IS 1879 : 2010 aRGRT aT aad eorat arer orgy fhe — fapiite ( err gereterer ) Indian Standard MALLEABLE CAST IRON PIPE FITTINGS — SPECIFICATION ( Third Revision ) © BIS 2010 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG ‘NEW DELHI 110002 March 2010 Price Group 19Pig Iron and Cast Iron Sectional Committee, MTD 6 FOREWORD ‘This Indian Standard (Third Revision) was adopted by the Buresu of Indian Standards, after the draft finalized by ‘the Pig Iron and Cast Iron Sectional Committee had been approved by the Metallurgical Engineering Division Couneit This standard was first published in 1961 and subsequently revised in 1975 and 1987. While reviewing the standard in the ight of the experience gained during these years the Committee decided thatthe standard may be further revised, In this standard all amendments issued earlier have been incorporated. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result ofa test or analysis, shall be rounded offin accordance with IS 2 : 1960 “Rules for rounding off numerical values (revised)’."The numer of significant places retained in the rounded off ee andard. value should be the same as that of the specified value in1S 1879 : 2010 Indian Standard MALLEABLE CAST IRON PIPE FITTINGS — SPECIFICATION ( Third Revision ) 1SCOPE 15 No mile 1.1 This standard covers requirements for following 1387: 1993 General requirements for the supply types of malleable cast iron pipe fittings threaded in ‘of metallurgical materials (second accordance with 18 5S4 for general purposes forthe revision) i transmission of id and gas pro thelimitof pressure 4759: 1996 Host dip zine coatings as structural and temperature specified in 1.3. These are indicted sean ote aed pees in following sections: (third revision : 4905 : 1968 Methods for random sampling cen Cea 8 ue 2003/ Pipe threads where pressure-tight Seeion2 Blows, including twin elbows, 2: 2000 joints are made on the threads — union elbows and sie outlet elbows Verification by means of iit pauges Section3 Tees ietdng theres and ity C2) paises a cutet tes ee Seats aA 14329095 Malla rom cantngs Section $ Bends including long sweeps HMINOLOGY and return bends : Sectioné Sockets the purpose of this standard the following Section Bushing and tooo _ARsinitions shat apply. potion e+ teknts S 3.1 Fittings —'The connecting pieces connecting one Section 9 Caps and phss ang © erie bate if Seetion 10 Unions 2) SS ) eGahdard 1.2 Dimensions wich are noxiggiedin am lfvoibedisetonene acti Seng ‘on the end use of the fittings. 1.3 These fittings shall be suitable for working pressure of upto 1.4 MPain the case of water and up to 0.7 MPa in the case of steam, air, ges and oil at a temperature not exceeding 100°C. 2. REFERENCES ‘The standards listed betow contain provisions which through reference in this text, constitute provisions of this standard, At the time of publication, the editions dicated were valid. All standards are subject to revision and parties to: agreements based on this standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below: 15 No. Title 554: 1999/ Pipe threads where pressure tight, 1807-1; 1994 joints are made on the threads — Dimensions, tolerances and designation (fourth revision) 31 Equal Fittings — Where all outlets are of the same size, 3.1.2 Unequal Fittings — When two ot more outlets are of different size respective of the number of outlets. 3.1.3 Male Fittings — Fittings having only male threads. 