Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Version 12
April 2002
GARDNER DENVER
TRIPLEX
SINGLE ACTING PUMP
MODELS
PZG
PZH
PZJ
PZK
PZL
PXL
7
8
9
10
11
11
OPERATING AND
SERVICE MANUAL
Trained parts specialists to assist you in selecting the correct replacement parts.
2.
Repair and maintenance kits designed with the necessary parts to simplify servicing your pump.
Authorized distributor service technicians are factory-trained and skilled in pump maintenance and repair. They
are ready to respond and assist you by providing fast, expert maintenance and repair services.
For the location of your local authorized Gardner Denver and OPI distributor refer to the yellow pages of
your phone directory or contact:
Distribution Center:
Gardner Denver
Master Distribution Center
5585 East Shelby Drive
Memphis, TN 38141
Phone: (901) 542-6100
Fax:
(901) 542-6159
Factory:
Gardner Denver
1800 Gardner Expressway
Quincy, IL 62301
Phone:
(217) 222-5400
Fax:
(217) 224-7814
15-600
Page i
FOREWORD
Gardner DenverR and OPIR pumps are the result of advanced engineering and skilled manufacturing. To be
assured of receiving maximum service from this machine the owner must exercise care in its operation and
maintenance. This book is written to give the operator and maintenance department essential information for dayto-day operation, maintenance and adjustment. Careful adherence to these instructions will result in economical
operation and minimum downtime.
DANGER
Danger is used to indicate the presence of a hazard which will cause severe
personal injury, death, or substantial property damage if the warning is ignored.
WARNING
Warning is used to indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.
CAUTION
Caution is used to indicate the presence of a hazard which will or can cause
minor personal injury or property damage if the warning is ignored.
NOTICE
Notice is used to notify people of installation, operation or maintenance
information which is important but not hazard related.
15-600
Page ii
TABLE OF CONTENTS
Maintain Pump Reliability and Performance ..........................................................................................................i
Instructions For Ordering Repair Parts...................................................................................................................i
Foreword................................................................................................................................................................ii
Index .....................................................................................................................................................................iv
SECTION 1, Danger Notices................................................................................................................................ 1
SECTION 2, Installation & Operating Instructions................................................................................................ 7
SECTION 3, Routine Maintenance & Service Instructions................................................................................. 16
SECTION 4, Dimensions & Running Clearances............................................................................................... 28
LIST OF ILLUSTRATIONS
Figure 1
Figure 2
Figure 3
Figure 4
Oil Capacities
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 26
........................................................................................................................... 10
15-600
Page iii
INDEX
Maintenance Schedule.............................................11
SECTION 3...............................................................16
Foreword.....................................................................ii
Jackshaft ..................................................................16
SECTION 1................................................................ 1
Hydraulic Puller.......................................................... 2
defined.
..................................................................................21
Main Bearings...........................................................21
SECTION 2................................................................ 7
Crossheads ..............................................................25
Start-Up ..................................................................... 7
Location ..................................................................... 7
Relief Valves.............................................................. 8
Pistons......................................................................26
Lubrication ................................................................. 9
SECTION 4...............................................................28
15-600
Page iv
SECTION 1
DANGER NOTICES
operators and maintenance personnel to refresh their
memories in safe procedures and practices.
DANGER
Read and understand the following DANGER
NOTICES before moving or operating the pump or any
pump package unit equipment.
Reciprocating pumps are machines capable of
producing high fluid pressures and flow rates and are
designed to be used with proper care and caution by
trained, experienced operators.
TO AVOID
PERSONAL INJURY, DEATH AND/OR EQUIPMENT
DAMAGE,
READ
AND
THOROUGHLY
UNDERSTAND
THE
FOLLOWING
DANGER
NOTICES PLUS THE ENTIRE OPERATING AND
SERVICE MANUAL BEFORE ATTEMPTING TO
MOVE OR OPERATE THE PUMP. Contact a Gardner
Denver service representative if you are unable to
comply with any of the danger notices or procedures
described in these documents.
Closely examine the data plate upon pump delivery to
become thoroughly familiar with the operating limits for
this pump model.
The pump must never be
operated at speeds, pressures or horsepower
exceeding the maximum values shown on the data
plate or at speeds below the minimum shown.
