Parts List

& Instructions

Electric Lift Kit

8-4225 roRn Wheel Borsa®
Tractors & Riding Mowers

PRINTED IN U.S.A. 0290 PART NUMBER 810705Rl

 OPERATING AND INSTALLATION INSTRUCTIONS WITIl PARTS LIST
ELECTRIC LIFT KIT NO. 8-4225
DESCRIPTION
This electric lift kit accessory provides powered
operation of front. mid and rear mo/unted attach-
ments on tractors equipped with manual lift.
This electric lift kit replaces original manual lift
lever equipment and is controlled by a switch on
the hoodstand plate, using battery power to raise
and lower attachments.

OPERATION INSTRUCTION
FIG. 1 Engine Oil Filter Replacement
Raising or lowering attachments is achieved us-
ing switch on hoodstand plate. With ignition ASSEMBLY AND MOUNTING INSTRUC-
switch in run position. move switch' 'Up" to raise TIONS
attachments or' 'Down" to lower attachments. Itis
GENERAL
recommended that tractor engine be operating at
3000 RPM's or above so that engine's charging Refer to parts list; lay out parts included in this kit
system can recharge battery. and closely inspect to see that all parts are present.
Note that linear actuator is installed on left-hand
Refer to attachment owners manual for attach-
side of all units. A new brake rod, hoodstand plate
ment operation and installation instructions.
and shift plate is supplied in kit.
WIRING HARNESS INSTALLATION
MAINTENANCE
1. Remove battery cables from battery, negative
Lubricate pivot points with oil each time tractor (-) terminal FIRST.
is lubricated, Actuator. is weather protected
'f and 2 R
. emove battery, battery tray and battery h0 ld
needs. no f urther attenno.n. ' However,1
."..' aCll,lator"d
. own. hardware f rom trac tor.
shaft IS to be left extended for a prolonged penod,
wipe with oily rag to prevent rust. 3. Remove RH footrest, RH belt cover, LH
footrest and LH side cover.
Replacement parts are available for Warner Elec-
tric linear actuators, in kit form, through TORO 4. On units equipped with Dial-a- Hite remove
WHEELHORSE parts distribution., Descriptions and discard Dial-a-Hite knob, cap, sleeve, control
of kits, installation instructions, diagrams and part rOd and casting (Fig. 2).
numbers may be found on pages at end of this in-
structions.
If applicable, replace engine oil filter as follows:
1. Lower implement all the way down.
2. Remove pin and hairpin cotter from frame
bracket and allow actuator to move reward out of
the way (Fig. 1).
3. Replace engine filter element.
4. Realign actuator with frame bracket and
reinstall pin and hairpin cotter.
FIG.2 DIAL·A·HITE Removal
-1-
 5. Remove screws and shift cover plate from
tractor. If applicable, reinstall any electrical_
switches on new supplied shift cover. Install sup-
plied d~cals on new shift cover. Discard removed
shift cover.
6. Remove rear hood stand plate from tractor and
discard. Locate new rear hoodstand plate and in-
stall supplied switch and decals on hoodstand
plate.
7. Locate supplied electric lift kit wiring harness
and relay (Fig. 3); Attach wiring harness relay
connector to relay.
FIG. 5. Install Ground Trap and Fuse
Holder

FIG. 3 Wiring Harness And Relay

8. Install relay to tractor hoodstand using #10-24
x 3/4" pan head screw, washer and lock nut (Fig. 4).

FIG. 6 Connect Harness To Voltmeter

11. Remove front hood stand plate from tractor
and discard (Fig. 7).

FIG. 4 Install Relay

9. Install ground wire on hoodstand and clip
fuse holder on tractor (Fig. 5).
10. Locate supplied short wire and plug into' 'pig
tail" connector on wiring harness. (Fig. 6). Con- FIG. 7 Remove Hoodstand Plate
nect ring terminal to Plus (+) side of voltmeter.
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 12. Locate new front hoadstand plate and install
on hoadstand (Fig. 8). Install wire insulator on
bottom of new plate.

FIG. 10 "E" Clip, Washers and Bushing

FIG. 8 Removed And New Hoodstand Plate

LIFT LEVER AND ACTUATOR INSTALLA-
TION
1. Lower manual lift and remove hairpin cotter
from lift chain trunnion (Fig. 9). Remove two
hairpin cotters from lift lever cross shaft.

