70345-23 JULY 2002 Acca WRIGHT SPEEDWAY THE NEW CENTURY SERIES® wire rope electric hoists installation operation maintenance and parts manual SERIAL NUMBER ‘This equipment should not be Installed, operated or maintained by any person who has not read all the contents of thase Instructions. Failure to read and comply with these instructions or any one of the limitations noted herein can result in serious bodily injury or death, andlor properly damage. “There are no other warranties which extend beyond the description on the Order Acknowledgment and as it may apply to the spectications provided in this publication. THE IMPLIED WARRANTIES OF MERCHANTASILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. Acco shall in ‘no event be liable for any special, direct, indract, incidental or consequential damages to anyone beyond the cost of replacement of the goods sold hereby.TABLE OF CONTENTS NOTICE Manual 70345 covers installation, operation, maintenance, and parts information in reference to the WRIGHT® SPEEDWAY" ‘THE NEW CENTURY SERIES® Product Sorios 21 wire rope electric holst line. This manual ineludes instructions and parts infor- ‘mation fora varely of host types. Therefore, al instructions and parts information may not apply to any one type or elze of specific host. Disregard those portions ofthe instructions and ports information that do not apply. Manuals for special engineered hoists will contain additional pages in accordance with product specifications, SUBJECT PAGE SUBJECT PAGE IMPORTANT INFORMATION AND WARNINGS 3 LOAD BLOCK - 2PD REEVING - 3/16" & 1/4” WIRE ROPE .... 101 INSTALLATION 5 LOAD BLOCK - 4D REEVING - 5/16" WIRE ROPE sei 02 OPERATION 14° GRAVITY LIMIT SWITCH 108 MOTOR OVERLOAD FEATURES 38 GEARED Liwr SWITCH 1105 [MAINTENANCE AND INSPECTION PROCEDURES 18 CONTROL COMPONENTS 108 INSPECTION 21 PENDANT CONTROL STATION 308 TEST : 25 2-WHEEL PLAIN TROLLEY MAINTENANCE AND REPAR 23 (1 TON 20S HOIST ONLN m LUBRICATION 30 4-WHEEL PLAIN TROLLEY - ONE MOUNTING STUD HOOKS 238 (1 TON 2S HOIST ONL 12 LUMir SWITCHES : 40 4-WHEEL GEARED TROLLEY - ONE MOUNTING STUD MECHANICAL LOAD BRAKE... 7 48 (1 TON 2S HOIST ONLY) 113 HOIST MOTOR BRAKE Sy 50 4-WHEEL PLAIN TROLLEY - TWO MOUNTING STUDS ELECTRICAL COMPONENTS : 54 (TON 2PS HOIST ONLY) : m4 (OVERLOAD CUTOFF DEVICE 59° 4.WHEEL GEARED TROLLEY -TWO MOU! \WRE ROPE 61 (1 TON 2PS HOIST ONLY ve 1S UNVERSAL JOWTS 632. WHEEL PLAIN TROLLEY 26 TROLLEYS : 73 4-WHEEL PLAIN TROLLEY - ‘TROUBLESHOOTING 78 ONE MOUNTING STUD ne ‘TYPICAL WIRING DIAGRAM <= 80 4-WHEEL GEARED TROLLEY - HOIST GEAR HOUSING ASSEMBLY <- 82 ONE MOUNTING STUD 120 HOIST MOTOR - PARALLEL MOUNTED HOIST . 84 4-WHEEL GEARED TROLLEY - DUAL DAIVE - HOIST MOTOR --CROSS MOUNTED HOIST . 83 ONE MOUNTING sTUD_ oa 22 HOIST MOTOR BRAKE ASSEMBLY 86 4-WHEEL PLAIN TROLLEY - TWO MOUNTING SiUDS 1°... 424 SUSPENSION - 29S REEVING - 1/4" WRE ROPE: 87 4-WHEEL GEARED TROLLEY - TWO MOUNTING STUDS |... 126 SUSPENSION - 2°S REEVING - 5/16" WIRE ROPE 88 HAND-GEARED TROLLEY DANE ‘SUSPENSION - 4PS REEVING - 5/16" WIRE ROPE 89 (1 TON 2PS HOIST ONLY) ves 128 ‘SUSPENSION - 2°D REEVING - 3/16" WIRE ROPE - HAND-GEARED TROLLEY DANE 1129 PARALLEL MOUNTED HOIST 90 MOTORIZED MONORAIL TROLLEY DRIVE ‘SUSPENSION - 2PD REEVING - 3/16" WIRE ROPE - (1 TON 27S HOIST ONLY) 130 ‘CROSS MOUNTED HOIST... 0. 81 MOTORIZED MONORAIL TROLLEY OAIWE 131 ‘SUSPENSION - 22D REEVING - 1/4" (MOTORIZED MONORAIL TROLLEY ORIVE FIGHT-ANGLE REDUCER PARALLEL MOUNTED HOIST 82 (1 TOR 27S HOIST ONLY) 2 182 SUSPENSION - 2°D REEVING - 1/4 (MOTORIZED MONORAIL TROLLEY DRIVE RGHT- CROSS MOUNTED HOIST 93 ANGLE REDUCER... aie 133 SUSPENSION - 2°D REEVING - 5/16" WIRE ROPE - TROLLEY MOTOR BRAKE ASSEMBLY . 134 PARALLEL MOUNTED HOIST ‘94 DECK MOUNTED FRAME . 2135: SUSPENSION - 2PD REEVING - 5/16" WIRE ROPE - WINCH UNIT FRAME ett 135 ‘CROSS MOUNTED HOIST 95 LOAD BAR ASSEMBLY FOR SWIVELING TROLLEYS - SUSPENSION - 4D REEVING - 56° WiRE ROPE = PARALLEL MOUNTED HOIST .... : 136 PARALLEL MOUNTED HOIST ‘96 FRAME ASSEMBLY FOR SWIVELING TROLLEYS - SUSPENSION - 4D REEVING - S16 WIRE ROPE = CROSS MOUNTED HOIST... Soe oe ete ROSS MOUNTED HOIST... 