3M Cable System

Selection Guides
for
Low Voltage Joint
and Termination
Kits
and
Low Voltage
Connectors and
Lugs
Issue 4, May 2005

INDEX
BY DESCRIPTION BY PAGE NUMBER
Kit Ref Page Page Kit Ref
82 Series 21 3 Flow Chart Selector

90-A Series 15, 16 4, 5 LA Series
91-A Series 17, 18 6 LB Series
91-AH Series 32 7 91-AB Series
91-AV Series 22 8 99 Series
91-AB Series 7 9, 10 LA-T Series
92 Series 19, 20 11, 12 LA-P Series
92-U Series 25, 26 13, 14 BK Series
99 Series 8 15, 16 90-A Series
BK Series 13, 14 17, 18 91-A Series
Connectors, Aluminium 37 19, 20 92 Series
Connectors, Bi-metallic 38 21 82 Series
Connectors, Copper 36 22 91-AV / M Series
CR Series 27 23, 24 L / T Series
CSCAK Series 35 25, 26 92-U Series
IR Series 28 27 CR Series
L Series 23, 24 28 IR Series
LA Series 4, 5 29, 30 LR Series
LA-P Series 11, 12 31 LC Series
LA-T Series 9,10 32 91-AH Series
LB Series 6 33 LCT Series
LC Series 31 34 LHT Series
LCT Series 33 35 CSCAK
LHT Series 34 36 Copper Connectors
LR Series 29, 30 37 Aluminium Connectors
Lugs, Copper 39 38 Bi-metallic Connectors
M Series 22 39 Copper Lugs
T Series 23, 24
RS Issue 4
05/05/2005 Page 2
LOW VOLTAGE (UP TO 3.3Kv) JOINTS & TERMINATION SELECTION CHART
START
JOINT NO TERMINATION NO CABLE YES CSCAK

ABANDON
YES YES NO 91-AV or M

YES
BRANCH REPAIR
NO
INLINE LCT or LHT
YES
YES YES LB or 91-AB

HAZ AREA NO
TRANSITION
(PLASTIC TO PAPER) LA-T
PAPER
YES
PILC / PICAS
NO
HAZ AREA LR
YES
NO
NO LA-P
POLYMERIC
PLASTIC HAZ AREA YES
XLPE/PVC 92-U
HIGH HUMIDITY YES

YES NO NO
/ AIRFIELD 82-A or 92-A
ARMOURED YES NO
RESIN
91-A or 90-A
YES
POWER CABLE
YES
LA or BK
HAZ AREA
NO
NO TEL / PILOT CABLE YES
99-D
YES NO
COLDSHRINK
RESIN YES LC
NO
YES HEATSHRINK YES 91-AHA
POWER CABLE
NO TEL / PILOT CABLE YES IR or CR
YES LR
RS Issue 4
05/05/2005 Page 3
Scotchcast LA Series Inline Joint
In-Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv
Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system),
Armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cables,
by using additional 23 Insulating tape
Use combination of conductor size / number of cores to select Kit type from the chart below.
NOMINAL NBR KIT REF CABLE RESIN

CONDUCTOR OF DIAMETER VOLUME
AREA (MM2) CORES Min (mm) Max (mm) Grammes cc Litres
1.5 2 LA21 8 26 190 173 0.174
3 LA21
4 LA21
2.5 2 LA21 8 26 190 173 0.174
3 LA21
4 LA21
4 2 LA21 8 26 190 173 0.174
3 LA21
4 LA22 14 32 440 400 0.403
6 2 LA22 14 32 440 400 0.403
3 LA22
4 LA22
10 2 LA22 14 32 440 400 0.403
3 LA22
4 LA22
16 1 LA22 14 32 440 400 0.403
2 LA22
3 LA23 23 37 740 673 0.677
4 LA23
25 1 LA22 14 32 440 400 0.403
2 LA22
3 LA23 23 37 740 673 0.677
4 LA24 28 51 1280 1164 1.171
35 1 LA22 14 32 440 400 0.403
2 LA23 23 37 740 673 0.677
3 LA24 28 51 1280 1164 1.171
4 LA24
50 1 LA22 14 32 440 400 0.403
2 LA23 23 37 740 673 0.677
3 LA24 28 51 1280 1164 1.171
4 LA24
RS Issue 4
05/05/2005 Page 4
Scotchcast LA Series Inline Joint
NOMINAL CORES KIT REF CABLE RESIN

CONDUCTOR DIAMETER VOLUME
AREA (MM2) Min (mm) Max (mm) Grammes cc Litres
70 1 LA22 14 32 440 400 0.403
2 LA24 28 51 1280 1164 1.171
3 LA25 33 60 3504 2909 3.206
4 LA25
95 1 LA22 14 32 440 400 0.403
2 LA24 28 51 1280 400 0.403
3 LA25 33 60 3504 2909 3.206
4 LA25
120 1 LA23 23 37 740 673 0.677
2 LA25 33 60 3504 2909 3.206
3 LA25
4 LA25
150 1 LA23 23 37 740 673 0.677
2 LA25 33 60 3504 2909 3.206
3 LA26 48 80 7008 6364 6.412
4 LA26
185 1 LA23 23 37 740 673 0.677
2 LA25 33 60 3504 2909 3.206
3 LA26 48 80 7008 6364 6.412
4 LA26
240 1 LA24 28 51 1280 1164 1.171
2 LA26 48 80 7008 6364 6.412
3 LA26
4 LA27 45 90 10512 9545 9.618
300 1 LA24 28 51 1280 1164 1.171
2 LA26 48 80 7008 6364 6.412
3 LA27 45 90 10512 9454 9.618
4 LA27
400 1 LA24 28 51 1280 1164 1.171
2 LA27 45 90 10512 9545 9.618
3 LA27
500 1 LA25 33 60 3504 2909 3.206
630 1 LA25 33 60 3504 2909 3.206
800 1 LA26 48 80 7008 6364 6.412
1000 1 LA26 48 80 7008 6364 6.412
To select connectors for these kits;

Joining copper conductors - please refer to page 36
Joining aluminium conductors - please refer to page 37
Joining copper to aluminium conductors - please refer to page 38
RS Issue 4
05/05/2005 Page 5
Scotchcast LB Series Branch Joint
Branch Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv
Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), armour continuity, tape, and full instructions.
This kit can be upgraded for use with 3.3kv Cables, by using additional 23 Insulating tape
MAIN CABLE SERVICE BRANCH CABLE DIAMETER (MM)

NOMINAL NBR NOMINAL KIT REF RESIN MAIN CABLE BRANCH
CONDUCTOR OF CONDUCTOR VOLUME MIN MAX MIN MAX
AREA (MM2) CORES AREA (MM2)
2 Core 3 Core 4 Core cc Grammes Litres

1.5 - 2.5 2-4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 24
4 - 10 2-4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 24
16 - 35 2-4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 32
50 - 70 2-4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 42
95 - 185 2-4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50
Mechanical connectors are recommended for these joints, these are currently not available from 3M
RS Issue 4
05/05/2005 Page 6
Scotchcast 91-AB Series Multi Purpose / Branch Joint
Multi Purpose / Branch Joint for XLPE/PVC Insulated Unarmoured Cables 0.6/1kv
Kit Includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix and pour system), and full instructions.
This kit can be be used with Armoured Cables, by ordering separate Armour Continuity Kits. See catalogue for details.
Use conbination of conductor size / number of cores to select Kit type from the chart below.
MAIN CABLE SERVICE BRANCH MOULD
NBR NOMINAL MAX NBR NOMINAL MAX KIT REF LENGTH INNER
OF CONDUCTOR CABLE OF CONDUCTOR CABLE (MM) DEPTH
CORES AREA (MM2) OD (MM) CORES AREA (MM2) OD (MM) INNER OUTER (MM)
2-4 2.5 - 4 22 2-4 2.5 - 4 21 91-AB 112 170 220 58
2-4 6 - 16 29 2-4 6 - 10 22 91-AB 113 225 300 75
2-4 16 - 35 35 2-4 16 25 91-AB 114 350 400 95
2-4 50 - 70 50 2-4 25 - 35 30 91-AB115 445 500 112
2-4 95 58 2-4 50 35 91-AB116 540 610 125
Also available, Standard Branch Joint Kits (T or Y shaped moulds)

MAIN CABLE SERVICE BRANCH KIT
OD (MM) OD (MM) REF
8 - 22 8 - 22 91-B11 To select connectors for these joints, refer to pages;
14 - 30 8 - 24 91-C11 35 - Copper Inline Connectors
25 - 42 15 - 35 91-B12 36 - Aluminium In-line Connectors
30 - 52 17 - 34 91-B15 37 - Bi-metallic In-line Connectors
30 - 58 17 - 42 91-B16 3M do not supply branch type connectors
RS Issue 4
05/05/2005 Page 7
Scotchcast 99 Series Inline Telecom / Pilot Cable Joint
In Line Joint for Pilot, Control, and Telecommunications Cables rated 0.6/1kv
Kit includes two part mould, polyetherurethane Resin No. 1471N, Tapes, and full instructions.
The SB Earth Continuity Kit for an armoured cable joint is supplied seperately.
Use Cable type, diameter, and number of pairs/cores to select kit Type, Armour continuity, and Connectors from the chart below.
PVC/PVC/SWA/PVC PE/SWA/PVC Multipair Cables - PVC/PVC/SWA/PVC Multicore Cables -

Multipair Cables - 0.9mm Diameter 0.9mm diameter 1.5 - 2.5mm2 Conductor
CABLE ARMOUR CABLE ARMOUR CABLE ARMOUR
SIZE KIT CONTINUITY S/LOK SIZE KIT CONTINUITY S/LOK SIZE KIT CONTINUITY S/LOK
(PAIRS) TYPE KIT CONN (PAIRS) TYPE KIT CONN (CORES) TYPE KIT CONN
2 99-D1 SB1 UR2 4 99-D2 SB2 UR2 2-4 99-D2 SB2 C42-1101
5 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2 7 - 19 99-D3 SB3 C42-1101
20 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2 27 - 37 99-D4 SB4 C42-1101
40 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2
75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2
PVC Unarmoured Multipair Cables Additional Information

0.4mm 0.5mm 0.63mm 0.9mm KIT KIT RESIN VOLUME CABLE DIAMETER
UY Conn UY Conn UY Conn UR2 Conn TYPE TYPE GRAMMES CC LITRES MIN MAX
20 pair 20 pair 20 pair 10 pair 99-D1 99-D1 170 153 0.156 8 26
RS Issue 4
05/05/2005 Page 8
Scotchcast LA-T Series In-line Transition Joint
In Line Transition Joint for PVC/PVC/SWA/PVC & XLPE/PVC/SWA/

PVC to PILC/SWA/PVC Cables, rated to 0.6/1kv
Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system),
armour continuity, tape, and full instructions. This kit can be upgraded to use with 3.3kv Cables
by using additional Insulating 23 Tape. The TX Kit is a supplementary kit for the paper cable.
Use combination of conductor size / number of cores to select kit type from the chart below.
NOMINAL NBR KIT CABLE RESIN

CONDUCTOR OF REF DIAMETER VOLUME
16 3 LA23 + TX3 23 37 740 673 0.677

4 LA23 + TX3
25 3 LA23 + TX3 23 37 740 673 0.677
4 LA24 + TX4 28 51 1280 1164 1.171
35 1 LA23 + TX3 23 37 740 673 0.677
2 LA23 + TX3
3 LA24 + TX4 28 51 1280 1164 1.171
4 LA24 + TX4
50 2 LA23 + TX3 23 37 740 673 0.677
3 LA24 + TX4 28 51 1280 1164 1.171
4 LA24 + TX4
70 2 LA24 + TX4 28 51 1280 1164 1.171
3 LA25 + TX5 33 60 3504 2909 3.206
4 LA25 + TX5
95 2 LA24 + TX4 28 51 1280 1164 1.171
3 LA25 + TX5 33 60 3504 2909 3.206
4 LA25 + TX5
120 1 LA23 + TX3 23 37 740 673 0.677
2 LA25 + TX5 33 60 3504 2909 3.206
3 LA25 + TX5
4 LA25 + TX5
150 1 LA23 + TX3 23 37 740 673 0.677
2 LA25 + TX5 33 60 3504 2909 3.206
3 LA26 + TX6 48 80 7008 6364 6.412
4 LA26 + TX6
185 1 LA23 + TX3 23 37 740 673 0.677
2 LA25 + TX5 33 60 3504 2909 3.206
3 LA26 + TX6 48 80 7008 6364 6.412
4 LA26 + TX6
240 1 LA24 + TX4 28 51 1280 1164 1.171
2 LA26 + TX6 48 80 7008 6364 6.412
3 LA26 + TX6
4 LA27 + TX7 45 90 10512 9545 9.618
RS Issue 4
05/05/2005 Page 9
Scotchcast LA-T Series In-line Transition Joint

300 1 LA24 + TX4 28 51 1280 1164 1.171
2 LA26 + TX6 48 80 7008 6364 6.412
3 LA27 + TX7 45 90 10512 9545 9.618
4 LA27 + TX7
400 1 LA24 + TX4 28 51 1280 1164 1.171
2 LA27 + TX7 45 90 10512 9545 9.618
3 LA27 + TX7
4 Use RPM

Connectors for these kits must be waterblocked
RS Issue 4
05/05/2005 Page 10
Scotchcast LA-P Series In-line Joint for Paper Cables
In Line Joint for PILC/SWA/PVC Cables, rated to 0.6/1kV
Kit contains two-part mould, polyetherurethane Resin No 1471 (Closed Mix & Pour system),
armour continuity, tape, and full instructions. This kit can be upgraded for use with 3.3kv Cables
by using additional Insulating 23 Tape
The TX Kit is a Supplementary Kit for the Paper Cable.
Use combination of conductor size / number of cores to select kit type from the chart below.

16 3 LA23 + TX3x2 23 37 740 673 0.677

4 LA23 + TX3x2
25 3 LA23 + TX3x2 23 37 740 673 0.677
4 LA24 + TX4x2 28 51 1280 1164 1.171
35 1 LA23 + TX3x2 23 37 740 673 0.677
2 LA23 + TX3x2
3 LA24 + TX4x2 28 51 1280 1164 1.171
4 LA24 + TX4x2
50 2 LA23 + TX3x2 23 37 740 673 0.677
3 LA24 + TX4x2 28 51 1280 1164 1.171
4 LA24 + TX4x2
70 2 LA24 + TX4x2 28 51 1280 1164 1.171
3 LA25 + TX5x2 33 60 3504 2909 3.206
4 LA25 + TX5x2
95 2 LA24 + TX4x2 28 51 1280 1164 1.171
3 LA25 + TX5x2 33 60 3504 2909 3.206
4 LA25 + TX5x2
120 1 LA23 + TX3x2 23 37 740 673 0.677
2 LA25 + TX5x2 33 60 3504 2909 3.206
3 LA25 + TX5x2
4 LA25 + TX5x2
150 1 LA23 + TX3x2 23 37 740 673 0.677
2 LA25 + TX5x2 33 60 3504 2909 3.206
3 LA26 + TX6x2 48 80 7008 6364 6.412
4 LA26 + TX6x2
185 1 LA23 + TX3x2 23 37 740 673 0.677
2 LA25 + TX5x2 33 60 3504 2909 3.206
3 LA26 + TX6x2 48 80 7008 6364 6.412
4 LA26 + TX6x2
240 1 LA24 + TX4x2 28 51 1280 1164 1.171
2 LA26 + TX6x2 48 80 7008 6364 6.412
3 LA26 + TX6x2
4 LA27 + TX7x2 45 90 10512 9545 9.618
RS Issue 4
05/05/2005 Page 11
Scotchcast LA-P Series In-line Joint for Paper Cables

300 1 LA24 + TX4x2 28 51 1280 1164 1.171
2 LA26 + TX6x2 48 80 7008 6364 6.412
3 LA27 + TX7x2 45 90 10512 9545 9.618
4 LA27 + TX7x2
400 1 LA24 + TX4x2 28 51 1280 1164 1.171
2 LA27 + TX7x2 45 90 10512 9545 9.618
3 LA27 + TX7x2
4 Use RPM

Connectors for these kits must be waterblocked
RS Issue 4
05/05/2005 Page 12
Scotchcast BK Series In-line Joint
In Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Designed for Street Lighting Applications
Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, and
full instructions
Use combination of conductor size / number of cores to select Kit type.

AREA (MM2) CORES Min (mm)Max (mm) Grammes cc Litres
1.5 2 BK1 8 26 190 173 0.174
3 BK1
4 BK1
2.5 2 BK1 8 26 190 173 0.174
3 BK1
4 BK1
4 2 BK1 8 26 190 173 0.174
3 BK1
4 BK2 14 32 440 400 0.403
6 2 BK2 14 32 440 400 0.403
3 BK2
4 BK2
10 2 BK2 14 32 440 400 0.403
3 BK2
4 BK2
16 1 BK2 14 32 440 400 0.403
2 BK2
3 BK3 23 37 740 673 0.677
4 BK3
25 1 BK2 14 32 440 400 0.403
2 BK2
3 BK3 23 37 740 673 0.677
4 BK4 28 51 1280 1164 1.171
35 1 BK2 14 32 440 400 0.403
2 BK3 23 37 740 673 0.677
3 BK4 28 51 1280 1164 1.171
4 BK4
50 1 BK2 14 32 440 400 0.403
2 BK3 23 37 740 673 0.677
3 BK4 28 51 1280 1164 1.171
4 BK4
RS Issue 4
05/05/2005 Page 13
Scotchcast BK Series In-line Joint
AREA (MM2) Min (mm)Max (mm) Grammes cc Litres
70 1 BK2 14 32 440 400 0.403
2 BK4 28 51 1280 1164 1.171
3 **
4 **
95 1 BK2 14 32 440 400 0.403
2 BK4 28 51 1280 1164 1.171
3 **
4 **
120 1 BK3 23 37 740 673 0.677
2 **
3 **
4 **
150 1 BK3 23 37 740 673 0.677
2 **
3 **
4 **
185 1 BK3 23 37 740 673 0.677
2 **
3 **
4 **
240 1 BK4 28 51 1280 1164 1.171
2 **
3 **
4 **
300 1 BK4 28 51 1280 1164 1.171
2 **
3 **
4 **
400 1 BK4 28 51 1280 1164 1.171
2 **
3 **
500 1 **
630 1 **
800 1 **
1000 1 **
** For these combinations, please refer to the LA Series Kit Selection Chart. The BK Kits in sizes 5/6/7 are only
available upon demand for specific applications only. Please contact customer service for further details.
Joining Copper connectors - please refer to page 36
Joining Aluminium connectors - please refer to page 37
Joining Copper to Aluminium conductors - please refer to page 38
RS Issue 4
05/05/2005 Page 14
Scotchcast 90-A Series In-line Joint
In Line Joint for PVC & XLPE Unarmoured Cables 0.6/1kv.

Designed for Street Lighting Applications
Kit includes two-part mould, polyetherurethane Resin No. 47, armour continuity, tape, and
full instructions
Use combination of conductor size / number of cores to select Kit type.

AREA (MM2) CORES Min (mm)Max (mm) Grammes cc Litres
1.5 2 90-A1 8 26 190 173 0.174
3 90-A1
4 90-A1
2.5 2 90-A1 8 26 190 173 0.174
3 90-A1
4 90-A1
4 2 90-A1 8 26 190 173 0.174
3 90-A1
4 90-A2 14 32 440 400 0.403
6 2 90-A2 14 32 440 400 0.403
3 90-A2
4 90-A2
10 2 90-A2 14 32 440 400 0.403
3 90-A2
4 90-A2
16 1 90-A2 14 32 440 400 0.403
2 90-A2
3 90-A3 23 37 740 673 0.677
4 90-A3
25 1 90-A2 14 32 440 400 0.403
2 90-A2
3 90-A3 23 37 740 673 0.677
4 90-A4 28 51 1280 1164 1.171
35 1 90-A2 14 32 440 400 0.403
2 90-A3 23 37 740 673 0.677
3 90-A4 28 51 1280 1164 1.171
4 90-A4
50 1 90-A2 14 32 440 400 0.403
2 90-A3 23 37 740 673 0.677
3 90-A4 28 51 1280 1164 1.171
4 90-A4
RS Issue 4
05/05/2005 Page 15
Scotchcast 90-A Series In-line Joint

AREA (MM2) Min (mm)Max (mm) Grammes cc Litres
70 1 90-A2 14 32 440 400 0.403
2 90-A4 28 51 1280 1164 1.171
3 90-A5 33 60 3504 2909 3.206
4 90-A5
95 1 90-A2 14 32 440 400 0.403
2 90-A4 28 51 1280 1164 1.171
3 90-A5 33 60 3504 2909 3.206
4 90-A5
120 1 90-A3 23 37 740 673 0.677
2 90-A5 33 60 3504 2909 3.206
3 90-A5
4 90-A5
150 1 90-A3 23 37 740 673 0.677
2 90-A5 33 60 3504 2909 3.206
3 90-A6 48 80 7008 6364 6.412
4 90-A6
185 1 90-A3 23 37 740 673 0.677
2 90-A5 33 60 3504 2909 3.206
3 90-A6 48 80 7008 6364 6.412
4 90-A6
240 1 90-A4 28 51 1280 1164 1.171
2 90-A6 48 80 7008 6364 6.412
3 90-A6
4 90-A6
300 1 90-A4 28 51 1280 1164 1.171
2 90-A6 48 80 7008 6364 6.412
3 90-A7 45 90 10512 9545 9.618
4 90-A7
400 1 90-A4 28 51 1280 1164 1.171
2 90-A7 45 90 10512 9545 9.618
3 90-A7
500 1 90-A5 33 60 3504 2909 3.206
630 1 90-A5 33 60 3504 2909 3.206
800 1 90-A6 48 80 7008 6364 6.412
1000 1 90-A6 48 80 7008 6364 6.412

RS Issue 4
05/05/2005 Page 16
Scotchcast 91-A Series In-line Joints
In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kv
Kit includes two-part mould, polyetherurethane Resin No. 1471 (Closed Mix & Pour system), and full
instructions. This kit can be upgraded for use with 3.3kv Cables by using additional Insulating 23 Tape

1.5 2 91-A11 8 26 190 173 0.174
3 91-A11
4 91-A11
2.5 2 91-A11 8 26 190 173 0.174
3 91-A11
4 91-A11
4 2 91-A11 8 26 190 173 0.174
3 91-A11
4 91-A12 14 32 440 400 0.403
6 2 91-A12 14 32 440 400 0.403
3 91-A12
4 91-A12
10 2 91-A12 14 32 440 400 0.403
3 91-A12
4 91-A12
16 1 91-A12 14 32 440 400 0.403
2 91-A12
3 91-A13 23 37 740 673 0.677
4 91-A13
25 1 91-A12 14 32 440 400 0.403
2 91-A12
3 91-A13 23 37 740 673 0.677
4 91-A14 28 51 1280 1164 1.171
35 1 91-A12 23 37 740 673 0.677
2 91-A13
3 91-A14 28 51 1280 1164 1.171
4 91-A14
50 1 91-A12 14 32 440 400 0.403
2 91-A13 23 37 740 673 0.677
3 91-A14 28 51 1280 1164 1.171
4 91-A14
70 1 91-A12 14 32 440 400 0.403
2 91-A14 28 51 1280 1164 1.171
3 91-A15 33 60 3504 2909 3.206
4 91-A15
RS Issue 4
05/05/2005 Page 17
Scotchcast 91-A Series In-line Joints

95 1 91-A12 14 32 440 400 0.403
2 91-A14 28 51 1280 1164 1.171
3 91-A15 33 60 3504 2909 3.206
4 91-A15
120 1 91-A13 23 37 740 673 0.677
2 91-A15 33 60 3504 2909 3.206
3 91-A15
4 91-A15
150 1 91-A13 23 37 740 673 0.677
2 91-A15 33 60 3504 2909 3.206
3 91-A16 48 80 7008 6364 6.412
4 91-A16
185 1 91-A13 23 37 740 673 0.677
2 91-A15 33 60 3504 2909 3.206
3 91-A16 48 80 7008 6364 6.412
4 91-A16
240 1 91-A14 28 51 1280 1164 1.171
2 91-A16 48 80 7008 6364 6.412
3 91-A16
4 91-A17 45 90 10512 9545 9.618
300 1 91-A14 28 51 1280 1164 1.171
2 91-A16 48 80 7008 6364 6.412
3 91-A17 45 90 10512 9454 9.618
4 91-A17
400 1 91-A14 28 51 1280 1164 1.171
2 91-A17 45 90 10512 9545 9.618
3 91-A17
500 1 91-A15 33 60 3504 2909 3.206
630 1 91-A15 33 60 3504 2909 3.206
800 1 91-A16 48 80 7008 6364 6.412
1000 1 91-A16 48 80 7008 6364 6.412

RS Issue 4
05/05/2005 Page 18
Scotchcast 92 Series In-line Joint
In-Line Joint for Armoured and Un-armoured PVC & XLPE Insulated
Cables 0.6/1kV Moisture Resistant Epoxy Resin for high humidity areas.
Kit includes two-part mould, Epoxy Resin No. 4, and full instructions. Armour continuity is
achieved by joining the armour wires together
Use combination of conductor size / cores, or Cable OD to select Kit type from the chart below.

1.5 2 92-A1 8 22 187 168 0.174
3 92-A1
4 92-A1
2.5 2 92-A1 8 22 187 168 0.174
3 92-A1
4 92-A1
4 2 92-A1 8 22 187 168 0.174
3 92-A1
4 92-A1
6 2 92-A1 8 22 187 168 0.174
3 92-A1
4 92-A1
10 2 92-A2 14 30 436 391 0.405
3 92-A2
4 92-A2
16 1 92-A2 14 30 436 391 0.405
2 92-A2
3 92-A2
4 92-A2
25 1 92-A2 14 30 436 391 0.405
2 92-A2
3 92-A2
4 92-A2
35 1 92-A3 23 35 725 650 0.674
2 92-A3
3 92-A3
4 92-A3
50 1 92-A3 23 35 725 650 0.674
2 92-A3
3 92-A3
4 92-A3
RS Issue 4
05/05/2005 Page 19

70 1 92-A4 28 47 1257 1127 1.168
2 92-A4
3 92-A4
4 92-A4
95 1 92-A4 28 47 1257 1127 1.168
2 92-A4
3 92-A4
4 92-A4
120 1 92-A4 28 47 1257 1127 1.168
150 1 92-A4 28 47 1257 1127 1.168
185 1 92-A4 28 47 1257 1127 1.168
240 1 92-A4 28 47 1257 1127 1.168
300 1 92-A4 28 47 1257 1127 1.168
400 1 92-A4 28 47 1257 1127 1.168
These kits are only available in sizes 1 to 4. The number 4 resin reaches high temperatures when
mixed, and the bigger the mould, the higher the temperature. A size 5 , 6, or 7 mould will melt.

RS Issue 4
05/05/2005 Page 20
Designed for single core screened airfield lighting cables rated up to 5kv, and
Multi Core unarmoured cables rated up to 1.1kv
Kits include Two-part Mould, Epoxy Resin No. 4, Funnels, Tape, and full instructions
Single Core Selection - use either conductor size or cable diameter to select kit type.
Multi Core Selection - use cable diameter to select kit type.
NOMINAL KIT REF CABLE DIAMETER MOULD SIZE RESIN VOLUME

CONDUCTOR MIN MAX CENTRE LENGTH
AREA (MM2) (mm) (mm) DIA. Grammes cc Litres
6 82-A1 6 16 23 155 90 81 0.084

10 82-A1
16 82-A1
25 82-A2 16 25 34 230 292 262 0.271
35 82-A2
50 82-A2
70 82-A3 25 36 45 345 626 561 0.582
95 82-A3
120 82-A3

RS Issue 4
05/05/2005 Page 21
Scotchcast 91-AV and M Series In-line / Repair Joints
Joint & Repair Kit for Flexible & Trailing Cables 0.6/1kv
M Series Kits include re-useable mould, and full instructions. 2130 Resin is required, and must
be purchased seperately.
91-AV Series Kits include two part mould, 2140U Flexible Resin, and full instructions.
If Kit is to be used for a repair, all required components are included. If Kit is to be used
for a Cable Joint, then additional components may be required.
Please refer to the installation instructions for full details.
Use overall cable diameter to select Kit type from the chart below.
KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDED

Min (mm) Max (mm) Grammes cc Litres
91-AV 120 16 26 2140U 420 389 0.349

91-AV 130 25 30 2140U 650 602 0.539
91-AV 140 29 34 2140U 840 778 0.697
KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED *

Min (mm) Max (mm) Grammes cc Litres
M20 40 63 2130 1232 1140 1.022

M30 47 100 2130 2464 2280 2.045
M40 27 150 2130 3696 3420 3.067
* To recommend separate purchase of 2130 Resin, use C Packs from price list.
C Pack = 616 Grammes
M20 Qty 2
M30 Qty 4
M40 Qty 6
RS Issue 4
05/05/2005 Page 22
Scotchcast L / T Series Mines and Quarries In-line Joints
In Line Joints for Power unscreened cables rated up to & including 3.3kv, and Signal & Telephone Cables
Kits include two-part mould, polyetherurethane Resin No. 1400U (Hydro-carbon resistant), Armour Continuity, tape, and full instructions.
Use combination of cable type, conductor size, and number of cores/pairs to select the kit type from the chart below.
Nominal Conductor Area mm2 J 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185

2 CORE SWA L1 L1 L1 L2 L2 L2
0.6/1KV UNSCREENED 3 SWA L1 L1 L2 L2 L2 L3 L3 L4 L4 L5 L5 L6 L6
NCB SPEC. 295 CORE DWA L2 L2 L3 L3 L4
4 SWA L1 L1 L2 L2 L2 L3 L4 L4 L5 L5 L5 L6 L6
CORE DWA L2 L3 L3 L4 L4
3.3KV UNSCREENED 3 SWA L5 L5 L5 L6 L6 L6
NCB SPEC. 295 CORE DWA L5 L5 L5 L6 L6 L6
Number of pairs J 1 2 4 7 10 12 19 27 30 37 46 61 91
TELEPHONE CABLES SWA T1 T1 T2 T2 T3 T3 T4 T5 T5 T5 T5 T5 T6
NCB SPEC. 492 DWA T2 T2 T2 T3 T3 T3 T4 T5 T5 T5 T5 T5 T6
Number of cores J 2 4 7 10 12 14 19 37 61 91
SIGNALLING CABLES SWA T1 T1 T2 T2 T2 T2 T3 T4 T5 T5
NCB SPEC. 493 DWA T2 T2 T2 T2 T2 T3 T3 T4 T5 T5
RS Issue 4
05/05/2005 Page 23
Scotchcast L / T Series Mines and Quarries In-line Joints
Additional Information
Kit Reference Cable Diameter (mm) Resin Volume
Minimum Maximum Grammes cc Litres
L1 8 26 210g 158cc 0.17

L2 14 30 500g 375cc 0.40
L3 26 39 860g 645cc 0.69
L4 28 50 1480g 1110cc 1.19
L5 35 58 4020g 3014cc 3.24
L6 48 77 8760g 6567cc 7.06
T1 8 26 210g 158cc 0.17

T2 14 30 500g 375cc 0.40
T3 26 39 860g 645cc 0.69
T4 28 50 1480g 1110cc 1.19
T5 35 58 4020g 3014cc 3.24
T6 48 77 8760g 6567cc 7.06

Joining Copper connectors - refer to page 36
Joining Aluminium connectors - refer to page 37
Joining Copper to Aluminium conductors - refer to page 38
RS Issue 4
05/05/2005 Page 24
Scotchcast 92-U Series In-line Joints
In-Line Joint for Un-armoured PVC & XLPE Insulated Cables 0.6/1kv
Hydro-carbon resistant / Flame retardant Resin Encapsulated, for use in
Petrochem Zones 1 & 2
Kit includes two-part flame retardant mould, polyetherurethane Resin No.1400U, & full
instructions.

