Present situation of RMG sector in Bangladesh Bangladesh

SUBMITTED To:
A.K. Nabil Ahmed Lecturer , Dept: of AMT

SUBMITTED BY:
Md.Toufiquzzaman Chowdhury S.M Touhidul Wares

SUBMISSION DATE:16 June 2011 NATIONAL INSTITUTE OF FASHION TECHNOLOGY,BANGLADESH

Acknowledgement
At first we desire to express our deepest sense of gratitude of almighty Allah. With profound regard we gratefully acknowledge our respected course teacher Mr.A.K.Nabil Ahmed for his generous help and day to day suggestion during preparation of the report. He is so much an inspiration and guidance to us that we are, short of words in expression our gratitude. We like to give thanks especially to our friends and many individuals, for their enthusiastic encouragements and helps during the preparation of this report us by sharing ideas regarding this subject .And finally, thanks to my group members as he serious and prolific towards making this assignment. Once more time to Sir, we owe more than we can mentionmostly for teaching us to see the silver lining in every hard work

Table of Content:

INTRODUCTION

1.1 Abstract
The ready-made garment (RMG) industry of Bangladesh readystarted in the late 1970s and became a prominent player in the economy within a short Period of time. The industry has contributed to export earnings, foreign exchange earnings, employment creation, poverty alleviation and the empowerment of women. The export-quota system and exportthe availability of cheap labor are the two main reasons behind the success of the industry. Shirts, T-shirts, trousers, sweaters and Tjackets are the main products manufactured and exported by the industry. Bangladesh exports its RMG products mainly to the United States of America and the European Union. The Ready Made Garments (RMG) sector plays a pivotal role in the economy of Bangladesh. This sector accounts for approximately 76% of the total export earnings and nearly 10% of GDP.

1.2 Introduction Like other 3rd world countries Bangladesh is a developing country. Her economic development depends firstly on Agriculture and secondly on Industry. Although Bangladesh is not developed in industry, it has been enriched in Garment industries in the recent past years. For Bangladesh, the readymade garment export industry has been the proverbial goose that lays the golden eggs for over fifteen years now. Traditionally, the jute industry dominated the industrial sector of the country until the 1970s. Since the early 1980s, the RMG industry has emerged as an important player in the economy of the country. In the field of Industrialization garment industry is a promising step. It is making significant contribution in the field of our export income and in the economical development of our country. At present the government of our country earns billions of dollars by exporting ready-made garments products to other countries. We readyhave not achieved this success over night; we have some elements that help us to achieve this success. At present we are competing with our neighboring country; India and China. Though we are earning a handsome amount of profit each year from this sector, the ready-made readygarment sector is suffering with a lot of problems. We should solve these negative situations by ensuring proper steps

1.3 Objective
Followings were the objectives of the study.


Broad objective: To gather knowledge about the overall scenario of ReadyReadyMade Garments (RMG) Sector in Bangladesh. Specific objectives: To attain the broad objective following specific objectives were pursued . To know briefly about economic significant of RMG. To identify what factors are affecting an entrepreneur To identify the performance of an entrepreneur.

1.4 Scope This report is on a wide exporting sector of Bangladesh. So, mainly we have tried to focus on the following factors. Current scenario of ready-made garment industry. readyReasons for a healthy growth Reasons for having comparative advantages in the world market. Economical and financial contribution of this industry in Bangladeshi economy. Beside these, we also brought several foreign benchmarks and statistics for doing the research work in a better way.

1.5 Mythology

This report has been prepared on the basis of experience gathered through learning annual report. For preparing this report, I have also get information from website of BGMEA, BKMEA Export Promotion Bureau and many Government and non government organization. I have presented my experience and finding by using different tables, which are presented in the analysis part. The details of the work plan are furnished below:


Relevant data for this report has been collected primarily by direct investigations of different leasing companys annual report and website.

