SHELL INPUTS

Internal pressure
Internal diameter of the shell

psi
inch

25
78

inch

0.2

Reqd. thickness of shell (corresponding to external pressure)

P
D
tr,int
tr,ext

inch

0.44

Allowable stress in shell at given temp

Sv

psi

18800

c.a.,shell

Iinch
inch

0.125
0.375

Reqd. thickness of shell (corresponding to internal pressure)

Corrosion allowance of shell

Shell thickness provided
NOZZLE INPUTS
type of nozzle
Nozzle O.D.
Nozzle wall thickness provided

'

set in nozzle with pad

d'
inch
36
tn'
inch
0.875

nozzle projection outside the vessel wall

Lpr1

inch

allowable stress in nozzle

Offset distance

Sn

psi
inch

1800
18.25

inch

0.125

Dp

inch

52

te

inch
NO

52

weld leg between pad and shell

leg1

inch

weld leg between nozzle and pad/shell

leg2

inch

16

c.a.,nozzle

inch

0.125

Sp
t
tn

psi
inch

18800
0.25

inch
inch
inch
radian
inch

0.75
34.5
8
0.485277
0.248619

inch

0.44

reqd. nozzle thickness(corresponding to external pressure)

REINFORCING PAD INPUTS
outside diameter of reinforcing pad
thickness of reinforcing pad
is it split type padding

Off
tr n,ext

WELD LEGS INPUTS

CERTAIN DERIVED PARAMETERS

corrosion allowance of nozzle (internal only)
allowable stress in reinforcing pad at given temp
Shell thickness after corrosion
Nozzle wall thickness after corrosion
inside diameter of nozzle
width of reinforcing pad
layout angle
reqd. nozzle thk
Reqd. thickness of shell (governing the case)

d
W

tr n
tr

USE ASME CODE SECTION-8 DIVISION I (UG-37)

CONSIDER LIQUID HEAD

WITHOUT CORROSION ALLOWANCE
WITHOUT CORROSION ALLOWANCE

SELECT FROM DROP DOWN LIST

WARNING:OFFSET CANT BE MORE THAN RADIUS

SELECT FROM DROP DOWN LIST

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta

inch

0.373619

inch

0.565

inch

0.25

inch

3.345

inch

0.565

D1

inch

69

tlnp

inch

0.625

0.095745

0.095745

(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
tint+c.a.,nozzle
tb2
text+c.a.,nozzle
tb3
from table +c.a.,nozzle
min nozzle thickness(tug45)
max(ta,.min(tb3,max(tb2,tb1)))

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

LIMITS OF REINFORCEMENT
limit parallel to vessel wall (D1)
2*max(d,Rn+tn+t)
limit normal to vessel wall (tlnp)
min(2.5t,2.5tn+te)
CALCULATION OF CERTAIN FACTORS
fr1,fr2
Sn/Sv
fr3

0.095745

fr4
Sp/Sv

force correlation factor

if integral type(0.75+0.25cos2),else 1

Ar

inch2

15.77681

Area available in shell

max(d[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1) , 2(t+tn)(E1t-Ftr)-2tn(E1t-Ftr)(1-fr1))

A1

inch2

-0.122287

Area available in nozzle

min(5fr2t(tn-tr n),2fr2tn(tn-tr n)(2.5tn+te)

A2

inch2

0.060006

Area available in welds

(leg1)2fr1

A4

inch2

256

Area available in pad

(min(Dp,2*d,2*(Rn+tn+t))-d-2tn)tefr4

A5

inch2

832

Area available in hub

2*min(h,tlnp,Lpr1)*(X-tn')*fr2

A61

inch2

Area available in bevel

A
max(tlnp-h,0)*((max(tlnp-h,0)/L')*(X-tn))+(X-tn-((max(tlnp-h,0)/L'))*(X-tn))*max(t62

inch2

Area available in hub plus bevel

A61+A62

A6

inch2

AT

inch2

1087.938

min(Sn,Sp)/Sv

AREA CALCULATION
Area required
[if fr<1] dtrF + 2tntrF(1-fr1), else dtrF

total area available

A1+A2+A41+A42+A5+A61+A62

OPENING IS ADEQUATELY REINFORCED

CALCULATION BY APPENDIX 1-10

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)

ta

inch

0.373619

inch

0.565

inch

0.25

inch

3.345

inch

0.565

Rn

inch

17.25

Reff

inch

39.125

LR

inch

2.5

(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle
tb1
tint+c.a.,nozzle
tb2
text+c.a.,nozzle
tb3
from table +c.a.,nozzle
min nozzle thickness(tug45)
max(ta,.min(tb3,max(tb2,tb1)))

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

CERTAIN PARAMETERS
inside radius of nozzle
(d'-2tn)/2
effective pressure radius
D/2+c.a,shell.
LIMITS OF REINFORCEMENT
effective vessel wall length