1.5 2 92-A1U 8 26 189 142 0.152
3 92-A1U
4 92-A1U
2.5 2 92-A1U 8 26 189 142 0.152
3 92-A1U
4 92-A1U
4 2 92-A1U 8 26 189 142 0.152
3 92-A1U
4 92-A2U 14 32 471 353 0.38
6 2 92-A2U 14 32 471 353 0.38
3 92-A2U
4 92-A2U
10 2 92-A2U 14 32 471 353 0.38
3 92-A2U
4 92-A2U
16 1 92-A2U 14 32 471 353 0.38
2 92-A2U
3 92-A3U 23 37 832 624 0.67
4 92-A3U
25 1 92-A2U 14 32 471 353 0.38
2 92-A2U
3 92-A3U 23 37 832 624 0.67
4 92-A4U 28 51 1434 1075 1.156
35 1 92-A2U 23 37 832 624 0.67
2 92-A3U
3 92-A4U 28 51 1434 1075 1.156
4 92-A4U
50 1 92-A2U 14 32 471 353 0.38
2 92-A3U 23 37 832 624 0.67
3 92-A4U 28 51 1434 1075 1.156
4 92-A4U
RS Issue 4
05/05/2005 Page 25
Scotchcast 92-U Series In-line Joints

70 1 92-A2U 14 32 471 353 0.38
2 92-A4U 28 51 1434 1075 1.156
3 92-A5U 33 60 3591 2692 2.894
4 92-A5U
95 1 92-A2U 14 32 471 353 0.38
2 92-A4U 28 51 1434 1075 1.156
3 92-A5U 33 60 3591 2692 2.894
4 92-A5U
120 1 92-A3U 23 37 832 624 0.67
2 92-A5U 33 60 3591 2692 2.894
3 92-A5U
4 92-A5U
150 1 92-A3U 23 37 832 624 0.67
2 92-A5U 33 60 3591 2692 2.894
3 92-A6U 48 80 7853 5887 6.328
4 92-A6U
185 1 92-A3U 23 37 832 624 0.67
2 92-A5U 33 60 3591 2692 2.894
3 92-A6U 48 80 7853 5887 6.328
4 92-A6U
240 1 92-A4U 28 51 1434 1075 1.156
2 92-A6U 48 80 7853 5887 6.328
3 92-A6U
4 92-A7U 45 90 12352 9259 9.953
300 1 92-A4U 28 51 1434 1075 1.156
2 92-A6U 48 80 7853 5887 6.328
3 92-A7U 45 90 12352 9259 9.953
4 92-A7U
400 1 92-A4U 28 51 1434 1075 1.156
2 92-A7U 45 90 12352 9259 9.953
3 92-A7U
500 1 92-A5U 33 60 3591 2692 2.894
630 1 92-A5U 33 60 3591 2692 2.894
800 1 92-A6U 48 80 7853 5887 6.328
1000 1 92-A6U 48 80 7853 5887 6.328

RS Issue 4
05/05/2005 Page 26
Scotchcast CR Series In-line Joint
In-Line Joints for Control Cables (Hydro-Carbon Resistant / Flame

Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2
For Cable Types: XLPE/PVC Insulated, Lead Sheath, Steel Wire Armour, PVC Oversheath.
Up to & Including 0.6/1kv
For Conductor Sizes: 1.5mm2 and 2.5mm2
Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour
continuity, tape, & full instructions.
Use Number of Cores to select the kit type from the chart below.
NBR OF CORES KIT REF CABLE SIZE RESIN VOLUME

MIN MAX GRAMMES CC LITRES
2 to 6 CR2 14 32 471 353 0.38

7 to 12 CR3 23 37 832 624 0.67
14 to 21 CR4 28 51 1434 1075 1.16
24 to 37 CR5 33 60 3591 2692 2.9
For these kits, use connectors - C42-1101
RS Issue 4
05/05/2005 Page 27
Scotchcast IR Series In-line Joints
In-Line Joints for Instrumentation Cables (Hydro-Carbon Resistant /

Flame Retardant Resin Encapsulated) For use in Petrochem Zones 1 & 2
For Cable Types: Polyethylene Insulated Instrumentation Cables with SWA & Lead sheath, &
either unscreened pairs, individually screened pairs, collectively screened pairs, or individually
and collectively screened pairs. Up to & including 0.6/1kv.
For Conductor Sizes: 0.5mm2 solid, 0.5mm2 Flexible, 1.0mm2 solid, or 1.5mm2 stranded
Conductors.
Kits include two-part flame retardant mould, Polyetherurethane 1400U Resin, Armour
continuity, Tape, & full instructions.
Use number of cores to select the kit type from the chart below.
NBR OF PAIRS KIT REF CABLE SIZE RESIN VOLUME

MIN MAX GRAMMES CC LITRES
1 IR20 14 32 471 353 0.38

2 IR21 14 32 471 353 0.38
5 IR30 23 37 832 624 0.67
10 IR40 28 51 1434 1075 1.16
15 IR50 33 60 3591 2692 2.90
20 IR51 33 60 3591 2692 2.90
30 IR60 48 80 7853 5887 6.33
50 IR61 48 80 7853 5887 6.33
For these kits, use connectors - B42-1101
RS Issue 4
05/05/2005 Page 28
Scotchcast LR Series In-line Joints
In-Line Joints for Power Cables (Hydro-Carbon Resistant / Flame

Retardent Resin Encapsulated) For use in Petrochem Zones 1& 2.
For Cable Types 0.6/1kv up to 3.3kv

XLPE/PVC Insulation, SWA, Sheathed
XLPE/PVC Insulation, Lead Sheath, SWA, Sheathed
PILC, SWA, Sheathed
Transition Joints XLPE/PVC Insulation, Lead Sheath, SWA, Sheathed, to..
PILC, SWA, Sheathed
Kits contain: Two part flame retardant mould, Polyetherurethane 1400U Resin, Armour
continuity, Tape, and full instructions.
Use combination of Voltage, Conductor size, and nbr of cores to select from the chart below.
NOMINAL SINGLE 2 3 4 SINGLE 3

CONDUCTOR CORE CORE CORE CORE CORE CORE
AREA (MM2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV 1.9/3.3KV 1.9/3.3KV
1.5 N/A LR20 LR20 LR20 N/A N/A

2.5 N/A LR20 LR20 LR20 N/A N/A
4 N/A LR20 LR20 LR21 N/A N/A
16 N/A LR31 LR31 LR32 N/A LR42
50 LR21 LR41 LR41 LR50 LR32 LR51
70 LR30 LR50 LR50 LR51 LR32 LR52
95 LR30 LR50 LR51 LR60 LR32 LR61
120 LR40 LR51 LR61 LR61 LR42 LR61
150 LR41 LR60 LR70 LR70 LR42 LR61
185 LR41 LR61 LR70 LR71 LR42 LR71
240 LR50 LR70 LR71 LR80 LR50 LR72
300 LR50 LR71 LR71 LR80 LR52 LR80
400 LR51 LR72 LR80 LR81 LR52 LR80
500 LR51 N/A N/A N/A LR53 N/A
RS Issue 4
05/05/2005 Page 29
Scotchcast LR Series In-line Joints
Kit Ref CABLE DIAMETER CFS. DIAMETER CFS. DIAMETER RESIN VOLUME
OVER LEAD SHEATH OVER ARMOUR
MIN (mm) MAX (mm) MIN(mm) MAX (mm) MIN (mm) MAX (mm) GRAMMES CC LITRES
LR20 14 32 9 15 9 15 471 353 0.38

LR21 14 32 9 15 14 22 471 353 0.38
LR30 23 37 9 15 14 22 832 624 0.67
LR31 23 37 14 22 14 22 832 624 0.67
LR32 23 37 14 22 18.5 29 832 624 0.67
LR40 28 51 14 22 18.5 29 1434 1075 1.156
LR41 28 51 18.5 29 18.5 29 1434 1075 1.156
LR42 28 51 18.5 29 23.5 37 1434 1075 1.156
LR43 28 51 23.5 37 23.5 37 1434 1075 1.156
LR50 33 60 18.5 29 23.5 37 3591 2692 2.894
LR51 33 60 23.5 37 23.5 37 3591 2692 2.894
LR52 33 60 23.5 37 31 50 3591 2692 2.894
LR53 33 60 31 50 31 50 3591 2692 2.894
LR60 48 80 23.5 37 31 50 7853 5887 6.328
LR61 48 80 31 50 31 50 7853 5887 6.328
LR62 48 80 31 50 44 70 7853 5887 6.328
LR70 45 90 31 50 31 50 12352 9259 9.953
LR71 45 90 31 50 44 70 12352 9259 9.953
LR72 45 90 44 70 44 70 12352 9259 9.953
LR80 45 100 44 70 44 70 18120 13583 14.601
LR81 45 100 44 70 58 94 18120 13583 14.601

If this kit is to be used as a transition joint, Connectors must be

waterblocked
RS Issue 4
05/05/2005 Page 30
LC Series In-line Joints
Low Voltage In Line Coldshrink Joints for Power Cables
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC Sheathed
For Cables rated 0.6/1kv up to 1.9/3.3kv
Kits include Cold Shrink Tube, Armour continuity, Tape, and full instructions
Use combination of Voltage, Conductor size, and Nbr of cores to select from the chart below
NOMINAL 2 3 4 3
CONDUCTOR CORE CORE CORE CORE
AREA (mm2) 1kv 1kv 1kv 3.3kv
1.5 LC1 LC1 LC1 N/A

2.5 LC1 LC1 LC1 N/A
4 LC1 LC1 LC2 N/A
6 LC2 LC2 LC2 N/A
10 LC2 LC2 LC3 N/A
16 LC3 LC3 LC3 LC4
25 LC3 LC3 LC3 LC4
35 LC3 LC3 LC4 LC4
50 LC3 LC4 LC4 LC4
70 LC4 LC4 LC5 LC5
95 LC4 LC5 LC5 LC5
120 LC4 LC5 LC5 LC5
150 LC5 LC5 LC6 LC5
185 LC5 LC6 LC6 LC6
240 LC6 LC6 N/A LC6
300 LC6 N/A N/A N/A
ACCEPTED CABLE DIAMETER DIAMETER OVER LEAD/ARMOUR
KIT REF (COLDSHRINK TUBE) (CONSTANT FORCE SPRING)
MIN (mm) MAX (mm) MIN (mm) MAX (mm)
LC1 16.2 33.1 9 15

LC2 16.2 33.1 14 22
LC3 16.2 33.1 18.5 29
LC4 24.9 56.4 23.5 37
LC5 37.8 84.3 31 50
LC6 37.8 84.3 44 70

RS Issue 4
05/05/2005 Page 31
91-AHSCA / AHA Series In-line Joints
Low Voltage Heatshrink Cable Joints
For Cable Types: XLPE/PVC Insulation, Steel Wire Armour Cables rated to 0.6/1kv
Kits include Heatshrink Tubes, Armour Continuity, and full instructions
NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR

CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)
1.0 3 - 4 91-AHSCA-6 8 30 14 22
1.5 3 - 4 91-AHSCA-6
2.5 3 - 4 91-AHSCA-6
4.0 3 - 4 91-AHSCA-6
6.0 3 - 4 91-AHSCA-6
Screw Connectors are included in these kits
NOMINAL NBR KIT ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR

CONDUCTOR OF REF (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
AREA (mm2) CORES MIN (mm) MAX (mm) MIN (mm) MAX (mm)
6 4 91-AHA-21-S 12 38 18.5 29
10 4 91-AHA-21-S
16 4 91-AHA-21-S
25 4 91-AHA-22-S 15 55 18.5 29
35 4 91-AHA-22-S
50 4 91-AHA-23-S 15 65 23.5 37
70 4 91-AHA-23-S
95 4 91-AHA-24-S 26 85 31 50
120 4 91-AHA-24-S
150 4 91-AHA-24-S
185 4 91-AHA-25-S 38 128 44 70
240 4 91-AHA-25-S
RS Issue 4
05/05/2005 Page 32
LCT Series Termination
Low Voltage Indoor Coldshrink Terminations
For Cable Types: 3 Core PILC, Steel Wire Armour, Sheathed, and 3 Core XLPE/PVC, Lead
Sheath, Steel Wire Armour, PVC Sheathed, up to & including 1.9/3.3kv.
Kits include Cold Shrink Tubes, Earth Continuity for the lead, Tape, and full instructions.
It is assumed that the Armour will be glanded seperately.
NOMINAL KIT ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETER

CONDUCTOR REF OVER LEAD SHEATH (CFS) OVER INSULATION (PST)
AREA (mm2) MIN (mm) MAX (mm) MIN (mm) MAX (mm)
35 LCT/1 23.5 37 16 33
50 LCT/1
70 LCT/2 31 50 16 33
95 LCT/2
120 LCT/2
150 LCT/3 44 70 19 40
185 LCT/3
240 LCT/4 TBA TBA TBA TBA
300 LCT/4
400 LCT/4
To select lugs for these kits;

For Copper conductors - please refer to page 39
RS Issue 4
05/05/2005 Page 33
LHT Series Termination
Low Voltage Indoor Heatshrink Termination Kits
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed
cables rated from 0.6/1kv up to and including 1.9/3.3kv
Kits include Heatshrink Tubes, Heatshrink breakouts, Armour continuity, and full
instructions
NOMINAL 2 3 4 3
AREA (mm2) 0.6/1kv 0.6/1kv 0.6/1kv 1.9/3.3kv
2.5 LHT2/1 LHT3/1 LHT4/1 N/A

4 LHT2/1 LHT3/1 LHT4/1 N/A
16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1
25 LHT2/1 LHT3/2 LHT4/1 LHT3.3/1
35 LHT2/2 LHT3/2 LHT4/1 LHT3.3/1
50 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
70 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
95 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2
150 N/A LHT3/3 LHT4/2 LHT3.3/2
185 N/A LHT3/3 N/A LHT3.3/2
240 N/A LHT3/3 N/A LHT3.3/2
300 N/A LHT3/3 N/A LHT3.3/3
Additional Information:
ACCEPTED CABLE DIAMETERACCEPTED CABLE DIAMETER
KIT REF OVER LEAD (CFS) OVER INSULATION
LHT2/1 9 22 3 12
LHT2/2 18.5 37 8 27
LHT3/1 9 22 3 12
LHT3/2 18.5 37 8 27
LHT3/3 23.5 50 12 38
LHT4/1 9 22 3 12
LHT4/2 31 50 8 27
LHT3.3/1 23.5 37 7.5 27
LHT3.3/2 31 50 7.5 27
LHT3.3/3 44 70 12 38
To select Lugs for these kits;

For Copper conductors - please refer to page 39
RS Issue 4
05/05/2005 Page 34
Cable Abandonment Kits
Low Voltage Coldshrink Cable Abandonment Kit
For Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, PVC
Sheathed. Also suitable for Shipwiring Cables, Rubber/GSWB
Up to and including 1.9/3.3kv. 1, 2, 3, and 4 Core Cables
Kits include Cold Shrink End Cap, PST, Armour continuity, tapes, and full instructions
ACCEPTED CABLE KIT REFERENCE

DIAMETER (mm)
12 -18 CSCAK/1
18 - 25 CSCAK/2
25 - 42 CSCAK/3
42 -55 CSCAK/4
56 -81 CSCAK/5
RS Issue 4
05/05/2005 Page 35
Low Voltage Copper Compression Connectors
For use on copper conductors, sizes 6-240mm2. Rated from 0.6 - 3.3kv.
Select from the chart below using the conductor size from each cable to be joined.
CSA (mm2) 6 10 16 25 35 50 70 95 120 150 185 240

6 C6C5
10 C106C6 C10C6
16 C166C8 C1610C8 C16C8
25 C2510C10 C2516C10 C25C10
35 C3516C12 C3525C12 C35C12
50 C5025C14 C5035C14 C50C14
70 C7035C16 C7050C16 C70C16
95 C9550C18 C9570C18 C95C18
120 C12070C20 C12095C20 C120C20
150 C15095C22 C150120C22 C150C22
185 C185120C25 C185150C25 C185C25
240 C240150C28 C240185C28 C240C28
For a transition joint, waterblocked connectors must be used. Use the chart above to select the connector size
and add a W into the part number.
Example: Connector for joining a 120mm2 conductor to a 95mm2 conductor: C12095C20.
For a waterblocked version: C12095CW20.
Connectors for smaller sized conductors are available as butt connectors with vinyl insulation:
CSA (mm2) Part Colour

Number
0.5 - 1.5 B42-1101 Red
1.0 - 2.5 C42-1101 Blue
2.5 - 6.0 D42-1101 Yellow
Note: Connectors for larger sized conductors are available, please contact Customer Service for details
RS Issue 4
05/05/2005 Page 36
Low Voltage Aluminium Compression Connectors
For use on aluminium conductors, sizes 16-300mm2. Rated from 0.6 - 3.3kv.
CSA (mm2) 16 25 35 50 70 95 120 150 185 240 300

16 C16A12
25 C2516A12 C25A12
35 C3516A14 C3525A14 C35A14
50 C5025A16 C5035A16 C50A16
70 C7035A18 C7050A18 C70A18
95 C9550A22 C9570A22 C95A22
120 C12070A22 C12095A22 C120A22
150 C15095A25 C150120A25 C150A25
185 C185120A28 C185150A28 C185A28
240 C240150A32 C240185A32 C240A32
300 C300185A34 C300240A34 C300A34
For a transition joint, waterblocked connectors must be used. Use the above chart to select the connector size
and add a W into the part number.
Example: Connector for joining a 35mm2 conductor to a 25mm2 conductor : C3525A14.
For a waterblocked version: C3525AW14.
Note: Connectors for larger sized conductors are available, please contact Customer Service for details
RS Issue 4
05/05/2005 Page 37
Low Voltage Bi-metallic Compression Connectors
For use when joining aluminium to copper conductors, sizes 10-300mm2. Rated from 0.6 - 3.3kv.
COPPER ,
CSA (mm2) 10 16 25 35 50 70 95
10 C1010BW10/6
A 16 C1610BW12/6 C1616BW12/8
L 25 C2510BW12/6 C2516BW12/8 C2525BW12/10
U 35 C3516BW14/8 C3525BW14/10 C3535BW14/12
M 50 C5025BW16/10 C5035BW16/12 C5050BW16/14
I 70 C7035BW18/12 C7050BW18/14 C7070BW18/16
N 95 C9550BW22/14 C9570BW22/16 C9595BW22/18
I 120 C12070BW22/16 C12095BW22/18
U 150 C15095BW25/18
M 185
240
300
COPPER ,
CSA (mm2) 120 150 185 240 300
10 All Bi-metallic connectors are water-
A 16 blocked. The first size relates to the
L 25 Aluminium conductor, and the second
U 35 size relates to the copper conductor.
M 50 The larger conductor is usually
I 70 aluminium, however it is possible
N 95 that the customer requires a Bi-
I 120 C120120BW22/20 metallic connector with the larger
U 150 C150120BW25/20 C150150BW25/22 end as copper. This can be done,
M 185 C185120BW28/20 C185150BW28/22 C185185BW28/25 but must be specified at the time of
240 C240150BW32/22 C240185BW32/25 C240240BW32/28 ordering.
300 C300185BW34/25 C300240BW34/28 C300300BW34/28
RS Issue 4
05/05/2005 Page 38
Low Voltage Copper Compression Lugs
For use with copper conductors, sizes 25-300mm2. Rated from 0.6 - 3.3kv.
Select from the chart below using the conductor size of the cable to be terminated.
CSA (mm2) Part number
25 L25C10
35 L35C12
50 L50C14
70 L70C16
95 L95C18
120 L120C20
150 L150C22
185 L185C25
240 L240C28
300 L300C32
400 L400C38
500 L500C42
625 L625C44
800 L800C52
1000 L1000C58
For a waterblocked lug, Use the above chart to select the part number, and add a W.
Example: 95mm Conductor: L95C18. Waterblocked version: L95CW18
RS Issue 4
05/05/2005 Page 39
Important Notice
Technical information provided by 3M is based on experience and/or tests believed to be reliable, but their accuracy
is not guaranteed and the results may not be relevant to every user’s application. For this reason, 3M does not accept
responsibility or liability, direct or consequential, arising from reliance upon any information provided and the user
should determine the suitability of the products for their intended use. Nothing in this statement will be deemed to
exclude or restrict 3M’s liability for death or personal injury arising from its negligence. All questions of liability
relating to 3M products are governed by the seller’s terms of sale subject where applicable to the prevailing law. If
any goods supplied or processed by or on behalf of 3M prove on inspection to be defective in material or
workmanship, 3M will (at its option) replace the same or refund to the Buyer the price paid for the goods or services.
Except as set out above, all warranties and conditions, whether express or implied, statutory or otherwise are
excluded to the fullest extent permissible at law. 3M is a trademark of the 3M Company. Printed in the UK.
© 3M United Kingdom PLC, 2003.
Technical Assistance
01234 229551
3M United Kingdom PLC 3M Ireland 3M United Kingdom PLC

Electrical Products Sales Office Sales Office
3M Centre, Cain Road 3M House, Adelphi Centre PO Box 393
Bracknell, Berkshire RG12 8HT Dun Laoghaire, Co Dublin, Ireland Bedford MK41 0YE
Telephone: 01344 858616 Telephone: 01 280 3555 Telephone 01234 229462
Facsimile: 01344 858758 Facsimile: 01 280 3509 Facsimile: 01234 229433
Specialist
Electrical
Distributors
CABLE
SERVICES Cable Services On The Internet
The Cable Services catalogue has been available on the internet for a number of years. This latest
catalogue will be available as PDF files to enable you to download individual pages for your own use.
SPECIALISTS IN
Visit us at www.cableservices.co.uk. E-mailed enquiries and orders are also welcome - see the e-mail
Cable Glanding & Termination addresses on the back cover of this catalogue.
Crimping & Crimping Tools Loyalty & Service
Cable Supports We consider the relationship Cable Services has with its suppliers to be fundamental to
our success. The supplier agreements have existed for many years, with great emphasis
Jointing & Terminating being placed on supplier loyalty, bringing tangible benefits in the high standard of
service and competitive prices we offer to our customers.

Electric Trace Heating
Company History
One of the keys to our efficient delivery service is our bulk buying policy,
Earthing & Lightning
Cable Services (North West) Ltd. was established in 1971 by serving the five companies in the Cable Services Group.
Protection
the late Joe Williams, whose vision it was to form a business
Cable - All Descriptions dedicated to giving customers unrivalled service on a finite Technical Support
range of cable and accessory products.
Full technical back up is available to our customers on
Street Lighting
Today Cable Services majors in the products of only ten suppliers. all the products supplied by the group. Our limited
Products
All products are closely related and centre around cable and its integrated range, means that our sales
immediate accessories. For example, Glanding, Terminating, Jointing personnel are exceptionally well
and Cable Support, above and below ground, at voltages up to 72kV. informed and therefore able to
assist customers with any
Quality History enquiry. In the event of a
question being beyond our

Towards the end of the 1980’s the directors of Cable Services were becoming
experience, our long
increasingly aware of the rising number of customers inquiring as to Cable
RS 21752 standing relationship with
RS 21753 Services’ quality management policy. In early 1989 a decision was taken to
RS 22195 our suppliers means that
RS 14517 implement measures for the company to become formally registered to the BS5750
their technical expertise is
Standard. Modest changes were required and by early 1992 the company was
immediately available.
sufficiently confident to apply for registration. Certification No. RS14517 was issued
by BSi to Cable Services (Central) Ltd. on 19th February 1992, following shortly by
Distributors For:
the other companies in the group.
• Pirelli
• Cembre
Quality Policy • Raxton
‘The Cable Services Group of Companies Quality Policy is to maintain,
• Raychem
• Wibe
on a continuous basis, an effectively managed Quality Assurance Programme,
• Unistrut
designed to assure customers that materials conform to the laid down • 3M
procedures of BS/EN/ISO 9000 and similar types of quality assurance specification.’
• Furse
• Lucy Lighting
(Extracted from the Quality Manual of the Cable Services Group of Companies). • Maréchal
CONTENTS
5 Cable Lugs & Connectors Page 5 - 10
5
Pirelli, Cembre and B&H crimp and mechanical connectors.
LV Compression Connectors
11 Cable Glands Page 11 - 17 Uninsulated copper terminals LV rated (600/1000V)
Pirelli cable glands, Raxton gland adaptors and reducers,
Raychem cable feedthroughs.
Standard Stud
Cond Size Size
18 Cable Support Page 18 - 23 mm2 mm
1.0 5 BT1C5 BT1CS A03 - M5 L03 - M
Wibe cable ladder, Unistrut metal framing systems,
1.5 - 2.5 5 BT2C5 BT2CS A06 - M5 L06 - M
Pirelli cable cleats and Insuloid cable ties. 6 BT2C6 A06 - M6
8 BT2C8 A06 - M8
4.0 - 6.0 5 BT6C5 BT6CS A1 - M5 L1 - M
6 BT6C6 A1 - M6
24 Cable Joints & Terminations (Low Voltage) Page 24 - 27 8 BT6C8 A1 - M8
10 BT6C10 A1 - M10
3M and Pirelli resin joints, Raychem heat shrink joints, 1kV to 3.3kV. 10 5 BT10C5 BT10CS A2 - M5 L2 - M
6 BT10C6 A2 - M6
8 BT10C8 A2 - M8
10 BT10C10 A2 - M10
28 Cable Joints & Terminations (Medium Voltage) Page 28 - 47 16 5 BT16C5 BT16CS A3 - M5 L3 - M

6 BT16C6 A3 - M6
Raychem, 3M and Pirelli joints and termination products up to 72kV. 8 BT16C8 A3 - M8
10 BT16C10 A3 - M10
Also Raychem and Pirelli separable connectors. 12 BT16C12 A3 - M16
25 6 BT25C6 BT25CS A5 - M6 L5 - M
8 BT25C8 A5 - M8
10 BT25C10 A5 - M10
48 Heat Shrink Page 48 - 49 12 BT25C12 A5 - M12
35 6 BT35C6 BT35CS A7 - M6 L7 - M
Raychem heat shrink tubing and moulded parts. 8 BT35C8 A7 - M8
10 BT35C10 A7 - M10
12 BT35C12 A7 - M12
50 6 BT50C6 BT50CS A10 - M6 L10 - M
50 Earthing Page 50 -53 8
10
BT50C8
BT50C10
A10 - M8
A10 - M10
12 BT50C12 A10 - M12
Furse earthing and lightning conductor products.
70 6 BT70C6 BT70CS A14 - M6 L14 - M
8 BT70C8 A14 - M8
10 BT70C10 A14 - M10
12 BT70C12 A14 - M12
54 Street Lighting Page 54 - 60 16 BT70C16 A14 - M16
95 8 BT95C8 BT95C8B2 BT95CS A19 - M8 L19 - M
Lucy street lighting fused cut-outs and fuses, 10 BT95C10 A19 - M10
steel and cast iron feeder pillars and enclosures. 12 BT95C12 A19 - M12
16 BT95C16 A19 - M14
120 8 BT120C8B2 BT120CS A24 - M8 L24 - M
10 BT120C10 A24 - M10
61 Insulation Enhancement Materials/Tapes Page 61 - 63 12
16
BT120C12
BT120C16
A24 - M12
A24 - M16
20 BT120C20 A24 - M20
3M electrical tapes and Raychem insulation enhancement products.
150 10 BT150C10 BT150CS A30 - M10 L30 - M
12 BT150C12 BT150C12B2 BT150C12B2 A30 - M12
16 BT150C16 A30 - M16
*CU BT150CU A30 - M0(20)*
64 Trace Heating Page 64 - 69
CABLE LUGS & CONNECTORS

185 10 BT185C10 BT185CS A37 - M10 L37 - M
12 BT185C12 BT185C12B2 A37 - M12
Tyco trace heating products including Isopad, Chemelex, Wintergard and 16 BT185C16 A37 - M16
20 BT185C20 A37 - M20
Frostop. Systems for commercial and industrial freeze protection and process *CU BT185CU BT185CUB2 A37 - M0(20)*
control. Also ice protection, floor warming and leak detection products. 240 10 BT240C10 BT240CS A48 - M10 L48 - M
12 BT240C12 BT240C12B2 A48 - M12
16 BT240C16 A48 - M16
20 BT240C20 A48 - M20
70 Plugs & Sockets Page 70 *CU BT240CU BT240CUB2 A48 - M0(20)*
300 8 BT300C8B4 BT300CS A60 - 4ES1 L60 - M
Maréchal industrial plugs and sockets. 12 BT300C12 BT300C12B2 A60 - M12
16 BT300C16 A60 - M16
20 BT300C20 A60 - M20
*CU BT300CU BT300CUB2 A60 - M0(20)*
71 Tooling & Tool Hire Page 71 - 77 400 8

12 BT400C12B2
BT400C8B4 BT400CS
A80 - M12
A80 - 4ES1 L80 - M
16 BT400C16 A80 - M16
Pirelli and Cembre crimping and cutting tools for sale and hire, 20 BT400C20 A80 - M20
*CU BT400CU BT400CUB2 A80 - M0(20)*
Pirelli and Raychem medium voltage cable preparation tools,
3M heat location tools. 500 8 BT500C8B4 BT500CS A100 - 4ES1 L100 - M
12 BT500C12B2
16 BT500C16 A100 - M16
20 BT500C20 A100 - M20
22 BT500C22
78 Miscellaneous Page 78 - 81 *CU BT500CU BT500CUB2 A100 - M0(20)*
630 8 BT630C8B4 BT630CS A120 - 4ES1 L120 - M
Raychem duct sealing kits, 3M aerosols for insulation, protection 12 BT630C12B2
16 BT630C16 A120 - M16
and cleaning of electrical components and connectors, 3M cable 20 BT630C20 A120 - M20
22 BT630C22
pulling lubricant, 3M marking systems, underground cable *CU BT630CU A120 - M0(20)*
protection and marker tapes, 3M cable and hand cleaning wipes.
800 8 BT800C8B4 BT800CS A160 - 4ES1 L160 - M
12 BT800C12B2
20 BT800C20 A160 - M20
*CU BT800CU A160 - M0(20)*
82 Useful Information Page 82 - 83 1000 BT1000CS A200 - M16 L200 - M
22 BT1000C22 A200 - M20
4 Terms and conditions, environmental policy, branch location maps, *CU BT1000CU A200 - M0(20)*
cable conductor conversion chart. *Undrilled. *Undrilled.
Contact Cable Services for full Compression Connector Catalogue.
7
MV Compression Connectors
Uninsulated copper terminals MV rated (up to 33kV)
Pre Insulated Crimp Terminals
‘F’ range funnel entry.
Standard Stud 2A CA
Cond Size Size
mm2 mm * **
The unique funnel shape of PVC sleeve, guarantees total
16 10 BTHW16C10 2A3 - M10
insertion of the conductor strands into the terminal barrel,
12 BTHW16C12 BTH16CS creating a secure and reliable electrical and mechanical
connection. The internal surface of the barrel is rifled to
25 8 2A5 - M8 improve contact with conductor strands when crimped and
10 BTHW25C10 2A5 - M10
12 BTHW25C12 BTH25CS 2A5 - M12 CA25 - M12 to increase tensile strength. The ‘F’ range of terminals offer
a wide range of rings, forks, pins and blades, designed to
35 8 2A7 - M8 meet the ever changing requirements of the end user.
10 BTHW35C10 2A7 - M10 CA35 - M10
12 BTHW35C12 BTH35CS 2A7 - M12 CA35 - M12
50 10 BTHW50C10 2A10 - M10 CA50 - M10 MT50TD

Pin Terminals Blade Terminals
70 10 BTHW70C10 2A14 - M10 CA70 - M10 MT70TD
12 BTHW70C12 BTHW70C12D BTH70CS 2A14 - M12 CA70 - M12 Dimensions (mm) Dimensions (mm)
Conductor Quantity Conductor Quantity
Size mm2 Ref ø B P L Box / Bag Size mm2 Ref ø B P L Box / Bag
95 10 BTHW95C10 2A19 - M10 CA95 - M10 MT95TD
12 BTHW95C12 BTHW95C12D 2A19 - M12 CA95 - M12 ◊ RF-P 8 3.9 1.7 8.0 17.8 4,000 / 100 ◊ RF-PP 12 3.9 3.0 12.8 22.8 3,500 / 100
16 BTHW95C16 BTH95CS 2A19 - M16 CA95 - M16 ◊ RF-P 10 3.9 1.8 10.0 19.8 4,000 / 100 ◊ RF-PP 12/1 3.9 3.0 11.3 21.3 3,500 / 100
0.25 - 1.5 ◊ RF-P 12 3.9 1.8 12.0 22.0 3,500 / 100 ◊ RF-PP 12/19 3.9 1.9 13.2 23.2 3,500 / 100
120 10 BTHW120C10 2A24 - M10 MT120TD ◊ RF-PP 12/23 3.9 2.3 13.2 23.2 3,500 / 100
12 BTHW120C12 2A24 - M12 CA120 - M10 ◊ BF-P 8 4.9 1.7 8.0 17.8 3,000 / 100 ◊ RF-PP 14 3.9 3.0 14.8 24.8 3,500 / 100
16 BTHW120C16 BTH120CS 2A24 - M16 CA120 - M16 ◊ BF-P 10 4.9 1.8 10.0 19.8 3,000 / 100 0.25 - 1.5 ◊ RF-PP 16/23 3.9 2.3 17.2 27.2 3,500 / 100
1.5 - 2.5 ◊ BF-P 12 4.9 1.8 12.0 21.8 3,000 / 100
150 12 BTHW150C12 BTHW150C12D 2A30 - M12 CA150 - M12 MT150TD ◊ BF-PP 12 4.9 3.5 12.8 22.8 2,500 / 100
16 BTHW150C16 BTH150CS 2A30 - M16 CA150 - M16 ◊ GF-P 10 6.7 2.2 10.0 24.4 1,500 / 100 BF-PP 12/25 4.9 2.5 13.3 23.3 2,500 / 100
◊ GF-P 12 6.7 2.2 12.0 26.6 1,500 / 100 ◊ BF-PP 12/29 4.9 2.9 13.3 23.3 2,500 / 100
4-6 ◊ GF-P 14 6.7 2.2 14.0 28.6 1,500 / 100 1.5 - 2.5 ◊ BF-PP 16/25 4.9 2.5 17.2 27.2 2,500 / 100
185 12 BTHW185C12 BTHW185C12D 2A37 - M12 CA185 - M12 MT185TD
◊ GF-PP 12 6.7 4.0 13.3 27.3 1,000 / 100

