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SAG Molienda
SAG Molienda
Consumo de Energa
en Molienda SAG
Minera Candelaria
PROVEN PERFORMANCE
SHINING FUTURE
www.fcx.com
Agenda
Quines Somos?
Historia
Optimizacin Energtica
Quines Somos?
North America1
Reserves
Cu
Mo
Sales
Cu
Mo
Copper
Copper/Gold/Silver
Molybdenum
Cobalt
Grasberg (90.64%)
Reserves
Cu
Au
Sales
Cu
Au
South America3
Copper
Reserves
Sales
Tenke (57.75%)
Reserves
Cu
8.4 billion lbs
Co
0.8 billion lbs
Sales
Cu
Co
Note: FCX consolidated reserves and annual sales; reserves as of December 31, 2009. Sales figures are based on 2010e.
1 Cu operations: Morenci (85%), Sierrita (100%), Bagdad (100%), Tyrone (100%), Safford (100%), and Miami (100%);
Primary Mo: Henderson (100%)
2 Includes moly sales from South America
3 Cu operations: Candelaria/Ojos del Salado (80%), Cerro Verde (53.6%) and El Abra (51%)
Quines Somos?
(000 t Cu 2010e)
____________________
Informe: Brook Hunt 2Q10
Agenda
Quienes Somos?
Historia
Optimizacin Energtica
Historia
78,000
75,947
74,747
75,000
72,858
Tpd Planta
72,000
70,839
69,000
66,000
71,582
68,014
67,713
65,633
65,176
64,855
62,703
63,000
60,000
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
Historia
78,000
75,947
74,747
75,000
72,858
Tpd Planta
72,000
70,839
69,000
66,000
71,582
68,014
67,713
65,633
65,176
64,855
62,703
63,000
60,000
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
Historia
78,000
75,947
74,747
75,000
72,858
Tpd Planta
72,000
70,839
69,000
66,000
71,582
68,014
67,713
65,633
65,176
64,855
62,703
63,000
60,000
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
Agenda
Quienes Somos?
Historia
Optimizacin Energtica
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Volumen Molino
Aumento Dimetro Interno del cilindro en
Modelo (2007)
Modelo (2008)
Volumen Molino
2000
1800
TPH
1600
1400
1200
1000
0
5
Meses
Meses
10
11
Volumen Molino
2000
1800
TPH
1600
1400
1200
1000
0
5
Meses
Meses
10
11
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
31%Jc
1,700
1,550
1,400
Tph
1,250
1,100
15
16
17
18
19
20
%Jb
21
Peso Ton
Actual
Inner
18.3
8.9
Pulp Lifter
52.7
30.3
Cajones Parrillas
85.9
38.9
Total Peso
Toneladas
156.9
78.1
Modelos Goma-Acero
Modelos Acero
Alimentacin
Piezas
Descarga
1,250
18.0
18
1,155
1,157
1,200
14.8
14.2
14.0
1,159
1,150
1,144
14
1,136
1,112
1,110
1,100
12
10
1,050
2004
2005
2006
JB, %
2007
Peso Molino, Ton
2008
2009
Peso Mximo, Ton
2010
17.0
15.8
16
%Jb
16.8
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Dimetros de Bola
6.75
6.50
6.25
6.25
6.00
6.00
5.75
5.75
5.50
5.50
2006
2007
5.25
5.25
5.00
5.50
5.00
4.75
4.50
2003
2004
2005
Aos
2008
2009
2010
2011
950
15%Jb
18%Jb
Ton/Bolas al Mes
900
850
800
750
700
650
600
550
500
5.00
5.25
5.50
5.75
Dimetro de Bola (pulg.)
6.00
6.25
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Modelo (2005)
Modelo (2009)
Modelo Actual
(Nuevo Diseo, Oct-10)
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
1,710 mm
508 mm
1,710 mm
Modelo 2007
1,863 mm
911 mm
508 mm
505 mm
1,710 mm
508 mm
Modelo 2007
Modelo 2009
1,863 mm
2,627 mm
911 mm
990 mm
505 mm
600 mm
1,710 mm
508 mm
Modelo 2007
Modelo 2009
1,863 mm
2,627 mm
911 mm
990 mm
505 mm
600 mm
Modelo 2010
2,627 mm
1,900 mm
1,080 mm
Modelo 2007
Modelo 2007
Modelo 2009
Modelo 2007
Modelo 2009
Modelo 2010
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Periodo
2005
2006
2007
2008-2010
8
7
Mean
13.52
10.98
11.15
9.229
6
5
4
3
2
1
0
6.4
8.0
9.6
11.2
12.8
C.S.S. (mm)
14.4
16.0
17.6
10
Mean
70.23
84.32
83.97
87.25
40
48
56
64
72
%-1/2"
80
88
96
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
SABCB
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
SABCB
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
SABCB
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
Circuito Actual
SABC-B Current Circuit
2012 CIRCUIT
2013 CIRCUIT
PRIMARY
CRUSHER
PRIMARY
CRUSHER
PRIMARY
CRUSHER
PRIMARY
CRUSHER
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
Pre-Crusher
PRIMARY
Pre-Crusher
Pre-Crusher
1 Metso HP 700
2 Screens Svedala
HPGR
1 Metso HP 700
2 Screens Svedala
H.P.G.R.
