R48 N.M.

MAD7 MAD6 MAD5 MAD4

(3) SDCLK

R47

33J

1 2 3 4 BR37 TP435 1 TP436 2 TP437 3 TP438 4 BR40 TP439 1 TP440 2 TP441 3 TP442 4 BR41 TP443 1 TP444 2 TP445 3 TP446 4 BR44 TP429 1 TP430 2 TP447 3 TP448 4 BR47 TP414 1 TP415 2 TP416 3 TP417 4 BR49 TP418 1 TP419 2 TP420 3 TP421 4 BR50 RAM_CLK_OUT

RCV VPIN VMIN

BR51 1 2 3 4

10kJx4 8 7 6 5

TP449

C74 N.M.

/POREQ VCC(AC) /PIWT /PIACK GND(AC) /POACK /PIREQ GND(CORE) PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7 VCC(CORE) /TRANSST /RECEPTST /PRINTST /SCANST RCV VPIN VMIN GND(CORE) VPOUT VMOUT OEN GND(AC) SUSPEND IE1284_PARAD0 IE1284_PARAD1 VCC(AC) IE1284_PARAD2 IE1284_PARAD3 IE1284_PARAD4 IE1284_PARAD5 IE1284_PARAD6 IE1284_PARAD7 IE1284_REV VCC(CORE) IE1284_FAULT IE1284_ACK IE1284_BUSY IE1284_PE GND(CORE) IE1284_SLCT IE1284_INIT IE1284_SLCTIN VCC(CORE) IE1284_AUTOFD IE1284_STB TSP_MODE TSO0 /SCANSP VCC(AC) OPE_CLK GND(AC) OPE_LATCH OPE_DATA TM /TM VCC(CORE) OUTP14B OUTP13B OUTP12B OUTP11B OUTP10B OUTP09B OUTP08B GND(CORE) OUTP07B OUTP06B OUTP05B

148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75

C264

1000p

0J (1608) L13

X2

PARAD4 PARAD5 PARAD6 PARAD7 /INIT /SLCTIN /AUTOFD /STB

BR53 1 2 3 4

10kJx4 8 7 6 5

8

5

R53

33J SFCLK48

C76 0.1u CLK_CONT 1

N.C.

GND

4

C77 82p

BR54 1 2 3 4

10kJx4 8 7 6 5

SG8002DC(48.0000MHz)

A
VCC3 VCC3 R52 SYNC# 10J C79 47p R409 N.M._10KJ (4) (/ASIC_RST) (1,4) /RESET1 TP451 R406 R407 R408 C256 N.M. 33J N.M. N.M. TP452 C257 47p /OA_RST (13) (1,5) POFF R236 N.M. CLK_CONT R375 N.M. PFCLKOUT

TP450

(/SYNC)

(4)

R374 N.M.

(1,3) A[20..0]

8

5

R363

33J

PFCLKIN

CLK_CONT 1

4

3

2

1

5

4

3

2

1

MCU PWB (Memory section) (AL-2030/2040CS)
FlashROM VPP Controll
VCC3

3/13

Serial EE-PROM

D
VCC3 J1,J2 VPP

D

VCC3

VCC3

C81 0.1u R56 10kJ

IC5

1 2 3

(1) SCL (1) SDA R59 N.M. R62

8 7 6 5 E0 E1 E2 VSS
N.M. .M.

R58

1kJ

VCC WC SCL SDA

1 2 3 4

24C02/24WC04/24WC08

RAMDB[15..0]

(2)

VCC3 VCC3 IC6

C
N.M. N.M.

SDRAM

VCC3

C
RAMDB15 RAMDB14 RAMDB13 RAMDB12 RAMDB11 RAMDB10 RAMDB9 RAMDB8

(1,2) A[20..0] 10kJ VCC3 RAMDB0 RAMDB1 RAMDB2 R63 R64 R65 R66 10kJ A17 RAMDB7 RAMDB5 RAMDB6 RAMDB3 RAMDB4

FLASH ROM

SRAM
IC7

IC8

I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
/HWR (1,2,4) /RESET0 TP454 VPP (1) RY/BY R69 0J R68 0J D15 D7 D14 D6 D13 D5 D12 D4 MAD10 MAD0 MAD1 MAD2 MAD3

6 7 10 11 22 23 26 27

D8 D9 D10 D11 D12 D13 D14 D15

A16 A15 A14 A13 A12 A11 A10 A9 A20

(2) DQM0 (2) /SDWDE (2) /SDCAS (2) /SDRAS (2) /SDCS (2) BANK0 (2) BANK1

DQM1 (2) SDCLK (2) SDCKE (2)

R67

0J

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 C84 /RD A1 N.M. N.M. /CS0 (1) 0.1u D11 D3 D10 D2 D9 D1 D8 D0

1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32

VCC3 VCC3

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16

VDD VDD

8 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VCC

VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CLKE NC A11 A9 A8 A7 A6 A5 A4 VSS
SDRAM (16bit x 4bank)

54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 TP458 38 37 36 35 34 33 32 31 30 29 28
C82 N.M.

MAD12 MAD11 MAD9 MAD8 MAD7 MAD6 MAD5 MAD4

C83

(1) /CS1 (1,2) /RD (1) /HWR

/RD /HWR

5 28 12

CS1 OE WE

0.1u

GND GND
N.M. A17 A1 Flash ROM C87 0.1u R70 C85 C86 C233 C234 0.1u .1u N.M.

9 25

A19 A18 A8 A7 A6 A5 A4 A3 A2

1 2 3 4 5 6 7 8 9 10 TP453 11 12 13 14 TP455 15 16 TP456 17 18 19 20 21 22 23 24 A15 A14 A13 A12 A11 A10 A9 A8 A19 NC WE RP VPP WP RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE GND CE A0

48 47 46 TP457 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

N.M.

B

N.M.

IS63LV1024L-12J-TR

VCC3

B
C88 0.1u C89 0.1u C90 0.1u C91 0.1u C92 0.1u C93 0.1u C94 0.1u

C235

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 3
4 3 2

(1,2) D[15..0]

C236

MAD[12..0] (2)

A

A

5

1

5
VCC3

4

3

2

1

MCU PWB (Driver section 1) (AL-2030/2040CS)
5V/3.3V
IC9 TP496 33J 33J 33J IC43 AFE_SDI# VCC3 C80 0.1u

4/13
3.3V
VCC3

Digital Input Multiprexer
5V AFE_SDI R15 0J TP17 TP18

IC10

VCC
R74 TP493 SIN1 10J 74LCX244 C96 0.1u 74LCX244 VCC3 33p C97 C95 0.1u AFE_SDI R133 open AFE_SDI#

16

D
Y W 5 TP487 6 TP488

(7) (PPD1) (7) (POD) (7) (MFD) (7) (CED1) (7) (TCS) (7) (PMRDY) (7) DVS1 (7) (DRST)

TP463 TP464 TP465 TP466 TP467 TP468 TP469 TP470

4 3 2 1 15 14 13 12

D0 D1 D2 D3 D4 D5 D6 D7

(11) USB_IN SIN1 SIN2 SIN3 (2) AFE_SDI (2) AFE_SEN (2) AFE_SCK TP497 R71 TP498 R72 TP499 R73 TP19 R130 0J (2) VSAMP (1,2) CCD_TG (2) CCD_RS (2) BSAMP (2) CCD_CP (2) CCD_PHI2 (2) CCD_PHI1 (2) ADCLK

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND 2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
R54 56J R57 56J R61 100J R83 47J (USB_IN) (1) (SIN1) (1) (SIN2) (1) (SIN3) (1) AFE_SDI# (10) AFE_SEN# (10) AFE_SCK# (10)

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
TP534 TP535 TP536 TP537 TP538 TP539 TP540 TP541 R46 56J R55 100J R60 56J R82 100J

20 18 16 14 12 9 7 5 3 20 18 16 14 12 9 7 5 3

VSAMP# CCD_TG# CCD_RS# BSAMP# CCD_CP# CCD_PHI2# CCD_PHI1# ADCLK#

VSAMP# (10) CCD_TG# (10) CCD_RS# (10) BSAMP# (10) CCD_CP# (10) CCD_PHI2# (10) CCD_PHI1# (10) ADCLK# (10)

D

(8) (SELIN1) (8) (SELIN2) (8) (SELIN3)

TP484 TP485 TP486

11 10 9 7 8

A B C G

VSAMP# BSAMP# ADCLK# CCD_PHI1# CCD_PHI2# CCD_CP# CCD_RS# CCD_TG#

GND

74HC151 IC11 TP500 TP501 /RESET# /RESET1 (1,2) (D_CONT) (11) (/ASIC_RST) (2) (KEYIN1) (1) (KEYIN2) (1) /RESET# TP503 R78 TP11 TP12 C101 C98 0.1u 0.01uF N.M. N.M. C102 C255 100J TP502 (8) KEYIN1 (8) KEYIN2 (1,2,3) /RESET0 (1) D_CONT

5V/3.3V

3.3V

5V

5V

TP507 TP508 TP509 TP510 TP511

R75 R76 R77 R79

33J 33J 1kJ 33J

IC12

VCC
R80 10J 74LCX244 10kJ C100 33p (10) AFE_DB#[7..0] VCC3 C99 0.1u R81 1 TP494 SIN2

16
(1,2,12) /ASIC_RST

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

20 18 16 14 12 9 7 5 3

C108 82p C124 82p C125 82p C126 N.M. C129 N.M. C130 82p C132 33p C133 82p

R2030

(7) (PPD2) (7) (PPD3) (5) THOPEN 10kJ (7) (CED2) (7) DSWS (7) (MMLD) PROTECT

Y W

(7) (FANLK)

TP471 TP472 TP473 TP474 TP475 TP476 TP477 TP478

4 3 2 1 15 14 13 12 5 TP489 6 TP490

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND

D0 D1 D2 D3 D4 D5 D6 D7

VCC3 C262 0.1u VCC3 IC44 AFE_DB[7..0] (2)

R2050

N.M.

11 10 9 7 8

A B C G

GND

74HC151

3.3V
5V 5V (2) MIRCNT IC14

3.3V

C
16
BR55 R86 TP495 SIN3 10J 33Jx4 C105 0.1u C103 74LCX244 0.1u 33p C104

IC13

AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND

20 18 16 14 12 9 7 5 3

AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7

C

(7) (SPID)

TP480

VCC

R85 10kJ

TP513 TP514 TP515

(7) (PD1) (7) (PD2)

TP482 TP483

Y W

4 3 2 1 15 14 13 12 5 TP491 6 TP492
(1) SPFMT0 (1) SPFMT1 (1) SPFMT2/MIRCNT (1) SPFMT3 (2) MIRON (2) SPFON TP516 TP517 TP518 TP519

D0 D1 D2 D3 D4 D5 D6 D7 5 6 7 8
(SPFMT0) (SPFMT1) (SPFMT2) (SPFMT3) (6) (6) (6) (6)

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND 4 3 2 1

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

20 18 16 14 12 9 7 5 3

74LCX244(open)

11 10 9 7 8

A B C G

BR64

GND

74HC151

AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3

8 7 6 5
0Jx4 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7

1 2 3 4

AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3

3.3V
IC15

5V

5V
5 6 7 8
33J 33J 33J 33J 33J 33J 33J 33J TP528 TP529 TP530 (SELIN1) (8) (SELIN2) (8) (SELIN3) (8) (OP_CLK) (8) (OP_DATA) (8) (OP_LATCH) (8) (TM) (6) (TM_) (6)

BR65

4 3 2 1
0Jx4

(1) SELIN1 (1) SELIN2 (1) SELIN3 (2) OP_CLK (2) OP_DATA (2) OP_LATCH (2) TM (2) TM_ R97 10kJ R128 10kJ R96 10kJ

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
TP520 TP521 TP522 TP523 TP524 TP525 TP526 TP527 C107 0.1u R87 R88 R89 R90 R91 R92 R93 R94

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
74VHCT244

20 18 16 14 12 9 7 5 3

AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7

B

B

5V 5V VCC3

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 4
5V/3.3V
R98 N.M. IC18

3.3V 3.3V
Vcc 5 1 3
C109 47p NC7WZ17 C106 IC16 0.1u

5V
5 1 A1 A2 Y1 Y2 GND 6 4 2
C110 0.1u TP531 R100 33J (/SYNC) (2) mt_at_home# (1) (2) VIDEO#

(9) /SYNC (10) mt_at_home TP506

TP505

4 2 3
TP542 NC7ST08M5X R95 100J

/VIDEO (9)

5V

VCC3

3.3V
VCC3 R99 10kJ IC35

3.3V

3.3V

C263 IC45 0.1u (1) STROBE

5V
5 1 4
TP543 R422 100J TP544 (STROBE) (8)

A
(8) FW

Vcc 1 3
C258 0.1u(N.M.)

5 A1 A2 Y1 Y2 GND
NC7WZ17

2 3 6 4
TP270 TP533 R101 33J (FW) (1)

A
NC7ST08M5X

2

C221 0.1u

5

4

3

2

1

5

4

3

2

1

MCU PWB (Driver section 2) (AL-2030/2040CS)
VCC3 INT24V 24V R155 470kJ R191 4.7kJ R193 10kJ 12V PR# VCC3

5/13

BR72 10kJx4

4 3 2 1

5 6 7 8

IC19

8

(2) MC (2) BIAS (2) TC (2) GRIDL Q18 KRC102S IC17A KIA393F (D) R146 1.5kF C134 TP28 + R153 100J TP265

BR56 1 2 3 4 D34 1SS355

1.5kJx4 8 7 6 5

TP545 TP546 TP547 TP548

3 3 1
(G) TP23 TP26 TP29

TP27

D
1
Q20 KRA119S (2) PTPULSE TP264 1uF/16V Q21 R195 (2) PR TP22 100J D35 1SS355 100J TP21 PR# R194 -

(1) MCNT

R370 1.5kJ

TP549

/MC (8) /BIAS (8) /TC (8) /GRIDL (8) /MCNT (9)

Q19 2SK3018 (S)

2 2 4

D

TP551 R144 47kJ C160 2.2uF/10V R192 10kJ 12V

1 2 3 4 5 6 7 8 1C 2C 3C 4C 5C 6C 7C COM 2 3
/PR (8) /PR D33 1SS355

1B 2B 3B 4B 5B 6B 7B E

16 15 14 13 12 11 10 9

KID65001AF

2

1

R138 10kJ

PGND

3 TP266
C162 0.1u

12V

IC17B

8

1

KRC102S

KIA393F

5 6
PGND 24V 5V D49 MTZ J22B VCC3 24V R413 N.M._10kJ R108 N.M._47kJ R109 /VFMCNT (9) N.M._4.7kJ 1/4W VFMOUT (9) MA700 D4 PGND 1SS355 R106 10kF R107 4.3kF TP617 TP562 D1 Q2 N.M._KTA1505S TP618 R102 1kF R103 1MF R104 7.5kF R105 1kJ BR57 1 2 3 4 IC21 R379 R380 TP561 N.M._1.5kJ N.M._1.5kJ /CPFS1 (9) /CPFS2 (9) /MPFS (9) /RRS (9) 1.5kJx4 8 7 6 5 12V VCC3

+ -

7
TP479

VCC3

R419 N.M._10kJ

R418 N.M._10kJ

(2) CPFS1 (2) CPFS2 (2) MPFS (2) RRS

8

IC20A KIA393F

(2) VFM_24V (2) VFMCNT_12V

TP554 TP555 TP556 TP557 TP558 TP559 TP560

3 2

+ -

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B E
KID65001AF

1C 2C 3C 4C 5C 6C 7C COM

16 15 14 13 12 11 10 9

1

TP619

4
FTH

4

C

12V C111 0.1u/50V

C

PGND D2 24V R388 47kJ TP606 CP16

VCC3 D3

VCC3

1 3 2
KDS226(open)

12V

1 3 2
KDS226

0603FA1.5A/0603SFF150FM Q16 R386

8

E

IC22A KIA358F (9) RTH_IN

3 B
D57

TP603

TP605

Q12 2SB1132 D55

3 2

+ -

R110 300J

R111 100J

1 TP620 4
12V C112 22000p

TP621 C113 0.1u C114 0.1u/50V

RTH (1)

TP607 RLS-73 CRH01 47kJ 0603FA1.5A/0603SFF150FM TP609 CP17 12V KRC102S

1

R389

C E

2

4.7kJ 1/4W

Q17

R387

3 B C 2
D58 TP610 D56 4.7kJ 1/4W

TP604

TP608

Q13 2SB1132

VCC3

12V

5V

R112 1.2kF

R113 10kJ

8
TP622

B
1
KRC102S PGND INT5V RLS-73 CRH01

IC20B KIA393F

5 6
R114 10kF

+ -

B
7
THOPEN (4)

4

C115 22000p

R84 10kJ IC24 TP613

R196 10kJ

Q3 KRA119S

2 3
TP612

1

(S) 5V IC25 R117 10kJ Q4 KRC102S

HLOUT (8) (12) TCS_AN

R365 0J

8

R364 0J

4

A

1

5

4

1

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 5
D5 1SS355 TP611 /MMD (9) MRPS_1 (6) MRPS_2 (6) MRPS_3 (6) /POFF (8) TP614 R405 0J D46 5V R115 100J 1/4W (D) Q11 2SK3018(open) (G) R129 N.M. (2) MMD (2) MRPS1 (2) MRPS2 (2) MRPS3 (1,2) POFF (2) HL FTH

Analog Tonner Sensor Buffer
5V 12V D47 VCC3

VCC3

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B G
KID65503F

1C 2C 3C 4C 5C 6C 7C NC

16 15 14 13 12 11 10 9

1 3 2
KDS226(open) IC22B KIA358F

1 3 2
KDS226(open)

R414 N.M._10kJ

Q14

3

/MMCLK (9)

(1) MMCLK

2

5
TP624

+

R366 N.M.

R142 10kJ(open)

7 6
TP623 R367 10kJ C237 N.M.