240 12 BTHW240C12 BTHW240C12D 2A48 - M12 CA240 - M12 MT240TD
4-6 ◊ GF-PP 17 6.7 2.9 19.2 33.2 1,000 / 100
Hooked Blade Terminals

300 12 BTHW300C12 2A60 - M12 CA300 - M12 MT300TD Dimensions (mm)
16 BTHW300C16 BTHW300C16D 2A60 - M16 CA300 - M16 Conductor Quantity
20 BTHW300C20 BTH300CS 2A60 - M20 Size mm2 Ref ø B P L X Box / Bag
Female Disconnect Terminal
400 12 BTHW400C12 2A80 - M12 CA80 - M12 MT400TD Polycarbonate partially insulated terminals.
16 BTHW400C16 BTHW400C16D 2A80 - M16 CA80 - M16 ◊ RF-PPL 30 3.9 3.0 17.5 28.3 1.7 3,000 / 100
20 BTHW400C20 BTH400CS 0.25 - 1.5 ◊ RF-PPL 46 3.9 4.6 17.5 28.3 1.7 3,000 / 100 Conductor Size Tab Quantity
mm2 Ref Size Box / Bag
500 12 BTHW500C12 2A100 - M12 CA100 - M12 MT500TD

16 BTHW500C16 BTHW500C16D 2A100 - M16 CA100 - M16 ◊ BF-PPL 30 4.9 3.0 17.5 28.3 1.7 2,500 / 100 RF-F 305 2.8 x 0.5 3,500 / 100
20 BTHW500C20 BTH500CS 2A100 - M20 CA100 - M20 1.5 - 2.5 ◊ BF-PPL 46 4.9 4.6 17.5 28.3 1.7 2,500 / 100 RF-F 308 2.8 x 1.8 3,500 / 100
RF-F 405 4.8 x 0.5 3,000 / 100
RF-F 408 4.8 x 0.8 3,000 / 100
NB. Use PIRELLI BTHW or CEMBRE CA range where short circuit considerations are a concern. *2A Heavy duty with extended barrel accepted by many 0.25 - 1.5 RF-F 608 6.35 x 0.8 2,500 / 100
for up to 33 kV applications.
4-6 ◊ GF-PPL 46 6.7 4.6 17.5 32.5 1.9 1,000 / 100
BF-F 405 4.8 x 0.5 3,000 / 100
**CA CEMBRE equivalent to PIRELLI BTHW type.
BF-F 408 4.8 x 0.8 3,000 / 100
1.5 - 2.5 BF-F 608 6.35 x 0.8 2,000 / 100
Butt Connectors 4-6 GF-F 608 6.35 x 0.8 1,500 / 100
Conductor Size ø L Quantity PVC insulated and REINFORCED

mm2 Ref (mm) (mm) Box / Bag
0.25 - 1.5 RK-F 608 6.35 x 0.8 2,500 / 100
0.25 - 1.5 ◊ PL 03-M 4.0 25 3,000 / 100
1.5 - 2.5 BK-F 608 6.35 x 0.8 2,000 / 100
1.5 - 2.5 ◊ PL 06-M 5.0 25 1,500 / 100
4-6 ◊ PL 1-M 6.5 32 800 / 100 4-6 GK-F 608 6.35 x 0.8 1,500 / 100
6
◊ UL Approved.
9
electronics
Pre Insulated Crimp Terminals Continued Shear Bolt Connectors
‘F’ range funnel entry. For medium voltage application.
B&H 11kV Shear Bolt Connectors

For copper and aluminium (solid and stranded) cable.
Ring Terminals Fork / Spade Terminals • Manufactured by B&H for use with
ø Dimensions (mm) ø Dimensions (mm) Raychem ‘Shrinkset’ joints.
Conductor Stud Quantity Conductor Stud Quantity
Size mm2
mm Ref ø B M N L D Box / Bag Size mm2
mm Ref ø B M N L D Box / Bag
Conductor Size mm2 Ref
2 * RF-M 2 3.9 5.6 4.5 2.8 17.3 2.2 3,500 / 100 3 ◊ RF-U 3 3.9 5.5 5.5 4.0 19.5 3.2 4,000 / 100
3 ◊ RF-M 3 3.9 5.6 4.5 2.8 17.3 3.2 3,500 / 100 3.5 ◊ RF-U 3.5 3.9 6.0 6.5 3.8 20.3 3.7 4,000 / 100 16 - 185 RMC - V0 - 35/185 SM
3.5 ◊ RF-M 3.5 3.9 5.6 4.5 2.8 17.3 3.7 3,500 / 100 3.5 ◊ RF-U 3.5/2 3.9 6.4 6.5 3.8 20.3 3.7 3,500 / 100
185 - 300 RMC - V0 - 185/300 SM
3.5 ◊ RF-M 3.5/1 3.9 6.2 7.1 3.1 20.2 3.7 3,500 / 100 4 ◊ RF-U 4 3.9 6.5 7.5 3.7 21.2 4.3 3,500 / 100
4 ◊ RF-M 4 3.9 7.0 6.5 3.5 20.0 4.3 3,500 / 100 4 ◊ RF-U 4/1 3.9 8.5 7.5 3.7 21.2 4.3 3,500 / 100
4 RF-M 4/3 3.9 7.8 7.1 3.9 21.0 4.3 3,500 / 100 4 ◊ RF-U 4/2 3.9 7.5 7.5 3.7 21.2 4.3 3,500 / 100 NOTE: B&H holding tool CHT1 should be used - See page 76.
5 ◊ RF-M 5 3.9 7.8 7.1 3.9 21.0 5.3 3,500 / 100 5 ◊ RF-U 5 3.9 8.5 7.5 3.7 21.2 5.3 3,500 / 100
6 ◊ RF-M 6 3.9 9.4 8.1 4.7 22.8 6.4 3,000 / 100 5 * RF-U 5/1 3.9 9.4 7.5 3.7 21.2 5.3 3,500 / 100
6 ◊ RF-M 6/1 3.9 12.0 10.3 6.0 26.3 6.4 3,000 / 100 6 ◊ RF-U 6 3.9 9.4 8.1 4.7 22.8 6.4 2,500 / 100
7 ◊ RF-M 7 3.9 9.4 8.1 4.7 22.8 7.2 2,500 / 100 6 ◊ RF-U 6/1 3.9 12.0 9.2 7.1 26.3 6.4 2,500 / 100 B&H Cable End Termination 11kV
8 ◊ RF-M 8 3.9 12.0 10.3 6.0 26.3 8.4 2,500 / 100 8 ◊ RF-U 8 3.9 14.0 10.0 6.3 26.3 8.4 2,500 / 100
10 ◊ RF-M 10 3.9 15.5 13.0 7.7 30.8 10.5 2,000 / 100 10 ◊ RF-U 10 3.9 17.5 13.0 7.7 30.8 10.5 2,000 / 100
0.25 - 1.5 12 ◊ RF-M 12 3.9 18.0 15.5 9.0 34.5 13.0 2,000 / 100 0.25 - 1.5 12 ◊ RF-U 12 3.9 20.0 15.5 9.0 34.5 13.0 1,500 / 100 Conductor Size mm2 Stud Size mm Ref
2 * BF-M 2 4.9 5.6 5.0 2.8 17.8 2.2 3,000 / 100 3 ◊ BF-U 3 4.9 5.5 5.5 4.0 19.5 3.2 3,000 / 100 16 - 185 12 HVETM18 - 12UTC
3 ◊ BF-M 3 4.9 5.6 5.0 2.8 17.8 3.2 3,000 / 100 3.5 ◊ BF-U 3.5 4.9 6.4 6.5 3.8 20.3 3.7 3,000 / 100 16 - 185 16 HVETM18 - 16UTC
3.5 ◊ BF-M 3.5 4.9 5.6 5.0 2.8 17.8 3.7 3,000 / 100 3.5 BF-U 3.5/1 4.9 7.2 6.5 3.8 20.3 3.7 3,000 / 100 16 - 300* 12 HVETM22 - 12UTC
3.5 ◊ BF-M 3.5/1 4.9 6.2 6.5 3.1 19.6 3.7 3,000 / 100 4 ◊ BF-U 4 4.9 6.5 7.5 3.7 21.2 4.3 3,000 / 100
16 - 300* 16 HVETM22 - 16UTC
4 ◊ BF-M 4 4.9 8.0 6.5 4.0 20.5 4.3 3,000 / 100 4 ◊ BF-U 4/1 4.9 8.5 7.5 3.7 21.2 4.3 3,000 / 100
5 ◊ BF-M 5 4.9 8.0 7.5 4.0 21.5 5.3 3,000 / 100 4 ◊ BF-U 4/2 4.9 7.5 7.5 3.7 21.2 4.3 3,000 / 100
6 ◊ BF-M 6 4.9 9.4 8.6 4.7 23.3 6.4 2,500 / 100 5 ◊ BF-U 5 4.9 8.5 7.5 3.7 21.2 5.3 3,000 / 100 NOTE: *240mm2 maximum copper conductor size.
6 ◊ BF-M 6/1 4.9 12.0 10.3 6.0 26.3 6.4 2,500 / 100 6 ◊ BF-U 6 4.9 9.4 8.1 4.7 22.8 6.4 2,500 / 100
6 * BF-M 6/2 4.9 8.4 5.4 4.2 19.6 6.4 2,500 / 100 6 ◊ BF-U 6/1 4.9 12.0 9.2 7.1 26.3 6.4 2,500 / 100 Holding spanner for M18 - M22 connectors - Ref CHT1 - See page 76.
7 ◊ BF-M 7 4.9 10.0 7.8 5.0 22.8 7.2 2,500 / 100 8 ◊ BF-U 8 4.9 14.0 10.0 6.3 26.3 8.4 2,000 / 100
8 ◊ BF-M 8 4.9 12.0 10.3 6.0 26.3 8.4 2,000 / 100 10 ◊ BF-U 10 4.9 17.5 13.0 7.7 30.8 10.5 2,000 / 100
10 ◊ BF-M 10 4.9 15.5 13.0 7.7 20.8 10.5 1,500 / 100 1.5 - 2.5 12 ◊ BF-U 12 4.9 20.0 15.5 9.0 34.5 13.0 1,500 / 100
1.5 - 2.5 12 ◊ BF-M 12 4.9 18.0 15.5 9.0 34.5 13.0 1,500 / 100
B&H Split Branch Joint Connector 11kV

3.5 ◊ GF-U 3.5 6.7 7.5 8.5 3.9 26.4 3.7 1,500 / 100
3 GF-M 3 6.7 8.0 8.1 4.0 26.1 3.2 1,500 / 100 4 ◊ GF-U 4 6.7 7.5 8.0 4.4 26.4 4.3 1,500 / 100
3.5 ◊ GF-M 3.5 6.7 8.0 8.1 4.0 26.1 3.7 1,500 / 100 5 ◊ GF-U 5 6.7 9.5 8.0 4.4 26.4 5.3 1,500 / 100
4 ◊ GF-M 4 6.7 9.0 8.1 4.5 26.6 4.3 1,500 / 100 6 ◊ GF-U 6 6.7 10.0 11.0 5.5 30.5 6.4 1,000 / 100
5 ◊ GF-M 5 6.7 9.0 8.1 4.5 26.6 5.3 1,000 / 100 8 ◊ GF-U 8 6.7 15.0 12.0 8.0 34.0 8.4 1,000 / 100
6 ◊ GF-M 6 6.7 11.0 11.1 5.5 30.6 6.4 1,000 / 100 10 ◊ GF-U 10 6.7 15.5 13.0 8.0 35.0 10.5 1,000 / 100
16 - 185 HVBRM 18SP UTC
6 ◊ GF-M 6/1 6.7 11.0 8.1 5.5 27.6 6.4 1,000 / 100 10 ◊ GF-U 10/1 6.7 17.5 13.8 7.7 35.6 10.5 1,000 / 100 185 - 300 HVBRM 22SP UTC
7 ◊ GF-M 7 6.7 11.0 11.1 5.5 30.6 7.2 1,000 / 100 12 ◊ GF-U 12 6.7 21.0 15.1 9.5 38.6 13.0 1,000 / 100
8 ◊ GF-M 8 6.7 13.6 12.1 6.8 32.9 8.4 1,000 / 100 14 ◊ GF-U 14 6.7 23.0 16.1 10.5 40.6 15.0 500 / 100
8 GF-M 8/1 6.7 11.0 8.1 5.5 27.6 8.4 1,000 / 100 4-6 16 ◊ GF-U 16 6.7 26.0 17.1 11.5 42.6 17.0 500 / 100
10 ◊ GF-M 10 6.7 13.6 12.1 6.8 32.9 10.5 1,000 / 100
10 ◊ GF-M 10/1 6.7 15.5 13.8 7.7 35.6 10.5 1,000 / 100
12 ◊ GF-M 12 6.7 19.0 15.1 9.5 38.6 13.0 1,000 / 100
14 ◊ GF-M 14 6.7 21.0 16.1 10.5 40.6 15.0 1,000 / 100
4-6 16 ◊ GF-M 16 6.7 24.0 17.1 12.0 43.1 17.0 500 / 100
B&H Shear Bolt Connector
◊ UL Approved. For up to 33kV applications.
* Available on request.
50 - 240* (185 for shaped conductors) VTPB21 UTB

95 - 300 VTPB27 UTB
185 - 400* (300 for shaped conductors) VTPC28 UTB
400 - 645 VTPC36 UTB
185 - 300 (step down 95 - 185) VTPC28 - 22UTB
8
NOTE: * Reduced one size for shaped conductors.
11
Shear Bolt Connectors Nylon Gland (Indoor/Outdoor)

For LV application. For unarmoured cable
Straight Connector • Suitable for indoor and outdoor use.

• IP68 Rated Seal.
16 - 95 BM 95M Overall Cable Size

16 - 185 BM 185M Ref
95 - 300 BM 300M Size No. Min (mm) Max (mm)
16 403KB51 5 10
20 403KB53 10 14
Branch Connector
25 403KB55 13 18
Conductor Size mm2
Ref 32 403KB56 18 25
16 - 95 BM 95B
16 - 185 BM 185B
95 - 300 BM 300B NOTE: Other colours available - Black, White, Red and Grey.
Brass Tunnel Connector electronics

Conductor Size mm2 Ref Heat Shrink Cable Entry Seals
4 - 35 BMT 35 Raychem cable entry seals provide an effective watertight,
35 - 70 BMT 70
fume and pressure tight seal between cables and panels,
closures and junction boxes. The seals have passed a
thermocycling test from -40OC to + 60OC at a pressure
of 0.7bar and have a rating to IP67.
NOTE: B&H versions available.
Internal Dia of Tube (mm)

Nominal Internal Dia Drill
Ref O/D Length Max Max of Nylon Size
No. (mm) Expanded Recovered Nut (mm) (mm)
CABLE GLANDS
CES1 70 13 3.0 19 25.5
CES2 70 19 6.3 19 25.5
CES3 95 30 12.7 28 35.5
CES4 114 43 19.0 40 51.0
CES5 175 69 36.0 73 88.0
See Page 31 & 36 for cable box extension glands.

10
CABLE GLANDS
13
BW (Indoor) Type CW Gland (Indoor/Outdoor) Type

For steel wire armoured cable For steel wire armoured cable
• IP54 Rating. • IP66 (with sealing washer or thread sealant).

• 2 Piece Type. • Other manufacturers available.
Overall Cable Size Overall Cable Size

Ref PVC PCP Gland LSF Gland Items Ref PVC PCP Gland LSF Gland Items
Size No. Shroud Shroud Kit Kit Per Kit Min (mm) Max (mm) Size No. Shroud Shroud Kit Kit Per Kit Min (mm) Max (mm)
16 BW16 401PV01 401AA02 - - - - 13.2 16 CW16 401PV21 401AA02 - - - 8.0 13.2

20S BW20S 401PV02 401AA02 BW20SK LSF20SW 2 - 15.8 20SS CW20SS 401PV21 401AA02 CW20SSK LSF20SSCW 2 8.0 13.2
20 BW20 401PV03 401AA03 BW20K LSF20BW 2 - 20.8 20S CW20S 401PV22 401AA02 CW20SK LSF20SCW 2 8.0 15.8
25 BW25 401PV05 401AA05 BW25K LSF25BW 2 - 27.2 20 CW20 401PV23 401AA03 CW20K LSF20CW 2 11.7 20.8
25 CW25 401PV25 401AA05 CW25K LSF25CW 2 17.0 27.2
32 BW32 401PV06 401AA06 BW32K LSF32BW 1 - 33.5

40 CW40 401PV27 401AA07 CW40K LSF40CW 1 29.0 39.9
50 BW50 401PV09 401AA09 BW50K LSF50BW 1 - 52.6

75S BW75S 401PV13 401AA13 - - - - 71.6 63 CW63 401PV31 401AA11 CW63K LSF63CW 1 51.3 65.3
(Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag). (Gland kit includes: Gland, Steel Backnut, PVC (or LSF) Shroud and Brass Earth Tag).
CABLE GLANDS
• 3 piece (BWL) types available. • Aluminium, Integral Earth, Aluminium with Integral Earth versions available.
• Also braided cable and integral earth versions.
12
CABLE GLANDS
15
A1 / A2 (Indoor/Outdoor) Gland E1W Gland (Indoor/Outdoor)

For unarmoured cable For steel wire armoured cable
• Seal rated at IP66. • IP66 (with sealing washer or thread sealant).

• Other manufacturers available. • Other manufacturers available.
Overall Cable Size Overall Cable Size

Ref PVC PCP Gland LSF Gland Items Ref PVC PCP Gland LSF Gland Items
Size No. Shroud Shroud Kit Kit* Per Kit Min (mm) Max (mm) Size No. Shroud Shroud Kit Kit Per Kit Min (mm) Max (mm)
16 409AA51 401PV01 - 423AA51 - 2 3.5 8.5 16 E1W16 401PV21 401AA02 - - - 8.0 13.2
20SS 409AA71 401PV01 - 423AA71 423LSF71 2 3.5 8.5 20SS E1W20SS 401PV21 401AA02 KA41371 LSF20SSE1W 2 8.0 13.2
20S 409AA52 401PV02 401AA02 423AA52 423LSF52 2 8.0 11.5 20S E1W20S 401PV22 401AA02 KA41352 LSF20SE1W 2 8.0 15.8
20 409AA53 401PV03 401AA03 423AA53 423LSF53 2 11.0 13.5 20 E1W20 401PV23 401AA03 KA41353 LSF20E1W 2 11.7 20.8
90 409AA65 401PV34 401AA13 - - - 65.0 78.0
CABLE GLANDS
100 409AA66 - - - - - 75.0 88.0
110 409AA67 - - - - - 79.0 99.0
(Gland kit includes: Gland, Brass Backnut, PCP Shroud and Brass Earth Tag).
• Aluminium, Integral Earth, Aluminium with Integral Earth versions available.
(Gland kit includes: Gland and Steel Backnut).

(*LSF gland kit includes AFUMEX shroud).
14
CABLE GLANDS
17
E1WF Gland E.Exd Cable Gland Selector

For steel wire armoured cable
CABLE SPEC. GLANDS ACCESSORIES
• IP66 (with sealing washer or thread sealant). Approx. Indoor / Steel L/Nut 439AA- PCP
Conductor No. Of O/D Indoor Outdoor Outdoor Brass Earth Shroud
• For use with flameproof or increased Cable Type Area (mm2) Cores (mmø) BW Gland CW Gland EIW Gland Tag 428ET- 401AA-
safety equipment.
1.5 2 12.5 20S 20SS 20SS 53 02
3 13.0 20S 20SS 20SS 53 02
4 14.0 20S 20S 20S 53 02
7 15.9 20 20 20 53 03
12 20.2 25 25 25 55 05
Overall Cable Size 19 23.2 25 25 25 55 05
Ref PCP Gland Items 27 27.9 32 32 32 56 05/06
Size No. Shroud Kit Per Kit Min (mm) Max (mm) 37 30.6 32 32 32 56 06
2 13.6 20S 20S 20S 53 02
2.5 3 14.1 20S 20S 20S 53 02
4 15.0 20S 20S 20S 53 02
16 472AA51 401AA02 - - 8.0 13.2 7 17.1 20 20 20 53 03
12 22.4 25 25 25 55 05
20SS 472AA71 401AA02 KA47271 2 8.0 13.2 19 26.6 25 25 25 55 05
27 30.7 32 32 32 56 06
20S 472AA52 401AA02 KA47252 2 8.0 15.8 37 33.8 40 40 40 57 07
20 472AA53 401AA03 KA47253 2 11.7 20.8 2 14.7 20S 20S 20S 53 02/03
4 3 15.3 20S 20S 20S 53 02/03
25 472AA55 401AA05 KA47255 2 17.0 27.2 4 16.4 20 20 20 53 03
1kV XLPE ARMOURED CABLES TO BS 5467

2 15.9 20 20 20S 53 02/03
6 3 16.6 20 20 20 53 03
32 472AA56 401AA06 KA47256 1 23.5 33.5 4 18.7 20 20 20 53 03
2 18.0 20 20 20 53 03
40 472AA57 401AA07 KA47257 1 29.0 39.9 10 3 19.5 20 20 20 53 03
4 21.1 25 25 25 55 05
50S 472AA58 401AA09 KA47258 1 38.0 46.2
2 20.6 25 25 25 55 05
50 472AA59 401AA09 KA47259 1 39.5 52.6 16 3 21.8 25 25 25 55 05
4 23.6 25 25 25 55 05
2 24.3 25 25 25 55 05
63S 472AA60 401AA11 KA47260 1 50.0 58.9 25 3 26.9 32 32 32 56 06
4 29.1 32 32 32 56 06
63 472AA61 401AA11 KA47261 1 51.3 65.3 2 27.9 32 32 32 56 06
35 3 29.6 32 32 32 56 06
75S 472AA62 401AA13 KA47262 1 62.0 71.6 4 32.1 40 40 32 57 07
75 472AA63 401AA13 KA47263 1 62.5 78.0 2 25.3 25 25 25 55 05
50 3 28.4 32 32 32 56 06
4 31.3 32 32 32 56 06
Nickel plating available to order. 2 28.1 32 32 32 56 06
70 3 32.0 32 32 32 56 06
PCP shrouds are particularly recommended for outdoor and the 4 36.8 40 40 40 57 07
most hostile conditions and are most resistant to ultraviolet. 2 31.9 32 32 32 56 06
95 3 36.7 40 40 40 57 07
4 40.6 50 50 50S 59 09
2 35.1 40 40 40 57 07
120 3 40.0 50 50 40 59 09
4 45.8 50 50 50S 59 09
2 38.2 40 40 40 57 07
150 3 45.1 50 50 50S 59 09
Flameproof gland adaptors and reducers 4 49.9 50 50 50 59 09
CABLE GLANDS
Electrical thread conversions 2 43.3 50 50 50S 59 09
185 3 49.3 50 50 50 59 09
4 54.9 63 63 63S 61 11
Adaptors: Provide a means of connection between 2 48.3 50 50 50 59 09
dissimilar thread forms and sizes. 240 3 54.5 63 63 63S 61 11
4 61.0 63 63 63 61 11
Reducers: Effectively reduce the threaded entry 2 52.5 63 63 63 61 11
300 3 59.5 63 63 63 61 11
diameter of an enclosure to accept a 4 66.5 75 75 75S 63 13
gland or fitting with a smaller thread.
Stopping Plugs: Designed to close any unused entries The recommendations above are given in good faith but the dimensions of cables
may vary with manufacturing tolerances and we advise that the cable diameter is
16 in electrical equipment without measured where possible before purchasing components.
revoking existing certification.
CABLE SUPPORT
19
Cable Ladder Building Services Products
Unistrut
Metal framing systems.
KHZP
Applications Cold rolled framing systems formed from steel strip.
KHZSP Cable ways for industry or buildings with • Unistrut nuts are made from steel bar hardened
high requirements regarding: after manufacture. The shape of the nut permits
Applications
• Load. a quarter turn crosswise in the channel.
Cable ways for office buildings, hospitals and • Torsion.
light industries where requirements are high • The serrated grooves engage with the inturned
• Point load.
regarding: edges of the channel.
• Surface treatment.
• Load. • Unistrut channel and fixings conform to
• Easy handling. Benefits BS 6946 1988.
• Surface treatment. • Common accessories with KHZSP, KHZ. • Channel is supplied in 6m and 3m lengths.
• Perforated rung for ease of cable fixing
Benefits on straight lengths and accessories. • Standard finish is pre-galvanised - hot dip
• Common accessories with KHZP, KHZ. • Rung designed for rhomboid nut. galvanised and stainless steel channel also available.
• Perforated rung for ease of cable fixing • Rung designed for bracing to single
on straight lengths and accessories. conductor cable.
• 6m length makes fast installation possible. For P1000 Channel For P3300 Channel
• 4m length for easy handling. Ref No. Ref No.
• Low dead weight for fast installation. • Hot-dip galvanised after manufacture. P1000
Size Spring Nut Plain Nut Spring Nut (P1000T - Slotted)
M6 PNL06ZP PNP06ZP PNS06ZP

KHZV M12 PNL12ZP PNP12ZP PNS12ZP
P3300
Applications (P3300T - Slotted)
KHZ Cable ways for industry or buildings with In excess of 100 different brackets / accessories are
high requirements regarding: available, making Unistrut the most versatile metal
Applications
• Load over long spans. framing system available.
Cable ways for industry or buildings with • Torsion.
high requirements regarding: • Point load. The brackets available include Flat Plate fittings / Ninety
• Load. • Surface treatment.
Degree Angle Fittings / Angled Fittings / U & Z Shape
• Torsion.
Fittings / Base Plate & Wing Fittings / Beam Clamps /
• Surface treatment. Benefits
• Hygiene.
Cantilever Arms / Tray Arms / Lighting Supports etc.
• Common accessories with KHZ, KHZP, KHZSP.
• Oval rung gives the cable a large bearing
Benefits Contact Cable Services for a comprehensive UNISTRUT
surface.
• 6m length makes fast installation possible. catalogue.
• Common accessories with KHZP, KHZSP.
CABLE SUPPORT
• Oval rung with hexagonal profile allows • Perforated rungs available in straight P1001
for total sealing for hygienic installations lengths and accessories for ease of cabling.
i.e. food industry. • Hot-dip galvanised after manufacture.
• 6m length makes fast installation possible. • Self-supporting up to 9m.
RAY s
• Double fastening of the rung provides the T ice ge y
ladder with a high torsion stability. E
L erv raneav
• Hot-dip galvanised after manufacture. B S ll d
CA ble fu nd hnise
a a a
Ca ck t a lva ays
• A full range of ladder accessories are available ex-stock for immediate delivery. o h a r
• KHZ is available in white epoxy coating from stock.
st lig y g le t Channel Spring Nut
of dut cab
18 • A fully comprehensive cable ladder catalogue is available.
Contact one of our sales office numbers.
CABLE SUPPORT
21
Cable Cleats.
A comprehensive range of cable cleats that meet leading
companies’ individual standards and specifications. Multicleat / Multistrap System ®
Ranger Cleat
• They facilitate a neat and orderly installation. Patent No 2082242
High Impact Black Polystyrene - 382AA Type
• 24 to 110mm diameter cables in trefoil
• They maintain cable position making reworking • 13 to 76mm diameter in 6 sizes. groups in 10 sizes.
easier and potentially safer. • Overlapping, self adjusting size. • Exceptional overlapping ranges.
• ‘C’ section channel location, aids fixing • Non-magnetic materials used throughout,
and stacking. except for cast iron bases.
• Double stacking facility. • Multicleat bases available as either single
• Operating temperature -20OC to +90OC. or two fixing designs.
• Sunlight (UV) and weather resistant. • Multicleat bases available in cast iron,
• Not designed for long vertical runs. aluminium alloy or stainless steel with
Telcleat ® Plastic Two Bolt Cleat • Unaffected by corrosive environments various finishes.
and many chemicals. • Operating temperature -60OC to +100OC.
• 10 to 51mm diameter in 8 sizes. Black High Density Polythene - 374AA Type • LSF versions available.
• Overlapping self adjusting ranges. • 50 to 94mm diameter in 7 sizes.
• Sunlight (UV) and weather resistant. Multistrap ®
• Sunlight (UV) and weather resistant.
• One piece, single fixing design. • Two piece, two fixing design. • A multistrap is a strap complete with a
• Can be double stacked on one fixing. • Can be double stacked on common fixings. tensioning clip, securing pin and winding
• Operating temperature -70OC to +70OC. • Operating temperature -20OC to +90OC. key all made from highly corrosion
resistant non-magnetic stainless steel.
Low Density Black Polythene - 385AA Type • They are used as an intermediate restraint
• Unaffected by corrosive environments oils between Multicleats.
and many chemicals. • They may be used to bind cables together.
LSF (Zero Halogen) • Improved strap design - shorter, thicker
Coloured LSF Compound - 385LSF Type Hanger & Hanger Cleat strap with safer rounded edges.
• Low smoke and fume emission. UK Patent Application GB2244087A and other. • Multistraps are available in two strengths:
• Zero halogen.
Hook Cleat ® Standard Duty - designed to have 3 loops
• Up to 80mm diameter cable or bundle of
• Coloured to distinguish from standard Aluminium Body - 371AA Type of 0.21mm thick strap around the cables.
cables can be supported.
black Telcleat. • 25 to 76mm diameter in 8 sizes. • Not designed to secure cables on long Heavy Duty - designed to have 4 loops of
• Conforms to BS6853. • Self adjusting ranges. vertical routes. 0.31mm thick strap around the cables.
• Two piece single fixing design. • LSF and Flame retardant - (zero halogen).
• Can be double stacked on one fixing. • Single fixing design.
• Not designed to secure cables in long • Versatile.
vertical routes. • Operating temperature -40OC to +150OC.
• Suitable for indoor dry normal industrial • Successfully completed fatigue load tests
use or outdoor in normal unpolluted areas. of 1 million cycles at 309N.
Claw & Two Bolt Cleat ® • Conforms to BS6853.
Aluminium Alloy • Available with resistant foam lining.
Trefoil Cleat ®
• 10 to 114mm diameter in 19 sizes. • For use on major projects typically in lots
• Can be used for all types of cable routes. of 5000. Aluminium Alloy
• Plain finish - for indoor dry normal • 24 to 76mm diameter cable in trefoil
LSF (Zero Halogen) Hanger - 365AA09 Type groups in 33 sizes.
industrial use or outdoor unpolluted areas.
• Epoxy coated - for more hostile conditions. NEW Available Late 2002 • Cleat body employed as a ‘J’ hook, it can • Can be used for all types of cable routes.
• Operating temperature -60OC to +100OC. be used on its own or can accommodate • Supplied complete with top fastening.
Nylon Hook Cleat - 384AA Type a cable tie as a restraint.
CABLE SUPPORT
• Available as either single or two fixing
Claw Cleat • 25 to 80mm diameter in 6 sizes. design.
• Can be double stacked on one fixing. LSF (Zero Halogen) Hanger Cleat - • Plain finish for indoor dry normal industrial
• Two piece single fixing design.
• Width of cleat remains unchanged with 365AA10 Type use or outdoor unpolluted areas.
• Can be stacked to a maximum of 3 on
cable size. • Cleat body complete with cap and cap • Epoxy coated for more hostile conditions.
one fixing.
• Not designed to secure cables in long retaining fixing. • Operating temperature -60OC to +100OC.
Two Bolt Cleat vertical routes.
• LSF version. Single Bolt Fixing
• Two piece two fixing design.
• Suitable for outdoor use. • Plain Finish - 376AC Type
• Can be double stacked on common fixings.
• Overlapping self adjusting sizes. • Epoxy Coated - 376AE Type
• Also available in cast iron, hot dipped
• Operating temperature -20OC to +100OC.
galvanised or epoxy coated.
Two Bolt Fixing
Plain - 370BA Type • Plain Finish - 376AB Type
20 Epoxy Coated - 370BB Type • Epoxy Coated - 376AD Type
CABLE SUPPORT
23
Insuloid Cable Ties
Cable Cleats Selection Chart Standard Ties
CABLE SPEC. CLEATS