3.1.4 Female Fistings — Fittings having female threads ‘on the outlet, 3:15 Male-Femaie Fittings — Fittings having male and female threads at the outets, 3.2 Size Designation — It denotes the size of threads. of the threaded outlet of the pipe fitting and is determined by the nominal size in inch) of threads as specified in IS 54, NOTE — A celationship berween nominal size (in neh of the Uhread athe ote ofthe ftng and the corresponding poral ameter DN, x numerical desigaton of size which s common, {e.all ping system other than the component designated by ‘ntsde diameter and corresponds sppronimatly to the neral inmese, in nm is given In Anne A. 33 Reinforcement — An additional material at the1879 : 2010 ‘outside diameter of an internally threaded fiting in the form of hand or bead (see Fig. 1) 3.4 Rib — Locally or axially aligned additional material on the outside or inside of a fitting for assistance in the assembly or manufacturing. 3.5 Outlet — Internally or externally threaded end of fitting which connects with a pipe fitting or other ‘component, threaded in accordance with IS 554. 3.6 Run — Two principal axially aligned outlets of a tee oF crass. 3.7 Branch — Side oullet(s) of « tee or cross. 3.8 Chamber — Removal of a conical portion at the entrance of a thread to assist assembly and prevent damage to the start of the thtead, 3.9 Face-to-Face Dimension — Distance between two parallel faces of axially aligned outlet of a fitting 3,10 Face-to-Centre Din face of an outlet to disposed outlet 31 Contee-to-Centre Di the two parallel central axis of the outlet of a fn ension —Distance from the we central axis of angularly 4 SUPPLY OF MATERIAL, The geal reuremenis elaing 1a me ‘material shall be as laid down in 1S we S DESIGNATION ; § 5 Malleable cast iron sgdfn b Stace Digi foving ra meses: a) ‘Type of fitting (see 4.1.1), b)_ Size designation (see 4.1.2), ©) Right-and left-hand thread where applicable (see 4.1.3), and 4) Code number (see 4.1.4), S.1 Type of Fisings It is denoted as elbow, bend, tee, cross, ete, The reas ar diagrammatic representation of the various types of fittings is given in Table | [NOTE — it may be acted that the following terns ae omited ‘when reteroce Is made to the type offing: 1) Ingetion 90° for elbows, bends and tees of 90", 1) Word equal for equa itings, ©) Word female! for fea ings, ae ©) Word “ole for mule figs. 5.1.2 Size Designation Itis denoted by the nominal size (in inch) of the thread atthe outlet of the fiting, threaded in accordance with, TS 554, Size designations for various types of fitings are given in sections 2 to 10, as applicable. SAQA Equal ftings Where all outlets are of the same be referred to by that one size, number of outlets, the fitting shall respective of the 2 Unequal fitings rue referred to by the size of each outlet, the uencg{ specifying being dependent on the number 8 indicated in Fig. 2 and Fig. 3. ight and Left Hand Thread Selick and hexagon nipples with right and left- nd thread, the letter R-L (right left) shall be added Gree the nominal size of the fitting. S.1.4 Code Number Code number for vatious types of fitting are given in Table 1 Example for designation: 8) Equal female elbow Size b) Equal mate or female bend 1 Size 1Y 14 Da, © Baual socket, threaded rights endl chand ize 2 = Socket 2 R-L, M2; and Reducing fomale te, in which te sizes on the run are 1 and Yé and the outlet is % size = Tee 1 x% x46 B1. Elbow 1, A 1; = Bend Fig. | Retsoncenenr o7 Frrtmsos 21S 1879 : 2010 Ge oh Fic. 2 Mevions For Sprcirvine Ourcers oF UNEQUAL Firtines Havino Two Ounters Fic. 3 Memions Fok