Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Substances
Integration
Materials management
Distribution
Production planning and control
Maintenance
Quality management
Human resources
This high degree of integration led SAP users from the chemical industry to
call for an SAP solution. SAPs contact with the process industry had been
intensified during the development of the PP-PI module. Preliminary requirements on an EH&S solution were defined in workshops conducted by
the German Association of Chemical Industries. However, requests for an
EH&S solution also came from SAP customers in the automotive industry,
mechanical engineering, utilities as well as transportation companies. For
this reason, the EH&S system is designed for use across all sectors of industry.
Importance of EH&S
Before the development project got underway, SAP actively pursued close
cooperation with its partners in industry. In the planning and detailed design phases, SAP was able to work with a number of major corporations
from the chemical industry.
Partners in Industry
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Overview of Functionality
Release Policy
Labels
Substance Database
The substance database is used by the EH&S system to store various types of
information. It is not only used to store substance identifiers but also compositions, physical, chemical, and toxicological properties, substance classifications, an array of instructions (first aid, handling, storage, etc.) plus information on the inclusion of substances in statutory lists.
Substance master
Aceton
(technical)
Characteristic Type
Substance: Methanol
Property
Boiling point
Vapor pressure
Flash point
Substance property
Value
56,5 oC
128 hPa
12,0 oC
Condition
1 bar
20 oC
Substance listing
Acetone
Methyl alcohol
Acetone (techn.)
Composition
Phrase library
Analysis
_______
_______
_______
___
Acetone
Methyl alcohol
Water
Residual
98,0 %
1,3 %
0,6 %
0,1 %
Risik-records
R12 Highly inflammable
R23 Poisons by inhalation
Flexibility of the
Substance Database
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You can define any given properties (classes) using any number of fields
(characteristics). The EH&S module can be shipped with a number of standard
substance properties. These standard substance properties can be added to as
required; with upward compatibility, every customer system can be enhanced to include customer-specific properties.
Many substance properties base on textual information. During the development of the substance database, it has proven very useful to manage these
texts as so-called phrases. In this context a phrase is a standard text module.
Phrase Management
Substance Reporting
The next development phase will include hazardous goods processing from
SD. SAP plans to continuously enhance EH&S functionality provided by
R/3. Preliminary studies for the next design phases have already been initiated.
Planned Functionality
Definition
A substance may be a natural substance, come into existence during manufacture or be an ideal substance (a substance not found in reality). It may
consist of several substances (preparation, compound or solution) or be a
pure substance. A substance may be used to categorize common properties
(substance group).
A substance is normally assigned to several materials. The material carries
information relevant to logistics and the substance carries data on substance
properties. A substance distributed in various packaging sizes or trading
units does not vary as far as its properties are concerned. However, data
such as price, weight, dimensions, will differ. The figure 13-2 illustrates
possible material/substance relationships.
Material /Substance
Relationship
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Material
Relationship
Substance
1:1
Acetone p.a.
Acetone p.a.
1:n
Super
glue
SAE
15-W40
Oil
1 liter
Synthetic
resin
Hardener
SAE
15-W40
n:1
Oil
5 liter
0:1
SAE
15-W40
Oil
SAE 15-W40
Salts of chromium
Substance Identification
A substance identification is an identifying description of a substance. As a
rule, an identification consists of several identifiers. One identifier is not
sufficient to ensure unique identification. Only a combination of several
identifiers guarantees unique identification.
Substance Identifiers
A substance identifier is characterized by its identification type and identification category. The identification type specifies the data type, whereas the
identification category defines the precise meaning of the identifier. The
following three identification types exist:
Names
Numbers
Chemical formulas
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Names
Standard name categories such as IUPAC names, trivial names, and synonyms are supported by EH&S.
Numbers
Chemical Formulas
The third identification type are chemical formulas. EH&S is configured for
empirical and structured formulas. SAP plans to connect EH&S to the R/3
document management system, enabling you to store graphics of, for instance, two or three-dimensional structural formulas for a substance.
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The figure below illustrates the structure used for substance identification.
Identification
Identification type
Identification category
Names
Name category
ID-Keys
ID key category
Trade name
IUPAC
Synonym
CAS-number
Index- number
Internal number
H
Formulas
Category of formulas
CL
O
N=
O
X Grafik
Molecular formular
Substance Properties
A substance property provides information on a substance either as a numerical value, with the appropriate unit of measure, or as a text.
This information can be linked to further details, such as the source of the
information, method of determination, etc.
Substance properties can be grouped, for example, according to:
physical properties
Chemical properties
Toxicological properties
Ecological properties
First aid measures
Safety instructions
Hazard ratings, etc.