Balls
Semiautogenous
Pebbles
CONE
CRUSHER
3 Metso
HP700
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SCREEN
2 Screens 12x24
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SCREEN
2 Screens 12x24
SCREEN
2 Screens 12x24
SAG MILL
2 Metso 36x15
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SAG MILL
2 Metso 36x15
SAG MILL
2 Metso 36x15
SAG MILL
2 Metso 36x15
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
4 Metso 20x30
4 Metso 20x30
1 Metso 14x22
4 Metso 20x30
1 Metso 14x22
4 Metso 20x30
1 Metso 14x22
Optimizacin Energtica
Volumen
Densidad
Potencia
Slot Parrillas
Pulp Lifter
Granulometra Pebbles
SABC-B
Pre-Chancado
ff
R.P.M.
C.E.E.
Pre-Crusher
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
Pre-Crusher
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
Pre-Crusher
Si , ton/kWh
10.0
Pebbles
1.0
0.1
0.0
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
10
100
1,000
10,000
100,000
1,000,000
Si , ton/kWh
10.0
SAG
1.0
0.1
0.0
1.0
Balls
Si , ton/kWh
10.0
0.1
0.0
Particle, um
Circuito Futuro
SABC-B Current Circuit
2012 CIRCUIT
2013 CIRCUIT
PRIMARY
CRUSHER
PRIMARY
CRUSHER
PRIMARY
CRUSHER
PRIMARY
CRUSHER
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
1 Fuller
Giratorio 69x89
Pre-Crusher
PRIMARY
Pre-Crusher
Pre-Crusher
1 Metso HP 700
2 Screens Svedala
HPGR
1 Metso HP 700
2 Screens Svedala
H.P.G.R.
Balls
Semiautogenous
Pebbles
CONE
CRUSHER
3 Metso
HP700
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SCREEN
2 Screens 12x24
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SCREEN
2 Screens 12x24
SCREEN
2 Screens 12x24
SAG MILL
2 Metso 36x15
CONE
CRUSHER
2 Metso HP700
1 Metso MP800
SAG MILL
2 Metso 36x15
SAG MILL
2 Metso 36x15
SAG MILL
2 Metso 36x15
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
BALL MILL
4 Metso 20x30
4 Metso 20x30
1 Metso 14x22
4 Metso 20x30
1 Metso 14x22
4 Metso 20x30
1 Metso 14x22
Conclusiones
82.0
6.00
77.0
5.05
72.0
3.74
67.0
1.06
2.06
2.35
2.23
62.0
57.0
62.70
KTPD
Real 2006
TPD
62.54
U.G.
Eficiencia
Activo
Externas
Conciliado
TPD
74.75
M2M
Liners
Jb% &
Tamao
Actuales
SABC-B
80.75
2010
Futuro
Prechancado
TPD
Futuro
TPD
Conclusiones
82.0
6.00
77.0
5.05
72.0
3.74
67.0
1.06
2.06
2.35
2.23
62.0
57.0
62.70
KTPD
Real 2006
TPD
62.54
U.G.
Eficiencia
Activo
Externas
Conciliado
TPD
74.75
M2M
Liners
Jb% &
Tamao
Actuales
SABC-B
80.75
2010
Futuro
Prechancado
TPD
Futuro
TPD
Conclusiones
82.0
6.00
77.0
5.05
72.0
3.74
67.0
1.06
2.06
2.35
2.23
62.0
57.0
62.70
KTPD
Real 2006
TPD
62.54
U.G.
Eficiencia
Activo
Externas
Conciliado
TPD
74.75
M2M
Liners
Jb% &
Tamao
Actuales
SABC-B
80.75
2010
Futuro
Prechancado
TPD
Futuro
TPD
Fin de la presentacin
Muchas Gracias