Documentos de Académico
Documentos de Profesional
Documentos de Cultura
3/11/02 10:55 AM
Page 1
OUTDOOR UNIT
AS30C2BC
US30C2BC
SERVICE
Manual
AIR CONDITIONER
CONTENTS
1. Installation
3. Troubleshooting
6. PCB Diagrams
7. Wiring Diagrams
8. Schematic Diagrams
E DB98-05388A(1)
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Page 1
1. Installation
1-1 Refrigerant Refill Procedure
Refill an air-conditioner with refrigerant when refrigerant has been leaked at installing or using
1. Purge air(for new installation only).
High
pressure
gauge
Compound
gauge
Hand
wheel
Finger tight
fittings
For mounting
other and of
hose when
not in use
Connected to
high pressure
side
Charging
line
R-22
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2-Way Valve
5. When the pressure gauge indicates "0" turn the 3-way valve
clockwise to close.
3-Way Valve
5.
1.
2.
3.
6.
4.
7.
8.
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Parts
Front Grille
Procedure
Remark
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No
Parts
Electrical Parts
(Main PCB)
Page 4
Procedure
1) Do 1, above.
Separate the drain hose from the extension
drain hose.
2) Take the display PCB out.
(Right of indoor unit)
3) Pull tray drain out from the back body.
1) Do 1, 2, above.
2) Take all the connector of PCB upper side out.
(Inclusion Earth Wire)
3) Separate the outdoor unit connection wire from
the terminal block.
4) If pulling the Main PCB up. it will be taken out.
Heat Exchanger
1) Do 1 and 2, 3, above.
2) Loosen one fixing screw of right side.
3) Separate the holder-back body at the upper side
and holder at the rearside.
4) Loosen the one fixing screw of left side.
5) Lifting the heat exchanger up a little to push the
up side for separation from the indoor unit.
Remark
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No
Parts
Fan Motor
and
Cross Fan
Page 5
Procedure
Remark
1) Do 1 2 3 4, above.
2) Loosen the fixing five screws and separate the
holder motor.
3) Loosen the fixing screw of fan motor.
4) Separate the fan motor from the right fan.(A)
5) Loosen the fixing screw of the left fan.(B)
6) Seperate the both fan from the back body.
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Procedure
COVER TOP
BACK CABI
CONTROL BOX
COVER FRONT
Remark
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3. Troubleshooting
3-1 Items to be checked first
1) The input voltage should be rating voltage 10% range.
The airconditioner may not operate properly if the voltage is out of this range.
2) Is the link cable linking the indoor unit and the outdoor unit linked properly?
The indoor unit and the outdoor unit shall be linked by 6 cables.
Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of
cables.
Otherwise the airconditioner may not operate properly.
3) When a problem occurs due to the contents illustrated in the table below it is a symptom not related to
the malfunction of the airconditioner.
NO
Explanation
4) Indoor unit observes operation condition of the air conditioner, and displays self diagnosis details on the
display panel.
NO
Display
Self Diagnosis
EEPROM Error
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NO
YES
YES
Does operation start when
run/stop button on the remote
controller unit pushed?
NO
Is transmission display of the remote
controller unit blinking?
Is DC voltage of PCB
display normal?
NO
Replace PCB
display
NO
NO
YES
Is "beep"sound heard from the main
unit?
YES
Is DC voltage of the PCB module
normal?
NO
Normal
YES
Are voltages of #40 (compressor), and#41 or
#42(outdoor fan) of the micom normal? ; 5VDC
Is voltage of #39 (indoor fan) of the micom
normal?
Is 11.5~12.5VDC appear in
the input side of the DC
regulator IC KA7805(IC02)?
NO
YES
YES
DC5V
10ms
YES
YES
NO
Is voltage at #17 terminal of the Micom normal?
; 0VDC
Is voltage at #16 terminal of the Micom normal?
; 5VDC
refer to
replace
PCB module
Check connections
compressor, outdoor
fan and indoor fan.