Snecirving Our.ers of Unequal. Firrines Having More Taaw Two Owners 6 MATERIAL, fall thickness of fittings and tolerances on them 6.1 The material used for the manufacture of malleable seicepsabueelansetal cast iron fitings shall conform to any of the geudg, 93 In cage reducing tings, the dimensions each Specified in 18 14329 ap agreed to between WR onler sive tose agpropetste the somtnal inca Iufttuerand the purchaser ae 6:2 Any oter feroos materials whieh give meen fs asus itt ainsi relat ccineaggine irre en Se tans of ae sone pest exe wee GAN ete ocr lb a pie 75 Bows, tse, crosses, sockets and caps may be tier plain or winfored Bends, pcho ts, twin 74 inenson of vasions ypeCérhisineyejve ae slonsandlngsweep tag salberntoned The specified in Tables 2 10 2 sins 10, a8 form ofthe reinforcement may be bend or bend and police S$ sill conform tothe minim tensions given in fol Sand col 6 of Table 2 TOLERANCES: NOTE — All ihe dinensions given in ae sections enable the figs to be assmbled wi pipes tveaded in secordance eerie 7.6 The incorporation of a rib on any fitting is at the option of the manufacturer but the projestion of the 7-L.1 Fittings of sizes and dimensions other than those si shall notexceed the projection ofthe reinforcement specified in Sections 2 to 10 may be supplied subject 10 agreement between the purchaser and the 7.7 Two typical forms of female ends are shown ia manufacturer provided all other requirements as Fig. 4. Bither form may be used for code nurmbers D1, stipalated in this specification are fulfilled. D4, Bl, E2, G1, G1/45°, G4, G4/45° and Ky. Fic. 4 Foeus oF Femate Enns 318 1879: 2010) ‘Table 1 Type of Fittings and Code Number (Clauses 5.1.1 and 5.1.4) Al al /45” AGL Os" o @ eltle ele be Kot Koh ot Return Bends fIs 1879: 2010 Table 1 (Concluded) ls M2 M3 MG SOCKETS T (i ci N Na Ne BUSHINGS HEXAGON NIPPLES BACK NUTS ™ caps PLUGS u UNIONS vat va _ - UNION ELBOWS 1 t ze Zal Za2 SIDE OUTLET ELBOWS yt. AND TEES wy18 1879 : 2010 ‘Table 2 Details of Wall Thiel Reinforcement of Fittings (Clases 7.2. and 7.5) Sina Si again Wal ics Tennent ——_—. —— alesse Tore? efeton wit © ® ® fo 5 © 9 % 20 a5 10 30 3 t FH 43 fa 38 3 : 3 a3 fe © 3 * 5 33 (3 i ° t 0 oa 3 “ 3 ' 3 31 ts st 3 ti 8 ts i wo te 33 2 Ss is : o 3 t 3 by & 3 et 3 5 % a el a : & 3 st a : es 4 aI ™ é 8 te 2 Table 3 Tolerances EB coamyering aaee 7.) SS rho itings sl ve achamfe Thechanier ate Delfin Taupe’ sha AaNeebly have an included angle of 0" 5° for : ml G etna threads and 70 + 10° for external threads, This, eeineel Sie. is forthe purpose of guidance only. rea we ha SQ. Ba. chansengationans shou provid whi © ® Bp 9 neering the threads wit apr pug gouge. Isl 7 = a x be minimam one pitch length. Fi ~ » 5 )” 9 rreepoM FROM DEFECTS 3 A oe ” S885 on vinsl examination, the inside an ousie surtees 3 oo LO of stings shal be smooth and free fom any defects 3H 8 so ar ek jr i, brs epee 1 dimensions apply to elbows, bend, tees 2 Face-to-fie dnnnsions apply fo sockets ppt ee 3 Cone-o-ceir dimensions apply tore bens, 8 THREADS 8.1 Outlets of ftings shall be threaded to dimensions and the tolernces as specified in IS 554, 8.1.1 For cheeking conformit practice in aceordance with of threads, gauging '999 shall be followed, 8.2 Alignment of Thrends 8.2.1 Tolerances for Alignmaent of Threads The axes of the threads shall be coincident with the theoretical axes of fiting within a tolerance of = 44° fon the run and on the branches, 10 GALVANIZING Fittings shall be galvanized to meet the requirements of 18 