The Insulok range of cable ties is moulded in Nylon 66. T18R
Telcleat Hookcleat Claw & 2 Ranger Cleat Horizontal Standard colours black and neutral.
Conductor No. Of Black Polythene Alum Nylon Bolt Cleats High Impact Spacing of
Cable Type Area (mm2) Cores 385AA- 385 LSF 371AA- 384AA- 370BA- * Polystyrene 382AA- Cleats (mm) • One piece, all plastic (no metal pins or fasteners).
1.5 2 01 - - 01 - 300 • Quick, simple fixing by hand or with tensioning tools. LK2
3 01 - - 01 - 300
4 01 - - 01 01 300 • Low cost components.
7 02 - - 02 01 350
12 03 - - 03 02 350 • Manufactured to the quality control requirements
19 04 - - 04 03 400
27 05 - 01 05 03 400 of BS 5750 Part 2 and the U.S. Mil. Spec. 23190.
37 06 05 01 06 04 400 T30R
2.5 2 01 - - 02 01 300 The ‘T” range of ties is listed by the U.S. Defence
3 01 - - 02 01 300 Department and meets the dimensional requirements
4 02 - - 02 01 300
7 02 - - 03 01 350 of Drawing MS 3367.
12 04 - - 04 03 400
19 05 - 01 05 03 400 T50R
27 06 05 01 06 04 400 Approvals
37 06 05 01 06 04 400
4 2 02 - - 02 01 350 American Mil. Spec. 23190 U.L. (Underwriters
3 02 - - 02 01 350 Laboratory) Defence Standard AQAP-9 Lloyds Register
4 03 - - 03 01 350
6 2 03 - - 03 01 350 of Shipping Bureau Veritas Ford Q101.
LK2A
1kV XLPE ARMOURED CABLES TO BS 5467
3 03 - - 03 01 350
4 04 - - 04 02 350
10 2 04 - - 04 02 400 Nom. Overall Strap Min Tensile Max Cable
3 04 - - 04 02 400 Ref Length Width Strength Bundle Dia
4 04 - - 05 03 400 No. (mm) (mm) (kg) (mm)
16 2 04 - - 03 03 400 T120I
3 04 - - 05 03 400 T18R 100 2.5 8.1 16
4 05 05 - 06 03 400 LK2 120 2.5 8.1 16
25 2 04 - - 04 03 400
3 05 - 01 05 03 400 T30R 150 3.5 13.6 35
4 05 05 01 06 04 400 T50R 200 4.6 22.7 50
35 2 05 - 01 05 04 400
3 05 05 01 06 04 400 LK2A 270 4.8 22.7 73 T50L
4 05 05 01 06 04 400 T120I 300 8.6 45.5 70
50 2 05 05 01 06 03 400 T50L 385 4.6 22.7 109
3 06 05 01 06 04 400
4 06 05 01 06 04 400 T120R 390 7.6 54.4 108
70 2 06 05 01 06 04 400 LK5 540 13.0 113.4 152
3 06 06 01 07 04 400 T120R
4 07 06 02 07 04 400
95 2 06 06 01 07 04 400
3 07 06 01 07 04 400
4 08 07 02 08 05 600
120 2 07 06 02 07 04 400 Cable Tray Fixing Ties
3 07 07 02 08 05 400 LK5
4 08 08 03 09 05 600 These simple, neat ties provide a permanent answer to
150 2 07 07 02 08 05 400 the problem of fixing cable to cable trays. The one
3 08 08 03 09 05 600
4 - 09 03 10 05 600 piece moulding in tough, flexible Nylon 66, snaps apart
CABLE SUPPORT
185 2 08 08 03 09 05 600 to slot into cable trays.
3 08 08 03 09 05 600
4 - 09 04 10 06 750
CTF 120
240 2 08 08 03 09 05 600 Nom. Overall Strap Min Tensile Max Cable
3 - 09 03 10 06 750 Ref Length Width Strength Bundle Dia
4 - 10 04 11 06 900 No. (mm) (mm) (kg) (mm)
300 2 - 09 04 10 06 750
3 - 10 04 11 06 750 CTF 120 315 7.6 54.5 - CTF 250
4 - 11 05 12 06 900
CTF 250 360 13.0 113.4 -
400 2 - 10 04 11 06 -
3 - 11 05 12 06 -
4 - 12 06 13 06 -
* Two Bolt cleats from 370BA10.
Details on cleats for cable in trefoil & voltages other than 1kV available on request.
22 The recommendations above are given in good faith, but the dimensions of cable vary with manufacturing Other ties available include releasable and stainless steel
tolerances and we suggest that the cable diameter is measured where possible before purchasing cleats. types. Self adhesive bases and banding strap also stocked.
CABLE JOINTS & TERMINATION (Low Voltage)
25
Low Voltage Resin Joints Low Voltage Jointing Kits

For power cables 2 part polyurethane resin.
3M ‘Scotchcast’ LA and LB series for PVC/PVC/SWA/PVC • Connectors supplied separately - see page 5.
and XLPE cables to 1kV.
• Complete with armour continuity. Kit Reference 2 Core mm2 3 Core mm2 4 Core mm2
• Connectors should be ordered separately -
see page 5.
Standard Straight Joint
MPJ1 1.5 - 6 1.5 - 6 1.5 - 6

MPJ2 10 - 16 10 10
Inline Joints MPJ3 25 - 35 16 - 25 16 - 25
2 Core 3 Core 4 Core
Kit Reference Conductor Size mm2 Conductor Size mm2 Conductor Size mm2 MPJ4 50 - 95 35 - 70 35 - 70
MPJ5 120 - 185 95 95

LA21 1.5 - 4 1.5 - 2.5 1.5 - 2.5 MPJ6 240 - 300 120 - 185 120 - 185
LA22 6 - 25 4 - 10 4 - 10 MPJ7 - 240 - 300 240 - 300

MPJ8 400* 400* 400* Standard Kit
LA23 35 - 50 16 - 25 16
LA24 70 - 95 35 - 50 25 - 50
LA25 120 - 185 70 - 120 70 - 95
Universal Straight Joints
LA26 240 - 300 150 - 185 120 - 185 (Large volume shell suitable for mechanical connectors)
LA27 400 240 - 300 240 - 300

MST6 1.5 - 10 1.5 - 6 1.5 - 6
MST16 16 - 25 10 - 25 10 - 16
MST35 35 35 25 - 35
MST95 50 - 95 50 - 95 50 - 95
Branch Joints MST185 120 - 185 120 - 185 120 - 185
Main Cable Branch Cable
Kit Reference 4 Core mm2 2 Core mm2 MST300 240 - 300 240 - 300 240 - 300 Universal Kit
LB21 1.5 - 2.5 1.5 - 2.5

LB22 4 - 10 1.5 - 10 Universal Branch Joints
LB23 16 - 35 1.5 - 25
LB24 50 - 70 1.5 - 70 MBR6 1.5 - 10 1.5 - 6 1.5 - 6
LB25 95 - 185 50 - 185 MBR16 16 - 25 10 - 25 10 - 16

MBR35 35 35 25 - 35
MBR95 50 - 95 50 - 95 50 - 95
MBR185 120 - 185 120 - 185 120 - 185
MBR300 240 - 300 240 - 300 240 - 300 Universal Branch Kit
* Joint does not accommodate crossed cores.
24
27
electronics
Low Voltage FP400 Cable Jointing Kits Heat Shrinkable Jointing Systems
1kV - 3.6kV ‘Shrink Joint’ straight joints for
XLPE and PVC armoured cables.
Designed to withstand fire conditions and in conjunction
with Pirelli FP400 cable maintain circuit integrity.
FP400 cable joints are low smoke and fume and zero Components
halogen (LS04).
Heat shrinkable adhesive - coated connector insulating
Contact Cable Services for details of performance tubing and outer sealing and protection sleeve. AR101
characteristics. and AR102 contain galvanised steel braid to provide
mechanical protection and earth continuity, while AR3,
AR4 and AR5 contain a galvanised steel case.
FP400 - LV Straight Joint Selection Chart
Kit Reference 2 Core mm2 3 Core mm2 4 Core mm2
Kit Reference Conductor Size mm2 Conductor Size mm2 Conductor Size mm2
AR101 1.5 - 16 1.5 - 10 1.5 - 4
FRZHMPJ2 4 - 25 4 - 10 4 - 10 AR102 10 - 35 6 - 25 6 - 16
FRZHMPJ3 AR3 35 - 95 25 - 70 25 - 50
35 - 50 16 - 25 16

AR4 120 - 240 95 - 185 70 - 150
FRZHMPJ4 70 - 95 35 25 - 35
AR5 300 240 - 300 185 - 300
FRZHMPJ5 120 - 185 50 - 95 50 - 95
FRZHMPJ6 240 - 300 120 - 185 120 - 185
FRZHMPJ7 - 240 - 300 240 - 300
Connectors supplied separately - see page 5.
FRZHMPJ8 - - 400
FP400 - LV Branch Joint Selection Chart

Kit Reference Conductor Size mm2 Conductor Size mm2 Conductor Size mm2
FRZHMB1 2.5 - 35 2.5 - 25 2.5 - 10

FRZHMB2 50 - 120 35 - 95 16 - 50
Connectors supplied separately - see page 5.
26
CABLE JOINTS & TERMINATION (Medium Voltage)
29
electronics Technical Guide General Details
For Raychem cable termination and accessories 6.6kV - 33kV
Heat Shrink Termination
Selection chart for single and three core paper and

polymeric insulated cables. This section will help to identify the termination and accessories required.
To select termination required choose one figure from The following information is needed.
the left hand column of each table.
1 System Voltage Phase-Phase
The chart represents only a small portion
of the entire range of Raychem High Voltage
2 Location of Termination An indoor termination is the term used for a termination enclosed
termination systems. Raychem produce the
most comprehensive range of terminations within a box. An outdoor termination is the term used for a
for single and multicore paper and plastic Voltage termination exposed to the environment i.e. on a pole.
cables at all voltages up to and including Cable Size
33kV and beyond. Consult Cable Services 3 Number of Cores Single core or 3 core. Single core kits come in sets of three.
Number of Cores

with your requirements or ask for the full
Raychem Electrical Product catalogue. Insulation
4 Conductor Cross-Section In square millimetres.
Location
Length
5 Type of Insulation a) Paper - MIND screened or belted.
b) Plastic - Screened or unscreened. PVC, XLPE or EPR.
Typical Part Number : EPKT - 17 C 3 M I H2
Voltage in kV 6 Type of Screening If plastic insulation (normally copper tape or copper wire).
7 For 6.6kV
17 For 11 & 17.kV 7 Type of Cable Box a) Normally compound filled.
b) Air filled or dry box.
Size in mm 2
6.6kV 11kV & 17.5kV c) Air insulated (no boots required).
A 16 - 50 16 - 25 d) Distance between bushing stud and baseplate.
B 70 - 120 35 - 70 e) Gland stud measurements.
C 150 - 240 95 - 240
D 300 - 400 300 - 400
Indoor Connection to Cable Boxes
Number of Cores 3 for 3 Core A typical Raychem indoor termination complete with accessories.
Insulation Type
M For Paper Insulating bushing boots - Right angle or straight
connections (see page 36).
X For polymeric
Location Indoor termination kit (see page 28).
I Indoor 3 Core Box Termination

O Outdoor Pole Termination
Solderless earth connections - for polymeric cables
with copper tape screens (see page 35).
Tail Length
H2 For 650mm Long
Cable glands - for ease of armour connection
H4 For 1200mm Long and to increase available box length
(see page 36).
28
31
Technical Guide Clearances Technical Guide Cable Box Length
For Raychem cable termination and accessories 6.6kV - 33kV For Raychem cable termination and accessories 6.6kV - 33kV
Phase-Phase and Phase-Earth Gland Requirements - 3 Core Cables

Check the cable box clearances with Table 1. If X and y are less than the values Check the cable box dimension from the bushing stud to the bottom plate of
given in Table 1, Raychem insulating boots must be used. the cable box. If dimension ‘a’ is less than the figure given in Table 4, then a
gland that allows the termination breakout body to fit inside it is required.

Table 1 - Minimum air clearance for termination in cable boxes in accordance with BS162 Class A.
Highest voltage for cable, phase-phase (kV) 6.6 11 22 33
Minimum air clearance between live metal X (mm) 90 127 242 356
Minimum air clearance between live metal and ground Y (mm) 65 75 140 222
Table 4 - Minimum distance ‘a’ between bushing stud and bottom plate of cable box for
If connection is insulated with Raychem boots, the dimensions X and Y can be reduced. terminations from 11 - 33kV.
Highest voltage for cable, phase-phase (kV) 11 11 22 33
Minimum size of conductor (mm2) 95 300 300 300
Table 2 - Impulse voltage withstand for Raychem indoor terminations with insulating boots based Minimum height a with straight connections (mm) 550 600 700 750
on bushing in accordance with BS 2562. Minimum height a with crossed connections (mm) 600 700 - -
Impulse voltage withstand (kV) 75 95 125 170
By using a Raychem cable box gland, the figure given in Table 4 can be reduced by 150mm. The gland is
Minimum clearance between live metal X (mm) 45 75 100 125
made to match stud spacing to BS 2562. Glands are available with an insulating plate where an earth fault
Minimum clearance between live metal and ground Y (mm) 32 60 75 100
indicator C.T. is required and in aluminium (size X only) for single core applications.
When installed, the minimum clearances between cores and between cores and ground must be as shown in Table 3.
Table 3 - Minimum clearance between the cores and the cores and ground.
Highest voltage for cable, phase-phase (kV) 6.6 11 22 33
Minimum clearance b (mm) 10 15 25 35
c (mm) 15 20 40 50
b is measured at the end of the core screen.
C is measured at the end of the stress control tubing.
Dimensions in mm
Table 5 - Raychem cable box gland dimensions.

b1 b2 b3 b4 d1 d2 I t
Size X 90 90 66 66 68 11 140 1
Size Y 115 125 86 95 97 15 150 1.5
30 See Page 36 for cable box gland references.

33
electronics electronics
NEW IXSU-F / OXSU-F NEW EAKT - 16xx (Modification codes for IXSU-F and
For polymeric cables up to 42kV. OXSU-F terminations)
Heat shrinkable medium voltage terminations
for indoor and outdoor applications Solderless Earthing Connection
for single and 3 core Polymeric cable up to 42kV (Set of 3).
Diameter Over Metal Application Range mm2 Part Mod.Code

Tape Shield mm 12kV 36kV / 42kV Number Number
12kV Single Core - Termination Family 12 - 18 16 - 50 - EAKT - 1655 G55

Indoor Outdoor 19 - 24 70 - 150 25 - 35 EAKT - 1656 G56
Ref Cross Section mm2 Ref Cross Section mm2 25 - 30 185 - 240 50 - 70 EAKT - 1657 G57
IXSU-F 3111 10 - 35 OXSU-F 3111 10 - 35 31 - 44 300 - 630 95 - 300 EAKT - 1658 G58
IXSU-F 3131 95 - 240 OXSU-F 3131 95 - 240
IXSU-F 3141 240 - 500 OXSU-F 3141 240 - 500 The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunction

IXSU-F 3151 500 - 800 OXSU-F 3151 500 - 800 with the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.
12kV Screened 3 Core without Armour - Termination Family Example:

IXSU - F6332 - G58 Termination for 3 Core Polymeric cables 36kV with solderless earthing connection.
Indoor Outdoor
Ref Tail Length mm Cross Section mm2 Ref Tail Length mm Cross Section mm2
IXSU-F 3301 450 10 - 16 OXSU-F 3301 450 10 - 16 Armour Earthing Assemblies (Clamping Ring)
IXSU-F 3304 1200 10 - 16 OXSU-F 3304 1200 10 - 16
for single core Polymeric cable up to 42kV (Set of 3).
IXSU-F 3311 450 16 - 35 OXSU-F 3311 450 16 - 35
IXSU-F 3314 1200 16 - 35 OXSU-F 3314 1200 16 - 35
IXSU-F 3321 450 25 - 70 OXSU-F 3321 450 25 - 70 Diameter Over Application Range mm2 Part Mod.Code
IXSU-F 3324 1200 25 - 70 OXSU-F 3324 1200 25 - 70 Armour mm 12kV 36kV / 42kV Number Number
IXSU-F 3331 450 95 - 240 OXSU-F 3331 450 95 - 240
IXSU-F 3334 1200 95 - 240 OXSU-F 3334 1200 95 - 240 21 - 32 16 - 50 - EAKT - 1636 G36
IXSU-F 3341 450 240 - 500 OXSU-F 3341 450 240 - 500 33 - 50 95 - 400 16 - 185 EAKT - 1637 G37
IXSU-F 3344 1200 240 - 500 OXSU-F 3344 1200 240 - 500
51 - 67 500 - 800 240 - 630 EAKT - 1638 G38
17.5 / 24 / 42kV versions available.
Armour Earthing Assemblies (Clamping Ring)

36kV Single Core - Termination Family for 3 core Polymeric cable up to 42kV.
Indoor Outdoor
Ref Cross Section mm2 Ref Cross Section mm2 Diameter Over Application Range mm2 Part Mod.Code
IXSU-F 6131 50 - 120 OXSU-F 6131 50 - 120 Armour mm 12kV 36kV / 42kV Number Number
IXSU-F 6141 120 - 400 OXSU-F 6141 120 - 400
50 - 86 150 - 240 35 - 95 EAKT - 1643 G43
36kV Screened 3 Core without Armour - Termination Family 60 - 94 300 - 400 120 - 185 EAKT - 1644 G44
Indoor Outdoor 70 - 110 - 240 - 300 EAKT - 1645 G45
Ref Tail Length mm Cross Section mm2
Ref Tail Length mm Cross Section mm2
The accessory kit can be ordered individually by using the Raychem Part Number EAKT - 16xx, or in conjunction
IXSU-F 6332 650 50 - 120 OXSU-F 6332 650 50 - 120 with the termination kit by adding the Mod. Code Number Gxx to the appropriate Termination Kit Number.
IXSU-F 6334 1200 50 - 120 OXSU-F 6334 1200 50 - 120
IXSU-F 6342 650 120 - 300 OXSU-F 6342 650 120 - 300 Example:
IXSU-F 6344 1200 120 - 300 OXSU-F 6344 1200 120 - 300 IXSU - F6332 - G43 Termination for 3 Core Polymeric cables 36kV with armour earthing connection.
IXSU-F 6352 650 400 - 500 OXSU-F 6352 650 400 - 500
IXSU-F 6354 1200 400 - 500 OXSU-F 6354 1200 400 - 500
32
17.5 / 24 / 42kV versions available. 17.5 / 24 / 42kV versions available.
35
electronics Termination Accessories
NEW TFTI - TFTO Solderless Earth Connection Kit
Cold Applied Terminations
For single core polymeric cables up to 42kV Set of 3 for polymeric cable with copper tape screens.
cold shrink medium voltage terminations for Conductor Range mm2
indoor and outdoor applications.
Ref 6.6kV 11kV 33kV
EAKT 1655 16 - 50 16 - 50 -
12kV Indoor EAKT 1656 70 - 150 70 - 150 25 - 35
Ref Cross Section mm Dia Insulation mm EAKT 1657 185 - 300 185 - 240 50 - 70
TFTI 3112 25 - 70 13.5 - 21.0 EAKT 1658 400 - 630 300 - 630 95 - 300
TFTI 3122 70 - 185 17.0 - 28.0 EAKT 1659 800 - 1000 800 - 1000 400 - 1000
TFTI 3132 150 - 400 23.0 - 37.0

TFTI 3142 400 30.0 - 46.0 Set of 1 for 3 core paper lead cable.
Conductor Range mm2
36kV Indoor Ref 6.6kV 11kV 33kV
TFTI 6132 35 - 150 23.0 - 37.0
TFTI 6142 150 - 400 30.0 - 46.0 EAKT 1669 16 -120 16 - 95 -
17.5 / 24 / 42kV versions available on request. EAKT 1670 150 - 240 120 - 185 -
EAKT 1671 300 - 400 240 - 300 50
12kV Outdoor EAKT 1672 - 400 70 - 300
TFTO 3112 25 - 70 13.5 - 21.0
TFTO 3122 70 - 185 17.0 - 28.0 Set of 1 for 3 core paper insulated corrugated aluminium sheathed cable (ESI type).
TFTO 3132 150 - 400 23.0 - 37.0 Ref Conductor Range mm2
TFTO 3142 400 30.0 - 46.0
SMOE 61203 95 - 300

36kV Outdoor
TFTO 6132 35 - 150 23.0 - 37.0
TFTO 6142 150 - 400 30.0 - 46.0
Constant Force Springs
Ref Minimum Diameter (mm) Maximum Diameter (mm)
CFS 59 4.0 10.0

CFS 60 9.0 15.0
CFS 61 14.0 22.0
CFS 62 18.5 29.0
CFS 63 23.5 37.0
CFS 64 31.0 50.0
CFS 65 44.0 70.0
34 CFS 66 58.0 94.0
37
Termination Accessories electronics
electronics 11kV Shrink Set Joints
Heat Shrink Insulating Boots
Set of 3 Up to 17kV
Straight & Transition Joints
Part Number
Resin Volume
Conductor Range mm 2
Straight Boots Right Angle Boots Ref Conductor Size mm2 (litre approx)
10 - 35 RSRB 4022 RSRB 4042 SHSS-12A-IND 70 / 185 14 (2 packs)

50 - 95 RSRB 4024 RSRB 4044 SHSS-12B-IND 185 / 300 28 (4 packs)
120 -300 RSRB 4026 RSRB 4046
Cold Applied Inline Or Right Angle Insulating Boots Branch Joints

Set of 3 Up to 17.5kV
SMOE 61987 95 / 185 42 (6 packs)
• Maximum Voltage 17.5kV SMOE 61988 185 / 300 48 (7 packs)
• Basic Impulse Level 95kV
• Bushing Diameter 31 - 70 These joints are designed for use with shear bolt connectors which are included in
(bushing less than 45mm use collar) the kit. See page 9 for details of the connectors. Raychem recommend the use of a
holding tool when installing shear bolt connectors, see page 76 for details.
• Bushing Type to DIN / CENELEC / ANSI For conductor sizes smaller than the size quoted above a build up kit is required.
• Part No. SMOE 62804

(for right angle and straight bushing)
Build Up Kit
• Also available RCAB 5120 for 630Amp straight bushing, 24kV.
Ref Conductor Size mm2
Cable Box Extension Glands

BU1 16 / 50 For SHSS 12A-IND & SMOE 61987
Ref Application BU2 95 / 150 For SHSS-12B-IND & SMOE 61988
EAKT 1605 3 core cable to 95mm2

EAKT 1606 3 core cable to 300mm2 Universal Pot End
EAKT 1607 EAKT 1606 plus insulating plate
EAKT 1608 Single core AWA cable to 630mm2 For Paper & Polymeric 95 / 300 SMOE 62668 14 litres resin (2 packs)
SFK 445* Dual fixing X gland
1605 /8INS* Insulating plate for EAKT1605/8
See Page 31 for cable box gland dimensions.

NOTE: The use of extension glands can add 150mm to the distance between
36 the bushing stud and the effective bottom plate of the cable box.
* Non Raychem items.
39
11kV Single Core Joints 33kV Jointing
For polymeric insulated copper wire EPKJ jointing system for straight
and copper tape screened. Mechanical and transition jointing.
connectors included in MXSU range.
3 core paper lead to 3 core paper lead SWA.
Non Armoured EPKJ - 36B - 3SB - 3SB - W 95 - 150
EPKJ - 36C - 3SB - 3SB - W 150 - 400
Ref Conductor Size mm 2
3 core polymeric SWA to 3 core polymeric SWA.

MXSU 3111 35 - 95 Contact Cable Services for information.
MXSU 3131 95 - 240
MXSU 3141 185 - 400 3 core paper lead SWA to 3 core polymeric SWA.

SXSU 4141 400 - 630 (does not include connector) Contact Cable Services for information.
3 core polymeric SWA to 3 single core polymeric.

Aluminium Wire Armoured Contact Cable Services for information.
(core connectors not included)
Single core polymeric to single core polymeric.
SXAW 3121 95 - 185 Ref Conductor Size mm2
SXAW 3131 185 - 300 EPKJ - 36B - 1XU - 1XU 95 - 150
SXAW 3141 400 - 500 EPKJ - 36C - 1XU - 1XU 185 - 400
SXAW 3151 630 EPKJ - 36D - 1XU - 1XU 500 - 630
Single core paper to single core polymeric.

Versions available for 36kV.
EPKJ - 36B - 1HL - 1XU 95 - 150
EPKJ - 36C - 1HL - 1XU 185 - 400
EPKJ - 36D - 1HL - 1XU 500 - 630
Single core paper to single core paper.

EPKJ - 36B - 1HL - 1HL 95 - 150
EPKJ - 36C - 1HL - 1HL 185 - 400
EPKJ - 36D - 1HL - 1HL 500 - 630
Connectors.
Mechanical shear bolt connectors available for 185 mm2 and above.
38 For ‘like to like’ applications crimp connectors are recommended - see page 5.
41
Cold Shrink System Cold Shrink System

11kV Cable Accessories 11kV Cable Accessories
Terminations Single Core Terminations

The 3M Cold Shrink Termination System is a cold applied Polymeric insulated, copper tape screened
system which includes the QTIII one part termination. cable - 6.35 / 11kV.
Kit Reference Range mm2
Three Core Terminations
Polymeric insulated, copper tape screened, steel wire Indoor IT 11 1A xx 50 - 630
armoured cable - 6.35 / 11kV. Outdoor OT 11 1A xx 50 - 630
Range Max Tail
Kit Reference mm2 Length mm Earthing Arrangement
Indoor Polymeric insulated, copper wire screened
IG 113A xx S 25 - 400 650 Gland kit included
cable - 6.35 / 11kV.
IG 113A xx L 25 - 400 1200 Gland kit included Kit Reference Range mm2

IS 113A xx S 25 - 400 650 Gland seal only included
IS 113A xx L 25 - 400 1200 Gland seal only included Indoor IT 11 1B xx 50 - 630
IT 113A xx S 25 - 400 650 No glanding included Outdoor OT 11 1B xx 50 - 630
IT 113A xx L 25 - 400 1200 No glanding included
Outdoor Polymeric insulated, copper tape screened,
OT 113A xx S 25 - 400 650 Armour kit included aluminium wire armoured cable - 6.35 / 11kV.
OT 113A xx L 25 - 400 1200 Armour kit included
Polymeric insulated, copper tape screened, lead Indoor IT 11 1C xx 50 - 630

sheathed, steel wire armoured cable - 6.35 / 11kV. Outdoor OT 11 1C xx 50 - 630
Range Max Tail
Kit Reference mm2 Length mm Earthing Arrangement Polymeric insulated, copper tape screened,
Indoor lead sheathed, aluminium wire armoured
IG 113B xx S 25 - 400 650 Gland kit included cable - 6.35 / 11kV.
IG 113B xx L 25 - 400 1200 Gland kit included
IS 113B xx S 25 - 400 650 Gland seal only included
IS 113B xx L 25 - 400 1200 Gland seal only included Indoor IT 11 1D xx 50 - 630
IT 113B xx S 25 - 400 650 No glanding included Outdoor OT 11 1D xx 50 - 630
IT 113B xx L 25 - 400 1200 No glanding included
Outdoor
OT 113B xx S 25 - 400 650 Armour kit included Polymeric insulated, copper tape screened,
OT 113B xx L 25 - 400 1200 Armour kit included lead sheathed cable - 6.35 / 11kV.
Paper insulated (belted), lead sheathed, steel wire
Indoor IT 11 1E xx 50 - 630
armoured cable - 6.35 / 11kV.
Outdoor OT 11 1E xx 50 - 630
Range Max Tail
Kit Reference mm2 Length mm Earthing Arrangement
Indoor
11kV Barrier Boots
MT16 70 - 300 - No glanding included
Outdoor MB63 In line coldshrink barrier boot
MO16 70 - 300 - Armour kit included MB61 Universal tape boot
40
NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.
43
Cold Shrink System Cold Shrink System

11kV Cable Accessories 11kV Cable Accessories
Jointing Single Core In Line Joints

The 3M Cold Shrink Jointing System is a cold applied Polymeric insulated, copper tape screened
system which includes the QS1000 one part joint body. cable - 6.35 / 11kV.
The system has been designed to enable any combination
of sizes to be joined from 25mm2 to 630mm2. Water Kit Reference Range mm2 Encapsulation Type
blocked mechanical connectors are included in the kits.
JC 11 1A1A xx 50 - 630 Cold Shrink
Three Core In Line Joints

Paper insulated (belted), lead sheathed, steel wire armoured cable - 6.35 / 11kV.
Kit Reference Range mm2 Encapsulation Type Polymeric insulated, copper wire screened
cable - 6.35 / 11kV.
JU 11 3C3C xx 25 - 300 1400U Scotchcast resin - hydrocarbon resistant and flame retardant

polyethereurethane resin. Kit Reference Range mm2 Encapsulation Type
JO 11 3C3C xx 25 - 300 Suitable for use with Pirelli resin type C74379.
JC 11 1B1B xx 50 - 630 Cold Shrink
Polymeric insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.
Kit Reference Range mm2 Encapsulation Type
JU 11 3A3A xx 35 - 300 1400U Scotchcast resin - hydrocarbon resistant and flame retardant Polymeric insulated, copper tape screened,
polyethereurethane resin. aluminium wire armoured cable - 6.35 / 11kV.
JO 11 3A3A xx 35 - 300 Suitable for use with Pirelli resin type C74379.
Polymeric insulated, copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.
JC 11 1C1C xx 50 - 630 Cold Shrink
JU 11 3B3B xx 35 - 300 1400U Scotchcast resin - hydrocarbon resistant and flame retardant
polyethereurethane resin.
JO 11 3B3B xx 35 - 300 Suitable for use with Pirelli resin type C74379. Polymeric insulated, copper tape screened,
lead sheathed, aluminium wire armoured
cable - 6.35 / 11kV.
Three Core Transition Joints
Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric Kit Reference Range mm2 Encapsulation Type
insulated, copper tape screened, steel wire armoured cable - 6.35 / 11kV.
JC 11 1D1D xx 50 - 630 Cold Shrink
JU 11 3A3C xx PILC 25 - 300 1400U Scotchcast resin - hydrocarbon resistant and flame retardant
Poly 35 - 300 polyethereurethane resin.
JO 11 3A3C xx PILC 25 - 300 Polymeric insulated, copper tape screened,
Poly 35 - 300 Suitable for use with Pirelli resin type C74379. lead sheathed, cable - 6.35 / 11kV.
Paper insulated (belted), lead sheathed, steel wire armoured cable to Polymeric insulated,
copper tape screened, lead sheathed, steel wire armoured cable - 6.35 / 11kV.
JC 11 1E1E xx 50 - 630 Cold Shrink
JU 11 3B3C xx PILC 25 - 300 1400U Scotchcast resin - hydrocarbon resistant and flame retardant
Poly 35 - 300 polyethereurethane resin.
JO 11 3B3C xx PILC 25 - 300
Poly 35 - 300 Suitable for use with Pirelli resin type C74379.
42
NOTE: For xx substitute conductor size. NOTE: For xx substitute conductor size.
45
Separable Connectors
11kV Cast Iron Joints
Conductor Range mm2 Joint Reference Formfit® Straight & Elbow Connectors
FORMFIT medium voltage separable connectors are suitable for a wide range of non
70 C70982 - 02 loadbreak applications including transformer, switchgear and motor connections and
95 C70982 - 03 also cable to cable.
120 C70982 - 04
Formfit® 250 Series
150 C70982 - 05
185 C70982 - 06 • Separable Straight (FMCS).
240 C70982 - 07 and

300 C70982 - 08 • Separable Elbows (FMCE).
FORMFIT® 250 series are rated at 250 amps and are

NOTE 1: Joints suitable for normal or phasing out / colour to colour connections. suitable for single core polymeric insulation, copper or
NOTE 2: Joints comprise cast iron protection box, lead sleeve, separator and weak aluminium conductors from 16 to 95mm2 up to 24kV.
back ferrule, (compound, solder and other consumables sold separately).
Conductor Size (mm2) (for guidance only)
Dia Over Insulation (mm) Kit Ref Kit Ref Highest Voltage
Min Max Straight Elbow 12kV 17.5kV 24kV
Jointing Compounds / Mains Cable Accessories 10.0 12.6 FMCS-250-A* FMCE-250-A* 16 - -
11.8 14.5 FMCS-250-B* FMCE-250-B* 25 - -
Ref Description 13.7 16.3 FMCS-250-C* FMCE-250-C* 35 25 -
15.3 17.9 FMCS-250-D* FMCE-250-D* 50 35 -
17.0 19.5 FMCS-250-E* FMCE-250-E* 70 50 -
F70208 - 66 G8 Hot pour compound for up to 22kV (Use for high ambient temperatures) 10kg Tin
18.6 21.3 FMCS-250-F FMCE-250-F 95 70 35
F70201 - 66 G101 Hot pour compound for up to 11kV 10kg Tin 20.2 23.0 FMCS-250-G FMCE-250-G - 95 50
T70131 - 02 Coraline Flux 0.4kg 22.5 25.3 FMCS-250-H FMCE-250-H - - 70
F71003 - 02 Bicalflux for aluminium conductors 250cc 23.4 26.0 FMCS-250-J FMCE-250-J - - 95
* Models with reducers.
MSOLDER Tinmans Solder (m) 0.25kg Stick approx