NO
Replace
RY71, RY72
and SS71
NO
YES
10ms
Replace ICO2
NO
YES
NO
NO
YES
NO
100ns
Is operation normal?
YES
OK
YES
NO
Replace
micom
OK
Replace IN4007
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3-2-2 When the Indoor Unit Fan Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is the indoor unit fan motor properly connected with the connector (CN73)?
(2) Is the AC voltage correct?
(3) Is HALL IC in indoor fan motor properly connected with the connector (CN43)?
(4) Is the running capacitor properly connected with the solder part of the PCB?
2) Troubleshooting procedure
YES
Check as in the procedur NO power parts Refer to
page 8.
SS71+
SS71-
Normal
Voltage
12V
YES
NO
PCB is
out of order.
Refer to replace
PCB module
Condition
pin3, pin5
Fan operate
Normal
voltage
.
=. AC 180V
MF-C is out of order
Replace MFC
YES
Fan motor
is out of order.
Fan motor
should be replaced.
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3-2-3 When the Outdoor Unit Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal?(rating voltage 10% range)
(2) Is the set temperature of the remote control higher than room temperature in COOL mode?
(3) Is the POWER IN connector (CN78) linked correctly?
(4) Is the outdoor unit properly connected with the TERMINAL BLOCK connector(8P)?
2) Troubleshooting procedure
After unplugging out the power cord should be
reconnected within five seconds.
NO
YES
YES
PCB and
Room temperature
sensorshould
be checked.
YES !
Condition
Normal
Voltage
IC06 Pin #6
GND
RY71 ON
DC 4.8V
Refer to replace
PCB module
NO
NO
Power relay is
out of order
YES
Outdoor unit is
out of order.
NO
Is the room sensor normal register?
(25C 10K)
50F
68F
86F
17.96k
12.09k
8.3k
YES
#
10
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3-2-4 When the UP/DOWN Louver Motor Does Not Operate. (Initial Diagnosis)
1) Checklist :
(1) Is input voltage normal? (input voltage 10% range)
(2) Is the UP/DOWN louver motor properly connected with the connector (CN61)?
2) Troubleshooting procedure
Remove power cord and plug in again in approx. 5 seconds.
NO
YES
Does operation start when swing button of the remote
control unit pushed?
YES
Normal
NO
Voltage at pin #1-#4 of micom (IC04) change?(Squarewave)
NO
YES
Volatge at pin #10, #11 of IC06, #15, #16 of IC05 (KID65003)
change?(Squarewave)
NO
YES
UP/DOWN louver motor is faulty.
11
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NO
Is operation lamp blinking?
YES
YES
Normal
NO
YES
Voltage of battery less than 2.5V (Remote Control Unit)?
Replace battery.
NO
NO
LCD display status of REMOCON normal?
LCD is faulty.
YES
Transmission display lamp (
) blinking when ON/OFF
button on the remote control unit pushed?
NO
Replace button.
YES
NO
Micom is faulty.
YES
NO
Voltage at pin #26 of micom (IC04) change (INDOOR UNIT)?
YES
Micom (IC04) is faulty.
12
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NO
Does al display lamp blink or STD lamp blink?
YES
Refer to set up the Model option
13
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16
15
14
13
11
12
10
9
7-3
7-1
7-2
6-3
6-1
6-2
3
3-2
3-3
4
3-1
1
2
1-1
14
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Parts List
No.
