FINAL ASSEMBLY MANUAL, Atco Indust, ne. ess the ight to improve Imo ana change spenoaone whol rate Altec Industries, Inc. “Uslty Equipment and Bodies Since 1929" oprah ©1985 by Atos eats, Ie _Al ight reserved No part of ths publeation maybe ured or reproduced by ary means of sored ‘atabas or retival yet, thou por writen permission othe publisher. Making copies of ry part fhe publeaton or any purpose ether an personal use a Wola of Une Sats copyright wsSECTION F INDEX [RICAN Series Reval Dovices ERLTARL] BR] BA] ANA] AN] ANT ANA soo | soo |s00 |eo0 | s4a.| sas | oso |_oss | 755} 757} |General information Drawing Reamounied Unts ria] ran] ria] res {riz | eso [rz] - fess [ree Reverse Mounied Unis Lateral Pedestal Mount - | F42 reo] - | - |raz raz | - | - Longitudinal Pedesial Mount roa | ras | Fas] Fai [raz | ras |rat [rat : Weight and Center of Gravity rea | Ree | Rea] Roe | Ros | es | Res | Res | Rot | Rot ‘2 | G2 | c2| a2 | os | Ras | cs | os | a3 | a wes | was | wis| wis |wes | was | wes | was |was | wis We | He | He He | He | He | HE | - | He | He Pedestal installation Rearmourted Units re | re | 5] e5 | F6 | Fo | Fe | Fe | Fo] Fo Reverse Infor! Mount relrfrlr}- | - {of lel Reverse Longitudinal Mount Fio| Fo] Fio| rio] - | = Dit utrgger instalation ‘Aux. Outrigger, Modited A-Frame ‘General information Drawing afar] at] on far foot fo | an | ot |e Instaaton Drawing a|al|alala| ol) ol | alo ‘Outrigger Purbing Diagram ar | tar | az | car | car | car | car | Lar | Lav} tar ‘Aur, Outrigger, Fiat Shoe A-Frame General ntrmation Drawing we) w]e] z}a2) | we] ve | | we Instalation Drawing dia | dia. | dra] sto | ata | ts | ota | aia | 19 0 urrgger Plumeing Diagram iar | iar | tar] La7 [583] 56:3] 523] 58 |158.9158.) General information, AA-Series Fatshoe | Js | 6 | J6 | Je | Je | us | v8 | us | ve | Je Instaaton Win Rearmourted Units re | es | Fe| Fe | Fe | Fs | Fs | Fe | Fe] Fs instalation With Reverse Lateral Mount | F8 | FB | Fe| Fe | Fe | re | FB | FB | Fe | Fo Reverse Longiucinal Mount Fio | Fi0 | F10| F10 }Ft0 | Fro | F10 | F10 | F10) Fro Outrigger interiocks Instatation Fr2| rr | Fre] ere feta | ere | re | rie | Fr2| 2 Body instalation Guldtines ks [ows faced ics fas | xr | ae | ce |r| [AA Series Rearmount xe | Ke | ke] ko | xe | ke | Ke | xe | ke] ¥e [AA Series Reversemourt 30 | Kio | Kio] Kio | x10 | x0 | K10 | Kto | x10] Kio, Hydraulle System (colored alagram) = | a | te | La} te | | | |e | “SLC. Hyeraule Schematic iss} 193| 19 | to iss] 193 | 199 | 199 | i99|ies instalation Piumbing nstalaton La6s6| 465] Las) Lae [L468] 146.6] L466|Las.6 |146.6145.| Cutigger Plumbing Instaliation ‘One Single Spool Valve Shipped Loose w/Neede Vaive Le35| usas| 157 | 157 |Loss} 1035 |uss.5| Les.5 [Leagues ‘Two Single Spool Valves Shipped Loose] L63.6| Le3.6| L57 | 57 |L63.6] Ls2.6| Le9.6| Les. |Ls3.L63.6 ‘One Twe Spool Valve Shipped Loose, No Neesie Vate 367] tsa7| 158 | use |tes.7| 198.7} L637} v6.7 |L6s.7\L69.7 ‘Two Two Spoal Vale Shipped Loose, No Needle Valve teae| tose] 158 | 158 |Le3.8| 1658 ]L538|Le38 |Lssgies.s Options Plumbing D.C. Pump tes3| usa] Lea) 63 |tes.| 1653] 150.3] usa |Lesseos ‘Ourager Inerocks Fis | Fis | Fra) era [Fas | Fas | Fx5 | rts | rs] Fis Wiring Diagrams ‘Outrigger Interock rie | p12 | ra) rz frre | riz | rie | re | ra] mre Remote Star/Stop wes | met | wes] wes | es | atzr | mot | mor | mar] wer D.C, Pump wMee | 2s | waa] mas | mas | mas | o23 | wes | mes] cs ‘Warning Decals GPU. Decals nis fone [nay] nse [vee foie fina | er | nea | ny EEL, Decals nia |onna | ni2| viz | iz | iz [nie | nie | nv2[ni2 Inspection and Testing Pre-operational Inspection pr | pr | oer[ er fer] er| pr] er | er] es ‘Operational Test pe | pe | pa| pa | ps | pe | re | re | pel Po Slabilty Tost Piz | ps7 | pa7| er7 |pt7 | pt7 | Piz | pr7 | pr7| esr Dielectic Test pea | pea | pz| p23 | P23 | 2s | Pea | pea | Pea| p23 j_Una Final inspection Pes | pes | Pea| pea | pea | P24 | pos | pos | Peal peaUPDATES F1 DATED 10-87 ‘as 29/00ns HaMMSNOESARID 353K OL £OOY a | =| wary By t—_—___—__# a0IAgq TwiuaV 9P9/ero-NY 3OIAaQ TvIdav 009-vv ANNOWHV3Y - NOLLVINHOINI TvHaNa9. ft‘oi sam in dos nose om 2s proipeiidel BOIAaG TIuav Os9-NY 301A3Q 1VIN3V 009-¥¥ ANNOWUV3Y - NOLLWWHOINI TwHaNaD afe A i i a ih i me S0e Te 210 Ming eLarroew GENERAL INFORMATION, REARMOUNT rorvsooee ‘AA-500 SERIESUPDATES FI DATED 6-09 RST HT a GENERAL INFORMATION - REARMOUNT AN-543 SERIES rooesanaeserUPDATES FY DATED 6.89, GENERAL INFORMATION - REARMOUNT AN-546 SERIES FA3F2.1 (GENERAL INFORMATION, REARMOUNT 253 ‘AA-600 SERIES: rose 11010"vpoaTes F2 4 DATED 1087 GENERAL INFORMATION - REARMOUNT AN-650 SERIES sorasaraueUPDATES F3 * DATED 1067 GENERAL INFORMATION, REVERSE LONGITUDINAL MOUNT AA-500 SERIES. FadUPDATES F3 DATED 10-87 — fees bd. GENERAL INFORMATION, REVERSE LONGITUDINAL MOUNT AN-543 SERIES sorrseasenee F32UPDATES F3 DATED 10-87 GENERAL INFORMATION, REVERSE LONGITUDINAL MOUNT AN-546 SERIES3OIA3G TWIdav 9ps/ebo-NY 391AgQ TWIdav 00S-Wy ANNOW TWNIGNLIDNOT 3SUIATY - NOLLVIHOSNI TWY3NaDBOIAaG TWIdaV €99-NV GNV 0S9-NV JDIA3G TWIdav 0S9-Vv GNV 009-vv ANNOW 1W1S3G3d TWHaLVI - NOLLVMOSNI 1yu3Na9GENERAL INFORMATION, REVERSE LONGITUDINAL MOUNT ‘AGO, ANG50, AN653 SERIES UPDATES FS NO DATE FaaUPDATES F4 DATED 10-87 aa GENERAL INFORMATION, LATERAL PEDESTAL MOUNT ‘AAGOO, ANG650, ANG53 SERIES F42NEW ISSUE GENERAL INFORMATION, REARMOUNT AN-755 SERIES versa ‘3!NEW ISSUE GENERAL INFORMATION, REARMOUNT AN-757 SERIES F5.2_/odo... soo g, at Tn cn pect on 26 some cnet oy HEROS roe edieteting BE Wein oF Fhe Sew ea ees ase waar BR BEDAos Pao eter arvect the stage? a i? eee aM aoa a AE ROE Me i ee a te Berges pone mez ous SES aes See Twos ysonon = (| VT + PEDESTALIOUTRIGGER INSTALLATION, WO MATERIAL HANDLING pg ‘AA, AN SERIES REARMOUNTED UNITS 4vpoares 7 bareosteo PEDESTAL/OUTRIGGER INSTALLATION, WO MAT. HANDLING, AA, AN SERIES REARMOUNTED UNITS, | Sieetsew Reresa "BUN cxvoeexs NOTTSPEGn ae one sroecorenmacPEDESTAL AND OUTRIGGER INSTALLATION, FB REVERSE LATERAL MOUNT, AA\AN SERIES 28NUT, SPECIAL 1-8 UNC, GRADE 9x3 [HUCKBOLT, Si, CSOLR.8R20 OR Si GRADE 8 BOLT, TORQUED TO 220 F. LS, PLATE, 12 ck MOUNTING BRAEKETReet eww 2 : : F i £ i 7 i ; i E e t i e PEDESTAL AND OUTRIGGER INSTALLATION, F10, REVERSE LONGITUDINAL MOUNT, AA/AN SERIES 28sFu 293 UcxBOLT. se, CSOLR-Rz0 OF S18 GRADE 8 BOLT, TOROUED TO 20 FARE,UUpDATES Fi2 DATED 7.87 NOTE: FOR PLUMBING DIAGRAM ‘SEE Fid FOR AA ACCUMULATOR SERIES ‘SEE FIs FOR AAI @ AN SERIES ‘SEE 17 FOR AM SERIES. OUTRIGGER DOWN INTERLOCK INSTALLATION, ‘AN, AA-L, AM, AA SERIES FA2UPDATES FI3 DATED 7.87 PLUMBING DIAGRAM, OUTRIGGER DOWN INTERLOOK (AN, AA LOAD SENSING SERIES) DESCRIPTION Hew No OT PART WO. 101 To-o0146 91 Thocaoa? 2 S54-90008 32 Foecaoo12 334 aoscansor a4 20620608 FAS en br [MRACKET, U:M. OUTRIGGER LIMIT SWITCH SNITCH," SUB ASSEMLY, LIMIT, SPST ‘CovER, ‘oUTRIGER LINE sxrTCH Nur, EX, #5-32 UNC, REG, STEEL, PLATED MASHER, LOCK, EXT TOOTH, STEEL, PLATED 270esearo0weNEW ISSUE PLUMBING, AA ACCUMULATOR SERIES OUTRIGGER INTERLOCK, PEDESTAL ° SWIVEL, a \ ok \s [so \ +4—TooL ciRCUIT 9g Q TANK —}3 2}-— PRESSURE PRESSURE REDUCING VALVE PLUMBING,AA ACCUMULATOR SERIES OUTRIGGER INTERLOCK, PEDESTAL 11352-10021 VALVE, INTERLOCK, OUTRIGGER, AA 2 2274-00061 ADAPTER, STRAIGHT, -8 SAE TO -10 JIC 3 1273-40035 ‘TUBE ASSEMBLY 5/80.D. X 2 1/2 4 1274-20059 ADAPTER, 90 DEG ELBOW, 8 SAE TO -10 JIC 5 1271-41002. «HOSE ASSEMBLY, 5/8 x i7 2reasnzr08uP iden ne "m0NEw IssuE FIGURE 67 - PLUMBING DIAGRAM, PEDESTAL, PRESSURE COMPENSATED SYSTEM, OUTRIGGER INTERLOCK, AA-L SERIES o— sense Hp (19) 5586. PLUMBING DIAGRAM, PEDESTAL, PRESSURE COMPENSATED SYSTEM, OUTRIGGER INTEALOCK, AAL SERIES 2 a 07 nS a 1 aoieTER, TEE, -€ J1¢ To -2 10 FEMALE TO -8 s1C 2 Bacteaos Waive, SoLENinD, canrelnee, 2 May ¥0. Sacisor 2 raceross wor, -10 ste