FIG. 11 Remove Lift Lever

4. Remove washer(s) and bushing from lift lever
cross shaft and save (Fig. 12). Discard lift lever.

FIG. 9 Remove Trunnion And Hairpin

Cotters
2. Remove RH side "E" clip, washers and bush-
ing from lift lever cross shaft (Fig. 10).
3. Remove bolts securing LH side latch bracket
to tractor frame (Fig. 11). Slide lift lever cross
shaft out of bellcrank and tractor frame through LH
side. Remove key from lift lever cross shaft and
save. FIG. 12 Lift Mechanizm And Related Parts
-3-
 5. Locate supplied lift ann and install supplied off footrest support bar (Fig. 15). If necessary,
"E" clip to LH side of lift ann next to welded. remove paint build up on footrest support bar.
brackets. Slide washer and bushing on lift arm so
that bu~ng large diameter is against washer (Fig.
12).
6. Slide lift ann part way into LH side of tractor
frame. Install key and bellcrank on lift ann and
slide ann through RH side of tractor frame ( Fig.
13).

FIG. 15 Brake Pedal And New Lift Bracket

1 L Locate lift bracket and slide bracket over
footrest support bar (Fig. 15). Install bracket to
side of frame using 3/8-16 x 1 1/4 bolt and Eslok
fI

nut. Secure bracket to top of frame using two 3/8-

FIG. 13 Install Lift Arm And Bellcrank
7. Install bushing and washer on lift ann and
secure with supplied "E" clip (Figs. 10 &12).
8. Reinstall lift ann hairpin cotters and attach lift
chain and trunnion assembly using hairpin cotter
(Fig. 9).
9. Remove brake rod from tractor (Fig. 14).
16 x 11/4" bolts, washers and eslok nuts.
12. Reinstall spacer, brake pedal and collar on
footrest support bar. Position pedal and collar
against spacer and tighten collar set screw (Fig.
16). Locate supplied brake rod and install on
tractor.

FIG. 16 Brake Pedal And New Rod

13. Adjust brake as outlined in tractor owner's
FIG. 14 Brake Rod manual.

10. Remove brake pedal by loosening allen set 14. Install actuator using supplied 1/2 x 2 3/4"
screw on collar and sliding collar, spacer and pedal clevis pin and hairpin cotter through lift bracket in
front and 1/2 x 2 1/4" clevis pin and hairpin cotter
-4-
through lift arm in rear (Fig. 17). Route actuator
wire through round hole in hoodstand and secure
using supplied clip.
15. Reinstall LH footrest on tractor.

FIG. 19 Install Side Cover And Spacer

21. Route wires to clear steering shaft and secure
with supplied wire tie (Fig. 20).

FIG. 17 Install Actuator

16. Plug actuator wire into wiring harness con-
nector. Locate hoodstand plate and plug control
switch connector into control switch (Fig. 18).

FIG. 20 Secure Lift Wiring Harness

22. Reinstall battery hold down, battery tray and
battery on tractor. Connect positive (+) cable and
electric lift fuse wire to battery (Fig. 21). Connect
negative (-) cable to battery LAST. Test operate
electric lift.
FIG. IS Install Actuator And Switch
connectors
17. Install RH footrest and belt cover. Make sure
top strand of belt is routed over belt bracket (Fig.
10).
18. Locate new shift plate and install on tractor.
19. Install supplied side cover using 1/4-20 x 1
3/4" pan head screw through side cover with spacer
between inside of cover and existing speed nut on
footrest (Fig. 19).
20. Secure hoodstand plate and shift cover to FIG. 21 Battery Connections
tractor using removed screws.
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 WIRING DIAGRAM FOR ELECTRIC LIFT KIT
FACTORY ORDER NUMBER 8-4225

GNO.
®
GNO. -::-
BOSCH
RELAY
® @
BLACK 18 AWG

PINK 18 AWG

PINK 18 AWG
------'IK\
@)
~
I~ t
,
LIFT
~====) SWITCH
N.O.
I
..L
GNO.
VOLTMEfER
KEY SWITCH
I I
I I I
Lj.L,..J
I I
:., I
>/0 1
9 wi
..JI 0::1
wI "1>
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==-=.~...J

L....-_ _ _ _ _ _ _ _ _ III . . . -. _________ --J

-6-
 LINEAR ACTUATOR TROUBLESHOOTING, REPAIR KITS
AND INSTALLATION INSTRUcnONS
FOR 8-4225 ELECfRIC LIFT KIT

General: The chart below will be helpful for isolating malfunctions in the control system, countering
difficulties' with system start-up, and in troubleshooting for worn or broken mechanical or electrical
components in units which have been operating for some time. For correct diagnosis it is important to do all
tests before disassembling the actuator.

