Service Workshop Manual FELICIA Simos 2P Fuel Injection - | and Ignition System 4 Service Department. Technical Inforraation $00.5216.00.20 Edition 10.96Service FELICIA Contents 04 Self-diagnosis Self-diagnosis.. - Function - - Technical data of self- ‘diagnosis = Equipment ~ Available functions 6... = Connecting vehicle system tester VA.G 1552 and selecting engine electronics... 01-2 = Interrogating fault memory — . . 01-4 - Faulttable .. ws 01-5 - Erasing fault memory 01-9 - Final control diagnosis... 01-11 - Reading display groups of measured value block and basic setting. 01-14 ~ List of display groups 01-15 ~ Meaning of the digits in the 4-digit numerical block .. 01-21 ~ Erasing learned values ofthe engine electronics conto unit mee 01-21 - Replacing Simos 2P control unit. seve 01-22 24 Fuel Preparation / Fuel Injection Simos 2P fuel injection and ignition system. ~ List of fitting locations - Servicing injection components ~ Disassembling and assembling intake manifold 24.9 - Disassembling and assembling fuel rail .... seennennnnnnn 24-11 - Disassembling and assembling air filter ..... snes a 24-12 = Safely MEASUTES ....cocene frente 7 . 24-14 - Rules for cleanliness see . m1 2414 - Carrying out basic setting 24-15 - Testing idling speed... sr oe 2417 = Testing lambda probe and lambda control . 24-18 = Testing lambda probe heater . 24-20 ~ Testing operating states of engine ....- cmon 24-21 - Testing throttle valve control unit. 24-22 = Testing coolant temperature sender 24-28 - Resistances of coolant temperature sender . 24-31 = Testing pressure and temperature sensor for intake air... , 24-32 = Testing injectors . 0 3 ee 24-38 ~ Testing spray pattern and leaks . = a 24-37 = Testing fuel pump relay J97 «cs 24-38 - Testing fuel pressure regulator and holding pressure . 24-41 - Testing operating state of fuel pressure regulator... 28-83 = Testing intake system for leaks (unmetered air). veces - 24-44 - Testing voltage supply for contra! unit - . : 24-45 28 Ignition System Servicing ignition components . - Safety precautions... - Setting data, spark plugs... - Removing and installing ignition system - Testing ignition transformer cable ~ Testing Hall sender ~ Testing knock sensor Edition 10.96 S$00.5216.00 20FELICIA Self-Diagnosis 01 Self-diagnosis Note: Self-diagnosis monitors only part of the fuel injec- tion and ignition system. Function The Simos 2P control unit for the fuel injection and ignition system is equipped with a fault memory in which data relating to the type of fault are stored If faults occur in the monitored sensors or compo- nents, these are stored in the fault memory with data relating to the type of fault The stored faults can be output as stated in the instructions => page 01-6. The contents of the fault memory have to be erased after rectifying faults => page 01-19 Information relating to a fault which affects the ope- ration of the lambda control, can only be interro- gated after conducting a road test lasting at least 10 minutes. Faults which are attributable to temporary open Circuits in the wiring or loose contacts, are also stored, These so-called short-time faults (sporadic faults) are displayed with /SP" and are automati- cally erased from the memory if they do not reoccur within the next 40 engine starts. Notes: The description which follows retates only to the vehicle system tester V.A.G 1552 using programme card 2.0. Use of the fault reader V.A.G 1551 is similar (with the exception of minor differences - a different readout in display and the possibility of using the integrated printer etc). For ending self-diagnosis or for shifting to a diffe- rent address word, select function 06 ,Ending out- put, If the battery has been disconnected, it is neces- sary to carry out the basic setting or to switch on the ignition for 10 seconds after re-connecting the battery (basic setting of the throttle valve takes place during this time). Edition 10.96 a4 enh 91800 2n01 Self-Diagnosis FELICIA Technical data of self-diagnosis Equipment + Faultmemory Control unit identification = page 01-2; Connet vehicle system tester V.A.G 1552 and select engine electronics, or select func- tion 01 ,Interrogating control unit version" Available functions Function Ignition | Engine on idling [01 interrogating control x x unit version 02 _Interrogating fault memory x x 03 Final control diagnosis x zi 04_ Initiating basic setting x x 05 Erasing fault memory x x (06 Ending output x x 08 Reading measured value x x block 10_Adaptation x : Connecting vehicle system tester V.A.G 1552 and selecting engine electronics Special tools, testers and aids required + Vehicle system tester V.A.G 1552 with cable VAG 1551/3 . Test conditions © Battery voltage at least 11.5 V © Fuses 1,4 and 200k. ® Earth connections at engine and at body o.k. 01-2 —_ Edition 10.96FELICIA Self-Diagnosis V.A.G 1552 V.A.G 1551/3 0479060308 > Coding 0000 WSC 0000 ‘TEST of vehicle systems HELP Control unit does not answer 01 Procedure “~d- Connect vehicle system tester V.A.G 1552 with cable VA.G 1551/3, Notes: ¢ The diagnostic connector is located in the foot- well on the right next to the central electrics. + The central electrics does not require to be opened. - Depending on the function desired: ‘Switch on ignition or Start engine => page 01-2, table of Available functions". Notes: + If the readouts stated in the procedure do not appearin the display: =» Operating instructions of vehicle system tester. + If,Fault in data transfer" appears in the display because of an entry error, unplug cable at vehi- cle system tester, plug in again and carry out all the steps. = Operate vehicle system tester on the basis of the readouts which appear in the display: - Enter 01 for address word .Engine electronics" and confirm entry with the key Q <1 The control unit identification appears in the dis- play of V.A.G 1552, e.g.: 0479060308 = Part No. of control unit + Coding = Coding version # WSC = Code of service workshop <4 If the following readout appears on the display: = Alist of the possible causes of the fault can be displayed by pressing the HELP key. = On models fitted with an immobiliser, the func- tion of the control unit is blocked if the code is. incorrect or if there is no connection, =» Workshop Manual Electrical System" = After rectifying the possible causes of the fault, ‘once again enter the address word 01 for ,En- gine electronics" and confirm entry with the key Q - Press > key. Edition 10.96 —— 01.3 —01 Self: -Diagnosis TEST of vehicle systems Select function XX HELP “4 Readout in display: - For the remaining procedure =» Repair proce- dures Interrogating fault memory Special tools, testers and aids required @ Vehicle system tester VAG 1552 with cable V.A.G 1851/3 Procedure = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01) with engine idling = page 01-2. Only if engine does not start + Operate starter for about 6 seconds and then do not switch off ignition. TEST of vehicle systems Select function XX HELP “<4 Readout in display: X faults regognised = Operate the vehicle system tester on the basis of the readout in the display. = Enter 02 for the function ,Interrogate fault me- mory" and confirm entry with the key Q. “4 The total number of stored faults or ,No fault regog- nised" appears in the display. If no fault has been found: - Press — key. - Enter 06 for the function End output" and con- firm entry with the key Q. Ione or several faults are stored: = Press — key. Fault number: 00262 “4 Readout of fault number in display, e.9.: = Press — key, Throttle valve potentiometer -V60 Short to earth ISPs “<1 Indication of source of fault with type of fault in dis- play, e.9.: - Press — key. = Enter 06 for the function ,End outp firm entry with the key Q. and con- amg ronons Edition 10.96 FELICIAFELICIA Fault table Notes: Self-Diagnosis 01 Locate and rectify faults as described in fault table = page 01-5. Note: The fault table is arranged according to the 5-digit fault code. The fault table is arranged according to the 5-digit fault code positioned on the left. + Explanation of types of faults (e.g. ,open circuit/short to earth’): = Operating instructions of the vehicle system tester Erase fault memory = page 01-9. The designations of the fault sources stated in the table are not an indication of any automatic necessity of replacing this component. This applies in particular to faults which are indicated as ,sporadic" (SP). It is always necessary first ofall to inspect all the cables and plug connec- tions to these components (electrical conduc- tivity, loose contacts). = ‘Output on V.A.G 1552 Possible cause of fault Rectifying fault No fault regognised Ifa problem exists: fault not regognised by self-diagnosis, 00282 Throttle valve positioner -V60 implausible signal Open circuit in wiring = Test V60 = page 24-22, Testing throttle valve control unit ‘V60 faulty 00515 Hall sender -G40 No signal (Open circuit in wiring = Test G40 => page 28-5 G40 faulty 00516 Idling switch -F60 Short to earth Wiring has short to earth Test F60 => page 24-24 F60 faully, always closed (Open circuit/short to positive Open circuit in wiring Incorrect connector assignment = Test connector assignment Throttle cable incorrectly set = Adjust throttle cable = Repair Group 20; Removing and install- ing parts of fue! supply system; Setting throttle cable F60 faulty, always open = Test F60 => page 24-24 Edition 10.96 $00 5216.00.20ot Self-Diagnosis FELICIA Output on V.A.G 1552 Possible cause of fault Rectifying fault 00518 Throttle valve potentiometer -G69 Short to earth Wiring or G69 have short to earth Open circuilshort to positive Open circuit in wiring Incorrect connector