As a rule, a substance property consists of more than one item of information. A physical property may consist of several characteristics, for instance,
a numeric value range (maximum and minimum value), an accuracy requirement in form of a +/- deviation, one or more parameters, a method, etc.
EH&S uses the R/3 classification system to define substance properties. In
the language of the classification system, a substance property is represented
by a class. You can assign any desired number of characteristics to a class.
Classification System
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Substance Characteristics
The values you record for a substance property are stored as substance characteristics. You can maintain any number of substance characteristics for a
substance or substance property. The sources, methods or one or more of the
parameters (for example, the pressure at which the boiling point was determined) may differ for the various substance characteristics.
The figure below illustrates the method used to represent substance properties.
Substance
Benzene
Super glue
Properties
Valuation
Melting point
No.: 1
No.: 2
-3 oC 1013 mbar
2 oC 1200 mbar
DIN 1243
DIN 1243
Flash point
No.: 1
87oC
ISO 1812
Safety
instructions
..
No.: 1
Flash point
No.: 1
No.: 2
124 oC
130 oC
ISO 9876
DIN 1234
Enhancement
The main requirements on the substance database are its flexibility and
scope for enhancement. The use of the R/3 classification system enables the
user to enhance the substance database by any desired number of properties
featuring any desired structure.
Substance Compositions
The substance composition is a listing of all substance components and their
respective concentrations in substances consisting of several components.
Substance components are those substances that remain components of a
substance after the manufacturing process has been completed.
Substance Composition
Category
The level of detail required for a substance composition listing varies depending on the intended usage and recipient. The details contained vary as
far as the listed components and the required accuracy of the quantitative
values are concerned.
Composition categories, might, for instance, be:
Precise chemical composition
Composition compliant with TSCA (Toxic Substance Control Act)
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Substance Listing
For this purpose, substance listings, that is, the specification of substances for
a substance are used. This is a listing of substances without any quantitative
details. Example of substance listing categories are:
Substances to be monitored at a work center
Decomposition products released by heating
A substance may have many properties in common with other substances.
The substance database enables you to create references between substances.
Substance Reference
Properties Tree
The properties tree makes controlled navigation between the many substance properties possible. The properties are structured using the properties
tree. You can define any number of grouping levels (nodes) between the
individual properties (end nodes) and a substance (root).
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If requested, EH&S is supplied with a standard properties tree. Using Customizing, you can define properties trees that display any desired structure.
You can, for instance, use this functionality to create trees for specific tasks
(departmental trees) or individual (user-specific) properties trees.
Phrase Management
Phrase Libraries
Import/Export of Phrases
EH&S provides you with an import/export interface that you can use to
import commercially available phrase libraries. Using this interface, you can
also transfer modifications made to phrase libraries. The original phrase key
is maintained in the EH&S source library for this purpose. You can exchange
phrase libraries using the combined export/import function.
Translation
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Substance Reporting
Documents created using the substance database and especially those
addressing external recipients, require the functionality provided by modern
word processors. EH&S provides features such as the insertion of graphics
files such as logos, hazard symbols, pictograms as well as color printing,
tables, etc.
Requirements for
EH&S Documents
Due to the multitude of documents required, users must be able to individually define document layouts and contents.
EH&S substance reporting uses Microsoft Word Version 6.0 (Winword),
with which the user can layout documents then assigning data proposed by
the substance database to certain areas of the document.
Winword Integration
Examples
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Page: 1/1
Super Solvent A
Benzyl amine
R-phrases
R 11-23/24/25
R 34
Index number
608-001-00-3
612-001-00-3
Concentration
20 - 30 %
< 15 %
3. Hazards identification
Highly flammable, toxic by inhalation, in contact with skin and if swallowed.
5. Regulatory information
Classification
according to EEC
directives
Has to be labeled
Hazard symbols
: F
T
Highly flammable
Toxic
R-phrases
: 11
23/24/25
: 16
27
44
Highly flammable
Toxic by inhalation, in contact with skin and if swallowed.
Keep away from sources of ignition - No smoking
Take off immediately all contaminated clothing.
If you feel unwell, seek medical advice (show the label
where possible).
S-phrases
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You can distribute MSDS by mail, fax EDI, or CD. The system automatically
selects the valid MSDS version for the country/language variant. You can
choose color or shading options. If you want to send several MSDS to one
recipient, the system automatically bundles them into one shipment. MSDS
processing also features subscription management that enables you to send
MSDS to interested parties (public authorities, institutes, etc.) with which
you have no business relationship.
Performance Features
The SAP EH&S development project provides software support for business
processes in those areas of environmental protection and occupational health
and safety that interface with SAP R/3 business transactions.
Which main features does the first EH&S release provide?
EH&S Release 3.0 provides you with a substance database, phrase
management, as well as substance reporting functionality integrated with
Microsoft Word.
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