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Operation breakdown & Machinery required for Formal Trouser

Operation No. Description of Operation Seam Generic M/C JUKI Brother


Type
A - FRONT &
SIDE POCKET

A01 Serge Front with Lining Automatic Serging MO-735, MO-6704D,MO- EF4-V41-05-5
M/c 6104D, MO-6904S,MO-
6704S

A02 Sew Tuck 1 needle ,Flat Bed , DDL-5550N • DDL-5550N-7- DB2-B737 MARKII-413
Drop Feed , WB/CP 160 A /AK-85(with
Lockstitch m/c Automatic thread trimmer)

A03 Fold Tuck Ironing Ironing M/c Ironing M/c


A04 Cut front side Working Table Working Table Working Table
A05 Fuse fusible interlining on front Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler
A06 Fusible Tape on Bottom 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

A07 Piping Side pocket Bag 2- Needle,Needle LH-3128SE-7-WB/CP 160 LT2-B842MarkII-403


Feed ,Lockstitch M/C A/AK-88 / N054
with Binder
Attachment
A08 Sew side pocket facing to pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

A09 Hem coin pocket mouth 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 DB2-B737 MARKII-413
Drop Feed , A /AK-85(with Automatic
Lockstitch m/c thread trimmer)

A10 Fold coin pocket edge Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler

A11 Sew coin pocket to pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

A12 Run stitch pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85/H015(with Automatic
Lockstitch m/c with thread trimmer)
Stitch Roller Guide

A13 Turn pocket bag Turning Machine ____ ____


A14 Sew side pocket bag to front 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85 / H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide
A15 Close side pocket 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
A16 Sew pocket top and side 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
A17 Bartack front pocket end High Speed , 1 Needle LK-1900A LK3-B430E-1,-5
, Cylinder Bed,
Lockstitch Bartacking
M/c

A18 Fuse fusible interlining on left fly Compact type fusing JSF -341K/PE05 ____
press m/c
A19 Serge left fly Automatic Serging ASN-697(High grade BAS-102V
M/c type),ASN -695 (Std.Type)
Alt: MO-735, MO-
6704D,MO-6104D, MO-
6904S,MO-6704S

A20 Attach zipper to left fly 2- Needle,Needle LH-3128SC-7-WB / CP 160 LT2-B842MarkII-403


Feed ,Lockstitch M/C A / AK-88

A21 Sew left fly to front 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85/H015(with Automatic
Lockstitch m/c with thread trimmer)
Stitch Roller Guide

A22 Counterstitch left fly 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85/ CR 15 (with
Lockstitch m/c Automatic thread trimmer)

B-BACK & HIP


POCKET

B01 Serge back Automatic Serging ASN-697(High grade BAS-102V


M/c type),ASN -695 (Std.Type)
Alt: MO-735, MO-
6704D,MO-6104D, MO-
6904S,MO-6704S
B02 Sew darts Automatic Dart Sewer DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
or1 needle ,Flat Bed , /AK-85(with Automatic
Drop Feed , thread trimmer)
Lockstitch m/c

B03 Fold darts Vaccuum Board JVB -958/JES- 356 V _____


B04 Fuse fusible interlining on back Vaccuum Board JVB -958/JES- 356 V _____
B05 Mark hip pocket position(2 points) Working Table Working Table Working Table
B06 Fuse fusible interlining on hip pocket Compact type fusing JSF -341K/PE05 _____
welt press m/c
B07 Serge hip pocket welt Automatic Serging MO-735, MO-6704D,MO- EF4-V41-05-5
M/c 6104D, MO-6904S,MO-
6704S

B08 Sew hip pocket facing to pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
with laundry label. Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

B09 Sew hip pocket welt to back Automatic Lockstitch APW-194N BAS-611A
Pocket Welting
Machine

B10 Turn and form hip pocket back _____ JES 357 _____
B11 Top stitch under hip pocket welt 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85/ CD15 (with
Lockstitch m/c Automatic thread trimmer)
B12 Close under hip pocket welt 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

