CENTERLINE 2500 MCC Advantages External Presentation

The Advantages of Intelligent IEC Motor
Control Centers from Rockwell Automation
Rev 5058-CO900D
Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.
Agenda
RockwellAutomation
AutomationMotor
MotorControl
ControlCentre
Centreand
andLow
LowVoltage
Voltage
Rockwell
SwitchgearCapability
Capability
Switchgear
Centerline2500
2500LV
LVMotor
MotorControl
ControlCentre
CentreProduct
ProductOverview
Overview
Centerline
Intellicenter5.0
5.0
Intellicenter
ArcShield
ShieldCenterline
Centerline2500
2500Solutions
Solutionsfor
forArc
ArcContainment
Containment
Arc
LargeVariable
VariableSpeed
SpeedDrive
DriveIntegration
Integration
Large
Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.2
Rockwell Automation MCCs

Trusted MCC provider for over forty years
Largest supplier of NEMA LV MCCs
Largest overall LV MCC Market Share

Globally (IHS June 2013)
Proven CENTERLINE bus design
Installed base of more than 1,300,000

sections
Leader in Intelligent Motor Control Centers
Latest technology in motor control

devices
Seamless integration with Integrated

Architecture
2100 NEMA LV MCCs

2500 IEC LV MCCs
CENTERLINE 2500 Global

Manufacturing
Katowice, Poland
Sao Paulo, Brazil
Shanghai, China
Global
GlobalManufacturing,
Manufacturing,Local
LocalSpeed
Speedand
andFlexibility
Flexibility
Partner in Global Support

Reduce the risk and complexity associated
with executing a global project
MCC experts in place to help you around the world
Engineers in your region
Rockwell manufacturing in your region
Project managers in your region
Support in your region
Operating in the time zones and languages appropriate for the project
Globally consistent design and engineering tools

Delivery when you need it
Reduced shipping cost
Ability to build MCC closer to where it is being used
Reduce Project Risk, Cost, and Time to Implement

CENTERLINE 2500 MCC

Product Overview
Rev 5058-CO900D
Typical IEC MCC What do you Expect

High unit density
Fully withdrawable (line, load, and
control connections all plug in)
Test & maintenance positions
Rotary operators
IEC components
Typically custom engineered
Three or four bus bar power system,
large current carrying capacity
Integration of Switchgear and Motor
Control in same lineup
Integrated VFDs
Breaker or Fuse based
CENTERLINE MCC Design Strategy

Globally consistent IEC and NEMA MCC solutions to meet your
local manufacturing needs
Proven CENTERLINE bus design
Improved heat dissipation
Easier installation and maintenance
Increased current carrying capacity
Intelligent Motor Control Components
Drives, Soft Starters, Electronic Overloads
CENTERLINE 2500 IEC MCC
IntelliCENTER/Integrated Architecture
Enhances the intelligence of your MCC using builtin EthernetIP to capture information used for
predictive maintenance, process monitoring and
advanced diagnostics
Safety
Provides you with enhanced safety features as a

standard offering.
CENTERLINE 2100 NEMA MCC

CENTERLINE 2500 Motor Control

Centers
Meets global standards
Fully withdrawable units
High unit density
Built-in EthernetIP with IntelliCENTER
Technology
Metric design dimensions and hardware
Full range of IEC components
Intelligent motor starters
Soft starters
Drives
Three and Four wire systems
Globally Consistent Design

Ensure design consistency while complying with the varying
standards around the world
Engineered, manufactured and supported in your

region
so you get a consistently designed and
manufactured MCC from an ISO 9001 facility
every time
IEC 61439-1/2 (Low-Voltage Switchgear)
IEC 60529 (Ingress Protection Rating)
IEC/TR 61641:2008 (Arc Flash Protection)
DEKRA certified (Type-Test Assemblies)
CE conformance marked
GOST-R certified (Russia)
GOST-K certified (Kazakhstan)
CCC conformance marked (China)
ASTA certified (Australia) AS3439
ABS Certification (Off-Shore)
IBC Seismic Certification

