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The use of elastic elements in railway tracks: A state of the art review
Miguel Sol-Snchez , Fernando Moreno-Navarro, M Carmen Rubio-Gmez
Laboratorio de Ingeniera de la Construccin de la Universidad de Granada, C/Severo Ochoa s/n, 18071 Granada, Spain
h i g h l i g h t s
An analysis of elastic elements to improve railway track behavior and durability.
A review of studies about rail pads, under-sleeper pads and under-ballast mats.
The effect of diverse parameters on elastic elements behavior is described.
Recommendations about stiffness of elastic elements have been drawn.
a r t i c l e
i n f o
Article history:
Received 21 July 2014
Received in revised form 3 October 2014
Accepted 12 November 2014
Available online 2 December 2014
Keywords:
Railway
Elastic elements
Rail pads
Under-sleeper pads
Under-ballast mats
Review
a b s t r a c t
Railway is envisaged as the transportation mode of the future, but in spite of its advantages, its development is not exempt from technical difculties that lead to track deterioration. To overcome these drawbacks, research in this eld needs to be developed. Geometry degradation, as well as noise and vibration,
have been identied as problems that need to be reduced, which could be possible by modifying track
vertical stiffness and obtaining a more homogeneous value along the track. One measure to minimize
these problems involves the installation of elastic elements (e.g. rail pads, under-sleeper pads, and
under-ballast mats) in the railway track. In fact, this has now become the most effective means to vary
track vertical stiffness as well as to abate noise emission and vibrations caused by the passage of trains.
This paper discusses the problems associated with track stiffness, geometry degradation, and vibrations,
and at the same time, studies the characteristics of elastic elements as well as the research carried out to
test and evaluate their effectiveness. After reviewing and analyzing a wide range of research initiatives,
this paper proposes a set of recommendations and guidelines for the use of elastic elements in railway
infrastructure as well as highlighting a series of possible further investigations.
2014 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main problems of railway tracks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Track deterioration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1.
Ground vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.2.
Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.
Relevance of vertical stiffness of the track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Elastic elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Rail pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1.
Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.2.
Cases and studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Under sleeper pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1.
Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2.
Cases and studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.
Under ballast mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
294
294
294
295
295
296
296
296
297
297
297
299
299
299
301
294
4.
3.3.1.
Main characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2.
Cases and studies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Since their invention, railway trains have become one of the
most popular transportation modes in the world. Their freight
capacity, high efciency and functionality, combined with their
minimal environmental impact, have made trains one of the most
frequently chosen options for transporting people and merchandise from one place to another. Moreover, high-speed train travel
has transformed the railway into one of the most attractive transportation modes with features that signicantly enhance rapid
communication between cities. Such properties make high-speed
trains preferable to other modes, especially on busy routes with
a heavy transportation demand [1].
Although railway transport has advantages, the increase in rail
freight being transported and train velocity make it not exempt
from technical difculties, and the study and research for nding
new solutions is essential. The increase in speed and the load
transported has incurred higher forces on the track as well as the
increase of the noise and vibrations caused by the trains [1,2]. In
addition, the higher speed leads to an increase in the dynamic
overload that may accelerate the track deterioration, a problem
which is particularly marked on tracks with inappropriate values
of vertical stiffness [3,4], making it necessary to obtain an optimal
global stiffness of the infrastructure.
Consequently, if railway systems are to continue to grow in
socioeconomic importance, nding solutions for the negative
effects of those technical difculties is imperative since this will
undoubtedly facilitate the future development and evolution of
railway transportation method. In this regard, the most frequent
measure taken to reduce stresses on railway tracks and to abate
noise emissions and vibrations is the incorporation of elastic elements into railway tracks [5]. The purpose of this is to improve
track performance and overcome problems stemming from highspeed train trafc. Broadly speaking, elastic elements used in ballasted tracks fall into three categories: (i) rail pads (installed
between rails and sleepers); (ii) under-sleeper pads (embedded
beneath sleepers); and (iii) under-ballast mats (installed on the
granular layer in the case of ballast tracks, and underneath the slab
in the case of slab tracks).