Foe 2 ars-10010 ‘TURE ASSENMLY, 1/6 0.0. x 2.5 1 Hreconose STRA‘GHT, TOME REDICER, 5/4 TUBE TO 1/6 2 StealGHr, ve wPt TO “4 31 i Hose ASSET, 1/6 X11 i NUT, '~8 JIC) FEMALE 74-7052 ADAPTER, STRAIGHT, TUBE REDUCER, 1/2 T0 1/4 TUBE 1 AN seme rssoes ant SERIES rosaceaWEIGHT AND CENTER OF GRAVITY DATA TREO : ase] sepmww [mon oo ORERE sean wee | wee | ver [ecm | vet | eer gem Tone | ser fea | ac | see | co | ae fom | va | sem | ee | es | sus | or | ae (ONE MAN wit sa? | 693 | aie | 5005 | 639 | ala soe wine Twnmoat [se ia | sero | tos | aia Taenge soe [wim | er eo] s05_| eee | aia Huns “1B WITHOUT, 51 418 5150 3 4s TSMR SCE | ww | saw | eee | aa [ sass | era | as Fev Yawn Cenun” | wneut | see [ers [er | 2200 | eno | en Boe wn [wm [S30 [ese [aes | seas [ea | aah ‘SIDE HUNG without | $240 678 42.1 S156 69.1 47 oewnace [win | a0 | esr aes | sate [eae ae HONG "a8 without | $320 667 425 5236 68.0 42.0 TENSE | win | ss00 | eas | ar | sae | es7 | os i as eo* | orneat | seo | es | asa _[ sae | eer [es *HORZONTAL CENTER OF GRAVITY (HCG) = DISTANCE FROM € ROTATION, “VERTICAL CENTER OF GRAVITY (VCG)+ DISTANCE FROM PEDESTAL MOUNTING SURFACE. nce [Sree soe see R23WEIGHT AND CENTER OF GRAVITY DATA AREOO rusrroom | porarone TWiT LINERS) WiHOUT UNERE) ARRANGEMENT wear [| vec [ voor [weet | Heer | voor eons NONE sasr | ee7 | asi | ssoe | ooo | cae ao nove | sao | 673 | as2 | sass | e293 | age Toe man win | ser | 710 | aa6 | SS [re | aaa Se Huns [wnat | #262 | 77 | aaa | 220 | 726 (Wenewan soe |_wm | 5377 | ea | aap | 5335 | 703 Huns “1B witout | ssaz [701 | aa7 | sso0 | 710 (ToNenaNSiE [wins | se7_| ere | a87 | saa | e0a "Couawarion” | wthour | sase | exa | ass_| sao | eos (2)oNe men wm | S40 | 677] #54 | se | es soernc |" winct | =50 | 61 | 450 | 8308 | 708 @oewan soe |__wme | s40 | 662 | 57 | ee | 670 HUNG "8 winout | sao | ers | asa | see | 2 arene aN SE | wina_|seso | eas | aes | we | eo: comanarion | wrvicut | s680 | 688 | a6: | save | era “HORGONTAL CENTER OF GRAVITY (HCG)= DISTANCE FROM ¢ ROTATION, “VERTICAL CENTER CF GRAVITY. (er R24 DISTANCE FROM PEDESTAL MOUNTING SURFACE. ot HoT TronsionWEIGHT AND CENTER OF GRAVITY CATA, AA-650 WITH UNER ‘WITHOUT LINER weicat | veo" | vests | wecet | Hoot | vest* seor | os | ass | ssse | ors | a5 “HORDONTAL CENTER OF GRAVITY (HCG - DISTANCE FroM ROTATION “*VERTICAL CENTER OF GRAVITY (VCC) DISTANCE FROM PEDESTAL ~ MOUNTING: SURFACE, oak Om “ronnie sna lSoMSERNS SET NOC UT, DESCRIPTION WEIGHT | _ CG LOCATION PRIMARY A-FREME OUTAIGGERS 900 [TE FTE ane ‘AUK, MODIFIED A-FRAME OUTRIGGERS | 650 | NE “SP Thaw frown ‘AUX. FLAT SHOE A-FRANE OUTRIGGERS 900 [EE SP Frew trowo ‘SPACER, OPTION NO. 629 310 Ree ASS ‘BIKER, OPTION NO. 628 30. REAR ACCESS LADDER, END BUCKETS 83 [RETR Serr FEAR ACCESS LADOER, SIDE BUCKETS 3S ES FR Si, ‘SIDE PLATFORM ACCESS 16 [GES brow ‘GUTRIGGER VAWNE, 1 SPOGL Ta [cower oF we ‘OUTRIGGER VALVE, 2 SPOOL 23 [eonen oF woe Sony. ASS He Oe) moose a | ao [EP BODY, ASLS 146-84 (8) 400-002-01 2027 [VEE “for or noe BODY. ASLS-162-102 (98) _400-003-01 | 2282 _ [eee OTE BODY, _ASLS-156 102 (82) _400-004-01 2210 [EE For or Roe ‘BODY. _D-140-120 as00-003-01 | 3e8_| See: NsPrewonae™ ‘CAB GUARD. 5140-01-01 300 [ees ae oe BUNeER 369 -002°01| 95 [Ee Fh Sow R25Uo] JOWUOJU] *9°O 9d/AEq |DI4ay Salsas NY 9°9) TWANOZIIOH | BZ t 29 S ALInYES wwO1tban b 9 i Deo a w Ea oar oe 2a “oF erat over | er wire eran rat agsuv 2087 iy eee SEW | paosnyr ar oso | ale occ? [eee O69NY | pea or eeu ois) s6 7 oF 1SLNY | onse 8P LSLNY or 250 seer z y/e-68 2s9NY = ora sur | a era au 07 seer Ly vem ik ‘orSNY oe osony_[amurions seer [aur f-wre-ee 25907 |yuostyd er teow | tS, seer | er rena e590 wi N0 ce eeunw srry [ser weve seu cee Ze) Tsun sor] 6h fovea 15a nosed] won [worwon] —_NOUsHOSI0 toate] wisn | widaton| —NOlsIe9s30 R31cesomprion [RNA] RTA [oes [antes pansion a 76" 180 aca MSS) WA ‘aneso_vension & 7536 PMENSION A MAN [DMENSION