Failure to observe the operating limits shown on
the data plate could result in personal injury,
death, and/or equipment damage and will void the
warranty. Alterations to the pump, or application of
the pump outside the data plate limits, must not be
made without Gardner Denver written approval
together with a new data plate, as dangerous operating
conditions could result.
THE DANGER NOTICE AND DATA PLATES
PROVIDED ON THE EQUIPMENT MUST NOT BE
REMOVED,
PAINTED
OVER,
HIDDEN
OR
DEFACED. They must be replaced if they become
damaged or unreadable. Provisions should be made
to have the following written danger notices plus the
pump operating and service manual readily available to
operators and maintenance personnel. In addition,
copies of all pump system accessory component (e.g.
pressure relief valve, pulsation dampener, suction
stabilizer, engine, electric motor, etc.) operating and
service manuals should be readily available for
operator and maintenance personnel use. Read and
follow all the precautions and instructions contained in
these manuals. If any of these documents are lost or
become illegible they must be replaced immediately.
The danger notices plus the operating and service
manuals should be reread periodically by both
15-600
DANGER
On pumps or pump package units equipped with
hammer lug connectors and/or hammer lug valve
covers the following precautions must be observed to
avoid personal injury, death and/or equipment damage
due to contact with the hammer, hammer bar, broken
parts from the hammer, hammer bar or lugs or other
objects propelled by hammer blows. When tightening
or loosening hammer lug connectors and valve covers,
operators or maintenance personnel should:
Inspect the hammer, hammer lugs and hammer bar, if
one is used, to insure they are all in good condition.
Replace any of these parts which are cracked,
damaged or badly worn.
Page 1
DANGER
The following precautions must be observed by
operators and maintenance personnel to avoid
personal injury, death and/or equipment damage from
contact with the puller, hammer, wedge or broken
parts from these components when using either a
hydraulic or wedge valve seat puller:
Hydraulic Puller
Wedge Puller
DANGER
All pump covers must be securely
fastened in proper position at all times
when the pump is operating to avoid
personal injury or death from moving
parts. In addition, all moving parts on
the entire pump package, including but
not limited to, the engine or motors,
drive shafts, belts, chains, pulleys,
gears, etc., must be equipped with
guards or covers, which must also be
securely fastened in proper position at
all times when the equipment is
operating.
Covers and guards are intended to not only protect
against personal injury or death, but to also protect
the equipment from damage from foreign objects.
15-600
DANGER
Heavy equipment including pumps, pump package
units and components should only be moved or lifted
by trained, experienced operators, who are physically
and mentally prepared to devote full attention and
alertness to the moving and lifting operations. An
operator should be fully aware of the use, capabilities,
and condition of both the equipment being moved and
the equipment being used to move it.
DANGER
Failure to follow safe and proper pump,
pump package or component lifting or
moving procedures can lead to
personal
injury,
death
and/or
equipment damage from shifting,
falling or other unexpected or
uncontrolled equipment movements.
Make sure the hoist, lift truck, ropes, slings, spreader,
or other lifting equipment you are using is in good
condition and has a rated lifting capacity equal to or
greater than the weight being lifted. Lifting devices
must be checked frequently for condition and
continued conformance to rated load capacity. They
should then be tagged with the inspected capacity
together with the date of inspection.
Fully assembled pumps and pump package units are
heavy and should only be moved using the specified
lifting lugs or attachments.
Many individual components have lifting eyes or
lugs which must not be used to lift assemblies, as
they are designed to bear the weight of the
component only.
Before lifting the individual component check to insure
the lifting attachment is firmly secured to the
component with undamaged, properly torqued
fasteners, sound welds, or other secure attachments.
Examine the lifting eyes, lugs, slots, holes or other
projections to insure they are not cracked, otherwise
damaged or badly worn. The repair of existing or
addition of new welded lifting eyes, lugs or other
projections should only be performed by experienced,
qualified welders.
Package units should be lifted with spreaders
connected to the lifting attachments normally built into
the package unit support skid. Packages too large to
lift fully assembled should be separated into smaller
Page 2
DANGER
Never place a shut-off valve or any
other component between the pump
discharge connection and the pressure
relief valve.