97 FRAME ASSEMBLY FOR LOUDEN TROLLEYS - ‘LOAD BLOGK - 2PS REEVING - 1/4" WIRE ROPE 98 CROSS MOUNTED HOIST... 138 LOAD BLOGK - 29S REEVING ~ 5/16" WIRE ROPE 89 OPTIONAL ELECTRICAL CONTROL ENGLOSURE 139 [LOAD BLOGK - 4S & 2PD REEVING - 5/16" WIRE ROPE... 100, eu! ‘TO ORDER PARTS: Provide part number, part description, quantity required, and Product Number or Serial Number of Hoist. Page 2IMPORTANT INFORMATION AND WARNINGS. SAFETY ALERT SYMBOL A ‘The Safety Alort Symbol is used in this manual to indicate hazards and to alart the reader to information that should be known, understood, and followed in order to avoid DEATH or SERIOUS INJURY. Read and understand this manual before using the hoist. Important issues to remember during operation are provided at the hoist control stations, at various locations on the hoist and in the manuals by DANGER, WARNING, or CAUTION instructions or placards, that alert ‘the personnel to potential hazards, proper operation, load limitations, and more. PREETI cigs sn irmneny hazardous stuaton when, rot sveiced, wil rat Indicates a potentially hazardous situation which, I not avoided, could result In CENT ED seats or serious iniay. Indicates @ potentially hazardous situation which, if not avoided, may result in PBS NULUS SE minor or moderate injury It may also be used to alert against unsafe practices. ‘hase goneral instructions dea! withthe normal instalation, operation, and maintanance stations encounterod with squipment described herein. The insiructions should not be interpreted to anticipate every possible contingency ‘ro zips te fal system, crane, or confguralin tel uses te equlpment ‘This manual includes instructions and parts information fora varity of hoist types. Therelore, all instructions and pats infor= ‘mation may not apply to any one type or size of specific hoist. Disregard those portions ofthe instricions that do not apply. Record hoist serial number on the front cover of this manual for identification and future reference to avoid referring {to the wrong manual for information or instructions on installation, operation, inspection, maintenance, or parts, Use only Wright* authorized replacement parts in the service and maintenance of this hoist. PTZ Te Equipment described herein is not designed for and should not be used for lifting, supporting, or transporting humans. Equipment described herein should not be used in conjunction with other equipment unless necessary and/or required safety devices applicable to the system, crane, of application are installed by the system designer, system ‘manufacturer, crane manufacturer, installer, or user. Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment ‘manufacturer or qualified professional engineer. Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional equipment or devices may be required for the crane or monorail to comply with applicable crane design and safety standards. The crane designer, crane manufacturer, or user Is responsible to fumish these additional items for compliance. Refer to ASME B30.17, Safety Standard for Top-Running Single Girder Cranes; ASME 890.2 Safety Standard for Top-Running Double-Girder Cranes; and ASME 830.11 Safety Standard for Underhung Granes and ‘Monorails. If a below-the-hook lifting device or sling is used with a hoist, refer to ASME B30.9, Safety Standard for Slings, or ASME B90.20, Safety Standard for Below-the-Hook Lifting Devices. Hoists and cranes, used to handle hot molten material may require additional equipment or devices. Refer to ANSI 2241.2, Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry. Electrical equipment described herein is designed and built in compliance with ACCO Chain & Lifting Products Interpretation of ANSI/NFPA 70, National Electrical Code, The system designer, system manufacturer, crane designer, crane manufactures, installer, or user is responsible to assure that the installation and associated wiring of these electrical components is in compliance with ANSUNFPA 70, end all applicable Federal, State, and Local Codes. Failure to read and comply with any of the limitations noted herein can result in serious bodily injury or death, and/or property damage. Page 3