(TCS_AN) (1)

KRC102S

A

(2) MM_Y1 (2) MM_Y2 (2) MM_Y3 (2) PMD (1) PMCLK (2) LDEN (2) /LEND

MMref0 (6) MMref1 (6) MMref2 (6) /PMD (9) PMCLK_A (9) /LDEN (9) TP615

3 2

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B G
KID65503F R116 10kJ

1C 2C 3C 4C 5C 6C 7C NC

16 15 14 13 12 11 10 9

SHOLD (9)

3

2

1

5

4

3

2

1

MCU PWB (Driver section 3) (AL-2030/2040CS)
Scanner Motor Driver
For AL2040 Model Only

6/13
Duplex Motor Driver
D

D

(9) OUT_A(9) OUT_A+ (9) OUT_B+ (9) OUT_B24VSCMT (1) DMT0 5V IC26

O1 O2 O3 O4 16 9 7

2

/DMT0 (9) /DMT1 (9) /DMT2 (9) /DMT3 (9) 24VDupMT

R118 TP594 (1) DMT1 0.68J 1W (1) DMT2 (1) DMT3 TP593 MM_AI0 (2) PGND MM_AI1 (2) MM_PH_A (2) PGND TP592 C116 p 820p IC27 R120 1.5kJ

R119

0.68J 1W

R121 1.5kJ

3 4 5 6 10 11 12 13 14 15 I1 NC NC I2 NC I3 NC NC I4 NC GND GND COM COM 1 8 17 18

TP586

D6

PGND

C117 p 820p

TD62064AF MTZ J22B

5V

(2) MM_BI0 (2) MM_BI1 (2) MM_PH_B TP591 R123 30kJ L6219DS R124 30kJ C119 820p

1 2 3 4 5 6 7 8 9 10 11 12 OUT 1A OUT 2A SENSE 2 COMP 2 OUT 2B GND GND I02 I12 PHASE 2 VREF 2 RC 2 VS SENSE 1 COMP 1 OUT 1B I01 GND GND I11 PHASE 1 VREF 1 RC 1 VSS

24 23 22 21 20 19 18 17 16 15 14 13

R122 1kJ

C118 p 820p TP587 PGND PGND C121 0.1u 24V PGND 24VSCMT CP2 0603FA1.5A/0603SFF150FM C122 47u/35V + 24VSPFMT CP3 0603FA1.5A/0603SFF150FM 24VDupMT C123 V 0.1u/50V CP1 0603FA1.5A/0603SFF150FM 5V PGND

C

R125 2kJ

R126 1kJ

R127 J 510J

C120 0.1u

PGND

C

(5) MMref0 (5) MMref1 (5) MMref2

TP588 TP589 TP590

PGND

PGND

SPF Motor Driver Tonner Motor Driver
24VSPFMT IC28 24V

4 3 2 1

5 6 7 8

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 6
Vs
SPMT_0 (9) SPMT_2 (9) SPMT_1 (9) 5V

B

B

(4) (SPFMT0) (4) (SPFMT2) (4) (SPFMT1) (4) (SPFMT3)

8 7 11 12 IN A IN A/ IN B IN B/ REF Sync
SPMT_3 (9)

13

9 6 5 Sense A Sense B
STA7100M M

C127 10u/35V R244 4.7kJ IC29

+

C128 0.1u/50V V

BR59

10kJx4

OUT A OUT A OUT A/ OUT A/ OUT B OUT B OUT B/ OUT B/ GND 10

1 2 3 4 17 18 15 16

2
(4) (TM) (4) (TM_) C222

Vcc 9 1 5 IN1 IN2 GND
0.1u

Vs Vref OUT1 OUT2 N.C
TA7291AS

6 8 7 3 4
TMA_O (9) TMB_O (9)

14

5V

R132 1J 2W

R141 1J 2W

R131 1.2kJ

A
PGND

A

R134 J 300J

R135 J 620J

R136 1.2kJ

R137 J 100J

C131

0.1u

(5) MRPS_1 (5) MRPS_2 (5) MRPS_3 PGND

TP595 TP596 TP597

PGND

PGND

5

4

3

2

1

5

4

3

2

1

MCU PWB (Noise filter/Pull-up section) (AL-2030/2040CS)
INT24V 5V R143 (9) 24V1(DSWS) 0.22J 2W D11 1SS355 R152 1kJ 2W D9 D10

7/13

VCC3

D
1 3 2
PGND KDS226(open) KDS226(open) PGND

C135

C136

C137

C138

C139

C140

C141

C142

C143

0.1u

N.M.

0.1u

0.1u

N.M.

N.M.

N.M.

N.M.

N.M.

D
1 3 2
R145 15kJ R147 4.7kJ R148 10kJ R149 10kJ R150 15kJ R151 10kJ

C144

C145

C146

C147

C148

C149

C150

N.M.

N.M.

N.M.

N.M.

N.M.

0.1u

0.1u

C151 (9) SPID D12 1SS355 5V D13 TP585 (9) POD (9) PMRDY 5V (9) PPD3 (9) PD1 (9) PD2

C152

C153

C154

C155

C156

C157

C158

C159

R154 R156 R157 R158 R159 R160

1kJ 1kJ 1kJ 1kJ 1kJ 1kJ

(SPID) (4) (PPD3) (4) (PD1) (4) (PD2) (4) (POD) (4) (PMRDY) (4)

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

0.1u

N.M.

1 3 2
KDS226 D14 D15 D16 D17

R161 20kJ

R162 20kJ

C161

C163 1000p 1000p

C164 1000p

C165 1000p

C166 1000p

C167 1000p

1 3 3 3 2
KDS226(open) KDS226(open) DSWS (4) KDS226 R163 2.7kJ 0.1u C168 KDS226(open)

1 3 2 2

1

1

2

C

VCC3

C

5V

R240 10J D18 D19

R241 10J

R242 10J

R243 10J

TP13

TP14

TP15

TP16

1 1 3 2
KDS226 KDS226(open)

1 1 3 2

1

1

C223

C224

C225

C226

1000p

1000p

1000p

1000p

R164 10kJ

R165 10kJ

R166 15kJ

R167 10kJ

R377 10kJ

(12) DVSEL (12) TCS (9) MFD (9) MMLD (9) FANLK 5V

R168 R169 R170 R171 R378

1kJ 1kJ 1kJ 1kJ 1kJ

DVS1 (4) (TCS) (4) (MFD) (4) (MMLD) (4) (FANLK) (4)

D21

D22

D50

C171

C172

C173

C248

1 3 2
KDS226 D20 1SS355

1 3 2
KDS226(open)

1 3 2
KDS226(open)

1000p

1000p

1000p D51

ZENER_UDZS4.7B(open)

D52

B
R172 100J 2W IC30

24V

INT24V

ZENER_UDZS4.7B(open)

1000p

B
1 IN GND
C175 +

C169

+

C170

47u/35V

0.1u/50V

R394 100kJ

OUT

3
INT5V

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 7
2 KIA7805
0.1u C176 5V 47u/35V D23 D24 D25

VCC3

PGND

D26

1 3
L15 L5 ZJSR5101-223 (8) 3.3VIN C178 + 0.1u 22u/16V C180 R399 100kJ VCC3 (9) PPD1 (9) PPD2 (9) SPPD (8) PSW N.M.

1 3 2
KDS226(open)

1 3 2
KDS226(open)

1 3 2
KDS226(open) R173 15kJ R174 15kJ R175 7.5kJ R176 7.5kJ R177 7.5kJ

L14

0J (1608)

2
KDS226

R178 12kJ

R179 3.3kJ

L4 ZJSR5101-223(open)

(8) 12VIN

12V

C177

+

C179

R396

R180 R181 R182 R183

1kJ 1kJ 1kJ 1kJ

47u/25V

0.1u

100kJ

(PPD1) (4) (PPD2) (4) (SPPD) (1) (PSW) (1)

(9) CED1 (9) CED2 (8) DRST 5V EN5V D27 D28 VCC3

R184 R185 R186

1kJ 1kJ 1kJ

(CED1) (4) (CED2) (4) (DRST) (4)

5V

C185

C186

C187

C188

D29

C189

C190

A
C182 + 0.1u 22u/16V C184

1 3 2
KDS226(open) R397 100kJ

1 3 2
KDS226(open)

1000p

1000p

1000p

1000p

1 3 2
KDS226(open)

1000p

1000p

C181

+

C183

22u/16V

0.1u

R398 100kJ

A

5

4

3

2

1

5

4

3

2

1

MCU PWB (Connector section 1) (AL-2030/2040CS)
To Operational PWB

8/13
D
EN5V 5V

D

To Power unit
CP7 CP8 INT24V

INT5V

0603FA1.5A/0603SFF150FM

CN1

(5) /BIAS (5) /GRIDL 3.3VIN (7) /POFF (5) 24V HLOUT (5) (7) PSW

/TC (5) /MC (5)

(7) DRST KEYIN2#

EN5V 5V (7) 12VIN (4) FW (5) /PR

1 3 5 7 9 11 13 15 17 19 21 23

2 4 6 8 10 12 14 16 18 20 22 24

0.1u/50V

C193

N.M._1608size

C
PGND Q6 KRC106S Q5 KRC106S

C194

B24B-PNDZS-1

0603FA1.5A/0603SFF150FM

CN2

(4) (OP_DATA) (4) (OP_LATCH) (4) (SELIN2) (4) (OP_CLK) (4) (SELIN1) (4) (STROBE) (4) (SELIN3) C195

C
KEYIN1#

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
1000p IMSA-9619S-18A

PGND

3
(1) ONL

3
(1) PSL

2

2

1

R400 N.M._1608size

B
PGND

1

B
5V

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 8
D30 D31

1 3 2
KDS226(open)

1 3 2
KDS226(open) R187 10kJ R188 10kJ

(4) KEYIN2 (4) KEYIN1

R189 R190

1kJ 1kJ C191 1000p C192

KEYIN2# KEYIN1#

1000p

A

A

5

4

3

2

1

5

4

3

2

1

MCU PWB (Connector section 2) (AL-2030/2040CS)

9/13

INT24V

D
CN7 (7) CED1

CN6

D
1 2 3

To Main motor To Cassette detect
24V CN28

(5) /MMD (7) MMLD (5) /MMCLK B3B-PH-K-K

1 2 3 4 5

To Mecha. COUNTER

C198

C199

B5B-PASK-1

(Black)

1000p

1000p

PGND N.M._B03B-PH-K-R

(5) /MCNT

3 2 1

(Red)

24V

CN11 (5) /CPFS1

CN10

(5) VFMOUT (7) FANLK (5) /VFMCNT

1 2 3 4
B3B-PH-K-S

To Fan motor
(White)

1 2 3

To Cassette paper solenoid

B4B-PH-K-S

C200

C201

(White)

1000p 24V

1000p

For AL2040 Model Only
24VDupMT CN13 B3B-PH-K-E (5) /RRS CN12

C
1 2 3

PGND

To Resist roller solenoid
For AL2040 Model Only

C

(6) /DMT0 (6) /DMT1 (6) /DMT2 (6) /DMT3

1 2 3 4 5

To Duplex motor
(Blue)
5V

24V B05B-XASK-1 R203 200J 1/4W CN16 (7) PPD1

To 2nd. cassette
N.M. 24V 5V C246

5V 24V

CN15

(7) 24V1(DSWS)

1 2

To Interlock switch
1 2 3
B3B-PH-K-R

0.1u/50V

0.1u/50V

To Paper pass detect
(5) /CPFS2 (7) PPD3 (7) PD2 (7) CED2 1000p 1000p 1000p

CN18

PGND

(Red)

C205

C206

Not mounted CPU Serial
5V R204 200J 1/4W CN17 5V INT5V N.M._B4B-PH-K-S (7) POD (1) RxD (1) TxD CN19 VCC3

(For debug)

1 3 5 7 9 11 13

2 4 6 8 10 12 14
B14B-PHDSS-B

PGND

C202

C203

B
(White)
1 2

1 2 3 4

1 2 3
B3B-PH-K-S

To Paper out detect
(White)

PGND

C204

C247

(Red)

N.M._1608size

B2P-VH-R

B

D42

3

KDS226 CN42 5V

To SPF unit To Mirror motor
CN4 (7) PPD2 (6) OUT_A+ (6) OUT_B+ (6) OUT_A(6) OUT_BR205 200J 1/4W CN22

R207

R140 B5B-PH-K-S

200J 1/4W

24V

CN41

(5) /PMD (7) PMRDY (5) PMCLK_A

1 2 3 4 5

To Polygon motor
R208 200J 1/4W CN25 (7) PD1

5V

(6) (6) (6) (6)

SPMT_0 SPMT_2 SPMT_1 SPMT_3 (7) SPID 24V CN26 (7) SPPD

B05B-CZHK-B

PGND

200J 1/4W

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 9
1 2 3 4 5 6 7 8
B08B-CZHK-B

(4) /SYNC

R206

1kJ

To LD

(5) /LDEN (4) /VIDEO (5) SHOLD

1 2 3 4
B4B-PH-K-R

(5) RTH_IN

1 2 3 4 5

To HL unit
(White)

5V

5V

24VSPFMT CN24

(Red)

A
1 2 3

1 2 3 4 5 6 7 8 9 10 11 12

To Paper detect
(Green)

(5) /MPFS (7) MFD

B3B-PH-K-M

1 2 3 4 5
B5B-PH-K-R

To Multi unit

B12B-PH-K-S

A

To Toner motor

(Red)

CN23

(6) TMA_O (6) TMB_O

1 2

B2P-VH

(White)

5

4

3

2

1

5

4

3

2

1

MCU PWB (Scanner I/F section) (AL-2030/2040CS)

10/13

D

To Scanner unit
12V EN5V

D

Copy Lamp Inverter
L6 220uH CP9 VCL 0603FA1.5A/0603SFF150FM TWKA-221K VCC3 CP6 0603FA1.5A/0603SFF150FM

24V

Q9 2SJ537

CP10 0603FA1.5A/0603SFF150FM

R209 910J D43

1
D44 11EQS06 + C208 C209 R210 15kJ R211 12kJ

C207 47u/35V

+

3 2
KDS226 AFE_DB#0 AFE_DB#2 AFE_DB#4 AFE_DB#6

CN3 AFE_DB#1 AFE_DB#3 AFE_DB#5 AFE_DB#7 AFE_SEN# (4) AFE_SDI# (4) BSAMP# (4) VSAMP# (4) VCL VCL

R212

47u/35V R213 1kJ (4) mt_at_home C211 1000p

0.1u/50V

(2) CL

R214 15kJ

R215 56kJ

Q8 KTC3198

5.6kJ 1/4W

C210 (4) AFE_SCK# (4) ADCLK# (4) CCD_PHI1# (4) CCD_PHI2# (4) CCD_CP# (4) CCD_RS# (4) CCD_TG#

33p

C
PGND

32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
FF4-32-S15D5

C

PGND

PGND

(4) AFE_DB#[7..0] AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 10
4 3

B

B

A

A

5

2

1

5

4

3

2

1

MCU PWB (USB2.0 (FULL) I/F section) (AL-2030/2040CS)

11/13
D

D

(4) USB_IN

R216

24J

C
R217 10kJ 100p ZENER_6.2V C212 D45

C

(4) (D_CONT)

VCC3 R218 1.5kJ IC31

VCC3

(2) OEN

VCC MODE D+ DNC
TP566

14 1 TP567 11 10 8 7
0.1u C214 TP568 TP569 R220 R222 24J 24J TP570 TP571 R219 N.M.

R420

N.M. L7 BLM18BB121SN1D BLM18BB121SN1D L8 C213 0.1u

(2) VPOUT (2) VMOUT TP563 TP564 TP565

2 9 12 13 OE# SPEED VPO VMO/FSEO RCV VP VM SUSPEND
USB1T20

CN33

(2) RCV (2) VPIN (2) VMIN

R221 R223 R224

33J 33J 33J

3 4 5 6 GND

1 2 3 4

+5V DD+ GND Shield
UBS21-4K2J00(ACON)

(2) SUSPEND

C215

C216 C217

N.M.

N.M.

N.M. D32 HZM6.2Z4MWA(open) L9 0J (1608) L16 0J (1608) F.G

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 11
4 3 2

B

B

A

A

5

1

5

4

3

2

1

MCU PWB (CRUM I/F section) (AL-2030/2040CS)

12/13

D
24V N.M. EN5V (5) TCS_AN (7) TCS (7) DVSEL R368 R369 N.M. 0J TP575 TP576 CN5

D

R376

To DV Unit (Analog Tonner Sensor)
1 2 3 4
B4B-PH-K-R

VCC3

R225 N.M. R226 10kJ

(Red)

IC32

3.3V
Vcc B
TP573 D39 D40

5 2
(CRUMSDTA) 24V EN5V

5V

(1) CRUMSDTA

R139 1kJ

1

A

R231

0J

(1,2,4) /ASIC_RST

TP572

4 GND 3 2
R200 10J KDS226 R201 N.M._300J (CRUMSDTA) (CRUMSCL) R202 N.M._300J KDS226 CN9

OE 3 2

3 1 1

C218 0.1u

To DV Unit with CRUM (Analog Tonner Sensor)

TC7SBD385AFU(open)

R232 10kJ(open)

C
N.M._B10B-PHDSS-B

1 3 5 7 9

2 4 6 8 10

C

(White)

EN5V

3.3V
IC34

C220

5V

0.1u

5 1 4
TP574 FB1 NC7ST08M5X(open) 0J (1608) (CRUMSCL)

(1) CRUMSCL

2 3

F-GND 1

CRUM Control

FB2

0J (1608)

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 12
F-GND 2
FB3 0J (1608)

B

B

F-GND 3

FB4

A

0J (1608)

A
F-GND 4

PGND

5

4

3

2

1

A

B

C

D

E

MCU PWB (NIC Interface section) (AL-2030/2040CS)

13/13
4

4

For AL2040 Model Only

VCC3

EN5V

3
CP11

3

To NIC PWB
CN39

0603FA1.5A/0603SFF150FM CP12 1kJ 0603FA1.5A/0603SFF150FM

(2) /OA_RST

R401

TP461 TP462 TP460

(2) PARAD[7..0]

(2) /ACK (2) BUSY (2) PE (2) SLCT (2) /FAULT (2) /STB (2) /AUTOFD (2) /SLCTIN (2) /INIT (2) /REV N.M. 24FMN-BTK-A TP459 C251 0.1u

PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 /ACK BUSY PE SLCT /FAULT /STB /AUTOFD /SLCTIN /INIT /REV R402 VCC3 C252 0.1u

EN5V

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
C253 0.1u 0.1u

C254

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 13
B C D

2

2

1

1

A

E

A
a1 b1 f2 g1 e1 c1 d1 d2 d3 c3 c2 e2 e3 g2 g3 b3 b2 f3 a2 a3

B

C

D

E

OPERATION PWB (7SEG) (AL-2030/2040CS)
f1

1/1

4

LEDM
LEDM
LTL-1LHG-002A LTL-1LHG-002A NM_LTL-1LHEE-002A LTL-1LHG-002A PE RPL LED76 LED71 LED91 LED73 LED70 ME ZPL DU21 g3 DU22 LED60 LED75 LED69 AE MPL f3 e3 d3 c3 b3 a3 LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A

4

+5V

1

Q305 2SB1197K 3

TP1

2

R424 10kJ

R425 1kJ LTL-1LHEE-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A g2 SPFL LED67 LED68 LED102 LED77 LED79 LED81 LED74 LED78 LED80 LED92 JPL CS1L DPL EXL EXD EXN CS2L DAA1 SCNL 5VEN f2 e2 d2 c2 b2 a2

1

Q304 2SB1197K 3

2

R426 10kJ

LTL-1LHG-002A LTL-1LHG-002A R427 1kJ g1 SJAL LED89 LED90 LED93 LED95 LED97 LED99 LED94 LED96 LED98 LED101 BPL 1ENR TPL 3RE 2RE 1RE NOR DAA2 2ENR PSL ONL R364 R363 470J 470J R377 150J f1 e1 d1 c1 b1 a1 LTL-1LHG-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A PML LED72 ONLL LED61