B13 Runstitch pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

B14 Turn pocket bag Working Table Working Table Working Table
B15 Top stitch upper and side hip pocket 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
welt Drop Feed , /AK-85/ CD15 (with
Lockstitch m/c Automatic thread trimmer)
B16 Top stitch pocket bag 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B778-403
Drop Feed , A /AK-85/H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide

B17 Bartack hip pocket end High Speed , 1 Needle LK-1900A LK3-B430E-1,-5
, Cylinder Bed,
Lockstitch Bartacking
M/c

C- ASSEMBLY
& BELT LOOP

C01 Sew side Flat Bed, Double MH-481-5(4) (with automatic DT4-B261-012-T
Chainstitch Machine thread trimmer)

C02 Open side top and fold side pocket _____ _____ _____
edge
C03 Sew pocket bag to back 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

C04 Top stitch side pocket bag bottom 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C05 Fuse fusible interlining on upper right Compact type fusing JSF -341K/PE05 ____
fly press m/c
C06 Serge upper right fly Automatic Serging MO-735, MO-6704D,MO- EF4-V41-05-5
M/c 6104D, MO-6904S,MO-
6704S
C07 Fuse fusible interlining on upper fly Compact type fusing JSF -341K/PE05 ____
tongue press m/c
C08 Run stitch fly tongue 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C09 Turn and form fly tongue Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler
C10 Top stitch fly tongue 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413
Drop Feed , A /AK-85/H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide

C11 Run stitch right fly with fly tongue 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

C12 Cut right fly lining Working Table Working Table Working Table
C13 Turn and fold right fly Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler
C14 Sew right fly to front 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413
Drop Feed , A /AK-85/H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide

C15 Cut fusible interlining of waist band Working Table Working Table Working Table

C16 Fuse fusible interlining on waist band hand work hand work hand work

C17 Fold waist band Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler
C18 Sew waist lining 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

C19 Counter stitch waistline 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C20 Sew brand label to waistlining 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)

C21 Fuse fusible interlining on left Compact type fusing JSF -341K/PE05 ____
waistband press m/c
C22 Sew waistband 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MarkII-417
Drop Feed , A /AK-85/H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide
C23 Fold waist seam Vacuum Board with a JVB -958/JES- 356 V ____
monolithic boiler
C24 Sew right waistband 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C25 Cut and turn right corner ____ ____ ____
C26 Top stitch right fly 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C27 Sew left waistband 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C28 Turn left corner ____ ____ ____
C29 Set hook and bar Automatic Fastening DU-140 Model Name Not
M/C For hook & Bar Alt:DU-141NH Available
DU-141H-7
C30 Topstitch left front 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MarkII-417
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C31 Sew seat Flat Bed, Double MH-382U / AT-8 DT4-B261-012-T
Chainstitch Machine

C32 Open seat seam ____ ____ ____


C33 Mark belt loop position (8 pt.) Working Table Working Table HAND WORK
C34 Make belt loop High Speed, 2 MFB2600 V033 FD4-B271-OU1
Needle,Bottom
Covering Stitch,Belt
Loop Making M/C
C35 Sew belt loop (8 pcs.) MOL -303Lor MOL-254 FD4-B271-OU1
LK-1852-20U
C36 Blind stitch waist lining Blindstitch sewing LZ-2290A Model Name Not
M/c Available
C37 Sew belt loop bottom (8 pcs.) LK-1852-20U LK3-B431E

C38 Sew inseams Flat Bed, Double MH-481-5(4) (with automatic DT4-B261-012-0
Chainstitch Machine thread trimmer)

C39 Sew crouch 1 needle ,Flat Bed , DDL-5550N-7-WB/ CP 160 DB2-B737 MARKII-413
Drop Feed , A /AK-85/H015(with
Lockstitch m/c with Automatic thread trimmer)
Stitch Roller Guide
C40 Open crouch seam ____ ____ ____
C41 Close right fly lining 1 needle ,Flat Bed , DDL-5550N-7-WB/CP 160 A DB2-B737 MARKII-413
Drop Feed , /AK-85(with Automatic
Lockstitch m/c thread trimmer)
C42 Bar tack pocket mouth, crouch & fly High Speed , 1 Needle LK-1900A LK3-B432E
tongue , Cylinder Bed,
Lockstitch Bartacking
M/c
C43 Mark eyelet position (2 pcs.) Working Table Working Table Working Table
C44 Sew eyelet button hole (2 pcs.) Eyelet Button Holing ACF-172-1790 DH4-B980-01
Machine
C45 Bar tack eyelet button hole end (2 High-speed 1 needle , LK-1901A LK3-B432E
pcs.) Cylinder
Bed,Bartacking
Machine for Eyelet
Buttonholes
D-FINISHING