A PLATEOR gan SIGE PMENSION A Tran 90 _fonension af 78" 2 —L DIMENSION © DIMENSION 8 F=-DIMENSION D Vs 4 CENTER OF GRAUITY fo FRIES a AN Series Aerial Device Length & C.G Loeaision MN InformationS3D1A30 Twiuy S31eaS-Hv 3 Os $440 3e¥L uBNOY ORONIMNODIEINSTALLATION TIP. BULLETIN NO. 201 MAY 15, 1985, RECOMMENDED PUMP SPEEDS FOR ‘AM SERIES AERIAL DEVICES ‘The AM Series Aerial Device utilizes a 2.3 cubie inch Variable Displacement Axial Piston Pump to provide a re- commended 1.5 GPM maximum output during operation of multiple boom functions. ‘The truck engine is accelerated by @ pressure activated engine throttle cylinder which only accelerates the engine when a signal is sent to the pump to produce flow and pressure. The pump speed to produce 14.5 GPM is 1450 RPM at che input shazt. In ofder to accommodate for engine lugging during use, ic 1s recomended that the pump input speed be set at i600 RPM when the "lover control override’ Selector valve is in ‘lower control’ position and no functions are being operated. It ig also recommended that PTO ratios be as high as possible and at least 100%. Several PTO's are available in the 125% range and these work very well. In order to determine the engine speed use this formula: = Pump Speed x 100 Engine Speed = pot'g. percentage EXAMPLE: Consider a 129% P.1.0 Engine speed = 16092100. 1240 amt wasPEDESTAL AND OUTRIGGER SUBBASE INSTALLATION, ‘AAJAN SERIES.‘SUB-BASE, INSTALLATION AERIAL DEVICES (Mey__oty__pant yuween—__pesomrngn 2) Asma 12 ASREGD 025-2002 47 WASHER, FLAT, 34 ” ‘CAPECREM, HEX HO. 31410 UNC, GRADE® x2 CHANNEL, 60 1055 #/ FT. 36,000 PS. VELD STRENGTH, QTY. 1 (ON CHANNEL. 30 5.04 FT, 26.000 51, YELD STRENGTH. QTY. 2)DATED 381 MODIFIED A-FRAME OUTRIGGER CODE 42/242 a ‘579030002 (GENERAL INFORMATION sapareD 331 ce 2 FLAT SHOE A-FRAME OUTRIGGERS, ss CODE 41/241 GENERAL INFORMATION ‘579030001.roates Lew Sh 5 FLAT SHOE A-FRAME OUTRIGGERS AERIAL DEVICE Is 30 s007-8K. CODE 245 GENERAL INFORMATION coeLene! 6A RS FLAT SHOE A-FRAME OUTRIGGER: ‘AO SERIES AERIAL DEVICE rea s00195KupoaTEs 7 AUXILIARY MODIFIED A-FRAME OUTRIGGER INSTALLATION FOR DERRICK (REARMOUNTS - CORNERMOUNTS) AND AERIAL DEVICESUPDATES J8 DATEDS-81 INSTALLATION, MODIFIED A-FRAMEareD 3.81 SECTION “A-A* oo "B-B" INSTALLATION, FLATSHOE A.FRAME OUTRIGGERINSTALLATION, FLATSHOE AFRAME OUTRIGGER mmm__arr_pamtyo ____pesonpnioy waBODY MOUNTING GUIDELINES FOR ALTEC DIGGER DERRICKS AND AERIAL DEVICES ‘Compress all springs to 1 7/6" long. . Transverse and saddle compartments are to be spring mounted unless they are used in conjunction with a subbase. . To mount bodies to units with subbasses, weld each body crossmember to the subbase ‘along the outer edge of the subbace (running parallol with the eubbace tubes). Every ‘erossmember needs to be welded to the subbase. Some bodies have runners to mount ‘bodies without a subbase. Remove these runners prior to mounting the body on the sub- base. 1. All berglass bodies are to be spring mounted. «19 ONDIOOT TAS ‘oNN 9T-8/e “TvIDaaS ‘snN ZOzT6-€Oz-T “ 9 “o1 ¢ X $ davuo “oun 9t-B/E "GH XaH "Ma¥oSavO OTZTE-002-0 9 z ONDIQOT gTaS ‘oun T1-9/S “TvIDZS “InN zo9T6-COz-T 5 z O1 Z/T 9x S advag “Onn 11-8/¢ “GH XaH “ME¥OsaVO EZ9TE-00Z-0 % y ‘91 ¢ X BUIM “via z9z" “"a'O ¥/T T *NoIssa¥aHOD “ONTuaS ZoOsT-Cez-T € z INDO SNTUdS - LEXOVHE WENOT 'NOTIVTTVISNI 6£00S-0Z/-T z z INNOW ONTHAS - TEOVUE WsdaN ‘NOTIVTIVESNI 8£00S-0Z/-T T SWADOTUINO 40 SEAS OML/M SLINN - € TIVLSC 8 QNDIOOT FTAs ‘oun 9T~8/¢ “IVIQa4S "LON 70Z16-€O7-T ‘ 8 91 ZX S aavuo “oun 9T-8/E ‘aH yaH “HI¥OSavO OTZTE-00Z-0 3 z ONDIQOT gTaS “ona Tt-8/S “Tvro¥as “LAN 70916-€0z-T s z QT Z/T yx S aavuD “ONN TT-B/S "GH XaH “Ma¥OsavO G19TE-002-0 4 z 91 ¢ X SHIN “vid 792" *-a"O ¥/T T "NoISSmawoD “ONTYaS ZOOST-EeZ-T E z ANDO ONTWaS - LEVEE YAMOT 'NOTLVTIVISNI 6E00S-Oz/-1 z z INNOW DNIWAS - TaNOVEE WaddN ‘NOTLVTIVISNI G€00S-020-1 T SUa99THLNO dO LAS BNO/M SLINN - ¥ ILvERC fest Annowivay ‘SBTUS-WV ‘ONTLNNON AGOM ——_12905-O¥ ° ‘ALD NorLaTwosaa oN Bava (ON WELT TANOWIVEN "SETEAS-WY "ONTENTON RGOG 2 xz “ol ZX § davwo ‘oNN TT-8/S ‘°GH XaH ‘Ma¥oSavO OTOTE-002-—0 s % ONDIDO g1as ‘Onn Tt-8/s ‘TIDaas ‘ZAN zo9TE-CoZ-1 2 z QL Z/T yx S aavup “oun 11-8/¢ “GH xaH “ME¥OSaVD GT9TE-002-0 £ z “ol t X MUIM “via'z9z" *-a'O y/1 1 ‘NOTSSa¥dHOD “ONI¥AS coOst-EEZ-T z » ANG ONT¥dS = La¥OVEE WsasN | "NOTLVTIVISNI 8C00S-OZ/-1 1 “aR INNOK TSWaAg’ "SArWas-vY ‘ONTINNON Adod — Z200S-O¥ o “aid NorLaIwosaa “cw dav ‘ON WALT INDOW SSWaAaE SHTRIS-WW "ONTENNON AOE z2 AN Series JIC AN - SERIES JIC SCHEMATICNew issue JIC SCHEMATIC, SINGLE HANDLE UPPER CONTROL loa‘PLUMBING DIAGRAM, PEDESTAL, AM SERIES Lary pant numsen “Desemngy 3 sronsorseer 27420087 daosie OSE ASSEMGLY, 12, LENGTH VARIES BY mSTALLATION HOSE ASSEMBLY. 1/2 LENGTH VARIES BY MSTALLATION Hose ASSewaLy. 2 Lenev VARS BY MSTALLATION ADAPTER, CaP. 10 te ROAPTER RUT, 10 [ADAPTER STRAIGHT, 14 WT TO-4 96 ‘hive soueno, caRTRIDGE| ‘Tinoriue ncTuaton AsseueLy ‘AOAPTEN STRAIGHT TUBE REDUEER, 36 70 14 ‘SOAPTER RUT 6 FEMALE ‘Tbe ASSEMBLY, 14 00.x2172 46.6anya, awnois WISDRNO TaN OUTRIGGER PLUMBING INSTALLATION, (2) 1 SPOOL VALVESOUTRIGGER PLUMBING INSTALLATION, ITEM QTY 1 2 2 2 3 1 41 52 5 1 6 2 PART NUMBER (2) 1 SPOOL VALVES DESCRIPTION 270-1001 270-20002 270-3002 270-8003 352-00078 352-00074 3852-09026 708-90215-(L69.6]-601C 9-89 OSE, 1/4 SAE 100R1, HOSE, 3/8 SAE 100R2, HOSE, 1/2 SAE 100R2, HOSE, 3/4 SAE 10082, VALVE, 1 SPOOL VALVE, 8 sPooL POWER BEYOND PLUG LENGTH VARIES BY INSTALLATION LENGTH VARIES BY INSTALLATION LENGTH VARIES BY INSTALLATION LENGTH VARIES BY INSTALLATIONOUTRIGGER PLUMBING INSTALLATION, (1) 2 SPOOL VALVE OUTRIGGER SIGNAL SWIVEL eGER S some d " 7 OUTRIGGER PLUMBING INSTALLATION, (1) 2 SPOOL VALVE TEM QTY PART NUMBER DESCRIPTION 270-1001 HOSE, 1/4 SAE 100R1, LENGTH VARIES BY INSTALLATION 1270-20002 HOSE, 3/8 SAE 100R2, LENGTH VARIES BY INSTALLATION 1270-30002 HOSE, 1/2 SAE 100R2, LENGTH VARIES BY INSTALLATION 270-0003 HOSE, 3/4 SAE 100R2, LENGTH VARIES BY INSTALLATION 8352-00073 VALVE, 2 SPOOL 708~90216-(L69.7)-601C 63.7 9-89 oaa “wns wa8DRANO TaAms 163.8 38 OUTRIGGER PLUMBING INSTALLATION, (2) 1 SPOOL VALVES.(OUTRIGGER PLUMBING INSATLLATION, (2) 1 SPOOL VALVES Tren GT 108-90167-[69-3/L63.8]-601¢ 389 PART NUMBER 270-1001 270-2002 270-3002 270-8003, ‘392-0007 9392-00074 38209026 HOSE, 1/4 SAE 100R1, HOSE; 3/8 SAE 100R2, HOSE} 1/2 SAE 100R2, HOSE 3/4 SAE 100R2, VALUE, 2 soot. VALVE, 9. SPOOL. POUER "BEYOND PLUG DESCRIPTION LENGTH VARIES BY INSTALLATION UENGTH VARIES BY INSTALLATION LENGTH VARIES BY INSTALLATION LENGTH VARIES BY INSTALLATIONPLUMBING DIAGRAM, 1774-87056 12re07080 38.1000 4.75083 ‘ADAPTER. 90 ELBOW, 9. NPT TO “6. NOSE Assent eho Vay sraLaron ‘RoaPreR StmAicn, TUE REOUCER 1% TURE TO % TUBE soArren ur 20. rea A TEE SWHEL, 20.6 -20.NC FEMALE 70-20. [ROAPTER Sor ELBOW. NTO ce OSE ASSEMBLY: LENGTA VARIES BY INSTALLATION, ADAPTER Tee SWVEL "ee YO-# FEMALE TOE Tupe assewauy. 2s (ONG. Abavren rear TSE ebuceR A rune mW TRE VALVE SOLENOID cARTRIOGE ‘oaPTER STRAIGHT “8 SAETO-4.96 PLUMBING DIAGRAM, D.C. PUMP. "i 5 i a hoe pp te M47 pt WIRING DIAGRAM — REMOTE START/STOP ‘AM/AA-L, AM SERIES, ANWIRING DIAGRAM — REMOTE STARTISTOP TENG PART. SESERSTO fd pean SSAPTER DEG COMPRESSION VeNPT TO 8 TUBE (SIE HUNG PLATFORM) sy zreease {AOAPTER,STAMGMT, COUP, BNP TO U8 TUBE (END HUNG PLATFORM) 8k Brescise oarren wor couPeessioN ve PLASTIC TUBE 5 gare Gavscone ‘nia LUB Une PLAST. 