CODE NO
Description
Specification
QTY
Remark
AS30C2BC
1
DB92-00206D
ASSY-PANEL
ASSY
1-1
DB64-00339A
ABS
DB63-00268A
GUARD-AIR FILTER
PP
DB63-00290A
FILTER-CLEANER ASSY
ASSY
3-1
DB61-00035A
CASE CLEANER-FILTER
PP
3-2
DB63-00285A
FILTER-CARBON
405 x 82
3-3
DB63-00286A
FILTER-CLEANER
405 x 82
DB63-00270A
COVER-TEMINAL
ABS
DB60-00017A
SPACER-EVAP
PVC
DB93-00879B
ASSY CONTROL IN
ABS (5V)
6-1
DB93-00830A
ASSY
6-2
DB65-00073D
TERMINAL BLOCK-ASSY
ASSY
6-3
PD-SH30ZC-01(03)
ASSY-MAIN PCB
ASSY
6-4
DB63-00442A
COVER-PCB
ABS (5V)
DB94-00117B
ASSY
7-1
DB93-00877A
ASSY
7-2
DB66-00249A
BLADE-H
ABS
7-3
DB93-00823A
ASSY DISPLAY-CENTER
ASSY
DB96-01137C
ASSY-EVAPORATOR UNIT
ASSY
DB61-00630B
HOLDER-MOTOR
ABS (5V)
10
DB94-00118B
ASSY FAN-CROSS,RH
ASSY
11
DB94-00119B
ASSY FAN-CROSS,LF
ASSY
12
DB31-00104B
MOTOR FAN IN
IC-9440SKA6A
13
DB94-00116C
ASSY
14
DB61-00655A
HOLDER-BODY BACK
SGCC-M
15
DB61-00633A
HOLDER-PIPE
ABS
16
DB70-00143A
PLATE-HANGER
SGCC-M
15
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18
16
15
13
14
12
21
10
11
8
9
17
19
2
8-
6
7
5
4
3
1-
16
8-
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Parts List
No.
CODE NO
Description
Specification
QTY
Remark
US30C2BC
1
DB90-00533B
ASSY
1-1
DB63-00320A
GUARD FAN
MSWR
DB90-20157R
ASSY-BASE OUT
ASSY
DB67-00140A
FAN-PROPELLER
AS+G/F20%
DB60-20020A
BOLT-SPECIAL
M8,L25
DB31-00103B
OSM-946SRC
DB61-00653A
BRACKET-MOTOR
SGCC-M
DB94-00120B
ASSY PARTITION
ASSY
DB95-00297B
ASSY COMP
H29B35UABCA
8-1
DB73-10008A
GROMMET-MOUNT
EPDM
8-2
DB60-00028A
NUT-WASHER
M8,ZPC
DB63-00441A
FELT-COMP SOUND
FELT
10
DB63-00444A
FELT-COMP TOP
FELT
11
DB96-01715A
ASSY-TUBE SUCTION
ASSY
12
DB90-10616D
ASSY-CABI UPPER
ASSY
13
DB96-01017D
ASSY-CONDERSER
ASSY
14
DB61-30276A
BRACKET-HOLDER
SGCC-M
15
DB90-00555B
ASSY-CABI SIDE
ASSY
16
DB90-40176B
ASSY-COVER CONTROL
17
DB93-01150A
ASSY
18
DB63-10492A
COVER-HANDLE
ABS
19
DB96-01153B
ASSY
20
DB96-01714A
ASSY-TUBE DISCHRGE
ASSY
17
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Parts List
Description
No
18
Specification
CODE-No
QTY
ASSY-TERMINAL BLOCK
6P
DB65-00073D
ASSY-MODULE PCB
B-PJT
DB93-00830A
DB93-00877A
C/W EARTH
DB39-00148A
HOLDER-CONTROL
HIPS, BLK, V0
DB61-00632B
HOLDER-CLAMP IN
SGCC-M
DB61-00495A
BRACKET-EARTH
SGCC-M
DB61-00163A
SCREW
6001-000929
SCREW-EARTH
6009-001001
10
CONNECTOR WIRE
UL1007 AWG#26
DB32-00172B
11
LABEL-CAUTION
50 x 12
DB68-01975A
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Outdoor Unit
19
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Parts List
QTY
No.