Make sure the pressure relief valve is installed so any
pressurized relief discharge from the valve is directed
away from possible contact with people or equipment.
The relief valve must be set to relieve at a pressure
equal to or below the maximum pressure values
shown on the pump data plate. However, if a
component is used in the discharge system with a
lower rated pressure capability than that listed on the
pump data plate, the pressure relief valve must be set
to relief valve must be set to relieve at a pressure
equal to or below the rated capability of the lowest
rated component.
DANGER
DANGER
Never operate a pump without a
properly sized pressure relief valve
located in the flowing discharge line
immediately adjacent to the pump
discharge connection.
15-600
DANGER
Do not attempt to service, repair, or
adjust the plunger packing or otherwise
work on the pump while the unit is
operating. Shut off the pump drive
motor or engine and relieve the fluid
pressure in the pump suction and
discharge systems before any work or
investigation is performed on the pump
or pump systems.
15-600
DANGER
Extreme caution must be exercised by
trained and experienced operators
when flammable, hot, cold or corrosive
fluids are being pumped in order to
avoid personal injury, death and/or
equipment damage due to explosion,
fire, burn, extreme cold or chemical
attack.
Never operate a pump which is pumping
hydrocarbons or other flammable, hot, cold, or
corrosive fluids when any part of the pump, suction
system or discharge system is leaking. Stop the
pump immediately if any leakage, other than a few
drops per minute of packing weepage, is observed.
Keep all flame, sparks, or hot objects away from any
part of the pump, suction system, or discharge
system.
Shield the pump, suction system and
discharge system to prevent any flammable, hot, cold
Page 4
15-600
DANGER
Extreme caution must be exercised if
any type of wand, gun, nozzle or any
other pressure and flow directing
device is attached to the pump
discharge system for use in jetting,
blasting, cleaning, etc. This type of
equipment must be used with utmost
care by trained, experienced operators.
High pressure fluid streams can either
by direct contact or by propelling loose
objects, cause serious personal injury
or death to the operators and/or other
persons.
Pressure or flow directing devices often receive
pressurized flow through flexible hoses, which can
burst if they are kinked, cut, abraded or are otherwise
worn, damaged or pressured above their rated
capacity. Protect the hose and connections from
damage by people, objects and vehicles. A broken,
cut or otherwise burst hose can release pressurized
fluid which may cause personal injury, death and/or
equipment damage.
High pressure fluid from hand held or hand directed
pressure and flow directing devices may overpower an
operators ability to control or direct the device, which
could lead to personal injury, death and/or equipment
damage.
The operator must brace against the
backward thrust of a hand held device. In addition, a
safety harness or safety net must be used when
working in an area where the operator could be injured
in a fall. Stand to the side of any tubing or container
being sprayed to avoid back spray and never operate a
hand held device above shoulder level.
Never direct the pressurized fluid stream at yourself or
any other person, control valves, the pump, pump
drive, suction or discharge systems. The pressurized
stream can cause serious personal injury or death and
can also change valve or control settings which could
dangerously increase the delivery pressure to the
pressure and flow directing device.
When operating a pressure and flow directing device,
use only equipment which automatically shuts off flow
when an operator releases hand or foot pressure on
the pressurized flow trigger control to prevent injury if
the operator is overpowered or becomes disabled.
Page 5
15-600
Page 6
SECTION 2
INSTALLATION & OPERATING INSTRUCTIONS
FOR GARDNER DENVER PZ SERIES & PXL SINGLE ACTING POWER PUMPS
Reference to Parts List covering the Model Pump being serviced is recommended in connection with this
Instruction Manual.
Repair Parts Lists with Sectional Views are available from any Gardner Denver Sales and Service
Office. When ordering parts, always give size and serial number of pump. Always use genuine Gardner
Denver parts. For efficient, factory-trained service, consult a Gardner Denver Service Specialist.
START-UP Pumps are shipped from the factory
without oil in the crankcase. The hood should be
removed and the power end examined and cleaned if
necessary. The pump may have been in storage or in
the yard for sometime and as a consequence dirt may
have entered the crankcase. Parts may have been
robbed from the pump during storage and not
replaced. All nuts and screws should be tightened.