DSOLDER Plumbers Metal (d) 0.50kg Stick approx
Selection Guide (applicable to all Formfit® connectors)
1 Select from the table the kit reference Example of Order for
corresponding to the diameter over the insulation. Elbow Connector:
F10507 - 03 G507 Yellow varnish tape 19mm x 66m
2 Specify insulation voltage in kV: (ie. 24kV)
Cable 24kV, 50mm2,
F10510 - 02 G510 Plain cotton tape 19mm x 66m 3 Select from the table below the earthing device
Insulation Diameter 21.2mm,
F70512 - 53 G512 Bitumen tape 51mm x 20m to suit the cable.
Aluminium Conductor,
4 Select the model of connection end-fitting*
F70515 - 15 G515 Oil impregnated tape 12 x 5.5m / Tin Copper Wire Screen:
according to:
F70532 - 01 G532 Terylene tape 19mm x 23m • Conductor Material ‘C’ Copper ‘A’ Aluminium. FMCE-250-G-24-T3-A50
• Conductor Size in mm2.
* Can be crimped using usual tools.
Essential Ordering
F70612 - 52 Bicaseal solid setting putty (2 part) Information:
Earthing Device Reference Type of Metallic Screen of Cable • Cable Insulation Diameter
R391 Pirelli Electrical weatherproof compound 0.5kg • Current Rating
T1 Polylam
• Bushing Type
R392 Pirelli Electrical weatherproof compound 3kg T2 Copper Tapes
(CENELEC / ANSI)
44 T3 Copper Wires • Screen Type
47
Formfit® 400 Series Formfit® 400 Series

• Separable Straight (FMCS - 400). • Separable Tee Connectors (FMCEAs - 630/400).
• Separable Elbow (FMCE - 400).
FORMFIT® 400 series (FMCEAs - 630/400 clamping screw
• Separable Tee Connectors (FMCT - 400).
contact) are rated at 630 amps, copper or aluminium
conductors from 70 to 300mm2 up to 12kV or 35 to
FORMFIT® 400 series (clamping pin contact) 300mm2 up to 24kV. FMCEAs differ from FMCTs in that
are rated at 400 amps and are suitable for single core they are for up to 24kV only and have reduced overall
polymeric insulation, copper or aluminium conductors dimensions and no test point. They are particularly
from 25 to 300mm2 up to 36kV. suited to wind turbine applications.
Conductor Size (mm2) (for guidance only) Conductor Size (mm2) (for guidance only)
Dia Over Insulation (mm) Kit Ref Kit Ref Kit Ref Highest Voltage Dia Over Insulation (mm) Highest Voltage
Min Max Elbow Tee Straight 12kV 17.5kV 24kV 36kV Min Max Kit Ref 12kV 17.5kV 24kV
18.5 20.5 FMCE-400-Z FMCT-400-Z FMCS-400-Z 70 50 35 - 18.5 20.5 FMCEAs-630/400-Z 70 50 35
19.9 21.9 FMCE-400-A FMCT-400-A FMCS-400-A 95 70 50 - 19.9 21.9 FMCEAs-630/400-A 95 70 50
21.4 23.5 FMCE-400-B FMCT-400-B FMCS-400-B 120 95 70 25 21.4 23.5 FMCEAs-630/400-B 120 95 70

22.9 25.1 FMCEAs-630/400-C 150 120 95
22.9 25.1 FMCE-400-C FMCT-400-C FMCS-400-C 150 120 95 35
24.4 26.6 FMCEAs-630/400-D 185 150 120
24.4 26.6 FMCE-400-D FMCT-400-D FMCS-400-D 185 150 120 50 26.0 28.3 FMCEAs-630/400-E 240 185 150
26.0 28.3 FMCE-400-E FMCT-400-E FMCS-400-E 240 185 150 70 27.8 30.4 FMCEAs-630/400-F 300* 240 185
27.8 30.4 FMCE-400-F FMCT-400-F FMCS-400-F 300* 240 185 95 29.8 32.7 FMCEAs-630/400-G - 300* 240
29.8 32.7 FMCE-400-G FMCT-400-G FMCS-400-G - 300* 240 120/150 31.8 35.3 FMCEAs-630/400-H - - 300*
31.8 35.3 FMCE-400-H FMCT-400-H FMCS-400-H - - 300* 185 * Consult Cable Services.
Unscreened version (FMCEAUs - 630) available where a screened circuit is not necessary.
34.1 38.3 FMCE-400-J FMCT-400-J FMCS-400-J - - - 250
* Consult Cable Services.
Formfit® 600 Series
Formfit® 400 Series • Separable Tee Connectors (FMCTs - 600).
• Separable Tee Connectors (FMCTs - 400). FORMFIT® 600 series (FMCTs - 600 clamping screw
contact) are rated at up to 1250 amps, copper or
FORMFIT® 400 series (FMCTs - clamping screw contact) are rated at up to 630 amps, aluminium conductors from 50 to 630mm2 up to 24kV.
copper or aluminium conductors from 70 to 240mm2.
Dia Over Insulation (mm) Highest Voltage
Min Max Kit Ref 12kV 17.5kV 24kV 36kV
18.5 20.5 FMCTs-400-Z 70 50 35 - Dia Over Insulation (mm) Highest Voltage
19.9 21.9 FMCTs-400-A 95 70 50 - Min Max Kit Ref 12kV 17.5kV 24kV
21.4 23.5 FMCTs-400-B 120 95 70 25 19.7 23.6 FMCTs-600/1250-A 120 95 50
22.9 25.1 FMCTs-400-C 150 120 95 35 21.0 24.9 FMCTs-600/1250-B 150 120 70
24.4 26.6 FMCTs-400-D 185 150 120 50 22.2 26.2 FMCTs-600/1250-C - 150 95
23.6 27.5 FMCTs-600/1250-D 185 - 120
26.0 28.3 FMCTs-400-E 240 185 150 70
24.9 28.8 FMCTs-600/1250-E 240 185 150
27.8 30.4 FMCTs-400-F 300* 240 185 95 26.4 30.3 FMCTs-600/1250-F - - -
29.8 32.7 FMCTs-400-G - 300* 240 120/150 27.8 31.8 FMCTs-600/1250-G 300 240 185
31.8 35.3 FMCTs-400-H - - 300* 185 29.5 33.5 FMCTs-600/1250-H - 300 240
34.1 38.3 FMCTs-400-J - - - 240 31.0 35.0 FMCTs-600/1250-J 400 - 300
32.6 36.6 FMCTs-600/1250-K - 400 -
* Consult Cable Services. 34.4 38.6 FMCTs-600/1250-L 500 - 400
FMCTs - 400/1250 version available for up to 630mm2 24kV. 37.7 42.0 FMCTs-600/1250-M 630 500 -
38.9 43.4 FMCTs-600/1250-N - - 500
Accessories (applicable to all Formfit® connectors) 40.0
42.3
44.5
47.1
FMCTs-600/1250-P
FMCTs-600/1250-Q
-
-
630
-
-
600
46 Accessories available for separable connectors include Stand Off Plugs, Earthing Plugs,
Straight Connector Plugs, Dead End Plugs and Receptacles. Consult Cable Services for details. versions available.
HEAT SHRINK ACCESSORIES
49
CGPT Cable End Caps
General purpose, flame retardant, thin wall
Product Reference Diameter Range (mm)
heat shrink sleeve.
CGPT is a tough, flexible, general purpose polyolefin 102L011 - 37 / S 4-8

tubing with good resistance to common fluids and 102L022 - 37 / S 8 - 17
solvents and a high electrical strength. Available cut
102L033 - 37 / S 17 - 30
to length in most common sizes and electrical colours
including green/yellow. 102L044 - 37 / S 30 - 45
102L048 - 37 / S 45 - 65
• Shrink ratio 2 to 1 102L055 - 37 / S 65 - 95
102L066 - 37 / S 95 - 115
Standard Stock Sizes and Spool Lengths
Diameter (mm) Diameter (mm) Spool

Reference Before Recovery After Recovery Length (mm)
1kV Cable Breakouts
CGPT 3.2 / 1.6 Colour 3.2 1.6 150 Conductor Size
No. Of Cores Product Reference Range (mm2)
CGPT 6.4 / 3.2 Colour 6.4 3.2 75
CGPT 9.5 / 4.8 Colour 9.5 4.8 121 (75 - Green / Yellow)
2 302K333 - 53 / S 4 - 25
2 302K224 - 53 / S 35 - 150
CGPT 19 / 9.5 Colour 19.0 9.5 60 (75 - Green / Yellow)
2 302K466 - 53 / S 185 - 300
3 402W533 - 53 / S 4 - 35
CGPT 38 / 19 Colour 38 19 30
3 402W516 - 53 / S 50 - 150
CGPT 51 / 26 Colour 51 26 30
3 402W526 - 53 / S 185 - 300
4 502K033 - 53 / S 4 - 35
MWTM 4 502K046 - 53 / S 35 - 70
Medium wall thickness adhesive coated tubing. 4 502K016 - 53 / S 70 - 150
4 502K026 - 53 / S 185 - 300
HEAT SHRINK ACCESSORIES

MWTM is in wide use in low voltage cable joints and
terminations. The wide shrink ratio makes it particularly
useful for cable repairs. MWTM is normally supplied
with an inner adhesive wall which melts during Wrap Around Sheath Repairs
installation. Uncoated tubing is available.
Product Reference Diameter Range (mm)
Standard Stock Sizes
CRSM 34 / 10 12 - 21
Reference Diameter (mm) Diameter (mm)
(1500 mm Length) Before Recovery After Recovery CRSM 53 / 13 15 - 32
CRSM 84 / 20 23 - 50
MWTM 10/3 - 1500/S 10 3 CRSM 107 / 29 34 - 65
MWTM 16/5 - 1500/S 16 5 CRSM 143 / 36 42 - 86
MWTM 25/8 - 1500/S 25 8 CRSM 198 / 55 62 - 120
MWTM 35/12 - 1500/S 35 12 CRSM 250 / 98 111 - 150
MWTM 50/16 - 1500/S 50 16
MWTM 63/19 - 1500/S 63 19 The standard length of CRSM is 1500mm and can be cut using a sharp knife.
MWTM 75/22 - 1500/S 75 22
MWTM 115/34 - 1500/S 115 34
48
EARTHING
51
Earthing
Earthing Rods Bonds & Clamps
Copperbond Rod Solid Copper Rod Flexible Copper Earth Bond

Cat. No. Nominal Dimensions (mm) Cat. No. Diameter Length (mm) Cat. No. Overall Braid Dimensions (mm) Hole Centres (mm)
RB205 16 x 1200 RC010 15 x 1200 BN505 25 x 3.5 200
CG013 Coupling Dowel
Fittings Eyebolts
SP010 Spike
Cat. No. ST010 Driving Rod Cat. No. Copperbond Rod Dia (“)
CG270 New Coupling BT150 /8 Nominal
5
ST200 Driving Stud

Static Earth Receptacle
Cat. No. Conductor Material
Earth Rod Clamps RX005 Copper
Rod to Tape Clamp (Type A) BT150 RX005

Cat. No. Nominal Rod Diameter (mm) Max Conductor Size (mm)
CR105 16 26 x 12
Earth Points
Rod to Cable Clamp (Type G) Cat. No. Type
Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm ) 2
PC110 Four Hole
CR515 16 16 - 70 PC115 2 Hole with 25 x 3mm / 70mm2 Front-Plate
PC120 2 Hole with 25 x 3mm / 8mm2 Diameter Front-Plate
‘U’ Bolt Rod Clamp (Type E) PC125 PC115 PC110
Type A
Cat. No. Nominal Rod Diameter (mm) Hole Centres (mm) Earth Points With Welded Tails PC120
CR305 16 37 Cat. No. Type
PC116 As PC115 with 0.5m Long Tail of 70mm2 PVC Covered Cable
Rod to Cable Clamp (Type GUV) PC121 As PC120 with 0.5m Long Tail of 70mm2 PVC Covered Cable
PC116 PC121
Cat. No. Nominal Rod Diameter (mm) Conductor Range (mm ) 2
Type G
CR700 16 16 - 70
CR705 16 70 - 185
Rod to Cable Lug Clamp (Type B)

Cat. No. Nominal Rod Diameter (mm) Rod Type Cat. No. Conductor Material Tape Width (mm)
BN105
Type E B Bond BN105 Copper 26
CR215 16 Copperbond
RWP Bond BN115 Copper 26
Watermain Bond BN120 Copper 26
BN115
Tower Earth Clamps
Type GUV Cat. No. Conductor Material Conductor Size Min Max (mm )2
BN125 Copper 16 70
BN130 Copper 70 120 BN120
BN300 Copper 25 50
EARTHING
Type B BN125
BN130
BN300
50
EARTHING
53
Earthing
Earthing Plates Conductor Fixings
Earth Plate - Solid Copper Earth Plate - Lattice Copper DC Tape Clip Non Metallic D.C. Clip
Cat. No. Conductor Material (For use with PVC covered tape)
Cat. No. Size (mm) Cat. No. Size (mm)
Size (mm) Cat. No. Conductor Colour
PE005 600 x 600 x 1.5 PE110 600 x 600 x 3 Size (mm)
CP210 25 x 3 Bare Copper
PE015 900 x 900 x 1.5 PE120 900 x 900 x 3 CP025 25 x 3 Brown
CP260 50 x 6 Bare Copper
PE010 600 x 600 x 3 CP030 25 x 3 Black
PE020 900 x 900 x 3 Non Metallic D.C. Clip CP035 25 x 3 Green
(For use with bare tape) CP040 25 x 3 Grey
Cat. No. Conductor Colour CP045 25 x 3 Stone
Size (mm)
Earthing Pits CP050 25 x 3 White
CP015 25 x 3 Brown
CP065 50 x 6 Brown
Lightweight Inspection Pit Concrete Inspection Pit
Cat. No. Weight (kg) Cat. No. Weight (kg)
PT205 1.8 PT005 30.7
Test & Junction Clamps
Accessories Accessories
Cat. No. Description Cat. No. Description Square Tape Clamp
PT004 5 Hole Earth Bar PT006 5 Hole Earth Bar Cat. No. Conductor Size (mm) Conductor Material
AK005 6mm Allen Key PT007 7 Hole Earth Bar CT105 25 x 3 Copper
PT205
Earth Rod Seals Oblong Test or Junction Clamp
Cat. No. Type Cat. No. Conductor Size (mm) Conductor Material
ES010 Standard CN105 26 x 8 Copper
ES020 Double-Flange
ES010
Earth rod seal
and pit supplied
Conductors
separately
Bare Copper Tape PVC Covered Copper Tape
Cat. No. Conductor Size (mm) Cat. No. Colour Copper Conductor
Earthing Bars & Disconnecting Links LK205 Size (mm)
TC030 25 x 3
TC080 50 x 6 TC105 Black 25 x 3
Earth Bars & Disconnecting Links
TC110 Green 25 x 3
Cat. No. Type
LSF Covered Copper Tape TC115 Grey 25 x 3
LK205 Disconnecting Link LK207
Cat. No. Colour Copper Conductor TC120 Stone 25 x 3
LK243 Six Way Earth Bar with Single Disconnecting Link Size (mm) TC125 White 25 x 3
LK207 Six Way Earth Bar with Twin Disconnecting Links TC910 Green 25 x 3 TC130 Brown 25 x 3
LK245 Six Way Earth Bar
LK243
Green & Yellow PVC Insulated Copper Tape
Insulator
Cat. No. Colour Copper Conductor Size (mm)
Cat. No. Type Holes
EARTHING
TC111 Green/Yellow 25 x 3
IN005 With 2 Studs & 3 Nuts M10 LK245
IN013 Insulator Only M10
IN005
52
STREET LIGHTING
55
Fuse Units Fuse Units

MC040SLE Single Phase Unit Titan Range
Tested and approved to ESI 12-19 & BS7654 Type 1 The latest double pole fuse unit from Lucy Lighting
and 2. Two versions, separate neutral and earth, and provides improved flexibility and will be the only
combined neutral/earth for PME applications. Unique unit available to achieve the extensive range of
lever mechanism ensures easy removal of fuse carrier. terminations required by installers. The Titan range
has a cam lever handle that ensures easy removal
• Max rating 25amp. of the fuse carrier.
• Height 150mm / Width 63mm / Depth 61mm.
• Accepts LST fuses (supplied if required). Options available:
• Meets IP22. • Single Phase Single Pole - One and Two Fuses.
• A captive screw option to secure handle is available. • Single Phase Double Pole - One and Two Fuses.
• Maximum copper cable 16mm2. • Single Phase Double Pole with Double Pole Fused Spur.
• Three Phase Double Pole.
To Order Quote Description
Contact Cable Services for ordering details.
17710E Fuseway and separate neutral and earth

LST Fuse Quote rating required
Extension Boxes
To compliment the Titan range of fuse units the

MC040DN Compact Double Pole Unit extension boxes are available to provide additional
space when terminating large conductors or multiple
cables. Extension Box ‘A’ accepts two pre-moulded
The compact double pole MC040DN fuse unit has supports for various terminal blocks. A full range of
been designed for installation in confined spaces. cable entry plates enable a variety of cable glanding
arrangements. Extension Box ‘B’ is used to provide
• Max rating 25amp. extra length and accepts the same cable entry plates
• Height 70mm / Width 57mm / Depth 53mm. as Extension Box ‘A’. Extension Box ‘A’ and ‘B’ can be
• Accepts fuse links with offset tags. used together to provide an extra long box.
12013 Fuseway and separate neutral link
STREET LIGHTING
LST Fuse Quote rating required
54
STREET LIGHTING
57
Fuse Units Accessories

Oxford Series HRC Fuses
The Lucy Oxford Series multi-purpose fuse unit A complete range of HRC fuses is available for
provides double pole disconnection. It will house streetlighting fuse units and any of the following
fuses, MCB’s a residual current circuit breaker and a types can be supplied.
wide variety of din rail mounted control gear.
To fit MC040SLE, Titan,
Contact Cable Services for ordering details. MC040DN and M2SL Range To fit Oxford Range
To Order Quote Description 240V To Order Quote Description 240V
LST Fuse
LST2 AMP 2 Amp Fuse NS2 AMP 2 Amp Fuse
NEW Trojan Lockable Isolators
Built with ease of installation in mind, the new LST25 AMP 25 Amp Fuse NS25 AMP 25 Amp Fuse
Trojan double pole lockable isolator has been
specifically re-designed to improve cable access
and suit all types of terminations.
To fit Isolator Range To fit Isolator Range
NS Fuse
The Trojan can be supplied pre-wired with To Order Quote Description 240V To Order Quote Description 415V
connection leads to reduce on site installation time.
LD2 AMP 2 Amp Fuse MD2 AMP 2 Amp Fuse
Contact Cable Services for ordering details. LD4 AMP 4 Amp Fuse MD4 AMP 4 Amp Fuse
NEW Pole Mounted Cutout LD20 AMP 20 Amp Fuse MD20 AMP 20 Amp Fuse
& Wall Boxes
LD32 AMP 32 Amp Fuse MD32 AMP 32 Amp Fuse LD / MD Fuse
The Lucy Lighting robust IP65 weatherproof steel

box can be supplied fitted with either a single
pole MC040SLE or alternatively the double pole Saddle Brackets / Brass Sleeves
MC040DN fuse unit.
STREET LIGHTING
ME / 17710E / P Pole mounted with MC040SLE

Single Way 12031 Two Way 12032 Three Way 12033
ME / 12013 / P Pole mounted with MC040DN
(Change P to W for wall mounted)
56 LM20 LM25 LM32

Equivalent to 20mm Gland Equivalent to 25mm Gland Equivalent to 32mm Gland
STREET LIGHTING
59
Cast Iron Service Pillars Fortress Range Sheet Steel
Available in three finishes:

• HDG Hot dipped galvanised to
BS729 (3mm steel).
• HDP as HDG then treated and
painted.
• STP 3mm stainless steel treated
and painted.
Miniline
• Door seals to IP65.
External Dimensions (mm) Backboard Dimensions (mm) • Detachable roof and root.
Miniline Above Ground Internal
Code Height Root Width Depth Height Width Working Depth Weight (Kg)
Single Door
12855 711 203 490 180 610 440 145 76
12893 917 203 490 180 765 440 145 102 Pillar Size Code 6 8 10 12
A24046 930 300 580 260 790 530 175 152

Total Height (H) 910 1110 1460 1553
Root Section (R) 300 300 350 350
Hycast 407 Width (W) 411 611 811 1111

Depth (D) 211 281 381 431
Pillar Size Code 22 30 38 42 46 54 58 66 70 Door Opening Height (DH) 415 615 915 1015
Door Opening Width (DW) 300 500 700 1000
Width Of Pillar Roof 632 835 1045 1146 1248 1452 1553 1756 1858 Working Depth (WD) 155 225 325 375
Ground Fixing Centres (Bolt on root only) 273 476 686 787 889 1092 1194 1397 1498 Backboard Size (WxH) 380 x 455 580 x 655 780 x 955 1080 x 1040
Ground Fixing Centres (Shell only) 521 724 934 1035 1137 1340 1442 1645 1746 Weight (Kg) 42.5 71.5 108 142
Min. Distance Required To Open Door 435 486 452 503 554 655 706 808 895
Internal Width 559 762 972 1073 1175 1378 1480 1683 1784
Backboard Width 483 686 896 997 1099 1302 1404 1607 1708
Double Door
Pillar Size Code 14 16 18 20 22 24 26 28 30

Approx. Empty Weight (Kg) 22 30 38 42 46 54 58 66 70
STREET LIGHTING
Height Above Root (H) 1300 1300 1300 1300 1600 1600 1600 1600 1600
Highline 240 280 315 332 360 398 415 440 460 Root Section (R) 380 380 380 380 380 380 380 380 380
Lowline 203 241 279 292 318 343 368 394 406 Width (W) 1250 1500 1750 2000 1250 1500 1750 2000 2250
Depth (D) 450 450 450 450 450 450 450 450 450
NOTE: Working Depth (WD) 375 375 375 375 375 375 375 375 375
• Highline Height = 1454mm. Backboard Size (WxH) 1220 x 1470 x 1720 x 1970 x 1220 x 1470 x 1720 x 1970 x 2220 x
• Lowline Height = 1149mm. 1145 1145 1145 1145 1445 1445 1445 1445 1445
• Pillar sizes 22 and 30 single door hinged from left hand side.
• Internal work depth from backboard = 353mm. Weight (Kg) 176 202 234 266 201 231 269 305 343
58
STREET LIGHTING
61
Aluminium Root Box HVBT High Voltage Busbar Tape

For post or wall mounting. Product Reference Size (m x mm)
• Manufactured in 3mm aluminium. HVBT - 12A 10 x 25 wide roll

• Door seal to IP42. HVBT - 14A 10 x 50 wide roll
• 4800 Type A for pole mounting. HVBT - 15A 10 x 75 wide roll
• 4800 Type B open base for mounting
HVBT - 16A 10 x 100 wide roll
at the base of a column or post.
Heat shrinkable adhesive coated general purpose

high voltage insulation tape for busbar insulation.
INSULATION ENHANCEMENT MATERIALS / TAPES

Fortress Sheet Steel Mini Pillars BPTM / BBIT High Voltage
Busbar Tape
• Type HDG - Hot dipped galvanised to BS729
(supplied in 3mm steel). BPTM Medium Wall Thickness Tube
• Type HDP - Hot dipped galvanised and painted Product Reference Spool Length (m)
(supplied in 3mm steel).
BPTM 15 / 16 A/U 30
BPTM 30 / 12 A/U 30
BPTM 50 / 20 A/U 30
BPTM 75 / 30 A/U 30
Pillar Size Code 4810 4811 4812 4813 4814 4815 BPTM 100 / 40 A/U 25
BPTM 120 / 50 A/U 25
BPTM 175 / 70 A/U 25
Nominal Size in Inches (WxD) 4x4 6x4 6x6 8x6 10 x 6 14 x 6
Total Height (H) 1010 1010 1010 1010 1010 1210
BBIT Thick Wall Thickness Tube
Root Section (R) 223 223 223 223 223 223
Width (W) 110 160 160 210 260 365 Product Reference Spool Length (m)
Depth (D) 120 120 170 170 170 170

BBIT 25 / 10 A/U 30
Door Opening Height (DH) 490 490 490 490 490 690
BBIT 40 / 16 A/U 30
Working Depth (WD) 85 85 130 130 130 130
BBIT 65 / 25 A/U 15
Backboard Size (WxH) 90 x 500 140 x 500 140 x 500 190 x 500 240 x 500 345 x 710 BBIT 100 / 40 A/U 15
Weight (Kg) 11 14 16 19 22 32 BBIT 150 / 60 A/U 15
NOTE:
• These pillars have fully removable doors.
• Tri-head key wedge lock for added security.
• Earth lead connections supplied from pillar body to door.
60 • Removable backboard for wiring.
63
HVIS High Voltage Heat Shrinkable Sheet

Tapes For High & Medium
Adhesive coated sheet for busbar
connections and other complex shapes. Voltage Applications
• Used for medium and high voltage applications
Product Reference Description
in splices and terminations.
• Moisture resistant.
HVIS - 05 500mm x 600mm 3 pieces per box • Self bonding and void filling.
HVIS - 10 10m x 660mm roll
HVIS - Tools - 01 Re-usable clamps for installing HVIS Product Reference Characteristics Dimensions (mm x m) Thickness (mm)
Scotch 13 Semi-conductive rubber tape 19 x 4.5 0.76

Scotch 23 Primary insulating rubber tape up to 69kV 19 x 9.1 0.76
LVBT Low Voltage Heat Shrinkable Tape Corona resistant self fusing
Chemical resistant
General purpose heat shrinkable tape for

applications up to 1000V. Scotch 70 Self fusing silicone rubber tape 25 x 9.1 0.30
UV, track and chemical resistant
Product Reference Spool Length
LVBT - 1 - R 25mm x 8m
LVBT - 2 - R 50mm x 8m
LVBT - 4 - R 100mm x 8m
Tapes For Sealing & Protection

• Moisture seal.
• Insulation of low voltage up to 1000V.
PVC Insulation Tapes
Product Reference Characteristics Dimensions (mm x m) Thickness (mm)
• Electrical insulation - low voltage.
• Mechanical protection.
Scotch Putty Insulating putty 38 x 1.5 3.20
• Protection against moisture, alkalis and acids.
Self-bonding
Scotch VM Vinyl mastic tape 19 x 6.0 0.63
Product Reference Characteristics Dimensions (mm x m) Thickness (mm) Self fusing rubber mastic laminated to all
weather grade vinyl (pads also available)
Scotch Super 33+ Premium grade PVC tape 19 x 20 0.18 Scotch 50 / 51 All weather corrosion protection tape 25 x 30 0.25
Temperature Range -18 / +105OC Protection against abrasion, moisture,
UV resistant and flame retardant salt, acids and alkalis
Scotch 35 Premium PVC grade colour tape 19 x 20 0.18 Scotch 27 Heat resistant 12 x 20 0.178
UV resistant and flame retardant High temperature glass cloth 12 x 55
Colours: red, yellow, blue, brown Continuous operation @ 130OC 19 x 55
green, white, grey, orange, violet. 25 x 55
Scotch Super 88 Premium grade heavy duty tape 19 x 20 0.22 Scotch 77 Arc proofing type 38 x 6 0.762
Temperature Range -18 / +105OC Expands in fire to provide fire and (unexpanded)
UV resistant and flame retardant arc protection
Temflex General use PVC tape 19 x 10 0.15
Colours: black, white, yellow, blue, green, 19 x 20
62 brown, green/yellow, orange, grey, red.
Ask for the 3M electrical catalogue to see the full range of 3M jointing, insulating,
marking and identification products.
TRACE HEATING
65
Flow Control Flow Control
Electric Trace Heating Floor Heating

For frost protection and temperature maintenance. Flexible, reliable and easy to install floor heating.
Cable Services have distributed Raychem Trace Heating products for over 20 years. The T2 floor heating product range is designed to
provide room heating from floor up, heating the
The extended range of products now available from Tyco Thermal Controls includes the room much more evenly than traditional systems,
Raychem, Pyrotenax and Isopad products many of which are stock items at Cable Services. and ensuring that the floor is the warmest place
in the room.
Products available include:
Contact Cable Services for a free design proposal
and quotation.
WinterGard™ and Frostop

For self regulating heating cable and domestic and
commercial freeze protection.
Self Regulating BTV
Electric trace heating for frost protection in
industrial applications without steam cleaning.
Wintergard™ and Frostop heating cables are safe
and reliable. Self regulating technology prevents
overheating and minimises energy consumption and The BTV family of self regulating parallel circuit
parallel circuit configuration means cables can be heating cables is used for frost protection of pipes
cut to length on site. and vessels. It can be used for process temperature
maintenance up to 65OC and has an unlimited T6
Contact Cable Services with application requirements rating for hazardous areas.
for a design recommendation and quotation.
(See page 69 for our simple data input sheet). Contact Cable Services with application details for
a design recommendation and quotation.
(See page 69 for our simple data input sheet).
HWAT™ Plus
For self regulating heating for hot water
temperature maintenance.
Self Regulating QTVR
Electric trace heating for industrial process
temperature maintenance applications up
Hot water temperature maintenance using HWAT™ to 110OC, not subject to steam cleaning.
Plus self regulating trace heating cable combines
instant hot water in large and small buildings with
improved energy efficiency over traditional hot water The QTVR family of self regulating parallel circuit
TRACE HEATING
systems. heating cables is used for process temperature
maintenance of pipes and vessels in industrial
Contact Cable Service for a free design proposal and environments. It can also be used for frost protection
quotation. on large diameter pipes and has a T4 rating for
hazardous areas.
Contact Cable Services with application details for

a design recommendation and quotation.
64
TRACE HEATING
67
Flow Control Flow Control
Self Regulating XTV Constant Wattage IHT

Electric trace heating for process temperature IHT parallel circuit medium power constant
maintenance applications up to 120OC which may output heater for non hazardous areas.
be subject to steam cleaning.
The XTV family of self regulating parallel circuit heating IHT is designed for high temperature process
cables is used for process temperature maintenance maintenance applications particularly in chemically
of pipes and vessels in industrial environments where aggressive environments such as animal fats.
there may be a requirement to steam clean. It can also The parallel circuit zone construction enables IHT
be used for frost protection of large diameter pipes to be cut to length and terminated on site.
and other applications requiring high temperature
exposure capability. XTV heaters are rated T3 and T2
(20XTV2 - CT) for hazardous area applications. Contact Cable Services with application details for
a FREE design recommendation and quotation.
Contact Cable Services with application details for (See page 69 for our simple data input sheet).
Self Regulating KTV Constant Wattage FHT

Electric trace heating for process temperature FHT constant wattage parallel circuit heating
maintenance applications up to 150OC which may cables for high power industrial applications
be subject to steam cleaning. including hazardous areas.
The KTV family of self regulating parallel circuit

heating cables is used for industrial process FHT is designed for high temperature applications and
temperature maintenance of pipes and vessels, can provide process temperature maintenance up to
where there may be a requirement for a high 150OC and can withstand exposure up to 260OC power
temperature exposure capability. KTV heaters are off. The parallel construction allows it to be cut to
rated T3 and T2 for hazardous area applications. length on site and its round shape provides excellent
flexibility during installation.
Contact Cable Services with application details for
(See page 69 for our simple data input sheet). Contact Cable Services with application details for
High Temperature
Power Limiting VPL
Electric trace heating designed for high Constant Wattage FG220
temperature industrial applications up to Versatile flexible parallel circuit heater for medium
250OC temperature exposure. power applications in non hazardous areas.
TRACE HEATING
VPL is a family of power limiting cables which can be
used for frost protection and process temperature FG220 is a family of silicone rubber jacketed highly
maintenance requiring high power output and/or flexible constant wattage heaters suitable for a
high temperature exposure. VPL can provide process
variety of industrial applications in non hazardous,
temperature up to 230OC and can withstand routine
exposure to 250OC with power off. Power limiting non chemical aggressive industrial environments.
cables are ‘parallel circuit’ heaters formed by a coiled A stainless steel overbraid is available as an option.
resistor alloy heating element wrapped around two
parallel conductors. this parallel construction allows it Contact Cable Services with application details for
to be cut to length on site. a FREE design recommendation and quotation.
66 Contact Cable Services with application details for a FREE design recommendation and
quotation. (See page 69 for our simple data input sheet).
TRACE HEATING
69
Flow Control Data Input Sheet - Fax Back
VIAGARD System For our FREE design proposal please complete the data
Ice and snow protection for ramps,
steps and footpaths.
input sheet below and fax it to a Cable Services sales office.
Viagard self regulating cables buried in the concrete or Size of Pipe (ø):
tarmac surface keeps ramps etc clear of snow and ice
allowing continuous safe access. The Viagard system
offers toughness, versatility and reliability.
Length of Pipe:
Contact Cable Services with details of your application Material of Pipe:

for a FREE design proposal and quotation.
Thickness & Type of Insulation:
ICESTOP System Ambient Temperature:

(surrounding air, min & max)
For snow and ice prevention on roofs and in gutters.
Temperature:
The Icestop system features a self regulating heating (to be maintained, ie 5OC for frost protection)
cable specially developed to prevent ice formation on
almost any type of roof. The heat output adjusts at
each point along the cable, with highest output in Maximum Temperature:
(on the pipe ie through steam cleaning etc)
snow and icy water and decreasing in warmer, dryer
areas. The self regulating construction ensures the
cable cannot overheat and thus provides a safe and Indoors Outdoors
economical means of ice protection.
Hazardous Non-Hazardous
Contact Cable Services with details of your application
for a FREE design proposal and quotation.
Number of Valves: CABLE
Apart from the heating cables described, the range of products available now SERVICES
includes the ISOPAD series heaters for very high temperature applications and Number of Pipe Supports:
the ISOPAD heated hoses and drum heaters. Please contact sales for details
SALES OFFICE
Supply Voltage FAX NUMBERS
TraceTek Additional Information: Cable Services Ltd

(general description of project etc)
Leak detection cables. (UK/NW/Export)
Fax: 01978 311315
Raychem also manufactures TRACETEK leak detection
cable. This cable is installed in sensitive areas where Central Ltd
the consequence of an undetected flood could be
disastrous. Fax: 01785 825977
Name:
Please contact the Cable Services sales office for Liverpool Ltd
further details.
Company: Fax: 0151 9339765
Tel No:
Smith Electrical Ltd
68
Fax No: Fax: 0141 638 9996
PLUGS & SOCKETS
71
Cable Preparation Tools
Maréchal manufacture and market plugs and
sockets from 5A multipins to 600A heavy duty
Screen Scoring Tools
interlocking connectors. These ranges include: Reference Diameter Over Screen (mm)
LHM 1R 14 - 40
PN: Compact connectors - Power to 30A LHM 2R 38 - 60
7 & 12 multipins 10A.
DN: Decontactors
Metal to 90A.
Insulation Stripping Tools
DS: Decontactors
Reference Diameter Over Insulation (mm)
Poly 16 - 150A, Metal 63 - 250A.
BRM RD1 14 - 40
DB: Disbreaker 30kW, AC23 rated motor switch.
LH2 38 - 60
DSN: Poly decontactors 16A, 32A, 63A - IP67.
DN/DS/DSN: Multipins from 9 to 37 pin. Bonded Screen Removal Tools

Diameter Over
OF: Heavy duty metal, 315A, 400A, 500A and 600A - IP67. Reference Screen (mm) Strip Length (mm)
ADF: PX and DX explosion-proof connector ZONE 1. ASC 25R1 14 - 40 25

ASC 40R1 14 - 40 40
CS & CCH: Single pole to 400 mm and 200A
2
ASC 25R2 38 - 60 24
battery charger connectors. ASC 40R2 38 - 60 40
Outer Sheath Strippers

Reference Cable o/d (mm)
TOOLING & TOOL HIRE

P63 - BT&D 26 - 52 (LV Cables)
P62 - HTA 21 - 35 (MV Cables)
P63 - MB 26 - 52 (MV Cables)
P64 - HTA 47 - 75 (MV Cables)
Bonded Screen Removal Tool
Diameter Over
Reference Screen (mm)
70 FBS 1714 10 - 50
TOOLING & TOOL HIRE
73
electronics
Extra High Voltage Insulation & Manual Cable Cutting Tool
Bonded Screen Removal Tool
BMR80C
Reference Diameter Over Screen (mm) • Ratchet action cutter with special blade design.
• Cuts SWA cable up to 80mm diameter.
IT 1000 - 013 35 - 93 • Length 610mm.
• Weight 3.2kg.
• Safety lock on the arms.
• Blade teeth cleaner included.
Battery Operated Crimping & Cutting Tools

Hydraulic Cable Cutting Tools
E5-2000
HT-TC025 / HT-TC050 / HT-TC085
• Accommodates existing industry standard dies
(Hexagonal and indent compression). Hand operated hydraulic tools specially designed
• Reset audible blow off valve. to cut aluminium and telephone cables.
• Auto retract at 5 tonne force.
Reference Max Cutting Diameter (mm)
• Suitable for copper 10 - 120mm2
aluminium 16 - 95mm2.
• Full 360OC head rotation. HT-TC025 24
• Crimps per battery 160 - 200 HT-TC050 50
(1.25 hr recharging time). HT-TC085 85
E10-2000
• Accommodates existing industry standard dies
(Hexagonal and indent compression). TC 120
• Reset audible blow off valve. • Hydraulic cable cutter head for use with
• Auto retract at 10 tonne force. a hydraulic pump developing a maximum
• Suitable for copper 10 - 400mm2 pressure of 700bar.
aluminium 16 - 400mm2. • Supplied in a steel case.
TOOLING & TOOL HIRE

• Full 360 C head rotation.
O
• Maximum cutting diameter 120mm.
• Crimps per battery 42 - 75 • Various smaller heads available with
(1.25 hr recharging time). reduced max range.
E6-2000
• Cuts aluminium, copper and steel up to 24mm diameter PO700
• Approximately 70 cuts per charge.
Charge time 1hr 15min. • Foot operated double speed pump developing
Cutting time 8 to 18 seconds. a maximum pressure of 700bar.
• Weight 5.8kg including battery. • Supplied with 3m long hose complete with
• Replacement heavy duty blades available female self-lock quick coupler.
(E6CFB fixed, E6CMB moving).
• Durable weather proof moulded body unit.
• 360OC rotation head, tool hanging eye provided.
• LED indication to warn of flat battery/servicing intervals. The full range of Cembre crimping tools is available.
72
TOOLING & TOOL HIRE
75
E10C Cable Cutter Crimping Tools

• Used with any Pirelli Component hydraulic pump unit.
• Cuts aluminium or copper cable up to E5TS Hydraulic Handtool
100mm diameter with a cross sectional • Capacity 10 - 120mm2.
area not exceeding 1200mm2. • Delivers a compression force of 5 tonnes.
• 2 stage hydraulic system for quick ram advance.
• Preset audible overload valve.
• Accepts a wide range of interchangeable dies.
• Fully insulated body and handle.
Crimping Tools • Supplied with vinyl carrying bag and steel die box.
BM6P Non Ratchet Plier Type

• Capacity 0.5 - 6.0mm2.
G10TS Hydraulic Handtool
• 3 colour coded crimp positions. • Capacity 10 - 400mm2.
• For use with pre-insulated connectors. • 2 stage hydraulic tool delivers a compression force
of 11.5 tonnes for quick ram advance.
BMR6P3 Ratchet Type • Preset overload valve ensures crimp reliability.
• Capacity 0.5 - 6.0mm2. • Accepts a wide range of interchangeable dies.
• General purpose low cost ratchet handtool. • Fully insulated body and handle.
• 3 colour coded crimp positions. • Supplied with vinyl carrying bag and steel die box.
• For use with pre-insulated connectors.
BMR2P2 Ratchet Type G10H Compression Head

• Capacity 0.5 - 2.5mm2. • Capacity 10 - 400mm2.
• 2 crimp positions. • G shaped head enables it to hook easily over the conductor.
• ESI Approved. • Delivers a compression force of 11.5 tonnes.
• For use with pre-insulated connectors. • Accepts a wide range of interchangeable dies.
• For use with copper or aluminium connectors.
BMR6U3 Ratchet Type
E22H Compression Head
• 3 crimp positions. • Capacity 150 - 1000mm2.
• For use with uninsulated connectors. • Latch top head can be pivoted to allow positioning
TOOLING & TOOL HIRE

around the conductor.
BMR16U3 Ratchet Type • Delivers a compression force of 22 tonnes.
• Installs copper connectors up to 1000mm2.
• Installs aluminium connectors up to 960mm2.
• 3 crimp positions.
• For use with uninsulated connectors.
FP10 Hydraulic Footpump

BM120U Non Ratchet Type
• Operates any Pirelli Component head.
• Capacity 10.0 - 120mm2. • Operating pressure of 700 Bar (10,000 psi).
• Non ratchet single stroke. • 2 stage operation for fast, easy compression.
• Incorporates a single adjustable indent die. • Audible overload valve upon reaching
• Built in setting plate. correct pressure.
• For use with uninsulated connectors. • Available on its own or with hose case and head.
74
equivalent tools also available. equivalent tools also available.
TOOLING & TOOL HIRE
Scotchtrak Infrared Heat Tracers

CABLE
• Allow identification of temperature
variations in cable and wire connections,
SERVICES
panels, motors and switchgear.
Reference Temperature Range

One telephone call is all it takes
IR - 750C EXL2 -32 C +500 C
O O
to reserve a crimping tool for
IR - 60L2 -32OC +870OC
IR - 60 EXPL2 -32OC +870OC (With preset valves for common materials)
collection or despatch to site.
Competative rates for daily,
weekly or extended hire.
Multimeters & Testers Tools Available For Hire

Cable Services stock the range of Martindale Manual Pirelli / Cembre BM120 Type Non Ratchet
multimeters, continuity testers, insulation testers, 10 - 120mm2.
clamp meters and check plugs.
Small Pirelli / Cembre G10TS Hand Hydraulic
Please contact the sales office for full catalogue
and quotation. Hydraulic Type and FP10 Foot Operated Type.
10 - 400mm2.
Large Pirelli / Cembre E22H Type with

Hydraulic Foot Pump. Copper Conductors
LV Cable Stripping Tools to 1000mm2.
Reference Diameter Over Insulation

Hydraulic Cembre TC120 Type. Maximum
Cutter Cutting Diameter 120mm.
UN18 8mm or 1.5mm2
UN125+ 25mm and above
Also Drum Jacks & Cable Rollers
UN129 4.5mm to 29mm
UN140 19mm to 40mm
Extensive Stocks of Pirelli
and Cembre Tooling.
Connector Holding Tool
For B&H shear bolt connectors recommended Contact one of our sales offices
on the numbers below:
01978 340450
Reference CHT1
01785 825970
0151 9339022
76 0141 621 2060
MISCELLANEOUS
79
electronics Underground Cable Marker Tape
‘CAUTION ELECTRIC CABLE BELOW’
Duct Sealing
RDSS Rayflate Duct Sealing System • Size 150mm (w) x 365m long roll.
• 50 or 100 micron.
• Other wording available.
Rayflate duct seals are clean, fast, environmentally
friendly seals consisting of an inflated bladder of
flexible metallic laminate, coated on both sides with a
Heavy Duty Plastic Cable
sealant strip. The bladder is wrapped around the cable Protection Tape
or cables and inflated with a gas pressure tool.
Max O/D of Cables • Size 40m x 200mm x 2.5mm.

in Max Duct Size Clip Reference Approximate weight 18kg per roll.
Max Duct (Reduce by 5mm (One clip required
Reference Size (mm) for each clip used) per 4 cables))
Plastic Cable Tiles
RDSS-45 45 32 RDSS-Clip45
‘CAUTION HV CABLE BELOW’
RDSS-60 60 45 RDSS-Clip60
RDSS-75 75 56 RDSS-Clip75 • Size 1m x 152mm x 12mm.
RDSS-100 100 90 RDSS-Clip100 Approximate weight 1.75kg per tile.
RDSS-125 125 103 RDSS-Clip125 • Size 1m x 244mm x 12mm.
RDSS-150 150 129 RDSS-Clip150 Approximate weight 2.8kg per tile.
• Other wording available.
Rayflate duct seals can be installed using a wide variety

of inflation tools which have the capability to inflate
the bladder to 3.0 ± 0.2 bar pressure.
The system offers two inflation tools.

• RDSS-IT-16 using disposable gas cylinders (Ref E7572-0160)
Scotch™ 2000 Electricians Duct Tape
or 50mm x 46m roll.
• RDSS-16-SR-AS used in conjunction with an available
air supply / pressure bottle / air compressor with • Easy tear.
pressure input at between 4 and 10 bar. • Temperature stable.
• Clean residue free removal.
MISCELLANEOUS
Wire & Cable Pulling Lubricant
• Produces a low co-efficient of friction for smooth Scotch™ 100 Hook & Loop Fasteners
low stress wire and cable pulling.
• Based on water soluble polymer, low residue. 25.4mm x 16.5m roll.
• Colourless and non-staining.
• Various sizes available. • Secures cable bundles quickly and easily.
• Remains locked without slipping.
Reference Usage • Re-usable for maximum efficiency.
LUB-I Best for wires and smaller diameter cables / indoors

78 LUB-P Best for larger cables / outdoors
MISCELLANEOUS
81
Scotchcode™ STD Aerosols

• Small handheld, refillable, hard wearing • All 3M aerosols are CFC free.
polypropylene dispenser. • For insulation, protection and cleaning of electrical
• Capacity - 10 rolls of tape. and electronic components and connections.
• Supplied pre-loaded with numbers 0-9
(black on white).
• Colour codes and symbols available on request. Product Reference Application & Characteristics Size (ml)
Scotchcode™ Write On Dispenser 1600 Protection Insulating and covering paint-based alkyd resin. 400
Spray Resistant to UV light, acids, oil and alkalis.
• Durable dispenser.
• Provides flat, stable surface for writing on marker. Hardens into a flexible and resistant film, with excellent adhesion.
• Transparent vinyl tape markers resists dirt, oil and heat.
1601 Clear Insulation A clear insulating and covering paint based alkyd resin. 400
• SLM Large dispenser with labels for cable
Spray Resistant to UV light, acids, oil and alkalis and moisture.
diameter of 6mm up to 35mm with tape
marker and 70 labels - 25mm x 19mm. Hardens into a flexible and resistant film, with excellent adhesion.
High dielectric strength.
• SLW-R Refill roll. 70 labels - 25mm x 19mm.
1602 Coloured 1602: red 400
• SWD Small dispenser with labels for cable
diameter of 2.3mm up to 7.8mm with tape Insulation Spray
marker and 250 labels - 19mm x 8mm.
1605 Dehumidifier Forms a thin protective film, preventing ingress of moisture. 400
• SWD-R Refill roll. 250 labels - 19mm x 8mm.
Displace moisture and defrosts frozen areas.
Completely neutral towards paints, plastics, rubber and fabrics.
1609 Silicone General purpose spray ideal for preventative maintenance, 400
Spray protection and lubrication.
Provides lasting protection against moisture.
Cable Cleaning &
Degreasing Wipes 1617 Zinc Spray Electronic grade sealer and insulator that air dries in seconds. 400
For spraying over insulation on wire and cable joints as a general purpose
• Pre soaked solvent wipes for cable installation.
• Low Residue, safe cleaner. sealer, or for touch up insulation on motor windings and frames.
• Textured high absorbent wipes. Provides 33.5 kV/mm insulation.
MISCELLANEOUS
• 400 Wipe Drum Ref: CCDGWD400
1625 Special Contact Cleans dirt, grease and other soils. 400
• 250 Wipe Pale Ref: CCDGWP250
Cleaner Electrically neutral.
Leaves no residue.
Heavy Duty Hand Cleaning Wipes
1626 Cleaning Non-corrosive, can affect plastics. 400
• Hygienic single use wipes.
Spray Ideal cleaning for oil, grease resins and tar.
• Textured wipe impregnated with powerful hand cleansing solution
• 250 Wipe Tube Ref: HDHCW250 1633 Rust Remover Protects against moisture and corrosion. 400
80 • 100 Wipe Tube Ref: HDHCW100 High penetration potential.
USEFUL INFORMATION
83
Conditions Of Sale Locations Cable - Metric, British, US Conductor Conversion Chart
General: The Cable Services Group of Companies For thirty years Cable Services has been involved in the stocking, distribution and supply of all types of industrial cable.
(hereinafter called the Seller) offers to supply goods
subject to the conditions of sale set out below.
Wrexham Many specifications of power, multicore and high performance cable are available from Cable Services with most of the
common industrial cables available ex-stock.
Notwithstanding that the order form or other
document whereby the buyer places its order with
Chester British Standard Metric American Wire Gauge
the Seller may contain or refer to printed terms of
C.S.A. of Number and Equivalent Equivalent AWG
conditions inconsistent with or differing from the Conductor Diameter of Metric C.S.A. CSA Metric C.S.A. or MCM
Seller’s terms, such order form or other documents A534
(Sq. Inch) Strands (Inch) (mm2) (mm2) (mm2)
shall, unless the same be accompanied by a separate Llay
letter expressly requesting that the Seller’s conditions
of sale be varied or supplemented as set out in such B5425 __ .001 ________ 1 / .036 ________ 0.65 ______ ___ 0.653 ________ 19AWG ___
letter (and such request is accepted in writing by a ___ ___
A483 0.75 ___ 0.823 ________ 18 ___
Director of the Seller’s company), be deemed to __ .0015 ________ 1 / .044 ________ 0.97 ______ ___ 1.04 ________ 17 ___
___ ___
constitute an unqualified acceptance of the Seller’s Wrexham 1.0
___ 1.31 ________ 16 ___
conditions of sale, which shall apply to the exclusion __ .0020 ________ 3 / .029 ________ 1.29 ______
___ ___
on any other such printed terms or conditions as 1.5 ___ 1.65 ________ 15 ___
aforesaid and accordingly perform so the contract Rhosddu __ .003 ________ 3 / .036 ________ 1.94 ______ ___ 2.08 ________ 14 ___
shall be on the Seller’s terms. Industrial Estate ___ ___
2.5 ___ 2.62 ________ 13 ___
__ .0045 ________ 7 / .029 ________ 2.90 ______ ___ 3.31 ________ 12 ___
Terms of Payment: Payment at end of the month __ .0050 ________ 1 / .083 ________ 3.23 ______
following the month of delivery, unless specifically ___ ___
4.0 ___ 4.17 ________ 11 ___
agreed to in writing with Seller. If accounts are not __ .007 ________ 7 / .036 ________ 4.52 ______ ___ 5.26 ________ 10 ___
settled within the required period statutory interest __ .008 ________ 1 / .103 ________ 5.16 ______
may be claimed from the date of invoice. Liverpool __ .01 ________ 7 / .044 ________ 6.45 ______
___
6.0
___
___ 6.63 ________ 9 ___
___ 8.37 ________ 8 ___
__ .013 ________ 1 / .128 ________ 8.39 ______
Claims: All claims arising from shortages, Bridge __ .0145 ________ 7 / .052 ________ 9.35 ______ ___ ___ ___ 10.55 ________ 7 ___
Millers 10.0
non-delivery, or damaged goods can be only be
St Joh
___ 13.30 ________ 6 ___
considered if they are received in writing within
Derby
__ .02 ________ 1 / .160 ________ 12.90 ______
ns Rd
Regen
three days of delivery to both the Seller and the __ .0225 ________ 7 / .064 ________ 14.52 ______ ___ 16.77 ________ 5 ___
Rd
___ ___
16.0
t Rd
all St
carrier. Goods which have been supplied in Bankh ___ 21.15 ________ 4 ___
Stanley
d
__ .03 ________ 19 / .044 ________ 19.35 ______
eR
accordance with customer’s requirements, may
dal
Rd
___ 26.67 ________ 3 ___
Kirk
Rd
l
rcia
___ ___
A565
only be returned with prior consent, and when __ .04 ________ 19 / .052 ________ 25.81 ______ 25.0
me
___ 33.63 ________ 2 ___
Com
credit price has been agreed.
A503
River ___ ___

__ .06 ________ 19 / .064 ________ 38.71 ______ 35.0
38
___ 42.41 ________ 1 ___
Transfer of Titles: the Seller will retain the title to Mersey
6
A50 ___ 53.48 ________ 1 / 0 ___

all goods supplied until payment is made in full. ___ ___
50.0
__ .10 ________ 19 / .083 ________ 64.52 ______ ___ 67.43 ________ 2 / 0 ___
___ ___
70.0 ___ 85.03 ________ 3 / 0 ___
Consequential Loss: The Seller shall not be liable to M53
the buyer for any consequential loss or damages, From l
___ 95.0 ___
e __ .15 ________ 37 / 0.72 ________ 96.77 ______ ___ 107.20 ________ 4 / 0 ___
Tunn
howsoever arising and whether in contract or tort. sway ___ 126.64 ________ 250MCM ___
King ___ 120.0 ___
__ .2 ________ 37 / 0.83 ________ 129.03 ______ ___ 152.00 ________ 300 ___
___ 150.0 ___
__ .25 ________ 37 / .093 ________ 161.25 ______
___ 185.0 ___ ___ ________ ___
Environmental Policy __ .3 ________ 37 / .103 ________ 193.55 ______
___ 240.0 ___
___
202.71
253.35 ________
400
500
___
The Cable Services Group of Companies are non Central __ .4 ________ 61 / 0.93 ________ 258.06 ______ ___ 300.0 ___
___ 304.00 ________ 600
___
USEFUL INFORMATION
manufacturing businesses, therefore the Directors ___ ________ ___
__ .5 ________ 61 / .103 ________ 322.58 ______ 354.71 700
of the Companies consider that the activities of the ___ 400.0 ___ ___ ________ ___
__ .6 ________ 91 / .093 ________ 387.00 ______ 405.35 800
A520 ___ ________ ___
Group have a relatively low impact on the environment. M6 ___ 500.0 ___ 506.71 1000
J15 __ .75 ________ 91 / .103 ________ 483.87 ______
However, the Directors consider that the protection STONE ___ 630.0 ___
of the environment is a vital business responsibility __ 1.0 ________ 127 / .103 ________ ______
645.00
Til
and consequently encourage all employees to actively

lin
gD
d
involve themselves in constantly reappraising the Roa A34
riv
shall
e
effect of their individual activities on the environment Eccle

and consider ways to reduce this effect. In this way
St
af
fo
the Group aims to ensure that its environmental

on
rd
ac d
Ro
performance will continually improve and be in-line BeRoa

Br
ad
oo
with the best practices of similar commercial Stone

m
sR
enterprises. Business
ay
oa
Park W A51
d
pal
O
The Directors are fully committed to complying with M6
J14
all relevant legislation and will continually review
operations to ensure that this applies.
82
RS 21752
Cable Services
RS 26602
Smith Electrical
Cable Services Ltd

(NW / UK / Export)
Rhosddu Industrial Estate,
Rhosrobin, Wrexham LL11 4YZ.
Tel: 01978 340450
Fax: 01978 311315
Email: uk@cableservices.co.uk
(Central) Ltd
Unit 2 Douglas Park, Opal Way,
Stone Business Park, Stone,
Staffordshire ST15 0SS
Tel: 01785 825970 • Fax: 01785 825977
Email central@cableservices.co.uk
(Liverpool) Ltd
43 St. Johns Road, Liverpool L20 8AZ.
Tel: 0151 9339022 • Fax: 0151 9339765
Email: lpool@cableservices.co.uk
(Smith Electrical) Ltd

Unit 14, Block 8, Thornliebank Industrial Estate
Glasgow G46 8JH.
Tel: 0141 621 2060 • Fax: 0141 638 9996
Email: sales@smithelec.co.uk
Joints &
Low Voltage
Terminations
21
L o w V o l t a g e J o i n t s & Te r m i n a t i o n s
Low Voltage Joints
3M produce a full range of quality Jointing Systems suitable for a variety of diverse
applications. Designed for PVC, XLPE, Paper, Armoured and Unarmoured Cables up to 3.3kV
(up to 6.6kV for unscreened cables) using Scotchcast™ Resins, Heatshrink, and Coldshrink
Options.
Resin Joints include the unique 3M Advanced Resin Delivery System – totally enclosed mixing
and pouring system with no spillage (up to size 4).
Armour continuity is included where applicable using constant force springs, and connectors
are available separately for all applications.
22
Low Voltage - Resin Joints
NOMINAL CORES KIT NOMINAL CORES KIT

CONDUCTOR REF CONDUCTOR REF
AREA (mm2) AREA (mm2)
1.5 2 LA21 70 1 LA22
3 LA21 2 LA24
4 LA21 3 LA25
2.5 2 LA21 4 LA25
3 LA21 95 1 LA22
4 LA21 2 LA24
4 2 LA21 3 LA25
3 LA21 4 LA25
4 LA22 120 1 LA23
6 2 LA22 2 LA25
3M™ LA Kits with Armour Continuity
3 LA22 3 LA25
- Up to 3.3kV (6.6kV for unscreened cables)
4 LA22 4 LA25
Inline joint for PVC/SWA/PVC & XLPE Insulated cables.
10 2 LA22 150 1 LA23
Also suitable for Transition joints, and Paper joints,
3 LA22 2 LA25
with the use of supplementary kits; see selection
4 LA22 3 LA26
tables for details.
16 1 LA22 4 LA26
Safer Cable Jointing; 2 LA22 185 1 LA23

Unique 3M Advanced Resin Delivery System – totally enclosed 3 LA23 2 LA25
mixing and pouring 4 LA23 3 LA26
• No spillage 25 1 LA22 4 LA26
• No accidental contact whatever your working conditions
2 LA22 240 1 LA24
• Conforms to BS7888 (HD623)
3 LA23 2 LA26
Faster and Easier; 4 LA24 3 LA26
Easy to use delivery system that gives you complete control 35 1 LA22 4 LA27
• No special tools required 2 LA23 300 1 LA24
• Short Curing time 3 LA24 2 LA26
• Simple step-by-step instructions 4 LA24 3 LA27
More Reliable; 50 1 LA22 4 LA27

Tough polyetherurethane resin power jointing resin – at least equal 2 LA23 400 1 LA24
to the strength of the cable 3 LA24 2 LA27
• Transparent resin bag – ensures reliable mixing and installation 4 LA24 3 LA27
• Minimal risk of leakage 500 1 LA25
• Complete with Armour continuity – constant force springs
630 1 LA25
• Self-amalgamating tape provides high insulation value
800 1 LA26
Each kit includes two-part mould, polyetherurethane Resin No. 1000 1 LA26
1471 (Closed Mix & Pour system), Armour Continuity, tapes, and
full instructions. This kit can be upgraded for use with 3.3kv
Cables, and is also suitable for 6.6kV Unscreened Cables, by using
additional 23 Insulating tape. See instructions for full details.
23
3M™ LA Inline Joint
Jointing Kit Resin Volume Cable

Diameter
CC Max Min
LA21 173 26 8
LA22 400 32 14
LA23 673 37 23
LA24 1164 51 28
LA25 2909 60 33
LA26 6364 80 48
LA27 9545 90 45
3M™ LA Transition Joint

Supplementary Kits for Transition, and Paper Cable
Jointing
Use one supplementary kit for a Transition joint, and two for a
Paper-to-Paper joint. Full instructions are supplied with the kit,
which is designed to be used in conjunction with the standard LA
Series Joints.
Jointing Kit Supplementary Kit
LA23 TX3
LA24 TX4
LA25 TX5
LA26 TX6
LA27 TX7
24
3M™ BK Joints for Street Lighting - Up to 1kV
Inline joint for PVC/SWA/PVC & XLPE designed for street lighting applications.
Safer Cable Jointing; More Reliable;

• Closed mix system • Tough polyetherurethane resin power jointing resin – at least
• Conforms to BS7888 (HD623) equal to the strength of the cable
• Transparent resin bag – ensures reliable mixing and installation
Faster and Easier; • Self-amalgamating tape provides high insulation value
• Self-amalgamating tape gives ease of handling when insulating
connectors Each kit includes two-part mould, polyetherurethane Resin No. 47,
• Excellent resin flow characteristics – eliminating any risk of armour continuity, tape, and full instructions.
voids
• Short Curing time
• Simple step-by-step instructions
NOMINAL CONDUCTOR NBR OF KIT REF CABLE NOMINAL CONDUCTOR NBR OF KIT REF CABLE
AREA (mm2) CORES DIAMETER AREA (mm2) CORES DIAMETER
Min (mm) Max (mm) Min (mm) Max (mm)
1.5 2 BK1 8 26 35 1 BK2 14 32

3 BK1 2 BK3 23 37
4 BK1 3 BK4 28 51
2.5 2 BK1 8 26 4 BK4
3 BK1 50 1 BK2 14 32
4 BK1 2 BK3 23 37
4 BK2 14 32 3 BK4 28 51
6 2 BK2 14 32 70 1 BK2 14 32
10 2 BK2 14 32 2 BK4 28 51
3 BK2 95 1 BK2 14 32
4 BK2 2 BK4 28 51
16 1 BK2 14 32 120 1 BK3 23 37
2 BK2 150 1 BK3 23 37
3 BK3 23 37 185 1 BK3 23 37
4 BK3 240 1 BK4 28 51
25 1 BK2 14 32 300 1 BK4 28 51
2 BK2 400 1 BK4 28 51
3 BK3 23 37
4 BK4 28 51
25
3M™ 91-A Joints without Armour Continuity

- Up to 1kV
Inline joint for PVC / XPLE Cables
Each kit includes two-part mould, polyetherurethane Resin No.