assignment G69 faulty Implausible signal Poor connection of thrattle valve control unit to earth Temporary open circuit in wiring or short cit cuit + Test G69 =s page 24-25 G69 faulty 00519 Coolant temperature sender -G71 | Wiring has short to earth. + Test G62 = page 24-32 Short to earth G71 faulty Open circuitishort to positive Open circuit in wiring G71 faulty 00822 Coolant temperature sender -G62 Short to earth Wiring has short to earth G62 faulty Open circuitlshort to positive Open circuit in wiring Ge2 faulty Implausible signal ‘Temporary open circuit in wiring, short cir cuit or open circuit in G62 - Test G62 =2 page 24-28 00823 Intake air temperature sender -G42 Short to earth Wiring has short to earth G42 faulty Open citcuilshort to positive ‘Open circuit in wiring G42 faulty + Test G42 => page 24-32 00525 Lambda probe -G39 No signal ‘Open circuit in wiring 639 faulty + Test lambda probe and lambda control = page 24-18 __ 04.4 ——— ann anonFELICIA Solf-Diagnosis 01 Output on Vai.G 1552 Possible cause of fault Rectifying fault Short to earth Wiring has short to earth 639 faulty Short to positive ‘Wiring has short to positive G38 faulty 00530 meter -G88 Open circuit/short to earth Throttle valve positioner/potentio- (Open circuit in wiring or short to earth : Incorrect connector assignment G88 faulty Short to positive Open circuit in wiring in earth cable Wiring has short to positive 688 faulty Test G88 = page 24-22, Testing throttle valve control unit Implausible signal Poor connection of throttle valve control unit toearth ~ Test earth connection Temporary open circuit in wiring or short cir- | - cuit Ges faulty Control difference Control limit exceeded 688 faulty Test G88 = page 24-22, Testing throttle valve control unit 00537 Lambda control ») Control limit exceeded Lambda probe heater faulty : Test voltage supply for probe heater = page 24-20 Test probe heater for continuity = page 24-20 Leak in exhaust system between cylinder head and catalytic converter Inspect exhaust system Ignition misfiring - Test ignition components =» page 28-1 Fuel pressure too low 2 Test fuel pressure regulator = page 24-44 639 faulty (modified characteristic caused |- by chemical substances) Replace lambda probe -G39 Control limit not reached Fuel pressure too high - Test fuel pressure regulator = page 24.41 1) After rectifying the fault, the leamed values of the control unit have to be erased => page 01-21, Erasing learae values of engine electronics control unit Edition 10.96 $00 5216.00 20 01-7 —01 Self-Diagnosis FELICIA Output on VAG 1552 Possible cause of fault ing fault Solenoid valve 1 for activated charcoal fil ter -N80 leaking, jamming Test N&O = page 01-11, Final control diagnosis, 639 faulty (modified characteristic caused bby chemical substances) Replace lambda probe -G39 01087 Basic setting not carried out Incorrect connector assignment Open circuit in witing Test G88 => page 24-22, Testing throttle valve control unit Poor connection of throttle valve control unit toearth Test earth connection G88 faulty = Test G88 = page 24-22, Testing throttle valve contro! unit F60 faulty : Test F60 => page 24-24 1247 Solenoid valve 1 for activated char- coal filter -N&0 Short to earth Wiring has short to earth N80 faulty Test N80 = page 01-11, Final control di- agnosis (Output of control unit 1382 fauity Test 4382 Open circuit/short to positive Open circuit in wiring or short to positive NBO faulty Test NBO = page 01-11, Final control di- agnosis Output of contro! unit -J382 faulty Test J382 o1249 - Injector cylinder 1 -N30 Open circuitishart to positive ‘Open circuit in wiring or short to positive Test N30 ... N33 = page 24-36, Testing injectors N30 faulty Short to earth Short to earth N30 faulty, — 01-8 —_ Edition 10.96FELICIA Self-Diagnosis 01 Output on V.A.G 1552 Possible cause of fault Reetifying fault 01250 Injector cylinder 2-N31 Short to earth Open circuitishort fo positive | = Cyl. 1, fault code 01249 = Cyl. 1, fault code 01249 01251 Injector cylinder 3 -N32 Short to earth Open circuilshort to positive | => Cyl. 4, fault code 01249 = Cyl. 1, fault code 01249 01252 Injector eylinder 4 -N33 Short to earth Open circuitfshort to positive | = Cyl. 4, fault code 01249 = Cyl. 1, fault code 01249 01259 Fuel pump relay ~J17 Control unit faulty Components in control unit faulty = Replace J382 = page 01-22 Short to positive Short to positive = Test J17 = page 01-11, Final control di- agnosis Output of contro! unit faulty = Test J382 65535, Erasing fault memory Special tools, testers and aids required + Vehicle system tester VAG 1552 with cable V.A.G 1551/3 Test condition © Repairs carried out Edition 10.96 $00 5216.00 20 ——01.9 —01 Self-Diagnosis FELICIA Procedure - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01) with engine idling => page 01-2. TEST of vehicle systems Select function XX HELP | ~tReadoutin display: Enter 02 for the function ,Interrogate fault me- mory" and confirm entry with the key Q. - Press — key until all the faults still stored have been displayed. TEST of vehicle systems Select function XX HELP | ~dReadoutin display: Enter 05 for the function ,Erase fault memory" and confirm entry with the key Q. If not all the faults have been rectified when carry- ing out repairs: TEST of vehicle systems Faull memory is not erased = | ~4Readoutin display: + Press > key. = Enter 06 for the function End output" and con- firm entry with the key Q. + Reciify faults. - Once again interrogate and erase fault memory = page 01-4 If all the faults have been rectified when carrying out repairs: TEST of vehicle systems Fault memory is erased ~ | ~tReadoutin display: + Press ~ key. Enter 06 for the function ,End output" and con- firm with the key Q. ~ Carry outa road test lasting at least 10 minutes. During the road test ¢ coolant temperature should reach at least 80°C. + engine speed should be increased to at least 3000 rpm. + the accelerator should be fully depressed for a short time. = Once again interrogate and erase fault memory = page 01-4 —— 01-10 —— Edition 10.96FELICIA Self-Diagnosis Fuel pump relay J17 TEST of vehicle systems HELP Select function XX Final control diagnosis > Final control diagnosis The following components are actuated in the or der stated with the final control diagnosis: 4. Fuel pump relay (J17) 2. Activated charcoal filter solenoid valve (N80) Note: In order to repeat final contro! diagnosis without ‘switching on the engine in-between, switch off ig nition for about 20 seconds. Special tools, testers and aids required Vehicle system tester V.A.G 1552 with cable V.A.G 1551/3, For further fault finding at the control elements + Test box VA.G 1598/22 + Muttimeter, e.g. AG 1526 + Diode test lamp VA.G 1527 Test cables V.A.G 1594/1 and adapter V.A.G 1594/15 + Current flow diagram Procedure - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); do not start engine, ignition on = page 01-2. Press — key. Ifthe solenoid valve does not click: “4- Unplug 2-pin connector -1- from the valve and connect diode test lamp V.A.G 1527 using auxiliary cables from V.A.G 1594. ‘The LED should flash. IFLED flashes: = Continue final control diagnosis to the end. = Switch off ignition. + Replace solenoid valve =» page 24-2, item 10, Ifthe LED does not flash: Continue final control diagnosis to the end. Connect diode test lamp to contact -2- of the 2-pin connector and to earth. Ifthe LED does not come on: ‘Switch off ignition, Locate fault on the basis of current flow dia- gram (fuse 4) te —— Edition 10.96FELICIA SKODA 1,3 MPL V.A.G 1598/22 524-0107 =a Self-Diagnosis 01 Ifthe LED comes on: = Switch off ignition <1- Connect test box V.A.G 1598/22 to the control unit connector. Note: The contact numbers of the connector and the socket numbers of the test box are identical. - Test cable between test box socket §8 and con- tact 1 of 2-pin connector for open circuit and rectify any fault on the basis of the current flow diagram Cable resistance: max. 1.5.2. = Test cable for short circuit to battery positive and to earth. Specification: 2. If no fault is found in the wiring: = Replace control unit = page 01-22. Note: After completing final control diagnosis, enter 06 for the function ,End output" and confirm entry with the key Q. = Switch off ignition Edition 10.96 —— 01-13 —01 Self-Diagnosis TEST of vehicle systems HELP. Select function XX Initiate basic setting HELP Enter number of display group xx Note: Proceed as described in the table below for switch- ing to another group (with the exception of switch- ing from Group 21 to Group 97, where the number of the display group has to be entered => previous procedure): Reading display group of measured value block and basic setting Special tools, testers and aids required # Vehicle system tester VAG 1552 with cable VAG 1851/3 Procedure = Connect vehicle system tester V.A.G 1552 and select engine electronics (address 01) = page 01-2; do not start engine, ignition on. “4 The following readout appears in the display: - Operate vehicle system tester on the basis of the readout in the display. ~ Enter 04 for the function «I jate basic setting” and confirm entry with the Key 0. “<4 Readout in display: Enter the number of the desired group and con- firm entry with the key Q. The readouts in the functions of Reading measu- red value block and basic setting are described in the individual component ests. This lists intended only to provide an overview. Switch to V.A.G 1551 VAG 1552 higher group Press key 3 Press key T lower group Press key 1 Press key 1 skipping Press key C Press key C Edition 10.96 FELICIAFELICIA List of display groups Note: Self-Diagnosis 01 The readout does not indicate