4759, [NOTE — For ftings supplied in other ferro materi (ee 62) an atemate to rine coating may be provided by agement ‘wih the purchaser 11 PRESSURE TEST 11.1 The fittings before they leave the works, shall be subjected t either of the two following pressure tests, as mutually agreed between the purchaser and the ‘manufacturer a) The application of an internal hydraulic pressure of not less than 2.1 MPa, or b) The application of an internal air pressure of 1.05 MPa whilst the fitting is completely immersed in water or light oil,1S 1879 : 2010 11.141 The ends of fittings, when subjected to the Size designation %@ % % % 11M UK required pressure, the ends offitingafterhaving been Width of test. §=7=«7~=-7-—«-& 9 10 10 11 ‘made up wrench tight with the prior application of piece, mm lubricant or sealant or by any other appropriate method 7 shall not show any leakage. The test shall be cartied Size designation 2 2% 3 34 4 5 6 out after the fittings have been screwed and before any «Width of test «1213: 15 16 1718 20 protecting coating other than galvanizing has been piece, mm applied I2.1 Three samples of pie fitting for each of the 11.1.2 The sample size an the acceptance criteria for following categories of designation shall be taken for the pressure test shall be the same as for the repeat conducting compression test from each heat treatment pressure test (see Be24 and Table 30), batch: 8) Category 1, includes pipe fittings of size 11.2 Repeat Test designation upto 1; ‘The purchaser or his representative shall have the right, ») Category 2, includes pipe fittings of size to call for and be present at a repeat test at the, designation ftom 11% to 2; and ‘manufacturer's works The sample size and acceptance ©) Category 3, includes pipe fittings of size criteria for this test shall be as given in Annex B, designation over 2. 12 COMPRESSION test SAMPLING 12.1 This test shall be conducted to judge the Smart for sampling and criteria for malleability of the pipe fittings and shall be car formity shall be as given in Annex B. d outa follows ai MARIING ‘A ing tothe dimensions given below shal be RS 34.1 ASH fitting shall be marked with the frombeendoftheufnisedGngs ater dee maurer's name or ademas and the see treatment to form a test piece, Tite outside dG 4 ofthe ext piece is measured over the poinjgasost | gaQetion : the mould joints. The test Pees ai cd on E442 Bach packing containing fittings shall carry the ‘he equipment as shown in Fig. 5 (afd Viee mage tollowing, stamped or written in indelible ink: boat in piace) ant all beg Aahinogts) 2) Mantas name or eade-nar, at the rate of 17 t0 20 mnmin ugyife a x ) Designation of fittings, and compression reaches § peregmt of the EMal_——_g) Lot number or any other mark for teeing the outside diameter for ftings@ matefncteiag dazils and below and 3 percent €@ fie origips)SHiameter for fitings above size ‘est shall 143 BIS Certification Marking not show any crack on aif part of ehéfest piece. Bach fiting may also be marked with the Standard Mar ic, 5 Equiemenr rox Compassion Test 718 1879 : 2010 14.3.1 The use of Standard Mark is governed by the conditions under which the licence for theuse of Standard provisionsofthe Bureauof ndian Standards Act, 986and Mark may be granted to manufacturers or producers may theRulesandRegulationsmadethereunder-Thedetailsof be obtained from the Bureau of Indian Standards SECTION 2 ELBOWS ‘Table 4 Size Designation, Dimensions and Mass of Elbows A1, Male and Female Etbows Ad, and Side Outlet