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End-of-course date
Training provider
Total
marks
Marks
Assessors name
Date
Within our company the major activities carried out are welding / fabrication / blasting and painting / assembly / commissioning. All together a total
of 500 people are working on the site. Almost all the works are routine till the end of the project. Routine works would include welding, fabrication,
painting, lifting, blasting, daily housekeeping etc. Non routine works would include pressure testing, x-ray etc. X-rays are been conducted only during
the night time and not on a regular basis. 85% of the x-rays are done on the radiography bunker and not inside the workshop.
Describe the
equipment and/or
substances being used
In the welding workshop the main machine's in use are welding machines - Approximate 55 Nos, Grinding machines - 70 Nos, Gas Cutting
equipments - 25 nos, Acetylene / Oxygen cylinder - 30 nos (located outside the welding shops), Hammers & Chisel - 80 nos (Each one per welder),
Buffing machine - 50 nos approximately, Local Exhaust Ventilation machine 10 nos, Fire Extinguishers - 25 nos, Fire hose reels - 10 nos, Fire
blankets - Adequate.
Welders - 50
Supervisor - 5
House keeping personnel - 8
Safety officer - 1
Fire Watcher - 4
Visitors - 2 - 3 sometimes. (This happens during Client Visits or material suppliers)
Equipment and
substances
Activities
Location
Description of hazard
and hazardous event
Who might be
harmed?
Current risk
rating*
Welders, Fire
watchers, and other
personnel who are
present in the
workshop.
Local Exhaust
Ventilation is provided
within the workshop.
Fire blankets provided
and made it mandatory
to use it. Fire watcher
present in all locations
House keeping
personnel, and those
employees who are
involved in lifting
activities.
Oxygen / Acetylene
cylinders are stored in
open area which could lead
to explosion due to high
temperature in UAE
Workers working in
the workshop and
anybody near the
storage area
Are further
controls needed?
Date to be
completed by
Residual risk
rating*
12
L
Ensure that the LEV is
On going / Daily
working at all times and
no unauthorized
modifications are done.
Regular inspection of
site and proper
housekeeping with PPE
Ensure that a safety
Ongoing / Daily
personnel is present
during the lifting.
Ensure that appropriate
and adequate respiratory
protection is given to
painters.
Permanent roof to be
2 weeks
provided for the cylinder
storages area.
3
12
Marks
very unlikely
insignificant no injury
unlikely
fairly likely
likely
very likely
catastrophic death
Action
2025
1516
Urgent action take immediate action and stop activity if necessary, maintain existing controls rigorously
812
36
12
No action no further action but ensure controls are maintained and reviewed
Activities
Description of hazard
and hazardous event
Filling car with petrol,
leading to spillage
Who might be
harmed?
Person filling vehicle
and others on
forecourt
Current risk
rating*
L
4
C
2
Are further
controls needed?
Date to be
completed by
Residual risk
rating*
R
8
L
Make available
paper towels, sand
and absorbent
material
By next week
C
2
R
6