PEW-404 PARTICIPANT ADDENDA TABLE 1. Portable lights, Including a flashlight Thin-bladed knife or scraper Broad chisel or scraper Pointed scraper Inspector's hammer Inside calipers Outside calipers Magnet Small mirror Thickness-measuring equipment TABLE 2. Surveyor's level Carpenter's or plumber’s level Magnetic particle test equipment Liquid penetrant test kit Micrometer TOOLS NEEDED FOR COLUMN INSPECTION Pocket knife Steel tape rule, 50 feet (15 meters) Flange square Pit depth gauge Greaseless crayon or washable paint Notebook and pencil Magnifying glass Wire brush Plumb bob and line Small mirror TOOLS THAT MAY BE REQUIRED FOR COLUMN INSPECTION Ultrasonic test equipment Sandblasting equipment Micrometer, large, 0-1 inch Radiographic inspection equipment Camera 124PEW-404 PARTICIPANT ADDENDA ADDENDUM A2. SAFETY INSTRUCTION SHEET 12!PEW-404 PARTICIPANT ADDENDA FOR ARABIAN AMERICAN OIL COMPANY i DATaTant/OFa NATING UuiiTs RHTETE=VESEELS i {| ‘EQUIPMENT DATA —_ < Sewer obuer STR) wo 468: Bos Nontevn SUMiTDMO — we WERTCAL _Vegsex | wine eee vow duit PTS “. wa TE REV Fi Rauioment Wo —____spec'n No ZAMS 4 order No FR¢BB “32-901 =TA__ | Ameroty 0+ (WUO- C= UBB KE TLCle omign Srna XO-7EIOEP | ssonae coon ond eaion (LE ASME ST-V, DILL sun omen soot KE= 225705 4 a SABIe = 70 was BART To Gi Boron | MT 7623" lipo] Cone A” Fae arm. nema — 9 irae a Lee, seh Bee ea ieee oe | See teas pays ibd toe deo tee een | Stans Trek anmrocnaray | erronncve Ny g ees Tat Burra 0 Tea | | Reg | ves | S19) 7 SaaS = ED "| SEN, st Aaa zaaae — Wb ra/n Soc sere a somrmanan mento sin ous vawm esi SE EPS PE SEO Bese DE ae Boe 1S: dac - ee rae] ae | D Fues Ren Nearme Rervemee #68) § | XE 72576 ja) MAS Te ssvor aman er | D connusroesenn wrertrannon elise rast vue Sores se tp tor vecm JES. ee SARA eee REnETS 13 ERE Eiad Oe OE SORT Pies Sui Vave os BAB 6 SOG sv sain = Dee TPEBEL TERE. ‘t eet — SAFETY PRECAUTIONS 1 126PEW-404 PARTICIPANT ADDENDA ADDENDUM A3. MANUFACTURER'S DATA REPORT 17PEW-404 PARTICIPANT ADDENDA FORM U-IA MANUFACTURERS DATA REPORT FOR PRESSURE VESSELS (Altemative Form fr Single Chamber, Completely Shop fabricated Vessels Only) ‘As Required bythe Provisions ofthe ASME Code Rules, Section VII, Division 1 Mandated: /ITOMO HEAVY INDUSTRIES 1501 IMAZAIKE 2wlaavesie, _FLUOR INTERNATIONAL, INC. 4620N. BRAESWOOD BLVD. HOUSTON _ 2 tee__VERT. Vani, 488 YNL84 No = vba __1975 4.SHELL: Long SAS16 Gr. Kite 928, aim 8 Sin 0000 ionic Tot 244. pista ome Pre 420 oi {SAFETY On RELEF VALVE OUTLETS Number 2 ste 6" _tssatn _TOP_HEAD DRAIN. "i SASI6 Gr. 10 WELDED _ - SAI06 Gr. 8.438": REBOILER ING s SALO6 Gr. 20.513 10 NSPECTON Wario No 3 Sv BA teeter TOR, “GONE, 4 BOTTOM SIDE 11, supPons: shit YES ogy = = mates BOTTOM WELDED 12, REMARKS (at apleineotea ence mss th UG 120(9)) DRAG i ne oe Hangin 0 Ter BE = a eee Dae AT SEBE” pTS" Sqned ST alabahadbe fy CHIEF OF InspEcTIon SE of Aahoreaon Ne sone CERTIFICATE OF STTOP INSPECTION OSAKA. JAPAN ha gmt anpnetenesn ma Mnsnte INALLY ON 17 SEPT, 1 evemene 128PEW-404 PARTICIPANT ADDENDA ADDENDUM B FORMS 129PEW-404 PARTICIPANT ADDENDA ADDENDUM B1. EQUIPMENT INSPECTION RECORD-GENERAL (BLANK) 130ove EQUIPMENT INSPECTION RECORD — GENERAL ‘Sau Ararco 2085-ENG (110) Plant or un Fauiaren? SAUDI ARABIAN OIL COMPANY DATE REMARKS: ~ e431PEW-404 PARTICIPANT ADDENDA ADDENDUM B2. EQUIPMENT INSPECTION RECORD (NUMBERED ENTRIES) 132PEW-404 PARTICIPANT ADDENDA EQUIPMENT INSPECTION RECORD - GENERAL, Sn Rare 2D ENG (1, _SAUDLARABAN COMPANY Fico tar are 133PEW-404 PARTICIPANT ADDENDA ADDENDUM B3. WORKSHEET (BLANK)‘SAUDI ARABIAN OIL COMPANY “ORKSHEET PREPARED BY 2 ‘Save Armen 2649-ENG (11190) ENGINEERING INSPECTION Sara oan TURNERS SENSED ae WORK RECOMMENDED BY nsPECTORS BoRaTURE [= Work