Symptom: Actuator will not extend/retract

Checkpoint Probable Cause Possible Solution

No voltage or amp draw Actuator not receiving power Check power supply
------------------
Proper voltage, no amp draw Dead motor Replace motor
Thermal overlaod cut-out Let cool, check duty
(when overheated) cycle

Proper voltage, amp draw present, Excessive shock loads or vibration Check for possible
clutch not slipping throughout life of actuator stripped gears

Proper voltage, amp draw present, Actuator overloaded Check rated load
clutch slips
Clutch worn too low Replace clutch
(Excessive ratcheting)

ISymptom: Actuator stops In mid-stroke

Checkpoint Probable Cause Possible Solution

Clutch slips Actuator overloaded Check rated load

Clutch doesn't slip, no amps Blown fuse Replace fuse

Thermal cut-out Let cool, check duty
cycle

Clutch doesn't slip, amps present Motor stalled Check voltage

(too low)

Symptom: Actuator does not hold position

Checkpoint Probable Cause Possible Solution

Actuator will not extend or retract Excessive shock loads or vibration Check for possible
throughout life of actuator stripped gears

At this point remove actuator from the mechanism to run by itself. Watch and listen for any
changes in behavior.

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 Replacement parts are available for Warner Electric linear actuators
in kit form, through WHEEL HORSE parts distribution. Description of kits,
installation instructions, diagrams and part numbers are included below.
REPAIR KIT INSTALLATION
NOTE: All screws can be replaced with standard machine screws (#12-24 and
#10-32). Tighten all screws/nuts to 70 in-Ibs upon reassembly
(except single screw in rear housing - tightened to 20 in-Ibs).
NOTE: GREASE - Rear Housing is packed approximately half full with
Mobilplex #47 grease. Also, a bead of this grease has
been placed on Drive Screw. When servicing these areas
equivalent lubricant (Calcium base E.P. Multi-purpose
grease) must be present for proper operation of
actuator.
REPAIR KITS
110987 Cover Tube 110991 Drive Screw
110988 Rear Housing 110992 Motor
110989 Intermediate Gear Set 110993 Front Housing
110990 Clutch Assembly 110994 Sealing Kit
COVER TUBE
HOLDER
COVER TUBE GASKET (REPLACEMENT
AVAILABLE IN SEAL KIT)

o o Remove 4 screws from front Housing.

Slip holder plate off cover tube.
Press cover tube off of extension
tube. Replace in reverse order.
PART NUMBER
110987
REAR HOUSING
FRONT HOUSING

REAR HOUSING

8==>--- ~-- -
Remove 4 screws from front housing
and 1 screw from rear housing. Pull
housing free. Replace in reverse
order.
PART NUMBER
110988
HOUSING GASK-ET
(REPLACEMENT AVAILABLE IN SEAL KIT)

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 INTERMEDIATE GEAR SET
Remove rear housing as directed before.
Slip washers and gear off support pin.*
SUPPORT PIN To replace: If two different size
washers are provided, thick washer
goes up against fcont housing (goes in

".
first) •
PART NUMBER

JJ
:ASHER
INTERMEDIATE
GEAR
* Two
each kit.
110989
new washers are supplied with

WASHER

CLUTCH KITS

Remove rear housing and intermediate

gear. Remove washer on top of clutch.
WASHER Slide clutch from screw shaft. Remove

t
,r- KEY key. Remove washer underneath clutch.
/

\: .- Two replacement washers and key are

supplied with each kit. Replace in
CLUTCH reverse order.
PART NUMBER
110990

DRIVE SCREW ASSEMBLY

Remove cover tube, rear housing, inter-
mediate gear and clutch. Slide screw
assembly and brake out of front housing.
To reassemble, remove clamp, slide screw
with brake back through front housing
being careful not to lose any brake
components. Two washers and key are
supplied with each kit.
PART NUMBER

110991

-9-
 MOTOR

Remove rear housing as previously

described. Remove 2 motor nuts from
front housing. Pull motor free.
(Take care not to disturb the gear
---I train.) Replace in reverse order.
---12 PART NUMBER
110992
MOTOR SEAL (REPLACEMENT
AVAILABLE IN SEAL KITS)

FRONT HOUSING
FRONT HOUSING
CLUTCH REAR HOUSING

~
Remove cover tube and
holder, rear housing,
intermediate gear,
clutch, drive screw and
Iq]~
motor as previously
described. Reassemble
in reverse order.
PART NUMBER
WASHER WASHER
INTERMEDIATE
110993
GEAR

SEALING KIT

COVER TUBE GASKET

HOUSING GASKET

It is advised to replace appropriate

seals whenever actuator is
dissassembled.
PART NUMBER

110994

Seal Kit consists of:

MOTOR SEAL
Cover Tube Seal O-Ring
Gasket Between Housings Lip Seal
Motor Seal

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PARTS LIST FOR
FACTORY ORDEELECTRIC LIFT KIT
R NUMBER 8-4225

13

/
18
\
11

......_. ----~
0731

-11-
 PARTS LIST FOR ELECTRIC LIFT KIT
FACTORY ORDER NUMBER 8-4225
When ordering parts always list Part Number and Description.
(Specifications subject to change without notice.)