Elbows Zat (Clause 7.1) zat 9! — He 9) Dimensions ‘Norninal Mass (kg/00 Pieces) a ° al aM Za © @, 8) @ & @. ©. ®), % = 19 25 30 23 = % % = 2 8 45 49 = 2s 22 61 59 = * % % 2% 37 on oa a % % % 33 43 37 14s = ' ' 1 8 2 209 ne m% Mm va 45 o 332 35.8 = M % Ve 50 65 a7 463 - 2 2 2 58 4 652 07 a 2% = oo 88 1179 1240 = 3 - 8 98 1330 165.0 = 4 ~ 96, ug 2700 3050 = 5 - us = 4800 - = 6 a BI = 6600 = =‘Tables nd Mal ize Designation, Dimensions and Weights of Elbows, Reducing A1, id Female Elbows, Reducing Ad (Clause 7.1) 18 1879 : 2010 Al AG : Lo J carr ma aD x x RHE eee ia ee eee ee1s 1875 010 ion, Dimensions and Mass of 45° Elbows A1/4S° and 45° Male and Female Rtbows A4/4S° ‘Table 6 Size Design: (Clanse7.1) arfas® Ab / us 2 ° : zs Degwation Dinegions onan Nag (09 Piss) Rae as 2 > nas Mis © @ ® co io) © ae ~ 20 25 33 3A * * 2 28 63 18 a » Fa 2 iis ba Hi t a EY & 155, 10 % ™% 3 &S 4 260 290 uM 0 % iho 480 2 2 ag eo 500 t ‘Table 7 Size Des sion, Dimensions and Qs {QM 8 See Deseo, Dincnions and Wh Tabove 2 On Gee ottwin bor, Retatng Ed (Clouse 7.1) as (Clause 7:1) © 2 ° a bo» 9, Sie Designation Noman Mase Si Doignaion ——Divensons Gegi00 Piece = a in a 6 ee eel) eee ere ere ® oo o : 36 37 — SS Ynwe "48 192 % 8 189 Tapes eS 380 % * 73 bene ss a 1 e 40 Morin 3 20 1% 5 2 lwxtet “6 @ 29 ee ae be Mott 6 0 Ver tiene 7 sea 2 we 00 dete om & 1010 De Ya 1 12018 1879 ; 2010 Table 9 Size Designation, Dimensions and Mass of Union Elbows, Flat Seat UAL, Male and Female Union Elbows, Fiat Seat UA2, Union Eibows, Taper Seat UAT1, and Mate and Female Union Elbows, Taper Seat UAI2 (Clause 7.1) vat UA2 5 ‘Size Desguation Dimensions ‘Nominal Mass (K/100 Pes) val uaz uaa . © VAD ua? UA aR oO 8 8 © 9 © © © ©» wm «a % % ® “t 2 — eit, 38 33 6 2% 6 1827s % % 4 58 16 % 6 DKS Ma a4 wa 2 2 3 358039265 aa U 1 1 2 94 3 RS 53535 Me Kw @ om ds mR 8g v6 vs ‘9 Is 50979 90D tis 2 2 2 too S500 twos IT18 1879 : 2010 SECTION 3TEES ‘Table 10 Size Designation, Dimensions and Mass of Tees BY, and Side Outlet Tees Za2 (Clause 7.1) Zaz ° 9 BI we N bo] ‘i Dagan S Gslson Nominal Mase (gdb se) a 2G) @ BI za 0 2a 8) ® 6 va GC es 6 42 = % S- & 2 @s 7 a an a 8s tos % % 2% ho ua ” x 2 ia 24 1 1 % 282 ns o s 3 313 ve us Ps 10 0 2 2 ss a0 390 2 = ® 1550 7 3 = we 2100 za ‘ a 96 350 = $ = us 0 7 é 2 i 2200 =‘Table 11 Size Designation, Dimensions and Mass of Tees — Reducing or Increasing on the Branch B1 (Clause 7.1) 1S 1879 : 2010 po b 3 3 ° | ° 2 ° ° 1 1 Sa alan Tain | Br Deenalse” inl ae oases & ao » | am a 8 « pores BB eaSasteea Mex xy 26 26 9S %) x1 a 6 26 sone Be Oc «8 bs ieee LE > as HCH oe EH ing a eee lee eto oven 2B ase) sap at iaceea xin a 2 oY | sox 40 30550 Pee eet = Ba Qs Qe tz rr 2 60.0 yous eS Ne cse a ae a pe 3h & 2 Pox iwx2 2 35 no wre OY irene ds ieee ex i eK hm 44 39 90.0 ict ge gS Dax 12h a @ 20 fe 7 Dh «DH 32 2° “1000 seeet ons Briere 55st ale orut | ree ge i See ee «| tee Tee eee ee eee | teens 3 ime Vex tA uM 38 34 Beha 85 m 1360 moet Meg fan ea aon leo inte a | Sas om tte Meme ato feats 2% ine mere ey | aaa mano teemets eee ae ui1S 1879 : 2010 ‘Table 12 Si Equal to or tnereasing on the Branch B1 (Clause 7-1) Designation, Dimensions and Mass of ‘Tees — Reducing on the Run, Reducing, if a | teint wo @ 4 o Oo @y 4) 6) Wm aa 97 R@antemn as ase 359 enh kw 10s kB %1 wwe aa RP eo 8 0 4 Kenn 2 12.8% Or a 6 25 wom GNP] Ben OS xMad 3 oe, 6 oho 3M 363 Wey 3 cr yQbeo IB «1 a2 6 3B a9 woe BB Snag Pui ews hele 3638 » & 26 Ver ee ee a5 Va % wo ES aN Van text a2 25 Vo 2M eS 5 Vo Mx Im 46 ARS 413 betook nM Gila Mx 5050 a2 