Be sure all valves in the discharge line are open. No
valve should be installed between the pump and
pressure relief valve in discharge line.
To prevent excessive wear on the fluid pistons and
packing when starting, remove a suction valve cover
plate on each side of the fluid end and prime the pump.
Pump should be started slowly, if possible, and should
be operated for several hours with practically no
discharge pressure. Check oil level as it may be
necessary to add a small quantity of oil to compensate
for that adhering to the walls of the crankcase the
moving parts. The pump may then gradually be
brought up to full speed and full working pressure.
Watch for undue heating or abnormal noise in the
working parts. Check all joints in the suction line to be
sure there are no air leaks.
DANGER
When working on any pump, be certain
there is no fluid pressure on either the
suction or discharge side. Pressure on
the fluid end might move the pump and
cause damage or injury to personnel. It
is recommended that all suction valve
covers be removed to avoid fluid
pressure building up against the pistons
or plungers.
15-600
DANGER
If the drive is not to be removed, it is
recommended that the air line to the
clutch be disconnected to prevent
accidental starting of the pump.
LOCATION - Pump should be set level and solidly
supported. The drive should be accurately aligned.
Pump should be placed as close to the slush pit as
possible to keep the suction line short and direct.
Locate pump as low as possible to maintain a
minimum suction lift to the centrifugal charging pump
which is used because of the high speed of this type of
mud pump.
When the pump skid or master skid is to be bolted or
welded to a platform or deck in the field, it is necessary
that the following Final Shimming Procedure be
followed.
Final Shimming Procedure - After the pump skid or
master skid has been bolted or welded to a stationary
platform or deck, proceed as follows:
a.
b.
c.
d.
Page 7
DANGER
Never install a shutoff valve in the line
between the pressure relief valve and
the pump discharge manifold.
NOTE:
This is only when the skid is secured
to a STATIONARY foundation.
DIAL
INDICATOR
FRAME SUPPORT
FOOT
SHIM
A75738
15-600
Type
Procedure
Daily
Daily
1000 Hours
15-600
Page 9
OIL CAPACITIES
Pumps Without Heat Exchanger
Model
PZG
PZH
PZJ
PZK
PZL
PXL
Cast Frame
60 Gal. (227.1 Liters)
60 Gal. (227.1 Liters)
70 Gal. (264.9 Liters)
85 Gal. (321.8 Liters)
85 Gal. (321.8 Liters)
85 Gal. (321.8 Liters)
Fabricated Frame
None
85 Gal. (321.8 Liters)
105 Gal. (397.4 Liters)
100 Gal. (378.5 Liters)
100 Gal. (378.5 Liters)
None
Cast Frame
41 Gal. (155.2 Liters)
41 Gal. (155.2 Liters)
50 Gal. (189.3 Liters)
85 Gal. (321.8 Liters)
85 Gal. (321.8 Liters)
85 Gal. (321.8 Liters)
Fabricated Frame
None
65 Gal. (321.8 Liters)
85 Gal. (397.4 Liters)
None
None
None
15-600
Page 10
and
15-600
Every 6 Months:
1. Replace oil stop head seals even though leakage
is not evident.
Page 11
Cylinder
Qty.
3
3
3
3
3
3
Displacement
Diameter
Stroke
Inches
mm
Inches
mm
7
6 1/2
6
5 1/2
5
4 1/2
177.8
165.1
152.4
139.7
127.0
114.3
7
7
7
7
7
7
177.8
177.8
177.8
177.8
177.8
177.8
Maximum
Pressure
PSI
kg/cm2
Piston Load
Pounds
kg
Pump
RPM
64,380
64,380
64,380
64,380
64,380
64,380
29,202
29,202
29,202
29,202
29,202
29,202
145
145
145
145
145
145
Jackshaft
RPM
Input
HP
670
670
670
670
670
670
550
550
550
550
550
550
7
6 1/2
6
6
5 1/2
5
4 1/2
4
177.8
165.1
158.8
152.4
139.7
127.0
114.3
101.6
8
8
8
8
8
8
8
8
203.2
203.2
203.2
203.2
203.2
203.2
203.2
203.2
4.0
3.45
3.19
2.94
2.47
2.04
1.65
1.31
76,817
76,817
76,817
76,817
76,817
76,817
76,817
62,832*
34,844
34,844
34,844
34,844
34,844
34,844
34,844
28,510*
145
145
145
145
145
145
145
145
652
652
652
652
652
652
652
652
15-600
Page 12
750
750
750
750
750
750
750
613*
Cylinder
Qty.