ITEM PART
NO. NO. DESCRIPTION REQ'D
1 111273 Linear Actuator ........................................................................................................................ 1
2 112178 Lift Bracket .............................................................................................................................. 1
3 920009 Washer 3/8 SAE ...................................................................................................................... 2
4 908035 Hex Bolt 3/8-16 x 1 1/4 ............................................................................................................ 3
5 915663 E.S. Nut 3/8-16 ........................................................................................................................ 3
6 111278 LiftAnn .................................................................................................................................. 1
7 106414 Retaining Ring ..................................... ,.................................................................................. 2
8 933003 Clevis Pin 1/2 x 2 3/4 .............................................................................................................. 1
9 933001 Clevis Pin 1/2 x 2 1/4 .............................................................................................................. 1
10 933505 Hairpin Cotter. . ....................................................................................................................... 2
11 111503 Brake Rod ................................................................................................................................ 1
12 111281 Clutch Rod .............................................................................................................................. 1
13 932008 Cotter Pin 3/32 x 3/4 ................................................................................................................ 1
14 932016 Cotter Pin 1/8 x 3/4 .................................................................................................................. 1
15 78-0110 Front Hoodstand Plate (500-Series) .......................................................................................... 1
111284 Front Hoodstand Plate (300/400-Series) .................................................................................. 1
16 115478 CoverL.H ................................................................................................................................ 1
17 979427 Spacer ...................................................................................................................................... 1
18 910843 Pan Head Screw 1/4-20 x 1 3/4 ................................................................................................ 1
19 111387 Shift Pattern Plate. ................................................................................................. ................. 1
20 115476 Hoodstand Plate (500-Series) .................................................................................................. 1
111289 Front Hoodstand Plate (300/400- Series) .................................................................................. 1
21 938067 Hole Plug (300/400-Series) ...................................................................................................... 1
22 111334 Backup Washer (300/400-Series) ............................................................................................ 1
23 106454 EdgeTrim ................................................................................................................................ 1
24 3023 Clip .......................................................................................................................................... 1
25 115466 Wiring Hamess ........................................................................................................................ 1
26 110761 Switch .................................................................................................................................... 1
27 920259 Special Washer ........................................................................................................................ 1
28 110805 Relay ...................................................................................................................................... 1
29 910794 Pan Head Screw #10-24 x 3/4 .................................................................................................. 1
30 111292 Washer .................................................................................................................................... 1
31 915740 Lock Nut #10-24 ..................................................................................................................... 1
32 111500 Decal- Switch ........................................................................................................................ 1
33 111511 Decal - PTO Clutch .................................................................................................................. 1
34 111510 Decal - Parking Brake .............................................................................................................. 1
35 111534 Decal- Shift Lever .................................................................................................................. 1
36 112670 Decal-DANGER .................................................................................................................... 1
112678 Decal- DANGER .................................................................................................................... 1
37 100571 Wire Tie .................................................................................................................................. 1
38 110806 Connector Body (part of Item 25) ............................................................................................. 1
39 110824 Female Terminal (part of Item 25) ............................................................................................ 2
40 110825 Female Terminal (part of Item 25) ............................................................................................ 2
41 105303 Connector Body (Part of Item 25) ............................................................................................ 1
42 102651 Female Terminal (part of Item 25) ............................................................................................ 4
43 105306 Female Terminal (part of Item 25) ............................................................................................ 1
44 110459 Connector Body (part of Item 25) ............................................................................................ 1
45 109117 Fuse Body (part of Item 25) .................................................................. ,................................. 1
47 109445 Fuse Body Mounting Clip (part ofItem 45) .............................................................................. 1
48 109102 25 Amp. Fuse .......................................................................................................................... 1
49 115623 Wire Adapter .......................................................................................................................... 1

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 Product information and specifications are
shown herein as oi the time of printing. Toro
Wheel Horse reserves the right to change
product $peC~ications. designs and stan·
dard equipment without notice and without
incurring obligation.

Right at home.
Tractors & Riding Mowers