10% a 6 Our Hx a so 50a 472 ow 38 QP an GP 04 ert 50 5046 ns Teme na | matin 5050 313 Vie Be no | asa 50 467 View e mo femme sa [ieee asa | xtixim seas 569 Mowe MB mo | ante 8 a9 ne m3 | ante, 2s a7 Moe ts po | maemo a Vinten sa wa | aeaei BOD 82 bei 6 na | zeae 588 no ee) nz | anoxia ss 758 418 1879 : 2010 ‘Table 13 Size Designation, Dimensions and Mass of Piteher Tees Et (Clause 7.1) a) Desigtaton BI Nominal Mass (kg/100 Pies) O} “ ie 16 “ ns % 252 1 380 % 607 % a4 2 190 ‘Table 14 Size Desigy he ~ Reducing on the Branch, Reducing ranch and Run £1 3 3 (a 7 rf Le ve Le ol ( ° > imine Nona as inion Pes) LL tut ne eHeeeete » | ® o & ° Be wxiniz 668 soa aa Master fe a0 ua Mane so aa 26 Witete gL wos 29 Mere ge oo 30 Mxtort ee Be Werte ma ns Manoa Tt ® tl wo deine > om Bi a3 driven ds ss | demo ts m3 >| axis 18M 30 na arineim ol vez BS an Oird oto tnaIs 1879 : 2010 SECTION 4 CROSSES ‘Table 15 Size Designation, Dimensions (Clause 7.1) nd Mass of Crosses Cl ‘ax Designation Dincraions Nominal Mass cr ‘00 Pieces) o ® ° % 21 aa a a5 02 ‘ 28 a5 % 3 na 1 38 ms 1 45 510 so a0 2 5 1000 2h ° i700 3 1% 2400 4 56 3800 Table 16 Size Designation, Dimensio ass of Crosses, Reducing C1 (ClaypSSQ) Sie Designation Dimensions Nominal ss cr pee eee (00 Pees) @ 7 w @ oO o Peerins 26 25 23 HOw 28 26 ls awe wns 30 31 182 Pate to 30 2 2068 teeta 2 au 26 beeen 4% 35 m7 Woke or es 38 as Vee on %6 a a4 ented 40 a a3 Meek linn x a aa Vex teint a 46 465 Vere tieih 46 38 583 deieae “ 3 ei 2a lund 1% a st as 2a Meds Me 32 5s 78518 1879 : 2010 SECTION 5 BENDS Vable 17 Size Designation, Dimensions and Mass of Bends D1, and Male and Female Bends D4 (Clause 7.1) Dimensions ‘Nominal Mass (u/100 Pieces) Spee LLU e DI be o ® © 30 33 a 36 19 65 45 ps ua eS so 169 1 t 2s 29. M% % 45 45 % 6 624 569 2 993 960 Tbk 1S Dsaatin, aap and A{Gy Of Long Weep Bond Gi, Mate and Female Faery Pp ag i nse nh ‘Dimensions ‘Nominal Mas (E/100 Picco) eo a os s 3 G ey a a @ © © o ® = 38 32 38 33 = 0 35 6o 51 = 48 2 tao 30 6s 55 8 4s 3 103 x 6 0 246 213 16 1 fl fl 85 8 398 361 303 % % M% tos, 95 a2 577 503 6 % m is 105 ae 73 613 2 2 2 0. 130 M480 BL 140 2% 2% = 6, 16s 2320 210 = 3 3 = 205 190 320 m0 - 4 4 = 260 245 543.0 5650 = ”1s 1879 : 2010 Table 19 Size Designation, Dimensions and Mass of 48° Long Sweep Bends GU/4S° and ‘Male and Female Long Weep Bends Ga/4s° (Clause 7.1) si/as® 64/48" 9 i ‘Sie Designation Dinero "Nominal as (g/00 Pies) — —— tase mise : 3 ins! caiast @ o D & © % % 35 37 h % xo 39 ‘ * PD, 5 32 h x 36 48 \ 1 2 a % M% Pa ‘on re vs Se 3 09 2 2 Sa ” ae r r Ge & 1370 3 ; @ wy 10» ano 1540 ras S AD inensions and Mass of Return Bends Kb1 ‘i RP (Cranse 1) Se Vv @ Key eee t Sue Designation Dinwnsions ‘eannal Mass (kg Pees) o @) ® % rn 7 x x0 266 j a at M6 % oo us » on 2 i) MaioIs 1879 ; 2010 SECTION 6 SOCKETS ignation, Dimensions and Mass of Sockots M2, Sockets, Right and Left-Hand Thread M2 RUL, Sockets, Reducing M2, and Recentrie Sockets Reducing M3 (Clause 7.1) ‘Table 21 Size Di M2 M2RL M2 M3 t+ ° ( 7 2 T qual Socket Size Reducing Sle Designation Dimension "Nowa Mass (100 Peses) Designation eet Equal Socket Redicing Socket —, —— MawdM2RL 0 Me Man i 8 o c © o ® % 22 — = “ 30 29. = % 4 a7 = 39 % 61 34 = 56 % 93 82 - 56 = 89 1 ba ns = ns De ba ~ 2 Br 1 206 ies - [39 195 191 202 — 212 29 268 235 258 % = 240 252 - 243 265 vas Tax 4 = 254 268 2 2 2x = wt 330 ea dee 2% ~ 314 389 ant 21 6 = 373 402 Dew Dein = 382 419 rary 2s = 383 a4 » 2% dex n = sr = hem = m = 61 7 Bo - = 65 7 Dxiy - BS 638 = DARI = = 636 = Iyer 4 = G4 = 3 3 ane B = ar im 3h B = 2 Bet = B = % = 3% = 2 io 9 3a ~ 0 30 ws 32 = 80 7 487 = adn 0 a 394 a 4 4x2 = ipo Moo = 42s a 4 7 lao 4 - — - 1a20 = 7 3 = 109 7 a 5 = a — 109 210 7 oy 6 = 120 3400 7 = 1915 1879 : 2010 ‘Table 22 Size Designation, Dimensions and Mass of Male and Female Sockets M4 and Male and Female Sockets, Reducing M4 (Clause 7.1) M4 ° ‘Bgl Socket Sze Deigaaton Reducing Sock Sie Doigeaion Dinesion ‘Nominal Mas (00 pes) va Na @ 0 @) & ® % 5 3 = is aS % 6 o 3 33 ° ss ‘& So a 85 & 3) % > ys Bs = ss 0 ™% @ 22 “ © it : « 205 = s 2s = e 263 eS ‘o 586 40 ‘00 20‘SECTION 7 BUSHING AND HEXAGON NIPPLES Table 23 Size Designation, Di (Clasue 7.1) 1S 1879: 2010 sions and Mass of Bushing N4 NA m1 Y Ro ‘Sine Designation Paitern Dinvensione Praattiey Prtetitidgg 8 a st st 59 3 38 69 69 Noninal Nasr (ke!00 Pieces) ) 12 21 ta 35 32 24 62 58. 7 108 10s 34 1s 114 "8 160 no m4 246 220 a7 los 38 369) 0 3 23 593 595 610 918 949 903 383 S64 1640 1300 ino a18.1879 : 2010 ‘Table 24 Size Designation, Dimensions and Mass of Hexagon Nipples N8, Hexagon Nipples, Right-2nd Left-Hand Thread N8 R-L, and Hexagon Nipples, Reducing N& (Clause 71) NB : i = o Tal Np Se DesiatonRudg Ripe Dinemion Tenia as p00 Pe) & MRL ™ 7 si No Reding wo 2 eo @ & o " mn = i 3 = fe % = ” 2 a % oo 2 3 = a % a e eo a 38 ae “ 1 . tia iS 3 mB = 18 . 1 M5 64 = Fo @- % 7 209 ran 7 ts hess 2 S Bt Bet eS 8 2 2 e 6 a 83 ay = aa @ 33 at = sa ahi “8 = x 2%, 7 a oa 2 ren ie a wh 1s fe or : Pa 7 de 8 = a3 3 eS 33 ™ - 6 wae = ‘ : s 0 = ‘ f im te eo = 21S 1879: 2010 ANNEX B (Clauses 11.1.2, 11.2 and 13) SAMPLING OF MALLEABLE CAST IRON PIPE FITTINGS B-1Lor acceptance of ot in respect of these characteristics are All the malleable cast iron pipe fittings of the same Ven in Table 30. {ype and manufactured from the same cast of metal B-2.3 Whenever the sample tubes are selected from shall be grouped togetier to form a lot. tot, the selection shall be done by using a random number table. For this purpose, guidance may be had B-2 SELECTION OF SAMPLES from IS 4908. B-2.1 Sample Size of Visual and Dimensional _B-24 Criteria for Acceptance of the Lot Pharacterist Characteristies In tespect of visual and dimensional characteristics, ‘Those cast ison fittings which are complicated in design the number of defective fitings in the sample shall not shall be individually examined for visual exceed the corresponding acceptance number given in characteristics, such as reinforcement, threads and col 3 and 5 of Table 29, respectively, If the number of finish. For other cast iron fittings, the visual defective pieces exceeds the acceptance timber, the ‘examination shall bedone on sample pieces. The visual 1ot{shall be rejected and if agreed upon may be examination shall include verification for material, mitted after necessary reprocessing of the freedom from surface defects, finish ad spanner sizes Sfaterial, In respect of tests for repest pressure, the lot (wherever applicable). After completing the visual ©Piall be gegepted if the number of defective fittings in examination, the ftUngs shall be inspected GSS fi dimensions including tolerances, shor dmensiongagd® numlQYbrthe rst stage and shall be rejected ifthe ire ts geen at el aceepanee of thle for these characteristics agen _gReteieaton number. Ite number les between in Table 28. © Septance and rejection numberof the first sample, ¢ SS ecg ecard sarple shall be tested and the combined ital umber of defectives ia both the samples shall be compared with the acceptance number forthe