Wide Range of IEC Power

Components
Fused
Disconnects
Air Circuit
Breakers
Electronic Overload
Relays
Increase access to
information and speed
troubleshooting
Molded Case Circuit

Breakers
Soft Starters
Decrease mechanical
wear and increase
control functionality
Motor Protection
Circuit Breakers
Variable Frequency Drives

Reduce energy
consumption, improve
performance and
preserve equipment
Contactors
Programmable
Controllers
Scalable Solutions
CENTERLINE 2500 MCC Structure

High density design
One module = 80 mm high x 500 mm
wide
24 modules per column
Dimensions
Height
2300 mm
2300 mm
Width
700, 800, 900 or 1000 mm
Vertical wireways 200 to 500 mm wide,

available in 100 mm increments
Depth
600 mm (1200 mm double-front)
800 mm (1600 mm double-front)
Accommodates air circuit breakers up

to 4000 A
600 or 800 mm
CENTERLINE 2500 MCC Bus Design

Horizontal Power Bus
Ratings - 800 A, 1200 A, 1600 A, 2000
A, 2500 A, 3200 A & 4000 A
Fully rated or half rated neutral
Short circuit current ratings up to
100kA for 1s
Horizontal Bus Material
Unplated Copper
Tin plated Copper
Silver Plated Copper
Insulated
CENTERLINE 2500 MCC rear view back plates

removed
Bus System Overview

Bus Support System
The power bus system is supported,
braced, and isolated by a bus support
molded of high-strength, non-tracking
glass-filled polyester material
The horizontal power bus is mounted
on-edge in a vertical plane providing
maximum strength against magnetic
forces
Recessed in channels for added
support and to minimize dust and
moisture
Vertical power bus bars are
continuously braced and encapsulated
by a polycarbonate, molded bus cover
isolating the vertical power bus from the
other vertical phases, and from the
horizontal power bus
Reduce Electrical Exposure
Reduce personnel exposure to the energized

electrical equipment
Center placement of bus
Horizontal bus is not accessible for accidental

contact
Horizontal bus is separate from where cable

entry is located
Automatic shutters
Provide immediate isolation from the

vertical bus when unit is removed from column
Form 4b isolation and separation
Keep live load terminals in wireway isolated,

while performing periodic maintenance on other
units
Options also available for Form 2b and Form 3b

CENTERLINE 2500 MCC Structure

Connections
Isolated Control and
Network Wireway
Customer Load
Connection
Protective Earth
Conductor (PE)
Load
Network
Control
Line
CENTERLINE 2500 MCC Unit Design

Lever operated mechanism
No tools required for unit withdrawal or

insertion
Allows for fast replacement, minimizing
maintenance and downtime
Color coded position indication labels with
positive stop at each position
Low friction alignment slides
Withdraw Lever
Locking Mechanism
Bottom View, Lever Operated Mechanism
Color Coded Labels
One Hand Operation

CENTERLINE 2500 MCC Unit Features

Withdrawable units
Locking provisions provide
additional safety in all four
unit positions
Connected
Connected
Line, load, control,
network and ground
connected
Test
Test
Control, network
Disconnected
and ground connected
Allows the control
circuit to be tested without
energizing the load
Disconnected
No connections
Withdrawn
Withdrawn
Unit withdrawn from column

IntelliCENTER Technology
in CENTERLINE Motor Control Centers
Rev 5058-CO900D
IntelliCENTER Technology Overview
IntelliCENTER
Integrated, preconfigured network
infrastructure
Order specific, customized support
materials
Preconfigured user interface software for
monitoring and configuration
Leverage
LeverageIntelliCENTER
IntelliCENTERtotoenable
enableand
andstrengthen
strengthenenterprise
enterprisesolutions
solutions
Value of IntelliCENTER Technology

Faster Integration
Network is preconfigured (node number, IP address, baud rates,

functionality verified)
Simplified integration into enterprise systems with Integration