3
3
3
3
3
3
3
3
Displacement
Diameter
Stroke
Inches
mm
Inches
mm
7
6 1/2
6
6
5 1/2
5
4 1/2
4
177.8
165.1
158.8
152.4
139.7
127.0
114.3
101.6
9
9
9
9
9
9
9
9
228.6
228.6
228.6
228.6
228.6
228.6
228.6
228.6
Maximum
Pressure
PSI
kg/cm2
Piston Load
Pounds
kg
101,548 46,061
101,548 46,061
101,548 46,061
101,548 46,061
101,548 46,061
98,175* 44,532*
79,522* 36,071*
62,832* 28,501*
Pump
RPM
Jackshaft
RPM
Input
HP
130
130
130
130
130
130
130
130
582
582
582
582
582
582
582
582
1000
1000
1000
1000
1000
967*
783*
619*
7
6 1/2
6
5 1/2
177.8
165.1
152.4
139.7
10
10
10
10
254
254
254
254
5.0
4.31
3.67
3.09
63,264
63,264
63,264
53,884*
115
115
115
115
504
504
504
504
15-600
Page 13
1350
1350
1350
1150*
Cylinder
Qty.
3
3
3
3
Displacement
Diameter
Stroke
Inches
mm
Inches
mm
7
6 1/2
6
5 1/2
177.8
165.1
152.4
139.7
11
11
11
11
279.4
279.4
279.4
279.4
Maximum
Pressure
PSI
kg/cm2
Piston Load
Pounds
kg
Pump
RPM
Jackshaft
RPM
Input
HP
115
115
115
115
504
504
504
504
1600
1600
1505*
1265*
7
6 1/2
6
5 1/2
5
177.8
165.1
152.4
139.7
127.0
11
11
11
11
11
68,164
68,164
68,164
68,164
66,797*
115
115
115
115
115
504
504
504
504
504
15-600
Page 14
1600
1600
1600
1600
1565*
Cylinder
Qty.
3
3
3
3
3
Displacement
Diameter
Stroke
Inches
mm
Inches
mm
7
6 1/2
6
5 1/2
5
177.8
165.1
152.4
139.7
127.0
11
11
11
11
11
279.4
279.4
279.4
279.4
279.4
Maximum
Pressure
PSI
kg/cm2
Piston Load
Pounds
kg
Pump
RPM
Jackshaft
RPM
Input
HP
115
115
115
115
115
504
504
504
504
504
2000
2000
2000
1895*
1565*
15-600
Page 15
SECTION 3
ROUTINE MAINTENANCE & SERVICE INSTRUCTIONS
Remove hood and crosshead inspection plates for
access to working parts. Before working on inside of
crankcase, it is necessary to drain the oil. Lube oil
pump mounting brackets and piping connections are
below the oil level.
Mark all parts during dismantling so they can be
returned to their original position during reassembly.
It is highly recommended that pump be removed to a
machine shop if major work is to be done on power
end.