TP2

1
R428 10kJ

Q306 2SB1197K 3

2

R365 150J TP16 TP12 TP11 TP10 TP8 TP7 TP6 TP5 TP23 TP24 TP25 TP26 TP27 TP22 TP14 TP9 TP21 TP20 TP19 TP18 TP13 TP15 TP17 R429 1kJ

R366 150J

R378 150J

R367 150J

R368 150J

R369 150J

R370 150J

R371 150J

R372 150J

R420 150J

R379 150J

R422 150J

R373 150J

R374 150J

R375 150J

R376 150J

TP3

3
40 38 33 34 36 37 39 31 13 6 9 7 11 12 10 8 42 41 43 32 45
IC304

3
46 47
IC304 DUPK

2. OPERATION PWB (AL-2030/2040CS)

/Q9 /Q7

/Q3

/Q4

/Q5

/Q6

/Q8 /Q1

/Q2

/Q28

/Q21

/Q24

/Q22

/Q26

/Q27

/Q25

/Q23

/Q11

/Q10

/Q12

/Q13

/Q14

LC7935AN

/Q15

SW29 SKQNABD010 EXUPK SW17 SKQNABD010 EXDWK SW18 SKQNABD010 EXMODK

/Q29

/Q30

VCC

/STROBE

BEO

/LATCH

S IN

CLOCK

S OUT

GND1

GND2

GND3

GND4

GND5

/Q32

/Q31

/Q20

/Q19

/Q18

/Q17

5

4

2

15

16

63

51

49

50

30

64

19

14

35

44

62

18

17

3

1

48

/Q16

+5V

SW24 SKQNABD010 ZUPK TP34 TP33 TP32 TP31 TP30 TP29 TP28 ZDWK

+5V C343 22000PF TP39 22000PF R411 1.5KJ R339 R418 R419 R421 C328 +5V 1KJ 1KJ TP51 6 1KJ 1KJ R423 1.5KJ R412 1.5KJ TP38 TP37 TP36 TP41 TP40 C348 +5V

TP35

SW23 SKQNABD010

18FMN-BMTTR-A-TB

C342

47uF/16V

+5V R394 4.7KJ R399 4.7KJ R397 4.7KJ R396 4.7KJ CRSK

SW22 SKQNABD010 SW19 SKQNABD010 BPK

R408 R410 R409 C346 200PF 200PF 200PF 200PF C344 C345 150J 150J

R406 4.7KJ IC306

R398 4.7KJ

R403 4.7KJ

TP46 TP47 TP48

TP42 TP43 TP44 TP45

W 5 Y

R395 4.7KJ

150J

SW30 SKQNABD010 10UPK SW25 SKQNABD010 MAGK SW20 SKQNABD010

2
TP49 TP50 +5V D318 D315 1SS133 D314 1SS133 1SS133 D317 1SS133 R416 510J R414 D313 1SS133

C329 1000p

C336 1000p

C330 1000p

CN304

0.1uF

C340 1000p

C332 1000p

C338 1000p

C339 1000p

C331 1000p

GND

A B C G 8

R401 4.7KJ R393 4.7KJ R392 4.7KJ R391 4.7KJ R400 4.7KJ R405 4.7KJ

C333 1000p

C347 1000p

S3B-PH-K-S C354 SKQNABD010 D319 D312 D320 1SS133 1SS133 1SS133 N.M. D316 1SS133

N.M.

N.M.

N.M. C349

C334 1000p

C335 1000p

0.1uF

GND
74HC151

A B C G
D311 1SS133

C341 1000p

8

11 10 9 7

C337 1000p

1
R430 100J

R431 4.7KJ

C355

A

B

C

D

NM_1000p

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 14
5VEN PSL ONL C350

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 VCC

D-GND DRST 5V KIN2 PSW ONL PSL D-GND 5VEN OP-DATA OP-LATCH SELIN2 OP-CLK SELIN1 OP-STB SELIN3 KIN1 D-GND

D-GND DRST 5V PSW KIN2 KIN1 OP-STB OP-CLK OP-LATCH OP-DATA SELIN1 SELIN2 SELIN3 D-GND 5VEN PSL ONL D-GND

D0 D1 D2 D3 D4 D5 D6 D7

4 TP58 R390 TP59 R389 3 TP60 R388 2 TP61 R387 1 15 TP62 R386 14 TP63 R402 13 TP64 R385 12 TP65 R384 11 10 9 7

100J 100J 100J 100J 100J 100J 100J 100J

2
+5V SCNK SW21 SKQNABD010 OLK SW26 SKQNABD010 CLK

510J 1KJ 1KJ

TP52 TP54

SW27 SKQNABD010 1UPK +5V

CN303 R413

TP66 TP67 TP68 TP69 TP70 TP71 TP55 TP56 TP57 C351 C353 C352

R383 R382 R381 R407 R380 R404

100J 100J 100J 100J 100J 100J

DRST PSW SW16

R417 1KJ R415

1 2 3

D-GND

74HC151 TP53 IC305 6 W D0 D1 5 Y D2 D3 D4 D5 D6 16 VCC D7

4 3 2 1 15 14 13 12

SW28 SKQNABD010

+5V +5V CN305 CVOP

1
1 2 3
NM_ S3B-PH-K-R (RED)

E

A

B

C

D

E

MCU PWB (CPU section) (AL-2050CS)
VCC3 C1 15PF R2 IC1 NM TP2 C3 10KJX4 100P BR4 NM P60 R11 10KJ C6 C5 TP6 12P 22J /ES_SRDY ES_CMD ES_STS 10KJX4 DMT0 DMT1 DMT2 DMT3 R392 /RES_NIC 1KJ 33J 33J RSV_IN0 TP7 /CS5# 10KJ D3 D2 D1 D0 BR6 D7 D6 D5 D4 BR7 CCD_TG R67 R12 15PF EXTAL /PRINTST /ES_PAGE R5 R9 10KJ 10KJ D11 D10 D9 D8 ARB_INT (FW) CPU_SYNC 100P BR5 X1 AT-49 19.6608MHz 10KJX4 R20 330J R8 C4 TP4 CY25811SC R7 0J TP5 R3 0J R4 NM XTAL 0.1U /STBY NMI /WDTOVF C2 BR1 BR2 BR3

1/16
VCC3

R1

NM

4

TP3

1 2 3 4

8 7 6 5

D15 D14 D13 D12

1 2 3 4

8 7 6 5

/CS0# /CS1# /CS2# /CS3#

1 2 3 4
10KJX4

7 6 4 3 VDD FRSEL S0 S1 XIN/CLKIN XOUT SSCLK VSS

TP1 1 8 5 2

8 7 6 5

4

R6

NM

1 2 3 4
10KJX4

8 7 6 5

1 2 3 4
10KJX4

8 7 6 5

10KJ

R384 CPUCLK# /RESET1 (3) (5)

33J

1 2 3 4

8 7 6 5

1 2 3 4

8 7 6 5
NM_10KJX4 BR9

3. MCU PWB (AL-2050CS)

(2) /PRINTST (2,3,4,5) /RD (3,4) /HWR (2) /LWR R13 R14 R15 R16 R17 R18 EXTAL XTAL 33J 33J 33J 33J 33J 100J

TP724

/PRINTST /RD# /HWR# /LWR#

C70 NM

1 2 3 4

8 7 6 5
NM_10KJX4 BR11

CPUCLK /RD# /HWR# /LWR#

4 3 2 1

BR10

5 6 7 8
10KJX4 POFF R19 10KJ

(9) (3) (2)

/RES_OA982 /RES_IOASIC /RES_GASIC

/RES_OA982 /RES_IOASIC /RES_GASIC

TP729 TP734 TP735

33P

33P

33P

CPUCLK

/STBY NMI

/WDTOVF

/CS5# P60 CPU3.3 C369 NM C10 NM

(9) (9) (9) (4)

ES_STS ES_CMD /ES_SRDY RY/BY

ES_STS ES_CMD /ES_SRDY RY/BY R78 R364 R22

DMT0 (7) DMT1 (7) DMT2 (7) DMT3 (7) MMCLK (6) RESETOUT1 (5) /RES_NIC (15) BZR (11) CRUMSCL (16) CRUMSDA (16) /CS5 (13) DMT0 DMT1 DMT2 DMT3

1 2 3 4
10KJX4 BR12

8 7 6 5

SDA SCL

R21 R23

2KJ 2KJ

C7

C8

C9

BR13

TP8 TP9

TP10 TP11 TP12 TP13 TP14 TP15 TP16 TP17

TP19

TP20 TP21

TP22 TP23 TP24 TP25 TP26 TP27 TP28 TP29 TP30 TP31 TP32 TP33 TP34 TP35 TP36

3
102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
IC2

TP37

SPFMT0 SPFMT1 SPFMT2 SPFMT3

1 2 3 4
10KJX4

8 7 6 5

/SCANSP /TRANSST /SCANST RY/BY

1 2 3 4
10KJX4

8 7 6 5

3

TP38 TP41 TP43 TP47

/RES_FAX

/RES_FAX (13)

(6) (6)

RTH (TCS_AN)

RxD TxD CRUMSDA

R24 R53 R52

10KJ 10KJ 10KJ

(8) (9)

(PSFANLK) /ES_PAGE

/ES_PAGE

P53/ADTRG P52/SCK2 Vss Vss P51/RxD2 P50/TxD2 PF0/BREQ PF1/BACK PF2/LCAS/ WAIT/BREQO PF3/LWR PF4/HWR PF5/RD PF6/AS VCC PF7/0 Vss EXTAL XTAL VCC STBY NMI RES WDTOVF P20/PO0/TIOCA3 P21/PO1/YICOB3 P22/PO2/TIOCC3 P23/PO3/TIOCD3 P24/PO4/TIOCA4 P25/PO5/TIOCB4 P26/PO6/TIOCA5 P27/PO7/TIOCB5 P63/TEND1 P62/DREQ1 P61/TEND0/CS5 Vss Vss P60/DREQ0/CS4 Vss

(2,5) VIDEO#

SCL RxD SDA TXD POFF

R51

33J

PROTECT

(6) TP56

LCDCONT

TP40 TP42 TP44 TP46 TP48 TP49 TP51 TP53 TP50 TP52 TP54 TP55

SCL RxD SDA TxD POFF D15 D14 D13 D12

(4) (12) (4) (12) (6)

1 2 3 4

8 BR16 7 33JX4 6 5 8 BR17 7 33JX4 6 5 1 2 3 4 8 BR18 7 33JX4 6 5 1 2 3 4

/RES_OA982 /RES_GASIC /RES_IOASIC /RES_USB20 /RES_NIC /RES_FAX

R95 R132 R131 R94 R66 R26

10KJ 10KJ 10KJ 10KJ 10KJ 10KJ

C11

NM

HD6412321VF25(H8S/2321)
1 2 3 4

/SCANSP /SCANST /TRANSST TP62 TP64 TP66 TP68 TP70 TP72 TP73 TP75 TP77

R25

33J

(2) /SCANSP (2) /SCANST (2) /TRANSST (6) PMCLK (5) SPFMT3 (5) SPFMT2/MIRCNT (5) SPFMT1 (5) SPFMT0 (10) /RES_USB20 TP74 TP76 TP78

SPFMT3 SPFMT2 SPFMT1 SPFMT0 /RES_USB20

TP57 TP59 TP61 TP63 TP65 TP67 TP69 TP71

D11 D10 D9 D8 D7 D6 D5 D4

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 PG3/CS1 PG4/CS0 Vss NC VCC PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4 PA5/A21/IRQ5 PA6/A22/IRQ6 PA7/A23/IRQ7 P67/CS7/IRQ3 P66/CS6/IRQ2 Vss Vss P65/IRQ1 P64/IRQ0 AVcc Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 AVss Vss P17/PO15/TIOCB2/TCLKD P16/PO14/TIOCA2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0/DACK1 P10/PO8/TIOCA0/DACK0 MD0 MD1 MD2 PG0/CAS PG1/CS3 PG2/CS2 8 BR19 7 33JX4 6 5 P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 VCC PD7/D15 PD6/D14 PD5/D13 PD4/D12 Vss PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 Vss PE3/D3 PE2/D2 PE1/D1 PE0/D0 VCC

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39

D3 D2 D1 D0

BR20

2
TP81 TP82 TP83 TP84 TP85 TP86 TP87 TP88 TP89 TP90 TP91 TP92 TP93 TP94 TP95 TP96 TP97 TP98 TP99 TP100 TP101 TP102 TP103 TP105 TP106 TP107 TP108 TP79 TP80

33JX4 H8S/2321

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

(3) (2) (4) (4)

/CSIOASIC /CSGASIC /CSSRAM /CSFROM

5 6 7 8

4 3 2 1

/CS3# /CS2# /CS1# /CS0#

D[15..0]

(2,3,4,13)

2

C12 22P

C14 NM

C15 NM

BR21 8 7 33JX4 6 5

BR22 8 7 33JX4 6 5

BR23 8 7 33JX4 6 5

1 2 3 4

BR24 8 7 33JX4 6 5

1 2 3 4

BR25 8 7 33JX4 6 5 1 2 3 4

1 2 3 4

1 2 3 4

FB1 0J <1608> A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11

A12 A13 A14 A15 A16 A17 A18 A19

L1 NM_ZJSR5101-223TA

CPU3.3

TP109

A20

R50

VCC3

33J

0.1U

0.1U

0.1U

0.1U

0.1U

0.1U

C20

C21

C22

C23

C24

1

C25

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 15
ARB_INT (FW) CPU_SYNC CCD_TG (SPPD) (PSW) ARB_INT (FW) CPU_SYNC mt_at_home# CCD_TG (SPPD) (PSW) (2) (5,9) (2) (5) (2,5) (8) (8) A[20..0] (2,3,4)

C19 10U/10V<2012>

C13 NM

1

A

B

C

D

E

A

B

C

D

E

MCU PWB (ASIC section) (AL-2050CS)
FB2 NM_0J <1608> TP837 TP879 TP878 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U TP835 PIDATA[7..0] C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 (9) TP874 TP834 TP875 TP873 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U 0.1U TP836 R40 TP876 33J C38 C39 C40 C41 C42 C43 BR29 33JX4 12P 12P 12P 12P 12P 12P 12P 12P TP877 10KJ BR30 C291 C292 C293 C294 C295 C296 C297 C298 /RESET0 0.1U 0.1U 0.1U (4,5,9,12) AFE_DB7 AFE_DB6 AFE_DB5 AFE_DB4 TP848 TP847 TP846 TP845 BR32 C48 JTG_TDO JTG_TDI JTG_TMS JTG_TCK AFE_DB3 AFE_DB2 AFE_DB1 AFE_DB0 TP844 TP843 TP842 TP841 R41 33J R39 /OUTCS C44 R38 33J R37 33J 0.1U 0.1U R36 33J R35 33J PIDATA0 PIDATA1 PIDATA2 PIDATA3 0.1U R34 33J R33 33J 0.1U 0.1U R32 33J G3.3V /PCLPRO /FAXPRO /OUTACK /INREQ R31 33J R30 33J VCC3 L2 ZJSR5101-223TA BR26 4 3 2 1 10KJX4 5 6 7 8

2/16
VCC3

(5)

VSAMP

(1,5)

CCD_TG

(5)

CCD_RS

(5)

BSAMP

(5)

CCD_CP

4
JTG_TCK JTG_TMS JTG_TDI JTG_TDO

(5)

AFE_SDI

AFE_SDI

(5)

CCD_PHI2

BR27 4 3 2 1

10KJX4 5 6 7 8

BR28 33JX4 1 8 2 7 3 6 4 5

4

(5)

CCD_PHI1

(5)

AFE_SEN

1 2 3 4
C45

8 7 6 5

PIDATA4 PIDATA5 PIDATA6 PIDATA7

C46 0.1U 0.1U 0.1U 0.1U

(5)

AFE_SCK

(14) AFE_DB[7..0]

0.1U

0.1U

C58 C59 C60 C61 C62 C63 C64 C65 C66 C67 C68

1 2 3 4
C49 C50

8 33JX4 7 6 5 8 33JX4 7 6 5
/H_SYNC (9) G3.3V /INREQ /OUTCS /OUTACK /ESPRD /FAXPRO /PCLPRO

0.1U

VCC3

C47

(5)

ADCLK

C51

C52

C53

C54

C55

C56

(14) TP110 TP111 TP112 TP113 TP114 TP115 TP116 TP117 TP118 TP119 TP120 TP121 TP122 TP123 TP124 TP125 TP126 TP127 TP128 TP129 TP742 TP741 TP740 TP739 TP738 TP737 TP736 TP325 TP270 TP630 TP628 TP627 TP507 TP500 TP498 TP495 TP493 TP490 TP486 TP471 TP468 TP462 TP403 TP402 TP382 TP364 TP351 TP140 TP130 TP131 TP132 TP133 TP134 TP135 TP136 TP137 TP138 TP139

CL

0.1U

1 2 3 4

C57

47P 47P 47P 47P 47P NM 47P 47P NM 47P NM

C37 10U/10V<2012>

C399 10U/10V<2012>

1 2 3 4 BR31 1 2 3 4 BR33 R42 222 221 220 219 218 217 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149
IC4

AFE_DB7 8 AFE_DB6 7 AFE_DB5 6 AFE_DB4 5 10KJX4 AFE_DB3 8 AFE_DB2 7 AFE_DB1 6 AFE_DB0 5 10KJX4 10KJ AFE_SDI

CLPWM VCC(AC) AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7 GND(AC) AFESCK VCC(CORE) ADCLK GND(CORE) AFE_SEN CCD_PH1 CCD_PH2 AFE_SDI CCD_CP BSAMP CCD_RS CCD_TG VSAMP GND(CORE) TD0 TDI TRSK TMS TCK VCC(CORE) /INREQ /OUTCS /OUTACK /ESPRD /FAXPRD /PCLPRD GND(AC) MDAT15 MDAT14 MDAT13 VCC(CORE) MDAT12 MDAT11 MDAT10 VCC(AC) MDAT09 MDAT08 MDAT07 GND(CORE) MDAT06 MDAT05 MDAT04 VCC(CORE) MDAT03 MDAT02 MDAT01 MDAT00 GND(AC) /INCS /INACK /OUTREQ GND(CORE) /HSYNC PIDATA0 PIDATA1 PIDATA2 VCC(AC) PIDATA3 PIDATA4 PIDATA5 PIDATA6 PIDATA7 /POCS

VCC3

3
MM_BI0 MM_BI1 MM_BI2 TP148 TP150

BR34 1 2 3 4 TP141 TP144 TP146 R44 33J TP142 TP143 TP145

10KJX4 8 7 6 5

MM_BI0 MM_BI1 MM_BI2 MM_AI0

/POREQ

(9)