physical units but digits (without standardisation). Display group 00 (decimal readouts) Engine idling Display fields Readout Corresponding indisplay values 1|213]4]6|6]7)/8|9]10 Engine speed 22-28 700-900 xx rpm Injection time 1-3 1,02 - 3.06 ms Throttle valve angle 6-14 3-72? State of lambda contro! ‘) 0-31 126-159 Additive value of injection time 0-63 £0.5ms iy adaptation Lambda probe voltage 0-50 0-1V Absolute pressure in intake manifold 50-110 in 0.25 40.55 MPa ‘e Coolant temperature 170-218 80- 115°C Battery voltage 128-144 128-144V / Intake air temperature 84-144 15-60°C , +) Readouts of 128 and higher indicate that a fault is entered in the fault memory (this fault need not affect operation of the lambda control). If the lambda control is operated properly, the following readouts should be displayed: 6 or? 22 of 23 134 of 1351) 150 of 1511) “1 With fault in fault memory The readouts in the display should constantly change. The data are comparable with measured value block 99 = page 01-19. Edition 10.96 S00 5216 00 20 —— 01-15 —Self-Diagnosis FELICIA Display fields 7 1 2 3 4 Display group 04 Idling test Display 000 rpm x °C xox V 2000000 1) Readout Engine speed Coolant temperature Lambda probe Setting conditions voltage 1) Meaning of digits in 8-digit numerical block =» page 01-20. Display fields Display group 02 Injection time, intake air temperature Display XK TPM xx kmfh 290K 1) Readout Engine speed hot assigned Vehicle speed Operating state *) Meaning of digits in 8-digit numerical block => page 01-21 Display fields Display group 03 Engine load state Display xxx TPM XXXL? »X % Readout Engine speed not assigned Throttle valve angle Throttle valve adjuster position Display group 04 Operating states Display 200K FM XxX MS Readout Engine speed not assigned Injection ti not assigned Display group 05 Display XxX PM XXX V xxx °C x0 °C Readout Engine speed Battery voltage Coolant temperature Intake air temperature Display group 06 Display 00x pM wax 2° Xxx, Readout Engine speed not assigned Throttle valve angle Altitude correction coefficient 01-16 —— Edition 10.96FELICIA Self-Diagnosis 01 Display group 07 - Basic values Display xxx 20 X06 XK xxx 2) Readout Throttle valve adjuster angle Idling adaptation value (without position of drive) ") Idling adaptation value (with position of drive) ? Operating state +) Adaptation values are measured values which may result in changes to the basic setting because of wear, block- age, lack of admission of air etc. during operation. 2) Meaning of digits in 4-digit numerical block = page 01-21. Display fields Display group 08 - Idling stabilisation Display yoo rpm oo TPM x% - Readout Engine speed Idling speed Idling controller not assigned Display group 09 - Air consumption during idling Display x% 20x 1) xxx °C xx TPM Readout Idling controller State of throttle valve control unit Coolant temperature Engine speed Meaning of digits in 4-digit numerical block = page 01-21 Display group 10 - Lambda control Display fields and ACF system x% x0 V x% x% Lambda control Lambda probe voltage Operating cycle of sole- noid valve 1 for acti Lambda correction co- efficient with active filter value vated charcoal filler vent valve Display group 11 - Lambda-acquired values Display KKK MS Xxx MS XxX 290001 7) Readout Injection time ‘Lambda-acquired idling | Lambda-acquired part | State of activated char- throttle value coal filter solenoid valve 1) Meaning of digits in 8-digit numerical block => page 01-20. Display fields Display group 12 - Lambda-acquired values Display sooox/min x% xox V Readout Engine speed no! assigned Lambda control Lambda-acquired idling value Edition 10.96 —— 01-17 —— ROPERSErON Ato1 Self-Diagnosis FELICIA Display group 13 - Fuel consumy Display 200% FM x kmih xxx th Readout Engine speed not assigned Vehicle speed Fuel consumption (specimen time 30 s) Display group 14 - Engine knock control Display x.x° al crankshaft xx" al orankshaft xx" al crankshaft x.x° at crankshaft Readout | Ignition angle retarded | Ignition angle retarded | Ignition angle retarded | Ignition angle retarded by knock control at by knock control at | by knock control at by knock control at cylinder 1 cylinder 2 oylinder 8 cylinder 4 Display group 15 - Engine knock control Display 2oxxx TPM x.x’ at crankshaft x.x° at crankshaft Readout Engine speed not assigned Ignition angle retarded | Ignition angle retarded by knock control at by knock control at cylinder 1 cylinder 2 Displsy group 16 - Engine knock control Display 000% pM xx" at crankshaft x.x° at crankshaft Readout Engine speed not assigned Ignition angle retarded | Ignition angle retarded by knock control at by knock control at cylinder 3 cylinder 4 Display fields Display group 17 - Engine knock control Display x.xxx Vp. x20xx Vp x.xxx Vp X.xxx Vpp Readout | Knock sensor signal | Knock sensor signal | Knock sensor signal | Knock sensor signal - cylinder 1 cylinder 2 cylinder 3 cylinder 4 Display group 18 - Torque reduction Display xxx rpm. xx xxx° ATC. Readout Engine speed not assigned Ignition angle retarda- Ignition angle tion by knock control as | (ignition advance) a result of gearbox control request Display fields Display group 19 - Operating state Display 3900 Fm x xD x Readout Engine speed Selector switch ‘Air conditioning AIC compressor position: neutral, drive state on 0 x=0.. off x=1...0n ~ 01-418 ——FELICIA Self-Diagnosis 01 valve control unit of throttle valve adjuster | position of throttle valve adjuster Display fields Display group 20 - Lambda control operating state Display 200K FM xxx °C 000K 1 Readout Engine speed not assigned Coolant temperature Lambda contro! state 1) Meaning of digits in 8-digit numerical block = page 01-20 Display fields Display group 21 - Setting of throttle valve adjuster Display x00 1) xx % xK% x % Readout State of throttle Minimum position Reduced starting Maximum position of throttle valve adjuster 1) Meaning of digits in 4-digit numerical block =» page 01-21 Display group 97 - Display fields Display. XxxV xv) xxx V XxX V Readout | Voltage of throttle valve | Lower voltage limit | Voltage of throttle valve Upper voltage potentiometer when of throttle valve potentiometer when of throttle valve throttle valve in bottom: potentiometer throttle valve in upper potentiometer limit position limit position 1) Readout in display 0 V if voltage = 5V. Display fields Display group 98 - Basic setting of throtile valve adjuster Display xoKV xxx V 00x xx Readout Voltage of throttle Voltage of throttle State of throttle Setting state of throttle valve adjuster valve adjuster valve control unit valve control unit potentiometer potentiometer 1) Meaning of digits in 4-digit numerical block =» page 01-21. Lic play nave S{- Display fields Display Xxx TPM x0°C xx % 3000000 1) Readout Engine speed Coolant temperature | Lambda control unit State of lambda control unit 1). Meaning of digits in 8-digit numerical block = page 01-20. Edition 10.96 119 —Self-Diagnosis FELICIA ‘Meaning of the digits in the 8-cigit numerical block Meaning if the position contains an 4 x]x|x]x|x Group 01 Group 11 Coding of setting concitions Coding of state of activated charcoal filter solenoid valve 1 | | | Diagnostic faut» 4 - Transition to defining saturation level of activated charcoal filter 1 ‘AIC compressor on ‘Transition to minimum operation of valve 1 Limit switch of idling speed not on Transition to closed valve 1 Fault in lambda control unit Definition of saturation level of activated charcoal filter 1 Throttle valve adjuster not closed Normal operation of valve 1 Engine not off 2) Minimum valve operation 1| Coolant temperature < 80 °C Activated charcoal filter valve closed 1) An 4 atthe relev: adjuster. nt point appears only in the case of diagnostic faults which affect the position of the throttle valve 2) An 1 atthe relevant point indicates that adaptation of the throttle valve adjuster is not performed Meaning if the position contains an 1 xx [xf] [x] |x Group 20 Group 99 Coding of state of activated charcoal Coding of state of lambda control filter solenoid valve 1 Diagnostic fault entered in fault memory Diagnostic fault entered in fault memory 1 : = 1 3 Limited dynamics activated Limited dynamics activated 1 Lambda control unit at limit value Lambda control at limit value 1 Lambda control unit ready Lambda control ready 1|_| Lambda probe ready Lambda probe ready |G| Mixture state: G = 0 - lean, G = stich Mixture state: G = 0 - lean, G = 1 - rich —— 01-20 —___FELICIA Self-Diagnosis 01 Meaning of the digits in the 4-digit numerical block Meaning if the position contains an 1 lx ]x]x]x Group 02 and 07 Group 09, 21 and 98 Coding of setting conditions Coding of state of throttle valve control unit 1 Interruption to fuel supply in overrun, Fault during adaptation of throttle valve control unit 1 Idling No voltage at throttle valve control unit 7] | Partthrotte ‘Adaplation aborted because of insufficient battery voltage 1) Part throttle ‘Switch of idling revolutions of activated charcoal filter solenoid valve Meaning of the digits in the 2-digit numerical block 7 Meaning if the position contains an 4 Setting state of throttle valve control unit x |x Group 98 1| | Fault occurred during adaptation ‘Adaptation of throttle valve control unit in progress Erasing learned values of the engine electronics control unit Special tools, testers and aids required + Vehicle system tester VAG 1552 with cable V.A.G 1551/3 Procedure = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine not running, ignition on => page 01-2. TEST of vehicle systems HELP | ~aReadoutin display: Select function XX - Operate vehicle system tester on the basis of the readout in