Page 16
PZG
Stroke:
7
PZH
Stroke:
8
PZJ
Stroke:
9
PZK
Stroke:
10
PZL
Stroke:
11
PXL
Stroke:
11
Dimensions
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
Inches
mm
7.0
178
14.0
356
16.0
406
12.0
305
12.0
305
10.0
254
B Diameter
7.0
178
7.75
197.0
8.335
211.71
10.75
273.0
10.75
273.0
11.5
292.1
.38
9.6
.50
13.0
.50
13.0
1.75
44.5
1.75
44.5
1.00
25.4
6.25
159.0
6.878
6.880
174.70
174.75
7.378
7.680
187.40
187.45
9.504
9.505
241.40
241.42
9.504
9.505
241.40
241.42
10.007
10.005
254.17
254.12
------
------
2.00
51
2.00
51
2.9
74
2.9
74
2.50
63.5
F Diameter
6.004
6.006
152.50
152.55
6.752
6.754
171.50
171.55
7.252
7.254
184.20
184.25
9.252
9.254
235.00
235.05
9.252
9.254
235.00
235.05
9.755
9.753
247.77
247.72
------
------
3.00
76.0
3.00
76.0
1.4
36
1.4
36
2.50
63.5
D Diameter
H Diameter
------
------
6.88
175.0
7.38
187.5
10.0
254
10.0
254
10.2
259.08
J Diameter
6.004
6.006
152.50
152.55
6.752
6.754
171.50
171.55
7.252
7.254
184.20
184.25
9.252
9.254
235.00
235.05
9.252
9.254
235.00
235.05
9.755
9.753
247.77
247.72
15-600
Page 18
WARNING
Be sure to remove the oil pump drive
pinion when removing or replacing the
eccentric and gear asembly to avoid
bending the oil pump shaft when the
gear is removed.
Eccentric and shaft are made in one piece.
Eccentric and gear assembly is to be removed from
the frame for the following reasons:
(a) Assembly is to be reversed after gear is worn.
(b) Gear is to be replaced.
(c) One or more eccentric bearings are to be
replaced.
(d) Eccentric is to be replaced.
Procedure For Removal:
1. Remove connecting rod caps and support the
rods.
2.
3.
4.
1.0
1.0
4.2
WELD
1.5
2.0
5.5
3.0
6.0
4.0
.4
.38
4.5
25
32
4.56
WELD
7.0
1.0
1.0
25 DRILL THRU
32 ONE HOLE
DRILL THRU
ONE HOLE
7
8 DRILL THRU
2 HOLES
7
8 DRILL THRU
2 HOLES
45F
1.75
.69 R
2.22
45F
2.12
.68 R
2.44
C75427
FOR PZG ONLY
4.44
7.9 R
1 18
C74625
FOR PZH ONLY
4.88
8.86 R
1 18
- 7 UNC THREAD
FOR EYEBOLT
1.0
1
5
WELD
5.5
WELD
2.0
- 7 UNC THREAD
FOR EYEBOLT
7.0
4.0
2
3
8
8.0
1"
25 DRILL THRU
32 ONE HOLE
1.0
29 DRILL THRU
32 ONE HOLE
7
8 DRILL THRU
2 HOLES
45F
2
1"
2 DRILL THRU
2 HOLES
3
16
45F
2.28
7R
.88 R
3.20
5
9
27
R
32
1
2
6.40
C73507
FOR PZJ ONLY
11.5 R
C74911
FOR PZK, PZL & PXL ONLY
15-600
Page 19
METRIC EQUIVALENTS
Inches
3/8 (.375)........................................................................
.38 ..................................................................................
.68 ..................................................................................
.69 ..................................................................................
25/32 (.78125)................................................................
7/8 (.875)........................................................................
.88 ..................................................................................
29/32 (.90625)................................................................
1.0 ..................................................................................
1 1/8 (1.125)...................................................................
1.5 ..................................................................................
1.75 ................................................................................
2.0 ..................................................................................
2.12 ................................................................................
2 3/16 (2.1875)...............................................................
2.22 ................................................................................
2.28 ................................................................................
2.44 ................................................................................
2 3/4 (2.75).....................................................................
mm
9.525
9.652
17.272
17.526
19.844
22.225
22.352
23.019
25.4
28.575
28.1
44.45
50.8
53.848
55.563
56.388
56.912
61.976
69.85
Inches
3.................................................................................
3.20............................................................................
4.0..............................................................................
4.2..............................................................................
4.44............................................................................
4.5..............................................................................
4.56............................................................................
4.88............................................................................
5 1/8 (5.125) ..............................................................
5 1/2 (5.5)
6.0..............................................................................
6.40............................................................................
6.5..............................................................................
7.0..............................................................................
7.9..............................................................................
8.0..............................................................................
8.68............................................................................
9 17/32 (9.84375) ......................................................
11.5............................................................................
mm
76.2
81.28
101.6
106.68
112.776
114.3
115.824
123.952
130.175
139.7
152.4
162.56
165.1
177.8
200.66
203.2
220.472
250.031
292.1
6.