C69

C400 10U/10V<2012>

C401 10U/10V<2012>

(6) (6) (6)

MM_Y3 MM_Y2 MM_Y1

3
/PIWR /PIACK /POACK /PIREQ (9) (9) (9) (9) PODATA[7..0] (9)

R45 R46

10KJ 10KJ

MM_AI1 MM_AI2

(7) (7) (7)

MM_PH_B MM_BI0 MM_BI1

1 2 3 4

8 7 6 5 BR35 33JX4

VCC3

(4) TP163 TP165 33JX4

MAD[12..0]

(7) (7) (7) MM_AI0 MM_AI1 MM_AI2

MM_PH_A MM_AI0 MM_AI1

TP147 TP149 TP151 TP152 TP154 TP156 TP158 TP160 TP153 TP155 TP157 TP159 TP161 TP162 TP164 TP166

R47 10KJ

MAD3 MAD2 MAD1 MAD0

TP817 TP818 TP819 TP820

8 7 6 5 8 7 6 5
33JX4 TP167 TP169 TP171

PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7

R48 R49

10J 10J

/PR_LINE /SC_LINE /TRANSST /PRINTST /SCANST RCV VPIN VMIN

(9) (9) (1) (1) (1)

MAD10

TP821

(4) (4) (4)

BANK1 BANK0 /SDCS

TP168 TP170 TP172 TP173 TP175 TP177 TP179 TP182 TP183 TP185 TP187 TP189 TP191

(4) 33JX4 TP188 TP190 TP192 TP193 33JX4 TP196 TP198 TP200 TP202 HG73C141HFV(LF) 33JX4 TP205 TP206 33JX4

RAMDB[15..0]

(4) (4) (4) (4) TP184 TP186

/SDRAS /SDCAS /SDWDE DQM0

1 2 3 4 BR36 1 2 3 4 BR37 1 2 3 4 BR38 8 7 6 5 8 7 6 5
TP174 TP176 TP178 TP180 TP181

VCC3

VCC3

PARAD[7..0]

(15)

TP891 TP885

BR41 1 2 3 4

10KJX4 8 RAMDB7 7 RAMDB6 6 RAMDB5 5 RAMDB4

RAMDB7 RAMDB6 RAMDB5 RAMDB4

TP854 TP855 TP856 TP857

MEM_INT CLKSW /POREQ /PIREQ

R356 R357 R358 R359

10KJ 10KJ 10KJ 10KJ

ASIC

RAMDB3 RAMDB2 RAMDB1 RAMDB0

TP858 TP859 TP860 TP861

BR45 1 2 3 4

10KJX4 8 RAMDB3 7 RAMDB2 6 RAMDB1 5 RAMDB0

8 7 6 5 8 7 6 5

TP194 TP195 TP197 TP199 TP201 TP203 TP204

/REV

1 2 3 4 1 2 3 4

PODATA0 PODATA1 PODATA2 PODATA3

BR52 1 2 3 4

10KJX4 8 7 6 5

2
8 7 6 5
33JX4 TP220 TP222 TP225 82JX4 TP228 TP229 TP231 33JX4 TP233 TP235

RAMDB15 RAMDB14 RAMDB13 RAMDB12

TP862 TP863 TP864 TP865

TP207 TP208 TP210 TP212 TP215 TP217 TP219

/FAULT /ACK BUSY PE SLCT /INIT /SLCTIN /AUTOFD /STB TP221 TP223 TP224 TP226 TP227 TP230

R54 1 2 3 4 R55

BR49 1 2 3 4

10KJX4 8 RAMDB15 7 RAMDB14 6 RAMDB13 5 RAMDB12

RAMDB11 RAMDB10 RAMDB9 RAMDB8

TP866 TP867 TP868 TP869

TP209 TP211 TP213 TP214 TP216 TP218

PARAD0 8 PARAD1 7 PARAD2 6 PARAD3 5 BR40 33JX4 PARAD4 8 PARAD5 7 PARAD6 6 PARAD7 5 BR43 33JX4 33J /REV_O 8 /FAULT_O 7 /ACK_O 6 BUSY_O 5 PE_O BR47 33JX4 33J SLCT_O

(15) (15) (15) (15) (15) (15)

PODATA4 PODATA5 PODATA6 PODATA7

BR55 1 2 3 4

10KJX4 8 7 6 5

2
1 2 3 4
VCC3

BR53 1 2 3 4

10KJX4 8 RAMDB11 7 RAMDB10 6 RAMDB9 5 RAMDB8

(4) (4)

DQM1 SDCKE

8 7 6 5

8 7 6 5 BR46 33JX4
/SCANSP OP_CLK (1) (5) R56 10KJ VCC3

/INIT_I /SLCTIN_I /AUTOFD_I /STB_I

(15) (15) (15) (15) VCC3 VCC3

CPU_DATA7 CPU_DATA6 CPU_DATA5 CPU_DATA4 VCC(AC) CPU_DATA3 CPU_DATA2 CPU_DATA1 CPU_DATA0 GND(AC) MIRCNT /CPUSYNC MEM_INT ARB_INT VCC(CORE) CPU_AD8 CPU_AD7 CPU_AD6 CPU_AD5 GND(CORE) RAM_CLK_IN CPU_AD4 CPU_AD3 CPU_AD2 CPU_AD1 CPU_AD0 /CPUCS SFCLK48 GND(CORE) /CPUWR /CPURD /RESET VCC(CORE) PFCLK CLKSW GND(CORE) PFCLKOUT PFCLKIN GND(PLL) VCC(PLL) GND(PLL) VCC(PLL) TM2_15M /SYNC GND(AC) /VIDEO /LEND VCC(AC) OUTP00A OUTP01A OUTP02A OUTP03A OUTP04A OUTP05A OUTP06A OUTP15A VCC(CORE) OUTP07A OUTP08A GND(CORE) OUTP09A OUTP10A OUTP11A OUTP12A OUTP13A VCC(CORE) OUTP14A OUTP00B GND(AC) OUTP01B OUTP02B OUTP03B OUTP04B VCC(AC)

TP719

R70

0J

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74

TP720 D7 D6 D5 D4 D3 D2 D1 D0 D15 D14 D13 D12 D11 D10 D9 D8

R68

0J

VCC3 VCC3 A9 A8 A7 A6 R314 0J PFCLK CLKSW SYNC#

C75 22000P

MEM_INT

RAM_CLK_OUT A5 A4 A3 A2 A1

SFCLK48

PFCLKOUT PFCLKIN

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 16
8 7 6 5 8 7 6 5
33JX4 TP238 TP239 TP241 TP232 TP234 TP236 TP237 OP_LATCH OP_DATA TM TM_ (5) (5) (5) (5) TP240 TP242 TP243 TP244 TP245 TP246 TP247 TP248 TP249 TP250

RCV VPIN VMIN

MAD12 MAD11 MAD9 MAD8

TP822 TP823 TP824 TP825

BR57 1 2 3 4

10KJX4 8 7 6 5

C351

R57 NM

R58 NM

NM

MAD7 MAD6 MAD5 MAD4

TP826 TP827 TP828 TP829

PARAD0 PARAD1 PARAD2 PARAD3 PFCLK TP743

(4)

SDCLK

1 2 3 4 BR39 1 2 3 4 BR42 1 2 3 4 BR44 1 2 3 4 BR48 1 2 3 4 BR51 1 2 3 4 BR54 1 2 3 4 BR56 RAM_CLK_OUT

BR58 1 2 3 4 PARAD4 PARAD5 PARAD6 PARAD7 R60 NM HL PR CPFS2 (6) (6) (6) R61 10KJ R62 10KJ /INIT /SLCTIN /AUTOFD /STB

10KJX4 8 7 6 5

R59 33J

C74 NM

223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 GND(CORE) MM_Y3 MM_Y2 MM_Y1 VCC(CORE) MM_PH_B MM_BI0 MM_BI1 MM_BI2 MM_PH_A MM_AI0 MM_AI1 MM_AI2 GND(AC) RAM_MAD3 RAM_MAD2 GND(CORE) RAM_MAD1 RAM_MAD0 RAM_MAD10 VCC(CORE) RAM_BANKS1 RAM_BANKS0 RAM_CS RAM_RAS RAM_CAS VCC(AC) RAM_WDE RAM_DQM0 GND(AC) RAM_DATA7 RAM_DATA6 RAM_DATA5 RAM_DATA4 GND(CORE) RAM_DATA3 RAM_DATA2 RAM_DATA1 RAM_DATA0 GND(AC) RAM_DATA15 RAM_DATA14 VCC(CORE) RAM_DATA13 RAM_DATA12 RAM_DATA11 RAM_DATA10 RAM_DATA9 RAM_DATA8 VCC(CORE) RAM_DQM1 RAM_CKE GND(AC) RAM_CLK_OUT GND(CORE) RAM_MAD12 RAM_MAD11 RAM_MAD9 VCC(CORE) RAM_MAD8 RAM_MAD7 VCC(AC) RAM_MAD6 RAM_MAD5 RAM_MAD4 GND(AC) CPUDATA15 CPUDATA14 CPUDATA13 CPUDATA12 CPUDATA11 CPUDATA10 CPUDATA9 CPUDATA8
/IMC_READY KEYSC3 KEYSC2 KEYSC1 SPFON MIRON MPFS (9) (5) (5) (5) (5) (5) (6)

/POREQ VCC(AC) /PIWT /PIACK GND(AC) /POACK /PIREQ GND(CORE) PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7 VCC(CORE) /TRANSST /RECEPTST /PRINTST /SCANST RCV VPIN VMIN GND(CORE) VPOUT VMOUT OEN GND(AC) SUSPEND IE1284_PARAD0 IE1284_PARAD1 VCC(AC) IE1284_PARAD2 IE1284_PARAD3 IE1284_PARAD4 IE1284_PARAD5 IE1284_PARAD6 IE1284_PARAD7 IE1284_REV VCC(CORE) IE1284_FAULT IE1284_ACK IE1284_BUSY IE1284_PE GND(CORE) IE1284_SLCT IE1284_INIT IE1284_SLCTIN VCC(CORE) IE1284_AUTOFD IE1284_STB TSP_MODE TSO0 /SCANSP VCC(AC) OPE_CLK GND(AC) OPE_LATCH OPE_DATA TM /TM VCC(CORE) OUTP14B OUTP13B OUTP12B OUTP11B OUTP10B OUTP09B OUTP08B GND(CORE) OUTP07B OUTP06B OUTP05B

148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75

BR59 1 2 3 4 BR60 1 2 3 4

10KJX4 8 7 6 5 10KJX4 8 7 6 5

VCC3 FB3 0J <1608> C76 0.1U TP251 8 TP252 X2 SFCLK48A R63 NM_33J SFCLK48 TP892

PFCLKOUT

1

X5 AT-49(18.3856MHz)

VCC

OUTPUT

5

C77 NM_12P

1
1 N.C. GND 4
NM_SG8002DC(48MHz) IC9 TP727 TP872 R75 NM TP882 (1) /CSGASIC (1) /LWR (1,3,4,5) /RD RSV_OUT0 RSV_OUT1 RSV_OUT2 TP254 TP257 R73 NM TP881 (3,5) (/ASIC_RST) C97 FWREN (5) R133 33J R79 0J C411 0.1U S0 S1 SFCLK48A SFCLK48B CY25814SC R92 NM S1 TP256 TP253 TP258 C375 X7 AT-49(12MHz) 12P C402 12P R65 33J SFCLK48B

PFCLKIN

C107

C108

10P

12P

R69 SYNC# TP746 (/SYNC) 10J C80 47P (1,3,4) TP747

(5) (1) (1) (5)

MIRCNT CPU_SYNC ARB_INT

(1,5) (6) (6) (6) (6) (6)

VIDEO# /LEND MMD PMD TC GRIDL

CPFS1 (6) MRPS3 (6) MRPS2 (6) MRPS1 (6) LDEN (6) RRS (6) PTPULSE (6) GASIC_READY (12) TP255 TP259 TP260 TP261 A[20..0] 1000P (1) /RES_GASIC R134 NM (6) MC (6) BIAS (6) VFMCNT_12V (6) VFM_24V (9) /FPOFF

7 6 4 3

VDD FRSEL S0 S1

XIN/CLKIN XOUT SSCLK VSS

1 8 5 2

(1,3,4,13) D[15..0]

A

B

C

D

E

A

B

C

D

E

MCU PWB (I/O ASIC section) (AL-2050CS)

3/16
4

4

IO ASIC

3
(11) (11) (11) RSV_OUT17 RSV_OUT16 IOIC3.3V 0.1U 0.1U 0.1U (RSV_SOL) PSFM (7) (6) INFOLED PSL SPUS SRVC (11) (11) (7) (7) SELIN1 SELIN2 SELIN3

TP262 TP263 TP264 TP265 TP266 TP267 TP268 TP269

RSV_OUT15 RSV_OUT14 RSV_OUT13 RSV_OUT12 RSV_OUT11 RSV_OUT10 RSV_OUT9 RSV_OUT8 FB13 0J <1608> L15 NM_ZJSR5101-223TA VCC3

3

(11) TP271 TP272 TP273 TP274 TP636 TP275 TP276 TP277 TP278 TP279 TP306 TP280 TP281 IOIC3.3V

KEYIN

0.1U

0.1U

0.1U

0.1U

0.1U

C568

C662

C575

C660

C574

C569

C663

(1) (1) (1,2,4,5) (1,4) /RD /HWR /CSIOASIC TP285 TP287

CPUCLK#

(1,2,4) A4 A3 A2 A1 A0 TP294 TP296 D15 D14 TP635

A[20..0]

GND YIN(PD50K)(5VFS) SELC(OD,5VFS) SELB(OD,5VFS) SELA(OD,5VFS) gnd XCE_EXT PORTG0(PD50K) PORTG1(PD50K) PORTG2(PD50K) PORTG3(PD50K) PORTG4(PD50K) PORTG5(PD50K) PORTG6(PD50K) PORTG7(PD50K) vdd PORTF0(PD50K) PORTF1(PD50K) PORTF2(PD50K) PORTF3(PD50K) PORTF4(PD50K) PORTF5(PD50K) PORTF6(PD50K) PORTF7(PD50K) GND

TP282

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76

IC52

LCDDB4 LCDDB5 LCDDB6 LCDDB7 LCDE LCDRS /ES_CRDY MCNT

(5) (5) (5) (5) (5) (5) (9) (6)

2
SC65892(IO ASIC) <LQFP100>

(2,5) (/ASIC_RST)

TP811

C700

C304 10U/10V<2012>

C98

(1) /RES_IOASIC

(1,2,4,13) D[15..0]

SFTMT0 SFTMT1 SFTMT2 SFTMT3

(7) (7) (7) (7)

2

R135 33J R136 NM

1000P

2

GND D2(PU50K) D1(PU50K) D0(PU50K) PORTA7(PD50K)(5VFS) PORTA6(PD50K)(5VFS) PORTA5(PD50K)(5VFS) PORTA4(PD50K)(5VFS) PORTA3(PD50K)(5VFS) PORTA2(PD50K)(5VFS) PORTA1(PD50K)(5VFS) PORTA0(PD50K)(5VFS) vdd PORTB7(PD50K)(5VFS) PORTB6(PD50K)(5VFS) PORTB5(PD50K)(5VFS) PORTB4(PD50K)(5VFS) PORTB3(PD50K)(5VFS) PORTB2(PD50K)(5VFS) PORTB1(PD50K)(5VFS) PORTB0(PD50K)(5VFS) PORTC7(PD50K) PORTC6(PD50K) PORTC5(PD50K) GND

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

1

TP307 TP308 TP309 TP815 TP310 TP311 TP312 TP313

D10 D9 D8

TP314 TP315 TP316 TP317 TP318 TP319 TP320 TP321 TP322 TP323 TP324

NM_10KJ

R122

A

B

C

D

R263

(PPD1) (PPD2) (PPD3) (POD) (SPID) (CED1) (CED2) (DRST)

(8) (8) (8) (8) (8) (8) (8) (8)

NM_10KJ

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 17
D13 D12 D11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 VDD PHICLK gnd XCE0(PU50K) CE1(PU50K) XOE(PU50K) XWR(PU50K) A4(PU50K) A3(PU50K) A2(PU50K) A1(PU50K) A0(PU50K) XRST(Sch) vdd D7(PU50K) D6(PU50K) SMC(SCAN)(PD50K) SIN(SCAN)(PD50K) SOUT(SCAN) AMC(SCAN)(PD50K) SCK(SCAN) D5(PU50K) D4(PU50K) D3(PU50K) VDD VDD PORTE0(PD50K) PORTE1(PD50K) PORTE2(PD50K) PORTE3(PD50K) PORTE4(PD50K) PORTE5(PD50K) PORTE6(PD50K) PORTE7(PD50K) gnd PORTD0(PD50K) PORTD1(PD50K) PORTD2(PD50K) PORTD3(PD50K) PORTD4(PD50K) PORTD5(PD50K) PORTD6(PD50K) PORTD7(PD50K) gnd PORTC0(PD50K) PORTC1(PD50K) PORTC2(PD50K) PORTC3(PD50K) PORTC4(PD50K) VDD

75 74 TP283 73 TP284 72 TP286 71 TP288 70 TP289 69 TP290 68 TP291 67 TP292 66 65 TP293 64 TP295 63 62 TP297 61 TP298 60 TP299 59 TP300 58 TP301 57 56 TP832 55 TP302 54 TP303 53 TP304 52 TP305 51

(PMRDY) (MMLD) (FANLK) THOPEN

(8) (8) (8) (6)

RSV_IN2

R706 NM_10KJ

VCC3 VCC3

R707 4.7KJ R10 4.7KJ RSV_IN1 BL MSU_ST1 (11) (13) /ES_CRDY MSU_ST1

1

DSWS (TCS) DVS1 (PD1) (PD2) (SCOD) (SRJD) (MFD)

(8) (8) (8) (8) (8) (8) (8) (8)

LCDE LCDRS

1

E

A

B

C

D

E

MCU PWB (Memory section) (AL-2050CS)

4/16

FlashROM VPP Controll

4
VCC3

4

Serial EE-PROM
VCC3 J1,J2 R74 10KJ (9) TP889 R77 NM NM VPP

VCC3

VCC3

C82 0.1U

IC5

1 2 3

(1) SCL (1) SDA

R76

100J

8 7 6 5 E0 E1 E2 VSS

VCC WC SCL SDA

1 2 3 4

CAT24WC08LI

R80

RAMDB[15..0]

(2)

3
VCC3 VCC3 IC6 NM NM 10KJ VCC3

3

(1,2,3)

A[20..0]