This paper provides a review of the technical properties of elastic components within the context of recent research and experience initiatives. The rst section briey describes the main
problems on railway tracks which could be mitigated or reduced
by using elastic elements. The following section studies the main
types of elastic component, such as rail pads, under-sleeper pads,
and under-ballast mats, and analyzes their most salient features.
It also explains the way in which the installation of these components modies the properties and parameters of railway
infrastructure.
2. Main problems of railway tracks
There are different types of damage in the railway system (deterioration of the geometrical quality of the track, defects on the
track surface, settlement of the granular layers, fatigue of materials, etc.), which need to be identied and analyzed in order to
develop specic solutions to reduce track deterioration and
maintenance costs, while achieving higher durability of the
301
302
303
303
295
Fig. 1. Visual apparence of the effect of ballast settlement on railway track [6].
Fig. 3. Visual apparence of auxiliar rails used to reduce the effect of track transition
[22].
2.2. Vibrations
The vibrations generated by the trains cause two distinct
effects: noise, and track vibration [13,14]. Given the importance
that these effects can have on the deterioration of the tracks and
on the wellbeing of residents living near to railways, the propagation of waves has been the focus of attention since the beginning of
the railway system, with studies from South [15] and Hyde and
Lintern [16].
2.2.1. Ground vibrations
The vibration waves that are transmitted through the railway
track and the underlying ground are generated by the passing of
trains, there being 3 distinguishable sources:
296
Fig. 4. Scheme of rolling noise generated by rough contact between rail and wheels
[34].
With the increase in rail freight trafc and train speed, many
countries have incorporated elastic elements into their railway
systems as standard practice [24]. Such elements modify the stiffness of the track and mitigate phenomena such as ballast liquefaction, noise emission, and wave propagation. This is made possible
by the fact that elastic components can be manufactured with different stiffness levels as well as a high damping capacity.
The polymeric nature of these elements means that they are
lightweight, highly resistant, corrosion-proof, and easy to mould.
Nevertheless, one of the main problems of elastic elements used
in railroads is the deterioration produced by environmental agents
such as temperature, oxidation, or hydrolysis. For this reason, they
have a useful life of approximately 20 years [45,46].
There are many types of elastic components (embedded rail,
elastic pad under rail fastenings, elastic under-sleeper pads,
297
Table 1
Rail pad classication. Differences depending on the consulted bibliography [9,54].
Author
Author 1 [9]
Author 2 [54]
Medium
Stiff
Very stiff
Extremely stiff
<80
130
>150
1300
4100
13,000
298
Fig. 6. Effect of rail pad stiffness on the attenuation capacity for load impacts [58].
pads cause greater dynamic actions on the infrastructure and ballast material. However, on the more positive side, they have a
longer service life and reduce rail vibrations. Thus, from the experiences and studies recorded in this article, Table 2 shows a scheme
of the optimal eld of application of the rail pads according to their
vertical static stiffness.
On the other hand, due to the importance of the rail pad stiffness in the behavior of the railway track, some authors have
focused their studies on analyzing the effect of various parameters
on pad stiffness. Thus, Carrascal et al. [63] evaluated the inuence
of temperature in the mechanical performance of TPE (thermoplastic elastomer) pads. They found that an increase of 30 C could lead
to a reduction in the material stiffness of over 30%, this effect being
more notable in the static response of the material. This trend is
also seen when the load frequency is increased [59], showing that
dynamic loads cause stiffening (up to 25%) of the material in comparison with static loads.
In stiffness tests for elastic elements, the xed preload value is
more important than the frequency value, since the pad becomes
stiffer mostly when the preload is increased and only slightly when
the load application frequency is raised. Some studies [64] have
proved that an increase in preload of 20 kN can produce an
increase in dynamic stiffness up to 50%, according to Fig. 8.
Table 2
Field of application of rail pads according to its stiffness.
Field of application
Reduction of damage in sleepers
Decrease in the stress transmitted to sublayers
Impact attenuation
Reduction in corrugation
Decrease in rail deection. Lower energy
consumption
Reduction in stiffness changes
Lower rail movements. Longer life of fastener system
Reduction in rail vibrations
Lower level of noise from wheelrail contact
Reduction in sleeper and ballast vibration
Stiff
pads
Soft
pads
U
U
U
U
U
U
U
U
U
U
299
Fig. 8. Effect of preload values on the dynamic stiffness of rail pads [63].