The information and data for this report have been collected from secondary sources. The secondary sources of information are annual reports, websites and different manuals. Data collected from secondary sources have been processed manually and qualitative approach in general and quantitative approach in some cases has been used throughout the study. Qualitative approach has been adopted for data analysis and interpretation taking the processed data as the base. So the report relies primarily on an analytical judgment and critical reasoning.

1.6 Literature Review

Several Organizations have analyzed aspects of the garment industry in Bangladesh. Of thevarious aspects of the industry, the problems and the working conditions of female workers have received the greatest attention. There are several studies including The Centre for Policy Dialogue (CPD), study by Debapriya Bhattacharya, Mustafizur Rahman and Ananya Raihan(2002) and International Finance Corporation (2007) study on this topic. Both of these studies use accepted survey and research methodology to analyze a wealth of data on the social and economic background, Contribution of the RMG sector. Professor Muzaffar Ahmad looks at the industrial organization of the sector and discusses robustness and long-term longviability of apparel manufacturing in Bangladesh. Wiigton (2000) provides a good overview of this industry,especially the developments in the early years.Nidhi Khosla writes on the women worker in Journal of International Womens Studies (Vol. 11 #1 November 2009). The Bangladesh Planning Commission under the Trade and Industrial Policy (TIP) project also commissioned several studies on the industry. Hossain and Brar (2004) consider some labor-related issues in the garment industry. Quddus (2006) laborpresents a profile of the apparel sector in Bangladesh and discusses some other aspects of the industry. Quddus (2006) presents results from a survey of apparel entrepreneurs and evaluates the performance of entrepreneurs and their contribution to the success of this industry. Islam and Quddus (2006) present an overall analysis of the industry to evaluate its potential as a catalyst for the development of the rest of the Bangladesh economy.

DISCUSSION
2.1 History: Once upon a time the cloth of Bangladesh achieved worldwide fame. Maslin and Jamdani cloth of our country were used as the luxurious garments of the royal figures in Europe and other countries. The British rulers in India didnt develop our cloth industries at all. Rather they destroyed them and imported cloths from England. After the emergence of Bangladesh radical change has come to our garment sector. Garment industries started working from the 10's of the late century.

2.2 An Overview of the Bangladesh Ready-Made Garment ReadyIndustry:

The RMG industry is the only multi-billion-dollar manufacturing and multi-billionexport industry in Bangladesh. Whereas the industry contributed only 0.001 per cent to the countrys total export earnings in 1976, its share increased to about approximate 80 percent of those earnings in 2010.Bangladesh exported garments worth the equivalent of $12348 Million in 2010, which was about 3.00 percent of the global total value ($276 billion) of garment exports. The countrys RMG industry grew by more than 15 percent per annum on average during the last 15 years. The foreign exchange earnings and employment generation of the RMG sector have been increasing at double-digit rates from year to year. Some important doubleissues related to the RMG industry of Bangladesh are noted in table 1

Table 1. Important issues related to the Bangladesh ready-made garment industry ready-

Year(s) 19771977-1980 19821982-1985 1985

Issue Early period of growth. Boom days. Imposition of quota restrictions. Knitwear sector developed significantly. Child labor issue and its solution Withdrawal of Canadian quota restriction.