VCC3 RAMDB0 RAMDB1 RAMDB2 R84 10KJ TP327 TP329 A17 RAMDB3 RAMDB4 RAMDB5 RAMDB6 RAMDB7

RAMDB15 RAMDB14 RAMDB13 RAMDB12 RAMDB11 RAMDB10 RAMDB9 RAMDB8

R81

R82

R83

IC7

IC8

I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
TP888 R86 TP349 (1) RY/BY NM (1,3) /HWR (2,5,9,12) /RESET0 (9) VPP TP344 TP346 TP347 TP332 TP334 TP336 TP338 TP340 TP342 TP343 TP345 D15 D7 D14 D6 D13 D5 D12 D4

6 7 10 11 22 23 26 27

D8 D9 D10 D11 D12 D13 D14 D15

A16 A15 A14 A13 A12 A11 A10 A9 A20 TP326 TP328 TP330 TP331 TP333 TP335 TP337 TP339 TP341

DQM0 /SDWDE /SDCAS /SDRAS /SDCS BANK0 BANK1

TP850 TP849 TP813 TP840 TP838 TP853 TP839 (2) (2) (2) (2) (2) (2) (2) MAD10 MAD0 MAD1 MAD2 MAD3 D11 D3 D10 D2 D9 D1 D8 D0

TP851 TP816 TP812 TP852

DQM1 SDCLK SDCKE

(2) (2) (2) R85

0J

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 C84 0.1U 0.1U C85 TP348 TP350 TP352 TP354 TP356 TP358 TP360 TP362 /RD TP367 TP369 A1

1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32

VCC3 VCC3

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16
(1,2,3,5) /CSFROM

VDD VDD

8 24

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VCC

VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CLKE NC A11 A9 A8 A7 A6 A5 A4 VSS
SDRAM (16bit x 4bank) (1)

54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

MAD12 MAD11 MAD9 MAD8 MAD7 MAD6 MAD5 MAD4 C83 NM

TP726

2
NM NM A17 A1 S29AL016D70TFI020 22000P

(1) /CSSRAM (1,2,3,5) /RD (1,3) /HWR

5 28 12

CS1 OE WE

NM

NM

GND GND

9 25

A19 A18 A8 A7 A6 A5 A4 A3 A2 TP353 TP355 TP357 TP359 TP361 TP363 TP365 TP366 TP368

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A15 A14 A13 A12 A11 A10 A9 A8 A19 NC WE RP VPP WP RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 BYTE GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE GND CE A0

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

2
NM NM

C352

C353

R88

C86

C87

C354

(1,2,3,13) D[15..0]

C355

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 18
VCC3 C88 0.1U C89 0.1U C90 0.1U C91 0.1U

IS63LV1024L-12J-TR

C92 0.1U

C93 0.1U

C94 0.1U

C95 0.1U

MAD[12..0] (2)

1

1

A

B

C

D

E

A

B

C

D

E

MCU PWB (Driver section 1) (AL-2050CS)
3.3V
IC13 (2) (2) (2) R89 NM IC11 TP814 1KJ 33J /RESET1 (11) /SYNC TP376 (1) /RESET# (9,10) (2,4,9,12) /RESET0 /RESET# R121 R101 (/ASIC_RST) 100J TP833 100J TP378 (16) /ASIC_RST R119 R120 (2,3) /OP_RST OP_CLK OP_DATA OP_LATCH R96 R97 R98 (OP_CLK) (OP_DATA) (OP_LATCH) /FAX_RST /NIC_RST (11) (11) (11) (13) (15) 33J 33J 33J 5V VCC3 VCC3

5/16
3.3V 5V 3.3V

Reset Circuit
Vcc 1 A1 A2 GND
NC7WZ17

VCC3

VCC3

4
Y1 Y2 2 4 6
TP377 NM C105 0.1U C310 C311 NM 47P C104 0.01U (14) mt_at_home C99 TP381

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
TP370 TP371 TP372 TP373 TP374 TP375 TP379 TP380

5
R91 33J (/SYNC) mt_at_home# (2) (1)

20 18 16 14 12 9 7 5 3 3

R27 100KJ 74LCX244

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
C96 0.1U

4

IC3 (2,4,9,12)

2

VDD VOUT

4

TP383

/RESET0

C290

C16

1

GND

CT

3

TP786

1U<2012> 0.1U

BU4212F

C17

C18 NM

0.01U IC16 (2) VCC3 BR61 MIRCNT

3.3V

VCC3

3.3V

ASIC Reset
(16) 33JX4 C110 0.1U (11) FW

3.3V
VCC3 R93 10KJ IC14 (SPFMT0) (SPFMT1) (SPFMT2) (SPFMT3) (7) (7) (7) (7)

3.3V

R28

33J

(1)

RESETOUT1

TP386

/ASIC_RST

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
TP384 TP385 TP387 TP388 TP389 TP390 TP391

20 18 16 14 12 9 7 5 3 5 6 7 8 4 3 2 1

(1) SPFMT0 (1) SPFMT1 (1) SPFMT2/MIRCNT (1) SPFMT3 (2) MIRON (2) SPFON 74LCX244

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND

Vcc 1 3
C376

5 A1 A2 Y1 Y2 GND 6 4 2
NC7WZ17 TP393 TP394 C103 0.1U R100 33J (FW) (1,9)

R29 10KJ

C26 47P

3
(1,2) VIDEO# TP718 /VIDEO (11) R109 100J TP396 TP397 TP398 (KEYSC1) (KEYSC2) (KEYSC3) (TM) (TM_) 0.1U (11) (11) (11) (7) (7)

OP Reset
IC20

3.3V 5V

5V

NM

R64

33J

3

(2,3) (/ASIC_RST)

TP395

/OP_RST

(9,10)

C79 47P

R345 1KJ

(2) (2) (2) (2) (2) 33P

KEYSC1 KEYSC2 KEYSC3 TM TM_

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
74VHCT244

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

20 18 16 14 12 9 7 5 3

C117

C114

R71 10KJ

R72 10KJ

5V VCC3 R223 NM_0J IC26 R224 0J

3.3V
20 18 16 14 12 9 7 5 3
TP900 TP899 TP898 TP897 TP896 TP895 TP894 TP893 LCDDB4# LCDDB5# LCDDB6# LCDDB7# LCDE# LCDRS# (11) (11) (11) (11) (11) (11) 0.1U

(3) (3) (3) (3) (3) (3)

LCDDB4 LCDDB5 LCDDB6 LCDDB7 LCDE LCDRS

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
74LCX244 C115

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4

2

2

VCC3 R110 IC23 (2) (2) (2) AFE_SDI AFE_SEN AFE_SCK R361 R370 R371 33J 33J 33J AFE_SDI# AFE_SEN# AFE_SCK# (PB_NOE) (PB_NAE0) (PB_NWE) (/RD) R373 R374 R375 R376 33J 33J 33J 33J AFE_SDI# AFE_SEN# AFE_SCK# (14) (14) (14) NM_100J AFE_SDI# AFE_SEN# AFE_SCK# C129 NM C130 NM C131 NM

5

VCC3

R226 NM_10KJ

C255 0.1U IC19 VSAMP# CCD_TG# CCD_RS# BSAMP# CCD_CP# CCD_PHI2# CCD_PHI1# TC74VHC244FT C127 0.1U ADCLK#

1
(2) (1,2) (2) (2) (2) (2) (2) (2) VSAMP CCD_TG CCD_RS BSAMP CCD_CP CCD_PHI1 CCD_PHI2 ADCLK

3

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 19
(9,10) PB_NOE (9,10) PB_NAE0 (9,10) PB_NWE (1,2,3,4) /RD

(PB_NOE) (PB_NAE0) (PB_NWE) VCC3 R237 10KJ (/RD)

2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
74LCX244 C128 0.1U

VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
TP404 TP405 TP406 TP407 TP408 TP409 TP410 TP411

20 18 16 14 12 9 7 5 3

(PB_NOE) (PB_NAE0) (PB_NWE) (/RD)

(13) (13) (13) (13)

C306 NM C307 NM C308 NM C309 NM

IC46 (2) FWREN

1 4 2
NM_TC7SH32FU

1
2 4 6 8 11 13 15 17 1 19 10 1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 20 18 16 14 12 9 7 5 3
TP412 TP413 TP414 TP415 TP416 TP417 TP418 TP419 R332 R333 R336 R338 R344 R354 R355 R360 VSAMP# 33J CCD_TG# 33J CCD_RS# 33J 33J BSAMP# CCD_CP# 33J CCD_PHI1# 33J CCD_PHI2# 33J ADCLK# 33J VSAMP# CCD_TG# CCD_RS# BSAMP# CCD_CP# CCD_PHI1# CCD_PHI2# ADCLK# (14) (14) (14) (14) (14) (14) (14) (14) C116 NM C120 NM C121 NM C122 NM C123 NM C124 NM C125 NM C126 NM

A

B

C

D

E

A

B

C

D

E

MCU PWB (Driver section 2) (AL-2050CS)
24V 12V 24V PR# R363 R300 470KJ R301 4.7KJ R303 10KJ IC25 12V VCC3 VCC3

6/16

10KJ

10KJ

10KJ

R268

R269

R270

R271

10KJ

8

TP792 TP785 TP790 TP789 Q18 KRC102S IC17A KIA393F 47KJ C312 TP432 TP431 1U<2012> R297 47KJ D36 1SS355 C367 2.2U<2012> R302 10KJ 12V C379 0.1U R298 1.5KF R299 100J (D) TP429 (2) PTPULSE /MC /BIAS /TC /GRIDL /MCNT (11) (11) (11) (11) (12)

IC17B

BR63 1 2 3 4

3 TP424
+

TP425

8

3
TP433

4
4
R362 PSFMOUT (12) 4.7KJ1/4W<3216> (S) KID65001AF D51 1SS355

(2) (2) (2) (2) (3) (3) TP430

1
(G)

TP427

Q19 2SK3018

KIA393F

5 6

MC BIAS TC GRIDL MCNT PSFM

R395 1.5KJ R396 1.5KJ

1.5KJX4 TP420 8 TP421 7 TP422 6 TP423 5 TP426 TP428 TP435

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B E
Q7 KTA1505S

2
-

2

+ -

10KJ

10KJ

R265

R266

PGND VCC3 12V 24V 5V D52 MTZ J22B 24V R413 NM_10KJ R108 TP438 D1 NM_47KJ R112 TP444 /VFMCNT NM_4.7KJ1/4W<3216> VFMOUT D4 1SS355 VCC3 D2 0603SFF150FM/32-2 Q12 2SB1132 D55 (12) CRH01 47KJ TP454 0603SFF150FM/32-2 Q17 R387 CP17 12V C112 22000P RTH_IN PGND (12) (12) Q2 NM_KTA1505S R106 10KF MA700 R107 4.3KF IC21 TP436 R102 1KF R103 1MF R104 7.5KF

1

PGND

VCC3

VCC3

R105 1KJ

8

IC22A KIA393F

R419 NM_10KJ

R418 NM_10KJ

TP781

3 2

+ -

1

4

1C 2C 3C 4C 5C 6C 7C COM

16 15 14 13 12 11 10 9

7

TP434

4

FTH

(2) (2) (2) (2) R379 R380 TP447 NM_1.5KJ NM_1.5KJ TP437 TP439 TP440 TP441 TP442 TP445 TP446 TP443 /CPFS1 /CPFS2 /MPFS /RRS (12) (12) (12) (12)

CPFS1 CPFS2 MPFS RRS

TP784

BR62 1 2 3 4

1.5KJX4 8 7 6 5

4

(2) VFM_24V (2) VFMCNT_12V

TP723 TP722

12V C111 0.1U/50V<1608>

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B E
KID65001AF 24V R388 TP448 47KJ CP16

1C 2C 3C 4C 5C 6C 7C COM

16 15 14 13 12 11 10 9

PGND

VCC3 D3 12V

1 3 2
NM_KDS226

1 3 2
KDS226

3
Q16 R386

E

3
D57 TP451 RLS-73

TP449

TP450

3
8
IC53A

B C

2

4.7KJ1/4W<3216>

3 2

+ -

TP452

R113 300J

R114 100J

1

TP453

RTH

(1)

1

4

KRC102S R389

KIA358F-EL/P 12V C118

C113 0.1U 0.1U/50V<1608>

3 C
D58 TP457 RLS-73 PGND INT5V CRH01 4.7KJ1/4W<3216> D56

TP455

TP456

E B
Q13 2SB1132

2

VCC3

12V

VCC3

VCC3

1

KRC102S

R118 1.2KF

R124 4.7KJ

8
TP458

IC22B KIA393F

5 6

+ -

R414 NM_10KJ (12) 1SS355 TP459 R90 10KJ IC24 R296 10KJ Q3 KRA119S D5 R123 10KF

7

THOPEN

(3)

4

Q14

3

/MMCLK

C119 22000P

(1) MMCLK

2 1

1

2
TP800 TP795 TP793 TP794 TP802 TP803 TP804

R142 NM_10KJ

KRC102S

2
2 3
TP460

(2) (2) (2) (2) (1) (2) TP461 TP801 KID65503F

/MMD MRPS_1 MRPS_2 MRPS_3 /POFF

(12) (7) (7) (7) (11)

LCD Contrast Buffer
D66 VCC3

VCC3 EN5V D67

5V

MMD MRPS1 MRPS2 MRPS3 POFF HL FTH

VCC3

1 2 3 4 5 6 7 8 1B 2B 3B 4B 5B 6B 7B G 1C 2C 3C 4C 5C 6C 7C NC

16 15 14 13 12 11 10 9

1 3 2
R115 100J1/4W<3216> NM_KDS226 R316 NM KDS226

1 3 2

MM_Y1 MM_Y2 MM_Y3 PMD PMCLK LDEN /LEND Q4

1 2 3 4 5 6 7 8 3
SHOLD (11)

1B 2B 3B 4B 5B 6B 7B G 2

1C 2C 3C 4C 5C 6C 7C NC

16 15 14 13 12 11 10 9

(1) HLOUT (11)

LCDCONT 12KF

TP469

E

TP797 TP799

TP464

MMref0 MMref1 MMref2 /PMD PMCLK_A /LDEN

(7) (7) (7) (11) (11) (11)

R264

8

1

KRC102S

R368 NM

4

R116 10KJ

KIA358F-EL/P R307 7.5KF EN5V

R308 NM C407 NM C305 0.1U

C

1

8

8

1

KRC102S

D61 1SS355

R378 0J

4

100J

100J

4

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 20
INT24V

IC27

TP805 TP806 TP807

R117 10KJ

TP798

TP553 IC45A R393 0J R394 NM

(LCDCONT)

(11)

3 2

+ -

Q15

KID65503F

1

TP472

TP473

B

NM_2SB1197K TP476 C398 R383 NM 0.1U

Analog Tonner Sensor Buffer
D59 5V EN5V R129 NM IC45B

5V

12V D60

VCC3

D45 1SS355 TP466

1 3 2
NM_KDS226

1 3 2
NM_KDS226

1

Q20 KRA119S

1
5
+ R366 0J IC53B R381 NM

Q21

R339

R304

3 TP467 3
/PR (11) /PR

2

PR

PR#

7 6
-

TP470 KIA358F-EL/P

TP474

TP475

2

(16)

TCS_AN

TP463

5 6

+ -

7

TP465 KIA358F-EL/P R382 10KJ C371 NM

(TCS_AN)

(1)

PGND

A

B

C

D

E

A

B

C

D

E

MCU PWB (Driver section 3) (AL-2050CS)

7/16

Scanner Motor Driver

4
24VSCMT 5V

(12) (12) (12) (12)

OUT_AOUT_A+ OUT_B+ OUT_B-

4
Duplex Motor Driver
R143 IC31 0.68J 1W IC32 (1) TP480 TP482 TP484 TP485 (1) (1) DMT3 DMT2 DMT1 TP478 R145 1.5KJ TP477 TP479 (1) DMT0

R144

O1 O2 O3 O4 7 9

2

/DMT0 /DMT1 /DMT2

(12) (12) (12)

0.68J 1W

R146 1.5KJ TP481 MM_AI0 PGND MM_AI1 MM_PH_A TP487 PGND R149 30KJ C136 820P (2) (2) (2) C133 820P

TP483

16

/DMT3

(12) 24VDupMT

PGND

C134 820P

3 4 5 6 10 11 12 13 14 15 I1 NC NC I2 NC I3 NC NC I4 NC GND GND COM COM
TD62064AF

5V

(2) (2) (2)

MM_BI0 MM_BI1 MM_PH_B

17 18

1 8

D8

TP488 L6219DS

R147 1KJ

1 2 3 4 5 6 7 8 9 10 11 12 OUT 1A OUT 2A SENSE 2 COMP 2 OUT 2B GND GND I02 I12 PHASE 2 VREF 2 RC 2 VS SENSE 1 COMP 1 OUT 1B I01 GND GND I11 PHASE 1 VREF 1 RC 1 VSS

24 23 22 21 20 19 18 17 16 15 14 13

MTZ J22B

C135 820P TP489 PGND PGND C138 0.1U 5V PGND

R148 30KJ

R150 2KJ

R151 1KJ

R152 510J

C137 0.1U

PGND

(6) (6) (6)

MMref0 MMref1 MMref2

PGND PGND

3
(3) SFTMT0 (3) 24VSPFMT IC34 24V (3) (3) SFTMT1 SFTMT2 SFTMT3 TP491 TP492 TP494 TP496 TP497 TP499

Shifter Motor Driver
IC33

3
O1 O2 O3 O4 2 7 9 16
/SFTMT0 /SFTMT1 /SFTMT2 /SFTMT3 (12) (12) (12) (12) 24VSFTMT

SPF Motor Driver

Vs
24VSCMT SPMT_0 SPMT_2 SPMT_1 SPMT_3 (11) (11) C139 47U/35V CP3 0603SFF150FM/32-2 24VDupMT + C140 0.1U/50V <1608> (11) CP2 0603SFF150FM/32-2 24VSPFMT (11)

13

CP1 0603SFF150FM/32-2

3 4 5 6 10 11 12 13 14 15 17 18

I1 NC NC I2 NC I3 NC NC I4 NC GND GND

(5) (5) (5) (5)

(SPFMT0) (SPFMT2) (SPFMT1) (SPFMT3)

8 7 11 12 IN A IN A/ IN B IN B/ REF Sync Sense A Sense B
STA7100M PGND CP5 0603SFF150FM/32-2 R157 1J 2W R158 1J 2W 24VSPFSOL CP6 0603SFF150FM/32-2 24VSFTMT

COM COM
TD62064AF PGND

1 8

D9

4 3 2 1

9 6 5 14 GND 10

MTZ J22B

BR66

10KJX4

OUT A OUT A OUT A/ OUT A/ OUT B OUT B OUT B/ OUT B/

1 2 3 4 17 18 15 16

5 6 7 8

5V

R159 1.2KJ

RSPF Solenoid Driver
PGND 24VSPFSOL D41 D42 D43 1SS355 1SS355 1SS355

2

2

R160 300J

R161 620J

R162 1.2KJ

R163 100J

C141

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 21
TP501 (3) (RSV_SOL) NM_1.2KJ R275 TP504

0.1U

(6) (6) (6)