Description
Specification
CODE NO
AS30C2BC
20
ASSY-CONTROL OUT
ASSY
ASSY
DB90-00556B
MAGNETIC-SWITCH
FURNAS, 30A
3501-001243
CAPACITOR
AC370V / 45uF
2501-001230
BUSH-CONDENSER
RUBBER
DB73-30038A
CLIP-CAPACITOR
SBHG1-M
DB69-60008A
C-FLIM
AC450V / 4uF
2301-001379
ASSY-SPARK KILLER
ASSY
DB95-90026B
FUSE-HOLDER
FR-66-30A
DB61-40239A
FUSE
250V 2A
3601-000236
10
ASSY
DB65-00040B
11
HOLDER-WIRE CLAMP
ABS (BLK)
DB61-00250A
12
ASSY-WIRE COMP
ASSY
DB93-00987A
13
ASSY
DB93-00988A
14
DB39-00615A
15
ASSY
DB93-00989A
16
SCREW
6001-000725
17
SCREW-EARTH
6009-001001
18
SCREW TAP, TH
6002-000527
19
SCREW BH
6002-000286
20
LEAD-WIRE L
DB39-00616A
21
LEAD-WIRE N
DB39-00616B
22
WIRE-CONNECTOR COIL
ASSY
DB39-00617A
23
LEAD-WIRE CAPACITOR
DB39-00616C
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Page 21
INDOOR UNIT
OUTDOOR UNIT
Capillary tube
T1
2-way valve
Heat
exchanger
(Evaporator)
Propeller fan
Cross fan
Liquid side
Heat
exchanger
(Condenser)
T2
Gas side
3-way valve
Cooling
Compressor
Operating Condition
Cooling
(psi)
3-Way Valve
AS30C2BC
Piping Temp(F)
Indoor
T1
T2
Outdoor
DB
WB
DB
WB
Standard
57~71
46~54
46~54
80
67
95
75
80
67
115
75
Low temp
67
57
67
21
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Page 22
6. PCB Diagrams
6-1 Main PCB
6-1-1 Indoor Unit (PD-SH30ZC-01/PD-SH30ZC-03)
22
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Parts List
No
Design-Location
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
C103
C702
CR71
C701
RY71,72,74
SS71
IC04
IC02
TN11
FT71
BZ61
F701
F701
D101,102,103,104
D105
ZD12
ZD13
ZD11
Q603
Q401,601,602
Q901,902
Q201
PC11
PC12
IC01
VA71,72
R405,406
R104,105
R101
R206,501,502,601,604,606,902
R201,207,208,401,403,408,603,605,608
R910,911,912,913
R102,103
R106,901
R607
R402
R602
R202,203
R404,407
C203,204,401
C404,903
C102,104,107,109,114,116,117,118,201,202,402,403,501,901
C105
C601
C108
C101,110
X501
F702
CN78
CN71
CN73
CN91
CN43
CN41
CN61
IC07
IC03
IC06
L101
Description
C-CERAMIC,DISC
C-FILM,MPPF
C-FILM,MPPF
C-FILM,MPEF
RELAY-MINIATURE
SSR
IC MICOM
IC-VOLT REGU
TRANS
CHOKE-COIL
BUZZER
FUSE
HOLDER-FUSE
DIODE-RECTIFIER
DIODE-RECTIFIER
DIODE-ZENER
DIODE-ZENER
DIODE-TVS
TR-SMALL SIGNAL
TR-SMALL SIGNAL
TR-DIGITAL
TR-DIGITAL
PHOTO-COUPLER
PHOTO-COUPLER
IC-PWM CONTROLLER
VARISTOR
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON
R-CARBON(S)
R-METAL OXIDE(S)
R-METAL
C-CERAMIC,MLC-AXIAL
C-CERAMIC,MLC-AXIAL
C-CERAMIC,MLC-AXIAL
C-AL
C-AL
C-AL
C-AL
RESONATOR-CERAMIC
FUSE-RADIAL LEAD
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
CONNECTOR-HEADER
IC-MASK ROM
IC-RESET
IC-DRIVE
COIL CHOKE
WIRE-SO COPPER
PCB-MAIN
Specification
2.2nF,20%,400V,Y5U,TP,12.