Assistant (Studio 5000 and FactoryTalk EnergyMetrix)
Faster installation compared to hardwired I/O

Better Process and Diagnostic Information
State of the art Intelligent Motor Controls provide crucial

feedback from motors
Remote access to information
Enhances your plant asset management system
Improved uptime
Warnings in advance of failure
Troubleshooting tools and information at your fingertips
Lowest Total Cost of Ownership

Embedded Systems Integration via EtherNet/IP
A single network for all Automation and Process control equipment

Seamlessly linked to the front office for increased access to information
Embedded Systems EtherNet/IP Design
Design consistent with DeviceNet IntelliCENTER
Cables are behind the vertical wireway
Does not take up any additional space
24V power supply required
Easy to install in the field
All nodes preconfigured with the IntelliCENTER database pre-built at the factory
Robust, noise immune network solution

EtherNet/IP Units
EtherNet/IP Structure
600V UL-listed Ethernet cable
(Rockwell Automation exclusive)
Stratix 5700 Industrial Switch
PowerFlex Drives
SMC Flex Soft Starters
E1 Plus Overload Relays for Starters
E300 Overload Relays for Starters
Point I/O
Embedded Systems EtherNet/IP Design
The EtherNet/IP network in CENTERLINE MCCs has been tested to the most
rigorous standards for electrical noise immunity.
Lightning Strike
Industrial Noise
+/- 2KV, 40A surge repeatedly

applied to the network cable
IEC 61000-4-5
+/- 1KV high voltage burst applied

to the network cable
IEC 61000-4-4
No Communication Failures!
No Dropped Packets!
Less Down Time!
Radio Frequency Interference
150kHz 80MHz interference
applied to the network cable
IEC 61000-4-6
Static Discharge
+/- 8KV ESD event at 12 locations
on the MCC and network cable
IEC 61000-4-2
CENTERLINE 2500 MCC

IntelliCENTER EtherNet/IP Layout
Power Supply
2113*
PowerFlex 755
(E300)
193-ETN
(E1 Plus)
SMC Flex
EtherNet/IP Connections
24V DC Connections
IntelliCENTER EtherNet/IP Topology #1

MCC Sections Connected via Switch-Level Linear Topology
Enterprise-wide
Business Systems
Levels 4 & 5 Data Center

Enterprise Zone
Level 3.5 - IDMZ
Cell /Area Zone # 1

Machine
Plant-wide
Site-wide
Level 3 - Site Operations

Industrial Zone
FactoryTalk Application Servers & Services Platform
Network Services e.g. DNS, AD, DHCP, AAA
Remote Access Server (RAS)
Call Manager
Levels 0-2
Storage Array
Cell/Area Zones
Physical or Virtualized Servers
Operation Systems
Cell/Area Zone #3
Electrical Distribution System
Power Control Room MCC Sections
Section 1
Section 2
Section N
Cell/Area Zone #2
Industrial Automation & Control System
Motor
Control
Center
CIP/MMS
Gateway
Security
Appliance
IEC 61850
MMS
Reporting
Switchgear
Substation
E-House
Co-Gen
IntelliCENTER EtherNet/IP Topology #2

MCC Sections Connected via Switch-Level Ring Topology
Enterprise-wide
Business Systems
Levels 4 & 5 Data Center

Enterprise Zone
Level 3.5 - IDMZ
Cell /Area Zone # 1

Machine
Plant-wide
Site-wide
Level 3 - Site Operations

Industrial Zone
FactoryTalk Application Servers & Services Platform
Network Services e.g. DNS, AD, DHCP, AAA
Remote Access Server (RAS)
Call Manager
Levels 0-2
Storage Array
Cell/Area Zones
Physical or Virtualized Servers
Operation Systems
Cell/Area Zone #3
Electrical Distribution System
Power Control Room MCC Sections
Section 1
Section 2
Section N
Cell/Area Zone #2
Industrial Automation & Control System
Motor
Control
Center
CIP/MMS
Gateway
Security
Appliance
IEC 61850
MMS
Reporting
Switchgear
Substation
E-House
Co-Gen
PlantPAx
Intelligent Motor Control Overview
Control
Visualization
Information
Motor Control
CIP
EtherNet/IP
Simultaneous real-time control, configuration and data acquisition