MRPS_1 MRPS_2 MRPS_3

PGND

PGND

PGND

/RSV_SOL Q25 NM_2SD1781K R406 NM_10KJ TP502 (3) SRVC 1.2KJ R407 10KJ TP503 R404 TP506 /SPUS R403 TP505 Q24 2SD1781K /SRVC

(11)

Tonner Motor Driver

(11)

5V

24V

R309 NM_0J <1608> R312 0J <1608> C143 R164 4.7KJ IC36

(11) + (3) SPUS 1.2KJ R408 10KJ Q23 2SD1781K

C142 10U/35V 0.1U/50V<1608>

2 Vcc IN1 IN2 GND N.C
TA7291AS

Vs Vref OUT1 OUT2 4 3 7 8

6

(5)

(TM)

9 1 5

1

(5)

(TM_)

TMA_O TMB_O

(12) (12)

1
PGND

C145 0.1U/50V<1608>

C144 NM_10U/10V<2012>

PGND

A

B

C

D

E

A

B

C

D

E

MCU PWB (Noise filter/Pull-up section) (AL-2050CS)
VCC3 5V

8/16

VCC3

4
D10 D11 D12 D13

C146

C147

C148

C149

C150

C151

C152

C153

C154

4
3
R167 15KJ R168 15KJ R169 15KJ R170 4.7KJ R171 4.7KJ R172 4.7KJ R173 15KJ R174 4.7KJ

1 3 2
INT24V R175 (12) 24V1(DSWS) 0.22J 2W D14 1SS355 (12) (11) 5V POD PMRDY R179 1KJ 2W KDS226 KDS226 KDS226 KDS226

1 3 2 2 2 3

1

1

0.1U

NM

0.1U

0.1U

NM

NM

NM

NM

NM

C155

C156

C157

C158

C159

C160

C161

NM

NM

NM

NM

NM

0.1U

0.1U

C162

C163

C164

C165

C166

C167

C168

C169

C170

(11) (11) (11) (12) (12) (12)

SCOD SPID SRJD PPD3 PD1 PD2

R176 R177 R178 R180 R181 R182 R183 R184

1KJ 1KJ 1KJ 1KJ 1KJ 1KJ 1KJ 1KJ

(SCOD) (SPID) (SRJD) (PPD3) (PD1) (PD2) (POD) (PMRDY)

(3) (3) (3) (3) (3) (3) (3) (3)

0.1U PGND PGND

0.1U

0.1U

0.1U

0.1U

0.1U

0.1U

0.1U

NM

D15 C171 C172

D16

D17

D18

C173 1000P

C174 1000P

C175 1000P

C176 1000P

C177 1000P

C178 1000P

1 3
D19

1 3 2
KDS226 KDS226 KDS226 KDS226

1 3 2 2 3
1000P

1
1000P

2
5V D20

1SS355

1
TP508

3 2
KDS226

R185 20KJ

R186 20KJ

3
DSWS 5V R187 2.7KJ 0.1U D21 D22 D37 C179 (3)

VCC3

3

VCC3

1 3 2
KDS226 KDS226

1 3 2 2

1 3
R188 1KJ KDS226 R189 1KJ R190 15KJ R191 4.7KJ R340 4.7KJ R377 4.7KJ

R192 10J

R193 10J

R194 10J

R195 10J

R196 10J

R197 10J

TP509 TP515 TP516 TP517 TP518 (16) (16) (12) (12) (12) (12) VCC3 R202 0J D23 R203 0J R204 0J R205 0J D24 MFD MMLD FANLK PSFANLK DVSEL TCS R305 R306 100J 100J TP831 TP830

TP510

TP511

TP512

TP513

TP514

C180

C181

C182

C183

C184

C185

1

1

1

1

1000P

1000P

1000P

1000P

1000P

1000P

R198 R199 R200 R201 R367 R372 C186 D54 C187 C188 C189 C372 C380

1KJ 1KJ 1KJ 1KJ 1KJ 1KJ

DVS1 (TCS) (MFD) (MMLD) (FANLK) (PSFANLK)

(3) (3) (3) (3) (3) (1)

1 3 2
KDS226

1 3 2
KDS226

1 3 2
KDS226

UDZS3.9B

D63

2
INT24V D25 1SS355 5V VCC3

D62

UDZS3.9B

1000P

1000P

1000P

1000P

1000P

1000P

2

24V R206 100J 2W IC37 D26 D27 D28 D29

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 22
1 IN GND
C192 +

C190

+

C191

47U/35V

R125 100KJ 0.1U/50V<1608>

OUT

3
INT5V

1 3 2

1 3 2
KDS226 KDS226

1 3 2
KDS226 R207 15KJ R208 15KJ R209 4.7KJ R210 4.7KJ R211 4.7KJ

1 3 2
KDS226 R212 12KJ R213 3.3KJ

PGND 47U/35V 0.1U

2 KIA7805

C193

FB4 0J <1608> FB5 NM_0J <1608> L5 ZJSR5101-223TA (11) C195 + 22U/16V C197 0.1U 3.3VIN VCC3

(12) (12) (11) (11)

PPD1 PPD2 SPPD PSW

R214 R215 R216 R217

1KJ 1KJ 1KJ 1KJ

(PPD1) (PPD2) (SPPD) (PSW)

(3) (3) (1) (1)

L4 NM_ZJSR5101-223TA

(11)

12VIN

12V

C194

+

C196

(12) (12) (11)

CED1 CED2 DRST 5V VCC3

R218 R219 R220

1KJ 1KJ 1KJ

(CED1) (CED2) (DRST)

(3) (3) (3)

47U/25V

R126 100KJ 0.1U/50V<1608>

R128 100KJ

D30

D31

C198

C199

C200

C201

D32

C202

C203

1 3 2
KDS226

1 3 2
KDS226

1000P

1000P

1000P

1000P

1 3 2
KDS226

1000P

1000P

1

5V EN5V C205 22U/16V + C207 0.1U R130 100KJ

1

C204

+

C206

R127 100KJ

22U/16V

0.1U

A

B

C

D

E

A

B

C

D

E

MCU PWB (IMC2 section 1/2) (AL-2050CS)
IC38 _SDRAM_DATA[15:0] SDRAM_ADDR[12:0] IC39 _SDRAM_DATA[15:0]

9/16

(2)

/PIWR

(2)

PIDATA[7..0]

(2) (2)

/PIACK /PIREQ

4

4
VCC3 R346 10KJ SDRAM_ADDR[12:0] VCC3 R221 NM

PIDATA7 PIDATA6 PIDATA5 PIDATA4 PIDATA3 PIDATA2 PIDATA1 PIDATA0 SDRAM_BANK[1:0]

TP519 TP521 TP523 TP525 TP527 TP529 TP531 TP533 TP535 TP537 TP539 TP541 TP543 TP545 TP547 TP549 TP551

119 120 124 125 126 127 128 129 131 132 133 134 135 137 138 141 142 PI_LINE_SYNC/GP_D6 PI_TR_TGEN PI_TGEN6 PI_TGEN5 PI_TGEN4 PI_TGEN3 PI_TGEN2 PI_TGEN1 PI_TGEN0 PI_DATA7 PI_DATA6 PI_DATA5 PI_DATA4 PI_DATA3 PI_DATA2 PI_DATA1 PI_DATA0 SDRAM_DATA0 SDRAM_DATA1 SDRAM_DATA2 SDRAM_DATA3 SDRAM_DATA4 SDRAM_DATA5 SDRAM_DATA6 SDRAM_DATA7 SDRAM_DATA8 SDRAM_DATA9 SDRAM_DATA10 SDRAM_DATA11 SDRAM_DATA12 SDRAM_DATA13 SDRAM_DATA14 SDRAM_DATA15

74 73 72 68 67 66 65 63 62 61 60 58 57 56 55 53

SDRAM_DATA0 SDRAM_DATA1 SDRAM_DATA2 SDRAM_DATA3 SDRAM_DATA4 SDRAM_DATA5 SDRAM_DATA6 SDRAM_DATA7 SDRAM_DATA8 SDRAM_DATA9 SDRAM_DATA10 SDRAM_DATA11 SDRAM_DATA12 SDRAM_DATA13 SDRAM_DATA14 SDRAM_DATA15 TP520 TP522 TP524 TP526 TP528 TP530 TP532 TP534 TP536 TP538 TP540 TP542 TP544 TP546 TP548 TP550

1 BR67 2 3 4 1 BR68 2 3 4 1 BR69 2 3 4 1 BR70 2 3 4

8 100JX4 7 6 5 8 100JX4 7 6 5 8 100JX4 7 6 5 8 100JX4 7 6 5

_SDRAM_DATA0 _SDRAM_DATA1 _SDRAM_DATA2 _SDRAM_DATA3 _SDRAM_DATA4 _SDRAM_DATA5 _SDRAM_DATA6 _SDRAM_DATA7 _SDRAM_DATA8 _SDRAM_DATA9 _SDRAM_DATA10 _SDRAM_DATA11 _SDRAM_DATA12 _SDRAM_DATA13 _SDRAM_DATA14 _SDRAM_DATA15

VCC3 RY_BY _SDRAM_DATA[15:0] _SDRAM_DQMB0 _SDRAM_DQMB1 _SDRAM_DATA8 TP808 _SDRAM_DQMA1 _SDRAM_DQMA0 ROM_CS_L TP728 RY_BY TP561 TP563 R225 R227 R228 R229 VCC3 SDRAM_ADDR[12:0] 33J 33J 33J SDRAM_WE_L SDRAM_CAS_L SDRAM_RAS_L 33J ROM_CS_L R222 R390 33J 33J _SDRAM_CS0_L _SDRAM_CS1A_L

(12) (12)

OA_RX OA_TX

R351

10KJ

RY_BY

SDRAM_DQMA0 SDRAM_DQMB0 SDRAM_DQMA1 SDRAM_DQMB1

109 107 106 105

SDRAM_DQMA0 SDRAM_DQMB0 SDRAM_DQMA1 SDRAM_DQMB1 TP552 TP554 TP556 TP558

1 BR71 2 3 4

8 33JX4 7 6 5

_SDRAM_DQMA0 _SDRAM_DQMB0 _SDRAM_DQMA1 _SDRAM_DQMB1 TP730 TP731 TP732 TP733

SDRAM_ADDR1 SDRAM_ADDR2 SDRAM_ADDR3 SDRAM_ADDR4 SDRAM_ADDR5 SDRAM_ADDR6 SDRAM_ADDR7 SDRAM_ADDR8 SDRAM_ADDR9 SDRAM_ADDR10 SDRAM_ADDR11 SDRAM_ADDR12 SDRAM_BANK0 SDRAM_BANK1 SDRAM_WE_L SDRAM_CAS_L SDRAM_RAS_L

IO0 IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 IO9 IO10 IO11 IO12 IO13 IO14 IO15/A-1

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

_SDRAM_DATA0 _SDRAM_DATA1 _SDRAM_DATA2 _SDRAM_DATA3 _SDRAM_DATA4 _SDRAM_DATA5 _SDRAM_DATA6 _SDRAM_DATA7 TP809 TP810 TP901 TP902 TP909 TP910 TP911 SDRAM_ADDR0

SDRAM_CS0_L SDRAM_CS1A_L SDRAM_CS1B_L ROM_CS_L VCCW 13 111 110 101 11 28 26 WE OE CE RY/BY 15
33JX4 NM 10KJ TP570 TP572 TP574

104 102 77 75

SDRAM_CS0_L SDRAM_CS1A_L TP565 TP567

25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 10 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20
VCC3

VPP

(4)

SDRAM_WE_L SDRAM_CAS_L SDRAM_RAS_L

VCC

37
C209 0.1U

C208 NM

TP557 TP559 TP560 TP562 TP564 TP566 TP568 TP569 TP571 TP573 TP575 TP576 TP578 TP580 TP582 TP584 TP586 33JX4 TP744 TP745

143 145 146 147 151 152 153 154 155 156 157 159 160 161 162 163 165 166 167 PP_HIDRIVE/USART1_RX PP_DRIVE/USART1_TX PP_NINIT PP_NFAULT PP_NSELECTIN PP_NAUTOFD PP_SELECT PP_PERROR PP_BUSY PP_NACK PP_DATA7 PP_DATA6 PP_DATA5 PP_DATA4 PP_DATA3 PP_DATA2 PP_DATA1/USART1_CK PP_DATA0 PP_NSTROBE 47 14 12 BYTE WP/ACC RESET GND GND 46 27
R230 33JX4 R232 NM 22000P NM

168 169 170 BASE_CLK/GP_PWM1 CLK_EXT/GP_PWM2 MAIN_CLK/GP_PWM0
33JX4 SDRAM_BANK0 SDRAM_BANK1 33J TP610 R233 C210 R235 R236 33J 4.7KJ _SDRAM_CLK _SDRAM_CLK _SDRAM_CKE SDRAM_BANK[1:0] (2,4,5,12) /RESET0 R231

CLK_EXT

TP589 TP591 TP593

8M/16M Flash ROM

(13)

PB_NCS1

(10,13) PB_DATA[7:0]

SDRAM_ADDR0 SDRAM_ADDR1 SDRAM_ADDR2 SDRAM_ADDR3 SDRAM_ADDR4 SDRAM_ADDR5 SDRAM_ADDR6 SDRAM_ADDR7 SDRAM_ADDR8 SDRAM_ADDR9 SDRAM_ADDR10 SDRAM_ADDR11 SDRAM_ADDR12 SDRAM_BANK0 SDRAM_BANK1 SDRAM_CLK SDRAM_CKE 79 78
TP608 R234 SDRAM_CKE

100 99 97 96 95 94 92 91 90 89 85 82 80 84 83 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

3
OA3.3V

PB_DATA7 PB_DATA6 PB_DATA5 PB_DATA4 PB_DATA3 PB_DATA2 PB_DATA1 PB_DATA0

TP577 BR72 TP579 TP581 TP583 TP585 BR73 TP587 TP588 TP590 TP592 BR74 TP594 TP595 TP597 TP599 BR75 TP601 TP603 TP605

SDRAM_ADDR0 SDRAM_ADDR1 SDRAM_ADDR2 SDRAM_ADDR3 SDRAM_ADDR4 SDRAM_ADDR5 SDRAM_ADDR6 SDRAM_ADDR7 SDRAM_ADDR8 SDRAM_ADDR9 SDRAM_ADDR10 SDRAM_ADDR11 SDRAM_ADDR12

BR76 1 33JX4 2 3 4 BR77 1 2 3 4 33JX4

8 7 6 5 8 7 6 5 7

3

(10) (5,10)

PB_NCS3 PB_NAE0

(5,10) (5,10) C212 0.01U C213 1U<2012>

PB_NWE PB_NOE

TP596 TP598 TP600 TP602 TP604 TP606 TP607 TP609 TP611 TP612 TP613 TP614 TP615 TP616 TP617 TP618

PLLCS_VDDA

C211 NM SDRAM_ADDR[12:0] IC40 _SDRAM_DATA[15:0]

178 180 181 182 183 185 186 187 188 189 190 194 195 196 197 198 REG_A9/PB_NCS1 REG_A8/PB_NCS2 REG_AD7/PB_DATA7 REG_AD6/PB_DATA6 REG_AD5/PB_DATA5 REG_AD4/PB_DATA4 REG_AD3/PB_DATA3 REG_AD2/PB_DATA2 REG_AD1/PB_DATA1 REG_AD0/PB_DATA0 REG_ADDR_VALID/PB_NCS0 REG_RD_L/PB_NCS3 REG_WR_L/PB_NAE0 REG_CS_L/PB_NAE1 REG_RDY/PB_NWE INTERRUPT_L/PB_NOE PLLCS_VSSA 6 199 201 202 203 204 205 207 208 GP_C0/PB_ADDR0 GP_C1/PB_ADDR1 GP_C2/PB_ADDR2 GP_C3/PB_ADDR3 GP_C4/PB_ADDR4 GP_C5/PB_ADDR5 GP_C6/PB_ADDR6 GP_C7/PB_ADDR7 PLLSS_VDDA 149

(10,13) PB_ADDR[7:0]

PB_ADDR0 PB_ADDR1 PB_ADDR2 PB_ADDR3 PB_ADDR4 PB_ADDR5 PB_ADDR6 PB_ADDR7

BR78 1 33JX4 2 3 4 BR79 1 2 3 4 33JX4

8 7 6 5 8 7 6 5

TP619 TP620 TP621 TP622 TP623 TP624 TP625 TP626

(1) (1) TP629 TP631 TP632 TP633 TP634 OA3.3V C214 0.01U C215 1U<2012>

ES_CMD ES_STS

(1,5) (10) (10)

(FW) DT_ACKB DT_REQB

(13)

MODEM_IN

1 2 8 9 11 12 13 14 GP_B0/USART0_TX GP_B1/USART0_RX GP_B2/USART0_CK GP_B3/ANA_SD1 GP_B4/DT_ACKB GP_B5/DT_REQB GP_B6/DT_ACKA GP_B7/DT_REQA PLLSS_VSSA 148

SDRAM_BANK[1:0]

SDRAM_ADDR0 SDRAM_ADDR1 SDRAM_ADDR2 SDRAM_ADDR3 SDRAM_ADDR4 SDRAM_ADDR5 SDRAM_ADDR6 SDRAM_ADDR7 SDRAM_ADDR8 SDRAM_ADDR9 SDRAM_ADDR10 SDRAM_ADDR11 SDRAM_ADDR12 SDRAM_BANK0 SDRAM_BANK1

TP764 TP765 TP766 TP767 TP768 TP769 TP770 TP771 TP772 TP773 TP774 TP775 TP776 TP777 TP778

23 24 25 26 29 30 31 32 33 34 22 35 36 20 21

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA0 BA1

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
TP788 TP787 TP780 TP779 _SDRAM_CLK VCC3 _SDRAM_CLK TP796 _SDRAM_CS0_L SDRAM_WE_L SDRAM_CAS_L SDRAM_RAS_L TP791 _SDRAM_CKE

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 19 16 17 18 38 37 CS WE CAS RAS CLK CKE

_SDRAM_DATA0 _SDRAM_DATA1 _SDRAM_DATA2 _SDRAM_DATA3 _SDRAM_DATA4 _SDRAM_DATA5 _SDRAM_DATA6 _SDRAM_DATA7 _SDRAM_DATA8 _SDRAM_DATA9 _SDRAM_DATA10 _SDRAM_DATA11 _SDRAM_DATA12 _SDRAM_DATA13 _SDRAM_DATA14 _SDRAM_DATA15 VCC3