1471 (Closed Mix & Pour system), and full instructions. This kit
can be upgraded for use with 3.3kV Cables by using additional
Insulating 23 Tape.
1.5 2 91-A11 8 26 70 1 91-A12 14 32

3 91-A11 2 91-A14 28 51
4 91-A11 3 91-A15 33 60
2.5 2 91-A11 8 26 4 91-A15
3 91-A11 95 1 91-A12 14 32
4 91-A11 2 91-A14 28 51
4 2 91-A11 8 26 3 91-A15 33 60
3 91-A11 4 91-A15
4 91-A12 14 32 120 1 91-A13 23 37
6 2 91-A12 14 32 2 91-A15 33 60
3 91-A12 3 91-A15
4 91-A12 4 91-A15
10 2 91-A12 14 32 150 1 91-A13 23 37
3 91-A12 2 91-A15 33 60
4 91-A12 3 91-A16 48 80
16 1 91-A12 14 32 4 91-A16
2 91-A12 185 1 91-A13 23 37
3 91-A13 23 37 2 91-A15 33 60
4 91-A13 3 91-A16 48 80
25 1 91-A12 14 32 4 91-A16
2 91-A12 240 1 91-A14 28 51
3 91-A13 23 37 2 91-A16 48 80
4 91-A14 28 51 3 91-A16
35 1 91-A12 23 37 4 91-A17 45 90
2 91-A13 300 1 91-A14 28 51
3 91-A14 28 51 2 91-A16 48 80
4 91-A14 3 91-A17 45 90
50 1 91-A12 14 32 4 91-A17
2 91-A13 23 37 400 1 91-A14 28 51
3 91-A14 28 51 2 91-A17 45 90
4 91-A14 3 91-A17
500 1 91-A15 33 60
630 1 91-A15 33 60
800 1 91-A16 48 80
1000 1 91-A16 48 80
26
3M™ 90-A Joints for Street Lighting without

Earth - Up to 1kV
Inline joint for PVC/XLPE Cables
Each kit includes two-part mould, polyetherurethane Resin No. 47,

tape, and full instructions
1.5 2 90-A1 8 26 70 1 90-A2 14 32
3 90-A1 2 90-A4 28 51
4 90-A1 3 90-A5 33 60
2.5 2 90-A1 8 26 4 90-A5
3 90-A1 95 1 90-A2 14 32
4 90-A1 2 90-A4 28 51
4 2 90-A1 8 26 3 90-A5 33 60
3 90-A1 4 90-A5
4 90-A2 14 32 120 1 90-A3 23 37
6 2 90-A2 14 32 2 90-A5 33 60
3 90-A2 3 90-A5
4 90-A2 4 90-A5
10 2 90-A2 14 32 150 1 90-A3 23 37
3 90-A2 2 90-A5 33 60
4 90-A2 3 90-A6 48 80
16 1 90-A2 14 32 4 90-A6
2 90-A2 185 1 90-A3 23 37
3 90-A3 23 37 2 90-A5 33 60
4 90-A3 3 90-A6 48 80
25 1 90-A2 14 32 4 90-A6
2 90-A2 240 1 90-A4 28 51
3 90-A3 23 37 2 90-A6 48 80
4 90-A4 28 51 3 90-A6
35 1 90-A2 14 32 4 90-A6
2 90-A3 23 37 300 1 90-A4 28 51
3 90-A4 28 51 2 90-A6 48 80
4 90-A4 3 90-A7 45 90
50 1 90-A2 14 32 4 90-A7
2 90-A3 23 37 400 1 90-A4 28 51
3 90-A4 28 51 2 90-A7 45 90
4 90-A4 3 90-A7
500 1 90-A5 33 60
630 1 90-A5 33 60
800 1 90-A6 48 80
1000 1 90-A6 48 80
27
3M™ 92-A Joints

Kit includes two-part mould, Epoxy Resin No. 4, and full
High Humidity - Up to 1 kV Un-armoured Inline joint
instructions. Armour continuity is achieved by joining the armour
for armoured/Unarmoured PVC/XLPE cables, moisture
wires together
resistant for high humidity areas.
Supplied with Epoxy Resin for use where there is a risk of water
seepage or high humidity during curing.
1.5 2 92-A1 8 22 35 1 92-A3 23 35

3 92-A1 2 92-A3
4 92-A1 3 92-A3
2.5 2 92-A1 8 22 4 92-A3
3 92-A1 50 1 92-A3 23 35
4 92-A1 2 92-A3
4 2 92-A1 8 22 3 92-A3
3 92-A1 4 92-A3
4 92-A1 70 1 92-A4 28 47
6 2 92-A1 8 22 2 92-A4
3 92-A1 3 92-A4
4 92-A1 4 92-A4
10 2 92-A2 14 30 95 1 92-A4 28 47
3 92-A2 2 92-A4
4 92-A2 3 92-A4
16 1 92-A2 14 30 4 92-A4
2 92-A2 120 1 92-A4 28 47
3 92-A2 150 1 92-A4 28 47
4 92-A2 185 1 92-A4 28 47
25 1 92-A2 14 30 240 1 92-A4 28 47
2 92-A2 300 1 92-A4 28 47
3 92-A2 400 1 92-A4 28 47
4 92-A2
28
3M™ 99 D Joints • Totally enclosed easy to use mixing and pouring with the unique
Inline Joint for 0.6/1kV Pilot, Control and Advanced Resin Delivery System
Telecommunications Cables • Range accommodates cable sizes from 2 to 100 pairs
• Particularly suitable for low and medium pair or core count when
used with Scotchlok™ connectors (available separately)
• Range of inline joints specifically designed for encapsulating
Each kit includes two part mould, polyetherurethane Resin No.
connections in polyethylene and PVC insulated and sheathed
1471N, Tapes, and full instructions. The SB Earth Continuity Kit for
cables
an armoured cable joint is supplied separately.
• Rigid, two-part mould designed to withstand chemical and
physical attack
PVC/PVC/SWA/PVC PE/SWA/PVC
Multipair Cables - 0.9mm Diameter Multipair Cables - 0.9mm Diameter
CABLE SIZE (PAIRS) KIT TYPE ARMOUR RECOMMENDED CABLE SIZE (PAIRS) KIT TYPE ARMOUR RECOMMENDED
CONTINUITY S/LOK CONN CONTINUITY S/LOK CONN
KIT KIT
2 99-D1 SB1 UR2 4 99-D2 SB2 UR2
5 - 15 99-D2 SB2 UR2 7 99-D2 SB2 UR2
20 - 30 99-D3 SB2 UR2 19 99-D3 SB3 UR2
40 - 50 99-D4 SB4 UR2 37 99-D4 SB4 UR2
75 - 100 99-D5 SB4 UR2 61 99-D5 SB5 UR2
PVC/PVC/SWA/PVC Multicore Cables - PVC Unarmoured Multipair Cables

1.5 - 2.5mm 2 Conductor
CABLE SIZE (CORES) KIT TYPE ARMOUR RECOMMENDED 0.4mm 0.5mm 0.63mm 0.9mm KIT TYPE
CONTINUITY S/LOK CONN UY Conn* UY Conn* UY Conn* UR2 Conn*
KIT
2-4 99-D2 SB2 C42-1101 20 pair 20 pair 20 pair 10 pair 99-D1

7 - 19 99-D3 SB3 C42-1101 50 pair 50 pair 50 pair 30 pair 99-D2
27 - 37 99-D4 SB4 C42-1101 100 pair 100 pair 100 pair 50 pair 99-D3
300 pair 200 pair 200 pair 150 pair 99-D4
400 pair 400 pair 400 pair 400 pair 99-D5
*Recommended
KIT TYPE RESIN VOLUME CABLE DIAMETER

GRAMMES CC LITRES MIN MAX
99-D1 170 153 0.156 8 26
99-D2 420 378 0.384 14 32
99-D3 720 649 0.659 23 37
99-D4 1230 1108 1.125 28 51
99-D5 3180 2865 2.909 33 60
29
Scotchcast™ 82-F Joints

Flexible Splice Kit
Applications
3M™ Scotchcast™ 82-F Series Flexible Power Cable Splicing To join or re-jacket non-Armoured portable power cable and
Kits are a series of flexible inline and tap splices for use on non- portable cords
shielded portable power cables and cords. They are designed to For inline single-conductor cables rated up to 5kV
be used on single and multiple conductor cables rated up to 1000 For branch single-conductor cables rated up to 1000V
Volts (600/2000 Volts mine portable cable rating). The 82-F Series For inline and branch multi-conductor cables rated up to 1000V
will accommodate a single-conductor cable rated up to 5 kV. For mine portable cable rated 600/2000V (P-145-5 MSHA)
For use with compression inline connectors (82-F) and
Features compression “C” branch connectors (82-BF)
For jacket repairs
• Factory quality “permanent” joint; MSHA accepted equal to shop
For indoor and outdoor applications:
or factory vulcanizing
Weather exposed
• Flexible compound allows joint to bend with cable; for
Direct burial
installation, handling, reeling, etc
Submerged
• Scotchcast™ 2130 Compound is self-curing; a cold cure
Cable reels
requiring no torch, no heated mould and no cooking time
• Scotchcast™ 2130 Compound bonds to common jacket

Each kit contains sufficient quantities to make one splice or cable
materials; neoprene, hypalon, PVC, nitrile/PVC, EPR, urethane,
repair (connectors are available separately)
2130 (itself)
• Scotchcast™ 2130 Compound forms a joint or repair that is
abrasion resistant and flame retardant
• Smooth tapered joint profile eliminates cable hang-ups and joint
end lifting.
KIT No. CABLE O.D. RANGE CONNECTOR TYPE No. of CONDUCTORS CONNECTION MAX VOLTAGE RATING CONDUCTOR SIZE
mm O.D. mm (Max V) RANGE (AWG)
(inches) (inches)
16 (0.62)
1 5000 6 - 1/0
6 - 20 Compression Connector
82-F1
(0.25 - 0.80) Inline 23 (0.90)
Multi 1000* **
Connector Bundle
21 (0.82)
1 5000 2/0 - 4/0
20 - 30 Compression Connector
82-F2
(0.80 - 1.20) Inline 33 (1.30)
Multi 1000* **
Connector Bundle
6 - 20 Compression 1 - 1000* Up to 1/0
82-BF1
(0.25 - 0.80) “C” Tap Multi - 1000* **
* Mine portable cable rating of 600/2000V.

** Base multi-conductor selection on cable O.D. range.
30
3M™ 91 AB Multi-purpose Joints • Semi transparent mould enables correct positioning

Branch / Double Branch / Inline joint for XLPE/PVC • Supplied with 1471 Polyetherurethane resin
Insulated Unarmoured cables up to 1 kV
Each kit Includes two-part mould, polyetherurethane Resin No.
• Easy and safe to use 1471 (Closed Mix and pour system), and full instructions. This kit
• The branch line runs parallel to the main cable can be used with Armoured Cables, by ordering separate Armour
• Double branch joints can be accommodated Continuity Kits
MAIN CABLE SERVICE BRANCH KIT REF MOULD

NBR OF NOMINAL MAX NBR OF NOMINAL MAX LENGTH INNER DEPTH
CORES CONDUCTOR CABLE OD CORES CONDUCTOR CABLE OD (mm) (mm)
AREA (mm2) (mm) AREA (mm2) (mm)
INNER OUTER
2-4 2.5 - 4 22 2-4 2.5 - 4 21 91-AB 112 170 220 58
2-4 6 - 16 29 2-4 6 - 10 22 91-AB 113 225 300 75
2-4 16 - 35 35 2-4 16 25 91-AB 114 350 400 95
2-4 50 - 70 50 2-4 25 - 35 30 91-AB115 445 500 112
2-4 95 58 2-4 50 35 91-AB116 540 610 125
31
3M™ Resin Pressure Jointing Method Specialist Resin Pressure Method Components;
The resin pressure method provides a jointing system
to suit all cables up to 33kV E4F Resin pressure gun – enables easy delivery / injection of
The method involves the use of the same materials resin into the joint
no matter what type of joint may be required
P1B Injection Fitting / P5B Piercing Nozzle – to enable safe
transfer of resin through gun and into the joint
• Versatile – suitable for inline, branch, tee joints, and sheath
repairs on all types of cable
P3F Spacer Tape – Used to build up voids in odd shaped splices,
• Insulation thickness on the sheath and armour is easily controlled ensures full resin coverage, and forms a liquid tight mould.
• Finished joint dimension is smaller than conventional methods
• Job is completed immediately after resin injection – no waiting or P4 Restricting Tape – Provides outer layer to ensure safe and
topping up
enclosed resin injection
• Particularly suited to emergency joints when the type or size of
cable or joint are not known in advance
Standard 3M products used in resin pressure jointing;
• Suitable for vertical or overhead joints where resin pouring is not
possible
33+ Vinyl Tape
• High performance and well-proven epoxy and polyetherurethane
88 Vinyl Tape
resins
23 Self amalgamating Tape
• Safe and easy to mix resin packs
Epoxy Resin No4
• Compatible with compression, or mechanical connectors
Polyetherurethane Resin No1471
• Compatible with Scotchcast armour and earth continuity kits
AC Type Armour continuity kits
• Water-resistant
• Mechanically strong
All components are available separately - please contact the

customer service team for selection charts.
32
Low Voltage - Cold Shrink Joints & Terminations
3M Cold Shrink Joints and Terminations use a series of Pre-

stretched tubes, which are factory expanded and assembled
onto a removable core. The core is removed after the tube
is positioned for installation over an inline connection, or
terminal lug, allowing the tube to shrink and provide a
waterproof seal.
NOMINAL 2 3 4 3
3M™ LC Series CONDUCTOR AREA CORE CORE CORE CORE
Cold Shrink Splice Kits - Up to 3.3kV Cables (mm2) 1kv 1kv 1kv 3.3kv
Suitable for Cable Types: XLPE/PVC Insulation, Lead Sheath, Steel 1.5 LC1 LC1 LC1 N/A
Wire Armour, PVC Sheathed 2.5 LC1 LC1 LC1 N/A
For Cables rated: 0.6/1kV up to 1.9/3.3kV 4 LC1 LC1 LC2 N/A
Each kit includes EPDM Rubber Cold Shrink Tube, Armour 6 LC2 LC2 LC2 N/A
continuity, Tape, and full instructions 10 LC2 LC2 LC3 N/A
16 LC3 LC3 LC3 LC4
Features
25 LC3 LC3 LC3 LC4
• Simple installation – no special tools required 35 LC3 LC3 LC4 LC4
• No torches or heat required 50 LC3 LC4 LC4 LC4
• Safe installation - replaces conventional resin jointing method 70 LC4 LC4 LC5 LC5
• Accommodates a wide range of cable sizes
95 LC4 LC5 LC5 LC5
• Improved tough rubber formulation withstands rough backfilling
• Resistant to acids, alkalis, ozone, UV light, and fungus 120 LC4 LC5 LC5 LC5
• Waterproof seal 150 LC5 LC5 LC6 LC5
185 LC5 LC6 LC6 LC6
Applications 240 LC6 LC6 N/A LC6
Indoor, Outdoor, Overhead, or use in Cable Trays 300 LC6 N/A N/A N/A
KIT REF ACCEPTED CABLE DIAMETER DIAMETER OVER LEAD/ARMOUR

(COLDSHRINK TUBE) (CONSTANT FORCE SPRING)
LC1 16.2 33.1 9 15
LC2 16.2 33.1 14 22
LC3 16.2 33.1 18.5 29
LC4 24.9 56.4 23.5 37
LC5 37.8 84.3 31 50
LC6 37.8 84.3 44 70
3M™ Network Rail Specification Products 3M™ Cold Shrink Joints 92-AC Series 6.6kV
Cables
APPLICATION KIT MIN DIA MAX DIA LENGTH
500/630/1000mm2 Suitable for 3 core Polymeric insulated, unscreened,

3RD Rail LO41 24.4 98.2 228mm armoured cable, rated to 3.6/6.6kV
Terminations • Simple installation – no special tools required
• No torches or heat required
161/240mm2 • Safe installation - replaces conventional resin jointing method
Inline joints or LO42 15.2 61 191mm • Accommodates a wide range of cable sizes
terminations • Improved tough rubber formulation withsta nds rough backfilling
500/630/800/1000
LA11 38.1 114 457mm
• Resistant to acids, alkalis, ozone, UV light, and fungus
Inline Joint • Waterproof seal
Part Number Accepted Cable CSA (mm2)
92-AC62-3 50 – 150
92-AC63-3 185 – 240
33
Low Voltage - Cold Shrink Joints & Terminations
3M™ Cold Shrink Cable Abandonment Kits
Suitable for Cable Types: XLPE/PVC Insulation, Lead

Sheath, Steel Wire Armour, PVC Sheathed. Also
suitable for Ship wiring Cables, Rubber/GSWB, and/or
Unarmoured Cables
Up to and including 1.9/3.3kV. Single and Multi-core
Cables
A complete kit with all the components required to abandon cables

either temporarily or permanently. Provides environmental seal and
mechanical protection, eliminates the requirements for heat during
installation using 3M Cold Shrink technology.
Each kit includes Cold Shrink End Cap, Coldshrink Pre Stretched
Tube, Armour continuity, tapes, and full instructions
ACCEPTED CABLE DIAMETER (mm) KIT REFERENCE

12 -18 CSCAK/1
18 - 25 CSCAK/2
25 - 42 CSCAK/3
42 -55 CSCAK/4
56 -81 CSCAK/5
3M™ LCT Low Voltage Indoor Cold Shrink Terminations

For 3 Core Cables, Suitable for PILC, Steel Wire Armour, Sheathed, and / or XLPE/PVC, Lead Sheath, Steel Wire Armour, PVC Sheathed
Cables, 0.6/1kV and 1.9/3.3kV
It is assumed that the Armour will be glanded separately.
NOMINAL KIT REF ACCEPTED CABLE DIAMETER ACCEPTED CABLE DIAMETER

CONDUCTOR OVER LEAD SHEATH (CFS) OVER INSULATION (PST)
AREA Max (mm) Max (mm) Max (mm) Max (mm)
35 LCT/1 23.5 37 16 33
50 LCT/1
70 LCT/2
95 LCT/2 31 50 16 33
120 LCT/2
150 LCT/3 44 70 19 40
185 LCT/3
240 LCT/4
300 LCT/4 TBA TBA TBA TBA
400 LCT/4
34
Low Voltage - Heat Shrink Joints & Accessories
3M™ 91-AHA Heat Shrink Cable Joints
Suitable for Cable Types: XLPE/PVC Insulation, Steel

Wire Armour Cables rated to 0.6/1kV
Each kit includes Adhesive lined Heat Shrink Tubes, Armour
Continuity, and full instructions
Connectors are available separately
• Quick and easy to use

• Designed to accommodate large range of cable sizes
• Excellent moisture sealing
• Flame retardant tubing
NOMINAL CONDUCTOR NBR OF CORES KIT REF ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR
AREA (mm2) (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
6 4 91-AHA-21-S 12 38 18.5 29
10 4 91-AHA-21-S
16 4 91-AHA-21-S
25 4 91-AHA-22-S 15 55 18.5 29
35 4 91-AHA-22-S
50 4 91-AHA-23-S 15 65 23.5 37
70 4 91-AHA-23-S
95 4 91-AHA-24-S 26 85 31 50
120 4 91-AHA-24-S
150 4 91-AHA-24-S
185 4 91-AHA-25-S 38 128 44 70
240 4 91-AHA-25-S
3M™ 91-AHSC-A Heat Shrink Cable Joint
Suitable for Cable Types: XLPE/PVC Insulation, Steel

Wire Armour Cables rated to 0.6/1kV
Kits include Heat Shrink Tubes, Armour Continuity, and full
instructions
Complete with screw type mechanical connectors and installation
tool

• Designed for cables from 1.0 to 6.0mm2 Cross sectional area
• Excellent moisture sealing
• Flame retardant tubing
• Range taking connectors – no crimping tool required
NOMINAL CONDUCTOR NBR OF CORES KIT REF ACCEPTED CABLE DIAMETER DIAMETER OVER ARMOUR
AREA (mm2) (HEATSHRINK TUBE) (CONSTANT FORCE SPRING)
1-6 3-4 91-AHSCA-6 8 30 14 22
35
Low Voltage - Heat Shrink Joints & Accessories
3M™ LHT Low Voltage Indoor Heat Shrink Terminations Series

Termination
For XLPE/PVC Insulation, Lead Sheath, Steel Wire Armour, Sheathed Cables rated from 0.6/1kV up to
and including 1.9/3.3kV
NOMINAL 2 3 4 3
AREA (mm2) 0.6/1KV 0.6/1KV 0.6/1KV 0.6/1KV
1.9/3.3KV 1.9/3.3KV
2.5 LHT2/1 LHT3/1 LHT4/1 N/A
16 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1
25 LHT2/1 LHT3/1 LHT4/1 LHT3.3/1
35 LHT2/2 LHT3/2 LHT4/1 LHT3.3/1

50 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
70 LHT2/2 LHT3/2 LHT4/2 LHT3.3/1
95 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2
120 LHT2/2 LHT3/2 LHT4/2 LHT3.3/2
150 N/A LHT3/3 LHT4/2 LHT3.3/2
185 N/A LHT3/3 N/A LHT3.3/2
240 N/A LHT3/3 N/A LHT3.3/2
300 N/A LHT3/3 N/A LHT3.3/3
36
Low Voltage - Branch Joints
3M™ LB Joints with Armour Continuity -

up to 3.3kV More Reliable;
Branch joint for Inline joint for PVC/SWA/PVC & XLPE • Tough polyetherurethane resin power jointing resin – at least
insulated cables up to 1kV equal to the strength of the cable
Safer Cable Jointing;
• Minimal risk of leakage
• Unique 3M Advanced Resin Delivery System – totally enclosed • Self-amalgamating tape provides high insulation value
mixing and pouring
• No spillage
Kit Includes two-part mould, polyetherurethane Resin No. 1471
• No accidental contact whatever your working conditions
(Closed Mix and pour system), armour continuity, tape, and full
• Conforms to BS7888 (HD623)
instructions.
This kit can be upgraded for use with 3.3kV Cables, by using
Faster and Easier;
additional 23 Insulating tape
• Easy to use delivery system that gives you complete control
• No special tools required
• Short Curing time
MAIN CABLE SERVICE BRANCH

NOMINAL NBR OF NOMINAL KIT RESIN VOLUME CABLE DIAMETER (mm)
CONDUCTOR AREA CORES CONDUCTOR AREA (mm2) REF
(mm2) MAIN CABLE BRANCH
2 Core 3 Core 4 Core cc Grammes Litres MIN MAX MIN MAX

1.5 - 2.5 2-4 1.5 - 2.5 1.5 - 2.5 1.5 - 2.5 LB21 234 260 0.238 10 24 10 24
4 - 10 2-4 1.5 - 10 1.5 - 6 1.5 - 4 LB22 450 500 0.457 16 26 10 24
16 - 35 2-4 1.5 - 25 1.5 - 25 1.5 - 16 LB23 1441 1600 1.464 23 42 13 32
50 - 70 2-4 1.5 - 70 1.5 - 70 1.5 - 50 LB24 3784 4200 3.843 30 50 17 42
95 - 185 2-4 50 - 185 50 - 120 50 - 95 LB25 6314 7008 6.412 36 58 34 50
Funnels shown for illustration purposes only
37
Low Voltage - Branch Joints
3M™ 91 Joints for Unarmoured Cables - 1kV 3M™ 90-B1 Cathodic Protection with
Branch joint for XLPE/PVC insulated unarmoured Armour Continuity up to 1kV
cables up to 1 kV 3M’s 90-B1 Kit is ideal for single core unarmoured
tee or branch jointing rated up to 1kV, above or
Safer Cable Jointing; below ground, e.g. traffic signal systems, cathodic
protection and street lighting.
• Unique 3M Advanced Resin Delivery System – totally enclosed
mixing and pouring
• No spillage Each kit contains a clear two-part mould, epoxy Resin No.4, funnel,
• No accidental contact whatever your working conditions end-sealing tape and step by step instructions. The large mould
• Conforms to BS7888 (HD623) body enables crimps or split-bolt connectors to be used.
Faster and Easier;

ACCEPTED CABLE DIAMETER mm
• Easy to use delivery system that gives you complete control RESIN VOLUME MAIN BRANCH
• No special tools required cc MAX MIN MAX MIN
• Short Curing time 90-B1 187 20 12 9.5 8
More Reliable;
• Tough polyetherurethane resin power jointing resin – at least
equal to the strength of the cable
• Minimal risk of leakage
• Self-amalgamating tape provides high insulation value
Kit Includes two-part mould, polyetherurethane Resin No. 1471
(Closed Mix and pour system), and full instructions.
This kit can be used with Armoured Cables, by ordering separate

Armour Continuity Kits.
MAIN CABLE OD SERVICE BRANCH OD KIT REF

(mm) (mm)
14 - 30 8 - 24 91-C11
30 - 58 17 - 42 91-B16
38
Low Voltage - Cable Sheath Repair
3M™ Heavy Duty Wraparound HDCW

The HDCW Wraparound Heat Shrink Cable Repair
Sleeve is designed to repair damaged cable sheaths.
It is also suitable for use with cable joints and as
additional corrosion protection on undamaged
cables.
HDCW is made from modified cross-linked polyolefin with a hot-
melt adhesive coated to the inner side of the sleeve. Upon heating,
the sleeve shrinks and the adhesive melts, thereby achieving a
safe and watertight bond between the sleeve and the cable. A
corrosion proof metal clip is used to fully close the sleeve.
• Maximum protection against mechanical stress
• Good bonding to PE and PVC surfaces
• Excellent resistance to even the harshest environments
• Forms a perfect seal to prevent moisture ingress
CABLE DIAMETER EXPANDED INNER RECOVERED INNER PART NUMBER LENGTH (mm) MINIMUM RECOVERED
MAX/MIN (mm) DIAMETER (mm) DIAMETER (mm) WALL THICKNESS
(mm)
35 / 10 50 8 HDCW 35/10-250 250 2.0
HDCW 35/10-500 500
HDCW 35/10-750 750
HDCW 35/10-1000 1000
55 / 15 75 13 HDCW 55/15-250 250 2.0
HDCW 55/15-500 500
HDCW 55/15-750 750
HDCW 55/15-1000 1000
80 / 25 100 23 HDCW 80/25-250 250 2.0
HDCW 80/25-500 500
HDCW 80/25-750 750
HDCW 80/25-1000 1000
110 / 30 132 25 HDCW 110/30-250 250 2.0
HDCW 110/30-500 500
HDCW 110/30-750 750
HDCW 110/30-1000 1000
140 / 40 145 32 HDCW 140/40-250 250 1.8
HDCW 140/40-500 500
HDCW 140/40-750 750
HDCW 140/40-1000 1000
39
Low Voltage - Cable Sheath Repair
3M™ Joint and Repair kit for flexible and M Series Kits
trailing Cables up to 1kV Each kit includes a re-useable mould, with full instructions.
M Series / 91 AV Series
2130 Resin is required, and must be purchased separately. See
selection tables below for guidelines
Scotchcast™ flexible power cable jointing and repair kits are a
flexible cold pour resin system for the permanent jointing and
repair of single or multi-core flexible power cables. The flexible If Kit is to be used for a repair, all required components are
Scotchcast resin bonds securely to the cable sheath, providing a included. If Kit is to be used for a Cable Joint, then additional
permanent joint or repair with tight seal - a seal that won’t tear components may be required. Full details are available on request.
or work loose after installation. They can be used to joint or repair
frequently coiled power cables, and are tough enough to use in
weather exposed, direct burial or submerged locations.
• Simple installation – no workshop needed.

• Non-vulcanising – no costly equipment needed.
• Drastic reduction in repair time – compared to vulcanising.
• No heat required – safer system, no permit for hot work required.
• High performance – repaired/jointed section can be reeled

without sagging.
• Permanent – both electrically and mechanically.
• No end lifting – bonds to all modern cable sheath materials such
as neoprene, polychoroprene and nitrile/PVC even PVC, EPR and
hypalon.
• Abrasion resistant – equivalent to vulcanising.
• Weather resistant – over a wide temperature range.
• Flame retardant – resin system.
3M 91-AV Series 3M M-Series

KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDED KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED*
Min Max Gram cc Litres Min Max Gram cc Litres

(mm) (mm) (mm) (mm)
91-AV 120 16 26 2140U 420 389 0.349 M20 40 63 2130 1232 1140 1.022
91-AV 130 25 30 2140U 650 602 0.539 M30 47 100 2130 2464 2280 2.045
91-AV 140 29 34 2140U 840 778 0.697 M40 27 150 2130 3696 3420 3.067
To Select Resin Packs

M20 Qty 2 packs of 616g
40
Low Voltage - Airfield Ground Lighting
NOMINAL KIT REF CABLE DIAMETER 3M™ Airfield Ground Lighting Kit -
CONDUCTOR MIN MAX
AREA (mm2) (mm) (mm)
6 82-A1 6 16 Designed for single core screened airfield lighting cables rated up to 5kV, and Multi Core
10 82-A1 Unarmoured cables rated up to 1.1kV
16 82-A1
3M Epoxy No 4 Resin is included, suitable for high humidity and wet areas. Approved by DOE
25 82-A2 16 25
(Department of the Environment)
35 82-A2
50 82-A2
70 82-A3 25 36
95 82-A3
120 82-A3
Part Number Application
AGL/CS001U Cold Shrink Unscreened
AGL/CS001E Cold Shrink External
Earthed
AGL/CS001S Cold Shrink Screened
AGL/HS001U Heatshrink Unscreened
AGL/HS002U Heatshrink Unscreened 2
Core 3M Airfield Ground Lighting Kit -
AGL/HS001S Heatshrink Screened
AGL Series - Available in Heat Shrink or Cold Shrink versions
AGL/HS001E Heatshrink External
Earthed Approved by Defence Estates, Ministry of Defence
41
Joints &
Terminations
Medium Voltage
59
M e d i u m V o l t a g e J o i n t s & Te r m i n a t i o n s
Medium Voltage - Cold Shrink Joints
Semi-conductive layer
Supporting Core
Radially shinkable elastomeric splice High permitivity insulation layer
Semi-conductive electrode
6.6/11/(12) kV
3M QS1000 is a one-piece cold shrink joint body manufactured All joint types have been tested in accordance with VDE 0278,
from a specially formulated silicone material, which provides HD 629 and/or BS7888. Details of type tests are available upon
flexibility, easy installation at low temperatures and superior request.

electrical performance over a wide range of operating
temperatures. The finished body is expanded and loaded onto a Features
removable supporting core, which allows the joint to be installed • One part joint body
without the need for tools or heat. • 100% tested after manufacture
3M QS1000 is injection moulded and consists of three layers. A • No heat required
semi-conductive electrode, which forms a Faraday Cage around • Tool free installation
the connector, a high permittivity insulation layer, which both • Permanent radial pressure
insulates and stress controls, and an outer semi-conductive layer • Suitable for paper and polymeric cables
which ensures all screens are at earth potential. • Compatible with compression and mechanical connectors
All finished bodies are tested after manufacture and undergo AC • Low temperature installation
Withstand and Partial Discharge testing. • Provides consistent installation quality
60
3M™ QS1000 Single Core Polymeric Copper Wire

Screened, Armoured
Kit Ref Application Range Diameter over Primary

CSA (mm2) Insulation (mm)
92-AG 611-1 70-150 17.7 – 26.0
92-AG 621-1 185-240 22.3 – 33.2
92-AG 631-1 300-400 28.4 – 42.0
3M™ QS1000 TRIF/Transition 3 Core Belted PILC/ 3M™ QS1000 Single Core Polymeric Copper Tape
PICAS to Three Single Core Polymeric Screened
Kit Ref Application Range Diameter over Primary Kit Ref Application Range Diameter over Primary
CSA (mm2) Insulation (mm) CSA (mm2) Insulation (mm)
92-FV 611-3 50-95 17.7 – 26.0 92-AG 612-1 70-150 17.7 – 26.0
92-FV 621-3 120-240 22.3 – 33.2 92-AG 622-1 185-240 22.3 – 33.2
92-FV 631-3 300-400 28.4 – 42.0 92-AG 632-1 300-400 28.4 – 42.0
3M™ QS1000 Three Core Polymeric/Paper/Transition, Lead sheath and/or armoured
Application Range Diameter over Supplementary Kit Supplementary Kit

CSA (mm2) Primary Insulation (mm) for Transition Joint for Paper Joint
50-120 17.7 – 26.0 PILCL1 PILCL1 Qty 2
150-185 22.3 – 33.2 PILCL2 PILCL2 Qty 2
300-400 28.4 – 42.0 PILCL3 PILCL3 Qty 2
61
Outer Protection Selection for 92-AV series 3 core joints. Choose Cold Shrink EPDM Kit for Polymeric
Joints, or a mould and resin combination if required
Joint Coldshrink Kit Mould Resin #1471 Resin #1400U Resin

Volume Standard Hazardous Area
92-AV 610-3 CS 610-3 1451 14 Litres 10 x 1600g packs 2 x 9060g packs
92-AV-630-3 CS 630-3 1451 21 Litres 14 x 1600g packs 3 x 9060g packs
3M™ Coldshrink Single Core Polymeric Cable Build Build Up Kit Range CSA Insulation
Up Supplementary Kit (Polymeric only) (mm2) Diameter (mm)
Select in conjunction with any QS1000 Joint kit for polymeric cable, 92-PG610-1 25 - 50 13.7 - 20.4
when one or both cables to be joined fall below the minimum range
92-PG620-1 70 - 150 17.7 - 24.2
of the joint.
92-PG630-1 150 - 240 22.3 - 31.0

Note: These are single phase kits, one is required for each phase to be
joined that falls below the minimum range of the joint.
12/20/(24) kV and 19/33/(36) kV

The 3M QS2000 is a one–piece Cold Shrink splice of a multi-
layered Silicone rubber body provided in an expanded state. The
finished body is loaded onto a removable supporting core, which
allows the joint to be installed without the need for tools or heat.
The splice body provides the essential stress relief, re-insulation
and semi–conductive screen of power distribution cable systems
• Two inner stress control elements provide the proper electric
field distribution.
• The inner semi–conductive electrode electrically surrounds the
high voltage connector eliminating the use of tape or additional • High contact pressure ensures absolute water tightness.
moulded or metallic electrodes.
• Wide temperature range
• The splice insulation effectively replaces and continues the
performance characteristics of the cable insulation across the
• ”Solderless” earth continuity connection.
entire splice. • Extreme compact size allows installation in narrow areas.
• The outer semi–conductive layer of the splice adapts to • 100% production tested.
the geometry of the insulation and re–establishes the • Cold Shrink technology ensures quick, easy and tool–free
electromagnetic screen. installation.
• Versatile design of prefabricated one–piece splice body allows
installation on a wide range of cable sizes and types.
• Designed to fit all standard cable connectors.
3M™ QS2000 Joint – Single Core for Polymeric 3M™ QS2000 Joint – Single Core for Polymeric
Copper Wire Screened Cable 12/20(24)kV Copper Wire Screened Cable 19/33(36)kV
93-AP 611-1 50-95 17.7-26.0 94-AP 631-1 50-400 28.4-42.0 (standard)
93-AP 621-1 95-300 22.3-33.2 Note: Can accommodate smaller cables, with primary insulation from
20.0 - 28.4mm with the use of supplementary build up kit, reference
93-AP 631-1 240-400 28.4-43.0 94-PG620-1. This is a single core kit, 2 must be purchased if both cables
to be joined are smaller than 28.4mm over primary insulation diameter.
62
6.6/11/(12) kV and 12/20/(24) kV