PowerFlex 753 / 755 Drives
General purpose Variable Frequency Drive
3-5 option slots for communications, safety, feedback and additional I/O
Features predictive diagnostics, and Safe Torque-Off and Safe Speed Monitor options
PowerFlex 525 Drive
Full featured component class drive
Closed loop control for either speed or position feedback
Features an innovative modular design and Safe Torque-Off
SMC Flex Soft Starter
Modular and compact soft starter

Includes I/O, electronic overload, integral bypass
E300 Overload Relay
Enhanced thermal overload motor protection with inherent phase loss, temperature,
ground fault, voltage monitoring, and underload protection
Advanced motor diagnostic info via an embedded industrial Ethernet connection to
assist with preventative maintenance programs resulting in reduced downtime
E1 Plus Overload Relay
Includes two discrete inputs and one output relay for monitoring and control of
motor starter related I/O
Enhanced motor protection with overload, jam trip and underload warning functions
Point I/O
I/O point level diagnostics and LEDs

Add I/O in increments of one, two or four points
IntelliCENTER Software Overview
System Level Dashboard
Virtual view of the MCC
Simple dashboard presentation
Customer configurable
Exclusive functionality for
MCCs
HMI support
ActiveX and IMC faceplates provided
Enables simple integration with On-Machine HMIs
Component Configuration
Parameter Editor
Device monitoring and
configuration
Remote diagnostic support
Support for all IMC devices
in the MCC
Trending and event logging
Asset Management
Key customer documentation
User Manuals
Customized wire
diagrams
Spare Parts lists
IntelliCENTER Software allows users to efficiently Operate & Maintain their MCC
IntelliCENTER Software Energy
IntelliCENTER Energy is a premier software package with all the features of
IntelliCENTER PLUS additional Energy Management benefits powered by
FactoryTalk EnergyMetrix:
Real-time energy consumption and historical
trending down to the device level, all across the
network!
Ability to monitor and manage energy usage for
substantial cost savings
Direct access from IntelliCENTER Software to calendar trends of

key energy values
Collect data for any time period (hourly, daily, weekly, monthly, etc.)
Trend key parameters simultaneously
Export data for recordkeeping or further analysis.
View all key energy values for a

particular device on a single screen
IntelliCENTER Software Integration Assistant
Provides valuable integration features
1. Automatically build the I/O tree for all Intelligent Motor Control devices in the MCC
2. Auto-generate the device tags using Device AOPs
Full integration between power and control for Rockwell Automation products
Exclusive integration capabilities
IntelliCENTER Software Integration Assistant
Simple integration of devices into Studio 5000

Studio 5000 Premier Integration
Premier Integration via
Device Add-On Profiles
(AOPs)
Device parameters
automatically mapped to
controller tags in Studio 5000
Configure and program all
intelligent motor control
devices in Studio 5000
Configuration stored in the
controller to simplify device
replacement (in ACD file)
Studio 5000 Automatic Device Configuration (ADC)
3:00 AM
Stratix 6000 /
8000 / 5700
EtherNet/IP
Configuration
Flash
IP Address
Saves the End-User time / money by reducing down-time

Copyright 2013 Rockwell39
Automation, Inc. All Rights Reserved.
CENTERLINE 2500 MCC

Arc Shield
Protection against the dangers of Arc Flash Events
Rev 5058-CO900D
Minimize Damage from Arc Flashes

Reduce the potential exposure of all plant personnel to arc
flash hazards
Fundamental design of the

CENTERLINE 2500 minimizes the
likelihood of an
arc flash occurring
Continually-braced bus
Automatic shutters
Arc free zones
Protective Earth in all columns