the display. - Enter 10 for the function ,Adaptation" and con- firm entry with the key Q. ‘Adaptation =4 Readout in display: Enter channel number XX - Enter 00 for channel number 0 and confirm entry with the key Q Edition 10.96 01-21 — cuupamatmeeneiie01 Self-Diagnosis Adaptation Q Erase learned values? ‘Adaptation > Leamed values are erased 80 SSS) 26 ceeennaee Woes “ey = 53 ro 01-0088 “<1 Readout in display: - Confirm entry by pressing the key Q. “4 Readout in display: - End adaptation by pressing the — key. = Enter 06 for the functioi firm entry with the key Q End output" and con- Replacing Simos 2P control unit Note: @ The Simos 2P control unit is located in the left of the engine compartment at the suspension strut dome. Removing + Switch off ignition ~1- To release the connector, move lock in direc- tion of arrow and unplug from the control unit J382, ~d-_ Use a screwdriver to release the catch of the control unit and take out the control unit J382. Installing Installation is carried out in the reverse order. Note: Alter installing the control unit, turn the ignition key into position 1 for 10 seconds (basic setting of throt- te valve takes place during this time). - Alter installing the control unit, check control unitidentification = page 01-2; Connecting ve- hicle system tester V.A.G 1552 and selecting engine electronics, ~< Contact assignment at connector of control unit FELICIA Edition 10.96ELICIA ist of fitting locations 12 3 45 21 20 19 18 17 Fuel Preparation / Fue! Injection simos 2P fuel injection and ignition system 16 24 15 14 13 [s240766 Combined sender for intake air tempera- ture (G42) and intake manifold pressure (G71) @ = page 24-32 2- 7-pin connector ¢ For throttle valve control unit Throttle valve control unit (J388) + => page 24-9, item 4 ion 10.96 00.5216.00.20 4- 2-pin connector 5- Knock sensor (G61) + Testing = page 28-6 6- Hall speed sender (G40) + Testing = page 28-5 7+ 3-pin connector ¢ For Hall sender 24-1 —24 Fuel Preperation / Fuel Injection FELICIA 21 20 19 18 17 16 8- Lambda probe (G39) = page 24-7, item 16 9- Activated charcoal filter ‘¢ Connection of activated charcoal filter so- lenoid valve = Repair Group 20; Removing and installing parts of fuel supply system; Removing and installing pars of activated charcoal filter system 15 14 13 [s2a-0166 10- Solenoid valve for activated charcoal fil- ter (N80) Connection of activated charcoal filter so- lenoid valve =» Repair Group 20; Removing and installing parts. of fuel supply system; Removing and installing parts of activated charcoal filter system 11- Simos 2P control unit (J361) 4 Replacing => page 01-22 12- 4-pin connector + For lambda probe (G39) ance cncmnne Edition 10.96FELICIA Fuel Preparation / Fuel Injection 24 ~~ 21 20 19 18 17 16 15 14 13 [s24-0766 43- Combined sender for coolant temperature 18- Intake manifold (G62) and coolant temperature gauge (G2) + Removing and installing => page 24-9 ¢ Testing = page 24-28 49- Cover 14- 4-pin connector ‘+ For combined sender of coolant tempera- 20+ Intake hose ture => page 24-8 15- Injectors (N30...N33) 24- Airfilter + Testing = page 24-36 + Removing and installing = page 24-12 16- Ignition transformer (N152) 22- Warm air intake hose 23- Engine earth connection = 17- Spark plug —— 24.3 —-24 Fuel Preparation j Fuel Inje Servicing injection components Servicing ignition components => Repair Group 28 Notes: The control unit for the fuel injection and igni- tion system is equipped with a fault memory. Refore carrying out repairs, setting operations and fault finding, interrogate the fault memory and also test the vacuum connections (unmete- red ait). + Components identified with * are tested by self- diagnosis = page 01-4, interrogating fault me- mory. + Components identified with ** are tested by fi- nal control diagnosis =» page 01-11. + Avoltage ofat least 11.5 Vis required for proper operation of the electrical components. + Inthe case of certain tests, itis possible that a fault will be regognised and stored by the cont- rol unit. Itis therefore necessary to interrogate the fault memory and to erase it, ifnecessary, after completing all the test and repair work = page 01-4, interrogating fault memory. Safety precautions = page 24-14. Rules for cleanliness => page 24-14. Testing intake system for leaks (unmetered air) = page 24-44, oe Edition 10.96 FELICIAFELICIA Fuel Preparation / Fuel Injection 24 $24-0167 4- 2-pin connector 4- From activated charcoal filter ¢ Foractivated charcoal filter solenoid valve ‘© Connection of activated charcoal filter so- (N80) lenoid valve => Repair Group 20; Removing and installing parts 2+ Activated charcoal filter solenoid valve of fuel supply system; Removing and installing (NBO) ** parts of activated charcoal filter system ‘* Connection of activated charcoal filter so- lenoid valve 5- Screw => Repair Group 20; Removing and installing parts of fuel supply system; Removing and installing 6- 52-pin connector parts of activated charcoal filter system ¢ For control unit 4 Do not plug in or unplug connector un- 3- Rubber holder less ignition switched off + Release before unplugging z Edition 10.96 —— 24-5 — eee nn on.24 ‘ 18 17 7- 28-pin connector + For contro! unit + Donot plug in or unplug connector unless ignition switched off 4 Release before unplugging 8 - Control unit (J361)* ¢ For fuel injection system, lambda control of activated charcoal filter solenoid valve, limiting maximum engine speed, ignition and also self-diagnosis + Fitting location: in left of engine compart- ment at suspension strut dome + Testing voltage supply => page 24-45 + Replacing =» page 01-22 Fuel Preparation / Fuel Injection i Ds FELICIA 16 167 Note: When a new control unit is installed, itis essential to carry out basic setting with the following self- adaptation (about 10 seconds). This is done with the ignition switched on and the engine not run- ning (10 seconds). 9- 4pin connector + For combined sender for intake air tem- perature and intake manifold pressure 10- 7-pin connector For throttle valve control unit 11- throttle valve control unit dilen 4aan.FELICIA Fuel Preparation / Fuel Injection 24 $24-0167 42- To vacuum brake servo unit 43- To activated charcoal filter 14- 4-pin connector ‘@ For combined sender of coolant tempera- ture 45- Coolant temperature sender (G62) With coolant temperature gauge sender (G2) @ Before removing, release pressure in cool- ing system, if necessary @ Testing = page 24-28 # Resistances = page 24-14 47- Lambda probe (G39)*, 50 Nm + Fitting location: in front part of exhaust pipe Grease thread only with ,G5"; G5" must not get into the slots of the probe body Testing lambda probe and lambda cont- rol => page 24-18 Testing voltage supply for probe heater = page 24-20 Testing probe heater for continuity = page 24-20 4-pin connector + For lambda probe (G39) - —— 24.7 —24 Fuel Preparation / Fuel Injection FELICIA '$24-0167 418 - Connection hose 22- Connection hose + From pressure regulator to intake mani- ¢ of air filter and intake connection fitting fold 23~ Intake connection fitting 19 Airfilter + Disassembling and assembling 24 Fuel pump relay (J47)"* = page 24-12 + Filling location: relay position 5 at relay carrier in passenger footwell 20- Hose strap # Testing = page 24-38 - Connection hose From warm air baffle to air filter Ciaitiinn 10kFELICIA Fuel Preparation / Fue! Injection 24 Disassembling and assembling intake manifold 1+ Fuel rail + Disassembling and assembling = page 24-11 2- 10Nm 3- Washer Note: Housing of throttle valve contro! unit must not be opened. Potentiometer and switches cannot be adjusted. $24-0095 Setting is carried out with control unit by means of adaptation, 4+ Throttle valve control unit (J338)"* + Testing => page 24-22 + Setting throttle cable = Repair Group 20; Removing and installing parts of fuel supply system; Setting of throttle cable control + If faulty, replace throttle valve control unit Edition 10.96 24.9 —24 Fuel Preparation / Fuel Injection FELICIA $24-0095 5- Gasket * Replace Note: The sealing surfaces must not be damaged when fitting on the intake manifold at the cylin- der head. In addition, it is essential to avoid damaging the seats of the injectors. 6- Intake manifold 7+ Gasket + Replace 8 - Combined sender for intake temperature (G42) and intake manifold pressure (G71) + Testing => page 24-32 9- 20Nm Sichiliacee dil heFELICIA Disassembling and assembling fuel rail Fuel Preparation / Fuel Injection $24-0168 4- Fuel rail 2- O-ring + Replace if faulty 3 Injectors (N30 to N33) + Testing => page 24-36 + Resistance 15 to 20.2 4- Retaining claw ‘© Ensure fight and correctly installed 5- 8Nm 6- Washer T~- Retaining claw ¢ Ensure tight and correctly installed 8~- Fuel pressure regulator # Testing => page 24-41 24 Edition 10.96 —— 24-41 —24 Fuel Preparation / Fuel Injection FELICIA “Disassembling and assembling air filter $24-0169 1- Rubber grommet 4+ Bottom part of air filter + Toremove, take out cross-head screw-7-, release catches at the side of the con- nection fitting and detach bottom part of air filter from intake air connection fitting -8.. Installation is carried out in the reverse order. 