D01 Inspect Working Table Working Table MANUAL


D02 Trim thread and hand blindstitch Working Table Working Table Working Table
D03 Press side and inside Ironing Ironing Ironing
D04 Press leg Ironing Ironing Ironing
D05 Press top Ironing Ironing Ironing
D06 Mark button position (2 pcs) Working Table Working Table HAND WORK
D07 Sew button to fly & hip pocket Single-thread AMB-289 Model No Not Available
Chainstitch,Button
Wrapping M/C
D08 Finishing Iron Ironing Ironing Ironing

Submitted by:
Ambuj Mathur

Debashish
Sarkar
Manju
Durkopp Seqw
Adler

1220-5 / ____
1225-4 /
1 265-4
1360-4/1365-4

743-121 ____
743-221

Ironing M/c Ironing M/c


Working Table Working Table
Fusing M/C Fusing M/C

1500-70

____ SGY2-111-3
2110-4 SGY2-111-3
2111-4
2112-4

Model No Not SGY2-111-3


Available

____ SGY2-111-3

2211-4/2112-4 SGY2-111-3

739-23 SGY2-111-3

1960-8
2211-4/2112-4 SGY2-111-3

275-140342 E22 SGY2-111-3

272-140342 E40 SGY2-111-3


510-211

____

1220-5 /
1225-4 /
1 265-4
1360-4/1365-4

1710-5 SGY2-842-3

2211-4 / 2112-4 SGY2-111-3

____ SGY2-111-3

1360-4-2-3
743-121
743-221

_____ _____
_____ _____
Working Table Working Table
Fusing M/C Fusing M/C

_____ SGY2-9600D3

2110-4
2111-4
2112-4

2172-4

_____ SGY2-9600D3
Model No. Not SGY2-9600D3
Available

275-140342 E22 SGY2-9600D3

739-23 SGY2-9600D3

Working Table
272-140342 E40 SGY2-9600D3

272-140342 E40

510-211

1282-4 / 1281-5

_____

272-740642 E103 SGY2-9600D3

_____ SGY2-9600D3

Fusing M/C

1220-5 / SGY2-9600D3
1225-4 /
1 265-4
1360-4/1365-4
Fusing M/C

739-23 SGY2-9600D3

____

173-141110 E2 SGY2-9600D3

739-23 SGY2-9600D3

Working Table
____

2211-4 / 2112-4 SGY2-9600D3

Working Table

hand work

____

550-5-6 SGY2-9600D3

550-5-6 SGY2-9600D3
271-140342 E4 SGY2-9600D3

____

275-140342 E3 / SGY2-9600D3
275-740642 E104

____

275-140342 E3 / SGY2-9600D3
275-740642 E104

____
1911-4 SGY2-9600D3

275-140342 E3 / SGY2-9600D3
275-740642 E104

____
Model Name Not
Available

173-141110 E2 SGY2-9600D3

171-131110
E208/0,4

____
HAND WORK
Model Name Not
Available

Model Name Not SGY2-200C


Available
Model Name Not SGY2-13101-6
Available SGY2-500-1
Model Name Not SGY2-1850-1
Available
1282-4 / 1281-5

271-140342 E4

____
____

510-211 SGY2-781-1

Working Table
580-112 E1151 /
580-141 E1401
510-211 SGY2-781-1
MANUAL MANUAL
Working Table Working Table
Ironing Ironing
Ironing Ironing
Ironing Ironing
HAND WORK HAND WORK
530-211 SGY2-4-2
SGY2-4-1

Ironing Ironing