3M QS2000B Branch Splice Body – developed from the QS2000 • Excellent performance and reliability developed from the
Inline Splice QS2000 inline splice
• One-part splice body for a wide application range • Constructed from high-performance LSR - silicone
• Tool-free installation • Excellent shrinkage at low temperatures
• Symmetrical cutback dimensions including the branch cable • Permanent radial pressure on the cable
• Supplied complete with mechanical branch connectors • Outstanding dielectric properties
• 100% tested at point of manufacture • Very high thermal stability and long-term elasticity
• Compact design for installations in narrow areas • Excellent mechanical properties
3M™ QS2000B Single Core Branch –XLPE/Copper

Wire Screened, Connectors included
For 6.6/11 (12)kV and 12/20(24)kV Applications
93-BP 620-1 95-240 22.3 – 33.2
19/33/(36)kV
The 3M QSIII Splice Body revolutionised power cable jointing. • No heat, flames or special installation tools required.
The QS-III silicone rubber joint meets the customer demands for
• Minimal training required.
easy, consistent installations by eliminating the pushing, pulling or
heating required by traditional splices. The Cold Shrink QS-III joint • Easy, fast installation.
features a silicone rubber body, which provides excellent electrical • Symmetrical cable cutback dimensions.
properties and superior low temperature handling. Plus the QS-III • Allows transitioning of different size cables.
meets the requirements of most world-wide standards including • Silicone body provides excellent electrical performance and
IEEE 404 and European VDE 278. superior low temperature handling.
• Joint bodies are 100% factory tested.
Silicone body provides excellent
electrical properties • One-piece joint body design.
Insulation shield • Field proven technology.
Insulation • Meets IEEE 404 and European VDE and CENELEC/IEC standards.
• Wide Cable range for individual joint bodies.
Joint bodies 100%

factory-tested
ensures long-term One-piece joint body
reliability design
3M™ QSIII Joint – Single Core for Polymeric Copper 3M™ QSIII Joint – Single Core for Polymeric Lead
Wire Screened Cable Sheath Armoured Cable
94-AC640-1 300-630 36.4-53.3 94-AC642-1 300-630 31.5-52.6
25/46(52)kV
3M™ QSIII Joint - Single Core for Polymeric Copper
Wire Screened Cable
95-AC643-1 120-630 33.5-53.8
63
Medium Voltage - Cold Shrink Terminations
QTIII terminations offer easy installation and reliable QTIII terminations are suitable for use on polymeric cables
performance when terminating indoor and outdoor medium medium voltage up to 52kV.
voltage cables. QTIII is a one-piece silicone rubber Both indoor and outdoor terminations are available for single
termination, which is expanded and loaded onto a removable core and three core cables. QTIII terminations have been
supporting core, which allows the termination to be installed tested in accordance with IEEE Std 48-1990, VDE 0278 Part
without the need for tools or heat. The core is stepped 4 and IEC/CENELEC. Details of type tests are available upon
to allow a greater application range for armoured cables. request.
QTIII consists of a tubular silicone insulator, with a built in
refractive stress control tube and compound, and a built
Silicone sealing compound
in top seal. Due to this unique design the QTIII termination 2 skirt silicone insulator step-core
is installed in one operation without the need for any High dielectric
additional components. constant tube Stress control compound
Outdoor Termination
Indoor Termination
64
QTIII terminations are manufactured from QTIII Features

silicone rubber, which has been specially • One-piece termination
formulated to enhance the properties required
• Built in stress control compound
for MV terminations.
• Built in top seal
Advantages of 3M Silicone as an insulator are:
• Moulded rain sheds on outdoor terminations
• Optimum High-K stress control
• Excellent insulating properties.
• Compact design
• Hydrophobic properties
• High reliability, over 20 years of proven field experience
• Hydrophobic recovery
• Continuous operating temperature of 90°C, overload
• UV stable
rating 130°C
• Non-flammable
• Fungus resistant
• Excellent high and low temperature properties
• Superior track and erosion resistance
Indoor Termination Outdoor Termination 33kV QTIII 11kV Outdoor QTIII 11kV Indoor QTIII
Termination Termination Termination
6.6/11/(12) kV
3M™ QTIII Indoor Single Core Polymeric Copper 3M™ QTIII Outdoor Single Core Polymeric Copper
Tape Screened, Lead Sheath and/or Aluminium wire Tape Screened, Lead Sheath and/or Aluminium wire
Armoured. Armoured.
92-EP623-1 50-95 16.3-27.4 92-EP623-2 50-95 16.3-27.4
92-EP633-1 120-150 20.5-38.9 92-EP633-2 120-150 20.5-38.9
92-EP643-1 185-400 20.5-38.9 92-EP643-2 185-400 20.5-38.9
92-EP653-1 500-630 26.7-45.7 92-EP653-2 500-630 26.7-45.7
3M™ QTIII Three Core Polymeric Copper Tape Screened / Armoured

Indoor Outdoor
7621-T95-3W 16-50 12.7-17.8 7691-S4-3W 16-50 12.7-17.8
7623-T95-3W 70-120 17.8-23.4 7692-S4-3W 70-120 17.8-23.4
7624-T95-3W 150-300 23.4-30.0 7693-S4-3W 150-300 23.4-30.0
65
6.6/11/(12) kV
3M™ QTIII Indoor 11kV Single Core Polymeric Copper 3M™ QTIII Outdoor 11kV Single Core Polymeric
Wire Screened Copper Wire Screened
92-EP621-1 50-95 16.3-27.4 92-EP621-2 50-95 16.3-27.4
92-EP631-1 120-400 20.5-38.9 92-EP631-2 120-400 20.5-38.9
92-EP641-1 500-630 26.7-45.7 92-EP641-2 500-630 26.7-45.7
92-EP656-1 630-1000 35.9-55.9
3M™ 11kV Three Core Termination for Belted PILC Kit Ref Application Range Diameter over Primary
/ PICAS Cables (Paper Insulated Lead Covered/Paper CSA (mm2) Insulation (mm)
Insulation Corrugated Aluminium Sheath)
MT16 70-300 Indoor
•
Inorganic cold shrink silicone insulation

MO16 70-300 Outdoor
• Coldshrink EPDM moisture sealing tubes
�• Track resistant surface
• Moulded rain sheds for outdoor version
• No tools, easy install, ultra lightweight assembly
• Cold pour 2130 resin to fill and insulate crotch area
12/20/(24) kV
3M™ QTIII Indoor Single Core Terminations - 3M™ QTIII Outdoor Single Core Terminations -
Polymeric / Copper Wire Screened / Non Armoured Polymeric / Copper Wire Screened / Non Armoured
93-EP610-1 25-120 16.3-27.4 92-EP621-2 50-95 16.3-27.4
93-EP620-1 95-240 21.1-38.9 92-EP631-2 120-400 20.5-38.9
92-EP641-2 500-630 26.7-45.7
19/33/(36) kV
3M™ QTIII Indoor / Outdoor 33kV Single Core
Polymeric / Copper Wire Screened

94-EP610-2 35-120 18.3-32.8
94-EP620-2 50-150 21.1-38.9
94-EP630-2 120-300 26.7-45.7
94-EP640-2 240-630 38.9-58.9
25/46/(52) kV
3M™ QTIII Indoor/Outdoor Single Core 3M™ QTII Indoor/Outdoor Termination Single Core
Polymeric/Copper Wire Screened Polymeric Copper Wire Screened
66
95-EP 631-2 240-500 38.6-51.0 95-EB 62-2 70-400 33-53
95-EB 63-2 400-1000 46-66
3M Produce a range of silicone rubber Separable elbow, straight and T connector kits.
Each kit contains all the necessary components to install one Separable Connector, including
all connection devices.
67
Separable Elbow Connectors
Features:
• Material: Silicone rubber
• Provides a fully screened and submersible system
• Fast and easy installation
• All components included to make the installation
• Meets European standard specifications: Cenelec HD 629.1 S1 and IEC 60502-4
Benefits:
• Minimum skill required: no heat, torch or special tools are needed
• Provides total safety in case of accidental touch
• Close positioning between 3 phases and to earth
• Immediately energisable
Separable Straight Connectors

Features:
Benefits:
Separable T-Connectors
Features:
• One-piece design, including a built -in capacitive test
point
Benefits
68
Separable Connectors - Rated 6/10 (12)kV
Elbow Connectors Elbow Connector 250A
Kit Ref Application Range Diameter over Primary Connector

The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow CSA (mm2) Insulation (mm) Type
type Separable Connector. The assembly is fully screened and 93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95
has an integrated stress control element. Each kit contains all
92-EE 615-2/120 120 CC 120
the necessary components to install one Separable Connector,
including all connection devices. 92-EE 615-2/150 150 CC 150
Applications
Elbow Connector 400A
These kits are designed to be installed on wire screened non-
armoured polymeric insulated cables for 6/10kV (Um = 12kV) Kit Ref Application Range Diameter over Primary Connector
up to 12/20kV (Um = 24kV) – 400A / 630A applications. The CSA (mm2) Insulation (mm) Type
Separable Connector establishes the connection between any 93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95
polymeric insulated cable onto transformers, switchgears, motors
93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240
or other equipment.
Connectors Key
MC = Mechanical Connector
CC = Compression Connector
Straight Connectors Straight Connector 250A

The 92-EE 600-2 kits consist of a straight type Separable CSA (mm2) Insulation (mm) Type
Connector. The assembly is fully screened and has an integrated 92-EE 600-2/25 25 12.7 - 15.2 CC 25
stress control element. Each kit contains all the necessary
92-EE 600-2/35 35 13.8 - 16.3 CC 35
components to install one Separable Connector, including all
connection devices. 92-EE 600-2/50 50 15.0 - 17.5 CC 50
92-EE 600-2/70 70 16.7 - 19.2 CC 70
Applications 92-EE 600-2/95 95 18.3 - 20.8 CC 95
The 92-EE 600-2 kits consist of a straight type Separable 92-EE 600-2/120 120 19.8 - 22.8 CC 120
components to install one Separable Connector, including all Connectors Key
connection devices. MC = Mechanical Connector
T-Connectors T Connector 630A

The 93-EE 7x5-6 kits consist of a T-type Separable Connector. The CSA (mm2) Insulation (mm) Type
assembly is fully screened and has an integrated stress control
93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95
element. Each kit contains all the necessary components to install
93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240
one Plug-In, including all connection devices.
92-EE 715-6/300 300 CC 300
92-EE 715-6/400 400 CC 400
Applications
armoured polymeric insulated cables for 6/10kV (Um = 12kV) Connectors Key
up to 12/20kV (Um = 24kV) – 400A / 630A applications. The MC = Mechanical Connector
Separable Connector establishes the connection between any CC = Compression Connector
or other equipment.
69

The 93-EE 605-2 kits and the 93-EE 605-4 consist of an elbow CSA (mm2) Insulation (mm) Type
type Separable Connector. The assembly is fully screened and 93-EE 605-2/-95 25 - 95 17.2 - 25.0 MC 25-95
has an integrated stress control element. Each kit contains all
93-EE 615-2/120 120 24.0 - 27.0 CC 120
the necessary components to install one Separable Connector,
including all connection devices. 93-EE 615-2/150 150 25.5 - 28.5 CC 150
Applications
Elbow Connector 400A
armoured polymeric insulated cables for 6/10kv (Um = 12kV) Kit Ref Application Range Diameter over Primary Connector
up to 12/20kV (Um = 24kV) - 400 Applications. The Separable CSA (mm2) Insulation (mm) Type
Connector establishes the connection between any polymeric 93-EE 605-4/-95 25 - 95 15.0 - 32.6 MC 25 - 95
insulated cable onto transformers, switchgears, motors or other
93-EE 605-4/-240 95 - 240 15.0 - 32.6 MC 95 - 240
equipment.
Connectors Key
Straight Connectors Straight Connector 250A

The 93-EE 600-2 kits consist of a straight type Separable CSA (mm2) Insulation (mm) Type
93-EE 600-2/35 35 18.0 - 20.5 CC 35
93-EE 600-2/70 70 20.9 - 23.4 CC 70
These kits are designed to be installed on wire screened non- 93-EE 600-2/120 120 24.0 - 27.0 CC 120
armoured polymeric insulated cables up to 6/10kV (Um = 12kV) 93-EE 600-2/150 150 25.5 - 28.5 CC 150
up to 12/20kV (Um = 24kV) – 400A / 630A applications. The
Separable Connector establishes the connection between any Connectors Key
polymeric insulated cable onto transformers, switchgears, motors MC = Mechanical Connector
or other equipment. CC = Compression Connector

The 93-EE 705-6/x2 kits consist of a T-type Separable Connector. CSA (mm2) Insulation (mm) Type
The assembly is fully screened and has an integrated stress
93-EE 705-6/-95 50 - 95 15.0 - 32.6 MC 25-95
control element. Each kit contains all the necessary components
93-EE 705-6/-240 95 - 240 15.0 - 32.6 MC 95-240
to install one Plug-In, including all connection devices.
93-EE 715-6/300 300 30.2 - 34.6 CC 300
93-EE 715-6/400 400 33.5 - 37.8 CC 400
Applications
armoured polymeric insulated cables up to 6/10kV (Um = 12kV) Connectors Key
up to 12/20kV (Um = 24kV) – 400A / 630A applications. The MC = Mechanical Connector
Separable Connector establishes the connection between any CC = Compression Connector
or other equipment.
70

The 94-EE 605-4 kits consist of an elbow type Separable CSA (mm2) Insulation (mm) Type
94-EE 605-4/50 50 23.5 - 26.7 CC 50
94-EE 605-4/95 95 26.7 - 30.0 CC 95
These kits are designed to be installed on wire screened non- 94-EE 605-4/150 150 29.9 - 33.5 CC 150
armoured polymeric insulated cables up to 18/30kV (Um = 94-EE 605-4/185 185 31.5 - 35.1 CC 185
36kV) - 400A applications. The Separable Connector establishes 94-EE 605-4/240 240 33.4 - 37.6 CC 240
the connection between any polymeric insulated cable onto
94-EE 605-4/300 300 35.6 - 39.6 CC 300
transformers, switchgears, motors or other equipment.
Connectors Key

The 94-EE 705-6/x kits consist of a T-type Separable Connector. CSA (mm2) Insulation (mm) Type
The assembly is fully screened and has an integrated stress
94-EE 705-6/70 70 25.1 - 28.4 CC 70
control element. Each kit contains all the necessary components
94-EE 705-6/95 95 26.7 - 30.0 CC 95
to install one Plug-In, including all connection devices.
94-EE 705-6/120 120 28.3 - 32.0 CC 120
94-EE 705-6/150 150 29.9 - 33.5 CC 150
Applications
94-EE 705-6/185 185 31.5 - 35.1 CC 185
armoured polymeric insulated cables for 18/30 (Um = 36kV) 94-EE 715-6/240 240 33.4 - 37.6 CC 240
400A/ 630A applications. The Separable Connector establishes 94-EE 715-6/300 300 35.6 - 39.6 CC 300
the connection between any polymeric insulated cable onto
transformers, switchgears, motors or other equipment. Connectors Key
71
Medium Voltage - Termination Accessories
3MTM Barrier Boots

3M Cold Shrink Inline Barrier Boot MB63 has been designed for the installation of cable
terminations to bushing connections in switchgear and transformer cable end boxes for inline
applications.
Features
• Suitable for use on paper or polymeric cables
• 11kV rated voltage (75kV BIL)
• Can be applied on cables with conductors up to 630mm2
Part Number Application • Complete cold system. No heat required
MB 61 Universal Tape • Quick, simple and easy installation
• Track resistant EPDM material
MB 63 Cold Shrink In-line
3M Cold Shrink, Pre-Stretch Tubing enables the installer to Cold insulate bushing connections
using a collapsible core on which the EPDM rubber is pre-stretched, this ensures that a total
all round shrink is achieved. Tape version is also available, see MB61.
3MTM Barrier Boot System 92EE717-1

The 3M Barrier Boot System 92EE717-1 consists of a one piece EPDM rubber body suitable
for operating wet indoors under conditions of ambient temperature and loading. The
barrier boot is designed to accommodate bushings of cast resin or porcelain type with
diameters between 40.0-70.0mm and is intended for Coldshrink terminations of power
cables up to 15kV with extruded insulation from 50 up to 300mm2. Voltage rating maximum
8.7/15(17.5)kV. Suitable for both straight and right angled applications.
Build up kit 92-EE717-1-BSK is available for smaller bushings

Range available
92EE717-1 Universal push on
3MTM Gland Kits & Seals
Application Range Diameter Voltage Rating Gland Part Number
Top hat 36-65mm 11kV THG1

gland kits
53-94mm 11kV THG2
Top hat To fit THG1 11kV THGS1
gland seal
only To fit THG2 11kV THGS2
3MTM Cold Earth Bonding Kits
Application Voltage Range Part Number Rating
11kV SBT1 3kA / 3 seconds

Paper Cable 95 - 185mm 2
11kV SBT3 13.1kA / 3 seconds
Paper Cable 240 - 400mm 2
11kV SBT6 13.1kA / 3 seconds
72
Medium Voltage - Special Contract Kits
ScottishPower - Joints
QS1000 Single Core Aluminium Inline Joints QS1000 Single Core Copper Inline Joints XLPE Cable
XLPE Cable with Copper Wire Screen – with outer with Copper Wire Screen – with outer coldshrink Tube
Coldshrink Tube – rated 6/10 (12) kV and 8.7/15 – for Compression Connectors only – rated 6/10 (12)
kV and 8.7/15 (17.5) kV
92-AG613-1-SP 95 - 185 17.7 - 26.0 92-AG614-1-SP 70 - 185 17.7 - 26.0
92-AG623-1-SP 95 - 300 22.3 - 33.2 92-AG624-1-SP 300 22.3 - 33.2
92-AG634-1-SP 500 28.4 - 42.0
QS1000 Three Core Inline Joints Aluminium XLPE QS1000 Trifurcating Joint for Three Core Common
Cable with Copper Wire Screen – with outer Copper Wire Screened Cable, to Three Single Core
Coldshrink tube - rated 6/10 (12) kV and 8.7/15 Cable with Copper Wire Screen - rated 6/10 (12) kV
(17.5) kV and 8.7/15 (17) kV
92-AG615-3-SP 95 - 185 17.7 - 26.0 92-MC610-3-SP 95 - 185 17.7 - 26.0
92-AG625-3-SP 95 - 300 22.3 - 33.2 92-MC620-3-SP 95 - 300 22.3 - 33.2
QS1000 Three Core PILC/PICAS Cable to Three Single QS1000 Three Core Inline Transition Joint – PILC/
Core Aluminium XLPE/CWS - Transition Trifurcating PICAS to Aluminium XLPE/CWS Cable – with Outer
Joint – with outer Mould and Resin - rated to 6/10 Mould and Resin - rated to 6/10 (12) kV and 8.7/15
(12) kV and 8.7/15 (17.5) kV (17.5) kV
Kit Ref Application Range CSA (mm2) Diameter over Kit Ref Application Range CSA (mm2) Diameter over
Paper XLPE Primary Insulation (mm) Paper XLPE Primary Insulation (mm)
92-FV611-3-SP <50 - 95 95 or 185 17.7 - 26.0 92-FV612-3-SP <50 - 95 95 or 185 17.7 - 26.0
92-FV621-3-SP <50 -155 95 - 300 22.3 - 33.2 92-FV622-3-SP <50 -185 95 - 300 22.3 - 33.2
92-FV631-3-SP >185 - 300 185 or 300 28.4 - 42.0 92-FV632-3-SP >185 - 300 185 or 300 28.4 - 42.0
Supplementary Kits available separately for use with this joint Supplementary Kits available separately for use with this joint
QS1000 Pot End Kit for Single Core Aluminium XLPE QS1000 Pot End Kit for Three Core Aluminium XLPE
Copper Wire Screened Cable – with Outer Coldshrink Copper Wire Screened Cable – with Outer Mould and
Tube - rated to 6/10 (12) kV and 8.7/15 (17.5) kV Resin - rated to 6/10 (12) kV and 8.7/15 (17.5) kV
92-KV610-1-SP 95 - 185 17.7 - 26.0 92-KV610-3-SP 95 - 185 17.7 - 26.0
92-KV620-1-SP 300 22.3 - 33.2 92-KV620-3-SP 300 22.3 - 33.2
73
QS1000 Pot End Kit for Three Core PILC/PICAS Belted QS2000B Branch Joint for Single Core Aluminium
and screened Cable - with Outer Mould and Resin XLPE Copper Wire Screened Cables – with Outer
- rated to 6/10 (12) kV and 8.7/15 (17.5) kV Coldshrink Tube - rated to 6/12 (12) kV and 12/20
(24) kV
92-KV611-3-SP up to 95 17.7 - 26.0 92-BP622-1-SP 95 - 300 25.0 - 68.0
92-KV621-3-SP >95 - 185 22.3 - 33.2
92-KV631-3-SP >185 - 300 28.4 - 42.0
QS2000B Branch Joint for Three Core Aluminium XLPE QS2000B Branch Joint for 3 Core Transition, PILC/
Collective Copper Wire Screened Cables - with outer PICAS to Aluminium XLPE collective copper wire
Coldshrink Tube - rated to 6/12 (12) kV and 12/20 (24) screened cables - with outer mould and resin - rated
kV to 6/12 (12) kV and 12/20 (24) kV
92-BV620-3-SP 95 - 300 22.3 - 33.2 92-BV621-3-SP XLPE 95-300 / Paper <50 - 95 22.3 - 33.2
92-BV622-3-SP XLPE 95-300 / Paper >95 - 300 22.3 - 33.2
QS2000B Loop Joint for Three Core Aluminium XLPE QS2000B Transition Loop Joint for Three core
Collective Copper Wire Screened cables - with outer Aluminium XLPE Copper Wire Screened to PILC/PICAS
mould and resin - rated to 6/12 (12) kV - with outer mould and resin - rated to 6/12 (12) kV
92-LV620-3-SP 95 - 300 22.3 - 33.2 92-LV621-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2
92-LV622-3-SP XLPE 95-300 / Paper >95-300 22.3 - 33.2
QS2000B Trifurcating / Transition Branch - Aluminium QS2000B Straight Joint - 6 Core PILC/PICAS to either
Single Core Polymeric Copper Wire Screened to 3 Core 3 core or three Single Core Aluminium XLPE Copper
PILC/PICAS - with outer mould and resin - rated to Wire Screened - with outer mould and resin - rated to
6/12 (12) kV 6/12 (12) kV
92-BV 626-3-SP XLPE 95-300 / Paper 95 22.3 - 33.2 92-BV 628-3-SP XLPE 95-300 / Paper <50-95 22.3 - 33.2
92-BV 627-3-SP XLPE 95-300 / Paper 185-300 22.3 - 33.2 (3 x single core XLPE)
92-BV 629-3-SP XLPE 95-300 / Paper >95-185 22.3 - 33.2
(3 core XLPE)
74
Coldshrink Build up & Supplementary Kits for use Mechanical Earthing Kits for use with Paper Cables
with PILC/PICAS Cables rated to 6/10 (12) kV - rated to 6/10 (12) kV
Kit Ref Application & Range Kit Ref Cable Size Application
92-PG 611-3-SP 50 – 95mm2 PILC/PICAS Cables Build up MEHV0-SP Up to 35mm2 PILC Cables
PILCBL PILC/PICAS Belted or Screened Branch & MEHV2-SP 50 – 95mm2 PILC Cables
Loop Build up MEHV3-SP 120 – 300mm2 PILC Cables
PILCS0-SP PILC/PICAS Belted or Screened 3 Core MEHV4-SP 50 – 95mm2 PICAS Cables
16-50mm2 Inline Joints
MEHV5-SP 120 – 300mm2 PICAS Cables
SPM-SP For Screened Paper Cables – Inline,
Trifurcating, & Pot End Joints
92-PG612-3 (BL) Polymeric build up kit for branch & loop
QSIII Inline Joint for Single Core XLPE Cable – with
joints
outer Cold Shrink tube - rated to 18/33 (36) kV
92-PG612-3 (95) Polymeric build up kit for 95mm2 cables
92-PG612-3 (185) Polymeric build up kit for 185mm2 cables Kit Ref Application Range Diameter over Primary
92-PG612-3 (300) Polymeric build up kit for 300mm2 cables CSA (mm2) Insulation (mm)
94-AC641-1-SP (500) 500 31.5 - 52.6
94-AC641-1-SP (630) 630 31.5 - 52.6
QS2000 Inline Joint for Single core XLPE Cable – with QS2000 Single Core Copper Transition Joint – with
outer Cold Shrink tube - rated to 18/33 (36) kV outer Cold Shrink tube - rated to 6/10 (12) kV and
8.7/15 (17.5) kV
94-AP632-1 150 - 185 28.4 - 42 92-FC630-1(300) 300 28.4 - 42
92-FC630-1(500) 500 28.4 - 42
QS2000 Inline Transition Joint – with outer Cold Supplementary kit for Transition joints to allow for
Shrink tube - rated to 18/33 (36) kV paper cable to paper cable, Straight, Branch & Loop
joints
Kit Ref Application Range Diameter over Primary Kit Ref Application Range
CSA (mm2) Insulation (mm) CSA (mm2)
94-FC630-1-SP 95 - 240 28.4 - 42 PM1 <50 -95
PM2 >95 - 300
Scottishpower - Joints (due for release 2006)
QSIII Inline Transition Joint – with outer Cold Shrink QS2000 Three Core HSL/H-Type Paper Cables
tube - rated to 18/33 (36) kV Transition Joint to 3 Single Core Copper XLPE Cables
- with outer Mould and Resin - rated 18/33 (36) kV
94-FC640-1-SP (500) 500 31.5 - 52.6 94-FV635-3-SP XLPE 150 - 185 28.4 - 42.0
94-FC640-1-SP (630) 630 31.5 - 52.6 Paper 185 - 300
75
ScottishPower - Terminations
QTIII Outdoor Termination for Three Core Aluminium QTIII Outdoor Termination for Single Core Aluminium
XLPE Collective Copper wire screened cable - rated to XLPE Copper Wire Screened Cable - rated to 6/10 (12)
6/10 (12) kV kV
92-EP622-3-SP 95 16.3 - 27.4 92-EP622-2-SP 95 16.3 - 27.4
92-EP632-3-SP 185 21.1 - 38.9 92-EP632-2-SP 185 21.1 - 38.9
92-EP642-3-SP 300 21.1 - 38.9 92-EP642-2-SP 300 21.1 - 38.9
QTIII Indoor Termination for Single Core XLPE Copper QTIII Outdoor Termination for single core XLPE Copper
Wire Screened cable – rated to 6/10 (12) kV wire screened cable – rated to 6/10 (12) kV
CSA (mm2) Conductor Insulation (mm) CSA (mm2) Conductor Insulation (mm)
92-EP621-1-SP 95 Alu 16.3 - 27.4 92-EP641-2-SP 500 - 630 Cu 26.7 - 45.7
92-EP631-1-SP 185 - 300 Alu 20.5 - 38.9
92-EP641-1-SP 500 - 630 Cu 26.7 - 45.7
QTIII Indoor / Outdoor Termination for single core

Copper XLPE Copper wire screened cable – rated to
18/33 (36) kV
94-EP630-2-SP 150 26.7 - 45.7
94-EP640-2-SP 500 - 630 38.9 - 58.9
Cold applied Barrier Boots, Flexible - rated 8.7/15 kV Bushing Supplementary kit for use with Cold Applied
Barrier Boots
Kit Ref Application Range Kit Ref
CSA (mm2)
92-EE717-1-SP 50 - 300 92-EE717-1-BSK-SP
76
CE - Electric - Terminations
QTIII Single Core Indoor Polymeric Termination - QTIII Single Core Outdoor Polymeric Termination -
Copper Wire Screened Cable – rated to 6/10 (12) kV Copper Wire Screened Cable – rated to 6/10 (12) kV
92-EP621-1-NY43 95 16.3 - 27.4 92-EP621-2-NY46 95 16.3 - 27.4
92-EP621-1-NY44 185 - 300 21.1 - 38.9 92-EP631-2-NY47 185 - 300 21.1 - 38.9
92-EP621-1-NY45 400 26.7 - 45.7
92-EP621-1-NY52 630 26.7 - 45.7
Copper Wire Screened Cable – rated to 12/20 (24) kV Copper Wire Screened Cable- rated to 12/20 (24) kV
93-EP620-1-NY74 95 - 185 21.1 - 38.9 92-EP620-2-NY83 95 16.3-27.4
93-EP620-1-NY75 300 26.7 - 45.7 92-EP620-2-NY84 185 - 300 21.1 - 38.9
Copper Wire Screened Cable – rated to 19/33 (36) kV Copper Wire Screened Cable – rated to 19/33 (36) kV
94-EP620-2-NY59 95 - 185 21.1 - 38.9 94-EP620-2-NY80 95 - 185 21.1 - 38.9
94-EP630-2-NY60 300 - 400 26.7 - 45.7 94-EP630-2-NY81 300 - 400 26.7 - 45.7
94-EP640-2-NY61 630 38.9 - 58.9 94-EP640-2-NY82 630 38.9 - 58.9
77
ESB Joints
QS2000 Single Core Inline Joint, Polymeric Copper QSIII Single Core Inline Joint, Polymeric Copper Wire
Wire Screened Cable - rated to 12/20 (24) kV Screened Cable - rated to 12/20 (24) kV
93-AP621-1 185 22.3 - 33.2 95-AC642-1 630 33.3 - 53.8
93-AP631-1 400 28.4 - 43.0
ESB - Terminations
QTII Single Core Outdoor Termination, Polymeric

Copper Wire Screened Cable - rated to

95-EB63-2 400 - 1000 46 - 66
78

3M Cable System

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3M Cable System

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Selection Guides

Low Voltage Joint

Issue 4, May 2005

BY DESCRIPTION BY PAGE NUMBER

Kit Ref Page Page Kit Ref

82 Series 21 3 Flow Chart Selector

JOINT NO TERMINATION NO CABLE YES CSCAK

YES YES NO 91-AV or M

YES YES LB or 91-AB

HIGH HUMIDITY YES

NOMINAL NBR KIT REF CABLE RESIN

NOMINAL CORES KIT REF CABLE RESIN

To select connectors for these kits;

Branch Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

MAIN CABLE SERVICE BRANCH CABLE DIAMETER (MM)

2 Core 3 Core 4 Core cc Grammes Litres

Also available, Standard Branch Joint Kits (T or Y shaped moulds)

PVC/PVC/SWA/PVC PE/SWA/PVC Multipair Cables - PVC/PVC/SWA/PVC Multicore Cables -

PVC Unarmoured Multipair Cables Additional Information

In Line Transition Joint for PVC/PVC/SWA/PVC & XLPE/PVC/SWA/

NOMINAL NBR KIT CABLE RESIN

16 3 LA23 + TX3 23 37 740 673 0.677

NOMINAL NBR KIT CABLE RESIN

To select connectors for these kits;

Connectors for these kits must be waterblocked

NOMINAL NBR KIT CABLE RESIN

16 3 LA23 + TX3x2 23 37 740 673 0.677

NOMINAL NBR KIT CABLE RESIN

To select connectors for these kits;

Connectors for these kits must be waterblocked

In Line Joint for PVC/PVC/SWA/PVC & XLPE Insulated Cables 0.6/1kv

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN

In Line Joint for PVC & XLPE Unarmoured Cables 0.6/1kv.

Use combination of conductor size / number of cores to select Kit type.

NOMINAL NBR KIT REF CABLE RESIN

NOMINAL CORES KIT REF CABLE RESIN

To select connectors for these kits;

NOMINAL NBR KIT REF CABLE RESIN

NOMINAL CORES KIT REF CABLE RESIN

To select connectors for these kits;

NOMINAL NBR KIT REF CABLE RESIN

NOMINAL CORES KIT REF CABLE RESIN

To select connectors for these kits;

NOMINAL KIT REF CABLE DIAMETER MOULD SIZE RESIN VOLUME

6 82-A1 6 16 23 155 90 81 0.084

To select connectors for these kits;

KIT REF CABLE DIAMETER RESIN RESIN VOLUME INCLUDED

91-AV 120 16 26 2140U 420 389 0.349

KIT REF CABLE DIAMETER RESIN RESIN VOLUME REQUIRED *

M20 40 63 2130 1232 1140 1.022

Nominal Conductor Area mm2 J 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185

L1 8 26 210g 158cc 0.17

T1 8 26 210g 158cc 0.17

To select connectors for these kits;

NOMINAL NBR KIT REF CABLE RESIN

NOMINAL CORES KIT REF CABLE RESIN

To select connectors for these kits;

In-Line Joints for Control Cables (Hydro-Carbon Resistant / Flame

For Conductor Sizes: 1.5mm2 and 2.5mm2

NBR OF CORES KIT REF CABLE SIZE RESIN VOLUME

2 to 6 CR2 14 32 471 353 0.38

For these kits, use connectors - C42-1101

In-Line Joints for Instrumentation Cables (Hydro-Carbon Resistant /