2- Filter element 3+ Top part of air filter eeFELICIA Fuel Preparation / Fuel Injection 24 5- Rubber bush 6- Control device for intake air # Testing: allow warm air (e.g. fan) to flow past sensor; control flap should open by itself and close slowly as it cools down. ¢ To remove, take out screw + washer -7- and pull out control device. Installation is carried out in the reverse order. $24-0169 7 Cross-head screw + washer 8- Intake connection fitting —— 24-13 ——Fuel Preparation / Fuel Injection FELICIA | ~ 4 Readout in display: 1 2 3 4 (1.4 = display fields) - Payattention to display field 1: Readout of idling speed: Specification: 790 + 25 rpm at coolant tempera- ture of > 80°C - Press the + key. Edition 10.96 S00 5216 00 2024 Fuel Preparation / Fuel Injection FELICIA TEST of vehicle systems Select function XX HELP. Enter 06 for the function End data transfer’ and confirm entry with the key Q {the specification is not achieved: = Inspect intake system for leaks (unmetered air) = page 24-44. - Test throttle valve adjuster = page 24-22. = Carry out basic setting Note Hone or several positions in display field 4 indicate an,,1", the test conditions have not been met = pa- ge 01-20, Meaning of the digits in the 8-digit nu- merical block, Testing lambda probe and lambda control Special tools, testers and aids required Vehicle system tester V.A.G 1552 with cable VAG 1551/3 + Testbox VAG 1598/18 Multimeter, e.g. V.A.G 1526 or V.A.G 1715 + Adapter cable set V.A.G 1594 + Current flow diagram Test con ions © Engine oil temperature at least 80 °C © No leak in exhaust system between catalytic converter and cylinder head Operational test of lambda probe - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling => page 01-2. “4 Readout in display: + Enter 08 for the function Read measured value block and confirm entry with the key Q.FELICIA Fuel Preparation / Fuel Injection Read measured value block Enter display group number XX HELP Read measured value block 1 4 2 9) SKODA 1,3 MPL V.A.G 1598/22 324-0197 '$24-0170 iN “4 Readout in display: - Enter 01 for ,Display group number" and con. firm entry with the key Q “4 Readout in display: (1...4 display fields) - Pay attention to readout in display field 3 (lambda probe voltage) Spetifcation: fluctuates between 0...1.0V. - Press the — key - Enter 06 for the function End data transfer’ and confirm entry with the key Q. Testing lambda probe cable “4- Connect test box V.A.G 1598/22 to the wiring loom of the contro! unit Note: The contact numbers of the connector and the socket numbers of the test box are identical. Unplug the 4-pin connector -1- to the lambda probe. ‘Test cable between test box for open circuit and reciify ifnecessary according to the current flow diagram. Contact 3 + socket 25 Contact 4 + socket 26 Cable resistance: max. 1.5 Q. Test the wiring at the 4-pin connector for short circuit to each other and rectify if necessary according to the current flow diagram. Specification: «2 If the lambda probe voltage is constant or fluctu- ates only within a narrow range and no fault can be found in the wiring - Inspect the intake manifold for leaks =» page 24-44 and also the exhaust pipe upstream the catalytic converter. Edition 10.96 — 24-49 —~FELICIA TEST of vehicle systems Select function XX HELP Read measured value block Enter display group number XX HELP Read measured value block 7 = 1 2 3 4 Fuel Preparation / Fuel Injection 24 If the specification is not achieved: - Replace lambda probe (G39) = page 24-7, item 16 Testing operating states of engine Note: What is tested is whether the contro! unit (J361) detects the operating states of the engine (idling, part throttle, acceleration/full throttle enrichment, full throttle and overrun). Special tools, testers and aids required # Vehicle system tester V.A.G 1552 with cable VAG 1551/3 = Test condition © Coolant temperature at least 80 °C Test procedure - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling => page 01-2. ~4 Readout in display: - Enter 08 for the function Read measured value block" and confirm entry with the key Q. “4 Readout in display: - Enter 07 for .Display group number" and con- firm entry with the key Q. “4 Readout in display: (1...4 = display fields) - Observe display field 4 -4-digit numerical block-: Readout in operating state: Idling 2nd position from the left should indicate 1 Readout: 0400 Part throttle: - Depress throttle evenly. 3rd position from left should indicate 1 Readout: 0010 Edition 10.96 $00 6916.00 20 —— 24.21 ——24 Fuel Preparation / Fuel Injection FELICIA Full throttle - Operate full throttle (btip throttle). 4th position from left should briefly indicate 1 Readout: 0001, Overrun: = Increase engine speed to more than 3000 rpm. - Close throttle valve suddenly. 1st position from left should indicate 1 so long as engine speed is more than 1500 rpm. Readout: 1000 Not Idling is again detected once engine speed is be- low 1500 rpm. + Press + key. Enter 06 for ,End data transfer" and confirm entry with the key Q. Ifthe specifications are not achieved: Interrogate fault memory and rectify any faults => page 01-4, Test throttle valve control unit = page 24-22. Testing throttle valve control unit Note: Ifthe throttle valve control unit (J338) is replaced, it is necessary to carry out a basic setting = page 01-11. ‘Special tools, testers and aids required + Vehicle system tester V.A.G 1552 with cable V.A.G 1551/3 * Test box V.A.G 1598/22 ¢ Multimeter V.A.G 1526 with cable V.A.G 1715 —— 24.22 —— Edition 10.96FELICIA TEST of vehicle systems HELP Select function XX Read measured value block Enter display group number XX HELP Read measured value block 7 = 4 2 3 4 Fuel Preparation / Fuel Injection 24 If the specification is not achieved: - Replace lambda probe (G39) = page 24-7, item 16 Testing operating states of engine Note: What is tested is whether the contro! unit (J361) detects the operating states of the engine (idling, part throttle, acceleration/full throttle enrichment, {ull throttle and overrun). Special tools, testers and aids required * Vehicle system tester V.A.G 1552 with cable VAG 1551/3 = Test condition © Coolant temperature at least 80 °C Test procedure - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling => page 01-2. ~4 Readout in display: - Enter 08 for the function Read measured value block" and confirm entry with the key Q “<1 Readout in display: - Enter 07 for .Display group number" firm entry with the key Q 4 Readout in display: (1...4 = display fields) - Observe display field 4 -4-digit numerical block-: Readout in operating state: lating 2nd position from the left should indicate 1 Readout: 0100 Part throttle: - Depress throttle evenly. 3rd position from left should indicate 1 Readout: 0040 Edition 10.96 S00 6216.00 20 —— 24.21 ———FELICIA Fuel Preparation / Fuel Injection 24 + Adapter cable set V.A.G 1594 + Current flow diagram Testing voltage supply ~4- Test voltage supply by unplugging the 7-pin connector -1- to the throttle valve control unit. - Connect multimeter to contacts 5 + 6 of the connector. = Switch on ignition. ‘Specification: at least 4.5 V. = Switch off ignition. Connect multimeter to contacts 6 + 7 of the connector. = Switch on ignition Specification: at least 4.5 V. - Connect multimeter to contacts 4 + 6 of the connector. Specification: at least 4.5 V. = Switch on ignition. If the specifications are not achieved FAV.A.G 1598/22 .]| <4- Connect test box V.A.G 1598/22 to the control . unit connector. Sa.0187 Test cables between test box and 7-pin con- nector -1- for open circuit on the basis of the current flow diagram Contact 1#Socket 59 Contact 2+Socket 66 Contact 3+Socket 69 Contact 4+Socket 67 Contact 5+Socket 75. Contact 6+Socket 62 Contact 7+Socket 74 Cable resistance max. 1.5 Q. - Test cables at 8-pin connector for short circuit to each other. Specification: « ©. If no fault is found in the wiring - Replace control unit (J361) => page 01-22 + Edition 10.96 24-23 -—— S00 5718.00 9024 Fuel Preparation / Fuel Injection FELICIA Testing idling switch = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); ig- nition on => page 01-2. TEST of vehicle systems HELP | <4 Readoutin display: Select function XX - Enter 08 for the function ,Read measured value block* and confirm entry with the key Q. Read measured value block HELP | ~tReadoutin display: Enter display group number XX - Enter 01 for ,Display group number" and con- firm entry with the key Q. Read measured value block 1 ~» | Readout in display: 1 2 3 4 a jisplay fields) Note: Ifa different readout appears in the display: =2 Operating instructions of vehicle system tester - Observe readout in display field 4: 8-digit num- ber 4th position from left should indicate 0 Readout: 00010000 ~ Slowly open throttle valve. 