LR

inch

2.5

LH1

inch

3.055561

LH2

inch

8.25

LH3

inch

418

for calculating LH
X(h+t)+0.78(tn/(X-c.a.))(Rntn)0.5

LH4

inch

effective nozzel wall length

if(h=0),min(LH1,LH2,LH3) else min(LH1,LH2,LH4)

LH

inch

3.055561

effective thickness used in calc. of pressure stress

if te>0.5tand w>8(t+te),t+te else t

teff

inch

0.25

7.95709

area contributed by vessel

tLRmax(1,/4)

A1

inch2

1.243295

area contributed by nozzle

if(LH<h+t)tnLH else(X(h+t)+0.78(tn2/(X-c.a.))(Rntn)0.5)

A2

inch2

2.291671

area contributed by welds

0.5Leg12 + 0.5leg22

A4

inch2

128

area contributed by reinforcing pad

min(A5a,A5b)

A5

inch2

130

total area available

A1+A2+A41+A42+A5

AT

inch2

261.535

Sallow

psi

2700

Rnc

inch

19.50154

fN

lb

12.09898

8t,10t,8(t+te)(acc to diff condtns.)

for calculating LH
t+0.78(Rntn)0.5
for calculating LH
Lpr1 + t
for calculating LH
8(t+te)

CALCULATION OF AREAS
for calculating A1
min(10, (2Rn+tn)/((D+teff)teff)0.5

ALLOWABLE STRESS
allowable local primary membrane stress
1.5*Sn
FORCE CALCULATION
nozzle radius opening in vessel along long chord
Rn/cos
internal pressure force on nozzle
PRn(LH-t)

internal pressure force on shell

PReff(LR+tn)

fS

lb

31.78906

discontinuity force from internal pressure

PReffRnc

fY

lb

190.7494

AP

inch2

938.5499

Pmax1

psi

-18.08164

Pmax2

psi

11.5016

Pmax

psi

-18.08164

avg

psi

89.71552

general primary membrane stress

Preff/teff

circ

psi

3912.5

max. local primary membrane stress at nozzle intersection

max[2avg-circ,circ]

PL

psi

3912.5

MAXIMUM ALLOWABLE PRESSURE CALCULATION

used in calculation of Pmax1
Rn(LH-t)+Reff(LR+tn+Rnc)
used in calculation of Pmax
Sallow/(2(Ap/AT)-(Reff/teff))
used in calculation of Pmax
Sn*(t/Reff)
nozzle maximum allowable pressure
min(Pmax1,Pmax2)
STRESS CALCULATION
average primary membrane stress
(fN+fS+fY)/AT

OPENING IS NOT ADEQUATELY REINFORCED, INCREASE THICKNESS OF

REINFORCING ELEMENTS

CALCULATION BY APPENDIX 1-7

MIN NOZZLE THICKNESS (ACCORDING TO UG-45)
ta
(P(d')/(2(Sn+(0.4*P)))+c.a.,nozzle

mm

0.373619

tb1
tint+c.a.,nozzle

mm

0.565

tb2
text+c.a.,nozzle

mm

0.25

tb3
from table +c.a.,nozzle

mm

3.345

min nozzle thickness(tug45)

max(ta,.min(tb3,max(tb2,tb1)))

mm

0.565

PROVIDED NOZZLE WALL THICKNESS IS SUFFICIENT

some additional conditions are imposed on ug-37 when we use appendix 1-7 but area
required for reinforcement remains the same and thus we will directly use it

CONDITION ON LIMIT OF REINFORCEMENT

(AT,l > AR)
area required for reinforcement
from ug-37

AT

mm2

15.77681

two third of area required

0.6666666*AT

AR

mm2

10.51787

limit parallel to vessel wall

2*max(0.75*d,Rn+t+tn)

d1

mm

51.75

limit normal to vessel wall

min(2.5*t,2.5tn+te)

d2

mm

0.625

area contributed by shell

(d1-2*Rn)*[E1t-Ftr]-2tn(E1t-Ftr)(1-fr1)

A1

mm2

-3.019787

area contributed by nozzle

same as in ug-37

A2

mm2

0.060006

area contributed by welds

same as in ug-37

A4

mm2

256

A5

mm2

819

LIMITS OF REINFORCEMENT

AREA CALCULATION

area contributed by pad

A5

mm2

819

area contributed by hub

same as in ug-37

A61

mm2

area contributed by bevel

same as in ug-37

A62

mm2

total area within limits

Aq+A2+A41+A42+A5+A61+A62

AT,l

mm2

1072.04

min((d1-d-2tn)tefr4,(Dp-d-2tn)tefr4)