7.
8.
2
Connect a 10,000 PSI (703.1 kg/cm )hydraulic oil
pump (BlackHawk P76 or equivalent) to 3/8 pipe
tap in end of eccentric shaft after removing
protective plug. There is a clearance hole through
the retainer plate.
9.
15-600
2.
3.
4.
5.
6.
MAIN BEARINGS - These bearings are of the doublerow spherical type. Inner race has a tapered bore.
Main bearings can be replaced without removing
eccentric assembly from the pump and without
disturbing connecting rods.
Remove bearings with cartridges from the eccentric
shaft and frame as outlined in procedure covering
removal of eccentric and gear assembly. Be sure to
support eccentric securely in its original location.
Remove lube oil pump gear to protect oil pump shaft
as main gear might move during this operation.
15-600
2.
3.
4.
5.
6.
7.
8.
9.
FIGURE 18
FIGURE 19
FIGURE 20
FIGURE 21
15-600
Page 22
FIGURE 22
FIGURE 23
FIGURE 24
FIGURE 25
15-600
Page 23
15
CROSSHEAD PINS
1.
1.
2.
3.
WARNING
It is important that these studs are
tightened as recommended to prevent
stud and/or frame breakage.
WARNING
Page 24
B 76904
When removing a worn valve seat, use the GardnerDenver puller powered with a hydraulic jack. Be careful
to chain or tie the jack down as it will jump violently
when the valve seat lets go. If it becomes necessary to
resort to the use of heat or a cutting torch to remove a
valve seat, the services of a man experienced in these
operations is necessary.
15-600
Page 27
SECTION 4
DIMENSIONS & RUNNING CLEARANCES
PZG
RECOMMENDED RUNNING CLEARANCES
PZH
Inches
mm
Inches
Max
mm
Min
Max
Min
Max
Min
Min
Max
Crosshead to slide
.020
.037
.508
.940
.020
.037
.508
.940
Main Bearing
.001
.004
.025
.102
.003
.006
.076
.152
Jackshaft Bearing
.001
.006
.025
.152
.002
.006
.051
.152
.001
.006
.025
.152
.001
.005
.025
.127
.001
.011
.025
.279
.002
.010
.051
.254
.010
.015
.254
.381
.010
.015
.254
.381
.010
.015
.254
.381
.010
.020
.254
.508
.0013
.0017
.0330
.0432
.0007
.0031
.0178
.0787
Tight
Loose
Tight
Loose
Tight
Loose
Tight
Loose
.0017
.0037
.0432
.0940
.0020
.0043
.0508
.1092
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.004
.000
.102
.000
.0034
.0000
.0889
.0000
(AFTER ASSEMBLY)
MANUFACTURING FITS
Tight
ID on Eccentric
Tight
Tight
Tight
.0072
.0110
.1829
.2794
.0080
.0115
.2032
.2921
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.0027
.0000
.0686
.0000
.0022
.0000
.0559
.0000
Tight
ID in Crosshead Pin
Tight
Tight
Tight
.0005
.0025
.0127
.0635
.0005
.0025
.0127
.0635
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.0002
.0036
.0051
.0914
.0002
.0036
.0051
.0914
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Tapered Bore
Tapered Bore
Tapered Bore
Tapered Bore
Axial Takeup
Axial Takeup
Axial Takeup
Axial Takeup
.067 Average
1.702 Average
.067 Average
1.702 Average
15-600
Page 28
PZJ
RECOMMENDED RUNNING CLEARANCES
PZK
Inches
mm
Inches
Min
Max
Min
Max
Min
Crosshead to slide
.020
.037
.508
.940
.025
Main Bearing
.005
.008
.127
.203
Jackshaft Bearing
.002
.004
.051
.002
.005
.002
Max
mm
Min
Max
.042
.635
1.067
.003
.008
.076
.203
.102
.002
.008
.051
.203
.025
.127
.001
.007
.025
.178
.008
.025
.203
.002
.011
.051
.279
.010
.015
.254
.381
.010
.015
.254
.381
.010
.020
.254
.508
.010
.020
.254
.508
.0007
.0031
.0178
.787
.0014
.0025
.0356
.0635
Tight
Loose
Tight
Loose
Tight
Loose
Tight
Loose
.0020
.0043
.0508
.1092
.0020
.0044
.0508
.1118
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.004