4th position from left should indicate 1 Readout: 00000000 - Release throttle valve. - Press — key. ~ Enter 06 for the function ,End data transfer" and - confirm entry with the key Q. = Switch off ignition. Ifthe specifications are not achieved: “<- Connect test box V.A.G 1598/22 to the contro! unit connector of the control unit wiring loom. - Connect multimeter to sockets 69+67 of the test box for resistance measurement with throttle valve closed. Specification: max. 1.5.2. - Slowly open throttle valve. Specification: = 2. V.A.G 1598/22 524-0187 94.94 Edition 10.96FELICIA Fuel Preparation / Fuel Injection 24 If the specifications are not achieved: ~4- Unplug 7-pin connector -1- to the throttle valve control unit - Test wiring between test box and 7-pin connec- tor for open circuit on the basis of the current flow diagram. Contact 3+Socket 69 Contact 4+Socket 67 Cable resistance: max. 1.5.9. + Test wiring at 7-pin connector for short circuit to each other on the basis of the current flow diagram Specification: «0, Ifo fault is found in the wiring ~ Replace throttle valve control unit (J338). Testing throttle valve adjuster and potentiome- ter for throttle valve adjuster Test condition © Coolant temperature at least 80 °C Test procedure = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling = page 01-2. TEST of vehicle systems HELP | ~4 Readout in display: Select function XX - Enter 08 for the function Read measured value block" and confirm entry with the key Q. Read measured value block HELP | ~4Readoutin display: Enter display group number XX ~ Enter 03 and confirm entry with the key Q. Read measured value block 3 > | <4Readoutin display: 1 2 3 4 (1...4= display fields) Note: Ifa different readout appears in the display: = Operating instructions of the vehicle system tester ~ Test on/off ratio of throttle valve adjuster atidle stop in display field 4 Specification: 6...22 % The status word group 01 indicates whether idling switch is on => page 01-16. Edition 10.96 —— 24-25 — el Belk eh tie:824-0178 TEST of vehicle systems HELP Select function XX Read measured value block HELP Enter display group number XX FELICIA Press the — key, Enter 06 for the function End data transfer" and confirm entry with the key Q. If the specification is not achieved: = Connect test box V.A.G 1598/22 to the control unit connector. - Connect multimeter to sockets 59+66 of the test box for resistance measurement with throttle valve closed. Specification: 3...2002. If the specification is not achieved: = Unplug 7-pin connector -1- to the throttle valve control unit, + Testwiring between test box and 7-pin connec- tor for open circuit on the basis of the current flow diagram Contact 1#Socket 59 Contact 2+Socket 66 Contact 4+Socket 67 Contact 7+Socket 74 Cable resistance: max. 1.5 9. + Testwiring and 7-pin connector for short circuit to each other on the basis of the current flow diagram. Specification: = Q, If no faults found in the wiring - Replace throttle valve control unit J338. Testing throttle valve potentiometer - Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); ig- nition switched on = page 01-2. 4 Readout in display: = Enter 08 for the function Read measured value block" and confirm entry with the key Q. “<1 Readout in display: ~ Enter 03 and confirm entry with the key Q oaFELICIA Fuel Preparation / Fuel Injection 24 Read measured value block 3 — | ~4Readoutin display: 1 2 3 4 (1...4 = display fields) Note: Ifa different readout appears in the display. = Operating instructions of the vehicle system tester ~ Read off throttle valve angle in display field 3 Specification: 2.5...6.5 2° = Slowly open throttle valve fully and at the same time observe angle readout in display field 3. Numerical value should rise evenly over the entire range. ~ Release throttle valve, + Press the ~ key. - - Enter 06 forthe function ,End data transfer" and confirm entry with the key Q. + Switch off ignition. Note: The readout which is displayed depends on the tolerances of the throttle valve potentiometer and does not equal the actual opening angle. The maxi- mum permissible readout is 94 2°. IF the numerical value does not rise evenly: ~ Replace throttle valve control unit (J338) Ifthe readout remains at a constant 22°: Seopa 13 un ~d- Connect test box V.A.G 1598/22 to the control unit wiring loom. Contacts 2+75 = Test wiring for short circuit to earth ( Specification: = 0. - Switch on i V.A.G 1598/22 . — 1] _- Testwiring for short circuit to positive; connect SSF 824-0137, multimeter to sockets 2+75 of the test box for t voltage measurement for this purpose and note voltage reading, + Switch off ignition Edition 10.96 enn 6018 00 OnFuel Preparation / Fuel Inje Continuation If voltage exists: fa voltage of about 5 V was present: “4- Unplug 7-pin connector -1-to the throttle valve control unit. = Switch o1 - Test wiring at 7-pin connector contacts 5+6 for short circuit to each other on the basis of the current flow diagram, Ifabout battery voltage was present: - Testwiring at7-pin connector contact 5 for short circuit to battery on the basis of current flow dia- gram, Continuation if no voltage exists: - Unplug 7-pin connector -1- to the throttle valve control unit - Test wiring between test box and 7-pin connec- tor for open circuit on the basis of the current flow diagram, Contact §+Socket 75 Cable resistance: max. 1.5 Q. Ino fault is found in the wiring: ~ Replace throttle valve contro! unit (J338). Testing coolant temperature sender Special tools, testers and aids required + Vehicle system tester V.A.G 1552 with cable VAG 1551/3 + Test box VA.G 1598/22 + Multimeter, e.g. V.A.G 1526 * Adapter cable set V.A.G 1594 Current flow diagram 24.98 —__ FELICIA ain anonFELICIA Fuel Preparation / Fuel Injection 24 Test procedure _. Connect vehicle system tester V.A.G 1552 and, select engine electronics (address word 01); engine idling => page 01-2. 4 Readout in display: - Enter 08 for the function ,Read measured value block" and confirm entry with the key Q 4 Readou! splay: - Enter 01 for ,Display group number’ and con- firm entry with the key Q TEST of vehicle systems HELP Select function XX Read measured value block HELP Enter display group number XX Read measured value block 1 > 1 2 3 4 ~4 Readout in display: (1...4 = display fields) 524.0174 = Read off coolant temperature in display field 2. Readout Cause Continue test about Open circuit or short | =» page 24-28 -40°C circuit to positive about Short circuit to earth | = page 24-30 130°C about — only if sporadic coolant fault was tempera- regognised:?) ture?) = page 24-31 +) Ifa temperature which differs greatly from the ambient temperature of the sender, is displayed, test sender cables for contact resistance, 21 Test only possible if engine is cold. Continuation of test if readout -40 °C: Unplug connector -1- from coolant temperature sender (G62)-2-. - Bridge contacts 1+3 of the connector using test cables V.A.G 1594/1 and /19 and check readout in display. Readout about 130 °C: ~ Replace coolant temperature sender -2- Readout about -40 °C: - Press — key. - Enter 06 for the function ,End data transfer" and confirm entry with the key Q Edition 10.96 ‘cnn wate pn on, —— 24.29 —Fuel Preparation / Fuel Injection 524.0787 = = Switch off ignition, ~d- Connect test box V.A.G 1598/22 to the control unit connector. Note: The contact numbers of the connector and the socket numbers of the test box are identical. ~ Test wiring between test box socket 53 and 4-pin connector contact 3 for open circuit and rectify if necessary according to the current flow dia- gram Cable resistance: max, 1.5.2. = Inaddition test wiring for short circuit to battery positive. Specification: ©. no fault is found in the wiring: = Replace control unit J361 = page 01-22. Continuation of test if readout about 130 * “d= Unplug connector -1- from coolant temperature sender (G62) -2-. Readout about -40 °C: - Replace coolant temperature sender -2-. Readout about 130 °C: - Press ~ key. - Enter 06 for the function ,End data transfer’ and confirm entry with the key Q. = Switch off ignition. - Unplug control unit connector. = Test wiring in 4-pin connector contact 4 for short circuit to wiring of contact 2 and also to vehicte earth and rectify if necessary according to the current flow diagram. Specification: «2. If no fault is found in the wiring: - Replace control unit (J361) = page 01-22. FELICIAFELICIA Fuel Preparation / Fuel Injection 24 Continuation of test if coolant temperature is displayed: Operational test of sender - Observe coolant temperature in display field 2 The temperature readout should rise evenly ithout any interruption in line with the increas- ing coolant temperature. Notes: + Depending on the level of the temperature, read- out on vehicle system tester jumps by 2...5 °C. + Ifengine running problems occur in certain tem- perature ranges and the temperature readout does not rise without interruption, there is a spo- radic interruption to the temperature signal and the sender should be replaced. = Replace coolant temperature sender. - Press > key. - Enter 06 for End data transfer" and confirm entry with the key Q. Resistances of coolant temperature sender Tempe-| Resistance | Tempe-| Resistance rature rature 20° | 54..7.3k0 | 420°C | 0.922..1.158 ka! 10°C | 3.3..4.3kQ | +60°C | 225...265 k2 5°C | 27.3.4kQ | +90°C | 96...108 ko orc [2.13..2.77ka |+120°C| 44.5..50.5ka Edition 10.96 $00 5216.00 2024 Fuel Preparation / Fuel Injection FELICIA ‘$24.0175, 280175 Testing pressure and temperature sensor for intake air Special tools, testers and aids required + Vehicle system tester V.A.G 1552 with cable VAG 1551/3 * Test box V.A.G 1598/22 ¢ Hand-held multimeter, e.g. V.A.G 1526 or multi- meter VA.G 1715 ¢ Adapter cable set V.A.G 1594 + Current flow diagram ¢ Refrigerant spray Testing pressure sensor Testing voltage supply =4- Unplug 4-pin connector -1- to the temperature and pressure sensor -2- = Connect multimeter to contacts C+D of the con- nector -1- for voltage measurement. + Switch on ig Specification: at least 5 V. - Switch off ignition. Plug in connector again. Ifno voltage is detected: Test cable connection on the basis of current flow diagram. Testing operating state “<= Unplug 4-pin connector -1- to the temperature and pressure sensor -2-. - Use cables from the adapter cable set V.A.G 1594 to connect contacts A, D and C between connector -1- and sensor - - Start engine and run at idling speed - Measure voltage between contacts A+D of the 4-pin connector -1-, Specification: 0.5... 