HYDRAULIC SYSTEM INFORMATION GLOSSARY OF HYDRAULIC/HYDROSTATIC SYMBOLS FOR LOADERS SYMBOL DESCRIPTION FLOW LINES ond CONNECTIONS ————~ WORKING CIRCUITS ~ Continuous, Solid Line ~ Working (Maia) Line. Return Line (lice conducting fluid from working devices 10 the reservoir} ond Feed Line (mein fine conductor) PILOT PRESSURE ~ Deshed Line ~ Pilot Line {line which conducts contra! fluid! “ QRAIN CIRCUITS ~ Dotied Line ~ Droia Line (drain or bleed line ~ Tine conducting fluid from 0 component housing 10 the reservoir) COMPONENTS ~ Long Chin Line = Enclosure outline for severe! components essembled in one unit MECHANICAL CONNECTIONS ~ Doubie Line (Shoft, Lever, Pisten Roe! i CONNECTED JUNCTION OF OIL LINES —“T— — Flow Line Connection? OIL LINES CROSSING (NOT Connects) fo} COUPLER - Ouick~Acting Coupling (uncoupled. closed by non-return volver é DESCRIPTION BASIC ond MISCELLANEOUS SYMBOLS RESTRICTION ~ Lie with Fixed Restriction ~ Affected by Viscosity (property of tesistonee 1a flowing fuid) VARIABLE ADJUSTMENT RESTRICTION ~ Reguloted or Variobie Resiriction TEMPERATURE CONTROL ~ (indication of temperature) TEMPERATURE INDICATOR ~ Uemperoture measurement ~ hermometer) FILTER (siroinet or screen) ~ For fivid conditioning VENTED ANO FILTERED RESERVOIR reservoir open to olmesphere] Of, COOLER (heat exchonger) - The oreows in the dicmond indicate the extraction ‘of heat {heat cissipation) PRESSURE SENSOR - Varies electtie signal with pressure DIFFERENTIAL PRESSURE SWITCH ~ Switch octivotes when pressure Sitference reoches specified fevel PRESSURE SWITCH ~ ‘Swilch orlivetes when pressure Feaches specified level MUFFLER (silenced) = Reguces noise uc 2380 16-2-981 763/763H BICS Loader sc hiapreme erectaHYDRAULIC SYSTEM INFORMATION (Cont'd) GLOSSARY OF HYDRAULIC/HYDROSTATIC SYMBOLS FOR LOADERS SYMBOL DESCRIPTION SYMBOL DESCRIPTION a CYLINDER: Equipment to convert CONTROL MECHANISMS hydraulic energy into finecr enercy and in which the fluid pressure operoies aiternotely in both ee ere Holes Valve in Position) ~ directions (forword ond bockword — cf” Lar'teloning' strokes) sven penton neon) DOUBLE ACTING MYORAULIC CYLINDER, UNEQUAL DISPLACEMENT = With single pittoa rod CONTROL VALVE ACTIVATED BY A PULL BUTTON (monvl? GE pavers, acrine sayonautic crt nocn, ‘UNEQUAL DISPLACEMENT ond CUSHION (ON ONE END ~ With single piston of CONTROL, vaLve acrivATED rae L 8Y A PUSH-PULL BUTTON (onus PUMP: To convert mechonica! eoeray fof” _SONTROL, yaLve acrivareD into hyéroutie energy ~Q— Fixeo capacity piseLacement HYDRAULIC PUMP With one direction of Hew FC CONTROL, VALVE ACTIVATED 1 BY A PEDAL tmanveit GB vawinsre capacity osPLACEMENT BIOIRECTIONAL HYORAULIC PUMP ~ Veith two directions of flow Gidirectioned WET CONTROL VALVE WITH SPRING KRETURN ‘mechonieod CONTROL VALVE ACTIVATED BY AN ELECTRIC SOLENCID MOTOR: To convert hydraulic energy {electrical into rotary mechanical energy — FIXED CAPACITY DISPLACEMENT BIDIRECTIONAL HYDRAULIC ef SNTROL MALE acrrvaTe MOTOR ~ With two directions BY PILOT PRESSURE indirect of flow (bigireetionatl control, pile! octoctes by opplication of press 763/763H BICS Loader pha lead gnHYDRAULIC SYSTEM INFORMATION (Cont'd) SYMBOL DESCRIPTION NON-RETURN VALVE, SHUTTLE VALVE: Volve which allows free flow in one direction only NON-RETURN VALVE (Check Volvel ~ Used os Repienishing Volve, Lood Check Volve or Aniicovitation Valve ~ Opens ifthe lalet pressure is higher thon the Outlet pressure, Often contains Internat spring which nas NO ‘significant pressure velue OG oat SPRING LOADED VALVE (Bypess Volve) ~ Opens if the Inlet pressure is grecter thon Ihe Outle! pressure plus the spring pressure PILOT CONTROLLED NON-RETURN VALVE ~ Ut is possible to open me valve by pilel pressure SHUTTLE VALVE ~ The Inlet port connected 1o ibe higher pressure Ts cutomotically connected to the Guillet port while the ather foie! port is closed