.000
.102
.000
.004
.000
.102
.000
(AFTER ASSEMBLY)
MANUFACTURING FITS
Tight
ID on Eccentric
Tight
Tight
Tight
.009
.013
.229
.330
.011
.015
.2794
.381
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.0027
.0000
.0686
.0000
.0018
.0040
.0457
.1016
Tight
ID in Crosshead Pin
Tight
Tight
Tight
.0005
.0025
.0127
.0635
.0010
.0032
.0254
.0813
Tight
Tight
Tight
Tight
Tight
Tight
Tight
Tight
.0002
.0036
.0051
.0914
.0002
.0036
.0051
.1321
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Loose
Tapered Bore
Tapered Bore
Tapered Bore
Tapered Bore
Axial Takeup
Axial Takeup
Axial Takeup
Axial Takeup
.074 Average
1.880 Average
.090 Average
2.286 Average
15-600
Page 29
PXL
RECOMMENDED RUNNING CLEARANCES
Inches
mm
Min
Max
Min
Max
Crosshead to slide
.025
.042
.635
1.067
Main Bearing
.003
.008
.076
.203
Jackshaft Bearing
.002
.008
.051
.203
.000
.006
.000
.152
.000
.010
.000
.254
.010
.015
.254
.381
.010
.020
.254
.508
.0014
.0025
.0356
.0635
Tight
Loose
Tight
Loose
.0020
.0044
.0508
.1118
Tight
Tight
Tight
Tight
.004
.000
.102
.000
(AFTER ASSEMBLY)
MANUFACTURING FITS
Tight
ID on Eccentric
Tight
.0110
.0150
.2794
.381
Tight
Tight
Tight
Tight
.0018
.0040
.0457
.1016
Tight
ID in Crosshead Pin
.0010
.0032
.0254
.0813
Tight
Tight
Tight
Tight
.0002
.0036
.0051
.1321
Loose
Loose
Loose
Loose
15-600
Tight
Page 30
Tapered Bore
Tapered Bore
Axial Takeup
Axial Takeup
.090 Average
2.286 Average
2-Piece PZK & PZL (HP) Piston Rod Stud (Coupling Style)
15-600
Page 31
CylinderTo Frame Stud Nut (1-1/4" Studs) ..........................................................................1800 Ft.Lbs. (248.87 kg-m)
Discharge Manifold Stud Nut (1-1/4" Studs) .........................................................................1150 Ft. Lbs. (159.0 kg-m)
ConnectingRodBolt ........................................................................................................................ 700 Ft.Lbs.(96.78kg-m)
Piston Rod Nut..........................................................................................................................1100 Ft. Lbs. (152.09 kg-m)
Frame Spacer Clamp Studs ......................................................................................................1600 Ft.Lbs.(221.22kg-m)
Liner Clamp to Frame Stud Nut (1-1/4" Studs) ........................................................................ 1400 Ft. Lbs. (193 kg-m)
2-Piece (HP) Piston Rod Stud (Coupling Style) .................................................................1000 Ft. Lbs. (138.26 kg-m)
Piston Rod to Extension Rod Coupling Screw or Nut (Coupling Style) ................................ 75 Ft. Lbs. (10.37 kg-m)
Crosshead Pin Retaining Plate Screw ......................................................................................... 370 Ft.Lbs.(51.17kg-m)
Crosshead Extension to Crosshead Screw............................................................................. 220 Ft. Lbs. (30.43 kg-m)
Valve Cover Lock Ring to Cylinder Screw (1-1/4" Studs) ...................................................1600 Ft. Lbs. (221.2 kg-m)
Eccentric Bearing Cover Plate Screw ............................................................................................ 400 Ft. Lbs(55.3kg-m)
15-600
Page 32
PRODUCT WARRANTY
GARDNER DENVER PETROLEUM PUMPS
PRODUCT WARRANTY
GARDNER DENVER PETROLEUM PUMPS
15-600
Page 34
Litho in U.S.A.