ORDER (ARAMCO 981) ISSUED ON: (OATE) ACTON | Won priory cowet, oarE aOR | Operator scate acon taka, sgn and tim ene copy Engrang nsperon, | SaORTY TEM DESCRIPTION OF WORK TO BE DONEPEW-404 PARTICIPANT ADDENDA. ADDENDUM B4, — WORKSHEET (NUMBERED ENTRIES) 136PEW-404 PARTICIPANT ADDENDA WORKSHEET | 9G? ENGINEERING INSPECTION Sit arco 243.680 (1150) INSPECTON REPORT —=@ rex9) Dower wacom anova ore" | a, monn £9) coun one (4) _ | rororesanrse ~~ ‘at aa aden oer ngs onion @ PRORTY| Tew DESCRIPTION OF WORK TO BE DONE 17PARTICIPANT PEW-404 SAUDI ARAMCO _ INSPECT COLUMNS PRETEST WARNING: The training materials contained in this manual are the property of the Saudi Arabian Oil Company (Saudi Aramco) and are intended for the exclusive use of Saudi Aramco employees enrolled in advanced inspection training courses. Any material contained in this manual which is not already in the public domain, may not be copied, reproduced, sold, given, or disclosed to third parties, or otherwise used, in whole or in part, for purposes other than for use in Saudi Aramco’s Professional Engineering and Technical Development courses without the prior written permission of the Chief Engineer of Saudi Aramco.PEW-404 PARTICIPANT REVISION DATE REVISION DESCRIPTION PAGE (s) AFFECTEDPEW-404 PARTICIPANT PRETEST Matching: Match the words in the word lists with its definition. Write your answers in the blanks provided in front of the definition. Words are only used once but not all words are used. Word Uist A bubble cap G catalyst B chimney H_ cladding C concentration cell corrosion | conversion D crevasse corrosion J distillates — —downcomer K fractional distillation F — deformation L reflux 1. A device that provides a liquid seal over the vapor openings ‘on a fractionation tray. 2. The product that has been separated during the distillation process, 3. A process steam that is cooled and retumed to a column to control the process temperature in a given section of the column. 4. The separation of crude oil into hydrocarbon components to make useful products. 5. A substance used in reactor columns to cause a change in the molecular structure of a hydrocarbon in the refining process. 6. Apart of the bubble cap assembly that prevents liquid from flowing into the vapor openings of the fractionation tray. 7 Corrosion that takes places in cracks or crevices.PEW-404 PARTICIPANT PRETEST Word List A cladding. G radial flow B vortex H product Cc packing | skirt D purlins J conversion E downcomer K sheathing F weirs L reactor 10. 1. uF 13, 14, A part of the tray that allows the excess liquid to flow from one tray to the tray below. The bottom supporting structure for a column. A reinforcing structure for a tray panel The walls in the tray assembly that maintain the liquid level in the fractionator column. Covering for a column. A corrosion resistant metal applied to the steel plate of the column at the mill. type of change using a catalyst to cause a chemical reaction that changes the hydrocarbon feed product.PEW-404 PARTICIPANT PRETEST Multiple Choice: Circle the letter in front of the most correct answer. 15, The most important purpose of inspecting a column is. = A. To ensure the that column can perform in a safe manner. B. To ensure that the column can perform in an efficient manner. C. To ensure that the column can perform for one more year. D. To ensure that the column can perform for 10 more years. 