LIMIT OF REINFORCEMENT IS SATISFIED

check following condition on stresses only if nozzle I.D. is greater than 1000mm
and 3.4 (Rt)0.5 and and vessel I.D. is greater than 1500mm
FOR GIVEN INPUTS IT NEED NOT BE CHECKED

CONDITION ON STRESSES
(Sm<Sm,allow and Sm+b<Sm+b,allow)

CALCULATION OF SHADED AREAS FOR MEMBRANE STRESS

mean radius of shell
Reff + t/2

Rm

mm

39.25

mean radius of nozzle

Rn + tn/2

Rnm

mm

17.625

shaded area in fig 1-7-1

As

mm2

177.1286

A1

mm2

area of reinforcing pad

te*min(16t,W,(Rmt)0.5)

A2

mm2

208

area of nozzle
tn*min(Lpr1+t,max(t+te+(Rnmtn)0.5,t+te+16tn))

A3

mm2

6.1875

area of hub
(X-tn')*(k1+t)

A4

mm2

area of bevel
0.5*(X-tn')*k2

A5

mm2

distance between neutral axis &shell midwell

mm

26.17252

distance between neutral axis and shell bottom

e+t/2

mm

26.29752

moment of inertia

mm4

49894.24

Sm

kgf/cm2

252.7595

bending moment
P(Rn3/6 +RRne)

kgfcm

462.9873

max bending stress

Ma/I

Sb

kgf/cm2

244.0245

CALCULATION OF AREAS FOR BENDING STRESS

area of shell
t*max(16t,(Rmt)0.5)

CALCULATION OF MOMENT OF INERTIA

STRESS CALCULATION
max. membrane stress
P(R(Rn+tn+(Rmt)0.5)+R(t+(Rnmtn)0.5))/As

combined membrane and bending stress

Sm +Sb
allowable membrane stress
Sn
allowable combined membrane and bending stress
1.5*Sn

STRESS CONDITION IS SATISFIED

Sm+b

kgf/cm2

496.7841

Sm,allow

kgf/cm2

1800

Sm+b,allow

kgf/cm2

2700

0.5*(X-tn')*min(L',(t+tn+(Rnmtn)0.5-h))+(X-t

t )0.5-h))+(X-tn')*(t+min(t+te+(Rnmtn)0.5,h))+tn(t+te+(Rnmtn)0.5)+ t*(Rmt)0.5+ te(min(16t,W)

nm n

DESIGN CALCULATION FOR VARIBLE THICKNESS NOZZLE TO

Page No
HEMI HEAD
Doc. No.

Revision

INTERNAL PRESSURE
JOINT EFFICIENCY
INSIDE DIA OF SHELL
OUTSIDE DIA OF NOZZLE
INSIDE RADIUS OF NOZZLE
INSIDE DIA OF NOZZLE
HEAD THICKNESS
NOZZLE THICKNESS
HUB THICKNESS
HUB HEIGHT
CORROSION ALLOWANCE
SHELL ALLOWBLE
NOZZLEALLOWBLE
OUTSIDE NOZZLE FILLET WELD
BEVEL HEIGHT
GIVEN PERPENDICULAR LIMIT OF REINFORCEMENT

P
E
Di
Do
Rn
D
t
tn2
tn
Lx3
C
S
SN
Leg
Lx4-Lx3
Lpr1

Kgf/cm2
mm
mm
mm
mm
mm
mm
mm
mm
mm
Kgf/cm2
Kgf/cm2
mm
mm
mm

25
1
78
36
17.25
34.5
70
0.875
0
0
0.125
18800
1800
16
-1
0.437322

tn2

mm

0.3663

COMPUTED MINIMUM REQUIRED THICKNESS

0.5*D*(EXP(P/(S*E))-1)+C
DO
323.8
273
219.1
168.3
141.3
114.3
101.6
88.9
73
60.3
48.3
42.2
33.4
26.7
21.3
17.1
13.7
10.3

THK.
8.34
8.11
7.16
6.22
5.73
5.27
5.02
4.8
4.52
3.42
3.22
3.12
2.96
2.51
2.42
2.02
1.96
1.51

36

3.12

THIS IS MINIMUM REQUIRED THICKNESS OF NOZZLE AS

PER TABLE 4.5.2 . BUT WE HAVE TO CHECK MINIMUM
THICKNESS OF NOZZLE BY INTERNAL PRESSURE &
EXTERNAL PRESSURE CALCULATION ALSO

HENCE MIN REQIRED THK OF NOZZLE

MAX(tnX,tnY)

THICKNESS OF NOZZLE IS ADEQUATE

THICKNESS OF NOZZLE IS NOT ADEQUATE

3.245

NOZZLE MATERIAL FACTOR

MIN(Sn/S,1)

frn

0.095745

EFFECTIVE HUB THICKNESS

tn-c

tneff

mm

-0.125

EFFECTIVE NOZZLE THICKNESS

tn2-c

tn2eff

mm

0.75

SHELL DIA TO THICKNESS RATIO

(DI+2C)/t

1.119857

Reff

mm

39.125

LR

mm

35

FEA DERIVED FACTOR TO MODIFY NOZZLE LENGTH

MIN((t/tn)^0.35,1)

Cn

#VALUE!