1.2. ayFELICIA TEST of vehicle systems HELP Select function XX Read measured value block HELP Enter display group number XX “4 Readout in display: Fuel Preparation / Fuel Injection 24 + Switch off ignition, IF no voltage is detected: ~ Replace pressure and temperature sensor -2. Testing temperature sensor Test procedure - Connect vehicle system tester V.A.G 1852 and select engine electronics (address word 01); with ignition on => page 01-2 ~4 Readout in display: - Enter 08 for the function Read measured value block" and confirm entry with the key Q. = Enter 05 and confirm entry with the key Q. Read measured value block § — | Readout in display: 1 2 3 4 (1...4 = display fields) Note: Ifa different readout appears in the display: = Operating instructions of the vehicle system tester Operational test of the sensor - Read off intake air temperature in display field 4 Readout Cause Continue test about Open circuit or short | = page 24-29 -40°C circuit to positive about Short circuit to earth | => page 24-30 130°C about = page 24-31 ambient tempera- ture?) +) Ifa temperature which greatly differs from the ambient temperature of the sensor is displayed, test sensor wiring for contact resistance. Continuation of test if readout about -40 °C: - Press > key. - Enter 06 for the function nd data transfer" and confirm entry with the key Q Edition 10.96 an eoen eet 24-33 ——24 Fuel Preparation / Fuel Injection FELICIA “Pa : = Switch off ignition, FA Gy ‘witch off ignition, ~{- Connect test box V.A.G 1598/22 to the control unit connector. 598/22 524-0187 LKQ <4 Unplug 4-pin connector -1- from the pressure and temperature sensor for intake air -2- - Test wiring between test box and 4-pin connec- tor for open circuit on the basis of the current } flow diagram. Contact AtSocket 12 Contact B+Socket 54 i Cable resistance: max. 1.5.Q. _ + Test wiring between control unit connector and 4-pin connector for short circuit on the basis of the current flow diagram. 26.0175 || Specification: 0. - In addition, test wiring for short circuit to battery positive. Specification: ©. Ino fault is found in the wiring: - Carry out resistance measurement at intake air temperature sensor contacts A+B. Resistances = page 24-14, If the specification is not achieved: ~ Replace temperature and pressure sensor. 24-34FELICIA Fuel Preparation / Fuel Injection 24 - Switch off ignition. Ifno voltage is detected: - Replace pressure and temperature sensor -2- Testing temperature sensor Test procedure = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); with ignition on = page 01-2 TEST of vehicle systems HELP | ~4Readout in display: Select function XX - Enter 08 for the function Read measured value block" and confirm entry with the key Q. Read measured value block HELP | ~@Readoutin display: - Enter display group number XX ~ Enter 05 and confirm entry with the key Q. Read measured value block 5 ~ | ~4Readout in display: 1 2 3 4 (1...4= display fields) Note: Ifa different readout appears in the display: => Operating instructions of the vehicle system tester Operational test of the sensor - Read off intake air temperature in display field 4 Readout Cause Continue test about Open circuit or short | = page 24-28 40°C circuit to positive about Short circuit to earth | => page 24-30 130°C about > page 24-31 ambient tempera- ture?) +) If a temperature which greatly differs from the ambient temperature of the sensor is displayed, test sensor wiring for contact resistance. Continuation of test if readout about -40 °C: - Press — key. = Enter 06 for the function ,End data transfer" and confirm entry with the key Q. Edition 10.96 enn eota nen 24-33 ——24 Fuel Preparation / Fuel Injection FELICIA ~ Switch off ignition, ~t- Connect test box V.A.G 1598/22 to the control unit connector. : Ere a ie Lame ee Wee V.A.G 1598/22 ——/ S01 | ~ page 24-14, If the specification is not achieved: - Replace temperature and pressure sensor. 24.34 —__ decile hecea hin TitFELICIA 240175 ‘824-0100 Fuel Preparation / Fuel Injection Continuation of test if readout about 130 °C: “4- Unplug 4-pin connector -1- from the tempera- ure and pressure sensor for intake air -2- Readout about -40 °C: - Replace temperature and pressure sensor for intake air -2- Readout about 130 °C: + Press > key. - Enter 06 for the function .End data transfer’ and confirm entry with the key Q. = Switch off ignition. - Unplug connector from the control unit. = Testwiring in 4-pin connector contact A for short circuit to cable contact B and also to vehicle earth and rectify, if necessary, according to the current flow diagram. Specification: = 2. If no fault is found in the wiring ~ Replace control unit (J361) => page 01-22 Continuation of test if readout is ambient tem- perature: -4- Remove temperature sensor forintake air (con- nector remains plugged in). - Note intake air temperature readout in display field 4 - Spray sensor with commercially available ret gerant spray and observe the temperature readout. The temperature readout should drop. - Press — key. = Enter 06 for the function ,End data transfer" and confirm entry with the key Q. 24 n 10.96 Sno 5216 00 20 —— 24-35 —24 Fuel Preparation / Fuel Injection FELICIA Testing injectors Testing actuation Special tools, testers and aids required ¢ Test box V.A.G 1598/22 ¢ Hand-held multimeter, e.g. V.A.G 1526 or multi- meter 1715 ¢ Diode test lamp, e.g. V.A.G 1527 + Adapter cable set V.A.G 1594 * Current flow diagram Test conditions © Engine speed sender ok. © Fuel pump relay ok. Test procedure =4- Unplug connector -1- from connection -2- and connect diode test lamp V.A.G 1527 with adapter cables from V.A.G 1594 to the contacts of the connector. Operate starter and test voltage supply for in- jector. LED should flicker. Repeat test at injectors 2...4 If the LED does not flicker: Switch off ignition. 4- Connect test box V.A.G 1598/22 to the control unit connector. 2 G 1598/22 at ar 7 94-36 —_— Edition 10.96FELICIA Fuel Preparation / Fuel Injection “4- Test wiring between test box and plug cone: tion for open circuit on the basis of the current flow diagram Injector 1: contact 1+Socket 73 Injector 2: contact 1+Socket 80 Injector 3: contact 1+Socket 80 Injector 4: contact 1+Socket 73 Cable resistance: max. 1.5.0. - Test wiring between plug connection of injec- tors contact 2 and relay plate for open circuit on the basis of the current flow diagram. Cable resistance: max. 1.5.0. 524-0102 In addition, test wiring for short circuit to each other. Specification: «0. Testing resistances of the injectors ~4- Test resistance of the individual injectors. Specification: 15...20.. If the specification is not achieved, replace in- jector(s), if necessary. Testing spray pattern and leaks Important! ‘S24:0108 Fuel system is pressurised! Place cleaning rags around the connection point before detaching hose connections or opening the test connection. Then, release the pressure by carefully detach- ing the hose or removing the cap. Special tools, testers and aids required + Tester for quantity injected VA.G 1602 Test procedure - Remove fuel rail (fuel hoses remain connected), ~4- Hold injectors in the measuring device VA.G All 1602 = Switch off ignition and inspect the injectors for leaks. No more than 2 drips a minute should flow out. jetta = —Li) V.A.G 1602 ose Fam Edition 10.96 —— 24.37 ——24 B08 = 524-0085, '$28-0068 Fuel Preparation / Fuel Injection FELICIA - Operate starter (2nd person required). The in- jectors should eject in a pulsating flow in ac- cordance with the firing order. Note: When installing the injectors, ensure that the O-rings are not damaged. Testing fuel pump relay J17 Special toois, testers and aids required + Test box V.A.G 1598/22 ¢ Multimeter, e.g. hand-held multimeter V.A.G 1526 + Diode test lamp, €.9. V.A.G 1527 + Test cables V.A.G 1594/1 and also adapter VAG 1594/15, ‘+ Current flow diagram Test condition © Fuses 1 and 20 ok. Note: “4 The fuel pump relay -1- is located at relay position 5 of the relay carrier in the passenger footwell Testing - Remove fuse 4 at the central electrics. Connect diode test lamp with test cable V.A.G 1594/1 to the contact for fuse 4 and to earth. = Turn ignition key to position -1-. The fuel pump relay should pick up (can be felt and heard), the LED of the diode test lamp should come on. Ifthe fuel pump relay does not pick up: - Test voltage supply and actuation of the fuel pump relay => page 24-39. Edition 10.96FELICIA Fuel Preparation / Fuel Injection 24 If the LED does not come on: = Test cable connection from fuse 4 to contact 87 at relay position 5 for open circuit and rectify, if necessary, according to current flow diagram Cable resistance: max. 1.5.0. If an open circuit is detected: - Replace relay carrier: = Electrical System; Repair Group 97; Removing and installing relay carrier, If no open circuit in the wiring is detected: - Test voltage supply and actuation of the fuel pump relay. Testing voltage supply and actuation of the fuel pump relay - Remove fuel pump relay from relay position § of the central electrics. Testing voltage supply = Switch on ignition. 