(Standard)
First to connect upon unit insertion
Last to disconnect upon unit
removal
Safety
CENTERLINE 2500 MCCs with

ArcShield Option
Provides enhanced protection
against harmful arc flash hazards
Helps protect your personnel if an
arc flash were to occur within an
MCC
Provides personnel and assembly
protection per IEC/TR 61641:2008
for arcing durations up to 300 ms
300ms rating is available for
systems at 480V (max), with
65kA (max) available current
CENTERLINE 2500 with ArcShield
complies with arc resistant standards
CENTERLINE 2500 MCC with ArcShield

300ms Arc Resistant Rating
Pressure Relief System
Arc-resistant Latches
Automatic Shutters
Insulating Covers on
Horizontal Bus Closing
Plates
Non-vented enclosure
Copper vertical ground bus
on withdrawable structures
Heavy duty ground stab on
withdrawable units
Testing Under Conditions of Arcing Due

to Internal Fault
Testing was conducted and evaluated to be in compliance with IEC/TR
61641 Edition 2.0 2008-01 (Enclosed low-voltage switchgear and controlgear
assemblies Guide for testing under conditions of arcing due to internal fault)
This guide applies only to enclosed low-voltage switchgear and controlgear assemblies when
doors and covers are closed and correctly secured
It provides criteria for assessing the mechanical and thermal effects of an internal arcing fault,
but does not cover all effects which may constitute a risk
Additional arc fault containing requirements were addressed (Motor Control

Center, Rated 1000 Volts (and less), exceeding IEC standards)
Test Assessment Criteria

IEC/TR 61641
Criteria 1-5: personal protection

Criteria 1-6: ASSEMBLY protection
Criteria 1-7: ASSEMBLY suitable for limited continued operation
IEC/TR
1
Correctly secured doors, covers, etc., do not open.
2
Parts (of the ASSEMBLY), which may cause a hazard, do not fly off. (This includes large
parts or those with sharp edges, for example inspection windows, pressure relief flaps, cover plates, etc.)
3
Arcing does not cause holes to develop in the freely accessible external parts of the enclosure
as a result of burning or other effects.
4
The indicators arranged vertically do not ignite. (D9: Indicators 30 cm from enclosure, up to a
maximum height of 2 m, with a fabric weight of 150 g/m2.)
5
The protective circuit for accessible parts of the enclosure is still effective.
6
The ASSEMBLY is capable of confining the arc to the defined area where it ignited, and there
is no propagation of the arc to other areas within the ASSEMBLY. (D7: An arc in a withdrawable unit shall
not travel to the bus system, adjacent withdrawable units or to the cable compartment; D8: An arc in the
bus system shall not travel to a withdrawable unit, to a cable or other compartment.)
7
After clearing of the fault or after isolation or disassembly of the affected functional units in the
defined area, emergency operation of the remaining ASSEMBLY is possible. This is verified by a dielectric
test with a value of 1,5 times the rated operational voltage during 1 min.
CENTERLINE 2500 MCC with ArcShield

Helps Reduce Arc Flash Hazards
Arc-containment latches on all doors
Non-vented enclosure
Door mounted control stations, external reset

buttons, and viewing windows are acceptable
Copper vertical ground bus on withdrawable

structures
Heavy duty ground stab on withdrawable units
Automatic shutters
Insulating covers on horizontal bus closing plate
Pressure relief venting system through top of
enclosure
Optical and current sensing technology for use
with crowbar Arc Quenching Device or shunt trip
devices is available as an optional
CENTERLINE 2500 with ArcShield

Pressure Relief System
CENTERLINE
CENTERLINE2500
2500MCCs
MCCswith
withArcShield
ArcShieldhelp
helpreduce
reduceexposure
exposuretotoarc
arcflash
flashhazards
hazards
CENTERLINE 2500 MCC

Large Variable Speed Drive Integration
Rev 5058-CO900D
Packaging Options Large VFDs