8 0, NATURAL 8 Bpeomos {HP TER, eTRAIOHT,UNON, 8 PLASTIC TUBE TO V8 PLASTIC TUBE 8 1 Steen ‘NmeraniOER sim BONER? V2 STROKE t+ meastece HE sn gu a STEEL PLATED 1 Soom Puncino,ReMore STaRTISTOP eo} Beason [DAPTER 0 DE0, COMPRESSION, YBNPT TO V8 TUBE i Soar ‘Teron, ae a8 STUD. 210 we 1 seeroots ‘SuITCH PRESSURE. SPST, 15: ft Bro SiMe cone woniren fe 1 Sesoon ‘SACU BREAKER. THERMAL, 30 AMP Bot Beat SOUPUNG. MODFIED, 2 v2 NeT 22.ELECTRICAL DIAGRAM - DC PUMP WITH OR WITHOUT REMOTE STARTISTOP. +1 a1es0010 ARCRLNOER 1m SORE X21 STO. 5} Rezo (ioe ie DAMETER THBP f 2 Sete ‘SwifGk ToaaLs: SPS. OFF NONE NOM ON So xser Seegtoos [WIRE STRANGE, 14 GA VINYL INS, WE 8 aise ‘cue, coaren, 114 DAMETER S$ Seater SoaneSron, 2 GU, WEATHERPROOF, Wis COLOR CODED #16 WIRE + 8d Sttn Shnmos resume, Soot! Ho} Beason barren go Deore COMPRESSION ve NPT TO 18 TUBE 2 Srocome PLACARD, EMERGENCY. Dc PUMP 131 broosee ‘PLACARD, EMERGENCY PUMP VIMEMOTE STARTISTOP Serr torso ‘Tune ub Une. PLASTIC, W800, NATURAL fe Set eezaooe {ou se onuereR LACK SOT Seetoner ‘ERONDER MOUNTING BRACKET + maton CAP SCREW, HEX HEAD, 1420 NC STEEL GAADE 5 PLATED X94 1 Boots or nex ho une hee sTen PLATED. 1 deez: ASten Lg Ext TOOT STEEL UNPLATED ELECTRICAL DIAGRAM - DC PUMP WITH OR WITHOUT REMOTE START/STOP M23 ‘ANAA-L, AM SERIES, AN vawwoares wit DATED a INSTALLATION PLACARD ORIENTATION, A AND AN SERIES WET, ue DAMETER PuscknO, UPPER conTroLs PLACARD, DANGER BODY BELT, GPU. PLACARD, BEWARE, soo BELT EE! PLACARD, INGER GPU. Puscano, None. £1 PLAGARO: DANGER VERTICAL, aU, PuacAaro WarouNG, VENTION EEL PlAcARO, Oana OP, Pracane, warns ee PLACARD, WARNING, OUTAIGGERS, £1 PLACARD, Lowen CONTROLS ucato Tee euecTrone PLACARO Aa SEES SERAL NUMBER PLACARD, NTERLOGK. METALTAgR PLAGARO, LOWER CONTROLS (AN OR AAL SERIES ONLY) PLACARD, CAUTION, ROTATION eArRNG BOLT TORGUE PLACARD, DANGER, HORZONTAL. GPU. PLACARD, WARNING, HORZONTAL EE PLACARD, DANGER. CONDUCTIVE HOSE, PU, SUSAR mn conouzmve vost EE PLACARO, WARNING. OUTRIGGERS, PLACARD, NOTICE. TAANGFER OF GVMERSHP, EL Es =soon s12 vtec mpusraues, ne. WEST onion OPERATIONAL INSPECTION. ALLTYPES Wor. CUSTOMER onre SvvgoLs “IMTALS™. Teh ACCEPTAGLE W/A ITEM NOT APPLICABLE OR NOT OW UNT CHECK FOLLOMING TEMS FOR ROPER INSTALLATION, DAMAGE. APPEARANCE, WORKMANSHIP, WELONG QUALITY, FLUID EVEL AND COMPLIANCE eatreny as, Bee a EN ema ME es ee emer Ce Neate memera Serangn eeansar rune wegen agar — Se onsen, cma EAE ca EERE vere mo nae eer wo seep ances NR ee manera wae Sa Paones sent 2a12 AEE MOUITRES We MECHANZED EQUIPMENT FRE-OFERATIONSLMGPETIONALLTYPES “wgorru cowrnoe eS SUPEMEyTA LD BRAKE prORAULG suecrncAL cng gua. endl hey ooemror — ‘ong ro eoena 0 1) S| accessonies Foreict nace work oRoER : = ee mew cas UMIF 1s READY FOR OPERATIONAL TEST P2Ps ALTEC INDUSTRIES, INC. Recommended Installation Checklist For ‘AA Series Aerial Devices Customer, W.0. No. si Truck No: This test check list and test procedure is a guide for proper installation of an Altec AA Series Aerial Device to a mobile unic. Inspected by Date, CHECKLIST (Initial items as checked) 1. The unit is properly mounted on the truck. The fasteners are tight, the welds have been inspected and there is no deformation or excess deflection in the unit, the mounting brackets or the truck frame. 2. The Pedestal is secured to the eubframe, spacer or truck chassis by four - 1 inch, Grade 5 bolts tightened to 583 ft-1bs torque. 3, The Main Outriggers are secured to the Pedestal with four - 1 inch, Grade 5 bolts tightened to 583 ft-lbs torque. 4, The tie between Outrigger legs is in place and bolted to truck frame, as per installation drawing. 5. The Pump Hydraulic Lines are sized properly and routed cleanly under the truck to the aerial device. The lines are securely attached to the truck/body and are protected from heat, abrasion, kinking and pinching. 6. The hydraulic hose to the Throttle Control Cylinder is secured and protected from pinching, kinking, abrasion and heat.The Throttle Control Cylinder is, adjusted so chat pump output is 8 GPM flow when the unloading valve is, recharging the accumulator or when the power tool circuit is in use. ‘The Reservoir is filled and free of leaks. The return Line and suction gate valves are open. TESTS - to he performed on completed mobile unit. Stability Tests have been performed according to ANSI standard A92.2-1979 or latest revision. ‘The rated load capacities are marked on the aerial device according to this standard. ‘The rated capacity of this unit with outriggers extended to a solid footing is: Abs. per platform Ibs. total (all platforms) Plus Ibs. material handling capacity at maximum Horizontal teach position. 