16. The Is not one of the main pressure-containing parts of the column. A. Thermowell bundle Cc Top head B. Shell D. Bottom head 17. The__________contains trays that provide disengaging surfaces. A. Packed column C__ Fractionater column B. Flash column. D. Reactor 18. The ______trays are examples of disengaging surfaces. A. Bubble cap C Ballast 8. Valve D. RodPEW-404 PARTICIPANT PRETEST 19. The separation process occurs in the __ _ _ a because the pressure inside the vessel is much lower than the pressure in the inlet pipe. A. Flash column fractionator B. Packed column D. Reactor 20. ___is used in the stripper column to strip light fractions from the product stream. A Air C Steam B. Nitrogen D. Water Ab We __tray is used in the stripper column. A. Bubble cap Cc _ Ballast B. Valve D. Rod 22, The_ —— is always kept constant in the fractional distillation process. A. Pressure Cc Time 8B. Temperature D. Flow rate 23. Inacolumn, the __ _____ allows the excess liquid to overflow to the next tray. A. Downcomer Cc Nozzle B. Drawoff D. ChimneyPEW-404 PARTICIPANT PRETEST 24, Inacolumn, the vapor__ when it rises to a tray that has a temperature to low to keep It vaporized. A. Boils condenses 8. Is drawn off D. rises 25. The. _______ determines whether the hydrocarbon component remains vaporized or condenses into a liquid. A. Level of the tray C Flow rate B. Temperature of the tray D. Time the component remains on the trayPEW-404 PARTICIPANT RETEST Fill In the Blank: From the word lists for each of the next two problems, fil in the blank with the correct word. The words may be used once, more than once or not at all. Word List bolting ellipsoidal manway nozzle slotted clamps spheroidal conical solder welding differential reinforcement 26. ‘The area around a nozzle is strengthened witha___pad. 27, A, a e is an opening in the column for personnel or equipment access. 28. The is a pressure-containing part that provides an opening in the vessel. 29. The most common shape of the head of a column used in Saudi Aramco is 30. The pressure-containing parts of a pressure vessel are joined by _PEW-404 PARTICIPANT PRETEST 31. In Figure 1, write the letter of the part indicated by the arrow beside its name in the list. ___ 1. Saddle 7. Nozzle _____ 2. Shell _-& Sodes 3. Ends _—— 9% Conical section 4. Heads eee 10) Foundation ____ 5. Sledge __ 11. Nozzle 6. Skirt 12. Anchor bolt Figure 1, Parts of a columnINSTRUCTOR PEW-404 SAUDI ARAMCO INSPECT COLUMNS PRETEST WARNING: The training materials contained in this manual are the property of the Saudi Arabian Oil Company (Saudi Aramco) and are intended for the exclusive use of Saudi Aramco employees enrolled in advanced inspection training courses. Any material contained in this manual which is not already in the public domain, may not be copied, reproduced, sold, given, or disclosed to third parties, or otherwise used, in whole or in part, for purposes other than for use in Saudi Aramco’s Professional Engineering and Technical Development courses without the prior written permission of the Chief Engineer of Saudi Aramco. | |PEW-404 INSTRUCTOR REVISION DATE REVISION DESCRIPTION PAGE(S) AFFECTEDPEW-404 INSTRUCTOR PRETEST Matching: Match the words in the word lists with its definition. Write your answers in the blanks provided in front of the definition. Words are only used once but not all words are used. Word List A bubble cap G catalyst B chimney H_ cladding C concentration cell corrosion | conversion D crevasse corrosion } distillates — downcomer K fractional distillation F — deformation L reflux 1. A device that provides a liquid seal over the vapor openings ona fractionation tray. 2. The product that has been separated during the distillation process L 3. Approcess steam that is cooled and retumed to a column to control the process temperature in a given section of the column, r The separation of crude oil into hydrocarbon components to make useful products G 5. Asubstance used in reactor columns to cause a change in the molecular structure of a hydrocarbon