TP748 TP749 TP750 TP751 TP752 TP753 TP754 TP755 TP756 TP757 TP758 TP759 TP760 TP761 TP762 TP763

(1) (3) (1) (10) TP638 TP639 TP640

/ES_PAGE /ES_CRDY /ES_SRDY WAKEUP

(12) OA982_READY

15 16 19 21 22 23 GP_D0/ADC_A0 GP_D1/ADC_A1 GP_D2/ADC_A2 GP_D3/ADC_CLK GP_D4/ADC_DATA GP_D5/ADC_NCS

VDDQ VDDQ VDDQ VDDQ
OA3.3V FB6 0J <1608> _SDRAM_DQMA0 _SDRAM_DQMA1

49 43 9 3 15 39 LDQM UDQM VDD VDD VDD
C239 NM L6 NM_ZJSR5101-223TA

VCC3

(2) /IMC_READY (13) MDM_IRQ (10) SUSPEND(USB2.0) C397 10U/10V<2012> C396 10U/10V<2012> C395 10U/10V<2012>

27 14 1

C235 0.1U

C236 0.1U

C237 0.1U

C238 0.1U

C217 10U/10V<2012>

2
OA3.3V C218 0.1U C219 0.1U C220 0.1U C221 0.1U C222 0.1U C223 0.1U C224 0.1U

R238

(2) (10) (2) (2) /FPOFF

/SC_LINE INT_USBD /PR_LINE /FPOFF

TP642 TP643 TP644 TP645 TP646 TP647 TP648

24 26 28 29 30 31 32 34 GP_A0 GP_A1 GP_A2/DC_CHY1 GP_A3/DC_CHX1 GP_A4/DC_PWM1 GP_A5/DC_CHY0 GP_A6/DC_CHX0 GP_A7/DC_PWM0

C216 NM

10KJ

(2)

/H_SYNC

VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO VDD_IO
C225 0.1U C226 0.1U

3 20 25 33 46 59 71 81 93 103 115 130 144 158 171 184 200

VSSQ VSSQ VSSQ VSSQ

52 46 12 6

C248 0.1U TP912

C249 0.1U

C250 0.1U

2
40 N.C VSS VSS VSS
HY57V561620FTP-H-C

(2) (2) 33JX4

/POREQ /POACK

54 41 28

12P

12P

12P

12P

12P

12P

12P

12P

C366

C362

C381

C382

C383

C384

C385

C386

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 23
VDD_CORE VDD_CORE VDD_CORE VDD_CORE VDD_CORE VDD_CORE VDD_CORE VDD_CORE
C227 0.1U C228 0.1U C229 0.1U C230 0.1U C231 0.1U C232 0.1U

/FPOFF

R239

10KJ

18 36 70 88 122 140 174 192

PODATA7 PODATA6 PODATA5 PODATA4 PODATA3 PODATA2 PODATA1 PODATA0

1 2 3 4 BR80 1 2 3 4 BR81
33JX4 TP663 TP664

8 7 6 5 8 7 6 5 175 176 USB_DM USB_DP

TP650 TP651 TP652 TP653 TP654 TP655 TP656 TP657 TP658 TP659 TP660 TP661 TP662 C233 0.1U

37 38 39 40 42 43 44 45 47 48 49 50 51 52 PO_LINE_SYNC/ANA_SCLK PO_PAGE_SYNC/ANA_NCS PO_REQ/ANA_SD0 PO_ACK/PDATA0/PDS0 PO_DONE/PDATA2/PDS2 PO_WR/PDATA1/PDS1 PO_DATA7/LHEAT/PAS_M PO_DATA6/LCTRL/CFIRE2 PO_DATA5/AGATE/CFIRE1 PO_DATA4/ACLK/MFIRE2 PO_DATA3/PENABLE/MFIRE1 PO_DATA2/PLOAD PO_DATA1/PCLK PO_DATA0/PDATA3/PAS_C

C234 0.1U

SDRAM_ADDR[12:0]

IC44 _SDRAM_DATA[15:0]

(2) PODATA[7..0]

C240 0.1U

C241 0.1U

C242 0.1U

C243 0.1U

C244 0.1U

C245 0.1U

C246 0.1U

C247 0.1U

(5,10) /OP_RST

TP665

(1) /RES_OA982 TP666 TP667 TP668

R137 33J R138 NM TDO TCK TMS TDI

C100 1000P (12)

TRST_L

(2,4,5,12) /RESET0

R343

NM_0J

TDO TCK TMS TDI

112 113 114 116 117 118 RESET_L TDO TCK TMS TDI TRST_L TEST_MODE0 TEST_MODE1 172 177

SDRAM_BANK[1:0] VCC3

R342

4.7KJ

(12) (12) (12) (12) TRST_L VCC3 R245 R246

NM NM

VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO VSS_IO

10 27 41 54 64 76 86 98 108 123 136 150 164 179 193 206

SDRAM_ADDR0 SDRAM_ADDR1 SDRAM_ADDR2 SDRAM_ADDR3 SDRAM_ADDR4 SDRAM_ADDR5 SDRAM_ADDR6 SDRAM_ADDR7 SDRAM_ADDR8 SDRAM_ADDR9 SDRAM_ADDR10 SDRAM_ADDR11 SDRAM_ADDR12 SDRAM_BANK0 SDRAM_BANK1 TP925 10KJX4

23 24 25 26 29 30 31 32 33 34 22 35 36 20 21

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 BA0 BA1

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15
_SDRAM_CS1A_L SDRAM_WE_L SDRAM_CAS_L SDRAM_RAS_L 10KJX4 _SDRAM_CLK _SDRAM_CLK TP926 _SDRAM_CKE 10KJX4 _SDRAM_DQMA0 _SDRAM_DQMA1

2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 19 16 17 18 38 37 15 39 CS WE CAS RAS CLK CKE LDQM UDQM

_SDRAM_DATA0 _SDRAM_DATA1 _SDRAM_DATA2 _SDRAM_DATA3 _SDRAM_DATA4 _SDRAM_DATA5 _SDRAM_DATA6 _SDRAM_DATA7 _SDRAM_DATA8 _SDRAM_DATA9 _SDRAM_DATA10 _SDRAM_DATA11 _SDRAM_DATA12 _SDRAM_DATA13 _SDRAM_DATA14 _SDRAM_DATA15 VCC3

R247 R248

4.7KJ 4.7KJ

VDDQ VDDQ VDDQ VDDQ VDD VDD VDD
10KJX4 C265 NM

49 43 9 3 27 14 1 52 46 12 6 VSSQ VSSQ VSSQ VSSQ

VCC3

VCC3

1
5 4 XIN XOUT
OA-982 TP669 XOUT

C252 33P

VSS_CORE VSS_CORE VSS_CORE VSS_CORE VSS_CORE VSS_CORE VSS_CORE VSS_CORE

17 35 69 87 121 139 173 191

C300 0.1U

C299 0.1U

C302 0.1U

C301 0.1U

1

R240 R241 R242 R243 R244

10KJ 10KJ 10KJ 10KJ NM_10KJ

TDO TCK TMS TDI TRST_L

X4 AT-49(18.3856MHz) R249 0J

XIN

C254 33P CLK_EXT R250 4.7KJ

R369 NM

_SDRAM_DATA0 _SDRAM_DATA1 _SDRAM_DATA2 _SDRAM_DATA3 _SDRAM_DATA4 _SDRAM_DATA5 _SDRAM_DATA6 _SDRAM_DATA7 _SDRAM_DATA8 _SDRAM_DATA9 _SDRAM_DATA10 _SDRAM_DATA11 _SDRAM_DATA12 _SDRAM_DATA13 _SDRAM_DATA14 _SDRAM_DATA15

BR82 1 2 3 4 BR83 1 2 3 4 BR84 1 2 3 4 BR85 1 2 3 4

8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5

C256 0.1U _SDRAM_CS1A_L _SDRAM_CS0_L _SDRAM_CKE C303 NM C251 NM C253 47P TP930

C263 0.1U

C264 0.1U

CLK_EXT

40

N.C

VSS VSS VSS
HY57V561620FTP-H-C

54 41 28

A

B

C

D

E

A

B

C

D

E

MCU PWB (IMC2 USB2.0 section 2/2) (AL-2050CS)
ISP33 0J <1608> L11 C271 0.1U C257 0.01U C258 0.01U C259 0.01U C260 0.01U

10/16

VCC3

4

4

C270 0.1U

GND
FG

ISP33

GND
C266 0.1U C267 0.1U C268 0.1U C269 0.1U

GND
ISP33 C273 18P 0J <1608> TP670 L13 C272 15P X6 C261 10U/10V<2012> AT-49(12MHz) C262 0.1U

VCC3

TP907 C403 VCC3 TP783 VCC3 R254 NM TP871 TP677 R257 10KJ VCC3 R260 10KJ IC41 R262 1.5KJ C274 0.01U L8 TP704 TP706 TP705 TP709 (5,9) /OP_RST R272 12KF L9 VCC3 10KJ 10KJ BLM21PG600SN1 (9) TP707 R274 0J INT_USBD R258 R259 10KJ NM NM C101 1000P PB_NOE PB_NWE (1) /RES_USB20 R273 (9) (9) DT_REQB DT_ACKB TP702 DLW21SN900SQ2 R255 10KJ R261 10KJ VCC3 (9) WAKEUP (9) SUSPEND(USB2.0) R253 1.2KJ

0.1U

3
C405 C404 1U<2012> R111 1MF

100KJ

0.1U

R399

C406 10U/10V<2012> PB_ADDR7 PB_ADDR6 PB_ADDR5 PB_ADDR4 PB_ADDR3 TP700 TP699 TP698 TP697 TP696 PB_ADDR[7:0] (9,13)

3

R267 NM_<1608>

TP880

CN1 UBR23-4K2200

L7

SUSPEND WAKEUP BUS_CONF/DA0 VCC(3V3) MODE0/DA1 DGND XTAL1 XTAL2 VCC1V8 VBUS VCC(I/O) DATA15 DATA14 DATA13 DATA12 DATA11

BLM21PG600SN1

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

FG

SHIELD GND +D -D +5V

5 4 3 2 1

PB_ADDR2 PB_ADDR1 PB_ADDR0 PB_DATA7 PB_DATA6 PB_DATA5 PB_DATA4 ISP1583BS PB_DATA3 PB_DATA2 PB_DATA1 PB_DATA0 TP675 TP701 R256 10KJ

TP695 TP694 TP693 TP692 TP691 TP690 TP689 TP688 TP687 TP686 TP684

PB_DATA[7:0] (9,13)

USB2.0 DEV1

R139 33J R310 NM

DA2 CS_N RW_N/RD_N DS_N/WR_N CS0_N CS1_N AD0 AD1 AD2 VCC(I/O) AD3 AD4 AD5 AD6 AD7 VCC1V8

TP683 TP685

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

AGND RPU DP DM AGND RREF RESET_N EOT DREQ DACK DIOR DIOW DGND INTRQ READY/IORDY INT

DATA10 DATA9 DATA8 DATA7 DATA6 DATA5 DATA4 VCC(I/O) DATA3 DATA2 DATA1 DATA0 ALE/A0 DGND MODE1 N.C. DGND

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

R251

R252

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

VCC3 TP782 TP870 0.1U TP681 VCC3 IC42 R401 R400 TP682 10KJ 10KJ

5
PB_NCS3 TP908

IC183

(9)

5 1 4 2 3
TC7SH08FU TP708 TP703

(5,9) C408 0.1U

PB_NAE0

2

4

3

(5,9) (5,9)

PB_NOE PB_NWE

PB_NOE PB_NWE

C410 0.1U

1

TC7SH126FU

VCC3

(9,13) PB_DATA[7:0] IC43

5 2
C409 0.1U TC7SH04FU

(9)

DT_ACKB

4 1

3

PB_DATA0 PB_DATA1 PB_DATA2 PB_DATA3 PB_DATA4 PB_DATA5 PB_DATA6 PB_DATA7

1

C370

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 24
DIE

2

2

VCC3

1

A

B

C

D

E

A

B

C

D

E

MCU PWB (Connector section 1) (AL-2050CS)
To Power unit To Operational PWB
EN5V VCC3 5V INT5V INT24V

11/16

4
CN2

4

0603SFF150FM/32-2 CP8

EN5V 5V 24V HLOUT (6) D33 /POFF 24V (6)

(8) (5) (6)

EN5V 5V 12VIN FW /PR

1 3 5 7 9 11 13 15 17 19 21 23
3.3VIN 5V (8) CP10 /TC /MC (6) (6)

0603SFF150FM/32-2

(6) (6)

/BIAS /GRIDL

2 4 6 8 10 12 14 16 18 20 22 24 1 3 2
R347 KDS226 (SELIN1) (SELIN2) (SELIN3) NM_<1608> R276 10KJ

C275

C276

B24B-PNDZS-1(LF)(SN)

0.1U/50V<1608> NM_<1608> PGND PGND C277 1000P (6) (LCDCONT) R353 0J PGND (5) (5) (5) (1) (KEYSC3) (KEYSC2) (KEYSC1) BZR (3) KEYIN R277 1KJ

(White)

(3)

PSL

R350

0J

(8) (8) (5) (5)

(LCDRS) (LCDE) (LCDDB4) (LCDDB5) (LCDDB6) (LCDDB7) DRST PSW (OP_DATA) (OP_CLK) (5) (OP_LATCH)

3
(3) (3) INFOLED BL R352 R331 NM NM

0603SFF150FM/32-2 CP9

CN3

32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FF4-32-S15D5 NM 1000P NM R365 100J 0J 0J 1000P 1000P R385 R398 NM

3

C364

C278

C279

5V

5V 24VSPFSOL

5V

R278

R140

200J1/4W<3216>

CN29 R141

200J1/4W<3216>

200J1/4W<3216>

(8) (8) (8) (7) (7) (7) SCOD /RSV_SOL /SPUS /SRVC

(7) (7) (7) (7) (8) 24VSPFMT (8) (7) (7) (7) (7) SPID SPMT_3 SPMT_1 SPMT_2 SPMT_0

SPMT_0 SPMT_2 SPMT_1 SPMT_3 SPID

SPPD

200J1/4W<3216>

CN30

R349

24VSPFMT

SRJD

(8)

SPPD

1 2 3 4 5 6 7 8 9 10 11 12
B12B-PH-K-S(LF)(SN) B24B-PNDZS-1(LF)(SN)

2 4 6 8 10 12 14 16 18 20 22 24

1 3 5 7 9 11 13 15 17 19 21 23

(5)

LCDDB7#

R295

100J C358 100P

C363

(LCDDB7)

(3)

SELIN1

R330

100J C361 100P

C280

To SPF unit
5V

To RSPF unit

C365

(SELIN1)

2

(5)

LCDDB6#

R294

100J C357 100P

(LCDDB6)

(3)

SELIN2

R329

100J C360 100P

(SELIN2)

2

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 25
(5) LCDDB5# R293 100J C356 100P (5) LCDDB4# R292 100J C349 100P

(LCDDB5)

(3)

SELIN3

R328

100J C359 100P

(SELIN3)

(LCDDB4)

To LSU

(5) 5V INT5V

LCDE#

R291

0J C347 100P

(LCDE)

D65

1
24V CN41

3 2

(5)

LCDRS#

R290

100J C317

(LCDRS)

1
CN42 (6) (8) (6) /PMD PMRDY PMCLK_A

KDS226

1 2 3 4 5

To Polygon motor
B05B-CZHK-B(LF)(SN)(V)

100P

1

(5)

/SYNC

R282 PGND

1KJ

To LD

(6) (5) (6)

/LDEN /VIDEO SHOLD

1 2 3 4 5 6 7 8
B08B-CZHK-B(LF)(SN)(V)

A

B

C

D

E

A

B

C

D

E

MCU PWB (Connector section 2) (AL-2050CS)
5V 24V R283 200J1/4W<3216> 1/4W

12/16
Not mounted To HL unit CPU Serial
VCC3 CN13 (1) (1) RxD TxD

INT24V

CP21 CN10 CN11 (8) B2P-VH-R(LF)(SN) (6) RTH_IN 24V1(DSWS)

(For debug)
4

4
1 2

0J <1608>

CN12 (8) PPD2

To Main motor
(Red)
B5B-PH-K-S(LF)(SN) 0.1U/50V<1608> 0.1U/50V<1608>

To Interlock switch

(6) (8) (6)

/MMD MMLD /MMCLK

1 2 3 4 5

1 2 3 4 5

C281

C282

B5B-PASK-1(LF)(SN) C283 C284

1000P

1000P

(White)

(White)

1 2 3 4
B4B-PH-K-S(LF)(SN)

PGND 5V PGND R284 200J1/4W<3216> CN14 24V (6) CN15 (6) B5B-PH-K-R(LF)(SN) /CPFS1 (8) MFD /MPFS 24V

(White)

CN16

1 2 3 4 5

To Multi unit

OA982 JTAG & Serial
VCC3

(6) (8) (6)

VFMOUT FANLK /VFMCNT

1 2 3 4

To VF Fan motor
(Red)
B3B-PH-K-S(LF)(SN)

1 2 3

To Cassette paper solenoid

CN17 TCK /RESET0 OA_TX OA_RX

B4B-PH-K-S(LF)(SN)

C285

C286

(White)

1 3 5 7 9

2 4 6 8 10

1000P

1000P

(White)

3
24V 24V 5V CN18 (6) (6) (8) (8) (8) 1000P 1000P 1000P PD2 CED2 PPD3 /CPFS2 /RRS

To 2nd. cassette

(9) TRST_L (9) TMS (9) TDO (9) TDI (9) TCK (2,4,5,9) /RESET0 (9) OA_TX (9) OA_RX

TCK /RESET0 B10B-PHDSS-B(LF)(SN) OA_TX OA_RX

3

PGND

1 2 3
CN19 B3B-PH-K-E(LF)(SN)

To Resist roller solenoid
NM

24VDupMT

CN20

(Blue)

1 3 5 7 9 11 13
B14B-PHDSS-B(LF)(SN)

2 4 6 8 10 12 14

(White)
C287 C288 C289

C373

C374

B05B-XASK-1(LF)(SN)

NM_<1608>

(7) (7) (7) (7)

/DMT0 /DMT1 /DMT2 /DMT3

1 2 3 4 5

To Duplex motor

To PS Fan motor
CN35 (6) (8) PGND PSFMOUT PSFANLK

PGND CN21 (8) CED1

3 2 1
NM_B03B-PASK-1(LF)(SN)

1 2 3

To Cassette detect
24V CN23

C368 1000P

(White)

CN22

B3B-PH-K-K(LF)(SN)

(Black)
5V R285 200J1/4W<3216> CN24 (8) PPD1 (6) /MCNT

2

(7) (7) (7) (7)

OUT_A+ OUT_B+ OUT_AOUT_B-

1 2 3 4

To Mirror motor

PGND

B4B-PH-K-R(LF)(SN)

3 2 1
NM_B3B-PH-K-R

To Mecha. COUNTER
(Red)

2

(Red)
1 2 3

NM

R288

24VSFTMT

390J

(White)

CN27 TP712 D38 CN28 (8) PD1

R287

TP710 D39 D40

R289

B3B-PH-K-S(LF)(SN)

TP711

1

NM

1

A

B

C

D

E

1

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 26
To Paper pass detect
B3B-PH-K-R(LF)(SN)