1990s

19931993-1995 2003

2005

PhasePhase-out of export-quota system. export-

Source:
Compiled by the author from Quddus and Rashid (2000), Mainuddin (2000) and databases of the Bangladesh Garment Manufacturers and Exporters Association, and the Export Promotion Bureau, Bangladesh Currently, there are more than 4,000 RMG firms in Bangladesh. More than 95 percent of those firms are locally owned with the exception of a few foreign firms located in export processing zones (Gonzales, 2002). The RMG firms are located mainly in three main cities: the capital city Dhaka, the port city Chittagong and the industrial city Narayangonj. Bangladesh RMG firms vary in size. Based on Bangladesh Garment Manufacturers and Exporters Association (BGMEA) data, Mainuddin (2000) found that in1997 more than 75 per cent of the firms employed a maximum of 400 employees each. Garment companies in Bangladesh form formal or informal groups. The grouping helps to share manufacturing activities, to diversify risks; horizontal as well as vertical coordination can be easily found in such group activities. Ready-made garments Readymanufactured in Bangladesh are divided mainly into two broad categories: woven and knit products. Shirts, T-shirts and trousers are the main woven products and Tundergarments, socks, stockings, T-shirts, sweaters and other casual and soft garments Tare the main knit products.Woven garment products still dominate the garment export earnings of the country. The share of knit garment products has been increasing since the early 1990s; such products currently account for more than 40 percent of the countrys total RMG export earnings (BGMEA website). Although various types of garments are manufactured in the country, only a few categories, such as shirts, T-shirts, Ttrousers, jackets and sweaters, constitute the major production-share (BGMEA website; productionandante, 2001). Economies of scale for large-scale production and export-quota holdings largeexportin the corresponding categories are the principal reasons for such a narrow product concentration.

2.3 Reason behind the Growth of RMG in Bangladesh:

The prime reason why garment industries have come out to be the champion in the field of export is obviously the cheap labor. Women contribute to the working force in these garment factories, as they are relatively cheaper than men.

2.3.1 Low cost labor: As Bangladesh is an overpopulated country it is very easy for the garment industries to hire labors at a lower rate. At present the government of our country has announced minimum wage to the garment workers but the industries can still earn a handsome amount of profit by exporting their product. Although it has increase but comparatively it is still low.
Source: Ministry of Labor and Employment, Bangladesh. July 26, 2010 Class Existing Wage Announce Wage Increase in %

GradeGrade-1 GradeGrade-2 GradeGrade-3 GradeGrade-4 GradeGrade-5 GradeGrade-6 GradeGrade-7 Apprentice

5,140.00 3,840.00 2,449.00 2,250.10 2,046.00 1,851.00 1,662.50 1,200.00

9,300.00 7,200.00 4,120.00 3,763.00 3,455.00 3,210.00 3,000.00 2,500.00

80.93% 87.50% 68.23% 67.24% 68.87% 73.47% 80.45% 108.33%

2.3.2 Export-quota system: Exportsystem:

The export-quota system in trading garment products played a significant exportrole in the success of the industry. However, that quota system came to an end in 2004. Therefore, the competitiveness issue needs to be addressed, with special attention given to the long-term sustainability of the industry. longUnilateral restriction, short-term arrangement (STA), long term arrangement short(LTA), Multi-fiber. Arrangement (MFA) and finally the WTO Agreement on MultiTextiles and Clothing (ATC) are the chronological steps through which the exportexport-quota system was administered until it was finally abolished on 31 December 2004, making worldwide textile and garment trade quota-free. quota-

2.3.3 Easy Communication:

It is very easy industries to collect raw materials from other countries and they can easily export their produced goods to the other countries.

2.3.4 Government Support:

Government is supporting directly and indirectly the industries and monitors their activities so that they can perform properly. Government reduces tariff and supply production factors like electricity and water to them

2.4 Product Tree

Bangladesh exports about 63 items to different apparel markets. Ready-made Readygarments manufactured in Bangladesh are divided mainly into two broad categories: woven and knit products. Shirts, T-shirts and trousers are the Tmain woven products and undergarments, socks, stockings, T-shirts, sweaters Tand other casual and soft garments are the main knit products.Woven garment products still dominate the garment export earnings of the country. The share of knit garment products has been increasing since the early 1990s; such products currently account for more than 40 per cent of the countrys total RMG export earnings (BGMEA website).Although various types of garments are manufactured in the country, only a few categories, such as shirts, T-shirts, trousers, jackets and sweaters, constitute the major Tproductionproduction-share (BGMEA website; and Nath, 2001). It needs to be mentioned here that Bangladesh produces a very limited categories of expensive and fashion oriented garments. Economies of scale for large-scale production and largeexportexport-quota holdings in the corresponding categories are the principal reasons for such a narrow product concentration. Main apparel items exported from Bangladesh is shown in the tree diagram drawn below:

RMG
WOVEN KNITWEAR

Trouser

Shirt

Jacket

T Shirt

Sweater

Polo shirt

YEAR

WOVEN

KNIT SWEATER 598.32 763.3 2819.47 3816.98 4553.6 5532.52 6429.26

TOTAL

19951995-96 19961996-97 2004-2005 200420052005-2006 20062006-2007 20072007-2008 2008-2009 2008-

1948.81 2237.95 3598.20 4083.82 4657.63 5167.28 5918.51

2547.13 3001.25 6417.67 7900.8 9211.23 10699.8 12347.77

2.5 Exporting Condition of Garments Industry:

The Ready-Made Garments (RMG) industry occupies a unique position in the Bangladesh Readyeconomy. It is the largest exporting industry in Bangladesh, which experienced phenomenal growth during the last 20 years. By taking advantage of an insulated market under the provision of Multi Fiber Agreement (MFA) of GATT, it attained a high profile in terms of foreign exchange earnings, exports, industrialization and contribution to GDP within a short span of time. The industry plays a key role in employment generation and in the provision of income to the poor. Nearly two million workers are directly and more than ten million inhabitants are indirectly associated with the industry. Over the past twenty years, the number of manufacturing units has grown from 180 to over 3600. The sector has also played a significant role in the sociosocioeconomic development of the country.

COMPARATIVE STATEMENT ON EXPORT OF RMG AND TOTAL EXPORT OF BANGLADESH:

YEAR

EXPORT OF RMG (IN MILLION US$) 31.57 116.2 4859.83 4583.75 4912.09 5686.09

TOTAL EXPORT OF BANGLADESH (IN MILLION US$) 811.00 934.43 6467.30 5986.09 6548.44 7602.99

% OF RMG'S TO TOTAL EXPORT 3.89 12.44 75.14 76.57 75.01 74.79

19831983-84 19841984-85 20002000-01 20012001-02 2002-03 20022003-04 20032004-05 200420052005-06 20062006-07 20072007-08 2008-09 2008-

6417.67 7900.80 9211.23 10699.80 12347.77

8654.52 10526.16 12177.86 14110.80 15565.19

74.15 75.06 75.64 75.83 79.33

2.6 Contribution in National Income:

When the garment industries 1st started to export, the sector was not paid much attention but the situation has changed and at present it is earning the highest amount of foreign currencies in our country.

Major Product Export from Bangladesh:

Year

Product RMG Frozen Food Tea Raw Jute Jute Goods Leather Others

Export 12347.77

% 79.33

2 0 0 8 | 2 0 0 9

454.53 12.29 148.17 373.18 177.32 1508.06

2.92 0.08 0.95 2.40 1.14 9.69

2.7 Problems behind Readymade Garments Industry:

2.7.1 Backward Linkage: Backward linkage means the use by one firm or industry of
produced inputs from another firm or industry (Alan V Deardorff , 2001) That means the finished garment relies on three steps; first level for converting fibers/cotton toyarns, second step for converting yarns to grey fabrics and the final step for converting gray fabrics to dyed, printed of other finished fabrics.Out of three steps, Bangladesh is only capable of knitting, finishing in knitwear sectors but far behind in producing yarn, fabrics which is a major factor for woven section. Only success came to accessories where 80% demand of our country was fulfilled.