2, Unit will Lift out of the boom rest rated capacity. 3. With che lower boom cylinder fully extended, unit will pull back platform capacity and material handling capacity on level ground. Electrical Tests have been performed according to ANSI standard A92.2-1979 or latest revision. Tests have been performed on the installed mobile unit. Qualification Voltage Date PoP10 Operational Test Procedure Sequence 1. Operate unit as installed on the mobile unit Ehrough the test sequence below vith go. load in the place form. Check cycle time for all functions and record on Page P13. Sequence 2. Operate the unit through the test sequence below with 1 1/2 times specified rated capacity in each of the platforms. Only cycle once through each step. Sequence 3. Operate the unit through the test sequence below with'a single operator in the placfora, tee upper controls only. TEST _cycLE CHECK Sequence 1 Sequence 2 Sequence 3 a. Gycle Upper Boom with cycles Leyele _ 5 eyeles Cover Boom fully Faisea - - b. Rotate in each direction —Z-cyeles—T oyele 7 oyeles— with Lower Boom down and Uppes Boon Entwed - - c. With upper oom up - raise Seyeles—T eyele —S ayeles— ind lover che Lower Boom fo full hedghe : : . 4. Wieh'boh booms in = —S-ayeTes Tayete ayers — stowed position raise and lower. Lower, Boom : : e. With Upper Boom Horizontal 7 cycles —T-eyele ——T-aycTes— na Lover Boom fully Faised = rocaze each Gkrection 360° 7 : £, Halse unie to full heightS-eyeles—===——==—— Drop Upper Boon at fulf speed and cateh at Rorizontal position. Con- Einue to lover £0. stow position. "Lower the Lover Boom to’ stow position w/a = yA g. Inspect units for cables rubbing, Leake, hose Fouting! structure and h. Hote coments on correccive actions taken. Attached Sequence Checklist Coupletea Approved by,11, Access Ladders and Steps Accessory Operational Tests 1. The Platform Rotators (if installed) are lubricated with open face gear lube, operate freely in both @irections and platform iash (measured at the outer edge of the platform) is less than 5/8 inch total. 2. Outrigger Interlocks (if installed) require the out- riggers to be lowered within 0-6 inches of the ground before the aerial device can be operated. Raising the outriggers with the aerial device in stowed position deactivates all serial device controle 3. Remote Start/Stop (if installed) a. Cycle 10 times on/off from platforn. bi Truck/Machine switch on dashboard mist bein Wachine position to operate "Start" from platform. Stop operates instantly 4. Emergency pump will fully store booms 5. Gin Pole Socket (if installed) has rating placard, upper boom angle indicator and lower boom indicator installed properly, 6. Material Jib (if installed) tilts to all positions, can be pinned easily, and telescopes to storage or use positions. All rating placards, both boom angle indicators are installed. (See Manuals - Parts, Maintenance) ‘Transformer Winch (if installed) operates smoothly and winch gearbox oil level is correct. 8. Tool circuits (if installed) are free of leaks. Check flow by installing a 1/2 inch hose across the pressure and return quick couplers. The flow is sufficient to Keep the pump loaded and the unloading valve does not eyele. Platform Liners (if installed) are certified from their supplier and fit snugly. - ‘The following minor accessories are installed as specified and fit properly. 