4- Use test cable V.A.G 1594/1 to connect multi- meter in turn between contact 85 and earth and also between contact 30 and earth for voltage measurement. Specification in each case: about battery voltage If the specifications are not achieved: See 0055 = Replace relay carrier: => Electrical System; Repair Group 97; Removing and installing relay carrier Testing actuation “ page 01-22. ohan Edition 10.96FELICIA S2a011 Fuel Preparation / Fuel Injection 24 Testing fuel pressure regulator and holding pressure The fuel pressure regulator requlates the fuel pres- sure as a function of the intake manifold pressure Special tools, testers and aids required + Vehicle system tester VAG 1552 with cable VAG 1551/3 + Pressure measuring device VAG 1318 + Adapter 1318/10 * Adapter 1318/11 « Adapter 1318/16 Test condition © Delivery of fuel pump 0.k.; testing => Repair Group 20; Removing and installing parts of fuel supply system; Testing fuel pump Test procedure Important! Fuel system is pressurised! Place cleaning rags around the connection point before detaching hose connections or opening the test connection. Then, release the pressure by carefully detach- ing the hose or removing the cap. Detach fuel feed pipe -1- from the connection atthe fuel rail-2- and connect to pressure meas- uring device V.A.G 1318 using adapter 1318/10. Fit together pressure measuring device V.A.G 1318 and adapter 1318/11 and 1318/16 and connect to the fuel rail -2-. Open shut-off cock of pressure measuring device (lever in direc- tion of flow -arrow-) - Start engine and run at idling speed. - Measure fuel pressure. Specification: about 0,25 MPa. Edition 10.96 24-41 —24 Fuel Preparation / Fuel Injection FELICIA Detach vacuum hose -1- from the connection filfing -2-. The fuel pressure should rise to about 0.3 MPa ‘Switch off ignition. If the pressure does not rise: - Use V.AG 1318 to testleak tightness and hold- ing pressure in system. A pressure of at least 0.2 MPa should still exist after 10 minutes. Ifthe holding pressure drops below 0.2 MPa: - Inspect the pipe connections, O-rings at the fuel rail and the injectors for leaks. Test non-return valve of the fuel pump. = 1.3utr, Engine - Mechanical Components; Re- pair Group 20; Removing and installing parts of the fuel supply system; Testing fuel pump. Start engine and run at idling speed. 4- After pressure has built up, switch off ignition and at the same time close shut-off cock of the pressure measuring device V.A.G 1318 (lever at right angles to direction of flow -arrow-). - Observe the pressure drop on the gauge. Ifthe pressure again drops: Replace fuel pressure regulator. Open shut-off cock of pressure measuring de- vice V.A.G 1318 (lever in direction of flow arrow) Start engine and run at idling speed - After pressure has built up, switch off ignition and at the same time tightly pinch hose of the return flow pipe at the fuel ral. Release return flow pipe and observe pressure drop.FELICIA ‘S24-0141 Fuel Preparation / Fuel Injection 24 the pressure does not drop: ~ Replace fuel pressure regulator. Note: + Release fuel pressure by opening the shut-off cock before disconnecting the pressure meas- uring device. Hold vessel in front of the con- nection for this step. - After completing the test, connect the vacuum hose again to the pressure regulator. Testing operating state of the fuel pressure regulator “4- Separate fuel feed pipe from the connection at the fuel rail -2- and use adapter 1318/10 tocon- nect to the pressure measuring device V.A.G 1318. - Fit together pressure measuring device V.A.G 1318 and adapters 1318/11 and 1318/16 and connect to the fuel rail -2-. Open shut-off cock of the pressure measuring device (lever in di- rection of flow -arrow-_) - Connect vehicle system tester V.A.G 1552 and select engine electronics (address 01); do not start engine, ignition on => page 01-2 ‘TEST of vehicle systems Select function XX HELP. “4 Readout in display: = Operate vehicle system tester on the basis of the readout in the display. - Enter 04 for the function , Initiate basic setting” and confirm entry with the key Q Initiate basic setting Enter display group number XX HELP “4 Readout in display: = Enter 00 for .Display group number" and con- firm entry with the key Q. Initiate basic setting 0 1°23 4 5 6 7 “4 Readout in display: (1...10 = display fields) - Start engine and observe the readout in display field 4, - Multiply the readout shown in display field 4 with the constant quantity of 0.005. Result = pres- sure in intake manifold in MPa - At the same time, observe the fuel pressure indicated on the pressure gauge Edition 10.96 —— 24-43 —24 TEST of vehicle systems HELP Select function XX Read measured value block HELP Enter display group number XX Read measured value block 3 2 1 2 i 4 Fuel Preparation / Fuel Injection FELICIA The total of the intake manifold pressure and the fuel pressure in the fuel rail should equal the control pressure value of the pressure regu- lator. This value must be achieved over the en- tire engine speed range. Specification: 0.3 MPa. If this value is not achieved: - Replace pressure regulator. Testing intake system for leaks (unmetered air) Special tools, testers and aids required * Vehicle system tester V.A.G 1552 with cable VAG 1551/3 ‘+ Engine leak detection spray G 001 800 A1 Test procedure Notes: + Asa result of the vacuum in the intake system, the leak detection spray is inducted with the un- metered air. The leak detection spray reduces the ignition properties of the mixture. This re- sults in a drop in engine speed and in an in- crease in the throttle valve angle. + Itis essential to observe the safety precautions indicated on the can = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling => page 01-2. “4 Readoutin display: ~ Enler08 for the function ,Read measured value block" and confirm entry with the key Q. <4 Readout in display: - Enter 03 for ,Display group number" and con- firm entry with the key Q. “<1 Readout in display: (1...4= display fields) - Observe readoutin display field 3 (throttle valve angle) and note angle. = Systematically spray parts of the intake system with engine leak detection spray. ifengine speed drops or if the readout is greater than the former limits: PiMielones SiaFELICIA Fuel Preparation / Fuel Inject n 24 - Inspect sprayed part of the intake system for leaks and rectify any leaks. - Press — key. ~ Enter 06 for the function ,End data transfer" and confirm entry with the key Q. Testing voltage supply for control unit ‘Special tools, testers and aids required * Vehicle system tester V.A.G 1552 with cable VAG 1551/3 + Test box VAG 1598/22 + Multimeter, e.g. VAG 1526 ‘+ Current flow diagram Test conditions © Battery voltage at least 11.5V © Alternator ok. Test procedure Testing voltage supply through relay (J17) = Connect vehicle system tester V.A.G 1552 and select engine electronics (address word 01); engine idling = page 01-2 TEST of vehicle systems HELP | ~dReadoutin display: Select function XX Enter 08 for the function Read measured value block" and confirm entry with the key Q. Read measured value block HELP | ~4 Readoutin display: Enter display group number XX = Enter 05 and confirm entry with the key Q. Read measured value block 5 > | ~ page 28-4 2+ Spark plug + Seltings of spark plugs => 28-1 + Inspect for cracks and traces of creep cur- rents + Inspect wear of contacts ¢ Clean before fitting on 3+ 2-pin connector + For knock sensor 4- Knock sensor (G61) * Testing => page 28-6 5+ 20Nm + Itis essential to maintain the tightening torque to ensure proper operation of the knock sensor.FELICIA Ignition System 28 28-0078 6- 4-pin connector 9- Hall sender + For ignition transformer + Testing => page 28-5 7- 9Nm 40- 10Nm 8- 3-pin connector + For Hall sender Edition 10.96 28-3 — enn Ek AA28 Poones uel SoD 4 13 MP Ee os Py Se Care Sey ae At | EV A.G 1598/22 a (C 7 828-0074 FELICIA Testing ignition transformer cable Special tools, testers and aids required + Test box V.A.G 1898/22 ¢ Multimeter, e.g. hand-held multimeter V.A.G 1526 # Test cables V.A.G 1594/1 + Current flow diagram “- Connect test box V.A.G 1598/22 to the control unit connector. Note: The contact numbers of the connector and the socket numbers of the test box are identical. (ion transformer connector. Test cable between test box and 4-pin connec- tor of ignition transformer for open circuit and reciify, if necessary, according to current flow diagram. Contact 3+Socket 78 Contact 2+Socket 71 Contact 1+Socket 1 Cable resistance: max. 1.5 9. Test wiring at 4-pin connector for short circuit to each other and rectify, iinecessary, accord- ing to current flow diagram. ‘Specification: 0. Vilidies SAEV.A.G 1598/22 524.0107 = Ignition System FELICIA If no faultis found in the wiring and no voltage exis- ( ted between contacts 1+3: - - Replace control unit (J382) = page 01-22. Testing knock sensor Special tools, testers and aids required * Test box V.AG 1598/22 * Multimeter, e.g. hand-held multimeter V.A.G. 1526 + Adapter cable set V.A.G 1594/1 * Current flow diagram * Test procedure Unplug 2-pin connector to the knock sensor (G61) = page 28-2, item 3. Measure resistance between contacts 1+2 at the connection to the knock sensor. Specification: 22, - Connect test box V.A.G 1598/22 to the control unit connector. Test wiring between test box and 2-pin connec- tor for open circuit on the basis of the current flow diagram. Contact 1+Socket 68 Contact 2+Socket 67 no fault is found in the wiring: Slacken knock sensor and tighten again to 20Nm. @ ae Ifthe fault continues to exist (fault again stored in fault memory): ~ Replace knock sensor. Edition 10.96 did OA dE ateFELICIA <4-Testwiring between test box and 3-pin connec: 28-0080 Ignition System Testing Hall sender Special tools, testers and aids required Test box V.A.G 1598/22 ® Multimeter, e.g. hand-held multimeter VAG 1526 * Test cables VAG 1594/1 * Current flow diagram Test condition © Fault detected at Hall sender by self-diagnosis Test procedure = Unplug 3-pin connector to the Hall sender => page 28-3, item 8. - Use test cables V.A.G 1594/1 to connect multi- meter to the outer contacts of the connector for voltage measurement, = Switch on ignition. ‘Specification: at least 10 V. = Switch off ignition. ~ Connect test box V.A.G 1898/22 to the control unit connector. Note: The contact numbers of the connector and the socket numbers of the test box are identical. tor for open circuit and rectify, if necessary, ac- cording to the current flow diagram. Contact 1+Socket 62 Contact 2+Socket 76 Contact 3+Socket 67 - _ Inaddition, test wiring in the connector for short circuit to each other. Specification: = 2. Ifno faultis found in the wiring and voltage existed between contacts 1+3: = Replace Hall sender = page 28-3, item 9. Edition 10.96 Bars. o6 oe —— 28-5