The success of the government industry very much depends on how effectively RMG sector

linkages may operate backward and forward. If the manufacturer has effective control over the supply of raw materials, Components and ancillary services needed to produce final product. Then the production is likely to be interrupted. If the company develops an effective marketing service strategies that provide right signal, and if marketing and distributing system as a whole are effective for having the products reach the target markets, then the sales revenue for the company is likely to be maximized. It means that to minimize cost of production and maximize sales revenues both backward and forward linkages need to be integrated. Here the issue of developing backward linkages is discussed with reference to the desirability of having control over the supply of inputs of RMG industry, mainly, fabric, yarn and processing status (Siddique, 2004). These three steps are integrated into each other as shown in table 1. It shows that these three steps are essential for backward linkage integration (BGMEA, January 2005) Some other problems that the industries face

#Some

other problems of RMG sector

Dependency on different countries for raw materials Illiterate, unskilled and unsatisfied Workers Lacking of Resources Political Instability Low Working Salary: Lack in Marketing Tactics M/C advancement is necessary Absence of easily on-hand middle management. on Small number of manufacturing methods Lack of training organizations for industrial workers, supervisors and managers Fewer process units for textiles and garments Incompetent ports, entry/exit complicated and loading/unloading takes much time TimeTime-consuming custom clearance

ANALYSIS
3.1 SWOT Analysis: 3.1.1 Strengths 1. The biggest foreign currency earning industry. 2. Ancillary services, fees, commission are more. 3. RMG credit experts are available. 4. Competitors like China doesnt have vertical integration. 3.1.2 Weaknesses 1. Backward Linkage industry is absent. 2. Automation is not cost effective in our country. 3. External raw materials supply. 3.1.3 Opportunities 1. Investment in Backward Linkage Industry. 2. Liberalized Globalization will push to improve the quality of the RMG products. 3. Composite plants will get advantage by reducing lead time.

3.1.4 Threats

1. WTO agreement 2. Pressure on Compliance issues from consumer groups. 3. Negative image of Bangladesh in the international market for less concern on human and social issues.

CONCLUSION
4.1 Recommendation:
Bangladesh economy at present is more globally integrated than at any time in the past. The MFA phase-out will lead to more efficient global phaserealignments of the Garments and Clothing industry. The phase out was expected to have negative impact on the economy of Bangladesh.Recent data reveals that Bangladesh absorbed the shock successfully and indeed RMG exports grew significantly both in FY07 and (especially) in FY08. Due to a number of steps taken by the industry, Bangladesh still remains competitive in RMG exports even in this post phase-out period. Our phaseGarments Industries can improve their position in the world map reducing the overall problems. Such as management labor conflict, proper management policy, efficiency of the manager, maintainable time schedule for the product, proper strategic plan etc. Government also have some responsibility to improve the situation by providing- proper policy to protect providingthe garments industries, solve the license problem, quickly loading facility in the port, providing proper environment for the work, keep the industry free from all kind of political problem and the biasness. Credit must be provided when the industry fall in need. To be an upper position holder in the world Garments Sector there is no way except follow the above recommendations. We hope by maintaining proper management and policy strategies our country will take the top position in future.

Optimists see opportunities in challenges; pessimists see only challenges in opportunities.

With MFA phase-out US market for apparels is going expand phasedramatically as uncompetitive US firms are compelled to make their exit. There will be enormous opportunities for competitive players to make new breakthroughs in US market. Bangladeshs objective should be to retain the current share of 2.5% in US market during the first 3 years of phase-out (2005-8). phase(2005Then enhance the market share to 3% and above. Bangladesh should take the strategy of cautious Optimism

References
            

http://www.bgmea.com.bd/ http://www.bkmea.com/ http://www.epb.gov.bd/ http://www.bbs.gov.bd/ http://www.mincom.gov.bd/ http://www.btmadhaka.com/ http://www.epzbangladesh.org.bd http://www.bangladeshhttp://www.bangladesh-bank.org/ http://www.bangladeshknitwear.com/ http://www.nbrhttp://www.nbr-bd.org/ http://www.fbccihttp://www.fbcci-bd.org/ http://www.ideas.repec.org/p/pdb/opaper/50.html https://www.cia.gov/library/publications/the-worldhttps://www.cia.gov/library/publications/the-worldfactbook/geos/bg.html http://www.en.wikipedia.org/wiki/Bangladeshi_RMG_Sector