in the refining process. B 6. Apart of the bubble cap assembly that prevents liquid from flowing into the vapor openings of the fractionation tray. D 7 Corrosion that takes places in cracks or crevices.PEW-404 INSTRUCTOR PRETEST Word List A cladding G radial flow B vortex H product c packing 1 skirt D purlins J conversion E downcomer K sheathing F weirs L reactor - 8. A part of the tray that allows the excess liquid to flow from one tray to the tray below. |__ 9 _ The bottom supporting structure for a column. _D 10. _Areinforcing structure for a tray panel. £ 11. The walls in the tray assembly that maintain the liquid level in the fractionator column. K-12. Covering fora column. A 13. A corrosion resistant metal applied to the steel plate of the column at the mill, 44. A type of change using a catalyst to cause a chemical reaction that changes the hydrocarbon feed product.PEW-404 INSTRUCTOR PRETEST Multiple Choice: Circle the letter in front of the most correct answer. 15, The most important purpose of inspecting a column is_ : A__To ensure that the column can perform Ina safe manner, 8. To ensure that the column can perform in an efficient manner. To ensure that the column can perform for one more year. D. To ensure that the column can perform for 10 more years. 16. The_______Is not one of the main pressure-containing parts of the column. A__Thermowell bundle Cc Top head B. Shell D. Bottom head 17, The __contains trays that provide disengaging surfaces. A. Packed column C.__ Fractionater column B___Flash column_ D. Reactor 18. The__ ___ trays are examples of disengaging surfaces. A. Bubble cap C Ballast B. Valve D.__RodPEW-404 INSTRUCTOR PRETEST ee 20. ae 22. 23. The separation process occurs in the __ because the pressure inside the vessel is much lower than the pressure in the inlet pipe. A__flash column C_ Fractionator B. Packed column D, Reactor is used in the stripper column to strip light fractions from the product stream. A Air C__Steam B. Nitrogen D. Water The. 7 tray is used in the stripper column, A___Bubble cap C Ballast B. Valve D. Rod The. is always kept constant in the fractional distillation process. A_Pressure Cc Time B. Temperature D. Flow rate Inacolumn, the allows the excess liquid to overflow to the next tray. A___Downcomer Cc Nozzle B, Drawoff D. ChimneyPEW-404 INSTRUCTOR PRETEST 24, Inacolumn, the vapor when it rises to a tray that has a temperature to low to keep it vaporized. A. Boils C__condenses B. Is drawn off D. rises 25. The, determines whether the hydrocarbon component remains vaporized or condenses into a liquid. A. Level of the tray Flow rate B___Temperature of the tray D. Time the component remains on the trayPEW-404 INSTRUCTOR PRETEST Fill in the Blank: From the word lists for each of the next two problems, fill in the blank with the correct word. The words may be used once, more than once or not at all. Word List bolting ellipsoidal manway nozzle slotted clamps spheroidal conical solder welding differential reinforcement 26. The area around a nozzle is strengthened with a reinforcement pad. 27. Amanway.is an opening in the column for personnel or equipment access, - 28. The nozzle is a pressure-containing part that provides an opening in the vessel. 29. The most common shape of the head of a column used in Saudi Aramco is ellipsoidal, 30. The pressure-containing parts of a pressure vessel are joined by welding.PEW-404 INSTRUCTOR PRETEST 31. In Figure 1, write the letter of the part indicated by the arrow beside its name in the list. Fes |= saddle Des 7. Nozzle __B_ 2. Shell 8 Sodes 3. Ends _€_ 9. Conical section __A 4, Heads _—H_ 10. Foundation _ 5. Sledge _11._ Nozzle E_ 6 Skirt G12. Anchor bolt Figure 1. Parts of a column