2500 Structure Utilized for
Simplified Inclusion into MCC
Line-ups
Ingress Protection up to IP54
Frame 8, 9 and 10 upto
1500KW (IP20) PowerFlex 750
Family
(shown)
Complete Power Control
Solution Packages
(shown right)
Customer Benefits
Reduced foot print by 30 % or more
Fit more in your e house
Reduce floor space requirements
Less heat generation
Reduced installation time
Eliminate need to pull expensive power wire

from MCC feeders to VFDs
Eliminate components from system design
Eliminate a set of circuit breakers,

disconnect, conduit, wire, ect
Improve appearance and layout of MCC and

drive panels rooms
Available with blank MCC columns for panels
controls, etc
(Confidential
For Internal
Use Only)
Copyright 2013 Rockwell Automation,
Inc. AllRights
Reserved.
Traditional packaging of large HP drives

Power
Cabling
Drive Panel
1
Drive Panel
2
Drive Panel
3
Total panel width of 7.4 meters plus spacing between panels
Drive Panel
4
Total panel width of 5.8 meters
Reduction in footprint of approximately 30 %. Eliminate expensive and time consuming power wiring between panels
(Confidential
For Internal
Use Only)
Copyright 2013 Rockwell Automation,
Inc. All Rights
Reserved.
The Advantages of Intelligent IEC Motor

Control Centers from Rockwell Automation
Follow ROKAutomation on Facebook & Twitter.

Connect with us on LinkedIn.
www.rockwellautomation.com
Rev 5058-CO900D

CENTERLINE 2500 MCC Advantages External Presentation

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CENTERLINE 2500 MCC Advantages External Presentation

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The Advantages of Intelligent IEC Motor

Control Centers from Rockwell Automation

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Rockwell Automation MCCs

Largest supplier of NEMA LV MCCs

Largest overall LV MCC Market Share

Proven CENTERLINE bus design

Installed base of more than 1,300,000

Leader in Intelligent Motor Control Centers

Latest technology in motor control

Seamless integration with Integrated

2100 NEMA LV MCCs

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.3

CENTERLINE 2500 Global

Sao Paulo, Brazil

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.4

Partner in Global Support

Engineers in your region

Rockwell manufacturing in your region

Project managers in your region

Support in your region

Globally consistent design and engineering tools

Ability to build MCC closer to where it is being used

Reduce Project Risk, Cost, and Time to Implement

CENTERLINE 2500 MCC

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.

Typical IEC MCC What do you Expect

CENTERLINE MCC Design Strategy

Proven CENTERLINE bus design

Improved heat dissipation

Easier installation and maintenance

Increased current carrying capacity

Intelligent Motor Control Components

Drives, Soft Starters, Electronic Overloads

CENTERLINE 2500 IEC MCC

Provides you with enhanced safety features as a

CENTERLINE 2100 NEMA MCC

CENTERLINE 2500 Motor Control

Intelligent motor starters

Three and Four wire systems

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.9

Globally Consistent Design

Engineered, manufactured and supported in your

IEC 61439-1/2 (Low-Voltage Switchgear)

IEC 60529 (Ingress Protection Rating)

IEC/TR 61641:2008 (Arc Flash Protection)

DEKRA certified (Type-Test Assemblies)

GOST-R certified (Russia)

GOST-K certified (Kazakhstan)

CCC conformance marked (China)

ASTA certified (Australia) AS3439

ABS Certification (Off-Shore)

IBC Seismic Certification

Wide Range of IEC Power

Molded Case Circuit

Variable Frequency Drives

CENTERLINE 2500 MCC Structure

700, 800, 900 or 1000 mm

Vertical wireways 200 to 500 mm wide,

600 mm (1200 mm double-front)

800 mm (1600 mm double-front)

Accommodates air circuit breakers up

Copyright 2013 Rockwell Automation, Inc. All Rights Reserved.12

CENTERLINE 2500 MCC Bus Design