(Red)

CN25

(7) (7) 5V R286 200J1/4W<3216> CN26

TMA_O TMB_O

1 2

To Toner motor

LED for Checker

B2P-VH(LF)(SN)

(White)
VCC3

(8)

POD

1 2 3

To Paper out detect

VCC3

VCC3

(7) (7) (7) (7)

/SFTMT0 /SFTMT1 /SFTMT2 /SFTMT3

1 2 3 4 5

To Shifter motor

1
1 2 3

B5B-PH-K-S(LF)(SN)

To Paper detect
B3B-PH-K-M(LF)(SN)

NM_LT1P67A Q9 NM_KRC106S 3 LT1P67A (2) GASIC_READY

TP713

NM_LT1P67A Q10 NM_KRC106S 3

TP714

2

(9) OA982_READY

2

(White)

(Green)

A

B

C

D

E

MCU PWB (Modem I/F Connector) (AL-2050CS)
(9,10) PB_DATA[7:0]

13/16

4
To Modem PWB
(9,10) PB_ADDR[7:0]

BR91 5 6 7 8 5 6 7 8 #PB_DATA7 #PB_DATA6 #PB_DATA5 #PB_DATA4 #PB_DATA3 #PB_DATA2 #PB_DATA1 #PB_DATA0 24V VCC3 EN5V BR90 33JX4

33JX4 4 3 2 1 4 3 2 1

4

(5) C102 0.1U (1) /RES_FAX CP11 BR92 CP13 (9) PB_NCS1 (5) (PB_NAE0) (5) (PB_NWE) (5) (PB_NOE) TP903 0J <1608> L16 VCC3 D46 CN5 R311 1KJ 33JX4

0603SFF150FM/32-2

0603SFF150FM/32-2

(9)

MDM_IRQ

(MDM_IRQ)

PB_NCS1 (PB_NAE0) (PB_NWE) (PB_NOE) (/FAX_RST) #MDM_IRQ

CP12 0J <1608> L14 PGND

TP904

1 3 2
KDS226

3

0603SFF150FM/32-2

/FAX_RST

R313 100J R325 NM

PB_ADDR7 PB_ADDR6 PB_ADDR5 PB_ADDR4 PB_ADDR3 PB_ADDR2 PB_ADDR1 PB_ADDR0

PB_DATA7 PB_DATA6 PB_DATA5 PB_DATA4 PB_DATA3 PB_DATA2 PB_DATA1 PB_DATA0 BR93 33JX4 5 4 6 3 7 2 8 1 5 4 6 3 7 2 8 1 #PB_ADDR7 #PB_ADDR6 #PB_ADDR5 #PB_ADDR4 #PB_ADDR3 #PB_ADDR2 #PB_ADDR1 #PB_ADDR0

(/FAX_RST) (PB_NWE) PB_NCS1 #PB_ADDR1 #PB_ADDR3 #PB_ADDR5 #PB_ADDR7 #PB_DATA1 #PB_DATA3 #PB_DATA5 #PB_DATA7 MCU_nCS MCU_D0 MCU_D2 MCU_D4 MCU_D6 MODEM_IN B40B-PNDZS-1(LF)(SN)

39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1

40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

#MDM_IRQ (PB_NOE) (PB_NAE0) #PB_ADDR0 #PB_ADDR2 #PB_ADDR4 #PB_ADDR6 #PB_DATA0 #PB_DATA2 #PB_DATA4 #PB_DATA6 MCU_INT (/RD) MCU_D1 MCU_D3 MCU_D5 MCU_D7

3

(1,2,3,4)

D[15..0]

VCC3

R315 10KJ

D7 D6 D5 D4 D3 D2 D1 D0 BR88 33JX4

BR89 5 6 7 8 5 6 7 8

33JX4 4 3 2 1 4 3 2 1

R391 (3) C378 NM D47 1KJ VCC3 MSU_ST1 R317

(1)

/CS5

TP725

(9) MODEM_IN (5) (/RD)

100J

MCU_D7 MCU_D6 MCU_D5 MCU_D4 MCU_D3 MCU_D2 MCU_D1 MCU_D0 MODEM_IN (/RD) MCU_nCS MCU_INT

1 3 2
KDS226

C323 NM

C324 NM

C328 NM

C335 NM

C336 NM

A

B

C

C337 NM

C330 10KJ

C321 10KJ

C333 10KJ

C327 10KJ

C334 NM

C331 NM

C329 NM

1

C320 10KJ

C332 10KJ

C326 10KJ

C322 10KJ

C325 NM

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 27
D7 D6 D5 D4 D3 D2 D1 D0 MSU_ST1 PB_DATA7 PB_DATA6 PB_DATA5 PB_DATA4 PB_DATA3 PB_DATA2 PB_DATA1 PB_DATA0 (MDM_IRQ)

2

2

1

D

E

A

B

C

D

E

MCU PWB (Scanner I/F section) (AL-2050CS)

14/16
4

4

Copy Lamp Inverter

To Scanner unit
12V EN5V

24V

CP18 0603SFF150FM/32-2

Q5 2SJ537

1
VCL TWKA-221K VCC3

2

L12 220UH 0603SFF150FM/32-2

CP14

CP15 0603SFF150FM/32-2 TP886 L17 1J <1608>

3
3
D48

R318 910J

3
CN4 AFE_DB#1 AFE_DB#3 AFE_DB#5 AFE_DB#7 AFE_SEN# AFE_SDI# BSAMP# VSAMP# VCL VCL (5) (5) (5) (5)

1 3 2
KDS226

C338 47U/35V 47U/35V R320 1KJ (5) C342 1000P mt_at_home 5.6KJ1/4W<3216>

+ D49 11EQS06 C340 R319 15KJ 0.1U/50V<1608>

+ C339

R322 12KJ

C341

33P

(2)

CL

R323 15KJ

R324 56KJ

Q6 KTC3198

R321

AFE_DB#0 AFE_DB#2 AFE_DB#4 AFE_DB#6 (5) (5) (5) (5) (5) (5) (5) AFE_SCK# ADCLK# CCD_PHI1# CCD_PHI2# CCD_CP# CCD_RS# CCD_TG#

32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2

31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
FF4-32-S15D5

PGND

PGND

PGND

2
(2) AFE_DB[7..0] AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7 BR86 33JX4 1 8 2 7 3 6 4 5 1 8 2 7 3 6 4 5 BR87 33JX4 AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 28
B C D

2

AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7

C109C318C132C314C313C319C315C316 47P 47P 47P 47P 47P 47P 47P 47P

1

1

A

E

A

B

C

D

E

MCU PWB (NIC I/F section) (AL-2050CS)

15/16
4

4

VCC3

EN5V

CP19

0603SFF150FM/32-2

CP20 TP906 L19 0J <1608>

TP905 L18 0J <1608>

0603SFF150FM/32-2

3
CN39

To NIC PWB

3

C106

(1) /RES_NIC

R326 1KJ R327 NM PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 TP672 TP673 TP674 TP676 TP678 TP679 TP680 TP717

0.1U

(5)

/NIC_RST

8 7 6 5 8 BR94 33JX4 7 6 5 BR95 33JX4

12P

12P

12P

12P

12P

12P

12P

(2) C388 C387 C389 C391 C390 C392 C393 C394

PARAD[7..0]

12P

(2) (2) (2) (2) (2) (2) (2) (2) (2) (2)

/ACK_O BUSY_O PE_O SLCT_O /FAULT_O /STB_I /AUTOFD_I /SLCTIN_I /INIT_I /REV_O

1 2 3 4 1 2 3 4 /ACK_O BUSY_O PE_O SLCT_O /FAULT_O /STB_I /AUTOFD_I /SLCTIN_I /INIT_I /REV_O R402

VCC3

EN5V

NM

24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
24FMN-BTK-A

C345 0.1U

C346 0.1U

C343 0.1U

C344 0.1U

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 29
B C D

2

2

1

1

A

E

A

B

C

D

E

MCU PWB (CRUM I/F section) (AL-2050CS)
24V TP721 (6) EN5V (8) (8) NM_B4B-PH-K-R TCS DVSEL TCS_AN CN6 R348 NM

16/16
4

4

CRUM Control

VCC3

1 2 3 4

To DV Unit (To Analog Tonner Sensor)

(Red)
R335 10KJ

R334 NM

IC49

3.3V 5V
TP884 (CRUMSDA)

Vcc

5

(1) CRUMSDA

TP883

1

A

B

2

R337

0J

(5) 24V EN5V

/ASIC_RST

TP715

4

OE

GND

3

C348 0.1U

TC7SBD385AFU

R341 10KJ D34 D35

To DV Unit with CRUM (To Analog Tonner Sensor)
3

1 3
R279 10J KDS226 R280 300J (CRUMSDA) (CRUMSCL) R281 300J KDS226 CN7

1 2

2

3
1 3 5 7 9 2 4 6 8 10

3

EN5V

3.3V
(White)

C350

5V

B10B-PHDSS-B(LF)(SN)

IC51

0.1U

5 1 4
(CRUMSCL) TP887

(1)

CRUMSCL

2 3

TC7SET08F

FB8 FB10 FB14

2
F-GND 1

2
0J or CHIP INDUCTER(NM) <1608>

0J or CHIP INDUCTER(NM) <1608> 0J or CHIP INDUCTER(NM) <1608>

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 30
F-GND 3
FB11

F-GND 6

FB9 FB15

0J or CHIP INDUCTER(NM) <1608>

F-GND 2

0J or CHIP INDUCTER(NM) <1608>

0J or CHIP INDUCTER(NM) <1608>

F-GND 4

F-GND 7

FB12

1
0J or CHIP INDUCTER(NM) <1608>

1
F-GND 5

PGND

A

B

C

D

E

A

B

C

D

E

OPERATION PWB (LED/LCD section) (AL-2050CS)
LCDDB7# LCDDB6# LCDDB5# LCDDB4# LCDE# LCDRS#

1/3

5V

1
LED_V1 LED301 C332 100p C327 100p C328 100p C329 100p 100p C330 100p C331 100p LED302 LED304 LED303 Q303 KRA225S

3

4

COPY
LTL-1LHG-002A Q304 KRA225S LTL-1LHG-002A LTL-1LHEE-002A OPEN

CS1L

HPL

SJAL

5VEN

4

2 3
LED_V2 LED308 LED307 LED314 LED309

R344 100J

To LCD
IC301

1

PRINT
LCDRS LCDDB[7..4] LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LCDE R333 R332 R331 R330 R329 100J R334

CS2L

SPFL

BPL

LCDCONT

R335

0J 100J LCDRS#

2 1
LED_V3 LED306 LED305 LED310

Q305 KRA225S

3

LCDDB4 LCDDB5 LCDDB6 LCDDB7

100J 100J 100J 100J

LCDE# LCDDB4# LCDDB5# LCDDB6# LCDDB7#

10 9 8 7 6 5 4 3 2 1
0.1u 0.1u 0.1u

GND V5 VDD RS R/W E DB4 DB5 DB6 DB7
GPM181C0

SCAN
LTL-1LHG-002A TP13 TP14 LTL-1LHG-002A LTL-1LHG-002A

FAX

RPL
R328 10kJ

D304 ZENER_3.3V C338 C333 C333

4. OPERATION PWB (AL-2050CS)

3
R325 0J R326 0J

TP12

2

3

R324 0J

TP3 TP2 TP1 DATA1 TP4

5

6

7

8

9

10

11

12

IC304 TB62725AF

/OUT0

/OUT1

/OUT2

/OUT3

/OUT4

/OUT5

/OUT6 R-EXT 15 1 GND

VCC

S-IN

CLOCK

/LATCH

/ENABLE

2

3

16

4

13

2
TP5 TP5 TP6 TP7 TP8 TP9 TP10 TP10

14

S-OUT

/OUT7

C308

A

1

Open

KRC106S

B

C

D

1

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 31
C323 open R306 OPEN C322 0.1u R305 0J 3.3V R327 820J 100J 100J PSL C305 1000p 1000p open C306 C307 R303 TP11 R304 100J R302

2

3.3V

5VEN

R323 10KJ

LED311

PSL
LTL-1LHG-002A Q307

OP-DATA OP-CLK

3 2

TP15

R301

470J

Q302

3

OP-LATCH

2

1

1
KRC106S

E

A

B

C

D

E

OPERATION PWB (KEY / Buzzer section) (AL-2050CS)
5VEN

2/3

4
BZ301

4
1
D301

2
PS1720P02 1SS133 KEY321 KEY320 KEY322 KEY316 KEY306 KEY314 KEY312 R339 D302 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 10kJ KEY301

ESRT NM6K

NM2K

RAT

NM9K

RK

NM1K
SKQNABD010

MODK
SKQNABD010

Q306

1SS133 KEY325 KEY323 KEY318 KEY309 KEY315 KEY313

KEY311

KEY302

3
SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010

LK
D303

NM8K

CLK

NM0K

SHPK

ENT

NM4K
SKQNABD010

BPK
SKQNABD010

BZR

2

1SS133 KEY324 KEY319 KEY317 KEY308 KEY307

KEY305

KEY304

KEY303

1

KRC106S

MENU CAK
SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010 SKQNABD010

NM5K

NM3K

ASTK

EXP
SKQNABD010

NM7K
SKQNABD010

2SIDE
SKQNABD010

3

3

5V

IC303

16 VCC
TP19 1kJ 1kJ 1kJ TP16 1 TP17 2 TP18 3

KEYSC1 KEYSC2 KEYSC3 C321 0.1u

R338 R337 R336

A B C

C318

C319

C320

6 4 5 G1 G2A G2B GND
74HC238 F-KEYSC1 F-KEYSC2 F-KEYSC3

Open

Open

Open

8

Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
TP20 TP21 TP22 TP23

15 14 13 12 11 10 9 7

2
TP24

IC302

6 W Y 5

2
F-KEYIN1 F-KEYIN2 F-KEYIN3 F-KEYIN4 F-KEYIN5 F-KEYIN6 F-KEYIN7

KEYIN 5V

R318

33J

TP25

5V

2kJ

2kJ

2kJ

R346

R347

R348

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 32
16 VCC
C312 0.1u C337 Open TP34 TP35 TP36

C315

D0 D1 D2 D3 D4 D5 D6 D7

4 3 2 1 15 14 13 12

TP26 TP27 TP28 TP29 TP30 TP31 TP32 TP33

R314 R313 R312 R311 R307 R308 R309 R310

100J 100J 100J 100J 100J 100J 100J 100J

47pF

R342 2kJ

C335 Open

R341 2kJ

C334 Open

R340 2kJ

C313 Open

R319 2kJ

C314 Open

R320 2kJ

C316 Open

R321 2kJ

C317 Open

R322 2kJ

C336 Open

R343 2kJ

8 GND
74HC151 1kJ 1kJ 1kJ

A B C G

11 10 9 7

SELIN3 SELIN2 SELIN1

R317 R316 R315

C311

C310

C309

Open

Open

Open

KEY310

PSW
PSW SKQNABD010 C304 Open

1

1

A

B

C

D

E

A

B

C

D

E

OPERATION PWB (Connector section) (AL-2050CS)

3/3

4

To MCU PWB
5V 5VEN

4

3.3V

C303 0.1u 47uF/16v 0.1u 47uF/16v 0.1u

C324

C302

C325

C301

C326

CN302

47uF/16v

To FAX Key PWB

TP37

To Drum Initial Detector

TP38

CN301

CN303 DRST

3
LCDDB[7..4]

TP39 TP40 TP41 TP42 TP43 TP44 TP45 TP46 TP47 TP48 TP49 TP50 TP51 TP52 TP53 SELIN1 SELIN2 SELIN3 KEYIN KEYSC3 KEYSC2 KEYSC1 BZR LCDCONT LCDRS LCDE

1 2 3
S3B-PH-K-S

3

LCDDB4 LCDDB5 LCDDB6 LCDDB7 DRST

TP54 PSL PSW OP-DATA OP-CLK BM15B-GHS-TBT OP-LATCH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
F-KEYSC3 F-KEYSC2 F-KEYSC1 F-KEYIN7 F-KEYIN6 F-KEYIN5 F-KEYIN4 F-KEYIN2 F-KEYIN3 F-KEYIN1 LED_V3 LED_V2 LED_V1 DATA1

TP55 TP56

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

TP57

AL-2030/2040CS/2050CS CIRCUIT DIAGRAM 13 - 33
B C D

2

R352

Open

32FMN-BMTTR-A-TB

2

1

1

A

E

LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder.

Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p

Lead-Free

5mm

a

(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD
When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40°C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.

(2) NOTE FOR SOLDERING WORK
Since the melting point of lead-free solder is about 220°C, which is about 40°C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.

CAUTION FOR BATTERY REPLACEMENT
(Danish) ADVARSEL ! Lithiumbatteri – Eksplosionsfare ved fejlagtig håndtering. Udskiftning må kun ske med batteri af samme fabrikat og type. Levér det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to manufacturer’s instructions. (Finnish) VAROITUS Paristo voi räjähtää, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hävitä käytetty paristo valmistajan ohjeiden mukaisesti. (French) ATTENTION Il y a danger d’explosion s’ il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé par le constructeur. Mettre au rebut les batteries usagées conformément aux instructions du fabricant. (Swedish) VARNING Explosionsfara vid felaktigt batteribyte. Använd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera använt batteri enligt fabrikantens instruktion.

(German) Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien. Als Ersatzbatterien dürfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden. Entsorgung der gebrauchten Batterien nur nach den vom Hersteller angegebenen Anweisungen.

CAUTION FOR BATTERY DISPOSAL
(For USA, CANADA) "BATTERY DISPOSAL" THIS PRODUCT CONTAINS A LITHIUM PRIMARY (MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE BATTERY FROM THE PRODUCT AND CONTACT YOUR LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION ON RECYCLING AND DISPOSAL OPTIONS. "TRAITEMENT DES PILES USAGÉES" CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE MÉMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANÈSE) QUI DOIT ÊTRE TRAITÉE CORRECTEMENT. ENLEVEZ LA PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE AGENCE ENVIRONNEMENTALE LOCALE POUR DES INFORMATIONS SUR LES MÉTHODES DE RECYCLAGE ET DE TRAITEMENT.

COPYRIGHT © 2008 BY SHARP CORPORATION
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.

Trademark acknowledgements
• Microsoft®, Windows®, Windows® 98, Windows® Me, Windows® 2000, Windows® XP, Windows® Vista and Internet Explorer® are registered trademarks or trademarks of Microsoft Corporation in the U.S.A. and other countries. • Adobe®, the Adobe® logo, Acrobat®, the Adobe® PDF logo, and ReaderTM are registered trademarks or trademarks of Adobe Systems Incorporated in the United States and other countries. • IBM, PC/AT, and PowerPC are trademarks of International Business Machines Corporation. • Sharpdesk is a trademark of Sharp Corporation. • All other trademarks and copyrights are the property of their respective owners.

SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan
2008 February Printed in Japan

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