10. Platform Covers |10. uw P12 12. Pruner Holder 13. Chainsaw Holder 14, Safety Lanyards 15. Other (note) | AA SERIES INSTALLATION TEST SEQUENCE CHECKLIST Iten O11 temperature is satisfactory. No oil leaks. cables, control are moving freely. Unit operates quietly. No structural interferences are evident. Controls operate well. Safety interlock check s"trigger shuts off power ~ purge valve shucs SEF upper controls - palm valve required to operate lower controls Leveling System "Boom tip cable = Upper Boom Pivot area * Turret/Lower Boom area Hydraulic cylinders function and holding valves operate Structure = "Pins rotate or are ‘Secured properly = Fasteners are tight Truck Mounting -'no excess deflection and no deformation = fasteners tight = welds inspected Approved by. Sequence 1 Sequence 2 Sequence 3 N/A N/A N/a wa N/A N/A N/A‘ype of achat on Dae, Option Gods Type of toty SAP as teat net, "Se carte otsee (E¥=212) for additional platfore capacity salsa intararton over] mLarroax oPrroxs Test ficit —— Pe on 5 sore sas00] toe single side Hons | 300 1b5_ 450 be. 100 Tbs. 602 «603 thi. side Hung] 300 tbs. | USO ibs.ea. = 900 Ibe. | 400 Ibeuea. = 800 ibe. 605 08606 1 van End Hung] 450 Ibe. 675 be. 600 be. (04 oF 607 2 Han End Hone] 600 Ibe 900 2s: 200 bs. rasoo] 602 Single size wong | 300 tbe 450 he, 400 be. (02 4 603 Obi. Side Hone] 300 tbe. | G0 Tbe.ea. = 900 Ibe. | U0) Theses. + 800 Iba 005 06606 1 200 Be 600 Ibs, 333 be. 604 oF 607 2 S00 tbs. 750 the. 667 tbe. [6050 606 1 Man End onal 400 Tbs, 600 Abs. 533 tbs. ‘oie stable wich Yes. in platform on level surface. | PLATFORK RATING Ue stable wich the, 9 platform on 5° slope. Bach rota ‘ate unit passed scability tests . a Tests performed ty: Sim of vost Pq7ALTEC INDUSTRIES, INC. oppares px DIELECTRIC TEST REPORT ‘AA & AN INSTALLATION (CATEGORY C) Upper Boom Test Lower Boom Test High votage leads must be insulated Jumper, ‘rom groune ‘Al metal at boom tp must be tied together ‘chassis o be inculated trom ground by placing polyetyiene pads under ‘ach whee! ang ourgger eg. ‘To reduce height for indoor testing, amper| the delectrtests may be co: 4 High Votage ‘tod with tower boom at east 6. ‘Leade ‘above the ower boom est andthe ‘upper boom atleast 6. above the Meter Lead Contot Som ons on Ct a TR 60 Hz. teading [ANSI Maximum] wi : a ae : 2 D oe [Operation: Ralce votagein increments of 25 KV, roord leakage al each level, Hol a 100 KV for hee mines. No flashover may occur. DO NOT use cance (nl) circu 1 Boom Test Raise votage 1o 50 KV, record leakage Accept na) Hold for three minutes. No lashover may ooaur ‘ject (Reason), Maximum leakage 2000 microamps |Comments: Plattoan Capacity Max. Hyd. Pressure Fated Line Vonage, Plant 340.0. #. ‘Test Dove Number_ Date Plant 37 W.0. #. Modol Number___ Operator. ‘Accept (ini), -Rojct (Reason) ‘Serial No, uTest Resuts (1) —__(@) _____ (@) ____ 8ALTEC INDUSTRIES, INC. wrparen rate DIELECTRIC TEST REPORT ‘AA & AN INSTALLATION (CATEGORY B, 46 KV AND BELOW) Upper Boom Test — Lower Boom Test High votage loads must be insulates “MP Tost Band ‘rom ground ‘ster Receptacle ‘Al metal at boom tp must be ted together Polyethylone pads requted only on lower boom test, / “To reduce height for indoor testing, SUMPer the dielectric tests may be conductod ith lower boom at east 6. above the lower boom rest andthe upper ‘boom at east 6 above the upper boom rest, 1 t 1 ' ' 1 | ! 1 i High Vorage ‘Leads 1 1 I ' ' ' Upper Boom Test vonage KV) ‘Corying for 45RV and below at assem OH ‘Comments: Platiorn Gapacty Max Hye, Pressure Rate Line Votan Plat 4W.0.8_______ Test Device Number Date Plat 97 W.0.8______ Model Numba. operator ‘Accept (tials), Reject (Reason) OnTestResuts (1), a, ®. Serial No,i sn 114 vtec nousrms, we. iowesr ons UNITFINAL mSPECrION wor custowen, are vont sn MODEL AUK SYMBOLS: “IMTIALS"- TEM ACCEPTABLE_W/A- ITEM HOT APPLICABLE OR NOT ON UNIT coup mowe ose maTEnaLs ois rf. st orenarion fesousrr revecrave Test 10 FATES 8 MARKINGS Mec Fon unusUAL noses m ie ease ee ‘ score phn gra ‘wr 6 READY FoR DELERY run P24