PIPEMILL - Piping Engineering, Design and Analysis

Version: Version 4.00

VERSION 4 DEMONSTRATION COPY - LIMITED FUNCTIONS.

FLANGE DESIGN TO ASME VIII Div. 1 Appendix 2 (2013)

____________________________________________________________________________________________________________
Calculation by: ____________________

Checked by: ______________________

Thursday,Feb 11,2016

Project / Description
Calculation Details: 24in 1500# WN RTJ

ASME B16.5
1500 # 24 in. nominal
Weld neck, R. T. J. gasket
File name: D:\Downloads from Web\Pipemill_V-4_Demonstration\Demo-examples\V-4 FLG-ASME-01.flg

g0

Load Case: Pressure Only

FLANGE GEOMETRY:
t = 203.20 mm.
A = 1168.40 mm.
B = 559.60 mm.
C = 990.60 mm.
g0 = 25.00 mm.
g1 = 101.20 mm.
E.Cold.= 200.00 GPa
BOLTING:
Number = 16
Hole dia. = 91.95 mm.

L = 25.53 mm.
h = 177.67 mm.
rf = 20.625 mm.
FD = 793.75 mm.
Corrosion allw:
ca = 3.000 mm.
E. Hot.= 199.95 GPa

g1

Bolt Dia. = 88.90 mm.

Bolt area = 5645.00 mm2.

GASKET DATA:
Pitch Circle = 692.15 mm.
Section Width = 34.93 mm.

t
rf

FD
C
A

Factor 'm'
= 6.50
Seat Stress 'y' = 179.26 MPa

ALLOWABLE STRESSES:
IMPOSED LOADS:
Flange:
Bolts:
Int.pressure = 250.00 bar G
Equiv. pres. = 0.00 bar G
Cold = 137.895 MPa
Cold = 172.370 MPa
Long. mom. = 0.000 kN.m
Design pres. = 250.00 bar G
Oper.= 137.895 MPa
Oper.= 172.370 MPa
Ax. Force = 0.00 kN
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INTERMEDIATE DESIGN DATA:
Loads and Moment Arms:
b0 = 4.37 mm.
Wm1= 1.24911 e+7 N
b = 4.37 mm.
Wm2= 1.70161 e+6 N
G = 692.15 mm.
Am1 = 72470.41 mm2.
HP = 3.08503 e+6 N
Am2 = 9872.30 mm2.
H = 9.4061 e+6 N
Am = 72470.41 mm2.
W = 1.40294 e+7 N
Ab = 90320.00 mm2.

hD = 163.40 mm.
hG = 149.23 mm.
hT = 180.86 mm.
HD = 6.28099 e+6 N
HG = 3.08503 e+6 N
HT = 3.12511 e+6 N

hDHD = 1.02631 e+9 N.mm.

hGHG = 4.60363 e+8 N.mm.
hTHT = 5.65215 e+8 N.mm.
M. Op.= 2.05189 e+9 N.mm.
M.Atm.= 2.09354 e+9 N.mm.

Shape Factors and Stress Factors:

K
= 2.066
T = 1.48245
F = .55921
d
= 5.9502 e+6
g1/g0 = 4.464
U = 3.11494
V = .02826
e
= 5.0131 e-3
h0
= 111.549
Y = 2.8346
f = 1.
beta = 2.3582 e+0
h/h0 = 1.593
Z = 1.61211
lamda= 2.7718 e+0
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STRESSES:

Bolt-up

Allowable

Calc/Allw.

Design

Allowable

Calc/Allw.

Stress Category:
MPa
MPa
%
MPa
MPa
%
Hub Stress
138.487
206.843
67.0
135.732
206.843
65.6
Radial Stress
76.273
137.895
55.3
74.755
137.895
54.2
Tangent. Stress
131.159
137.895
95.1
128.550
137.895
93.2
Hub + Radial
107.380
137.895
77.9
105.244
137.895
76.3
Hub + Tangent.
134.823
137.895
97.8
132.141
137.895
95.8
Bolting
18.841
172.370
10.9
138.305
172.370
80.2
Axial Stress (Pressure at g0 end: Not Code req't.)
160.682
68.948
233.0
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NOTES AND WARNINGS:
Bolt area adaquate, Ab>=Am
Flange : Approx weight = 13498. N (based on density of steel)
Flange thru' hub length = 427. mm.
Stud-bolts: Approx weight = 8177. N (all bolts + nuts).
Approx. length = 638.8 mm.
Rigidity Index - Operating case = 0.337
Rigidity Index - Gasket seating case = 0.344
Bolt space limitation checked. Max allowed bolt spacing = : 351.971 mm. Actual bolt spacing= : 194.504 mm.
Bolt spacing adaquate.
Bolt Space correction factor 'Bsc': 1.
One or more Shape Factors exceed limits provided by graphs in Code.
Ref. ASME VIII Div. 1,charts 2-7.1 to 2-7.6, equations provided used to obtain factors.
Stresses within limits
End

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