300
Fig. 11. Effect of USP stiffness on rail movements, depending on rail pad and ballast
characteristic [71].
Fig. 10. Comparison of ballast vibration between a section with USP and another without this type of elastic element [77].
301
Table 3
Inuence of various parameters on rail pad stiffness.
Parameters
Temperature (increase)
Dynamic loads
Frequency (increase)
Pre-load (increase)
Fatigue process
Pad thickness (increase)
Mechanical deterioration
Thermal ageing
Stiffness increase
Stiffness reduction
U
U
U Low inuence
U High inuence
U High inuence
U
U High inuence
U
Table 4
Field of application of USP according to its vertical stiffness.
Field of application
Stiff USP
U
U
U
U
U
Soft
USP
U
U
U
U (less effect than
soft)
Table 5
Field of application for UBM with different vertical stiffnesses.
Field of application
Stiff
mats
Soft
mats
U
U
U
U
U
U
U
302
the rail, the under-ballast mats (UBM) are more efcient for reducing the fast deterioration of the ballast in contact with the planks
and with rigid substructures such as tunnels or bridges. The mats
are dened by their dynamic bedding modulus Cdyn (N/mm3),
and they can be classied as hard (>0.22 N/mm3), medium (0.09
0.22 N/mm3), soft (0.050.09 N/mm3) and very soft (0.030.05 N/
mm3) [83].
3.3.2. Cases and studies
The use of elastic under-ballast mats in railway infrastructure
began in the rst high-speed railway line between Tokyo and
Osaka in 1964. The rst under-ballast mats were made from used
automobile tires, and were installed to increase vertical exibility
all along the track system. At the same time, the objective was to
reduce stresses on the ballast, and thus avoid the rapid breakage
and crushing of ballast particles, which was occurring in the areas
near the deck of the concrete bridges of the high-speed railway [9].
Since this rst experience in Japan, other studies have been
developed. In particular, it is worth highlighting the work developed in European countries where the UBMs are used as specic
solutions. For example, the instruction I-AM 05/02 established by
the SBB (Swiss National Railways) indicate the employment of
UBM to be appropriate when the ballast layer thickness is lower
than 30 cm, since the elastic mats allow for an increase in the track
exibility. Similarly, the DB (Deutsche Bahn) recommends UBM in
Fig. 13. Comparison of ballast vibration between a section without UBM and another where UBM were installed [88].
4. Conclusions
In spite of the many advantages of railways (efciency, transportation capacity, low environmental impact, etc.), there are some
drawbacks that need to be addressed in order to improve their efciency. Thereby, this paper presents a state of the art review
focused on elastic elements as a common solutions applied in railway infrastructure to reduce the effect of the main problems associated with train trafc. From the study, the following conclusions
can be drawn:
Elastic elements are an adequate solution to modify the vertical
stiffness of tracks and to dampen loads, vibrations and noises. The
most commonly used elastic elements in railway infrastructure are
rail pads, under-sleeper-pads, and under-ballast mats.
The stiffness (k, kN/mm) of the rail pads is the main characteristic parameter of these elements. Nonetheless, this property is
inuenced by diverse factors like temperature, load frequency, preload and material degradation.
Different studies have shown that soft rail pads (close to 80 kN/
mm) could increase rail movements (and thus its vibrations and
noise) and deection, which could cause the fatigue of other
railway components. Stiff pads are more appropriate to reduce
noise and vibrations from wheelrail contact.
Nonetheless, the decrease of rail pad stiffness can reduce the
vibrations and noise from sleepers and ballast particles, whilst
these types of pads can simultaneously allow for a more homogeneous distribution of stiffness throughout the track and a
lower effect of the loads transmitted to underlayers.
With regard to under-sleeper pads and under-ballast mats, their
characteristic parameter is the bedding modulus (C, N/mm3) that is
to say the element stiffness per unit area.
303
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