NOZZLE ATTACHMENT FACTOR

Fp

#VALUE!

LH1 ( Fp x SQRT(Rn,tn) )
LH2 (Equal to Lpr1)

LH1
LH2

mm
mm

Err:502
0

EFFECTIVE NOZZLE WALL LENGTH OUTSIDE THE

MIN(LH1,LH2) + t

LH

mm

Err:502

0.337884

AREA PROVIDED BY VESSEL WALL

t x LR x max(/5^0.85),1)

A1

cm2

24.10688

A2 (IF PERPENDICULAR LIMIT IF LESS THAN HUB HEIGHT)

A2

cm2

Err:502

EFFECTIVE RADIUS OF SHELL

PARALLEL LIMIT OF REINFORCEMENT

EFFECTIVE LENGTH OF VESSEL WALL
MIN(SQRT(Reff x t),2 x Rn)
PERPENDICULAR LIMIT OF REINFORCEMENT

NON LINERATITY PARAMETER

AREA CALCULATION

A2a ( REINFORCEMENT BY HUB)

A2a

cm

A2b ( REINFORCEMENT BY BEVEL)

A2b

cm1

A2C

cm

Err:502

Err:502

A2c ( REINFORCEMENT BY BEVEL+ NOZZLE WALL)

0
Err:502

TOTAL AREA PROVIDED BY NOZZLE

A2

cm

AREA PROVIDE BY NOZZLE-SHELL FILLET WELD

A4

cm2

1.28

TOTAL AREA

At

cm2

Err:502

AREA REINFORCEMENT & MAWP CALCULATION

NOZZLE RADIUS FOR FORCE CALCULATION

tn/ In(1+tn/Rn)

Rxn

mm

17.18691

SHELL RADIUS FOR FORCE CALCULATION

teff/ In(1+teff/Reff)

Rxs

mm

68.19621

Sallow

Kgf/cm2

28200

FORCE ACTING ON THE NOZZLE

P x Rxn x LH

fn

kgf

Err:502

FORCE ACTING ON THE SHELL

P x Rxs (LR + tn)

fs

kgf

293.0306

DISCONTINUITY FORCE FROM INTERNAL PRESSURE

P x Rxs x Rnc/2

fy

kgf

147.0481

AREA RESISTING INTERNAL PRESSURE

( fs + fy + fn )/ P

Ap

cm2

Err:502

MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1

Sallow/ ( 2 x Ap/At - Rxs/2 X teff )

Pmax1

Kgf/cm2

Err:502

MAXIMUM ALLOWABLE WORKING PRESSURE CANDIDATE 1

2 X S/ (t / Rxs)

Pmax1

Kgf/cm2

38525.6

ALLOWABLE LOCAL PRIMARY MEMBRANE STRESS

1.5 x S x E

MAXIMUM ALLOWABLE WORKING PRESSURE CAND

Pmax1 Kgf/cm2 Err:502
MIN(Pmax1,Pmax2)

Err:502
Err:502
STRESS CALCULATION
AVERAGE PRIMARY MEMBRANE STRESS
( fs + fy + fn )/ At

avg

Kgf/cm2

Err:502

GENERAL PRIMARY MEMBRANE STRESS

P x Rxs / (2 X teff)

circ

Kgf/cm2

12.19968

PL

Kgf/cm2

Err:502

PL
Sallow

Kgf/cm2
Kgf/cm2

Err:502
28200

LOCAL PRIMARY MEMBRANE STRESS

MAX(2 x avg -circ , circ)
SUMMARY OS STRESS RESULT
LOCAL PRIMARY MEMBRANE STRESS
ALLOWED LOCAL PRIMARY MEMBRANE STRESS

Err:502

STRENGTH OF NOZZLE ATTACHMENT WELDS

DICONTINUITY FORCE FACTOR
(Rn+tn) / Rnc
WELD LENGTH OF NOZZLE

/2 x (Rn/tn)
WELD THROAT DIMENSION
WELD LOAD VALUE
MIN(fy x ky , 1.5 x Sn x A2) , x P x Rn^2 x ky^2)
WELD STRESS VALUE

Err:502
PREPARED BY
VERIFIED BY
DATE

Ky

0.992754

26.88625

mm

11.3136

fwelds

kgf

Err:502

Kgf/cm2

Err:502

2E-006

0.01183

Err:502