DIRECTIONAL CONTROL VALVE: Volve providing for the opening (fully or restricied) or the closing of one or more flow paths (represented by several squores) TWO PORTS ang CLOSED FLOW PATHS SOLENOID ACTIVATED DIRECTIONAL CONTROL VALVE (Two Position! ~ Coniealied by on elecivie Solenoid (wth eters spring) PILOT ACTIVATED DIRECTIONAL CONTROL VALVE (Two Position) ~ coniralted by pressure (with relura spring) GLOSSARY OF HYDRAULIC/HYDROSTATIC SYMBOLS FOR LOADERS SYMBOL OESCRIPTION PRESSURE CONTROL VALVE? Valve ensuring the control of pressure RELIEF VALVE ~ When the Inlel pressure overcomes the opposing force et the spring. the volve opens permitting Hlow from the Outle! port 4 RELIEF /REPLENISHING VALVE or | RELIEF ANTICAYITATION VALVE ~ | When ia prose vereomes the opposing force {of the spring, The valve | opens permitting flow from | the Outlet port ~ Alfows free Clow in ibe opposite direction DUAL PRESSURE RELIEF VALVE ~ 1 When the inlet pressure vercomes the opposing force ‘of the apring, he valve opens permitting flow from the Outies orl. Pilo! pressure provides @ Second pressure veive, FLOW CONTROL VALVE: Valve controlling the flow in one ‘or both directions ONE WAY RESTRICTOR VALVE {Won-Reluen Valve with Restriion) ~ Unit cilowing free tow in one ‘tection but restricted low in the other éivection pase TOW VALVE ~ Noreolly in clesed position >< 763/763H BICS Loader Service Manualx Bobcat 7 tog = ® 763/763H BICS Loader ‘Service ManualFRONT AU OIVERTER VALYE [OPTIONAL] WITH Bleed Off cee eat 24623) 41032) (S/N 512220298- (5/8 512440721- HYDRAULIC/HYDROSTATIC SCHEMATIC (PRINTED sanuaRY 2002) 763 Bics ™ wce33in AN out Cooter WY ee) gL Ccay ARM BY PASS VALVES$ HYDRAULIC/HYDROSTATIC 783 BICS ™ (S/N 5122 (S/N 5124 (PRINTED JANUARY 2 MC2B65LEGEND Opreservoir Copacity 24 Qts i u @ SPRING LOADED FILTER BYPAS: © piFFERENTiaL PRESSURE SW Feit 36- (Normally Open ~ Shown) with B.0.S.S (Normally Closed ~ NOT Shown} (DRIVE MOTOR SHUTTLE VALVE (©) RELIEF /REPLENISHING VALVE ~ HIGH PRESSURE: 5000 PSI (34475 KPa @® RELIEF VALVE ~ CHARG: © RELIEF /REPLENISHING VALVE ~ HIGH PRESSURE: 5000 PSI (34475 4Po} @uvoraucic pum: Gear Type 15.0 GPM (56,8 L/min.) ef 2850 RPM al 1150 PSI (7929 kPa) Q@RELIEF VALVE - Main: 3000 PSi (20664 KPa) at Front Quick Coupters @ RELIEF VALVE - PORT 3500 PSI (24132 KPa) @ ANTICAVITATION VALYE @ SoLenold activaTED DIRECTIONAL CONTROL VALVE - AUXILIARY Peintee in USA, some LEGEND == = PORT: {Optional { 0 PSI (24132 kPa) @ oA cHECK VALVE (ONE WAY RESTRICTOR VALVE (© sovenoio activateo pirectiona, — | CONTROL VALVE = LIFT/TILT CONTRO PILOT ACTIVATED DIRECTIONAL CONTROL VALVE ~ TILT CONTROL Oru or ACTH vareD DIRECTIONAL ROL VALVE - LIFT CONTROL One BUTTON ACTIVATED DIRECTIONAL CONTROL VALVE - LIFT ARM BY PASS ' @ PILOT ACTIVATED DIRECTIONAL CONTROL VALVE - UNLOADING SPOOL @ Pivot activated DIRECTIONAL i CONTROL VALVE - FLOW CONTROL SPOOL @2) FLOW DIVIDER ADJUSTMENT VALYE @) sol ENOID sack VATED DIRECTIONAL VALVE - BLEED OFF REAR Ux aRY (sv24 @ LOAD SHUTTLE VALVE - BLEED OFF @ Pivot AactivaTeo DIRECTIONAL CONTROL VALVE - FOR REAR AUXILIARY ~ NORMALLY CLOSED Cer 8 TFN @Pi.oT ACTIVATED DIRECTIONAL CONTROL VALVE = FOR REAR AUXILIARY ~ NORMALLY OPEN 024: SCHEMATIC 24624-49999) {1033-49999) SL VAL XELIARY ~ NORMAL’ ; FIL TER - Saat {CANIST DF ILTER - CASE ORAIN (SINTERED BRONZE) BICS CONTROL VALVE EN} E CAPACITY DISPLACEMENT CTIONAL HYDROSTATIC E £ CAPACITY SISPLACI TONAL HYDROSTA VALVE - BUCKET TION VALVE BICS CONTROL PORT (TILT BASE END} 3500 PSI (24132 kPa) @ RELIEF YALVE ~ PORT 3500 PSI (24132 kPa) @ SOLENOID ACTIVATED DIRECTIONAL OL. VALVE. - AUXILIARY BLEED VALVE ~ FOUND ONLY ON MACHINES WITH S/N'S: SAN 512241838-49999 S/N 512613989-19999 @© LOAD SHUTTLE VALVE - AUXILIARY BLEED VALVE cane FOUND ONLY ON S/N , sn618989- 19999 NOTE: Untess otherwise specified springs hove NO significant pressure value wezesstecena wa6-o21 é