second iple is less than or equal fo acceptance B-2.2 Scale of Sampling for Repeat PRsare If the lot has been successfully tes dimensional characterises, sample tfingsfofM@E¥ph stage. The lot shall be accepted atthe second sage if ital be selected eandom@pgeondagi@rent tbe eamulave uber of detects doc oo enced pressure test. The sample @jés and AWSria for the corresponding acceptance number ‘Table 29 Sete of San hng and Aeeptance Criteria or Vi (Clauses B-2.1 and B-2.4) and Dimensional Characteristics ‘Number of Fitngs Bxamnination Dimensional Test the Lot oF “Semple Size ‘Aceepanse No ‘Sample Size ‘Ascepance No, ao @ @ o ® Upto 300 a 1 . o so-1 000, 20 2 Bb ' ¥ 001-3000, 32 a 20 1 5 001-5000 50 5 32 2 $ 001-1 0000 80 7 50 3 1001-1 3000 ws 0 80 5 15001 and sbove 200 ps a 2618 1879 : 2010 ‘Table 28 Gasket for Unions, Flat Set UL, U2, UAL and UA2 (Clouse 7.1) a aa ‘ + © : 7 © : 7 oe . to £” oe : ee ef 8 3 nore é we" é X°y ANNEX A. (Clause 3.2) odesing, depending on the application NOMINAL SIZES OF PIPE THREADS AND CORRESPONDING NOMINAL DIAMETER, DN Nominal Size of Pipe Threads (Size Designation} M% “ Hy 4 % 1 % 25 Corresponding Nominal Bore 6 8 to 1s 20 25 32 40 50 65 80 100 125 1501S 1879: 2010 SECTION 10 UNIONS ‘Table 27 Size Designation, Dimensions and Mass of Unions, Fat Seat U1; Male and Femate Unions, Fat Seat U2; Unions, Taper Seat UI1 and Male and Female Unions Taper Seat U12 (Clause 7.1) ut u2 un un ‘Size Designation Dimensions ‘Nominal Mass (/100 Pieces) ee, SS ue wou won ou 0 oo ® © a h = % 7 oS % 4 ‘4 83 84 38 % wh uo) ® % 4 20 A250 % % 4 33 HHO, 1 t 1 41 381 a0 ™ mK 7 ol MS ™% mo BS BS BD 2 2 2 so sD Ro ™% — = —7%69 290 3 - 3 — 25002850 4 7 4 - © ~ 5 ede = = = 6 - = = = YY38 1879 : 2010 SECTION 6 BACKNUTS Table 25 Size Designation, Dimensions and Mass of Bucknuts P4”? Pa Size Designation Dimension Nominal Mass ot 2 (gfl00 Pieces) Mv LPs mm o 2 isa B 226 u% 16 ns 3 » 530 Backus may be plain recessed, an one fae my be machine, i \ “ ‘ 43 * 5 29 et * : a % 5 3 1 ” 3 n ne S77 SECTION 9 JAND PEYGS: ‘Vable 26 Size Designation, Dimensiong QnbMass off agon Caps Tl; Round Caps T2; ZB tc Jo iause Be : n OS © ee & @, Ke a dr Cad es Y D Dimensions, Mn Ba (g/100 Pies) UT oR Tm po om 6 6 «© «@ 1 om Bw wm om Oo 8 8 8 © 6 8 © © Oo O_o oD oH - 4 % % = Bb HN 0 = — vA 2 wow ww Se me Mee 6 8 * # % 9 ww os 43 4g BO % % % % BRB wm Row mM 7 Co wm F Hob oy 4 4 eee tw Moo om om = ak MoM hme at oa 2 02 2 2 - pn % & Lo ao M3 m% mom % 3 MS ss = ae 7 yoy Se mw mw Sms DOT Oe OD rea eee eee eee tore eee oun 4-4} wo. om OD eo OD tg [NOTE Phigs with size designation %, eae supplintin slid type only. Plugs with size designation % and above maybe either sel or holo tut manicures nosnally supply Nellow unless otherwise petites "the weight will be chided aro B18 1879 : 2010 ‘Table 30 Scale of Sampling and Acceptance Criteria for Repeat Pressure Test (Clause B-2.2) Tot Sire Suge ‘Sample Size ‘Cumulative ‘Acceptance Rejection Nomber Sample Size ‘Number o @ o © o © Up! 009 it 3 3 0 Second B 2% t 1 001-3000 Firs 20 20 ° Second 20 “0 1 3001-5 000 First 2 32 ° Sceond 2 64 3 5003-10000 Fit 30 50 ' Second 30 100 4 10001 and above Fit 30 80 2 Second 0 160 6 7Bureau of Indian St rds BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote hatmonious development of the activities of standardization, marking and quality certification of goods ‘and attending to connected matters in the country. Copyright BIS has the copyright ofall its publications. 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