100nF,10%,275V,BK,18x6x12,15
2000nF,+10-5%,450V,BK,38x18x
220NF,10%,275V,BK,26.5X8.5X1
12VDC,200MW,3000MA,1FORM
12Vdc,-,2A,1mS,1mS
S3C8469(SDIP)
KA7805A,TO-220AB,1A,0/125C,
2UEW0.30/2UEW0.45,1.5KV,1KHz,-,7Pi
LSA-05230P,AC250V,2A,30.5x22x3
CBE2220BA,STICK,-,-,-,-,-,-,FST,250V,3.15A,20MM,VDE,50T-03
FH-51H,7.5A,-,-,-,-,1N4007,1000V,1A,DO-41,TP
UG2B,100V,2A,DO-204AC,TP
DIODE-ZENER;MTZ3.6A,3.6V,3.455-3.695V,50
DIODE-ZENER;MTZJ11B,11V,10.5-11.05V,500m
DIODE-TVS;ST02D-200,185/200/215V,200W,DO
TR-SMALL SIGNAL;KSA708-Y,PNP,800mW,TO-92
TR-SMALL SIGNAL;KSC945,NPN,250mW,TO-92,T
TR-DIGITAL;KSR2002,PNP,300MW,10K/10K,TOTR-DIGITAL;KSR1002,NPN,300MW,10K/10K,TOPHOTO-COUPLER;TR,50-600%,200mW,DIP-4,ST
PHOTO-COUPLER;TR,20-300%,200mW,DIP-4,ST
IC-PWM CONTROLLER;255,DIP,8P,300MIL,PLAS
560V,2500A,17.5x7.5mm,TP
330ohm,5%,1/8W,AA,TP,1.8x3.2mm
220OHM,5%,1/4W,AA,TP,2.4X6.4MM
470OHM,5%,1/4W,AA,TP,2.4X6.4MM
10KOHM,5%,1/8W,AA,TP,1.8X3.2MM
1KOHM,5%,1/8W,AA,TP,1.8X3.2MM
3.3KOHM,5%,1/8W,AA,TP,1.8X3.2MM
330KOHM,5%,1/4W,AA,TP,2.4X6.4MM
4.7KOHM,5%,1/8W,AA,TP,1.8X3.2MM
560OHM,5%,1/4W,AA,TP,2.4X6.4MM
6.8KOHM,5%,1/8W,AA,TP,1.8X3.2MM
1KOHM,5%,1/2W,AA,TP,2.4X6.4M
51Kohm,5%,2W,AA,TP,4x12
6.8Kohm,1%,1/8W,AA,TP,1.8x3.2m
10nF,+80-20%,25V,Y5V
1nF,10%,50V,Y5P,TP,1
100nF,+80-20%,50V,Y5
1000uF,20%,25V,GP,TP,10x20,5
47uF,20%,50V,GP,TP,6.3x11,2.5
470uF,20%,25V,GP,TP,10x16,5
6.8uF,20%,450V,GP,TP,10x16mm,5
4MHz,0.5%,TP,10.0x5.0x
250V,1A,TIME-LAG,-,8.5x
1WALL,3P/5P,1R,3.96mm,S
1WALL,3P/5P,1R,3.96mm,S
1WALL,3P/5P,1R,3.96mm,S
BOX,10P,1R,2.5mm,STRAIG
BOX,3P,1R,2.5mm,STRAIGH
BOX,4P,1R,2.5mm,STRAIGH
BOX,6P,1R,2.5mm,STRAIGH
93LC56B,8BIT,-,DIP,8P,-,-,KA7533,DIP,-,-,-,-,KID65003AP,DIP,16P,STICK,TR-AR
5.0mH,-,8.0*11.0,-,-,PE-M10
PI0.6,SN,T,52MM,TAPING_WI
PD-SH30ZC-00,FR-1,-,-,T1.6,W197
QTY
1
1
1
1
3
1
1
1
1
1
1
1
1
4
1
1
1
1
1
3
2
1
1
1
1
2
2
2
1
7
9
4
2
2
1
1
1
2
2
3
2
14
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
35
1
23
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7. Wiring Diagrams
7-1 Indoor Unit
24
Page 24
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DIAGRAM-OUTDOOR
25
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MEMO
26
8. Schematic Diagrams
8-1 Indoor Unit
27
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ELECTRONICS